Sensepoint XCD
Sensepoint XCD
Sensepoint XCD
H
C
N
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LA
Sensepoint XCD
Gas Detector
E-
PR
1 Safety
Ensure that this Operating Manual is read and understood BEFORE installing / operating /
maintaining the equipment. Pay particular attention to Warnings and Cautions. All document
Warnings are listed here and repeated where appropriate at the start of the relevant chapter(s) of
this Operating Manual. Cautions appear in the sections/sub-sections of the document where they
apply.
WARNINGS
Sensepoint XCD is designed for installation and use in Zone 1 or 2 hazardous areas in
many countries including Europe and for Class 1 Division 1 or 2 area applications in North
America.
Installation must be in accordance with the recognized standards of the appropriate
authority in the country concerned.
Access to the interior of the detector, when carrying out any work, must only be conducted
by trained personnel.
Before carrying out any work ensure local regulations and site procedures are followed.
Appropriate standards must be followed to maintain the overall certification of the detector.
For installations where conduit is used, and the sensor is mounted directly to the
Sensepoint XCD, there must be a “Seal Fitting” installed for each of the cable gland entries
within 18 inches of the Sensepoint XCD. The total distance of the location of these Seal
Fittings is 18 inches. (e.g. If all 3 gland entries are to be used, 3 Seal Fittings should be
located, each within 6 inches of the wiring entrance).
If using an anti-seize compound, the threads should be thinly coated with an approved
silicone free compound e.g. petroleum jelly
To reduce the risk of ignition of hazardous atmosphere, de-classify the area or disconnect
the equipment from the supply circuit before opening the detector enclosure. Keep
assembly tightly closed during operation.
Never attempt to open a junction box/enclosure or replace/refit the sensor in potentially
hazardous atmospheres while power is still applied to the transmitter.
The detector must be earthed/grounded for electrical safety and to limit the effects of radio
frequency interference. Earth/ground points are provided inside and outside the unit. The
internal grounding shall be used as the primary equipment ground. The external terminal is
only a supplemental bonding connection where local authorities permit or require such a
connection.
Ensure that all screens/instrument earth/clean earth wiring is earthed/grounded at a single
point (either at the controller or detector - BUT NOT BOTH) to prevent false readings or
alarms that may occur due to potential earth/ground loops.
Take care when handling sensors as they may contain corrosive solutions.
Do not tamper with or in any way disassemble the sensor.
Do not expose to temperatures outside the recommended ranges.
Do not expose sensors under storage conditions to organic solvents or flammable liquids.
At the end of their working life, replacement electrochemical sensors for oxygen and toxic
gas must be disposed of in an environmentally safe manner. Disposal should be according
to local waste management requirements and environmental legislation.
Alternatively, old replaceable sensors may be securely packaged and returned to Honeywell
Analytics clearly marked for environmental disposal.
Electrochemical sensors should NOT be incinerated as this action may cause the cell to
emit toxic fumes.
Refer to the local or national regulations relative to the installation at the site. For Europe
see EN60079-29-2, EN60079-14 and EN61241-14.
Only assessed for ATEX for ignition hazards.
This equipment is designed and constructed as to prevent ignition sources arising, even in
the event of frequent disturbances or equipment operating faults.
2 Information
This manual is for use with the Sensepoint XCD range transmitters only.
The Start-up/Surge/In rush current is dependant on the type of power supply used. The
typical start-up current for Sensepoint XCD is less than 800mA. Measure the start-up
current using the specific power supply before installation to ensure suitability for your
application.
Honeywell Analytics can take no responsibility for installation and/or use of its equipment if
not done so in accordance with the appropriate issue and/or amendment of the Operating
Manual.
The reader of this Operating Manual should ensure that it is appropriate in all details
for the exact equipment to be installed and/or operated. If in doubt, contact Honeywell
Analytics for advice.
The following types of notices are used throughout this Operating Manual:
WARNING
Identifies a hazardous or unsafe practice which could result in severe injury or
death to personnel.
Caution: Identifies a hazardous or unsafe practice which could result in minor injury
to personnel, or product or property damage.
Every effort has been made to ensure the accuracy of this document, however, Honeywell
Analytics can assume no responsibility for any errors or omissions in this document or
their consequences.
Honeywell Analytics would greatly appreciate being informed of any errors or omissions
that may be found in the content of this document.
Honeywell Analytics reserve the right to change or revise the information supplied
in this document without notice and without obligation to notify any person or
organization of such revision or change. If information is required that does not
appear in this document, contact the local distributor/agent or Honeywell Analytics.
3 Table of contents
1 Safety 2
2 Information 3
3 Table of contents 4
4 Introduction 6
4.1 Transmitter 7
4.2 Flammable, Toxic Oxygen Gas sensors 7
4.3 Accessories 8
5 Installation 10
5.1 Mounting and location 11
5.2 Mounting the transmitter 11
5.3 Installing the sensor 13
6 Electrical connections 14
6.1 Transmitter Wiring 15
6.2 Terminal connections 16
6.3 Power 17
6.4 Cabling 18
6.5 Cable and Earth/Ground regimes 18
6.6 Ground Terminal Wiring 19
7 Default configuration 20
8 Normal Operation 21
8.1 Display Screen 21
8.2 System Status 22
8.3 Magnetic Wand Activation 23
8.4 Operation Mode Structure 23
9 First time switch on (Commissioning) 24
10 Response Check and Calibration 26
10.1 Zeroing and span calibration 26
10.2 Zeroing and span calibration of Hydrogen Sulfide sensors 29
11 General Maintenance 30
11.1 Operational Life 30
12 Servicing 31
12.1 Sensor replacement 31
12.2 Replacing Modules within the Transmitter 33
12.3 Faults and Warnings 34
13 Menu’s and Advanced Configuration 35
13.1 Abort Function 35
13.2 Configuration Mode 35
13.2.1 Configuration mode operation table 38
13.3 Sensor / Gas Selection 40
13.3.1 Sensor Selection 40
13.3.2 Gas Selection 40
13.4 Review Mode 42
14 General specification 45
15 Ordering information 46
16 Warranty statement 48
17 Installation Drawing 49
17.1 Mechanical Installation Drawing 49
17.2 Electronic Connection Drawing 50
17.3 Duct Mounting Drawing 51
17.4 Collecting Cone Drawing 52
17.5 Mounting Bolt Assy Drawing 53
17.6 Mounting Bracket Drawing 54
18 Certification 55
18.1 China GB Ex and PA 55
18.2 Korea KTL 58
18.3 European ATEX 59
18.4 International IEC 61
18.5 ATEX Name Plate 63
18.6 UL Name Plate 64
18.7 Sensor Cartridges Label 65
19 Cross Interference and Cross Calibration 66
19.1 Cross Interference Table for Toxic and Oxygen 66
19.2 Cross Calibration Flammable Gas Detector 67
4 Introduction
The Sensepoint XCD (“Exceed”) comprises a gas detector transmitter and a choice
of sensors for detecting flammable gas, toxic gas and oxygen. The construction of
Sensepoint XCD allows it to be used in hazardous area locations; it may also be used in
other areas not classified as hazardous.
The transmitter features a display and three programmable relays for controlling external
equipment e.g. alarms, sirens, valves or switches. The transmitter provides an industry
standard 3-wire, 4-20mA source or sink output for connection to a dedicated gas detection
control system or PLC.
Calibration and maintenance is carried out using a Magnetic Wand, this allows a single
user to undertake routine maintenance without needing to access internal components.
Sensepoint XCD is suitable for use in Zone 1 or 2 hazardous areas (International) or Class
I Division 1 or 2 area applications (North America).
Internal Earth
Point
External Earth
Terminal Module Point (x2)
Locking Seal
Grub
screw Sensor Socket
Enclosure
Sensor Retainer
4.1 Transmitter
The transmitter enclosure has three threaded entries. The two cable/conduit entries either
side of the upper part of the transmitter housing are for connecting the power source,
signal output and relay contacts to associated signalling equipment. The bottom entry
allows direct connection of the sensor socket. There is a mounting plate incorporated into
the transmitter housing allowing for various mounting configuration options.
