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Front Sway Bar Installation Instructions

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Syed Omar
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224 views4 pages

Front Sway Bar Installation Instructions

Uploaded by

Syed Omar
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PI-281 08/05 Dedicated to improving vehicle fun, safety & performance

Installation Instructions

Front Anti-Sway Bar for:

Thank you for purchasing this anti-sway bar kit. Please read through these instructions before installation.

850, 70 series (1993-2000) S60, V70 all models (2001-06) S80 all models (1999-2006) XC90 all modesl (2003-06)

Used in the following kits:


6K5035 850 & 70 series (1993-2000) 6K5037 850 & 70 series AWD models (1997-2000) 6K5036 S80 all models (1999-2006) 6K5043 Front and rear kit for S60 AWD, V70 AWD & XC (2001-06) 6K5046 Trac Spec Kit for S60R (2004-06) 6K5047 Trac Spec Kit for V70R (2004-06)

SUGGESTED TOOLS
Hoist Metric wrenches Metric sockets

REMOVAL
1
Raise car on hoist. Position hoist arms on the frame behind the engine subframe. Avoid placing the hoist on the rear sub-frame brackets. If the vehicle is equipped with a skid plate or plastic splash guard, remove it. Remove the five steering rack bolts from below.

11744 NE Ainsworth Circle, Portland, OR 97220 (503) 257-7500 Fax (503) 257-7596

REMOVAL
3
Remove the oxygen sensor wire bracket from the rear of subframe with a torx socket. On 850 and 70 series (19932000) remove the fluid line clips at front and rear of subframe. A. On AWD models, remove the 4 bolts holding the front exhaust bracket to the body and the 2 bolts holding the bracket to the exhaust. B. Disconnect the brake lines from the plastic snap fasteners on the exhaust bracket, remove exhaust bracket. C. Carefully note the orientation of the lines in relation to the sway bar to prevent errors when installing the new bar. D. On 2001-2006 models split the EVAP system hose at the connector hose as shown.

3A

3B

3D

4 5 6 7 8

Place a screw jack or similar to the rear of the subframe to support it. Remove four rear sub-frame bolts that secure the subframe brackets to body (two on driver side and two on passenger side). Remove two bolts securing brackets to subframe along with the washers (one on driver side and one on passenger side). Slacken front bolts in subframe about four full turns.

Lower the rear of the subframe by lowering the screw jack. While lowering, ensure that the steering rack separates from the subframe. Pry the rack from the subframe if necessary. It is always a good idea to leave most of the weight of the subframe on the screw jack while working. Remove the left and right end link from the sway bar. Use a T30 torx socket in the center of the end link fastener to hold the threads from turning and a 15mm on the nut. Remove the sway bar U-bracket bolts (14mm) on the left and the right sides.

9 10

2 Front Anti-Sway Bar for 850, 70 series and P2 chassis.

1-800-444-6473

REMOVAL
11
Once the bar is loose from the subframe the bar may be withdrawn from the subframe. This may take some careful manipulation so dont be afraid to pull down on the subframe for additional clearance. Be careful around the EVAP canister hoses. Note the location of hoses above and below the bar. Make a note how the bar is fit onto the subframe. It is important to orient the new bar correctly to clear the steering arms etc.

11

12 13

13

12

INSTALLATION
1 2
Position the new bar into place in the subframe. Assemble the new bushings and new U-brackets onto the new bar and lube the bushings with the supplied lubricant. Locate the bushings and U-brackets over the holes in the subframe install the four bolts that were removed. Slide the U-brackets and bar as far toward the rear of the car as possible. Then tighten bolts to 37ft.lbs. Reconnect the endlinks to the sway bar. Tighten to 37ft.lbs. Raise rear of subframe with the screw jack. Guide the steering rack studs into the sub-frame as it is raised. Once the subframe is raised, install the two long rear subframe bolts through the brackets along with the four bracket stay bolts but do not tighten yet. Tighten the left subframe bolts front and rear to 77ft.lbs. And then an additional 120 degrees. Now tighten the right side bolts in the same fashion. Dont forget to tighten the front bolts that were loosened. Tighten the subframe bracket bolts on both sides to 37 ft.-lbs.

3 4 5 6

www.ipdusa.com

Front Anti-Sway Bar for 850, 70 series and P2 chassis 3

INSTALLATION
8 9 10 11
Tighten the five steering rack nuts from Step 2 to 37 ft.-lbs. A. Re-attach the oxygen sensor bracket to the rear of the subframe with the torx bolts. (2001-on) B. Re-attach the fluid line bracket bolts and tighten front to rear. (1993-2000) Lower car to ground and make sure the new bar avoids all the suspension components. Have the car aligned.

KIT CONTENTS
6K5035 850 & 70 series 1993-2000 6K5037 850 & 70 series AWD models 1997-2000
Part # Description Qty
1 2 2 2 1 1. SB1006F 25mm front sway bar SBK12 - Sway Bar Mounting Kit 2. 2001 ipd emblem 3. 2B1103 25mm polyurethane bushing 4. B181 Saddle bracket 5. Aqualube Waterproof grease

6K5036 S80 all models 1999-2006 6K5043 S60 AWD, V70 AWD & XC 2001-06 6K5046 S60R Trac Spec Kit 2004-06 6K5047 V70R Trac Spec Kit 2004-06
Part # Description Qty
1 2 2 2 1 1. SB1008F2 25mm front sway bar SBK12 - Sway Bar Mounting Kit 2. 2001 ipd emblem 3. 2B1103 25mm polyurethane bushing 4. B181 Saddle bracket 5. Aqualube Waterproof grease

One Year Limited Warranty


ipd warrants to the original purchaser that the parts manufactured and/or sold by ipd (the Product) is free from defects in material and workmanship under normal use. ipd warrants that the Product will perform substantially in accordance with the specifications set forth in the documentation provided with it. The above express warranties are made for a period of the lesser of 12,000 miles or 12 months from the date the Product is installed in your vehicle. Any improper use, operation beyond capacity, substitution of parts not approved by ipd in writing, any alteration or repair by others, or any removal, defacing or altering of the identification shall void this warranty. There is no warranty on high-performance or race related parts due to the nature of usage. The purchaser shall notify ipd at 1-800-444-6473 of any defect within the warranty period no later than thirty (30) days after purchaser discovers the defect. Should any failure to conform to this warranty appear within the warranty period, ipd shall, on notification, correct the nonconformity at its option, either by repairing any defective part, or by making available, FOB ipds plant, a repaired or replacement part. The purchaser must insure any defective item being returned because ipd does not assume risk of loss or damage while in transit. No payment or reimbursement shall be made for installation, removal, transportation or other charges. The remedies set forth in this instrument are exclusive, and the liability of ipd with respect to any sale shall not exceed the price of the product on which the liability is based. EXCEPT AS STATED OTHERWISE IN THIS WARRANTY, ipd MAKES NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. ipd shall not in any case be liable for special, incidental, consequential, indirect, or other similar damages arising from any breach of these warranties even if ipd or its agent has been advised of the possibility of such damages. Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you. This warranty is governed by the laws of the State of Oregon.

4 Front Anti-Sway Bar for 850, 70 series and P2 chassis.

2003 ipd PI-281

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