[go: up one dir, main page]

0% found this document useful (0 votes)
568 views26 pages

RC5700 Plano Electrico

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
568 views26 pages

RC5700 Plano Electrico

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 26

SCHEMATIC DIAGRAMS

Index

Index

This electrical diagram index lists the wiring diagrams


with the area or components of the lift truck covered by
each diagram. Exceptions indicated are listed below

Electrical Diagram Index

Title Page Number Revision


Electrical Schematic DIA–1057–002 01
Startup Circuit DIA–1057–003 01
Fuse Box DIA–1057–004 01
Access 1 DIA–1057–005 01
Multi-Function Control Handle DIA–1057–006 01
Access 7 DIA–1057–007 01
Access 3™ DIA–1057–008 01
Access 2 DIA–1057–009 01
Motor Compartment DIA–1057–010 01
Lights, Fan, KYS, and EDS DIA–1057–011 01
Accessory Light Harness DIA–1057–012 01
Floorboard and Steering DIA–1057–013 01
Hydraulic Manifold and Mast DIA–1057–014 01
Freezer Condition DIA–1057–015 01
InfoLink® DIA–1057–016 01
InfoLink® Continued DIA–1057–017 01
Power Source, CAN, and EWS DIA–1057–018 01
Power Cables, Euro Connector DIA–1057–019 01
Power Cables, EU DIA–1057–020 01
Power Cables, Rapid Charge DIA–1057–021 01
Power Cables, ANSI DIA–1057–022 01
Wire Harnesses DIA–1057–023 02

Crown 2021 PF28432 DIA-1057-001


02 Rev. 6/22
529
SCHEMATIC DIAGRAMS
Electrical Schematic

Electrical Schematic

A B C D
ECR2 LH
ECR4 PUMP
+12V
Sheet 3 SPL
1
3 +12V

3 17 CH A NOTES: 2 5 CH A

19 CH B
1 OPTIONAL WIRING 6 CH B

NEG SHOWN AS SVA3 NEG

L 26 DASHED LINES 8
TS2 LH TS3 PUMP

ACCESS 2
FAN2 33 T
2 TRUCK SHOWN IN PRVA 16 T
HOME POSITION 18
ECR1 RH
25 WITH NO
1 + -

+12V OPERATOR SVA2A


POT2 RAISE/LOWER 1
9 CH A
21
24 20 CH B OPTIONAL 9
NEG SVA2B
ALM2
22
TS1 RH POT3 SIDE SHIFT
1 27
2 28 32 ORS
T
12 20
15
ACCESS 3

4 14
POT4 STR
10 GND +BV BNEG
14 OUT
POT1 TRACTION
VCC

5 16 9
SPA
SSS
DMS1 17 4
SVA1B
RPS1 BRK TDS
18
+5V A DMS2 SVA1A 10
A
GND A 21 8 19
TBS
2 OUT A

+5V B
16
DMS3
SVTR

20 11
2

ACCESS 7
GND B SVTE

B OUT B 21
SVBY
RPS2 TILT
22 GND

SVH 3 OUT
ENSR ENSL
2 23 VCC

FS
13 BRESR BRESL
1 5 LED+
+BV BNEG VCC
LED-
NEG
14 OUT
ECR3 STR SENSE
10 +5V
RS
20 5 CHA

11 CHB LED+
HGTS1 12 NEG VCC
15 6 LED-
ACCESS 1

NEG
16 15 OUT
DVR
6
3 FF
1
BRK2 LH
3
9
DVR
23 BRK1 RH
PUF
2
3
HGTS2
PT1
14 13
T
21
FU22

FU23

FU24 FU25
Light
Options
17 4 FU31
FAN1
PTC1 FU32
Freezer
Condition
T

EDS FU35
KYS C KEY Specials/
1 = OFF 4 Options
FU36
2 = IGN Customer
3 Options
RES

3 = ACC

4 = START
CR13
Comm 2
FU21 FU14
HN1
1 C KEY
FU15
FU12 K1 Tow
4 INFOLINK FU16
Plug 4
K1 Light
PTC2 Options
FU11
FU34 Specials/
T

FU1 FU2
Options
ELECTRIC POWER SOURCE FU36* Customer
EPS_EWS Option
DVR
EWS

C Line
+

A B C D
165114 C Sheet 3 of 23

DIA-1057-002 Crown 2021 PF28432

01 Rev. 6/22
530
SCHEMATIC DIAGRAMS
Startup Circuit

Startup Circuit

A B C D
Sheet5 (1-A) 2011 +BV KEYUP/INFOLINK Sheet 4
Sheet5 (2-A) 2014 +BV HN1
Sheet5 (2-A) 2015 +BV TOW PLUG
Sheet5 (3-A) 2016 +BV LIGHTS
2000 1
+ LINE CONTACTOR
CONSTANT +BV STUD
Sheet5 (2-A) 2054 +BV SPECIAL/OPT
Sheet5 (3-A) 2046 +BV CUSTOMER OPT

1
Sheet4 (4-A) 2009 +BV MODULES
1 1
Sheet16 (1-A) 5097 B-NEG F/C
Sheet8 (4-A) 5592 B-NEG OPT/SPE
Sheet8 (4-A) 5529 B-NEG OPT/SPE
Sheet12 (2-A) 5595 B-NEG WORKLGTS
Sheet12 (3-A) 5557 B-NEG LGT3 WN1
Sheet12 (3-A) 5558 B-NEG LGT4 DM
Sheet13 (1-A) 5596 B-NEG FLOORLGTS
5001
Sheet6 (3-A)
Sheet9 (1-A)
5100 B-NEG ACCESS1,7
5300 B-NEG ACCESS3
5002
5000 1
- TCM NEGATIVE STUD

Sheet4 (2-A) 5011 DISPLAY RLY NEG


Sheet12 (1-A) 5052 B-NEG ED
Sheet11 (3-A) 5133 B-NEG TOW PLUG
Sheet6 (4-A) 5161 B-NEG HN1
Sheet7 (2-A) 5220 B-NEG HNS
Sheet12 (3-A) 5590 B-NEG PWR OPT
Sheet12 (4-A) 5509 B-NEG CUSTOMER OPT
Sheet8 (4-A) 5599 B-NEG INFOLINK

Sheet4 (2-A) 5011 DISPLAY RLY NEG


2 2
K1

29091 1 1

OPTIONAL WIRING SHOWN AS DASHED LINES


Sheet4 (4-A) 2001 +BV ACCESS1 1 1

Sheet5 (1-A) 29031 +BV (KY) ACCESS1

PC96
1 1
+t o
2 2
29095 3 3 PTC1
Sheet6 (2-A) 29096 +BV (KY) ACCESS1 PRECHARGE 4 4

NOTES:
29094

PC98
29097 1 1
+t o
3 3

1
2 2
29098 3 3 PTC2
4 4

C KEY
29099

Sheet12 (1-A) 29901 +BV START 29092 1 1

Sheet12 (1-A) 29902 +BV IGN

29082 1
1

Sheet4 (1-A) 2009 +BV MODULES


4 Sheet4 (2-A) 2001 +BV ACCESS1 2092 1 1 4
Sheet5 (1-A) 29032 +BV (KY) A2
Sheet5 (1-A) 29033 +BV (KY) A3
Sheet5 (2-A) 29035 +BV (KY) KEY LIGHTS 29083
Sheet5 (3-A) 29066 +BV (KY) CUST OPT
Sheet5 (1-A) 29051 +BV (KY) PWR OPT
Sheet5 (1-A) 29052 +BV (KY) F/C
Sheet5 (2-A) 29055 +BV (KY) SPECIAL/OPTIONS 29093

Sheet12 (1-A) 59013 KEY RLY NEG

A B C D

165114 C Sheet 4 of 23

Crown 2021 PF28432 DIA-1057-003


01 Rev. 6/22
531
SCHEMATIC DIAGRAMS
Fuse Box

Fuse Box

A B C D
FUSE BOX
Sheet4 (1-A) 2011 +BV KEYUP/INFOLINK A1
Sheet8 (4-A) 2021 +BV KEYUP/INFOLINK B1
Sheet 5
Sheet4 (3-A) 29031 +BV (KY) ACCESS1 C1
Sheet6 (2-A) 29041 +BV (KY) ACCESS1 D1
Sheet4 (4-A) 29051 +BV (KY) PWR OPT E1
Sheet12 (3-A) 29061 +BV (KY) PWR OPT F1
A1 B1 C1 D1 E1 F1
5A 15A 2A
FU11 FU21 FU31

1 FU12 FU22 FU32


1
2A 10A 10A
Sheet8 (4-A) 2012 INFOLINK ENABLE A2 A2 B2 C2 D2 E2 F2
Sheet5 (1-A) 2022 +BV KEYUP B2
Sheet4 (4-A) 29032 +BV (KY) A2 C2
Sheet10 (1-A) 29042 +BV (KY) A2 D2
Sheet4 (4-A) 29052 +BV (KY) F/C E2
Sheet16 (1-A) 29062 +BV (KY) F/C F2
Sheet5 (1-A) 2022 +BV KEYUP A3
Sheet12 (1-A) 2023 KEYUP B3
Sheet4 (4-A) 29033 +BV (KY) A3 C3
Sheet9 (1-A) 29043 +BV (KY) A3 D3
E3
F3
A3 B3 C3 D3 E3 F3
10A
CR13 FU23

