Capacitors with Screw Terminals B43566

Extended Useful Life – 85 °C B43586

B43566, B43586
Long-life grade capacitors

Applications
■ Frequency converters

Features
■ Extended useful life, high reliability
■ Good electrical characteristics and small dimensions
■ Extremely high ripple current capability KAL0567-B

■ All-welded construction ensures reliable B43566 B43586

electrical contact
■ Version with optimized construction for base cooling
(2-pad solution) available
■ Version with low-inductance design available
■ Self-extinguishing electrolyt

Construction
■ Charge-discharge proof, polar
■ Aluminum case with insulating sleeve
■ Poles with screw terminal connections
■ Mounting with ring clips, clamps or threaded stud
■ The bases of types with threaded stud and d ≤ 76,9 mm are
not insulated, types with d = 91 mm have fully insulated bases

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Specifications and characteristics in brief

Rated voltage UR 350 … 450 VDC

Surge voltage US 1,10 · UR
Rated capacitance CR 470 … 6 800 µF
Capacitance tolerance – 10/+ 30 % Q
Leakage current IL
C R U R 0,7
(5 min, 20 °C) I L ≤ 0,3 µA ⋅ æè ------- ⋅ -------öø + 4 µA
µF V
Self-inductance ESL d = 51,6 mm: approx. 15 nH
d = 76,9 mm: approx. 20 nH
d = 91,0 mm: approx. 20 nH
Capacitors with low-inductance design:
d ≥ 64,3 mm: approx. 13 nH
Useful life Requirements:
85 °C; UR; I~R > 24 000 h ∆C / C ≤ ± 30 % of initial value
40 °C; UR; 2 · I~R > 250 000 h ESR ≤ 3 times initial specified limit
IL ≤ initial specified limit
Failure percentage: ≤ 1 %
Failure rate: ≤ 30 fit (≤ 30 · 10 –9/h)
(for definiton “fit”, rrefer to chapter “Quality”, page 62)
Voltage endurance test Post test requirements:
85 °C; UR; I~R 5 000 h ∆C / C ≤ ± 10 % of initial value
ESR ≤ 1,3 times initial specified limit
IL ≤ initial specified limit
Vibration resistance To IEC 60068-2-6, test Fc:
displacement amplitude 0,75 mm, frequency range 10 to 55 Hz,
acceleration max. 10 g, duration 3 × 2 h
IEC climatic category To IEC 60068-1:
350 VDC: 40/085/56 (– 40 °C/+ 85 °C/56 days damp heat test)1)
≥ 400 VDC: 25/085/56 (– 25 °C/+ 85 °C/56 days damp heat test)
Detail specifications Similar to CECC 30301-803, CECC 30301-807
Sectional specification IEC 60384-4

Ripple current capability

Due to the ripple current capability of the contact elements, the following current upper limits must
not be exceeded:

Capacitor diameter 51,6 mm 64,3 mm 76,9 mm 91,0 mm

I~max 30 A 40 A 50 A 70 A
1) For case dimensions 76,9 mm × 220,7 mm: IEC climatic category 25/085/56

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Dimensional drawings
Type B43566 Type B43586
Ring clip/clamp mounting Threaded stud mounting

M5: min. reach of screw = 8 mm

M6: min. reach of screw = 12 mm*)
*) 8 mm for low-inductance design

Positive pole marking: +

The base of all types with threaded stud and d = 91 mm is fully insulated (the lengths l and l1 are
increased by 0,5 mm in these cases). For types with threaded stud and d ≤ 76 mm the base is not
insulated. Also refer to the notes on mounting given on page 168.

Dimensions and weights

Ter- Dimensions (mm) with insulating sleeve Approx.

