SuperBrain User Manual
SuperBrain User Manual
SuperBrain Controller
Table of Content
CHAPTER 1 ─ INTRODUCTION .......................................4
1.1 - About the SuperBrain Controller ............................4
1.3 — Safety Information .................................................8
1.4 — Warranty.................................................................9
1.5 — Your comments are welcome ............................... 11
1.6 — Disclaimer .............................................................12
CHAPTER 2 — INSTALLATION......................................13
2.1 — Contents of packaging .........................................14
2.2 — Mechanical mounting ..........................................15
2.3 — Wiring Schematics: ..............................................17
2.4 — Rear Panel Connections .......................................18
2.5 — Manufacturing Data. ...........................................19
CHAPTER 3 — USING THE SUPERBRAIN ...................20
CONTROLLER ...................................................................20
3.1 — Front Panel ...........................................................20
3.2 — Control Buttons ....................................................21
3.3 — Lock Utility ...........................................................21
CHAPTER 4 — NECESSRY SuperBrain SETTING ........23
4.1 — Setting application Programs ..............................23
4.1.1 — Setting application Programs ...........................25
2
4.1.2 — Selecting Sensors Type ......................................26
4.2 — Wiring & control equipment Check ...................31
4.3 — Sensors Calibration ..............................................34
4.4 — Change language ..................................................35
4.5 — Time Settings ........................................................35
4.6 — Date Settings .........................................................36
CHAPTER 5 — FRONT PANEL DISPLAYS ..................37
5.1 — Graphic Mode Display .........................................37
5.2 — Text Mode Display................................................38
5.3 — Forcing, Manual Operation and Simulation ......39
5.4 — Alarms Display .....................................................41
CHAPTER 6 — TIME PROGRAMS .................................43
6.1 — Choosing Time Program ......................................43
6.2 — Setting Time Program..........................................45
6.3 — Setting days in Time Program .............................47
CHAPTER 7 — COMMUNICATION................................49
7.1 — Communication settings ......................................49
CHAPTER 8 — Specifications ...........................................53
3
CHAPTER 1 ─ INTRODUCTION
4
HVAC & BMS Software Application Programs:
The SuperBrain DDC controller can store up to 400
HVAC and BMS software application programs, stored
in the flash memory. By using the simple multi lingual
menus, the user can define the application programs to
be used.
Input/Output Points:
The Input/Output Points of the SuperBrain DDC controller
are divided into two sub controllers (A/B). Each one of
the sub controllers includes up to 50% of the following
Input/Output Points:
8 Digital Outputs: Dry Contact 150 MA Max
8 Analog Outputs: 0-10 VDC modulating control
8 Universal Inputs: 0-10 VDC or Ni 1000, PT 1000 or dry contact
4 Digital Inputs: dry contact
Dimensions:
96 mm x 96 mm x 71 mm
Shipping Weight: 200 Grams
Power Requirements:
Voltage: 24AC +/- 20% or 24VDC
Minimum Transformer Size: 50VA
Frequency: 50/60 Hz
Operation Limits:
Temperature: -20°C -70°C
Humidity: 0-95% RH
5
1.2 - How to use this manual
6
CHAPTER 5 - Front Panel Displays, is an easy to follow step-by-
step guide to obtain data, display graphic screens and tables for
the User.
7
1.3 — Safety Information
The purpose of this manual is to help you. Please read the
instructions carefully before performing any installation and note
any precautions.
WARNING!
8
• Users should stay alert and not approach the
rear of the SuperBrain Controller while
tired or under the influence of alcohol,
medicines or any other chemical substance
that would tend to make a person drowsy.
1.4 — Warranty
9
CONTROL APPLICATIONS Ltd will advise the customer on the
proper installation and use of the SuperBrain Controller, but will
not accept any responsibility that the instrument is suitable for the
application for which it was originally purchased.
