Mitsubishi Inicializacion

Chapter 11: Initialization 11-1
Chapter 11
Program Change and Initializing
Before initializing the machine, there are a few things to know. The first and most important, if you
don’t follow this procedure exactly, I can guarantee you will have problems. Secondly, know when to initialize
and when not. Are you sure you even have to go through this? I can tell you many stories of how many
times service has had to fix a machine because this was performed when it was not need. How many times
has this happened…I don’t think I can count that high!! Read this entire section, listed below is information
on when to initialize and which procedure to do.
Location of Program Chips
If you are planning to

change the program on the
Mitsubishi, first check the chips that
you will change. There are eight
(8) program chips total; two (2)
located on the ALU, two (2) inside
the ROM card of the PLC, and four
(4) on the MIU / DIU board (see
diagram below).
MAC 7 has fewer program
chips, but they are in or on the
same three components (ALU – 1
card and 1 chip, PLC – 1 ROM
module, MIU / DIU – 2 chips)
Before inserting the chip…

line up the notches on the
EEPROM with the chip socket. If
the program chip is installed
backwards, this will reverse the
polarity of the chip and FRY IT!
Notice the figure below.
Chip Orientation
Before you initialize…
Depending on which chips have been
changed, you may not have to perform a full
initialization.
If problems or errors occur, try again with a
full initialization.
EEPROMS CHANGED
Which Initialization to do:
- ALL program chips changed:… Full

initialization
- ALU chips only:
Full
- MIU / DIU chips only:
- Partial
- Sequencer (ROM) chips only: Partial
Initializing the Machine

(MAC 6 - NEW STYLE ALU)
What is initializing?
Initializing the machine will bring all EEPROMs defaults up for the controller use based on the size and type of machine
designated. Also when a full initialization is used, clears all of the internal data.
What if I have Old Style ALU? (MJ) (also, see following figure for comparison of new style ALU)
The DIP switch is mounted in the opposite direction on the OLD Style ALU board, so simply reverse the switch settings and
locate the information to enter in (EX. DIP bit1 = 8, bit 2 = 7, bit 3 = 6, bit 4 = 5, bit 5 = 4, bit 6 = 3, bit 7 = 2, and bit 8 = 1.
When do I have to initialize?

• When a software change has been performed (if MIU/DIU chips only – partial initialize).
• When ALU board has been changed.
• If you have a parity error or CRAM error.
• If the battery back-up fails or the battery was disconnected with the power off.
• The barrel and screw has been changed.
• The machine will not complete the boot check steps.
Before you start:

Be patient, this is an involved process, follow each step completely through and you’ll not have any problems.
It would be a good idea to write down all of the information in keywords “OPTIONDA (sets the options that are on the
machine)”, “KISYUSEI (sets the machine and barrel size, the frequency and the serial number)”, and “TEMPCONF (sets the temp
screen and what channels are used by the TCU)”. These keywords are secure information and if in the wrong hands can literally
wreak havoc. Please do not give these out to untrained personnel for your own good as well as ours!
If there is a problem and you can’t access the information from these keywords, the information is in this manual. You still
will have to know what options your machine has. The options are listed on your install checklist, they are on the machine, or you can
call us with your frame number and we can look it up for you.
Initializing the machine:

Locate the ALU and specifically DSW1 (bank of eight switches)
--- DSW1
Picture of new style ALU
FULL Initialization:
1. With the main power off, Turn ON # 1, 2, 5, 6, 8, with 3, 4, and 7 OFF.
(OLD STYLE – 1, 3, 4, 7, 8 ON)
2. Turn the Main power ON.
3. Go to screen 13-F (keyword)

• Enter the keyword “KISYUSEI” (this is for machine and barrel type, frequency, and serial #)
• Enter the Machine Type, Serial Number (machine I.D. tag), and Frequency
Notice, when you go to this screen it will first come up in metric tons…this is O.K. During step 17, this will be entered a second time
and then will display U.S. tons.
4. Go back to screen 13F

• Enter the Keyword “OPTIONDA”
• Enter the Options installed on Machine into the machine’s memory (00 = OFF, FF = ON).
NOTE: The written list in this section can be used, however, it would be best to use the install checklist provided with you
machine at installation. If you don’t have it, call the service department with your frame number and we can look it up for you. Also
use the correct list for the software version installed. If unsure, call service for correct list.
CAUTION! Only enter in the options that are on your machine! Just because the software shows an option doesn’t mean it
is available. 99% of the options on this machine requires hardware OR the software for that option is incomplete. Please do
not select any options that are not on your list.
SEE THE OPTION DATA SECTION FOR A LIST OF WHAT SHOULD BE ON
5. Go back to screen 13-F (keyword)

• Enter the Keyword “TEMPCONF”
• Enter the Temperature Configuration for a FIVE or EIGHT
channel TCU (end of this section) into the Machine’s
memory, if unsure, call service for correct list.
6. Turn OFF the Main Power and continue to the next step.
PARTIAL Initialization (A partial initialization would start from this point… otherwise, continue on.)
7. On DSW1 turn ON 1,5,6,7, and turn OFF 2,3,4,& 8.
(OLD STYLE – 2, 3, 4, 8 ON)
8. Turn ON main power and let the controller boot up.
9. Initialize internal memory of all new machines only, as older machine you may have setups that you want to keep,
since this will delete all of your setups. On page 13-B enter Keyword “INMEMORY” at the IN. memory init. location.
10. Set Time and Date on page 13-B(system 1).
11. Turn the main power OFF. If you here a “CHIRP”, your doing O.K.
12. On DSW1 turn ON bits 1,5, & 6 and turn OFF 2,3,4,7, & 8.
(OLD STYLE – 3, 4, 8 ON)
13. Turn ON main power and let the controller boot up.
14. Turn the main power OFF.
15. On DSW1 turn all bits OFF.
16. Turn the main power ON and let the controller boot up.
17. Go back to screen 13-F (keyword)

• Enter the Keyword “KISYUSEI” NOTE: If this step isn’t performed, the machine size will still be listed in metric
tons.
• Set the Machine Type, Serial number, and Frequency …again.
18. Go to screen 13F and enter the Keyword “OPSWITCH”

• Turn FIG. MOLD SET to (0) or OFF.
• Power off and then on. If this is not done, the machine will only move in Mold Set mode.
THE PROCEDURE IS FINISHED.

