Rhino Rd10v-Rd10 Yedek Parça
Rhino Rd10v-Rd10 Yedek Parça
Rhino Rd10v-Rd10 Yedek Parça
OPERATION AND
MAINTENANCE MANUAL
ROCK DRILL
HYDRAULIC
CRAWLER DRILL
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EVERDIGm
ISO 9001:ISO 14001 Certificated
Ï22E.
HYDRAULIC
CRAWLER DRILL
OPERATION
AND
MAINTENANCE
MANUAL
FOREWORD
WARNING!
It is very important for you to read and understand this manual before operating and to keep
the instructions provided herewith. Never fail to follow the instruction related to safety.
This manual contains instructions and information on safe and correct use of Rhino hydraulic crawler drill.
• Please read and understand this manual before operation, inspections and maintenance of the hydraulic
crawler drill.
Keep this manual with your equipment all the time for your quick and easy reference, and read it regularly.
• Do not operate the hydraulic hammer until you have been trained in the use of all operating controls and
understand the hydraulic crawler drill operation.
• If you transfer the hydraulic crawler drill to the other, do transfer this manual as well.
• The figures in this manual is for better understanding and may not correspond exactly to the hydraulic
crawler drill. For exact shape, refer to the parts list or ask EVERDIGM.
• For the purpose of constant product improvement, some parts of this manual may be changed. If you
found the parts unclear or not corresponding to the hydraulic crawler drill, call and consult EVERDIGM
dealer or service center
• Important information on safety is described in the safety information chapter of this book. Be familiarized
with the instructions on the safe operation and observe the instructions before and during operation
• Injury, death or damage caused by unauthorized product modifications and operation under unallowed
application will not be responsible by EVERDIGM. Consult EVERDIGM for such modifications and
applications.
• Use EVERDIGM genuine parts. EVERDIGM takes no responsibility for damages caused by use of non-
EVERDIGM spare parts.
We always exert all our efforts for your satisfaction, and promise you quick and constant service.
We thank you for using Rhino hydraulic crawler drill and wish you a good luck in every your job,
Feb. 2009
EVERDIGM Corp.
Operation
1. General
2. Checking the before start
3. Starting
4. Drilling
5. Operation in cold weather
6. Transportation
Maintenance
1. General regulation
2. Maintenance interval
3. Power divider
4. Hydraulic oil
5. Compressor
6. Oil separation
7. Track
8. Drive motor
9. Feed chain
10. Feed motor
11. Lubricant recommend
12. Storage lubricants
13. Lubrication point
9 2
OPTION " "
Digital angle gauge
9 4
MEMO - "
Specifications and features presented in this document are subject to change without notice
Copyright ©2009 f M t H ^ g j
Safety Information
This manual describes the correct use of the product and basic safety instructions. Important instructions in
this manual are marked with this symbol A . When you see this symbol in this manual or stickers on the
product, you must be alert to the possibility of personal injury or death. Be sure to observe the instruction in
the safety message.
The safety messages in this manual do not describe all the possibilities that could cause personal injury,
death or damage to the product. These safety messages are intended to provide basic instructions for safe
operation and service.
Although this manual does not cover all the possible situations, it is the operator's responsibility to observe
the safety instructions and regulations.
If you see the mark in this manual or on the products, never fail to read and
observe the instructions for safe operation.
Signal Words
The words "DANGER", "WARNING", "CAUTION'' and "IMPORTANT" appeared with the above Safety Alert
Symbol indicate degree of risk of hazards or unsafe practices. All four degrees of risk indicate that safety is
involved. Observe precautions indicated whenever you sec Ihe Safety Alert Symbol, no matter which
signal word appears next to the "Exclamation Point" symbol.
/ \ DANGER! I Indicates imminent hazard of a situation that, if not avoided, is very likely to cause
I death or extremely serious injury. It may also be used to alert against product that
I may exploded or detonate if handled or treated carelessly.
/ ? \ WARNING! I Indicates potential of a hazardous situation that, if not avoided, could result in serious
I injury or death. It may also be used to alert against a highly unsafe practice.
/ j \ CAUTION! I Indicates potential of a hazardous situation that, if not avoided, could result in minor
I or moderate injury. It may also be used to alert against a general unsafe practice.
/ \ IMPORTANT! I Indicates potential of damages that, if not avoided, could caused to the product or
I shorten the product life.
General safety instruction
position of identification and Sign-plates
•7--
Basic Safety Information •4
y
/'f\ WARNING!
T n e
followinginstructions are those that should ALWAYS be observed in operation of construction equipment.
CAUTION
Know yourself
Operators and service personnel must wear appropriate safety equipment,
including hearing protection, respirator, hardhat, safety shoes, eye protection,
heavy gloves etc, as required.
Before operating the hammer, check the area of work site for any unusual
conditions that could be dangerous, and prepare the appropriate warnings for
safe working. Be careful, particularly when working in the vicinity of electric
power lines, gas pipes or other buried services.
Everybody who operates or maintains the equipment should know the meaning
of the rules and laws in terms of handling the equipment. Use the hammer in
accordance with all regulations regarding construction practice and public
safety.
For emergency use, keep the fire extinguisher and the first-aid case in the
operator's cab.
General safety instruction
Operator's of personal qualities
Working These instructions must be complemented as required by local laws and other regulations, and by
environment •requirements issued by authorities, in order to prevent personal safety hazards arid damage to
•property.
f-Special attention must be paid to keep the equipment, machineries lifting devices, auxiliary
equipment, tools, safety devices, passages, and mining sites in proper condition.
Maintenance [-To keep the equipment in safe working condition, original spare pads must be used when pads are
replaced in conjunction with service and repairs.
t-Any alterations made on the equipment must be accepted by the manufacturer in writing.
Personnel [-The operators must pass a medical examination when being employed, and we recommend that
regular medicals be conducted to ali operators.
(-The employer's safety requirements include that one person in each working site is appointed
•responsible for matters of safety The employee must know who this person is, and they must know
jthe safety regulations of the working site.
-The employees must cooperate with the appointed safety person and follow the instructions he
gives.
-Use and repair of the equipment is only allowed to persons trained for these tasks.
-Only authorized persons are allowed to operate the equipment.
-The employer / principal should clearly define the operator's responsibilities and Authorize him to
not obey instructions that contradict the safety regulations.
-New employees or persons in training are allowed to operate, service, or repair the equipment
only under the direct supervision of an experienced employee.
-The operators must be acquainted with the instruction manuals issued by the manufacturer, and
with the properties of the equipment.
-In addition, the operators must have a regal permit, if such are required.
-The principal must unambiguously define the qualifications required for operating, adjusting,
servicing, and repair work.
j-Work on the electric equipment is only allowed to qualified electricians, or persons trained for the
tasks and working under the supervision and controlled by a qualified electrician as stated in
electric safety regulations.
j-Work on the hydraulic equipment is only allowed to trained and
experienced hydraulic equipment mechanics.
Suitability for Physical suitability means that the person is able to act correctly and quickly to
Mental suitability means that the person is able to understand and apply the instructions and
the work
regulations, to work safely and concentrate on the work, and to withstand mental stress and thus
avoid errors.
Training and The operator must be given user and service training, He must acquaint himself with the
experience. instruction manuals issued by the manufacturer) and know the specified performance and.
properties of the equipment he is using.
--9--
General safety instruction
Operator's of personal qualities
Operator's Accidents at work often happen in unpredictable situations. Therefore, it is important to try to
responsibilities consider all possible, even unlikely situations that may occur in each phase of work.
• The operator must always bear safety in mind, and he must know the safety regulations of
the work site.
•The operator must be trustworthy and reliable.
•|n addition, me operator is required willingness to observe instructions.
I
General safety instruction
Safety at work
Before starting
the Acquaint yourself with the manuals issued by the manufacturer, and follow the instructions in them.
w o r
k Plan your work in advance to avoid accidents, mistakes, and injuries.
If an accident takes place, or a fire breaks out, act quickly and use the available equipment.
• Learn how to use first aid supply and fire extinguishers. Make always sure that you know where
you can get help
- Do not take things for granted. Do not suppose that the equipment is in good condition just
because it worked properly when it was last used.
Work clothing should not be too loose. Loose jacket and sleeves, long hair, rings, bracelets, etc.
can get caught in rotating machine pads
- Wipe off mud and grease from your shoes before getting on the rig and starting to work. Always
wear personal protective devices, such as helmet, eye protection, earmuffs, protective overalls,
and safety boots. Observe the safety instructions.
Before starting to work, check the equipment carefully for signs of wean and check all functions-
When taking over from the previous shift, ask about the working conditions and the function of the
equipment.
Before moving the rig, make sure that you know the height, width, length, and weight limits of the
site, and that the rig does not exceed these limits. You should know the site well before staring to
work.
The positions of possible gas, water, and sewer lines, and overhead and underground electric lines,
and other obstacles and hazards on the site must be known. Any such points must be clearly
marked by the responsible person in order to avoid accidents.
Cave-ins are dangerous when drilling. Observe the condition of the rock, and use necessary
supporting to prevent cave-ins.
Keep the equipment clean, especially all controls, windows, glasses, lights, etc. Remove possible oil
and grease stains, and ice. Wash the equipment regularly.
Keep the tools and other accessories in the tool box.
Many accidents can be avoided by keeping the work site tidy.
Simultaneous charging and drilling is strictly forbidden.
Oil, grease, and • Check regularly that fuel, lubricant, coolant, and hydraulic fluid levels are correct,
fuels. • Do not mix different types of fluids and oils.
- Remember that ail bearings are not alike. Each bearing has its specific properties and lubricant
requirements. Follow the manufacturers instructions.
- Starter fluid and other flammable materials must not be stored in the cabin.
- Flammable materials must be protected against heat, sparks, and open flames.
•Storage containers of flammable materials must not be punctured or destroyed by burning, they
may cause risk of explosion.
- Smoking is strictly forbidden when filling up the fuel tank.
Genera! safety instruction
Safety at work
Electric To prevent personal injuries and material damage in conjunction with the use of electric
equipment equipment, there are many regulations concerning the structure, installation, and use of electric
equipment.
The regulations are always based on local laws and electric safety requirements these must be
strictly observed.
- Electric conductors should always be considered live, and thus dangerous. Damaged electric
wires and cables can start a fire or cause serious personal accidents.
- Current must always be cut off from the components to be checked, serviced, or repaired.
- If a component must be live when worked on, a fellow worker must stand by to immediately cut off
electricity at the emergency or main switch in case of emergency.
If a fault is detected in the electric equipment, such as open main switchgear door, cable damage,
Drilling site broken component, etc., current to the equipment must be cut off. The equipment must not be used
surroundings before the fault has been repaired, and the necessary measurements, tests, and trial runs have
, been completed.
- Power must not be switched on until you have made sure that it will not cause any danger.
P.
- Nobody should be allowed within the boom's operating range.
¥
- Explain the meaning of the rig's warning signs and lights to everybody working on the site.
h
- The working area must be kept clear of drilling debris, hand tools, and other objects. All
^equipment, such as straps, chains, hoses, etc. must be checked regularly for signs of wear,
'. jlooseness, breakage, or chafing, and any damaged equipment must be replaced immediately.
h
- The surroundings of the drilling rig must be kept clear of obstacles so that there is always free
^'access to the emergency stop buttons. Everybody working at the site must know the locations of the
:''emergency stop buttons,
- Under certain circumstances, work at the desired site can be dangerous. For instance, if the
^ground is sloping, it may be necessary to level the site to avoid danger.
|f work is to be done near underground gas, telephone, oil, electric power, sewer, or water lines,
•the owner of the network must be consulted before starting the work. In cooperation with the
•representatives of the owner you can determine what safety precautions are necessary to avoid
•danger. The operator and the representatives are responsible for carrying out the required safety
precautions.
rV The working environment should be arranged to promote safety, with regard to the methods, work,
and equipment involved, as well as the blasting techniques, opening of mine and preparatory work,
CAUTION loading and transportation, crushing and lifting methods, supporting and reinforcing, possible
•construction work, electric, water, and air systems, ventilation, occupational and fire safety, and
Electric power other possible measures promoting safety.
lines
V The local environmental regulations must be observed.
•"
No unauthorized personnel should be allowed near the drilling site during drilling
'A
Ho prevent the danger of injuries and material damage, the structure, installation, and use of electric
(•equipment involves an number of regulations, You o!: r ' •' -Iways make sure that you follow the
current safety regulations when working near electric power lines.
Electric current always flows to the ground when a suitable conductor is provided.
General safety instruction
Safety at work
Electric power j L Contact the local electricity board if you are going to drill near overhead power lines. Ask the
lines I electricity board to have their experts on the site, if necessary.
j - REMEMBER! ELECTRIC CURRENT DOES NOT ALWAYS NEED DIRECT CONTACT, WITH
I HIGH VOLTAGES IT CAN "JUMP" OVER LONG CAPS, with high voltages up to 5 meters.
•-ALWAYS KEEP A SAFE DISTANCE TO THE POWER LINES! Not even b accident should and part
of the equipment get closer to the power lines than what is considered a safe distance. Refer to
the local electric safety regulations for safe working distances.
- If it is impossible to follow the safety regulations, the owner of the power lines should always be
contacted beforehand.
- The safety devices can become electrically charged if you are working near a high-frequency
transmitter.
- Safety can be improved by earthing the drilling rig. Earthing is done with a thick copper cable
connected from the mast top to an earthing rod in the ground. THIS DOES NOT, HOWEVER,
OFFER COMPLETE PROTECTION!
If the rig touches an electric power line, the following instructions may prevent injuries or death:
- If you are standing outside the rig, do not touch any part of the rig or try to get onto the rig. Keep
Contact with everybody away from the rig.
electric - If you are on the rig, do not try to get off it. If the rig is touching a power line, the rig can catch on
power line fire. If the rig has rubber tyres, leave the rig as soon as the tyres start smoking. JUMP OUT! Dp
not make yourself a conductor for the electric current to flow from the rig to the ground. Move
away from the rig by jumping, or by leaping so that only one foot at a time touches the ground.
The electric field in the ground can cause a dangerously high voltage between your legs. You will
not be in safety until you are about 20 meters away from the rig.
- If the boom, or some other component of the rig touches an electric power line, the whole rig
becomes live. Although the insulating rubber tyres may make the situation seem safe (not
concerning track models), a person standing on the ground and touching the rig can get a fatal
electric shock.
- Call for help without delay.
If personal . |f you come to a place where an electric accident has taken place, do not risk your own life by
injuries acting incautiously!
Occur . Try to find out whether a high or a low voltage is involved.
- Where high voltage is involved, do not start any rescuing attempts until the power company has
cut off the voltage. It can be dangerous even to approach a person in contact with the electric
conductor or with the rig that touches the conductor. Remember that high voltage power lines
have no fuses that blow, the conductors are always dangerous, until a qualified electrician has
made them dead.
- If a person is in contact with a low voltage line or with a rig that is touching a low voltage line,
rescuing can be attempted by using a dry and clean rope, or a dry and unpainted piece of wood.
Anyone who is attempting the rescue must keep as far away from the victim as possible. The
victim must not be touched until he is completely disconnected from the live components.
- If the victim is unconscious, resuscitation and artificial respiration must be started immediately.
General safety instruction
Safety at work
Ventilation and n mining and other quarrying work, ventilation and dust prevention are an important part of the
dust prevention technique. Mining regulations and safety requirements demand careful ventilation plane and air
quality monitoring. Adequate ventilation must always be provided.
Exhaust fumes can be lethal. If the engine has to be started in an enclosed space, make sure that
ventilation is sufficient.
One of the purposes of ventilation is prevention of dust accumulation. Any or several of the following
methods can be used;
Prevention
Correctly applied working methods, Correct equipment
Extraction
Cleaning, Filtrating
Binding
Water spray or vapor, foam .Water flushing
Chemical treatment of settled dust
Isolation
Enclosing, Local extraction ducts
Attenuation
Local auxiliary ventilation, General ventilation
If the rig is equipped with a dust separator, make sure that it is working properly.
Before use Make sure that the equipment is used only when it is in safe and proper working condition.
The equipment should only be used wn<=ii aii the necessary protective and safety devices, such as
detachable guards, emergency stop devices, sound insulations, dust separator, etc. are in place
and in safe and proper working condition.
When stepping in and out of the rig, move cautiously and use the rails and grips provided-beware
of slippery surfaces.
- Before starting the engine and starting off, check the interior, surroundings, and underside f the
vehicle
- Make sure that all controls are in the correct position before starting the engine.
- Warning signs. If warning signs are placed on the engine starting switch or controls, these must
not be touched until the person who placed the signs, or some other person who knows the
situation, has removed them.
The engine should never be started otherwise than with the proper starting controls.
Always follow the starting and stopping instructions given by the control and indicator devices as
described in the manuals.
Drain condensate water out of the system as instructed by the manufacturer,
Hydraulic system • Check the hydraulic system for possible leaks. Repair all leaks before use. Check all hydraulic
hoses, especially those that bend in use, and replace hoses as necessary. Check that all cover
plugs and caps, and filling caps are properly in place.
• Check that all safety devices, such as pressure relief valves, pressure gages, etc. are in place and
working properly. Make sure that you know their functions. Any of the safety systems must not be
bypassed.
Water and air Check the pipes, valves drain valves, and other components of the pneumatic and water systems.
Circuits Make sure that their pressures are correct, and that no leaks occur.
Drain the air and water systems and valves completely if the ambient temperature drops below
freezing point.
Electric system - Check the operation of the safety devices. Test the instrument panel indicator lights by depressing
the test button, see manual for location of the button. NOTE! This test does not reveal the
condition of the indicator light sensors, and therefore they must be checked separately at regular
intervals. Check the operation of the stopping solenoid as well.
Gênerai safety instruction
Safety at work
Frame structures j-Check all sheet metal plates and welds visually for possible damage, such as cracks, bending, and
[deformations. Cracks in the surface paint or paint peeling may indicate a point of dangerous
[breakage in the structure. The equipment must not be used until the necessary repairs are made.
Before starting, make sure that it will not cause any danger.
Starting / Starting an automatic drilling rig is forbidden if there are people within the operating range. Do not
stopping start the power packs when the automatic mode is on.
Many EVERDIGM equipment are provided with an alarm and monitoring system that prevents
serious damages caused by incorrect function. The automatic monitoring devices do not only
prevent damages, but also indicate which component has caused the disturbance.
The safety systems must never be bypassed or removed in order to make some work easier.
Check all safety devices.
Test the function of the controls.
Check all gage readings and indicator lights, and replace all faulty devices.
At least once during every shift, the equipment should - be visually checked for faults or defects.
Report all possible faults (also functional disturbances) immediately to the person or department
responsible for the equipment. If necessary, the equipment must be stopped at once, and
possible safety precautions must be taken.
Stop the equipment at once, and take necessary safety precautions if functional disturbances
occur. Repair the fault or have it repaired without delay.
Never leave the immediate vicinity of the equipment if the engine is running.
Everybody who is working near the rig when it is in operation must wear earmuffs, a safety helmet,
and eye protection
Much EVERDIGM equipment is provided with an alarm and monitoring system that prevents serious
Monitoring and damage caused by improper function. The automatic monitoring devices do not only prevent
safety devices damage, but also indicate the component that has caused the disturbance. This feature shortens
the time required for repairs, and promotes safer working.
The phase sequence control relay monitors phase sequence and drop out of a phase.
General safety instruction
Safety at work
Monitoring and |J-The return oil filter monitoring employs a pressure switch. If the pressure difference between the
safety intake and discharge pressures is too great, a warning indicator light goes on
Devices Automatic safety devices cut off current in the event of a serious disturbance. Simultaneously
they usually indicate the component that has caused the disturbance.
The emergency stop button stops all electric motors, and an indicator light goes on. Before
restarting, the button must be turned in the direction indicated by the arrow in order to return the
button up. The power pack cannot be restarted until the pressure control reset button has been
pushed.
Electric motor overheating is prevented with an automatic switch that cuts of current to the motor if
the load rises above the set limit.
Hydraulic oil level control switch stops all drilling functions if the oil level I too low. Simultaneously,
a warning light goes on.
Oil temperature control switch stops drilling functions if the oil temperature rises above the set
value (e.g.+65°C; different values are used). Simultaneously, the oil temperature warning light
goes on.
Proper use The use of the equipment for other purposes than what it is designed for, or exceeding the
specified performance ratings is not considered proper use. The manufacturer / supplier is not
liable for damage caused by such use. Proper use also includes observing the information in the
user and service instructions and following the control and service regulations.
Acquaint yourself with the user and service manuals issued by the manufacturer, and keep them
always with the equipment.
Towing Great caution and the manufacturer's instructions should always be observed when towing.
Neglecting the instructions will cause severe damage on the rig, and the damaged rig can cause
serious accidents.
• Do not try to start the engine by towing.
• If the engine is running, the rings normal tramming speed can be used for towing.
- If the engine cannot be started, towing requires special preparations depending on the rig type;
see towing instructions in the rig's manuals.
-A rig without brakes must always be towed using a rigid towing bar. Remember also that power
steering works only when the engine is running. If the engine is not running, steering works but it
is heavy and slow.
- Make sure that the towing vehicle's brakes are in good condition, and powerful enough to stop
both vehicles in all circumstances.
Transporting Always plan transportation in advance to be able to ensure safety. Choose the safest method of
transport, and make sure that the capacity of the transporting vehicle is sufficient.
• Use access ramps when moving the rig onto the platform and down from it. Driving on or off the
platform must be done on level ground.
• Always use low tramming speed, and be very careful - when coming from the ramps onto the
platform
-When coming onto the access ramps, the rig must be balanced with boom movements and
oscillation (if provided).
• Before transportation, the parking brake must be engaged and the boom lowered down and
properly supported against the platform. Secure the rig with straps or chains to prevent it from
moving during transportation. In addition, observe all other special requirements for transport of
your rig, as given in the user manual.
-When planning the transporting route, keep the rig's dimensions in mind (especially cabin models).
Always measure the maximum height and width of the transport.
- The lifting points of the drilling rigs are marked with hook symbols. Note that some rigs have no
lifting eye on the boom. The lifting point is, however, marked with a hook symbol. When you lift a
drilling rig make sure that the lifting equipment is in good condition.
- Make sure that you know the actual weight of the rig -before starting to lift it
Load lifting Most countries have regulations concerning lifting, lifting wires, and lifting devices. These local
safety regulations must always be followed.
- Only the right type of lifting device with sufficient lifting capacity should be used. No other devices
than specified lifting devices should be used for lifting the equipment or their components. DO not
use, for instance, a loader for lifting.
• The weight of the load must be known, and the rated lifting capacity must not be exceeded.
- Lifting should be planned so that the load need not be moved over people or places where people
may be present.
- Make sure that the lifting device is in good condition.
- Lifting wires and chains should be checked regularly. Discarded wires must be marked clearly and
disposed of without delay.
The lifting points of EVERDIGM drilling equipment are marked with hook symbols. Lift the
equipment at the marked points only.
- Check proper fastening and balance of the load by at first lifting it up only a few centimeters.
Continue lifting when you are sure that the load is properly fixed and in balance.
- Lifting wires with several ropes must not be twisted. Lifting ropes must be fixed according to the
manufacturer's instructions.
General safety instruction
Safety at work
Use of lifting
equipment WRONG cotiser
Use of lifting - The lifting wire must not make a loop round the load in place of a lifting strap or chain.
equipment 'wrong * s w a e r
mm
The load should never be lowered so far down that less than two turns of wire is left on the wire
reel. This way you can make sure that the weight of the load is evenly distributed between the
wire and its fixing point on the reel. Check the capacity and length of the wire whenever the wire
or mast length is altered.
Never stand or work under a hanging load.
Do not estimate lifting capacity on the basis of stability.
Do not move a load over persons.
Take care that the load does not bump into anything
Do not use any other lifting devices for lifting persons than those designed for that purpose. Drilling
rig booms are not designed for lifting persons, and it is absolutely forbidden to climb on them!
It is ABSOLUTELY FORBIDDEN to carry persons on the load
DNAGEROUS
LIFTING
EQUIPMENT!
--18--
General safety instruction
location and use of fire extinguisher
Readtineoperating instruction on the fire extinguisher bottle. Make sure that the extinguisher
gage needle is not in the red sector. If the needle position at red, the extinguisher at once by
authorized service.
-The fire extinguish is mounted to the side wall of the cabin.
General technical description
--21 -
General technical description
Overview : Below you will find an overall view of the most important components These will then be described on the
following pages.
General technical description
Glossary of components
No Description No Description
1 Hood 11 Track motor
2 Centralizer 12 Main frame
3 Auto rod changer 13 Drifter
4 Boom 14 Track shoe
5 Cabin 15 Muffler
6 Mast 16 Fuel tank
7 Feed motor 17 Hydraulic tank
8 Dust collector 18 Pump, compressor
9 Bonnet 19 Engine
10 Track frame 20 Cooler
-23--
General technical description
General technical description
Model : RD10-V
i—o.
- Vertical operation range in © shows the entire operation range, 90° plus +10° downward and 25°upward from the
horizontal position. (Additional Operation Prohibited)
- Horizontal ope::'- - -n lange in ® is improved when the position of the pin in dump clevis is moved to the other side.
- Hatched area in © shows the maximum and minimum operation range when the boom is operated horizontally
General technical description
Machine rating Plate : The following rating plate is attached to the machine.
E V E R D I G I T 1 i ÊT
4 j y eveRDiGm
332-3, JANGGWAN-RI, JINCHEON-EUB,
JINCHEON-GUN, CHUNGCHEONGBUK-DO, KOREA
r c
Made In Korea
Model RD10-V
Approx total weight 11,700 kg
Bit size 064 - 0 1 0 2 mm
Max. relief pressure 250 bar
Year of construction i !
SER NO. r :z3
V
No Designation
1 Model
2 Gross machine weight
3 Operation bit size
4 Max hydraulic pressure
5 Date of manufacture
6 Machine serial no. (machine number)
General technical description
Description of the functions : This chapter is intended to help you understand the functions of the machine so that
you can limit the field of the machine's applications to suitable areas and avoid errors in
operation.
Description No Description
Rod changer lever Feed pressure gage
Centralizer Drifter impact lever
Blowing air lever 10 Drifter impact pressure gage
Air pressure gage 11 Rod changer lever
Drifter rotation lever 12 Feed pressure control valve
Dust hood, super rotation, collaring
Drifter rotation pressure gage 13
positioning switch
Feed lever 14 Drifter impact pressure control valve
General technical description
Rod Changer Lever j \ lever to replace, load and retrieve the rods automatically.
Centralizer his is the centralizer opening/closing lever located at the bottom of the mast,
urn the lever left to open, andrightto close. When the lever is returned to neutral position, the
centralizer stops and maintains the present condition.
Blowing Air Lever When this lever is pushed forward, air is supplied to drifter. Air control lever can be controlled in
step-less mode, and simultaneously the number of engine rotation will rise up to MAX (2,200rpm).
Air Pressure Gage This gage indicates the pressure of air, which enters compressor and crawler drill drifter
Drifter Rotation When this lever is pushed, drifter rotates in normal direction. When it is pulled, drifter rotates in
Lever reverse direction. When this lever is in neutral position, drifter stops its rotation.
2
Drifter Rotational this gage indicates the rotational pressure of drifter. (Max 150(2133)kg /cm (PSI), In Operation
f
2
Pressure Gage 50(711 )-100(1422) kg,/cm (PSl))
Feed Lever
When this lever is pushed, drifter moves forward. When it is pulled, drifter moves backward.
When this lever is in neutral position, drifter stops
Check the jamming switch and lamp is on, the above transfer lever will function in the opposite
CAUTION way. When the jamming switch and lamp is off, the lever will function normally
Drifter Impact Lever When this lever is pushed, drifter begins the impact. When this lever is in neutral position, drifter
stops the impact.
Rod change lever A lever to replace, load, and retrieve the rods automatically
Feed pressure This valve controls the feed pressure of drifter. Pull out the knob and turn it clockwise to
control valve increase the pressure and counterclockwise to reduce the pressure. After an operation, push in
2
the knob to lock the valve. (Pressure Control Range 0 - 150 (2133)kg /cm (PSI))
f
Dust hood Super- When the lever is pushed left, hood moves down. When the lever is pushed right, then hood
rotation, Collaring moves up. When the lever is pushed forward, hood runs in super-rotation mode, and it will only
Positioning Switch run when the impact lever is on. When the lever is pulled in, the settle down valve will operate to
reduce the impact and feed pressure, and it will make the initial work easier.
