User Manual: CLIMATIC™ 200/400
User Manual: CLIMATIC™ 200/400
User Manual: CLIMATIC™ 200/400
User manual
CLIMATIC™ 200/400 - Controller
MUL35E-0506 09-2006
INDEX
CONTENTS PAGE
• INDEX 1
• GENERAL DESCRIPTION 2
®
• THE KEYPAD, Climatic 200 3
®
• THE KEYPAD, Climatic 400 4
• THE KEYPAD REMOTE CONTROLLER (OPTION), RC Climatic® 200 5
• THE KEYPAD REMOTE CONTROLLER (OPTION), RC Climatic® 400 6
• FUNCTION 7
UNIT COMMISSIONING
SELECTING OPERATING MODE
SELECTING SET POINT
• MENU MODE 8
• ADJUSTING WATER TEMPERATURE (SET POINT) 9
• ANALOGUE INPUTS, TEMPERATURE PROBES 10
• OPTIONS 11-12
• MODIFY UNIT PARAMETERS 13-14
• OPERATING HOURS 15
• ALARM CODES 16-18
• DEFROSTING SYSTEM 19
• FAN SPEED CONTROL (only for 0091 to 0812 units) 20
• FAN FUNCTIONING CONTROL (only for 1003 to 1303 units) 20
• SAFETY DEVICES 21
1
GENERAL DESCRIPTION
This equipment is an electronic device that controls packaged water cooling systems via air and reversible air/water
heat pumps: (EAC/EAR 0251SM to 1804SM).
The thermostat allows the following operations:
- Unit ON/OFF.
- Select system operating mode.
- Set point adjustment.
- Alarm signal relay.
- Display temperature.
- Status of the unit alarms.
- Possibility of remote ON/OFF.
- A remote controller as an option.
REGULATION:
The control makes the system regulation as follow:
- Receives the signals of analogue inputs through the inlet and outlet probe temperature values and the refrigerant
piping probe temperature/pression(the probe is placed in the plater/exchanger) two for model Climatic® 400.
- Receives digital inputs through the status of low and high pressure switches, flow switch (water flow) status and
from electrical protection of fan and compressor.
According to the values and status of analogue and digital inputs manages: the output signals; compressor, fan
and status of water pump operating, obtaining the regulation of the inlet water temperature to the unit, regulating
the speed of the air fan volume, activating the defrost cycle (heat pump units only); output signals water exchange
heater, water tank heater, and hot gas valve (all these elements are an option) used to protect the unit, and also
activates the alarm codes about, setting pressure switches, flow switch, water flow, and the electrical protection
of fan and compressor (see alarm section).
- A group of parameters let the control be programmed for each application.
The control incorporated in the unit contains the following devices:
MODEL Climatic® 200 (1 circuit unit model MODEL Climatic® 400 (2 circuit unit model
EAC 0251 to 0812 and EAR 0251 to 0812) EAC 1003 to 1804 and EAR 1003 to 1804)
- Keypad: - Keypad:
Located in the unit. Located in the unit.
The keypad provides control of the system. - Control Module:
- Fan Control Plate: Located at the electrical box.
Located at the electrical box. This device controls the operation of the unit, allowing the regulation
Allows the fan speed to be varied with respect to of the system.
the condensing temperature (only for Standard and
FP1 units).
mode mode
Control Module
set set
on off on off
Climatic® 200
3 4 Climatic® 400
OPTION
Electrical box at the unit Remote controller (option)
Terminal block
A remote controller is offered as an option.
To install this optional remote controller proceed as follow: x 1000
2
READING DISPLAY
This is a 3-digit display, the inlet water temperature is shown in degrees (default), ºC (when shows decimal point).
The following can also be displayed:
- Values of all parameters controlled by the equipment.
- Cooling set point, cooling differential temperature.
- Heating set point (heat pump units) and heating differential temperature.
- Outlet water temperature (as security).
- Inlet water temperature (regulation).
- Piping temperature/pression.
- Alarm codes.
- The status of all machine functions (operating hours, delay time etc).
COMPRESSOR LED
When this LED is continually lit, it indicates that the compressor
is operating (in heating or cooling mode, depending on the
operating mode selected); however, when it flashes, this
MODE / UP BUTTON
indicates that pausing is taking place, delaying
Selects the operating mode between the following:
the compressor start.