A local LCD provides gas type, concentration, alarm and operating status. The display
provides numerical, bar graph and icon information.
Diagnostic information may also be displayed when the transmitter is interrogated using
a magnet. The transmitter cover has a glass window which allows use of the Magnetic
Wand to activate the three user interface magnetic switches that are located on the front
of the display module. The magnet also enables a non intrusive, one-man calibration and
configuration facility for the Sensepoint XCD.
Measuring
Units
Magnetic
DOWN Magnetic
Switch UP Switch
4.3 Accessories
A range of accessories are available to allow use of Sensepoint XCD in a wide variety of
applications. These including mounting brackets, maintenance tools, weather housings,
flow housing, collecting cone, duct mounting kit and sensor junction boxes.
The Pipe Mounting Bracket (P/N: SPXCDMTMB) The Gassing Cap (P/N: S3KCAL) is an optional
is an optional accessory and may be used to accessory that may be temporarily fitted to the
allow the Sensepoint XCD to be installed onto a sensor in place of the Weather Protection for Gas
dedicated mounting post or existing structure at Response checking during commissioning and
the desired location. routine maintenance.
The Collecting Cone (P/N: SPXCDCC) is an The Duct Mounting Kit (P/N: SPXCDDMK)
optional accessory that may be fitted to the is an optional accessory that is designed for
Weather Protection. The collecting cone is applications to allow the monitoring for the
designed for use with lighter than air. presence of gas inside a Heating, Ventilation or
Air Conditioning (HVAC) duct is required.
5 Installation
WARNINGS
Sensepoint XCD is designed for installation and use in Zone 1 or 2 hazardous areas in
many countries including Europe and for Class 1 Division 1 or 2 area applications in North
America.
Installation must be in accordance with the recognized standards of the appropriate
authority in the country concerned.
Access to the interior of the detector, when carrying out any work, must only be conducted
by trained personnel.
Before carrying out any work ensure local regulations and site procedures are followed.
Appropriate standards must be followed to maintain the overall certification of the detector.
Care should be taken when removing and refitting the Sensepoint XCD plug-in Sensor to
the Sensor Socket so that damage to the connection pins can be avoided.
For installations where conduit is used, and the sensor is mounted directly to the
Sensepoint XCD, there must be a “Seal Fitting” installed for each of the cable gland entries
within 18 inches of the Sensepoint XCD. For installations where the sensor will be mounted
remotely from Sensepoint XCD, an additional “Seal Fittings” will be required: One at each of
the conduit entries for the power/signal/relay contact outputs and one at the sensor wiring
entrance. The total distance of the location of these Seal Fittings is 18 inches. (e.g. If all 3
gland entries are to be used, 3 Seal Fittings should be located, each within 6 inches of the
wiring entrance).
If using an anti-seize compound, the threads should be thinly coated with an approved
silicone free compound e.g. petroleum jelly
To reduce the risk of ignition of hazardous atmosphere, de-classify the area or disconnect
the equipment from the supply circuit before opening the detector enclosure. Keep
assembly tightly closed during operation.
Never attempt to open a junction box/enclosure or replace/refit the sensor in potentially
hazardous atmospheres while power is still applied to the transmitter.
The detector must be earthed/grounded for electrical safety and to limit the effects of
radio frequency interference. Earth/ground points are provided inside and outside the unit.
Ensure that all screens/instrument earth/clean earth wiring is earthed/grounded at a single
point (either at the controller or detector - BUT NOT BOTH) to prevent false alarms due to
earth/ground loops.
Take care when handling sensors as they may contain corrosive solutions.
Do not tamper with or in any way disassemble the sensor.
Do not expose to temperatures outside the recommended ranges.
Do not expose sensors under storage conditions to organic solvents or flammable liquids.
At the end of their working life, replacement electrochemical sensors for oxygen and toxic
gas must be disposed of in an environmentally safe manner. Disposal should be according
to local waste management requirements and environmental legislation.
Alternatively, old replaceable sensors may be securely packaged and returned to Honeywell
Analytics clearly marked for environmental disposal.
Electrochemical sensors should NOT be incinerated as this action may cause the cell to
emit toxic fumes.
Refer to the local or national regulations relative to the installation at the site. For Europe
see EN60079-29-2, EN60079-14 and EN61241-14.
Only assessed for ATEX for ignition hazards.
This equipment is designed and constructed as to prevent ignition sources arising, even in
the event of frequent disturbances or equipment operating faults.
10
Caution: The location of gas detectors should be made in accordance with any relevant
local and national legislation, standards or codes of practice. Always replace sensors
with a sensor of the same type.
Gas detectors should be mounted where a potential hazard of gas is most likely to be
present. The following points should be noted when locating gas sensors.
• When locating detectors consider the possible damage caused by natural events e.g.
rain or flooding.
• Consider ease of access to the gas detector for functional testing and servicing.
• Consider how escaping gas may behave due to natural or forced air currents.
Note: The placement of gas detectors should be determined following the advice of
experts having specialist knowledge of gas dispersion, experts having knowledge of the
process plant system and equipment involved, safety and engineering personnel. The
agreement reached on the location of detectors should be recorded.
The Sensepoint XCD transmitter has an integral mounting plate consisting of four
mounting holes on the transmitter body. The transmitter may be fixed directly to a surface
mounting, or to a horizontal or vertical pipe/structure, 40.0-80.0mm (1.6 to 3.1 inches) in
diameter/cross section. The Pipe Mounting Bracket accessory (optional accessory) may
be used for this purpose.
11
1. Fit the four spring washers, then the plain washers to the M8 x 80mm SS316 bolts.
2. Pass the four bolts through the four mounting holes of the transmitter housing.
3. Note: If the XCD sunshade is to be used then fit the sunshade and the two locking
bolts and washers to the M8 x 80 bolts.
4. Place the transmitter housing against the mounting position and fit the two “U”
channel mounting bars the other side of the Pipe/Structure.
5. Secure bolts to the threaded holes of the “U” channel mounting bars.
6. Tighten the four bolts securely, (but do not over-tighten) until the transmitter housing
cannot be moved by hand on its mounting position.
12
The XCD gas sensor cartridge plugs into the XCD Sensor Socket.
Sensor Socket
Weather Protection
Sensor Retainer
Locking Grub Screw
WARNINGS
Care should be taken when removing and refitting the Sensepoint XCD plug-in Sensor to
the Sensor Socket so that damage to the connection pins can be avoided.
If using an anti-seize compound, the threads should be thinly coated with an approved
silicone free compound e.g. petroleum jelly
Take care when handling old sensors as they may contain corrosive solutions.
Take care when removing or replacing the Sensor Retainer as there may be sharp edges
present on the adjoining threads.
The equipment is designed and constructed as to prevent ignition sources arising, even in
the event of frequent disturbances or equipment operating faults.
Only assessed for ATEX for ignition hazards.
2. Use a 1.5mm Allen key (hexagonal wrench-included) to loosen the Locking Grub
Screw on the Sensor Retainer.
4. Remove the XCD Sensor Cartridge from its packaging and plug it into the XCD
Sensor Socket, taking care to align the sensor pins with the connector.
5. Refit the Sensor Retainer and tighten the Locking Grub Screw.
13
6 Electrical connections
WARNINGS
Sensepoint XCD is designed for installation and use in Zone 1 or 2 hazardous areas in many
countries including Europe and Class 1 Division 1 or 2 area applications in North America.
Installation must be in accordance with the recognized standards of the appropriate
authority in the country concerned.
Access to the interior of the detector, when carrying out any work, must only be conducted
by trained personnel.
Before carrying out any work ensure local regulations and site procedures are followed.
Appropriate standards must be followed to maintain the overall certification of the detector.
Care should be taken when removing and refitting the Sensepoint XCD Sensor Cartridge to
the Sensor Socket so that damage to the connection pins can be avoided.
For installations where conduit is used, and the sensor is mounted directly to the
Sensepoint XCD, there must be a “Seal Fitting” installed for each of the cable gland entries
within 18 inches of the Sensepoint XCD. The total distance of the location of these Seal
Fittings is 18 inches. (e.g. If all 3 gland entries are to be used, 3 Seal Fittings should be
located, each within 6 inches of the wiring entrance).
