BLOWN AIR GAS BURNERS

MAX GAS 70 P AB
MAX GAS 105 P AB
MAX GAS 120 P AB
Low Nox
220V 50/60 Hz

420010386102
29.11.2011
420010386101 Max Gas 70-105-120 P AB
420010386102

OPERATING FEATURES
Models : Max Gas 70-105-120 PAB Gas family
G20 G25 G31 G30
Max. gas pressure* mbar 360 360 360 360
Min. gas pressure* mbar 12 12 30 30
Fuel L.C.V. kcal/Nm3 8.570 7.370 22.260 29.320
Models : Max Gas 70 PAB
Gas flow rate max. 7,04 Nm3/h 8,19 Nm3/h 2,71 Nm3/h 2,06 Nm3/h
min. 2,52 Nm3/h 2,93 Nm3/h 0,97 Nm3/h 0,74 Nm3/h
Models : Max Gas 105 PAB
Gas flow rate max. 11,21 Nm3/h 13,04 Nm3/h 4,32 Nm3/h 3,28 Nm3/h
min. 4,67 Nm3/h 4,68 Nm3/h 1,55 Nm3/h 1,17 Nm3/h
Models : Max Gas 120 PAB
Gas flow rate max. 12,07 Nm3/h 14,04 Nm3/h 4,65 Nm3/h 3,53 Nm3/h
min. 4,67 Nm3/h 4,68 Nm3/h 1,55 Nm3/h 1,17 Nm3/h
* : Minimum/maximum gas inlet pressures depend by the gas train matched to the burner. The values are written on the gas trains manual.
TECHNICAL DATA
Max Gas 70 P AB Max Gas 105 P AB Max Gas 120 P AB
Termal power max. kW 70 108 120
kcal/h 60.340 96.100 103.450
Termal power max kW 25 40 40
kcal/h 21.600 34.480 34.480
Gas family : AT I2H, I3B/P BE I2E(R)B, I3P DE I2E, I3B/P DK I2H, I3B/P SE I2H, I3B/P
ES I2H, I3P FI I2H, I3B/P FR I2Er, I3B/P GB I2H, I3B/P NL I2L, I3B/P
GR I2H, I3B/P IE I2H, I3B/P IT I2H, I3B/P PT I2H, I3B/P

WORKING FIELDS
mbar 4

3,5
Backpressure in comb. chamber

MAX GAS 70 PAB

3
MAX GAS 120 PAB
2,5

2 52,5

MAX GAS 105 PAB

1,5

1 178,5

0,5

0
kcal/h
10 20 30 40 50 60 70 80 90 100
x 1000
10 20 30 40 50 60 70 80 90 100 110 120 kW
Output
OVERALL DIMENSIONS
A
B C D-D1 E
P N 151
126
O
F

M
G

MODELS A B C D D1 E F G I L M N O P
MAX GAS 70 P AB 386 155 231 85 185 282 89 160 100/120 100/120 M8 52 71 82
MAX GAS 105 P AB 400 169 231 140 220 282 89 160 100/120 100/120 M8 52 71 82
MAX GAS 120 P AB 400 169 231 160 240 282 98 160 100/120 100/120 M8 52 71 82
D = SHORT HEAD D1= LONG HEAD
pag.2
 420010386101 Max Gas 70-105-120 P AB
420010386102

Installation must be carried out in compliance with the local provisions

4,0
d=0,8 The burners have been certified in combustion
Longueur chambre de combustion

3,0
d=0,7 chambers according to EN 676 standards.
2,0
d=0,6
Consult the burner manufacturer if the com-
bustion chamber of the boiler in which the
1,0
d=0,5 burner is to be installed has smaller dimen-
sions.
0,6 d=0,4
0,5
0,4
d=0,3
0,3
d=0,225
0,2
(b)

