CONTINUOUS SLAB CASTING
SOLUTIONS
primetals.com
YOUR CHALLENGE
TO REACT QUICKLY AND FLEXIBLY TO
MEET MARKET REQUIREMENTS
THE MARKET DEMANDS A LOT. HOW WELL ARE YOU PREPARED?
Today continuous casting accounts Or in other words, does your current The market requirements in the steel
is the leading technology used to continuous casting plant fulfill industry are continually increasing.
convert steel from a molten into a the requirements of you and your Today increased productivity with a
solid form. Parallel to its enormously customers’ for modern production high standard of quality and excellent
rising significance, the quality of the when it comes to quality, flexibility plant availability are a competitive
continuously cast product has been and reliability? Have you already advantage. Faster throughput times
constantly rising since its introduction calculated how much time you lose and high flexibility in production
in the late 1960‘s. At the same time when changing products? Or asked require increased safety standards for
the requirements for plant availability, yourself how much value you place the environment and the employees.
flexibility and safety standards for on the safety of your production and
the employee have also increased. employees? You haven’t? Then now’s
In the process itself, casting speeds the time to do so. The decisive factor
have been rising and the spectrum for optimizing the continuous casting
of possible dimensions and materials process is technological knowledge,
have been expanding continually. developed over five decades and
Fully dynamic, automatic and flexible integrated to ensure an optimum
adjustments of machine parameters solution. Our technological solutions
for the production of high quality focus on the decisive points that
steel products can often no longer be determine quality and economy. This
achieved with older continuous casting applies especially in regard to the
plants. In the intensely competitive modernization of existing plants. The
environment of the steel industry, more flexible and productive your
a high degree of flexibility, product continuous casting machine, the more
quality and customer orientation is you can boost your performance in the
absolutely essential for lasting success. market. We invite you to design your
That’s why the majority of steel future with Primetals Technologies, the
producers are seeking cost-efficient market leader for continuous casting
solutions for optimizing their plants plants, work with us in meeting the
so that they can meet the demands growing demands of the market.
of competition. Are you seeking the
same?
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YOU EXPECT ...
•• Higher productivity and
improved flexibility from your
continuous casting plant using
market relevant innovations.
•• The complete expertise of the
market leader in continuous
casting plants – including
the entire steel production
process, as well as metallurgical,
mechatronic and automation
knowledge – all from a single
source.
•• Modular and highly efficient
technological packages,
which meet your individual
requirements.
•• Lifecycle service that offers
professional training of your
employees and covers everything
from in-house spare part to
continuous technology
updates.
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YOUR CHALLENGE
OPTIMUM CAST PRODUCT IN
THE SHORTEST TIME
EXPERTISE FROM A SINGLE SOURCE PUTTING OUR INNOVATION TO
If there’s anyone who receives top WORK FOR YOU The economy is rapidly changing
priority from us, then it’s you, as our The name Primetals Technologies each day and becoming increasingly
customer with unique requirements stands for leadership in innovation. difficult to anticipate. Keeping up with
and desires for the future of your We’ve established a decisive these demands requires optimized,
continuous casting plant. We have competitive advantage in the area of flexible solutions for your plant. By
comprehensive expertise covering the metallurgy and process knowledge. working in close collaboration with
entire steel production process, as The crucial point: Our innovations our customers, that‘s exactly what we
well as metallurgical, mechatronic and are directly relevant to the market. at Primetals Technologies deliver.
automation knowledge, that is simply After all, we not only know which
unique worldwide. Profit from our full technology you need as a plant
line expertise that after 50 years and operator, but also which product
more than 400 slab caster references qualities your customers need and
has made us the market leader. expect. We therefore invite you
There’s just one question to answer: In to work with us in applying our
precisely which ways can we help you? innovative strength to optimizing your
continuous casting production.
MODULE OR COMPLETE PACKAGE
That is the question – and our answer. SERVICE ORIENTATION
We can offer our customers precisely We’d like to give you some specific
defined, modular technological examples of what we mean by
packages to meet their specific service. Our service expertise includes
requirements. Those requirements capacity analyses and feasibility
might be for a new plant or the studies in advance of projects
modernization of an existing one. It’s and coaching of your employees,
your choice, and we will work together as well as in-house spare parts
with you to decide which solution is in production and continuous updating
your best interests. of technology. Not to mention our
long-term customer specific Primetals
Technologies consulting to help
improve your plant’s production
performance. Everything we do is
with one goal in mind – to help you
achieve the most economical solution
throughout the entire life-cycle of your
plant.
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GOOD REASONS FOR
CHOOSING PRIMETALS
TECHNOLOGIES SLAB CASTING
SOLUTIONS
•• You’re always technically on
the cutting edge thanks to the
metallurgical experience and
technological expertise.
•• A modular approach makes
it possible to create flexible
solutions, whether for a small
component upgrade or a turnkey
project.
•• Always on time – our worldwide
project management experience
and Connect & Cast® expertise
enable ideal project development
right up to the perfect plant
start-up.
•• We are your dependable partner
–our support continues beyond
the start-up to include the entire
life-cycle of your plant.