If using an anti-seize compound, the threads should be thinly coated with an approved
silicone free compound e.g. petroleum jelly
To reduce the risk of ignition of hazardous atmosphere, de-classify the area or disconnect
the equipment from the supply circuit before opening the detector enclosure. Keep
assembly tightly closed during operation.
The detector must be earthed/grounded for electrical safety and to limit the effects of
radio frequency interference. Earth/ground points are provided inside and outside the unit.
Ensure that all screens/instrument earth/clean earth wiring is earthed/grounded at a single
point (either at the controller or detector - BUT NOT BOTH) to prevent false alarms due to
earth/ground loops.
Take care when handling sensors as they may contain corrosive solutions.
Do not tamper with or in any way disassemble the sensor.
Do not expose to temperatures outside the recommended ranges.
Do not expose sensors under storage conditions to organic solvents or flammable liquids.
At the end of their working life, replacement electrochemical sensors for oxygen and toxic
gas must be disposed of in an environmentally safe manner. Disposal should be according
to local waste management requirements and environmental legislation.
Alternatively, old replaceable sensors may be securely packaged and returned to Honeywell
Analytics clearly marked for environmental disposal.
Electrochemical sensors should NOT be incinerated as this action may cause the cell to
emit toxic fumes.
Refer to the local or national regulations relative to the installation at the site. For Europe
see EN60079-29-2, EN60079-14 and EN61241-14.
14
Caution: All electrical connections should be made in accordance with any relevant
local or national legislation, standards or codes of practice.
The Sensepoint XCD transmitter may be wired in either Current SOURCE or Current
SINK configuration. These two options are offered to allow greater flexibility in the type of
control system that it can be used with. SOURCE/SINK is selectable via the switch located
on the back side of the display module; accessible by removing the display module during
installation / commissioning (see section 9).
Controller Detector
+VE +VE
1 1
Signal Signal
2 3
RL
-VE -VE
3 2
Controller Detector
+VE +VE
1 1
RL
Signal Signal
2 3
-VE -VE
3 2
15
Note: Ensure that none of the wires in the terminal area cause an obstruction when
refitting the Display Module. Ensure that the socket on the Display Module is fully engaged
in the Display Module Connector on the Terminal Module.
Ground/Earth
Point
Terminal Block
Terminal Block
Power & Signal
7 for Relays
1
2 8
3 9
4 10
11 Display Module
5 Alignment Pin
Display Module 6 12
13 Locator
Connector
14
15 Note: Terminal
Sensor Blocks are
Connector plug/socket type
and may be
removed to ease
wiring.
16
15
6.3 Power
The Sensepoint XCD transmitter requires a power supply from the controller of between
16Vdc and 32Vdc. Ensure that a minimum supply of 16Vdc is measured at the sensor,
taking into account the voltage drop due to cable resistance.
Example;
The controller is supplying a nominal 24Vdc (V controller), the detector minimum allowable
voltage is 16Vdc (V detector min), therefore the maximum allowable voltage drop between the
controller and detector is 8Vdc; this means a voltage drop of 4V in each core (+ve core
and -ve core).
+20V
(wrt Controller 0V) +24V
4-20mA Signal
16V (min) XCD Controller
+4V 0V
(wrt Controller 0V) Diagram 8: Power Connection
Power consumption of the detector is 5.0W. The current required to drive the detector at
the minimum voltage is (I = P / V), 5.0 / 16 = 312.5mA (I detector).
So, the maximum field cable loop resistance (R loop) = 8 / 0.31 = 26 Ohms, or 13 Ohms
per core, (allowing for component variations, losses, etc.).
The following tables show the maximum cable distances between the controller and
transmitter assuming a voltage drop of 4V in each core and for different cable parameters.
The tables are examples only and actual cable parameters and source power supply
voltage for the application should be used to calculate the maximum cable distance
allowed at the installation site.
6.4 Cabling
The use of industrial grade, suitably armoured field cable is recommended.
For example, screened 3 cores (plus screen 90% coverage), suitably mechanically
protected copper cable with a suitable M20 explosion-proof gland, or ¾” NPT steel
conduit, with 0.5 to 2.5 mm2 (20 to 13 AWG) conductors. Ensure the cable gland is
installed correctly and fully tightened. All unused cable/conduit entries must be sealed with
a suitable certified sealing plug (one plug is supplied).
Effective Earth/Ground bonding is important to ensure good EMC and RFI immunity.
The following diagrams show examples of how to earth/ground bond the cable at
enclosures. The same principles apply to conduit installations. These bonding techniques
provide good RFI/EMC performance. Earth/ground loops must be avoided to prevent the
risk of false signal variation.
Controller
Clean / Instrument
Earth Screen
Cable to Transmitter
Transmitter Controller
Power & Signal
Earth Screen
18
The Earth Screen of the field cable should be “tied to Earth” or connected to Ground at
one point only. It is common practise to adopt a STAR EARTH connection regime where
all instrumentation Screens are connected at one common point.
The Screen at the other end of the cable should be “parked” or terminated into a blank
terminal.
The following diagrams show how to install the wire into the ground screw of the
enclosure.
19
7 Default configuration
The Sensepoint XCD transmitter is supplied with the following default configuration.
Gas Name Default Range Lower Alarm Lower Alarm Higher Alarm Higher Alarm
Type Type
Oxygen 25.0%VOL 19.5%Vol Falling 23.5%Vol Rising
Hydrogen Sulfide 50.0ppm 10.0ppm Rising 20.0ppm Rising
Carbon Monoxide 300ppm 100ppm Rising 200ppm Rising
Hydrogen 1,000ppm 200ppm Rising 400ppm Rising
Flammable IR 100%LEL 20%LEL Rising 40%LEL Rising
Flammable CAT 100%LEL 20%LEL Rising 40%LEL Rising
Carbon Dioxide IR 2.00%Vol 0.40%Vol Rising 0.80%Vol Rising
For details of how to change the configuration of the Sensepoint XCD please refer
to section 13.
20
8 Normal Operation
Sensepoint XCD is supplied configured and ready for use according to the “Default
Settings” table shown above. However these setting may be tailored to a specific
application requirement using the Sensepoint XCD configuration menu system.
Access to the Sensepoint XCD transmitter’s configuration menus system is via the
Magnetic Activation Tool.
During normal operation the instrument display shows a steady GREEN backlight.
During Low and High Gas Alarm it displays a flashing RED backlight
During Fault condition the instrument display shows a flashing YELLOW backlight.
The screen is visible through the window of the transmitter’s cover. The display shows the
gas concentration (both graphically and numerically), range, units, alarm/
fault status, etc.
Note: The detector display may become sluggish in sub-zero temperatures and possibly
unclear at temperatures below -40 °C, but the detector continues its gas monitoring
function. The display is not damaged and recovers when the temperature increases.
Full Scale
Bar Graph
(Proportional Test Pass Icon
to gas reading)
Gas Type
Measuring
Unit
Gas Reading
21
System Status
Relay Back
Status Display Current Output
A1 A2 Fault Light
F-XX
Fault:
fault number
Circuit or sensor 0-1.0 mA Yellow,
with fault icon
error flashing
blinking
System Fault N/A 0-0.15mA
Note: In the event of processor failure the watchdog will automatically reset the system for
recovery.
W-XX
Green
warning number Dependent on
Warning Steady
with fault icon system status
blinking
0.0
Green
Normal Gas 4-20 mA
Steady
concentration
Gas
concentration. Red,
Alarm 1 4-20 mA
1st alarm icon flashing
blinking
Gas
concentration. 1 Red,
Alarm 2 4-20 mA
2nd alarm icon flashing
blinking
Full scale icon
2 Red,
Over-range and reading 22mA
flashing
blinking
Inhibit icon
dependent 2 or 4mA
on Menu depending on
command. If configuration. Green
Inhibit
any relay is set Note: Steady
to inhibit relay, 2 or 17.4mA for
then inhibit relay Oxygen version
will be activated.
Note:
1. For Oxygen, A1 relay will not be activated because AL1 is configured to activate above
23.5 %Vol (in Rising Alarm configuration).
