Ninja ZX-6R

Ninja ZX-10R
Ninja ZX-10R ABS

Kawasaki FI Calibration Tool

Instruction Manual
 IMPORTANT

This manual provides how to change the fuel injection amount, sub-throttle opening, and
ignition timing of the racing ECU for the ’09 ∼ ’11 Ninja ZX-6R, ’11 Ninja ZX-10R. This
manual instructs the dealing method briefly for the mechanic and being familiar with the
personal computer (PC).
As for the basic knowledge, refer to the base Service Manual for the Ninja ZX-6R and
ZX-10R.

ZX600R9F/RAF/RBF: P/No. 99924-1417-03

ZX1000JBF/KBF: P/No. 99924-1443-01

AFTER ANY MODIFICATION TO TUNE THE VEHICLE TO A COMPETITION MACHINE, IT

SHOULD NOT BE USED ON PUBLIC STREETS, ROADS OR HIGHWAYS. THE USE OF THIS
VEHICLE SHOULD BE LIMITED TO PARTICIPATION IN SANCTIONED COMPETITION
EVENTS UPON A CLOSED COURSE.

© 2010 Kawasaki Heavy Industries, Ltd. First Edition (0): Dec. 28, 2010

1
How to Use This Manual
Whenever you see symbols, heed their instructions! Always follow safe operating and
maintenance practices.

DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.

WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.

CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.

NOTICE
NOTICE is used to address practices not related to personal injury.

This manual contains four more symbols which will help you distinguish different types of
information.
NOTE
○ This note symbol indicates points of particular interest for more efficient and convenient
operation.

2
 User License Agreement
For Kawasaki FI Calibration Tool
This User License Agreement ("AGREEMENT") is a legal agreement between you (either an
individual or a single entity) and Kawasaki Heavy Industries, Ltd., a Japanese company,
("Kawasaki") for the Kawasaki FI Calibration Tool Software ("SOFTWARE"). By installing, copying,
or otherwise using the SOFTWARE, you shall agree to be bound by the terms of this AGREEMENT.
If you will not agree to the terms of this AGREEMENT, promptly uninstall the SOFTWARE and
destroy all the SOFTWARE, including its COPY if you have made one.

1. COPYRIGHT
All title and copyrights in and to the SOFTWARE (including but not limited to any images,
photographs, and text incorporated into the SOFTWARE) and the accompanying printed
materials are owned by Kawasaki and/or its licensor. The SOFTWARE is protected by copyright
laws and international treaty provisions.

2. GRANT OF LICENSE
(1) By purchasing the SOFTWARE, you are granted a license to use the SOFTWARE under
following conditions (2) and (3).

(2) USE: The SOFTWARE is licensed, not sold. You may install and use one copy of the
SOFTWARE on your computer.

(3) COPY: You may either (a) make one copy of the SOFTWARE solely for backup or archival
purposes or (b) install the SOFTWARE on a single computer provided you keep the original
solely for backup or archival purposes. All title and copyrights in and to the COPY are also
owned by Kawasaki and/or its licensor, and you may not use the COPY for any other
purpose than to recover the SOFTWARE on your computer.

3. LIMITATIONS
You may not modify, reverse engineer, decompile, or disassemble the SOFTWARE.

4. SOFTWARE TRANSFER
You may permanently transfer all of your rights under this AGREEMENT when the recipient
agrees to the terms of this AGREEMENT, provided you retain no copies, you transfer all of the
SOFTWARE and printed materials accompanied with it.

5. TERMINATION
Without prejudice to any other rights, Kawasaki may terminate this AGREEMENT if you fail to
comply with the terms and conditions of this AGREEMENT. In such event, you must uninstall
the SOFTWARE and destroy all of the SOFTWARE, including its COPY if you have made one.

3
6. LIMITED WARRANTY
(1) CUSTOMER REMEDIES: Kawasaki's and its suppliers’ entire liability and your exclusive
remedy shall be replacement of the SOFTWARE. This Limited Warranty is void if failure of
the SOFTWARE has resulted from accident, abuse or misapplication

(2) NO OTHER WARRANTIES: To the maximum extent permitted by applicable law, Kawasaki
and its suppliers disclaim all other warranties, either express or implied, including, but not
limited to, implied warranties of merchantability and fitness for a particular purpose, with
regard to the SOFTWARE. This limited warranty gives you specific legal rights. You may
have others, which vary from country, state or territory and jurisdiction to country, state or
territory and jurisdiction.

(3) NO LIABILITY FOR CONSEQUENTIAL DAMAGES INCLUDING PERSONAL INJURY AND

LOSS OF LIFE: To the maximum extent permitted by applicable law, in no event shall
Kawasaki or its suppliers be liable for any special, incidental, indirect, or consequential
damages including personal injury and loss of life whatsoever (including, without limitation,
damages for loss of business profits, business interruption, loss of business information, or
any other pecuniary loss) arising out of the use of or inability to use the SOFTWARE, even if
Kawasaki has been advised of the possibility of such damages. Because some countries,
states or territories and jurisdictions do not allow exclusion or limitation of liability for
consequential or incidental damages, the above limitation may not apply to you.

7. EXPORT LIMITATION
You shall agree not to export the SOFTWARE to foreign countries except for complying with
local laws and rules.

8. COMMERCIAL ARBITRATION
In case of trouble with the AGREEMENT, both parties assign Japan Commercial Arbitration
Association and under the rule thereof to settle a dispute and the award thereof shall be final
and binding upon both parties.

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 Contents
1. Kawasaki FI Calibration Tool Outline ······················································································· 7
1.1 System Function··················································································································· 7
1.2 Personal Computer (PC) Requirement ··············································································· 8
1.3 System Configuration ·········································································································· 9
2. Installation Procedure of Setting Program ············································································ 10
2.1 Installing Procedure of FI Tool ·························································································· 10
2.1.1 For Windows XP ············································································································ 11
2.1.2 For Windows Vista or Windows 7 32-bit version ······················································ 15
2.2 File Structure of FI Tool ····································································································· 19
2.3 Uninstalling Procedure of FI Tool ····················································································· 20
2.3.1. For Windows XP ·········································································································· 20
2.3.2. For Vista or Windows 7 32-bit version ······································································ 22
2.4 Installation Procedure of Racing I/F BOX driver (USB version) ····································· 24
2.4.1 For Windows XP ··········································································································· 24
2.4.2 For Windows Vista ······································································································· 33
2.4.3 For Windows 7 32-bit version ····················································································· 39
2.5 Uninstallation Procedure of Racing I/F BOX driver (USB version) ································ 51
2.5.1 For Windows XP ··········································································································· 51
2.5.2 For Windows Vista or Windows 7 32-bit version ······················································ 54
3. Operating the Program ············································································································ 58
3.1 Starting ································································································································ 58
3.2 Each Map Edit Method ······································································································· 61
3.2.1 Map Edit ························································································································ 61
3.2.2 Map Axis Edit ················································································································ 64
3.2.3 Multi Map Edit ··············································································································· 65
3.2.4 Individual Value Edit ···································································································· 66
3.3 Changing ECU Data············································································································ 69
3.4 Other Functions ·················································································································· 73
3.4.1 Monitoring Function ···································································································· 73
3.4.2 Title Editor (Memo) ······································································································· 74
3.4.3 Default Folder Setting Function·················································································· 75
3.5 File Saving··························································································································· 75
3.6 Changing the Target Machine ··························································································· 76
3.7 Changing Map Group ········································································································· 77
3.8 New Usable Functions ······································································································· 78
3.8.1 Plural Cells Data Selecting ·························································································· 78
3.8.2 Plural Cells Data Copying ··························································································· 78

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 3.8.3 Plural Cells Data Changing Method ··········································································· 79
3.9 Pull Down Menu ·················································································································· 79
3.9.1 File ································································································································· 79
3.9.2 Edit ································································································································ 79
3.9.3 Monitor ·························································································································· 79
3.9.4 Set·································································································································· 80
3.9.5 Window ························································································································· 80
3.9.6 Help ······························································································································· 80
3.10 Tool Bar (Icon) ·················································································································· 81
4. Connecting Method ················································································································· 81
4.1 ’11 ZX-10R ··························································································································· 81
4.1.1 With Racing Main Harness Connecting Method ······················································· 81
4.1.2 FI Tool Program Setting Method ················································································· 82
4.2 ’09 - ’11 ZX-6R ····················································································································· 91
4.2.1 Connect the Racing Main Harness ············································································· 91
4.2.2 FI Tool Program Setting Method ················································································· 93
4.3 Racing I/F Box····················································································································· 94
4.3.1 Caution Items when using the Racing I/F Box ·························································· 94
4.3.2 Caution when communicating between FI Tool program and ECU ························ 94
4.4 Troubleshooting ················································································································· 98

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 1. Kawasaki FI Calibration Tool Outline
1.1 System Function
Kawasaki FI Calibration Tool (FI Tool) is developed to modify the mapping of the racing machine
to gain operating conditions suitable for the course and the rider’s skill. The following are the
available setting functions.
Table 1 FI Tool Function
’11 ’09 ∼ ’11
Model Name
ZX-10R ZX-6R
Functions
(ZX1000J/K) (ZX600R)
1) Adjust the injected fuel rate at
-30 % ~ +30 % -30 % ~ +30 %
acceleration
2) Adjust the injected fuel rate of #1 and
− -30 % ~ +30 %
#4 cylinders
3) Adjust the injected fuel rate of #2 and
− -30 % ~ +30 %
#3 cylinders
4) Adjust the injected fuel rate of all
-30 % ~ +30 % −
cylinders
5) Adjust the injected fuel rate of primary
-20 % ~ +20 % -10 % ~ +10 %
and secondary injector
6) Adjust the ignition timing -15° ~ +5°CA -15° ~ +5°CA
7) Adjust the sub-throttle opening angle -50 % ~ +50 % -45 % ~ +45 %
8) Adjust the all injected fuel rates of all
cylinders and operating area -30 % ~ +30 % -30 % ~ +30 %
simultaneously
9) Adjust the value of engine over
-1000 ~ +300 rpm 0 ~ +300 rpm
revolution limiter
10) Set the fuel cut or not at deceleration Use or Not Use Use or Not Use
11) Set the exhaust device controlled or Controlled or
−
not Full Open Fixed
12) Set the Auto Shifter Ignition Cut Controlled or not, set Ig. Controlled or not, set Ig.
Length Cut Time by gear range Cut Time by gear range
Controlled or not, set Upper Controlled or not, set Upper
13) Set the Pit Road RPM Limit Limit Limit
RPM by gear range RPM by gear range
14) Revolution increase/decrease of Controlled or not, set the Controlled or not, set the
outside shift indicator revolution revolution
Use or not use, set the gear Use or not use, set the gear
15) Gear ratio of Kit Transmission
ratio ratio
Use or not use, set the
16) Set the rev spike controlled or not −
revolution
17) Set the launch controlled or not Level 1 ∼ 10 −
18) Set the traction control Mode or set the sensitivity −
Note: CA shows rotating angle of crankshaft.
Note: On set the Auto Shifter (12) ZX-6R has both cut time settings by ignition cut length or fuel cut.

