Desarmado y Armado 924G and 924GZ Wheel Loaders Power Train Nmero de medio -RENR3506-04 Fecha de publicacin -01/05/2004 Fecha de actualizacin -19/05/2004
i03985498
Limited Slip Differential - Assemble
SMCS - 3263-016
Assembly Procedure Table 1 Required Tools Tool Part Number 126-7183 6V-4011 1P-0519 7X-2556 A 9X-8257 8T-4132 8T-5092 8T-4223 B 8T-5096 Washer (M16) Nut (M16 X 2.0) Bolt (M12 X 1.75 X 150) Washer (M12) Dial Indicator Group 1 1 2 2 1 Part Description Crossblock Ring Plate Bolt (M16 X 2.0 X 100) Qty 1 1 1 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. 1. Clean all parts of the differential. Inspect all parts of the differential. If any of the parts are worn or damaged, use new parts for replacement.
924G 924Gz Wheel Loader 3DZ00001-UP (MACHINE) POWERED BY 3056 Eng... Pgina 2 de 10
Illustration 1
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2. Install thrust washer (17) . Lubricate the face of the thrust washer with clean axle oil. 3. Replace the disc packs if the friction material is worn. The disc packs must be symmetrical within 0.10 mm (0.004 inch).
Illustration 2
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4. The case is marked. Replace the old disc packs with the same disc packs. The disc packs cannot be mixed. Note: Lubricate the plates with clean axle oil. Lubricate the friction discs with clean axle oil prior to assembly.
924G 924Gz Wheel Loader 3DZ00001-UP (MACHINE) POWERED BY 3056 Eng... Pgina 5 de 10
Illustration 8
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8. Install pinion gears (9) on pinion shaft (10) . Repeat for pinion gears (11) and pinion shaft (12) . Lubricate the assembly with clean axle oil.
Illustration 9
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9. Install pinion shaft (12) and pinion gears (11) , as shown. 10. Rotate pinion gears (11) until the pinion shaft rests in the slots of the actuator housing.
Illustration 10
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11. Install pinion shaft (10) and two pinion gears (9) , as shown.
924G 924Gz Wheel Loader 3DZ00001-UP (MACHINE) POWERED BY 3056 Eng... Pgina 6 de 10
Illustration 11
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Illustration 12
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12. Assemble gear (8) and actuator housing (7) . Align the keys of the actuator housing with the slots in the case, as shown. Note: Lubricate the plates with clean axle oil. Lubricate the friction discs with clean axle oil prior to assembly.
924G 924Gz Wheel Loader 3DZ00001-UP (MACHINE) POWERED BY 3056 Eng... Pgina 7 de 10
Illustration 14
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13. Install friction discs (6) and plates (5) . Start with a friction disc and end with a plate. Note: The following steps show the procedure to measure the end play gap.
Illustration 15
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14. Install Tooling (A) on the differential assembly, as shown. Note: The center pusher bolt of Tooling (A) must have M16 X 2.0 thread in order to apply the proper preload.
924G 924Gz Wheel Loader 3DZ00001-UP (MACHINE) POWERED BY 3056 Eng... Pgina 9 de 10
Illustration 18
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18. Rotate the magnetic base of Tooling (B) until the dial indicator is touching (Face B) . 19. Record the reading in three different areas of face (B) . 20. Average the three readings. This average is the end play gap. Note: If the existing disc packs were installed in Step 4, continue with Step 21. If new disc packs were installed in Step 4, continue with Step 22. 21. If the end play gap in Step 20 was greater than 0.81 mm (0.032 inch), replacement of the existing disc packs is necessary. Note: Use Steps 22 through 26 if new disc packs are used. 22. The case is marked. Replace the old disc packs with the same disc packs. The disc packs cannot be mixed. 23. Install the new disc packs. Measure the end play that was described in Steps 14 through 20. The measured end play must be between 0.203 mm (0.0080 inch) and 0.508 mm (0.0200 inch). 24. If the measured end play gap does not yet meet specifications, replace the pinion shafts and/or both actuator housings.
Illustration 19
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25. Change the mark on the housing for future reference If the disc packs were changed.
924G 924Gz Wheel Loader 3DZ00001-UP (MACHINE) POWERED BY 3056 E... Pgina 10 de 10
Illustration 20
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26. Install thrust washer (4) in bevel gear (2) . Note: Apply a small amount of grease to the back side of the thrust washer prior to installing. The grease will retain thrust washer (4) during the installation of bevel gear (2) .
Illustration 21
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27. Invert bevel gear (2) and install the bevel gear on case housing (3) . 28. Install bolts (1) and tighten bolts to a torque of 95 10 Nm (70 7 lb ft). Then turn each bolt for one half turn. End By: Install the differential. Copyright 1993 - 2011 Caterpillar Inc. Todos los derechos reservados. Red privada para licenciados del SIS. Wed Jul 20 00:56:45 EST 2011
