IPC Introduction
IPC Introduction
Unit – I Unit – II
Plot No. – 43, Sector – 10, PCNTDA, Plot No. – W-55, S- Block, MIDC,
Bhosari, Pune – 411026 Bhosari, Pune – 411026
Maharashtra, India. Maharashtra, India.
Integral Process Controls India Pvt. Ltd.
INTRODUCTION
Integral Process Controls was founded in 2001 with an
objective to solve two key pain points for the customers.
• Large demand of quality Valves –
We sensed a need to meet the huge and largely unmet demand for
assured supply of quality Valve and Valve automation solutions.
• Short Delivery –
Reduce the valve delivery time significantly, to meet the aggressive
demand timelines of the clients.
CERTIFICATION
Integral Process Controls India Pvt. Ltd. is an,
Environmental Management
systems — Requirements with
guidance for use
CERTIFICATION
Integral Process Controls India Pvt. Ltd. is an,
NOTE –
NOTE –
NOTE –
Actions
Impact
Targets
Targets
Data Analysis Cost Operation Financial
(Indicators)
Application : Air, Fuel, Gas, Feed-water, Steam, Lube Oil, Hydro-carbons, Etc.
Size –20” #300 Gate Valve
Customer – Finolex Industries Ltd.
STANDARD PRODUCT RANGE
GATE VALVES (FORGED STEEL)
FEATURES SPECIFICATIONS
• FORGED STEEL GATE VALVES ARE DESIGNED • PRESSURE RATING - ASME CLASS 800 THROUGH
AS PER THE REQUIREMENTS OF VARIOUS 4500
INTERNATIONAL STANDARDS SUCH AS API
• SIZES - 1/2" TO 2" (DN-15 - DN-50)
602, ISO 15761 AND ASME B16.34.
• MATERIALS - FORGED CARBON STEEL, ALLOY
• AVAILABLE IN FULL PORT AND REDUCED
STEEL, STAINLESS STEEL, DUPLEX STAINLESS
PORT TYPE OPENINGS.
STEEL, NICKEL BASED & OTHER SPECIAL ALLOYS
• BONNET WITH INTEGRAL BACKSEAT AND
• MFG STANDARDS - API 602 / ISO 15761 / ASME
CONSISTING OF STUFFING BOX WHEREAS
B16.34 / BS 5352
STEM IS PROVIDED WITH INTEGRAL
BACKSEAT SHOULDER WHICH MATES WITH • ENDS CONNECTIONS -
THE INTEGRAL BACKSEAT OF THE BONNET ₋ S/W ENDS AS PER ASME B16.11
ENSURING LEAK PROOF OPERATION. ₋ BUTT-WELD ENDS AS PER ASME B16.25
• STEM HAS DOUBLE START ACME THREADS • FACE TO FACE DIMENSIONS - AS PER
FOR SMOOTH AND FAST OPERATION. MANUFACTURERS STANDARD.
• SEAT RINGS ARE FLARED INTO THE GATE • TESTING STANDARDS - API 598 / BS EN 12266-
VALVE BODY AND FITTED INTO PLACE, THUS PART – 1 / ISO 5208
FORMING SEALING WITH BODY. SEATING
SURFACES ARE MACHINED, GROUND &
LAPPED TO OBTAIN MAXIMUM SEALING
EFFICIENCY.
• FUGITIVE EMISSIONS TESTED DESIGN -
COMPLIES TO API 624
• PED MODULE - H DESIGN EXAMINATION
CERTIFICATE (CERTIFIED BY TUV) AVAILABLE.
Application : Air, Fuel, Gas, Feed-water, Steam, Lube Oil, Hydro-carbons, Etc.
Application : Air, Fuel, Gas, Feed-water, Steam, Lube Oil, Hydro-carbons, Etc.
Application : Air, Fuel, Gas, Feed-water, Steam, Lube Oil, Hydro-carbons, Etc.
Application : Air, Fuel, Gas, Feed-water, Steam, Lube Oil, Hydro-carbons, Etc.
Application : Air, Fuel, Gas, Feed-water, Steam, Lube Oil, Hydro-carbons, Etc.
STANDARD PRODUCT RANGE
MOTORIZED GATE AND GLOBE VALVES
FEATURES SPECIFICATIONS
• MOTORIZED VALVES FOR LOW • PRESSURE RATING - ASME CLASS 150 THROUGH
TEMPERATURE SERVICE AS WELL AS HIGH 4500
TEMPERATURE SERVICE CAN BE SUPPLIED.
• SIZES - 1/2" TO 024" (DN-15 - DN-600)
• MOTORIZED VALVES CAN BE SUPPLIED FOR
• MATERIALS - FORGED CARBON STEEL, ALLOY
HAZARDOUS AREA CLASSIFICATION ZONE 1,
STEEL, STAINLESS STEEL, DUPLEX STAINLESS
ZONE 2, ZONE 21 AND ZONE 22.
STEEL, NICKEL BASED & OTHER SPECIAL ALLOYS
• WEATHER PROOF CERTIFICATION TO IP 66 /
• ENDS CONNECTIONS -
IP 67 / IP 68 CAN BE PROVIDE.
