TEXSTEAM PUMPS

Series 2500
Electric Driven Injection Pump

The 2500 Series of Texsteam chemical injection pumps

are electric driven, positive displacement pumps utilizing
C-faced motors and common gear reducers. The gear reducers
are available in 15, 30, 60, and 120 strokes per minute configu-
rations. By utilizing even further flexibility of a wide variety of
plunger sizes, the 2500 Series can fill many application require-
ments of different flow and pressures.

The 2500 Series can have up to fluid ends, each driven off
PRODUCT FEATURES an eccentric cam gear which requires no oil.
• Maximum discharge pressure: 6,000 PSI (414 bar)
w/ 3/16” plunger Options:
• Maximum volume 139 gallons per day Ceramic plungers which provide longer packing life and a
wide variety of packing designed to meet the demands of
(528 liters per day) w/ 1/2” plunger
many different chemical applications.
• Each head is adjustable while running
• Available simplex, duplex, triplex, or quadruplex
configurations
• Mix or match head sizes - pump the same or
MODEL DESIGNATION
different chemicals
25F3 – 3
• Available in four stroke rates: 15, 30, 60, or 120 strokes Number of
per minute Heads
• Each head is independently coupled – user friendly Plunger Size
in the field 1 – 1/4”
• 1/2 horsepower motor standard; 1 or 3 phase, TEFC or 3 – 3/8”
explosion proof; 50 or 60 hertz 4 – 3/16”
• Available with 3/16”, 1/4”, 3/8”, or 1/2” plunger 5 – 1/2”
Stroke Speed
E – 120 SPM
F – 60 SPM
G – 30 SPM
H – 15 SPM
2500 Series
 ™
7
lunger Assembly
P lunger
P Assembly
Size Number 8
Size Number
3/16 ” TB-1560 7 9
1/4 ” TB-1557
A 8 10
3 2 6
3/8” TB-1558
9 11 6 5 4 3
1/2” TB-1559
10
14 11
12 9 14
15 12
10 9 6 5
4 5 1
A 13
10
13
Item Part # Name Material
1 TB-1483 COVER ASTM A48 CAST IRON Part Number
2 P86-025075-0200 1/4-20 X 3/4 THUMBSCREW CAD. PL. CARBON STEEL Item Description Material 3/16” 1/4” 3/8” 1/2”
3 TA-5963 COVER GASKET NITRILE 1 BODY SS TC 2040 TC 0291 TC 0425 TB 0349
4 TC-2048 HOUSING ASTM A48 CAST IRON 2 GLAND NUT 303-SS TA 6353 TA 6353 TA 6353 TA 6353
5 P01-031125-3900 HHCS 3/16”-18 X 1.25 CAD. PL. CARBON STEEL
3* PLUNGER 17-4PH TA 6082 TA 6079 TA 6080 TA 6081
6 P25-031000-3900 HEX 5/16”18 NUT CAD. PL. CARBON STEEL
7 P53-031000-0200 CUT WASHER 5/16 CAD. PL. CARBON STEEL 4 GLAND 303-SS TA 5642 TA 1463 TA 0957 TA 1219
8 TC-2194 SIMPLEX BASE PLATE GALVANIZED STEEL 5 PLUNGER BUNA-N TA 3969 TA 1461 TA 1456 TA 0959
TC-2195 DUPLEX BASE PLATE GALVANIZED STEEL PACKING** HARD TA 3948 TA 2295 TA 1875 TA 1874
TC-2196 TRIPLEX BASE PLATE GALVANIZED STEEL VITON TA 3967 TA 4102 TA 4101 TA 4103
TC-2197 QUADRUPLEX BASE PLATE GALVANIZED STEEL
TEFLON TA 3966 TA 1642 TA 1234 TA 1012
9* TB-1560 1/16” HEAD ASSY. 316SS
TB-1557 1/4” HEAD ASSY. 316SS 6* LOCKNUT BRASS TA 0225 TA 0225 TA 0225 TA 0225
TB-1558 3/8” HEAD ASSY. 316SS 7 TOP BUSHING 303 SS TA 1496 TA 1496 TA 1496 TA 1496
