Beneheart d6 Service Manual v80 en
Beneheart d6 Service Manual v80 en
Beneheart d6 Service Manual v80 en
BeneHeart D6
Defibrillator/Monitor
Service Manual
Revision History
This manual has a revision number. This revision number changes whenever the manual is
updated due to software or technical specification change. Contents of this manual are subject
to change without prior notice.
© 2009-2011 Shenzhen Mindray Bio-Medical Electronics Co., Ltd. All rights reserved.
Company Contact
Manufacturer: Shenzhen Mindray Bio-Medical Electronics Co., Ltd.
I
Preface
Manual Purpose
This manual provides detailed information about the assembling, dissembling, testing and
troubleshooting of the equipment to support effective troubleshooting and repair. It is not
intended to be a comprehensive, in-depth explanation of the product architecture or technical
implementation. Observance of the manual is a prerequisite for proper equipment
maintenance and prevents equipment damage and personnel injury.
Intended Audience
This manual is for biomedical engineers, authorized technicians or service representatives
responsible for troubleshooting, repairing and maintaining the defibrillator/ monitors
Passwords
Passwords may be required to access different modes. The passwords are listed below:
II
Contents
1 Safety................................................................................................................................. 1-1
1.1 Safety Information .......................................................................................................... 1-1
1.1.1 Dangers .............................................................................................................. 1-2
1.1.2 Warnings............................................................................................................. 1-2
1.1.3 Cautions ............................................................................................................. 1-2
1.1.4 Notes .................................................................................................................. 1-3
1.2 Equipment Symbols ........................................................................................................ 1-3
1
2
3
4
5
6
1 Safety
1.1 Safety Informatio n
DANGER
Indicates an imminent hazard that, if not avoided, will result in death, serious
personal injury or property damage.
WARNING
Indicates a potential hazard or unsafe maintenance practice that, if not avoided,
could result in death, serious personal injury, product / property damage.
CAUTION
Indicates a potential hazard or unsafe maintenance practice that, if not avoided,
could result in minor personal injury or product/property damage
NOTE
Provides application tips or other useful information to ensure that you can better
service your product.
1-1
1.1.1 Dangers
WARNING
Do not open the equipment cases to avoid shock hazard. All servicing and future
upgrades must be carried out by the personnel trained and authorized by our
company only.
1.1.2 Warnings
WARNING
To avoid high voltage shock, disconnect the defibrillator/monitor from AC adapter
and remove the batteries before disassembly.
When disposing of the packaging material, be sure to observe the applicable waste
control regulations and keep it out of children’s reach.
1.1.3 Cautions
CAUTION
Make sure that no electromagnetic radiation interferes with the performance of the
equipment when preparing to carry out performance tests. Mobile phone, X-ray
equipment or MRI devices are a possible source of interference as they may emit
higher levels of electromagnetic radiation.
Before connecting the equipment to the power line, check that the voltage and
frequency ratings of the power line are the same as those indicated on the
equipment’s label or in this manual.
Protect the equipment from damage caused by drop, impact, strong vibration or
other mechanical force during servicing.
1-2
1.1.4 Notes
NOTE
1-3
1-4
2 Theory of Operation
2.1 The Basics
2.1.1 Overview
BeneHeart D6 defibrillator/monitor (hereinafter called the equipment) provides four
operating modes: Manual Defib, AED, Pacer, and Monitor. The equipment is for use in
hospital and pre-hospital settings. It adopts the most advanced biphasic defibrillation
technology and can deliver up to 360J of defibrillation energy.
BeneHeart D6 has an 8.4" LCD display.
In Manual Defib Mode, the operator analyzes the patient’s ECG, and, if appropriate, follows
this procedure:
1 Select the Manual Defib mode, adjust the energy level if necessary
2 Charge; and
AED Mode
In AED mode, the equipment automatically analyzes the patient’s ECG rhythm and
indicates whether or not a shockable rhythm is detected. Voice prompts provide
easy-to-follow instructions and patient information to guide you through the
defibrillation process. Messages and flashing buttons are also presented to reinforce the
voice prompts.
Pacer Mode
The Pacer Mode offers non-invasive transcutaneous pacing therapy. Pace pulses are
delivered through multifunction electrode pads using a monophasic square waveform.
2-1
Monitor Mode
2.2 Components
The equipment consists of a main unit, accessories and PC software.
Display;
AED ;
Man-mahcine interface;
The main unit is composed of the front housing assembly, rear housing assembly and the
paddle tray assembly. External paddles are rested in the paddle tray.
The front housing assembly mainly consists of LCD, keypad board, recorder, speaker,
microphone, Mode Select knob, navigation knob, backlight inverter, alarm lamp board,
indicating lamp board, front housing and front housing sheet metal, etc.
The rear housing assembly consists of CPU board, therapy module, high voltage
capacitors, MPM module, CO2 module, power management board, wireless network
adapter, fan, measurement module panel, therapy port, and rear housing, etc.
2-2
Input subsystem: Its input includes keypad board, microphone, Mode Select knob,
navigation knob, and paddle handle controls.
Output subsystem: includes display screen, alarm lamp board, recorder, and speaker
Processing and communication subsystem: includes CPU board, therapy module, MPM
module, and CO2 module.
System Structure
2-3
Navigation Knob
You can rotate the knob clockwise or counterclockwise and then press it to confirm a
selection. The knob is connected to the keypad board.
Recorder
The recorder receives data from the CPU board and then sends the data to a thermal head for
printing. The recorder front panel has a key for starting/ stopping the recorder and a green
indicator which is lit when working normally. The recorder is connected to the keypad board
which board provides connection for the TR6F recorder. The block diagram and functional
modules of the recorder are shown as below.
2-4
Module Description
Speaker
The speaker emits alarm tones, key-stroke tone, heart beats and PR sound. It supports the
functions of PITCH TONE and the multi-level volume. The speaker is connected to the
keypad board.
Microphone
It provides the function of voice recording.
2-5
AC/DC board: The AC mains is the input, and the outputs is 18VDC.
It is intended for power transform and battery charge control. The system outputs four
types of power supply: 18V (when AC mains is used) or 14.8V (when a battery is used),
12V, 5V, and 3.3V.
The priority of system power supply is rated in the order of AC mains, Battery 1 and
Battery 2. That is to say, when AC is not available, Battery 1 will be used; if Battery 1 is
defective or depleted, Battery 2 will be used.
2-6
The main control module mainly consists of the CPU and FPGA. CPU is used to provide
least required internal storage, program memory, large capacity non-volatile storage, and the
watch dog. It connects EEPROM and other peripheral ICs such as Ethernet PHY chip. FPGA
performs the main functions of display and audio. Besides, it has the function of adapting
interfaces from CPU to MPM module, the keypad board and the recorder. CPU controls
FPGA via Flexbus.
The therapy module adopts DSP+MCU framework. MCU is responsible for therapy control
while DSP for ECG and impedance detection, AED algorithm, monitoring algorithm, pacing
algorithm, auxiliary therapy control, etc.
2-7
6
7
2
3 9
4 5
1. Hook
2. Battery 2
3. Battery 1
4. External power input: It connects an AC power cord or a DC/AC adapter to run the
equipment respectively on the external AC mains or DC power supply.
5. Equipotential grounding terminal: When the defibrillator/monitor and other devices are
to be used together, their equipotential grounding terminals should be connected
together to eliminate the potential difference between them.
6. USB connector: It connects the USB memory for data export. Data stored in the internal
CF card can be transferred to the USB memory and then export to a PC via the data
management software.
2-8
All the optional parts purchased by the customer shall also be checked.
Notify the supplier if provided components are not correct as compared to the packing
list.
In case of damage during transportation, keep the packing material and notify the
supplier immediately.
Accessory packing
3-1
1. Ensure that the site meets all safety, environmental and power requirements
WARNING
Only power cables provided with the system may be used. For reasons of safety,
power (mains) extension cables or adapters shall not be used.
Environmental Requirements
WARNING
To avoid explosion hazard, do not use the equipment in the presence of flammable
anaesthetics, vapours or liquids.
CAUTION
3-2
2. The insulation of patient cables and leadwires is not damaged, and connectors are not
loose.
WARNING
Only power sockets with protective grounding can be used.
3-wire power cord is used. The power socket should be 3-wire also. This ensures that the
defibrillator/monitor is properly grounded. Do not use 2-wire power cord or socket.