Stand-by / Cool / Heat
LED 1: Compressor 1 circuit 1
In menu mode, this button acts as a scroll up or up
LED 2: Compressor 2 circuit 1
key (increasing value).
MODE - ON / OFF
DEFROST LED 1 2
BUTTON
LED ON: The defrosting is in Pressing both buttons
mode
progress. at the same time, gets
LED OFF: If defrosting is set to the menu level.
disabled or has been completed. They also move one
LED BLINK: If timing is in on off level up or down in the
progress (defrost interval). Climatic® 200 menu.
READING DISPLAY
ON - OFF / DOWN BUTTON
ELECTRICAL HEATER LED Turn the unit ON and OFF. Press also once to reset all manually
When this LED is continually lit it indicates that reset alarms not currently active; all the alarm events per hour
the internal anti-freeze electrical heater is on; will also be reset even if the alarms are not active.
if the led is off, the internal anti-freeze is off. In menu mode, this key acts as a scroll down or down key
(decreasing value).
3
THE KEYPAD INCORPORATED AT THE UNIT, MODEL Climatic® 400
READING DISPLAY
This is a 3-digit display, the inlet water temperature is shown in degrees (default), ºC (when shows decimal point).
The following can also be displayed:
- Values of all parameters controlled by the equipment.
- Cooling set point, cooling differential temperature.
- Heating set point (heat pump units) and heating differential temperature.
- Outlet water temperature (as security).
- Inlet water temperature (regulation).
- Piping temperature/pression.
- Alarm codes.
- The status of all machine functions (operating hours, delay time etc).
COMPRESSOR LED
When this LED is continually lit, it indicates that the compressor
is operating (in heating or cooling mode, depending on the
MODE / UP BUTTON
operating mode selected); however, when it flashes, this
Selects the operating mode between the following:
indicates that pausing is taking place, delaying
Stand-by / Cool / Heat
the compressor start.
In menu mode, this button acts as a scroll up or up
LED 1: Compressor 1 circuit 1
key (increasing value).
LED 2: Compressor 2 circuit 1
LED 3: Compressor 1 circuit 2
LED 4: Compressor 2 circuit 2
HEATING MODE LED
When this LED is continually lit COOLING MODE LED
it indicates that the unit is When this LED is continually lit
operating in heating mode. it indicates that the unit is
operating in cooling mode.
MODE - ON / OFF
1 2 BUTTON
Pressing both buttons at
mode
the same time, gets to the
set menu level.
They also move one level
on off up or down in the menu.
3 4 Climatic® 400
4
THE KEYPAD REMOTE CONTROLLER (OPTION), MODEL RC Climatic® 200
READING DISPLAY
This is a 3-digit display, the inlet water temperature is shown in degrees (default), ºC (when shows decimal point).
The following can also be displayed:
- Values of all parameters controlled by the equipment.
- Cooling set point, cooling differential temperature.
- Heating set point (heat pump units) and heating differential temperature.
- Outlet water temperature (as security).
- Inlet water temperature (regulation).
- Piping temperature/pression.
- Alarm codes.
- The status of all machine functions (operating hours, delay time etc).
DEFROST LED
LED ON: The defrosting is in progress.
LED OFF: If defrosting is disabled or has been
2 completed.
x 1000
1 LED BLINK: If timing is in progress (defrost interval).
MODE ON/OFF
5
THE KEYPAD REMOTE CONTROLLER (OPTION), MODEL RC Climatic® 400
READING DISPLAY
This is a 3-digit display, the inlet water temperature is shown in degrees (default), ºC (when shows decimal point).
The following can also be displayed:
- Values of all parameters controlled by the equipment.
- Cooling set point, cooling differential temperature.
- Heating set point (heat pump units) and heating differential temperature.
- Outlet water temperature (as security).
- Inlet water temperature (regulation).
- Piping temperature/pression.
- Alarm codes.
- The status of all machine functions (operating hours, delay time etc).
6
FUNCTION
UNIT COMMISSIONING
When all the instructions in the Operating, Service and Installation Manual have been carried out, the unit can be
commissioned as follows:
POWER SUPPLY TO THE UNIT
- Set the general cut-off switch to ON.