FU14 FU24 FU34


2A 2A 2A
Sheet4 (1-A) 2014 +BV HN1 A4 A4 B4 C4 D4 E4 F4
Sheet6 (4-A) 2024 +BV HN1 B4
Sheet6 (2-A) 29034 +BV (KY) SWITCHES C4
2 Sheet6 (3-A) 29044 +BV (KY) SWITCHES D4 2
Sheet4 (1-A) 2054 +BV SPECIAL/OPT E4
Sheet8 (4-A) 2064 +BV SPECIAL/OPTIONS F4
Sheet4 (1-A) 2015 +BV TOW PLUG A5

FOR CUSTOMER OPTIONS WITH SWITCHED +BV MOVE FU36 TO POSITION D6 E6


Sheet11 (3-A) 2025 +BV TOW PLUG B5
Sheet4 (4-A) 29035 +BV (KY) KEY LIGHTS C5
Sheet12 (4-A) 29045 +BV (KY) KEY LIGHTS D5
Sheet4 (4-A) 29055 +BV (KY) SPECIAL/OPTIONS E5
Sheet8 (4-A) 29065 +BV (KY) SPECIAL/OPTIONS F5
A5 B5 C5 D5 E5 F5
15A 10A 10A
FU15 FU25 FU35

FOR CUSTOMER OPTIONS WITH CONSTANT +BV LEAVE FU36.


1
FU16 FU36
10A 10A
Sheet4 (1-A) 2016 +BV LIGHTS A6 A6 B6 C6 D6 E6 F6
Sheet12 (4-A) 2026 +BV LIGHTS B6

OPTIONAL WIRING SHOWN AS DASHED LINES


C6
Sheet4 (1-A) 2046 +BV CUSTOMER OPT D6
Sheet12 (4-A) 9056 CUSTOMER OPT E6
Sheet4 (4-A) 29066 +BV (KY) CUST OPT F6
A7
B7
3 C7 3
D7
E7
F7
A7 B7 C7 D7 E7 F7
NOTES:

A8 A8 B8 C8 D8 E8 F8
B8
C8
1

D8
E8
F8
A9
B9
C9
D9
E9
F9
A9 B9 C9 D9 E9 F9
4 4

A10 A10 B10 C10 D10 E10 F10


B10
C10
D10
E10
F10

A B C D
165114 C Sheet 5 of 23

DIA-1057-004 Crown 2021 PF28432

01 Rev. 6/22
532
SCHEMATIC DIAGRAMS
Access 1

Access 1

A B C D
Sheet 6
PC215
Sheet11 (3-A) 59131 DVR BRK2 LH 1
BRK1 DVR-
ACCESS 1
Sheet11 (3-A) 59132 DVR BRK1 RH 2
BRK2 DVR-
Sheet14 (3-A) 59184 DMS INPUT ACCESS1 3
DIG2-
Sheet6 (3-A) 5110 B-NEG ACCESS1 4
B-NEG
Sheet14 (2-A) 0145 ECR3 STR CHA 5
DIG4- / ENC CHA
Sheet13 (1-A) 29167 DVR FF+ 6
DIG8+/- / DVR3-
Sheet15 (4-A) 29184 CHS 7
DIG6+
Sheet15 (4-A) 29183 HGTS3 8
Sheet11 (3-A) 29132 DVR BRK1 RH 9
DIG3+
BRK2 DVR+ CA215
CA110
1
Sheet6 (2-A) 7111 +5V ACCESS1 10
PSP1 10/5V+
Sheet14 (2-A) 0146 ECR3 STR CHB 11
DIG5- / ENC CHB 1 8

Sheet6 (2-A) 5111 NEG ACCESS1 12


PSP1 NEG
Sheet15 (3-A) 9141 +15V PT1 LOAD SNS 13 16 23

DIG9+ / PSP2 15V+


Sheet15 (4-A) 29182 HGTS2 14 AMPSEAL
DIG7+ PLUG ASSY
23 WAY (SOCKETS)
Sheet6 (3-A) 29181 HGTS1 ACCESS1 15 BLACK
DIG1+
Sheet11 (3-A) 29131 DVR BRK2 LH 16
BRK1 DVR+
Sheet6 (2-A) 29110 +BV(KY) ACCESS1 17
+BV MODULE POWER
Sheet8 (2-A) 08111 CAN A L ACCESS1 18
CANL
Sheet8 (2-A) 08112 CAN A H ACCESS1 19
CANH
Sheet14 (3-A) 1143 RPS1 BRK SIGNAL ACCESS1 20
ANA1
Sheet15 (3-A) 1141 PT1 LOAD SNS SIGNAL 21
ANA2 / 4-20mA
Sheet8 (4-A) 59919 DVR OPT/SPE 22
GPD1-
Sheet13 (1-A) 29168 DVR PUF+ 23
GPD2+

Sheet6 (1-A) 5111 NEG ACCESS1


Sheet14 (3-A) 5143 RPS1 BRK SNS2 NEG
Sheet14 (2-A) 5145 ECR3 STR SNS NEG

Sheet6 (1-A) 7111 +5V ACCESS1 2


Sheet14 (2-A) 7145 ECR3 STR SNS +5V
Sheet14 (2-A) 7143 RPS1 BRK SNS2 +5V

OPTIONAL WIRING SHOWN AS DASHED LINES


Sheet5 (1-A) 29041 +BV (KY) ACCESS1
Sheet4 (3-A) 29096 +BV (KY) ACCESS1 PRECHARGE
Sheet5 (2-A) 29034 +BV (KY) SWITCHES
Sheet6 (1-A) 29110 +BV(KY) ACCESS1

Sheet4 (1-A) 5100 B-NEG ACCESS1,7


Sheet6 (1-A) 5110 B-NEG ACCESS1
Sheet8 (1-A) 5710 B-NEG ACCESS7

Sheet5 (2-A) 29044 +BV (KY) SWITCHES


Sheet15 (3-A) 29151 +BV (KY) HGTS1
Sheet15 (4-A) 29152 +BV (KY) HGTS2

NOTES:
Sheet15 (4-A) 29153 +BV (KY) HGTS3
Sheet15 (4-A) 29154 +BV (KY) CHS
Sheet8 (4-A) 29999 +BV (KY) KEY STATUS INFOLINK

1
Sheet15 (3-A) 29158 HGTS1
Sheet6 (1-A) 29181 HGTS1 ACCESS1
Sheet9 (2-A) 29381 HGTS1 INPUT ACCESS3

Sheet5 (2-A) 2024 +BV HN1


1

+ HN1
Sheet7 (2-A) 59161 HN1 INPUT 1
IN
4
-
Sheet4 (2-A) 5161 B-NEG HN1
1

A B C D
165114 C Sheet 6 of 23

Crown 2021 PF28432 DIA-1057-005


01 Rev. 6/22
533
SCHEMATIC DIAGRAMS
Multi-Function Control Handle

Multi-Function Control Handle

A B C D
Sheet 7

1 1

POT1 TRACTION

PC220 JC220
Sheet9 (1-A) 7342 POT1 +5V 1 1 RED
Sheet9 (2-A) 1342 POT1 WIPER 2 2 WHT POT2 RAISE/LOWER
Sheet9 (1-A) 5342 POT1 NEG 3 3 BLK
Sheet10 (3-A) 3221 POT2 +12V 4 4 RED
Sheet10 (2-A) 1221 POT2 WIPER 5 5 WHT
Sheet10 (4-A) 5221 POT2 NEG 6 6 BLK POT3 SIDE SHIFT
2 Sheet10 (3-A) 3223 POT3 +12V 7 7 RED 2
Sheet10 (2-A) 1223 POT3 WIPER 8 8 WHT
Sheet10 (4-A) 5223 POT3 NEG 9 9 BLK
Sheet4 (2-A) 5220 B-NEG HNS 10 10 RED
HNS
Sheet6 (4-A) 59161 HN1 INPUT 11 11 VIO
12 12

FS

LED+
LED-

OUT
VCC
NEG
RED
PC221 JC221 RED
Sheet8 (1-A) 59787 FS INPUT 1 1 BLK FF BLK
Sheet8 (1-A) 59788 RS INPUT 2 2 WHT PUF BLK
Sheet8 (2-A) 7720 FS/RS +5V 3 3 VIO +5V GRN
Sheet8 (2-A) 5720 FS/RS NEG 4 4 GRN NEG GRN
Sheet8 (1-A) 59782 TDS INPUT 5 5 WHT
Sheet8 (1-A) 59783 TBS INPUT 6 6 WHT
Sheet8 (1-A) 59221 SSS INPUT 7 7 BLU
3 Sheet8 (2-A) 5721 MFH SWITCHES 8 8 BLU 3
LED+