The defibrillator/monitor is not placed under the infusion bag or placed where their
might be liquid spillage. This protects the defibrillator/monitor from liquid ingress.
3-3
2. Connect the external paddles. If pads are used, connect the test load.
3. Select the Main Menu button on the equipment’s front panel and select [User Test >>].
Select all test items and press [ Start] to perform user test.
NOTE
Install the battery and properly place the external paddles in the paddle tray or
connect the pads cable and 50 Ω test load. Otherwise the User Test will fail.
3-4
The testing procedures provided in this chapter are intended to verify that the equipment
meets the performance specifications. If the equipment or a module fails to perform as
specified in any test, repairs or replacement must be done to correct the problem. If the
problem persists, contact our Customer Service Department.
CAUTION
All tests should be performed by qualified service personnel only.
Care should be taken to change the settings in [Installation Mode] and [Service
Mode] menus to avoid loss of data.
Before testing, service personnel should acquaint themselves with the test tools and
make sure that test tools and cables are applicable.
When testing monitoring parameters, move the Mode Select knob to Monitor to
access the Monitor Mode.
When performing therapy function tests, move the Mode Select knob to
corresponding mode.
4-1
See the
Test Report at the end of this chapter.
Visual inspection
4-2
Visual inspection ×
Power-on Test ×
User test ×
Recorder check ×
Charge/
Manual discharge
defibrillation Energy disarming
× × ×
tests Synchronous
defibrillation
Pacing test
Performance test × × ×
ECG
Module calibration × ×
Accuracy test
NIBP Leakage test × × ×
Module calibration
Performance test
IBP
Pressure calibration
Leakage test × × ×
CO2
Module calibration × × ×
4-3
Carefully inspect the housing, the display screen and the buttons for physical damage.
Inspect all external connections for loose connectors, bent pins or frayed cables.
Inspect all connectors on the equipment for loose connectors or bent pins.
Make sure that safety labels and data plates on the equipment are clearly legible.
T-shape connector
Tubing
Balloon pump
Defibrillator/monitor
Manometer
Connector for Tubing
NIBP cuff
2. Before inflation, the reading of the manometer should be 0. If not, disconnect the airway
and reconnect it until the readings is 0.
3. Press the Main menu button on the equipment’s front panel. Select
[Others>> ]→[Installation Mode>>]→ enter the required password→[Maintain
NIBP]→ [Start Accuracy Test].
4-4
4. Compare the value of manometer with the value displayed on the equipment’s screen.
The difference should be no greater than 3 mmHg.
5. Raise the pressure in the metal vessel to 50 mmHg with the balloon pump. Repeat steps
3 and 4.
6. Raise the pressure in the metal vessel to 200 mmHg with the balloon pump. Repeat steps
3 and 4.
Note
You can replace the balloon pump and manometer with a blood pressure simulator
to form a test system.
An adult cuff
An air tubing
Cylinder
Defibrillator/monitor
Connector for
Tubing
NIBP cuf Cuff
3. Press the Main menu button on the equipment’s front panel. Select [Others>> ]→
[Installation Mode>>]→ enter the required password →[Maintain NIBP]→ [Start
Leakage Test].
After about 20 seconds, the equipment automatically deflates. This means the leakage test
finishes.
When the accuracy test is completed, the result will be displayed. If the message [NIBP
Pneumatic Leak ] is displayed, it indicates that the NIBP airway may have leakages. Check
the tubing and connections for leakages, and then perform a leakage test again.
4-5
T-shape connector
Tubing
Balloon pump
Defibrillator/monitor Manometer
Balloon pump
Metal vessel
2. Before inflation, the reading of the manometer should be 0. If not, disconnect the
airway and reconnect it until the readings is 0
3. Press the Main menu button on the equipment’s front panel. Select [Others>> ]→
[Service Mode>>]→ enter the required password→[Calibrate NIBP].
4. Calibrate pressure. To do so, set the calibration value to 150 mmHg and adjust the pump
output pressure to 150 mmHg. After the system is stable, click the [Calibrate] button to
start calibration.
set [Patient Cat.] to [Adu/Ped] and adjust pump output pressure to 330 mmHg.
Click the [Calibrate] button and start calibration. Or
set [Patient Cat.] to [Neo] and adjust pump output pressure to 165 mmHg. Click
the [Calibrate] button and start calibration.
All the calibration results will be displayed in the [Calibrating NIBP] screen. If the
calibration fails, please check the connections and then perform a calibration again.
4-6
2. Block the CO2 module gas inlet completely. This will cause different reactions from the
Sidestream and Microstream CO2 modules.
Sidestream: Check that alarm message [ CO2 Filter Line Err] is displayed on the
screen in 3s. Block the gas inlet for another 30s, if the alarm message does not
disappear, the module does not leak.
Module Calibration
Test tools
T-shape connector
Tubing
For sidestream CO2 module, zeroing is required before calibration. Enter [ CO2 Setup] menu
and select [Zero] to perform zeroing.
1. Make sure that the CO2 module has been warmed up or started up.
2. Connect the gas cylinder with the tubing using a T-shape connector as shown below.
Check the airway and make sure there are no leaks.
To the air
Tubing
Gas valve
Defibrillator
/monitor
Gas cylinder
4-7
4. Access the [Maintain CO2] menu. To do so, Press the Main Menu button on the
equipment’s front panel. Select [Others>> ]→[Installation Mode>>] →enter the
required password→ [Maintain CO2].
5. In the [Maintain CO2] menu, select a CO2 value equal to the vented CO2
concentration.
6. In the [Calibrate CO2] menu, the measured CO2 concentration is displayed. Wait till
the measured CO2 concentration becomes stable; select [Calibrate] to start CO2
calibrate.
Customer address
Servicing person
Servicing company
Model of EUT
SN of EUT
Hardware version
Software version
4-8
Visual inspection
The external connecting cables are not frayed and the connector
pins are not loose and bent.
The external connectors are not loose or their pins are not bent.
NIBP test
1. Place the external paddles on paddle tray, insert the battery (install both if two batteries
are configured) in the battery compartment, and then connect the equipment with AC
mains. In this case, both the AC indicator and battery indicator shall light.
2. Turn the Mode Select knob to Monitor. Check that the equipment passes the self test and
is turned on properly.
3. Check the display of technical alarm area, prompt area and battery status indicator on
the upper right corner of the main screen to judge whether the equipment runs normally.
4-9
1. If you use external paddles, place them on the paddle tray; if you use a pads cable,
connect it to the 50 Ω test load.
2. Insert the battery (2 if configured) into the equipment. Connect the AC mains if no
battery is available.
3. Select the Main Menu button on the equipment’s front panel. In the Main Menu, select
[User Test>>]. Then a prompt “Enter user test?” pops up. Select “Yes” to enter the User
Test screen.
4. Check the test items you want to perform and select [Start] to start user test
The test results indicate the condition of the system. If any item fails, the service indicator
flashes.
If you cannot pass User Test or the message “Connect paddles cable, and place paddles in
paddle tray” is shown when paddle cable is connected and paddles are placed in paddle tray,
check paddles status.
Select the Monitor mode. Press and hold the [ Event] hardkey, and then press the [ Lead
Select ] hardkey on the front panel, the following screen appears.
0 x 182: The travel switch indicating paddle status may fail, but impedance is correct.
0 x 102 :Paddles are not properly placed in paddle tray and the impedance value is not
correct.
4-10
Defibrillator/pacer analyzer
Charge/Discharge
1. Remove the batteries and connect the equipment with AC mains. Turn the Mode Select
knob to Manual Defib.
2. Connect the external paddles to the equipment and place the paddles on the
defibrillator/pacer analyzer.
3. Enter the Configuration-Main screen. From the Record Setup menu set [Shock Event]
to [On] so that shock events can be recorded automatically if happened.
4. Set the analyzer to Energy Measurement mode. In this case, the energy value should be
displayed as 0 or blank.
6. Charge/discharge the equipment to verify the energies measured by the analyzer meet
the following accuracy:
7. Set the energy to 100J and 360J respectively. Repeat Step 6.
8. Disconnect the equipment from the AC mains. Run the equipment on fully charged
battery. Move the Mode Select knob to Manual Defib. Repeat Steps 5 to 7.
10. Verify that the equipment records the shock events automatically and correctly.
4-11
Energy Disarming
1. Run the equipment on fully charged battery. Move the Mode Select knob to Manual
Defib.
2. Connect the external paddles to the equipment and place the paddles on the
defibrillator/pacer analyzer.