For the first run of the drill, turn on the positioning switch to reduce impact and feed pressure
2 2
(Impact 100 kg /cm (1.422PSI), Transfer 50 kg /cm (711PSI)). This will make drifter operate
f f
smoothly. After drilling approximately 0.3m (11.8") ~ 0.5m (19.7"), Turn off the switch to go back
CAUTION to the normal operation. Skipping above steps may cause damages to drifter. (Especially if
the temperature of hydraulic oil must remains below 45(113) ~ 50(122)C° (F°)
General technical description
Dust hood Super- When the lever is pushed left, hood moves down. When the lever is pushed right, then hood
rotation, Collaring moves up. When the lever is pushed forward, hood runs in super-rotation mode, and it will only
Positioning Switch run when the impact lever is on. When the lever is pulled in, the settle down valve will operate to
reduce the impact and feed pressure, and it will make the initial work easier.
For the first run of the drill, turn on the positioning switch to reduce impact and feed pressure
2
(Impact 100 kg /cm (1.422PSI), Transfer
f
No. Description
30 Driving lever
31 Cold start
32 Lamp test
General technical description
Anti Jamming Switch During the drilling operation, if this switch is tuned on, drifter will automatically move back when
the rotational pressure 110bar(1,564PSI) or the air pressure 9bar(128PSI) changes. The
drifter will move forward to return to its normal operation as soon as the proper level of
pressure is recovered. This is a function that protects the system from jamming during
operation.
Anti Jamming lamp When the engine air element is clogged, the lamp lights on. Change the element.
Engine Air Cleaner This is a lamp, which indicates the engine operating function have registered an error
Lamp
Engine warning and In case of engine error contact local Caterpillar dealer or EVERDIGM service.
stop lamp
This is a charging lamp of batteries. The lamp should go out within 5 seconds after the
NOTICE ignition of the engine. Otherwise, check the charging system.
Low engine oil
When compressor air element is clogged, the lamp lights on. Change the element
pressure
Battery charging When water or any other problems occur during the drilling operation and dust collector needs
to be turned off, turn the switch on to stop the suction momentarily. (The switch stops the
Lamp
suction regardless of on, off status of the dust collector motor.)
Compressor Air
Cleaner Lamp
The switch is turned on while compressor is in operation. The switch is turned off when
Dust Collector 2
compressor is not in operation for a long period of time. (On 10.5(149) kg /cm (PSI), off 4(57)
Suction Stop Switch 2
f
Compressor Switch
if the pulse switch of dust collector is on, please turn on the compressor switch. Always turn off
the compressor switch when starting and stopping the engine.
This is the dust collector pulse switch. When the switch is on, dust collector operates and
CAUTION when the switch is off, compressor stops.
Dust collector pulse This is the air conditioner switch. When the switch is on, compressor operates and when the
Switch switch is off, compressor stops.
Air Conditioner When the air conditioner is in heater mode, the switch must be positioned off. When the air
Switch conditioner is in A/C mode, the switch must be positioned on.
A
CAUTION
This is the dust collector fan switch. When the switch is on, dust collector operates and when
the switch is off, compressor stops.
Dust collector fan When the switch is pushed up, only wiper operates. When the switch is pushed down, both
Switch wiper and washer operate simultaneously.
Window Wiper Switch
If the window is dry or dirty with solid objects, please run wiper after removing the objects and
wetting window. Otherwise, it may damage the wiper motor and the wiper.
Light Lamp Switch Switch on to light front and rear working lamps.
Emergency engine This switch is used to stop the engine immediately in case of an emergency. Push the switch
stop switch to stop, and turn the switch clockwise to restore the engine
For re-ignition, the switch must be turned clockwise to be restored before restarting.
CAUTION
O
--34-
General technical description
Engine tachometer, This system indicates the running time of the engine. All routine checks should be performed
Hour Meter sased on the time indicated on this meter.
When the engine air element is clogged, the lamp lights on. Change the element.
Boom Swing Lever This is a lever to move boom to left and right.
Mast Swing Lever This is a lever to move mast to left and right
Avoid damage to the machine by not operating track cylinders while machine is being trimmed.
A
CAUTION
Engine Temperature This gage indicates the temperature of coolant. Keep the temperature 82 ~ 105°C during an
Gage operation.
A
The engine stops automatically when the temperature of coolant exceeds 118°C.
CAUTION The fuel tank is Max 31OL, and this gage indicates the remaining amount in the engine tank.
Fuel Gage
This gage indicates the temperature of hydraulic oil. The temperature should not exceed the
Hydraulic Oil
maximum temperature, 80°C.
Temperature Gage
This is the engine start, stop and preheat switch. When the switch
Engine start switch
Position O is preheating the engine and start. When the switch is off, engine stops.
This is the rotation pressure control valve. Pull out the knob and turn it clockwise to increase
Drifter rotation
the pressure and counterclockwise to reduce the pressure. After adjusting, push in the knob to
pressure control 2
lock the valve. (Pressure Control Range 0 ~ 150(2,133) kg /cm (PSI))
valve f
A
CAUTION
For running, drive smoothly by controlling the left, right lever to turn left and right and minimize
the friction by using the track oscillation cylinder. Otherwise, sever frame damage may occur.
General technical description
Cold start •When being a low temperature, operates.
Lamp test ||Tests the ramp.
General technical description
Foot switch
No Description
Horn switch
Grease switch
1. Horn Switch
Press the switch with left foot to blow horn. The switch will return when the foot is released.
2. Grease Switch
Press the switch with right foot to run grease cylinder and to spray grease. The switch will return when the foot is
released.
General technical description
Air conditioner and heating system
No Description
Air conditioner On-Off Switch
Air Quantity Switch
Air Direction Lever
Performance
Impact Part
Impact Power 43kg-m(311ft-lb)
mpact Frequency 2,000-2,600 bpm
Working Pressure 100(1422)~150(2133)kgf/cnf(psi)
Required Flow Rate 80 liter / min(21 gal/min)
Other Parts
Diameters of Oil Supply
Diameter of Impact Part PF 3/4 x 2
Diameter of Rotation Body Part PF 1/2x2
Diameter of Lubricant PF 1/4x2
Diameter of Air Line PF 1 x 1
This drifter is a hydraulic drifter, an original model, designed and manufactured with the
accumulated technology of EVERDIGM Co., Ltd. To obtain the best performance of the drifter, it is
important to perform the daily routine inspection maintenance. This User's Manual contains
Instructions information about the drifter, such as impact and rotation body mechanisms, their theory of
operation, function controls, care and maintenance, and disassembly maintenance.
SHAKK ROD
Glossary of
componente
- - 38 - -
General technical description
ED-100 Hydraulic drifter
Rotation Device The rotation of the rotation motor is decelerated and transferred along the drive gear to the chuck
driver, and it is transferred along the chuck to the shank rod.
Dust Blowing Air me pressure of blowing air is transferred through the tube at the back head to the shank rod.
Compulsory The lubrication of the rotation body is accomplished by delivering oil of the Crawler Drill into the
Lubrication rotation as the compressed air form.
The lubricants are transferred to the lubricator, installed at the upper right part of the hydraulic tank,
in one drop per every 1~2 seconds.
Impact Device The Impact device consists of a cylinder, a piston, and a valve.
Two high and low-pressure accumulators are mounted to the front and the rear part of the cylinder
(piston) to increase the efficiency by absorbing the hydraulic change.
Accumulator
V77 T77TT7
777777777J7^^i. port
The accumulator, as shown in the figure, is constructed to insert and seal the nitrogen gas on one
side and to enter the hydraulic fluid by inserting the rubber screen in the middle of the device.
High-pressure accumulator stores the oil in the pump when the piston of a drifter rises to blow oil
out during the impact of the hammer.
It also adds more fluid, absorbs the pressure changes caused by the valve and piston movement,
and prevents the heating.
Low-pressure accumulator also absorbs the pressure changes to protect the return hose
CAUTION
The accumulator is a compressed device. Please release the pressure before taking it apart.
Principle of
operation
Figure 1. When the hammer moves back and reaches the gap (A) with the high pressure on (S2) at
the front of the hammer, K, R side of the control pin is forced with the high pressure and the valve
Shifts to L. Then the high pressure is forced on S1 at the back of the hammer.
(A1), the pressured area at the end of the hammer is always greater than (A2), the pressured area
at the front of the hammer. Therefore, when the end of the hammer is forced with the high
pressure, then the force becomes larger than the force at the front, so the hammer moves forward.
General technical description
ED-100 Hydraulic drifter
Principle of
operation
in. the hammer continues to move forward. Just before the impact, the large diameter part of the
hammer opens the port (B) of the valve reverse, and the low-pressure line (T) is connected to the
control pin of the valve. This forces the valve to reverse its direction.
(A3), the pressured area at (L) side of the valve (V) is always greater than (A4), the pressured area
at (R) side. Therefore, when the pressure is forced at both ends, then the force toward (R) side
•becomes larger, so the valve shifts to (R) side.
In Figure 3. The hammer reaches its impact At this point, the valve (V) is shifting and the space at
the rear end of the hammer is connected to the low-pressure line. Because the pressure is
lowered and the force is less at the back of the hammer, the hammer begins to move backward.
During the reverse movement of the hammer, the operating liquid is loaded in the accumulator.
fcP
ACQ
In Figure 4. The hammer continues to move backward. When the large diameter area of the
hammer passes by the thread (A), the high pressure is transferred through pilot line(C). Then the
valve shifts to (L) with the high pressure at the control pin of the valve, and it returns as in Figure 1.
General technical description
ED-100 Hydraulic drifter
Impact and power iThe drifter is designed to adjust its impact frequency and power according to the characteristics of
change a rock by changing the length of the hammer movement.
Theory of Operation As explained previously, the reverse of the hammer is executed as if the large diameter area of
the hammer, (K) passed the Pilot hole, (A). Impact frequency and power is changed by the
same method that changes 1, 2 of this Pilot hole, (A).
As shown in Figure 5, the stroke of the drifter becomes the shortest when the control bolts are
Short Stroke short. Impact frequency increases, and impact power decreases.
Medium Stroke As shown in Figure 6, the stroke of the drifter becomes the medium when a bolt with a long
hexagonal hole covers Pilot hole No.
Long Stroke As shown in Figure 7. The stroke of the drifter becomes the longest when two bolts with a long
hexagonal hole cover Pilot hole No. 1 and No. 2. Impact frequency decreases, and impact power
increases.
General technical description
ED-100 Hydraulic drifter
Lubrication he lubrication of the liner gear slide washer and the shank rod is Accomplished with oil for a
rawler Drill, which contains small amounts of compressed air, along the lubricator shown in Figure,
he oil control side of the lubricator on the driver controls the amount of oil.
me in every 2-3 seconds is appropriate. For the initial use of the shank rod, coat molybdenum
grease to the spline part and so on.
Adjustable
•4 • mi. Screw
Routine check
and
maintenance
T3-III Drifter is easily assembled and disassembled. The rotation body and the cylinders are built
with close clearances. Please handle the equipment after getting the proper training about the HÉ
accumulator from an authorized service provider.
Daily or before The drifter is constantly operated in extreme condition. Neglecting small trouble may result in
and during work unexpected damages and accidents. Please carefully examine the following items daily, before
check and
maintenance Recommended
Check Item Corrective Action
periodical check
When the amount of air, which blows out from the front
Air Parts Daily check of the drifter, increases rapidly, checks the cap seal
and the blow tube of the shank rod for any damages.
--42--
General technical description
ED-100 Hydraulic drifter
Tightening torque jjLoosening of each bolt influences the performance and the life of the equipment. Please use the
equipment safely by preventing any defects such as damages to the male bolts and so on.
IJJft-fc I
— —. • - — —— • -.. * v %
ïï . • - •• • %*tr* i
It
Torque of the each position.
Torque of each bolt mounted at the important part is specified in above table.
NOTICE Please refer to Figure, which specifies possible causes and corrective actions for any oil leakage
problems.
Oil leakage O
When oil leaks are found in the circled area, use the following table.
Oil Leaks
It is essential to maintain the accumulator all the times since an accumulator is used for important
Accumulator tasks such as hydraulic pressure, blowing and pressure absorption of high, low voltage circuits, etc.
check If the accumulator of high pressure gets damaged, impact hose may experience unexpected
vibration and heating. In this case, stop the operation of drifter and check the accumulator
Add nitrogen gas if needed. Replace diaphragm if damaged (Contact Our Customer Service)
NOTICE
--45--
General technical description
ED-100 Hydraulic drifter
,CC serves to maintain impact power at high pressure and to decrease the pulsation of low-
ressure line at low pressure.
A. At normal temperature gas pressure is generally set to the following figures. (Refer to the
Diagram)
a. High Pressure = 45Kg/cm*
b. Low Pressure = 5Kg/cm'
B. When the vibration of HOSE at high-pressure line is abnormally high, the high pressure ACC is
abnormal and impact power decreases. Maintenance is required.
C. When the vibration of HOSE at low-pressure line is abnormally high, the low pressure ACC is
abnormal. Maintenance is required.
D. Please call your dealer for ACC Rubber (Diaphragm) Exchange and Gas Fill-up.
E. Only use Nitrogen for injection. Do not use any other gases.
" L
' n smi
2
When
injecting
ojflSeiiolBj g :
and
NOTICE sealing at the low-pressure accumulator, use pressure-reducing side between N2 bombe and the
hose.
General technical description
ED-100 Hydraulic drifter
Charging Remove the accumulator cap (1)
procedure Turn the handle counter- clockwise until it stops.
Then connect charging valve assembly to the screw,
Located on the cap (1).
Connect nitrogen gas bottle and charging valve by a hose
Open the plug.
Turn the handle at charging valve clockwise until it stops. Then turn It counterclockwise.
Open gas bottle slowly to increase the pressure. Keep an eye on the manometer. Lock bottle
and bleed plug when the pressure reaches approximately 5kgf/cm2 (71PSi) higher than the
specified pressure.
Remove the hose at charging valve and open bleed plug and remove the gas through the handle
of charging valve to adjust the pressure to the specified level.
After the completion of charging and sealing, turn the charging handle counterclockwise until it
stops and remove the charging valve from the accumulator.
After removing the charging valve, make sure that the cap is not loosened. (Equip seal washer, O-
ring, etc tightly.)
Pressure check
To check the gas pressure, connect the bombe and the accumulator to gas as in steps (1), (2) of
charging Process.
• Lock the bleed plug and turn the charging valve clockwise until manometer moves.
•After the checking of pressure, fasten the cap as in steps (8), (9) of charging Process.
CAUTION - Do not remove the nut (2) when there is gas still remaining in the accumulator.
- Check whether O-rings at each part are damaged.
-Always coat O-rings with grease.
Diaphragm Frequently check for looseness of the cap.
replacement
process The accumulator has a structure that the accumulator shell is twisted and driven into the cover.
Use the following instructions to replace diaphragm.
- Remove the cap and release the remaining gas completely by pushing the valve seat.
Remove the cover from the shell.
Remove damaged diaphragm.
Put a thin coating of oil on the outside of new diaphragm. Then push the shell in.
Restore the original condition of the cover.
General technical description
ED-100 Hydraulic drifter
Wear limit of part
1 Aflt
Û
AUTO
System diagram GREASE SOt-BJQlD V / V
GOMP
General technical description
Dust collector
Rod greasing Place a high pressure Quick-Couple ring at the grease pump.
nsert the switch and control the auto grease lever to supply air to the solenoid valve and the grease
pump. Grease pump operates to coat on the rod screw with grease.
1
NOTICE Adjust the air pressure to 3(42.7) -5(71) kgf/caf (PSI) by using the regulator.
Recommend Use the grease sold on the market. Use the heat and extreme pressure resistant grease, which
grease has No. 2 roughness coefficient, in summer and No. 1 in winter. If the temperature is too low,
please use No.O.
General The equipment is a device to collect dust from the air, and to filter the dust from the clean air. The
information filter of the dust collector is coated to protect the static electricity on the surface of the element.
Because approximately 4 urn gaps are evenly distributed on the surface of the element, hardly any
dusts can pass through the fitter element Since the pulse air goes through the filter element, the
filtering of dust are more effective and the equipment provides increased stability for a long
operation as it minimized the time changes of the pressure loss.
Glossary of
components
1I 55
Support E Support
6 Filter F Guide washer
G Washer
6 H Nut
The pulse timer controls pulse air. First the electric valve (3) turns on the electric current, then the
interior diaphragm opens and the air inside the tank (2) blows dust out strongly through the pipe (4)
to the filter. The dust is discharged instantaneously at high pressure. The bottom of the rubber
valve opens up and discharges outside.
Assemble the nut (H). When assembling the nut, join the parts (A, H) together, and be careful not
to damage the filter by fastening the nut by force. Disassembly is done in reverse order.
General technical description
Dust collector
Starting and After the installation of the dust collector, please confirm the following items before starting.
operation • The control unit of the pulse timer operates properly.
The electric plate and the diaphragm valve operate properly.
• Pressure set in the pressure reducing plate is reasonable. (Generally 5kgf/crf (71PSI))
•The rotational direction of the fan is normal.
• The compressor and the exhaustion system operate property.
\fter the confirmation of the items, the system can be run. The new filter element tends to have
bw ventilation resistance and improper air quantity. As a result, excessive liquids may be supplied
• :o the fan motor and cause unexpected problems. To avoid this problem, run the system after
narrowing the manual damper of the exhaustion hole. When the dust flows, the filter element
i aegins to filter and the pressure loss indicator in the gas cleaning system slowly rises. Reverse
cleaning of the filter element is activated by the pulse air and the pressure loss falls when it rises up
Jo 100 ~ 150 mmH20. If the system continues to operate, the pressure loss rises and falls
"repeatedly and gradually stabilizes.
iA/hen the pressure loss stabilizes, begin to run the equipment normally by opening the manual
• damper to adjust the air quantity to the specified level. Filter media is normally operated at
130mmH2O ~ 250mmH2O in pressure loss, but some filters are built to have the range of 100
fnmH20 ~ 300mmH2O. When the pressure loss exceeds 250mmH2O during the normal
operation, adjust the pressure loss in the following steps.
- Check the air quantity. Adjust the air quantity according to the specification. When the air
quantity is obtained, follow the steps below.
- Shorten the injection interval of the pulse air. (Maintain 5kgf/cnf(71 PSI))
''- Increase the compressed air pressure. (Up to 7kgf/cm* (100PSI))
- Increase the air injection time to 0.3 ~ 0.5 seconds.
NOTICE Drain the air tank in proper time after the completion of the operation.
Repair and As the structure of the filter in the dust collector has a simple design and eliminated the mechanical / 1
maintenance operation parts, the equipment mostly requires little repair and maintenance processes. But,
because the filter element is an expendable supply, it needs a replacement when it does not recover
the pressure loss because of clogging, or other problems.
Also contact the customer service of our company for the problems and breakdown of the following
parts. Standard parts are secured at all times.
When problems are found in the dust collector, use the following table
Problem Cause Corrective Action
a. The air quantity is too strong System Check
b. Problem with the compressed air Maintain the pressure at 5kgf/cm'
for pulse (Insufficient Pressure
The pressure loss Reduction Quantity)
on the gage of the
c. Malfunction of the pulse control Refer to the user's manual for the
machine cleaning
device _pulse timer control unit
system is
d. Increased air quantity for the air Inspection and Repair of the leaking
abnormally high
leak at the dust injection part parts
* Generally 130-
250mmH2O is the e. Clogging of the element for After stopping the fan, clean by the
proper level. temperature pulse air and remove moisture
f. Contamination by the pulse air Cleaning and Replacement of the
(Clogging with water or oil by the Air Fan, Head Tank Drainage
pulse air in reverse direction)
g. Bad Installation of the filter Inspection for Weak Packing and
Dust is injected element Tightening Loose Bolts
during the exhaust h. Breakdown of the filter element, Replacement of the Filter Element
Outbreak of Small Holes
--52--
General technical description
Problem Cause Corrective Action
i. Bad Performance of the Fan Check after Rotation
j. Pressure loss is high. Refer to the items, a - f
Bad Suction k. Air Leak at the duct, the main Repair
body, the connections
1. Clogging of the duct Cleaning
m. Defective Pulse Control Plate Check, Change
n. Open Condition of the Check, Change
diaphragm caused by the defective
Malfunction of the Electric Valve
Pulse Air o. Dirty Substances at the Sealed Removal of Dirty Substances
Part of the diaphragm Valve
p. Injection time of the pulse is long. Reduce the injection time
(Normally 0.1 - 0 . 2 sec.)
q. Injection interval of the pulse is Adjust the injection interval
Malfunction of the long. (Normally 20 - 30 sec.)
Pulse Air r. Air Compressor Deficiency Change
s. Air Leak of the Pipe Check, Repair
t. Inappropriate Operation Reduce the suction temperature
Clogging of the
Temperature
Filter Element u. Inappropriate Operation Humidity Check Temperature, Humidity,
Consider the use of Control Air
General CA45DD (GOYEN)
specification Diameter of Plate 53mm(2")
Diameter of Connection RC2
Diameter of Guide Connection RC 1/4
56 (Screen Assembly Diameter of 10mm without
Cv Value
a Body) •
Min. Difference in Operational Pressure 1 kgf/cnı'(14 .2PSI)
Max. Difference in Operational Pressure 7kgf/cm'(100PSI)
Min. Guide Hole (Guide Hole)
Interior Pressure 10kgf/aif(142PSI)
Temperature of Applied Liquid -10(14)-60(140) TJ(F)
Primary Body, Bonnet ADC 12
Material Main Valve Teflon
Diaphragm NBR orViton
Weight 1.5kgf(3.3lb)
19 I S
ft-*.
J
NO Product Name NO Product Name
10 PLUNGER 24 TERMINALSET
- - 54 - -
General technical description
Air conditioner
When using the air conditioner in the summer, open the back door of cabin and lock the heater hose
valve (2EA). Then put the air conditioner switch inside cabin to ON position and use the
temperature control switch, the air direction, and the air quantity switch to control the air.
CAUTION When using the heater in the winter, open the back door of cabin and open the heater hose valve
(2EA). Then put the air conditioner switch inside cabin to OFF position and use the temperature
control switch, the air direction, and the air quantity switch to control the air.
If the refrigerant of the air conditioner is excessive or insufficient while the drill is running,
Refrigerant compressor and other parts may easily get damaged. When the air conditioner is running, the
condition check driver can check the condition of refrigerant and its flow by looking at side glasses located above
receiver driver.
Condition of Air
Normal Slightly Abnormal Excessively Abnormal
Refrigerant Conditioner
condition check High hose is hot and High hose is hot and low There is little or no
procedure High, Low Hose Low hose is cool. hose is cool. temperature difference
Temperature Temperature difference Temperature difference is between high and low
is big. small. hose.
Condition of
Can always see bubbles.
Refrigerant Nearly Transparent. The refrigerant has
Transparent but white
indicated on the Can see little bubbles. color of milk.
sometimes.
side glasses
Immediate
Change when
operated with
New Refrigerant
Condition of the Some parts are very
Normal Some parts are little dirty.
connection pipe dirty.
Condition of Air Normal, sufficient Nearly no refrigerant
There are leaks.
Conditioner refrigerant left.
Weather is an important factor that can change the condition significantly. Generally more bubbles
are formed in hot weather than in cold weather.
There are various methods to refill the refrigerant, but mostly a refrigerant retriever and a scale for
refrigerant refill is used to refill the refrigerant.
Charge the cooler with a new refrigerant, R134a. If charging with the refrigerant R12 or if using
Refrigerant refill other oils except the specified one, an unexpected accident (the breakage of the compressor, etc.)
will occur.
CAUTION
--56--
General technical description
Refrigerant charging flow chart
Preparation
st
1 vacuum process (over 5min)
-98.6—101.3 kpa(-14.3—14.7 psi)
Wait 5~10min
No
^ Yes
Zsl
vacuum process (20—30min)
-101.1 kpa(-14.7 psi)
s t
1
Refrigerant change
(Scale zero setting)
Low pressure gage 0.2Mpa (28.4psi)
No
I Yes
1 Refrigerant change
0.7-0.8kg (1.5-1.8lb)
No
^ Yes
CAUTION
Operation
If the cooler operates without refrigerant, the compressor will be affected harmfully. Check the
refrigerant level twice a year, in spring and autumn.
If the cooler is charged with excessive refrigerant, the cooling effect is deteriorated and the circuit is
pressurized abnormally. Observe the proper quantity.
--57-
This chapter describes you will find information on the operation of the machine. You will learn
what operations are required for commissioning, for setting up the machine, in drilling operations
and for cleaning.
You must make yourself so familiar with the machine when you take it over that damage and
accidents cannot occur.
Every time you use the machine you are taking on full responsibility for the safety of persons within
She machine's danger zone. You are therefore obliged to ensure that the machine is absolutely safe
in operation.
Make sure that each control lever is set at the neutral position.
Be careful to block out dust from entering during the oil change.
Do not add the oil above the upper mark. This can cause damages
to the engine.
Operation
Belt Check lit is proper if the belt bends about 10 (0.39") ~ 15 (0.59") mm (in) when you press the section
A
•between the pulley and the generator pulleys (Approx. 10kg (22 lb)).
|Check for any damage and if the belt is damaged, change the belt.
îheck must be performed with the engine off to prevent any accidents.
• Open the radiator cap and check the quantity and the condition of coolant. Coolant should be
CAUTION about 10mm (0.39°) above the top surface of the radiator core.
• Secure the radiator cap after the check.
Coolant Che~k
A
jjcheck must be performed when the engine cools down. Otherwise, steam can blow out and bum
you badly.
• Check for looseness and corrosion at the joint. Looseness can cause insufficient charge.
CAUTION
Battery Cable §- Check if the battery electrolyte is at the specified level. If the level is low, add more electrolytes to
Joint the battery.
A
Battery Liquid
(stop the engine before the battery and cable check. Batteries have acid that can bum you.
p e a s e be careful not to touch it with your hands or eyes. Do not use any open flames near the
Dattery.
A Make sure the compressor pressure is at zero (0) bar before draining.
If drained right after an operation of the compressor, oil may be heated and burn you badly. Wait for
the oil to cool before draining.
CAUTION
The operating fluid tank is located at the boom system part. The level gage is at the center of the
Operating fluid front panel. Confirm that the fluid is above the center of the gage.
Power divider It is located at the power divider. Pull out the oil level stick and clean it with a paper towel or cloth,
then push it back in all the way. Remove it again and check the position of the oil on the stick.
- The oil must be within the gage level. If the oil is above the range, it can cause excessive
pressure and increase of temperature.
- Change or add the engine oil (SAE10W) after oi! change.
Check the level gage after circulating the oil in the power divider for more than 10 minutes after an
oil change. Add more oil if needed.
--59--
Operation
Power divider
Air breather
Oil port
Power divider
Drifter
The drift lubricant is located next to the hydraulic fluid tank at the top right corner of the canopy.
Check the fluid quantity with the level gage. Adjustment of the fluid is done with the control bolt.
Proper amount is 1 drop in 1~2 seconds.
Add the lubricant after stopping the air supply.
Use Crawler Drill Oil SAE-100W as the lubricant.
Other
A
- Is the hose loose?
Are there oil leaks?
Check for any damages on the outside.
CAUTION Stop the engine before any check. You may get a burn from the blown oil or get serious injuries by
being caught in the machine during an check when the engine is running
Operation
Starting : Check to make sure each lever is in neutral position before starting the engine
A
Please make proper check before work.
heck for any dangers before the starting the engine.
- When the ignition key is turn to "R" position, wait until lamp
CAUTION light blank. (2 second)
- Start the engine with air conditioner and compressor switch
OFF.
- When indicator light gone off turn ignition key into the H.S
position.
IGNITION
Always make sure before starting that there are no unauthorized persons in the danger areas of
engine and the drilling rig, and that no controls are in the operating position.
CAUTION
Do not on the starter motor longer then 30 seconds at a time.
Wait about 30 seconds to let the battery recover between each try.
NOTICE
Cold start When the temperature is low, preheat the engine to help the starting of the engine. (When the
engine is already hot, this procedure is not required.)
Turn the starter switch to "Pre-heaf and wait until the control resistance turns red for about 25
seconds.
After Ignition • Run the engine at low speed, lOOOrpm, for about 5 minutes after starting.
• Check for any unusual noise, vibration or exhaustion of the engine.
Stopping
Before stopping the engine, turn off the compressor switch with the engine rotation of about 1000
rpm.