NEG
VCC
LED-

OUT

RS
TDS
ORG
GRN
TBS
WHT
GRN
SSS
BLK
GRN

GRN

4 4

A B C D

165114 C Sheet 7 of 23

DIA-1057-006 Crown 2021 PF28432

01 Rev. 6/22
534
SCHEMATIC DIAGRAMS
Access 7

Access 7

A B C D
Sheet 8
PC231
Sheet8 (2-A) 08711 CAN A L ACCESS7 1
CANL
ACCESS 7
Sheet8 (2-A) 08712 CAN A H ACCESS7 2
CANH
Sheet15 (1-A) 1722 RPS2 TILT SIGNAL 3
ENC2 CHA / DIG3- / ANA3
Sheet7 (3-A) 59221 SSS INPUT 4
ENC2 CHB / DIG4- / ANA4
Sheet8 (2-A) 7712 +5V A7.1 PSP2 5
PSP2 5V+
Sheet8 (2-A) 5712 A7.1 PSP2 NEG 6
PSP2 NEG
7
PSP1 NEG
8
1 Sheet6 (3-A) 5710 B-NEG ACCESS7 9
PSP1 12/5V+
B-NEG CA231
CA710
1
Sheet7 (3-A) 59782 TDS INPUT 10
DIG1-
Sheet7 (3-A) 59783 TBS INPUT 11
DIG2- 1 8

12
ENC1 CHA / DIG5-
13 16 23

ENC1 CHB / DIG6-


Sheet7 (3-A) 59787 FS INPUT 14 AMPSEAL
ANA1 PLUG ASSY
23 WAY (SOCKETS)
Sheet7 (3-A) 59788 RS INPUT 15 BLACK
ANA2
Sheet10 (1-A) 29710 +BV(KY) ACCESS7 16
+BV MODULE POWER
Sheet15 (1-A) 59760 DVR SPA 17
GPD7-
Sheet15 (1-A) 59766 DVR SVA1B 18
GPD6-
Sheet15 (1-A) 59765 DVR SVA1A 19
GPD5-
Sheet15 (1-A) 59764 DVR SVTR 20
GPD4-
Sheet15 (1-A) 59763 DVR SVTE 21
GPD3-
Sheet15 (1-A) 59769 DVR SVBY 22
GPD2-
Sheet15 (1-A) 59762 DVR SVH 23
GPD1-

Sheet8 (1-A) 7712 +5V A7.1 PSP2


Sheet7 (3-A) 7720 FS/RS +5V
Sheet15 (1-A) 7722 RPS2 TILT +5V

Sheet8 (1-A) 5712 A7.1 PSP2 NEG


2 Sheet7 (3-A) 5720 FS/RS NEG 2
Sheet7 (3-A) 5721 MFH SWITCHES
Sheet15 (1-A) 5722 RPS2 TILT NEG

Sheet6 (1-A) 08112 CAN A H ACCESS1

OPTIONAL WIRING SHOWN AS DASHED LINES


Sheet6 (1-A) 08111 CAN A L ACCESS1

Sheet8 (1-A) 08712 CAN A H ACCESS7


Sheet8 (1-A) 08711 CAN A L ACCESS7 SPCANH-A
SPCANL-A
08002 CAN A H

Sheet8 (3-A) 08992 CAN A H INFOLINK


08001 CAN A L

Sheet8 (3-A) 08991 CAN A L INFOLINK

NOTES:
Sheet10 (2-A) 08212 CAN A H A2.1
Sheet10 (2-A) 08211 CAN A L A2.1 SPCANH-B
SPCANL-B
3 3

1
Sheet8 (4-A) 08901 CAN A L OPT/SPE
Sheet8 (4-A) 08902 CAN A H OPT/SPE

Sheet9 (3-A) 08313 CAN A T ACCESS3


Sheet9 (3-A) 08312 CAN A H ACCESS3
Sheet9 (3-A) 08311 CAN A L ACCESS3

PC402 JC402
Sheet8 (3-A) 08992 CAN A H INFOLINK 1 1
Sheet8 (3-A) 08991 CAN A L INFOLINK 2 2
Sheet4 (2-A) 5599 B-NEG INFOLINK 3 3
Sheet5 (1-A) 2021 +BV KEYUP/INFOLINK 4 4
Sheet6 (3-A) 29999 +BV (KY) KEY STATUS INFOLINK 5 5 2298
Sheet5 (1-A) 2012 INFOLINK ENABLE 6 6

PC630 JC630
Sheet5 (2-A) 2064 +BV SPECIAL/OPTIONS 1 1
Sheet8 (3-A) 08901 CAN A L OPT/SPE 2 2
Sheet8 (3-A) 08902 CAN A H OPT/SPE 3 3
Sheet5 (2-A) 29065 +BV (KY) SPECIAL/OPTIONS 4 4 29995 Sheet12 (1-A)
Sheet6 (2-A) 59919 DVR OPT/SPE 5 5 59996 Sheet12 (1-A)
4 Sheet4 (1-A) 5592 B-NEG OPT/SPE 6 6 4
Sheet4 (1-A) 5529 B-NEG OPT/SPE 7 7
Sheet10 (2-A) 29989 DIG IN SPE/OPT 8 8

PC899
Sheet10 (2-A) 29289 FB EWS 1 ALTERNATIVE EPS
CONNECTION

A B C D

165114 C Sheet 8 of 23

Crown 2021 PF28432 DIA-1057-007


01 Rev. 6/22
535
SCHEMATIC DIAGRAMS
Access 3™

Access 3™

A B C D
Sheet5 (2-A) 29043 +BV (KY) A3
Sheet9 (2-A) 29310 +BV(KY) ACCESS3 Sheet 9
Sheet9 (3-A) 29311 +BV (KY) PEB
Sheet9 (3-A) 29362 +BV (KY) LINE CONTACTOR
Sheet9 (4-A) 29364 +BV (KY) FAN2
Sheet9 (4-A) 29361 +BV (KY) ALM2

Sheet4 (1-A) 5300 B-NEG ACCESS3


Sheet11 (3-A) 5131 B-NEG DMS
Sheet11 (2-A) 5351 B-NEG BRES
Sheet14 (4-A) 5356 B-NEG ENS
1 1
Sheet9 (2-A) 7311 A3.1 PSP2 +5V
Sheet7 (2-A) 7342 POT1 +5V
Sheet14 (2-A) 7343 RPS1 BRK SNS1 +5V

Sheet9 (3-A) 5311 A3.1 PSP2 NEG


Sheet7 (2-A) 5342 POT1 NEG ACCESS 3.1
Sheet14 (2-A) 5343 RPS1 BRK SNS1 NEG
UM
Sheet9 (2-A) 3322 A3.1 PSP1 +12V
Sheet11 (2-A) 3313 ECR2 +12V
Sheet11 (2-A) 3323 ECR1 +12V
Sheet14 (1-A) 3345 POT4 +12V VM
Sheet9 (3-A) 5322 A3.1 PSP1 NEG CA310
CA403
Sheet11 (2-A) 5313 ECR2 NEG
Sheet11 (1-A) 5314 TS2 NEG WM 1 12

Sheet11 (2-A) 5323 ECR1 NEG


Sheet11 (2-A) 5324 TS1 NEG 24

AMPSEAL
35

PLUG ASSY
Sheet14 (1-A) 5345 POT4 NEG 35 WAY (SOCKETS)
BLACK
PC403
Sheet11 (3-A) 59352 BRES INPUT 1
DIG6-
Sheet14 (4-A) 59386 ENS INPUT 2
2 Sheet9 (1-A) 29310 +BV(KY) ACCESS3 3
DIG7-
+BV MODULE POWER
2
Sheet9 (1-A) 3322 A3.1 PSP1 +12V 4
PSP1 12V+
Sheet7 (2-A) 1342 POT1 WIPER 5
ANA1
6
DIG0+
7
DIG1+
Sheet14 (3-A) 59384 DMS INPUT ACCESS3 8
DIG2-
Sheet11 (2-A) 0323 ECR1 CHA 9
ENC2 CHA
Sheet9 (1-A) 7311 A3.1 PSP2 +5V 10
PSP2 12V+
11
DIG4-
12
DIG5-
Sheet6 (3-A) 29381 HGTS1 INPUT ACCESS3 13
DIG3+
Sheet14 (1-A) 1345 POT4 WIPER 14
ANA3
Sheet9 (2-A) 5322 A3.1 PSP1 NEG 15
PSP1 NEG
Sheet14 (2-A) 1343 RPS1 BRK SIGNAL ACCESS3 16
ANA2
Sheet11 (2-A) 0313 ECR2 CHA 17
ENC1 CHA
Sheet8 (3-A) 08313 CAN A T ACCESS3 18
CANT
Sheet11 (2-A) 0314 ECR2 CHAB 19
ENC1 CHB
Sheet11 (2-A) 0324 ECR1 CHB 20
ENC2 CHB
Sheet9 (1-A) 5311 A3.1 PSP2 NEG 21
PSP2 NEG
1349 CMD ZS 22
ANA4
23
NCAN
Sheet9 (1-A) 29311 +BV (KY) PEB 24
+BV 1
Sheet9 (4-A) 59364 DVR FAN2 25
3 Sheet9 (4-A) 59363 DVR LINE CONTACTOR 26
GPD3-
GPD4-
3
27
PEB
Sheet9 (4-A) 59361 DVR ALM2 28
GPD2-
29
GPD1-
Sheet8 (3-A) 08311 CAN A L ACCESS3 30
CANL
Sheet8 (3-A) 08312 CAN A H ACCESS3 31
CANH
Sheet11 (1-A) 1324 TS1 SIGNAL 32
TMP2
Sheet11 (1-A) 1314 TS2 SIGNAL 33
TMP1
34
ANA5
35
ANA6
Sheet9 (1-A) 29362 +BV (KY) LINE CONTACTOR 1