3. Set the analyzer to Energy Measurement mode. In this case, the energy value should be
displayed as 0 or blank.
8. Verify that a prompt “Charge Removed” appears and the charge done tone stops.
10. Enter the Configuration-Main menu, select [Manual Therapy Setup] and set [Time to
Auto Disarm] to [60s].
12. Set the analyzer to Energy Measurement mode. In this case, the energy value should be
displayed as 0 or blank.
14. Charge the equipment. Count time after charging is completed.. Verify that the prompt
“Shock Removed” appears on the equipment and the energy measured by the analyzer is
0J or blank after 60 seconds.
2. Set the analyzer to Measurement Mode and output normal sinus rhythms, e.g. amplitude
value 1mV and HR 60bpm.
3. Enter Configuration Management. In the [Manual Therapy Setup] menu, set [Sync
After Shock ] to [On].
5. Press the [Sync On] soft key to start synchronous defibrillation. If Remote Sync is
switched on, press the [ Sync On] soft key and select [ Local] to start synchronous
defibrillation
4-12
7. When charging finishes, press and hold the “Shock” button to deliver a shock.
8. Verify that synchronous discharge succeeds and the delivery energy measured by the
analyzer is 10J±2J.
9. Verify that the delay time of synchronous defibrillation measured by the analyzer is less
than 60ms.
10. Verify that the synchronous discharge mark appears on the R wave.
11. Verify that the prompt messages are correct during testing.
12. Select lead II as ECG source and perform charging. Repeat steps 7 to 11.
Defibrillator/pacer analyzer
1. Run the equipment on fully charged battery. Move the Mode Select knob to Pacer. Set
[Pacer Mode] to [Fixed].
2. Connect the pads cable to the equipment and properly place the pads on the
defibrillator/pacer analyzer.
4. On the equipment, set [Pacer rate] to [70ppm] and [Pacer Output] to [30mA].
5. Press the [Start Pacing] soft key. Verify that the pacer rate measured by the analyzer is
70 ppm±1ppm and the pacer output measured is 30 mA±5mA.
6. Press the “Stop Pacing” soft key, and then set [ Pacer rate] to [170ppm] and [Pacer
Output] to [200mA].
7. Press the [Start Pacing] soft key. Verify that the pacer rate measured by the analyzer is
170 ppm±2ppm, and the measured current is 200 mA±10mA.
4-13
ECG simulator
1. Select the ECG parameter area to enter the [ ECG Setup] menu.
2. Select [Others>> ]→[Calibrate]. A waveform signals appear on the screen and the
message [ECG Calibrating] is displayed in the prompt information area in the lower
left corner of the screen.
3. Compare the amplitude of the waveform with the wave scale. The difference should be
within 5%. If needed, you can also print out the waveform and the wave scale.
4-14
2. On the defibrillator/monitor, select the Resp widow to enter the Resp Setup menu. Set
[Lead] to [II].
3. Configure the simulator as follows: set Lead to II, base impedance line to 1500 Ω; delta
impedance to 0.5 Ω, and respiration rate to 40 rpm.
4. Check that respiration waveform is not distorted and the displayed Resp value does not
exceed 40±2 rpm.
Patient simulator
3. Zero the transducer. To do so, vent the transducer to atmospheric pressure by turning on
the stopcock to the air. Select an IBP parameter window, e.g. Art, to enter [ Art Setup]
menu. Select [Art Zero>>]→[Zero] to start a zero calibration. After the completion of
zero calibration, close the stopcock to the air and open the stopcock to the patient.
4-15
Pressure Calibration
Tools required:
Standard sphygmomanometer
Balloon pump
Tubing
T-shape connector
To perform a calibration:
1. Connect the 3-way stopcock, the sphygmomanometer and the balloon pump through a
T-shape connector, as shown below.
3. Press the Main menu button on the equipment’s front panel. Select [Others>> ]→
[Installation Mode>>]→ enter the required password→[Maintain IBP]. Then
configure IBP calibration value.
4. Inflate using the balloon pump until the reading of sphygmomanometer approximates
the preset calibration value.
Pressure transducer
3-way stopcock
IBP Module
Sphygmomanometer
5. Adjust the calibration value in the [Maintain IBP] menu until it is equal to the reading
of sphygmomanometer
4-16
4.6.6 SpO2 Test
Test tool
Patient simulator.
2. Select the model and manufacturer of the SpO2 module under test. Configure the
parameter as SpO2 96% and PR 80 bmp.
3. The displayed SpO2 and PR values should be within the ranges listed below
Resistance box
1. Connect the two pins of any Temp connector on equipment to the two ends of the
resistance box using 2 wires.
4-17
Oscillograph
1. Connect the patient simulator to the equipment under test using an ECG or IBP cable.
3. Verify that the waveforms displayed on the oscillograph is identical with those
displayed on the defibrillator/ monitor.
None.
1. Print ECG waveforms. The recorder should print correctly and the printout should be
clear.
2. Simulate some recorder problems, such as out of paper, paper jam, etc. the defibrillator/
monitor should give corresponding prompt messages. After the problem is removed, the
recorder should be able to work correctly.
3. Switch automatic alarm recording for each parameter ON and then set each parameter’s
limit outside set alarm limits. Corresponding alarm recordings should be triggered when
parameter alarms occur.
4-18
3. Start the equipment and select the Monitor mode. Press and hold the [Event] hardkey,
and then press the [ Lead Select] hardkey on the front panel, the following screen
appears.
4-19
NOTE
If 300 ohms test load is not available, you can use a 50 ohms test load to perform
impedance checking. In this case, Verify that the reading of “RT Imped” is
between 500±75.
1. Press the Main menu button on the equipment’s front panel. Select [Others>> ]→
[Service Mode>>]→ enter the required passwords→[Calibrate/Zero Impedance] to
enter the Calibrate/Zero Impedance screen.
2. Connect a test load of 0 ohm to the pads cable; then select “Zero”. A message “Zero
Completed” shall be shown. If the message “Zero Failed” is displayed, check the
connection of pads cable.
3. Connect a test load of 100 ohms to the pads cable; then select “Calibrate”. A message
“Calibration Completed” shall be shown. If the message “Calibration Failed” is
displayed, check the connection of pads cable.
4-20
In the Device Information screen, you can select [ Export] to export error codes and shock
delivery data to a USB flash memory.
4-21
After inputting the serial number, you can view it by accessing Installation Mode and select
[Version].
4-22
Test Repor t
Customer name
Customer address
Servicing person
Servicing company
Model of EUT
SN of EUT
Hardware version
Software version
4-23
Test results
Test items Test records
(Pass/Failed)
Visual inspection
The case, display screen, buttons, knob, modules, power cord, and
accessories have no obvious signs of damage.
The external connecting cables are not frayed and the connector pins
are not loose and bent.
The external connectors are not loose or their pins are not bent.
The safety labels and data plate are clearly legible.
Power-on test
The power-on test is passed. The power indicator and alarm system
work correctly and the equipment start up properly.
Performance test
When running on fully charged battery and external paddles are used,
the equipment can be properly charged and discharged; the energy
delivered meets accuracy requirement, and shock information is
correctly recorded.
When external paddles are used, charge tone is correctly issued when
the equipment is being charged. The prompt "Charged Removed" is
shown on the screen and charge done tone stops when the Disarm
hotkey is pressed. The equipment does not discharge externally.
When [Time to Auto Disarm] is set to [60s], the prompt "Charged
Removed" is shown on the screen and the charge done tone stops
after 60 seconds at the completion of charging. The equipment does
not discharge externally.
When pads are used, the charge tone is correctly issued when the
equipment is being charged. The prompt "Charged Removed" is
4-24
Test results
Test items Test records
(Pass/Failed)
shown on the screen and the charge done tone stops when the Disarm
hotkey is pressed. The equipment does not discharge externally.
When [Time to Auto Disarm] is set to [60s], the prompt "Charged
Removed" is shown on the screen and the charge done tone stops
after 60 seconds at the completion of charging. The equipment does
not discharge externally.
When pads are used for synchronous defibrillation and ECG source
is paddles and lead II respectively, the prompt is correct and a Sync
mark appears above each R wave. The delivered energy measured is
10J±2J and the synchronous shock is delivered within 60 ms of the
peak of the R-wave.
Pacing Test
ECG waves are displayed correctly without noise and the HR value
is within 80±1 bpm.
Paced signals are detected and pace pulse marks are displayed when
[Paced] is set to [Yes]
Resp test
Resp wave is not distorted and the Resp value is within 40±2 rpm.