Put the feed to the run position or raise the mast to touch the ground.
- Make sure that each control lever is in neutral position.
Run the engine in idle rotation mode for about 3 minutes before stopping the engine.
If the driver suddenly stops the engine equipped with a turbo charger, the turbo charge may get
damaged.
- Turn the key to "OFF" position to stop the engine.
When the engine oil pressure lamp is on, check for the oil quantity and oil leaks after stopping the
engine.
Driving
Please drive the equipment in proper position. (Refer to the figure below)
Unlock the drive lever.
Position the oscillation lock lever to FREE to allow track oscillation.
Pull the throttle lever toward the user to increase RPM. (Approx. 1500 revolutions)
- Move two drive levers back and forth to drive forward, backward, and to change direction.
Forward: Move both drive levers forward
Backward: Move both drive levers backward
Left, Right: To turn left (right), push the right (left) lever to its maximum and push the left (right) lever
half. Turn and move forward and backward slowly and smoothly.
A
Fuming the equipment by force while one of the levers is not moving can cause damages to the
track and frame. Please minimize the danger by moving the lever simultaneously. Do not turn at
the dangerous area such as a steep hill, where the equipment may overturn and fall.
CAUTION
--61 - -
Operation
J
A
Towing When other vehicles tow this drill, keep it in driving position and release the brake manually as the
following instructions.
Avoid this operation on a slope, where the equipment may move suddenly.
CAUTION
Hex Bolt
Lœïâng çtette
Remove the hexagonal bolt.
Remove the cover.
Tighten the bolt by flipping the cover inside out
Change to free state by separating the footgear and spur gear.
Do not drive the equipment in free state
Speed of the towing car must be below 2km/H(1.24mile/H).
Brake release
- Remove the hexagonal bolt.
- Remove the cover
- Make sure an O-ring is in place.
- Install the hexagonal bolt with the uneven
part of the cover out.
Oscillation
The equipment allows the users to control and fix the'swing of the track frame and the position
during the drilling operation.
Oscillation is disable
Operation
Oscillation • Controls left and right track frame
2 simultaneously. The left and right track
frame can be used white running when
they are allowed to oscillate.
Oscillation is enable
A
CAUTION Running the equipment in this condition may damage the oscillation cylinder, Do not run the
Drilling equipment in this mode.
Preparation
- Move the drill to the location for drilling by controlling the drive lever.
•As shown in the figure, determine horizontal and vertical drilling position. For horizontal drilling,
A
move the pin from the position "A" to "B" and for vertical drilling, move the pin from "B" to "A" (For
RD10 series)
The pin should be removed only after securing the mast assembly so it will not rotate. Care should
ae taken in changing pin location since heavy weight may cause unexpected rotation or drop of feed
CAUTION assembly
Index the pin by adjusting the track oscillation cylinders, and after that, move the oscillation lock
handle to the lock position to secure the track frame.
- Decide the drilling position with the control lever.
- Press the mast on a rock bed by using the control lever. (Position the track show 2-3 from the
ground)
Operation
Drill operation Turn the Compressor Switch On
Turn the Dust Collector Switch On
Turn the Pulse Air Switch On
Open the Air Lever half
Insert the Settle Down Lever
Push the rotation lever to rotate.
- First control the rotation lever. Then, move the drifter forward with the feed lever. When the bit
reaches the rock, run the impact lever. At this time, because the collaring lever is operating, the
impact pressure reduces to 100bar (1422PSI) and the feed pressure also reduces to 50bar
(711PSI). Therefore, it is easy to operate the drill initially and position it by using the feed lever.
(0.3~0.5m)
Open the air blow lever completely after the collaring operation. Then move the collaring lever
back to neutral.
Turn the anti-jamming switch on if needed.
-After drilling 30(1.2°) -50(2") mm (in) Open the centralizer slightly and continue the operation. (At
this time, the pressure is adjusted to the normal control pressure)
- When the drifter reaches 5(2") -10(3.9") cm (in) from the bottom of the mast, return the impact
A
'ever and the feed lever back to neutral.
At this time, the impact lever should be in neutral position. Otherwise, it may cause damages to
the drifter.
Clean the hole thoroughly by controlling the feed lever.
A
CAUTION
Cautions when Drilling '«
- Is the hydraulic hose of the drifter shaking?
If the hydraulic hose of the drifter vibrates abnormally, the accumulator of the drifter is damaged
and the gas is leaking to lower the gas pressure. Inspect and repair quickly.
CAUTION - Is the drill mounting swinging horizontally?
The horizontal swing of the drill mounting at the drifter is caused when the pressing force on the
A
feed is unsuitable. Adjust the force by controlling the feed pressure control valve.
[ )
Is the condition of the drill dust normal?
|Make sure that dusts are blown out during the drilling operation by blown air. If the air does not
low out rock dusts, stop the impact and clean the hole thoroughly. If blown dusts are wet, turn the
CAUTION uction stop switch on and stop the dust collector switch as well if dusts continue to be wet.
Adjustment The drill is equipped with a pressure control system to adjust the impact and feed power depending
during on rock characteristics. It reduces the bit friction and the work time. Use the drill by setting
drill operation various controls properly.
Impact Pressure |Set impact pressure high for solid rock and low for soft rock. If the power is too high, there will be
Adjustment (too much friction on the bit. If you turn the handle at the impact pressure control valve to the right,
Jthe pressure increases. If you turn it to the left, the pressure decreases. After the adjustment,
press the handle to lock it.
Feed Pressure Adjust the feed power depending on the condition of dusts blown out and the change of rotational
Adjustment ^pressure. If feed power is too high, the rod can bend or wear. If it is too low, parts in the drifter
!' may get damaged. Control the feed power carefully to increase the efficiency. The process is
I ":same as the process for the impact valve.
M
Rotational Rotational frequency can change depending on characteristics of the rock. Control valve is
Frequency of ^installed at the back of the driver's seat inside cabin. Turn it clockwise to increase the frequency
Drifter and turn it counterclockwise to decrease it.
Adjustment
--64--
Operation
jHow to handle the problems occurring during the drilling operation
Turn the collaring switch on when a rod is jammed. Then, move backward while maintaining the
•rotation of the drifter by using the feed lever and checking the condition of the rotating rod. At this
NOTICE Itime, the shank adaptor is located at the lower part, so the drifter automatically starts Back Hammer.
j(Be careful with the control as parts of the drifter may get damaged if the impact lever is operated
vhile moving forward.) Also, if the rod is not retrieved after the collaring switch is turned on, turn
Jthe collaring switch off and slowly drive backward to keep the rotation of the drifter. At this time, the
jshank adaptor is located at the lower part, so the drifter automatically starts Back Hammer. When
noving the drifter forward, put the impact lever in neutral position.
|Back Hammer System of EVERDIGM Drifter creates about twice more power on the stroke by
noving the piston to the lower part when the shank rod is at the lower part. At this time, moving
Back hammer
aack with the big bounce retrieves the jammed rod. When the shank adaptor is located at the
system
aottom or for the piston when the impact lever is operated, Back Hammer automatically operates.
Therefore, if the shank rod is not located at the bottom, it can cause damages to the drifter by the
impact from the piston. When the shank adaptor is not touching the lower part, put the impact
[lever in neutral position to prevent any damages.
•Hammer when the rod is jammed
| 1 . When the operation or rod retrieval is troubled with dusts or other substances while drilling, Put
jthe feed lever to the neutral position and turn off the anti-jamming switch.
• Turn on the collaring switch by pulling it as shown in the figure.
Secure maximum space in (A) by moving
backward with the drifter feed lever as shown
in the figure. Then move the impact lever on
and move the drifter backward slowly. Air Blow
Lever is at maximum and the drifter rotation at
on Move backward maintaining the drifter
rotation to retrieve the rod.
backward movement.
During the impact, the drifter may get damaged. Do not operate it in empty impact mode.
--66--
Operation
A
CAUTION
e s
Back Hammer system of EVERDIGM begins its operation if the impact lever is on when the shank
adaptor is at it lowest (when there is no gap in (A)). The system makes use of long distance and
heavy piston to create big bounce and retrieve the rod. However, when the gap (A) is large and
the shank is not positioned to its lowest, it will damage the shank adaptor. Please understand and
follow above instructions to prevent damages to the drifter.
•67--
Operation
Function of each levers
Centra lizer
16. Position the left lever to position 3 to set the rod free state. Then move the right lever to
position 6 to return to its original position. Press (4) button on the left lever to pull up the rod.
17. Open the clamp by using the centralizer open/close lever and move on to the drilling operation.
CAUTION 18. To perform the rod extension procedure again, repeat 1-17.
Repeat this operation to loosen all the rods. At this time, the impact is to be made by softly
touching on the rock bed in order to protect the drifter. Damages caused by empty impact should
Retrieval the rod be minimized. For more detailed description, please refer to Page 36-41.
2. Move the drifter back by reversing the feed lever up to the position where it can clutch the bottom
of the coupling with the centralizer.
3. Insert the coupling to the centralizer. Then stop the air.
CAUTION
--70-
Operation
Operation in cold weather
4. Move the coupling forward by using the feed lever to make it touch the centralizer liner part if the
coupling is clutched with the centralizer.
5. Make sure the rod changer is at the retrievable start position.
a. Move the right lever in position 5 to 6 and press the (9) button on the right lever to lower the
roller unit.
B. Move the left lever to position 3 to open the rod clamp.
Then insert the right lever to position 8 to move the rod where it can clutch the rod.
7. Grab the left lever withrighthand and move the left lever to position 1 to clamp the sleeve.
Reverse the rotation lever and retreat the drifter slowly by put the feed lever at reverse.
If the thread at the shank rod and the sleeve is not loose, loosen the thread by no-rotation
impact. To do this, put the left lever to position 3. if the thread of the coupling and the rod is too
loose, fasten the thread by rotating and moving the drifter forward. Then retry to disconnect the
shank rod and the coupling.
8. When disassembly of the shank rod and the coupling is completed, put the feed lever in reverse
to move the drifter back.
9. Insert the left lever to position 2. With this operation, the roller rotates back to spin the rod and
disconnect the coupling and the rod from the centralizer. Then put grease coating on the rod by
using the auto grease pedal.
If the rod does not rotate when the left lever is moved to position 2, connect the drifter again and
loosen the screw at the rod by no-rotation impact. To do this, keep the left lever in position 3
throughout the procedure.
10. Press (4) button to pull up the rod above the rod stopper. When the rod is positioned below the
rod stopper, the rod can hit the rod stopper when you try to store the rod. Pull up the rod
above the rod stopper.
11. Move the rod to the rod rack storage position from the center by moving the right lever to
position 6.
12. Move the right lever to position 7 to store the rod in the rod rack.
13. Move the left lever to position 3 to loosen the rod from the roller unit. Then move the right lever
to position 5 to disconnect the roller unit from the rod rack.
14. Put the feed lever in reverse mode to move the drifter close to the coupling.
15. Rotate to move the drifter forward by using the rotation lever and the feed lever. Set both levers
to the neutral when the rod of coupling enters the shank rod 2~3 threads.
16. Open the centralizer and repeat the steps 2-15 to enable the rod retrieval.
Add distilled water right before the work begins to prevent the battery from freezing.
Battery liquid is a dangerous substance. Please do not touch it with your eyes or skin. If
CAUTION contacted with the liquid, wash the area with water and visit doctors for further treatment.
Battery produces inflammable gas. Keep away from open flame
--71 - -
Operation
Operation in cold weather
Cleaning To prevent the equipment from freezing or stalling on wet or muddy field, follow the instructions.
Remove mud and moisture on the frames. Especially prevent moisture and mud on the surface of
the hydraulic cylinder rod from entering and damaging the seal. Park the drill on a solid and dry
surface. Open the drain cock and drain the water in the fuel tank to prevent it from freezing. Cover
the battery or remove it from the drill and keep it in a warm place since the performance of batteries
drops significantly at low temperature.
After the cold Use the following instructions when the cold season passes and the temperature rises. Change fuel
season and oil to those that have proper viscosity specified the operating instructions.
Transportation Follow related laws for safety regulations when you transport the equipment.
Loading
- Use a plate to load the equipment, and follow the instructions below to unload the equipment.
- Put a brake on the trailer and put a block at the wheel to secure the trailer firmly. Align the
plate to the center of the trailer and the equipment. Then, secure the plate.
Carefully choose the piate by considering its width, length, and thickness that is suitable for
loading and unloading the equipment. If the plate bends, please use a block or other objects
to support it.
- Decide the direction of the plate and drive the equipment slowly to load and unload.
Do not change the direction while driving on a plate. Always come down from the plate first to
change the direction.
Take the work machine down quietly.
Lock the drive lever firmly.
Use a chain or a wire rope to secure the equipment during transportation.
CAUTION Choose a solid and level ground to load and unload the equipment and secure enough space from
the edge of a hillside or a cliff.
Maintenance
Maintenance
Bin this section you will find information on maintenance work which is necessary for the safe and
I efficient operation of the machine.
•We should like here to emphasis expressly that all prescribed checks, checks and preventative
Jj maintenance work must be conscientiously carried out. Otherwise, we will refuse to accept any
1 liability or to honor the warranty. Should you ever be in any doubt, our After Sales Department is
always ready to give you advice and assistance.
General Use Clean Oil and Grease Use clean oil, grease, and containers and be careful to block out dust,
regulation Wipe out Dirty Grease Wipe out the remaining grease completely after the supply.
Pay special attention to clean the rotational body where sands or dusts can cause wear.
Keep the drill Clean Wash the drill regularly to keep it clean. Pay special attention to clean the oil
supply part and the oil label gage part and to block out dust.
Prevent Water Mixture Prevent the water in a drum from mixing with fuel.
Keep an Eye on Oil Temperature it is dangerous to discharge oil or replace a filter right after
operation. Perform the procedure when the temperature drops. If the temperature of oil is low,
warm up oil temperature up to 20(68) -40(104) °C (°F) before the oil discharge.
Maintain Oil Discharge, Filter During oil change and filter replacement, check the filter to make
sure there are no unnecessary substances or metal dusts before discharging oil.
Supply Oil If there is a filter at the oil injection hole, do not remove the filter when injecting oil.
Prevent Dusting Prevent dust mixture from getting into the equipment when inspecting or changing
oil.
Put Labels On Put a warning label at the driver's seat when oil is discharged to prevent a user from
starting the engine.
Keep Away from Fire Devices Clean parts with inflammable detergent or diesel oil. If you use
diesel oil, keep away from open flame.
Cautions for Welding Cut the power off. (Turn off the battery switch)
Do not load 200V or higher continuously.
Position an earth within 1m from the welding part.
Do not install a bearing or a seal between an earth and the welded part.
Keep the Surface Clean Clean the surface and change to a new part when you remove the seal at
O-ring or gasket.
Check the Quantity of Lubricants Check the quantity of lubricants to maintain at the proper level.
Operate Electric Parts with Care When cleaning the drill, be careful not to contact electric parts
with water.
Check the Track Check for wear, damages on bolts or nuts, and damages to the track.
Quick Cleaning Inspect clogging of the air filter with a dust indicator.
Change the air filterClean electric parts, especially the alternator and the starter, to keep dust off.
Release Air Release air from the circuit after cleaning and changing strainers such as oil, filter
elements, filters, and so on. If you change the oil and the element in the oil tank or rub off the
hydraulic cylinder or the pipe, keep running the engine at low speed to remove air and follow the
instructions below.
Expand each cylinder 4-5 times up to the stroke end (Approx. 100mm(3.9") forward from the stroke
end)
Run each cylinder 3-4 times up to the stroke end.
If you run the engine at high speed and the cylinder to the stroke end, air mixture in the cylinder
may damage the piston packing or other parts.
Maintenance The following table shows the intervals for the various maintenance tasks. The associated
intervals maintenance can be found further on in this chapter.
Maintenance
H Drain Discharge 0
y Hydrau Oil Leakage Check O
d lie Operating Oil Replenishment 0
r Operati / Return Fitter Element
a ng Initial 0
Replacement
ul Liquid Suction Filter Clean-Up Clean
ic Tank
Hydraulic Operating Liquid
E O
Change
q
Hydraulic Pump Leakage Check 0
ui
Valve Leakage Check O
p
Hydraulic Cylinder Leakage
m Others O
Check
e
n
Hose, Pipe Leakage Check O
t
Return Tank Discharge 0
Return Tank Condition Check O
Compresso Safety Valve Operation Test O
r
Loosening of Pipe Check O
Operation of Gages Check O
Orifice Clean-Up 0
Loosening of Bolts 0
Compressor
|Oil Change
\fter making the initial change in 200hours, change in every 600hours.
([Compressor Oil Filter Element Change
^fter making the initial change in 50hours, change in every 600hours. Change the filter cartridge.
Oil Separator
Element Change
Change the oil separator element, located in the return
tank, in every 1,OOOhours.
Track
Check oil supply for the front idler, the track roller, and the carrier is not required until the roller is
disassembled. Supply oil when oil leakage is checked.
Carrier Roller
Check oil supply for
the front idler, the
track roller, and the
carrier is not required
until the roller is
disassembled;
Supply oil when oil
leakage is checked.
Lubrication port
--78--
,3
Maintenance
Tension When the tension is low:
Adjustment Open the cover of the oil supply hole at the
Bleed screw Oil port cover track frame, and drain grease by loosening
© Check point of oil © Holder the bleed screw (3). Do not loosen the screw
more when the grease starts to come out.
When the tension is high:
Open the cover of the oil supply hole at the
track frame, and inject grease into the ball
check grease nipple (4) with the grease pump
Drive Motor
•Speed Reducer Oil Change
j - Drive slowly to position the supply port and the drain port
perpendicular the level plane.
• Remove the plug at each port to drain the gear oil.
• Inject the gear oil until the oil starts to overflow the supply port.
- Wind Teflon thread, tape on the plug to avoid leakage
• Quantity of Gear Oil Change: 1.6L(0.4gal)
Feed Chain
Tension
Adjust the tension of the feed chain since the adjustment nut is loosened. Standard tension for the
center of the feed is 50(2") -60(2.4") mm (in).
50^60mm
(2"~2.4")
Feed Motor
Fuel Fuel used for the engine directly affects the performance and the life, so use the product specified
as high quality No KSR72610 diesel oil. Use antifreeze when the temperature drops as shown in
the table.
Temperature Above -5°C(23°F) -5~-15°C Below-15°C (5°F)
Fuel No. 1 No. 2 No. 3
Engine Oil The selection of the engine oil directly affects the drive performance, so use CD grade oil of API
To keep the equipment in best working condition and prevent breakdown of the equipment, greasing
the specified point regularly
This section gives you a summary of faults and their possible causes, and also ways in which you
may rectify them. Observe the safety regulations when searching for a fault. Only suitably trained
engineers may work on the hydraulic and electrical systems.
Engine part
Problem Cause Corrective Action
• Insufficient oil in Oil Pan (Air is • Replenishment up to
sucked in) Specified Level
• Clogging of Oil Filter-Element • Filter Change
Engine oil
• Improper Tightness of the Oil Pipe • Check and Repair
pressure lamp is
and Pipe Joint • Change
lit.
• Oil Leak by Damages
• Bad Sensor or Engine oil
Pressure Lamp
• Insufficient Coolants • Replenishment
• Bad radiator cap • Check
Engine overheats
• Plugged Radiator fins • Cleaning
• Bad Oil Cooler • Check
• Low engine oil pressure • Refer to "Engine oil Pressure
• Overheating of Engine Lamp is on"
Engine stops
• Overheating of Air Compressor • Check
• Check
• Insufficient Charge of Alternator • Adjustment of V-valve
Charge Lamp is lit • Bad Alternator, Regulator tension
• Check
• Not Enough Fuel • Fuel Replenishment
• Air Mixture in Fuel System • Repair Air leak
• Bad Fuel Discharge Pump or • (Change Pump, Nozzle)
Nozzle • Refer to "Electronic Product
• Slow Rotation of starter Related" Section
Engine does not
• Preheat indicator does not flash • Gap Adjustment
start when the
• Bad Compression • Strainer Clean-Up
starter is turned
• Bad Valve Gap • After Filter Cartridge
• Clogging of the strainer at Fuel Change, Discharge Air
Supply Pump • Firmly connect the fuel pipe
• Clogging of Fuel Filter
• Fuel Pipe is leaking
Quick troubleshooting guide
Quick troubleshooting guide
Engine part Problem Cause Corrective Action
« Rotational Speed is not rising (Battery e Battery Check
Terminal is loose or Voltage dropped) e Terminal Clean-Up and
© Viscosity of the lubricants is too high Tightening
(Especially during the winter season) ® Acid Resisting Grease
low
Valve Edge • Discharge Air
• Bad Compression
• Refer to "Bad Compression"
4
m
Quick troubleshooting guide
1 Driving unit
- - 85 - -
Quick troubleshooting guide
Driving unit Problem Cause Corrective Action
®- This occurs at low pressure. Pump Repair
• The discharged amount at left Change Motor equipped with
and right is different. Speed Reducer
• The drain amount at left and right Pump and Regulator Repair
is different. Brake Belt and Rear Frazee
The equipment «*" This occurs at high pressure. Change
is running but it • The discharged amount at left Adjust the pressure quickly.
is unbalanced and right is different. Relief Valve Change
when moving • The drain amount at left and right
forward. is different.
• Brake belt at left and right
operates differently.
• Which is the control valve, left or
right?
• Decrease in relief pressure
Discharged amount is low in • Repair Regulator Related Unit
pump. • Repair, Change Pump
Pump regulator related unit is • Change Motor equipped with
It does not malfunctioning. Speed Reducer
speed up. There are excessive oil leaks at
pump.
There are excessive oil leaks at
motor.
Damages to Motor or Speed • Change Motor equipped with
Hydraulic
Strange Noise Reducer Speed Reducer
Pipe Vibration • Tightening
•86--
Quick troubleshooting guide
Air compressor | Problem Cause Corrective Action
I In sufficient Air • Clogging at the Air Cleaner • Clean or change
Quantity Element • Loosening of lot joint
• Excessive oil in tank • Adjust to the specified
• Discharge pressure is low amount
Oil is mixed into the
• Clogging of Orifice • Adjust the flasher control
air 2
valve to 4kg /cm (57PSI)
f
• Disjoint Clean
High temperature of • Low performance of Oil Cooler • Clean Cooler
oil (The pointer is at • Clogging of Oil Filter • Element change
the red zone) • Malfunction of by-pass valve • Check Change
The air pressure • Malfunction of regulator • Readjustment
rises to the red zone • Clogging, leak of Regulator Pipe • Check, Repair
during the unloaded • Damages to Regulator Screen • Change
11 driving • Loosening of Unload linkage • Adjustment
Air pressure does • Malfunction of Regulator • Readjustment
not rise
• Bad Control of Pressure Control • Readjustment
Bolt • Repair, Change
Safety Valve is
• Bad Unload valve • Check, Repair
activated
• Leak at Regulator Pipe • Change
• Bad Safety Valve
Safety Valve: A valve that automatically operates when the pressure exceeds the limit at the boiler
NOTICE or others to prevent an explosion.
Unloaded: a device to reduce the load on the compressor by preventing the compression of the
Air blow fan machine.
Problem Cause Corrective Action
• Malfunction of Compressor • Adjustment
Air is not blown.
• Damages to Guide Air Hose • Repair
• Low pressure setting • Remove unnecessary
Air discharge is substances inside pipe
unstable. • Raise the pressure of
Boom system compressor
• Excessive dusts in
• Remove dusts at the
exhaustion tube located electric plate
(Electric Timer) between the electric valve • Check compressed air at
Pulse does not function at and the diaphragm. the screen valve
one or more places, or 0 High or low voltage at the • Remove dusts from the
pulse timing is not timer valve or exhaustion tube,
constant. • Unsuitable timer Repair or change
Flange or seat of electric compressed air filter
valve is damaged regulator of compressor
14 M
•Ai- FND zero setting.
#Tj|T
r 4I
SWING SET:
In order for to be perpendicular with SWING
directions, the mast of the drill.
ft. T It presses 3 seconds ZCAL buttons.
FND zero setting.
Measurement and
indication
possible angle
ANGLE GAUGE
SWING
TUT
MEMO
<sj|g -94--
E V E R D I G I f l
EVERDIGM Corp.