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1.2 Personal Computer (PC) Requirement
The Kawasaki FI Calibration system operates on a Personal Computer (PC) having a serial
communication port or USB port with the racing electronic control unit (ECU) on the motorcycle
through an interface box (I/F Box).

Table 2 PC Requirement
Items Recommendation
Operating System Windows 7 32 bit version, Vista, XP (US version, Japanese
version)
CPU Pentium 150 MHz or faster
Memory 64 MB or more
Hard Disk Drive 2 MB or more of free space
Display Resolution 1024 x 768 pixels or more, more than 256 colors
Port Connector USB (Less than Ver.2.0)
Other Equipped with a mouse or a pointer equivalent to mouse

NOTE
○ Even if the recommended PC is used, the Kawasaki FI Calibration Tool program could
not operate correctly depending on the other applications installed to the PC.
○ If your PC does not equip 9-pin connector, use a suitable RS232C-USB adapter. Some
adapter cannot be communicated correctly depending on its specification.

8
1.3 System Configuration
The Kawasaki FI Calibration tool kit consists of (1) Racing ECU, (2) Racing Main Harness or
Standard Main Harness plus Racing Sub-harness (only ZX-6R), (3) Racing I/F Box, and (4) FI Tool
Program. The FI Tool Program must be installed to your PC.

(4) PC that installed the

FI Tool Program
(1) Racing ECU

Connector for
FI Tool (6P)

USB Port or
RS-232C Port

(2) Racing Main

Harness
(3) Racing I/F Box

Fig. 1 FI Tool Kit Connection

Table 3-1 FI Tool Kit for ZX-10R

ECU Racing ECU: 21175-0737
Racing I/F-BOX (for USB Port): 26031-0999
I/F BOX
(for RS-232C Serial Port): 26031-0025 or 26031-0240
Harness Racing Main Harness: 26031-1219
Contact type of SW can be used.
Shift SW
Recommend the Shift Sensor made by Battle Factory or Dynojet.
FI Tool Program CD

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 NOTE
○ The racing ECU does not operate excluding the combination with the racing main
harness (26031-0999). The standard main harness cannot be used.
○ The racing ECU can be installed on both KIBS (ABS) equipped/non-equipped
motorcycles by using the racing main harness. However, the ABS does not work with the
racing ECU. Be aware that the ABS stops functionning and drive carefully when the
racing ECU is installed on your KIBS (ABS) equipped motorcycle.
○ In circuit racing on the KIBS (ABS) equipped motorcycle without the racing ECU,
remember the followings:
The ABS is designed to prevent wheel lock when the brakes are suddenly applied in
straight running
The ABS is not designed to shorten the braking distance, so that the braking distance
can be longer in the ABS equipped motorcycle than in the ABS non-equipped motorcycle
on slipperly , rough, or downhill road surface. Drive with extreme care on such road
conditions.

WARNING
ABS cannot protect the rider from all possible hazards and is not a substitute for
safe riding practices. Be aware of how the ABS system operates and its limitations.
It is the rider's responsibility.
Table 3-2 FI Tool Kit for ZX-6R
Generator Type Optional Generator Original Generator
ECU Racing ECU: 21175-0248
Racing I/F-Box (for USB Port): 26031-0999
I/F-BOX
(for RS-232C Serial Port): 26031-0025 or 26031-0240
(1) Racing Main Harness: 26031-0789
Racing Main Harness:
Harness (2) Racing Sub-harness: 26031-0327 and Standard
26031-0790
Main Harness (for US Model): 26031-0793
Contact type of SW can be used.
Shift SW
Recommend the Shift Sensor made by Battle Factory or Dynojet.
FI Tool Program CD
NOTE
○ Racing sub-harness (26031-0327) doesn’t operate excluding the combination with the
above-mentioned standard main harness (26031-0793).
○ For ’10 - ’11 ZX-6R, the sub-harnesses (26031-0327 and 0955) are necessary to
connect the standard main harness and the ECU.

2. Installation Procedure of FI Tool Program

2.1 Installing Procedure of FI Tool
NOTE
○ Before installing the new FI Tool Program to the PC in which old version Program is
installed, save the old .est files as back-up and then un-install the previous Program.

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2.1.1 For Windows XP
(1) Start up the PC.
(2) Insert the CD with the FI Tool program installed into the drive.
(3) Select “Start”, “Program”, and “Explore”. (The program is usually started automatically.)
(4) Click FITool10Mk on the explore to display the screen shown in Fig.2.

Fig.2 Explore
(5) Right-click FITool10Mk on the screen shown in Fig.2 and copy and paste it to the appropriate
folder. After saving the folder, remove the CD form the drive.
(6) Execute Setup.exe to start the Setup program.
(7) Then the screen shown in Fig.3 appears.

Fig. 3 Start Up of Installer

Click Next to install the Program. Click Cancel to stop installing procedure.

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(8) The Product License Agreement screen shown in Fig.4 appears.

Fig. 4 Product License Agreement

Click Agree when you agree to the Product License Agreement. Click Not agree when
you do not agree to the Product License Agreement. Then the installing procedure is
stopped.

(9) Next the Serial Information screen shown in Fig.5 appears.

Enter the information in both columns.

Fig. 5 User Information Registration / Authentication (Sample)

The Serial No is informed to you from the dealer.

The default settings of User Name and Serial No are vacant.
If you omit any of them, Next button is grayed out.

12
 When the Serial No is wrong, an error message shown in Fig.6 appears on the screen.
Input the correct Serial No in the column.

Fig. 6 Error Message

Click Next to install the Program. Click Cancel to stop the installing procedure.

(10) The destination folder selection screen shown in Fig.7 appears.

Fig. 7 Choosing Destination Folder

Choose the destination folder. The default setting is C:╲Program Files╲RACE╲FI_Tool.
Click Install to start the installing procedure. Click Cancel to stop the installing procedure.

13
 If you want to install the Program to another folder, click the Browse to display the Choose
Folder screen shown in Fig.8. Then choose the folder.

Fig. 8 Choose Folder

After choosing folder, click OK.

(11) After the Kawasaki FI Calibration Tool program is installed, the screen shown in Fig.9
appears.

Fig. 9 Installing Finish

If the destination folder has a file that has the same name of the file to be copied and
whose time stamp is newer than that for the file to be copied, the dialog screen shown in Fig.
10 appears and the file cannot be copied. However, the installing procedure is normally
finished because the destination folder has the new data file with newer time stamp.

Fig. 10 Message Dialog when overwriting was not performed

(12) Click OK button to finish the installing. The shortcut icon for Kawasaki FI Calibration Tool
program is registered on both the Desktop and the Start Menu.
Click Cancel during the installation operation to quit the installing.

14
(13) Before starting Kawasaki FI Calibration Tool, restart your PC.

2.1.2 For Windows Vista or Windows 7 32-bit version

The following procedures are for Windows Vista. The procedures for Windows 7 32-bit version are
about the same as those for Windows Vista.
(1) Start up the PC.
(2) Insert the CD with the FI Tool program installed into the drive.
(3) Select “Start”, “Program”, “Accessory”, and “Explore”. (The program is usually started
automatically.)
(4) Click FITool10Mk on the explore to display the screen shown in Fig.11.

Fig.11 Explore
(5) Right-click FITool10Mk on the screen shown in Fig.11 and copy and paste it to the appropriate
folder. After saving the folder, remove the CD form the drive.

15
(6) Execute Setup.exe to start the Setup program.
NOTE
○ If user account control is displayed, click Yes.

Fig. 12 Setting Screen of Installer Program

Then the screen shown in Fig.12 appears.

Click Next to install the Program. Click Cancel to stop installing procedure.

(7) The Product License Agreement screen shown in Fig.13 appears.

Fig. 13 Product License Agreement

Click Agree when you agree to the Product License Agreement. Click Not agree when
you do not agree to the Product License Agreement. Then the installing procedure is
stopped.

16
(8) Next the Serial Information screen shown in Fig.14 appears.
Enter the information in both columns.

Fig. 14 User Information Registration / Authentication (Sample)

The Serial No is printed on the CD of FI Tool Program.
The default settings of User Name and Serial No are vacant.
If you omit any of them, Next button is grayed out.

When the Serial No is wrong, an error message shown in Fig.15 appears on the screen.
Click OK and input the correct Serial No in the column.

Fig. 15 Error Message

Click Next to install the Program. Click Cancel to stop the installing procedure.

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(9) The destination folder selection screen shown in Fig.16 appears.