NIBP test
There is no leakage with NIBP, or the manual leakage test result does
4-25
Test results
Test items Test records
(Pass/Failed)
Temp test
The value displayed for each Temp channel of the monitor is within
37±0.1ºC.
IBP test
The static pressure value displayed for each IBP channel is within
200±2 mmHg.
The ART and LV waves for each IBP channel are displayed correctly.
Block the gas inlet of the module or watertrap. The sidestream CO2
flowrate is slower than 10ml/min and an alarm of CO2 Filterline Err
is given. It indicates that there is no leakage.
The displayed CO2 value is within 6 ±0.05%.
SpO2 test
Recorder check
The recorder can print ECG waves correctly and the printout is clear.
Set the recorder to some problems such as out of paper, paper jam,
etc. the equipment gives corresponding prompt messages. After the
problem is removed, the recorder is able to work correctly.
Automatic alarm recording for each parameter functions correctly
when parameter alarms occur.
4-26
5-1
Upgrading MPM modu le con fig ured wi th 3/5-lead ECG/Mind ray SpO2
You can upgrade MPM module from 3/5-lead ECG/Mindray SpO2 to any of the following
configuration:
5-2
Upgrading MPM modu le con fig ured w ith 3/5-lead ECG/Masim o SpO2
You can upgrade MPM module from 3/5-lead ECG/Masimo SpO2 to any of the following
configuration:
5-3
5-4
You can upgrade MPM module from 3/5-lead ECG/ Nellcor SpO2/NIBP/IBP/TEMP to any
of the following configuration:
1. Remove the MPM module assembly and parameter panel assembly as described in 7.3.8
Disassembling the MPM Module.
2. Replace the old parameter panel assembly and MPM module assembly with those in the
upgrade package.
3. Remove the watertrap receptacle unit, or microstream CO2 connector assembly, or CO2
panel as described in 7.8 Disassembling the Measurement Module Panel Assembly.
NOTE
If you need to upgrade 3/5-lead ECG to 12-lead ECG, insert the 12-lead ECG
board into the MPM module. Make sure that the 12-lead ECG board should be in
correct direction. Then fix the clip in place.
5-5
Cli 2 Clip 1
6. Stick correct parameter panel overlay on the parameter panel according to the
configuration you upgrade.
If the upgrade MPM module is equipped with Masimo SpO2, you need to stick a
Masimo label on the lower left corner of the front housing and a No Implied
License label below the parameter panel, as indicated in the following pictures.
Masimo label
No Implied License label
If the upgraded MPM module is equipped with Nellcor SpO 2, you need to stick a
Nellcor label at the lower left corner of the front housing, as indicated in the
following pictures.
Nellcor label
5-6
2. Take off the Mode Select knob. Peel off the Mode label.
3. Replace the old therapy module with the one configured with pacing function in the
upgrade package.
4. Replace the old Mode Select knob and Mode label with those in the upgrade package.
Mode label
6. After upgrade the therapy module, perform the tests described in 4.6 Module
Performance Tests.
5-7
1. Remove the parameter module panel assembly as described in 7.3.4 Removing the
Measurement Module Panel .
2. Remove the left capacitor sheet metal as described in 7.3.9 Removing the CO2 Module.
3. Install the required M02B CO2 module or microstream CO2 module on the left
capacitor sheet metal.
4. Apply the CO2 insulating sheet on the MPM module mounting plate. Be careful to align
the edge of insulating plate with the edge of the metal plate when stick the insulating
plate to the metal sheet. Do not stick the screw holes on the metal sheet. Then bent the
insulating plate properly to avoid being cut by the insulating plate during later assembly
process.
5-8
CO2
insulating plate
Bent here
5. Peel off the overlay on the parameter module panel and install the connector fixing part
of the microstream CO2 module or the watertrap receptacle kit and the gas outlet of the
Mindray CO2 module on the parameter module panel. Choose an appropriate overlay
from the upgrade package and apply it on the parameter module panel.
Gas outlet
6. Install the left capacitor metal sheet with CO2 module in the machine.
7. Reassemble the machine. Route the gas pipes to avoid blocking them.
5-9
2. Respectively plug the TR8A connecting cable into the recorder module’s J1 and J3
sockets. Use two M3×6 Philips screws to secure the recorder.
Bootstrap
System software
Language library
FPGA program
5-10
3. Click [Ok ] and the following screen appears. Click [ Next] to go to the next step.
5. Specify the destination folder for installing this program. Then select [Next].
5-11
5-12
3. Run Mindray Patient Monitor Software Upgrade Tool on the PC and set Machine to
BneneHeart.
4. On the Mindray Patient Monitor Software Upgrade Tool screen, select [ Select Package]
and select packages you want to upgrade. Then select [ Start].
5. Simultaneously hold the [Summary] key and [Menu] key on the defibrillator/monitor’s
front panel, and then turn on the equipment.
After software upgrade is finished, turn off the equipment, and then disconnect AC mains and
remove the battery. If you do not disconnect the power supply after software upgrade, the
status indicator will flash and the beeper will sound.
For the details of software upgrade, refer to help and instructions for use of Mindray Patient
Monitor Software Upgrade Tool.
CAUTION
Disconnect the equipment from the patient and make sure the important data are
saved before upgrade.
Do not shut down or power off the equipment when upgrading the boot program.
Otherwise, it may cause the equipment to break down.
NOTE
After upgrading the boot program, re-upgrade the system program and other
programs to ensure compatibility.
Make sure the version of the upgrade package is the one that you desired. If you
want to obtain the latest upgrade package, contact Mindray Customer Service
Department.
5-13
5.3.1 Precautions
2. If you are going to upgrade the software through a PC, do not plug a USB memory to
the defibrillator/monitor’s USB connector.
3. Up to 15 upgrade files can be placed to the “UPGRADE_0651” folder. If more files are
placed, only the first 15 can be displayed and chosen.
4. Only one upgrade file can be chosen at a time. Repeat steps 3 to 5 as described in 5.3.2
Software Upgrade Procedure to upgrade files one by one.
6. Both .pkg and .mpkg files can be upgraded. Bootstrap cannot be included in the .mpkg
files.
7. The bootstrap of main control should be upgrade separately. That is to say, it cannot be
included in the upgrade package.
1. Create a folder named “UPGRADE_0651” in the root directory of the USB memory.
3. Turn off the defibrillator/monitor. Plug the USB memory to the equipment’s USB
connector.
4. Simultaneously hold the [Summary] key and [Menu] key on the defibrillator/monitor’s
front panel, and then turn on the equipment.
5. Follow the on-screen instructions to upgrade the software. Choose a file to be upgraded
by rotating the navigation knob. Press down the navigation knob to confirm the selection.
You have to choose the upgrade file within 120 s. If not, software upgrade fails. The
system will upgrade automatically when the upgrade file is selected and confirmed.
5-14
6 Troubleshooting
6.1 Overv iew
In this chapter, the defibrillator/monitor problems are listed along with possible causes and
recommended corrective actions. Refer to the tables to check the defibrillator/monitor,
identify and eliminate the problems.
The problems we list here are frequently arisen difficulties and the actions we recommend
can correct most problems, but not all of them. For more information on troubleshooting,
contact our Customer Service Department.
1. Select [Main Menu] →[Review >>]→[Event Review >>]. Then you can view the
information on system start time, self check, etc.
2. You can also view the information on the defibrillator/monitor’s current status by
pressing the Menu key on the equipment’s front panel, and then selecting
[Others>> ]→[Service Mode>>]→ enter the required password →[Device
Information>>].
6-1
To identify your software version, press the Menu key on the equipment’s front panel, and
then select [Others>> ]→[Installation Mode>>]→enter the required password →[Version].
In the Version screen, you can view system software version and module software version.
You can also press the Menu key on the equipment’s front panel, and then select
[Others>> ]→[Service Mode>>]→ enter the required password →[Device Information>>]
to check system software version, module software version, and device status .
6-2
The equipment Paddles failure. Press the Charge button on the front
cannot be charged panel to check if the equipment can be
by pressing the charged. If yes, the paddles fail.
Charge button on Replace the paddles.
the external Therapy module failure Replace the therapy module.
paddles.
Failure of connection wire to the Replace the connection wire
therapy module.
Charging failed Therapy module failure 1. Restart the equipment to check if the
problem disappears.
2. Replace the therapy module if the
problem persists.
