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User Manual: CLIMATIC™ 200/400

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User manual
CLIMATIC™ 200/400 - Controller

Providing indoor climate comfort

MUL35E-0506 09-2006
INDEX

CONTENTS PAGE

• INDEX 1
• GENERAL DESCRIPTION 2
®
• THE KEYPAD, Climatic 200 3
®
• THE KEYPAD, Climatic 400 4
• THE KEYPAD REMOTE CONTROLLER (OPTION), RC Climatic® 200 5
• THE KEYPAD REMOTE CONTROLLER (OPTION), RC Climatic® 400 6
• FUNCTION 7
UNIT COMMISSIONING
SELECTING OPERATING MODE
SELECTING SET POINT
• MENU MODE 8
• ADJUSTING WATER TEMPERATURE (SET POINT) 9
• ANALOGUE INPUTS, TEMPERATURE PROBES 10
• OPTIONS 11-12
• MODIFY UNIT PARAMETERS 13-14
• OPERATING HOURS 15
• ALARM CODES 16-18
• DEFROSTING SYSTEM 19
• FAN SPEED CONTROL (only for 0091 to 0812 units) 20
• FAN FUNCTIONING CONTROL (only for 1003 to 1303 units) 20
• SAFETY DEVICES 21

1
GENERAL DESCRIPTION
This equipment is an electronic device that controls packaged water cooling systems via air and reversible air/water
heat pumps: (EAC/EAR 0251SM to 1804SM).
The thermostat allows the following operations:
- Unit ON/OFF.
- Select system operating mode.
- Set point adjustment.
- Alarm signal relay.
- Display temperature.
- Status of the unit alarms.
- Possibility of remote ON/OFF.
- A remote controller as an option.
REGULATION:
The control makes the system regulation as follow:
- Receives the signals of analogue inputs through the inlet and outlet probe temperature values and the refrigerant
piping probe temperature/pression(the probe is placed in the plater/exchanger) two for model Climatic® 400.
- Receives digital inputs through the status of low and high pressure switches, flow switch (water flow) status and
from electrical protection of fan and compressor.
According to the values and status of analogue and digital inputs manages: the output signals; compressor, fan
and status of water pump operating, obtaining the regulation of the inlet water temperature to the unit, regulating
the speed of the air fan volume, activating the defrost cycle (heat pump units only); output signals water exchange
heater, water tank heater, and hot gas valve (all these elements are an option) used to protect the unit, and also
activates the alarm codes about, setting pressure switches, flow switch, water flow, and the electrical protection
of fan and compressor (see alarm section).
- A group of parameters let the control be programmed for each application.
The control incorporated in the unit contains the following devices:
MODEL Climatic® 200 (1 circuit unit model MODEL Climatic® 400 (2 circuit unit model
EAC 0251 to 0812 and EAR 0251 to 0812) EAC 1003 to 1804 and EAR 1003 to 1804)

- Keypad: - Keypad:
Located in the unit. Located in the unit.
The keypad provides control of the system. - Control Module:
- Fan Control Plate: Located at the electrical box.
Located at the electrical box. This device controls the operation of the unit, allowing the regulation
Allows the fan speed to be varied with respect to of the system.
the condensing temperature (only for Standard and
FP1 units).

Keypad located in the unit Keypad located in the unit


Fan control plate 1 2
1 2

mode mode
Control Module
set set

on off on off
Climatic® 200
3 4 Climatic® 400

Fan control plate

OPTION
Electrical box at the unit Remote controller (option)
Terminal block
A remote controller is offered as an option.
To install this optional remote controller proceed as follow: x 1000
2

- Connect exactly as indicated in electrical diagram.


- The wire should not exceed 50 m.
* Three-lead shielded cable
with a cross-section of 1 mm2
The three cables for connection from the keypad to
the power board must be kept separate from other
cables, using an individual cable channel; and use
shielded cables, with a cross-section of 1 mm2. *Connection to be made by customer
MAXIMUM LENGTH 50m
2
THE KEYPAD INCORPORATED AT THE UNIT, MODEL Climatic® 200

READING DISPLAY
This is a 3-digit display, the inlet water temperature is shown in degrees (default), ºC (when shows decimal point).
The following can also be displayed:
- Values of all parameters controlled by the equipment.
- Cooling set point, cooling differential temperature.
- Heating set point (heat pump units) and heating differential temperature.
- Outlet water temperature (as security).
- Inlet water temperature (regulation).
- Piping temperature/pression.
- Alarm codes.
- The status of all machine functions (operating hours, delay time etc).
COMPRESSOR LED
When this LED is continually lit, it indicates that the compressor
is operating (in heating or cooling mode, depending on the
operating mode selected); however, when it flashes, this
MODE / UP BUTTON
indicates that pausing is taking place, delaying
Selects the operating mode between the following:
the compressor start.
Stand-by / Cool / Heat
LED 1: Compressor 1 circuit 1
In menu mode, this button acts as a scroll up or up
LED 2: Compressor 2 circuit 1
key (increasing value).

HEATING MODE LED COOLING MODE LED


When this LED is continually lit When this LED is continually lit
it indicates that the unit is it indicates that the unit is
operating in heating mode. operating in cooling mode.

COOLING MODE LED / HEATING MODE LED


When none of these two leds
COOLING/HEATING are lit, it
indicates that the operating mode
selected is STAND-BY.

MODE - ON / OFF
DEFROST LED 1 2
BUTTON
LED ON: The defrosting is in Pressing both buttons
mode
progress. at the same time, gets
LED OFF: If defrosting is set to the menu level.
disabled or has been completed. They also move one
LED BLINK: If timing is in on off level up or down in the
progress (defrost interval). Climatic® 200 menu.

