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Response of Mild Steel chimney Under Wind Loads

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G. Murali, B. Mohan, P. Sitara and P. Jayasree/ International Journal of Engineering Research and
Applications (IJERA) ISSN: 2248-9622 www.ijera.com
Vol. 2, Issue 2, Mar-Apr 2012, pp.490-498

Response of Mild Steel chimney Under Wind Loads

G.Murali*, B.Mohan*, P.Sitara# and P.Jayasree#
*
Assistant professor, # B.E Final Year Students, Department of Civil Engineering,
Vel Tech High Tech Dr.Rangarajan Dr.Sakunthala Engineering College, Chennai-62
Abstract
This paper deals with the study of three chimneys of 55m high above ground level. These chimneys were
designed as per IS: 6533–1989 [1] and wind load was calculated as per IS: 875–1987 [2] .Three different wind
speeds were considered for the design of chimneys viz., 47m/s, 50m/s & 55m/s respectively. In order to
effectively analyse a chimney’s response, a deep knowledge of the basic wind engineering concepts is needed.
The force exerted by wind on the chimney varies with the wind speed and its associated turbulence. The study
parameter of static forces, the dynamic forces, the static moment, dynamic moment and thickness of chimney
shell were comrared to three chimney.The results indicated that the forces and moments of C3 is higher than
the C1 and C2. The thickness of chimney is remains same even though the three different wind speed was
considered.

Key words: Wind load, static moment, dynamic moment static force, dynamic force, thickness

1.INTRODUCTION :
A chimney is a vertical channel through which smoke and combustion gases pass out of a building. Chimney are
used to emit the exhaust gases higher up in the atmosphere so that diffusion of gases may take place. Chimney may
be constructed of steel, R.C.C or masonry. Steel chimney also known as steel stacks and these are mainly used in the
sugar factories, food processing industries, thermal plants, vegetable oil factories, rice shelters, chemical industries,
etc.
. Stephen et al. [3] Investigated the design of bolts for large chimney and found that 50mm diameter holding
bolts made from structural grade mild steel showed good satisfactory performance. Max Zar et al. [4] describes
about liners are subject to biaxial compression, an interaction formula is given to cover this situation as present
design codes generally cover only uniaxial stress states on very special biaxial states. Hirsch G et al.[5]
measurements on steel chimney stacks are presented mainly full-scale tests carried out after rebuilding a 145M high
and 6 diameter steel chimney stack which collapsed owing to wind-induced vibrations. Kenneth Irish et al. [6]
Concrete chimneys, stiffer, heavier, more highly damped form of construction, free of vibration problems common
to steel stacks. However, authors believe that present trends, allowing increasing stresses, combined with more
slender structures, may lead to concrete chimney vibration. J. Kawecki et al, [7] Studied about damping properties of
the chimney permitted to compare different approaches to the calculation of maximum relative amplitude of
vibration. M.R. Tabeshpour. [8] investigated on model simplification that provides sufficient accuracy based on a
nonlinear discrete model. Seifedine Kadry [9]. Investigated corrosion of chimney parts made of stainless steel under
the conditions of acid environment and also he analyses stainless steel resistance to burning products released by
heat burners. W.E. Cowley et al.[10] describes about stacks can be free from corrosion

This paper deals with the behavior of mild steel chimney subjected to wind loads. Three chimney has been
considered for this study viz., C1, C2,C3 respectively. These chimneys has subjected to the basic wind speed of
47m/s for Chimney1 (C1), 50m/s for Chimney2 (C2), and 55m/s for Chimney3 (C3). The height of the chimney is
kept constant for the three chimney. However these three chimney are divided into six zones, the height of zone1, 2,
3, 4, 5 and 6 is to be 10m, 10m, 9m, 9m, 9m, and 8m respectively. The geometry of the chimney as shown in the
table 1.
Table 1 Geometry of Chimney
Chimney Basic Wind Height of Top Diameter of Bottom Flared Height
speed chimney chimney Diameter of (m)
(m/sec) (m) (m) chimney
(m)
1 47 55 1.6 3 20