+0 + 0,2
minal d I±1 I1 ± 1 I2 – 1 l3 d1 d2 max d3 max a – 0,4
wt. (g)
M5 51,6+ 0/– 0,8 80,7 87,2 17 7,0+ 0,2/– 1 M 12 8,2 13,5 22,2 220
M5 51,6+ 0/– 0,8 105,7 112,2 17 7,0+ 0,2/– 1 M 12 8,2 13,5 22,2 280
M5 64,3+ 0/– 0,8 105,7 112,2 17 7,0+ 0,2/– 1 M 12 8,2 13,5 28,5 440
M6 76,9+ 0/– 0,7 105,7 111,5 17 6,4+ 1,1/– 0,8 M 12 17,7 17,7 31,7 540
M6 76,9+ 0/– 0,7 143,2 149,0 17 6,4+ 1,1/– 0,8 M 12 17,7 17,7 31,7 840
M6 76,9+ 0/– 0,7 220,7 226,5 17 6,4+ 1,1/– 0,8 M 12 17,7 17,7 31,7 1300
M6 91,0+ 0/– 2 144,5 149,8 17 6,4+ 1,1/– 0,8 M 12 17,7 17,7 31,7 1200

Dimensions are also valid for 2-pad solution and low-inductance design.

Packing
For ecological reasons the packing is pure cardboard.

Capacitor diameter d Packing units (pieces)

51,6 mm 22
64,3 mm 15
76,9 mm 12
91,0 mm 8

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Special designs
■ Low-inductance design
■ 2-pad solution
Design for optimized connection of the capacitor to the heatsink when using base cooling.
This version is available for capacitors without threaded stud and for diameters ≥ 64,3 mm
(cf. I~R(B) in table “Technical data and ordering codes” and useful life graphs).

Thermopad
thickness
0,5 mm
0,2 mm

Heatsink
KAL0823-3-E

Ordering codes:

Design Identification in 3rd Remark

block of ordering code
Low inductance (13 nH) Q003 For capacitors with diameter d ≥ 64,3 mm
2-pad solution Q006 For capacitors with diameter d ≥ 64,3 mm and
without threaded stud

Accessories
The following items are included in the delivery package, but are not fastened to the capacitors:

Thread Toothed Screws/Nuts Maximum

washers torque
For terminals M5 A 5,1 DIN 6797 Cylinder-head screw M 5 × 8 DIN 84-4.8 2 Nm
M6 A 6,4 DIN 6797 Cylinder-head screw M 6 × 12 DIN 85-4.8 2,5 Nm
For mounting M 12 J 12,5 DIN 6797 Hex nut BM 12 DIN 439 10 Nm

The following must be ordered separately:

Ring clips B44030 (cf. page 169)
Clamps for capacitors with d ≥ 64,3 mm B44030 (cf. page 173)
Insulating parts B44020 (cf. page 166)

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Overview of available types

UR (VDC) 350 400 450

CR (µF) Case dimensions d × l (mm)
470 51,6 × 80,7 51,6 × 80,7
680 51,6 × 80,7 51,6 × 80,7 51,6 × 105,7
1 000 51,6 × 80,7 51,6 × 105,7 64,3 × 105,7
1 500 51,6 × 105,7 64,3 × 105,7 76,9 × 105,7
2 200 64,3 × 105,7 76,9 × 105,7 76,9 × 143,2
2 700 91,0 × 144,5
3 300 76,9 × 105,7 76,9 × 143,2 76,9 × 220,7
76,9 × 220,7
4 700 76,9 × 143,2
91,0 × 144,5
76,9 × 220,7
6 000 76,9 × 220,7
91,0 × 144,5
6 800 76,9 × 220,7

The capacitance and voltage ratings listed above are available in different cases upon request.
Other voltage and capacitance ratings are also available upon request.