2. For Oxygen, A2 relay will not be activated because AL2 is configured to activate below
19.5 %Vol (in Falling Alarm configuration).
22
1. Monitoring mode, is the normal operating status while XCD measures and displays
gas concentration. The fault/warning status is periodically checked, relay contacts
are activated according to the configuration.
3. Review mode, allows the user to view the current configuration settings.
Start - Up
Further details of the information available and configuration options for the Sensepoint
XCD can be found in Section 13. of this manual.
23
WARNING
The following procedure requires the Transmitter Cover to be removed while carrying out
supply voltage checks. Therefore the appropriate permits to work should be sought in
preparation.
Prior to carrying out any HOT WORK ensure local and site procedures are followed.
Ensure that the associated control panel output actuation is inhibited so as to prevent false
alarms.
Caution: The following procedure should be followed carefully and only performed by
suitably trained personnel
Note: Calibration is mandatory before the detector can be used for gas monitoring. Refer
to Section 10.1 Calibration for the proper procedure.
1. Remove the transmitter housing cover and detach the display unit by lifting the semi-
circular handle and pulling the assembly directly away from the termination module
(without twisting it)
2. Configure the detector's analogue output signal configuration for Current SINK or
Current SOURCE operation using the selector switch located on the back of the
display module. The default setting is Current SOURCE.
3. Check that all electrical connections are terminated correctly as per section 6.
4. Switch On the external power supply to the transmitter at the safe area gas detection
controller (or PLC).
5. Using a Digital Multi Meter (DMM), check the Supply Voltage at the terminals 1 (24V)
and 2 (0V), this should be a minimum supply voltage of 16Vdc (Maximum supply
voltage is 32V DC)
6. Switch Off the external power to the detector.
7. Refit the Display Module and Cover.
Note: Ensure that none of the wires in the terminal area cause an obstruction when
refitting the Display Module. Ensure that the socket on the Display Module is fully engaged
in the Display Module Connector on the Terminal Module.
10. A start up sequence will then be displayed, similar to the one shown in Diagram 15.
24
Note:
For a full description of each screen shown in Diagram 15., please refer to Section 13.3
“Review Mode” of this Manual.
25
1. A simple Response Check often referred to as a “BUMP TEST” is a test using calibration
gas applied to the sensor via the nozzle of the Weather Protection or using the Sensepoint
XCD Gassing Cap.
If a BUMP TEST is done via the Weather Protection nozzle it may be necessary in windy
conditions to increase the flow rate of the test gas by a further 1 LPM, OR, to shelter the
weather protection from the wind.
2. A full gas calibration of the sensor as described in the following section, using ONLY the
Sensepoint XCD Gassing Cap (Part No.: S3KCAL).
Caution: Before initial calibration allow the detector to stabilize for 30 minutes after applying
power.
When in zeroing and span calibration mode the current output from the detector is inhibited
(default 2mA) to avoid false alarms.
For Flammable gas calibration use a calibration gas concentration of between 25%LEL and
75%LEL to ensure that the required accuracy can be attained.
For Hydrogen Sulfide type sensors refer to section 10.1.2 before conducting zero and span
calibration.
To calibrate the detector, use an appropriate span gas cylinder, constant flow regulator
AND the Sensepoint XCD Gassing Cap (see section 4.7). The flow rates used for
calibration gas are as follows:
Gas Type Flow rate (L / Min)
Air or N2 for Zero 0.5 to 1.0
Flammable CAT 1 to 1.5
O2 0.5 to 1.0
H2S 0.5 to 1.0
CO 0.5 to 1.0
H2 0.5 to 1.0
Flammable IR 0.4 to 0.6
CO2 IR 0.4 to 0.6
A compressed air cylinder (20.9%Vol oxygen) should be used to perform the zero
calibration if the area where the detector is located contains any residual amount of the
target gas. If no residual gas is present then the background air can be used to perform
the zero calibration. Contact your Honeywell Analytics representative for details of suitable
calibration kits.
Note: the Oxygen sensor does not require a zeroing procedure. Background air (20.9%Vol
oxygen) can be used to span the oxygen sensor in place of a compressed air cylinder
(20.9%Vol oxygen). For oxygen sensors only do parts 1-4, 12, 13 (if compressed air
cylinder is used), 14-17 and 22 of the procedure below.
26
(ZERO CALIBRATION)
1. If the ambient air is NOT considered reliable to use to set the ZERO, then remove
the weather protection and fit the Gassing Cap accessory (see Section 4.3) onto the
sensor and apply a clean source of zero gas or compressed air.
2. To access the calibration menu, hold the end of the magnet over the switch located
at the top center of the detector display () for at least 3 seconds and then remove.
3. The display will indicate the first configuration mode menu ‘SEt CAL’.
4. Put the magnet over the ‘’ switch again and move to enter the Calibration menu.
5. The display will show the current gas reading, and the ‘ ’ icon flashes.
6. When the zero gas reading is stable use ‘’ to confirm zero calibration.
7. If successful the display shows ‘ZEro PASS’ (if not successful, the display shows ‘ZEro
FAIL’ and returns to configuration mode).
10. If span calibration is required use ‘’ proceed to the next step. If span calibration
is not required, use ‘’ to select ‘No’ and ‘’ to return to configuration mode.
27
(SPAN CALIBRATION)
11. The display shows the current calibration span gas concentration while flashing the
‘ ’ icon. Use ‘’ to change the calibration span gas concentration, and ‘’ when
required span calibration level is set.
12. The display will show the current gas reading, and the ‘ ’ icon flashes.
14. Apply the span gas to the sensor using the Sensepoint XCD Gassing Cap (see
section 4.7 for description). The live gas reading is displayed. When the reading is
stable, use ‘’ to confirm span calibration.
15. If the sensor has been replaced the following display may be shown.
16. Use ‘’ to select ‘YES’ if the sensor has been replaced or ‘No’ if it has not been
replaced.
17. If the span calibration is successful the instrument will briefly display ‘SPAn PASS’ (if
fails ‘SPAN FAIL’ displayed and returns to configuration mode).
Note: the calibration due warning counter is reset after a successful calibration. See
section 12.3 for further details of setting a calibration due warning.
18. The display alternates between “Purg gAS” and the gas reading to indicate that the
unit is expecting the span gas to be removed from the sensor.
28
19. Promptly switch off the calibration span gas and remove the Sensepoint XCD
Gassing Cap from the sensor to allow the gas to disperse.
20. When the reading falls below 50% of the calibration gas level the display indicates a
countdown (up to 180 seconds dependant on gas type).
22. The instrument returns to the ‘Set CAL’ menu. Activate the ‘’ or ‘’ switch to select
another menu or select ‘QuIT’ to return to normal monitoring mode.
Note: Remember to always replace the Weather Protection and other accessories.
When calibrating Hydrogen Sulphide cartridges the following should be taken into account
while following the procedure in 10.1:
1. To zero the sensor, use a compressed air cylinder of 20.9%Vol oxygen (not Nitrogen).
Do not use background air.
2. Apply the gas to the sensor for three minutes before using ‘’ to confirm the zero
calibration.
4. Apply the span gas for two minutes before using ‘’ to confirm the span calibration.
29
11 General Maintenance
WARNINGS
Access to the interior of the transmitter, when carrying out any work, must only be
conducted by trained personnel.
Care should be taken when removing and refitting the Sensepoint XCD plug-in Sensor
Cartridge to the Sensor Socket so that damage to the connection pins can be avoided.
Before carrying out any work ensure local regulations and site procedures are followed.
Appropriate standards must be followed to maintain the overall certification of the sensor
and transmitter.
To reduce the risk of ignition of hazardous atmosphere, de-classify the area or disconnect
the equipment from the supply circuit before opening the transmitter enclosure. Keep
assembly tightly closed during operation.
Take care when handling sensors as they may contain corrosive solutions.
Do not tamper with or in any way disassemble the sensor.
Do not expose to temperatures outside the recommended ranges.
Do not expose sensors under storage conditions to organic solvents or flammable liquids.
At the end of their working life, replacement electrochemical sensors for oxygen and toxic
gas must be disposed of in an environmentally safe manner. Disposal should be according
to local waste management requirements and environmental legislation.
