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ISTALLATION PROCEDURE
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ROTATING EQUIPMENT
ISTALLATION PROCEDURE
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CONTENT’S
1. SCOPE
2. PROCEDURE
3. TOLERANCE OF ELEVATION, POSITION, LEVEL
4. TOLERANCE FOR PARALLEL DEVIATION OF SHAFT
5. INSPECTION REPORT
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1. SCOPE
This procedure covers the requirements for the installation of rotating
equipments such as pump, blower, compressor etc.
2. PROCEDURE
Installation and alignment of the pumps shall be carried out as
follows :
2.1 Prepare the surface of foundation for installation.
2.2 Setting of liners and maximum distance between liners shall be
500mm.
2.3 Place base plate on the liners and set bolts.
2.4 Align provisionally the base plates.
2.5 Fix the anchor bolts by pouring mortar into anchor holes.
2.6 Tighten anchor bolts provisionally after the mortar is solidified.
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2.7 Place pumps (meaning frame, casing, or complete) on to the base
plate and align the pump.
2.8 Grout the base plate
2.9 Re-check the alignment of the pumps and couple the shafts after
connection with piping system.
3. TOLERANCES OF ELEVATION, POSITION, LEVEL,
AND PERPENDICULARITY OF VERTICAL PUMPS,
WHICH ARE SPECIFIED BELOW :
3.1 Elevation : within + 3mm based on the level marking of foundation.
3.2 Position : Center line of pumps shall meet the center marking of
foundation within descrepancy of + 3mm
3.3 Horizontality and perpendicularity shall be within 0.1mm per meter.
3.4 Levelling shall be carried out both axial and radial direction.
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4. TOLERANCES FOR PARALLEL DEVIATION OF
SHAFTS ARE AS PER TABLE BELOW, HOWEVER,
THE TOLERANCE FOR ANGULAR DEVIATION OF
SHAFT SHALL BE IN ACCORDANCE WITH
COUPLING MANUFACTURER’S SPECIFICATION AND
METHOD OF ALIGNMENT IS AS FOLLOWS :
Unit : mm
Shaft speed (r.p.m) Tolerance
Less than 0.1
1,000 to 5,000 0.05
5,000 and over 0.03
4.1 Fix two dial indicators on the shaft 2, so that on of their tips comes in
contact with the circumference of shaft 1, two with the face of shaft 1,
the two contacting points on shaft 1, shall be as near as possible to
each other.
4.2 Turn shaft 2 fully once, and check fluctuation in tip contact.
4.3 Set the scales of two dial indicators to zero at top point of shaft 1.
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4.4 Turn shaft 2 slowly, and read indications of the two dial indications at
every 90.
4.5 Turn shaft 1 by 180, and read indications of the two dial indicators in
the same way as described in par. 4.2 to 4.4.
4.6 Result of the alignment shall be the average of two measurements of
par. 4.4 and 4.5.
5. INSPECTION REPORT
5.1 Inspection report of horizontal pump
5.2 Inspection report of vertical pump
5.3 Inspection report of compressor
5.4 Inspection report of comp’r/pump
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5.1 Date :
Report No. :
INSPECTION REPORT OF PUMP INSTALLATION
(HORIZONTAL PUMP)
Equipment No. : Manufactured by :
Equipment Name : Model No.:
Base Level Tolerance (Unit : 1/100 mm)
Before Grouting
Measuring
Witnessed by
Location 1 2 Date
Cold Offset mm
Distance “L” : Design mm
Allowable Tolerance mm
Actual mm
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Alignment Tolerance at Total Indicator Reading (Unit : 1/100 mm)
Measuring Measuring Point Witnessed by
Date
Classification 0 90 180 270
After Grouting
Axial
After Piping
Alignmen
t
After Grouting
Face
After Piping
Alignmen
t
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5.2 Date :
Report No. :
INSPECTION REPORT OF PUMP INSTALLATION
(VERTICAL PUMP)
Equipment No. : Manufactured by :
Equipment Name : Model No. :
Base level Tolerance (Unit : 1/100 mm)
Before Grouting
Measuring
Witnessed by
Location 1 2 Date
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ISTALLATION PROCEDURE
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Alignment Tolerance at Total indicator Reading (Unit : 1/100 mm)
Measuring Measuring Point Witnessed by
Date
Classification 0 90 180 270
After Grouting
Parallel
After Piping
Alignmen
t
After Grouting
Angular
After Piping
Alignmen
t
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5.3 Date :
Report No. :
INSPECTION REPORT OF COMPRESSOR/PUMP
INSTALLATION
Equipment No. : Manufactured by :
Equipment Name : Model No. :
Base level Tolerance (Unit : 1/100 mm)
Before Grouting
Measuring
Witnessed by
Location 1 2 Date
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5.4 Date :
Report No. :
INSPECTION REPORT OF COMPRESSOR/PUMP
INSTALLATION
Equipment No. :
Equipment Name :
Alignment ….. Compressor/Pump to Gear Box (Unit : 1/100 mm)
Measuring Measuring Point Witnessed by
Date
Classification 0 90 180 270
After Grouting
Parallel After Piping
Alignment
After Grouting
Angular After Piping
Alignment
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Alignment ….. Gear Box to Driver (Unit : 1/100 mm)
Measuring Measuring Point Witnessed by
Date
Classification 0 90 180 270
After Grouting
Parallel After Piping
Alignment
After Grouting
Angular After Piping
Alignment