READING DISPLAY
ON - OFF / DOWN BUTTON
ELECTRICAL HEATER LED Turn the unit ON and OFF. Press also once to reset all manually
When this LED is continually lit it indicates that reset alarms not currently active; all the alarm events per hour
the internal anti-freeze electrical heater is on; will also be reset even if the alarms are not active.
if the led is off, the internal anti-freeze is off. In menu mode, this key acts as a scroll down or down key
(decreasing value).

3
THE KEYPAD INCORPORATED AT THE UNIT, MODEL Climatic® 400

READING DISPLAY
This is a 3-digit display, the inlet water temperature is shown in degrees (default), ºC (when shows decimal point).
The following can also be displayed:
- Values of all parameters controlled by the equipment.
- Cooling set point, cooling differential temperature.
- Heating set point (heat pump units) and heating differential temperature.
- Outlet water temperature (as security).
- Inlet water temperature (regulation).
- Piping temperature/pression.
- Alarm codes.
- The status of all machine functions (operating hours, delay time etc).

COMPRESSOR LED
When this LED is continually lit, it indicates that the compressor
is operating (in heating or cooling mode, depending on the
MODE / UP BUTTON
operating mode selected); however, when it flashes, this
Selects the operating mode between the following:
indicates that pausing is taking place, delaying
Stand-by / Cool / Heat
the compressor start.
In menu mode, this button acts as a scroll up or up
LED 1: Compressor 1 circuit 1
key (increasing value).
LED 2: Compressor 2 circuit 1
LED 3: Compressor 1 circuit 2
LED 4: Compressor 2 circuit 2
HEATING MODE LED
When this LED is continually lit COOLING MODE LED
it indicates that the unit is When this LED is continually lit
operating in heating mode. it indicates that the unit is
operating in cooling mode.

COOLING MODE LED / HEATING MODE LED


When none of these two leds
COOLING/HEATING are lit, it
indicates that the operating mode
selected is STAND-BY.

MODE - ON / OFF
1 2 BUTTON
Pressing both buttons at
mode
the same time, gets to the
set menu level.
They also move one level
on off up or down in the menu.
3 4 Climatic® 400

ELECTRICAL HEATER LED


When this LED is continually lit READING DISPLAY
it indicates that the internal anti-
freeze electrical heater is on; ON - OFF / DOWN BUTTON
if the led is off, the internal anti- Turn the unit ON and OFF. Press also once to reset all manually
freeze is off. reset alarms not currently active; all the alarm events per hour
will also be reset even if the alarms are not active.
In menu mode, this key acts as a scroll down or down key
(decreasing value).

4
THE KEYPAD REMOTE CONTROLLER (OPTION), MODEL RC Climatic® 200

READING DISPLAY
This is a 3-digit display, the inlet water temperature is shown in degrees (default), ºC (when shows decimal point).
The following can also be displayed:
- Values of all parameters controlled by the equipment.
- Cooling set point, cooling differential temperature.
- Heating set point (heat pump units) and heating differential temperature.
- Outlet water temperature (as security).
- Inlet water temperature (regulation).
- Piping temperature/pression.
- Alarm codes.
- The status of all machine functions (operating hours, delay time etc).

COOLING MODE LED


HEATING MODE LED When this LED is continually lit, it indicates that
When this LED is continually lit, it indicates that the the unit is operating in cooling mode.
unit is operating in heating mode.
COMPRESSOR LED
When none of these two leds When this LED is continually lit, it indicates that the
COOLING/HEATING are lit, it compressor is operating (in heating or cooling mode,
indicates that the operating mode depending on the operating mode selected); however,
selected is STAND-BY. when it flashes, this indicates that pausing is taking
place, delaying the compressor start.
LED 1: Compressor 1 circuit 1
LED 2: Compressor 2 circuit 1

DEFROST LED
LED ON: The defrosting is in progress.
LED OFF: If defrosting is disabled or has been
2 completed.
x 1000
1 LED BLINK: If timing is in progress (defrost interval).
MODE ON/OFF

ELECTRICAL HEATER LED


When this LED is continually lit, it indicates that the
internal anti-freeze electrical heater is on; if the led
is off, the internal anti-freeze is off.

UP BUTTON MODE - ON / OFF


In menu mode, this BUTTON ON - OFF BUTTON
button acts as a scroll Pressing both Turn the unit ON and OFF. Press also once to reset
up or up key buttons at the same all manually reset alarms not currently active; all the
(increasing value). time, gets to the alarm events per hour will also be reset even if the
menu level. alarms are not active.
They also move one
level up or down in
the menu. MODE BUTTON
Selects the operating mode between the following:
Stand-by / Cool / Heat
DOWN BUTTON
In menu mode, this key acts
as a scroll down or down
key (decreasing value).

5
THE KEYPAD REMOTE CONTROLLER (OPTION), MODEL RC Climatic® 400

READING DISPLAY
This is a 3-digit display, the inlet water temperature is shown in degrees (default), ºC (when shows decimal point).
The following can also be displayed:
- Values of all parameters controlled by the equipment.
- Cooling set point, cooling differential temperature.
- Heating set point (heat pump units) and heating differential temperature.
- Outlet water temperature (as security).
- Inlet water temperature (regulation).
- Piping temperature/pression.
- Alarm codes.
- The status of all machine functions (operating hours, delay time etc).

COOLING MODE LED


HEATING MODE LED When this LED is continually lit, it indicates that
When this LED is continually lit, it indicates that the the unit is operating in cooling mode.
unit is operating in heating mode.