0,1
12 24 40 70 100 190 480 1200 2450
(a) kW d = diamètre chambre de combustion

STARTING-UP THE BURNER

PRELIMINARY CHECKS
Before starting up the boiler check the following: - gas type and feed pressure; - gas valves closed; - the seals in the pipe
fittings; - gas pipe breather and input pressure; - that the cable complies with the diagram and the phase and neutral
wires correspond; - that the burner shuts down when the boiler thermostat opens; - the seal of the boiler furnace which
prevents air from entering; - the seal on the flue-boiler pipe fitting; - the condition of the flue (sealed, free from blocka-
ge, etc ). If all these conditions are present, start the burner. The control device starts the motor to carry out prewashing
of the combustion chamber. During this prewash period (about 30 seconds) the device checks that air pressure is correct
via the air pressure switch. At the end, it supplies power to the transformer and opens the gas valves. The flame must be
lit and stabilize within 3 seconds, which is the device's safety time limit. Check to ensure the flame is lit before placing
any control instrument in the flue. Adjust and check the gas flow necessary for the boiler at the meter. Adjust the air
flow according to the gas flow to obtain correct combustion.

IMPORTANT ADVICE
All adjustable parts must be fixed by the installer after making adjustments. Check flue combustion after each adjusti-
ment. The CO2 values must be approx. 9.7 (G20) 9.6 (G25 11.7 (G30) 11.7 (G31) and the CO must be less than 75
ppm.

(LANDIS & STAEFA LGB 21/LGB 22 UP CYCLE

Thermostat
motor

Air pressure switch

Transformer
Gas valve
Flame
≥ 30 s 3s
0,5 s
Necessary input signal
output signal of the device

CALCULATION OF WORKING OUTPUT OF THE BURNER

To calculate the burner’s working output, in kW, proceed as follows: e = Litres of gas
- Check at the meter the quantity of supplied litres and the duration, in seconds, of the s = Time in seconds
reading, then calculate the burner’s output through the following formula: G20 = 34,02
e x f = kW G25 = 29,25
f G30 = 116
s
G31 = 88
pag.3
420010386101 Max Gas 70-105-120 P AB
420010386102

ADJUSTING THE AIR PRESSURE SWITCH

The air pressure switch must be adjusted so that an insufficient air flow does not allow 2,7

the CO value to exceed 1% in volume. After having adjusted the gas flow and obtained
2,4

3,0

2,1
1,8
optimum combustion (CO2 = 9.5 to 9.8% and a CO value of less than 75 ppm), the air

1,5
0,4

1,2
0,6
0,9

pressure switch must be adjusted. Remove the cover with the burner operating, cover
the air intake progressively with a piece of cardboard to obtain a value of CO2 = 10.8 A

(G20-G25)> 13 (G30-G31) and a CO value of less than 5,000 ppm. Adjust the air B

pressure switch until the burner shuts down. Remove the cardboard from the air intake
and start up the burner again. Replace the cover.
45
40

50

35
30
25
ADJUSTING THE GAS PRESSURE SWITCH

2,5
5

20
10
15

Adjust the pressure switch to 50% of the rated pressure of the gas used.
C
RARED PRESSURE: G 20 = 20 mbar
D
G 25 = 25 mbar
G 30 = 29 mbar
G 31 = 37 mbar

ADJUSTMENT AIR SERVOMOTOR ( SIEMENS SQN 75 ) SETTING THE FIRING HEAD

Remove cover to enter the adjusting cams. Adjust cams through the suitable
key (on issue) and a screwdriver.
FOR THE ADJUSTEMENT OPERATE ON SERVOMOTOR CAMS
AND MAKE REFERENCE TO THE INDEX ON AIR DAMPER (SEE
Pic. A)
Description:

2
1
0
I – Adjusting cam (BLUE) for air damper position on burner’s shutdown
(totally close 0°).
II – Adusting cam (ORANGE) for ignition position and Low Flame
(adjust by the screwdriver).
III – Adjusting cam (RED) for High Flame position (max.output air damper +
setting = 9).
IV – Adjusting cam (BLACK) to allow the opening of High flame solenoid
-
valve (cam position has to be between II and III).