Sales Office: Room #1203, Woolim Lion's Valley 11, 680,
Gasan-Dong, Geumcheon-Gu, Seoul, Korea 153-803
Tel: +82-2-801-0800 / Fax: +82-2-801-0899
www.everdigm.com
İflilll
WËÈËm
mSSmm
mm
mm
•••ıı
I
HYDRAULIC CRAWLER DRILL
RD10-V, RD10E-V
E V E R D I CS İTİ
I
11
1
s o t - _ j s E HYDRAULIC CIRCUIT
EE HYDRAULIC CIRCUIT
67
en
60 59
MANIFOLD
AlB C D E F G H l J K
LLLML U
54 56 56
57
65
ft
16
E
f i S : D-570575OO
62
63
32 I I P LtD
» — T
64
33 19
35-
38
37-
O P OR ST
= HYDRAULIC CIRCUIT
Hydraulic Circuit
1 D-25020000 ENGINE 1
2 D-26042400 P O W E R DIVIDER 1
3 D-52022700 COMPRESSOR 1
19 D-57015900 C H E C K VA/
21 D-57013000 S O L E N O I D VA/
Hydraulic Circuit
22
23
24 D-57032000 D I R E C T R E L I E F WV 2
25 D-57012800 R E L I E F VA/ 1
26 D-57012600 R E L I E F VA/ 1
27 D-57012700 R E L I E F VA/ 1
28 D-57013100 S O L E N O I D VA/ 1
30
31 D-57024300 C O U N T B A L A N C E VA/ 1
33 D-52008800 C O O L E R MOTOR 1
34 D-59040300 OIL C O O L E R 1
36 D-57032600 C H E C K VA/ 5
37 D-59001800 OIL L E V E L G A U G E 1
38 D-59019200 AIR B R E A T H E R 1
39 D-57051000 S E Q U E N C E VA/ 2
40 D-52000200 D U S T C O L L E C T O R MOTOR 1
43 D-58000700
D-38010600 BOOM LIFT C Y L ' 1
(STD T Y P E )
44
D-5R021300 BOOM SWING CYL" 1
45 D-58000800
D-58010700 MAST DUMP C Y L ' 1
(STD T Y P E )
46 D-58001100
D-58010900 MAST SWING C Y L ' 1
(STD T Y P E )
47
D-58001000 EXTENSION CYL' 1
48
D-58010800 BOOM E X T E N S I O N C Y L ' 1
49
D 57024200 D E C E L E R A T I O N VA/ 1
50
D-11012900 DRIF I hR A S S ' Y 1
51
D-58001200 CENTERLIZER CYL' 2
52
D-58001800 ROD S L I D E C Y L ' 2
53
•-52001000 A R C MOTOR 1
54
D-58002000 S L E E V E CLAMP C Y L ' 2
55
D-58001600 ROD C E N T E R I N G C Y L ' 2
56
D-58001500 ROD S E T C Y L ' 2
57
D-57200100 C H E C K VA/ 2
58
D-33036600 P R E S S U R E SWITCH 1
59
D-14013300 MANIFOLD A S S ' Y 1
60
D-14013400 MANIFOLD A S S ' Y 1
61
D-57046200 S O L E N O I D VA/
62
64 D-59050700 ACCUMULATOR -,
65 D-59050800 HIGH P R E S S U R E F I L T E R 1
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E L E C T R I C CIRCUIT
M1 D-25020001 ALTERNATOR 1
M2 D-25020002 MOTOR, S T A R T ( R E L A Y ) 1
M4 D-39003300 MOTOR, W I P E R 1
P3 D-35017700 M E T E R , O P E R A T I N G OIL T E M P 1
B3 D-33044801 P R E S S U R E S/W(AIR) 1
B4 D-33036600 P R E S S U R E SA/V(OIL) 1
KO D-33005401 RELAY(POWER) 1
K2 D-33011800 R E L A Y ( C O M P AIR) 1 (
K3 D-33005401 R E L A Y ( S T A R T AID/GLOW) 1
K6 D-33011800 RELAY(HORN) 1
K7 D-38039700 R E L A Y ( F L A S H E R UNIT) 1
K9 D-33011800 R E L A Y , ( R P M MAX/AIR) 1
SO D-25020004 SA/V, S T A R T E R 1
S1 D-33031600 SA/V, T O G G L E ( S U C T I O N S T O P / D U S T ) 1
S2 D-33034600 S/W, F O O T ( G R E A S E ) 1
S3 D-33031600 S/W, T O G G L E ( C O M P ) 1
S5 D-33031600 S/W, T O G G L E ( A / C O N ) 1
ELECTRIC CIRCUIT
S7 D-33031600 SA/V, T O G G L E ( P U L S E ) 1
S8 D-33035300 SA/V, E M S T O P ( P A N E L ) 1
J7 D-59050000 LEVER(DRIVE) 2
E L E C T R I C CIRCUIT
R3 D-25020000 RESISTOR 1
Y3 D-57003500 VA/, S O L ( G R E A S E )
Y4 D-57013100 VA/, S O L ( C O L L A R I N G )
Y5 D-57003300 VA/, S O L ( C O M P R E S S O R )
X0-3<-»8 D-34009100 T. B L O C K 6 IP
X5 D-34009300 CONNECTOR(FE) 1
E L E C T R I C CIRCUIT
X7 D-34001200 A . L O C K 1 PG11(ST)
X9 D-34001200 A. L O C K 1 PG11(ST)
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WIRING DIAGRAM
M1 D-25020001 ALTERNATOR
M2 D-25020002 MOTOR, S T A R T ( R E L A Y )
M4 D-39003300 MOTOR, W I P E R
P3 D-35017700 M E T E R , O P E R A T I N G OIL T E M P
B3 D-33044801 P R E S S U R E S/W(AIR)
B4 D-33036600 P R E S S U R E SAA/(OIL)
B7 D-33045200 S E N S O R ( O P E R A T I N G OIL T E M P )
0
B11 D-33014400 T E M P E R A T U R E SAA/(COMP OIL/110 )
KO D-33005401 RELAY(POWER)
K2 D-33011800 R E L A Y ( C O M P AIR)
K3 D-33005401 R E L A Y ( S T A R T AID/GLOW)
K6 D-33011800 RELAY(HORN)
K7 D-38039700 R E L A Y ( F L A S H E R UNIT)
SO D-25020004 SA/V, S T A R T E R
S1 D-33031600 SAA/, T O G G L E ( S U C T I O N S T O P / D U S T )
S2 D-33034600 SAA/, F O O T ( G R E A S E )
S3 D-33031600 SAA/, T O G G L E ( C O M P )
S5 D-33031600 SAA/, T O G G L E ( A / C O N )
WIRING DIAGRAM
•M
57 D-33031600 SA/V, T O G G L E ( P U L S E )
58 D-33035300 SAA/, EM S T O P ( P A N E L )
R3 D-25020000 RESISTOR
Y3 D-57003500 VA/, S O L ( G R E A S E )
Y7 D-57003200 VA/, S O L ( C E N T R A L I Z E R O P E N )
Y8 D-57003200 VA/, S O L ( C E N T R A L I Z E R C L O S E )
X4 D-38024101 C A S E , C O N N E C T I O N BOX
X7 D-34001200 A. L O C K PG11(ST)
X8 D-38039700 MAIN F U S E B O X A S S Y
X9 D-34001200 A. L O C K PG11(ST)
•
• PARTS MANUAL
CRAWLER DRILL
RD10 S E R I E S
EVERDIGm
T A B L E OF C O N T E N T S
»~
TABLE OF CONTENTS 2
RD10E-VASS'Y 6
DRIFTER
DRIFTER ASS'Y 8
DRIFTER FITTING ASS'Y 14
DRILL MOUNTING 16
BONNET
BONNET 88
CABIN
CABIN 92
PANEL ASS'Y 96
CABLE CONTROL ASS'Y 98
AIK CONDI I lÜNEK LINE 100
DUST COLLECTOR
DUST COLLECTOR 104
PRE-CLEANER 108
DUST COLLECTOR HOSE 110
MAIN FRAME
MAIN FRAME ASS'Y 112
RETURN FILTER 116
FUEL TANK 118
FUEL TANK LINE 120
MANIFOLD FITTING ASS'Y 122
HOSE TERMINAL FITTING ASS'Y 126
POWER UNIT
POWER UNIT .' 128
POWER DIVIDER 130
PUMP ASS'Y 134
OIL COOLER FITTING 136
OIL COOLER ASS'Y 138
COMPRESSOR
RADIATOR 140
CYLINDERS ROTOR 142
POWER SECTION 146
RECEIVER TANK 148
I NTAKE& EXHAU ST 150
AIR CLEANER 152
-3- EVERDIGITI
FITTING
TRAVEL CONTROL VALVE ASS'Y(LH) 154
TRAVEL CONTROL VALVE ASS'Y(RH) 156
DRIFTER CONTROL VALVE ASS'Y 158
SUPER ROTATION VALVE ASS'Y 160
ANTI JAMMING VALVE ASS'Y 162
BOOM CONTROL VALVE ASS'Y 164
FLOW CONTROL VALVE ASS'Y 166
CHECK VALVE ASS'Y 168
OSCILLATION CHECK VALVE ASS'Y 170
DECELERATION VALVE ASS'Y 172
COUNTER BALANCE VALVE ASS'Y 174
RELIEF VALVE ASS'Y 176
HOSE TERMINAL ASS'Y 178
BALL VALVE SS'Y 180.
ROD CHANGER CONTROL VALVE ASS'Y 182
SEQUENCE VALVE ASS'Y 184
CHECK VALVE ASS'Y 186
MANIFOLD ASS'Y 194
BLOCK ASS'Y 196
ROLLER MOTOR ASS'Y 198
GREASE PUMP ASS'Y 200
SOLENOID VALVE ASS'Y 202
BLOCK ASS'Y 204
LUBRICATOR ASS'Y 206
AIR END ASS'Y 208
RECEIVER TANK ASS'Y 210
PILOT LINE ASS'Y 212
COMPRESSOR FILTER 214
SUCTION FILTER ASS'Y 216
LINE
MAIN CONTROL HYD' LINE 218
TRAVEL MOTOR HYD' LINE 218
P3PUMP HYD' LINE 220
P4 PUMP HYD' LINE 221
HYD' LINE 222
ROD CHANGER LINE 227
AIRLINE 230
COMPRESSOR PIPING 232
-4-
D EC AL
2 3 4
DECAL
OPTION
ANGLE GAUGE 237
Notes 240
-5- £ ¡ EVERDIC5IT1
O
-6-
RD10E-V A S S ' Y
ITEM PART NAME
1 Drifter
2 Mast & Rod Changer
3 Boom & Guide Shell Mtg'
4 Track Ass'y
5 Bonnet
6 Cabin
7 Dust Collector
8 Main Frame
-7- 4 ^ EVEREJIGITI
DRIFTER ASS'Y
O
-8- ft
DRIFTER A $ 8 T
Item Part Name
Drifter Ass'y
1 D-11012900 Drifter
2 D-14222100 Drifter Fitting Ass'y
3 D-14150000 Drill Mounting
EVEROIGIT1
DRIFTER ASS'Y
DRIFTER ASS'Y
ITEM PART NO. PART NAME QTY S/N REMARKS
D-11012900 Drifter Ass'y
2 D-45086600 Bush 1
3 D-45086700 Cap 1
4 D-45086800 Chuck End 1
5 D-45086900 Spline Chuck 1
6 D-45087000 Chuck Driver Bush 1
7 D-45087100 Liner(Large) 1
8 D-45087200 Chuck Driver 1
9 D-45087300 Drive Gear 1
10 D-45087400 Liner(Small) 1
12 D-45087600 Piston(Hammer) 1
13 D-45087700 Cylinder 1
14 D-42049800 Flange 1
16 D-45087800 Cover 1
20 D-44035300 Adapter 1
24 D-45088200 Cover 1
30 D-23024200 Gasket 1
31 D-42049900 Flange 1
32 D-45088800 Bolt 2
33 D-44035400 1
34 D-44035500 Valve 1
36 D-44035700 Pin 1
DRIFTER ASS'Y
Item Part No. Part Name Qty S/N Remarks
37 D-44035800 Cap(R) 1
38 D-45088900 Packing 2
71 D-59001003 Diaphragm 1 HP
72 D-59001101 Shell 1 LP
al
-12-
0 DRIFTER A S S T
ITEM PART NO. PART NAME QTY S/N REMARKS
D-11012900 Drifter Ass'y
73 D-59001102 Shell 1 LP
74 D-59001103 Diaphragm 1 LP
75 D-26032100 U-Seal 2
76 D-1006006 Bolt 2 M8
* D-55030000 Seal Kit 1
m
-13- EVERDIGIT)
DRIFTER FITTING ASS'Y
I
/
0 DRIFTER FITTING ASS'Y
Item Part No. Part Name Qty S/N Remarks
D-14222100 Drifter Fitting Ass'y
1 D-16B00028 Nipple 1 PTTxPFI*
tt
2 D-I6B00012 Nipple 1 PT1 xPF1°
3 D-16000024 Elbow 2 PF3/4"(0-RING)
4 D-I6000052 Elbow 1 PT1/4"xPF1/4"
D R I L L MOUNTING
47 48 49
DETAIL "A"
r—26
•X J IUL II
m
-12
28,36,40
17 M 6
44-^14-/15-* 43 9 8
SECTION. B-B
3ö O
0
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JO o
9
27,36,40 —J 5 4 L-29,35,37
34,39 20
-16-
DRILL. MOUNTING
Item Part No. Part Name Qty S/N Remarks
5 D-14150500 Clamp 1
6 D-14150600 Shaft 1 050x199
19 D-14151900 Joint 1
20 D-14152000 Clamp 4
21 D-14152100 Bracket 1
26 D-14152600 Bracket 1
)
1 7
- " 4 ^ EVEROIGm
DRILL MOUNTING
Item Part No. Part Name Qty S/N Remarks
D-14150000 Drill System
37 D-C6120813 Spring Washer 8 SW-8
38 D-C6122419 Spring Washer 2 SW-24
39 D-C6122013 Spring Washer 4 SW-20
40 D-C6121616 Spring Washer 20 SW-16
41 D-C6121210 Spring Washer 2 SW-12
42 D-D1121055 Bearing 2 6210D
43 D-D6107020 Grease Nipple 3 A-PT1/8"
44 D-D5103211 Snap Ring 2 SRA-35
45 D-14152700 Shim 6 T=1
46 D-14152800 Shim 8 T=0.5
F
-18-
EEVERDIGin
M A S T & ROD C H A N G E R
0 MAST & MM CHANGER
Item Part Name
D-14070000 Mast Ass'y
1 D-14070100 Mast
2 D-14080000 Slide Foot
3 D-58002200 Hood Slide Cylinder
4 D-14090000 Centralizer
5 D-58001200 Centralizer Cylinder
6 D-14200000 Auto Grease
7 D-14222200 Feed Motor Ass'y
11 D-14100000 Roller
1)
_ —
21
" - $ j EVERDIGm
MAST
•
o
-22-
MAST
Item Part No. Part Name Qty S/N Remarks
D-14070000 Mast
1 D-14070100 Mast 1
2 D-14070200 Shaft 1 040.3x277
3 D-14070300 Sprocket 1
4 D-14070400 Adjusting Bolt 2
5 D-14070500 Bush 1 055x53
6 D-14070600 Collar 2 075x27
7 D-14070700 Link 2
8 D-14070800 Pin 2 020x156
9 D-14070900 Stopper 1
10 D-14071000 Lock Plate 1 •12x35
11 D-14071100 Motor Bracket 1
12 D-14071200 Plate 1 095xT11
13 D-14071300 Sprocket 1
14 D-14071400 Bracket 1
15 D-14071500 Bracket 1
16 D-14071600 Cover 1
17 D-14071700 Support Bracket
18 D-14071800 Bracket 1
19 D-57024300 Counter Balance Valve 1 C70-175
20 D-57024200 Deceleration Valve 1 ZCT-06-T-22
21 D-96011200 Chain 306 RS120
22 D-96011300 Roller 76 RS120
23 D-96011400 Joint Link 2 RS120x1
-23- EVERDICim
MAST
Item Part No. Part Name Qty S/N Remarks
D-14070000 Mast
37 D-B1111872 Bolt 6 M10xP1.5-L.20
38 D-B6163570 Socket Head Bolt 4 M10xP1.5-L95
52 D-14072000 Plate 1
53 D-B1114861 Bolt 4 M12xP1.75-L20
54 D-14071900 Protection Arch 1 A3
55 D-14072400 Protection Arch 1 A3
56 D-14072500 Plate 1 A3
-24-
EVERDICm
HOOD SLIDE A S S T
Item Part No. Part Name Qty S/N Remarks
D-14080000 Slide Foot Ass'y
1 D-14080100 Hood Point 1
2 D-14080200 Slide Plate 1
3 D-14080300 Hood Ass'y 1
4 D-14080400 Cover 1 T9
5 D-14080500 Shim 2 T1x125><85
6 D-14080600 Shim 2 T0.5x 125x85
7 D-14080700 Spacer 2 03OxT7
8 D-14080800 Pin 1 032x85L
9 D-14080900 Pin 1 032x105L
10 D-14081000 Seal Rubber 2 0200
11 D-14081100 Skirt 1 0365
12 D-58002200 Slide Cylinder 2 05O.4x025x3OOST
13 D-A3115312 Split Pin 2 08x45L#O845
14 D-14081200 Clamp 1
15 D-95017500 Cam Follower 2 KRV40LL
16 D-B1121770 Hex Bolt 6 M6*P2-L55
17 D-C1111664 Hex Nut 8 M16xP2
18 D-C6121616 Spring Washer 10 SW-16
19 D-B1121375 Hex Bolt 3 M16xP2-L35
20 D-B1162475 Hex Bolt 5 M10xP1.5-L.40
21 D-C6121018 Spring Washer 5 SW-10
-28-
HOOD SLIDE CYLSNIER
item Part No. Part Name Qty S/N Remarks
D-58002200 Slide Cylinder Ass'y
1 D-58002201 Tube 1
2 D-58002202 Rod 1
3 D-58002203 Piston 1
4 D-58002204 Rod Cover 1
5 D-58002205 Rod Head 1
6 D-58002206 Head Cover 1
~7
f
8 D-58002208 Block 1
9 D-58002209 Pipe A 1
10 D-58002210 Pipe B 1
11 D-58002211 Bush 2
12 D-58002212 Dust Seal 1
13 D-58002213 Rod Seal 1
14 D-58002214 Du Bush 1 DU2520
15 D-58002215 O-Ring 1 1BG35
16 D-58002216 Back-Up Ring 1 T3G35
17 D-58002217 O-Ring 1 1BP16
18 D-58002218 Compact Seal 1
19 D-58002219 Set Screw 1 M6X10L
20 D-58002220 Grease Nipple 2 PT1 / 8
21 D-58002221 Plug 2 PT1 14
* D-58002222 Seal Kit 1
-29- EVERDIGm
CENTRALIZER ASS'Y
CENTRALIZER ASS'Y
Item Part No. Part Name Qty S/N Remarks
J
D-1409Q0G0 Centralizer Ass'y
1 D-14090100 Centralizer 1
2 D-14090200 Arm(Rh) 1
3 D-14090300 Arm(Lh) 1
4 D-14090400 Liner(T45) 1
5 D-14090500 Liner(T38) 1
6 D-14090600 Bracket 2
7 D-14090700 Pin 2 030* 038xL218
8 D-14090800 Pin 2 035x 05OxL235
-31 - EVERDlGfi!
CENTRALIZE!* CYLINDER ASS'Y
-32-
CENTRALIZER CYLINDER ASS'Y
Item Part No. Part Name Qty S/N Remarks
D-58001200 Centralizer Cylinder Ass'y
1 D-58001201 Tube 1
2 D-58001202 Rod 1
3 D-58001203 Piston 1
4 D-58001204 Rod Cover 1
5 D-58001205 Cover 1
6 D-58001206 Plate 1
7 D-58001207 Rod Head 1
8 D-58001208 Port 2
9 D-58001209 Bush 2
-33-
™< em
AUTO GREASE ASS'Y
-34-
?
0 AUTO ©RSASE ASS Y
Item Part No. Part Name Qty S/N Remarks
D-14200000 Auto Grease Ass'y
1 D-14200100 Bracket 1 65x70x50
2 D-14200200 Plate 1 D20xD15-L52.5
4 D-14200400 Pin 1
5 D-14200500 Pin 1 TCM2E32-40S
m
Mr
-35- EVEROIGIT)
ROLLER CARRIER ASS Y ?
7 D-14380700 Shaft(Front)
8 D-14380800 Shaft(Rear) !
-37- 4 ^ EVERDIGID
CENTERING CYLINDER ASS'Y
Item Part No. Part Name Qty S/N Remarks
D^58001600 Centering Cylinder Ass'y D65xd25-ST80
1 D-58001601 Tube Ass'y 1
2 D-58001602 Rod Ass'y 1
3 D-58001603 Piston 1
4 D-58001604 Rod Cover 1
5 D-58001605 Bush 2 025x033x35L
6 D-58001606 Set Screw 1 M6x6L
7 D-58001607 Plug 2 PT 1/4"
8 D-58001608 Grease Nipple 2 PT 1/8"-A
9 D-58001609 U-Packing 2 OSI 50(FU0613L0)
10 D-58001610 Backup Ring 2 D50xD40x3T
-39- EVERDIGm
ROD S E T C Y L I N D E R A S S ' Y
ROD SET CYLINDER ASS'Y
item Part No. Part Name Qty S/N Remarks
D-580015Q0 Rod Set Cylinder
1 D-58001501 Tube A 1
2 D-58001502 Tube B 1
3 D-58001503 Rod 1
4 D-58001504 Piston 2
5 D-58001505 Rod Cover 2
6 D-58001506 Head Cover 2
7 D-58001507 Trunnion A 1
8 D-58001508 Trunnion B 1
9 D-58001509 Port A 1
10 D-58001510 PortB 1
11 D-58001511 Dust Seal 2
12 D-58001512 Rod Seal 2
13 D-58001513 Du Bush 2 DU2520
14 D-58001514 O-Ring 2 1BG35
15 D-58001515 Back-Up Ring 2 T3G35
16 D-58001516 O- Ring 2 1BP16
17 D-58001517 Compact Seal 2
18 D-58001518 Set Screw 2 M8X10L
19 D-58001519 Plug 4 PT 1/4
* D-58001520 Seal Kit
-41 -
EVEnrjiim
ROLLER A S S T
Item Part No. Part Name Qty S/N Remarks
D-14100000 Roller Ass'y
1 D-14100100 Roller Bracket 1
2 D-14100200 Arm 1
3 D-14100300 Slide Base{1) 1
4 D-14100400 Slide Base(2) 1
5 D-14100500 Motor Bracket 1
6 D-14100600 Shaft 2
7 D-14100700 Shaft 1
8 D-14100800 Shaft 1
9 D-14100900 Drive Roller 6 T38
10 D-14101 oca Sprocket 1
11 D-14-101100 Sprocket 5
12 D-14101200 Pin 1 048.6*468
13 D-14101300 Chain Cover 1
14 D-14101400 Idler Roller 3 047*50.5
15 D-14101500 Spacer 3 038.1 *T10
16 D-14101600 Collar 1 052*T1O
17 D-14101700 Key 5 35*7*T17
18 D-14101800 Stopper 1 05O*T8
19 D-14101900 Shim 2SET T=1.0, T=0.5
20 D-14102000 Shim 2SET T=1.0, T=0.5
21 D-14102100 Bush 2 052x50
22 D-14102200 Collar 1 060x30
23 D-14102300 Spacer 2 T3x476x22
24 D-14102400 Spacer 1 T6x476x22
25 D-14102500 Bracket 1
26 D-14102600 Collar 1 038x136
27 D-14102700 Collar 2 038x50
28 D-14102800 Collar 3 038x46
29 D-14102900 Collar 3 038x12
30 D-14103000 Collar 2 038x63
31 D-14103100 Collar 1 038.1x20
32 D-14103200 Pin 1 020x40
33 D-14103300 Pin 1 020x77
34 D-14103400 Pin 1 020x178
35 D-14103500 Pin 1 020x90
-43- 4 ^ EVERDIGm
ROLIL E I ASS'Y
item Part No. Part Name Qtv S/N Remarks
D-14100000 Roller Ass'y
37 D-14103700 Shaft 1 020x158
38 D-14103800 Shaft 2 020x95
39 D-14103900 Joint 1
40 D-14104000 Rod 1
41 D-14104100 Joint 2
42 D-14104200 Stud Bolt 2
43 D-14104300 Washer 2 032xT6
44 D-14104400 Pin 2 025x75
45 D-14104500 Key Plate 5 25x30xT4.5
46 D-14104600 Key Plate 1 56x25xT4.5
47 D-14104700 Key Plate 1 76x25xT4.5
48 D-B1A03000 Hex Bolt 1 3/8"-16UNC
49 D-B1112376 Hex Bolt 12 M10xP1.5-L.35
50 D-B1108673 Hex Bolt 12 M8xP1.25-L15
51 D-B1113371 Hex Bolt 1 M10xP1.5-L85
52 D-B1111010 Hex Nut M10xP1.5
53 D-C1122212 Hex Nut 1 M22xP2.5
54 D-C1121612 Hex Nut 10 M16xP2
55 D-C1122010 Double Nut 8 M20xP2.5
56 D-D1A01100 Bearing 20 60/28 D
57 D-D3206419 Bush 6 MB2020
58 D-D5205210 Bush 2 MB1625
59 D-26010800 Chain 2 RS50xWx97 LINK
60 D-26018100 Spring 2 TL35-125
61 D-26018500 Chain 2 RS50x26 LINK
62 D-C6122020 Spring Washer 8 SW-20
63 D-C6131020 Spring Washer 13 SW-10
64 D-C6130825 Spring Washer 12 SW-8
65 D-C5111010 Plain Washer 12 PW-10
66 D-52016100 Rotation Motor 1 2-200AD6-E
67 D-58002200 Slide Cylinder 1 D50.4*D25-ST300
68 D-58002000 Sleeve Cylinder 1 D50.4xD25-ST50
69 D-D6307010 Grease Nipple C-PT1/8"
70 D-14104800 Chain Cover 1
71 D-14104900 Key Plate 1 36x70x9T
72 D-B1108577 Hex Bolt n M8xP1.25-L14
73 D-C6120813 Spring Washer 2 SW-8
4_>
-44-
EE V E S R I — I G İTİ
SLEE¥E CLAMP ASS Y f
-47- EVERDIGm
-48-
SLEf EVE O Y U I KHSR ASS'Y
Item Part No. Part Name Qty S/N Remarks
D-58002000 Sleeve Cylinder
1 D-58002001 Tube 1
2 D-58002002 Rod 1
3 D-58002003 Piston 1
4 D-58002004 Rod Cover 1
5 D-58002005 Rod Head 1
6 D-58002006 Head Cover 1
7 D-58002007 Trunnion 1
8 D-58002008 Port 1
9 D-58002009 Head Bush 1
10 D-58002010 Rush
11 D-58002011 Dust Seal 1
12 D-58002012 Rod Seal 1
13 D-58002013 Du Bush 1 DU2520
14 D-58002014 O-Ring 1 1BG35
15 D-58002015 Back-Up Ring 1 T3G35
16 D-58002016 O-Ring 1 1BP16
17 D-58002017 Compact Seal 1
18 D-58002018 Set Screw 1 M8X10L
19 D-58002019 Grease Nipple 1 M6
20 D-58002020 Plug PT1/4
21 D-58002021 Grease Nipple 1 PT 1/8-45°
* D-58002022 Seal Kit 1
-49- EVEERDISITI
ROD RA&K ASS'Y
Item Part No. Part Name Qty S/N Remarks
D-14130000 ' Rod RackAss'y
1 D-14130100 Rod Rack 2
2 D-C6121210 Spring Washer 10 SW-12
4 D-14130400 Shaft 10
5 D-14130500 Rotary Latch(1) 8 T45
8 D-14130809 ;
Cap 10 050x10
10 D-14131000 Spring 10
11 D-14131100 Sleeve 10 060.5x75
18 D-14131200 Bracket 1
F E E D MOTOR F I T T I N G A S S ' Y
-52-
:
FEES MOTOR FİTTİN© AS S»Y
Item Part No. Part Name ©ty S/N Remarks
D-14130000 Feed Motor Fitting Ass'y
1 D-14130100 Adapter 2 PT3/4"xPF3/4"
2 D-C6121210 Elbow(45°) 2 PT1/2"xPF1/2"
3 D-C6120813 Adapter 1 PT1/4"xPF1/4"
4 D-14130400 Reducing Nipple 1 PT1/4"xPF3/8"
5 D-14130500 Elbow 1 PT3/8"
6 D-14130600 Elbow 1 PT3/8"xPF3/8"
7 D-14130700 Elbow 1 PT3/8"xPF1/4"
8 D-14130800 Bush 2 PT3/4"xPF1/2"
-53- EVERDIGIH
BOOM & GUIDE S H E L L
)
0 BOOM & GUIDE SHELL
Item Part No Part Name
Boom & Guide Shell
1 D-14050000 Boom Extension
D-13065900 Boom Standard
2 D-58010600 Boom Lift Cylinder
3 D-58010800 Boom Extension Cylinder
4 D-58021300 Boom Swing Cylinder
5 D-14060000 Guide Shell Mtg'
D-13066000 Guide Shell Standard
6 D-58001000 Mast Extension Cylinder
7 D-58010900 Mast Swing Cylinder
8 D-58010709 Mast Dump Cylinder
-55- EVERDIGm
BOOM (EXTENSION)
-56-
BOOM (EXTENSION)