10
1.5 — Your comments are welcome
CONTROL APPLICATIONS Ltd. Sincerely thank you for
choosing our SuperBrain Controller. We are confident that it will
provide you with many years of trouble free service and give you
the best controlling performance that you expected from the
instrument when you bought it.
11
1.6 — Disclaimer
12
CHAPTER 2 — INSTALLATION
In this Chapter you will find the information and instructions that
the Installation Technician needs to mount and connect the
SuperBrain Controller
WARNING!
13
2.1 — Contents of packaging
To unpack the SuperBrain Controller:
The SuperBrain Controller is packed and shipped in a carton
approximately 24.5 cm long X 19 cm wide X 12 and cm high.
Before opening the package, ensure the area, clean and dry.
Without using any sharp instruments, carefully open the carton of
the SuperBrain Controller.
14
2.2 — Mechanical mounting
To Mount the SuperBrain Controller
Width
Height 90 mm
90 mm
15
Figure 2-2. Mounting Clips
16
2.3 — Wiring Schematics:
17
2.4 — Rear Panel Connections
Please re-read section 1.3 for safety instructions.
18
2.5 — Manufacturing Data.
1. On the Main menu press F1 on the keyboard for 6 seconds. The
following screen will appear.
19
CHAPTER 3 — USING THE SUPERBRAIN
CONTROLLER
In this chapter you will find descriptions and functions of the
front, control buttons and how to use them.
20
3.2 — Control Buttons
NOTE: Only sub menus can be locked. The Lock Utility does
not work on the Main Menu
21
A “Keyboard Unlocked!” message appears on the screen and
normal functions can resume.
In the event of a general power failure, the SuperBrain Controller
will return to the last screen showed before the power failure
occurred.
22
CHAPTER 4 — NECESSRY SuperBrain SETTING
In this chapter you will find instructions to set the minimum
settings that are necessary to allow the SuperBrain Controller to
function properly.
23
4. Use the F1, F2 buttons to change the code and F3, &
F4 buttons to move left and right, inert the default
code - “1”, and press “Enter”.
The “SYSTEM SETUP” Menu screen appears:
24
7. Move the cursor with the F3, F4 to the required
system: A or B and press "Enter". The screen in
figure 4-4 will appear.
25
Figure 4-5. Program Number Set
6. Once the program number is chosen, press "Enter".
7. The application will upload for a few seconds.
8. The controller is programmed!
26
3. Scroll to desirable Analog Input and press "Enter".
4. The Analog Input setup screen will appear.
27
6. Selecting “RESISTOR” will lead you to the following
screen:
28
10. In order to set the physical range press F2 - “RNG”, the following
set of screens will appear and will enable you to set the “physical
range” related to the “low level electrical signal” and the “physical
range” related to the “high level electrical signal”.
For example, the settings in figure 4-10 are for a temperature sensor 0-
10VDC = 0-50 °C.
11. Selecting “Current” will lead you to select current sensor type: 0-20
mA (10v), 0-10 mA(1), 4-20 mA(10V), 4-20 mA(1V), please scroll
to the type of sensor being used and press "Enter".
29
12. The following screen allows setting the physical range (RNG) and
electrical signal range (TYPE).
30
4.2 — Wiring & control equipment Check
To avoid system malfunctions as a result of incorrect wiring or
control equipment malfunction, SuperBrain controller allow you
to check the input and the outputs in a very friendly way. All
inputs are displayed on the LCD screen. All outputs can be forced
to any value for control equipment checkup and all Input values
can be forced to any value in order to check the controller
operation.
• Analog Inputs
• Analog Outputs
• Digital Inputs
• Digital Outputs
31
4. The relevant IO list screen will appear.
32
7. The Enter New Value screen will appear.
33
4.3 — Sensors Calibration
All readings in the SuperBrain Controller are read at the
connection point. In some cases, analog readings need to be
calibrated.
In order to calibrate, an accurate external sensor at the measuring
location must be used in order to compare the reading form the
external sensor and the reading from the controller.