TB-1559 1/2” HEAD ASSY. 316SS 8* BALL CHECK SPRING 316-SS TA 0077 TA 0077 TA 0077 TA 0077
10 TA-5964 CROSS HEAD BEARING NYLON 9* LARGE BALL 3/8” 316-SS TA 0054 TA 0054 TA 0054 TA 0054
11 TA-5965 CROSS HEAD BEARING NYLON 10* O-RING BUNA-N TA 0479 TA 0479 TA 0479 TA 0479
12 P61-025000-8000 PIPE PLUG SS
VITON TA 2580 TA 2580 TA 2580 TA 2580
13 TB-1542 CROSS HEAD AISI 4140 HR STEEL
14 TA-5823 ECCENTRIC CAM C1018 STEEL 11 TOP CHECK SEAT 303-SS TB 0734 TB 0734 TB 0734 TB 0734
15 TA-5830 ROLLER BEARING STEEL 12* SMALI BALL 1/4” 316-SS TA 0126 TA 0126 TA 0126 TA 0126
16 P20-025050-0200 10-24 UNC X 1/4 SET SCREW CARBON STEEL 13 BOTTOM BUSHING 303-SS TB 1213 TB 0735 TB 0735 TB 0735
17 TA-6386 WOODRUFF KEY CARBON STEEL 14 PRIMING VALVE 303-SS TA 5462 TA 1497 TA 1497 TA 1497
18 TA-5832 SLEEVE BEARING REINFORCED STEEL
15 GASKET 304-SS TA 4394
19 TA-5826 SHAFT GUARD PLASTIC
20 CF REDUCER
21 TA-5822 STROKE ADJUSTOR C1213 C.R.S. Material
22 TA-5824 STROKE ADJUSTOR LOCK NUT 416SS Plunger Buna-N Hard Viton Teflon
23 TA-2825 ADJUSTING SCREW 416SS Size PSIG Bars PSIG Bars PSIG Bars Psig Bars
24 TC-2070 COUPLING COVER PLASTIC 3/16” 3000 (207) 6000 (414) 3500 (345) 3000 (207)
25 TA-1836 COUPLING STEEL 1/4” 2400 (165) 4000 (275) 3500 (240) 2400 (165)
26 TA-5937 KEY STEEL
27 TA-5937 KEY STEEL 3/8” 1500 (103) 1800 (124) 3500 (240) 1500 (103)
28 TA-5953 DRIVE CLIP STEEL 1/2” 1000 (69) 1025 (71) 3500 (240) 1000 (69)
29 CF MOTOR 1/2 HP
Gear reducer oil levels
single Stage C-Mount Two-Stage - Helical C-Mount
(input shaft/output shaft horizontal) (input shaft horizontal)
Maximum Gallons Per Day (Liters)
Discharge Press Breather Breather
Plunger Strokes Intermittent
Size Per Minute PSI (Bars) Maximum Minimum Oil Level Intermittent
Plug Oil Level
3/16” 15 6000 (414) 2.4 (9) .2 (1) Plug
30 6000 (414) 4.9 (19) .5 (2) Continuous Oil Level Plug
60 6000 (414) 9.8 (37) 1.0 (4)
Drain
120 4000 (275) 18.7 (71) 1.9 (7)
Drain
1/4” 15 3200 (221) 4.3 (16) .4 (2)
30 4000 (275) 8.6 (33) .9 (3) REDUCER OIL CHANGE
60 4000 (275) 17.3 (65) 1.7 (7)
120 2100 (145) 34.6 (131) 3.5 (13) • Continuous run units Change every 2,000 hours
3/8” 15 1450 (100) 9.8 (37) 1.0 (4) • Intermittent units: Change every 2.500 running hours for
30 1800 (124) 19.6 (74) 2.0 (7)
six months
60 1700 (117) 39.2 (148) 3.9 (15)
120 950 (65) 78.5 (297) 7.8 (30) • Use Mobil cylinder 600W, or Texaco meriopia 460 for 32°F
1/2” 15 82 (56) 17.4 (66) 1.7 (7) to 100°F, or Mobil SHC 634 for 0°F to 135°F or an
30 1025 (71) 34.8 (88) 3.5 (9) equivalent major oil brand.
60 1000 (70) 69.7 (264) 7.0 (26)
120 525 (36) 139.5 (528) 13.9 (53) USE INTERMITTENT (OR “HIGH”) OIL LEVEL FOR
OPERATION OF 800 RPM OR LESS OR FOR INPUT
* For 50 cycle motors multiply above volumes by .8 SHAFT SPEED OF 800 RPM OR LESS.
2
2500 SIMPLEX
Series 2500
2500 SIMPLEX

