PREFACE

Thank you for selecting a Hero MotoCorp Passion Pro. We wish you many miles of
continued riding pleasure in the years ahead.

We, at Hero MotoCorp, are committed to demonstrate excellence in our environment

performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve
environment compatibility, comply with all applicable legislation including
environment legislation and strengthen the green supply chain.

Your motorcycle is conforming to latest (Bharat Stage-III norms) regulation for

emission, safety & noise levels. We are also using non asbestos brake shoes / pads and
engine gaskets which are environment friendly in nature.

This booklet is your guide to the basic operation and maintenance of your new Hero
MotoCorp Passion Pro. Please take time to read it carefully. As with any fine machine,
proper care and maintenance are essential for trouble-free operation and optimum
performance.

Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.

Let us make this world a safer, healthier and more environment friendly place.
NOTE
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION
AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE
ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR
GUARANTEED. Hero MotoCorp Limited. RESERVES THE RIGHT TO MAKE
CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR
INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO
REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING
PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Limited.
 1 25
2 OIL FILTER SCREEN & CENTRIFUGAL FILTER 27
4 28
5 29
6 30
9 31
9 32
10 33
FUEL GAUGE / ODOMETER / TRIPMETER 11 34
12 37
13 40
42
13
13 STOPLAMP SWITCH 44
HEADLAMP ADJUSTMENT 45
14
46
FUEL VALVE 14
46
15
49
16
50
16
51
17
51
18 52
20 55
21
22
/ PARKING 23
UTILITY BOX 23
24
25
 MB
LXX
XX
XXXXENY

AX
YZX
ZXYYYYY

YY
YY
Y
Vehicle Identification Number (VIN)

VIN MBLXXXXAXYZXYYYYY XXXXENYZXYYYYY

MBL XXXXAX Y Z X YYYYY
Manufacturer Vehicle Year of Assembly Month of Serial
Code Description Mfg. Plant Mfg. Number XXXXEN Y Z X YYYYY
Engine Year of Assembly Month of Serial
Model Code.: Description Mfg. Plant Mfg. Number

Model VIN Engine

Passion Pro (Spoke wheel/Kick start/Drum) AT EM VIN
Passion Pro (Cast wheel/Kick start/Drum) AU EM
Passion Pro (Spoke wheel/Electric start/Drum) AV EN
Passion Pro (Cast wheel/Electric start/Drum) AW EN
Passion Pro (Cast wheel/Electric start/Disc) AX EN
 1980 mm
725 mm
1075 mm
1235 mm
Saddle Height 795 mm
165 mm

116 kgs (Kick start) / 119 kgs (Electric start)

1.05 litres at disassembly

0.85 litres at draining
12.8 litres (minimum)
1.0 litre (usable)
162-165 ml

5.74 kW (7.8 Ps) @ 7500 r/min

9.0 :1
97.2 cc
NGK-CR7HSA
0.6 - 0.7 mm
IN : 0.10 mm EX : 0.10 mm
r/min
Front Suspension Telescopic Hydraulic Shock Absorbers
Rear Suspension Swing Arm with 5 step adjustable Hydraulic Shock Absorber

Trail length 85 mm
2.75 x 18 - 4 PR / 42P
3.00 x 18 - 6 PR / 52P

Disc Type Dia 240 mm (Optional)

Front Wheel Spoke Wheel / Cast Wheel (Optional)
Rear Wheel Spoke Wheel / Cast Wheel (Optional)

3.722 (67/18)
3.143 (44/14)
3.181 (35/11)
1.706 (29/17)
1.238 (26/21)
0.958 (23/24)

12V-3 Ah **MF Battery

120 W
Kick / Electric start (Optional)
Head lamp (High/Low) 12V 35/35W Trapezoidal Halogen Bulb -MFR*
Tail/Stop lamp 12V 5/10W (Twin Bulb) MFR*
Turn signal lamp (Amber bulb) with clear lens-MFR*

Position lamp 12V 5.0W

10 A / 15 A

** MF stands for Maintenance Free

Do's:
1. Always conduct simple pre-ride
inspection (ref. page no 20).
2. Always wear a helmet (ISI marked)
with chinstrap securely fastened and
insist on a helmet for your pillion rider. motorcycle.
3. While riding, sit in a comfortable posi-
tion with your legs close to fuel tank.
4. Ride defensively and at a steady speed
(between 40-50 km/hr).
5. For stopping motorcycle, use both
brakes simultaneously, keeping throttle
in the close position.
6. Respect road signs and obey traffic
rules for your own safety and that of
others on the road (ref. page no.55-56).
7. During night time, dip headlamps of
your motorcycle for oncoming traffic,
or when following another vehicle.
8. Give way to others on the road and sig-
nal before you make a turn.
9. To make yourself more visible, wear
bright reflective clothing that fits well.
10. Take care of loose / hanging clothes
while solo / pillion riding.
11. Get your motorcycle serviced regularly
by the Authorised Hero MotoCorp
workshop.
The following tips shall ensure a healthy motorcycle, healthy environment, and a healthy you.