Fig. 16 Choosing Destination Folder

Choose the destination folder. The default setting is C:\Program Files\RACE\FI_Tool.
Click Install to start the installing procedure. Click Cancel to stop the installing procedure.

If you want to install the Program to another folder, click the Browse to display the Choose
Folder screen shown in Fig.17 Then choose the folder.

Fig. 17 Choose Folder

After choosing the folder, click OK.

18
(10) After the Kawasaki FI Calibration Tool program is installed, the screen shown in Fig.18
appears.

Fig. 18 Installing Finish

(11) Click OK button to finish the setup. After the installing is finished, the shortcut icon for
Kawasaki FI Calibration Tool program is registered on both the Desktop and the Start Menu.
Click Cancel during the setup operation to quit the installing.

(12) Before starting Kawasaki FI Calibration Tool, restart your PC.

2.2 File Structure of FI Tool

y Files to be copied into a destination folder
FI_Tool.exe Program file
FI_Tool.bmp 256-color splash screen file
FI_Tool FC.bmp Full-color splash screen file
MCN_LIST.DAT
Setup.exe Uninstall file for execution

y Files to be copied into the ZXT00J folder under the destination folder
FI_Tool.ini Setting file for FI_Tool.exe of ZXT00J
FI_Tool.stz ZXT00J Configuration File

y Files to be copied into the ZXT00J Work Folder

Standard_data.est Data file for only ZXT00J

y Files to be copied into the ZX600R folder under the destination folder
FI_Tool.ini Setting file for FI_Tool.exe of ZX600R
FI_Tool.stz ZX600R Configuration File

y Files to be copied into the ZX600R Work Folder

Standard_data.est Data file for only ZX600R

NOTE
○ When over-installing under the condition that the folders of old models are existed in the
designated folders and in each folder the setting file is existed, those folders of old
models are added in the machine select list.

19
2.3 Uninstalling Procedure of FI Tool
2.3.1. For Windows XP
Uninstalling operation can be executed on the Add/Remove service application in the Control
Panel.
(1) Open the Control Panel screen from My Computer or Explorer screen.

Fig. 19 Control Panel

Then click the Add/Remove icon.
(2) Add/Remove Programs Properties screen shown in Fig.20 appears.

Fig. 20 Add/Remove Programs Properties Screen

Click FI Calibration Tool and then click Add/Remove to start the uninstalling program.

20
(3) The screen shown in Fig.21 appears.

Fig. 21 Uninstall Starting Screen

(4) Click Yes to start the uninstalling procedure. After the uninstallation is completed, Uninstall
Completion screen shown in Fig.22 appears.

Fig. 22 Uninstall Completion Screen

If you tried to delete the program but you couldn’t do it due to some reason (ex. the
program is starting), the dialog shown in Fig.23 appears. In such case, delete the files
remaining in the screen folder by yourself.

Fig. 23 Message Dialog when some files were not deleted

(5) Click OK button to complete the uninstalling procedure.

NOTE
○ In this step, setup.exe is left in the FI Calibration Tool folder, but it will be deleted when
you start the PC next time.

21
2.3.2. For Vista or Windows 7 32-bit version
The following procedures are for Windows Vista. The procedures for Windows 7 32-bit version are
about the same as those for Windows Vista.

Uninstalling operation can be executed on the Uninstall a program service application in the
Control Panel.
(1) Open the Control Panel screen from start menu.

Fig. 24 Control Panel

Then click the Uninstall a program icon.

(2) Uninstall or change a program screen shown in Fig.25 appears.

Fig. 25 Uninstall or change a program screen

Click FI Calibration Tool and then click Uninstall/Change to start the uninstalling
program.
22
(3) The screen shown in Fig.26 appears.

Fig. 26 Uninstall Starting Screen

(4) Click Yes to start the uninstalling procedure. After the uninstallation is completed, Uninstall
Completion screen shown in Fig.27 appears.

Fig. 27 Uninstall Completion Screen

(5) Click OK to complete the uninstalling procedure.

NOTE
○ In this step, setup.exe is left in the FI Calibration Tool folder. Delete the setup.exe file in
the setup folder by hand.

23
2.4 Installation Procedure of Racing I/F BOX driver (USB version)
The driver software must be installed to use the I/F-BOX(J926031-0025) USB version.
To use the RS-232C version (J926031-0025 or J926031-0240), driver installation is not
necessary.

2.4.1 For Windows XP

(1) Double-click CP210x_Drivers.exe on the explorer screen.
(2) The installer program is started and the screen shown in Fig.28 appears.

Fig. 28 Installer program start-up

Click Next to proceed installation and click Cancel to stop installation.

24
(3) The "License Agreement" screen shown in Fig.29 appears. Click Yes to proceed with installation
and click No to stop installation.

Fig. 29 Licence Agreement

25
(4) The "Choose Destination Location" screen shown in Fig.30 appears. C: ╲SiLabs╲MCU╲CP210x
is selected by default.

NOTE
○ Do not change the destination folder.

Fig. 30 Choose Destination Location

Click Next to proceed with installation and click Cancel to stop installation.

26
(5) Clock Finish to complete installation normally.

Fig. 31 Installation complete

(6) Connect the USB cable of the racing I/F BOX(J926031-0025) to the PC with the USB driver
installed.
(7) The search wizard of new hardware is started automatically as shown in Fig.32. As software
search is not necessary, select “No, not this time”.

Fig. 32 New Hardware search wizard

27
(8) Click Next and the new hardware shown in Fig.33 appears. Select “Install from a list or
specific location (Advanced)”.

Fig. 33 New Hardware search wizard

28
(9) Click Next to display the screen shown in Fig.34 Select "Search for the best driver in these
locations" and input "C: ╲SiLabs╲MCU╲CP210x╲WIN" in the blank directly or click Browse to
select the folder. If you have installed the driver in a folder different from default setting, select
the changed folder.

Fig. 34 New Hardware search wizard

29
(10) Click Next to start installation of the driver. When the installation is completed, the screen
shown in Fig.35 appears. Click Finish to complete installation normally.

Fig. 35 Installation complete

(11) After the installation has been completed, the screen of new hardware is started automatically
again as shown in Fig.36. The software search is not necessary. Select “No, not this_time”.

Fig. 36 New Hardware search wizard

30
(12) Click Next and the new hardware shown in Fig.37 appears. Select “Install from a list or
specific location (Advaned)”.

Fig. 37 New Hardware search wizard

31
(13) Click Next to display the screen shown in Fig.38. Select "Search for the best driver in these
locations" and input "C: ╲SiLabs╲MCU╲CP210x╲WIN" in the blank directly or click Browse to
select the folder. If you have installed the driver in a folder different from default setting, select
the changed folder.

Fig. 38 New Hardware search wizard

32
(14) Click Next to start installation of the driver. When the installation is completed, the screen
shown in Fig.39 appears. Click Finish to complete installation normally.

Fig. 39 Installation complete

2.4.2 For Windows Vista

(1) Double-click CP210x_Drivers.exe on the explorer screen.
NOTE
○ If user account control is displayed, click Yes.
(2) The setup program is started and the screen shown in Fig.40 appears.

Fig. 40 Installer program start-up

Click Next to proceed with installation and click Cancel to stop installation.

33
(3) The "License Agreement" screen shown in Fig.41 appears. Click Yes to proceed with installation
and click No to stop installation.

Fig. 41 Licence Agreement

(4) The "Choose Destination Location" screen shown in Fig.42 appears. C:¥SiLabs¥MCU¥CP210x
is selected by default.
NOTE
○ Do not change the destination folder.

Fig. 42 Choose Destination Location

Click Next to proceed with installation and click Cancel to stop installation.

34
(5) Click Finish to complete installation normally.

Fig. 43 Installation complete

(6) Connect the USB cable of the racing I/F BOX(J926031-0025) to the PC with the driver installed.
(7) The search wizard of new hardware is started automatically as shown in Fig.44 appears. Select
"Locate and install driver software (recommended)".
If user account control is displayed, click Next.
NOTE
○ If user account control is displayed, click continue.

Fig. 44 New Hardware search wizard

35
(8) The screen shown in Fig.45 appears. Select "I don't have the disc. Show me other options.".

Fig. 45 New Hardware search wizard

(9) Click Next and the screen shown in Fig.46 appears. Select "Browse my computer for driver
software (advanced)".

Fig. 46 New Hardware search wizard

36
(10) The screen shown in Fig.47 appears. Select "Search for driver software in this location:"
and input "C: ╲SiLabs╲MCU╲CP210x" in the blank directly or click Browse to select the folder.
Also Check the box next to "Include subfolders". If you have installed the driver in a folder
different from default setting, select the changed folder.

Fig. 47 New Hardware search wizard

(11) Click Next to start installation of the driver. When the installation is completed, the screen
shown in Fig.48.
Click Finish to complete installation normally.

Fig. 48 Installation complete

37
(12) After the installation has been completed, the search wizard of new hardware is started
automatically and the screen shown in Fig.49 appears. Select "I don't have the disc. Show
me other options".

Fig. 49 New Hardware search wizard

(13) Click Next and the screen shown in Fig.50 appears. Select "Browse my computer for driver
software (advanced)", then click it.

Fig. 50 New Hardware search wizard

38
(14) The screen shown in Fig.51 appears. Select "Search for driver software in this location:"
and input "C: ╲SiLabs╲MCU╲CP210x" in the blank directly or click Browse to select the folder.
Also Check the box next to "Include subfolders". If you have installed the driver in a folder
different from default setting, select the changed folder.

Fig. 51 New Hardware search wizard

(15) Click Next to start installation of the driver. When the installation is completed, the screen
shown in Fig.52 appears. Click Close to complete installation normally.