Parts List
No.
20 Item Part No. Reqd. Name Material
1 TB-1483 1 COVER ASTM A48 C.I.
2 P86-025075-0200 3 THUMBSCR. CAD. PL. STEEL
3 TA-5963 1 GASKET COVER NITRILE
4 TC-2048 1 HOUSING ASTM A48 C.I.
5 P01-031125-3900 2 HHCS 5/16-18 SS
6 P25-031000-3900 2 NUT HEX 5/16-18 CAD. PL. STEEL
7 P53-031000-3900 2 CUT WASHER 5/16 CAD. PL. STEEL
29 8 TC-2194 1 BASE PLATE GALV. STEEL
9 TB-1557 1 1/4 SS LP HEAD ASSY. 316 SS
18 10 TA-5964 1 CROSS HEAD BEARING NYLON
15.71 10 11 TA-5965 1 CROSS HEAD BEARING NYLON
12 P61-025000-8000 1 PIPE PLUG SS
24 28 13 TB-1542 1 CROSS HEAD AISI 4140 HR STEEL
11
9 19 14 TA-5823 1 ECCENTRIC CAM C 1018 STEEL
22 23 15 TA-5830 1 ROLLER BEARING STEEL
16 P20-025050-0200 1 ST. SCR. CARBON STEEL
17 TA-6386 1 KEY CARBON STEEL
12 21 18 TA-6713 2 SLEEVE BEARING REINFORCED STEEL
4.09 13 19 TA-6714 1 COUPLING STEEL
14 20 1 REDUCER
15 21 TA-5822 1 STROKE ADJUSTOR C1213 C.R.S
22 TA-5824 1 LOCK NUT STROKE ADJ. 416 SS
16 17 27 18 23 TA-5825 1 ADJUSTING SCREW 416 SS
7.54 24 TA-5953 1 DRIVE CLIP STEEL
25 1 MOTOR- 1/2 HP
26 P52-031000-3900 2 LOCK WASHER 5/16 CAD. PL. STEEL
27 TB-1726 1 DRIVE SHAFT STEEL
28 TA-6720 2 DRIVE SHAFT KEY STEEL
29 TB-1736 1 COUPLING GUARD STEEL
30 P01-037125-3900 4 HHCS 3/8-16
31 P25-037000-3900 4 NUT HEX 3/8-16
32 P53-037000-3900 4 CUT WASHER 3/8
33 P52-037000-3900 4 LOCK WASHER 3/8