₋ S/W ENDS AS PER ASME B16.11
• SAFETY FEATURES LIKE TORQUE SWITCH OR ₋ BUTT-WELD ENDS AS PER ASME B16.25
LIMIT SWITCHES ARE INSTALLED TO ENSURE
• FACE TO FACE DIMENSIONS - AS PER ASME
THE OPERATIONAL SAFETY OF VALVE.
B16.10.
• THESE VALVES CAN BE PROVIDED WITH
• TESTING STANDARDS - API 598 / BS EN 12266-
LOCKING ARRANGEMENT WHICH RESTRICTS Size – 6” #600 Gate Valve
PART – 1 / ISO 5208
THE LOCAL OPERATION OF THE VALVE. Customer – IOCL, Baroni
• FAST AND PRECISE OPENING AND CLOSING
CAN BE ACHIEVED.
• ELECTRIC ACTUATOR WITH LOW POWER
CONSUMPTION CAN BE PROVIDED.
• THESE VALVES CAN BE OPERATED LOCALLY
OR REMOTELY FROM CONTROL ROOM.
Size – 14” #300 Gate Valve
Application : Air, Fuel, Gas, Feed-water, Steam, Lube Oil, Hydro-carbons, Etc. Customer – ThyssenKrupp.
STANDARD PRODUCT RANGE
Quick Closing Non-Return Valve (QCNRV)
FEATURES SPECIFICATIONS
• FAST OPENING AND CLOSING IN LESS THAN • PRESSURE RATING - ASME CLASS 150 THROUGH
A SECOND CAN BE ACHIEVED. 2500
• SEAT RING IS INTEGRAL AND HARD FACED • SIZES - 4" TO 24" (DN-100 TO DN-600)
IN LIFT CHECK VALVE.
• MATERIALS – CAST CARBON STEEL, ALLOY
• SEATING SURFACES ARE MACHINED, STEEL, ETC. (OTHER MATERIALS ARE ON
GROUND & LAPPED TO OBTAIN MAXIMUM REQUEST)
SEALING EFFICIENCY.
• MFG STANDARDS - API 602 / ISO 15761 / ASME
• SPRING LOADED AND BODY GUIDED PLUG B16.34 / BS 5352
DESIGN AVOIDS THE VIBRATIONS AND
• ENDS CONNECTIONS -
CHATTERING IN SEAT AREA WHICH
₋ S/W ENDS AS PER ASME B16.11
INCREASES THE LIFE OF THE VALVE SEAT.
₋ BUTT-WELD ENDS AS PER ASME B16.25
• FUGITIVE EMISSIONS TESTED DESIGN - Valve Size – 16” #150 QCNRV
• FACE TO FACE DIMENSIONS - AS PER ASME
COMPLIES TO API 624. Customer - INFINITE INDUSTRIAL SOLUTIONS
B16.10.
• PED MODULE - H DESIGN EXAMINATION
• TESTING STANDARDS - API 598 / BS EN 12266-
CERTIFICATE (CERTIFIED BY TUV) AVAILABLE.
PART – 1 / ISO 5208
Application : Air, Fuel, Gas, Feed-water, Steam, Lube Oil, Hydro-carbons, Etc.
STANDARD PRODUCT RANGE
MOTORIZED GATE AND GLOBE VALVES
FEATURES SPECIFICATIONS
• PNEUMATIC OPERATED VALVES FOR LOW • PRESSURE RATING - ASME CLASS 150 THROUGH
TEMPERATURE SERVICE AS WELL AS HIGH 1500
TEMPERATURE SERVICE CAN BE SUPPLIED.
• SIZES - 1/2" TO 12" (DN-15 - DN-300)
• VARIOUS TYPES OF OPERATORS LIKE,
• MATERIALS – CAST CARBON STEEL, ALLOY
PNEUMATIC CYLINDER, DIAPHRAGM
STEEL, STAINLESS STEEL, DUPLEX STAINLESS
ACTUATOR ETC.
STEEL, NICKEL BASED & OTHER SPECIAL ALLOYS
• THESE VALVES CAN BE SUPPLIED FOR
• ENDS CONNECTIONS -
HAZARDOUS AREA CLASSIFICATION ZONE 1,
₋ FLANGED ENDS AS PER ASME B16.5
ZONE 2, ZONE 21 AND ZONE 22.
₋ BUTT-WELD ENDS AS PER ASME B16.25
• WEATHER PROOF CERTIFICATION TO IP 66 /
• FACE TO FACE DIMENSIONS - AS PER ASME
IP 67 / IP 68 CAN BE PROVIDE.
B16.10.
• THESE VALES CAN BE SUPPLIED WITH
• TESTING STANDARDS - API 598 / BS EN 12266-
MANUAL OVERRIDE FOR LOCAL OPERATION.
PART – 1 / ISO 5208
• FAIL SAFE CONDITION (FAIL OPEN / FAIL
CLOSE) CAN BE ACHIEVED UPON AIR /
ELECTRIC FAILURE.
• FAST AND PRECISE OPENING AND CLOSING
CAN BE ACHIEVED.
• CAN BE SUPPLIED WITH LOCAL AIR
STORAGE TANK.