34
4.4 — Change language
3. Use F3, F4 (< >) to select digits and F1, F2 ( - + ) to change digits
in order to set the time: [HH:MM:SS].
35
4.6 — Date Settings
Figure 4-17.
Set Date
36
CHAPTER 5 — FRONT PANEL DISPLAYS
In this chapter you will find instructions on how to obtain the
readings that the SuperBrain Controller provides and options to
activate control elements.
5.1 — Graphic Mode Display
From the maim menu, figure 5-1, use F3, F4 to select “DISPLAY
DATA” and press "Enter" key.
37
5.2 — Text Mode Display
38
5.3 — Forcing, Manual Operation and Simulation
39
5. Choosing an analog input, analog output or a parameter will
allow: setting the value - VAL F1, or increasing the value - F3,
decreasing the value - F4 and toggle Manual/Automatic mode
- F2. See figure 5-4.
40
WARNING
41
3. Use F3 and F4 to scroll to the desirable Current or Historical
Alarms display (System A, B) and press "Enter".
4. Historical Alarms - up to 100 Historical Alarms are stored in
the memory, once the Historical Alarms number reaching 100
the oldest one will be erased by FIFO method (first in first out).
5. Alarm pop up – once the alarm accrues, an alarm signal will
pop up and blink on the display.
42
CHAPTER 6 — TIME PROGRAMS
43
One of the four options can be chosen:
System A – Digital Outputs, System A – Analog Outputs,
System B – Digital Outputs, System B – Analog Outputs,
For example: choosing System A – Digital Outputs will lead to
the screen showed in figure 6-2. Some of the outputs, which are
used in the program, cannot be used with time program (depends
on the program). For example DOUT2, DOUT3.
44
To add a second time program to an output, place the marker on the
required output using F3, F4 and press F2 – “T.P2”.
To change the time tables for the output, place the marker on the
required output using F3, F4 and press F1 – “T.P1” and F2 – “T.P2”
repeatedly until the required number is achieved.
For example, to change the time to digital output #4 in figure 6-2, place
the marker at the fourth line and press repeatedly F1 to change the first
time program, and F2 to change the second time program.
45
In figure 6-3, operating times and days can be set by locating the
marker to the appropriate field, using the arrows (keys F1-F4), and
pressing Enter key. F3 and F4 keys will allow decreasing or increasing
the values at the marker location. See figure 6-4.
Pressing Enter in figure 6-4 will return to figure 6-3, allowing selecting
other values to change.
There is another option to set time programs, figure 6-3. From the
display in figure 6-1 – select “T.P NUMBER” and press the Enter key.
Figure 6-5 will appear. Select the program number 1-8 using F2 key
and press "Enter".
46
6.3 — Setting days in Time Program
The time program table includes 3 columns: Sunday-Thursday, Friday and
Saturday. User can change the days for the columns. For example, Monday-
Friday, Saturday and Sunday. If a certain day were not included in the time-
table, it means that in this day the output will not operate.
To change the days, locate the marker in figure 6-3 to one of the days at the
top of the columns and press Enter key. Figure 6-5 will appear.
47
WARNING!
48
CHAPTER 7 — COMMUNICATION
MODBUS Protocol
The SuperBrain Controller has an RS485 interface allowing direct
interface with an external communication network supporting the
MODBUS and Bacnet MSTP protocols. (Ethernet TCP IP port
optional – supprots ModBus and Bacnet IP).
Technical data can be found in the technical document: “SuperBrain
Communication”
49
Figure 7-1. Serial Communication Setup
50
Figure 7-2. Ethernet Communication Setup
11. Use F3, F4 (< >) to select digits and F1, F2 ( - + ) to change
digits in order to set the IP. When finished press "Enter".
51
12. Repeat steps 6 and 7 to set the GateWay and MASK (if
required).
13. The MAC address always adjusts itself automatically according
to the unique IP address of the device. However it can be
changed as well by repeating steps 6,7.
52
CHAPTER 8 — Specifications
Item Description
53