GENERAL INFORMATION SECTION G l | ——— —————— CONTENTS PRECAUTIONS = Gia) HOW TO USE THIS MANUAL G4 HOW TO READ WIRING DIAGRAMS se Gh 6 IDENTIFICATION INFORMATION Sear : G9 RECOMMENDED FUEL AND CAPACITY .............0000000+ vive GI18 LIFTING POINTS AND TOW TRUCK TOWING ....... Gia TIGHTENING TORQUE OF STANDARD BOLTS ee Ghig)PRECAUTIONS Observe the following precautions to ensure safe and proper servicing. These precautions are not described in each indi- vidual section. 1. Do not operate the engine for an extended period of time without proper exhaust ventilation. Keep the work area well ventilated and free of any inflam- mable materials. Special care should be taken when han- dling any inflammable or poisonous materials, such as gasoline, refrigerant gas, etc. When working in a pit or other enclosed area, be sure to properly ventilate the area before working with hazardous materials. Do not smoke while working on the vehicte. 2. Before jacking up the vehicle, apply wheel chocks or other tire blocks to the wheels to prevent the vehicle from moving. After jacking up the vehicle, support the vehicle weight with safety stands at the points designated for proper lifting and towing before working on the vehicle ‘These operations should be done on a level surtace. 3. When removing a heavy component such as the engine or transaxle/transmission, be careful not to lose your balance and drop them. Also, do not allow them to strike adjacent parts, especially the brake tubes and master cylinder, 4, Before starting repairs which do not ‘require battery power, always turn off the ignition switch, then disconnect the ground cable from the battery to prevent accidental short circuit 5. To prevent serious burns, avoid contact with hot metal parts such as the radiator, exhaust manifold, tail pipe and muffler. Do not remove the radiator cap when the engine is hot,PRECAUTIONS 6. Before servicing the vehicle, protect fenders, upholstery and carpeting with appropriate covers. Take caution that keys, buckles or buttons on your person do not scratch the paint 7. Clean all disassembled parts in the designated liquid or solvent prior to inspection or assembly. & Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new ones. 9. Replace inner and outer races of tapered roller bearings and needle bearings as a set. 10. Arrange the disassembled parts in accordance with their assembled locations and sequence. 11, Do not touch the terminals of electrical components which use microcomputers (such as electronic control units). Static electricity may damage internal electronic components. 12. After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection. 18. Use only the lubricants specified in MA section, 14. Use approved bonding agent, sealants or their equivalents when required 16. Use tools and recommended special tools where specified for safe and efficient service repairs. 16.When repairing the fuel, oll, water, vacuum or exhaust systems, check all affected lines for leaks. 17. Dispose of drained oil or the solvent used for cleaning parts in an appropriate manner. Precautions for Turbocharger The turbocharger system uses engine oll for lubrication and cooling of its rotating components. The turbocharger turbine tums at a speed in excess of 100,000 rpm at full throttle and its temperature can reach 870°C’ (1,600°F). It is essential to maintain a clean supply of oll flowing through the turbocharger system. Therefore, a sudden interruption of oll supply may cause a malfunction in the turbocharger. For proper operation of the system, follow the procedure below. 