Machine Information for
MJ
(90 ton MJ to 1200 ton MJ)
(Machine information keywords;

“KISYUSEI, TEMPCONF, OPTIONDA, and MAKERCON”)
“KISYUSEI” Small MJ USA Type

_________________________________________________________________________________________
TYPE : 125 180MJ-17/50
SERIAL : P1801005 (MUST HAVE ALL DIGITS CORRECT)
(50, 60) HZ : 60HZ
100 : 90MJ-2.5/25 101 : 90MJ-2.5/28 102 : 90MJ-2.5/32
103 : 90MJ-5/32 104 : 90MJ-5/36 105 : 90MJ-5/40
106 : 120MJ-5/32 107 : 120MJ-5/36 108 : 120MJ-5/40
109 : 120MJ-10/40 110 : 120MJ-10/45 111 : 120MJ-10/50
115 : 150MJ-10/40 116 : 150MJ-10/45 117 : 150MJ-10/50
121 : 180MJ-10/40 122 : 180MJ-10/45 123 : 180MJ-10/50
124 : 180MJ-17/45 125 : 180MJ-17/50 126 : 180MJ-17/57
127 : 210MJ-17/45 128 : 210MJ-17/50 129 : 210MJ-17/57
130 : 210MJ-30/57
136 : 270MJ-17/45 137 : 270MJ-17/50 138 : 270MJ-17/57
139 : 270MJ-30/57
140 : 320MJ-30/57 141 : 320MJ-40/62
For other machine sizes, simply enter the number that corresponds to your machine size. Then, enter the serial number and
frequency and that’s it.
TEMPCONF: Settings for Small MJ
FIVE CHANNEL MJ
chng,on : cont. data syoki hinmei code
cold intrlck U/Ch 12 hyd. max tmp U/Ch 15 hyd. max tmp(F°) : 140 I00 C00
zone Opt U/Ch Arw Trn Gr zone Opt U/Ch Arw Trn Gr
A.
nozzle 1 N1 3 11 12 1 1 hot runner 1 0 31 12 0 4 sub set
shut off v. SV 0 24 12 0 1 hot runner 2 0 32 12 0 4
cyl. 1 C1 3 12 12 1 1 hot runner 3 0 33 12 0 4 B.
cyl. 2 C2 3 13 12 0 1 hot runner 4 0 34 12 0 4 system 1
cyl. 3 C3 3 14 12 0 1 hot runner 5 0 35 12 0 4
cyl. 4 C4 0 16 12 0 1 hot runner 6 0 36 12 0 4 C.
cyl. 6 C6 0 18 12 0 1 hot runner 8 0 38 12 0 4
cyl. 7 C7 0 21 12 0 1 hot runner 9 0 41 12 0 4 D.
cyl. jacket CJ 0 22 12 0 2 hot runner 10 0 42 12 0 4 system 3
resin temp.RSN 0 23 12 0 6 hot runner 11 0 43 12 0 4
oil temp. ZOL 3 15 12 0 5 hot runner 12 0 44 12 0 4 E.
cav. mold ZCA 0 25 12 1 3 hot runner 13 0 45 12 0 4 constants
core mold ZCO 0 26 12 1 3 hot runner 14 0 46 12 0 4
blower 1 BLW1 0 27 12 0 0 hot runner 15 0 47 12 0 4 F.
blower 2 BLW2 0 28 12 0 0 hot runner 16 0 48 12 0 4 utility
EIGHT CHANNEL MJ
cold intrlck U/Ch 13 hyd. max tmpU/Ch 18 hyd. max tmp(F°) : 140 I00 C00
A.
cyl. 1 C1 3 13 12 1 1 hot runner 3 0 33 12 0 4 B.
cyl. 3 C3 3 15 12 0 1 hot runner 5 0 35 12 0 4
cyl. 4 C4 0(3) 16 12 0 1 hot runner 6 0 36 12 0 4 C.
cyl. 6 C6 0 24 12 0 1 hot runner 8 0 38 12 0 4
cyl. 7 C7 0 21 12 0 1 hot runner 9 0 41 12 0 4 D.
oil temp. ZOL 3 18 12 0 5 hot runner 12 0 44 12 0 4 E.
For other machine sizes, cylinder 4 or 5 may be set to (3), for on. Check and see how many zones are on your press.
OPTIONDA Setting for MAC 6 (A & C Type)
MJ Small & Mid-Size
PAGE 0
Code Small SMALL Mid Description
Number A C C
Panel Panel Panel
0 255 FF FF clamp position sensor
1 0 OO OO mold open stop position compensate.
2 0 OO OO parting face control
3 255 FF FF clamp press. control, digital remote
4 0 OO OO mold set mode, clamp. press. build up
5 255 FF FF front door open, clamp. press. hold
6 0 OO FF clamp. press. block, saving energy
7 0 OO OO clamp. press. servo valve control
8 0 OO OO screw run/clamp open and close: lap motion VER11 & UP
9 255 FF FF clamp.press.2-stage control(program)
10 0 OO OO front door, auto. open
11 0 OO OO front door, auto open/close
12 0 OO OO front door open, cycle continuous
13 255 FF FF rear door open, pump stop
14 0 OO OO safety mat
15 255 FF FF hyd. ejector position sensor
PAGE 1
16 255 FF FF hyd. ejector, adv. slow/ ret. slow speed control
17 255 FF FF hyd. ejector, cycle start ret. motion select
18 255 FF FF hyd.ejector,on fly
19 0 OO OO hyd.ejector,on fly:speed/press.digit.remote
20 255 FF FF hyd.ejector,VF1
21 0 OO OO hyd.ejector,VF2(hyd. eject on the fly by proportional valve)
22 0 OO OO air ejector
23 0 OO OO air ejector,3-systems
24 0 OO OO insert circuit
25 0 OO OO gate cut circuit
26 0 OO OO parts drop check 2
27 0 OO OO hyd.ejector,cavity side
28 0 OO FF hyd. core pull
29 0 OO OO air core pull
30 0 OO OO core 1-system(A-core)
31 0 OO FF core 2-system(A,B core)
PAGE 2
32 0 OO OO core 4-system(A,B,C,D core)
33 0 OO OO screw core
34 255 OO OO core sequence select. simple setting
35 255 FF FF clamp open/close speed simple multi setting
36 0 OO OO air ejector,cavity side
37 0 OO OO mold thickness adjusting spacer 1
38 0 OO OO mold thickness adjusting spacer 2
39 255 FF FF ejector/core unlink motion
40 255 FF FF hyd.ejector block
41 0 OO OO under 50% block circuit off
42 255 FF FF hyd.ejector special set effective
43 0 OO OO vacuum signal in cavity
44 0 OO FF slow down speed control of ejector
45 255 FF FF clamp pressure early decomp circuit
46 0 OO OO core pull motion, high speed ver.11B & up
47 0 OO OO clamping pressure, (improvement) ver.11B & up
MJ Small & Mid-Size
PAGE 3
Number A C C
Panel Panel Panel
48 0 OO OO special core pull ver. 11B & up
49 0 OO OO spare
50 0 OO OO spare
51 0 OO OO spare
52 0 OO OO spare
53 0 OO OO spare
54 0 OO OO spare
55 0 OO OO spare
56 0 OO OO spare
57 0 OO OO spare
58 0 OO OO spare
59 0 OO OO spare
60 0 OO OO spare
61 0 OO OO clamp stroke sensor, rotary encoder ver. 11B & up
62 0 OO OO not alarm check,clamp stroke sensor
63 0 OO OO not alarm check,eject. stroke sensor
PAGE 4
64 0 OO OO spare
65 0 OO OO screw back press. forced
66 0 OO OO screw back press.control,2-stage
67 255 FF FF screw back press.control,program
68 0 OO OO screw inverter motor drive
69 0 OO OO screw revolution,hi/lo.speed select
70 0 OO OO feed screw mount
71 0 OO OO hyd.shut off valve,needle type
72 0 OO OO hyd.shut off valve,rotary type
73 0 OO OO presure operated valve
74 0 OO OO gate valve circuit
75 255 FF FF plast.end,screw speed slow-down
76 0 OO OO plast.screen(5A)select,panel type B
77 0 OO OO screw revolution,mid.speed select
78 0 OO OO nozzle touch select
79 OO OO inverter plast.torque up
PAGE 5
80 255 FF FF suck back 3 select effective
81 255 FF FF screw rev./back press. 3 step control
82 0 OO OO plast.end control with inverter
83 0 OO OO screw speed high torque / low speed ver. 11B & up
84 0 OO OO spare
85 0 OO OO spare
86 0 OO OO spare
87 0 OO OO spare
88 0 OO OO spare
89 0 OO OO spare
90 0 OO OO spare
91 0 OO OO spare
92 0 OO OO spare
93 0 OO OO spare
94 0 OO OO spare
95 0 OO OO spare
MJ Small & Mid-Size
PAGE 6
Number A C C
Panel Panel Panel
96 255 FF FF injection pressure continuous monitor
97 0 OO OO cavity pressure continuous monitor
98 0 OO OO cushion monitor, minimum screw position
99 0 OO OO hi-speed injection,with acc. mount.
100 0 OO OO low-speed injection
101 0 OO OO extra-slow injection
102 0 OO OO closed loop cont. by servo valve
103 255 FF FF closed loop cont. by prop. valve
104 0 OO OO cavity press. continuous control
105 0 OO OO P-V-T control
106 0 OO OO injection power, electrical motor drive
107 0 OO OO intrusion
108 0 OO OO injection base screen (6A)
109 0 OO OO injection sequence select screen (6B)
110 0 OO OO injection shot step screen (6C)
111 0 OO OO injection continuous monitor screen (6D)
PAGE 7
112 255 FF OO inj. press. closed loop cont. by prop. valve
113 255 FF FF purge cover
114 0 OO OO inj. speed/press. closed loop cont. select
115 0 OO OO ramp data setting effective of inj. control
116 255 FF FF purge operation with hot runner gate
117 0 OO OO SPARE
118 0 OO OO SPARE
119 0 OO OO SPARE
120 0 OO OO SPARE
121 0 OO OO SPARE
122 0 OO OO SPARE
123 0 OO OO SPARE
124 0 OO OO SPARE
125 0 OO OO SPARE
126 0 OO OO rotary encoder (screw) ver. 11B & up
127 0 OO OO not alarm check, screw stroke sensor
PAGE 8
128 O OO OO hot runner temp. control, 2 channel
132 O OO OO cylinder jacket temp. control
133 O OO OO hi-viscosity resin temp. control
134 O OO OO extension nozzle
135 O OO OO nozzle heater power control
136 O OO OO mold.temp. controller, remote set. by shisco
137 255 FF FF hyd. oil temp. control, set. data remote type
138 O OO OO hi-temp. data control, barrel
139 255 FF FF temperature dimension, F
140 O OO OO heater burnout unit
141 O OO OO mold. temp indicate, set data remote type
142 O OO OO melt-resin temp.indicate, set data remote type
143 O OO OO temperature indicate range, 1 (non point)
MJ Small & Mid-Size
PAGE 9