Alternatively, old replaceable sensors may be securely packaged and returned to Honeywell
Analytics clearly marked for environmental disposal.
Electrochemical sensors should NOT be incinerated as this action may cause the cell to
emit toxic fumes.
Honeywell Analytics recommends that gas detectors are tested and re-calibrated on a six-
monthly basis, or according to site practice. For remote Flammable or Toxic sensors are
used with the XCD Transmitter, please refer to the individual sensor manuals for specific
recommended calibration periods.
The pellistors used in the Catalytic flammable gas sensor can suffer from a loss of
sensitivity when in the presence of poisons or inhibitors, e.g. silicones, sulphides, chlorine,
lead or halogenated hydrocarbons. The pellistors are poison resistant to maximize the
operational life of the Catalytic flammable sensor. A typical operating life, subject to the
presence of poisons/inhibitors is 36 months.
The NDIR (infrared) flammable gas sensor is not affected by the above-mentioned poisons
and therefore has a longer life span. A typical operating life is 5 years.
Typical life of a toxic gas sensor is dependant on the application, frequency and amount of
gas exposure. Under normal conditions (3 monthly visual inspection and 6 monthly test/re-
calibration), the XCD Oxygen and other toxic sensors have an expected life equal to or
greater than 24 months.
Caution: Oxygen deficient atmospheres (less than 6%V/V) may result in inaccuracy of
reading and performance.
12 Servicing
WARNINGS
Take care when handling sensors as they may contain corrosive solutions. Do not tamper
or in any way dis-assemble the sensor. Do not expose to temperatures outside the
recommended range. Do not expose sensor to organic solvents or flammable liquids.
Care should be taken when removing and refitting the Sensepoint XCD plug-in Sensor
Cartridge to the Sensor Socket so that damage to the connection pins can be avoided.
At the end of their working life, replacement electrochemical sensors for oxygen and toxic
gas must be disposed of in an environmentally safe manner. Disposal should be according
to local waste management requirements and environmental legislation.
Alternatively, old replaceable sensors may be securely packaged and returned to Honeywell
Analytics clearly marked for environmental disposal.
Electrochemical sensors should NOT be incinerated as this action may cause the cell to
emit toxic fumes.
Caution: The following procedure should be followed carefully and only performed by
suitably trained personnel.
A fault condition will be signalled by the detector if the sensor is removed with the unit
under power.
The Flammable Catalytic and Toxic ECC sensor cartridge that are used with the
Sensepoint XCD Sensor Socket have no serviceable parts. When they have reached the
end of their operational life, simply replace the cells.
31
Sensor Socket
Sensor Cartridge
Weather Protection
Sensor Retainer
To replace the plug-in sensor of a Sensepoint XCD Sensor Socket use the following
procedure:
2. Remove the Weather Protection or other accessories from the sensor socket
thread.
3. Loosen the Locking Grub Screw and unscrew the Sensor Retainer
4. Carefully pull the old Sensor from the sensor socket without twisting.
6. Calibrate sensor
WARNING
Ensure that the same Gas Type and Range of Sensor is fitted in place of the old Sensor.
Care should be taken when removing and refitting the Sensepoint XCD plug-in Sensor
Cartridge to the Sensor Socket so that damage to the connection pins can be avoided.
32
Two replaceable module assemblies are located within the transmitter housing. The
Display Module and the Terminal Module.
The Display Module is simply removed by unplugging it from the Terminal Module (this
procedure is done during normal installation).
33
34
In Review Mode or Configuration Mode the user can escape one step back from the
current position using the Abort Function. To do this the user must activate the Enter
switch for more than 3 seconds with the Magnetic Wand. Switching between each pair of
modes or between menus and sub menus are shown in the following table.
From To Example
Configuration Mode Configuration Activate Enter switch for more than 3 seconds
sub menu Mode main menu while in a sub menu
The table below shows the functions available via the configuration menu that can be
displayed on the transmitter and accessed using the Magnetic Wand.
The instrument will show the main Menu when the “Enter” switch is activated with the
Magnetic Wand and held for at least 3 seconds.
The Menu is password protected to prevent any unauthorized changes. The password is
initially disabled and the default password is ‘0000’. If the default password is changed
to other than ‘0000’, then the password is enabled automatically and requested when
entering Configuration Mode.
With the Menu showing, the following functions can be performed: calibration, bump test,
sensor selection and configuration of parameters such as measuring range, calibration
gas level, calibration interval, inhibit current, inhibit timeout, alarm setting, relay setting,
password change, location setting, temperature unit reading, force analogue output and
alarm function checks.
While in Configuration mode, the output current of the transmitter is inhibited to prevent
false alarms.
Names, displays and descriptions for each menu item in Configuration Mode are shown in
the following table.
35
Enable/disable password
Set Password Set password
Default – no password (Select ‘0000’)
36
Monitoring
Mode
Menu Switch
( > 3 Seconds)
Quit/ESC command
Auto quit after no activity of timeout
No
Access permitted?
Abort
Configuration Mode
Set Range Relay Operation
(Inhibited)
Configure Set Location
Inhibit
Bump Test
* Note : “Select Sensor” and “Select Gas” menus are only available for flammable/IR sensors.
Diagram 14: Configuration Mode
37
38
‘SEnS’ DISPLAYED WITH SENSOR TYPE ‘CAL YES’ DISPLAYED TO ASK
SEL2 DISPLAYED. USE TO SELECT IF YOU NOW WANT TO PERFORM
CALIBRATION. USE ‘ ’ TO PROCEED
SENS DIFFERENT SESNOR. OR USE TO SELECT ‘No’ AND
RETURN TO MENU MODE.
IF GAS TYPE IS CHANGED,
‘9AS’ DISPLAYED WITH GAS TYPE ‘CAL YES’ DISPLAYED TO ASK IF
SEL YOU NOW WANT TO PERFORM
DISPLAYED. USE TO SELECT CALIBRATION. USE ‘ ’ TO
9AS2 DIFFERENT GAS. PROCEED OR USE TO SELECT
‘No’ AND RETURN TO MENU MODE.
IF RANGE IS CHANGED, ‘CAL’ IF RANGE IS CHANGED, ‘ALrm’
BAR GRAPH INDICATING CURRENT RANGE, DISPLAYED AND ‘YES’ FLASHING TO DISPLAYED AND ‘YES’ FLASHING TO
SEt ‘rAn9’ DISPLAYED & CURRENT RANGE ASK IF YOU NOW WANT TO ASK IF YOU NOW WANT TO MODIFY
UNIT RETURNS TO MENU MODE
rAn9 FLASHES. USE TO SELECT DIFFERENT PERFORM CALIBRATION. USE ‘ ’ TO ALARM SETTINGS. USE ‘ ’ TO
RANGE PROCEED OR USE TO SELECT PROCEED OR USE TO SELECT
‘No’. ‘No’ AND RETURN TO MENU MODE.
‘tImE’ DISPLAYED WITH ‘ ’ ICON.
‘Inhb’ DISPLAYED WITH ‘ ’ ICON
FLASHING CURRENT INHIBIT
FLASHING. CURRENT INHIBIT mA VALUE
ConF TIMEOUT PERIOD (MINUTES)
FLASHES. USE TO SELECT NEW UNIT RETURNS TO MENU MODE
FLASHES. USE TO SET NEW
Inhb VALUE (2 OR 4mA TOXICS, OR 2 OR 17.4mA
TIMEOUT. (IF SET TO 0 OUTPUT IS
OXYGEN VERSION).
PERMANENTLY INHIBITED)
‘PASS’ DISPLAYED WITH FIRST DIGIT
SEt PLACE ICON OF THE PASSCODE FLASHING.
USE TO SELECT 1ST DIGIT OF CURRENT UNIT RETURNS TO MENU MODE
PASS PASSWORD. USE TO MOVE TO NEXT
DIGIT AND SET REST OF PASSCODE.
SPXCDHMANEN Issue 2
Forc ‘Forc’ DISPLAYED WITH ‘ ’ ICON. DEFAULT UNIT TRANSMITS THE CURRENT
FORCE CURRENT ‘4.00’ FLASHES. USE IF YOU WANT TO EXIT FROM THIS
Curr TO CHANGE TO REQUIRED mA LEVEL. MENU, USE ABORT FUNCTION
39
FLASHES. USE TO CHANGE TO
OPr CHANGE TO REQUIRED RELAY-ON DELAY. REQUIRED LATCH OPTION.