Fig. 52 Installation complete

2.4.3 For Windows 7 32-bit version

NOTE
○ Correct operation is not guaranteed in Windows 7 64-bit version.
(1) Double-click CP210x_Drivers.exe on the explorer.
NOTE
○ If user account control is displayed, click Yes to agree the change.

39
(2) The installer is started and the screen shown in Fig.53 appears.

Fig. 53 Installer program start-up

Click Next to proceed with installation and click Cancel to stop installation.

(3) The "License Agreement" screen shown in Fig.54 appears. Click Yes to proceed with installation
and click No to stop installation.

Fig. 54 Licence Agreement

40
(4) The "Choose Destination Location" screen shown in Fig.55 appears. C:\SiLabs\MCU\CP210x
is selected by default.
NOTE
○ Do not change the destination folder.

Fig. 55 Choose Destination Location

Click Next to proceed with installation and click Cancel to stop installation.

(5) Click Finish to complete installation normally.

Fig. 56 Installation complete

(6) Connect the USB cable of the racing I/F BOX(J926031-0025) to the PC with the driver installed.

41
(7) Open the control panel screen from My Computer or Explorer screen. Select "View devices
and printers" from "Hardware and Sound".

Fig. 57 Control Panel screen

(8) The screen shown in the Fig.58 appears, Double-click the unspecified "CP2102 USB to UART
Bridge Controller".

Fig. 58 Control Panel screen

42
(9) The "CP2102 USB to UART Bridge Controller Properties" screen shown in Fig.59 appears.

Fig. 59 Controller Properties

(10) Select the "Hardware" tab and click the "Properties".

Fig. 60 Controller Properties

43
(11) The screen shown in the Fig.61 appears, click the "Change settings".

Fig. 61 Controller Properties

(12) The properties screen shown in Fig.62 appears. Click the "Update Driver".

Fig. 62 Controller Properties

44
(13) The screen shown in Fig.63 appears. Select "Browse my computer for driver software",
then click it.

Fig. 63 Update Driver Software

(14) The screen shown in Fig.64 appears. Select "Search for driver software in this location:" and
input "C: ╲SiLabs╲MCU╲CP210x╲WIN" in the blank directly or click Browse to select the folder.
Also Check the box next to "Include subfolders". If you have installed the driver in a folder
different from default setting, select the changed folder.

Fig. 64 Update Driver Software

45
(15) Click Next to start installation of the driver. When the installation is completed, the dialog box
shown in Fig.65 appears. Click Close to complete installation normally.

Fig. 65 Update Driver Software

(16) Return to the "Devices and Printers" in the control panel. Double-click the unspecified
"CP2102 USB to UART Bridge Controller" in the control panel.

Fig. 66 Devices and Printers

46
(17) The "CP2102 USB to UART Bridge Controller" screen shown in Fig.67 appears.

Fig. 67 Controller Properties

(18) Select the "Hardware" tab and click the "Properties".

Fig. 68 Controller Properties

47
(19) The properties screen shown in the Fig.69 appears, click the "Change settings".

Fig. 69 Controller Properties

(20) The properties screen shown in Fig.70 appears. Click the "Update Driver".

Fig. 70 Controller Properties

48
(21) The screen shown in Fig.71 appears. Select "Browse my computer for driver software",
then click it.

Fig. 71 Update Driver Software

(22) The screen shown in Fig.72 appears. Select "Search for driver software in this location:"
and input "C: ╲SiLabs╲MCU╲CP210x╲WIN " in the blank directly or click Browse to select the
folder. Also Check the box next to "Include subfolders". If you have installed the driver in a
folder different from default setting, select the changed folder.

Fig. 72 Update Driver Software

49
(23) Click Next to start installation of the driver. When the installation is completed, the screen
shown in Fig.73 appears. Click Close to complete installation normally.

Fig. 73 Installation complete

(24) Return to the "Device and Printers" in the control panel. When the marks disappear on the
two unspecified "CP2102 USB to UART Bridge Controller", the installation has been
completed normally.
COM4 is the assigned port in Fig.74. The port number differs depending on the OS.

Fig. 74 Devices and Printers

50
2.5 Uninstallation Procedure of Racing I/F BOX driver (USB version)
2.5.1 For Windows XP
(1) Click Add or Remove Programs in the control panel.
(2) Change or Remove Programs shown in Fig.75 appears.
Select "CP210xUSB to UART Bridge Controller" and click Change/Remove.

Fig. 75 Add or Remove Programs

51
(3) The notification screen shown in Fig.76 appears.

Fig. 76 Confirmation of uninstallation

(4) Click Yes to start uninstallation. When the uninstallation is completed, the screen shown in
Fig.77 appears. Click OK.

Fig. 77 Driver uninstallation Complete

(5) Return to ADD or Remove Programs and select "Silicon Laboratories CP210x Evaluation Kit
Tools Release 3.3 " and click “Change/Remove”.

Fig. 78 Add or Remove Programs

52
(6) Click “Change/Remove” to display the screen shown in Fig.79. Select "Remove".

Fig. 79 Uninstallation Screen

(7) Click Next to display the screen shown in Fig.80.

Fig. 80 Confirmation of uninstallation

53
(8) Click OK to start uninstallation. When the uninstallation is completed, the screen shown in
Fig.81 appears. Click Finish.

Fig. 81 Uninstallation Complete

2.5.2 For Windows Vista or Windows 7 32-bit version

The following procedures are for Window Vista. The procedures for Windows 7 32-bit version are
the same as those for Windows Vista.
(1) Select uninstall program in the control panel.

54
(2) The "Uninstall or change a program" screen in Fig.82 appears.
Select "CP210x USB to UART Bridge Controller" and double-click it or click
"Uninstall/Change".
NOTE
○ If user account control is displayed, click Continue (Yes/Windows7).

Fig. 82 Uninstall or change a program

(3) Start up the uninstaller then the screen shown in the Fig.83 appears, Click Yes.

Fig. 83 Confirmation of uninstallation

55
(4) The uninstallation is started. When the uninstallation is completed, the screen shown in Fig.84
appears. Click OK.

Fig. 84 Confirmation of uninstallation

(5) Return to the "Uninstall or change a program" and select "Silicon Laboratories CP210x
Evaluation Kit Tools Release 3.3" and double-click it or click "Uninstall/Change".
NOTE
○ If user account control is displayed, click Next (Yes/Windows7).

Fig. 85 Uninstall or change a program

56
(6) Select Remove in the screen shown in Fig.86.

Fig. 86 Uninstallation Screen

(7) Click Next to display the screen shown in Fig.87.

Fig. 87 Confirmation of uninstallation

(8) Click OK to start uninstallation. When the uninstallation is completed, the screen shown in
Fig.88 appears. Click Finish.

Fig. 88 Uninstallation Complete

57
3. Operating the Program
This chapter explains how to use the mapping functions set in each model. The screens shown
below are for Windows XP's. The procedures for Windows Vista and Windows 7 32-bit version are
the same as those for Windows XP.
3.1 Starting
(1) Double-click the shortcut icon Kawasaki FI Calibration Tool on the Desktop screen or click the
Kawasaki FI Calibration Tool in Program Menu on Start Menu.
Then Machine Select screen shown in Fig.89 appears.

Fig. 89 Machine Select Screen

Click the target machine name, then click OK.
If you want to stop starting the program, click Cancel.
This window only appears right after starting the program when installed initially. From next
time the same target model is automatically viewed.
Refer to the 3.6 Changing the Target Machine to change target models.

(2) At the initial screen shown in Fig.90 load the data file (EST file) to be edited.

File menu

File-Open button

Fig. 90 Initial Screen

58
(3) Go to the pull-down File menu and select Open, or click the File‐Open button (left end) on the
toolbar. At this dialog only the data file (EST file) can be loaded.

Fig. 91 Open Dialog

(4) Select the data file (EST file) to be edited in the Open File dialog and click the Open. The
Select Map Group daialog shown in Fig.92 appears. ('11 ZX-10R only)
Then select the map to be edited and click the OK.
F Map (Full Power):
The highest engine power output is achieved. The rider can feel the full throttle
response of the engine.
M Map (Middle Power):
The throttle response is less sharp compared to the F Map.
Depending throttle application full power can be accessed temporarily.
L Map (Low Power):
About 60% of the highest engine power output is achieved. The throttle response
is mildest among the three modes.

Fig. 92 Select Map Group Dialog

59
(5) The Menu Dialog shown in Fig.93 appears. (As for the models other than '11 ZX-10R, select the
data file (EST file) to be edited in the Open File dialog and click the Open to display this
screen.)

Labels

Fig. 93 Menu Dialog

(6) Select the mode to be edited in the Menu dialog.
The modes that can be used are as follows:
<Map Edit> Mode
In this mode you can edit the Map.
Select and click one Label in the Menu dialog and click the OK or Enter (Return) key, or
double click one Label, to display the Map Edit screen.

<Setting Values Edit> Mode

In this mode you can edit the Constants List.
Click the Constants list to display the Constants List Setting Dialog.

<ECU Data Exchange> Mode

Click the Data Exchange in the Menu dialog to display the Data Exchange Dialog. Select
this mode when you want to load the data in the ECU or write the edited data in the ECU.

<Multi Map Edit> Mode

Click the Multi Map Edit in the Menu dialog to display the Multi Map Edit Setting Dialog.
The Multi Map Edit can be used for the “Comp. Map for Injection No.1 and No.2” and map
edit for all cylinders can be carried out at the same time.

60
3.2 Each Map Edit Method
3.2.1 Map Edit
Select one Label in the Menu dialog and click the OK, or double click one Label to display the
Map Edit Screen shown in Fig.95.

Select one
Label

Fig. 94 Menu Dialog

In the Map Edit Screen, the Map to be edited will be displayed as the two-dimensional
graph (MAP) and the table (TABLE).