Number A C C
Panel Panel Panel
144 O OO OO sub set lo-temp.control, temp. monitor
145 O OO OO mold temp. controller, remote set. by matsui
146 O OO OO mold temp. controller, remote set. by others
147 O OO OO sub set temperature can be set VER 11B & up
148 O OO OO SPARE
149 O OO OO SPARE
150 O OO OO SPARE
151 O OO OO SPARE
152 O OO OO SPARE
153 O OO OO SPARE
154 O OO OO SPARE
155 O OO OO SPARE
156 O OO OO SPARE
157 O OO OO SPARE
158 O OO OO SPARE
159 O OO OO SPARE
PAGE A
160 255 FF FF robot circuit

161 O OO OO robot, set.data remote set
162 O OO OO robot, set.data remote set, ichiko kogyo
163 O OO OO auto.mold changing system
164 O OO OO auto.mold changing system,MHI
165 O OO OO auto.mold clamp.
166 O OO OO changing chute
167 O OO OO parts good/defeat select. circuit
168 O OO OO changing case circuit
169 O OO OO no-operator,machine running circuit
170 255. FF FF resin feed stop signal
171 255 FF FF saving energy,pump auto.stop
172 255 FF FF product end, announce signal
173 255 FF FF heat up,auto.
174 255 FF FF heat up, manual
175 O OO OO heat up,auto.start signal:external
PAGE B
176 O OO OO heat up,auto.sub.unit:temp.linked rise-up

177 O OO OO blower cooling system,1
178 O OO OO blower cooling system,2 (total2)
179 O OO OO double injection unit system
180 O OO OO simpless product system
181 O OO OO tefron resin injection molding system
182 O OO OO injection compression product system
183 O OO OO hyd.oil, optional type
184 O OO OO vent type injection machine
185 O OO OO auto.greasing system, tie bar
186 O OO OO auto greasing system,injection unit base
187 O OO OO auto.greasing system, screw bearing housing
188 255 FF FF language, english
189 O OO OO language, japanese
190 0 FF FF language, spanish
191 O OO OO external memory. 3.5inch floppy disk
MJ Small & Mid-Size
PAGE C

Number A C C
Panel Panel Panel
192 O OO OO printer interface,set.data/actual data
193 O OO OO computer communication interface
194 O OO OO group control system
195 255 OO OO panel type,A
196 O OO OO panel type,B
197 O FF FF panel type,C
198 255 FF FF buzzer stop select,when feed resin stop
199 255 OO OO long cycle time, (timer range change)
200 255 FF OO injection unit adv.speed,2-stage control
201 255 FF FF for MMS
202 255 FF FF clamp/inj.setting interlock ignore
203 O OO OO auto heat up,2 or 3 step set effective
204 O OO OO self check ver. 11B & up
205 O OO OO SPARE
206 O OO OO SPARE
207 O OO OO SPARE
PAGE D
208 O * OO software versions 10 or greater ver. 11B & up

209 O OO OO SPARE
210 O OO OO SPARE * NOTE
211 O OO OO SPARE this option
212 O OO OO SPARE must be on
213 O OO OO SPARE if is seen on
214 O OO OO SPARE a small “C” panel
215 O OO OO SPARE
216 O OO OO SPARE
217 O OO OO SPARE
218 O OO OO SPARE
219 O OO OO SPARE
220 O OO OO SPARE
221 O OO OO SPARE
222 O OO OO SPARE
223 O OO OO SPARE
PAGE E
224 O FF FF abnormal signal, ICD