Pic.A

FLAME DETECTION SYSTEM CHECK

   



  

With the burner switched off, connect a DC microammeter with a 0÷50 or 0÷100 µA dial. When the burner is run-
ning, and is properly adjusted, the value read must be steady and never be smaller than 3 µA(Landis).

pag.4
 420010386101 Max Gas 70-105-120 P AB
420010386102

POSITION OF ELECTRODES
IONIZATION
PROBE

IGNITION
6 3 30 ELECTRODE

18

NOTE: For the conversion from Natural Gas into LPG see LBKIT1 manual
MOUNTING TO THE BOILER

+
3
–

2
1

TUBE DISASSEMBLY

pag.5
420010386101 Max Gas 70-105-120 P AB
420010386102

MAINTENANCE
YEARLY INSPECTION
Periodic inspection of the burner (combustion head, electrodes, etc.) must be carried out by authorised per-
sonnel once or twice a year, depending of use. Before carrying out maintenance inspection on the burner, it
is advisable to check its general condition and carry out the following operations:
- Disconnect the burner from the power supply (remove the plug).
- Close the gas cock.
- Remove the burner cover, clean the fan and air intake.
- Clean the combustion head and check the position of the electrodes.
- Re-assemble the parts.
- Check the seal on the gas pipe fittings.
- Check the flue.
- Restart the burner.
- Check the combustion parameters (CO2 = 9.5 to 9.8),(CO = less than 75 ppm)

BEFORE EACH INTERVENTION CHECK;

- That the system is supplied with power and the burner connected.
- That the gas pressure is correct and the gas cock open.
- That the control systems are correctly connected.
If all these conditions are present, start the burner by pressing the release button. Check the burner cycle.

THE BURNER WILL NOT START;

- Check the switch, thermostats, motor, gas pressure.

THE BURNER PREVENTILATES AND LOCKS AT THE END OF THE CYCLE:

- Check the air pressure and fan.
- Check the air pressure switch.

THE BURNER PREVENTILATES AND WILL NOT IGNITE:

- Check the assembly and position of electrodes.
- Check the ignition cable.
- Check the ignition transformer.
- Check the safety devices.

THE BURNER STARTS UP AND LOCKS AFTER THE SAFETY TIME LIMIT:
- Check that the phase and neutral wires are correctly connected.
- Check the gas electrovalves.
- Check the position of the detection electrode and its connection.
- Check the detection electrode.
- Check the safety devices.

THE BURNER STARTS UP AND LOCKS AFTER RUNNING FOR A FEW MINUTES.
- Check the pressure regulator and the gas filter.
- Check the gas pressure with an ammeter.
- Check the detection value (min 3 µA Landis).

pag.6
 00 01 02 03 04 05 06 07 08 09
Q INTERRUTTORE GENERALE CON FUSIBILE
MAIN SWITCH WITH FUSE
INTERRUPTEUR GENERAL AVEC FUSIBLE
INTERRUPTOR GENERAL CON FUSIBLE
ER ELETTRODO DI RIVELAZIONE
IONISATION PROBE
ELECTRODE D'IONISATION
A ELECTRODO DE IONIZACION A
MV MOTORE VENTILATORE
MOTOR FAN
MUTEUR VENTILATEUR
LANDIS LGB 22.330A27 LANDIS SQN75.224A20 MOTOR VENTILADOR
ER TV TRASFORMATORE
1 2 3 4 5 6 7 8 9 10 11 12 31 32 N 1 2 3 4 5 6 7 8 IGNITION TRANSFORMER
TRANSFORMATEUR D'ALLUMAGE
TRANSFORMADOR
HL1 LAMPADA DI PRIMA FIAMMA
1.ST FLAME LAMP
LAMPE DE 1^ ALLURE
ESPIA DE 1^ LLAMA

3 2 1 HL2 LAMPADA DI SECONDA FIAMMA

B 2.ST FLAME LAMP B
SPA 3 LAMPE DE 2^ ALLURE
T MV ESPIA DE 2^ LLAMA
P TV SPGmin
M HLB LAMPADA DI BLOCCO
1
T YVG2 YVG YVGS LUCK-OUT LAMP
P
LAMPE DE SECURITE
ESPIA DE BLOQUEO
SPA PRESSOSTATO ARIA
2

COMUNICARE A TERZI IL CONTENUTO DEL PRESENTE.