Item Part No. Part Name Qty S/N Remarks
D-14050000 Boom Ass'y
1 D-14050100 Front Boom Ass'y 1
2 D-14050200 Rear Boom Ass'y 1
3 D-14050300 Dump Clevis 1
4 D-14050400 Pedestal 1
5 D-14050500 LinkA(Rh) 1 T32
6 D-14050600 LinkA(Lh) 1 T32
7 D-14050700 LinkB 1
-57- EVERDIGm
BOOM (EXTENSION)
Item Part No. Part Name Qty S/N Remarks
D-14050000 Boom Ass'y
37 D-58021300 Boom Swing Cylinder 1 D140xD60*ST365
38 D-58010800 Boom Extension Cylinder 1 D95xD45*ST1200
39 D-D6307010 Grease Nipple 1 CPT 1/8"
40 D-D6107013 Grease Nipple 23 APT 1/8"
41 D-B1123077 Hex Bolt 2 M16*P2-L120
42 D-B1118475 Hex Bolt 2 M14xP2-L40
43 D-B1115276 Hex Bolt 10 M12xP1.75-L30
44 D-B1104479 Hex Bolt 4 M6xP1-L12
45 D-B1129379 Hex Bolt 1 M20xP2.5-L140
58 D-14055800 Shim 1
o
•
-58-
E V E R E S I (5 İTİ
B O O M (STANDARD)
-60-
BOOM (STANDARD)
Item Part No. Part Name Qty S/N Remarks
D-13065900 Boom 1
1 D-13073600 Boom 1
2 D-48001500 Dump Clevis 1
3 D-48001600 Pedestal 1
4 D-63001300 Link(A) Right 1
5 D-63001400 Link (A) Left 1
6 D-13073700 Link(B) 1
7 D-41077900 Pin 1
8 D-41078000 Pin 1
9 D-41078100 Pin 1
10 D-41078200 Pin
11 D-41078300 Pin 1
12 D-41078400 Pin
13 D-41078500 Pin 1
14 D-41078600 Pin 1
15 D-41078700 Pin 1
16 D-45007700 Bush 2
17 D-45007800 Bush 4
18 D-45007900 Bush 2
19 D-45008000 Bush 4
20 D-63001500 Key Plate 1
21 D-63001600 Key Plate 4
22 D-45008100 Stop Pin 1
23 D-45008200 Stop Pin 2
24 D-01000621 Stop Pin 1
25 D-45013900 Castle Nut 1 CNL-52
26 D-B1129379 Bolt 1 M20*P2.5-L140
27 D-B1133077 Bolt 2 M16xP2-L120
28 D-B1118475 Bolt 2 M14xP2-L40
-61 - EVEROIGID
BOOM (STANDARD)
Item Part No. Part Name Qty S/N Remarks
v J
D-13065900 Boom 1
37 D-D6107013 Grease Nipple 12
38 D-D6107010 Grease Nipple 2
39 D-58000700 Boom Lift Cylinder 1 D152*d60-ST550
40 D-58000800 Mast Dump Cylinder 1 D152*d60-ST550
41 D-58000900 Boom Swing Cylinder 1 D120*d50-ST365
,*4)
-62-
EVERDIBin
BOOM LIFT CYLINDER ASS'Y
Item Part No. Part Name Qty S/N Remarks
D-58010600 Boom Lift Cylinder Ass'y
1 D-58010601 Tube 1
2 D-58010602 Rod 1
3 D-58010603 Piston 1
4 D-58010604 Rod Cover 1
5 D-58010605 Rod Head 1
6 D-58010606 Cover 1
7 D-58010607 Joint Tube 1
8 D-58010608 Clevis 1
9 D-58010609 Block 1
10 D-58010610 Pipe A 1
11 D-58010611 PipeB 1
12
13 D-58010613 Bush 2
14 D-58010614 Plate 1
15 D-58010615 Dust Seal 1
16 D-58010616 Wear Ring 1
17 D-58010617 Rod Seal 1
18 D-58010618 Du Bush 1 DU9040
19 D-58010619 O-Ring 1 1BG145
20 D-58010620 Back-Up Ring 1 T3G145
21 D-58010621 O-Ring 1 1BG90
22 D-58010622 Compact Seal 1
23 D-58010623 Set Screw 1 M8X10L
24 D-58010624 Grease Nipple 2 PT1/8
25 D-58010625 Bolt 4 M10X10L
* D-58010825 Seal Kit 1
-65- EVfSRDIGITl
BOOM EXTENTION CYLINDER A S S ' Y
-66-
8
BOOIM i X T l N S l CIN C Y L I N D i R A S S Y
Item Part No. Part Name Qty S/N Remarks
D-58010800 Boom Extension Cylinder Ass'y
1 D-58010801 Tube 1
2 D-58010802 Rod 1
3 D-58010803 Piston 1
4 D-58010804 Rod Cover 1
5 D-58010805 Cover 1
6 D-58010806 Joint Tube 1
7 D-58010807 Clevis 1
8 D-58010808 Block 1
9 D-58010809 Port 1
10 D-58010810 Pipe 1
11 D-58010811 Plate
12 D-58010812 Dust Seal 1
13 D-58010813 Rod Seal 1
14 D-58010814 Du Bush 1 DU4530
-67- EVERDIGm
B O O M SWING C Y L I N D E R A S S ' Y
-68-
BOOM SWING CYLINDER A 0 S T
Item Part No. Part Name Qty S/N Remarks
D-58021300 Boom Swing Cylinder Ass'y
1 D-58021301 Tube 1
2 D-58021302 Rod 1
3 D-58021303 Piston 1
4 D-58021304 Rod Cover 1
5 D-58021305 Cover 1
6 D-58021306 Rod Head 1
7 D-58021307 Clevis 1
Q
O
9 D-58021309 Block 1
10 D-58021310 Pipe A 1
11 D-58021311 Pipe B 1
12 D-58021312 Bush
13 D-58021313 Plate 1
14 D-58021314 Dust Seal
15 D-58021315 Rod Seal 1
16 D-58021316 Step Seal 1
17 D-58021317 Du Bush 1 DU6040
18 D-58021318 O-Ring 1 1BG115
19 D-58021319 Back-Up Ring 1 T3G115
20 D-58O21320 O-Ring 1 1BG60
21 D-58021321 Compact Seal 1
22 D-58021322 Set Screw 1 M8X 10L
23 D-58021323 Grease Nipple 2 PT1 / 8
24 D-58021324 Bolt 4 M10X10L
* D-58021325 Seal Kit
-69- EVERDIGID
GUIDE S H E L L MT'G(EXTENSION)
Item Part No. Part Name Qty S/N Remarks
D-14060000 Guide Shell Ass'y
1 D-14060100 Guide Shell Ass'y 1
2 D-14060200 Cylinder Bracket Ass'y 1
3 D-14060300 Pin 1
4 D-14060400 Nut 1
5 D-14060500 Pin 1
6 D-14060600 Pin 1
7 D-14152300 Plate 4 T15x250x60
8 D-14152400 Shim 8
9 D-14152500 Shim 8
10 D-14061000 Guide Plate 4 T30x250x101
11 D-l'4061tÖ0 Pin 2
12 D-C6120418 Soring Washer 4 SW-4
13 D-14061300 Plate 2
14 D-58001000 Mast Extension Cylinder 1 D82xD45xST1500
15 D-58010900 Mast Swing Cylinder 1 D152xD60xST168
16 D-B1121471 Hex Bolt 4 M16xP2.0-L40
17 D-B1115372 Hex Bolt 4 M12xP1.75-L35
18 D-B1116474 Hex Bolt 2 M12xP1.75-L90
19 D-B1121674 Hex Bolt 2 M16xP2.0-L50
20 D-B1122071 Hex Bolt 16 M16xP2.0-L70
21 D-C1111269 Hex Nut 4 M12xP1.75
22 D-C1111664 Hex Nut 20 M16xP2.0
23 D-C1131215 Spnng Washer 6 SW-12
24 D-C1131610 Spring Washer 24 SW-16
25 D-D6107020 Grease Nipple 1 A-PT1x8
26 D3-256016 Bush 2 095x080x100
27 D-B6102076 Socket Head Bolt 4 M4xP0.7-L20
28 C6-120418 Spring Washer 4 SW-4
-71 - SVEROSGOI
^1 GUIDE SHELL MT'G fSTANDARD)
Item Part No. Part Name Qty S/N Remarks
5 D-14080500 Pin 1
-73- EVERDIOm
MAST EXTENSION CYLINDER
-74-
MAST EXTENSION CYLINDER
Item Part No. Part Name Qty S/N Remarks
D-58001000 MAST EXTENSION CYLASS'Y
1 D-58010001 TUBE 1
2 D-58G10002 ROD 1
3 D-58010003 PISTON 1
4 D-58010004 ROD COVER 1
5 D-58010005 ROD HEAD 1
6 D-58010006 HEAD COVER 1
7 D-58010007 PORT
8 D-5SQ1Q008 BUSH 1
9 D-58010009 DUST SEAL 1
10 D-58010010 ROD SEAL 1
11 D-58010011 DU BUSH 1 DU4530
12 D-58010012 O-RING 1 1BG65
13 D-58010013 BACK-UP RING 1 T3G65
14 D-58010014 O-RING 1 1BG45
15 D-58010015 COMPACT SEAL 1
16 D-58010016 SPH' BEARING 1 SB 40A
17 D-58010017 STOP RING 1 H-62
18 D-58010018 PLUG 2 PT1/4
19 D-58010019 SET SCREW 1 M8X8L
20 D-58010020 GREASE NIPPLE 2 PT 1 / 8
*
D-58001021 Seal Kit
-75- 4 ^ EVERDIGm
MAST SWING C Y L I N D E R
-76-
^ MAST SWING CYLINDER
Item Part No. Part Name Qty S/N Remarks
D-58010900 MAST SWING CYLINDER
1 D-58010900 TUBE 1
2 D-58010902 ROD 1
3 D-58010903 PISTON 1
4 D-58010904 ROD COVER
5 D-58010905 COVER 1
6 D-58010906 ROD HEAD 1
7 D-58010907 CLEVIS 1
8 D-58010908 BLOCK
10 D-58010910 PIPE A 1
11 D-58010911 PIPE B 1
12 D-58010912 BUSH
13 D-58010913 PLATE 1
14 D-58010914 DUST SEAL 1
15 D-58010915 ROD SEAL 1
16 D-58010916 DU BUSH 1 DU6050
17 D-58010917 O-RING 1 1BG125
18 D-58010918 BACK-UP RING 1 T3G125
19 D-58010919 O-RING 1 1BG60
20 D-58010920 COMPACT SEAL 1
21 D-58010921 SET SCREW 1 M8X10L
22 D-58010922 GREASE NIPPLE 3 PT1/8
23 D-58010923 BOLT 4 M10X10L
*
D-58010924 Seal Kit
-77- EVERDIGm
MAST DUMP CYLINDER
-78-
MAST DUMP CYLINDER
Item Part No. Part Name Qty S/N Remarks
D-58010700 MAST DUMP CYLASS'Y
1 D-58010701 TUBE 1
2 D-58010702 ROD 1
3 D-58010703 PISTON 1
4 D-58010704 ROD COVER 1
5 D-58010705 COVER 1
6 D-58010706 ROD HEAD 1
7 D-58010707 TRUNNION 1
8 D-58010708 BLOCK 1
9 D-58010709 PORT
10 D-58010710 PIPE A 1
11 D-58010711 PIPEB 1
12 D-58010712 HEAD BUSH 1
13 D-58010713 BUSH
14 D-58010714 PLATE 1
15 D-58010715 DUST SEAL 1
16 D-58010716 ROD SEAL 1
17 D-58010717 DU BUSH DU7050
1
18 D-58010718 O-RING 1 1BG145
19 D-58010719 BACK-UP RING 1 T3G145
20 D-58010720 O-RING 1 1BG70
21 D-58010721 COMPACT SEAL 1
22 D-58010722 SET SCREW 1 M8X 10L
23 D-58010723 GREASE NIPPLE 1 PT1 / 8
24 D-58010724 BOLT 4 M10X 10L
* D-58010725 Seal Kit
-79- EVERDIGm
TRACK SYSTEM
KJ
3
II
-80-
TRACK SYSTEM
Item Part No Part Name
Track System
1 D-1A020000 Track Ass'y
D-1C020000 Track Ass'y Standard
2 D-58021200 Oscillation Cylinder Ass'y
àfjf E V E R D I G I T I
-81 -
TRACK (EXTENSION)
-82-
0 TRACK (EXTENSION)
Item Part No. Part Name Qty S/N Remarks
J D-1A020000 Side Frame
8 D-14020800 Idler 2
9 D-14020900 Track Guard(Lh) 2
24 D-14021600 Plate 1
25 D-1A021700 Bracket 4
-83- EVERDIGITI
T R A C K (STANDARD)
TRACK (STANDARD)
Item Part No. Part Name Qty S/N Remarks
D-1C020000 Side Frame
1 D-1C020100 Side Frame(Lh) 1
2 D-1C020200 Side Frame(RI>) 1
3 D-14020300 Recoil Spring Ass'y 2
4 D-14020400 Sprocket 2
5 D-14020500 Lower Roller 12
6 D-1C020600 Shoe Ass'y 2 42LINK*2
7 D-14020700 Upper Roller 2
8 D-14020800 Idler 2
9 D-1C020900 Track Guard(Lh) 2
10 D-1C021000 Track Guard(Rh) 2
11 D-14021100 Sprocket Guard(Lh) 1
12 D-14021200 Sprocket Guard(Rh) 1
13 D-14021300 Motor Cover 2
14 D-14021400 Bushing 4
15 D-14021500 Round Bar 12
16 D-B1121578 Hex Bolt 60 M16xP2-L45
-85- 4fjy E V E R D I G I T I
OSCILLATION CYLINDER ASS'Y
Item Part No. Part Name Qty S/N Remarks
D-58021200 Oscillation Cylinder Ass'y 1 D140*d60-ST140
1 D-58021201 Tube 1
2 D-58021202 Rod 1
3 D-58021203 Piston 1
4 D-58021204 Rod Cover
5 D-58021205 Cover 1
6 D-58021206 Rod Head 1
7 D-58021207 Clevis 1
8 D-58021208 Port Block 1
9 D-58021209 Pipe
10 D-58021210 Bush 1
11 D-58021211 Dust Seal 1
12 D-58021212 Rod Seal 1
13 D-58021213 Step Seal 1
14 D-58021214 Du Bush DU6030
15 D-58021215 O-Ring 1 1BG115
16 D-58021216 Back-Up Ring 1 T3G115
-87- EVERDICm
BONNET
BONNET
Item Part No. Part Name Qty S/N Remarks
D-17350000 Bonnet
1 D-17350100 Bonnet 1
2 D-17350200 Cover{1) 1
3 D-17350300 Cover(2) 1
4 D-17350400 Door(1) 1
5 D-17350500 Door(2) 1
6 D-17040600 Door(3) 1
7 D-17350700 Door(4) 1
8 D-17040800 Door(5) 1
9 D-17350900 Door(6) 1
10 D-17351000 Cover(3) 1
_ltk
9 11
12
D-17041100
D-17041200
Cover(4)
Cover(5)
1
1
13 D-17351300 Cover(6) 1
14 D-17041400 Cover(7)
15 D-17041500 Cover(8) 1
16 D-17041600 Frame 1
17 D-17041700 Plate 2
18 D-17031500 Muffler Bracket 2
19 D-17042700 Bracket 1
20 D-26012900 Stopper 6
21 D-29005800 Hinge 6
22 D-17042800 Joint 2
23 D-17353800 Mirror Bracket 1
24 D-37000100 Working Lamp 2
25 D-17042500 Plate 1
26 D-59021200 Back Mirror 1
27 D-C1A02300 Nylon Nut 10
28 D-B1104874 Hex Bolt 56
29 D-B1108673 Hex Bolt 12
43 D-17041900 Plate 1
44 D-29030100 Bracket 4
45 D-29005900 Knob Handle 1 KC103-1
46 D-14042600 Terminal 1
47 D-29003200 Door Catch 8
49 D-17350600 Covert) 1
50 D-17351500 Plate 1
51 D-17351600 Bracket 1 KC103-1
52 D-17351700 Bracket 1
53 D-17352400 Plate 8
-90-
111!
-91 4 ^ EVERDIGm
-92-
^ CABIN
Item Part No Part Name
D-17110000 Cabin Mounting
1 D-17110100 Cabin Ass'y
2 D-17170000 Panel
3 D-17240000 Cable Control
4 D-17370000 Air Conditioner Line
5 D-29050000 Air Conditioner Ass'y
-93- EVERDiSm
CABIN
-94-
CABIN
Item Part No. Part Name Qty S/N Remarks
D-17110OOO Cabin Mounting Ass'Y
1 D-17430000 Cabin 1
2 D-17110200 Control Panel No.1 1
3 D-17110300 Control Panel No.2 1
4 D-17114500 Plate 1
5 D-17110500 Plate 1
6 D-17110600 Seat MTG 1
7 D-17110700 Door 1
8 D-17110800 Plate(Cpl) 1
9 D-17110900 Plate(Cpl) 1
10 D-17114400 Protector Ass'Y 1
11 D-17114600 Plate 1
12 D-29050000 Air Conditioner 1
13 D-17112700 Control Panel No.3 1
14 D-17112600 Duct No.1 1
15 D-17111400 Duct No.2 1
16 D-17113600 Duct Cover 1
17 D-17113700 Duct Cover 1
18 D-59041100 Gas Damper 2 015xL2O5x2OK
19 D-14116600 Water Tank 1 24V
20 D-29006000 KNOB 2 M10XL25
21 D-17114405 BOSS 4
22 D-17112800 Plate(Cpl) 1
23 D-B2406410 Screw, Machine(R/H) 32 M6*P1.0-L16
24 D-C5110613 Plain Washer 32 M6
25 D-C6120610 Spring Washer 32 M6
26 D-14117600 A/C GRILL 5 082 x W40
27 D-14117200 SUS BAND 2 0102
28 D-17113900 PLATE(CP2) 1
29 D5-102419 SNAP-RING 2 024
-96-
PANEL ASS'Y
Item Part No. Part Name Qty S/N Remarks
D-17170000 Panel Ass'y
1 D-17170100 Control Panel No1 1 A2
2 D-17170200 Control Panel No2 1 A2
3 D-17170300 Control Panel No3 1 A2
4 D-17170400 Air Pressure Gauge 1 A2
5 D-59024200 Drifter Rotation Pressure Gauge 1 25BAR(WIKA)
6 D-59024300 Feed Pressure Gauge 2 250BAR(WIKA)
7 D-59024400 Impact Press 1 350BAR(WIKA)
8 D-51078500 Drifter Impact Pressure Relief Valve 2 RD1-02T-C
9 D-B6105080 Feed Pressure Relief Valve 2 M6xP1.0-L25
10 D-B1108869 Hex Bolt 24 M8xP1.25-L20
11 D-C5110816 Plain Washer 24 WP-8
12 D-C6120813 Spring Washer 24 SW-8
13 D-B1104867 Hex Bolt 8 M6xP1.0-L20
14 D-C5110816 Plain Washer 8 WP-6
-97- E¥ERDI6m
^ CABLE CONTROL ASS Y B
SI
-99-
EVERDIGfTI
AIR CONDITIONER LINE
-100-
AIR CONDITIONER LINE
Item Part No. Part Name Qty S/N Remarks
D-17370000 Air Conditioner Line
1 D-29050000 Air Condenser Ass'y 1
2 D-17370001 Discharge Hose 1
3 D-17370Ö02 Suction Hose 1
4 D-17370003 Heater Hose(Hot) 1
5 D-17370004 Heater Hose(Cold) 1
6 D-17370005 Hose Discharge 1
7 D-29040007 Hose Liquid{A) 1
8 D-29040008 Hose Liquid(B) 1
9 D-29040005 Receiver Drier Ass'y 1
10 n-29040003 Compressor Ass'y 1
11 D-29040004 Condenser Ass'y 1
12 D-29040012 V-Belt 1
13 D-29040010 Plate Compressor. Joint 1
-101 - EiVERDiGffl
AIR CONDITIONER A S S ' Y
o
-102-
AIR CONDITIONER A S S T
líem Parí No. Parí Name Qty S/N Remarks
D-29050000 Air Conditioner Ass'y
1 D-29050001 Case Ass'y 1
2 D-29050002 Blower 1
3 D-29050003 Evaporator & Expansion Valve 1
Ass'y
4 D-29050004 Cover Panel 1
5 D-29050005 Thermostat 1
6 D-29050006 Resistor 1
7 D-29050007 Relay 1
8 D-29050008 Air Filter 1
-103-
4 ^ eveRDiGm
DUST COLLECTOR
o
-104-
K| DUST COLLECTOR
item Part Name
Dust Collector
1 Dust Collector
2 Pre Cleaner
3 Hose
-105- EVERDIGm
DUST COLLECTOR
-106-
DUST C O L L E C T O R
Item Part No Part Namfi Otv S/N Ramarks
D-17190000 Dust Collector
1 D-17190001 Filter Housina 1 T=2.3
2 D-17190002 Filter Plate 1 T=4.5
3 D-17190003 BodvSuDDOrt
4 D-17190004 Fan Base Anale 1
5 D-17190005 Main Door 1 T=3.2
6 D-17190006 Inlet Pioe 1
7 D-17190007 Air Pulse Nozzle 25A
Air Tank ]
8 D-17190008
9 D-17190009 Pulse Valve Cover 1 T=2.3
10 D-17190010 Dust Outlet 1 T=3.2
11 D-17190011 ImDeller 1
12 D-17190012 Pan Cover 1 I =6
13 D-17190013 Fan Casino 1 T=4.5
14 D-17190014 Damper & Air Cylinder 1 032 STR. 40
15 D-17190015 Filter SuoDOrt & Ventri
16 D-17190016 Tank Suooort 1
17 D-17190017 HoDDer Gratina 1
18 D-52031600 Fan Motor 1
19 D-13306700 Filter Element 6
20 D-57024800 Pulse Valve 3 DC 24 V
21 D-B1115372 Bolt 8 M12*P1.75-L35
22 D-B1112077 Bolt 16 M10xPI.5-L.25
23 D-B1111872 Bolt 2 M10xP1.5-L.20
24 D-B1109070 Bolt 6 M8xP1.25-L.25
25 D-B6111869 Wrench Bolt 2 M10xP1.5-L20
26 D-57052200 Air Drain Socket 1 1/4" BALL VALVE
27 D-17190018 Air Inlet Socket 1 1/2"
28 D-17190019 Socket & Plua 1 1 1/2"
29 D-17190020 Air Cylinder. Socket 1 1/8"
30 D-17190021 Air Cylinder Cover 1
31 D-57052300 Air Sol. Valve 1 1/8"
32 D-17190022 Sol. Valve SuDoort 1 25x25-L3
33 D-17190023 Sol. Valve Bolt 2 M4xP0.7-L40
34 D-17190024 Hose NiDDle 4 1/8" 2TOUCH "STR"
35 D-17190025 Hose NiDDle 2 1/8" 2TOUCH "L"
36 D-17190026 Door Cushion 20x25
37 D-17190027 Drain Valve 1 1/4" BALL VALVE
38 D-17190028 Air Inlet Socket 1 1/2"
39 D-17190029 Pad Nut 5 M8xP1.25
40 D-21007110 Cover Rubber 1
41 D-14190022 Valve. DumD 1
42 D-G8111710 ClamD Hose 1
43 D-G8A05400 Clamo Hose 1
-107- —V—R_l_m
PRE-CLEANER
-108-
PIE-CLIANER
Item Part No. Part Name Qty S/N Remarks
D-14140000 Pre-Cleaner Ass'y
1 D-14140101 Pre-Cleaner Weld' Ass'y 1
2 D-14140200 INLET Pipe 1
3 D-14140300 Outlet Pipe 1
4 D-14140400 Plate 1
5 D-14140500 Plate 1
6 D-14140600 Rubber 1
7 D-14140700 Rubber 1
•
8 D-14140800 Rubber 1 T3
9 D-14140900 Rubber 1 T3
10 D-14141000 Bracket 1
11 D-B1104778 Plate 18 M6xP1-L18
12 D-C1120670 Plate 12 M6*P1
13 D-C6120610 Plate 18 SW-6
14 D-B1108876 Hex Head Bolt 25 M8xP1.25-L20
15 D-C6120813 Spring Washer 25 SW-8
16 D-B1162468 Hex Head Bolt 2 M10xP1.5-L40
17 D-C1121060 Hex Nut 2 M10xP1.5
18 D-C6121018 Spring Washer 2 SW-10
19 D-14141100 Rubber Dump Valve 1
20 D-G8111614 Clamp 1 #165
-109- EVERDIGIH
DUST C O L L E C T O R HOSE
-110-
DUS'r COLLECTIm HOSE
Item Part No. Part Name Qty S/N Remarks
D-17460000 Hose, Dust Collector
1 D-G2B10400 Hose, Dust Collector 1 4"xL7000
2 D-G2B10401 Hose, Dust Collector 1 4"xL2000
3 D-G2B10402 Hose, Dust Collector 1 4"* 1650
4 D-G8A02004 Band, High Pressure 12 D125
5 D-53025910 Carabiner 4 D8x100x50
6 D-26011000 Chain, Hose 4 D6XL1000
7 D-26011010 Chain, Hose 4 D26XL1000
-111 - 4 ^ EVEERDIGITI
MAIN F R A M E A S S ' Y
MAIN FRAME ASS'Y
Item Part No. Part Name Qty S/N Remarks
D-17010000 Main Frame
1 D-17010100 Main Frame Ass'y 1
2 D-17011000 Frame Ass'y 1
3 D-17011400 Step Ass'y 1
4 D-17011200 Step Ass'y 1
5 D-17011700 Bracket 2
7 D-17011500 Cooler Bracket 1
8 D-17011600 Cooler Bracket 1
9 D-14011700 Under Cover(1) 1
10 D-14011800 Under Cover(2) 1
11 D-14011900 Under Cover(3) 1
12 D-14012000 Under Cover(4) 1
13 D-14012100 Under Cover(5) 1
14 D-14012200 Hose Terminal 2
15 D-14012300 Pin 4
16 D-17012400 Cover 1
17 D-14012500 Gasket 1
18 D-14012600 End Cover 2
19 D-17280200 Shim 4
20 D-17280300 Shim 4
21 D-17013300 Manifold 1
22 D-17013400 Manifold 1
24 D-59050400 Return Filter Ass'y 1
25 D-51017000 Packing 1
-113- EVERDIGm
MAIN FRAME A S S ' Y
Item Part No. Part Name Qty S/N Remarks
D-17010000 Main Frame
37 D-B1118272 Hex Bolt 2 M14xP2-L30
38 D-B6112070 Socket Head Bolt 4 M10xP1.5-L.25
39 D-C1110676 Hex Nut 2 M6xP1
o
-114-
EVERDIGlfl
RETURN FILTER
r—
«
i o
I I
-116-
RETURN FILTER
Item Part No. Part Name Qty S/N Remarks
D-59050400 Return Filter Ass'y 1 HF502
1 D-59050401 Element 1 HEK02
2 D-59050402 Housing 1
3 D-59050403 Valve 1
4 D-59050404 Spring 2
5 D-59050405 O-Ring 2
6 D-59050406 Cover 1
-117-
EVERDIGm
F U E L TANK
-118-
F U E L TANK
Item Part No. Part Name Qty S/N Remarks
D-14180000 Fuel Tank Ass'y 1
1 D-14180100 Tank Ass'y 1
2 D-59015300 Fuel Gauge 1 4C
3 D-59031200 Cap 1 3"
4 D-G2a10270 Level Gauge Hose 1 1/8"*L885
5 Bend 1
6 D-G8110117 Clamp 1 012
7 Bolt 4
8 D-B2403616 Hex Bolt 5 M4x8L
9 D-C6120425 Spring Washer 5 SW-4
-119 -
tfjf EVEROiGin
FUEL TANK LINE
-120-
F U E L TÄNK LINE
Item Part No. Part Name Qty S/N Remarks
D-17340000 Fuel Tank Line
1 D-25020013 Fuel Filter 1
2 D-25020014 Separator 1
3 D-I6B0Ö007 Nipple 1 PT1/2"xUNF7/8"-14
4 D-I6B00009 Elbow(90°) 1 PT1/2"*UNF7/8"-14
5 D-25003800 Band, SUS 3/8"
6 D-G2B10321 Hose 1 3/8"-L450
7 D-G2B10320 Hose 1 3/8"-L3300
8 D-G2B10322 Hose 1 3/8"-L2100
9 D-G2B10319 Hose, Hyd' 1 UNF7/8"*7/8"-L55Q(70K)
-121 - EVERDIGIfl
MANIFOLD FITTING A S S ' Y
MANIFOLD FITTING ASS'Y
Item Part No. Part Name Qty sm Remarks
11 FLANGE 1 HOSE038
-123- EVERDIGITI
MANIFOLD FITTING A S S ' Y
MANIFOLD FITTING ASS'Y
Item Part No. Part Name Qty S/N Remarks
D-17013300 Manifold Fitting Ass'y
1 D-14013300 Manifold 1
2 D- I6B00007 Nipple 1 PT1/2"xUNF7/8"-14
3 D- I6B00005 Elbow(90°) 5 PT3/8"xUNF3/4"-12
4 D- I6B00002 Elbow(90") 4 PT1/4"xUNF1/2"-20
5 D- I6B00011 Nipple 1 PT3/4"xUNF1 1/16--12
6 D- 16000934 Plug 1 PT3/8"
-125- EVERDIGITI
HOSE TERMINAL FITTING A S S ' Y
(-«3-" A"
Ha-"A"
@i t^l @ ^
[ftl ¡-=5-"a"
^
18) i?