Z-axis: throttle
Tool bar Map switching button Map Z-axis switching button
opening angle (%)

Present target machine

Cursor Point 1. Select point with mouse or arrow keys.

2. Move using mouse or arrow keys.
MAP
Area

TABLE
Area
1. Select a cell by mouse or arrow keys mouse.
2. Input value or change the value by arrow key.

Fig. 95 Map Edit Screen (Compensation Map for Injection No.1 is shown as a sample.)

61
 NOTE
○ If you have closed the GRAPH or TABLE, open the Menu dialog by clocking the Menu button of
the Tool bar and select the subject Map.
○ If you switched the subject Map using Map switching button, only the display switches. When
editing the subject Map, switch the Map by selecting the editing point of the Graph or Table area
of the subject Map.

Data Edit can be carried out either in the MAP or TABLE area and edit each area as follows:

[Editing method on the MAP area]

Click a point on the graph to select the graph and the editing point of the engine rpm that is
the nearest position to the clicked point.
Drag & drop of the graph data: Press down the left button of the mouse to select the editing
point. After that, move the editing point up or down. Then, the data will be changed to the
possible setting value nearest to the release point. (The direction of the engine rpm cannot be
changed.)

Key allocation when a point on the line is selected

→ (or {Shift} + →): Switches the selected point to the right-side rpm
← (or {Shift} + ←): Switches the selected point to the left-side rpm
↑ (or {Page Up}): Increases the graph data by an LSB* at the selected point
↓ (or {Page Down}): Decreases the graph data by an LSB* at the selected point
{Shift} + ↑ (or {f･2}):
Switches the selected graph area (line number ) to another (Active row is moved down
in the TABLE)
{Shift} + ↓ (or {f･3}):
Switches the selected graph area (line number) to another(Active row is moved up in
the TABLE)
*LSB: Least Significant Bit
NOTE
○ The data displayed in hexadecimal. The lowest of the hexadecimal number change one
step.
[Editing on the TABLE area]
Each value on the table can be directly edited by selecting the cell with mouse and putting
value by key strokes. The values in the data are always changed to the nearest values that
are possible to set. The values in the CPU are managed in hexadecimal data.
Key allocation when a cell in the table is selected
{Shift} + →: Switches the selected cell to the right-side rpm
{Shift} + ←: Switches the selected cell to the left-side rpm
{Shift} + ↑: Switches the selected cell to the upper-side cell
{Shift} + ↓: Switches the selected cell to the lower-side cell
{Page Up}: Increases value in the selected cell by an LSB*
{Page Down}: Decreases value in the selected cell by an LSB*
{Ctrl} + {Shift} + arrow: Increases the selected cells to the arrow direction
{Enter}: Defines data
*LSB: Least Significant Bit.

62
 Line “6.3” is now selected.

Cursor Point

Line “6.3” data

The Line on which cursor
exist is shown in bold.

Line “6.3”

Cursor Point

Fig. 96 Map Edit Screen (Compensation Map for Injection No.1 is shown as a sample.)

If a value out of the range is entered on the graph or table, the error message shown in Fig. 97
will appear and the possible maximum or minimum value will be set.

Fig. 97 Error Message

63
3.2.2 Map Axis Edit
In the TABLE area the axis data (Engine Revolution and Throttle Opening) can be edited by
keying in the data directly after selecting the cell by mouse or keystrokes. The data is always
exchanged to the nearest available setting value.

Axis data of Engine Revolution

Axis data of Throttle Opening

Fig. 98 Map Axis Editing (Original Axis Data)

Fig. 99 Map Axis Editing (Sample Screen After Changing the Axis Data)

64
 NOTE
○ The data on the engine revolution axis must be set in a value always larger than the left neighbor
value and smaller than the right neighbor. If an irregular value is input, the data will be changed
automatically within the possible range.

○ The data on the throttle opening axis must be set in a value always larger than the upper
neighbor value and smaller than the lower neighbor. If an irregular value is input, the data will be
changed automatically within the possible range.

If a value out of the possible range is input to both ends of the axis data, the error message will
appear and the maximum or minimum possible setting value will be set automatically.

NOTE
○ The axis data is commonly used by all the maps. Note that the axis data change is
applied to other maps.
○ When you move from an Axis Data cell of Throttle Opening to a cell of adjusting data by
key operation, the cell that was selected before editing the Axis Data will be selected.

3.2.3 Multi Map Edit

The Multi Map Edit can edit both the “Comp. Map for Injection No.1” and “Comp. Map for
Injector No.2” at the same time, and map edit for all cylinders can be carried out at the same
time.
Click the Multi Map Edit in the Menu dialog (The ’11 ZX-10R does not have this function.).

Fig. 100 Menu Dialog

Then the Multi Map Edit dialog shown in Fig.101 appears.

Fig. 101 Multi Map Edit Dialog

Click the OK to display the Multi Map Edit screen. The method of Multi Map Edit is same as the
methods of Map Edit and Map Axis Edit mentioned above.

65
 Quit the Multi Map Editing Mode

Click the Individual Edit in the Multi Map Edit dialog to quit the Multi Map editing mode and
display the Map Edit screen set for the #1 Map.
Or, click a Map menu other than the Multi Map in the Menu dialog to display the Map Edit
screen for the selected Map

Fig. 102 Multi Map Edit Dialog

NOTICE
Never edit the Multi Map setting by selecting the axis data in the Table editing area, or
the axis data could be broken and the program could close.

NOTE
○ When selecting Multi Map editing mode, #2 Map data is overwritten with the #1 Map data.
○ When both the Map area and Data area are closed in the Multi Map editing, the Multi Map edit
mode is automatically quitted.

3.2.4 Individual Value Edit

In this Mode you can edit the values.

Click the Constants list on the Menu Dialog to display the Setting Values Edit screen.

Fig. 103 Menu Dialog

66
Then Fig.104 appears.

Data entry and display screen

Move with shift key

＋ arrow key

Fig. 104 Edit Constants List

Key allocation when a cell in the table is selected
{Shift} + ↑: Switches the selected cell to the upper-side cell
{Shift} + ↓: Switches the selected cell to the lower-side cell
{Page Up}: Increases values in the selected cell by an LSB
{Page Down}: Decreases values in the selected cell by an LSB
{Enter}: Defines the data

67
 Input the value and press Enter.

Fig. 105 Edit Constants List (Setting Data Sample)

If a value out of the possible range is input to both ends of the axis data, the error message will
appear and the maximum or minimum possible setting value will be set automatically.

Fig. 106 Error Message

68
 NOTE

○ When the Fuel Compensation Value is 0 %, the injected fuel quantity is controlled by the Base
Map. And the Base Map is calculated by water temperature, air temperature, intake air pressure,
throttle position, atmospheric air pressure, and etc.
○ The intermediate values of the Map are calculated linearly.

NOTICE
When changing the Map, change the values gradually by checking the engine
conditions (knocking noose, etc.) or measuring the Air/Fuel ratio.

3.3 Changing ECU Data

The data flow between ECU and PC is shown in Fig.107.

PC
ECU

ROM Data Exchange Operation Read/Verify File Data

ROM Memory
Memory
RAM
Write/Read/Verify

Edit Data
(Data on PC Screen)

RAM Data Writing

Fig. 107 The Data Flow between ECU and PC

The racing ECU has two kinds of ECU data exchange methods.

(1) ROM data exchange:

All data can be exchanged collectively and it takes about one minutes depending on PC
performance.
In case of ROM data exchanging, even if the ignition switch turns off, the data will not be
erased.
But the data cannot be exchanged when the engine is running. (Use ROM data exchange for
normal circuit riding.)

(2) RAM data exchange:

The data can be exchanged instantaneously with the limitation of exchanging items.
Exchanging data is possible while the engine running, however the data is erased when the
ignition switch is turned off. (Use RAM data exchange for a temporary setting adjustment in
chassis-dynamo and the like.)

69
Operation method of ROM data exchange
Click the Data Exchange button in the Menu dialog

Fig. 108 Menu Dialog

Data Exchange screen is displayed as shown in Fig.109.

Fig.109 Data Exchange Dialog

In case of ROM data exchange, the data on the PC screen cannot be written directly to ECU. It
is necessary to transfer the data temporarily to the operation memory in the PC (see Fig.107).
The buttons “Read”, “Write” and “Verify” on the screen are intended mainly for the
operation memory. The operation content is displayed on the screen by pressing each button.

Then the Data Exchange screen shown in Fig.110 appears.

Fig. 110 Data Exchange Dialog

70
 The use and operation for each button is as follows:

[Read]
Click this button to read the data into the PC operation memory. (In case of no data in PC
memory, Read is a must.)
You can read data from the following three data sources:
Read from 
y ECU Data: read the ECU data into the PC memory (when Monitor is in the Start
condition, the display is grayed out.)
y Edit Data: read the editing data into the PC memory
y File Data: read the (*.EST) data into the PC memory

[Write]
Click this button to write the data in the PC operation memory into the ECU or editing area.
There are two addresses to write.
Write to 
y ECU: write the data into ECU RAM (when Monitor is in the Start condition, the display is
grayed out.)
y Edit: write the data into the editing area as editing data

[Verify]
Click this button to select the data to be compared with the read data.
Compare with 
y ECU Data: compare with ECU data (when Monitor is in the Start condition, the display is
grayed out.)
y Edit Data: compare with edit data
y File Data : compare with data in a data file (*.est)
When the read data is same as the selected data, Same appears on the status indication area,
and when they are different, Not same appears.

[Clear]
Click this button to clear the data in the operation memory on the PC.

[Close]
Click this button to finish the data change (clear the operating memory) and close the Data
Exchange screen.