• THESE VALVES CAN BE OPERATED LOCALLY Size – 3” #150 globe Valve
OR REMOTELY FROM CONTROL ROOM. Customer – Alkyl Amines.
Application : Air, Fuel, Gas, Feed-water, Steam, Lube Oil, Hydro-carbons, Etc.
STANDARD PRODUCT RANGE
ON-OFF BALL VALVE
FEATURES SPECIFICATIONS
• CAN BE PROVIDED IN FULL BORE AS WELL • PRESSURE RATING - ASME CLASS 150 THROUGH
AS REDUCED BORE CONSTRUCTION. 600
• APART FROM MANUAL VALVES, VALVES • SIZES - 1/2" TO 08" (DN-15 - DN-200)
WITH VARIOUS TYPES OF OPERATORS LIKE,
• MATERIALS – CAST CARBON STEEL, ALLOY
PNEUMATIC RACK AND PINION ACTUATOR,
STEEL, STAINLESS STEEL, DUPLEX STAINLESS
SCOTCH & YOKE TYPE ACTUATOR, ETC CAN
STEEL, NICKEL BASED & OTHER SPECIAL ALLOYS
BE PROVIDED.
• ENDS CONNECTIONS -
• ANTI-BLOW OUT STEM DESIGN, ANTISTATIC
₋ FLANGED ENDS AS PER ASME B16.5
FEATURE, CAVITY PRESSURE RELIEF
₋ BUTT-WELD ENDS AS PER ASME B16.25
MECHANISM ETC. ARE ADOPTED TO
ENSURE THE WORK SAFETY • FACE TO FACE DIMENSIONS - AS PER ASME
B16.10.
• STURDY, LIGHT WEIGHT AND COMPACT
DESIGN. • TESTING STANDARDS - API 598
• ACTUATOR MOUNTING PAD AS PER ISO
5211 TO ENSURE COMPATIBILITY WITH ALL
STANDARD ACTUATORS
• FAIL SAFE CONDITION (FAIL OPEN / FAIL
CLOSE) CAN BE ACHIEVED UPON AIR /
ELECTRIC FAILURE.
• CAN BE SUPPLIED WITH LOCAL AIR
STORAGE TANK.
• ANSI CLASS VI SHUT-OFF DUE TO SOFT SEAT
MATERIAL.
• FIRE SAFE DESIGN COMPLIES TO API 607.
Application : Air, Fuel, Gas, Chemical, Paint, Petrochemical, Food Industry, Etc.
STANDARD PRODUCT RANGE
PNEUMATIC RACK & PINION ACTUATOR
FEATURES SPECIFICATIONS
• DESIGN CONFORMS WITH THE LATEST • OPERATING PRESSURE – 4 TO 10 BAR
REQUIREMENTS OF EN ISO 5211.
• SERIES / MODEL – IPCV 032 TO IPCV 400
• PROVISIONS FOR MOUNTING SOLENOID
• MATERIALS – HARD ANODIZED ALUMINUM,
VALVES AND ACCESSORIES COMPLY WITH
STAINLESS STEEL ON REQUEST
NAMUR VDI/VDE 3845.
• EXTENSIVE PRODUCTS RANGE ALLOWS BEST
VERSATILITY
• CONFIRM TO VARIOUS INTERNATIONAL
INDUSTRY STANDARDS
• MULTI-FUNCTION POSITION INDICATOR
• RELIABLE, COMPACT AND LIGHT WEIGHT
• ALL MODELS CAN BE EQUIPPED WITH FPM
OR SILICON O RING TO WITHSTAND VERY
HIGH OR LOW TEMPERATURES WITH
TESTED AND CERTIFIED SUITABLE
LUBRICANT
• OPTIONS IN DOUBLE SQUARE, KEYED, FLAT
HEAD AND CUSTOMIZED DRIVE SHAFT
CONNECTIONS
• ± 5° TRAVEL STOP ADJUSTMENTS.
STANDARD PRODUCT RANGE
FEEDBACK LIMIT SWITCH - WEATHERPROOF
FEATURES SPECIFICATIONS
• EASY ADJUSTABLE AND TOOL FREE • MATERIALS -
SERRATED CAMS ALLOW A VERY FAST AND ₋ GLASS FILLED NYLON / ALUMINIUM
FINE SWITCH ADJUSTMENT, ALSO HELPFUL
• ELECTRIC RATING -
FOR FINE ADJUSTING OF FEEDBACK
₋ STANDARD: 5A -250VAC; 0.1A-48VDC
SETTING.
₋ OTHER OPTION AVAILABLE ON REQUEST
• WPB MOUNT AS A STANDARD WITH LARGE
• AREA OF CLASSIFICATION -
TWO-COLOR POSITION INDICATOR; IT IS
₋ WEATHER PROOF IP 67 / 68
EASY TO SEE REAL VALVE POSITION BOTH
LOOKING FROM TOP AND FROM SIDE OF • TEMPERATURE RANGE –
THE VALVE. ₋ -20 °C TO +80 °C
• COMPLIES TO NAMUR MOUNTING • CABLE ENTRY –
STANDARDS ₋ 1/2” NPT
₋ 3/4” NPT, M20 X 1.5P (BY ADAPTOR)
• WPB ARE PROVIDED WITH EXTRA TERMINAL
STRIP FOR EXTERNAL SOLENOID VALVE
CONNECTION.