When none of these two leds COMPRESSOR LED


COOLING/HEATING are lit, it When this LED is continually lit, it indicates that the
indicates that the operating mode compressor is operating (in heating or cooling mode,
selected is STAND-BY. depending on the operating mode selected); however,
when it flashes, this indicates that pausing is taking
place, delaying the compressor start.
LED 1: Compressor 1 circuit 1
LED 2: Compressor 2 circuit 1
LED 3: Compressor 1 circuit 2
LED 4: Compressor 2 circuit 2
ON - OFF BUTTON
1
Turn the unit ON and OFF. Press also once to reset
x 100
2
all manually reset alarms not currently active; all the
MODE ON/OFF
3
alarm events per hour will also be reset even if the
4
alarms are not active.

ELECTRICAL HEATER LED


When this LED is continually lit it indicates that the
internal anti-freeze electrical heater is on, if the led
is off, the internal anti-freeze is off.
MODE - ON / OFF
UP BUTTON
BUTTON MODE BUTTON
In menu mode, this button
Pressing both buttons Selects the operating mode between the following:
acts as a scroll up or up
at he same time, gets Stand-by / Cool / Heat
key (increasing value).
to the menu level.
They also move one
level up or down in the
DOWN BUTTON menu.
In menu mode, this key acts
as a scroll down or down
key (decreasing value).

6
FUNCTION

UNIT COMMISSIONING
When all the instructions in the Operating, Service and Installation Manual have been carried out, the unit can be
commissioned as follows:
POWER SUPPLY TO THE UNIT
- Set the general cut-off switch to ON.
TURN ON/OFF THE UNIT
- Pressing on off button for more than 2 seconds lets you turn ON the unit. The display lights up and shows the
inlet water temperature, or an alarm indication, and the different leds on the unit will flash (see page 16 for alarm
section).

If "E00" is shown, indicates that the unit has been turn off by the remote ON/OFF switch, located between 93
and 94 terminals at the electrical box. If the unit does not incorporate this switch, verify that a link exists between
these terminals.

- To turn OFF the unit press on off button for more than 2 seconds. Before disconnecting power supply, wait
until water pump stops.
NOTE: When unit is not going to be operating during long periods of time do not turn off power supply,
select the OFF operating mode in order to anti-freeze protection works.

SELECTING THE UNIT'S OPERATING MODE


The operating mode is always indicated on the display by leds.
Pressing the mode button repeatedly you can change the unit operating mode, and select the required one:
COOL HEAT STAND BY

COOL: The unit is working on cooling mode, the led will light up on the display.
HEAT: The unit is working on heating mode, the led will light up on the display (only heat pump units).
STAND BY: The unit is working on stand-by, none led will light up.

Once cooling or heating mode has been selected, water pump will turn on. If cooling is the unit's operating mode
selected and the inlet water temperature exceeds the cooling set point, or if heating mode has been selected and
the inlet water temperature drops below the heating set point, there will be a demand for the compressor to start,
then the compressor led starts blinking, indicating that the compressor start is delayed due to the compressor
recycle timer operation (see page 20); after this the compressor will start and the led is on.

SELECTING THE WATER TEMPERATURE OF THE SYSTEM (SET POINT)


To modify the set point of the unit follow the steps:
- Press the buttons on off and mode simultaneously, the display will show up .
- Press the buttons on off and mode again, the display will show up (cooling set point).
Pressing the buttons and , the display will show up (heating set point) (only heat pump units).
- Once positioned on the set point which should be changed or :
press the buttons on off and mode simultaneously and release within 2 seconds, and the display shows up
the current set point; and with buttons or may change the set point between maximum and minimum
limits.
Once the set point has been changed press on off and mode simultaneously.
- To get to the main display, press on off and mode simultaneously for more than 2 seconds, the display
will show up ; press again on off and mode for more than 2 seconds, and you will be on the main
display.

7
MENU MODE

Press mode and on off buttons and release within 2 seconds, to enable the user
to get to the menu mode
To move through the menu on this way : mode mode

Press mode and on off buttons simultaneously and release within 2 seconds. + +
on off on off
To move through the menu on this way : >2" <2"
Press mode and on off buttons simultaneously for more than 2 seconds.

To move through the menu on this way , press:


To move through the menu on this way , press:
NOTE: When the leds on the
display flash alternatively
from one to the other, you
are on menu mode.

MENU STRUCTURE
MAIN DISPLAY LEVEL 1 LEVEL 2 LEVEL 3

It shows: Cooling set point Set point value cool


Inlet water temperature SET POINT
Active alarms
Heating set point Set point value heat

Probe status Codes ----- Probe value

ALARMS Active alarms Codes -----

PARAMETERS

PASSWORD Password value (number 38)

Compressor operating Amount of hours


OPERATING HOURS hours ---

Water pump operating hours Amount of hours

Water temperature adjustment menu.


Status temperature probes menu:
St1: Inlet water temperature.
St2: Outlet water temperature.
St3 and St6: Piping temperature/pression.
St4: Outdoor temperature (with option Dynamic set point).
Active alarms Menu.

Configuration parameters menu.

Password to access to parameters configuration (number); the password is 38.


Operating hours resources management (compressor, water pump).

8
SET POINT THERMOSTAT FUNCTION DESCRIPTION
MAIN DISPLAY LEVEL 1 LEVEL 2 LEVEL 3

It shows: Cooling set point Set point value


SET POINT
Inlet water temperature
Active alarms Set point value
Heating set point

See page 7, for adjustment of set point of the system. The water temperature is thermostatically controlled via a set point and a tolerance range
(differential). The operation of these parameters is shown in the following diagrams:

COOLING OPERATING MODE Step 1 Step 2 Step 3 Step 4

Step 1 Step 2 Step 3

Step 1 Step 2 c03

2xc03
c03
Compresor
OFF
c03
c03
Compresor
ON c03 ºC c03 c03 ºC c03 c03 ºC
ºC
c05 c05 c05 c05 c05 c05
Set point Set point +
Diferencial Set point Set point Set point

Units with 1 compressor Units with 2 compressors Units with 3 compressors Units with 4 compressors
Operation with one compressor is as shown in the diagram taking into account that the temperature about which the controller takes over is
the inlet water temperature. When this temperature exceeds the set point + tolerance range (differential) the compressor starts to produce
cool water. When inlet water temperature gets below the set point the compressor stops. For example, when the set point = 11ºC and
differential = 2ºC, the compressor stops when inlet water temperature is 11ºC and starts when this temperature exceeds 13ºC.