& fuel efficiency.

Regular Servicing: Get your motorcycle serviced at an Authorised Hero MotoCorp
workshop, as per the service schedule, for an optimum performance and keep the
emission level under check.

Genuine Spares: Always insist on Hero MotoCorp genuine parts as spurious or

incompatible spares and accessories can upset or deteriorate your motorcycle’s
running condition.
Genuine Engine Oil: Use Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine
oil recommended by Hero MotoCorp and make sure you change it every 6000 kms.
(with top up every 3000 kilometres) to keep the engine fit and environment healthy.
Noise Pollution : Noise beyond a certain decibel is pollution. Whether it is from
horns or defective silencers, excessive noise will cause headaches and discomfort.

Emission Pollution : Get emission of your motorcycle checked by Aurhorised

agencies atleast once every 3 months or as notified by the government from time to
time.
Fuel saving & reduce pollution : Switch "OFF" the engine while waiting at traffic
signal points to save fuel and reduce pollution, if the waiting period is long.
 5 6 7 8 9 8
10 8
11 8
12 8
13

3
2
14
15
1 16
17

18

(1) Horn switch (10) Turn signal indicator

(2) Turn signal switch (11) LCD panel
(3) Headlamp switch (12) Reset button
(4) Rear view mirror (13) Master cylinder
(5) Pass lamp switch (14) Throttle grip
(6) Headlamp dimmer switch (15) Electric starter switch (optional)
(7) High beam indicator (16) Ignition switch with steering lock
(8) Neutral indicator (17) Fuel tank cap
(9) Speedometer (18) Leg guard
 15

16

17 14
18
13

1 2 3 4 5 6 7 8 9 10 11 12

(1) Fuel valve (7) Side stand (13) Reflex reflector

(2) Carburetor (8) Side cover left (14) Tail / Stop lamp
(3) Gear shift pedal (9) Women pillion step (15) Rear grip
(4) Air suction valve (10) Seat lock / Helmet hanger (16) Clutch lever
(5) Rider foot rest (11) Saree guard (17) Front turn signal lamp
(6) Main stand (12) Rear turn signal lamp (18) Front number plate
 14

13

12

15 11

16

1 2 3 4 5 6 7 8 9 10

(1) Pillion foot rest (7) Rear brake pedal (12) Head lamp
(2) Battery compartment (inside) (8) Utility box (13) Visor
(3) Kick starter pedal (9) Caliper (14) Front brake lever
(4) Rider foot rest (10) Front disc (15) Rear number plate
(5) Starter motor (11) Front suspension (16) Rear suspension
(6) Oil level dipstick
 2 3 4 5 6

headlamp

1 8 7

Sl. No. Description Function

(1) High beam indicator Light glows when Headlamp is in Hi Beam
(2) Neutral Indicator Light glows when vehicle is in neutral
(3) Speedometer Indicates driving speed
(4) Turn signal indicators Flashes when turn signal switch is operated
(5) Fuel gauge Indicates approximate fuel quantity in the
form of digital segments. The fuel gauge segments will
swing to the maximum scale on the fuel gauge LCD
panel once when the ignition switch it turned "ON".
(6) Tripmeter Shows the distance traveled during a trip
(7) Odometer Shows accumulated distance traveled
(8) Reset button To reset the tripmeter to zero before starting a new trip
“OFF” Position/ “ON” Position 1
Lock Open

2
“LOCK” Position
3

“ON” The engine can be started, Turn

signal lamps, Horn, Tail/Stop lamp
and Pass Switch can be operated.
Fuel Gauge, Odometer and
Tripmeter reading will be visible.
“OFF” Engine cannot be started and no
electrical system will be functional.
“LOCK” Steering can be locked
10
FUEL GAUGE ODOMETER
The fuel gauge (1) is of a Liquid Crystal The Odometer (4) shows accumulated
Display (LCD) type. distance traveled.
The approximate amount of fuel quantity
available in the fuel tank is indicated by the TRIPMETER
number of segments in the display. The Tripmeter (5) shows distanced
If all the segments (2) are displayed it traveled per trip. The Tripmeter can be
means fuel quantity in the fuel tank is reset to zero by pressing the RESET button
12.8 litres. (6).

2 6 3 5

If only one segment (3) is displayed and

blinks, this indicates that the fuel quantity
is low and is in reserve. The fuel tank
should be refilled as soon as possible.