• WPB CAN BE PROVIDED WITH DIFFERENT
TYPES OF SWITCHES: SPDT
ELECTROMECHANICAL, INDUCTIVE
PROXIMITY.
• RANGE OF MOUNTING ACCESSORIES
HAVING THE COMPATIBILITY WITH THE
VARIOUS ACTUATOR MANUFACTURERS
AVAILABLE.
• A STAINLESS STEEL BRACKET IS AVAILABLE
AS AN OPTION.
• TEMPERATURE RANGE -20 °C TO +80 °C
STANDARD PRODUCT RANGE
FEEDBACK LIMIT SWITCH – FLAMEPROOF
FEATURES SPECIFICATIONS
• FPB ARE SUITABLE FOR WORKING IN • MATERIALS -
HAZARDOUS AREA ZONE 1, 2, 21 AND 22. ₋ ALUMINIUM / STAINLESS STEEL
• EASILY ADJUSTABLE SERRATED CAMS • ELECTRIC RATING -
ALLOW A VERY QUICK AND FINE, TOOL FREE ₋ STANDARD: 5A -250VAC; 0.1A-48VDC
SWITCH ADJUSTMENT ₋ OTHER OPTION AVAILABLE ON REQUEST
• FPB SERIES BOX HAS A LARGE TWO COLOR • AREA OF CLASSIFICATION -
POSITION INDICATOR WHICH MAKES IT ₋ FLAME PROOF Ex db IIC T6 Gb
EASY TO SEE ACTUAL VALVE POSITION ₋ DUST PROOF Ex tb IIIC T85°C Db
FROM THE TOP AS WELL AS ALL SIDES ₋ WEATHER PROOF IP 67 / 68
• COMPLIES TO NAMUR MOUNTING • TEMPERATURE RANGE –
STANDARDS ₋ -20 °C TO +60 °C
• FPB ARE PROVIDED WITH EXTRA TERMINAL • CABLE ENTRY –
STRIP FOR EXTERNAL SOLENOID VALVE ₋ 1/2” NPT, 3/4” NPT, M20 X 1.5P
CONNECTION.
• CERTIFICATION –
• FPB CAN BE PROVIDED WITH DIFFERENT ₋ FLAME PROOF IIC / IIIC,
TYPES OF SWITCHES: SPDT, DPDT, ₋ BIS / PESO,
HERMETICALLY SEALED ₋ ATEX,
ELECTROMECHANICAL, INDUCTIVE ₋ IECEx
PROXIMITY ETC.
• FPB CAN BE PROVIDED WITH POSITION
TRANSMITTER ARRANGEMENT HAVING
OUTPUT SIGNAL OF 4 TO 20MA.
• RANGE OF MOUNTING ACCESSORIES
HAVING THE COMPATIBILITY WITH THE
VARIOUS ACTUATOR MANUFACTURERS
AVAILABLE
STANDARD PRODUCT RANGE
MANUAL BALL VALVE WITH LSB
FEATURES SPECIFICATIONS
• CAN BE PROVIDED IN FULL BORE AS WELL • PRESSURE RATING - ASME CLASS 150 THROUGH
AS REDUCED BORE CONSTRUCTION. 600
• ANTI-BLOW OUT STEM DESIGN, ANTISTATIC • SIZES - 1/2" TO 08" (DN-15 - DN-200)
FEATURE, CAVITY PRESSURE RELIEF
• MATERIALS – CAST CARBON STEEL, ALLOY
MECHANISM ETC. ARE ADOPTED TO
STEEL, STAINLESS STEEL, DUPLEX STAINLESS
ENSURE THE WORK SAFETY
STEEL, NICKEL BASED & OTHER SPECIAL ALLOYS
• STURDY, LIGHT WEIGHT AND COMPACT
• ENDS CONNECTIONS -
DESIGN.
₋ FLANGED ENDS AS PER ASME B16.5
• GIVES THE OPEN CLOSE FEEDBACK, WHICH ₋ BUTT-WELD ENDS AS PER ASME B16.25
CAN BE USED IN FURTHER LINE / PLANT
• FACE TO FACE DIMENSIONS - AS PER ASME
AUTOMATION.
B16.10.
• VARIOUS SWITCH / SENSOR OPTIONS ARE
• TESTING STANDARDS - API 598
AVAILABLE BASED ON CUSTOMER
REQUIREMENTS.
• TWO COLOR DOME INDICATES THE OPEN
CLOSE CONDITION OF VALVE / WORKS AS A
LOCAL POSITION INDICATOR OF VALVE.
• CAN BE USED IN HAZARDOUS AREA ZONE 1,
ZONE 2, ZONE 21 AND ZONE 22.
• IP 66 AND IP 68 WEATHER PROOF
CERTIFICATION FOR LSB CAN BE PROVIDED
• ANSI CLASS VI SHUT-OFF DUE TO SOFT SEAT
MATERIAL.