HEATING OPERATING MODE Step 4 Step 3 Step 2 Step 1

Step 3 Step 2 Step 1

Step 2 Step 1 c04

2xc04
c04
Compresor
ON
c04
c04
Compresor
OFF c04 ºC
c04 c04 ºC c04 c04 ºC
ºC
c05 c05 c05 c05 c05 c05
Set point + Set point
Diferencial Set point
Set point Set point

Units with 1 compressor Units with 2 compressors Units with 3 compressors Units with 4 compressors

Operation with one compressor is as shown in the diagram taking into account that the temperature about which the controller takes over is
also the inlet water temperature. When this temperature gets below the set point - Differential, the compressor starts to produce heat water.
When the inlet water temperature exceeds the set point, the compressor stops. For example: when the set point = 41ºC and differential = 2ºC,
the compressor stops when the inlet water temperature is 41ºC and starts when this temperature gets below 39ºC.
NOTE: The units with 3 compressors and the Low water temperature kit work with 2 steps according to the units with 2 compressors.

MAX: Maximum value for the parameter. UNIT: The units of measure used.
MIN: Minimum value for the parameter. VAR.: Minimum variation allowed.
AFFECTED PARAMETERS DEF: The default value, factory set.

Code that 1 2 3/4


COMPRESSOR COMPRESSOR COMPRESSOR
appears on the DESCRIPTION UNIT VALUES UNIT VALUES UNIT VALUES
display
MIN MAX DEF MIN MAX DEF MIN MAX DEF UNIT VAR.
Cooling set point 10 15 11 9 14 10 8 14 9 ºC 0,1
Heating set point 20 43 41 20 43 42 20 43 43 ºC 0,1

Cooling differential temperature 0 25,5 2 0 25,5 1.5 0 25,5 1 ºC 0,1

Heating differential temperature 0 25,5 2 0 25,5 1.5 0 25,5 1 0,1


ºC
Differential for second compressor --- --- --- 0 25,5 1.5 0 25,5 1 ºC 0,1

9
ANALOGUE INPUTS

MAIN DISPLAY

It shows:
Inlet water temperature SET POINT Probe value
Active alarms mode
Press Press
on off Probe value
Probe status
Probe value

Probe value

Probe value

mode mode NOTE: When the leds on the


+ + display flash alternatively
on off on off
from one to the other, you
are on menu mode.
>2" <2"

Probe St1 Inlet water temperature.

Probe St2 Outlet water temperature.


Probe St3 Piping temperature/pression at circuit 1.
Probe St4 Outdoor temperature (with option Dynamic set point).

Probe St6 Piping temperature/pression at circuit 2 (ONLY MODEL Climatic® 400).

For every unit without anti-freeze the minimum outlet water temperature should be 5ºC.
For applications where the outlet water temperature is lower than 5ºC is necessary to use anti-freeze.

10
OPTIONS

ON/OFF REMOTE
Remove the wire between 93 and 94 terminal block on the electrical box and insert a contact.
If the unit stops with ON/OFF Remote, "E00" will appear on the unit display.

REMOTE CHANGEOVER SUMMER/WINTER


On heat pump units, it is possible to select cooling or heating mode with a remote contact. The ON/OFF remote
can be combined with this function in order to control the unit from a long distance, with the Off/Cool/Heat options.
To use this option:
1) Connect a remote contact between the 99 and 100 terminal block on the electrical box.
2) Change the parameters: H27=1 for units with Climatic® 200.
H49=1 for units with Climatic® 400.

From this moment, when the contact is open, the heating mode has been selected, and when the contact is closed,
the cooling mode has been selected.
Note 1: when this function is enabled, you can only change between the cooling and heating mode through this
contact. The change through the remote control or through the unit display is disabled.

DYNAMIC SET POINT


With this Option which incorporates an additional outdoor temperature probe (St4) to have a Dynamic adjustment
to the set point based on ambient temperature.
The set point value can be increased to 3ºC on cooling mode, or decreased to 4ºC on heating mode when the
external conditions are more advantageous, so an extra energy saving can be achieved.
Parameters:

- Units with Climatic® 200:


H08 St4 configuration= 0 no probe, 3 Outdoor temperature.
H31 Dynamic set point enable (0 disabled, 1 enabled).
H34 Ext. temperature in cool Dynamic set point.
H35 Ext. temperature in heat Dynamic set point.
H36 Ext. temperature cool Dynamic set point differential.
H37 Ext. temperature heat Dynamic set point differential.

- Units with Climatic® 400:


H14 St4 configuration= 0 no probe, 3 Outdoor temperature.
H50 Dynamic set point enable (0 disabled, 1 enabled).
H53 Ext. temperature in cool Dynamic set point.
H54 Ext. temperature in heat Dynamic set point.
H55 Ext. temperature cool Dynamic set point differential.
H56 Ext. temperature heat Dynamic set point differential.

Outdoor temperature probe has to be connected between 97 and 98 terminal block on the electrical box.

Note 1: On the display, the St4 probe indicates the outdoor temperature.
(See the following page.)