11
LEFT HANDLEBAR CONTROLS
1

2 4

3 5

Pass lamp switch Head lamp dimmer

Functions in DC when the passing switch
knob is pressed in the following condition.
1. Headlamp switch is “OFF”.
2.Headlamp switch is “ON” but on low beam.
Headlamp switch
Turn signal lamp switch
white Shift the turn signal knob sideways for
right/left indications and leave it to come
back to its normal position on its own.
IMPORTANT : To switch OFF the turn
signal after completing the turn, gently
Tail/Stop lamp push inside.

Head lamp “ON”

12
RIGHT HANDLEBAR CONTROLS
Starter Switch (for electric start model) Steering lock with Ignition switch, turn the
key to "OFF" position & turn the handle
bar towards left or right & push the key
downwards & turn towards "LOCK”
position. After locking take out the key.

Clutch Switch (for electric start model)

There is a clutch switch provided for the 2
safety of the rider. The motorcycle cannot
be started by electric starter switch until
the clutch lever is operated when the
vehicle is engaged in gear.
(2) Ignition key
Seat Lock
Location : On the rear left side of the seat,
below the rear cowl.
1

(1) Electric starter switch

Never hold starter switch continuously for 2 3

more than 10 seconds as continuously
cranking of engine will drain the battery. (1) Seat Lock (2) Knob (3) Helmet Hanger
13
Operation : Insert the key and turn it
clockwise. Pull the knob downwards to
release the seat. To install, engage the hook
on the underside of the seat with the frame
and push on the top rear side of the seat
until the lock clicks. FUEL ON 2
Helmet Hanger OFF

The helmet can be hung and locked on the

hook provided with the seat lock by
rotating the key.
FUEL VALVE

At "RES", fuel will flow from the reserve

fuel supply to the carburetor. Use the
reserve fuel only when the main supply is
exhausted. Refill the tank as soon as
FUEL ON possible after switching to "RES". The
usable reserve fuel supply is 1.0 litre.
OFF 1
RES

14
 2. For locking, position the cap back on
the opening and press gently. The key
FUEL springs back to the normal position and
OFF
the cap gets locked.
3 RES

motorcycle

(1) Fuel tank cap

(2) Ignition key

Fuel tank capacity is 12.8 litres

(minimum) including a usable reserve
supply of 1.0 litre.
1. To remove the fuel tank cap, insert the
ignition key, turn it clockwise and
remove the cap.

15
 Engine Oil Level Check
Do not park the motorcycle under direct Check engine oil level each day before
sunlight as it causes evaporation of petrol operating the motorcycle.
due to heat and deterioration of paint gloss The oil level dipstick (1) is on the right
due to ultra violet rays. crankcase cover for measuring oil level.
Oil level must be maintained between
the upper (2) and lower (3) level marks
on the oil level dipstick.
Do top up if oil level reaches towards the
lower level mark or every 3000 kms.
whichever is earlier.
ENGINE OIL TOP UP PROCESS
1. Start the engine & let it idle for 3-5
minutes.
ENGINE OIL
Use hero genuine engine oil or
recommended grade oil. 1
BRAND: Hero 4T plus
GRADE: SAE 10W 30 SL Grade 2
(JASO MA2).
Manufactured by : UPPER

1. Tide Water Oil Co. (India) Ltd. LOWER 3

2. Savita Oil Technologies Limited. 1. Oil level dipstick
3. Bharat Petroleum Corporation Limited. 2. Upper level mark
3. Lower level mark
OIL CAPACITY : 1.05 litres
16
2. Stop the engine & place the motorcycle on
its main stand on level ground, remove the 7. Make sure that oil level is at the
oil level dipstick and wipe it clean. upper level mark of the oil level
3. Reinsert the oil level dipstick without dipstick with the motorcycle in an
screwing it in and check the oil level. upright position, and that there are
4. If required, add the specified oil up to no oil leaks.
the upper level mark. Do not overfill.
5. Reinstall the oil level dipstick, and
check for oil leaks.
2

1
Drain engine oil with the engine warm and
the motorcycle on its main stand.
1. To drain the oil, remove the oil level (1) Drain plug (2) Sealing washer
dipstick and drain plug (1).

Fill the crankcase through the filler

hole with approximately 0.85 litres of
the recommended grade oil at draining.
oil level dipstick.

17
 1

3.00 52P

2.25 33 psi 2.25 33 psi

Over inflation / Under inflation will affect

the performance

18
 or

19
 s 18-19).

33-34

34-36

30-31
9. Lamps and Horn - check that
headlamp, tail/stop lamp, turn signal
lamps and horn function properly.

16

15-16

13.Air Suction Valve - make sure all tube

37-40 connections are secured properly (page 51).
4. Front brake (Disc type) - check for
correct brake fluid level in the master
cylinder (pages 38-39).
20
2. Turn the fuel
valve “ON”. Open the throttle
slightly & press
the starter switch.
(Alternatively kick
pedal can be used
for starting).
Select neutral

indicator

Please note that the kick starting will not be possible when the transmission gears are engaged.