• FIRE SAFE DESIGN COMPLIES TO API 607.
Application : Air, Fuel, Gas, Chemical, Paint, Petrochemical, Food Industry, Etc.
STANDARD PRODUCT RANGE
ON-OFF CENTRIC BUTTERFLY VALVE
FEATURES SPECIFICATIONS
• RELIABLE PERFORMANCE WITH LOW • PRESSURE RATING – PN10, PN16 & ASME CLASS
MAINTENANCE SUITABLE FOR BOTH ON- 150
OFF AND CONTROL APPLICATIONS
• SIZES - 2" TO 24" (DN-50 - DN-600)
• PRECISELY MACHINED DISC PROVIDES
• MATERIALS – CAST IRON, SG IRON, CARBON
BUBBLE TIGHT SHUT-OFF, ASSURES
STEEL, STAINLESS STEEL, DUPLEX STAINLESS
MINIMUM TORQUE AND LONGER SEAT LIFE
STEEL
• BODY LINING AND DISC ARE THE ONLY
• ENDS CONNECTIONS -
COMPONENTS OF THE VALVE THAT COME
₋ WAFER / LUG / DOUBLE FLANGED
INTO CONTACT WITH THE LINE FLUID.
THESE COMPONENTS COME IN A WIDE • FACE TO FACE DIMENSIONS – AS PER API 609 /
VARIETY OF MATERIALS WHICH RESIST BS EN 558-1 / ASME B16.10
DEGRADATION FROM THE MAJORITY OF
• TESTING STANDARDS - API 598 / BS EN 12266
LINE FLUIDS
PART 1
• BI-DIRECTIONAL, HENCE CAN SHUT OFF
LIQUID AND GAS IN BOTH FLOW
DIRECTIONS
• STEM CONNECTIONS COME IN EITHER
‘DOUBLE D’ OR SQUARE PATTERN FOR
MOUNTING OF LEVERS AND ACTUATORS
• NYLON COATED DISC OPTION ENSURES
EXCELLENT CORROSION RESISTANCE TO
SEVERAL CHEMICAL MEDIA·
• PERFECTLY LINE SIZED BODY BORES ENSURE
MAXIMUM FLOW WITH THE LOWEST
PRESSURE DROP
Application : Air, Fuel, Gas, Chemical, Paint, Petrochemical, Food Industry, Etc.
STANDARD PRODUCT RANGE
ON-OFF DOUBLE OFFSET BUTTERFLY VALVE
FEATURES SPECIFICATIONS
• BLOW OUT PROOF STEM • PRESSURE RATING – ASME CLASS 150 & 300
• DOUBLE OFFSET BUTTERFLY VALVES ARE • SIZES - 2" TO 24" (DN-50 - DN-600)
RELIABLE, LOW MAINTENANCE SHUT OFF
• MATERIALS – CAST IRON, SG IRON, CARBON
AND CONTROL VALVES
STEEL, STAINLESS STEEL, DUPLEX STAINLESS
• AN INNOVATIVE SEAT DESIGN ENSURES STEEL
VERY LOW OPERATING TORQUE AND LONG
• ENDS CONNECTIONS -
SEAL LIFE
₋ WAFER / LUG / DOUBLE FLANGED
• IMPROVED ABRASION RESISTANCE EVEN
• FACE TO FACE DIMENSIONS – AS PER API 609 /
AFTER EXTENSIVE USE
ASME B16.10
• LIGHT WEIGHT, COMPACT AND LOW COST
• TESTING STANDARDS - API 598 / BS EN 12266
AS COMPARED TO OTHER TYPE OF VALVES
PART 1
USED FOR CONTROL APPLICATIONS
• ACTUATOR FLANGE ACCOMMODATES ALL
TYPES OF VALVE ACTUATORS SUCH AS
LEVER, GEAR OPERATORS, ELECTRICAL
ACTUATORS AND PNEUMATIC ACTUATORS
• STEM CONNECTIONS COME IN EITHER
‘DOUBLE D’ OR SQUARE PATTERN FOR
MOUNTING OF LEVERS AND ACTUATORS
Application : Air, Fuel, Gas, Chemical, Paint, Petrochemical, Food Industry, Etc.
STANDARD PRODUCT RANGE
ON-OFF FLUSH BOTTOM BALL VALVE
FEATURES SPECIFICATIONS
• COMPACT BALL TYPE DESIGN • PRESSURE RATING – ASME CLASS 150
• CAVITY FILLED DESIGN ENSURES ZERO FLUID • SIZES – 1 1/2" TO 8" (DN-40 - DN-200)
ENTRAPMENT
• MATERIALS – CAST CARBON STEEL, ALLOY
• NO STAGNATION OF FLUID ABOVE THE BALL STEEL, STAINLESS STEEL, DUPLEX STAINLESS
STEEL, NICKEL BASED & OTHER SPECIAL ALLOYS
• ACTUATOR MOUNTING PAD AS PER ISO
5211 TO ENSURE COMPATIBILITY WITH ALL • ENDS CONNECTIONS -
STANDARD ACTUATORS ₋ FLANGED ENDS AS PER ASME B16.5
• QUARTER TURN DESIGN ENSURES FAST • FACE TO FACE DIMENSIONS -
OPERATION ₋ MANUFACTURER’S STD.