11
OPTIONS

Set point ºC Set point ºC


DYNAMIC SET POINT
12ºC 42ºC
heating
set point

9ºC 38ºC
cooling
set point
outdoor temp. ºC outdoor temp. ºC
25ºC 35ºC 6ºC 12ºC
starting starting
differential Dynamic Dynamic differential
set point set point 6ºC
-10ºC

COOLING MODE HEATING MODE (only for heat pump units)


When the outdoor temperature exceeds 35ºC, the unit set When the outdoor temperature is 6ºC the unit set point is
point is the set value. The Dynamic set point function starts the set value. The Dynamic set point function starts when
when the temperature is below 35ºC. The set point value the temperature exceeds 6ºC. The set point value
increases below 35ºC, so for 25ºC (10ºC differential) the decreases above 6ºC, so for 12ºC (6ºC differential) the
set point is 3ºC more than the set value. set point is 4ºC less than the fixed value.

BMS CONNECTION
It is possible to connect the unit to a BMS system with a MODBUS protocol.
A communication adaptor is installed in the unit. With a GATEWAY, 8 units can be connected. It is possible to
achieve a net with 15 GATEWAYS. This net communicates with a BMS system through MODBUS protocol.
The interface can:
- Select between OFF/STAND-BY/COOL/HEAT.
- Modify the cooling and heating set point.
- Read the alarm status.
- Read all the functioning temperatures.
- Read the status of inputs (pressure switches, fluid switch, thermal protection...).
- Read the status of outputs (compressor, fan, pump...).
- Read the maximum and minimum set point available in cooling and heating mode.
Parameters:
- Units with Climatic® 200:
H26 Serial output configuration 1= ModBus.
H44 Family serial address= 0.
H45 Device serial address= 1..8 (different for each one connected to the GATEWAY).
- Units with Climatic® 400:
H48 Serial output configuration 1= ModBus.
H65 Family serial address= 0.
H66 Device serial address= 1..8 (different for each one connected to the GATEWAY).

Gateways KP06 no.1 KP06 no.2 KP06 no.15

Adress 10H BA EB Adress 20H BA EB Adress F0H BA EB


EcoLean 1 EcoLean 9 EcoLean 113

Adress 11H BA EB Adress 21H BA EB Adress F1H BA EB


EcoLean 2 EcoLean 10 EcoLean 114

Adress 18H BA EB Adress 20H BA EB Adress F8H BA EB

BA: Bus Adapter EcoLean 8 EcoLean 16 EcoLean 120


EB: Electrical Box
12
MODIFY PARAMETERS

MAIN DISPLAY
mode
Press
on off
It shows:
Inlet water temperature
Active alarms Press

Press

mode
Press Press
on off
PARAMETERS
mode mode NOTE: When the leds on the
+ + display flash alternatively
on off on off
from one to the other, you
are on menu mode.
>2" <2"

Menu of configuration parameters of the unit.


General configuration parameters of the unit (Values (H)).
Configuration parameters concerning to compressor (Values (C)).
Configuration parameters concerning to fan and defrost control (Values (F)).
Configuration parameters concerning to active alarms (Values (A)).
Configuration parameters concerning to water pump (Values (P)).
Configuration parameters concerning to anti-freeze (Values (r)).
Configuration parameters concerning to defrost cycle (Values (d)).
To access to parameters modification, a password should be included to the system; this is not necessary if you only want to
see the parameters.
mode
Press
on off
It shows:
Inlet water temperature
Active alarms
Press

Press

Press

mode
Press Press
on off
Insert password
PASSWORD (number 38)

Press

13
MODIFY UNIT PARAMETERS MAX: Maximum value for the parameter.
MIN: Minimum value for the parameter.
DEF: The default value, factory set.
UNIT: The units of measure used.
VAR.: Minimum variation allowed.

DESCRIPTION MIN MAX DEF UNIT VAR.


1 CIRCUIT UNIT MODEL Climatic® 200
Cooling thermal regulator hysteresis 0 25.5 1.5 ºC 0.1
Heating thermal regulator hysteresis 0 25.5 1.5 ºC 0.1
Steps delta 0 25.5 1.5 ºC 0.1
St4 configuration 0: no probe / 3: outdoor temp. 0 3 Num 1
Serial output configuration 0 1 0 --- 1
Operation mode selection 0: selection by keyboard / 1: selection by digital input 0 2 0 Num 1
Dynamic set point enable 0: no enable / 1: enable 0 1 0 --- 1
Ext. temperature in cool Dynamic set point -127 127 35 ºC 1
Ext. temperature in heat Dynamic set point -127 127 6.0 ºC 1
Ext. temperature cool Dynamic set point differential -12.7 12.7 -10.0 ºC 0.1
Ext. temperature heat Dynamic set point differential -12.7 12.7 6.0 ºC 0.1
Family serial address 0 14 0 Num 1
Device serial address 0 14 0 Num 1
Compressors activation sequence 0 1 0 --- 1
Alarm output polarity 0: open relay if the output is on 0 1 0 --- 1
1: closed relay if the output is on
Water tank heater configuration: 0: Switched on by the controller 0 1 1 --- 1
1: Switched automatically in defrost cycle

Internal antifrost heater set point in heat 1 48 35 ºC 1

DESCRIPTION MIN MAX DEF UNIT VAR.