Battery failure. Replace the battery or connect the
The equipment is equipment with external power supply.
charged too
Power management board failure. Replace the power management board.
slowly
Therapy module failure Replace the therapy module.
6-3
6-4
Does not deliver Therapy module failure Replace the therapy module.
correct pacing
current.
Does not deliver Therapy module failure Replace the therapy module.
correct pacing
rate.
6-5
The LCD screen is Connection cable 1. Check that wires between the display and
blank, but the defective or poorly the keypad board, the backlight board and
defibrillator/monitor connected. the keypad board, the backlight board and
works properly. the display and between the keypad board
and the power management board are
correctly connected.
2. Check that the cables and connectors are
not defective
Backlight inverter Replace the backlight board.
defective
LCD Display failure Replace the display.
Secondary display Connection cable 1. Check that the wires between the display
displays snows or defective or poorly and the defibrillator/ monitor are correctly
flashing specks connected. connected.
2. Check that the cables and connectors are
not defective.
CPU board failure. Replace the CPU board.
Power management board Replace the power management board.
failure.
6-6
The colour of images Connection cable 1. Check that wires between the display and
deviates from the defective or poorly the keypad board, the backlight board and
standard connected. the keypad board, the backlight board and
configuration. the display and between the keypad board
and the power management board are
correctly connected.
2. Check that the cables and connectors are
not defective.
Display failure Replace the display.
Keypad board failure Replace the keypad board.
CPU board failure. Replace the CPU board.
Power management board Replace the power management board.
failure.
The alarm Connection cable defective or 1. Check that wire between alarm LED board
lamp is not poorly connected. and keypad board are properly connected.
light or 2. Check that connection wires and
extinguished connectors are not defective.
but alarm
Alarm LED board failure Replace the alarm LED board.
sound is issued
Keypad board failure Replace the keypad board.
Power management board
Replace the power management board.
failure.
No alarm Audio alarm disabled Check that alarm tone volume is set to a value
sound is issued other than zero by pressing the Menu key on
but alarm lamp the equipment’s front panel, and then
is lit selecting [Alarm Setup >>].
Connection cable defective or 1. Check that the wire between the speaker
poorly connected. and keypad board is properly connected.
2. Check that connection wires and
connectors are not defective.
FPGA audio logic ERROR Upgrade the audio logic part of the FPGA
program.
6-7
Buttons do not Connection cable 1. .Check that the wire between the keypad and the
respond. defective or poorly keypad board is properly connected.
connected. 2. Check that that the wire between the keypad
board and the power management board is properly
connected
3. Check if the connection wires and connectors are
defective.
Keypad board Replace the keypad board.
failure
CPU board failure. Replace the CPU board.
Power management Replace the power management board.
board failure.
Mode Select knob Connection cable 1. Check that wires between the knob to keypad
does not respond. defective or poorly board, and between the keypad board and the power
connected. management board are properly connected
2. Check that connecting wires and connectors are
not defective.
Knob failure Replace Mode Select knob.
6-8
No printout Connection cable 1. Check the wire between the recorder and the
defective or poorly keypad board is connected properly.
connected. 2. Check that connection wires and connectors are not
defective.
No analog output signals The wires of analog Replace the cable.
output ports defective..
CPU board failure. Replace the CPU board.
6-9
Faxing failure SIM card is not installed. Check that SIM card is installed.
“Data and fax” service is not Verify that “data and fax” service is
activated. activated.
Y cable and wireless Check that Y cable and wireless
transmission module are not transmission module are connected with the
connected with the unit. unit properly.
Antenna is loose. Tighten the antenna.
Fax machine failure Check that the fax machine works properly.
Wireless transmission Replace the wireless transmission module.
module failure
6-10
NOTE
When the power module has a failure, it may cause problems to other components,
e.g. the defibrillator/monitor suddenly breaks down during start-up, as the power
module may have a power supply protection. In this case, troubleshoot the power
module per the procedure described in the table above.
Components of the main unit, SMR and parameter modules are powered by the
power module. In the event that a component malfunctions, check if the operating
voltage is correct. Refer to Chapter2 Theory of Operation for the operating voltage
and measurement points of each component.
6-11
Boot file upgrade fails Power failure or Return the CPU board to factory for repair.
unintended power off
during boot file upgrade
Program upgrade fails Incorrect network 1. Check that the network cable is properly
connection connected and is not too long (shorter than
50m).
2. Make sure that the network cable is of the
right type. Network cable with crossed wires
inside is used for LAN upgrade and those
with parallel wires inside for WAN.
Wrong upgrade package Upgrade package shall be .pkg files. Select
package according to system requirement
6-12
0 No error
1 MCU register selftest error
15 to 20 Reserved
21 Impedance circuit error
22 Impedance zeroing failed
23 Impedance calibration failed
41 Self-discharging failure
42 IGBT failure
43 Defibrillation relay failure
6-13
75 Pacer DA error
76 Pacer voltage error
77 Pacer overcurrent protection point high
6-14
6-15
6-16
Phillips screwdrivers
Tweezers
7# Socket wrench
Adjustable spanner
7-1
Stop patient monitoring and therapy, turn off the equipment and disconnect all the
accessories and peripheral devices.
To avoid high voltage hazard, strictly follow the procedure as defined in section 7.3.6
Discharging the Capacitor for disassembling.
WARNING
Before disassembling the equipment, be sure to eliminate the static charges first.
When disassembling the parts labeled with static-sensitive symbols, make sure you
are wearing electrostatic discharge protection such as antistatic wristband or
gloves to avoid damaging the equipment.
Properly connect and route the cables and wires when reassembling the equipment
to avoid short circuit.
Select appropriate screws to assemble the equipment. If unfit screws are tightened
by force, the equipment may be damaged and the screws or part may fall off
during use, causing unpredictable equipment damage or human injury.
Disconnect all the cables before disassembling any parts. Be careful not to damage
any cables or connectors.
Place removed screws and disassembled parts properly, preventing them from
being lost or contaminated.
Place the screws and parts from the same module together to facilitate
reassembling.
To reassemble the equipment, first assemble the assemblies, and then the main
unit. Carefully route the cables.
Make sure that the waterproof material is properly applied during reassembling.
7-2
WARNING
To disassemble the equipment, first remove the external assemblies, such as the
hook mount, wireless transmission module,paddle tray and front housing, and then
the internal assemblies and parts.
The power supply assembly and recorder can be removed without removing any
other assemblies.
To disassemble the equipment, place the equipment on a work surface free from
foreign material, avoiding damaging the antiglare screen, LCD and the knob. Be
careful not to break the two cotters on the front ends of rear housing.
All the operations should be performed by qualified service personnel only. Make
sure to put on the insulating gloves during service operations.
Before remove the therapy module high-voltage board, you must use the dicharge
fixture to discharge the capacitor first. If you do not have a discharge fixture,
disconnect AC mains and remove batteries, Wait for at least 2 hours before
removing the capacitor.
1. Stand the equipment on the work surface with the back of the equipment facing to you.
Loose and remove the two M3×16 Philips screws; take off the flat washer and spring
washer. Pull out the hooks.
7-3
1. Stand the equipment on the work surface with the back of the equipment facing to you.
Tweeze the five plastic plugs in the screw holes.
2. Loose and remove the five M3×10 Philips screws. Remove the paddle tray.
3. Make sure that the waterproof strip is properly applied when replacing the paddle tray in
the equipment.
Waterproof strip on
the top of rear case
7-4
1. Lay the equipment on a padded work surface with the display facing down and the
bottom of the equipment nearest to you. Be careful not to damage the LCD and controls.
Loose and remove the 7 M3×10 Philips screws.
2. Stand the equipment on the work surface. Carefully separate the front housing and the
rear housing. Disconnect the cable between the CPU board and keypad board, and then
remove the front housing.
3. Make sure that the waterproof strip is properly applied when reassemble the front
housing.
Cotter
7-5
1. Stand the equipment on the work surface. Loose and remove the M3×6 Philips screw
that secures the flexible cable. You can also disconnect the flexible cable by loosening
the plastic nut behind the SpO2 board. Remove the flexible cable.
Fastening
frame
Flexible cable
M3×6 Philips
screws
3. If you equipment is configured with a NIBP module, disconnect the NIBP air tube. If
you equipment is configured with a CO2 module, disconnect the cables between the
CO2 module and the module connector.
If Mindray CO2 module is configured, disconnect the Nafion tube, CO2 exhaust
tube, micro-active switch connector and flow limit tube.