225 O OO OO MJ II type only ver. 11 & up
226 O OO OO local temperature controller ver. 11 & up
227 O OO OO SPARE
228 O OO OO parts drop check 1 ver. 11 & up
229 O OO OO heater band burn-out detector, special ver. 11 & up
230 O OO OO SPARE
231 O OO OO SPARE
232 O OO OO running history screen ver. 11 & up
233 O OO OO product history screen ver. 11 & up
234 10 OA OA time of preset key press. interval
235 O FF FF auto, simple set screen, (7A), (7B)
236 O FF FF direct screen select by menu
237 O OO OO printer (LQ-850)
238 15 OF OF power on data transmit time
239 5 O5 O5 external memory, motor auto off timer
MJ Small & Mid-Size
PAGE F

Number A C C
Panel Panel Panel
240 255 FF FF connection no-check, connector:con-1m<>msqch0
243 O OO OO do not use
244 255 FF FF connection no-check, connector:con-4m<>mopch
245 255 FF FF connection no-check, connector:con-6m<>manch0
246 255 FF FF connection no-check, connector:con-8m<>manch1
247 O OO OO do not use
248 O OO OO connection no-check, connector:con-1d
249 255 FF FF connection no-check, connector:con-2d<>dgetch
250 255 FF FF connection no-check, connector:con-3d<>dop2ch
251 255 FF FF connection no-check, connector:con-1p<>dop1
252 255 FF FF connection no-check, connector:con-2p<>dop2
253 13 OB OB MCU(SQ) start-up wait time setting
254 O OO OO group control, product schedule roll-up inhibit
255 O OO OO panel type,B/C:graphic design is meshes
Machine Information for Small
MJII
(90 ton MJII to 320 ton MJII)
(Machine information keywords;

“KISYUSEI, TEMPCONF, OPTIONDA, and MAKERCON”)
“KISYUSEI” Small MJII USA Type

_________________________________________________________________________________________
TYPE : 125 180MJII-17/50
SERIAL : 3S17G054 (MUST HAVE ALL DIGITS CORRECT)
(50, 60) HZ : 60HZ
100 : 90MJII-2.5/25 101 : 90MJII-2.5/28 102 : 90MJII-2.5/32
103 : 90MJII-5/32 104 : 90MJII-5/36 105 : 90MJII-5/40
106 : 120MJII-5/32 107 : 120MJII-5/36 108 : 120MJII-5/40
109 : 120MJII-10/40 110 : 120MJII-10/45 111 : 120MJII-10/50
115 : 150MJII-10/40 116 : 150MJII-10/45 117 : 150MJII-10/50
121 : 180MJII-10/40 122 : 180MJII-10/45 123 : 180MJII-10/50
124 : 180MJII-17/45 125 : 180MJII-17/50 126 : 180MJII-17/57
127 : 210MJII-17/45 128 : 210MJII-17/50 129 : 210MJII-17/57
130 : 210MJII-30/57
136 : 270MJII-17/45 137 : 270MJII-17/50 138 : 270MJII-17/57
139 : 270MJII-30/57
140 : 320MJII-30/57 141 : 320MJII-40/62
For other machine sizes, simply enter the number that corresponds to your machine size. Then, enter the serial number and
frequency and that’s it.
TEMPCONF Settings for Small MJII
FIVE CHANNEL MJ II
cold intrlck U/Ch 12 hyd. max tmp U/Ch 15 hyd. max tmp(F°) : 140 I00 C00
A.
cyl. 1 C1 3 12 12 1 1 hot runner 3 0 33 12 0 4 B.
cyl. 3 C3 3 14 12 0 1 hot runner 5 0 35 12 0 4
cyl. 4 C4 0 16 12 0 1 hot runner 6 0 36 12 0 4 C.
cyl. 6 C6 0 18 12 0 1 hot runner 8 0 38 12 0 4
cyl. 7 C7 0 21 12 0 1 hot runner 9 0 41 12 0 4 D.
oil temp. ZOL 0(*) 15 12 0 5 hot runner 12 0 44 12 0 4 E.
EIGHT CHANNEL MJ II

cold intrlck U/Ch 13 hyd. max tmpU/Ch 18 hyd. max tmp(F°) : 140 I00 C00
A.
cyl. 1 C1 3 13 12 1 1 hot runner 3 0 33 12 0 4 B.
cyl. 3 C3 3 15 12 0 1 hot runner 5 0 35 12 0 4
cyl. 4 C4 0(3) 16 12 0 1 hot runner 6 0 36 12 0 4 C.
cyl. 6 C6 0 24 12 0 1 hot runner 8 0 38 12 0 4
cyl. 7 C7 0 21 12 0 1 hot runner 9 0 41 12 0 4 D.
oil temp. ZOL (*) 18 12 0 5 hot runner 12 0 44 12 0 4 E.
(3) = 40 HD (*)= OIL TEMP.T/C REQUIRED 15:52:25
For other machine sizes, cylinder 4 or 5 may be set to (3), for on. Check and see how many zones are on your press.
OPTIONDA Setting for MAC 6 (C Type)
MJII Small & Mid-Size
PAGE 0000
Code SMALL MID Description

Number C Panel C Panel
0 FF FF clamp position sensor

1 OO OO mold open stop position, compensat.
2 OO OO parting face control
3 FF FF clamp press.control,digital remote
4 OO OO mold set mode,clamp.press.build up
5 FF FF front door open,clamp.press.hold
6 OO FF clamp.press.block,saving energy
7 OO OO clamp.press.servo valve control
8 OO OO screw run/clamp open and close:lap motion
9 FF FF clamp.press.2-stage control(program)
10 OO OO front door,auto.open
11 OO OO front door,auto open/close
12 OO OO front door open,cycle continuous
13 FF FF rear door open,pump stop
14 OO OO safety mat
15 FF FF hyd.ejector position sensor
PAGE 0001
16 OO FF hyd.ejector,adv.slow/ret.slow speed control

17 FF FF hyd.ejector,cycle start ret.motion select
18 FF FF hyd.ejector,on fly
19 OO OO hyd.ejector,on fly:speed/press.digit.remote
20 FF FF hyd.ejector,VF1
21 OO OO hyd.ejector,VF2
22 OO OO air ejector
23 OO OO air ejector,3-systems
24 OO OO insert circut
25 OO OO gate cut circut
26 OO OO parts drop check
27 OO OO hyd.ejector,cavity side
28 OO FF hyd. core pull
29 OO OO air core pull
30 OO OO core 1-system(A-core)
31 OO FF core 2-system(A,B core)
PAGE 0002
32 OO OO core 4-system(A,B,C,D core)

33 OO OO screw core
34 OO OO core sequence select. simple setting
35 FF FF clamp open/close speed simple multi setting
36 OO OO air ejector,cavity side
37 OO OO mold thickness adjusting spacer 1
38 OO OO mold thickness adjusting spacer 2
39 FF FF ejector/core unlink motion
40 OO OO hyd.ejector block
41 OO OO under 50% block circut off
42 FF FF hyd.ejector special set effective
43 OO OO vacum signal in cavity
44 OO FF slow down speed control of ejector
45 FF FF clamp presure early decomp circuit
46 OO OO core high speed
47 OO OO down check of clamp pressure
PAGE 0003

