Via del Pantano 73 – 50018 Scandicci (Firenze) Italia – Tel. (+39) 055 7221358 – Fax (+39) 055 7222225 – Web site www.galileotp.com – E-mail info@galileotp.com Introduction The machine PROBHe has been designed and built to be used in any kind of assembly lines of cooling units (refrigerators, deep freezers, air conditioners etc...) performing the evacuation, pressurization with nitrogen for mechanical stress test and gross leak test and pressurization by tracer gas (helium/hydrogen mix) for fine leaks. Furthermore PROBHe is able to measure the volume and the flow, the humidity and running the flushing test with nitrogen.
Technical features Embedded control system PC board GALILEO TP SGP32 V2 with microprocessor RISC 32 bit Freescale ColdFire® 5372L
User interface Infrared color touch screen LCD 15” (1024X768) high brightness and designed for industrial environment with extreme temperatures and high humidity. Durable, dirt-resistant and very responsive. The infrared touch screen can be operated with wet fingers or dirty gloves. No physical nor electrical contacts are required for sensing method. Thus, the sensor is stress free. Thus, it is highly durable. The infrared technology is also much stronger against electrostatic and magnetic noise e.g. screenshot:
Vacuum line The PROBHE is equipped by a double stage rotary vacuum pump D28 m3/h capable to reach a final vacuum of 1 x 10-2 Pa (1 x 10-4 mbar), with a pneumatic valve to keep out the vacuum pump and a Pirani sensor Galileo TP OG914 to measure the vacuum level reached during evacuation (dynamic measurement).
2 Valves group The valves group is composed by : Up to four pneumatic valves for fluid inlet line two pneumatic valves for fluids discharge/recovery line one bypass valve one isolation valve for vacuum line two pressure sensors for measuring the pressure inside the piece under test both inlet and outlet side
Available models and accessories
Models Max working pressure Fluid inlet line Number of filler
PROBHe 45bar 2+2* 2
PROBHe HP 140bar 4 2 *optional
Main programmable process phases
PROBHe is able to perform up to 20 steps independent each other. For each step you can program the following phases, some ones can be programmed only if the corresponding option is enabled into the model of the machine:
Phase 1 – Evacuation Phase 2 – pressure rise test Phase 3 – pressurization Phase 4 – Pressurization + clog test Phase 5 – Drop test Phase 6 – Drop test with sniffer Phase 7 – Flow rate test Phase 8 – Discharge Phase 9 – Discharge with humidity measuring (only with option “humidity sensor”) Phase A – Recovery Phase B – Washing test Phase C – Washing test with humidity measuring (only with option “humidity sensor”) Phase D – Sniffer test Phase E – Flow rate test (only with option “flow test”) Phase F – Leak detection with tracer gas Phase G – Search equivalent refrigerant leaks Phase H – Pneumatic connection (only with option “pneumatic connections”) Phase I – Volume measurement (only with kit “volume measurement”) Phase N – Waiting operator
3 e.g. flow diagram – domestic refrigerator
N2 15bar
He 6 bar
atm
N2 pre Stab drop discharge Evac. He press He sniffer test He Recov. Evac.
Software features Two different privileged log-in levels with password:
1) Operator: working cycle access;
2) Maintenance/production/quality managers: diagnostics and programming access
Working cycle programming
4 Language programming
Serial Communication You can choose the communication speed of the serial ports COM1 and COM2;
Display calibration values
All calibrations parameters can be displayed
Serial ports and interfaces
COM1: serial port RS232 for barcode COM2: serial port RS232 for printer COM3: serial port RS485 Ethernet interface for software GEDA* (Galileo Equipment Data Acquisition) and/or data report to the PC. USB port for mass storage connection (only for maintenance service)
5 GEDA management software *The PROBHe comes with a complete integration with the GEDA system for data acquisition and statistics, remote programming as well as external supervision of the line:
-Cycle reports sent directly from the machine to your computer (always updated) in real time; -Possibility to program the machine from the computer and vice versa; - Working cycle start inhibition; -Search by bar code reader, date and time or by model of machine; -Production/maintenance/quality queries (alarm, cycles, failed pieces, passed pieces etc…); -Possibility to print all information and report displayed; -Possibility to export the cycle report to other programs like Office Excel; - SQL interface;
Upgrade accessories list:
Barcode reader Barcode reader wireless Kit light tower Kit interface external line Kit humidity sensor (not available hp version) Kit flow rate (not available hp version) Kit volume rate (not available hp version) Kit printer Pneumatic connections
PROBHe complies with the standards foreseen by CE directive (2006/42).
Electric and electronic fixtures complies with standards on electric safety (EN 60204-1) and on electromagnetic compatibility (EMC).
6 Data sheets Number of phases in each work cycle Up to 20, programmable Sequence of phases in each work cycle Programmable by the user No. Programmable cycles 100 (more upon request) Programming protection Account level protection No. fillers 2 Lenght of each filler 3 m Filler quick couplers ¼” Hansen, PCU ¼” female Units of measurement: Weight g, oz Vacuum Pa, μHg, mbar Pressure kPa, psi, bar Temperature °C, °F Time s Vacuum pumpDouble stage, 28 m3/h <1x10-2 Pa (1x10-4 mbar) Final vacuum Dimensions (HxLxW) 1450x700x800 mm Weight 185 kg ProbHe -200 kg ProbHe HP Working temperature 0 ÷ +50 °C 200 ÷ 230 / Y 380 ÷ 415 V Electric power supply 50 Hz 3 Ph 200 ÷ 230 / Y 460 V 60 Hz 3 Ph (others upon request) Power consumption 900 W
Noise level < 70 dB (A)
Inlet fluids Nitrogen(dry air), Helium, Hydrogen mix Number of inlet valves Up to 4 Max pressure inlet valve ProbHe 45bar ProbHe HP:1 inlet up 140bar , 3 inlet up to 80 bar