21
 Recommended max. operating speed in
each gear.
1st 20 km/hr
2nd 45 km/hr
3rd 70 km/hr
4th 100 km/hr

22
Do not shift gears without operating clutch
and without closing the throttle otherwise
this would lead to damage of gears.

For normal braking, close the throttle

and gradually apply both front and rear
brakes simultaneously while shifting
down gears to suit your road speed.

"OFF", turn the ignition switch "OFF", park

While parking vehicle on side stand

engage the first gear.
UTILITY BOX
To store some important utility items a
utility box has been provided.
23
 2 3
Tool bag - 1 No.
+, - No. 2 Driver - 1 No.
Grip - 1 No.
Box wrench 16 x 14 - 1 No.
Pin spanner - 1 No.
No. 3 cross point screw driver - 1 No.
1
To open, insert the key (1), rotate it
clockwise, pull the cover (2), and slide it 2
sideways to disengage it from the hook (3).
1

The first aid kit (2) is stored in the utility box.

For some emergency first aid can be
performed by medicine contained in the kit.
To close, engage the cover to the hook and press Kit contains the following items :
gently. Hold the key in clockwise direction, 1) Anticeptic Cream - 1 No.
slide the cover back and release the key. 2) Sterilised Dressing - 1 No.
3) Water Proof Plaster - 1 No.
The tool kit (1) is stored in the utility box. 4) Elastic Bandage - 1 No.
Some emergency repairs, minor 5) Gauze (Rolled Bandage) - 1 No.
adjustments and parts replacement can be 6) Sterilised Elastic Plaster - 1 No.
performed with the tools contained in the kit. 7) First Aid Bag - 1 No.
24
 1st 60 Next 100 Next 100 Next 100 Next 100 Next 100

3000-3500 6000-6500 9000-9500 12000- 15000- 3000 6000 9000 12000 15000
12500 15500

Air Cleaner*

Electric Starter#
Electric Starter Chain#

@ I,C,L,A at every 2000 kms I,C,L,A at every 2000 kms

Battery Voltage
Brake Shoe / Pad Wear

25
 1st 60 Next 100 Next 100 Next 100 Next 100 Next 100

12000- 15000-
3000-3500 6000-6500 9000-9500 3000 6000 9000 12000 15000
12500 15500
Brake Fluid****

I,L,A

Secondary Air Injection

Muffler (Catalytic Converter) I,E I,E I,E

More frequent cleaning may be required when riding in dusty areas.

Replace engine oil once in every 6000 kms. Top up once in every 3000 kms.
Inspect & maintain specified torque.
Replace once in every two years or 30000 kms. whichever is earlier.
# Electric Start version only.
Check idle CO emission along with idle r/min / idle CO adjustment (if required).
@ Visit Authorised Hero MotoCorp workshop for inspection, cleaning, lubrication and
adjustment of drive chain at every 2000 kms.
NOTE:- Always wipe the water from the motorcycle after washing. Use clean soft cloth
or pressurised air for completely drying the water.
I: INSPECT R: REPLACE C: CLEAN L: LUBRICATE A: ADJUST IF REQUIRED O: OIL CHANGE T:TOP UP E: EMISSION CHECK
26
 5. Remove centrifugal filter cover (5) &
clean the centrifugal filter (6) with non
1. Drain the engine oil thoroughly. flammable or high flash point solvent
(kerosene).
2. Remove the kick starter pedal (1),
disconnect the clutch cable (2). Remove 6. Reinstall the centrifugal filter cover,
the right crankcase cover (3). right crankcase cover, kick start pedal &
clutch cable.
3. Remove the oil filter screen (4) and 7. Fill the crankcase with clean engine oil as
wash it in clean non flammable or high per specification.
flash point solvent (kerosene) .
4. Reinstall the oil filter screen.

6
2

1
3 4

(1) Kick Starter Pedal

(2) Clutch Cable (4) Oil Filter Screen
(3) Right Crankcase Cover (5) Centrifugal Filter Cover
(6) Centrifugal Filter

27
 1

Recommended plug : NGK-CR7HSA

number, consult Authorised Hero

MotoCorp workshop on this if required.

Clean any dirt around the spark plug

base.
Disconnect the spark plug cap and
remove the spark plug with the help of
spark plug wrench provided in the tool
bag.
28
AIR CLEANER
The air cleaner element is of Dry Paper
Pleated type, it should be serviced at
regular intervals (page 25). When riding in
dusty areas, more frequent service may be 4
necessary.
Remove the seat assembly.
Remove the side cover (1) by removing
side cover screws (2). 3

Pull out the air cleaner assembly (5) 5

from mounting clamp (6).
6

2 Air cleaner assembly

29
5. Air Cleaner Cleaning
Remove the Air Cleaner Element (7) Never wash the air cleaner element. Only
from the Element Holder (8). blow air for cleaning dust, as explained.
7 8
Replace air cleaner element every 12000
kms.

