2ME - Technical Catalogue
2ME - Technical Catalogue
Technical Catalogue
E0.120.0219.02.00IM04
GEAR MOTORS “E” - “B” - “C” SERIES
Aluminium Body General Features
GEAR MOTORS
•Displacements from 2.8 cm3/rev to 73.4 cm3/rev (from 0.17 cu.in./rev to 4.48 cu.in./rev).
•Rated pressure up to 250 bar (3625psi).
•Speed up to 4500 rpm.
•Flanges, shafts and ports for ISO, DIN and SAE standards.
•Available in uni and bi-directional version for all the sizes, displacements and configurations.
•High volumetric efficiency thanks to an innovative design and an accurate control of machining tolerances.
•Axial compensation achieved by the use of floating bushes that allow high volumetric efficiency throughout the
working pressure range.
•DU bearings to ensure high pressure capability.
•12 teeth integral gear and shaft.
•Aluminium body.
•Cast iron flange and cover.
•Double shaft seals in all motor series. The one which faces the internal side is reinforced.
•Nitrile seals as standard and Viton seals in high temperature applications.
•Available with different valves and circuit configurations built-in rear cover.
•All motors are hydraulically tested after assembly to ensure the highest standard performance.
WORKING CONDITIONS
DEFINITION OF PRESSURES
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GEAR MOTORS “E” - “B” - “C” SERIES
General Features Aluminium Body
DRIVE SHAFTS
Radial and axial loads on the shafts must be avoided since they reduce the life of the unit.
In order to avoid misalignment during the assembly with the primary engine, a connection with “Oldham” coupling (or
coupling having convex toothed hub) is recommended.
ROTATION
E0.100.0821.02.00IM03
HYDRAULIC PIPE
HYDRAULIC PIPE LINE
LINE
To calculate hydraulic pipe line size, the designer can use; as an approximate guide, the following fluid speed figures:
From 6 to 10 m/sec on pressure pipe line From 19.7 to 32.8 ft/sec on pressure pipe line
The lowest fluid speed values in pipe lines is recommended when the operating temperature range is high and/or for
continuous duty.
The highest value is recommended when the temperature difference is low and/or for intermittent duty.
In case of reversible motor allowance must be made to ensure the motor is not drained, through the case drain, when
stationary.
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GEAR MOTORS “E” - “B” - “C” SERIES
Aluminium Body General Features
IDENTIFICATION LABEL
E0.100.0821.02.00IM03
Rot.
Unit Rotation
Build Order Number
(for Salami management)
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GEAR MOTORS “E” - “B” - “C” SERIES
General Features Aluminium Body
TECHNICAL DATA
GROUP 2.5 - B SERIES cm3/rev cu.in/rev bar psi bar psi rpm
2.5MB - 16 16 0.97 250 3625 280 4060 3000 600
2.5MB - 19 19.3 1.17 250 3625 280 4060 3000 600
2.5MB - 22 22.2 1.35 250 3625 280 4060 3000 500
2.5MB - 25 25.2 1.53 250 3625 280 4060 3000 500
2.5MB - 28 27.6 1.68 250 3625 280 4060 3000 500
2.5MB - 32 32.4 1.97 230 3330 250 3625 3000 500
2.5MB - 38 38.1 2.32 200 2900 220 3190 2750 400
2.5MB - 44 44.2 2.69 170 2465 190 2755 2500 400 E0.100.0821.02.00IM03
Pin Pin
Pdrain 20 bar The Motors are equipped with HPD shaft seal (20bar),
(290 psi) on request is available also for motor with outrigger bearing.
Max drain pressure is influenced by rotational speed of the unit.