REQUIRED RELAY-OFF DELAY.
‘Loc’ DISPLAYED WITH FIRST 4
CHARACTERS OF THE LOCATION STRING. ‘Loc’ DISPLAYED NEW LOCATION
USE TO CHANGE THE 1ST CHARACTER STRING. THE STRING MOVES
Set OF CURRENT LOCATION STRING. USE RIGHT-TO-LEFT TO SHOW WHOLE
Loc TO MOVE TO NEXT CHARACTER AND SET CHARACTERS TWICE. THEN UNIT
REST OF STRING. MAXIMUM 12 AUTOMATICALLY RETURNS TO
CHARACTERS CAN BE SET. MENU MODE.
tESt ‘Forc’ DISPLAYED and ’AL1’ FLASHING TO GAS NAME, CURRENT GAS
SELECT TEST-REQURED ALARM. USE ‘ ’ CONCENTRATION DISPLAYED AND UNIT RETURNS TO MENU MODE
ALrm TO FORCE ALARM1. ‘ ’ ICON AND AL ICON FLASHE.
OK OK OK OK
1
Refer to section 10.1 for detailed zero and span calibration procedures. A detector fitted with an oxygen sensor will skip the zeroing
procedure. Re-calibrate the detector if left un-powered for periods in excess of 24 hours.
2
SPXCDHMANEN Issue 2
This menu is only available and visible when the unit is fitted with flammable/IR sensor.
3
The calibration due warning counter is automatically reset after a successful calibration.
Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2
NOTE:
This Configuration option is not available for XCD units with EC sensors
Selecting ‘’ will move the operator to the Select Sensor screen. The first screen displays
the currently configured sensor. To select a new mV sensor, use ‘’ to move through
the list, then use ‘’ to make the selection or discard the selection and return to menu
mode by using abort function. If type of sensor is changed, calibration prompt will appear
to ask if you want to perform calibration. If the sensor type is not changed, it means that
XCD has detected the sensor type automatically and a user does not need to configure
the sensor type manually.
Use “SEL gAS” to set the target gas for sensors capable of detecting multiple gases. The
available gases:
40
Gas selection is dependent on the type of sensor attached to the XCD. If Ir-1/Ir-3 sensor
is attached, then a user can only select CO2/mEt gas respectively. But when Cb-1 sensor
is attached to the XCD, a user can select the gas from Str1 (1*) to Str8 (8*). For more
information on star rating, please refer to section 19.2.
The current configuration of the XCD is displayed and by using the ‘’ switch to enter “SEL
gAS” menu. To select a flammable gas, use ‘’ to move through the list, then use ‘’ to
make the selection or abort function to discard the selection and return to menu mode.
If type of gas is changed, calibration prompt will appear to ask if you want to perform
calibration.
...
41
The instrument will enter Review mode when the “Enter” switch is activated with the
Magnetic Wand and held for around one second.
Names, displays and descriptions for each review item in Review Mode are shown in the
following table.
42
Note:
*Power voltage and internal transmitter temperature may be different from actual value
due to measuring accuracy and internal heating components.
43
Menu Switch
(1s to 3s)
Review Monitoring
Mode Abort Mode
44
14 General specification
Sensepoint XCD Transmitter
Use 3-wire, 4-20mA, gas detector transmitter for use with directly installed flammable and toxic gas
sensors. For the protection of personnel and plant from flammable and toxic gas hazards.
Electrical
Input Voltage Range: 16 to 32Vdc (24Vdc nominal)
Max Power Consumption: Max 5 Watts. at 24Vdc (see section 2 regarding maximum in
rush current)
Current output 4-20mA (Source or Sink)
≥0.0<1.0 mA Fault (refer to table 5 section 12.3 for further details).
4.0 mA to 20.0 mA Normal gas measurement
2.0 mA or 4.0 mA (17.4 mA) Inhibit (during configuration/user settings)
22.0 mA Maximum over range
Terminals 15 x screw terminals suitable for wire diameter 0.5mm 2 to
2
2.5mm (20AWG to 13AWG).
Relays 3 x 5A@250VAC. Selectable normally open or normally closed
(switch) and energized/de-energized (programmable).
Communication RS485, Modbus RTU (Pending)
Construction
Material Epoxy painted aluminium alloy or 316 Stainless Steel
Weight Aluminium alloy: 1.7kg, 316 Stainless Steel: 3.7kg
Mounting Pole or wall mounting
Entries 2 x M20 (for ATEX/IECEx/AP Approval) or 2x3/4NPT (for UL Approval)
Detectable Gases & Performance (See notes below)
Response
User Selectable Full Default User Selectable Default Cal Operating Temperature* Default alarm points
Gas Steps Time (T90) Accuracy
Scale Range Range Cal Gas Range Point
secs Min Max A1 A2
Electrochemical Sensors
O xyg e n 2 5 .0 % V /V o n ly 2 5 .0 % V /V n /a 2 0 .9 % V /V (F ixe d ) 2 0 .9 % V /V <30 < + /-0 .5 % V o l. -2 0 °C / -4 °F 5 5 °C / 1 3 1 °F 1 9 .5 V /V▼ 2 3 .5 V /V▲
H yd ro g e n S u lfid e 1 0 .0 to 1 0 0 .0 p p m 5 0 .0 p p m 1 .0p p m 2 5 .0p p m <50 < + /-1 p p m -2 0 °C / -4 °F 5 5 °C / 1 3 1 °F 1 0 .0p p m▲ 2 0 .0p p m▲
C a rb o n M o n o xid e 1 0 0 to 1 ,0 0 0 p p m 300ppm 1 0 0p p m 100ppm <30 < + /-6 p p m -2 0 °C / -4 °F 5 5 °C / 1 3 1 °F 100 p p m▲ 20 0 p p m▲
H yd ro g e n 1 ,0 0 0 p p m o n ly 1 ,0 0 0 p p m n /a 500ppm <65 < + /-2 5 p p m -2 0 °C / -4 °F 5 5 °C / 1 3 1 °F 2 0 0 p p m▲ 4 0 0 p p m▲
Catalytic Bead Sensors 3 0 to 7 0 % o f
F la m m a b le 1 to 8 * 2 0 to 1 0 0 % L E L 100% LEL 1 0 % L E L se le cte d fu ll sca le 50% LEL <25 < + /-1 .5 % L E L -2 0 °C / -4 °F 5 5 °C / 1 3 1 °F 2 0 % L E L▲ 4 0 % L E L▲
Infrared Sensors ra n g e
Certification
China GB Ex d IIC T4 GB3836.1&2 -2000, PA, (CCCF – Pending)
Korea KTL Ex d IIC T6 (-40ºC to +65ºC)
US UL - Class I, Division 1, Groups B, C and D, Class I, Division 2, Groups B, C & D, Class II,
Division, Groups E, F & G, Class II, Division 2, Groups F & G. -40ºC to+65ºC
European ATEX Ex II 2 GD Ex d IIC Gb T6(Ta -40ºC to +65ºC) Ex tb IIIC T85ºC Db IP66
International IEC Ex II 2 GD Ex d IIC Gb T6(Ta -40ºC to +65ºC) Ex tb IIIC T85ºC Db IP66
CE EN50270:2006 EN6100-6-4:2007
Environmental
IP Rating IP66 in accordance with EN60529:1992
Operating -40ºC to +65ºC/ -40ºF to +149ºF, (IR: -20ºC to +50ºC/ -4ºF to +122ºF).
Note: The detector display may become illegible at temperatures below -40°C, but the detector continues its gas monitoring
Temperature function. The display is not damaged and recovers when the temperature rises back above -20 °C.