48 OO OO special core pull

49 OO OO Low clamp press. Settings circuit
50 OO OO Low press. Clamp, PA on
51 OO OO Center ejector
52 OO OO Spare
53 OO OO Spare
54 OO OO Spare
55 OO OO Spare
56 OO OO Spare
57 OO OO Spare
58 OO OO Spare
59 OO OO Spare
60 OO OO Spare
61 FF FF rotary encoder (mold) (if installed)
62 OO OO not alarm check,clamp stroke sensor
63 OO OO not alarm check,eject. stroke sensor
PAGE 0004
64 OO OO spare
65 OO OO screw back press. forced
66 OO OO screw back press.control,2-stage
67 FF FF screw back press.control,program
68 OO OO screw inverter motor drive
69 OO OO screw revolution,hi/lo.speed select
70 OO OO feed screw mount
71 OO OO hyd.shut off valve,needle type
72 OO OO hyd.shut off valve, rotary type
73 OO OO pressure operated valve
74 OO OO gate valve circuit
75 FF FF plast.end,screw speed slow-down
76 FF FF plast.screen(5A)select,panel type B
77 OO OO screw revolution,mid.speed select
78 OO OO nozzle touch select
79 OO OO inverter plast.torque up
PAGE 0005
80 FF FF suck back 3 select effective

81 FF FF screw rev./back press. 3 step control
82 OO OO plast.end control with inverter
83 OO OO low torque high rev; for MMS
84 OO OO plast power up
85 OO OO plast power up (pp,ps)
86 OO OO spare
87 OO OO spare
88 OO OO spare
89 OO OO spare
90 OO OO spare
91 OO OO spare
92 OO OO spare
93 OO OO spare
94 OO OO spare
95 OO OO spare
PAGE 0006

96 FF FF injection pressure continuous monitor

97 OO OO cavity pressure continuous monitor
98 OO OO cushion monitor, minimum screw position
99 OO OO hi-speed injection,with acc. mount.
100 OO OO low-speed injection
101 OO OO extra-slow injection
102 OO OO closed loop cont. by servo valve
103 FF FF closed loop cont. by prop. valve
104 OO OO cavity press. continuous control
105 OO OO P-V-T control
106 OO OO injection power, electrical motor drive
107 OO OO intrusion
108 FF FF injection base screen (6A)
109 FF FF injection sequence select screen (6B)
110 FF FF injection shot step screen (6C)
111 FF FF injection continuous monitor screen (6D)
PAGE 0007
112 FF FF inj. press. closed loop cont. by prop. valve

113 FF FF purge cover
114 OO OO inj. speed/press. closed loop cont. select
115 OO OO ramp data setting effective of inj. control
116 FF FF purge operation with hot runner gate
117 OO OO P>V
118 OO OO SPARE
119 OO OO SPARE
120 OO OO SPARE
121 OO OO SPARE
122 OO OO SPARE
123 OO OO SPARE
124 OO OO SPARE
125 OO OO SPARE
126 FF OO rotary Encoder (Screw) (if installed)
127 OO OO not alarm check, screw stroke sensor
PAGE 0008
128 OO OO hot runner temp. control, 2 channel

132 OO OO cylinder jacket temp. control
133 OO OO hi-viscosity resin temp. control
134 OO OO extension nozzle
135 OO OO nozzle heater power control
136 OO OO mold.temp. controller, remote set. by shisco
137 FF FF hyd. oil temp. control, set. data remote type
138 OO OO hi-temp. data control, barrel
139 FF FF temperature dimension, F
140 OO OO heater burnout unit
141 OO OO mold. temp indicate, set data remote type
142 OO OO melt-resin temp.indicate, set data remote type
143 OO OO temperature indicate range, 1 (non point)
PAGE 0009

144 OO OO sub set lo-temp.control, temp. monitor

145 OO OO mold temp. controller, remote set. by matsui
146 OO OO mold temp. controller, remote set. by others
147 OO OO SPARE (sub set temperature can be set)
148 OO OO SPARE
149 OO OO SPARE
150 OO OO SPARE
151 OO OO SPARE
152 OO OO SPARE
153 OO OO SPARE
154 OO OO SPARE
155 OO OO SPARE
156 OO OO SPARE
157 OO OO SPARE
158 OO OO SPARE
159 OO OO SPARE
PAGE 000A
160 FF FF robot circuit

161 OO OO robot, set.data remote set
162 OO OO robot, set.data remote set, ichiko kogyo
163 OO OO auto.mold changing system
164 OO OO auto.mold changing system, MHI
165 OO OO auto.mold clamp.
166 OO OO changing chute
167 OO OO parts good/defeat select. circuit
168 OO OO changing case circuit
169 OO OO no-operator,machine running circuit
170 FF FF resin feed stop signal
171 FF FF saving energy,pump auto.stop
172 FF FF product end, announce signal
173 FF FF heat up,auto.
174 FF FF heat up, manual
175 OO OO heat up,auto.start signal:external
PAGE 000B
176 OO OO heat up,auto.sub.unit:temp.linked rise-up

177 OO OO blower cooling system,1
178 OO OO blower cooling system,2 (total 2)
179 OO OO double injection unit system
180 OO OO simpless product system
181 OO OO Teflon resin injection molding system
182 OO OO injection compression product system
183 OO OO hyd.oil, optional type
184 OO OO vent type injection machine
185 OO OO auto.greasing system, tie bar
186 OO OO auto greasing system,injection unit base
187 OO OO auto.greasing system, screw bearing housing
188 FF FF language, english
189 OO OO language, japanese
190 FF FF language, spanish
191 OO OO external memory. 3.5inch floppy disk
PAGE 000C

192 OO OO printer interface,set.data/actual data

193 OO OO computer communication interface
194 OO OO group control system
195 OO OO panel type,A
196 OO OO panel type,B
197 FF FF panel type,C or type E
198 FF FF buzzer stop select,when feed resin stop
199 OO OO long cycle time, (timer range change)
200 FF OO injection unit adv.speed,2-stage control
201 FF FF for MMS
202 FF FF clamp/inj.setting interlock ignore
203 OO OO auto heat up,2 or 3 step set effective
204 OO OO self check
205 OO OO SPARE
206 OO OO SPARE
207 OO OO SPARE
PAGE 000D
208 FF ?? Software versions 10 or greater (Mid – Sol EX only)

209 OO OO SPARE
210 OO OO SPARE
211 OO OO SPARE
212 OO OO SPARE
213 OO OO SPARE
214 OO OO SPARE
215 OO OO SPARE
216 OO OO SPARE
217 OO OO SPARE
218 OO OO SPARE
219 OO OO SPARE
220 OO OO SPARE
221 OO OO SPARE
222 OO OO SPARE
223 OO OO SPARE
PAGE 000E
224 FF FF abnormal signal, ICD