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Technical data and ordering codes

UR CR Case ESRmax Zmax I~max I~max I ~R I~R(B) Ordering code1)

100 Hz dimensions 100 Hz 10 kHz 100 Hz 100 Hz 100 Hz 100 Hz
20 °C d×l 20 °C 20 °C 40 °C 85 °C 85 °C 85 °C
VDC µF mm mΩ mΩ A A A A
350 680 51,6 × 80,7 120 100 13 5,0 4,4 8,0 B435*6A4687Q000
1 000 51,6 × 80,7 84 73 16 6,3 5,6 12 B435*6B4108Q000
1 500 51,6 × 105,7 59 52 21 8,3 7,3 14 B435*6B4158Q000
2 200 64,3 × 105,7 43 39 28 11 9,4 17 B435*6A4228Q000 2)
3 300 76,9 × 105,7 32 29 33 13 12 21 B435*6A4338Q000 2)
4 700 76,9 × 143,2 25 23 44 17 15 27 B435*6A4478Q000 2)
6 000 76,9 × 220,7 22 21 50 20 18 25 B435*6B4608Q000 2)
6 000 91,0 × 144,5 23 22 51 20 18 32 B435*6J4608Q000 2)
6 800 76,9 × 220,7 20 19 50 22 19 28 B435*6B4688Q000 2)
400 470 51,6 × 80,7 325 290 10 4,0 3,5 6,2 B435*6A0477Q000
680 51,6 × 80,7 225 200 13 5,1 4,5 9,0 B435*6A0687Q000
1 000 51,6 × 105,7 160 140 17 6,6 5,8 11 B435*6A0108Q000
1 500 64,3 × 105,7 100 92 22 8,5 7,5 13 B435*6A0158Q000 2)
2 200 76,9 × 105,7 83 65 29 11 9,9 19 B435*6A0228Q000 2)
3 300 76,9 × 143,2 58 47 38 15 13 23 B435*6A0338Q000 2)
4 700 76,9 × 220,7 43 40 50 19 17 24 B435*6A0478Q000 2)
4 700 91,0 × 144,5 38 40 53 21 18 34 B435*6J0478Q000 2)
6 000 76,9 × 220,7 35 33 50 24 21 31 B435*6A0608Q000 2)
450 470 51,6 × 80,7 350 310 11 4,2 3,7 7,4 B435*6A5477Q000
680 51,6 × 105,7 250 220 14 5,4 4,8 8,6 B435*6A5687Q000
1 000 64,3 × 105,7 190 173 17 6,7 6,0 11 B435*6A5108Q000 2)
1 500 76,9 × 105,7 125 120 24 9,3 8,2 16 B435*6A5158Q000 2)
2 200 76,9 × 143,2 95 90 30 12 10 17 B435*6A5228Q000 2)
2 700 91,0 × 144,5 75 83 36 14 12 21 B435*6A5278Q000 2)
3 300 76,9 × 220,7 70 67 40 15 14 19 B435*6A5338Q000 2)

1) * “6” = for capacitors with ring clip/clamp mounting

“8” = for capacitors with threaded stud
2) For 2-pad solution (types without threaded stud) and for low-inductance design, see page 145.

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Useful life
depending on ambient temperature TA (for natural cooling) and versus temperature of case base TB
(for base cooling) under ripple current operating conditions1)
KAL0531-A
3,5
B43566/586
Ι~ ; Ι~
Ι ~ R Ι ~ R (B)

2,5

2,0

1,5 18 000 h

1,0
250 000 h

150 000 h

100 000 h

50 000 h

24 000 h

0,5

0
40 50 60 70 80 90 ˚C 100
TA ; T B

Frequency factor of
permissible ripple current I~
versus frequency f
KAL0407-W
1,4
Ι ~f B43566/586
Ι ~100 Hz

1,2
c
b
a
1,1

1,0

0,9
d (mm) 51,6 64,3 76,9 91,0
Curve c b a c
0,8
5 10 2 5 10 3 5 10 4 Hz 10 5
f

1) The ripple current refers to I~R for natural cooling or to I~R(B) for base cooling, respectively.
Refer to page 40 for an explanation on how to interpret the useful life graphs.

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Frequency characteristics of ESR

Typical behavior

KAL0404-7
1,3
ESR f B43566/586
ESR 100 Hz

1,1

1,0

a
0,9 b
c
0,8

0,7

0,6 d (mm) 51,6 64,3 76,9 91,0

Curve c b a a
0,5
5 10 2 5 10 3 5 10 4 Hz 10 5
f

149 10/02
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