• JACKETED DESIGN OPTIONS FOR • TESTING STANDARDS - API 598 / BS EN 12266
TEMPERATURE REQUIREMENTS OF SPECIFIC PART 1
PROCESSES
• COMPLETE ABSENCE OF CAVITIES INSIDE
THE VALVE ENSURES THAT THERE IS NO
PROBLEM ASSOCIATED WITH DEPOSITION
AND SOLIDIFICATION OF FLUID
• AVAILABLE IN VARIOUS MATERIALS AS PER
CUSTOMERS' SPECIFIC REQUIREMENTS
• ANTI-BLOW OUT STEM DESIGN
• STURDY, RELIABLE AND LOW
MAINTENANCE CONSTRUCTION
Application : Air, Fuel, Gas, Chemical, Paint, Petrochemical, Food Industry, Etc.
STANDARD PRODUCT RANGE
ON-OFF FLUSH BOTTOM VALVE (Y-TYPE)
FEATURES SPECIFICATIONS
• END CONNECTION - ANSI / BIS / JIS / DIN – • PRESSURE RATING – ASME CLASS 150
AS A STANDARD. CAN BE COMPLETELY
• SIZES – 3/4" TO 8" (DN-20 - DN-200)
CUSTOMIZED TO MEET CUSTOMER’S
REQUIREMENT. • MATERIALS – CAST CARBON STEEL, ALLOY
STEEL, STAINLESS STEEL, DUPLEX STAINLESS
• PLUG - PLUG HEAD WITH INTEGRAL STEM
STEEL, NICKEL BASED & OTHER SPECIAL ALLOYS
FOR EXTENDED LIFE.
• ENDS CONNECTIONS -
• PLUG GUIDING - HEAVY DUTY DOUBLE
₋ FLANGED ENDS AS PER ASME B16.5
GUIDED. GUIDES ARE LOCATED CLEAR OF
THE FLOW PATH TO AVOID CLOGGING. • FACE TO FACE DIMENSIONS -
₋ MANUFACTURER’S STD.
• SEAT - METAL OR REPLACEABLE TEFLON
SOFT SEAT • TESTING STANDARDS - API 598 / BS EN 12266
PART 1
• BONNET - STANDARD BOLTED, EXTENDED
• PROVISION RTD SENSOR & CLEANING
NOZZLE ARE AVAILABLE
Application : Air, Fuel, Gas, Chemical, Paint, Petrochemical, Food Industry, Etc.
STANDARD PRODUCT RANGE
ON-OFF KNIFE EDGE GATE VALVE
FEATURES SPECIFICATIONS
• THESE VALVES CAN BE SUPPLIED IN BOTH • PRESSURE RATING – PN10 & PN16
UNI-DIRECTIONAL AND BIDIRECTIONAL
• SIZES – 1 1/2" TO 24" (DN-40 - DN-600)
CONFIGURATION
• MATERIALS – CAST IRON, SG IRON, CARBON
• MANUAL VALVES AVAILABLE WITH EITHER
STEEL, STAINLESS STEEL, DUPLEX STAINLESS
HAND WHEEL OR GEAR
STEEL
• BOTH SOFT SEATED AND METAL SEATED
• ENDS CONNECTIONS -
VALVES ARE AVAILABLE
₋ WAFER / LUG TO SUIT ASME B16.5
• LUG TYPE CAST STAINLESS STEEL BODY
• FACE TO FACE DIMENSIONS -
• AVAILABLE SIZE RANGE OF DN 40 TO DN ₋ MSS SP 81
600 (CONSULT FACTORY FOR LARGER SIZES)
• TESTING STANDARDS - MSS SP 81
• AUTOMATED VALVES ARE AVAILABLE WITH
EITHER PNEUMATIC OR ELECTRIC
ACTUATION
• AUTOMATED VALVES CAN BE SUPPLIED
WITH VARIOUS ACCESSORIES LIKE LIMIT
SWITCHES, AIR LOCK RELAYS, FLOW
CONTROL VALVES, VOLUME BOOSTERS,
POSITION TRANSMITTERS ETC.
Application : Air, Fuel, Gas, Chemical, Paint, Petrochemical, Food Industry, Etc.
STANDARD PRODUCT RANGE
CONTROL V-PORT SEGMENTED BALL VALVE
FEATURES SPECIFICATIONS
• CAN BE PROVIDED IN FULL BORE AS WELL • PRESSURE RATING - ASME CLASS 150 & 300
AS REDUCED BORE CONSTRUCTION.
• SIZES - 1/2" TO 08" (DN-15 - DN-200)
• NOTCH DESIGN AVAILABLE FOR VARIOUS
• MATERIALS – CAST CARBON STEEL, ALLOY
APPLICATION
STEEL, STAINLESS STEEL, DUPLEX STAINLESS
• UNIDIRECTIONAL DESIGN STEEL, NICKEL BASED & OTHER SPECIAL ALLOYS
• ULTRA LOW TORQUES SPECIAL SEAT • ENDS CONNECTIONS -
DESIGN ₋ FLANGED ENDS AS PER ASME B16.5
• TRIPLE INDEPENDENT LOW EMISSION STEM • FACE TO FACE DIMENSIONS - AS PER ASME
SEAL B16.10.
