A New Homopolar Motor (1954)
A New Homopolar Motor (1954)
A New Homopolar Motor (1954)
SYNOPSIS
A new homopolar motor has been designed and constructed based on the principle
of the Faraday disk. The magnetic circuit consists of two halves made from Armco
iron. The rotor disk is made from a low carbon steel plate. Current is fed to the disk
radially through 8 brushes of copper graphite, while 8 other brushes on both sides of
the shaft form the output terminal. With 2 volts input voltage and 100 amperes
input current, the motor delivers approximately l/6 h.p. at 5800 r-pm. with 50 per cent
efficiency. Performance curves and a transient response oscillogram are presented.
INTRODUCTION
AE=BvAx=Btix(Ax) (1)
for constant flux density and constant speed of the disk. Since the area
of the disk is equal to rR2, and w = 2?r (rps.) = 2nn,
E=qin (3)
AT = B Ix (Ax). (5)
Integrating, for constant B and constant I,
3Strictly speaking, the lower limit of the integral should be I, the radius of the shaft of the
disk or rotor.
IO Y. H. Ku AND AHMAD KAMAL [J. F. I.
RD= .k?$)= l-
2?rb
Inx
v
(9)
ARMCO IRON
“X” 1 "Y"
“Y”
“X.-t
r’ I
0.37
” Y”
HALF
SECTION’X”-‘X”
flux density of 21,000 lines per sq. cm. It was annealed by the manu-
facturer before being machined.
The rotor is in the form of a disk (see Figs. 3 and 5) made from a low
carbon steel plate of g-in. thickness, and annealed. The disk was
shrunk to a $-in. shaft, and both the shaft and the disk were ground to
the final size. AAsshown in Fig. 5, the disk was finally ground to a
thickness of 0.122 in., a little less than g in. The shaft rotates through
two bearings imbedded in the two halves of the magnetic circuit. The
air gap is 0.010 in.
The current was fed to the disk radially through 8 brushes of copper
graphite (86 per cent Cu) which are specified to have very low coefficient
of friction, extremely low contact drop and very low specific resistance.
Beryllium copper springs were used at a pressure of 2 psi. .4s shown in
July, 1954.1 A NEW HOMOPOLAR MOTOR I3
the right side of Fig. 3, these 8 input terminal brushes are connected to-
gether by a copper strip. There are 8 other identical brushes arranged
on both sides of the shaft and connected also in parallel to form the
output terminal.
The field is established by two coils imbedded in the circular space
made in the two halves of the magnetic circuit (see Fig. 3). The coils
were made of 916 turns of A.W.G. 18 double glass insulated wire and
have a total resistance of 8.5 ohms at 20” C. Theoretically it was
estimated that with 6 amperes field excitation we can get about 1.4 X
lo6 flux lines to pass through the disk. Experimentally, we find that
with 5 amperes field excitation, we can get 4 equal to more than 3.6 X
wheel on the shaft on which two small magnets were fixed diametrically
opposite as shown in Fig. 8. A small pickup coil was fixed to the frame.
The rotation of the two magnets induced an emf. in the coil which was
connected to the horizontal input of an oscillograph. ;i voltage wave
from an oscillator was applied to the vertical input of the oscillograph.
The frequency of the calibrated oscillator was adjusted until a stationary
pattern was obtained. Thus the frequency of the rotation of the motor
was determined.
IELD CIRCUIT
ELECTRIC
DYNAMOMETER
ROTOR CIRCUIT
OSCILLATOR
FIG. 8. Diagram of connections.
The magnetization curve (Fig. 10) was first obtained by driving the
machine as a generator at constant speed. The output voltage was
measured by a high impedance vacuum tube voltmeter for various field
excitation currents. The flux was then calculated. The test was re-
peated at different speeds as a check. From Fig. 10, it is seen that for
I, = 4 amperes, the flux through the disk is 1.6 megalines. For a homo-
polar generator, since E = n 4 10e8 volts, for n = 1 rps., E = 16 milli-
volts/rps. The homopolar generator reported in ref. 3 gives a calcu-
lated value of 1.0 millivolt/rps. and a measured value of 1.7 mv/rps.
0 I 2 3 4 5 6
FIELD CURRENT (AMPERES)
FIG. 10. Magnetization curve.
The saturated flux density is given as between 10,000 and 11,000 gausses.
By doubling the flux density, a modified design would give E = 3.4
mv/rps. Since the total flux is proportional to the area of the disk,
doubling the radius of the disk would increase the generated voltage by
4 times, giving E = 13.6 mv/rps., which is comparable to our value
E = 16 mv/rps.