1. Always use the recommended oll. Follow the instructions for proper time to change the oll and proper cil level 2. Avoid accelerating engine to a high rpm immediately after starting, 3. If engine had been operating at high rpm for an extended Period of time, let it idle for a few minutes prior to shutting it offHOW TO USE THIS MANUAL 1. A QUICK REFERENCE INDEX, a black tab (e.9. [ZIM ) is provided on the first page. You can quickly find the first page of each section by matching it to the section's black tab. 2. THE CONTENTS are listed on the first page of each section, 3. THE TITLE is indicated on the upper portion of each page and shows the part or system, 4, THE PAGE NUMBER of each section consists of two letters, which designate the particular section, and a number (e.9. “FA-5'"). 5. THE LARGE ILLUSTRATION is an exploded view (See below.) and contains tightening torques, lubri- cation points and other information necessary to perform repairs. The illustration should be used in reference to the service matters only. When ordering parts, refer to the appropriate PARTS CATALOG. Example - i shaft | engl 0 Whee bearing (inside) Grae et nese Pac sali th retormended Kuekle Space: / Reler 10 S05. 2 “Grete salou) = Pack lip with commanded me - ‘Wheel bearing lourside)* IEES- ee ce eae Sm ‘cotter pin TD): Nm thom, 10) THE SMALL ILLUSTRATION shows the important steps such as inspection, use of special tools, knacks of work and hidden or tricky steps which are not shown in the previous large illustration. Assembly, inspection and adjustment procedures for the complicated units such as the automatic trans- axle or transmission, etc. are presented in a step-by-step format where necessary. 7, The following SYMBOLS AND ABBREVIATIONS are used: 1D): Tightening Torque S.D.S.: Service Data and Specifications Should be lubricated with grease. LeftHand, Right Hand Unlaw oure ie cisearea Manual Transaxle/Transmission recommended multi-purpose grease. Automatic Transaxle/Transmission Special Service Tools Left Hand drive models, Right Hand drive models : Should be lubricated with oil + Sealing point Checking point B a e@ @ + Always replace after every disassembly. Gl-4ee) HOW TO USE THIS MANUAL The UNIT given in this manual are primarily expressed with the SI UNIT (International System of Unit), and alternately expressed in the metric system and in the yard/pound system. “Example” Tightening torqu 59 - 78 N-m (6.0 - 8.0 kg-m, 43 - 58 ft-lb) 9, TROUBLE DIAGNOSES AND CORRECTIONS are included in sections dealing with complicated ‘components. 10. SERVICE DATA AND SPECIFICATIONS is contained at the end of each section for quick reference of data. 11. The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury and/or damage to some part of the vehicle. GI-5HOW TO READ WIRING DIAGRAMS WIRING DIAGRAM Symbols used in WIRING DIAGRAM are shown below. Example POWER SUPPLY CONNECTOR (2 This shows the fn ‘This shows that these connectors are tion switen position ite 6 terminal connectors. Inwnien the system an be operated ‘See POWER SUPPLY ROUTING in EL fection forthe derailed seing diagram. ‘BRANCH ret { | acess Seite wu Lbs FB etStx ies Be Stn nat 2 ie a ‘SwiTGR WIRE COLOR CODING = B= Black BR BODY Wo SWnie on @ = MM mode LOCATION NUMBER GROUND | =F P @: Art model This number shows where the G =Green Pu connector is located. See tBu cy HARNESS LAYOUT in EL Y_ Yellow 5B = Sky blue section. The number ir LG = Light Green identical wth the one in ‘When the wire colori striped, he bare ‘color ir given fst, fllowed by @ {olor a own below: Example: LW = Blue with White Stripe ABBREVIATIONS HARNESS LAYOUT, 1: Instrument harness 01361 GI-6HOW TO READ WIRING DIAGRAMS Normly open ee Normaty dow — ee Bample Connector Example Male terminal Guide 7 Connector Connector symbol Female terminal |—cuise — oO Connector GS ‘Connector symbol SWITCH POSITIONS Wiring diagram switches are shown with the vehicle in the following condition: © Ignition switch “OFF”. © Doors, hood and trunk lid/back door closed. ‘© Pedals