2 50 55 1.6 3 20

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G. Murali, B. Mohan, P. Sitara and P. Jayasree/ International Journal of Engineering Research and
Applications (IJERA) ISSN: 2248-9622 www.ijera.com
Vol. 2, Issue 2, Mar-Apr 2012, pp.490-498

3 55 55 1.6 3 20

2. WIND LOADS
The wind load on chimney depends upon its location and height. As the wind pressure varies with height, the stack
is divided into parts and the wind load in each part is calculated. The wind pressure over each part is considered as
uniform and resultant is assumed to be acting at mid-height of that portion. The wind loading causes bending
moment in steel stack. The design wind pressure at any height above ground level has been obtained by using the
following relationship between wind pressure, P z (N/m²), and the design wind velocity, V z (m/s):

Pz = 0.6Vz² …………. (1)

The coefficient 0.6 in Eq. (1) depends upon a number of factors and primarily on the atmospheric pressure and air
temperature. The design wind velocity at any height for the chosen structure is obtained from the basic wind speed,
Vb, and by including the following factors: (1) risk level, (2) terrain roughness, (3) Height and size of structure and
(4) local topography. It can be mathematically expressed as:

Vz = Vb k1 K2 k3 ………… (2)

Where

Vb = basic wind speed which is mensioned for different zones of the country.
k1 = probability factor (risk coefficient) based on the statistical concepts which take into account the degree of
reliability required and the time period of wind exposure i.e. the life of the structure. k2 = the terrain height and
structure size that gives the multiplying factor by which the basic wind speed shall be multiplied to obtain the wind
speed at different heights in each terrain category for different sizes of buildings and structures.
k3 = the topography factor.

3. STATIC FORCE:
Static shear is obtained by the product of design wind pressure, shape factor, height of each zone and the inner
diameter of chimney. It can be expressed as follows.

Static shear= p*Cp*h*ф ………… (3)

Where p=0.6*Vz2

Cp= From IS code 6533-1971

P=design wind pressure

Cp=shape factor

H=height of each zone

Ф=inner diameter of chimney

4. STATIC MOMENT:
Static moment is obtained by the product of static shear of the zone and the zone height of the chimney.

5. DYNAMIC FORCE:
Dynamic shear is obtained by the product of dynamic load, shape factor, height of each zone and the inner diameter
of chimney. It can be expressed as follows.

Static shear= P dyn*cp*h*ф …………… (4)

Where, P dyn= mj*ξ1*ηij*v …………….. (5)

491 | P a g e
G. Murali, B. Mohan, P. Sitara and P. Jayasree/ International Journal of Engineering Research and
Applications (IJERA) ISSN: 2248-9622 www.ijera.com
Vol. 2, Issue 2, Mar-Apr 2012, pp.490-498

P dyn= Dynamic load

Mj= Mass of jth zone in kg connected at its centre

ξ1= Co-efficient of dynamic influence for steel chimney

ηij= Deduction acceleration in m/s2 of center of jth zone

v= Co-efficient which takes care of spare correlation of wind pulsation speed according to height and vicinity of
building structure

Cp= Shape factor

H= Height of each zone

Ф= Inner diameter of chimney

6. DYNAMIC MOMENT:
Static moment is obtained by the product of dynamic shear and the zone height of the chimney.

Fig 1. Geometry and Thickness of Chimney

7. RESULTS AND DISCUSSIONS:

It can be seen from fig.2,compare to the C1 the static force is gradually increasing for C2 and C3 is found to be 15%
and 40% for zone1, 15% and 40% for zone2, 15% and 40% for zone3, 15% and 40% for zone4, 15% and 40% for
zone5, 15% and 40% for zone6.The static force for the C3 in all the zones are higher than the C1 and C2 due to

492 | P a g e
G. Murali, B. Mohan, P. Sitara and P. Jayasree/ International Journal of Engineering Research and
Applications (IJERA) ISSN: 2248-9622 www.ijera.com
Vol. 2, Issue 2, Mar-Apr 2012, pp.490-498

higher basic wind speed than C1 and C2. And also compared to the C2 the static force is gradually remain same for
C1 and C3 is found to be 13% and 21% for zone1, 13% and 21% for zone2, 13% and 21% for zone3, and 13% and
21% for zone4, 13% and 21% for zone5, 13% and 21% for zone6. Finally compared to the C3 the static force is
gradually decreasing for C1 and C2 is found to be 28% and 17% for zone1, 28% and 17% for zone2, 28% and 17%
for zone3, and 28% and 17% for zone4, 28% and 17% for zone5, 28% and 17% for zone6. The static force for the
C3 in all the zones are higher than the C1 and C2 due to higher basic wind speed than C1 and C2.