25

Discharge
1/4NPT 3 2 1

2.78

2.06
30 31 32 33 34 3.00
Suction 4
1/4NPT .85
26 7 6 5 8
12.00

3
 ™

2500 DUPLEX

Parts List
No.
Item Part No. Reqd. Name Material
1 TB-1483 2 COVER ASTM A48 C.I.
2 P86-025075-0200 6 THUMBSCR. CAD. PL. STEEL
50 25 0
3 TA-5963 2 GASKET COVER NITRILE
4 TC-2048 2 HOUSING ASTM A48 C.I.
5 P01-031125-3900 4 HHCS 5/16-18 SS
6 P25-031000-3900 4 NUT HEX 5/16-18 SS
38
7 P53-031000-3900 4 CUT WASHER 5/16 SS
8 TC-2195 1 BASE PLATE GALV. STEEL
19 28
9 TB-1557 2 1/4 SS LP HEAD ASSY. 316 SS
29 10 TA-5964 2 CROSS HEAD BEARING NYLON
11 TA-5965 2 CROSS HEAD BEARING NYLON
20 12 P61-025000-8000 2 PIPE PLUG SS
13 TB-1542 2 CROSS HEAD AISI 4140 HR STEEL
15.44
23.25 14 TA-5823 2 ECCENTRIC CAM C 1018 STEEL
15 TA-5830 2 ROLLER BEARING STEEL
29
16 P20-025050-0200 2 ST. SCR. CAD. PL. STEEL
18 17 TA-6386 2 KEY STEEL
10
28 18 TA-6935 2 SLEEVE BEARING-SMALL NYLON
34 19 TA-6714 1 COUPLING-DRIVE STEEL
24
37 20 1 REDUCER
9 11 23 21 TA-5822 2 STROKE ADJUSTOR C1213 C.R.S
22 22 TA-5824 2 LOCK NUT STROKE ADJ. 416 SS
23 TA-5825 2 ADJUSTING SCREW 416 SS
24 TA-5953 2 DRIVE CLIP STEEL
50 25 0

21 25 1 MOTOR- 1/2 HP
12
26 P52-031000-3900 4 LOCK WASHER 5/16 SS
4.47 13 14
27 TB-1735 1 DRIVE SHAFT - DPLX 17-4PH. SS
15
28 TA-6720 3 DRIVE SHAFT KEY STEEL
29 TB-1736 2 COUPLING GUARD GALV. STEEL
30 P01-037125-3900 4 HHCS 3/8-16 SS
16 17 36 27 35 31 P25-037000-3900 4 NUT HEX 3/8-16 SS
32 P53-037000-3900 4 CUT WASHER 3/8 SS
7.54 33 P52-037000-3900 4 LOCK WASHER 3/8 SS
34 TA-6953 1 COUPLING-DRIVE STEEL
35 TA-6936 2 SLEEVE BEARING-LARGE NYLON
36 TA-6938 2 SHAFT END CAP PLASTIC
37 TA-5937 1 SHAFT KEY STEEL
38 TB-1726 1 DRIVE SHAFT - SPLX 17-4PH. SS