Pout 20 bar Pout Pin
(290 psi)
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GEAR MOTORS “E” SERIES
Aluminium Body 2ME
INDEX
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GEAR MOTORS “E” SERIES
Aluminium Body 2ME
2ME
CODE P1 CODE B1 CODE B2-B3 CODE B4-B5 CODE S2-S6
European standard German standard German standard German standard SAE A 2 Bolts
25B4
25B1
25B5
CODE 25 - Tapered 1:5
28P1
62B2 62B4
62P1 62B1
62B3 62B5
CODE 62 -
DIN 5482 splined 9T
03B2
03B3
CODE 03 - Tang drive
for electric motors
52S2
CODE 52 - SAE A splined
9T
54S2
CODE 54 - SAE A splined
11T
85S2
E0.120.0219.02.00IM04
82P1 82S2
CODE 82 - SAE A parallel
shaft Ø15.87
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GEAR MOTORS “E” SERIES
2ME Aluminium Body
cm /rev
3
4.6 6.5 8.2 10.6 11.5 12.7 13.8 16.6 19.4 22.9 25.8
Displacement
cu.in./rev 0.27 0.40 0.50 0.65 0.68 0.77 0.84 1.01 1.15 1.37 1.58
mm 47.1 49.95 52.8 56.3 59.7 63.5 67.5 75.6 81 86.8
Dimension A
in 1.83 1.97 2.07 2.22 2.35 2.5 2.65 2.97 3.19 3.42
mm 23.55 25 26.4 28.15 29.75 31.75 33.75 37.80 40.5 43.4
Dimension C
in 0.93 0.98 1.04 1.11 1.17 1.25 1.33 1.49 1.59 1.71
Max
bar 250 250 250 250 250 250 250 250 220 200 180
continuous P1
psi 3625 3625 3625 3625 3625 3625 3625 3625 3190 2900 2610
pressure
Max starting bar 280 280 280 280 280 280 280 280 240 220 200
P2
pressure psi 4060 4060 4060 4060 4060 4060 4060 4060 3480 3190 2900
Max speed rpm 4000 4000 3600 3500 3500 3400 3400 3200 3200 3000 2850
Min speed rpm 600 600 500 500 500 500 500 450 450 450 450
kg 3.10 3.50 3.60 3.70 3.75 3.78 3.86 4.00 4.18 4.29 4.54
Weight
lbs 6.83 7.72 7.94 8.16 8.27 8.33 8.51 8.82 9.22 9.46 10.1
*Available for quantity
E0.120.0219.02.00IM04
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GEAR MOTORS “E” SERIES
Aluminium Body 2ME
UNI-DIRECTIONAL ØD ØA d e ØD ØA d e
MOTORS From 4.5 13 30
M6
to 8.3 (0.51”) (1.18”)
From 11.3 20 13 13 30 13
M6
to 22.5 (0.78”) 40 (0.51”) (0.51”) (1.18”) (0.51”)
M8
25 (1.56”)
26
(0.97”)
BI-DIRECTIONAL ØD ØA d e ØD ØA d e
MOTORS
code B From 4.5
to 16
15
(0.59”)
35
(1.38”)
15
(0.59”)
35
(1.38”)
13 13
M6 M6
Flanged ports From 19 20 40 (0.51”) 20 40 (0.51”)
german standard to 26 (0.78”) (1.56”) (0.78”) (1.56”)
E0.120.0219.02.00IM04
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GEAR MOTORS “E” SERIES
2ME Aluminium Body
DRIVE SHAFTS
code 03 Max torque 72 Nm code 25 Max torque 130 Nm code 26 Max torque 100 Nm
Mounting face
Mounting face
Mounting face
code 28 Max torque 130 Nm code 52 Max torque 100 Nm code 53 Max torque 125 Nm (1106 lbf in)
Tapered 1:8 SAE A 9T-16/32DP Ansi B92 1a 1976 SAE 10T-16/32DP Ansi B92 1a 1976
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GEAR MOTORS “E” SERIES
Aluminium Body 2ME
Mounting face
Mounting face
code 54 Max torque 150 Nm (1327 lbf in) code 62 Max torque 120 Nm (1062 lbf in)
Mounting face
Mounting face
code 82 Max torque 70 Nm (620 lbf in) code 85 Max torque 130 Nm (1151 lbf in)
MOUNTING FLANGES
E0.120.0219.02.00IM04
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GEAR MOTORS “E” SERIES
2ME Aluminium Body
E0.120.0219.02.00IM04
S2 SAE A
S6
SAE A 2 bolts
(with O-ring on the centering collar)
With shaft code 52-53-54-82-85 With shaft code 52-54-82-85
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GEAR MOTORS “E” SERIES
Aluminium Body 2ME
OUTRIGGER BEARING
Example:
Fr = 1700 N
L = 7.5 Expected life: 1000 hrs
Speed = 2000 rpm
For Code CF
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GEAR MOTORS “E” SERIES
2ME Aluminium Body
E0.120.0219.02.00IM04
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GEAR MOTORS “E” SERIES
Aluminium Body 2ME
CS SAE A
With shaft code 52-54-82-85 (see page 156-157)
E0.120.0219.02.00IM04
CB German standard
With shaft code 25-26 (see page 156)
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GEAR MOTORS “E” SERIES
2ME Aluminium Body
CP European standard
With shaft code 28
REAR COVERS
E0.120.0219.02.00IM04
C
G1/4
code LD 7/16-20 UNF-2B
(SAE4)
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GEAR MOTORS “E” SERIES
Aluminium Body 2ME
Outlet - Motors
Outlet - Motors
D D1 D C
Inlet - Motors
Inlet - Motors
P P
MAIN RELIEF VALVE
setting ranges
30-60 bar D (external discharge)
61-120 bar VS M18x1.5 (METRIC)
121-170 bar 3/4-16 UNF-2B (SAE 8)
171-250 bar G3/8 (BSPP)
T T
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GEAR MOTORS “E” SERIES
2ME Aluminium Body
P T
code EPV
ELECTRIC RELIEF VALVE 2 - way with filter features:
Calibrated orifice in order to fix the speed
VEI - 8I - 2A - 06 - NA - S1 - F - NSS
C
Coil 12V
Termination DIN 43650 G1/4
Rated flow 30 L/min 7/16-20 UNF-2B
Maximum operating pressure 210 bar (SAE4)
With this valve, we are able to fix a first step of speed
(thanks to a calibrated orifice) when the electric venting
valve is normally opened.