30
 1

25

Slide the grommet (2), loosen the lock nut

(3) and turn the adjuster (4).
1
4
3

(1) Crankshaft hole cap (2) Timing hole cap

(3) T-mark (4) Index mark
A NOTE
3 The checking or adjustment of valve
clearance should be performed while the
B engine is cold. The clearance will change as
2 4 the engine temperature rises.
(2) Grommet 1. Remove the crankshaft hole cap (1) and
(3) Lock nut timing hole cap (2) and tappet covers.
(4) Adjuster 2. Rotate the flywheel anticlockwise until
31
 the ‘T’ mark (3) on the flywheel
coincides with the index mark (4) on the 7
left crank case cover. In this position the 5 tip.
piston will either be on the compression
or exhaust stroke.
The adjustment must be made when the 0.10 mm 0.10 mm
piston is at Top Dead Center and both 6
the inlet and exhaust valves are closed. 5
This condition can be determined by
moving the rocker arms. If they are free, it
is an indication that the valves are closed 6
and the piston is in compression stroke.
If they are tight theO valves are open, rotate
the flywheel 360 anticlockwise and re-
align the 'T' mark with the index mark.
5 6

(5) Adjusting screw (6) Lock nut

(7) Feeler gauge
32
 Throttle Controlled Ignition System (TCIS)
Throttle sensor switch (3) alters the
ignition timing as per the throttle operation
and ensures optimum driving performance.
r/min

CAUTION
Never adjust air screw (2). Air screw
adjustment is to be done only by
Authorised service dealers.
If air screw is tampered it affects the overall
performance characteristics of the vehicle.

2
1

(1) Throttle stop screw (A) Decrease r/min

(2) Air screw (B) Increase r/min
(3) Throttle sensor switch

33
 A
3 B

20

Turn the engine “OFF”, place the

motorcycle on its main stand and shift
the transmission to neutral. Remove
If proper adjustment cannot be obtained or hole cap (2).
the clutch does not work correctly, visit your Drive chain slack (3) should be adjusted
Authorised Hero MotoCorp Workshop. to allow approximately 25 mm (1 inch)
vertical movement by hand.
34
 4

If the chain has a slack in one section and 5

tight in another, some links are kinked and
binding. Binding can frequently be
eliminated by lubrication.
2
(4) Chain lock plate (5) Open end

1 3

Turn the chain to view chain lock plate

(4) inside the hole. Ensure that the
chain lock plate open end (5) is
installed in the opposite direction of
the chain rotation.

35
Adjustment
Place the motorcycle on its main
stand with the transmission in neutral
and the ignition switch in "OFF"
position.
Loosen the rear axle nut (1) and sleeve
nut (2).
Loosen the drive chain lock nut (3). 1
Turn both the adjusting nuts (4) in an
equal number of turns until the correct 6 3
drive chain slack is obtained. Turn the
adjusting nut clockwise to decrease the
slack or anticlockwise to increase the 5
slack of the chain.
Align the chain adjuster index mark (5)
with the corresponding scale
graduations (6) on both the sides of the
swing arm equally. 2 4
If the drive chain slack is excessive
when the rear axle is moved to the (1) Rear axle nut (2) Sleeve nut
farthest limit of adjustment, the drive (3) Drive chain lock nut
chain is worn and must be replaced. (4) Drive chain adjusting nut
(5) Index mark (6) Scale graduation
Tighten the rear axle nut and sleeve nut.
- Rear axle nut torque 5.4 kgf-m.
- Sleeve nut torque 4.4 kgf-m.
Check the drive chain slack again.
36
 40 4

OFF

NOTE
Visit Authorised Hero MotoCorp
workshop for inspection, cleaning,
lubrication and adjustment of drive chain at Spoke wheel version
every 2000 kms.
FRONT BRAKE (Drum Type)

1. Place the motorcycle on its main stand.

2.

3. If adjustment is necessary turn the

adjusting nut (3).
37
 (A) CUT-OUT NOT SEATED
A If proper adjustment cannot be obtained by
this method, visit your Authorised Hero
MotoCorp workshop.