Sheet9 (3-A) 59363 DVR LINE CONTACTOR 1

-B
+

FAN2
Sheet9 (1-A) 29364 +BV (KY) FAN2 1

Sheet9 (3-A) 59364 DVR FAN2 1


US
+
-

4 4
VS
1

Sheet9 (1-A) 29361 +BV (KY) ALM2

Sheet9 (3-A) 59361 DVR ALM2


WS +BF
1

ALM2
NOTES:
1 OPTIONAL WIRING SHOWN AS DASHED LINES

OPTIONAL

A B C D
165114 C Sheet 9 of 23

DIA-1057-008 Crown 2021 PF28432

01 Rev. 6/22
536
SCHEMATIC DIAGRAMS
Access 2

Access 2

A B C D
Sheet 10

Sheet5 (1-A) 29042 +BV (KY) A2


Sheet10 (1-A) 29210 +BV (KY) A2.1
Sheet12 (2-A) 29258 +BV (KY) ORS
Sheet15 (1-A) 29260 A2/A7 VALVES
Sheet15 (4-A) 29279 +BV (KY) SVA3
Sheet8 (1-A) 29710 +BV(KY) ACCESS7
1 1

ACCESS 2.1
PC405
Sheet10 (1-A) 29210 +BV (KY) A2.1 1
+BV MODULE POWER
Sheet15 (1-A) 59261 DVR SPL 2
GPD1-
Sheet10 (3-A) 3210 A2.1 PSP1 +12V 3
PSP1 12V+ CA405
Sheet10 (4-A) 5210 A2.1 PSP1 NEG 4
PSP1 NEG
PC210
Sheet11 (1-A) 0213 ECR4 CHA 5
ENC1 CHA
Sheet11 (1-A) 0214 ECR4 CHB 6 1 8
ENC1 CHB
7
ANA2
Sheet15 (4-A) 59279 DVR SVA3 8 16 23

GPD5-
Sheet7 (2-A) 1221 POT2 WIPER 9 PLUG 23 WAY
BLACK
ANA3
10
DIG8± / ENC2 CHB
11
DIG7± / ENC2 CHA
Sheet12 (2-A) 29259 ORS INPUT 12
DIG5+
13
DIG3+
Sheet8 (4-A) Sheet19 (2-A) 29289 FB EWS 14
DIG2+
Sheet8 (3-A) 08211 CAN A L A2.1 15
CAN L
Sheet11 (1-A) 1214 TS3 SIGNAL 16
TMP
17
2 Sheet15 (1-A) 59260 DVR PRVA 18
DIG4+
GPD2-
2
Sheet8 (4-A) 29989 DIG IN SPE/OPT 19
DIG1+
Sheet7 (2-A) 1223 POT3 WIPER 20
DIG6+ / ANA1
Sheet15 (1-A) 59267 DVR SVA2A 21
Sheet15 (1-A) 59268 DVR SVA2B
GPD3- B-

OPTIONAL WIRING SHOWN AS DASHED LINES


22
GPD4-
Sheet8 (3-A) 08212 CAN A H A2.1 23
CAN H

U
+

W B+

NOTES:
3 3

1
Sheet10 (1-A) 3210 A2.1 PSP1 +12V
Sheet11 (1-A) 3213 ECR4 +12V
Sheet7 (2-A) 3221 POT2 +12V
Sheet7 (2-A) 3223 POT3 +12V

Sheet10 (1-A) 5210 A2.1 PSP1 NEG


Sheet11 (1-A) 5213 ECR4 NEG
Sheet11 (1-A) 5214 TS3 NEG
Sheet7 (2-A) 5221 POT2 NEG
Sheet7 (2-A) 5223 POT3 NEG

4 4

A B C D

165114 C Sheet 10 of 23

Crown 2021 PF28432 DIA-1057-009


01 Rev. 6/22
537
SCHEMATIC DIAGRAMS
Motor Compartment

Motor Compartment

A B C D
Sheet 11 PC419
Sheet10 (2-A) 1214 TS3 SIGNAL 1 1
2 2 TS3 PUMP
Sheet10 (4-A) 5214 TS3 NEG 3 3
T

PC420
ECR4 PUMP
Sheet10 (3-A) 3213 ECR4 +12V 1 1 +12V
Sheet10 (4-A) 5213 ECR4 NEG 2 2 NEG
Sheet10 (1-A) 0213 ECR4 CHA 3 3
1 1
CH A
Sheet10 (2-A) 0214 ECR4 CHB 4 4
CH B

PC423
Sheet9 (3-A) 1314 TS2 SIGNAL 1 1
2 2
Sheet9 (2-A) 5314 TS2 NEG 3 3 TS2 LH

T
PC424
Sheet9 (3-A) 1324 TS1 SIGNAL 1 1
2 2
Sheet9 (2-A) 5324 TS1 NEG 3 3 TS1 RH

T
PC425
ECR2 LH
Sheet9 (1-A) 3313 ECR2 +12V 1 1 +12V
Sheet9 (2-A) 5313 ECR2 NEG 2 2 NEG
Sheet9 (3-A) 0313 ECR2 CHA 3 3 CH A
Sheet9 (3-A) 0314 ECR2 CHAB 4 4
CH B

PC426
ECR1 RH
2 Sheet9 (2-A) 3323 ECR1 +12V 1 1 +12V
2
Sheet9 (2-A) 5323 ECR1 NEG 2 2 NEG
Sheet9 (2-A) 0323 ECR1 CHA 3 3

OPTIONAL WIRING SHOWN


CH A
Sheet9 (3-A) 0324 ECR1 CHB 4 4
CH B

PC428

1 AS DASHED LINES
Sheet9 (1-A) 5351 B-NEG BRES 1 1 1 BRESR 1
2 2

OPTIONAL
NOTES:
59351
PC429
1 1 1 BRESL 1
Sheet9 (2-A) 59352 BRES INPUT 2 2

PC210 JC210 PC435


Sheet9 (1-A) 5131 B-NEG DMS 1 1 29111 1 1 +
Sheet14 (3-A) 5354 B-NEG DMS 2 2 5132 59111 2 2
Sheet6 (1-A) 29131 DVR BRK2 LH 3 3
Sheet6 (1-A) 59131 DVR BRK2 LH 4 4
BRK2 LH
3 Sheet6 (1-A) 29132 DVR BRK1 RH 5 5 3
Sheet6 (1-A) 59132 DVR BRK1 RH 6 6 PC436
29122 A A +
59122 B B
PC211 C C
1
BRK1 RH
2
Sheet5 (2-A) 2025 +BV TOW PLUG 3
4
9133 5
Sheet4 (2-A) 5133 B-NEG TOW PLUG 6

24V PC211
SHIPPING METHOD 1
2
SHIPPING NOTES:
24V 15A
3
4
TOWING TRUCK WITHOUT BATTERY TOWING TRUCK WITH BATTERY 5
- HARNESS USED TO RELEASE BRAKES - HARNESS USED TO RELEASE BRAKES BNEG 6

- REMOVE PC605 FROM JC605 - REMOVE PC605 FROM JC605


4 - PLUG PC606 INTO JC605 - PLUG PC606 INTO JC605 4
- REMOVE PC405 FROM JC405 - REMOVE PC405 FROM JC405
- HANG JC405 OUT BACK OF TRUCK - HANG JC405 OUT BACK OF TRUCK 36V/48V PC211
- PLUG A VOLTAGE SOURCE INTO JC405 - PLUG A VOLTAGE SOURCE INTO JC405 SHIPPING METHOD 1

ACCORDING TO THE DIAGRAMS ACCORDING TO THE DIAGRAMS 2

SHOWN BELOW SHOWN BELOW 36V/48V 15A


3
4
5
BNEG 6

A B C D

165114 C Sheet 11 of 23

DIA-1057-010 Crown 2021 PF28432

01 Rev. 6/22
538
SCHEMATIC DIAGRAMS
Lights, Fan, KYS, and EDS

Lights, Fan, KYS, and EDS

A B C D
Sheet 12
EDS
Sheet4 (4-A) 59013 KEY RLY NEG 1 1

Sheet4 (2-A) 5052 B-NEG ED

PC225 JC225 PC225 JC925


Sheet5 (1-A) 2023 KEYUP 1 1 2290 1 1 KYS
Sheet4 (4-A) 29902 +BV IGN 2 2 STS 2 2 1 = OFF 4
1 Sheet4 (3-A) 29901 +BV START 3 3 1 1 3 3 2 = IGN 1
4 4 29993 29991 4 4 3 = ACC 3
4 = START