DID YOU KNOW,
•• that on a Primetals Technologies
slab caster you don’t have to
reduce the casting speed to
change the product width during
the production process?
•• that Primetals Technologies
achieves the shortest revamping
times combined with return to
full production? For example:
Posco Gwangyang in Korea
where the plant returned to full
production after just 13 days.
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SLAB CASTING TECHNOLOGY
INNOVATIVE STRENGTH FOR
MAXIMUM PRODUCTIVITY
We’ve been leading innovators right from the start. In the
field of slab casting technology, Primetals Technologies
has implemented numerous pioneering developments
in the past, including straight mold design, continuous
bending and straightening, small roller pitches, dynamic
secondary cooling as well as integrated quality control
systems.
Today these are standard elements in all advanced slab
casting machines. As the result of our continuous focus
on research & development and implementing innovative
technological packages, Primetals Technologies has
become the world market leader in slab casting technology.
REVAMPING AT ITS BEST
Single stainless slab
caster, Outokumpu, Through the use of mechatronic technological packages
Tornio, Finland we achieve the shortest revamping times and extremely
rapid start-ups with modernization steps for increasing
productivity. Our expertise translates into flexibility
through rapid format change and excellent product quality
(DynaWidth, DynaGap SoftReduction®). With our Connect
& Cast® principle, we support our customers during the
project phase, through the integration phase, and into
full production, and beyond thanks to our life-cycle
management services.
With our sophisticated, proven products for example:
SmartMold, the DynaFlex- Oscillator and the Smart®
Segment, we have the leading solutions for every
application. Reproducible results guarantee a high
degree of process reliability, and our thoroughly tested
and configured special automation solutions with simple
operating panels ensure safe and reliable production.
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Single strand slab caster, voestalpine Stahl, Linz, Austria
SCOPE OF SUPPLY AND SERVICES MAIN BENEFITS SLAB CASTING
•• Slab casters, Bloom, Beam blank •• Top quality and productivity at increased yield
•• Combi casters (single, twin and triple) •• Connect & Cast packages ensuring fast ramp-ups
•• Medium/thin-slab casters •• High flexibility with regard to product width & thickness
•• Casting and direct rolling
STAINLESS STEEL
•• Endless strip production (ESP) •• High-end product quality maintained at top casting
speeds
•• Special casters (e.g. vertical casters)
•• Large operating window for steel grades
•• Caster upgrading
•• Top yield
•• “Rapid action” spare-parts supply
•• Engineering and feasibility studies DID YOU KNOW
•• Construction site management •• that 400 mm thick slabs can be produced on bow-type
casting machines?
•• Operational and metallurgical assistance
•• that straight molds can be fitted onto machine where
•• Start-up assistance bent molds where previously used?
•• Metallurgical “hot-line” service team •• Primetals Technologies supplies the most sophisticated
•• Turnkey project implementation process models in the steel market?
•• Process automation and quality control Expert
operational training assistance After-sales service
•• Innovative financial engineering
A STAINLESS REPUTATION FOR EXCELLENCE
Primetals Technologies is the clear world market leader
in the field of stainless slab casting. Standard elements of
all Primetals Technologies slab casters include SmartMold
with DynaWidth hydraulic width adjustment, DynaFlex
Oscillator, SMART Segment with DynaGap SoftReduction,
as well as integrated automation and quality control
systems.
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1
1 Ladle turret
2 Tundish car
3 SmartMold with DynaWidth-adjustment MoldExpert LevCon
4 DynaFlex oscillator
5 Smart® Segment with DynaGap SoftReduction® Dynacs 3D
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Compact and modularly
designed slab casters
from Primetals
Technologies feature
the world‘s most
advanced technological
packages and special
casting equipment and
components.
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SLAB CASTER TECHNOLOGIES
AND PRODUCTS
INDIVIDUAL PACKAGES FOR
OPTIMIZED OPERATIONS
The decisive factor in the optimization of the continuous
casting process is our technological knowledge and
experience, acquired in over five decades and integrated
into our products.
Our technological solutions focus on the decisive points
that determine quality and economy. When it comes to
modernization of existing plants, today the boundaries
between products and services are no longer clear defined.
Conventional services and delivery have to be flexibly
combined with the installation of new plant parts. That’s
why Primetals Technologies offers precisely defined
modular technological packages to exactly meet your
individual needs.
DynaFlex – Hydraulic
oscillator control for
improved strand-surface
quality
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CONNECT & CAST AUTOMATION
UNLIMITED AUTOMATION
EXPERTISE AT YOUR DISPOSAL
Today more than ever, the market sets the conditions – for
short delivery times, flexible lot sizes, competitive prices
and ensured quality. We respond with shorter throughput
and preparation times, cost minimization, innovation and
higher productivity. Our automated technology lets you
meet even the most complex requirements.
TOTALLY INTEGRATED, TOTALLY EFFICIENT
Primetals Technologies provides a comprehensive,
integrated range of products and systems for efficient
automation of the entire production workflow. It enables
the realization of perfectly tailored automation solutions to
meet all individual production requirements. Thanks to the
uniquely integrated qualities of our automation packages,
companies are able to optimize their production processes,
accelerate time to market and reduce production costs.
