Camshaft Gear - Remove and Install Removal Procedure
Camshaft Gear - Remove and Install Removal Procedure
Camshaft Gear - Remove and Install Removal Procedure
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Shutdown SIS
Previous Screen
i03140046
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Name Qty
1U-6671 Puller Gp 1
A 8S-4712 Bolt 2
1P-0510 Driver Group 1
Start By:
A. Remove the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
B. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove".
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Illustration 1 g00541128
1. Rotate the crankshaft until the timing marks on the crankshaft gear, the camshaft gear, and the fuel
injection pump gear are aligned, as shown.
Note: The timing marks on the idler gear may not be aligned. This is caused by the difference in the
speed of the rotation of the idler gear.
Illustration 2 g00541130
2. Remove bolt (1) and the washer from the camshaft gear (2) .
Illustration 3 g00541131
4. Inspect the camshaft gear for wear and damage. Replace the gear, if necessary.
Installation Procedure
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Illustration 4 g00541130
Note: When you install the camshaft gear, ensure that the teeth that have the timing marks are facing
toward the front. Also, ensure that the key is aligned properly in the keyway. If necessary, tap the gear
with a soft hammer in order to seat the key in the keyway.
2. If necessary, remove the idler gear in order to align the gear teeth correctly.
3. Install the washer and bolt (1) on the camshaft gear. Tighten bolt (1) to a torque of 95 N·m (70 lb ft).
Note: Ensure that the timing marks on the camshaft gear, the crankshaft gear, and the fuel injection
pump gear are aligned.
4. If a new camshaft gear is used, check the backlash of the camshaft gear. The minimum backlash for a
new gear is 0.08 mm (0.003 inch).
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Install".
b. Install the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
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