If the microstream CO2 module is configured, disconnect the CO2 exhaust tube
and remove the CO2 connector assembly. If the connector assembly is difficult to
be removed, disconnect the air tube and cable on it. Take care not to damage the air
tube and cables. Remove the measurement module panel.
Nafion tube
7-6
Microstream
CO2 connector
NOTE
Be careful not to damage the air tube when disconnecting the air tube or the cable
between the CO2 module and the module connector. During reassembly, route the
air tube and cable so that they are placed between the MPM module and CO2
module, making sure not to block the air tube.
When replacing the measurement module panel, do not screw the flexible cable
forcibly avoiding screw slipping. In case the screw slips, fasten the plastic bolt with
the nut before screwing.
When the equipment is reassembled, make sure that the frame securing the
measurement module panel does not bend the two cotters on the rear housing.
7-7
1. Lay the equipment on a padded work surface with the display side facing down and the
bottom of the equipment nearest to you. Be careful not to break the two cotters in the
front of rear housing. Loose and remove the two M3×8 Philips screws and pull out the
power supply assembly.
M3×8 Philips
screws
2. Disconnect the cable between the power management board and AC/DC module.
Remove the Power Supply Assembly.
7-8
WARNING
Before removing the capacitor, you must wear insulation gloves which stand high
voltage.
1. Use the high-voltage discharge fixture (0651-TF11) to disarm the capacitor by hooking
the high-voltage ground (TP1) with the black probe of the fixture, and hooking the
high-voltage socket (TP3) with the fixture’s red probe. Wait till the indicating lamp on
the fixture turns off. The capacitor is not completely discharged if the indicator remains
on.
2. Set the multimeter to DC 1000V. Measure the discharge resistance to check if the
reading of the multimeter is lower than 30V. If yes, you can safely disassemble the
equipment now.
TP1 TP3
7-9
1. Disconnect the cables from the therapy port and the capacitor.
2. Loose and remove the six M4×8 Philips screws. Remove the therapy module
high-voltage board.
High-voltag
M4×8
e board
Philips screw
WARNING
Before remove the therapy module high-voltage board, you must use the dicharge
fixture to discharge the capacitor first. If you do not have a discharge fixture,
disconnect AC mains and remove batteries, Wait for at least 2 hours before
removing the capacitor.
NOTE
When replacing the therapy module low-voltage and high-voltage boards, carefully
route the cable to the therapy port so that it comes out through the gaps of PBCAs
and insulation sheet. Make sure the cable is not pressed by the PCBAs.
Route the cables, making sure that the cables are placed in the gaps between the
PCBAs.
When connecting two PCBAs, align the connectors and make sure they are firmly
engaged.
7-10
1. Stand the equipment on the work surface, and remove the four M4×8 Philips screws. If
your MPM module has a fan on it, first disconnect the fan cable, and then remove the
four M4×8 Philips screws.
M4×8
Philips screws
2. Disconnect the MPM cable and remove the MPM module assembly.
MPM module
assembly
MPM cable
7-11
1. Stand the equipment. Remove the 2 screws integrated with the left capacitor sheet metal
and the two M3×8 Philips screws. Remove the sheet metal and the CO2 module, if it is
configured. Remove the left capacitor.
Screws integra
ted with the
sheet metal
Left capacitor
sheet metal
M3X8 Philips
screws
1. Remove the insulation sheet for the power management board. Pull out the magnetic
ring. Disconnect the cable between the power management board and keypad board.
2. Remove the six M4×20 blots and the two M3×8 Philips screws; remove the CPU board
assembly. To remove the data card, remove the M4×10 socket head screw.
M3×8 Philips
screws
For replacement,
place the magnetic
ring in the gap
between PCBAs
and rear case
7-12
3. Remove the 4 M3×6 Philips screws. Separate the CPU board and power management
board.
M3×6 Philips
screws
CPU board
NOTE
To reassemble the CPU board assembly, pass the cable between the power
management board and AC/DC module through the gap on the rear housing; then
replace the CPU board assembly.
Carefully route the therapy port cable so that it comes out through the gap of
PBCA. Be careful not to press the cable under the PCBA. Make sure the magnetic
ring is fixed at the gap of the CPU board and rear housing.
7-13
1. Check that the battery elastic pad and the silicone pad are stuck in place.
Silicone
pads. Apply
Battery
glue here
elastic pad
before close
the rear case.
2. Check that power supply waterproof pads 1, 2 and 3 are stuck in place.
Power supply
waterproof pad 3
3. Check that the white waterproof strip is adhered to the proper place.
White waterproof
strip (45 cm long)
7-14
NOTE
To disassemble the equipment, place the equipment on a work surface free from
foreign material, avoiding damaging the antiglare screen, LCD and the knobs.
After repairing any other front housing assembly, verify that the speaker is not
damaged by powering on the equipment and testing the speaker.
1. Cut the cable tie. Remove the seven M3×8 Philips screws and remove the front housing
sheet metal.
Front housing
metal sheet
M3×8
Philips screws
7-15
2. Disconnect all the cables. Before disconnecting the rotary encoder cable, remove the
hot-melt glue using the sharp nose pliers.
When reassembling,
apply hot-melt glue to
the cable connector
Encoder cable
3. Remove the eight M3×8 Philips screws and remove the keypad board.
M3×8
Philips screws
NOTE
When reassembling the equipment, apply hot-melt glue to the rotary encoder’s
cable connector to help fastening the cable. Be careful not to damage the cables and
connectors when plugging and unplugging the cables. Properly route the cables
7-16
1. Disconnect the cables from the alarm lamp board and the indicating lamp board. Your
equipment may be configured with a Toshiba LCD, or Sharp LCD, or AU LCD.
Alarm lamp
board cable
Mode
Select knob
AU LCD
7-17
2. Remove the display assembly from the front housing, Remove the LCD from the shield;
disconnect the cables; remove the LCD inverter.
AU LCD
AU LCD
backlight board
Magnetic ring
between the inverter
and keypad board
LCD
NOTE
If Sharp LCD is configured, S15 on the keypad board should be short (soldering
temperature between 280 and 300 , soldering time no more than 3 seconds), as
shown below. If Toshiba or AU LCD is configured, the S15 should be open.
7-18
Sharp LCD:
S15 is short
3. Disconnect the cables and separate the LCD from the rubber frame.
For Toshiba or AU
For Sharp LCD,
LCD, inverter cable
inverter cable passes
passes through this gap
through this gap.
NOTE
Be careful not to damage the rubber frame. Properly route the cables.
Protect the antiglare screen, LCD and the rotary knob from being scratched.
When reassembling the equipment, apply hot-melt glue to the display’s cable
connector to help fastening the cable.
7-19
1. Remove the two M3×8 Philips screws. Take off the speaker bracket, and then remove
the speaker.
2. After repairing any other front housing assembly, verify that the speaker is not damaged
by powering on the equipment and testing the speaker.
M3×8 Philips
screws.
Board
To remove the alarm lamp board and indicating lamp board, remove the three M3×8 Philips
screws. Then you can remove the alarm lamp shade and indicating lamp shade.
7-20
1. Use a sharp nose pliers to pull the Mode Select knob off its shaft. Loosen and remove
the nut and washer using a socket wrench. Disconnect the cable from the knob.
Knob
cable
Washer
and nut
with the
knob
NOTE
When replacing the Mode Select knob, check that it is aligned with the labeling.
Adjusting the knob using sharp nose pliers if necessary.
7-21
1. Pull the encoder off its shaft. Loosen and remove the nut and washer using a socket
wrench. Disconnect the encoder cable.
Encoder
cable
Washer and
nut with the
encoder
Rotary
encoder
1. Remove the two M3×6 Philips screws. Pull the recorder out of the recorder well.
Disconnect the cable from the recorder, and then remove the recorder.
Recorder
cable
M3×6 Philips
screws
7-22
NOTE
Take care not to damage the plastic bolts and nuts when disassembling and
replacing the PCBAs of the MPM module.
M3×14 Philips
screws with φ3
flat washer
NOTE
The new MPM module does not have a fan. For MPM module which is equipped
with a fan, remember to install the fan during reassembling the MPM module after
maintenance or upgrade.
7-23
1. If your equipment is configured with a Masimo SpO2 module, remove the three M3×14
Philips screws. Thus you can remove the Masimo SpO2 board, Masimo SpO2 adapter
board and Masimo PCBA stacking sleeves.