2 1

(B) CUT-OUT SEATED

B

2 1

(1) Adjusting nut (2) Brake arm pin (1) "MIN" mark
Cast wheel version

Brake fluid recommended: DOT or DOT 4

Fluid level - Ensure that the brake fluid
level does not fall below “MIN” mark (1)
on the master cylinder, when checked with
the master cylinder parallel to the ground.
The level decreases gradually due to piston
movement to compensate pad wear. If the
level decreases abruptly, check for leakage
in the brake system and contact your
Authorised Hero MotoCorp workshop.
38
 Replace the pads if worn out to the
bottom of the groove.
Always replace both the pads as a set.
Visit your Authorised Hero MotoCorp
workshop for this service.
NOTE
• Clean the dirt and mud accumulation
between the brake pads (1), caliper (2)
and the disc (3) by using a water jet.

• Always contact your Authorised Hero

MotoCorp workshop for refilling of
master cylinder when necessary. Do not
mix DOT 3 and DOT 4 brake fluids.

39
 Spoke wheel version
3 4

Cast wheel version

3 4

2 A

If proper adjustment cannot be obtained by

this method, visit your Authorised Hero
MotoCorp workshop.
40
 Rear Brake Wear Indication
Drum Type (Spoke wheel version)

Front Brake Wear Indication

Drum Type (Cast wheel version)

41
Front Brake Wear Indication

Kick Start Model- *MF 12V-3Ah

2

1 5
Rear Brake Wear Indication
Electric Start Model-*MF 12V-3Ah
1 2
3
2
3
4

1 5
(1) Battery (2) (-) ve terminal (3) (+)ve
terminal (4) Bolt (5) Battery clamp
*MF stands for Maintenance Free
42
It is not necessary to check the battery
electrolyte level or add distilled water as The battery gives off explosive
the battery is an Maintenance-Free hydrogen gas during normal operation.
(sealed) type. If your battery seems weak A spark or flame can cause the battery
and/or electrolyte is leaking (causing hard to explode with enough force to
starting or other electrical troubles), seriously hurt you.
contact your Authorised Hero MotoCorp Wear protective clothing and a face
workshop. shield, or have skilled mechanic do the
battery maintenance.
NOTE :
This symbol on the battery means FUSE REPLACEMENT
that this product must not be Fuse Box (1) : Location : Mounted on the
treated as household waste. band battery (4).
This symbol on the battery means Fuse Type : Blade fuse (2) 15A, 10A
the old battery must be returned to Spare fuse (3) 15A, 10A
your Authorised Hero MotoCorp
workshop as it must be treated as 2 3
recyclable material.

Your battery is a Maintenance-Free

(sealed) type and can be permanently
damaged if the sealing strip is
removed.
An improperly disposed battery can
be harmful to the environment and
human health. Always confirm local
regulations for battery disposal. 1 4
43
 2. If the battery is expected to be stored for
Never use a fuse with a different rating more then two months, ensure to fully
from that specified. It may lead to charge the battery once in a month.
serious damage to the electrical system 3. Always ensure the battery is fully
or a fire due to short circuit. charged before installation.
Battery gives off explosive gases. Keep 4. Ensure the battery leads are properly
sparks, flames & cigarettes away. connected to the battery terminals during
installation.
CAUTION
Battery removal
Do not attempt to start or ride the
1.Make sure the ignition switch is "O FF"
motorcycle without a charged battery, it can 2. Remove the seat (page 13-14).
cause fusing of the bulbs and permanent 3. Remove the right side cover screws
damage to certain electrical components. and remove the side cover.
Turn the ignition switch "OFF" before 4. Remove the battery clamp bolt (page 42).
checking or replacing the fuse to 5. Disconnect the negative (-) terminal lead
prevent accidental short-circuiting. from the battery first, then disconnect the
Battery charging positive (+) terminal lead.
Always visit your Authorised Hero 6. Pullout the battery from the battery box.
MotoCorp workshop if you see any Battery installation
symptom of battery discharge as earliest as 1. Reinstall in the reverse order of removal. Be
possible to get the battery charged. The sure to connect the positive (+) terminal
battery has a tendency to discharge rapidly if first, then the negative (-) terminal.
optional electrical accessories are fitted on 2. Check all bolts and other fasteners are secure.
the motorcycle.
Battery storage STOPLAMP SWITCH
1. If in case your motorcycle is not used for The stoplamp switch (1) must be adjusted
more then a month remove the battery, fully so that stoplamp will glow when rear brake
charge and store in a cool and dry place. is applied. Rear brake free play (page 40)
44
should be adjusted before performing HEADLAMP ADJUSTMENT
stoplamp switch adjustment. The Headlamp is factory pre-set. However in
procedure for adjusting stoplamp switch is case of adjustment required, please follow
as follows: the steps as given below :
1. Turn the ignition switch to the “ON” Headlamp adjustment is done by the
position. headlamp adjuster bolt (A) located
2. Turn the adjusting nut (2) to position below headlamp.
stoplamp switch at a point where the Place the motorcycle on level ground.
stoplamp will glow just before the brake Adjust the headlamp beam vertically
pedal is depressed to the limit of its free by loosening the bolt & move the
play. Turn the adjusting nut in direction headlamp unit forward & backward for
(A) to advance switch timing or in correct focus adjustment.
direction (B) to retard switch timing.