TURN ON/OFF THE UNIT
- Pressing on off button for more than 2 seconds lets you turn ON the unit. The display lights up and shows the
inlet water temperature, or an alarm indication, and the different leds on the unit will flash (see page 16 for alarm
section).
If "E00" is shown, indicates that the unit has been turn off by the remote ON/OFF switch, located between 93
and 94 terminals at the electrical box. If the unit does not incorporate this switch, verify that a link exists between
these terminals.
- To turn OFF the unit press on off button for more than 2 seconds. Before disconnecting power supply, wait
until water pump stops.
NOTE: When unit is not going to be operating during long periods of time do not turn off power supply,
select the OFF operating mode in order to anti-freeze protection works.
COOL: The unit is working on cooling mode, the led will light up on the display.
HEAT: The unit is working on heating mode, the led will light up on the display (only heat pump units).
STAND BY: The unit is working on stand-by, none led will light up.
Once cooling or heating mode has been selected, water pump will turn on. If cooling is the unit's operating mode
selected and the inlet water temperature exceeds the cooling set point, or if heating mode has been selected and
the inlet water temperature drops below the heating set point, there will be a demand for the compressor to start,
then the compressor led starts blinking, indicating that the compressor start is delayed due to the compressor
recycle timer operation (see page 20); after this the compressor will start and the led is on.
7
MENU MODE
Press mode and on off buttons and release within 2 seconds, to enable the user
to get to the menu mode
To move through the menu on this way : mode mode
Press mode and on off buttons simultaneously and release within 2 seconds. + +
on off on off
To move through the menu on this way : >2" <2"
Press mode and on off buttons simultaneously for more than 2 seconds.
MENU STRUCTURE
MAIN DISPLAY LEVEL 1 LEVEL 2 LEVEL 3
PARAMETERS
8
SET POINT THERMOSTAT FUNCTION DESCRIPTION
MAIN DISPLAY LEVEL 1 LEVEL 2 LEVEL 3
See page 7, for adjustment of set point of the system. The water temperature is thermostatically controlled via a set point and a tolerance range
(differential). The operation of these parameters is shown in the following diagrams:
2xc03
c03
Compresor
OFF
c03
c03
Compresor
ON c03 ºC c03 c03 ºC c03 c03 ºC
ºC
c05 c05 c05 c05 c05 c05
Set point Set point +
Diferencial Set point Set point Set point
Units with 1 compressor Units with 2 compressors Units with 3 compressors Units with 4 compressors
Operation with one compressor is as shown in the diagram taking into account that the temperature about which the controller takes over is
the inlet water temperature. When this temperature exceeds the set point + tolerance range (differential) the compressor starts to produce
cool water. When inlet water temperature gets below the set point the compressor stops. For example, when the set point = 11ºC and
differential = 2ºC, the compressor stops when inlet water temperature is 11ºC and starts when this temperature exceeds 13ºC.
2xc04
c04
Compresor
ON
c04
c04
Compresor
OFF c04 ºC
c04 c04 ºC c04 c04 ºC
ºC
c05 c05 c05 c05 c05 c05
Set point + Set point
Diferencial Set point
Set point Set point
Units with 1 compressor Units with 2 compressors Units with 3 compressors Units with 4 compressors
Operation with one compressor is as shown in the diagram taking into account that the temperature about which the controller takes over is
also the inlet water temperature. When this temperature gets below the set point - Differential, the compressor starts to produce heat water.
When the inlet water temperature exceeds the set point, the compressor stops. For example: when the set point = 41ºC and differential = 2ºC,
the compressor stops when the inlet water temperature is 41ºC and starts when this temperature gets below 39ºC.
NOTE: The units with 3 compressors and the Low water temperature kit work with 2 steps according to the units with 2 compressors.
MAX: Maximum value for the parameter. UNIT: The units of measure used.
MIN: Minimum value for the parameter. VAR.: Minimum variation allowed.
AFFECTED PARAMETERS DEF: The default value, factory set.