225 FF FF change of I/O (MS3) actual inj. Speed indicate at hold. Press.
226 OO OO TIC
227 OO OO SPARE
228 OO OO parts drop check 1
229 OO OO heater band burn-out (TIC)
230 ?? ?? VGA (If Monitor has a black power cord - FF)
231 OO OO SPARE
232 ?? ?? ANSI Standard (if mc is ANSI equiped – FF)
233 00 00 product history screen (12D)
234 OA OA time of preset key press. interval
235 FF FF auto, simple set screen, (7A), (7B)
236 FF FF direct screen select by menu
237 OO OO printer (LQ-850)
238 OF OF power on data transmit time
239 O5 O5 external memory, motor auto off timer
PAGE 000F

240 FF FF connection no-check, connector:con-1m<>msqch0

243 OO OO do not use
244 FF FF connection no-check, connector:con-4m<>mopch
245 FF FF connection no-check, connector:con-6m<>manch0
246 FF FF connection no-check, connector:con-8m<>manch1
247 OO OO do not use
248 FF OO connection no-check, connector:con-1d
249 FF FF connection no-check, connector:con-2d<>dgetch
250 FF FF connection no-check, connector:con-3d<>dop2ch
251 FF FF connection no-check, connector:con-1p<>dop1
252 FF FF connection no-check, connector:con-2p<>dop2
253 OB OB MCU(SQ) start-up wait time setting
254 OO OO group control, product.schedule roll-up inhibit
255 OO OO panel type, B/C: graphic design is meshes
90 MJII THRU 320 MJII
OPTION SWITCH SELECTION NECESSARY PER OPTION
OPTION OPTION NUMBER TO BE ON

HYDRAULIC SHUT OFF NOZZLE (NEEDLE) 071
HYDRAULIC SHUT OFF NOZZLE (ROTARY) 072
SINGLE HYDRAULIC CORE PULL 028 030
DOUBLE HYDRAULIC CORE PULL 028 031
HEATER BURN OUT DETECTOR 140

INSERT CIRCUIT (?)
AUTO HEAT UP CIRCUIT 137 173 174
AUTO LUBE (TIE BAR) 185
AUTO LUBE (INJECTION UNIT) 186
AUTO LUBE (BEARING HOUSING) 187
AIR EJECTOR 022
SINGLE AIR CORE PULL 029 030
DOUBLE AIR CORE PULL 029 031
AUTO DOOR (OPEN) 010
AUTO DOOR (OPEN /CLOSE) 011
FORCED SCREW BACK PRESSURE 065
SUB SET TEMPERATURE 144 147
SCREW CORE CIRCUIT 033
CASE CHANGE CIRCUIT 168
PRINTER INTERFACE 192
EXTERNAL MEMORY (3.5” FLOPPY) 191
GOOD / BAD PARTS DETECT CIRCUIT 167
CHANGING CHUTE CIRCUIT 167 166
ROBOT DATA REMOTE SET 161

INTRUSION 107
SUCK BACK 3 SEQUENCE 080
“MAKERCON” MJ CHECK CODES AFTER INITIALIZING
THE FOLLOWING ITEMS NEED TO BE CHECKED AND CORRECTED IF THEY ARE WRONG ON ALL VERSIONS OF
SOFTWARE. Screen 13-F enter keyword “MAKERCON”.
ITEMS A PANEL C PANEL 90 120 150 180 210 270 320

MJ MJ MJ MJ MJ MJ MJ
CLAMP PRESSURE 999-0-667 TD 9
BUILD UP TIME (SEC) Page 13B 0.3 0.5 0.5 0.5 0.5 0.7 0.7
DELAY
SCREW BACK 999-0-310 Page 5A 0 0 0 0 0 0 0

PRESSURE BLOCK
VC2D
BUILD UP DELAY 999-1-033 Makercon 1233 951 951 833 833 835 835
FLOW VOLUME (0.1%) Page 2
PCH2D
BUILD UP DELAY 999-1-039 Makercon 500 500 500 600 600 500 500
PRESSURE (0.1%) Page 2
VPBIAS
BUILD UP 999-1-203 Makercon 00200 00200 00200 00200 00200 00000 00000
PRESSURE PS1 Page 12
TD34 999-1-015 Makercon 00005 00005 00005 00005 00005 00005 00005
Page 0
Makercon
CLAMP DATA 999-1-343 Page 21 00010 00010 00010 00010 00010 00010 00010
TDCKBR 8 from
top
Makercon
INJECTION DATA 999-1-344 Page 21 00005 00005 00005 00005 00005 00005 00005
TDCSBR 9 from
top
ALSO CHECK THE FOLLOWING ON SOFTWARE VERSION 9 AND UP
Makercon
T99C 999-1-224 Page 14 00010 00010 00010 00010 00010 00011 00012
TDC 999-1-225 Makercon 00010 00010 00010 00010 00010 00011 00012
Page 14
T990 999-1-214 Makercon 00007 00010 00010 00013 00017 00010 00013
Page 13
TO0 999-1-215 Makercon 00007 00010 00010 00013 00017 00010 00013
Page 13
L1MIN 999-1- 76 Makercon 00900 00700 01250 01200 01200 01050 01100
Page 4
L2MIN 999-1- 77 Makercon 00400 00750 01000 01150 01150 00900 00600
Page 4
Eepromw SMALL AND
EJECTOR DATA 999-1-484 r A PANEL: CHANGE TO 30 (10) MID SIZE
064E C PANEL: CHANGE TO 1E (0A) MJ
BACK PRESSURE 999-1-050 Makercon A PANEL: CHANGE TO 50 (0) CHANGE ONLY

DATA TD 125 Page 3 C PANEL: CHANGE TO 00050 (0) IF PROBLEM
SUBJECT: MJ CRT MACHINE TYPE “KISYUSEI” SMALL Non USA TYPE

_________________________________________________________________________________________
On Non-USA machines, the machine size is shown in metric tons.
TYPE : 125 160MSP-17/50
SERIAL : P1801005 (MUST HAVE ALL DIGITS CORRECT)
(50,60)HZ : 60HZ
100 : 80MSP-2.5/25 101 : 80MSP-2.5/28 102 : 80MSP-2.5/32
103 : 80MSP-5/32 104 : 80MSP-5/36 105 : 80MSP-5/40
106 : 100MSP-5/32 107 : 100MSP-5/36 108 : 100MSP-5/40
109 : 100MSP-10/40 110 : 100MSP-10/45 111 : 100MSP-10/50
115 : 130MSP-10/40 116 : 130MSP-10/45 117 : 130MSP-10/50
121 : 160MSP-10/40 122 : 160MSP-10/45 123 : 160MSP-10/50
124 : 160MSP-17/45 125 : 160MSP-17/50 126 : 160MSP-17/57
127 : 190MSP-17/45 128 : 190MSP-17/50 129 : 190MSP-17/57
130 : 190MSP-30/57
136 : 240MSP-17/45 137 : 240MSP-17/50 138: 240MSP-17/57
139 : 240MSP-30/57
140 : 290MSP-30/57 141 : 290MSP-40/62

OPTION Data
list for
Small MSJ
Mid-Size MSJ
MMJ and MMJ-W
Machines
OPTIONDA Setting for MAC 7
Mid Size MSJ and MMJ Machines
PAGE 0000
Code Small MSJ Mid size MSJ MMJ Description