2 CIRCUITS UNIT MODEL Climatic® 400
Cooling thermal regulator hysteresis 0 25.5 1.5 ºC 0.1
Heating thermal regulator hysteresis 0 25.5 1.5 ºC 0.1
Steps delta 0 25.5 1.5 ºC 0.1
Compressors activation sequence 0: depending on operating hours 0 1 1 --- 1
1: starting sequence
Balancing of the circuits 0: saturation of the circuits 0 1 0 --- 1
1: balanced circuits
St4 configuration 0: no probe / 3: outdoor temperature 0 3 0 Num 1
Alarm relay polarity 0: open relay if the output is on 0 1 0 --- 1
1: closed relay if the output is on
Serial output configuration 0 1 0 --- 1
Operation mode selection 0: selection by keyboard / 1: selection by digital input 0 1 0 --- 1
Dynamic set point enable 0: no enable / 1: enable 0 1 0 --- 1
Ext. temperature in cool Dynamic set point -127 127 35 ºC 1
Ext. temperature in heat Dynamic set point -127 127 6 ºC 1
Ext. temperature cool Dynamic set point differential -50.0 80.0 -10.0 ºC 0.1
Ext. temperature heat Dynamic set point differential -50.0 80.0 6.0 ºC 0.1
Family serial address 0 14 0 Num 1
Device serial address 0 14 0 Num 1
Water tank heater configuration: 0: Switched on by the controller
1: Switched automatically in defrost cycle
0 1 1 --- 1
Internal antifrost heater set point in heat 1 48 35 ºC 1
14
OPERATING HOURS

mode
Press
on off

It shows:
Inlet water temperature
Active alarms Press

Press

Press

Press
Compressor 1 operating hours

Compressor 2 operating hours


mode
Press Press Compressor 3 operating hours
on off
Compressor 4 operating hours
OPERATING HOURS
Water pump operating hours

mode mode NOTE: When the leds on the


+ + display flash alternatively
on off on off
from one to the other, you
are on menu mode.
>2" <2"

Resetting of operating hours counters

When display shows the compressor or water pump operating hours, the counters can reset by pressing ON/OFF
button and release within 2 seconds.

CODE PARAMETERS MIN MAX UNIT


Operating hours compressor 1 circuit 1 0 9.99 hrs/khrs
Operating hours compressor 2 circuit 1 0 9.99 hrs/khrs
Operating hours compressor 1 circuit 2 0 9.99 hrs/khrs
Operating hours compressor 2 circuit 2 0 9.99 hrs/khrs
Water pump operating hours 0 9.99 hrs/khrs

The display shows the operating hours value without the decimal point up to 999 hours. If the counter has exceeded
999 hours, the operating hours value appears with 2 decimals and the point decimal (1.00=1000 hours).

15
ALARM CODES

MENU STRUCTURE
MAIN DISPLAY LEVEL 1

It shows:
Inlet water temperature SET POINT
Active alarms
Press

Probe status
mode
Press
Press LEVEL 2
on off

ALARMS Active alarms Codes -----

The unit self-protects through safety devices; when any of these safety devices detect an anomaly, this is shown in the display
in order to advise the operator.
The activation of an alarm brings about:
- The display of the alarm code beginning with the letter E and follows a number; if more than one alarm will be activated, the
alarm shown would be the one with the lowest numerical value.
- In some cases, it can block some of the outputs, stopping the unit, depending on the type of alarm.
E00: This indication is not an alarm; it indicates that unit is turn off from ON /OFF remote.
VIS (Visualization): It indicates the type of alarm shown on the display.
RE (Reset): Type of reset:
AUT: AUTOMATIC RESET: Some alarms are automatically reset. When the cause is no longer present, they disappear
from the display.
MAN: MANUAL RESET: Press ON/OFF button and release within 2 seconds. If the alarm conditions have been removed,
the instrument returns to the normal operation and the alarm relay is de-energized. If on the other hand, the alarm conditions
persist, then call for technical service.

VIS. DESCRIPTION EFFECT RE ACTION

Reset and check:


High pressure switch alarm. • Coil is clean and not blocked.
Circuit 1 • Water flow on the heating cycle.
This alarm may indicate the following problems:
E01 - High pressure switch protection.
compressors MAN • Check fan protection.
stop • Condenser air temperature is very high.
- Stopped fan.
• Check refrigerant charge.

Low pressure switch alarm. Reset and check:


This alarm may indicate the following problems: • Coil is clean and not blocked.
- Low amount of refrigerant. Circuit 1 • Water flow on the cooling cycle.
E02 - Low water flow in cooling cycle. compressors AUTO/ • Check fuses of the fan.
- Blocked coil in heating cycle. stop MAN • Evaporation air temperature is very low.
- Stopped fan. • Check refrigerant charge.
After two automatic resets in one hour, it comes
to be a manual reset.

Reset and check:


• Check refrigerant charge.
• Check the refrigerant circuit is not
Compressor thermal protection alarm: Compressor 1
blocked.
E03 - Compressor thermal protection open. circuit 1 MAN
• Check connections and protections.
- Faulty power supply. stops
• Check power supply.

Circuit 1 Fan
Reset and check:
and circuit 1
E04 Fan thermal protection alarm.
compressors
MAN - Fan
- Check connections and protections.
stop

16
ALARM CODES

VIS. DESCRIPTION EFFECT RE ACTION

Anti-freeze alarm. Reset and check:


It indicates the outlet water temperature is lower • Check the water filter.
E05 than +3ºC (it kit low water temperature is not Unit stops AUTO/ • Check water flow.
fitted). (*) MAN • Check that the water pump is
After 1 automatic reset, it comes to be a manual connected to power supply of the unit.
reset.

Check:
Outlet water temperature probe alarm (St2). • Connection of outlet water temperature
E06 Outlet water temperature probe open or without Unit stops AUTO probe (St2) (see electrical diagram),
connecting. check continuity and change the faulty
component.

Check:
Refrigerant piping temperature probe (St3)
• Connection of refrigerant piping temperature/
alarm.
pression probe (St3) (see electrical diagram),
E07 Refrigerant piping temperature or pression probe Unit stops AUTO
check continuity and change the faulty
open or without connecting.
component.