9
ANALOGUE INPUTS
MAIN DISPLAY
It shows:
Inlet water temperature SET POINT Probe value
Active alarms mode
Press Press
on off Probe value
Probe status
Probe value
Probe value
Probe value
For every unit without anti-freeze the minimum outlet water temperature should be 5ºC.
For applications where the outlet water temperature is lower than 5ºC is necessary to use anti-freeze.
10
OPTIONS
ON/OFF REMOTE
Remove the wire between 93 and 94 terminal block on the electrical box and insert a contact.
If the unit stops with ON/OFF Remote, "E00" will appear on the unit display.
From this moment, when the contact is open, the heating mode has been selected, and when the contact is closed,
the cooling mode has been selected.
Note 1: when this function is enabled, you can only change between the cooling and heating mode through this
contact. The change through the remote control or through the unit display is disabled.
Outdoor temperature probe has to be connected between 97 and 98 terminal block on the electrical box.
Note 1: On the display, the St4 probe indicates the outdoor temperature.
(See the following page.)
11
OPTIONS
9ºC 38ºC
cooling
set point
outdoor temp. ºC outdoor temp. ºC
25ºC 35ºC 6ºC 12ºC
starting starting
differential Dynamic Dynamic differential
set point set point 6ºC
-10ºC
BMS CONNECTION
It is possible to connect the unit to a BMS system with a MODBUS protocol.
A communication adaptor is installed in the unit. With a GATEWAY, 8 units can be connected. It is possible to
achieve a net with 15 GATEWAYS. This net communicates with a BMS system through MODBUS protocol.
The interface can:
- Select between OFF/STAND-BY/COOL/HEAT.
- Modify the cooling and heating set point.
- Read the alarm status.
- Read all the functioning temperatures.
- Read the status of inputs (pressure switches, fluid switch, thermal protection...).
- Read the status of outputs (compressor, fan, pump...).
- Read the maximum and minimum set point available in cooling and heating mode.
Parameters:
- Units with Climatic® 200:
H26 Serial output configuration 1= ModBus.
H44 Family serial address= 0.
H45 Device serial address= 1..8 (different for each one connected to the GATEWAY).
- Units with Climatic® 400:
H48 Serial output configuration 1= ModBus.
H65 Family serial address= 0.
H66 Device serial address= 1..8 (different for each one connected to the GATEWAY).
MAIN DISPLAY
mode
Press
on off
It shows:
Inlet water temperature
Active alarms Press
Press
mode
Press Press
on off
PARAMETERS
mode mode NOTE: When the leds on the
+ + display flash alternatively
on off on off
from one to the other, you
are on menu mode.
>2" <2"
Press
Press
mode
Press Press
on off
Insert password
PASSWORD (number 38)
Press
13
MODIFY UNIT PARAMETERS MAX: Maximum value for the parameter.
MIN: Minimum value for the parameter.
DEF: The default value, factory set.
UNIT: The units of measure used.
VAR.: Minimum variation allowed.
mode
Press
on off
It shows:
Inlet water temperature
Active alarms Press
Press
Press
Press
Compressor 1 operating hours
When display shows the compressor or water pump operating hours, the counters can reset by pressing ON/OFF
button and release within 2 seconds.
The display shows the operating hours value without the decimal point up to 999 hours. If the counter has exceeded
999 hours, the operating hours value appears with 2 decimals and the point decimal (1.00=1000 hours).
15
ALARM CODES
MENU STRUCTURE
MAIN DISPLAY LEVEL 1
It shows:
Inlet water temperature SET POINT
Active alarms
Press
Probe status
mode
Press
Press LEVEL 2
on off
The unit self-protects through safety devices; when any of these safety devices detect an anomaly, this is shown in the display
in order to advise the operator.
The activation of an alarm brings about:
- The display of the alarm code beginning with the letter E and follows a number; if more than one alarm will be activated, the
alarm shown would be the one with the lowest numerical value.
- In some cases, it can block some of the outputs, stopping the unit, depending on the type of alarm.
E00: This indication is not an alarm; it indicates that unit is turn off from ON /OFF remote.
VIS (Visualization): It indicates the type of alarm shown on the display.
RE (Reset): Type of reset:
AUT: AUTOMATIC RESET: Some alarms are automatically reset. When the cause is no longer present, they disappear
from the display.