are not depressed and parking brake is released. CONNECTOR SYMBOLS © All connector symbols in wiring diagrams are shown from the terminal side. ‘* Male and female terminals Connector guides for male terminals are shown in black and female terminals in whit ing diagrams. GI-7eee HOW TO READ WIRING DIAGRAMS View from harness side connector symbol r Single line Direction mark vac | DIRECTION MARK A direction mark is shown to clarify the side of connector (terminal side or harness side). Direction marks are mainly used in the illustrations indicating terminal inspection. [BG «view tom in i. ‘© All connector symbols shown from the terminal side are enclosed by a single li [EA vento sie '* All connector symbols shown from the harness side are enclosed by double lines. ee | MULTIPLE swiTcH ee [seiase} chart in wiring diagrams. Example wren swarcH Reenter pony Continuity cei of wie sith i Q| [Lamrenrosmow ConTINUITy eIRCUTT —w— 2 ol OFF a4 —R 418) glo NT, 7456 —wieB 1{5| [4[o]o 10 3-6 —ir-{clg] 12) [EL [o. 7 ze —B. © [ojo] 6 WASH 1-6 Example: Wiper switch in LO position Continuity circuit: Red wire ~ @) terminal ~ @) terminal ~ Wiper switch (@ ~ @: LO) — © terminal ~ © terminal — Black wire GI-8Ey IDENTIFICATION INFORMATION Model Variation Harctop Station Wagon van Highoot ear seat 2nd coner spi us ‘nck fe es or 2 tes \ ay 3 Forward taciog Hose s\%\a Seong ore QURAN won Europe |LH, |RO2eT |FssRa0a]| Tx12a | Ox | KyLYaoFTa [KYLYBOLFTA|wyLGYooFTO |vyLGYEOLFTO |avLGveoLFTa| Prefix and suffix designations KY LG YOLFTa 1+ sano Hop Lec expe nee M1: Sendeot Suton Wan —| So Sana Vn 5 ROZET oie a 1: Rear seat forward facing Li: LH. drive model Ls Rear seatess ‘Standard-roof Wagon LLG: 2nd split bench seat - 3rd seat- G = Long wheelbase ——_________] less (rd seat option) Stendard-roof Van LLL + 2nd seattess «3rd seattess 1: Short wheelba High-roof Van LLL = 2nd seatless - Sr seatless 1D = means no indication. GI-9IDENTIFICATION INFORMATION Identification Number Vehicle identification number (LH, dive mode!) Vehicle identtcaton plate Built date plete (au Vehicle idensitiestion number (RH. rive model) VEHICLE IDENTIFICATION NUMBER (Chassis number) Prefix and suffix designations (Long wheelbase models) INT WY G YEO UO XXXXXx ae INT: Nissan Vehicle serial number W —:- Standard-roof Station Wagon ———| ©: Stopgap (no meaning) V5 Standard-roof Van Us For Europe A: High-roof Van Model Y — RO28T engine G : Long wheelbase (short wheelbase modes) INTO KY YOO UO XXXXXX We i Vie sr umber © = Stopgep (no meaning) — ©: Stopgap {no meaning) K = Standard-r00f Hardtop U: For Europe Y + RD2T engine Model GI-10IDENTIFICATION INFORMATION Identification Number (Cont'd) IDENTIFICATION PLATE NISSAN MOTOR CO..LTD.JAPAN A “Type approvel number Vehicle identifistion number (Chases umber) {Gross vehicle weight {Gross combination weight Gross vehicle weight + Gross waiting capacity (Weight) weight (Front) weight (Rese Body color code ‘Trim eater code Stamped on the evlinder block TRANSMISSION SERIAL NUMBER Manual transmission TRANSFER SERIAL NUMBER yy so1saa GI-11YK EEE IDENTIFICATION INFORMATION Dimensions Station Wagon | Hardtop Van Overall length rm (in) 4,810 (188.4) 4,240 (166.8) 810 (189.4) Overall width mm (ind 1,800 (70.8), 1,800 (70.9) 1,800 (70.9) 1,785 (703), veal he rm (in 7 7 y Overal height (iny 1,785 (70.3) 1,795 (70.7) coeur Front tread mm (in) 1,830 (60.2) 1830 (60.2) 1530 (60.2) Rear tread mm Cin) 11535 (60.4) 1,535 (60.4) 1,535 (60.4) Wheelbase mm (in) 2,970 (116.9) 2,400 (94.5) 2,970 (116.9) High-ro0f models Wheels & Tires Road wheel Size ene 7348 Offset mm (in) 30(1.18) 5020) Tire size 215/80R16 1078 10RISLT 100N . = ] Rear License Plate Installation (For Europe models) Center of eames plats ight (oe GI-12Ve RECOMMENDED FUEL AND CAPACITY DIESEL ENGINE Above 50 cetane FUEL