It also provides a high level of investment security while
minimizing overall project complexity.
Backed by comprehensive metallurgical, engineering and
operational expertise, Primetals Technologies automation
experts excel in the design and integration of advanced
automation products which result in major improvements
in caster performance, product quality and operational
reliability. Modularly designed and expandable software
packages are available for both new and existing casters.
Customer support, including system maintenance, upgrades
and troubleshooting, can be provided by our worldwide
network of Primetals Technologies automation branch
offices or via remote data links.
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OUR SLAB CASTING
SERVICES
PROJECT SUPPORT
FROM A MARKET
LEADER
PROJECT MANAGEMENT WITH A FUTURE WE OFFER YOU A BROAD SPECTRUM OF SERVICES
Our life-cycle management revolves around proven project Three thousand service employees from around the world
management. We work in close collaboration with you to have the knowledge and experience to meet your totally
develop the best possible solution based on your specific specific operational requirements. From the delivery of a
requirements. Primetals Technologies offers you our simple spare part through to the modernization of plant
experience from over 400 successfully completed slab components, from training of customer personnel through
caster projects worldwide. to assumption of outsourced maintenance services, from
technological update of your processes to individual
Our modern planning tools lead to a logistically perfected automation packages, and from hardware to software
greenfield plant. Or, with often small modifications to your solutions – we offer you the complete package of customer
existing plant we can create unrealized optimization of services, perfectly coordinated for the optimization of your
potential to generate maximum profit in the future. All such plant.
complex projects are implemented on schedule and with
the shortest possible ramp-up time.
In our customer relationships, we identify with each
customer project in a way that is unsurpassed worldwide.
Our on-site project teams work perfectly together, and are
strongly rooted in the respective markets. They’re familiar
with local market conditions, as well as with the language
and culture of each region.
Our project management is certified to ISO 9001: 2000
and standardized, so that we can develop all project levels
transparently and in an organized manner. An online
data management enables a fast, worldwide exchange of
knowledge and experience, and our project manager forum
makes sure that experience and results from individual
projects are forwarded and shared. Our employees are
supported by an integrated apprenticeship and training
program right from the start. You receive the knowledge
and also the experience needed for a successful caster
project.
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LIFE-CYCLE
MANAGEMENT
PARTNERSHIP
NEVER ENDS
CONSULTING | PLANNING | FINANCING
PRIMETALS TECHNOLOGIES LIFE-CYCLE SERVICES But thanks to our comprehensive expertise and integrated
As a plant operator, you have conflicting needs. On the one approach to solutions, you benefit both short-term
hand, your performance is measured each quarter against and long- term from our life-cycle services. In the short
short-term profitability expectations. On the other hand, term: Backed by our extensive experience with many
you have to think on a totally different timescale compared reference plants, we provide you with the certainty of fast,
with the capital market. Depending on the lifetime of your dependable production start-up and shorter amortization
plant, you have to take 15 years or more into account. periods. In the long term: Our master plan guarantees
competitive performance for your plant in every phase
of its life-cycle. Whether we’re providing 24/7 technical
support, optimizing maintenance, or making permanent
plant improvements, we’re always working to ensure the
cost- effective operation of your plant.
NEW INVESTMENT OPERATION MODERNIZATION
•• Investigation/ •• Service contracts •• Migration packages
inspections &
•• Spare parts and •• Upgrading and
feasibility study
components modernization
•• Design
•• Consulting and
•• Layout training
•• Construction •• Online and offline
maintenance
•• Installation
•• Maintenance
•• Commissioning
contracting
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EXPERTISE FROM
EXPERIENCE
SELECTED
SUCCESS
STORIES WITH
SLAB CASTING
TECHNOLOGIES
Numbers reflect our expertise. Especially
in the field of slab casting, where
increased productivity, higher capacity,
lowered operating costs and reducing
emissions count more than anything else.
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Primetals Technologies Austria GmbH
A joint venture of Mitsubishi Heavy Industries and partners
Turmstrasse 44
4031 Linz
Austria
primetals.com
Brochure No.: T03-0-N005-L4-P-V2-EN
Printed in Austria
© 2020 Primetals Technologies Ltd. All rights reserved
The information (including, e.g., figures and numbers) provided
in this document contains merely general descriptions or
characteristics of performance based on estimates and
assumptions which have not been verified.
It is no representation, does not constitute and/or evidence a
contract or an offer to enter into a contract to any extent and is
not binding upon the parties. Any obligation to provide and/or
demonstrate respective characteristics shall only exist if expressly
agreed in the terms of the contract.
These estimates and assumptions have to be analyzed on a
case-to-case basis and might change as a result of further
product development.
Primetals Technologies excludes any liability whatsoever under
or in connection with any provided information, estimates
and assumptions. The provided information, estimates and
assumptions shall be without prejudice to any possible future
offer and/or contract.
Any use of information provided by Primetals Technologies
to the recipient shall be subject to applicable confidentiality
obligations and for the own convenience of and of the sole
risk of the recipient.