t*si-"B"
? 10 2
SECTION A-A
DE*
SECTION B-B
-126-
HOSE TERMINAL FITTING ASS'Y
Item Part No. Part Name Qty S/N Remarks
D-17222300 Manifold Fitting Ass'y
1 D-14013600 Manifold 1
2 D-I6b00000 Nipple 21 PT1/4"xUNF1/2-20
3 D-I6b00003 Nipple 14 PT3/8"xUNF3/4-16
4 D-I6b00007 Nipple 8 PT1/2"xUNF7/8-14
5 LViGbGOGII Nipple 4 PT3/4"xUNF1 1/16-12
6 D-16000086 Elbow(45°) 1
7 D-16001009 Socket 1
8 D-I6b00011 Nipple 2 PT3/4"xUNF 1 1/16-12
9 D-16000861 Nipple 2 PT1/4"
m n-ieooo807 Tee 2 PT1/4"
11 D-!6b00002 Elbow 2 PF1/4"xUNF1/2-20
-127- EfveRDiem
POWER UNIT
-128-
POWER UNIT
Item Part No. Part Name Qty S/N Remarks
D-17300000 Engine Mount
1 D-25020000 Engine 1
2 D-26011100 Power Divider 1
3 D-52022700 Compressor 1
4 D-52022701 Gear Drive Ass'y 1
5 D-25005500 Rubber 4 EA4011
6 D-25005600 Centaflex 1 CF-H-050-01
7 D-17300100 Bracket 1
8 D-17300200 Bracket 1
9 D-13072800 Bracket 1
10 D-13072900 Bracket 1
11 D-B8110577 Stud Bolt 12 M10xP1.5-L.30
12 D-42004600 Coupling 1
13 D-B1115372 Hex Bolt 8 M12xP1.75-L.35
14 D-B1112675 Hex Bolt 12 M10xP1.5-L.50
15 D-B6171670 Hex Socket Head Bolt 8 M16xP2-L50
16 D-B6109672 Socket Head Bolt 6 M8xP1.25-L.50
17 D-C1111269 Hex Nut 16 M12xP1.75
18 D-C1111066 Hex Nut 25 M10xP1.5
19 D-C6131012 Spring Washer 44 SW-10
20 D-C6130818 Spring Washer 6 SW-8
21 C6-131210 Spring Washer 24 SW-12
22 45-0138-00 Knock Pin 3 010x50
26 G2B-10323 Hose 1
27 G2B-10324 Hose 1
33 D-17360000 Bracket 1
-129- EVERDICm
-130-
P O W E R DIVIDER
POWER DIVIDER
Item Part No. Part Name Qtv S/N Remarks
D-26011100 Power Divider 1 PP60AT00A
1 D-26011101 Case 1
2 D-26011102 Gear A 1
3 D-26011103 Taper Roller Bearing 2 #3012
4 D-26011104 Cover A 1
5 D-F1A02800 Oil Seal 1 D55*78x12
6 D-F0124127 O-Ring 1 G105
7 D-B1112270 Bolt, 6
8 D-26011108 Shim Kit A 1
9 D-26011109 Shim A 1
10 D-26011110 Shim A 1
11 U-26Ü11111 Shim A 2 D110*D60xT23
12 D-26011112 Shim A 2
13 D-26011113 Shim A 2
14 D-26011114 GearB 1
15 D-26011115 Shaft B 1
16 D-26011116 Ball Bearing 2 NJ307JR
17 D-F0122820 O-Ring 1 G40
18 D-26011118 Gear, C 1
19 D-26011119 Taper Roller Bearing 2 32013JR
20 D-26011120 Cover C 1
21 D-F1A02900 Oil Seal 1 D62x85x12
22 D-F0124522 O-Ring 1 G125
23 D-B1112270 Bolt 6
24 D-26011124 Shim Kit C 1
25 D-26011125 Shim 1
26 D-26011126 Shim 1
27 D-26011127 Shim 2
28 D-26011128 Shim 2
29 D-26011129 Shim 2
30 D-26011130 Flange 1
31 D-26011131 Key 2 15x10x|_55
32 D-26011132 End Plate 1
33 D-B1A04900 Bolt 2
34 D-26011134 Washer 1
35 D-26011135 Adapter C 1
36 D-B1115479 Bolt 8
37 D-26011137 Dowel Pin 2
38 D-26011138 GearD 1
39 D-26011139 Shaft D 1 n
40 D-26011140 Ball Bearing 2 NJ309
-132-
POWER i l V i DER
Item Part No. Part Name Qty S/N Remarks
42 D-26011142 Gear E 1
43 D-26011143 Bearing, Taper Roller 2 #30211
44 D-26011144 Adapter E 1
45 D-F0124821 O-Ring 1 G140
46 D-B1112270 Bolt, 6
47 D-26011147 Shim Kit E 1
48 D-26011148 ShimE 1
49 D-26011149 ShimE 1
50 D-26011150 Shim E 2
51 D-26011151 Shim E 2
52 D-26011152 Shim E 2
53 D-26011153 Stud Bolt 4
54 D-26011154 GearF 1
55 D-26011155 Ball Bearing 2 #6201
61 D-B1112270 Bolt 4
62 D-26011162 Pump 1
63 D-B1104671 Wrench Bolt 3
64 D-C5110638 Plain Washer 3
65 D-26011165 Tube 1
66 D-26011166 Connector 1
67 D-26011167 Nipple 1
68 D-26011168 Screen 1
69 D-26011169 Filter Cover 1
70 D-B1109070 Bolt 3
71 D-26011171 Plug 1
72 D-26011172 Air Breather 1
73 D-26011173 Gasket 1
74 D-26011174 Oil Level Gauge 1
-133- EVERDIOm
PUMP A S S T
Item Part No. Part Name Qty S/N Remarks
D-17220100 Pump Fitting Ass'y
1 D-52029500 Main Pump 1 T5V63DP
2 D-17230100 Suction Pipe 1
3 D-17230200 Suction Pipe 1
4 D-14230300 Block 1
5 D-I6B00009 Elbow 1 PF1/2"xUNF7/8"
6 D-B6162479 Socket Head Bolt 8 M10xP1.5-L40
7 D-C6121025 Spring Washer 8 SW-10
8 D-B6115287 Socket Head Bolt 4 M12P1.75-L30
9 D-C6121228 Spring Washer 4 SW-12
10 D-52030800 Pump Gear 1 PLD20, 20/16GD
-135- EsVEiRDiGfft
OIL C O O L E R FITTING
"VIEW A"
"B"
VIEW "A"
DETAIL " B "
-136-
OIL COOLER FITTING
Item Part No. Part Name Qty S/N Remarks
D-17220900 Oil Cooler Fitting Ass'y
1 D-59040301 Cooler Motor 1
2 D-57015900 Check Valve 1
3 D-I6B00003 Nipple 1 PT3/8"*UNF3/4"-16
4 D-I6B00005 Elbow(90°) 4 PT3/8"xUNF3/4"-16
5 D-I6000872 Nipple 1 PT1/2"*PT3/8"
6 D-16B00010 Elbow(90°) 2 PT1/2"*UNF3/4"-16
7 D-I6B00023 Nipple 2 G3/4"xUNF7/8"-14
8 D-I6B00024 Nipple 1 G3/4"xUNF1 1/16"-12
9 D-I6B00025 Nipple 1 X
G1 UNF1 1/W'-12
10 D-I6B00027 Nipple 1 G1"xUNF1 5/16"-12
11 D-I6B00028 Nipple 1 G1 1/2"xUNF1 7/8"-12"
12 D-I6B00033 Swivel 2 UNF7/8"PT1/2"
13 D-I6B00050 Nipple 1 PT1/2"xUNF3/4"-16
14 D-I6000766 Tee 2 PT1/2"
-137-
EEVEROIGm
OIL C O O L E R A S S ' Y
-138-
0 OIL COOLER ASS'Y
Item Part No.
D--172-9Q0QQ.
Part Name
Oil Cooler
Qty
1
sin Remarks
5
1 D-59040300- : Radiator^ 1
2 D-59040301 Hydraulic Motor 1 M212DZXA
3 D-59040302 Fan 1 A0A-H1062A-AB49
4 D-B1166872 Hex Bolt 6 M12xP1.75-L.110
5 D-C1111276 Hex Nut 3 M12*P1.75
6 D-C6121228 Spring Washer 5 SW-12
7 D-25044600 Washer 1 043x016.5x2.3
8 D-C0001019 Eye Bolt 2 M10xP1.5-L.35
9 D-B1121375 Hex Bolt 4 M16xP2-L35
10 D-C6121623 Spring Washer 4 SW16
11 D-B1115276 Hex Bolt 4 M12xP1.75-L.30
12 D-59021100 Power Divider Oil Cooler 1 47234-77010
13 D-29003401 Air Conditioner Radiator 1 MANOO(HVAC)
14 D-14290100 Bracket 1
15 D-14290200 Bracket 1
16 D-14043200 Bracket 1
3 17 D-B1109070
D-C1110861
Hex Bolt
Hex Nut
4
4
M8xP1.25-L25
M8xP1.25
18
19 D-C6120813 Spring Washer 4 SW-8
-139- EVERDIOITS
RADIATOR
-140-
RADIATOR
Item Part No. Part Name Qty S/N Remarks
D-17280000 Radiator
1 D-25020300 Radiator 1
2 D-25020400 Radiator Hose 1
3 D-25020500 Radiator Hose 1
4 D-25006700 Band 4
5 D-25006900 Clip 1
6 D-25006800 Hose 1
7 D-B1115066 Hex Bolt 12 M12xP1.75-L25
8 D-C6120813 Spring Washer 18 SW-12
eveRDiem
-141 -
CYLINDER& ROTOR
CYLINDERS* ROTOR
Item Part No. Part Name Qty S/N Remarks
D-52022800 Cylinder & Rotor
1 D-52022801 Rotor, Male 1
2 D-52022802 Spacer, Rotor 1
3 D-52022803 Bearing 1
4 D-52022804 Bearing 1
5 D-52022805 Bearing 1
6 D-52022806 Rotor, Female 1
7 D-52022807 Spacer, Rotor 1
8 D-52022808 Bearing 1
9 D-52022809 Bearing 1
10 D-52022810 Bearing 1
11 D-52022811 Snap Ring 1
12 D-52022812 Cylinder 1
13 D-52022813 Gasket 1
14 D-52022814 Cover Cylinder 1
15 D-52022815 Spring Washer 14 M10
26 D-52022826 Plate 1
27 D-52022827 O-Ring 1 G95
28 D-52022828 End Cover 1
29 D-52022829 O-Ring 1 G80
-143- EVERDIGm
C Y L I N D E R * ROTOR
Item Part No. Part Name Qty S/N Remarks
48 D-52022850 Tube 1 06
51 D-52022853 Tube 1 06
52 D-52022854 Tube 1 06
53 D-52022855 Tube 1 06 i )
54 D-52022856 Tube 1 06
-144-
>
mam
-145- EVERDIGm
POWER S E C T I O N
-146-
I POWER SECTION
Qty S/N Remarks
1 Item Part No. Part Name
D-52022900 Power Section
1 D-52022901 Shaft 1
2 D-52022902 Bearing 1
10 D-52022910 Bearing 1
12 D-52022912 Key 1
14 D-52022914 Plate 1
16 D-52022916 Nozzle 1
17 D-52022918 Coupling 1
U 1
' - EsVEERDIGm
RECEIVER TANK
-148-
R E C E I V E R TAIIC
Item Part No. Part Name Qty S/N Remarks
D-52023000 Receiver Tank &Separator
1 D-52023001 Receiver Tank 1
2 D-52023002 Gasket 1
3 D-52023003 Oil Separator 1
4 D-52023004 Safety Valve 1
5 D-52023005 Oil Recovery Viewer 1
6 D-52023006 Nipple 1 PT1/8"
7 D-52023007 Nipple PT1/4"x06
8 D-52023008 Cu-pipe 1 06
9 D-52023009 Main Pressure Control Valve 1
10 D-52023010 Gasket 1
11 D-52023011 Hex Nut 2 M10
12 D-52023012 Hex Bolt 8 M16xP2-L50
13 D-52023013 Plain Washer 8 M16
14 D-52023014 Oil Level Gauge 1
15 D-52023015 Plate(Oil Port) 1
16 D-52023016 Name Plate(Caution) 1
17 D-52023017 Name Plate (Ser. No) 1
-149- EVEERDICSITI
I NTAKE&EXHAUST
-150-
INTAKE&EXHAUST
Item Part No. Part Name Qty S/N Remarks
-151 - EEVEROIGfTI
AIR C L E A N E R
x
(km
-152-
AIR CLEANER
Item Part No. Part Name Qty S/N Remarks
D-25022000 Air Cleaner 2 FHG12-8023
1 D-25022001 Body Ass'y 1
2 D-25022002 Element Ass'y, inner 1
3 D-25022003 Element Ass'y, Outer 1
4 D-25022004 Cover Ass'y 1
5 D-25022005 Vacuator Valve
6 D-25022006 O-Ring
-153- EVEEROIGfTI
TRAVEL CONTROL VALVE ASS'Y(LH)
T R A V E L CONTROL VALVE ASS*¥{LH)
Item Part No. Part Name Qty S/N Remarks
D-17220200 Travel Control Valve
Fitting Ass'y
1 D-115111150 Travel Control Valve 1 1D08T1MW8LGS/320
2 D-I6B00017 Nipple 2 G1/4"xUNF1/2-20
3 D-I6B00026 Nipple 1 G1"xUNF1 5/16"-12
4 D-I6B00027 Nipple 1 G1"xUNF1/ 1/16"-12
5 D-I6B00024 Nipple 3 G3/4"xUNF1 1/16"-12
6 D-I5000793 Tee 1 UNF1/2"
7 D-I6B00049 Swivel 2 UNF1/2"-20xPT1/4"
8 D-1600889 Adapter 1 PT1/4"xPT1/4"
-155- EVEROlOm
T R A V E L CONTROL VALVE A S S * Y P H )
Item Part No. Part Name Qty S/N Remarks
D-17220300 Travel Control Valve Fitting Ass'y
1 D-115111150 Travel Control Valve 1 1D08T1i*IW8LGS/320
PT1"xPF1"
2 D-I6B00017 Nipple 2 G174"xUNF1/2"-20
3 D-I6B00024 Nipple 3 G1"xUNF1 1/16"-12
4 D-I6B00025 Nipple 1 G1"xUNF1 1/16"-12
5 D46B00026 Nipple 1 G1"xUNF1 5/16"-12
6 D-15000793 Tee (Swivel) 1 UNF1/2" (SWIVEL)
7 D-I6B00049 Swivel 2 UNF1/2"-20xPT1/4"
8 D-I600889 Adapter 1 PT1/4"xPT1/4"
9 D-I6B00034 Swivel (90°) 1 UNF1 1/16"x1 1/16"
Ü
HP
I.
DRIFTER CONTROL VALVE ASS'Y
DRIFTER CONTROL V i _ V E ASS'Y
Item Part No. Part Name Qty S/N Remarks
D-17220400 Drifter Control Valve Fitting Ass'y
1 D-113300034 Drifter Control Valve 1
2 D-57012800 Relief Valve 1 JRB-TO6-3-13
3 D-I6B00012 Elbow (90°) 1 PT3/4"xiJNF1 1/16"-12
4 D-I6B00014 Elbow (90°) 1 PT1"xUNF1 5/16M2
5 D-I6B00048 Elbow (90°) 1 PT3/8"xUNF1/2"-20
6 D-I6B00017 Nipple 6 G1/4"xUNF1/2"-20
7 D-I6B00019 Nipple 1 G3/4"xUNF1/2"-20
8 D-I6B00022 Nipple 5 G1/2"xUNF7/8"-14
9 D-I6B00025 Nipple 1 G1"xUNF1 1/16"-12
10 D-I6B00027 Nipple 1 G1"xUNF1 5/16"-12
11 D-I6B00046 Plug 1 G1/2"
12 D-16001004 Socket 1 G1/2"xPT3/4"
-159- EVGERDIGITI
S U P E R ROTATION VALVE A S S ' Y
SUPER ROTATION ¥AL¥E ASS'Y
Item Part No. Part Name Qty S/N Remarks
D-17220500 Super Rotation Valve Fitting
Ass'y
1 D-57013600 Solenoid Valve 1 KSO-G03-2AP-1
2 D-51015700 Block 1
3 D-I6b00005 Elbow 1 PT3/8"xUNF3/4"-16
4 D-I6b00002 Elbow 2 PT1/4"xUNF1/2"-20
5 D-I6b00007 Nipple 1 PT1/2"*UNF7/8"-14
6 D-I6b00012 Elbow 1 PT3/4"xfJNF1 1/16"-12
-161 - EfVEROlOm
ANTI JAMMING VALVE ASS'Y
Item Part No. Part Name Qty S/N Remarks
D-17221300 ANTI JANNING ASS'Y
1 D-44000100 MANIFOLD 1
2 D-57011500 REDUCING VALVE 1
3 D-57012600 RELIEF VALVE 1
4 D-57012700 RELIEF VALVE 1
5 D-57013000 SOLENOID VALVE 1
6 D-57013100 SOLENOID VALVE 1
7 D-I6B00002 ELBOW(90°) 6 PT1/4"x UNF1/2"-20
8 D46B001005 ADAPTER 2 PT1/4" x PT1/4"
9 D46B00009 ELBOW(90°) 2 PT1/2" x UNF7/8M4
10 D46B00008 ELBOW(45°) 2 PT1/2" x UNF7/8"-14
-163- EVERDIGm
BOOM CONTROL VALVE A S S ' Y
-164-
BOOM CONTROL VALVE ASS'Y
Item Part No. Part Name Qty S/N Remarks
D-17220600 Boom Control Valve Fitting Ass'y
1 D-112700052 Boom Control Valve 1
2 D46B00018 Nipple 8 G3/8"xllNF1/2"-20
3 D46B00020 Nipple 7 G3/8"*UNF3/4"-16
4 D46B00021 Nipple 1 G1/2"xUNF3/4"-16
5 D46B00022 Nipple 1 G1/2"xUNF7/8"-14
6 D-I6B00030 Swivel(90°) 2 UNF3/4"16x3/4"-16
JXXL
o
CM
LTZD
-166-
FLOW CONTROL VALVE A S S ' Y
Item Part No. Part Name Qty S/N Remarks
D-17220700 Flow Control Valve Fitting Assy
1 D-57025600 Flow Control Valve 1
2 D46B00017 Nipple 3 G1/4"xUNF1/2"-20
3 D-B1109266 Hex Nut 2 M8xP1.25-L.30
4 D-C6120813 Spring Washer 2 M8
-167- EVEROIGm
C H E C K VALVE A S S ' Y
f | CHECK V A M f E i t S S T
Item Part No. Part Name Qty S/N Remarks
D-17220800 Check Valve Fitting Ass'y
1 D-57050700 Check Valve 1 NWPC2C 1/4
2 D46000861 Nipple 2 PT1/4"xPT1/4"
3 D46000807 Tee 2 PT1/4"
4 D-I6B00002 Elbow 2 PT1/4"xUNF1/2"-20
5 D46000016 Nipple 2 PT1/4"xPF1/4"
6 D-I6B00001 Elbow 45° 1 PT1/4"x(JNF1/2"-20
7 D46000941 Plug 1 PT1/4"
8 D-B1155670 Hex Bolt 3 M6xP1-L50
9 D-C6120628 Spring Washer 3 SW-6
-169- EVERDIGm
OSCILLATION C H E C K VALVE ASS'Y
-170-
OSCI LLATION CNtiCfC ¥AL¥E ASS'Y
Item Part No. Part Name Qty S/N Remarks
D-17221400 Oscillation Check Valve
1 D-57050700 Check V/V 1 NWPC2C 1/4
2 D-57032600 Check VA/ 1 SHC 3/8
3 D-16001013 Adapter 4 G1/4"xPT1/4"
4 D46B00001 Elbow(45°) 2 PT1/4" x UNF1/2*'-20
5 D46000861 Nipple 3 PT1/4" x PT1/4"
6 D46000807 Tee 2 PT1/4"
7 D46B00002 Elbow 4 PT1/4"xUNF1/2"-20
-171 EVEROIGITI
||; DECELERATION VALVE A S S ? 1
-173- 6VERQ1SH1
0 COUNTER BALANCE VALVE ASS Y S
-175- 4 ^ E V E R O I G m
RELIEF VALVE ASS'Y
-176-
• RELI E F VALVEI ASS'Y
Item Part No. Part Name Qty S/N Remarks
D-17221900 Relief Valve Fitting Ass'y
1 D-57057500 Relief Valve 1 B©SCH(250bar)
2 D46B00068 Nipple 2 PF1/2" x UNF 3/4"-16
3 D46001026 Adapter 1 PT3/8" x PT1/2"
4 D46000863 Nipple 1 PT 1/2" x PT1/2"
5 D46000549 Tee 1 PT 172"
6 D46001024 Adapter 1 PT 1/2" x PT 1/4"
7 D-I6B00002 Elbow(90°) 1 PT 1/4" x UNF 1/2"-20
-177- EVEROIGm
HOSE TERMINAL ASS'Y
-178-
HOSE TERMINAL ASS Y ?