NOTE
○ In case of writing the editing data into the ECU, Read the editing data into the operation
memory. Then Write the data in the operation memory into the ECU.
○ After writing the data into the ECU, confirm the data in the PC is the same with the data
in the ECU by using the Verify function. The data may be written into the ECU incorrectly
according to the communication conditions.
○ The ECU memory is rewritable 65,500 times at maximum. If it exceeds this limit, error
message NOT Writing will appear and replace the ECU with a new one.
○ Be careful the present editing data will be lost, if you select Edit.
○ Write the data into ECU after confirming that the Ignition is turned on and the fuel pump
and sub throttle valve are stopping.

71
 NOTICE
When operating the data into the ECU, wait until the fuel pump and the sub throttle valve
stops. Then execute next operation or turn off the ignition switch.

Operation method of RAM data exchange

The map and the edited content of each setting value can be written to ECU RAM when the
engine is running.

[Edited data exchange when the engine is running]

After the data edit, the selected data by Shift + Enter will be sent to the ECU.

NOTE
○ The data is sent to the ECU by 1 point (1 cell). If you select some cells, the data of the
selected cells are sent to the ECU.
○ The sent data is valid while the engine is running. As the data is not memorized in the
ECU save the edited data in the PC.
○ The map axis data cannot be changed. Change the map axis data in ROM.

72
3.4 Other Functions
3.4.1 Monitoring Function
In this mode, the data inside the racing ECU can be displayed during engine operation.
Go to the pull down Monitor menu and select Monitor or click Monitor icon on the toolbar. The
Monitor dialog shown in Fig.111 appears.
(This window can be resident)

Fig. 111 Monitor Dialog (in case of ’11 ZX-10R)

Start：Click this button to start communicate. When communication starts, the button name will
change to Stop.
Stop：When this button is clicked during exchange process, the exchange process finishes and
this button name will change to Start.

73
 Pressing Enter (Return) key can change the screen from Monitor dialog screen to main window.
To set the data inside the racing ECU, which can be monitored from the Monitor dialog, go to the
pull down Monitor menu and select Item set, or click Set Item icon on the toolbar. After the dialog
shown in Fig.112 appears, select the item that you want to set.

Add/delete the items to be output on the monitor display

Items Items to be output on the monitor

Fig. 112 Set Monitor Data

Setting Monitor dialog items

>>(A): Add items selected from the list to the Monitor Dialog Item area
<<(D): Delete items from the Monitor Dialog Item area

3.4.2 Title Editor (Memo) Fanction

You can record the title (memo) for each edit data.
Go to the pull-down Set menu to click Title. The Title Editor dialog shown in Fig.113 appears.
You can set the mode with the mouse or directly edit the data with keystroke.

Fig. 113 Title Editor Dialog

74
3.4.3 Default Folder Setting Function
In this function, you can set the default folder when File Open is carried out.
Go to the pull down Set menu to click Directory. The Directory dialog shown in Fig.114
appears.
Directly enter the folder name by keystroke or use the Browsing function in the folder search
dialog to select the folder from the existing folders.
Use the full path name to write in the File Path.

Fig. 114 Directory Dialog

3.5 File Saving
You can save the data.
After editing the Map, click File and next click Save.
Put the name in the column and then click the Save.

NOTE
○ The file extension is .est. When saving the extension is attached automatically.
○ If you change the extension, you cannot open the file.
○ When saving the data you can record the title (memo). Refer the 3.4.2 section.

75
3.6 Changing the Target Machine
You can change the editing data according to the target machine. To change the target
machine, go to the pull down Set menu and click Machine Select. Then the Machine Select
dialog shown in Fig.115 appears.

Fig. 115 Machine Select Dialog

After you select the machine that you want to set by mouse operation or key operation, click
OK. Then the machine change confirming dialog shown Fig.116 appears.

Fig. 116 Machine Change Confirming Dialog

Clicking OK can change the target machine from next starting.

NOTE
○ Selecting Cancel in the Fig.115 or Fig.116 cannot execute the machine changing.

76
3.7 Changing Map Group
This function is correspond to the map mode selection adopted in '11 ZR-10R (ZX1000J/K).
Each mode in the meter can be set individually.
This dialog can also be displayed by selecting "Set" and "Select Map Group" from the pull
down menu or clicking the Select Map Group icon in the upper right corner of the screen.
If you do not want to display this dialog at start-up, click check box next to "Don’t show this
dialog at next time".

Check Box

Fig. 117 Select Map Group Dialog

In the Menu dialog, (COMMON) is for common setting among all modes, and (F Map), (M Map),
and (L Map) can be set individually for each mode.
When you want the same setting in all modes, set the same values in all modes.

Fig. 118 Menu Dialog

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3.8 New Usable Functions
3.8.1 Plural Cells Data Selecting
You can select the plural cells. This is useful when copying the data to excel file or changing
the data simultaneously. (See Fig.119).
Select the start point [Click (Left button)], and select the end point ({Shift} + Click (Left
button)) or ({Shift} + {Ctrl} + arrow key).

1. Click Left button

2. {Shift} + Click Left button

or {Shift} + {Ctrl} + arrow key

Fig. 119 Data Selecting Method

3.8.2 Plural Cells Data Copying

You can copy the selected data to Excel file by using Windows clipboard.
Copy: {Ctrl} + {C} or [Pull down menu] → [Edit] → [Copy]
Paste: {Ctrl} + {V} or [Pull down menu] → [Edit] → [Paste]

FI Calibration Tool

Excel Data sheet

Copy: {Ctrl} + {C}

Paste: {Ctrl} + {V}

Fig. 120 Data Copying Method

78

:
3.8.3 Plural Cells Data Changing Method
You can change the value of plural cells simultaneously.
Firstly select the area according to the procedure 3.8.1.
A cursor is on end point, therefore directly input the value + {Enter} or press {Page Up} / {Page
Down} key.
One {Page Up} increases 0.78 points and one {Page Down} decreases 0.78 points.

FI Calibration Tool

Input value, ex.(5) + {Enter}.

or {PageUp} / {PageDown}

Fig. 121 Data Changing Method

3.9 Pull Down Menu

3.9.1 File
Open Ctrl + O Loads data file
Close Closes the loaded file
Save Names the file and saves it
Menu F1 Displays the Menu dialog
Exit Alt + F4 Finishes FI Tool Program

3.9.2 Edit
Undo Ctrl + Z Cancels the data edit
Copy Ctrl + C Temporarily copies the data in cell into clipboard
Paste Ctrl + V Paste the data in the clipboard
Multi Map Edit Displays the Multi Map Edit setting dialog
Individual Edit Finishes the Multi Map Edit

3.9.3 Monitor
Monitor Displays the Monitor dialog
Start Starts the Monitor Communication
Stop Finishes the Monitor Communication
Item set Displays the Monitor Item Setting Dialog

79
3.9.4 Set
RS-232C Displays the RS-232C setting dialog
Title Displays the Title setting dialog
Constants list Displays the Constants list setting dialog
Data Exchange Displays the Data Exchange setting dialog
Directory Displays the Directory setting dialog
Machine Select Displays the Machine Select dialog
Select Map Group Displays the Select Map Group dialog

3.9.5 Window
Open Opens Map or Table window
Cascade Cascades two or more windows
Title Titles two or more windows
All Switches the graph mode on the Map screen between
All and Single
Monitor Dialog Moves the cursor to the Monitor dialog
MAP-***** Displays the active windows list
TABLE-***** Displays the active windows list

3.9.6 Help
Tool box Displays the Tool Bar dialog
About Kawasaki FI
Displays the Version dialog
Calibration Tool

80
3.10 Tool Bar (Icon)

Fig. 122 Tool Bar Exposition Dialog

Explanation from the left side

y Open the file (File - Open)
y Save the file (File - Save)
y Open the Menu dialog (File - Menu)
y Copy (Edit - Copy)
y Paste (Edit - Paste)
y Undo (Edit - Undo)
y Open the multi edit dialog (Edit - Multi Map Edit)
y Open the Monitor dialog (Monitor - Monitor)
y Open the Set Monitor Data dialog (Monitor - Item set)
y Open the Data Exchange setting dialog (Set - Data Exchange)
y Open the Constants list setting dialog (Set - Constants list)

4. Connecting Method
4.1 ’11 ZX-10R
4.1.1 With Racing Main Harness Connecting Method
(1) Remove the Standard Main Harness and install the Racing Main Harness (J926031-0999).
(2) Replace the standard ECU with Racing ECU (J926031-0737).
(3) Connect the 6-pin connector of Racing I/F Box to the 6-pin connector of Racing Main
Harness.
NOTE
○ When the racing ECU (J926031-0737) and the racing main harness (J926031-0999) are
installed, part of the function of the exhaust butterfly valve actuator, radiator fan, and side
stand, etc stop functioning. Drive with extreme care.
○ The racing ECU does not operate excluding the combination with the racing main
harness (J926031-0999). The standard main harness cannot be used.
○ The racing ECU can be installed on both KIBS (ABS) equipped/non-equipped
motorcycles by using the racing main harness. However, the ABS does not work with the
racing ECU. Be aware that the ABS stops functionning and drive carefully when the
racing ECU is installed on your KIBS (ABS) equipped motorcycle.