Energizing the valve you will have the full speed, in
addition an overload and anti-cavitation valve protects the
motor from peak of pressure and from reverse rotation
caused by inertia.
Changing the calibrated orifice we are able to evaluate E0.120.0219.02.00IM04
different cases in order to reach the customer’s need.
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GEAR MOTORS “E” SERIES
Aluminium Body 2ME
code EV
Outlet Inlet
Outlet Inlet
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GEAR MOTORS “E” SERIES
2ME Aluminium Body
FAN DRIVE
Integrated manifold designed for fan drive systems with group 2 motors.
The directional 4/2 electric valve and the proportional relief valve make
the temperature regulation precise and the cooler’s declogging efficient.
Reduced dimensions, low weight and high pressure level are obtained
thanks to a finite elements structural optimization of the casting.
General Constructive
Features
• Compact design.
• High pressure level thanks to a
cast iron manifold.
• Flow rate up to 60 L/min - 16 US
gpm.
• Low flow resistance.
• Proportional relief valve for a
precise temperature regulation.
• Available with directional valve for
an efficient declogging of the fan.
• Waterproof coils protection up to
IP69K.
• Reduced weight thanks to a Finite
Elements structural optimization.
• Protection against pressure and E0.120.0219.02.00IM04
torque shocks.
• Maximum speed in case of electric
power failure.
Directional valve flow resistance (bar)
10
9 100
Directional valve flow resistance [bar]
8 90
% of max pressure setting
7
80
70
6
% of max pressure setting
60
5
50
4
40
3
30
2
20
1 10
0 0
0 5 10 15 20 25 30 35 40 45 50 55 60 0 10 20 30 40 50 60 70 80 90 100
DR IN OUT
Flow (L/min) % of maximum control current
% of maximum control current
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GEAR MOTORS “E” SERIES
Aluminium Body 2ME
PERFORMANCE CURVES
Performance curves carried out with oil viscosity at 21 cSt and oil temperature at 50°C
Output torque/power
bar
250
bar
10
2ME - 4.5
Output torque/power
ar
0b
25
r
ba
10
2ME - 6.5
E0.120.0219.02.00IM04
Output torque/power
ar
0b
25
r
ba
10
2ME - 8.3
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GEAR MOTORS “E” SERIES
2ME Aluminium Body
PERFORMANCE CURVES
Performance curves carried out with oil viscosity at 21 cSt and oil temperature at 50°C
Output torque/power
ar
0b
25
r
ba
10
2ME - 10.5
Output torque/power
ar
0b
25
r
ba
10
2ME - 11.3
E0.120.0219.02.00IM04
Output torque/power
ar
0b
25
r
ba
10
2ME - 12.5
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GEAR MOTORS “E” SERIES
Aluminium Body 2ME
PERFORMANCE CURVES
Performance curves carried out with oil viscosity at 21 cSt and oil temperature at 50°C
Output torque/power
ar
0b
25
r
ba
10
2ME - 13.8
Output torque/power
ar
0b
25
r
ba
10
2ME - 16
E0.120.0219.02.00IM04
Output torque/power
ar
0b
22
r
ba
10
2ME - 19
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GEAR MOTORS “E” SERIES
2ME Aluminium Body
PERFORMANCE CURVES
Performance curves carried out with oil viscosity at 21 cSt and oil temperature at 50°C
Output torque/power
ar
0b
20
r
ba
10
2ME - 22.5
Output torque/power
ar
0b
18
r
ba
10
2ME - 26
E0.120.0219.02.00IM04
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GEAR MOTORS “ E” SERIES
Aluminium Body 2ME-How to order
SINGLE MOTORS
4.6 cm /rev.
3
0.27 cu.in/rev. 4.5 Lateral Drain LD
8.2 cm /rev.
3
0.50 cu.in/rev. 8.3 Fixed setting main relief valve VSE
10.6 cm /rev.
3
0.65 cu.in/rev. 10.5 Electric unloading valve (12V) EV1/EV3
Electric unloading valve (24V) EV2/EV4
11.5 cm3/rev. 0.68 cu.in/rev. 11.3
Main relief and electric unloading valves
12.5 cm3/rev. 0.77 cu.in/rev. 12.5 EVS1/EVS3
(12V)
13.8 cm3/rev. 0.84 cu.in/rev. 13.8 Main relief and electric unloading valves
EVS2/EVS4
16.6 cm3/rev. 1.01 cu.in/rev. 16 (24V)
Valve for double step of speed EPV
19.4 cm3/rev. 1.18 cu.in/rev. 19
Internal drain IDV
22.9 cm3/rev. 1.37 cu.in/rev. 22.5
Anti - cavitation valve VR
25.8 cm3/rev. 1.58 cu.in/rev. 26
OUTRIGGER BEARING
ROTATION (page 132) CODES B H (page 159)
CODES
Order example: 2ME 19D, ports SAE (R), drive shaft (52),
mounting flange (S2) with valve in the cover (VPS 12.5 l/min)
and pressure relief valve setting 180 bar:
2ME19D-R52S2-VPS12.5/180
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