Number MAC 7 MAC 7 MAC 7
0 FF FF FF clamp position sensor

1 OO OO mold open stop position, compensat.
2 OO OO SPARE
3 FF FF FF clamp press.control,digital remote
4 OO OO mold set mode,clamp.press.build up
5 OO OO SPARE
6 FF FF FF clamp.press.block,saving energy
7 OO OO SPARE
8 OO OO screw run/clamp open and close:lap motion
9 FF FF FF clamp.press.2-stage control(program)
10 OO OO front door,auto.open
11 OO OO front door,auto open/close
12 OO OO Cycle start PB with front door auto open/close
13 OO OO SOL-J hold at front door open
14 OO OO Front door, auto open/close no LS51 A
15 FF FF FF hyd.ejector position sensor
PAGE 0001
16 OO OO hyd.ejector,adv.slow/ret.slow speed control

17 FF OO OO hyd.ejector,cycle start ret.motion select
18 FF FF FF hyd.ejector,on fly
19 OO OO hyd.ejector,on fly:speed/press.digit.remote
20 FF FF FF hyd.ejector,VF1
21 OO OO hyd.ejector,VF2
22 OO ?? air ejector
23 OO OO air ejector,3-systems
24 OO OO SPARE
25 OO OO SPARE
26 OO OO SPARE
27 OO OO SPARE
28 FF FF hyd. core pull
29 ?? ?? air core pull
30 OO OO core 1-system(A-core)
31 FF FF core 2-system(A,B core)
PAGE 0002
32 OO OO OO core 4-system(A,B,C,D core)
33 OO OO OO screw core
34 OO OO OO core sequence select. simple setting
35 FF FF FF clamp open/close speed simple multi setting
36 OO OO OO air ejector,cavity side
37 OO OO OO mold thickness adjusting spacer 1
38 OO OO OO mold thickness adjusting spacer 2
39 FF FF FF ejector/core unlink motion
40 OO OO OO hyd.ejector block
41 OO OO OO SPARE
42 FF FF FF hyd.ejector special set effective
43 OO OO OO SPARE
44 OO OO OO SPARE
45 FF FF FF clamp pressure early decomp circuit
46 OO OO OO core high speed
47 OO OO OO down check of clamp pressure
MSJ and MMJ Machines
PAGE 0003

48 OO OO OO special core pull

49 OO OO OO Low clamp press. Settings circuit
50 OO OO OO Low press. Clamp, PA on
51 OO OO OO SPARE
52 OO OO OO SPARE
53 OO OO OO SPARE
54 OO OO OO SPARE
55 OO OO OO SPARE
56 OO OO OO SPARE
57 OO OO OO SPARE
58 OO OO OO SPARE
59 OO OO OO Hyd. Ejector slow adv. Stop circuit
60 OO OO OO Ejector pl. ret. check
61 FF FF FF rotary encoder (mold) (if installed)
62 OO OO OO not alarm check,clamp stroke sensor
63 OO OO OO not alarm check,eject. stroke sensor
PAGE 0004
64 OO OO OO spare
65 OO OO OO screw back press. forced
66 OO OO OO SPARE
67 FF FF FF screw back press.control,program
68 OO OO OO screw inverter motor drive
69 OO OO OO screw revolution,hi/lo.speed select
70 OO OO OO feed screw mount
71 OO OO OO hyd.shut off valve,needle type
72 OO OO OO hyd.shut off valve, rotary type
73 OO OO OO SPARE
74 OO OO OO gate valve circuit
75 FF FF FF plast.end,screw speed slow-down
76 OO OO OO SPARE
77 OO OO OO screw revolution,mid.speed select
78 OO OO OO nozzle touch select
79 OO OO OO inverter plast.torque up
PAGE 0005
80 FF FF FF suck back 3 select effective
81 FF FF FF screw rev./back press. 3 step control
82 OO OO OO plast.end control with inverter
83 OO OO OO low torque high rev; for MMS
84 OO OO OO plast power up
85 OO FF FF plast power up (pp,ps)
86 FF OO OO High speed inj. Plast. (small MSJ screw speed actual)
87 OO OO OO spare
88 OO OO FF PS4 Press. Trans. (SPARE is shown) Only on if PS4 is transducer
(not PS4 switch)
89 OO OO OO spare
90 OO OO OO spare
91 OO OO OO spare
92 OO OO OO spare
93 OO OO OO spare
94 OO OO OO spare
95 OO OO OO spare
PAGE 0006

96 FF FF FF injection pressure continuous monitor

97 OO OO OO cavity pressure continuous monitor
98 OO OO OO cushion monitor, minimum screw position
99 OO OO OO hi-speed injection,with acc. mount.
100 OO OO OO low-speed injection
101 OO OO OO SPARE
102 OO OO OO SPARE
103 FF FF FF closed loop cont. by prop. valve
104 OO OO OO SPARE
105 OO OO OO SPARE
106 OO OO OO SPARE
107 OO OO OO intrusion
108 OO OO OO SPARE
109 OO OO OO SPARE
110 FF FF FF injection shot step screen (6C)
111 OO OO OO SPARE
PAGE 0007
112 FF FF FF inj. press. closed loop cont. by prop. valve

113 FF FF FF purge cover
114 OO OO OO inj. speed/press. closed loop cont. select
115 OO OO OO ramp data setting effective of inj. control
116 FF FF FF purge operation with hot runner gate
117 OO OO FF V->P switch by external signal
118 OO OO OO SPARE
119 OO OO OO SPARE
120 OO OO OO SPARE
121 OO OO OO SPARE
122 OO OO OO SPARE
123 OO OO OO SPARE
124 OO OO OO SPARE
125 OO OO OO SPARE
126 FF FF FF rotary Encoder (Screw) (if installed)
127 OO OO OO not alarm check, screw stroke sensor
PAGE 0008
128 OO OO OO hot runner temp. control, 2 channel

132 OO OO OO cylinder jacket temp. control
133 OO OO OO SPARE
134 OO OO OO SPARE
135 OO OO OO SPARE
136 OO OO OO SPARE
137 FF FF FF hyd. oil temp. control, set. data remote type
138 OO OO OO hi-temp. data control, barrel
139 OO OO OO SPARE
140 OO OO OO heater burnout unit
141 OO OO OO mold. temp indicate, set data remote type
142 OO OO OO melt-resin temp.indicate, set data remote type
143 OO OO OO SPARE
PAGE 0009

144 OO OO OO SPARE
145 OO OO OO SPARE
146 OO OO OO SPARE
147 OO OO OO Sub set low temp. control
148 OO OO OO SPARE
149 OO OO OO SPARE
150 OO OO OO SPARE
151 OO OO OO SPARE
152 OO OO OO SPARE
153 OO OO OO SPARE
154 OO OO OO SPARE
155 OO OO OO SPARE
156 OO OO OO SPARE
157 OO OO OO SPARE
158 OO OO OO SPARE
159 OO OO OO SPARE
PAGE 000A
160 FF FF FF robot circuit