Check:
High pressure / high temperature alarm. • Working of high pressure switch.
It is activated when refrigerant piping Circuit 1 • Coil is clean and not blocked.
E11 temperature/pression probe (St3) detects a compressors AUTO • Water flow on the heating cycle.
temperature higher than 70ºC/45bar and the stop • Check fan protection.
high pressure switch has not been activated. • Condenser air temperature is very high.
• Check refrigerant charge.

• Check low pressure switch working.


Low pressure / low temperature alarm. • Coil is clean and not blocked.
It is activated when refrigerant piping • Check water flow on the cooling cycle.
E12 temperature/pression probe (St3) detects a Circuit 1 AUTO • Check fan protection.
temperature lower than -30ºC/ 2bar and the low compressors • Evaporation air temperature is very low.
pressure switch has not been activated. stop • Check refrigerant charge.

Reset and check:


• Check refrigerant charge.
Compressor 2 thermal protection alarm:
Compressor 2 • Check the refrigerant circuit is not
E13 - Compressor thermal protection open.
circuit 1 MAN blocked.
- Faulty power supply. stops • Check connections and protections.
• Check power supply.

Check:
• Coil is clean and not blocked.
High pressure switch alarm, circuit 2. Circuit 2 • Water flow on the heating cycle.
This alarm may indicate the following problems: compressors
E21 - High pressure switch protection.
MAN • Check fan protection.
stop • Condenser air temperature is very high.
- Stopped fan.
• Check refrigerant charge.

Low pressure switch alarm, circuit 2.


This alarm may indicate the following problems: Check:
- Low amount of refrigerant. • Coil is clean and not blocked.
- Low water flow in cooling cycle. Circuit 2 • Water flow on the cooling cycle.
compressors AUTO/
E22 - Blocked coil in heating cycle. MAN • Check fan protection.
stop
- Stopped fan. • Evaporation air temperature is very low.
After two automatic resets in one hour, it comes • Check refrigerant charge.
to be a manual reset.

(*) Unit stops except water pump.


17
ALARM CODES

VIS. DESCRIPTION EFFECT RE ACTION

Check:
Compressor 1 circuit 2 thermal protection alarm: Compressor 1 • Check refrigerant charge.
E23 - Compressor thermal protection open. circuit 2 MAN • Check the refrigerant circuit is not blocked.
- Faulty power supply. stops • Check connections and protections.
• Check power supply.

Circuit 2 fan Reset and check:


and circuit 2
E24 Fan thermal protection alarm. compressors
MAN - Fan
stop - Check connections and protections.

Refrigerant piping temperature probe alarm (St6)


• Connection of refrigerant piping temperature/
circuit 2.
Unit pression probe (St6) (see electrical diagram),
E27 It may indicate:
stops
AUTO
check continuity and change the faulty
- Refrigerant piping temperature probe open or
component.
without connecting.

Check:
High pressure / high temperature alarm. • Working of high pressure switch.
It is activated when refrigerant piping Circuit 2 • Coil is clean and not blocked.
E31 temperature/ pression probe (St6) detects a compressors AUTO • Water flow on the heating cycle.
temperature higher than 70ºC/45bar and the stop • Check fan protection.
high pressure switch has not been activated. • Condenser air temperature is very high.
• Check refrigerant charge.

• Check low pressure switch working.


Low pressure / low temperature alarm.
• Coil is clean and not blocked.
It is activated when refrigerant piping Circuit 2
• Check water flow on the cooling cycle.
E32 temperature/ pression probe (St6) detects a compressors AUTO
• Check fan protection.
temperature lower than -30ºC/2bar and the low stop
• Evaporation air temperature is very low.
pressure switch has not been activated.
• Check refrigerant charge.

• Check refrigerant charge.


Compressor 4 thermal protection alarm. Compressor 2 • Check the refrigerant circuit is not
E33 - Compressor thermal protection open. circuit 2 MAN blocked.
- Faulty power supply. stops • Check connections and protections.
• Check power supply.

Inlet water temperature probe alarm (St1).


Check connection of inlet water temperature
It may indicate: Unit
E40 - Inlet water temperature probe open or without stops
AUTO probe (St1) (see electrical diagram), check
continuity and change the faulty component.
connecting.

Unit • Check water circuit is not blocked.


Water flow switch alarm.
E41 It indicates low water flow in the unit. stops AUTO • Check water filter.
(*) • Check water pump operation.

Unit Check the St4 probe connection or cancel


E42 St4 probe error. stops
AUTO Dynamic set point if the unit does not incorporate
St4 probe.
Unit
E45 Alarm of configuration error. stops
AUTO It may indicate that the terminal is broken.

High inlet water temperature. It indicates:


Check connection of inlet water temperature
Inlet water temperature probe detects Unit
E46 temperatures higher than 90ºC during more than stops
AUTO probe (St1) (see electrical diagram), check the
continuity and change the faulty component
one minute.

(*) Unit stops except water pump.

18
DESCRIPTION OF THE DEFROSTING SYSTEM

The defrosting process is activated during heating mode in heat pump units, when the outside temperature is low
and the outdoor coil could become frozen.
To melt the ice the defrosting function will switch the unit to cooling operation for a short period.
During defrosting mode the low pressure is at minimum level, consequently the pressure switch is disabled in this
mode.

The manufacturer uses default control settings which apply to most installations. The set parameters determine
the following:

INITIAL DEFROSTING TEMPERATURE


The defrosting cycle begins when outdoor probe pression is below 5,7 bar.

END DEFROSTING CYCLE


The defrosting cycle ends when outdoor probe pression of the refrigerating pipe reaches 35 bar.