25

DISCHARGE /4
1 N.P.T.
3 2 1

2.78

2.06
30 31 32 33 3.0
4
SUCTION /4
1 N.P.T.
.85
26 7 6 5
8

12.00

4
2500 SIMPLEX
Series 2500
2500 TRIPLEX
Parts List
No.
Item Part No. Reqd. Name Material
1 TB-1483 3 COVER ASTM A48 C.I.
2 P86025075-0200 9 THUMBSCR. CAD. PL. STEEL
3 TA-5963 3 GASKET COVER NITRILE
4 TC-2048 3 HOUSING ASTM A48 C.I.
5 P01-031125-3900 6 HHCS 5/16-18 SS
6 P25-031000-3900 6 NUT HEX 5/16-18 SS
7 P53-031000-3900 6 CUT WASHER 5/16 SS
8 TC-2196 1 BASE PLATE GALV. STEEL
9 TB-1557 3 1/4 SS LP HEAD ASSY. 316 SS
10 TA-5964 3 CROSS HEAD BEARING NYLON
11 TA-5965 3 CROSS HEAD BEARING NYLON
12 P61-025000-8000 3 PIPE PLUG SS
13 TB-1542 3 CROSS HEAD AISI 4140 HR STEEL
14 TA-5823 3 ECCENTRIC CAM C 1018 STEEL
15 TA-5830 3 ROLLER BEARING STEEL
16 P20-025050-0200 3 ST. SCR. CAD. PL. STEEL
17 TA-6386 3 KEY STEEL
18 TA-6935 3 SLEEVE BEARING, SMALL NYLON
19 TA-6714 1 COUPLING DRIVE STEEL
20 1 REDUCER
21 TA-5822 3 STROKE ADJUSTOR C1213 C.R.S
22 TA-5824 3 LOCK NUT STROKE ADJ. 416 SS
23 TA-5825 3 ADJUSTING SCREW 416 SS
24 TA-5953 3 DRIVE CLIP STEEL
25 1 MOTOR- 1/2 HP
26 P52-031000-3900 6 LOCK WASHER 5/16 SS
27 TB-1735 1 DRIVE SHAFT - DPLX 17-4 PH. SS
28 TA-6720 6 DRIVE SHAFT KEY STEEL
29 TB-1736 1 COUPLING GUARD GALV. STEEL
30 P01-037125-3900 3 HHCS 3/8-16 SS
31 P25-037000-3900 3 NUT HEX 3/8-16 SS
32 P53-037000-3900 3 CUT WASHER 3/8 SS
33 P52-037000-3900 3 LOCK WASHER 3/8 SS
34 TA-6953 1 COUPLING DRIVE STEEL
35 TA-6936 3 SLEEVE BEARING, LARGE NYLON
36 TA-6938 1 SHAFT END CAP PLASTIC
37 TA-5937 3 SHAFT KEY STEEL
38 TB-1726 1 DRIVE SHAFT - SPLX. 17-4 PH. SS
39 TA-6954 1 COUPLING DRIVE STEEL
40 TC-2070 1 COUPLING GUARD PLASTIC

26

38

31

25

Discharge 1/4NPT
3 2 1

2.78

2.06
32 33 34 35 36 3.00
4
Suction 1/4NPT
.85
27 7 6 5 8

12.00

5
 ™

2500 QUADRUPLEX
Parts List
No.
Item Part No. Reqd. Name Material
1 TB-1483 4 COVER ASTM A48 C.I.
2 P86025075-0200 12 THUMBSCR. CAD. PL. STEEL
3 TA-5963 4 GASKET COVER NITRILE
50 25 0

4 TC-2048 4 HOUSING ASTM A48 C.I.

5 P01-031125-3900 8 HHCS 5/16-18 SS
6 P25-031000-3900 8 NUT HEX 5/16-18 SS
6.80 7 P53-031000-3900 8 CUT WASHER 5/16 SS
8 TC-2197 1 BASE PLATE GALV. STEEL
9 TB-1557 4 1/4 SS LP HEAD ASSY. 316 SS
10 TA-5964 4 CROSS HEAD BEARING NYLON
11 TA-5965 4 CROSS HEAD BEARING NYLON
12 P61-025000-8000 4 PIPE PLUG SS
50 25 0