81
4.1.2 FI Tool Program Setting Method
(1) The editable items in the FI Tool Program
The editable items in the FI Tool Program are as follows:
Item Mode Action
Comp. for Acceleration 3 Modes regulates the rate of fuel injection at
acceleration
Comp.Map for Injection 3 Modes regulates the rate of fuel injection at
normal operation (For all cylinders)
Comp.Map for Ignition Advance 3 Modes regulates the ignition timing
Comp.Map for Sub Throttle 3 Modes regulates the sub-throttle valve opening
Comp.Map for Top_Main Injection － regulates the rate of primary and
Rate secondary fuel injection simultaneously
Engine Brake Control Level Gear1 3 Modes regulates the engine brake effectiveness
(1st gear)
Engine Brake Control Level Gear2 3 Modes regulates the engine brake effectiveness
(2nd gear)
Engine Brake Control Level Gear3 3 Modes regulate the engine brake effectiveness
(3rd gear)
Engine Brake Control Level 3 Modes regulates the engine brake effectiveness
Gear4-6 (4th - 6th gear)
Pit Road Rev Limit － regulates the pit road RPM limit
Auto Shifter Ignition Cut Time － regulates the ignition cut time at auto
shifting
Auto Shifter Ignition Cut Delay － regulates the ignition cut delay time at
Time auto shifter switching
Shift Lamp Rev － regulates the lightning RPM of the shift
indicator
Over Rev Shift Value － sets the off-set value from the standard
Over Rev Limiter

82
 The editable items in the Constants List are as follows:
Item Action
Select “Fuel Cut” sets the Yes or Not of Fuel Cut at decreasing the
speed
All Area Fuel Compensation Value regulates the rate of fuel injection for all
operating ranges (applied to all cylinders)
Select “Auto Shifter” sets the Yes or Not of Auto Shifter control
Select “Pit Road Rev Limit” sets the Yes or Not of Pit Road RPM control
Select Mode “ Traction Control sets the traction control mode 1 (standard)
Indicator1”
Adjustment “ Traction Control sets the adjustment value of the traction control
Indicator1” mode 1
Select Mode “ Traction Control sets the traction control mode 2 (standard)
Indicator2”
Adjustment “ Traction Control sets the adjustment value of the traction control
Indicator2” mode 2
Select Mode “ Traction Control sets the traction control mode 3 (standard)
Indicator3”
Adjustment “ Traction Control sets the adjustment value of the traction control
Indicator3” mode 3
Select “Launch Control” sets the Yes or Not of Launch control
Launch Control Rev Limit Shift Value sets the off-set value from the standard Launch
Control Rev Limiter
Select “Gear Ratio” sets the Yes or Not of Gear Ratio when using
the kit transmission
Gear Ratio“1st” sets the 1st gear ratio
Gear Ratio“2nd” sets the 2nd gear ratio
Gear Ratio“3rd” sets the 3rd gear ratio
Gear Ratio“4th” sets the 4th gear ratio
Gear Ratio“5th” sets the 5th gear ratio
Gear Ratio“6th” sets the 6th gear ratio
Gear Ratio“Final” sets the final gear ratio

(2) Individual items and setting methods of FI Tool Program

NOTICE
When changing the setting, change the values gradually by checking the
engine condition (whether the engine is knocking or not) or measuring the
Air/Fuel ratio. If there is something wrong with the engine, return the
changed value to the original value. Do not make a significant change in
values.

83
Fuel injection setting
z The rate of fuel injection suitable for the engine power characteristics can be adjusted by
changing the fuel map.
z Change the Comp. Map for Injection to adjust the fuel injection in the limited range of the
throttle opening and RPM.
z Change the Comp. for Acceleration to change the feeling in acceleration.
z Change the Comp. Map for Primary and secondary Injection Rate to change the ratio of
top/main injector.
z Change the All Area Fuel Compensation Value To change the rate of fuel injection for all
operating ranges.
z Select “Fuel Cut”=0 to use the fuel-cut system at deceleration. Select “Fuel Cut”=1 when the
fuel-cut system is not used.
NOTICE
Always select “Fuel Cut”=0 when your motorcycle is equipped with
the standard muffler or other manufacturer's catalytic muffler to
protect catalyst.

Ignition timing setting

z The engine power characteristics can be adjusted by changing the ignition timing.
z To adjust the ignition timing, change the map of the Comp. Map for Ignition Advance.
The map is for the throttle opening and speed and can corrects the advanced/retarded
ignition.

Sub-throttle Valve opening setting

z Engine power characteristics can be adjusted by adjusting the sub-throttle valve opening.
z Change the map of the Comp. Map for Sub Throttle to adjust the sub-throttle valve opening.
The map is for the throttle opening and speed and the throttle opening of the appropriate point
can be corrected.

Engine brake setting

z The engine brake efficiency can be controlled
When the fuel-cut is canceled at deceleration (fuel injection is continuing during
deceleration) by selecting “Fuel Cut”=1, the engine brake efficiency on each gear can
be adjusted by setting the Engine Brake Control Level Gear1 ∼ Engine Brake
Control Level Gear4-6. There are 10 levels (1 - 10) for setting. The engine brake
power becomes the weakest at 10 level.

NOTICE
Change the levels gradually while checking the engine brake
efficiency for safety.

Over Rev limiter setting

z The over rev limiter setting can be adjusted.
z The over rev limiter values can be adjusted by each gear by changing the Over Rev Shift Value
(-1 000 ∼ +300 rpm)

84
Auto shifter setting
z Drivers can shift up without declutching by the auto shifter system.
z Select “Auto Shifter”=0 with the auto shifter switch attached on the racing main harness.
The ignition cut time can be set by the Auto Shifter Ignition Cut Time, and the ignition
cut delay time can be set by Auto Shifter Ignition Cut Delay Time.
z If the setting of the Auto Shifter Ignition Cut Time is too shorter, shift up becomes harder, and if
the setting time is too long, the recovery shock from the ignition becomes bigger
Adjust the setting time to suit your own riding style.

Pit road rev limiter setting

z The pit road rev limiter regulates the speed during pit road riding.
z Select “Pit Road Rev Limit”=0 and turn the pit road rev limiter switch on.
z The speed limit can be set by each gear by the Pit Road Rev Limit. Set the values according to
the regulation.

Shift indicator setting

z The blinking rev of the shift indicator on the meter or externally-connected shift indicator can be
set by the Shift Lamp Rev by each gear.
z The blinking rev of the shift indicator cannot be set by the meter switch when the racing ECU is
installed.

Launch control setting

z The launch control helps the rider make a stable start by keeping the engine revolution at the
fixed level in starting.
z This control functions under the condition that Select “Launch Control” on Constant List is set
to “0”.
Shift into 1st when the motorcycle is at a stop. When the engine revolution exceeds
5000 rpm the system is automatically activated and the engine revolution is limited
near 8000rpm. The launch control is deactivated when shifting up to 2nd.
The rev limit can be adjusted by adjusting clutch-meet rev set in Launch Control Rev
Limit Shift Value.
z When the externally-connected shift indicator is installed, the indicator blinks while the system is
operating.

85
Setting for Kit Transmission use
z When using the kit transmission, it is necessary to change the gear ratio (reduction gear ratio).
If the gear ratio is incorrect, the engine could burn out or break down.
z When installing the kit transmission, set the Select “Gear Ratio” on Constants List to 1, input
the gear ratio values in all the 1st to 6th and Final gear.

Traction control (S-KTRC) setting

z The traction control level can be selected and fine adjustment to each level is possible.
z Arbitrarily setting is possible to S-KTRC mode indicator (1/ 2/ 3) displayed on the meter.
z Select Mode “Traction Control Indicator1” corresponds to “1” displayed on the meter.
Select Mode “Traction Control Indicator2” corresponds to “2” displayed on the meter.
Select Mode “Traction Control Indicator3” corresponds to “3” displayed on the meter.
z For the meter display “1” set in the "Select Mode Traction Control Indicator1” of “Adjustment
Traction Control Indicator1”, 11 levels (-5 ∼ +5) adjustments are possible.
For the meter display “2” and “3”, 11 levels (-5 ∼ +5) adjustments are also possible.

WARNING
In switching the traction control (S-KTRC) it is necessary to close the throttle
completely on the standard ECU. However, there is no limitation of the throttle
opening on the racing ECU. Be careful that the operating method differs depending
on the ECU.

86
z The traction control setting/adjustment range and setting guide are as follows:

Indicator１ Indicator２ Indicator３

Select Mode "Traction Control Indicator" Level Level Level

Standard setting of the traction control １～３ １～３ １～３

Adjustment "Traction Control Indicator"

－５～＋５ －５～＋５ －５～＋５
Adjustment range from the standard setting

Road Condition Dry Wet

Riding Skill Experts Beginners

Traction control strength

Fig. 123 Traction control operation

Various setting combinations are possible. For example, set the meter display 1, 2 = Dry, meter display 3
= wet. Set the same condition to all modes.
The examples are as follows:
【Example 1】
Meter display 1 = Traction level1, Adjustment -3
Meter display 2 = Traction level1, Adjustment +2
Meter display 3 = Traction level3, Adjustment -1

Item
Select Mode “Traction Control Indicator1” 1
Adjustment “Traction Control Indicator1” -3
Select Mode “Traction Control Indicator2” 1
Adjustment “Traction Control Indicator2” +2
Select Mode “Traction Control Indicator3” 3
Adjustment “Traction Control Indicator3” -1

87
【Example 2】
Meter display 1 ～ 3 = Traction level1, Adjustment +2

Item
Select Mode “Traction Control Indicator1” 1
Adjustment “Traction Control Indicator1” 2
Select Mode “Traction Control Indicator2” 1
Adjustment “Traction Control Indicator2” 2
Select Mode “Traction Control Indicator3” 1
Adjustment “Traction Control Indicator3” 2

Power Mode setting

z The following 8 items have individual maps corresponding to F, M, L. Other than the these 8
items have a common map to F, M, L.
Comp. for Acceleration
Comp.Map for Injection
Comp.Map for Ignition Advance
Comp.Map for Sub Throttle
Engine Brake Control Level Gear1
Engine Brake Control Level Gear2
Engine Brake Control Level Gear3
Engine Brake Control Level Gear4-6

z The maximum 3 map settings are possible without rewriting data of ECU. You can set all modes
to the same setting.

WARNING
In switching the power mode, it is necessary to close the throttle completely on the
standard ECU. However, there is no limitation of the throttle opening on the racing
ECU. Be careful that the operating method differs depending on the ECU.