AIR PRESSURE SWITCH
PRESSOSTAT AIR
PRESOSTATO AIRE
STC TERMOSTATO CALDAIA
BOILER THERMOSTAT
THERMOSTAT CHAUDIERE
TERMOSTATO CALDERA
C C
STS TERMOSTATO DI SICUREZZA
SAFETY THERMOSTAT
THERMOSTAT DE SECURITE
TERMOSTATO DE SEGURIDAD
STAB TERMOSTATO DI ALTA-BASSA FIAMMA
HIGH-LOW FLAME THERMOSTAT
THERMOSTAT GRANDE-PETIRE ALLURE
TERMOSTATO DE ALTA-BAJA LLAMA

pag.7
YVG1 ELETTROVALVOLA GAS DI PRIMA FIAMMA
FIRST STAGE GAS SOLENOID VALVE
ELECTROVANNE GAZ PETITE ALLURE
ELECTROVALVULA GAS DE 1^ LLAMA

A TERMINE DI LEGGE E' VIETATO RIPRODURRE O

YVG2 ELETTROVALVOLA GAS DI SECONDA FIAMMA
T8 T7 T6 B5 B4 S3 T2 T1 N L1 SECOND STAGE GAS SOLENOID VALVE
D ELECTROVANNE GAZ GRANDE ALLURE D
ELECTROVALVULA GAS DE 2^ LLAMA
YVGS ELETTROVALVOLA GAS DI SICUREZZA
EXTRA SAFETY GAS SOLENOID VALVE
ATTENZIONE ! ELECTROVANNE GAZ DE SECURITE
ELECTROVALVULA GAS DE SEGURIDAD
PER ACCOPIAMENTO CON CALDAIE
NON ECOFLAM, L'INSTALLATORE SPGmin PRESSOSTATO GAS DI MINIMA
DEVE EFFETTUARE I COLLEGAMENTI T8 T7 T6 B5 B4 S3 T2 T1 N L1
GAS PRESSURE SWITCH MIN
RIPORTATI A LATO. PRESSOSTAT GAZ PRESSION MIN
PRESOSTATO GAS DE MINIMA POT.
WARNING !
FOR INSTALLATION ON BOILES
NOT MANUFACTURES BY ECOFLAM STC
FOLLOW THE DIAGRAM SHOWN.
T
E P E
ATTENTION
POUR INSTALLATION SUR
420010386102

CHAUDIERES NON FABRIQUER PAR STAB HL2 HL1 HLB STS

ECOFLAM, SUNRE LE SCHEMA A COTE. T
T P 50 Hz 220 V
P

CUIDADO ! Q PE

PROPRIETA' RISERVATA DELLA DITTA ECOFLAM S.p.A.

PARA INSTALACION EN CALDERAS L
NON ECOFLAM VER AL ESQUEMA
AL LADO. N

DENOMINAZIONE MOTORIDUTTORE

IND.MOD. DATA-FIRMA DESCRIZIONE MODIFICA S.p.A.

MAX GAS 70-120-170-250 PAB / MAX GAS 120-170-250 PAB ECOMAX N LANDIS SQN 75.224A20
SOST.IL DISEGNATO 28-07-2005 APPARECCHIATURA CONTROLLO DI TENUTA SIST. RIVELAZ. CODICE IND.MODIFICA

DATA
DATA
UFF.TECNICO-SETTORE ELETTRICO

FIRMA
FIRMA
SOST.DA CONTROLLATO LANDIS LGB 22.330A27 ER BEM01095
00 01 02 03 04 05 06 07 08 09
420010386101 Max Gas 70-105-120 P AB
 00 01 02 03 04 05 06 07 08 09
Q INTERRUTTORE GENERALE CON FUSIBILE
MAIN SWITCH WITH FUSE
INTERRUPTEUR GENERAL AVEC FUSIBLE
INTERRUPTOR GENERAL CON FUSIBLE
ER ELETTRODO DI RIVELAZIONE
IONISATION PROBE
ELECTRODE D'IONISATION
420010386102

A ELECTRODO DE IONIZACION A
MV MOTORE VENTILATORE
MOTOR FAN
MUTEUR VENTILATEUR
LANDIS LGB 22.330A27 LANDIS SQN75.224A20 MOTOR VENTILADOR
ER TV TRASFORMATORE
1 2 3 4 5 6 7 8 9 10 11 12 31 32 N 1 2 3 4 5 6 7 8 IGNITION TRANSFORMER
TRANSFORMATEUR D'ALLUMAGE
TRANSFORMADOR
HL1 LAMPADA DI PRIMA FIAMMA
1.ST FLAME LAMP
LAMPE DE 1^ ALLURE
ESPIA DE 1^ LLAMA

3 2 1 HL2 LAMPADA DI SECONDA FIAMMA

B 2.ST FLAME LAMP B
SPA 3 LAMPE DE 2^ ALLURE
T MV ESPIA DE 2^ LLAMA
P TV SPGmin
M HLB LAMPADA DI BLOCCO
1
T YVG2 YVG YVGS LUCK-OUT LAMP
P
LAMPE DE SECURITE
ESPIA DE BLOQUEO
420010386101 Max Gas 70-105-120 P AB

SPA PRESSOSTATO ARIA

2

COMUNICARE A TERZI IL CONTENUTO DEL PRESENTE.