29994

29992
Comm 2

1 1
1

Sheet8 (4-C) 59996 1 1

K902
Sheet8 (4-C) 29995

LGTS1
Sheet12 (4-A) 2293 +BV WORKLIGHTS 1 1

Sheet12 (2-A) 29950 LGT1 SWITCH

ORS

Sheet10 (1-A) 29258 +BV (KY) ORS 1 1

Sheet10 (2-A) 29259 ORS INPUT

2 PC415 JC415 PC951 LGT1 2


Sheet12 (2-A) 29950 LGT1 SWITCH A A 29500 29501 1 FLOOD

Sheet4 (1-A) 5595 B-NEG WORKLGTS B B 5550 5501 2 BNEG

C C

PC952 LGT2
29502 1 FLOOD

5502 2 BNEG

PC212 JC212 LGT3


Sheet12 (4-A) 29957 +BV (KY) LGT3 WN1 1 1 WHT
POS
Sheet4 (1-A) 5557 B-NEG LGT3 WN1 2 2 BLK
NEG

DLS
PC416 JC416 LGT4
Sheet12 (4-A) 29958 +BV (KY) DMS 1 1 29956 1 1 29959 9935 1
POS
Sheet4 (1-A) 5558 B-NEG LGT4 DM 2 2
NEG

3 3
FNS
1 RED 1 RED FAN1
PC417 JC417 1
Sheet5 (1-A) 29061 +BV (KY) PWR OPT 1 1 WHT/RED 1 -
LOW
Sheet4 (2-A) 5590 B-NEG PWR OPT 2 2 WHT 1 BLU
HIGH

BLK 1 BLK

JC806
1 29970 Sheet16 (1-D)
2 5597 Sheet16 (1-D)

PC418 JC418
Sheet5 (3-A) 9056 CUSTOMER OPT 1 1 WHT
Sheet4 (2-A) 5509 B-NEG CUSTOMER OPT 2 2 BLK

Sheet5 (3-A) 2026 +BV LIGHTS


4 Sheet12 (2-A) 2293 +BV WORKLIGHTS 4
Sheet13 (1-A) 2296 +BV FLOORLIGHTS

Sheet5 (2-A) 29045 +BV (KY) KEY LIGHTS


Sheet12 (3-A) 29957 +BV (KY) LGT3 WN1
Sheet12 (3-A) 29958 +BV (KY) DMS
Sheet13 (1-A) 29960 +BV (KY) FLOORLIGHTS

NOTES:
1 OPTIONAL WIRING SHOWN AS DASHED LINES

OPTIONAL

A B C D

165114 C Sheet 12 of 23

Crown 2021 PF28432 DIA-1057-011


01 Rev. 6/22
539
SCHEMATIC DIAGRAMS
Accessory Light Harness

Accessory Light Harness

A B C D
PC960 JC960 Sheet 13 PC959
SELECTION KEY

Sheet12 (4-A) 2296 +BV FLOORLIGHTS 1 1 2503 1 1


2 2 2 2
Sheet4 (1-A) 5596 B-NEG FLOORLGTS 3 3 5503 3 3
Sheet12 (4-A) 29960 +BV (KY) FLOORLIGHTS 4 4 29503 4 4
Sheet6 (1-A) 29167 DVR FF+ 5 5 29504 5 5
Sheet6 (2-A) 29168 DVR PUF+ 6 6 29505 6 6

29508
FLOOR SPOTLIGHT

1 ON W. CMD PUF SW
1
DVR963
PC963
1 1 GRN

2 2 RED/WHT

3 3 GRN/WHT

59503
PC961 LGT WN10
1
SELECTION KEY 2
BNEG

BLUE

JC960 PC959 JC959 SELECTION KEY


1 2504 1 1 1 1 1
2 29512 2 2 2 2 2
3 5504 29510 3 3 3 3 3
4 29509 4 4 4 4 4
5 29506 5 5 5 5 5
2 6 29507 6 6 6 6 6 2
29511
29513

FRONT W. CMD FF SW FRONT W. CMD KY SW FRONT W. CMD FF SW FRONT W. CMD KY SW


REAR W. CMD PUF SW REAR W. CMD PUF SW REAR W. CMD KY SW REAR W. CMD KY SW

DVR963
PC963
5505 1 1 GRN

2 2 RED/WHT

3 3 GRN/WHT
59504

DVR964
PC964
5506 1 1 GRN

2 2 RED/WHT

3 3 GRN/WHT
59505

PC961 LGT WN10


3 1
BNEG
3
2505 2
BLUE

PC962 LGT WN11


1
BNEG
2506 2
BLUE

JC960 PC960
1 22514 1
2 2
3 5514 5515 3
4 29514 29515 4
5 29519 5
6 29520 6
29516
5516

PC965 LGT WN12


29517 1
4 4
+BV

5517 2 BNEG

PC966 LGT WN13


29518 1 +BV

5518 2 BNEG

NOTES:
1 OPTIONAL WIRING SHOWN AS DASHED LINES

OPTIONAL

A B C D

165114 C Sheet 13 of 23

DIA-1057-012 Crown 2021 PF28432

01 Rev. 6/22
540
SCHEMATIC DIAGRAMS
Floorboard and Steering

Floorboard and Steering

A B C D
Sheet 14

1 1
PC601 POT4
Sheet9 (2-A) 3345 POT4 +12V 1 1 BRN
VDD 5V

Sheet9 (2-A) 5345 POT4 NEG 2 2 BLU


GND
Sheet9 (3-A) 1345 POT4 WIPER 3 3 BLK
OUT
4 4 GRY
PGM 0 360

PC602 ECR3 STR SENSE


Sheet6 (2-A) 7145 ECR3 STR SNS +5V 1 1 RED
+5V
Sheet6 (1-A) 0146 ECR3 STR CHB 2 2 BLU
CHB
Sheet6 (1-A) 0145 ECR3 STR CHA 3 3 WHT CHA
Sheet6 (2-A) 5145 ECR3 STR SNS NEG 4 4 BLK
NEG

2 2

PC605 JC605 PC606 RPS1


Sheet9 (1-A) 7343 RPS1 BRK SNS1 +5V 1 1 7344 1 1 RED
VCC1
Sheet9 (3-A) 1343 RPS1 BRK SIGNAL ACCESS3 2 2 1344 2 2 BLU
VOUT1 VCC

Sheet9 (1-A) 5343 RPS1 BRK SNS1 NEG 3 3 5344 3 3 BLK


GND1
2

Sheet6 (2-A) 7143 RPS1 BRK SNS2 +5V 4 4 7144 4 4 YEL


VCC2
Sheet6 (2-A) 1143 RPS1 BRK SIGNAL ACCESS1 5 5 1144 5 5 WHT
VOUT2
1

0 90

Sheet6 (2-A) 5143 RPS1 BRK SNS2 NEG 6 6 5144 6 6 BRN


GND2
Sheet11 (3-A) 5354 B-NEG DMS 7 7 5346
Sheet6 (1-A) 59184 DMS INPUT ACCESS1 59154 8 8 59346
Sheet9 (2-A) 59384 DMS INPUT ACCESS3 DMS1

JC607 DMS2
1 1
2 2

3 DMS3 3

PC608 JC608
ENSL
Sheet9 (1-A) 5356 B-NEG ENS 1 1 BLK
2 2 BLU
59356 3 3 BLK ENSR
Sheet9 (2-A) 59386 ENS INPUT 4 4 BLU

4 4

A B C D

165114 C Sheet 14 of 23

Crown 2021 PF28432 DIA-1057-013


01 Rev. 6/22
541
SCHEMATIC DIAGRAMS
Hydraulic Manifold and Mast

Hydraulic Manifold and Mast

A B C D
Sheet 15
PC421 RPS2
Sheet8 (2-A) 7722 RPS2 TILT +5V 1 1 RED
VCC1
VCC

Sheet8 (1-A) 1722 RPS2 TILT SIGNAL 2 2 BLU


VOUT1
Sheet8 (2-A) 5722 RPS2 TILT NEG 3 3 GRN
GND1 1

0 90

JC610 PC610
Sheet10 (1-A) 59261 DVR SPL 1 1 59771 1
SPL 1 29771
Sheet8 (2-A) 59762 DVR SVH 2 2 59772
1 Sheet8 (2-A) 59763 DVR SVTE 3 3 59773 1
Sheet8 (2-A) 59764 DVR SVTR 4 4 59774 1 1 29772
SVH
Sheet8 (1-A) 59765 DVR SVA1A 5 5 59775
Sheet8 (1-A) 59766 DVR SVA1B 6 6 59776
Sheet10 (2-A) 59267 DVR SVA2A 7 7 59777 1
SVTE 1 29773
Sheet10 (2-A) 59268 DVR SVA2B 8 8 59778
Sheet8 (2-A) 59769 DVR SVBY 9 9 59779
Sheet8 (1-A) 59760 DVR SPA 10 10 59780 1
SVTR 1 29774
Sheet10 (2-A) 59260 DVR PRVA 11 11 59781
Sheet10 (1-A) 29260 A2/A7 VALVES 12 12 29770
1 1 29775
SVA1A

1
SVA1B
1 29776

1
SVA2A 1 29777

1
SVA2B 1 29778

1
SVBY 1 29779
2 2
1
SPA 1 29780

1 1
PRVA

29781

PT1 LOAD SENSE


3 JC611 PC611 PC142 3
Sheet6 (2-A) 1141 PT1 LOAD SNS SIGNAL 1 1 1142 1
Sheet6 (1-A) 9141 +15V PT1 LOAD SNS 2 2 9142 2
3 P
4 4-20mA