13 TB-1542 4 CROSS HEAD AISI 4140 HR STEEL

14 TA-5823 4 ECCENTRIC CAM C 1018 STEEL
38 15 TA-5830 4 ROLLER BEARING STEEL
16 P20-025050-0200 4 ST. SCR. CAD. PL. STEEL
19 28 17 TA-6386 4 KEY STEEL
18 TA-6935 4 SLEEVE BEARING, SMALL NYLON
36.50 29
19 TA-6714 1 COUPLING DRIVE STEEL
20 1 REDUCER
20
21 TA-5822 4 STROKE ADJUSTOR C1213 C.R.S
15.44 22 TA-5824 4 LOCK NUT STROKE ADJ. 416 SS
23 TA-5825 4 ADJUSTING SCREW 416 SS
29 24 TA-5953 4 DRIVE CLIP STEEL
25 1 MOTOR- 1/2 HP
28 26 P52-031000-3900 8 LOCK WASHER 5/16 SS
27 TB-1735 2 DRIVE SHAFT - DPLX 17-4 PH. SS
34
28 TA-6720 5 DRIVE SHAFT KEY STEEL
37
29 TB-1736 2 COUPLING GUARD GALV. STEEL
30 P01-037125-3900 4 HHCS 3/8-16 SS
31 P25-037000-3900 4 NUT HEX 3/8-16 SS
50 25 0
32 P53-037000-3900 4 CUT WASHER 3/8 SS
33 P52-037000-3900 4 LOCK WASHER 3/8 SS
18 34 TA-6953 1 COUPLING DRIVE STEEL
35 TA-6936 4 SLEEVE BEARING, LARGE NYLON
10 40
6.80 36 TA-6938 2 SHAFT END CAP PLASTIC
24
39
37 TA-5937 3 SHAFT KEY STEEL
9 11 23
38 TB-1726 2 DRIVE SHAFT - SPLX. 17-4 PH. SS
41 39 TA-6954 2 COUPLING DRIVE STEEL
22
40 TC-2070 2 COUPLING GUARD PLASTIC
50 25 0

21
12
4.12
13 14
15

16 17 36 27 35

7.54

25

DISCHARGE 1/4 N.P.T.

3 2 1

2.78

2.06
30 31 32 33 3.00
4
SUCTION 1.4 N.P.T.
.85
26 7 6 5
8

12.00

6
2500 SIMPLEX
Series 2500
INSTALLATION AND START-UP INSTRUCTIONS

Installation Gear reducer

Pump Location - An Important Factor • Check the oil level of the gear reducer
• Plan ahead for proper pump mounting-position it to • If the oil level is below the output shaft oil plug, refill
provide for efficient routing of suction and discharge to the plug with Mobil SHC 634
lines, as well as electric service • For low temperature applications, use Mobil
• Avoid long suction lines SHC 624
• Provide for a flooded suction line whenever possible Start up
• Pump fluid lines and connections operate best when • Open the priming valve on the fluid end assembly
there is a minimum restriction to the medium flow • Start the pump motor
• Install the proper electrical starters and disconnect • Allow the pump to run until a clear, bubbleless stream
switches of media comes out of the priming valve
• It is recommended that a solid mounting support be • Close the priming valve
provided—take advantage of the factory installed
holes in the base plate for securing the pump • Check the packing for proper sealing. If it leaks, stop
the pump and make the necessary adjustments.
Fluid end • Adjust the stroke adjustment knob to obtain the
• All fluid connections, both suction and discharge, desired flow rate.
should be sealed tight. Fluid end connections are
1/4” NPT Preventive maintenance
• The suction connection is at the bottom of the fluid • Check periodically (minimum once a month)
end, and the discharge connection is at the top. and apply a small amount of grease to the cam
bearing and to the crosshead areas that cycle through
Motor the linear bearings.
• A conduit connection is provided at the motor for • Check the packing regularly. If leakage is observed,
electrical connections. stop the pump. Make a small adjustment by turning
• Assure the proper electrical service has been provided the gland nut. Restart the pump. Do not over-tighten
the packing as this will reduce the packing life and
• Assure all connections are tight, in their proper possibly damage the plunger.
location, properly grounded, and fused.
It is always important to assure the packing material
is compatible with the media being pumped – check
for swollen or deteriorated seals.

7
Texsteam Pumps
16240 Port Northwest Drive
Houston, TX 77041
T: 832-590-2306
Toll Free: 1-800-945-9898
F: 713-849-2879

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Utility Solutions reserves the right to make changes in specifications and features
shown herein, or discontinue the product described at any time without notice
or obligation. Contact your Dresser Utility Solutions representative for the most
current information. The Dresser Logo and all Trademarks containing the term www.dresserutility.com
“Dresser” are the property of Dresser, LLC, a subsidiary of Baker Hughes.
Texsteam 2500 Series NGS.IPG.0003b

03.22