2. If your equipment is configured with a Nellcor or Mindray SpO2 module, remove the
three M3×6 Philips screws. Thus you can remove the Nellcor or Mindray SpO2 module.
NOTE
7-24
1. If your equipment is configured with the SpO2 module, remove the three M3×6 Philips
screws and a M3×12 plastic bolt. Remove the MPM module analog board.
M3×12 plastic
bolt M3×6 Philips
screws
Analog board
2. If your equipment is not configured with the SpO2 module, remove the three M3×6
Philips screws. Then you can remove the MPM module analog board.
M3×6 Philips
screws
7-25
1. Remove the 3 M3×15+6-8 plastic bolt and a M3×6 Philips screw. If your equipment is
configured with the NIBP module, disconnect the cable and then remove the MPM
module digital board.
M3×6 Philips
screws
MPM module
M3X15+6-8 digital board
plastic bolt
and insulation
flat washer
Pump
cable
7-26
NIBP valves
shield
Pump
Airway
connector
7-27
Remove the seven M3×6 Philips screws. Disconnect the cable from the AC power input and
remove the AC/DC board.
AC power input
cable
7-28
Grounding Terminal
1. Remove the M3×6 Philips screw; disconnect the ground wire. Remove the M6 nut; the
power supply metal sheet; the φ6 flat washer and the M6 nut in turn. Then you can
remove the grounding terminal.
Power supply
metal sheet
M6 nut
Ground wire
φ6 flat washer
+ M6 nut
2. Make sure that the waterproof pad is properly applied when replacing the power supply
module.
Power module
waterproof pad 1
7-29
1. Remove the six M3×6 Philips screws, and then remove the microstream CO2 module
and the CO2 adapter board.
Microstream Microstream
CO2 adapter CO2 module
board
Bolt
M3X7+8-6
7-30
1. Remove the four M3×6 Philips screws, and then remove the Mindray CO2 module.
M3×6 Philips
CO2 module
screws
(M02B)
Bolt
M3X7+8-6
7-31
Assembly
1. Remove the two PT2×6 crosshead tapping screws; take out the watertrap receptacle.
Watertrap
Receptacle kit
PT2×6 crosshead
tapping screw
2. Remove the four PT2×6 crosshead tapping screws. Thus you can remove the watertrap
bracket.
Watertrap bracket
PT2×6 crosshead
tapping screw
NOTE
Make sure the waterproof sheet is properly applied when replacing the CO2
module in the equipment.
7-32
Loose the
4 snaps
Microstream
CO2 connector
Waterproof
sheet
CO2 Module
1. Remove the four PT2×6 crosshead tapping screws, and then remove the CO2
compartment door.
CO2
compartment
door
2. Make sure the waterproof sheet is properly applied when replacing the CO2 module in
the equipment.
Waterproof sheet
7-33
1. Loosen the two snaps and remove the recorder drive board.
Snaps
2. Loosen and remove the two PT2×6 crosshead tapping screws. Disconnect the flexible
cable and the connection cable between the recorder drive board and recorder keypad
board. Remove the thermal print head and recorder drive board.
Thermal
print head PT2×6 crosshead
tapping screw
Cable between
Flexible cable the recorder
drive board and
recorder keypad
board
7-34
3. Remove the two PT2×6 crosshead tapping screws, and then remove the keypad board.
PT2×6 crosshead
tapping screw
Keypad board
M3×8 Philips
screws
Recorder drive
board
2. Disconnect the flexible cable and the connection cable between the recorder drive board
and recorder keypad board. Remove the recorder drive board.
7-35
3. Remove the two PT2×6 crosshead tapping screws; take out the print head.
Print head
PT2.6×6 crosshead
mounting
tapping screws
plate
4. Remove the two M2×4 Philips screws and then remove the print head.
5. Remove the two PT2×6 crosshead tapping screws, and then remove the keypad board.
Keypad board
PT2×6 crosshead
tapping screws
7-36
2. Remove the two PT3×14 crosshead tapping screws; and then remove the handle cover
and the P+R button.
3. Remove the PT3×14 crosshead tapping screw. Take off the button bracket; disconnect
the cable and remove the keypad board.
Apex paddle
button bracket
1. Remove the two PT3×14 crosshead tapping screws; remove the handle cover and then
the P+R button.
2. Remove the PT3×14 crosshead tapping screw. Take off the button bracket; disconnect
the cable and remove the keypad board.
Sternum paddle
button bracket
7-38
8 Parts
8.1 Introductio n
This chapter contains the equipment’s exploded views and parts lists. It helps the engineer to
identify the parts during disassembling the equipment and replacing the parts. This manual is
based on the maximum configuration. Your equipment may not have some parts and the
quantity of the screws, stacking sleeves, and etc may be different with those included in the
parts lists.
The figure below shows the hardware architecture of the equipment’s main unit.
Main Unit
External
Front housing Rear housing Paddle tray
paddle set
Handle reinforce
Mode Select knob MPM module
sheet metal
Measurement module
Keypad board
panel assembly
Speaker
8-1
8-2
4 / Plastic plug 5
7 / Flat washer 2
8 / Spring washer 2
12 / Silicone tube 1
8-3
4 1
0651-20-76783-51 Silicone keypad (Chinese), monitoring
8-4
area
10 / Reed, 92-047 1
11 / LCD shield 1
12 / Antiglare screen 1
8-5
8-6
24 / Recorder frame 1
27 020-000004-00 Speaker 1
28 / Indicator shade 1
31 / Speaker pad 2
8-7
8-8
8-9
8-10
1
3 / Warning label 2
(As configured)
1
4 Instruction label
/ (As configured)
5 / Silicone pad 2
1
12 /
BeneHeart D6 main unit label (As configured)
13 / Service label 1
18 / Electrode spring 2
8-11
8-12
11 / NIBP connector 1
14 / Gas outlet 1
16 / Watertrap bracket 1
8-13
8-14
8-15
8-16
7 / Insulating plate 1
8 / Philips screw, M3×16 2
9 / MPM socket cushion 1
10 / MPM module connector fixer 1
11 / MPM module sheet metal 1
12 / 6800 Slow release valve assembly 1
16 / Spring washer 1
17 / Bolt, M3×14+8-10 1
8-17
1 / Capacitor pad 2 1
4 / Capacitor pad 1 1
8-18
5 / Conductive foam 1 /
Parts that are included in the sidestream CO2 module kit, but not shown in above figure:
/ Gas outlet 1
/ Watertrap bracket 1
Refer to the figure
801-0651-00042-00 Watertrap receptacle assembly 1
of measurement
Stainless steel hexagon nut, module panel for
/ 1
GB/T6170-2000 M5 assembly
Crosshead tapping screws,
/ 4
PT2.0×6
8-19
6 / Conductive foam / /
Parts that are included in the microstream CO2 module kit, but not shown in above figure:
8-20
1 / Paddle tray 1
2 / Paddle fixing leaf 4
3 / Sternum paddle discharge metal 1
4 / Silicon pressing plate 2
9 / Spring washer 2
10 / Flat washer 2
11 / Philips screw, M4×16 2
12 / Spring washer 2
13 / Flat washer 2
14 801-0651-00124-00 Test load cable 1
8-21
8-22
8-23
8-24
8-25
8-26
5 / Paddle cable 1
6 / Sternum paddle cable anchorage 1
7 / Apex paddle cable anchorage 1
8-27
1 / Hook 2
2 / Pin 2
3 / Spring 2
4 / Hook base 1
5 / Sleeve 2
6 / Philips screw, M3×10 2
8-28
To replace parts, refer to 5 Disassembly and Repair and the explosive views above.
NOTE
Here we list most replacement parts. If you need more parts, please contact our
Customer Service Department.
Front housing
8-29
Rear housing
8-30
External paddle
Miscellaneous
8-31
0651-20-76878 Cable between the power management board and AC/DC module
0651-20-76886 Sidestream CO2 module connecting cable (M02B)
0651-20-76888 Microstream CO2 module connecting cable
0651-20-76898 Cable between the inverter and keypad board (for Sharp LCD)
0651-20-76871 Cable between MPM module and power management board
0651-20-77133 LCD cable (for Sharp LCD)
0651-20-77134 Inverter cable (for Sharp LCD)
0651-21-76883 Therapy port cable
0651-21-76884 Mode Select knob cable
0651-20-77166 Microstream CO2 connector fixing plate cable (0651)
8-32
The following electrical safety tests are recommended as part of a comprehensive preventive
maintenance program. They are a proven means of detecting abnormalities that, if undetected,
could prove dangerous to either the patient or the operator. Additional tests may be required
according to local regulations.