As torque depends on the product of flux C#I
and the current I through
16 U. H. Ku AND AHMAD KAMAL [J.F. I.
the rotor or I, according to Eq. 7, the relation between torque and the
rotor current is a straight line, for a given value of 4, depending on I,.
Four such lines are plotted in Fig. 11. The torque varies from about
10 oz. in. to 30 oz. in. as the rotor current increases from 40 amp. to
100 amp.
The torque-speed characteristic curves are given in Fig. 12. They
are similar to the torque-speed curves of a d-c. shunt machine. For
constant I, and hence constant 4, the back emf. E is proportional to the
speed n, according to Eq. 3. Now, for constant 4, the torque is pro-
T
:U
1
30- -i
0 ,’
,’
,<
IO ,'
<
&
/ Z
0,
30 ' i0 60 70 60 90 1
ROTOR CURRENT (AMPERES)
FIG. 11. Torque vs. rotor current I,.
In order to find the relation between the rotor voltage and the rotor
current at different temperatures, experimental results are plotted in
Fig. 14. The solid line curves (A) and (B) show the V-lcharacteristic
of the rotor at 65” F. and 150” F., respectively. The dash and dotted
line curve shows the same relation at 150” F. with half of the brushes
removed. It is seen that with all the brushes in, the rotor voltage drop
is between 0.4 and 0.45 volt, for I, = 100 amp. For I, = 42 amp.,
Vr = 0.34, and hence the resistance R = 0.008 ohm. At 150” F., the
resistance varies from 0.012 to 0.004 ohm. Lqt 6.5” F., the resistance
varies from 0.010 to 0.0045 ohm. Under actual running conditions, the
brush resistance should be higher.
G
3 0.5
z
- 0.4
$
2 0.3
G
0.2
---HALF BRUSHES REMOVED
0.1
0
0 IO 20 30 40 50 60 70 80 90 100
ROTOR CURRENT (AMPERES)
FIG. 14. Voltage-ampere characteristic of rotor and brushes.
OUTPUTAND EFFICIENCY
maintained at 2 volts, the rotor input is equal to VJ, = (2) (SO) = 100
watts. The total input is therefore (100 + 10.5) = 110.5 watts.
From Fig. 11, we find that for If = 1 amp. and I, = 50 amp., the torque
is equal to 11.7 oz. in. From Fig. 12, the corresponding speed is found
to be 6060 rpm. The power output is given by
30 40 60 60 70 60 90 100
ROTOR CURRENT (AMPERES)
FIG. 15. Output and efficiency curves.
Take I, = 100 amp. and If = 1 amp. The field input is 10.5 watts.
The rotor input is now increased to 200 watts. The total input is then
210.5 watts. The torque corresponding to I, = 100 amp. and 1, = 1
amp. is found from Fig. 11 as 26.4 oz. in. From Fig. 12, the correspond-
ing speed is 5800 rpm. So the power output is 0.1515 h.p. or 113 watts.
The efficiency is therefore equal to 53.7 per cent.
TRANSIENT RESPONSE
field current of 3 amp. The next two horizontal lines are the zero lines
of rotor current and field current, respectively. The next curve shows
the transient rotor voltage with the zero line below (bottom curve).
Acknowledgment
The authors are indebted to Drs. J. G. Brainerd and C. N. Weygandt
for advice and encouragement. Many thanks are ‘due?0 Mr. Miles E.
Nelson and Mr. John H. Pedley for their help inlmaking the model
machine at the Moore School Workshop. Great appreciation is ex-
tended to the Stackpole Carbon Company and the Flower Manufactur-
ing Company for supplying brushes and holders.
EEFEEENCES
(1) G. P. HARNWIXLL,“Principles of Electricity and Electra-Magnetism,” New York, McGraw-
Hill Book Co., Inc., 1949, pp. 348, 429.
(2) M. LIWSCHITZ-GARIK, “Electric Machinery,” Vol. I, New York, D. \,.a11Nostrand Co.,
Inc., 1946, p. 77.
(3) C. C. JOHNSON,“A Homopolar Tachometer,” I.R.E. Proceedings, February 1952, pp. 158-
60.
(4) P. BONING, “Homopolar Motor,” E.T.Z., February 1, 1952, p. 76.
(5) G. W. 0. HOWE, “A New Motor Desigu,” Wireless Engineering, November 1952, pp. l-3.
(6) S. W. GLASS, “The Measurement of the Frictional Characteristics of Brushes,” Iron and
.St~cl Engineer, July, 1937, p. 39.