-179- EVERDIGITI
\
BALL VALVE ASS'Y
Item Part No, Part Name Qty S/N Remarks
D-17244600 Ball Valve ASS'Y
1 D-57200800 Ball Valve 1 PTT
2 D-I6B00092 Elbow(90°) 1 PT3/4" x UNF1 5/16"-12
-181 -
4^2f EVERDIGm
^ ROD CHANGER CONTROL VALVE ASS'Y
Item Part No. Part Name Qty SM Remarks
D-173101G0 Rod Changer Control Valve
Fitting Ass'y
1 D-57Q54300 Arc Control Valve 1
2 D-I6B00018 Nipple 14 G3/8"UNF 1/2"-20
3 D46B00021 Nipple 1 G1/2"UNF3/4"-16
4 D-I6B00022 Nipple 2 G1/2xUNF 7/8"-14
¿ 1
1 8 3
- ' EVERDIGm
SEQUENCE VALVE ASS'Y
SEQUENCE VALVE ASS'Y
Item Part No. Part Name Qty S/N Remarks
D-17310200 Sequence Valve Fitting Ass'y
1 D-57051000 Sequence Valve 1 JQC-G03-2E-12
2 D-45200200 Block 1
3 D-57032600 Check Valve 3 SHC 3/8(D0.2)
4 D46B00000 Nipple 1 PT1/4"xUNF1/2"-20
5 D-I6B00002 Elbow 3 PT1/4"xUNF1/2"-20
6 D46000889 Elbow 2 PT3/8"xPT1/4"
7 D-B6163677 Hex Bolt 8 M10xP1.5-L.100
8 D-C6121025 Spring Washer 8 SW-10
-185- EVEROIGm
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O o O
to
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O ui Q
to
O
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O
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O m
O < O
en
oo
o o O
NO
CHECK VALVE ASS'Y
0 CHECK V A L V E A S S ' Y
C H E C K VALVE A S S ' Y
-190-
C H E C K WMME ÄSS'Y
-191 - EVERDIGm
C H E C K VALVE ASS'Y
O
ft
-192-
I I C H E C K VALVE ASS'Y
Item Part No. Part Name Qty S/N Remarks
D-14310400 Check Valve Fitting Ass'y
1 D-57050700 Double Pilot Check Valve 3 NWPC-2C 1/4"
2 D-57033800 Pilot Check Valve 2 NSPC-2C
3 D-41087400 Block 1
4 D-41087200 Manifold 1
5 D-41087300 Sub Plate 1
6 D-B6155374 Socket Head Bolt 15 M6xP1-L35
7 D-B1108666 Hex Bolt 14 M8xP1.25-L.15
8 D-B6154870 Socket Head Bolt 2 M6xP1-L20
9 D-C6120813 Spring Washer 14 SW-8
10 D-C6120610 Spring Washer 6 SW-6
11 D-B1104671- Hex Bolt 4 M6xP1-L15
12 D-16000861 Nipple 8 . PT1/4"xPT1/4"
13 D-I6000807 Tee 5 PT1/4"
14 D-I6000052 Elbow 15 PT1/4"xPF1/4"
15 D-16000016 Nipple 10 PT1/4"xPF1/4"
16 D-I6000889 Hex Socket 3 PT1/4"xPT1/4"
-193-
4fy evERoiGm
MANIFOLD A S S ' Y
-194-
MANIFOLD ASS'Y
Item Part No. Part Name Qty S/N Remarks
y
D-14310500 Manifold Fitting AssV
1 D-41087000 Block 1
2 D-41087000 Block 1
3 D-57015900 Check Valve 1 PT3/8"
4 D46000052 Elbow 4 PT1/4"xPF1/4
5 D46000016 Nipple 13 PT1/4"*PF1/4'
6 D46000861 Nipple 2 PT1/4"
7 D46000807 Tee 1 PT1/4"
8 D-B1109864 Hex Bolt 3 M8-L60
9 D-C6120813 Spring Washer 3 SW-8
o o
o o
fTTl
VIEW A
19-65
-196-
BLOCK ASS'Y
Item Part No. Part Name Qty S/N Remarks
D-14310600 Block Fitting Ass'y
1 D-45049600 Block 2
2 D-16000016 Nipple 4 PF1/4"*PT1/4"
3 D-I6000052 Elbow 2 PF1/4"xPT1/4"
4 D-B1155872 Hex Bolt 4 M6xP1-L60
5 D-C6120628 Spring Washer 4 SW-6
4 ^ EVERDIGm
R O L L E R MOTOR A S S ' Y
0 ROLLER MOTOR ASS'Y
Item Remarks
3 Part No.
D-14311400
Part Name
Roller Motor Fitting Ass'y
Qty BM
-199-
4 j y evEROiGm
GREASE PUMP A S S ' Y
K J
-200-
G R E A S E PUMP ÄSST
Item Part No. Part Name Qty S/N Remarks
D-17320100 Grease Fitting Ass'y
1 D-52018600 Power Lubricator 1 SJ-S48-8940
2 D-63003200 Belt 1 CKD:2001-4C
3 D-57011900 Reducing Valve 1 PT1/4"
4 D-16000861 Nipple 1 PT3/8"xPT1/4"
5 D-I6000968 Bush 2 PT1/4"xUNF1/2"-20
6 D-I6B00002 Elbow 2
-201 - EVERDIGm
O
-202-
SOLENOID VALVE ASS'Y
Item Part No. Part Name Qty S/N Remarks
D-17320200 Solenoid Valve fitting Ass'y
1 D-57054400 Solenoid valve 1 MFH3-1/4"-D24
2 D-I6B00002 Elbow 2 PTi/4"xLINF1/2"-20
3 D46000861 Nipple 1 PT1/4"
4 D-I6000807 Tee 1 PT1/4'"
5 D46B00000 Nipple 1 PTt'4"xUNF1/2"-20
-203- 4 ^ EVERDIGm
BLOCK ASS'Y
0 BLOCK ASS'Y
Item Part No. Part Name Qty SZN Remarks
D-17320300 Block Fitting Ass'y
1 D-14320301 Block 1
2 D46B00002 Adapter 1 PT1/4"xUNF1/2"-20
3 D-I6B00003 Nipple 1 PT3/8"xUNF3/4"-16
4 D-33044802 Air Rpm Max 1 3BAR
5 D-33044801 Air 1 9.5BAR
6 D-B16000433 Plug 2 PT1/4"
-205- EVERDIGffl
LUBRICATOR A S S T
Item Part No. Part Name Qty S/N Remarks
D-14320400 Lubricator fitting Ass'y
1 D-59015800 Lubricator 1 3003E-6-ClviG2 (2Q
2 D-14320401 Lubricator cover 1
3 D-14320402 Lubricator cover 1
4 D-14320403 Rod 2 T6*230x50
5 D-C1A04000 Wing nut 2 M1QXP1.5
6 D-B1108869 Socket head bolt 4 M8xP1.25-L20
7 D-C6120813 Spring washer 4 SW-8
8 D-I6000052 Elbow 2 PF1/4"xPT1/4"
9 D-16000971 Bush 2 PT1/4"xPT3/4"
-207- EVERDilim
-208-
A i l END ASS'Y
Item Part No. Part Name Qty S/N Remarks
D-17330100 Air end part fitting Ass'y
1 D-52022800 Cylinder & Rotor 1
2 D-52Q23G00 Unloading valve 1
3 D-42009700 Flange 1 PT1 1/2"
4 D-21004900 Gasket 1 PDS265
5 D-B1121471 Hex bolt 4 M16xP2-L40
6 D-C6121616 Spring washer 4 SW-16
7 D46B00014 Elbow(90°) 1 PT1"xUNF1 5/16"
8 D46B00016 Elbow(90°) 1 PT1 1/2"xUNF1 7/8"
9 D-I6A00902 Elbow(90°) 2 PT1/4"xLIN1/4"
10 D-16A00908 Connector 1 C1N1/4"xPT1/4"
-209- EVERDIGm
R E C E I V E R TANK ASS'Y
-210-
R E C E I V E R TANK ASS'Y
Item Part No. Part Name Qty S/N Remarks
D-17330200 Receiver Tank Fitting Ass'y
1 D-52022800 Receiver Tank 1
2 D-57013800 Regulator Valve 1
3 D-59015900 Separator 1 11372CG
4 D-I6000983 Hex Bushing 1 PT1 1/2"xPT1/2"
5 D46B00093 Nipple 1 PT1"xPT1"
6 D46000542 Tee 2 PT1"
7 D46B00083 Elbow(90°) 1 PT1"x(JNF1 5/16-12
8 D46B00094 Service Elbow(90°) 1 PT1"xPT1"
9 D-I6000976 Hex Bushing 1 PT1"xPT1/2"
10 D46B00007 Nipple 2 PT1/2*xUNF7/8-14"
-211 - EVERDIGm
PILOT LINE ASS'Y
-212-
PILOT LINE A S S T
Item Part No. Part Name Qty S/N Remarks
D-1A220800 Pilot line Assy
1 D-59050800 High pressuré titter 1
2 D-I6B00020 Nipple 1 G3/8"xUNF 3/4"
3 D46B00030 Swivel 1 UNF3/4"xUNF3/4"
4 D46000055 Tee 1 PT3/8"
5 D46B00005 Elbow(90°) 1 PT3/8"xUNF3/4"
6 D46B00003 Nipple 1 PT3/8"xUNF3/4"
7 D-I6B00018 Nipple 1 G3/8"xUNF1/2"
8 D46B00029 Swivel 1 UNF1/2"XUNF1/2"
9 D-00000000 Pilot unit body 1
10 D46B00049 Tee(swivel) 1 UNF1/2"
11 D46B00017 Nipple 3 G1/4XUNF1/2"
12 D-59050700 Accumulator 1
COMPRESSOR FILTER
-214-
COMPRESSOR FILTER
Item Part No. Part Name Qty S/N Remarks
D-17330400 Filter Fitting Ass'y
1 D-52023100 Thermostatic Valve 1
2 D-59040800 Comp" Filter 1
3 D46B00024 Nipple 3 G 3/4"xllNF1 1/16-12
4 D-I6B00026 Nipple 1 G 3/4"xUNF1 5/16-12
-215- EVERDIGm
SUCTION FILTER ASS'Y
-216-
Jl SUCTION FILTER ASS'Y
Item Part No. Part Name Qty S/N Remarks
D-17221200 Suction filter Ass'y
1 D-17014100 Bracket 1 1
2 D-59050500 Suction filter 1 2
3 D-59050600 Suction filter 1 3
4 D-14014500 Gasket 1 4
EVERDIGITI
I
8
MAIN C O N T R O L H Y P LINE
-218-
EVERDIGIII
T R A V E L MOTOR HYD' LINE
-219- 4 ^ EVERDIGm
I
-220 -
EiVe-ROlGUl
P4 P U l f P HYD' LINE
-221 -
4fJ| E V E R D I G m
HYD' LINE
Item Part No. Part Name Qty S/N Remarks
D-17220000 Hyd' Line
-222-
HYD' LINE
Item Part No. Part Name Qty S/N Remarks
37 D-G2B10036 Hose, Hyd' 1 UNF 1/2"x 1/2"-L1100(210K)
-224-
HYD' Lai EE
Item Part No. Part Name Qty S/N Remarks
111 D-G2B10079 Hose, Hyd' 1 UNF 1/2"(45°)x 1/2" -L2200(70K)
135 D-I6A00920 Split Flange Coupling 2 SAE 3/8" FLANGE #62 TYPE
-225- EVERDIGfi
f- HYD' LINE
Item Part No. Part Name Qty S/N Remarks
148 D-14????00 Feed Motor Nipple Ass'y 1
149 D-14222300 Manifold Nipple Ass'y 1
150 D-14222400 Traction Motor Nipple Ass'y 1
151 D-14222500 Dust Collector Fittling Ass'y 1
152 D-14222600 Terminal Nipple Ass'y 1
153 D-14222700 Terminal Nipple Ass'y 1
154 D-14222800 Cylinder Nipple Ass'y 1
155 D-14222900 Cylinder Nipple Ass'y 1
156 D-14223000 Cylinder Nipple Ass'y 1
157 D-14223100 Cylinder Nipple Ass'y 1
158 D-14223200 Cylinder Nipple Ass'y 1
159 D-14223300 Cylinder Nipple Ass'y 1
160 D-14223400 Cylinder Nipple Ass'y 1
161 D-G2B10082 Hose, Hyd' 1 UNF 3/4"(90°)xL12-L1100(210K)
-226-
t
ROD CHANGER LINE
ROD CHANGER LINE
Item Part No. Part Name Qty S/N Remarks
D-17310000 Rod Changer Line
1 D-G2B10200 Hose, Hyd' 1 UNF 1/2"(90>1/2"-L950(210K)
2 D-G2B10201 Hose, Hyd' 1 UNF 1/2"(45°)x1/2"-L950(210K)
<
3 D-G2B10202 Hose, Hyd' 2 UNF 1/2"(90 ')x1/2"-L800{210K)
-228-
ROD CHANGER LINE
Item Part No. Part Name Qty S/N Remarks
37 D-G2A70230 Hose Hyd' 1 UNF1/2"x1/2"-L2700(250K)
£#1
229 •VERDIGITI
Q AIR LINE
Item Part No. Part Name Qtv S/N Remarks
D-17320000 Air Line
1 D-G2B10300 Hose, Hyd' 1 UNF1 5/16"x1 5/16-L3700(70K)
2 D-G2B10301 Hose, Hyd' 1 UNF1 5/16"x1 5/16-L3150(70K)
3 D-G2B10302 Hose, Hyd' 1 UNF1/2"x1/2"-L1600(70K)
4 D-G2B10303 Hose, Hyd' 1 UNF3/4"x3/4"-L700(70K)
6 D-G2B10305 Hose, Hyd' 1 UNF1/2"x1/2"-L900(70K)
7 D-G2B10306 Hose, Hyd' 1 UNF1/2"x1/2"-L1000(70K)
8 D-G2B10307 Hose, Hyd' 1 UNF1/2"x1/2"-L1100(70K)
9 D-G2B10308 Hose, Hyd' 1 UNF1/2"x1/2"-L450(70K)
10 D-G2B10309 Hose, Hyd' 1 UNF1/2"x1/2"-L2600(70K)
11 D-G2B10310 Hose, Hyd' 1 UNF1/2"x1/2"-L2850(70K)
12 D-G2B10311 Hose, Hyd' 1 UNF7/8"x7/8"-L650(70K)
13 D-G2B10312 Hose, Hyd' 1 UNF7/8"x7/8"-L1150(70K)
14 D-G2A70246 Hose, Hyd' 1 UNF1 5/16x1 5/16-L4200(70K)
15 D-G2A70247 Hose, Hyd' UNF1/2"x1/2"-L4500(210K)
16 D-G2A70078 Hose, Hyd' 1 UNF1/2"x 1/2"-L4500(70K)
17 D-G2A70249 Hose, Hyd' 1 UNF1 /2"x 1 /2"-L4200(70K)
18 D-G2A70248 Hose, Hyd' 1 UNF112" x 1 /2"-L5150(21 OK)
19 D-G2A70303 Hose, Hyd' 1 UNF1/2"x1/2"-L5150(70K)
20 D-G2A70250 Hose, Hyd' 1 UNF1 5/16x1 5/16-L3220(70K)
21 D-G2A70251 Hose, Hyd' 1 UNF1/2"x1/2"-L3150(70K)
22 D-G2A70252 Hose, Hyd' 1 UNF1/2"x1/2"-L200(70K)
23 D-G2A70253 Hose, Hyd' 1 UNF1/2"x1/2"-L500(250K)
24 D-G2A70254 Hose, Hyd' 1 UNF1/2"x1/2"-L4150(70K)
25 D-G2A70255 Hose, Hyd' 1 UNF1 5/16x1 5/16-L4200(70K)
26 D-I6B00077 Nipple 6 UNF1/2"x1/2"
27 D-I6B00078 Nipple 2 UNF1 5/16x 1 5/16
28 D-G2A70257 N2 Tube 1 N2-1-1/4"(WHITE)-L600
29 D-G2A70258 N2 Tube 1 N2-1-1/4"(WHITE)-L1200
30 D-17320100 Grease Ass'y 1
31 D-17320200 Solenoid Valve Ass'y 1
32 D-17320300 Block Ass'y 1
33 D-17320400 Lubricator Ass'y 1
34 D-17222500 Dust Collector Ass'y 1
35 D-14320700 Auto Grease Fitting Ass'y 1
-231 - EVERDIGm
C O M P R E S S O R PIPING
0 COMPRESSOR PIPING
Item Part No. Part Name Qty S/N Remarks
D-17330000 Compressor Piping
1 D-G2B10313 Hose, Hyd' 1 UNF1 7/8° x1 7/8"-L1400(70K)
2 D-G2B10314 Hose, Hyd' 1 UNF1 1/16"(90°) *1 1/16"-L2600(70K)
3 D-G2B10315 Hose, Hyd' 1 UNF1 1/16" x1 1/16"-L2000(70K)
4 D-G2B10316 Hose, Hyd' 1 UNF1 5/16"(90°) x1 5/16"-L140O(70K)
5 D-G2B10317 Hose, Hyd' 1 UNF1 1/16"(90") x1 1/16"-L900(70K)
6 D-G2B10318 Hose, Hyd' 1 UNF7/8" x7/8"-L850(70K)
7 D-G2B10326 N2tube 1 N2-1-1/2"(GREEN)-L1800
8 D-G2B10327 N2tube 1 N2-1-3/8"(WHITE)-L650 -
9 D-G2B10328 N2tube 1 N2-1-3/8"(WHITE)-L550
10 0-17330100 Air End Fitting Ass'y 1
11 D-17330200 Receiver Tank Ass'y 1
12 D-17330400 Filter Ass'y 1
mi
-233-
EVEROIGm
DECAL
Item Part No. Part Ñame Qty S/N Remarks
D-24031800 Decaí
1 D-24031801 Decaí 1
2 D-24031802 Decaí 1
3 D-24031803 Decaí
4 D-24031804 Decaí 1
5 D-24031805 Decaí 1
6 D-24031806 Decaí
7 D-24031807 Decaí 1
8 D-24031808 Decaí 1
9 D-24031809 Decaí 1
10 D-24031810 Decaí
11 D-24030313 Decaí 1 Fuel
22 D-24031022 Decaí 1
23 D-24031013 Decaí Separator Receiver
24 D-24030308 Decaí 1
25 D-24030319 Decaí 1
26 D-24030324 Decaí 1
27 D-24031031 Decaí 1
28 D-24030314 Decaí 1 Compressor Oil
33 D-24030310 Decaí 1
34 D-24031034 Decaí 2
36 D-24033003 Decaí 2
DECAL
Item Part No. Part Name Qty S/N Remarks
D-24031800 Decaí
37 D-24033004 Decaí 1
38 D-24033001 Decaí 1
39 D-24031809 Decaí 1
40 D-24033107 Decaí 1
41 D-24031033 Decaí 1
42 D-24031036 Decaí 1
43 D-24031037 Decaí 1
44 D-24031038 Decaí 1
45 D-24031039 Decaí 1
46 D-24031Ü40 Decaí 1
o
-236-
o
2 3 7
- - ^ ¡ EVEROIGm
ANGLE GAUGE
15
SECTION B-B
SECTION A-A
-238-
ANGLE GAUGE
Item Part No. Part Name Qty S/N Remarks
D-14250000 Angle Gauge Ass'y
1 D-14250100 Gauge Plate 1
2 D-14250200 Plate 1
3 D-14250300 Gauge Plate 1
4 D-14250400 Plate 1
5 D-14250500 Plate 1
6 D-14250600 Bracket 1
7 D-14250700 Needle 2 030
8 D-14250800 Spacer 2
9 D-D5102910 Snap Ring 2 RS030, SHAFT C-TYPE
10 D-C1110G12 I lex Nut 2 M6*P1
11 D-B6105406 Socket Head Bolt 2 M6xP1-L40
12 D-B1115176 Hex Bolt 2 M12xP1.75-L30
13 D-C6121210 Spring Washer 2 SW-12
14 D-B1101561 Hex Bolt 6 M4xP0.8-L.10
15 D-B6109067 Socket Head Bolt 2 M8xP1.25-L25
-239-
4?y EVERDIGin
RD10 - RECOMMENDED SPARE PARTS LIST
ITEM PART NO. PART NAME QTY S/N REMARKS
DRIFTER
1 D-B6128879 Head Bolt 8
2 D-45086700 Cap 1
3 D-45086800 Chuck End 1
4 D-45086600 Bush 1
5 D-45086900 Spline Chuck 1
6 D-45087000 Chuck Driver Bush 1
7 D-45087100 liner(large) 1
8 D-45087200 Chuck Driver(H) 1
9 D-45087300 Driver Gear(L) 1
10 D-45087400 Liner(Small) 1
11 D-45087500 Thrust Plate 1
12 D-45087600 Piston(Hammer) 1
13 D-45087900 Side Rod 4
14 D-45088000 Side Rod Nut 4
15 D-45088600 Side Rod Nut 4
16 D-45088300 Cap Bolt 2
17 D-45088400 Cap Nut 2
18 D-45088500 Cap Nut 2
19 D-40186600 Blow Tube 1
20 D-59001003 Diaphragm(H/P) 1
21 D-59001103 Diaphragm(L/P) 1
22 D-45089700 Shank Adaptor(T-45) 5
23 D-45026000 Sleeve(T-45) 5
24 D-59021600 Rod(T-45) - 3660mm 5
25 D-59023000 Button Bit(T-45 *76) 5
26 D-59032510 Button Bit(T-45 *89) 5
27 D-44035600 Valve Body 1
28 D-44035400 Cap(Right) 1
29 D-44035800 Cap(Left) 1
30 D-44035500 Valve 1
31 D-44035700 Pin 1
-240-
R D I O - R E C O f AMENDED SPARE PÄRTS LIST
ITEM PART NO. PART NAME QTY S/N REMARKS
MAST
1 D-14070200 Shaft 1
2 D-14070300 Sprocket 1
3 D-14070500 Bush 1
4 D-14070600 Collar 2
5 D-F1127119 Oil Seal 2
HOOD SLIDE
1 D-14081100 Skirt 3
2 D-58021100 Air Cylinder 1
3 D-26006100 Camfoller 2
CENTER1ZER
1 D-14090400 Liner(T-45) 2
ROLLER
1 D-41125000 Drive Roller 6
D R I L L I N G SYSTEM
1 D-14152200 Guide Plate 8
2 D-14152300 Plate 8
ENGINE ACC"
1 D-25005600 Centaflex 2
2 D-42004600 Coupling 1
DUST COLLECTOR
1 D-17190011 Impeller 1
2 D-38018700 Pulse Timer 1
3 D-57024800 Pulse Control Valve 3
241 E: VEER D I G I T I
RD10 - RECOMMENDED SPARE PARTS LIST
ITEM PART NO. PART NAME QTY S/N REMARKS
FILTER
1 D-25030400 Engine Oil Filter 1
2 D-25030100 Engine Fuel Filter 1
3 D-25030200 Engine Separator 1
4 D-25030300 Crank Case Filter 1
5 D-25020014 Engine Air Cleaner 2
6 D-25020015 Engine Air Cleaner 2
7 D-59050401 Hyd Return Filter 1
8 D-52006520 Comp Separator 1
9 D-59040800 Comp Oil Filter 1
10 D-59033500 Filter Element 6
SEAL SET
1 D-13014600 Orbit Motor Seal Set 1
2 D-55030000 Drifter Seal Set 1
ELECTRIC
1 D-33039200 Emergency Relay 1
2 D-33032800 Relay(2a2b,8PIN) 1
3 D-33031600 Toggle S/W 1
4 D-35017501 SensoriWater Temp.Eng") 1
5 D-33044801 Pressure S/W(9.5bar) 1
6 D-33044802 Pressure S/W(3.0bar) 1
7 D-33045200 Sensor(E/G Oil Temp) 1
8 D-33042700 Relay Engine Start 1
9 D-33035700 Mono Lever S/W(Hood,Collaring) 1
10 D-33035800 Mono Lever S/W(Centralizer) 1
-242 -
RD10 - F R E E OF CHARGE ACCESSORY
ITEM PART NO. PART NAME QTY S/N REMARKS
-243- EVEROiOm
RD10 - ADDITIONAL SPARE PARTS LIST (One year)
D R I F T E R(T-45)
1 D-45026000 Sleeve(T-45) 10
2 D-59021600 Rod(T-45) 10
3 D-59023000 Button Bit(T-45 *76) 5
4 D-59032510 Button Bit(T-45 *89) 10
5 D-59031300 Button Bit(T-45*102) 1
6 D-59025200 Retrac Bit(T-45 *102) 1
DRIFTER(T-38)
1 D59031-00 Button Bit(T-38 *76) 1
2 D-59021400 Sleevre(T-38) 1
3 D-45019800 Rod(T-38) 1
4 D-45086500 Shank Adaptor(T-38) 1
5 D-59031400 Button Blt(T-38 *89) 1
-244-
R01-O - ADDITIONAL SPARE PARTS LIST (tree year)
ITEM PART NO. PART NAME QTY S/N REMARKS
HYD" CIRCUIT
1 D-26042400 Power, Divider 1
2 D-52022700 Compressor, Air 1
3 D-52029500 Pump, Main 1
HOSE(§£!)
1 D-G2A70246 Hose, 1*4140 1
2 D-G2A70081 Hose, 1*4250 1
3 D-G2A70084 Hose, 1*3060 2
4 D-G2A70085 Hose, 3/4*4150 2
5 D-G2A70249 Hose, 3/4*3750 2
6 D-G2A70270 Hose, 3/4*3180 2
7 D-G2A70271 Hose, 1*3700 2
HOSE
1 D-G2A70251 Hose, 3/4*3750 2
2 D-G2A70252 Hose, 1"*3700 2
3 D-G2A70255 Hose, 1"*4200 1
4 D-G2A70254 Hose,1/4*4150 1
-245- EVERDIGm
-246-
RD1C1 - Maintenance Tool Kit
ITEM PART NAME QTY S/N REMARKS
+ Tool Kit 1
1 Tool Box 1
3 Hammer 1 2.5LBS
4 Spanner 1 36MM
5 Spanner 1 41MM
6 Spanner 1 46MM
7 Spanner 1 50MM
8 Hex-Wrench 1 14MM
11 Screwdriver 1 6*100+
12 Screwdriver 1 6*100-
13 Pliers 1 10"
14 Spanner 1 12"
-247- (EVEfRDIGill
Notes
mm
o
-248-
EVERDIGM Corp.
Sales Office: Room #1203, Woolim Lion's Valley 11,680,
Gasan-Dong, Geumcheon-Gu, Seoul, Korea 153-803
Tel: +82-2-801-0800 / Fax: +82-2-801-0899
Head Office: 332-3, Janggwan-ri, Jincheon-eub, Jincheon-gun,
& Factory Chungcheongbuk-do, Korea 365-802
Tel: +82-43-530-3300 / Fax: +82-43-530-3318
www.everdigm.com
4
¡
CATERPILLAR
SEBP4314-22
April 2008
Parts
Manual See "General I n f o r m a t i o n "
for New Parts Manual
Features.
C6.6 I n d u s t r i a l Engine
6661-Up (Engine)
Product and Dealer Information
Note: For product identification plate locations, see the section "Product Identification Information" in
the Operation and Maintenance Manual.
Delivery Date:
Product Information
Model:
Attachment Information:
Dealer Information
Name: Branch:
Address:
I Do not manually check the high pressure fuel lines with the engine
running or whilst cranking
I Do not loosen the high pressure fuel lines to purge air from the system
I Do not use the mounting bolts or any fasteners on the fuel system to install any OEM
supplied machine components
I Do not operate the engine with a fuel leak in the high pressure system
I Do not tighten the connections on the low pressure fuel system in order to stop the
leak. The connection must only be tightened to the recommended torque
I Do not operate the engine with missing, damaged or loose clips. Ensure that all clips
and clamps on the high pressure fuel lines are in place
I Do not attach wiring harnesses or pipes to any part of the high pressure fuel lines
CATERPILLAR
®
C6.6 engine Checkup Guide per working hours
When Required
Battery replacement
Air cleaner cleaning & replacement
Daily - -
Check the level of cooling water
Check the machine operation
Check the indicator installed air cleaner
Check & cleaning the Precleaner
Check the level of engine oil
Discharge moisture in the seperator of fuel water
Check the external engine condition overally
Every -Veek
Check the altermator & fan belt
Hose & Clamp check or replacement
When replacement parts are required for this 7. PART NUMBER INDEX
product Caterpillar recommends using Caterpillar
replacement parts or parts with equivalent spec- A numerical index listing all part numbers and the
ifications including, but not limited to, physical corresponding page number(s) appears at the back of
dimensions, type, strength and material. the manual.
Failure to heed this warning can lead to prema-
ture failures, product damage, personal injury or 8. CAPTIONS
death.
Captions located at the beginning each information
Quality Caterpillar replacement parts are available element identify the part number and part name
from Caterpillar dealers throughout the world. Their along with additional descriptive information. S/N
parts inventories are up to date and include all information found in each caption should be used
parts normally required to protect your investment to select correct information for a specific engine.
in Caterpillar Engines. Dealers may offer repair kits Field replacement options, identification of optional
or remanufactured parts to allow selection of the most attachment components, and where used ("part o f )
effective repair alternative for a particular situation. When information is also provided.
ordering parts, your order should specify the quantity, The first line of a caption is shown in larger type font
part number, part name, and the serial number/product to indicate the beginning of an information element.
identification number of the engine for which the parts Captions for additional pages that may be required
are needed. to illustrate an information element will be shown in
standard type font and will include the term (contd.).
3. PARTS MANUAL ORGANIZATION
Product information in this manual is presented 9. NON-SERVICED PARTS
as "information elements" that represent all of the In some instances it is necessary to display non-serviced
components for the specific model. An Engine parts that are a link to lower level serviceable consist lists.
Arrangement is an example of an information element. These non-serviced part numbers are shown in italic type
The information elements are organized alphabetically indicating that they are not available. All consist lists have
by part name and secondarily by part number within not been converted to reflect this enhancement.
each major section of the manual.
4. TABLE OF CONTENTS
A table of contents (TOC) is found at the beginning of the
manual. The TOC lists each section of the manual with
a complete list of all information elements organized as
they appear in the manual. Page numbers are provided
for quick reference to detailed parts identification
illustrations and serviceable consist lists.
When necessary, illustrations contain reference letters Continuing improvement and advancement of
(A, B, C etc.) that are intended to track lines and product design may cause changes to your engine
harnesses from one point to another. They are also used which may not be included in this publication.
to show where to reconnect illustrations that have been Whenever a question arises regarding your
separated. Caterpillar product or this publication, please
consult your Caterpillar dealer for the latest available
information.
13. ABBREVIATIONS AND SYMBOLS
0. D. - Outside Diameter
1. D. - Inside Diameter
A - Not Part Of This Group
B - Use As Required
C - Change From Previous Type
D - Order By The Meter
E - Order By The Centimeter
F - Not Shown
G - Order By The Inch
I - Refer To Hydraulic Information System
M - Metric Part
R - Remfg Part May Be Available
Y - Separate Illustration
Z - Not Serviced Separately
REMANUFACTURED COMPONENTS
As an option when making repairs consider Caterpillar Remanufactured Components. Components that are available
through the Caterpillar Remanufactured Program are identified three ways in the parts book:
• with the letter R in the note field of the parts list
• with an R* at the beginning of the first line of the caption
• with an *R at the end of the first line of the caption
Typical components included in the Remanufacturing Program include:
ALTERNATORS
CONNECTING RODS
CRANKSHAFTS - UNDERSIZE
CRANKSHAFTS - UPGRADE TO NEW
CYLINDER HEADS
ELECTRONIC CONTROL MODULES (ECM)
ELECTRONIC SENSORS
FUEL INJECTORS
FUEL NOZZLES
FUEL PUMPS
GOVERNORS
OIL PUMPS
PISTONS
SHORT BLOCKS
STARTERS
TURBOCHARGERS - COMPLETE
TURBOCHARGER CARTRIDGES
WATER PUMPS
Caterpillar Remanufactured engines for many engine arrangements are also available.
( )
1 of 1 1
LUBRICATION SYSTEM
277-2B12 F I L T E R S P - F N G L N I OIL-ENGINE
SMCS-1306, 1308 Î02436892
GRAPHIC PART NAME SEE
REF
REF PART NUMBER QTY PAGE
NOTE MO 1 2 3 4 5 6 (PRODUCT LEVEL)
1 Of 1 2
COOLING SYSTEM
2 7 7 - 2939 PUMP GP-WATER
S / N : 6661-6972
SMCS- 1 3 6 1 102713431
1 of 2 3
COOUfifô l Y S I I I L
277-2939 PUMP GP-WATER (contd.) İ02713431
COOLIMG SYSTEM
2 7 7 - 2976 REGULATOR GP -TEMPERATURE-WATER
SMCS-1355 102861766
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 S 6 (PRODUCT LEVEL) PAGE
1 1 277-2974 1 REGULATOR AS-WATER TEMPERATURE
(CONNECTOR I N C L U D E D )
2 1 281-8744 1 GASKET-WATER REGULATOR (TEMPERATURE)
3 1 123-2899 2 BOLT (M10X1.5X40-MM)
1 Of 1 5
BASIC ENGINE
277-3014 HOUSING G P - F R O N T
TYPE 2
SMCS- 1151, 1162, 1206 102975452
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 326-5063 1 HOUSING-FRONT
2 1 277-3012 1 GASKET-COVER
3 1 277-3013 1 SEAL
M 4 1 61-0217 6 BOLT (M8X1.25X20-MM)
M 5 1 61-0645 4 BOLT (M8X1.25X25-MM)
M 6 1 101-3895 2 BOLT (M8X1.25X35-MM)
C 7 1 251-4336 1 GEAR A S - I D L E R (73-TEETH)
CM 8 1 61-0650 3 BOLT (M10X1.5X65-MM)
9 1 216-8634 1 GEAR-CAMSHAFT (68-TEETH)
10 1 1B-8736 1 KEY-WOODRUFF
11 1 133-1011 1 WASHER
12 1 067-6179 1 DOWEL
13 1 232-3666 1 WASHER-THRUST
M 14 1 124-3815 9 BOLT (M8X16X1.25-MM)
M 15 1 100-3751 5 BOLT (M8X1.25X65-MM)
M 16 1 100-4830 1 BOLT (M10X1.5X20-MM)
17 1 7C-4616 1 B O L T ( M 1 2 X 1 .75X45-MMJ
C 18 1 282-9861 1 HUB-IDLER GEAR
C 19 1 295-1711 1 PLATE-RETAINING
20 1 226-8767 1 COVER A S - FRONT
20A 1 226-8766 1 GASKET-COVER
C - C H A N G E FROM P R E V I O U S T Y P E
M-METRIC PART
1 of 2 6
BASIC ENGINE
2 7 7 - 4224 COVER GP - EWGIWE-AUXILIARY DRIVE
PTO
SMCS- 1000 i02412594
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 209-5502 1 C O V E R A S (POWER T A K E - O F F )
2 1 209-5503 1 SEAL-COVER
3 1 111-8222 5 BOLT
M 4 1 100-4830 1 BOLT (M10X1.5X20-MM)
5 1 277-4223 1 PLUG
M-METRIC PART
LUBRICATION SYSTEM
277-4262 PUMP G P - E N G I N E O I L
SMCS-1304, 1 3 1 5 Î02751977
REF GRAPHIC PART NAME SEE
PART NUMBER QTY PAGE
NOTE NO REF 1 2 3 4 5 6 (PRODUCT LEVEL)
G R A P H I C #1 <END> 9 01380671
9
1 of 1
ELIGTR1CAL AND STARTiHO SYSTEM
277-4410 GLOW PLUG GP
TYPE 1
SMCS-1412 i02548339
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 226-8770 6 GLOW P L U G
2 1 277-4407 1 BAR AS
2A 1 277-4408 1 CABLE AS
M 2B 1 5C-2890 1 NUT ( M 6 X 1 - T H D )
4 1__ 275-2428 1 INSULATOR _
M 5 1 5C-2890 2 NUT (M6X1 -THD)
6 1 277-4409 1 CAP
7 1 067-6269 6 FERRULE
8 1 100-4838 1 BOLT (M6X20-MM) .