All tests can be performed using commercially available safety analyzer test equipment.
These procedures assume the use of a 601PROXL International Safety Analyzer or equivalent
safety analyzer. Other popular testers complying with IEC 60601-1 used in Europe such as
Fluke, Metron, or Gerb may require modifications to the procedure. Follow the instructions
of the analyzer manufacturer.
The consistent use of a safety analyzer as a routine step in closing a repair or upgrade is
emphasized as a mandatory step if an approved agency status is to be maintained. The safety
analyzer also proves to be an excellent troubleshooting tool to detect abnormalities of line
voltage and grounding, as well as total current loads.
A-1
A-2
Preparation
1. First select the test current that will be used for performing the Protective Earth
Resistance test by pressing AMPERES (SOFT KEY 3).
2. Connect the test lead(s) between the RED input jack and the GREEN input jack.
3. Press CAL LEADS. The 601PRO will measure the lead resistance, and if less than 0.150
Ohms, it will store the reading and subtract it from all earth resistance readings taken at
the calibrated current.
If the calibration fails, the previously stored readings will be used until a passing calibration
has occurred.:
WARNING
During Earth Resistance testing, the DUT must be plugged into the 601PRO
front outlet. If the DUT fails Earth Resistance, discontinue tests and label the
device defective.
A-3
2. Attach the 601PRO RED input lead to the device’s Protective Earth terminal or an
exposed metal area.
4. Press SOFT KEY 3 to select a test current (1AMP, 10AMP, or 25AMP). The selected
test current is displayed in the upper right corner of the display.
5. Press START TEST to start the test. The test current is applied while resistance and
current readings are taken. This takes approximately 5 seconds.
6. Press the print data key at any time to generate a printout of the latest measurement(s).
NOTE
When "Over" is displayed for Ohms, this signifies that a valid measurement was
not obtained because either an open connection was detected or that the
measurement was not within range. Readings greater than 9.999 Ohms will be
displayed as Over.
In Case of Failure
Once it reaches the limitation, stop using and inform the Customer Service Engineer for
analysis and disposal.
Limits
R = 0.1Ω Maximum
A-4
Earth Leakage Current, leakage current measured through DUT outlet Earth
Earth Leakage Current AP-EARTH (ALL Applied Parts connected to Earth), leakage
current measured through DUT outlet Earth
There is no need to attach a test lead; the 601PRO automatically connects the measuring
device internally.
2. Attach the device's applied parts to the 601PRO applied part terminals if applicable.
3. Press shortcut key 4.The Earth Leakage test appears on the display, and the test begins
immediately:
SOFT KEY 1 toggles the DUT outlet Polarity from Normal to Off to Reverse.
4. Press the print data key at any time to generate a printout of the latest measurement.
A-5
In Case of Failure
Test the wall outlet; verify it is grounded and is free of other wiring abnormalities.
Notify the user or owner to correct any deviations. As a work around, check the other
outlets to see if they could be used instead.
If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove unit
from operation.
If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.
Limits
Preparation
Perform a calibration from the Mains on Applied Part menu.
A-6
WARNING
If all of the applied parts correspond to the instrument type, the applied parts
will be tied together and one reading will be taken. If any of the applied parts
differ from the instrument type, all applied parts will be tested individually,
based on the type of applied part. This applies to Auto and Step modes only.
3. Press shortcut key 6. The Patient Leakage test is displayed, and the test begins
immediately.
4. Press APPLIED PART (SOFT KEY 4) at any time to select the desired applied part
leakage current.
5. Modify the configuration of the front panel outlet by pressing the appropriate SOFT
KEY on the 601PRO.
6. Press the print data key at any time to generate a printout of the latest measurement.
NOTE
If the current test standard being used does not include Patient Leakage DC
readings, or the DC option is not enabled, then DC readings will not be available
through the APPLIED PART SOFT KEY selections. Refer to Chapter 8,
Standards and Principles.
For external or internal paddle, the patient leakage current test should be tested
when the EUT was charging.
A-7
In Case of Failure
Test the wall outlet; verify it is grounded and is free of other wiring abnormalities.
Notify the user or owner to correct any deviations. As a work around, check the other
outlets to see if they could be used instead.
If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove unit
from operation.
If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.
Limits
10 μA in Normal Condition
A-8
The following outlet conditions apply when performing the Mains on Applied Part test.
Normal Polarity;
Reversed Polarity
Preparation
To perform a calibration from the Mains on Applied Part test, press CAL (SOFT KEY 2).
1. Disconnect ALL patient leads, test leads, and DUT outlet connections.
If the calibration fails, the previously stored readings will be used until a passing
calibration has occurred. Also, the esc/stop key has no effect during calibration.
3. When the calibration is finished, the Mains on Applied Part test will reappear.
WARNING
A 2-beep-per-second signal indicates high voltage present at the applied part
terminals while a calibration is being performed.
High voltage is present at applied part terminals while measurements are being
taken.
A-9
3. Attach the red terminal lead to a conductive part on the DUT enclosure.
5. Select the desired outlet configuration and applied part to test using the appropriate
SOFT KEYS:
7. Press the print data key to generate a printout of the latest measurement.
NOTE
If all of the applied parts correspond to the instrument type, the applied parts
will be tied together and one reading will be taken. If any of the applied parts
differ from the instrument type, all applied parts will be tested individually,
based on the type of applied part. This applies to Auto and Step modes only.
In Case of Failure
Test the wall outlet; verify it is grounded and is free of other wiring abnormalities.
Notify the user or owner to correct any deviations. As a work around, check the other
outlets to see if they could be used instead.
If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove unit
from operation.
If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.
A-10
Limits
50 μA
5000 μA
Preparation
1. From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601PRO
front panel outlet, and turn on the device.
3. Define the Lead Types from the View Settings Option (refer to: Lead Type Definitions
in Section 5 of this chapter).
4. Press shortcut key 8. The Patient Auxiliary Current test is displayed, and the test begins
immediately. Display values are continuously updated until another test is selected.
6. Press APPLIED PART (SOFT KEY 4) at any time to select the desired applied part
leakage current:
7. Modify the configuration of the front panel outlet by pressing the appropriate SOFT
KEY on the 601PRO:
8. Press the print data key at any time to generate a printout of the latest measurement.
A-11
NOTE
If the current test standard being used does not include Patient Auxiliary
Current DC readings, or the DC option is not enabled, then DC readings will not
be available through the APPLIED PART SOFT KEY selections.
For external or internal paddle, the patient auxiliary current test should be
tested when the EUT was charging.
In Case of Failure
Test the wall outlet; verify it is grounded and is free of other wiring abnormalities.
Notify the user or owner to correct any deviations. As a work around, check the other
outlets to see if they could be used instead.
If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove unit
from operation.
If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.
Limits
A-12
Overall assessment:
Opened repair type, not modify the power board and patient circuit board: Test item 1, 2,
3, 4, 5, 9
Opened repair type, modify the power board or patient circuit board: Test item 1, 2, 3, 4,
5, 6, 7, 8, 9
Location: Technician:
Equipment: Control Number:
Manufacturer: Model: SN:
Measurement equipment /SN Date of Calibration:
INSPECTION AND TESTING Pass/Fail Comments
1 Power Cord Plug
2 Device Enclosure and Accessories
3 Device Labelling
4 Protective Earth Resistance _____ Ω Max 0.1 Ω
5 EARTH Normal condition(NC) ____ μA Max
Leakage Single Fault ____ μA NC:500μA,
condition(SFC) SFC:1000μA
6* Patient Normal condition(NC) ____ μA Max
Leakage Single Fault ____ μA CF AP
Current condition(SFC) NC:10μA, SFC: 50μA
BF AP
NC:100μA, SFC: 500μA
7* Mains on Applied Part Leakage Max
CF AP: 50μA
BF AP: 5000μA
8* Patient Normal condition(NC) ____ μA Max
Auxiliary Single Fault ____ μA CF AP
Current condition(SFC) NC:10μA, SFC: 50μA
BF AP
NC:100μA, SFC: 500μA
9 Functional test (parameters tested):
Note: The test items marked “*” are needed only for incoming inspections and after repairs or
modifications that may have affected lead leakage [NFPA 99 (2005)8.5.2.1.3].
Deficiency / Note:
A-13
A-14