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Camshaft Gear - Remove and Install Removal Procedure

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CATERPILLAR AP-800C BARBER-GREENE BG-230 Asphalt Pavers 1PM00001-...

Page 1 of 3

Shutdown SIS

Previous Screen

Product:  ASPHALT PAVER


Model:  AP-800C ASPHALT PAVER 1PM
Configuration: CATERPILLAR AP-800C BARBER-GREENE BG-230 Asphalt
Pavers 1PM00001-UP (MACHINE) POWERED BY 3054 Engine

Disassembly and Assembly


3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008

  
i03140046

Camshaft Gear - Remove and Install


SMCS - 1210-010-GE

Removal Procedure
Table 1

Required Tools    
Tool     Part Number     Part Name     Qty    
1U-6671     Puller Gp     1  
A   8S-4712 Bolt     2  
1P-0510 Driver Group     1  

Start By:

A. Remove the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
B. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove".

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CATERPILLAR AP-800C BARBER-GREENE BG-230 Asphalt Pavers 1PM00001-... Page 2 of 3

Illustration 1 g00541128

1. Rotate the crankshaft until the timing marks on the crankshaft gear, the camshaft gear, and the fuel
injection pump gear are aligned, as shown.

Note: The timing marks on the idler gear may not be aligned. This is caused by the difference in the
speed of the rotation of the idler gear.

Illustration 2 g00541130

2. Remove bolt (1) and the washer from the camshaft gear (2) .

Illustration 3 g00541131

3. Install Tooling (A) and remove camshaft gear.

Note: Do not lose the key from the camshaft gear.

4. Inspect the camshaft gear for wear and damage. Replace the gear, if necessary.

Installation Procedure

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CATERPILLAR AP-800C BARBER-GREENE BG-230 Asphalt Pavers 1PM00001-... Page 3 of 3

Illustration 4 g00541130

1. Install camshaft gear (2) in the front housing.

Note: When you install the camshaft gear, ensure that the teeth that have the timing marks are facing
toward the front. Also, ensure that the key is aligned properly in the keyway. If necessary, tap the gear
with a soft hammer in order to seat the key in the keyway.

2. If necessary, remove the idler gear in order to align the gear teeth correctly.

3. Install the washer and bolt (1) on the camshaft gear. Tighten bolt (1) to a torque of 95 N·m (70 lb ft).

Note: Ensure that the timing marks on the camshaft gear, the crankshaft gear, and the fuel injection
pump gear are aligned.

4. If a new camshaft gear is used, check the backlash of the camshaft gear. The minimum backlash for a
new gear is 0.08 mm (0.003 inch).

End By:

a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Install".
b. Install the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".

Copyright 1993 - 2013 Caterpillar Inc.   Wed Apr 17 17:47:47 EST 2013
All Rights Reserved.
Private Network For SIS Licensees.

3 3 17/04/2013

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