PC613 MAST HGT SW


Sheet6 (3-A) 29151 +BV (KY) HGTS1 1 1 BLK 1 1 BLK HGTS1
Sheet6 (3-A) 29158 HGTS1 2 2 WHT 2 2 BLK

PC625 JC625 PC782+ PC782-


Sheet10 (1-A) 29279 +BV (KY) SVA3 1 1 29280 1
SVA3 1
Sheet10 (2-A) 59279 DVR SVA3 2 2
59280

PC629
Sheet6 (3-A) 29152 +BV (KY) HGTS2 1
4 Sheet6 (1-A) 29182 HGTS2 2 4
Sheet6 (3-A) 29153 +BV (KY) HGTS3 3 OPTIONAL HEIGHT AND
Sheet6 (1-A) 29183 HGTS3 4 CHAIN SLACK CONNECTIONS
Sheet6 (3-A) 29154 +BV (KY) CHS 5
Sheet6 (1-A) 29184 CHS 6

NOTES:
1 OPTIONAL WIRING SHOWN AS DASHED LINES

OPTIONAL

A B C D

165114 C Sheet 15 of 23

DIA-1057-014 Crown 2021 PF28432

01 Rev. 6/22
542
SCHEMATIC DIAGRAMS
Freezer Condition

Freezer Condition

A B C D
Sheet 16
PC806 JC806
Sheet5 (1-A) 29062 +BV (KY) F/C 1 1 29970 Sheet12 (4-C)Sheet16 (1-A)
Sheet4 (1-A) 5097 B-NEG F/C 2 2 5597 Sheet12 (4-C)Sheet16 (1-A)

Sheet16 (1-D) 29970


Sheet16 (2-A) 29971
Sheet16 (3-A) 29977
1 Sheet16 (3-A) 29981 1

Sheet16 (1-D) 5597


Sheet16 (2-A) 5576
Sheet16 (4-A) 5584
Sheet16 (4-A) 5585
Sheet16 (4-A) 5586
Sheet16 (4-A) 5587

THS1
Sheet16 (1-A) 29971 1

AMBIENT THERMISTOR
Sheet16 (2-A) 29972 1

Sheet16 (2-A) 29972


Sheet16 (3-A) 29978
Sheet16 (2-A) 29973

THS2
Sheet16 (2-A) 29973 1
2 2
HIGH LIMIT THERMISTOR
Sheet16 (2-A) 29974 1

Sheet16 (2-A) 29974

K11

Sheet16 (1-A) 5576 1 1

Sheet16 (1-A) 29977 1 1 NOTES:


1 OPTIONAL FREEZER CONDITIONING
SHOWN ON THIS PAGE
Sheet16 (1-A) 29981 1 1
2 THS1 SHOWN AT 21C (70F)
<4C (40F) = CLOSED
>13C (55F) = OPEN

3 THS2 SHOWN AT 21C (70F)


<38C (100F) = CLOSED
>54C (130F) = OPEN
3 4 RES1: 70 OHM 25W
3
Sheet16 (3-A) 29982 RES2, RES3, RES4: 140 OHM 10W
RES5, RES6, RES7: 40 OHM
Sheet16 (2-A) 29978

Sheet16 (3-A) 29982


Sheet16 (4-A) 29983
Sheet16 (4-A) 29985
Sheet16 (4-A) 29986
Sheet16 (4-A) 29987

Sheet16 (3-A) 29983 1 1

RES1 ED SW RESISTOR
Sheet16 (1-A) 5584 1 1
4 4
PC814 JC814
Sheet16 (4-A) 29985 1 1 RES2 RES5
Sheet16 (1-A) 5585 2 2
Sheet16 (4-A) 29986 3 3 RES3 RES6
MFH RESISTORS
Sheet16 (1-A) 5586 4 4
Sheet16 (4-A) 29987 5 5 RES4 RES7
Sheet16 (1-A) 5587 6 6

A B C D

165114 C Sheet 16 of 23

Crown 2021 PF28432 DIA-1057-015


01 Rev. 6/22
543
SCHEMATIC DIAGRAMS
InfoLink®

InfoLink®

A B C D
Sheet 17

Sheet17 (3-A) 110V +10V FB PROX SNS 1


PSP1 10V+
INFOLINK MODULE
Sheet17 (3-A) 2PRD0 FB PROX SNS D0 2
DI PRD0
Sheet17 (3-A) 3PRD1 FB PROX SNS D1 3
DI PRD1
Sheet18 (2-A) 4CANH 4
CANH
Sheet18 (2-A) 5CANL 5
CANL
Sheet18 (3-A) 6-5V +5V 6
1 Sheet18 (3-A) 7GND B-NEG SHOCK 1,2 7
PSP2 5V+
PSP2 5V-
1
Sheet18 (1-A) 8-XIN X SIGNAL SHOCK 1 8
DI1/IMP1 X
Sheet18 (1-A) 9-YIN Y SIGNAL SHOCK1 9
DI2/IMP1 Y
10
ANA A-
Sheet18 (3-A) 11TX RS232 11
RS232 TX/ANA A1
Sheet18 (3-A) 12RX RS232 12
RS232 RX/ANA A2
Sheet18 (3-A) 13GND B-NEG MODULE 13
B-NEG
Sheet18 (4-A) 14GND NEG 14
PSP1 10V-
Sheet18 (1-A) 15IGN +BV (KY) CAN RECEPT 15
KEY INPUT
16
ANA B1
17
ANA B2 1 12

Sheet18 (4-A) 18GND NEG 18


ANA C-
Sheet18 (2-A) 19XIN X SIGNAL SHOCK 2 19
ANA C1/IMP2 X 24 35

Sheet18 (2-A) 20YIN Y SIGNAL SHOCK 2 20 AMPSEAL


PLUG ASSY
ANA C2/IMP2 Y 35 WAY (SOCKETS)

Sheet18 (4-A) 21GND NEG 21 BLACK

ANA D-
22
ANA D1
23
ANA D2
Sheet18 (1-A) 24KEY +BV KEY DRIVER 24
KEY DR
Sheet18 (4-A) 25BV +BV MODULE 25
+BV
Sheet17 (4-A) 26AL INFOLINK ALARM DR+ 26
DR1 +
Sheet17 (4-A) 27AL- INFOLINK ALARM DR- 27
DR1 -
28
ANA B3
29
2 30
ANA B4
ANA B-
2
Sheet18 (4-A) 31GND NEG 31
ANA E-
32
ANA E1
33
ANA E2
34
ANA E3
35
ANA E4

PROX
Sheet17 (1-A) 110V +10V FB PROX SNS 1 1 RED
+5V
Sheet18 (4-A) PRGND NEG FB PROX SNS 2 2 BLK
NEG
Sheet17 (1-A) 2PRD0 FB PROX SNS D0 3 3 GRN
D0 FB PROX SNS
Sheet17 (1-A) 3PRD1 FB PROX SNS D1 4 4 WHT
D1

BTD
Sheet18 (4-A) 1BV25 +BV BTD 1
Sheet18 (4-A) 1GD13 B-NEG BTD 2
3 Sheet18 (2-A) 2CNH4 CAN H BTD 3 3
Sheet18 (2-A) 2CNL5 CAN L BTD 4
5
Sheet18 (3-A) 2TX11 BTD 6
Sheet18 (3-A) 2RX12 BTD 7
Sheet18 (4-A) BTGND NEG BTD 8

PROG
Sheet18 (2-A) 1CNH4 CAN H PROG 1
Sheet18 (2-A) 1CNL5 CAN L PROG 2
Sheet18 (4-A) GND13 B-NEG PROG 3
Sheet18 (4-A) 2BV25 +BV PROG 4
5
6

ALARM
Sheet17 (2-A) 26AL INFOLINK ALARM DR+ 1 1
Sheet17 (2-A) 27AL- INFOLINK ALARM DR- 2 2

4 4
RS232
Sheet18 (3-A) 1TX11 RS232 1
Sheet18 (3-A) 1RX12 RS232 2
Sheet18 (4-A) RSGND NEG RS232 3

NOTES:
1 INFOLINK OPTION WIRING AND COMPONENTS ON THIS PAGE

A B C D

165114 C Sheet 17 of 23

DIA-1057-016 Crown 2021 PF28432

01 Rev. 6/22
544
SCHEMATIC DIAGRAMS
InfoLink® Continued

InfoLink® Continued

A B C D
Sheet 18

PC402
Sheet18 (2-A) 4CNH1 CAN H CAN RECPT 1 1
Sheet18 (2-A) 5CNL1 CAN L CAN RECEPT 2 2
Sheet18 (3-A) 13GD1 B-NEG CAN RECPT 3 3
Sheet18 (4-A) 25BV1 +BV CAN RECPT 4 4
1 Sheet17 (1-A) 15IGN +BV (KY) CAN RECEPT 5 5 1
Sheet17 (2-A) 24KEY +BV KEY DRIVER 6 6