AIR PRESSURE SWITCH
PRESSOSTAT AIR
PRESOSTATO AIRE
STC TERMOSTATO CALDAIA
BOILER THERMOSTAT
THERMOSTAT CHAUDIERE
TERMOSTATO CALDERA
C C
STS TERMOSTATO DI SICUREZZA
SAFETY THERMOSTAT
THERMOSTAT DE SECURITE
TERMOSTATO DE SEGURIDAD
STAB TERMOSTATO DI ALTA-BASSA FIAMMA
HIGH-LOW FLAME THERMOSTAT
THERMOSTAT GRANDE-PETIRE ALLURE
TERMOSTATO DE ALTA-BAJA LLAMA
YVG1 ELETTROVALVOLA GAS DI PRIMA FIAMMA

pag.8
FIRST STAGE GAS SOLENOID VALVE
ELECTROVANNE GAZ PETITE ALLURE
ELECTROVALVULA GAS DE 1^ LLAMA

A TERMINE DI LEGGE E' VIETATO RIPRODURRE O

YVG2 ELETTROVALVOLA GAS DI SECONDA FIAMMA
T8 T7 T6 B5 B4 S3 T2 T1 N L1 SECOND STAGE GAS SOLENOID VALVE
D ELECTROVANNE GAZ GRANDE ALLURE D
ELECTROVALVULA GAS DE 2^ LLAMA
YVGS ELETTROVALVOLA GAS DI SICUREZZA
EXTRA SAFETY GAS SOLENOID VALVE
ELECTROVANNE GAZ DE SECURITE
ELECTROVALVULA GAS DE SEGURIDAD
SPGmin PRESSOSTATO GAS DI MINIMA
T8 T7 T6 B5 B4 S3 T2 T1 N L1
GAS PRESSURE SWITCH MIN
PRESSOSTAT GAZ PRESSION MIN
PRESOSTATO GAS DE MINIMA POT.

STC
T
E P E

STAB HL2 HL1 HLB STS

T T 60 Hz 220 V
P P

Q PE

PROPRIETA' RISERVATA DELLA DITTA ECOFLAM S.p.A.

L

DENOMINAZIONE MOTORIDUTTORE

IND.MOD. DATA-FIRMA DESCRIZIONE MODIFICA S.p.A.

MAX GAS 170-250 PAB LANDIS SQN 75.224A20
SOST.IL DISEGNATO 19-04-2007 APPARECCHIATURA CONTROLLO DI TENUTA SIST. RIVELAZ. CODICE IND.MODIFICA

DATA
DATA
UFF.TECNICO-SETTORE ELETTRICO

FIRMA
FIRMA
SOST.DA CONTROLLATO LANDIS LGB 22.330A27 ER BEM01108
00 01 02 03 04 05 06 07 08 09
 MAX GAS 70 P AB
MAX GAS 105 P AB
28 MAX GAS 120 P AB
20
35
27
26
25
24
21 6
34
30
29
22
19
18
17 10

16 8
Z 9
15
23

pag.9
11
7
12

MAX GAS 105 PAB -120 PAB

420010386102

13
5
4
1 33
32

33
32

3
420010386101 Max Gas 70-105-120 P AB
420010386101 Max Gas 70-105-120 P AB
420010386102