88
 (3) Monitoring Items
The details of monitoring items are as follows:
Item Content
Comp. Acceleration ECU calculating result in the running condition at monitoring
based on the setting value of Compensation for Acceleration
Comp. Injection Pulse #1-#4 ECU calculating result in the running condition at monitoring
based on the setting value of Comp. Map for Injection
(applied to all Cylinders)
Comp. Ignition Advance Value ECU calculating result in the running condition at monitoring
based on the setting value of Comp. Map for Spark Advance
Comp_Sub Throttle Value ECU calculating result in the running condition at monitoring
based on the setting value of Comp. Map for Sub Throttle
Pit Road SW[OFF：0/ON:1] Condition of Pit Road RPM Limit SW at monitoring
Shifter SW[OFF：0/ON:1] Condition of Shifter SW at monitoring
When “Select Auto Shifter” is set 0 (Used), you can monitor
Top_Main Injection Ratio ECU calculating result in the running condition at monitoring
based on the setting value of Comp. Map for Primary and
Secondary Injection Ratio
Engine Speed Engine Speed at monitoring
Throttle Position Throttle Opening at monitoring
Intake Air Temperature Intake Air Temperature at monitoring
Water Temperature Water Temperature at monitoring
Fuel Injection Coefficient #1-#4 ECU calculating result in the running condition at monitoring
based on the setting value of Comp.Map for Injection and All
Area Fuel Compensation Value
Diagnosis Code Diagnosis Code on sensors at monitoring
Refer to the Service Manual for Diagnosis Code information

89
 (4) CAN(Controller Area Network) Data
The racing ECU(P/No. 21175-0737) sends the data in the running condition to the CAN bus. The
data shown in the table 4 can be calculated by using the data logger which can use the CAN bus.
Communication Specification ISO11898-compliant
Communication speed 500 kbps
Identifires standard 11 bit
Terminations unnecessary
Battery Voltage 10 V or more

Table 4 CAN Data

90
4.2 ’09 - ’11 ZX-6R
4.2.1 Connect the Racing Main Harness
(1) With Racing Main Harness

1. Replace the ECU with

Racing ECU.
2. Replace the Standard
Main Harness with
Racing Main Harness.
3. Connect to the Racing I/F
Box.

Fig.124 Connecting Method (The figure shows ’07 ZX-6R)

(2) With Racing Sub-Harness and Standard Main Harness

1. ECU
2. Standard Main Harness
3. Racing Sub-Harness
4. Connect to the Racing I/F
Box
5. Red lead of Sub-Harness
6. White / Green lead of Sub
-Harness

For ’10 - ’11 ZX-6R, Sub-Harness is necessary to connect

Main Harness and Racing Sub-Harness.

Fig.125 Connecting Method

91
 A-A

Insert the Red lead Insert the White/Green lead

Fig. 126 Inserting Method of Racing Sub-Harness

{ Replace the ECU with Racing ECU.
{ Connect the Sub-harness connectors between Main Harness and Racing ECU.
{ Connect the Racing I/F Box to the Racing Sub-Harness.
NOTE
○ From ’10 - ’11 ZX-6R, the Sub-harnesses (26031-0327 and 0955) are necessary to
connect the standard Main harness and the ECU.

92
4.2.2 FI Tool Program Setting Method
(1) The editable items of FI Tool Program
Refer to the information on ’11 ZX-11R in 4.1.2 except for the transmission setting.
ZX-6R has the items which cannot be set such as the traction control. As for the function
differences, refer to the table 1. The CAN is not set in ZX-6R.

(2) Kit Transmission

{ Set Select “Gear Ratio” [Std: 0 / Kit Transmission :1 ] to “1” of the FI Tool Program
and input the gear ratio values which are selected from the following the chart.
For ’09 - ’11 ZX-6R, input the original gear ratio.
Ex. Select 1st to 6th gear as AAAAAA combination.
Select each gear ratio from the chart.
A B C
2.714 2.643 2.571
1st
(14/38) (14/37) (14/36)
2.200 2.167 2.125
2nd
(14/33) (18/39) (16/34)
1.850
3rd
(20/37)
1.600 1.650
4th
(20/32) (20/33)
1.421 1.500 1.458
5th
(19/27) (20/30) (24/35)
1.300 1.391 1.346
6th
(20/26) (23/32) (26/35)

Therefore, the input gear ratio values are as shown below.

1st 2nd 3rd 4th 5th 6th
2.714 2.200 1.850 1.600 1.421 1.300

Input the gear ratio values to the Constants List.

(From Fig. 104 Constants List Setting Dialog)

93
4.3 Racing I/F Box
4.3.1 Caution Items when using the Racing I/F Box
(1) Caution when using the Racing I/F Box
1. When connecting/detaching the I/F Box to/from the connector of the motorcycle, keep the
ignition switch turned off.
2. Do not use the I/F Box except setting usage of the motorcycle ECU.
3. Never connect the I/F Box with connectors other than the specified connectors.
4. Never run the motorcycle with I/F Box and the PC connected to the ECU.
5. Install the connector for the terminal protection in the motorcycle connector, except when you
connect the I/F Box.
6. Never use the I/F Box near the place where a strong magnetic field, such as near the
televisions and the radios, is generated and static electricity is generated.
7. Do not touch the terminal of the I/F Box connector directly, and do not keep the I/F Box in the
place where static electricity is generated.

(2) System Requirements of I/F Box

1. Rated Voltage: 12 V
2. Operation Voltage: 8 ~16 V
3. Ambient Temperature: 5 ~ 35°C

4.3.2 Caution when communicating between FI Tool program and ECU

Confirm the serial communication port of PC before using the FI Tool program.
It is necessary to match the communication port of the FI Tool program with the PC side.
NOTE
○ If the serial communication port of the FI Tool program does not matach with the PC side,
the ECU data cannot be changed.

(1) For Windows XP

{ Connecting method of I/F BOX
When using J926031-0999, connect the USB cable of the I/F BOX to the PC with the
USB driver installed.
When the PC has serial ports and J926031-0025 or J926031-0240 are used, connect
the RS-232C cable to the serial port on PC.

94
 { Confirmation method of the communication port
Open the Property of the System in the control panel. Click Device Manager on
Hardware tab to open the Device Manager screen shown in Fig.127. The communication
port is shown on the port (COM&LPT) of the device manager. (COM1 in Fig.127)
When “?” mark or “x” mark is displayed on the communication port, the communication
between the FI Tool program and PC cannot be done.
Cancel “?” mark or “x” mark by referring the PC Instruction Manual or Help function of
the Windows.

Communication
port (COM1)

Fig. 127 Device Manager of System Property

{ Setting Method of the FI Tool program

Select the RS232C in the toolbar Set of the FI Tool program.
When the Dialog is opened, select the Port on the PC side and click OK
. (If the communication port is COM1, select the Port1.)

Fig. 128 Setting Method of the FI Tool Program

(2) For Windows Vista
{ Connecting method of I/F BOX
When using J926031-0999, connect the USB cable of the I/F BOX to the PC with the
USB driver installed.
When the PC has serial ports and J926031-0025 or J926031-0240 are used, connect
the RS-232C cable to the serial port on PC.

95
 { Confirmation method of the communication port
Click the Hardware and Sound in the control panel to display the Hardware and Sound
screen. Click Device Manager to display the Device Manager screen shown in Fig.129. (If
user account control is displayed, click the Continue.)
When “?” mark or “x” mark is displayed on the communication port, the communication
between the FI Tool program and PC cannot be done. Cancel “?” mark or “x” mark by
referring the PC Instruction Manual or Help function of the Windows.

Fig. 129 Device Manager of System Property

{ Setting Method of the FI Tool Program
Select the RS232C in the toolbar Set of the FI Tool program.
When the Dialog is opened, select Port on the PC side and click OK. (If the communication
port is COM3, select the Port3.)

Fig. 130 Setting Method of the FI Tool Program

(3) For Windows 7 32 -bit version

{ Connecting method of I/F BOX
When using J926031-0999, connect the USB cable of the I/F BOX to the PC with the
USB driver installed.
When the PC has serial ports and J926031-0025 or J926031-0240 are used, connect
the RS-232C cable to the serial port on PC.

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{ Confirmation method of the communication port
Click Start button and input 「Device Manager」 directly on the blank of the program
and file search shown in Fig.131. Select Device Manager from the search results to display
the device manager screen.

Fig. 131 Search of Programs an Files

When “?” mark or “x” mark is displayed on the COM4, the communication between ECU and
PC cannot be done.
Cancel “?” mark or “x” mark by referring the PC Instruction Manual or Help function of the
Windows.

Fig. 132 Device Manager of System Property

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 { Setting Method of the FI Tool Program
Select the RS232C in the toolbar Set of the FI Tool Program.
When the Dialog is opened, select Port on the PC side and click OK. (If the
communication port is COM4, select the Port4.)

Fig. 133 Setting Method of the FI Tool Program

4.4 Troubleshooting
Refer the below table when you have troubles.

Table 5 Troubleshooting
NO. Trouble Cause Countermeasure
1 Program cannot be Operating method not Read manual carefully and
installed. understood understand it.
2 Program does not work. PC does not match with Select suitable PC.
required specifications. Available OS is Windows XP,
Windows Vista, Windows 7
32 bit version.
(JP/US version)
3 PC cannot communicate Incorrect connection of Confirm connection (Refer to
with ECU. communication cable the connecting method.).
Incorrect setting of serial port. Confirm setting of serial port.
Change to correct serial port
again. (Refer to 4.3.2)
Incorrect setting of USB driver Uninstall the USB driver.
Reinstall it with the this
manual.
ECU is not powered ON. Confirm ignition switch is
turned ON.
4 Cannot write data to ECU The Engine is running. Perform Data Exchange
or read data from ECU. when engine is not running
(Data Exchange function but ignition switch is ON.
does not work.)

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