161 OO OO OO robot, set.data remote set
162 OO OO OO SPARE
163 OO OO OO SPARE
164 OO OO OO auto.mold changing system, MHI
165 OO OO OO Mold thickness manual set
166 OO OO OO changing chute
167 OO OO OO parts good/defeat select. circuit
168 OO OO OO changing case circuit
169 OO OO OO SPARE
170 FF FF FF resin feed stop signal
171 FF OO OO saving energy,pump auto.stop
172 FF FF FF product end, announce signal
173 FF FF FF heat up,auto.
174 FF FF FF heat up, manual
175 OO OO OO SPARE
PAGE 000B
176 OO OO OO heat up,auto.sub.unit:temp.linked rise-up

177 OO OO OO SPARE
178 OO OO OO SPARE
179 OO OO OO SPARE
180 OO OO OO SPARE
181 OO OO OO SPARE
182 OO OO OO SPARE
183 OO OO OO SPARE
184 OO OO OO SPARE
185 OO OO OO auto.greasing system, tie bar
186 OO OO OO auto greasing system,injection unit base
187 OO OO OO auto.greasing system, screw bearing housing
188 FF FF FF language, english
189 OO OO OO language, japanese
190 ?? ?? ?? language, spanish
191 OO OO OO external memory. 3.5inch floppy disk
PAGE 000C

192 OO OO OO printer interface,set.data/actual data

193 OO OO OO SPARE
194 OO OO OO group control system
195 OO OO OO SPARE
196 OO OO OO SPARE
197 OO OO OO SPARE
198 FF FF FF buzzer stop select,when feed resin stop
199 OO OO OO SPARE
200 OO OO OO SPARE
201 FF FF FF for MIMM
202 FF FF FF clamp/inj.setting interlock ignore
203 OO OO OO auto heat up,2 or 3 step set effective
204 OO OO OO SPARE
205 ?? ?? ?? Mold area check 950MM’s and up
206 OO OO OO Recording terminal
207 OO OO OO Metric ton
PAGE 000D
208 OO OO OO SPARE
209 OO OO OO SPARE
210 OO OO OO SPARE
211 OO OO OO SPARE
212 OO OO OO SPARE
213 OO OO OO SPARE
214 OO OO OO SPARE
215 OO OO OO SPARE
216 OO OO OO SPARE
217 OO OO OO SPARE
218 OO OO OO SPARE
219 OO OO OO SPARE
220 OO OO OO SPARE
221 OO OO OO SPARE
222 OO OO OO SPARE
223 FF FF FF ANSI
PAGE 000E
224 OO OO OO SPARE
225 OO OO OO SPARE
226 OO OO OO SPARE
227 OO OO OO SPARE
228 OO OO OO parts drop check 1
229 OO OO OO SPARE
230 OO OO OO SPARE
231 OO OO OO SPARE
232 OO OO OO SPARE
233 00 00 00 SPARE
234 OA OA OA time of preset key press. interval
235 FF FF FF auto, simple set screen, (7A), (7B)
236 FF FF FF direct screen select by menu
237 OO OO OO printer (LQ-850)
238 OF OF OF power on data transmit time
239 OO OO OO external memory, motor auto off timer
PAGE 000F

240 FF FF FF connection no-check, connector:con-1m<>msqch0

243 OO OO OO do not use
245 FF FF FF connection no-check, connector:con-6m<>manch0
246 FF FF FF connection no-check, connector:con-8m<>manch1
248 OO OO OO connection no-check, connector:con-1d<>dsqch
249 FF FF FF connection no-check, connector:con-2d<>dgetch
250 FF FF FF connection no-check, connector:con-4d<>chk4d
251 FF FF FF connection no-check, connector:con-5d<> chk5d
252 FF FF FF connection no-check, connector:con-6d<> chk6d
253 OO OO OO MCU(SQ) start-up wait time setting
254 OO OO OO SPARE
255 OO OO OO panel type, B/C: graphic design is meshes

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Chapter 11: Initialization 11-1

If you are planning to

Before inserting the chip…

- ALL program chips changed:… Full

Initializing the Machine

When do I have to initialize?

Before you start:

Initializing the machine:

Picture of new style ALU

(OLD STYLE – 1, 3, 4, 7, 8 ON)

2. Turn the Main power ON.

3. Go to screen 13-F (keyword)

4. Go back to screen 13F

SEE THE OPTION DATA SECTION FOR A LIST OF WHAT SHOULD BE ON

5. Go back to screen 13-F (keyword)

(OLD STYLE – 2, 3, 4, 8 ON)

8. Turn ON main power and let the controller boot up.

10. Set Time and Date on page 13-B(system 1).

14. Turn the main power OFF.

15. On DSW1 turn all bits OFF.

17. Go back to screen 13-F (keyword)

18. Go to screen 13F and enter the Keyword “OPSWITCH”

THE PROCEDURE IS FINISHED.

Machine Information for

(Machine information keywords;

“KISYUSEI” Small MJ USA Type

TYPE : 125 180MJ-17/50

SERIAL : P1801005 (MUST HAVE ALL DIGITS CORRECT)

(50, 60) HZ : 60HZ

100 : 90MJ-2.5/25 101 : 90MJ-2.5/28 102 : 90MJ-2.5/32

103 : 90MJ-5/32 104 : 90MJ-5/36 105 : 90MJ-5/40

106 : 120MJ-5/32 107 : 120MJ-5/36 108 : 120MJ-5/40

109 : 120MJ-10/40 110 : 120MJ-10/45 111 : 120MJ-10/50

115 : 150MJ-10/40 116 : 150MJ-10/45 117 : 150MJ-10/50

121 : 180MJ-10/40 122 : 180MJ-10/45 123 : 180MJ-10/50

124 : 180MJ-17/45 125 : 180MJ-17/50 126 : 180MJ-17/57

127 : 210MJ-17/45 128 : 210MJ-17/50 129 : 210MJ-17/57

136 : 270MJ-17/45 137 : 270MJ-17/50 138 : 270MJ-17/57

140 : 320MJ-30/57 141 : 320MJ-40/62

TEMPCONF: Settings for Small MJ

Code Small SMALL Mid Description

160 255 FF FF robot circuit

176 O OO OO heat up,auto.sub.unit:temp.linked rise-up

Code Small SMALL Mid Description

208 O * OO software versions 10 or greater ver. 11B & up

224 O FF FF abnormal signal, ICD

Code Small SMALL Mid Description

Machine Information for Small

(Machine information keywords;

“KISYUSEI” Small MJII USA Type

TYPE : 125 180MJII-17/50

SERIAL : 3S17G054 (MUST HAVE ALL DIGITS CORRECT)

(50, 60) HZ : 60HZ

100 : 90MJII-2.5/25 101 : 90MJII-2.5/28 102 : 90MJII-2.5/32

103 : 90MJII-5/32 104 : 90MJII-5/36 105 : 90MJII-5/40

106 : 120MJII-5/32 107 : 120MJII-5/36 108 : 120MJII-5/40

109 : 120MJII-10/40 110 : 120MJII-10/45 111 : 120MJII-10/50