MAX GAS 70 PAB

N° DESCRIPTION code
1 AIR PRESSURE SWITCH LGW10A2P 65323047
2 AIR INTAKE SET -
3 BURNER COVER 65320602
4 MOTOR 75 W 65325327
5 CAPACITOR 3 µF AEG 65321857
5 µF SIMEL 65325038
6 GASKET 65321109
7 FAN 120 x 50 65321770
8 AIR DAMPER 65325146
9 FAN SCOOP 65320621
10 AIR INTAKE 65325147
11 CONTROL BOX BASE LANDIS 65320092
12 CONTROL BOX LANDIS LGB 22 65320034
13 IGNITION TRANSFORMER 65323258
14 WIRING TERMINAL BOX -
15 COVER 65320663
16 ANTIJAMMING FILTER -
17 ORING 65321061
18 IONIZATION CABLE TC 65322006
TL 65322006
19 IGNITION CABLE TC 65320934
TL 65320936
20 IONIZATION PROBE 65320905
21 IGNITION ELECTRODE 65325241
22 ROD TC 65320162
TL 65320163
23 SUPPORT PIPE TC 65321528
TL 65321529
24 FIRING HEAD 65321568
25 HEAD CAP 65321569
26 DIFFUSER 65320761
27 TOOTH G20-25 65325238
G30-31 65325239
28 BLAST TUBE TC 65320311
TL 65320312
29 INNER ASSEMBLY G20-25 65322572
G30-31 65324794
30 FLANGE 65320972
31 CARTER -
32 PLUG WIELAND 7 pin 65322069
4 pin 65322065
33 SOCKET WIELAND 7 pin 65322070
4 pin 65322068
34 AIR DAMPER MOTOR Landis SQN75.224A21 65106029
35 NEEDLE 65325240

TC = SHORT HEAD TL = LONG HEAD

pag.10
 420010386101 Max Gas 70-105-120 P AB
420010386102

MAX GAS 105 PAB MAX GAS 120 PAB

N° DESCRIPTION code code
1 GAS PRESSURE SWITCH LGW10A2P 65323047 65323047
2 AIR INTAKE SET - -
3 BURNER COVER 65320602 65320602
4 MOTOR 75 W 65325327 65325327
5 CAPACITOR 3 µF AEG 65321857 65321857
5 µF SIMEL 65325038 65325038
6 GASKET 65321109 65321109
7 FAN 120 x 50 65321770 65321770
8 AIR DAMPER 65325146 65325146
9 FAN SCOOP 65320621 65320621
10 AIR DAMPER MOTOR SUPPORT 65325147 65325147
11 CONTROL BOX BASE LANDIS 65320092 65320092
12 CONTROL BOX LANDIS LGB 22 65320034 65320034
13 IGNITION TRANSFORMER 65323258 65323258
14 WIRING TERMINAL BOX - -
15 COVER 65320663 65320663
16 ANTIJAMMING FILTER - -
17 ORING 65321061 65321061
18 IONIZATION CABLE TC 65322006 65322006
TL 65322006 65322006
19 IGNITION CABLE TC 65320934 65320934
TL 65320936 65320936
20 IONIZATION PROBE 65320905 65320905
21 IGNITION ELECTRODE 65325241 65325241
22 ROD TC 65320164 65320164
TL 65320165 65320165
23 SUPPORT PIPE TC 65321530 65321530
TL 65321531 65321531
24 FIRING HEAD 65321568 65321568
25 HEAD CAP 65321569 65321569
26 DIFFUSER 65320761 65320761
27 TOOTH G20-25 65325238 65325238
G30-31 65325239 65325239
28 BLAST TUBE TC 65320313 65320317
TL 65320314 65320318
29 INNER ASSEMBLY G20-25 65322572 65322572
G30-31 65324794 65324794
30 FLANGE 65320972 65320972
31 CARTER - -
32 PLUG WIELAND 7 pin 65322069 65322069
4 pin 65322065 65322065
33 SOCKET WIELAND 7 pin 65322070 65322070
4 pin 65322068 65322068
34 AIR DAMPER MOTOR Landis SQN75.224A21 65106029 65106029
35 NEEDLE 65325240 65325240

TC = SHORT HEAD TL = LONG HEAD

pag.11
ECOFLAM BRUCIATORI S.p.A. reserves the right to make any adjustments, without prior notice, which it considers
necessary or useful to its products, without affecting their main features.

Ecoflam Bruciatori S.p.A.

via Roma, 64 - 31023 RESANA (TV) - Italy - tel. 0423.719500 - fax 0423.719580
http://www.ecoflam-burners.com - e-mail: export@ecoflam-burners.com

"società soggetta alla direzione e al coordinamento della Ariston Thermo S.p.A., via A. Merloni, 45 - 60044 Fabriano (An) CF 01026940427"