DELAY BETWEEN TWO DEFROSTING REQUESTS


Time between two defrosting cycles is calculated from the end of one to the beginning of next, and it is 30 minutes.
This defines the time during which the initial defrosting pression must be maintained. When this time has elapsed,
the unit starts to defrost. If the initial defrosting increases before this time has elapsed, the timer would block and
it would only start to count when the temperature returns below the starting defrosting pression. This pausing
prevents the unit from carrying out continual defrosting patterns.

MAXIMUM DEFROSTING DURATION


It is the maximum defrosting time.
This defines the maximum period if the temperature has not exceeded a set value.
This timing prevents too long defrosting cycles.
The maximum defrosting time will be 5 minutes.

DEFROSTING CYCLE SEQUENCE:


When the defrosting cycle starts the compressor stops, the four-way valve reverses 30 seconds and after 30
seconds, the compressor starts. This cycle ends when the outside exchanger probe detects the final defrosting
pression or exceeds a safety interval. When the defrosting cycle has finished, the compressor stops 30 seconds.
Then the four-way valve reverses and 30 seconds later, the compressor starts again in heating mode generating
again warm water more efficiently due to the absence of frost.

19
FAN SPEED CONTROL (only for 0091 to 0812 units)

Fan speed control: Management of the fan speed


It is managed by a fan speed control printed plate located at the electrical box of the unit.
The function of the fan speed control is to prevent very low condensing temperatures during cooling mode operation
between 0ºC and 46ºC outside temperatures.
In this case, it is a proportional fan speed control, which varies the fan voltage supplied to the fan.

FAN STAGES AMBIENT TEMPERATURE FAN RPM


Fan stops Ambient temperature below +5ºC 0
Minimum fan speed Ambient temperature between +5ºC and +20ºC 350
Fan regulation Ambient temperature between +20ºC and +30ºC 350 to 750
Silent fan speed Ambient temperature between +30ºC and +35ºC 750
Maximum fan speed Ambient temperature over +35ºC 900

FAN FUNCTIONING CONTROL (only for 1003 to 1804)

The fans for these models incorporate 2 speeds. The fans work on high or low speed according to:

COOLING MODE:
The on/off and low/high fan speed is managed according to the condensing pressure. See the drawing below:

COOLING MODE

High speed

Low speed

0ºC 15ºC 30ºC 35ºC Outside temperature ºC


22bar 28bar 30bar 37bar Condensing pressure

HEATING MODE (only heat pump units):


The low/high fan speed is managed according to the ambient thermostat. See the drawing below:

HEATING MODE

High speed

Low speed

-10ºC +7ºC Outside temperature ºC

20
SAFETY DEVICES

The units contain various safety devices to avoid damage to the unit due to very low water temperatures.

1.- Anti-freeze protection.


This protection is activated by the control of the unit when the outlet water temperature probe (St2), located inside
the water exchanger, measures +5ºC and deactivates when the outlet water temperature probe reaches to +6ºC
again.
When the protection is activated occurs as follow:
- If the unit is on STAND-BY as the operating mode: the water pump goes on, the same happens with electrical
heater of water exchanger and electrical heater of water tank (if included).

DO NOT TURN OFF THE POWER TO THE UNIT. WHEN THE POWER IS OFF THE ANTI FREEZE
PROTECTION WILL NOT OPERATE.

- If the unit is operating on cooling mode: feeds the electrical heater of water tank, the electrical heater of the water
exchanger, and activates the hot gas injection valve (if the unit incorporates these options).
- If the unit is operating on heating mode: feeds the electrical heater of water tank and the electrical heater of the
water exchanger (if the unit incorporates these options).

2.- Low water temperature alarm.


This alarm activates when the outlet water temperature probe (St2) measures a value of +3ºC. As a consequence,
the unit stops. The alarm could be reset when outlet water temperature reaches +8 ºC.

3.- Compressor start delay.


There is a start to start anti cycle time of 5 minutes between starts compressor starts and a further delay between
compressor stop to start of 5 minutes (maximum number of starts is 12 per hour).

4.- Compressor crankcase heaters.


It is located around the compressor. This protection is activated when the unit is stopped in order to keep the
compressor oil on suitable conditions and to avoid refrigerant condensing inside the compressor.

DO NOT TURN OFF THE POWER TO THE UNIT. WHEN THE POWER IS OFF THE CRANKCASE
HEATER PROTECTION WILL NOT OPERATE.

5.- Water pump start delay.


In both heating and cooling modes the compressors start 4 minutes after the water pump has started in order to
stabilize the water system.

DO NOT TURN OFF THE POWER TO THE UNIT. WHEN THE POWER IS OFF THE WATER PUMP
START DELAY PROTECTION WILL NOT OPERATE.

21
22
www.lennoxeurope.com

BELGIUM, LUXEMBOURG PORTUGAL Due to Lennox’s ongoing commitment to quality,


www.lennoxbelgium.com www.lennoxportugal.com the Specifications, Ratings and Dimensions are
subject to change without notice and without
incurring liability.
CZECH REPUBLIC RUSSIA Improper installation, adjustment, alteration,
www.lennox.cz www.lennoxrussia.com service or maintenance can cause property
damage or personal injury.
Installation and service must be performed by a
FRANCE SLOVAKIA qualified installer and servicing agency.
www.lennoxfrance.com www.lennoxdistribution.com

GERMANY SPAIN
www.lennoxdeutschland.com www.lennoxspain.com

GREAT BRITAIN UKRAINE


www.lennoxuk.com www.lennoxrussia.com

NETHERLANDS OTHER COUNTRIES


www.lennoxnederland.com www.lennoxdistribution.com

POLAND
www.lennoxpolska.com

MUL35E-0506 09-2006

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