CAN

IMPACT SENSOR OPTION


SHOCK 1
Sheet18 (3-A) 5VSS +5V SHOCK 1 1 1 1 1 VIO
+5V
Sheet18 (3-A) 1GND7 B-NEG SHOCK 1 2 2 2 2 GRN
NEG
Sheet17 (1-A) 8-XIN X SIGNAL SHOCK 1 3 3 3 3 BRN FB IMP SNS
X
Sheet17 (1-A) 9-YIN Y SIGNAL SHOCK1 4 4 4 4 WHT
Y

SHOCK 2
Sheet18 (3-A) 5VSS1 +5V SHOCK 2 1
Sheet18 (3-A) 2GND7 B-NEG SHOCK 2 2
Sheet17 (2-A) 19XIN X SIGNAL SHOCK 2 3
Sheet17 (2-A) 20YIN Y SIGNAL SHOCK 2 4

2 Sheet17 (1-A) 4CANH 2


Sheet18 (1-A) 4CNH1 CAN H CAN RECPT
Sheet17 (3-A) 1CNH4 CAN H PROG
Sheet17 (3-A) 2CNH4 CAN H BTD

Sheet17 (1-A) 5CANL


Sheet18 (1-A) 5CNL1 CAN L CAN RECEPT
Sheet17 (4-A) 1CNL5 CAN L PROG
Sheet17 (3-A) 2CNL5 CAN L BTD

Sheet17 (1-A) 6-5V +5V


Sheet18 (1-A) 5VSS +5V SHOCK 1
Sheet18 (2-A) 5VSS1 +5V SHOCK 2

Sheet17 (1-A) 7GND B-NEG SHOCK 1,2


Sheet18 (1-A) 1GND7 B-NEG SHOCK 1
Sheet18 (2-A) 2GND7 B-NEG SHOCK 2

Sheet17 (1-A) 11TX RS232


3 Sheet17 (4-A) 1TX11 RS232 3
Sheet17 (3-A) 2TX11 BTD

Sheet17 (1-A) 12RX RS232


Sheet17 (4-A) 1RX12 RS232
Sheet17 (3-A) 2RX12 BTD

Sheet17 (1-A) 13GND B-NEG MODULE


Sheet18 (1-A) 13GD1 B-NEG CAN RECPT
Sheet17 (3-A) 1GD13 B-NEG BTD
Sheet17 (4-A) GND13 B-NEG PROG

Sheet17 (1-A) 14GND NEG


Sheet17 (2-A) 18GND NEG
Sheet17 (2-A) 21GND NEG
Sheet17 (2-A) 31GND NEG
Sheet17 (3-A) PRGND NEG FB PROX SNS
Sheet17 (4-A) RSGND NEG RS232
Sheet17 (3-A) BTGND NEG BTD

4 4
Sheet17 (2-A) 25BV +BV MODULE
Sheet18 (1-A) 25BV1 +BV CAN RECPT
Sheet17 (3-A) 1BV25 +BV BTD
Sheet17 (4-A) 2BV25 +BV PROG

NOTES:
1 INFOLINK OPTION WIRING AND COMPONENTS ON THIS PAGE

OPTIONAL

A B C D

165114 C Sheet 18 of 23

Crown 2021 PF28432 DIA-1057-017


01 Rev. 6/22
545
SCHEMATIC DIAGRAMS
Power Source, CAN, and EWS

Power Source, CAN, and EWS

A B C D
Sheet 19

TRUCK TRUCK EPS


CANH2 1 1 CANH1 1
CANL2 2 2 CANL1 2
Sheet19 (2-A) EWS1 3 3 EWS 3 ELECTRICAL
FU EWS POWER
4 4
2A FUIN 4
1 CHASSIS CHASSIS INT CHASSIS INT INGTY 5
SOURCE 1
1
1 CHSIS1 CHSIS CHSIS 6

PC402 PROG RECT PROG PLUG JC402


1 1 CANH1 CANH3 1 1
2 2 CANL1 CANL3 2 2
3 3 BNEG1 BNEG3 3 3
4 4 +BV1 +BV1 4 4
5 5 KSW1 KSW3 5 5
6 6 ENABL ENABL 6 6

K EPS
2 2
KSW2 1 0 1 BNEG2
1

4 2

Sheet19 (1-A) EWS1 EWS1 1 8 6 1 EWS2

JC899
Sheet10 (2-A) 29289 FB EWS 1 1 EWS2

3 3

4 4

A B C D

165114 C Sheet 19 of 23

DIA-1057-018 Crown 2021 PF28432

01 Rev. 6/22
546
4 3 2 1
Sheet 20 ITEM B, C, D, E BOX F BOX
1 164400-010 164400-010

Crown 2021 PF28432


2 084572-453 084572-454
36V TRUCK BATTERY 3 084572-452 084572-452
4
NEG POS
5 084572-455 084572-455
6 084570-300 084570-300
A 7 084570-301 084570-301
A
ITEM 1
8 084570-302 084570-302
Power Cables, Euro Connector

LINE 9 084570-303 084570-303


10 084570-304 084570-304
11 084570-305 084570-305
12 084570-306 084570-306
13 084570-307 084570-307
14 084570-308 084570-308

B ITEM 2 B

ITEM 5

ITEM 14 ITEM 8 ITEM 11


U UM US

B- B-
U
ACCESS 2 ACCESS 3
M3 V ITEM 13 ITEM 7 ITEM 10
V HCM (AC) VM TCM (AC) VS
C 3 C
W

PUMP B+ + ITEM 6 B+ + ITEM 9


WM WS
MOTOR ITEM 12 FU2 FU1
W
400A 500A
VS
US

VM

UM
WS

WM
3
3

M1 M2

RIGHT TRACTION LEFT TRACTION


ITEM 3 MOTOR MOTOR
D D

4 3 2 1

165114 C Sheet 20 of 23

DIA-1057-019

547
SCHEMATIC DIAGRAMS

01 Rev. 6/22
Power Cables, Euro Connector
548
4 3 2 1
Sheet 21 ITEM B, C, D, E BOX

01 Rev. 6/22
DIA-1057-020
1 084572-445
Power Cables, EU

2 084572-453
36V TRUCK BATTERY 3 084572-452
4 084572-449
NEG POS
5 084572-455
6 084570-300
A ITEM 1 A
7 084570-301
8 084570-302
LINE 9 084570-303
10 084570-304
11 084570-305
Power Cables, EU

12 084570-306
13 084570-307
14 084570-308
SCHEMATIC DIAGRAMS

B ITEM 2 B

ITEM 4

ITEM 5

ITEM 14 ITEM 8 ITEM 11


U UM US

B- B-
U
ACCESS 2 ACCESS 3
M3 V ITEM 13 ITEM 7 ITEM 10
V HCM (AC) VM TCM (AC) VS
C 3 C
W

PUMP B+ + ITEM 6 B+ + ITEM 9


WM WS
MOTOR ITEM 12 FU2 FU1
W
400A 500A
VS
US

VM

UM
WS

WM
3
3

M1 M2

RIGHT TRACTION LEFT TRACTION


ITEM 3
MOTOR MOTOR
D D

4 3 2 1

Crown 2021 PF28432


165114 C Sheet 21of 23
4 3 2 1
Sheet 22 ITEM D & E BOX F BOX
1 084572-444 084572-448

Crown 2021 PF28432


2 084572-453 084572-454
36V TRUCK BATTERY 3 084572-452 084572-452
4 084572-451 084572-451
NEG POS
5 084572-455 084572-455
6 084570-300 084570-300
A ITEM 1 A
7 084570-301 084570-301
Power Cables, Rapid Charge

8 084570-302 084570-302
LINE 9 084570-303 084570-303
10 084570-304 084570-304
11 084570-305 084570-305
12 084570-306 084570-306
13 084570-307 084570-307
14 084570-308 084570-308

B ITEM 2 B

ITEM 4

ITEM 5

ITEM 14 ITEM 8 ITEM 11


U UM US

B- B-
U
ACCESS 2 ACCESS 3
M3 V ITEM 13 ITEM 7 ITEM 10
V HCM (AC) VM TCM (AC) VS
C 3 C
W

PUMP B+ + ITEM 6 B+ + ITEM 9


WM WS
MOTOR ITEM 12 FU2 FU1
W
400A 500A
VS

VM
US

UM
WS

WM
3
3

M1 M2

RIGHT TRACTION LEFT TRACTION


ITEM 3 MOTOR MOTOR
D D

4 3 2 1

165114 C Sheet 22 of 23
Power Cables, Rapid Charge

DIA-1057-021

549
SCHEMATIC DIAGRAMS

01 Rev. 6/22
550
4 3 2 1
Sheet 23

01 Rev. 6/22
ITEM B, C, D, E BOX F BOX

DIA-1057-022
1 084572-446 084572-447
2 084572-453 084572-454
Power Cables, ANSI

36V TRUCK BATTERY 3 084572-452 084572-452


4 084572-450 084572-450
NEG POS
5 084572-455 084572-455
6 084570-300 084570-300
A ITEM 1 A
7 084570-301 084570-301
8 084570-302 084570-302
LINE 9 084570-303 084570-303
10 084570-304 084570-304
11 084570-305 084570-305
12 084570-306 084570-306
13 084570-307 084570-307
Power Cables, ANSI