TANK CAPACITY 952 (20-7/8 Imp gal) GI-13‘l LIFTING POINTS AND TOW TRUCK TOWING WARNING: a. Never get under the vehicle while it is supported only by the jack. Always use safety stands to support the frame when you have to get under the vehicl b. Place wheel chocks at both front and back of the wheel which is diagonally opposite the jack position. Example: If the jack is positioned at the L.H. front wheel, place wheel chocks at R.H. rear wheel. Screw Jack soiset Gl-14LIFTING POINTS AND TOW TRUCK TOWING Garage Jack and Safety Stand CAUTION: ‘© Place a wooden or rubber block between safety stand and vehicle body when the supporting body is flat. GI-15=." __- LIFTING POINTS AND TOW TRUCK TOWING 2-pole Lift WARNING: When lifting the vehicle, open the lift arms as wide as possible and ensure that the front and rear of the vehicle are well balanced. When setting the lift arm, do not allow the arm to contact the brake tubes and fuel lines. >) Pur the attachment in the slit of the lift pad to prevent the frame tachment from slipping. Use suitable stands at the correct places as illustrated, to prevent the vehicle from becoming unbalanced. soises. GI-16LIFTING POINTS AND TOW TRUCK TOWING 2-pole Lift (Cont'd) Hardtop Tow Truck Towing CAUTION: © All applicable local laws regarding the towing operation must be obeyed. ‘¢ It is necessary to use proper towing equipment to avoid pos- sible damage to the vehicle during a towing operation, Attach safety chains for all towing. When towing, make sure that the transmission, steering sys- tem and power train are in good order. If any unit is dam- aged, a dolly must be used. © When towing with the front wheels on the ground: ‘Turn the ignition key to the “OFF” position and secure the steering wheel in a straight-ahead position with @ rope or similar device. Never place the ignition key in the “LOCK” Position. This will result in damage to the steering lock mechanism. ‘¢ When towing with the rear wheels on the ground: For M/T model Release parking brake, set manual lock free-running hubs to the free position, or 2-way lock free-running hubsto the auto p tion. Move both gearshift and transfer lever to neutral (“N’” position). GI-17—_—_—_—_———_—_—_—_—_—_————— EEE, LIFTING POINTS AND TOW TRUCK TOWING Tow Truck Towing (Cont'd) NISSAN recommends that a dolly be used as illustrated. If the speed or distance must be greater, remove the front and rear propeller shafts beforehand to prevent damage to the trans: mission. > _SCTOwING HOOKS: The towing hooks are provided only for emergency. PINTLE HOOK Do not use the pintle hook for towing another vehicle, trailer, etc, This hook is designed for use only in an emergency, i. when getting the vehicle out of the mud. GI-18Ee el TIGHTENING TORQUE OF STANDARD BOLTS ton dia. Tightening torque (Without lubricant) Grade | Boltsize | BONA | pitch mm rmeter* mm Hexagon head bolt Hexagon flange bole Nm kom fib | Nem [kom [fb M6 60 1.0 51 052 38 61 062 | 45 1.28 13 13 a 5 15 1 MB 80 10 3 13 2 16 16 2 15 2 25 18 2 30 2 at M10 10.0 1.25 Ey 26 19 30 3a 2 178 a2 43 31 at 52 38 ta 120 1.25) 46 az 34 56 57 a ta 140 15. 74 75 54 88 90 65 M6 60 10 84 086 62 70 10) 7 125) 2 2a 5 25 25 18 wa, 80 10 2 22 16 26 27 20 - - i 18 a1 42 30 48 49 35 : 125) 3 aa 32 a1 52 38 178 7 72 52 84 86 2 m2 120 1.25 7 73 37 2 oa 6 Mia 140 15 127 130 98 va7_| 150 | 108 M6 60 10 2 12 8 18 18 a 1.28 29 30 2 35 38 28 Me, 80 10 at 32 23 a 38 2 15 59 60 43 70 7A 5 a) 100 125) a 63 46 74 75 Ey 178 98 100 72 via | 120 a7 m2 120 135 108. 11.0 80 137 140 | 107 m4 140 15 w77 180) 130 [ 206 [ 210 | 152 1. Special parts are excluded. 2. This standard is applicable to bolts having the following ‘marks embossed on the bolt head. *: Nominal diameter Grade Mark fA at 4 [Te Nomina aiamete of bt heads (Unit: mm) 7 7 Met screw threads st 9 GI-19