• FIRE SAFE DESIGN COMPLIES TO API 607. • TESTING STANDARDS - API 598
• DOUBLE ANTI –STATIC PROTECTION
• VALVE STEM ROTATION INDEPENDENT OF
GLAND NUT ENSURING FULL INTEGRITY OF
STEM SEAL THUS LONG LIFE
• AED O-RINGS (ANTI-EXPLOSIVE
DECOMPRESSION)
• DOUBLE ANTI-STATIC PROTECTION
• ACTUATOR MOUNTING PAD AS PER ISO
5211 TO ENSURE COMPATIBILITY WITH ALL
STANDARD ACTUATORS
Application : Air, Fuel, Gas, Chemical, Paint, Petrochemical, Food Industry, Etc.
STANDARD PRODUCT RANGE
ON-OFF CAVITY FILLER BALL VALVE
FEATURES SPECIFICATIONS
• CAN BE PROVIDED IN FULL BORE AS WELL • PRESSURE RATING - ASME CLASS 150 & 300
AS REDUCED BORE CONSTRUCTION.
• SIZES - 1/2" TO 08" (DN-15 - DN-200)
• UPTO 96% CAVITY FREE DESIGN ENSURES
• MATERIALS – CAST CARBON STEEL, ALLOY
ZERO FLUID ENTRAPMENT.
STEEL, STAINLESS STEEL, DUPLEX STAINLESS
• ULTRA LOW TORQUES SPECIAL SEAT STEEL, NICKEL BASED & OTHER SPECIAL ALLOYS
DESIGN
• ENDS CONNECTIONS -
• TRIPLE INDEPENDENT LOW EMISSION STEM ₋ FLANGED ENDS AS PER ASME B16.5
SEAL
• FACE TO FACE DIMENSIONS - AS PER ASME
• FIRE SAFE DESIGN COMPLIES TO API 607. B16.10.
• DOUBLE ANTI –STATIC PROTECTION • TESTING STANDARDS - API 598
• VALVE STEM ROTATION INDEPENDENT OF
GLAND NUT ENSURING FULL INTEGRITY OF
STEM SEAL THUS LONG LIFE
• AED O-RINGS (ANTI-EXPLOSIVE
DECOMPRESSION)
• DOUBLE ANTI-STATIC PROTECTION
• ACTUATOR MOUNTING PAD AS PER ISO
5211 TO ENSURE COMPATIBILITY WITH ALL
STANDARD ACTUATORS
Application : Air, Fuel, Gas, Chemical, Paint, Petrochemical, Food Industry, Etc.
STANDARD PRODUCT RANGE
ON-OFF TEE TYPE VALVE FOR PIGGING SYSTEM
FEATURES SPECIFICATIONS
• ONLY MINIMAL PRESSURE DROP • PRESSURE RATING – PN10, PN16, ASME CLASS
150 & 300
• NO RESIDUAL PRODUCT LEFT IN THE
PIPELINE • SIZES - 2" TO 6" (DN-50 - DN-150)
• PNEUMATIC ACTUATION • MATERIALS – CAST CARBON STEEL, & STAINLESS
STEEL
• COMPACT IN SIZE
• ENDS CONNECTIONS -
• THREE FUNCTION : PRODUCT DIVERSION,
₋ FLANGED ENDS AS PER ASME B16.5
ISOLATION VALVE AND PIG CATCHING
STATION • FACE TO FACE DIMENSIONS - MANUFACTURER’S
STD.
• TESTING STANDARDS - API 598
Application : Air, Fuel, Gas, Chemical, Paint, Petrochemical, Food Industry, Etc.
STANDARD PRODUCT RANGE
ON-OFF 3-WAY BALL VALVE (L-PORT & T-PORT)
FEATURES SPECIFICATIONS
• POSITIVE SHUTOFF OF ANY OF THE THREE • PRESSURE RATING - ASME CLASS 150 & 300
PORTS
• SIZES - 1/2" TO 6" (DN-15 - DN-150)
• L PORT & T PORT CONGREGATION
• MATERIALS – CAST CARBON STEEL & STAINLESS
AVAILABLE.
STEEL
• ACTUATOR MOUNTING PAD AS PER ISO
• ENDS CONNECTIONS -
5211 TO ENSURE COMPATIBILITY WITH ALL
₋ FLANGED ENDS AS PER ASME B16.5
STANDARD ACTUATORS
₋ BUTT-WELD ENDS AS PER ASME B16.25
• DOUBLE ANTI –STATIC PROTECTION
• FACE TO FACE DIMENSIONS - MANUFACTURER’S
• THREE FUNCTION : PRODUCT DIVERSION, STD.
ISOLATION VALVE AND PRODUCT MIXING.
• TESTING STANDARDS - API 598
Application : Air, Fuel, Gas, Chemical, Paint, Petrochemical, Food Industry, Etc.