9 1 283-4693 12 SEAL-O-RING
M-METRIC PART
1 of! 10
BASIC ENGINE
277-4446 L I F T I N G GP-ENGINE
SMCS-1122 Î02412600
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 277-4444 1 PLATE-LIFTING
M 2 1 61-0654 4 BOLT (M10X1.5X25-MM)
3 1 277-4445 1 PLATE-LIFTING
M-METRIC PART
1 of 1 11
BASIC ENGINE
279-8711 mumm BLOCK GP
SMCS-1201 102713613
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 A S e (PRODUCT LEVEL) PAGE
1 1 292-0886 1 HOUSING-REAR .•
:
M 2 1 209-9219 8 BOLT (M8X1•25X16-MM)
Y 3 1 306-6845 1 C Y L I N D E R B L O C K GP 331
M - M E T R I C PART
Y-SEPARATE ILLUSTRATION
1 of 2 12
İA#I€ INGIMI
279-8762 CRANKSHAFT GP
SMCS-1202 İ02854700
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL! PAGE
1 1 276-7387 1 CRANKSHAFT AS
1A 1 1B-8736 ' 1 KEY-WOODRUFF
1B 1 225-8839 1 DOWEL
1C 1 276-7388 1 KIT-BEARING (CRANKSHAFT, MAIN)
1D 1 276-7389 1 KIT-BEARING ( C R A N K S H A F T , C O N N E C T I N G ROD)
1E 1 276-7390 2 WASHER-THRUST
1F 1 276-7391 1 GEAR (34-TEETH)
2 1 276-7393 1 RING-TIMING
3 1 276-7394 3 BOLT
g01366865
BASIC ENGINE
279- 8780 PISTON & ROD GP
SMCS- 1 2 2 5 İ02437176
REF GRAPHIC PART N A M E SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 5 (PRODUCT LEVEL) PAGE
1 1 276-7475 6 PISTON AS
(EACH I N C L U D E S )
2 1 124-3536 2 RING-RETAINING
3 1 276-7476 6 KIT-PISTON RING
BJ 4 1 276-7479 6 RODAS ( F )
-0R-
BJ 276-7481 6 RODAS ( L )
-OR-
BJ 276-7483 6 ROD A S ( J )
(EACH R O D A S INCLUDES)
5 1 225-5439 2 BOLT
6 1 276-7478 1 BUSHING
B-USE AS REQUIRED
J - E N S U R E THAT C O R R E C T ROD L E N G T H I S F I T T E D
G R A P H I C #1 <END> g01214328
1 of 1 15
BASIC ENGINE
279-8821 C Y O M i f f l HEAD © P
S/N: 6661-3280
SMCS-1100 102453717
1 of 2
g01291481
GRAPHIC #1 <END>
2 of 2 17
BASIC ENGINE
279-8825 VALVE MECHANISM G P
SMCS-1102, 1121, 1123, 1209 Î02726073
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY i z 3 4 s 6 (PRODUCT LEVEL) PAGE
1_ 1 276-9227 12 LINK
Y 2 1 280-1911 1 R O C K E R ARM G P 549
Y-SEPARATE ILLUSTRATION .
1 of 2 18
BASIC ENGINE
279-8825 VALVE MECHANISM GP (contd.) 102726073
2 of 2 19
BASIC ENGINE
279 - 8837 CAMSHAFT GP
SMCS-1210 ±02440126
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 279-8836 1 CAMSHAFT AS
2 1 1B-8736 1 ' KEY-WOODRUFF
3 1 278-5126 12 PUSHROD
4 1 278-5125 12 TAPPET
g01210120
1 Of 1 20
LUBRICATION SYSTEM
280-2050 BREATHER GP-CRANKCASE
102580652
SMCS-1317
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL)
PAGE
273-5711 BREATHER AS (CRANKCASE)
<END> g01290203
GRAPHIC #1
1 of 1 21
COOLING SYSTEM
281 -?mi COOLER GP-11SWE OIL
S / N : 6661-212
SMCS-1378 İ02440062
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 1 61-0217 8 BOLT (M8X1.25X20-MM)
M 2 1 61-0260 4 B O L T (M8X1.25X25-MM)
3 1 61-4793 11 BOLT (M8X1.25X50-MM)
4 1 225-7944 3 GASKET
5 1 232-3751 2 PLATE
6 277-2538 2 GASKET
7 1 281-7038 1 COOLER A S - O I L (ENGINE)
7A 1 281-7039 1 COOLER-OIL (ENGINE)
7B 1 281-7040 1 GASKET
7C 1 277-2500 1 GASKET
M 7D 1 61-0260 3 BOLT (M8X1.25X25-MM)
7E 1 61-4793 4 BOLT (M8X1.25X50-MM)
8 1 281-7078 1 HEAD-FILTER
9 1 281-7280 1 TUBE-OIL
M-METRIC PART
1 of 2 22
<END> g01218446
G R A P H I C #1
LUBRICATION SYSTEM
2B2-0$m PLUG G P - E N G I N E O I L M A N I F O L D
SMCS-1201, 1307 i02413565
_ _ _ _ _ _ PART NAME SEE
NOTE NO REF PART NUMBER QTY i 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 225-7941 1 PLUG
2 1 8T-7876 1 SEAL-0-RING
3 1 232-3861 1 PLUG (BLANKING)
4 J 199-9267 1 SEAL-O-RING
AIR INLET AND EXHAUST SYSTEM
283-4691 MANIFOLD GP-INLET-AIR
SMCS- 1058 102640386
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCTLEVEL) PAGE
1 1 295-0912 1 COVER A S
1A 1 277-4302 2 DOWEL
1B 1 278-5128 1 GASKET-MANIFOLD
M 2 1 61-0645 19 BOLT (M8X1.25X25-MM)
3 1 277-4374 1 ELBOW A S - A I R INLET
3A 1 238-8288 1 GASKET-INLET
M-METRIC PART
BASIC ENGINE
284-0892 HOUSING GP-FLYWHEEL
SMCS-1157 .02515270
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 1 61-0423 2 BOLT (M12X1.75X30-MM) ' 1
2 1 61-0847 2 PLUG • 1
3 1 7W-1176 1 PLATE-COVER (FLYWHEEL)
4 1 287-8597 2 DOWEL
5 1 114-4363 2 BOLT (M8X1.25X12-MM)
M 6 1 121-0883 6 BOLT (M10X1.5X30-MM)
7 1 199-3109 1 PLUG
8 1 277-0118 1 SEAL
9 1 284-0891 1 HOUSING-FLYWHEEL
M-METRIC PART
1 of 1 26
BASIC ENGINE
284-3534 MOUNTING GP-ENGINE •;
SMCS-1152, 1153, 1154 i02438119
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
6H-3616 10 PLUG-PROTECTION
<END>
f )
1 of 1 27
iLECTRICAL A I P STARTIN® S Y f T i f f
284-3551 SWITCH S P - Hf AT S T A U T .
SMCS-1416 i02438185
PART NAME see
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
101-3990 1 CONNECTOR
101-3991 6 CONNECTOR
101-3989 1 PLATE
101-3992 1 SLEEVE
101-3993 6 SLEEVE
101-3987 1 SWITCH AS (IGNITION)
<END>
1 of! 28
BASIC ENGINE
i£$5 - 2 0 3 9 D R I V E GP-FAN
SMCS- 1359 i.02788528
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PROOUCT LEVEL) PAGE
1 1 111-0859 . 4 BOLT (M10X1.5X35-MM)
2 1 289-8336 1 HOUSING A S
3 1 283-4148 1 PULLEY
4 1 285-2040 1 BELT-SERPENTINE
1 of 1
ELECTRICAL AND STARTING S Y S T l l
285 - 3080 A L T E R N A T O R GP - CMAR1ING
2 4 - V O L T , 8 0 AMPERES
TYPE 1
SMCS- 1405 Î02526163
REF GRAPHIC PART NAME SEi; ':
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 1 61-0260 1 BOLT (M8X1.25X25-MM)
M 2 1 61-0593 ? B O L T (M10X1 . 5 X 3 0 - M M )
M 3 1 61-0650 BOLT (Ml0X1.5X65-Mtt)
4 1 100-8451 1 BOLT
5 1 113-6349 1 NUT (M12X1.75X93-MM)
M 6 1 140-8783 BOLT (M10X45-THD)
7 1 225-3147 1 ALTERNATOR GP-CHARGING ( 2 4 - V O L T , 80-AMPERE)
8 1 261-0406 1 BELT TENSIONER
9 1 284-3425 1 PULLEY-ALTERNATOR
10 1 284-3466 1 BRACKET AS-ALTERNATOR
10A 1 161-9820 2 PIN
11 1 261-0371 1 PLATE
M - M E T R I C PART
1 of 2 30
m m ENGINE
285-3im PULLEY GP-fÄN D R I V E
SMCS-1359 102737127
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 6 6 (PRODUCT LEVEL) PAGE
1 1 130-3881 1 P U L L E Y - F A N (AUX)
1 of 1 32
COOLING SYSTEM
288-4011 FITTING GP-WATER LINES
Î02816295
SMCS-1380
GRAPHIC PART NAME SEE
REF PAGE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL)
1 1 2B-0858 2 . PLUG-PIPE
134-3856 ELBOW
BASIC ENGINE
2B9-2351 COVER GP-VALVi IfCHÄI1SWI
S/N : 6661-3726
SMCS-1107 i.03021930
REF GRAPHIC PÄRT NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 2S-3440 2 ' CLAMP-HOSE
M 2 1 61-0217 1 BOLT (M8X1.25X20-MM)
M 3 1 61-0260 2 BOLT (M8X1.25X25-MM)
4 1 61-0917 20 BOLT (M6X1X25-MM)
5 1 7C-1281 1 BRACKET
6 1 5D-1026 2 CLAMP-HOSE
7 1 277-5067 6 SLEEVE
8 1 277-5094 1 COVER A S
8A 1 277-5096 1 SEAL-O-RING
9 1 280-2023 1 HOSE
10 1 286-0012 1 HOSE G P - E N G I N E (CRANKCASE BREATHER)
11 1 286-0014 1 BASE A S - F I L T E R
11A 1 286-0015 1 STEM
12 1 289-2361 1 COVER G P - C Y L I N D E R HEAD
12A 1 277-5030 1 SEAL-O-RING
;
12B 1 278-1543 2 BOLT (M5X0.8X30-MM)
12C 278-1544 2 WASHER
~ 1 2 D 278-1545 2 DOWEL " ~ ~
12E 1 278-4693 1 G A S K E T - V A L V E COVER
12F 1 278-4694 1 BREATHER AS (CRANKCASE)
12G 2 124-0506 1 SEAL
12H 2 160-0526 1 SEAL-O-RING
12J 2 185-3159 1 ELEMENT (BREATHER) (CRANKCASE)
-
12K 282-2793 1 ADAPTER
13 1 289-2362 1 SHIELD GP-HEAT
M 13A 1 100-4841 3 BOLT (M6X1X10-MM)
14 1 289-2363 5 SPACER
15 1 278-4722 1 HOUSING AS
15A 238-2666 3 HARNESS AS-ENGINE
15B
]
274-6609 1 CLIP-HARNESS
15C 1 277-5063 1 GASKET-COVER
15D 1 277-5064 3 SEAL-O-RING
15E 1 277-5065 3 CLIP
15F 1 277-5066 14 BOLT-SPECIAL (SHOULDER)
M-METRIC PART
1 of 3 34
BASIC ENGINE
COVER GP-VALVE MECHANISM (contd. )
±03021930
289-2351
g01364398
GRAPHIC #1
2 of 3
35
BASIC ENGINE
289-2351 COVER GP-VALVE MECHANISM (contd.) İ03021930
12G
VIEW OF AREA A
G R A P H I C #2 <END> gol364400
3 of 3
36
FUEL SYSTEM
289-2355 FILTER G P - F U E L
S / N : 6661-3225
SMCS-1261 Í02564713
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 {PRODUCT LEVEL) PAGE
1 1 289-2538 1 HEAD-FILTER
2 1 271-9385 1 FILTER AS-FUEL (ELEMENT)
1 of 1 37
FtJIL SYSTEM
289-2357 LINES G P - F U E L
SMCS-1274 Î02762635
REF GRAPHIC PART NAME
_ SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 1 61-0593 2 BOLT (M10X1.5X30-MM)
Y 2 1 263-7148 1 ' F I L T E R GP-WATER S E P & F U E L 994
3 1 295-6739 1 PIPE
F 278-4138 2 P R O T E C T I O N Gr - r ü c L SYSTEM
F - N O T SHOWN
M-METRIC PART
Y-SEPARATE ILLUSTRATION
1 of 2 38
GRAPHIC #1 <END> g0l383067
2 of 2 39
FUEL SYSTEM
Ii 322-87W8 P U P G P - F U E L TRANSFER
SMCS-1256 102908384
NOTE
REF
NO
GRAPHIC
REF PART NUMBER QTY
PART NAME
1 2 3 4 5 6 (PRODUCT LEVEL)
sen
PAGE
Y 1 1 263-7148 1 F I L T E R GP-WATER S E P & F U E L 994
1 of 1 40
BASIC ENGINE
289-7550 D R I V E GP-FAN J
SMCS-1359 İ02524426
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 ( P R O D U C T lEVEU PAGE
133-7669 1 EXTENSION-FAN
133-7668 STUD
113-6349 NUT (M12-1.75X93-MM-THD)
G R A P H I C #1 <ENO> g01284601
'D
1 of 1 41
BASIC ENGINE
291-2513 DRAIN İ P - E N B I İ ! O I L
SMCS-1302 İÖ2618331
REF GRAPHIC P A R T NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 275-9883 1 SEAL
2 1 7C-0351 1 PLUG-DRAIN (ENGINE OIL)
G R A P H I C #1 <END> g0l266337
1 of! 42
ELECTRICAL AND STARTING SYSTEM
292-7884 STARTING MOTOR G P - E L E C T R I C
FIELD REPLACEMENT ORDER 2 9 2 - 7 7 6 1 STARTING MOTOR-ELECTRIC
SMCS-1453 102557502
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 292-7759 1 STARTING MOTOR-ELECTRIC
2 1 7W-4540 1 SPACER
3 1 292-7760 1 BOLT
4 1 101-7178 2 BOLT (M10X55-MM)
3
G R A P H I C #1 <END> g01280646
1 of 1 43
ELECTRICAL AND STARTING SYSTEM
2:&3-4B§4 WIRING GP-ENGINE
SMCS- 1000, 1408 i02789484
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 260-5540 1 HARNESS A S - E N G I N E ( E N G I N E CONTROL MODULE)
2 1 236-5539 1 CLIP
3 1 233-1880 1 BRACKET
4 1 217-9039 3 STRAP-CABLE
5 1 278-5209 1 BRACKET
6 1 278-5210 1 BOLT
1 of 2
FUEL SYSTEM
293 - 8064 L I N E S GP-FUEL
S/H: 6661-3225
SMCS- 1 2 7 4 Î02933370
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE :
M 1 1 61-0260 2 B O L T ( M 8 X 1 .25X25-MM)
2 1 61-0302 1 BOLT (M10X1.5X25-MM)
M 3 1 61-0593 BOLT (M10X1.5X30-MM)
M 4 2 61-0654 1 BOLT (M10X1.5X25-MM)
5 2 106-8916 BOLT (M6X16-MM)
6 2 295-4670 1 BOLT-SPECIAL (BANJO)
7 2 287-6849 1 BRACKET A S
7A 2 232-1115 CLIP-PIPE
8 2 295-6737 1 BRACKET
8A 2 232-1115 CLIP-PIPE
9 1 295-6738 1 BRACKET
9A 1 232-1115 CLIP-PIPE
10 2 290-5735 1 BRACKET AS
10A 2 278-0315 1 CLIP-PIPE
11 2 306-5432 1 BRACKET
12 2 234-3063 1 CLIP
13 2 277-6165 CONNECTION-FUEL
14 2 215-9509 1 F I T T I N G A S (QUICK DISCONNECT)
15 2 295-6734 1 PIPE
16 2 295-6735 1 PIPE
17 1 295-6736 1 PIPE
;
18 2 278-0314 1 SPACER
19 1 289-2474 TUBE-FUEL . . ._
20 1 293-8068 TUBE-FUEL
21 2 216-9752 WASHER
22 1 317-7147 1 CLIP
23 2 232-1115 1 CLIP-PIPE
1 of 3
46
FUEL SYSTEM
293-8064 LINES GP-FUEL (contd.) İ02933370
G R A P H I C #2 <END> g0l5l8665
3 of 3 48
BASIC ENGINE
323-8152 FLYWHEEL GP
SMCS-1156 İ02913760
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 OS-1603 12 BOLT (1/2-20X1.5-IN)
2 1 5P-8245 12 WASHER - HARD ( 1 3 . 5 X 2 5 . 5 X 3 -MM THK)
3 1 245-9828 1 FLYWHEEL AS
3A 1 033-7687 1 R I N G - S T A R T I N G MOTOR (126-TEETH)
G R A P H I C #1 <END> g0i5i88i8
1 of 1 49
FUEL SYSTEM
303-2928 PUMP G P - F U E L I N J E C T I O N
S/N: 6661-4911
TYPE 1
SMCS-1251, 1290 i02784108
REF GRAPHIC P A R T NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
M 1 1,2 61-0217 6 BOLT (M8X1.25X20-MM)
M 2 1 61-0254 4 BOLT (M8X1.25X30-MM)
M 3 1 61-0260 4 BOLT (M8X1.25X25-MM)
4 2 61-0456 4 BOLT (M8X1.25X45-MM)
5 1 61-4374 1 BOLT (M8X1.25X60-MM)
6 1 61-4793 1 B O L T (U8X1.25X50-MM)
7 2 7W-2632 1 WASHER (8.5X16.8X1.6-MMTHK)
M 8 1 101-3895 1 BOLT (M8X1.25X35-MM)
M g 3 124-3815 1 BOLT (M8X16X1.25-MM)
10 2 155-0576 8 MOUNT-ISOLATION
11 1 216-9752 2 WASHER
Î2 2 2Ï7-Q099 4 SPACER (8.2X25X2-MM THK)
13 1 225-8524 1 BOLT (M10X1X23-MM)
14 1 230-8989 1 G E A R - F U E L PUMP (68-TEETH)
15 1 232-3149 6 WASHER ( 8 . 3 5 X 1 6 . 8 5 X 1 . 5 5 - M M THK)
16 1 238-8028 1 TIE-CABLE
17 1 241-4291 4 SCREW
18 1 265-8125 1 RAIL AS-FUEL
19 2 268-6677 1 BRACKET A S
2 260-3718 1 BRACKET
19A 2 260-3939 1 S C R E W - H E X HEAD
20 2 268-6678 1 BRACKET A S
2 260-3719 1 BRACKET
20A 2 260-3939 1 S C R E W - H E X HEAD
Y 21 1 276-8398 1 PUMP G P - F U E L I N J E C T I O N 1189
22 1 278-5168 6 CLAMP-INJECTOR
23 1 278-5170 6 BOLT
24 1 278-5180 2 CLIP
25 2 278-5201 2 CONNECTION
26 2 278-5202 2 SEAL-O-RING
27 2 278-5203 4 SPACER
30 3 278-5225 1 KIT-SENSOR (ENGINE O I L PRESSURE)
30A 3 278-5226 1 SEAL-O-RING
31 3 278-5228 1 KIT-SENSOR (ENGINE SPEED)
31A 3 278-5227 1 SEAL-O-RING
32 3 278-5272 1 KIT-SENSOR (INTAKE A I R TEMPERATURE)
32A 3 278-5226 1 SEAL-O-RING
33 3 278-5273 1 KIT-SENSOR (AIR PRESSURE)
33A 3 199-9252 1 SEAL-O-RING
34 3 278-5307 1 KIT-SENSOR (COOLANT TEMPERATURE)
34A 3 199-9267 1 SEAL-O-RING
35 1 278-5308 1 KIT-SENSOR (FUEL RAIL PRESSURE)
35A 1 278-5309 1 WASHER
36 1 280-1889 4 CLAMP
37 1 280-1890 4 CLAMP
38 1 280-1891 4 ISOLATOR
39 1 282-3233 1 BRACKET
40 286-3683 1 C O N T R O L GP - UNPROGRAMMED
41 1 287-6838 1 BRACKET
42 1 287-6839 BOLT
43 1 290-3910 1 TUBE-FUEL INJECTION
44 1 290-3911 1 T U B E - F U E L I N J E C T I O N ( C Y L NO. 1)
.45 1 290-3912 1 T U B E - F U E L I N J E C T I O N ( C Y L NO. 2)
46 1 290-3913 1 T U B E - F U E L I N J E C T I O N ( C Y L NO. 3 )
47 1 290-3914 1 T U B E - F U E L INJECTION ( C Y L NO. 4 )
48 1 290-3915 1 T U B E - F U E L INJECTION ( C Y L NO. 5 )
1 of 5 50
F iU I tCL I ÇVQT
Q I O
CM
I L_IVI
2 of 5 51
FUEL .SYSTEM
303-2928 PUMP GP-FUEL INJECTION íconíc/J İ02784108
g01361785
GRAPHIC #2
FUEL SYSTEM
303-2928 PUMP GP-FUEL INJECT [ON (contd.) İ02784108
FUEL SYSTEM
292-3780 INJECTOR GP-FUEL
PART OF 293-9879 , 303-2923, 303-2926, 303-2928, 303-2930, 303-4083, 304-8755,
309-8449, 314 -7357, 315- 7742, 316-1021, 316-3303, 316- 9540 PUMP GP-FUEL
INJECTION
. ALSO AN ATTACHMENT
SMCS- 1251, 1254, 1290, 1713 102681120;
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 287-7637 1 WASHER
2 1 274-1639 1 SEAL
1 of 1 55
mm
FUEL SYSTEM
28§~mm P İ İ P & İ T İ İ P - U N I T I N J HYD
AN ATTACHMENT
SMCS-1714 İ02672745
REF GRAPHIC PART NAME SEE
NOTE NO REF P A R T NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 228-7100 3 SEAL-O-RING
2 1 238-0120 1 S E N S O R G P - S P E E D ( F U E L PUMP)
3 2 260 5620 1 SEAL-O-RING
4 1 283-2335 1 HOUSING AS-PUMP
4B 1 6V-3508 2 PLUG-CUP
4C 2 099-3095 4 DOWEL
5 2 033-6033 2 SEAL-O-RING
M 6 1 105-3487 4 B O L T - S O C K E T HEAD (M6X1X20-MM)
7 1 117-1385 1 SEAL-O-RING
M 8 1 5A-3604 5 B O L T - S O C K E T HEAD (M8X1.25X25-MM)
9 2 6D-7889 1 SEAL-O-RING
10 2 8L-2779 3 SEAL-O-RING
M 11 1 8T-4200 1 BOLT (M8X1.25X16-MM)
12 1 293-0249 1 PUMP G P - F U E L T R A N S F E R
M-METRIC PART
1 Of 3 56
FUEL SYSTEM
PUMP & MTG GP-UNIT INJ HYD (contd.)
102672745
289-5090
A 1 t~H f 1
1 -!l II 1
S3 r—l n 1 1
o o
4B
VIEWA-A
g01337141
GRAPHIC #1
2 Of 1 57
FUEL SYSTEM
289-5090 PUMP & MTG GP-UNIT INJ HYD (contd.) 102672745
FUEL SYSTEM
276-8398 PUMP G P - F U E L INJECTION
PART OF 278-5319, 282-3232, 287-6832, 290-5528, 293-0610, 293-9879, 294-0360,
2 9 4 - 3 2 7 1 , 294-7884, 302-3396 , 303-2923, 303-2926, 303-2928, 303-2930, 303-4083,
304-0292, 304-4142, 305-3667 , 307-1915, 307-1916, 308-9109, 309-8449, 309-8893,
309-9488, 311-2799, 311-4517 , 313-5762, 313-6344, 314-7357, 315-5910, 315-7742,
316-1008, 316-1021, 316-1654 , 316-3303, 316-9540, 316-9665, 318-0168, 318-0494,
318-0495, 318-9227, 319-6912, 321-0585 PUMP GP-FUEL INJECTION
ALSO AN ATTACHMENT
SMCS -1251, 1290 102883738
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 S 6 (PRODUCT LEVEL) PAGE
1 1 228-7100 1 SEAL-O-RING
2 1 238-0120 1 S E N S O R G P - S P E E D ( F U E L PUMP)
3 1 247-6019 1 SEAL
4 1 248-1066 1 FITTING-FUEL
5 1 293-0249 1 PUMP G P - F U E L T R A N S F E R
6 1 117-1385 1 SEAL-O-RING
M 7 1 5A-3604 5 B O L T - S O C K E T HEAD (M8X1.25X25-MM)
60-7889 SEAL-O-RING
9 8T-4200 BOLT (M8X1.25X16-MMI
10 277-1949 WASHER
11 277-1950 NUT
M - M E T R I C PART
i m
GRAPHIC #1 <END> g01436100
59
1 of!
'I
BASIC ENGİNE
2BS -3M8 PAN ©P-OIL
SMCS-1302 •L02630410
REF GRAPHIC P A R T NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 275-9883 2 SEAL
M 2 1 61-0260 2 BOLT (M8X1.25X25-MM)
3 1 61-0289 1 PLUG
4 1 61-1497 1 SEAL
5 1 61-4681 1 GASKET
6 1 7C-0351 2 PLUG-DRAIN (ENGINE O I L )
7 1 251-8336 1 TUBE A S
8 1 275-9884 1 GASKET
9 1 275-9888 28 BOLT-SPECIAL
10 1 275-9889 2 EOLT SPECIAL
11 1 276-0142 6 BOLT-SPECIAL (TORX)
12 1 280-1383 1 GASKET
13 1 289-9430 1 PAN-OIL
14 1 286-7847 1 ADAPTER G P - O I L PAN D R A I N
15 1 286-8817 1 TUBE G P - H Y D R A U L I C PUMP
16 1 289-3261 1 GAUGE G P - O I L L E V E L ( D I P S T I C K ) (ENGINE)
16A 1 275-9891 2 SEAL-O-RING
M-METRIC PART
1 Of 2 60
AIR INLET AND EXHAUST SYSTEM
M1-Sm8 TURB0CHÉR1ER GP
SMCS-1052, 1053 Í02900404
REF GRAPHIC PART NAME SEE.
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6B-0933 1 SPACER (10.31X19.05X6.35-MM THK)
M 2 1 61-0217 5 ' BOLT (M8X1.25X20-MM)
3 1 61-0563 4 NUT (M10X1.15-THD)
M 4 1 61-0654 2 BOLT (M10X1.5X25-MM)
5 2 61-0817 1 ADAPTER
6 2 9Y-9381 1 WASHER-HARD
M 7 2 100-4830 BOLT (M10X1.5X20-MM)
8 1 127-8163 1 SPACER
9 1 141-8589 1 GASKET
10 1 147-5553 STUD
11 1 238-8292 B O L T - F L A N G E HEAD
12 1 277-9463 1 CLAMP
13 1 278-0016 1 GASKET
14 1 278-0017 1 GASKET
15 278-0310 1 SOLENOID A S (WASTEGATE)
16 1 278-0361 BOLT (M10X1.5X45-MM)
17 1 279-9361 GASKET-EXHAUST
18 2 285-3197 1 TUBE AS
18A 2 4B-8774 1 NUT-FLARED
188 2 032-8047 FERRULE
18C 2 035-8014 1 NUT (7/16-IN)
19 1 286-7851 SPACER
20 1 289-2434 1 CLIP
21 1 289-2437 1 MANIFOLD-EXHAUST
22 303-2116 CLIP
23 1 315-9810 1 TURBOCHARGER
23A 1 277-9602 1 CLAMP
23B 1 277-9603 1 CLAMP
24 1 321-5177 1 CONNECTION G P - O I L
24A 1 61-2808 1 CLIP
M 24B 1 277-9938 1 BOLT (BANJO)
24C 1 277-9939 WASHER
24D 1 277-9940 1 SEAL-0 RING
25 1 321-5179 1 T U B E - O I L DRAIN
25A 1 289-2436 1 CLIP
26 2 321-5180 1 CONNECTION G P - A I R
26A 2 4B-8774 1 NUT-FLARED
S 26B 2 61-0628 1 CLIP
26C 2 032-8047 1 FERRULE
26D 2 105-2425 1 CLIP
26E 2 300-6520 1 HOSE A S
26F 2 107-2348 2 CLIP
M-METRIC PART
1 of 3 62
9 0 1 4 5 9 8 9 6
GRAPHIC #1
Ö J
2 of 3
LUBRICATION SYSTEM
316-4218 F I L L E R GP-ENGINE O I L
SMCS-1316 102853663
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 s 6 (PRODUCT LEVEL) PAGE
M 1 1 61-0217 . 4 B O L T (M8X1 . 2 5 X 2 0 - M M )
M 2 1 61-0254 1 B O L T (M8X1 . 2 5 X 3 0 - M M )
3 1 61-4374 1 B O L T (M8X1 . 2 5 X 6 0 - M M )
4 1 277-1974 1 PLATE AS
4A 1 277-1975 1 SEAL 0-RING
5 1 317-3771 1 FILLER GP-ENGINE OIL
5A 1 306-2337 1 SEAL-O-RING
5B 1 130-9888 1 CAP-OILFILLER (ENGINE) .
5C 1 113-1504 1 SEAL-O-RING .
6 1 312-0748 1 BRACKET
M - M E T R I C PART
O
1 of 2 65
o