Fig3, Shows that the dynamic force is increased in the range of 4% to 16% for C2 and 4% to 16% for C3 compared
with C1.This indicates the basic wind speed is directly proportional to the dynamic forces on chimney. And also
dynamic force is varies in the range of 4% to 10% for C1 and 12% to 20% for C3 compared with C2.The dynamic
force is decreased in the range of 14% to 20% for C1 and 10% to 20% for C2 compared with C3. This indicates the
basic wind speed is directly proportional to the dynamic forces on chimney.

It can be observed from fig 4,the static moment for the C2 and C3 is increased upto 15% and 40% for zone1, zone2,
zone3, zone4, zone5 and zone6 respectively.This indicates that the static moment for the six zones are to be same
even when the zone height is varying.

The dynamic moment for the C2 and C3 is increased upto 4% and 16% for zone1, zone2, zone3, zone4, zone5 and
zone6 respectively as shown fig 5.This indicates that the dynamic moment for the six zones are to be same even
when the zone height is varying.

The thickness of C1, C2, C3 for the zone1, zone2, zone3, zone4, zone5, zone6 is found to be 20mm, 20mm, 16mm,
16mm, 12mm, 12mm respectively as shown in fig 6.This indicates that the thickness of C1, C2, and C3 are same
eventhough the basic wind speed is varying.The typical details of chimney as shown in fig 1.

20000 13034 15772 20000

11305 13131
9412 10852
10000 10000

0 0
C1 C1
C2 C2
C3 C3

ZONE-1 ZONE-2

9148
20000 10000 6557 7560

7880 9086 10994

10000 5000

0
0
C1
C1 C2
C2 C3
C3

ZONE-3 ZONE-4

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G. Murali, B. Mohan, P. Sitara and P. Jayasree/ International Journal of Engineering Research and
Applications (IJERA) ISSN: 2248-9622 www.ijera.com
Vol. 2, Issue 2, Mar-Apr 2012, pp.490-498

4000 2473 3450 10000

2851 5148 5935 7182

2000 5000

0 0
C1 C1
C2 C2
C3 C3

ZONE-6 ZONE-5

Figure 2 Static Force (kg) Vs Various Wind Loads (m/s)

12000 11550 12000 11395

9968 10345 10206
9833
10000 10000

8000 8000
C1 C1
C2 C2
C3 C3

ZONE-1 ZONE-2

10920
12000 11281 11000
9735 10104 9423 9781
10000
10000
9000
8000 8000
C1 C1
C2 C2
C3 C3

ZONE-3 ZONE-4

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G. Murali, B. Mohan, P. Sitara and P. Jayasree/ International Journal of Engineering Research and
Applications (IJERA) ISSN: 2248-9622 www.ijera.com
Vol. 2, Issue 2, Mar-Apr 2012, pp.490-498

4898
10000 9334 5000 4227 4387
9000 8054 8359
4000
8000
7000 3000

C1 C1
C2 C2
C3 C3

ZONE-5 ZONE-6

Figure 3 Dynamic Force (kg) Vs Various Wind Loads (m/s)

1000000 525242
651719 788580 600000 376487 434084
565244
400000
500000
200000
0 0
C1 C2 C1
C3 C2
C3

ZONE-1 ZONE-2

196685
335311
400000 240347 277117 200000 140982 162550

200000
100000
0
0
C1 C2
C3 C1 C2
C3

ZONE-3 ZONE-4

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G. Murali, B. Mohan, P. Sitara and P. Jayasree/ International Journal of Engineering Research and
Applications (IJERA) ISSN: 2248-9622 www.ijera.com
Vol. 2, Issue 2, Mar-Apr 2012, pp.490-498