STANDARD PRODUCT RANGE
ON-OFF JACKETED BALL VALVE
FEATURES SPECIFICATIONS
• BLOW OUT PROOF STEM • PRESSURE RATING - ASME CLASS 150
• STURDY, LIGHT WEIGHT AND COMPACT • SIZES – 3/4" TO 6" (DN-20 - DN-150)
DESIGN
• MATERIALS – CAST CARBON STEEL & STAINLESS
• ACTUATOR MOUNTING PAD AS PER ISO STEEL
5211 TO ENSURE COMPATIBILITY WITH ALL
• ENDS CONNECTIONS -
STANDARD ACTUATORS
₋ FLANGED ENDS AS PER ASME B16.5
• WELL DESIGNED JACKET HELPS
• FACE TO FACE DIMENSIONS - AS PER ASME
CIRCULATION OF HIGH PRESSURE HEATING
B16.10.
AND COOLING MEDIA
• TESTING STANDARDS - API 598 / BS EN 12266-
• NEGLIGIBLE PRESSURE DROP ACROSS THE
PART – 1
VALVE
• VARIOUS TYPES OF JACKETING MATERIAL
CAN BE PROVIDED
• ENOUGH CLEARANCE IS AVAILABLE
BETWEEN JACKET AND BOLT HOLES TO
ENSURE EASY MOUNTING ON PIPELINES
Application : Air, Fuel, Gas, Chemical, Paint, Petrochemical, Food Industry, Etc.
STANDARD PRODUCT RANGE
ON-OFF SLEEVED PLUG VALVE
FEATURES SPECIFICATIONS
• TIGHT SHUT-OFF FOR LIQUIDS AS WELL AS • PRESSURE RATING - ASME CLASS 150 THROUGH
GASES 600
• RELIABLE PERFORMANCE AND LONG LIFE • SIZES – 1/2" TO 12" (DN-15 - DN-300)
• MAINTENANCE COST IS VERY LOW • MATERIALS – CAST CARBON STEEL & STAINLESS
STEEL
• SUITABLE EVEN FOR SOLIDIFYING MEDIA
DUE TO ABSENCE OF CAVITIES INSIDE THE • ENDS CONNECTIONS -
VALVE BODY ₋ FLANGED ENDS AS PER ASME B16.5
₋ BUTT-WELD ENDS AS PER ASME B16.25
• ANY KIND OF LUBRICATION IS NOT
REQUIRED • FACE TO FACE DIMENSIONS - AS PER ASME
B16.10.
• TESTING STANDARDS - API 598 / BS EN 12266-
PART – 1
Application : Air, Fuel, Gas, Chemical, Paint, Petrochemical, Food Industry, Etc.
STANDARD PRODUCT RANGE
SINGLE PLATE CHECK VALVE (NRV)
FEATURES SPECIFICATIONS
• VERY SIMPLE IN CONSTRUCTION, COMPACT, • PRESSURE RATING – UPTO PN16
LIGHT-WEIGHT, STURDY & RUGGED
• SIZES – 1" TO 24" (DN-25 - DN-600)
• CAN OPERATE EFFECTIVELY IN BOTH
• MATERIALS – CAST CARBON STEEL & STAINLESS
VERTICAL AND HORIZONTAL PIPE LINES
STEEL
• SOFT SEATED VALVES COME IN TWO
• ENDS CONNECTIONS -
VARIANTS - O RING SEATED AND PTFE /
₋ WAFER TO SUIT ASME B16.5.
RPTFE SEATED
• FACE TO FACE DIMENSIONS - AS PER ASME
• WAFER TYPE END CONNECTIONS AS
B16.10 / API 6D.
STANDARD - OTHER TYPES CAN BE
PROVIDED ON REQUEST • TESTING STANDARDS - API 598
• LONG LIFE AND TROUBLE-FREE OPERATION
• EASIER TO HANDLE, PACK AND TRANSPORT
AS COMPARED TO OTHER VALVES
Application : Air, Fuel, Gas, Chemical, Paint, Petrochemical, Food Industry, Etc.
STANDARD PRODUCT RANGE
DUAL PLATE CHECK VALVE (NRV)
FEATURES SPECIFICATIONS
• VERY COMPACT IN SIZE AS COMPARED TO A • PRESSURE RATING – PN10 & PN16
SWING CHECK VALVE
• SIZES – 1 1/2" TO 24" (DN-40 - DN-600)
• INHERENTLY LIGHT WEIGHT BY THE VIRTUE
• MATERIALS – CAST CARBON STEEL & STAINLESS
OF ITS DESIGN
STEEL
• DUE TO SPLIT DISC DESIGN SLAMMING OF
• ENDS CONNECTIONS -
DISC DURING CLOSURE OF THE VALVE IS
₋ WAFER / LUG / DOUBLE FLANGED.
CONSIDERABLY REDUCED
• FACE TO FACE DIMENSIONS - API 594.
• WHILE OPENING DISC DOES NOT HAVE TO
OVERCOME GRAVITY HENCE IT IS QUICK TO • TESTING STANDARDS - API 598 / BS EN 12266-
RESPOND TO THE FLOW PRESSURE PART – 1
Application : Air, Fuel, Gas, Chemical, Paint, Petrochemical, Food Industry, Etc.