Operating
Continuous 20-90%RH (non condensing), Intermittent 10-99%RH (non condensing)
Humidity
Operating
90-110kPa
Pressure
Storage
-25°C to +65°C (-13°F to +149°F)
Conditions
45
15 Ordering information
Sensepoint XCD transmitter and sensor KIT (ATEX/IECEx/AP*, ADC12 and M20 Entry)
SPXCDAAMFX ATEX/IECEx/AP* approved Methane CAT 0-100%LEL (20 to 100%LEL, 10%LEL) with ADC12, M20 Entry
SPXCDAAMRX ATEX/IECEx/AP* approved Methane IR 0-100%LEL (20 to 100%LEL, 10%LEL) with ADC12, M20 Entry
SPXCDAAMHX ATEX/IECEx/AP* approved Hydrogen Sulfide 0-50ppm (10.0 to 100.0ppm, 1ppm) with ADC12, M20 Entry
SPXCDAAMCX ATEX/IECEx/AP* approved Carbon Monoxide 0-300ppm (100 to 1000ppm, 100ppm) with ADC12, M20 Entry
SPXCDAAMB1 ATEX/IECEx/AP* approved Carbon Dioxide IR 0-2.00%VOL with ADC12, M20 Entry
Sensepoint XCD transmitter and sensor KIT (ATEX/IECEx/AP*, LM25 and M20 Entry)
SPXCDALMFX ATEX/IECEx/AP* approved Methane CAT 0-100%LEL (20 to 100%LEL, 10%LEL) with LM25, M20 Entry
SPXCDALMRX ATEX/IECEx/AP* approved Methane IR 0-100%LEL (20 to 100%LEL, 10%LEL) with LM25, M20 Entry
SPXCDALMHX ATEX/IECEx/AP* approved Hydrogen Sulfide 0-50ppm (10.0 to 100.0ppm, 1ppm) with LM25, M20 Entry
SPXCDALMCX ATEX/IECEx/AP* approved Carbon Monoxide 0-300ppm (100 to 1000ppm, 100ppm) with LM25, M20 Entry
SPXCDALMB1 ATEX/IECEx/AP* approved Carbon Dioxide IR 0-2.00%VOL with LM25, M20 Entry
Sensepoint XCD transmitter and sensor KIT (ATEX/IECEx/AP*, 316SS and M20 Entry)
SPXCDASMFX ATEX/IECEx/AP* approved Methane CAT 0-100%LEL (20 to 100%LEL, 10%LEL) with 316SS, M20 Entry
SPXCDASMRX ATEX/IECEx/AP* approved Methane IR 0-100%LEL (20 to 100%LEL, 10%LEL) with 316SS, M20 Entry
SPXCDASMHX ATEX/IECEx/AP* approved Hydrogen Sulfide 0-50ppm (10.0 to 100.0ppm, 1ppm) with 316SS, M20 Entry
SPXCDASMCX ATEX/IECEx/AP* approved Carbon Monoxide 0-300ppm (100 to 1000ppm, 100ppm) with 316SS, M20 Entry
SPXCDASMB1 ATEX/IECEx/AP* approved Carbon Dioxide IR 0-2.00%VOL with 316SS, M20 Entry
Sensepoint XCD transmitter and sensor KIT (UL, ADC12 and 3/4”NPT Entry)
SPXCDUANFX UL approved Methane CAT 0-100%LEL (20 to 100%LEL, 10%LEL) with ADC12, 3/4"NPT Entry
SPXCDUANRX UL approved Methane IR 0-100%LEL (20 to 100%LEL, 10%LEL) with ADC12, 3/4"NPT Entry
SPXCDUANHX UL approved Hydrogen Sulfide 0-50ppm (10.0 to 100.0ppm, 1ppm) with ADC12, 3/4"NPT Entry
SPXCDUANCX UL approved Carbon Monoxide 0-300ppm (100 to 1000ppm, 100ppm) with ADC12, 3/4"NPT Entry
Sensepoint XCD transmitter and sensor KIT (UL, 316SS and 3/4”NPT Entry)
SPXCDUSNFX UL approved Methane CAT 0-100%LEL (20 to 100%LEL, 10%LEL) with 316SS, 3/4"NPT Entry
SPXCDUSNRX UL approved Methane IR 0-100%LEL (20 to 100%LEL, 10%LEL) with 316SS, 3/4"NPT Entry
46
SPXCDUSNHX UL approved Hydrogen Sulfide 0-50ppm (10.0 to 100.0ppm, 1ppm) with 316SS, 3/4"NPT Entry
SPXCDUSNCX UL approved Carbon Monoxide 0-300ppm (100 to 1000ppm, 100ppm) with 316SS, 3/4"NPT Entry
Accessories
SPXCDCC Collecting cone for use with lighter than air gases
SPXCDMTBR Pipe Mounting bracket (inc. fixings and hex wrench set)
Spares
SPXCDMAG Magnet
47
16 Warranty statement
All products are designed and manufactured to the latest internationally recognized
standards by Honeywell Analytics under a Quality Management system that is certified to
ISO 9001. As such Honeywell Analytics warrants its products against defective parts and
workmanship and will repair or (at its option) replace any instruments which are or may
become defective under proper use within 12 months from date of commissioning by an
approved Honeywell Analytics representative
or 18 months from date of shipment from Honeywell Analytics, whichever is the sooner.
This warranty does not cover disposable batteries or damage caused by accident, abuse,
abnormal operating conditions or poisoning of sensor.
This warranty covers instrument and parts sold to the Buyer only by authorized distributors,
dealers and representatives as appointed by Honeywell Analytics. The warranties set out
in this clause are not pro rata, i.e. the initial warranty period is not extended by virtue of
any works carried out there under.
In no event will Honeywell Analytics be liable for any incidental damages, consequential
damages, special damages, punitive damages, statutory damages, indirect damages,
loss of profits, loss of revenues, or loss of use, even if informed of the possibility of such
damages. Honeywell Analytic's liability for any claims arising out of or related to this
product will in no case exceed the order value. To the extent permitted by applicable
law, these limitations and exclusions will apply regardless of whether liability arises from
breach of contract, warranty, tort (including but not limited to negligence), by operation of
law, or otherwise.
48
I.SPECIFICATION
1. SIZE: 164X201X99 Vertical Pipe Horizontal Pipe Mounted
17 [0.669] Ø38~95
2. WEIGHT: 2Kg Mounted 4
[Ø1.5~3 "]
A. TRANSMITTER: 1.8kg, 164 [6.457]
B. MOUNTING BRACKET: 0.2kg
3. MATERIAL
A. TRANSMITTER: ADC12 / LM25 / 316SS
B. SENSOR CARTRIDGE: 316SS
130 [5.118]
106 [4.173]
II 2 GD 13 [0.492]
Ex d IIC Gb T6(Ta -40 °C to +65 °C)
17 Installation Drawing
49
1. XCD TRANSMITTER
A. O2 / TOXIC / FL TRANSMITTER
B. TWO M20 or 3/4" NPT CABLE ENTRY
2. XCD SENSOR CARTRIDGE
106 [4.173]
120 [4.724]
4. M20 or 3/4" NPT PLUG 80 [3.150] 4-8.50 HOLE
72 [2.835]
5. PIPE MOUNTING BRACKET
80 [3.150]
Ø38~70
[Ø1.5 ~2 "]
SPXCDHMANEN Issue 2
3 Wire 4~20mA (Source) with Relays 3 Wire 4~20mA (Sink) with Relays
1 7
2 8
3 9
4 10
5 11
12
6
13
14
15
TRANSMITTER CONNECTIONS
Sensepoint XCD Technical Manual
4~20 mA
Power 3 (signal)
50
Digital comm 4 TBD
Digital comm 5 TBD
NOTES: Digital comm 6 TBD
Relay 7 RLY1 NC
1. REFER TO INSTRUCTION MANUAL FOR TECHNICAL DETAILS.
Relay 8 RLY1 COM
2. XCD OPERATING VOLTAGE 16~32Volts DC, 5W(Max)
Relay 9 RLY1 NO
3. 4~20 mA LOOP RESISTANCE TO BE <300 ohms Relay 10 RLY2 NC
4. POWER SUPPLY LOOP RESISTANCE TO BE <12 ohm Relay 11 RLY2 COM
5. NO TWO 'EARTH POINTS' SHOULD BE CONNECTED VIA SCREEN Relay 12 RLY2 NO
AND/OR CONDUIT SO AS TO AVOID 'GROUND LOOPS'. Relay 13 RLY3 NC
6. MULTIPLE 'EARTH POINTS' ARE NOT ALLOWED. Relay 14 RLY3 COM
7. 'G POINTS' (CONTINUITY OF SCREEN) MAY BE ACHIEVED USING Relay 15 RLY3 NO
APPROPRIATE GLANDS/CABLE OR CONDUIT; INTERNAL AND EXTERNAL
'EARTH POINTS' IN THE TRANSMITTER ARE PROVIDED.