89769
100000 64345 74189 20000
9891 11404 13799

50000 10000

0 0

C1 C1 C2
C2 C3
C3

ZONE-5 ZONE-6

Figure 4 Static Moment (kg-m) Vs Various Wind Loads (m/s)

500000 473563 500000

455806
450000 408674 424159 450000 408244
393340
400000 400000
350000 350000
C1 C2 C1
C3 C2
C3

ZONE-1 ZONE-2

344069 234788
350000 240000
296911 308161 210282
220000 202605
300000
200000
250000 180000
C1 C2 C1 C2
C3 C3

ZONE-3 ZONE-4

496 | P a g e
G. Murali, B. Mohan, P. Sitara and P. Jayasree/ International Journal of Engineering Research and
Applications (IJERA) ISSN: 2248-9622 www.ijera.com
Vol. 2, Issue 2, Mar-Apr 2012, pp.490-498

116672 19593
120000 20000
16907 17547
104493
110000 100679 18000
100000 16000
90000 14000
C1 C2 C1
C2
C3 C3

ZONE-5 ZONE-6

Figure 5 Dynamic Moment (kg-m) Vs Various Wind Loads (m/s)

20 20 20 20 20
20
20 20

10 10

0 0
C1 C1
C2 C2
C3 C3

ZONE-1 ZONE-2

16 16 16
20 16 16 20 16

10
10
0
0
C1
C1 C2
C2 C3
C3

ZONE-3 ZONE-4

497 | P a g e
 G. Murali, B. Mohan, P. Sitara and P. Jayasree/ International Journal of Engineering Research and
Applications (IJERA) ISSN: 2248-9622 www.ijera.com
Vol. 2, Issue 2, Mar-Apr 2012, pp.490-498

12 12 12
20 15
12 12 12 10
10 5
0
0
C1
C1 C2
C2 C3
C3

ZONE-5 ZONE-6

Figure 6 Thickness of Chimney (mm) Vs Various Wind Loads (m/s)

5. CONCLUSION:
Based on the results obtained from the design of chimney the following conclusion are drawn.
1. The static force and static moment for all the zones of C3 is 15% and 21% higher than the C1 and C2.
2. The dynamic force and dynamic moment for all the zones of C3 is increased upto 4% and12% than C1 and C2
respectively.
3. The thickness is found to be same for all the chimneys even the basic wind speed is varying.

6. REFERENCE:
[1] IS: 6533(part2), (1989).code of practice for design and construction of steel chimney, New Delhi
(India), Bureau of Indian Standard,.
[2] IS: 875 (part3), (1987).code of practice for design loads (other than earthquake loads) for buildings
and structures, New Delhi (India), Bureau of Indian Standard.
[3] Stephen J. Powell and Anthony H. Bryat (1983).“Ductile Anchor Bolts for Tall Chimneys’’ J. Struct.
Eng. 109, 2148
[4] Max Zar, Shih-Lung Chu, and James M. Doyle,(1972) “Design of Steel Chimney Liners” , Journal of
the Power Division, Vol. 98, pp. 323-331.
[5] Hirsch G, Ruscheweyh H,(1975) “Full-scale measurements on steel chimney stacks “Journal of Wind
Engineering and Industrial Aerodynamics,Vol. 1, pp. 341-347.
[6] Kenneth Irish and Robert G. Cochrane Cochrane,(1972)“Wind Vibration of Chimneys”Vol.69.
[7] Kawecki.J, Zuranski.J.A,(2005) “Cross-wind vibrations of steel chimneys”. The Fourth European &
African Conference on Wind Engineering, Paper #183
[8] Tabeshpour M.R.(2011), “Nonlinear dynamic analysis of chimney-like towers”, Asian journal of civil
engineering (building and housing) ,Vol. 13, No. 1.
[9] Seifedine Kadry , (2008), “Corrosion Analysis of Stainless Steel”, European Journal of Scientific
Research,Vol.22 ,No.4, pp.508-516
[10] W.E. Cowley, (1962) " Corrosion of Mild-steel Chimney Stacks by Waste Combustion Gases
Prevention", Anti-Corrosion Methods and Materials, Vol. 9, pp.100 - 102

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