1 A

B A
2

Stoplamp switch

45
 NOTE
Always adjust both the rear shock
absorbers to the same position. Use the rear
shock absorber adjustment tool (Pin
Spanner) (1) available in the tool kit.

. 1
Check the rear shock absorber by
pushing hard downwards on rear grip
while the motorcycle is not parked on
stand. The suspension action should be
smooth and their should be no oil leakage.
A

(1) Shock absorber adjusting tool

Drum Type (Spoke wheel version)

Rear Shock Absorber Adjustment

Rear shock absorber adjustment can be
made according to the load/road conditions.
• In direction A Stiffer
• In direction B Softer
46
 7 Switch on the ignition, rotate the front
wheel and see if speedometer needle is
5 working.

5.4 kgf-m
37-38).

(1) Speedometer cable (2) Lug (3) Front

brake cable (4) Brake arm (5) Brake panel Drum Type (Cast wheel version)
(6) Front brake adjusting nut (7) Axle nut 1. Raise the front wheel off the ground.
2. Remove the speedometer cable (1) by
pressing the lug (2) & then pull out the
cable
3. Disconnect the brake cable (3) from
brake arm (4) and brake panel (5) by
removing the front brake adjusting nut (6).
4. Remove the axle nut (7).
5. Remove the axle then remove the wheel.

47
50
 Switch on the ignition, rotate the front
wheel and see if speedometer needle is
working.
kgf-m
37-38).

(1) Speedometer cable (2) Lug (3) Front Disc Type (Cast wheel version)
brake cable (4) Brake arm (5) Brake panel 1. Raise the front wheel off the ground.
(6) Front brake adjusting nut (7) Axle nut 2. Remove the speedometer cable (1) by
pressing the lug (2) & then pull out the cable
3. Remove the axle nut (3).
4. Remove the axle then remove the wheel.
5. Assemble in reverse order of removal.
Axle nut torque 5.0-6.0 kg-m.

(1) Speedometer cable (2) Lug (3) Axle nut

48
 9

(Spoke wheel version)

- Axle nut torque 5.4 kgf-m.

- Sleeve nut torque 4.4 kgf-m.
- Torque link nut torque 1.8-2.5 kgf-m
Adjust the brake (page 40) and drive
chain (page 36-37).

Always replace used split pins with new

ones.

49
(Cast wheel version)
9

Remove the axle nut (8) and pull out

the axle (9). Remove the wheel. : 5.4 kgf-m
Torque link nut torque : 2.2 kgf-m
Adjust the brake (page 40) and drive
chain (page 36-37).

Always replace used split pins with new ones.

50
2. Clean the headlight lens and other plastic
parts using a cloth or sponge dampened
with a solution of mild detergent and
water. Rub the soiled area gently rinsing it
frequently with fresh water.
3. After cleaning spray water thoroughly.
4. Dry the motorcycle by wiping with dry
soft cloth.
NOTE AIR SUCTION VALVE
• Our authorised dealership take all above
mentioned precautions like recommended
detergents and usage of muffler caps
during wash to ensure quality wash.
• Do not use high pressure water (or air). 1
It can damage certain parts of the
motorcycle.
CATALYTIC CONVERTER
This motorcycle is equipped with a
catalytic converter in the silencer (muffler). (1) Air Suction Valve
The catalytic converter contains noble
metals that serve as catalyst, promoting Further to meet emission standards this
chemical reactions to convert CO and HC motorcycle is provided with the air suction
in the exhaust to CO2 and H2O (water vapour). valve.
A defective catalytic converter contributes Air Suction Valve (1) supplies fresh air
to air pollution and can impair your from the air filter to the exhaust manifold
engine's performance. to convert carbon monoxide to carbon
Follow these guidelines to protect your dioxide. This reduces the CO% in the
motorcycle's catalytic converter. vehicle's exhaust.
51
 Check fuel valve position

Consult Authorised Hero MotoCorp Workshop

ELECTRIC Electric
Fuse
Check Fuse Replace Fuse (ref. page 43)
OK
Weak
Inspect Battery Consult Authorised Hero MotoCorp Workshop

OK
Check connections, Ignition Loose
Secure connctions
switch / starter switch
OK
Consult Authorised Hero MotoCorp Workshop

52
 Gap (0.6 - 0.7 mm)

Consult Authorised Hero MotoCorp Workshop

Check Air Cleaner

Consult Authorised Hero MotoCorp Workshop

53
 Spark Plug Loose in Cylinder Head

Check Air Cleaner

Check Tyre Inflation Pressure

Consult Authorised Hero MotoCorp Workshop

Consult Authorised Hero MotoCorp Workshop

Consult Authorised Hero MotoCorp Workshop

54
55
56
 Hero MotoCorp Ltd.