MAN: MANUAL RESET: Press ON/OFF button and release within 2 seconds. If the alarm conditions have been removed,
the instrument returns to the normal operation and the alarm relay is de-energized. If on the other hand, the alarm conditions
persist, then call for technical service.
Circuit 1 Fan
Reset and check:
and circuit 1
E04 Fan thermal protection alarm.
compressors
MAN - Fan
- Check connections and protections.
stop
16
ALARM CODES
Check:
Outlet water temperature probe alarm (St2). • Connection of outlet water temperature
E06 Outlet water temperature probe open or without Unit stops AUTO probe (St2) (see electrical diagram),
connecting. check continuity and change the faulty
component.
Check:
Refrigerant piping temperature probe (St3)
• Connection of refrigerant piping temperature/
alarm.
pression probe (St3) (see electrical diagram),
E07 Refrigerant piping temperature or pression probe Unit stops AUTO
check continuity and change the faulty
open or without connecting.
component.
Check:
High pressure / high temperature alarm. • Working of high pressure switch.
It is activated when refrigerant piping Circuit 1 • Coil is clean and not blocked.
E11 temperature/pression probe (St3) detects a compressors AUTO • Water flow on the heating cycle.
temperature higher than 70ºC/45bar and the stop • Check fan protection.
high pressure switch has not been activated. • Condenser air temperature is very high.
• Check refrigerant charge.
Check:
• Coil is clean and not blocked.
High pressure switch alarm, circuit 2. Circuit 2 • Water flow on the heating cycle.
This alarm may indicate the following problems: compressors
E21 - High pressure switch protection.
MAN • Check fan protection.
stop • Condenser air temperature is very high.
- Stopped fan.
• Check refrigerant charge.
Check:
Compressor 1 circuit 2 thermal protection alarm: Compressor 1 • Check refrigerant charge.
E23 - Compressor thermal protection open. circuit 2 MAN • Check the refrigerant circuit is not blocked.
- Faulty power supply. stops • Check connections and protections.
• Check power supply.
Check:
High pressure / high temperature alarm. • Working of high pressure switch.
It is activated when refrigerant piping Circuit 2 • Coil is clean and not blocked.
E31 temperature/ pression probe (St6) detects a compressors AUTO • Water flow on the heating cycle.
temperature higher than 70ºC/45bar and the stop • Check fan protection.
high pressure switch has not been activated. • Condenser air temperature is very high.
• Check refrigerant charge.
18
DESCRIPTION OF THE DEFROSTING SYSTEM
The defrosting process is activated during heating mode in heat pump units, when the outside temperature is low
and the outdoor coil could become frozen.
To melt the ice the defrosting function will switch the unit to cooling operation for a short period.
During defrosting mode the low pressure is at minimum level, consequently the pressure switch is disabled in this
mode.
The manufacturer uses default control settings which apply to most installations. The set parameters determine
the following:
19
FAN SPEED CONTROL (only for 0091 to 0812 units)
The fans for these models incorporate 2 speeds. The fans work on high or low speed according to:
COOLING MODE:
The on/off and low/high fan speed is managed according to the condensing pressure. See the drawing below:
COOLING MODE
High speed
Low speed
HEATING MODE
High speed
Low speed
20
SAFETY DEVICES
The units contain various safety devices to avoid damage to the unit due to very low water temperatures.
DO NOT TURN OFF THE POWER TO THE UNIT. WHEN THE POWER IS OFF THE ANTI FREEZE
PROTECTION WILL NOT OPERATE.
- If the unit is operating on cooling mode: feeds the electrical heater of water tank, the electrical heater of the water
exchanger, and activates the hot gas injection valve (if the unit incorporates these options).
- If the unit is operating on heating mode: feeds the electrical heater of water tank and the electrical heater of the
water exchanger (if the unit incorporates these options).
DO NOT TURN OFF THE POWER TO THE UNIT. WHEN THE POWER IS OFF THE CRANKCASE
HEATER PROTECTION WILL NOT OPERATE.
DO NOT TURN OFF THE POWER TO THE UNIT. WHEN THE POWER IS OFF THE WATER PUMP
START DELAY PROTECTION WILL NOT OPERATE.
21
22
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MUL35E-0506 09-2006