8. XCD TRANSMITTER CERTIFICATION
KTL : Ex d IIC T6 (Tamb. -40°C to 65°C)
BEN 6/25/2008
NTS
F E D C B A
SPXCDHMANEN Issue 2
I. ITEM LIST
1. DUCT MOUNTING PLATE Duct Mounting Hole
164 [6.457]
100 [3.937]
51
120 [4.724]
159 [6.279]
4-10 [0.394]
12 [0.453]
Mounting Hole
37 [1.472]
26.65°
1.00
14.00
4
Ø61.1
8.0
0
NOTES
1. General draft angle 1° unless otherwise stated
75.0
2. Internal Radii: 0.2 Max unless otherwise stated
3. Component Volume: 4.68 cm^3
52
.8
38 4. The position of feed points, split lines and
1 ejectors to be agreed by HAAP before tool
2.3 production commences (Max permissable flash
10.0 0.02)
5. PTFE, SILICONE or STEARAE RELEASE
0
13
17.5 Mounting Bolt Assy Drawing
Ø8.0
5.30
13 120 8
53
14.96
8.36
1.98
3 1 2
54
Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2
18 Certification
18.1 China GB Ex and PA
China GB Ex (Chinese Version):
55
56
China PA Certification:
57
58
59
60
61
62
II 2 GD
Sensepoint XCD Technical Manual
63
certifiying body
2. Serial no. format
S/N: SIIPPPYYWWNNN
Sequence number
Week of MFG
Year of MFG
Part Code
Issue State
SUPPLIER CODE
3. Etching Depth : 0.1 mm
P/N : ______________________________
64
WARNING :To reduce the risk of Hazardous Atmos-
pheres, Disconnect the equipment from supply circuit
before opening. Keep tightly closed when in opera
-tion. Conduit runs must have a seal fitting within
18 inches of the enclosure.
SCALE 2/1
BEN 16 MAY 08
NONE
5 4 3 2 1 B A Sensepoint XCD
27/JAN/09 24/JAN/09 15/JAN/09 06/JAN/09 09/DEC/08 23/JUL/08 16/MAY/08 UL Name Plate
CHANGE REMOVE CHANGE CHANGE CHANGE CHANGE NEW
SENTENCE “CLASS2” SENTENCE SENTENCE REVISION RATING DRAWING
Gas Type
II 2 GD
Honeywell Analytics Inc. Ex d IIC T6(Ta -40 to +65 ) Gb
Revision Number
65
N
Gas
Gas Type Applied Concentration Unit Reading Unit
type
%vol (change O2
O2 Carbon Dioxide 5 %vol 0.1
reading) per %vol CO2
Ammonia 50 ppm 0 ppm H2S
Carbon Monoxide 100 ppm <2 ppm H2S
Carbon Dioxide 5000 ppm 0 ppm H2S
Chlorine 0.5 ppm 0 ppm H2S
Ethylene 100 ppm 0 ppm H2S
H 2S
Hydrogen 100 ppm 0 ppm H2S
Hydrogen Sulfide 10 ppm 10 ppm H2S
Nitrogen Monoxide 25 ppm 0 ppm H2S
Nitrogen Dioxide 3 ppm 0 ppm H2S
Sulfur Dioxide 2 ppm 0 ppm H2S
Acetone 1000 ppm 0 ppm CO
Acetylene 40 ppm 80 ppm CO
Ammonia 100 ppm 0 ppm CO
Carbon Monoxide 100 ppm 100 ppm CO
Chlorine 2 ppm 0 ppm CO
Ethanol 2000 ppm 3 ppm CO
CO Ethylene 100 ppm 85 ppm CO
Hydrogen 100 ppm 20 ppm CO
Hydrogen 25 ppm 0 ppm CO
Iso-Propanol 200 ppm 0 ppm CO
Nitrogen Monoxide 50 ppm 8 ppm CO
Nitrogen Dioxide 800 ppm 20 ppm CO
Sulfur Dioxide 50 ppm 0.5 ppm CO
Carbon Monoxide 300 ppm ≤60 ppm H2
Hydrogen Sulfide 15 ppm <3 ppm H2
Sulfur Dioxide 5 ppm 0 ppm H2
Nitrogen Monoxide 35 ppm »10 ppm H2
H2 Nitrogen Dioxide 5 ppm 0 ppm H2
Chlorine 1 ppm 0 ppm H2
Hydrogen Cyanide 10 ppm »3 ppm H2
Hydrogen Chloride 5 ppm 0 ppm H2
Ethylene 100 ppm »80 ppm H2
66
However, it is not always practical to obtain every detectable type of hydrocarbon gas in
a calibration-ready, certified and verifiable form. Therefore, it is possible to carry out a
“cross calibration” using another hydrocarbon gas/air mixture.
When the Sensepoint XCD Combustible LEL sensor is to be calibrated with a gas which is
different to the gas or vapour to be detected, the following cross calibration procedure may
be followed:
Caution: Where the user calibrates any sensor using a different gas, responsibility for
identifying and recording calibration rests with the user. Refer to the local regulations where
appropriate.
Notes:
1. Table 11 lists a selection of hydrocarbon compounds and states a reference figure or
“Star Rating” according to the reaction they produce in relation to other hydrocarbons.
2. An eight star (8*) gas produces the highest output, while a one star (1*) gas produces
the lowest output.
67
25 Styrene 2*
26 Tetra hydrafuran 4*
27 Toluene 3*
28 Triethylamine 3*
29 Xylene 2*
Note: These settings must only be used with a calibration gas concentration of 50% LEL.
Table 12. Calibration span setting
(3) If a sensor is to be used to detect a gas other than that for which it was calibrated and
there is no intention to use an equivalent calibration gas to re-calibrate the sensor, then
the required correction factor may be obtained from Table 13.
The reading shown on the gas detector controller or transmitter display should be
multiplied by this number in order to obtain a more accurate gas concentration result.
68
Notes:
1. Since catalytic sensors require oxygen for correct operation, a mixture of gas in air
should always be used for calibration purposes.
2. Assuming average performance of the sensor, the sensitivity information in Tables 11 To
13 is normally accurate to + or - 20%.
Working Example:
If the target gas to be detected is 0-100%LEL Ethylene and the only calibration gas
available to re-calibrate the sensor is Methane (at 50% LEL concentration), the procedure
is as follows:
(1) Look up the star rating for each gas in Table 11:
(2) Then, look up the span settings for a 50% LEL calibration gas in Table 12 by selecting
the row of figures next to the 6* in the “calibration gas” column. Select the figure in the 5*
column of the “gas to be detected” section. The figure is 62.
(3) This means that during re-calibration, the span gas setting on the gas detector
transmitter or controller should be set to 62% LEL to give an accurate measuring scale for
0-100%LEL Ethylene, when using 50% LEL Methane as the calibration gas.
Please contact your local Honeywell Analytics sales or service distributor, or regional office
should further clarification or additional information be required.
69
Americas
Honeywell Analytics Inc.
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Lincolnshire, IL 60069
USA
PR
Asia Pacific
Honeywell Analytics Asia Pacific Please Note:
#508, Kolon Science Valley (I) While every effort has been made to ensure
187-10 Guro-Dong, Guro-Gu accuracy in this publication, no responsibility
can be accepted for errors or omissions.
Seoul, 152-050 Data may change, as well as legislation and
Korea you are strongly advised to obtain copies
Tel: +82 (0)2 2025 0300 of the most recently issued regulations,
standards and guidelines.This publication is
Fax: +82 (0)2 2025 0329 not intended to form the basis of a contract.
analytics.ap@honeywell.com
Technical Services
HAexpert@honeywell.com Issue 2 02/2009
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