14 084570-308 084570-308
SCHEMATIC DIAGRAMS

B ITEM 2 B

ITEM 4

ITEM 5

ITEM 14 ITEM 8 ITEM 11


U UM US

B- B-
U

M3 ACCESS 2 ITEM 7 ACCESS 3 ITEM 10


V ITEM 13
V HCM (AC) VM VS
C 3 TCM (AC) C
W

PUMP B+ + ITEM 6 B+ + ITEM 9


WM WS
MOTOR ITEM 12 FU2 FU1
W
400A 500A
VS
US

WS

VM

UM
WM
3
3

M1 M2

RIGHT TRACTION LEFT TRACTION


ITEM 3 MOTOR MOTOR
D D

4 3 2 1

165114 C Sheet 23 of 23

Crown 2021 PF28432


SCHEMATIC DIAGRAMS
Wire Harnesses

Wire Harnesses

Wire Harness

Wire Harness Components Connected By:


Part Number

139956-003 Brake Release Harness, No Battery


140514 10° Forward Tilt Harness: JC617, HGTS2
140966 Strobe Light Harness: JC212, LGT3
144591 +BV Customer Options Harness: JC418
157648-001 InfoLink® Harness: ALARM, BTD, CAN, MODULE, PROG, PROX, RS232, SHOCK 1,
SHOCK 2
159618-001 InfoLink® HD3000 Standard Harness: CAN CAP, CAN PLUG, POWER
159605 InfoLink® HD3000 Interface Harness: CAN CAP, CAN PLUG, POWER
158662 InfoLink® Wi-Fi LC Filter Harness
158662-002 InfoLink® Cellular LC Filter Harness
164045-001 Level 2 EPS Harness: TRUCK, EPS
164045-004 Level 0 or 1 EPS Harness: TRUCK, EPS
164050 EPS Harness, All Levels: BNEG, CHASSIS INT, EWS, EWS2, EWS3, KSW, PROG PLUG,
PROG RECT, TRUCK
165118 Floorboard Harness: JC605, PC606, JC607
165119 Manifold Block Harness: PC610, PC771-, PC771+, PC772-, PC772+, PC773-, PC773+,
PC774-, PC774+, PC775-, PC775+, PC776-, PC776+, PC777-, PC777+, PC778-, PC778+,
PC779-, PC779+, PC780-, PC780+, PC781-, PC781+, SPL, SVH, SVTE, SVTR, SVA1A,
SVA1B, SVA2A, SVA2B, SVBY, SPA, PVRA
165120 OHG Light Harness: JC415, PC838, PC839
165123 Load Sense Harness: PC142, PC611, PT1
165124 Operator Fan Harness: JC417, PC904, PC905, PC906, PC RED, PC WHT, PC BLK, FNS1,
FAN1
165125 Freezer Condition Harness: JC806, PC814, PC917, PC972, PC973, PC974, PC975, PC976,
PC977, PC978, PC981, PC982, PC983, PC984, THS1, THS2, K11, RES1
165126 Auto Power Down Harness: JC225, JC630, PC225, PC991, PC992, PC993, PC994, PC995,
PC996, RES8, K902
165127-070 HGTS1 Harness (For a TT mast with a collapsed height of 1,803 mm [71 in] or less):
HGT SW, MAST, HGTS1
165127-076 HGTS1 Harness (For a TT mast with a collapsed height of 1,829–1,956 mm [72–77 in]):
HGT SW, MAST, HGTS1
165127-082 HGTS1 Harness (For a TT or Quad mast with a collapsed height of 1,981–2,108 mm [78–
83 in]): HGT SW, MAST, HGTS1
165127-088 HGTS1 Harness (For a TT or Quad mast with a collapsed height of 2,134–2,261 mm [84–
89 in]): HGT SW, MAST, HGTS1

Crown 2021 PF28432 DIA-1057-023


02 Rev. 6/22
551
SCHEMATIC DIAGRAMS
Wire Harnesses

Wire Harness

Wire Harness Components Connected By:


Part Number
165127-094 HGTS1 Harness (For a TT or Quad mast with a collapsed height of 2,286–2,413 mm [90–
95 in]): HGT SW, MAST, HGTS1
165127-100 HGTS1 Harness (For a TT mast with a collapsed height of 2,438–2,565 mm [96–101 in]):
HGT SW, MAST, HGTS1
165128 Entry Bar Harness: JC356, ENSL, ENSR
165129 Battery Restraint Harness: PCBRE1, PCBRE2, JC428, BRESL or BRESR
165130 Dome Light Harness: DM-1, DM-2, JC416, PC934, PC935, DLS, LGT4
165121-002 Floor Light Harness, Basic: PC959, JC960, PC961, PC963
165121-002 Floor Light Harness, Plus: PC959, JC960, PC961, PC962, PC963, PC964
165134-001 Fifth Function Harness (For a TT mast with a collapsed height of 1,803 mm [71 in] or less):
JC625, SVA3
165134-002 Fifth Function Harness (For a TT mast with a collapsed height of 1,829–1,956 mm [72–
77 in]): JC625, SVA3
165134-003 Fifth Function Harness (For a TT mast with a collapsed height of 1,981–2,108 mm [78–
83 in]): JC625, SVA3
165134-004 Fifth Function Harness (For a TT mast with a collapsed height of 2,134–2,261 mm [84–
89 in]): JC625, SVA3
165134-005 Fifth Function Harness (For a TT mast with a collapsed height of 2,286–2,413 mm [90–
95 in]): JC625, SVA3
165134-006 Fifth Function Harness (For a TT mast with a collapsed height of 2,438–2,565 mm [96–
101 in]): JC625, SVA3
162464-001 TT Mast Mounted Worklight Harness (For a mast with a collapsed height of 1,803 mm [71 in]
or less): JC415, PC836, PC837, LGT1, LGT2
162464-002 TT Mast Mounted Worklight Harness (For a mast with a collapsed height of 1,829–1,956 mm
[72–77 in]): JC415, PC836, PC837, LGT1, LGT2
162464-003 TT Mast Mounted Worklight Harness (For a mast with a collapsed height of 1,981–2,108 mm
[78–83 in]): JC415, PC836, PC837, LGT1, LGT2
162464-004 TT Mast Mounted Worklight Harness (For a mast with a collapsed height of 2,134–2,261 mm
[84–89 in]): JC415, PC836, PC837, LGT1, LGT2
162464-005 TT Mast Mounted Worklight Harness (For a mast with a collapsed height of 2,286–2,413 mm
[90–95 in]): JC415, PC836, PC837, LGT1, LGT2
162464-006 TT Mast Mounted Worklight Harness (For a mast with a collapsed height of 2,438–2,565 mm
[96–101 in]): JC415, PC836, PC837, LGT1, LGT2
165302-001 Quad Mast Mounted Worklight Harness (For a mast with a collapsed height of 2,184 mm
[86 in] or shorter): JC415, PC836, PC837, LGT1, LGT2
165302-002 Quad Mast Mounted Worklight Harness (For a mast with a collapsed height of 2,286–
2,413 mm [87–92 in]): JC415, PC836, PC837, LGT1, LGT2

DIA-1057-024 Crown 2021 PF28432

02 Rev. 6/22
552
SCHEMATIC DIAGRAMS
Wire Harnesses

Wire Harness

Wire Harness Components Connected By:


Part Number
165302-003 Quad Mast Mounted Worklight Harness (For a mast with a collapsed height higher than
2,286 mm [92 in]): JC415, PC836, PC837, LGT1, LGT2
165115-001 Main Harness, Enhanced: PC10, PC12, PC13, PC22, PC29. PC32, PC33, PC55 PC82,
PC83, PC90, PC91, PC92, PC93, PC96, PC98, PC161, PC162, PC163, JC210, PC210,
PC211, PC215, PC220, PC221, PC225, PC231, PC258, PC259, PC362, PC363, PC364,
PC365, JC402, PC402, PC403, PC405, PC406, PC407, PC415, PC416, PC417, PC418,
PC419, PC420, PC421, PC423, PC424, PC425, PC426, PC428, PC429, PC435, PC436,
PC601, PC602, PC605, PC608, JC610, JC611 PC613, PC625, PC628, PC629, PC630,
PC806, JC899, PC931, PC933, PC960, EPS EWS, C KEY, C LINE, K1, EDS, HN1, ORS,
FAN2, ALM2, LGTS1, CR184
165115-002 Main Harness, Basic: PC10, PC12, PC13, PC22, PC29. PC32, PC33, PC55 PC82, PC83,
PC90, PC91, PC92, PC93, PC96, PC98, PC161, PC162, PC163, JC210, PC210, PC211,
PC215, PC220, PC221, PC225, PC231, PC362, PC363, PC364, PC365, JC402, PC402,
PC403, PC405, PC406, PC407, PC415, PC417, PC418, PC419, PC420, PC421, PC423,
PC424, PC425, PC426, PC428, PC429, PC435, PC436, PC601, PC602, PC605, PC608,
JC610, JC611, PC613, PC628, JC899, PC931, PC933, PC960, EPS EWS, C KEY, C LINE,
K1, EDS, HN1, FAN2, ALM2, LGTS1, CR184

Crown 2021 PF28432 DIA-1057-024


02 Rev. 6/22
553
Notes:

554

You might also like