Hero MotoCorp Ltd. (hereinafter called ‘Hero MotoCorp') warrants its Passion Pro vehicles,
assembled/manufactured in its Plants and sold through its channel partners, to be free from any
defect-both in material and workmanship, under normal use and conditions, subject to the following
terms & conditions.

Terms & conditions

a) Passion Pro vehicle is warranted for a period of 5 years or 70000 Km, whichever is earlier, from
the date of purchase.
b) It is advised that the purchaser avails all free and paid services from the Hero MotoCorp’s
authorized workshop as per the recommended schedule, to be eligible for warranty benefits.
Each paid service should be availed within 90 days from the date of previous service or as per the
recommended schedule, whichever is earlier.
c) If any problem is observed in Passion Pro vehicle, Hero MotoCorp's only obligation/ liability is to
repair or replace that part/those parts which is/are considered to be the cause of such problem,
provided however that such problem has not resulted due to misuse/improper handling etc. of
the vehicle. Any Passion Pro vehicle needing repair should be brought along with owner's
manual to Hero MotoCorp's authorized workshop for necessary inspection and carrying
rectification job.
 Hero MotoCorp Ltd.

(1) If all free services/paid services/oil top-ups are not availed as per the recommended schedule at Hero
MotoCorp's authorized workshop.
(2) If any other engine oil which is non compatible with product is used other than SAE 10W30 SL Grade
(JASO MA2).
(3) To normal wear & tear components including (but not limited to) brake shoes/pads, clutch plates, drive
chain & sprockets, bulbs, electrical wiring, filter, spark plug, fasteners, shims, washers, oil seals,
gaskets, rubber parts, bush, rubber bellows, plastic parts breakage and wheel rim for
misalignment/bend.
(4) If additional wheel(s) is/are fitted and/or any other modification carried out/unauthorized accessories
fitted which shall be responsible for malfunction/detoriation of the vehicle.
(5) If Passion Pro vehicle has been used in any competitive events like races or rallies or for any
commercial purposes as taxi etc.
(6) To any damage on vehicle's painted surface cropping due to industrial pollution or other external factors.
(7) For normal phenomena like noise vibration, oil seepage etc., which do not affect the performance of the
vehicle.
(8) To any damage caused due to usage of improper oil/grease, non-genuine parts.
(9) If any defect crops or repairs needed as a result of using adulterated fuel.
(10) If any maintenance/repairs required due to bad road conditions or misuse of Passion Pro vehicle.
(11) If any defect crops or repairs needed as a result of Passion Pro vehicle meeting to some accident.
(12) For consumables like oil, grease, gasket etc to be used during free services and/or warranty repairs.
(13) To any part of the Passion Pro vehicle which has been tampered or repaired in such a manner which has
resulted in malfunction of the vehicle.
(14) For Passion Pro vehicle not used in accordance with the guidelines given in this Owner's Manual.
(15) To proprietary items like Tyres, Tubes, Batteries etc, as they are subjected to the warranty terms &
conditions of respective manufacturers and directly handled by them only.
(16) Any defect(s) developing on account of external factors such as environmental factors; including but not
limited to fading/peeling/rusting of paint and/or stripes and/or plated parts, seat leather tearing &
cracking, aluminium parts oxidation and cracking & discoloring of control switches etc.
Decision regarding warranty settlement shall be taken by Hero MotoCorp and the same shall be
final and binding on all concern.
Subject to DELHI JURISDICTION only.
 Hero MotoCorp Ltd.
BATTERY WARRANTY PERIOD
1. 18 months from date of sale of vehicle or 20000 km. or
2. 21 months from the date of charging (whichever is earlier).
3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
Terms and condition of warranty
1. Batteries are warranted against all defects in material and workmanship. Liability under this warranty is limited to
making good of defects rising solely from the use of faulty material or workmanship during manufacturing and
developing under proper use.
The warranty commences from the date of delivery to the original purchase of the vehicle.
2. In the event of any complaint the battery is to be returned complete with electrolyte to nearest battery service
station or any OEM dealer. On inspection, battery would be returned or replaced.
3. This warranty card accompanies a battery sold as OEM fitment only. Claims should be supported with vehicle
purchase invoice to enable processing.
4. The right to determine whether a battery needs repair or totally replacement lies with the company. In case where
the battery is replaced, the defective battery becomes the property of the company and no scrap rebate will be
given for it. The warranty period on the battery being repaired/replaced shall commence from the date of sale of
the original battery as stated in the original warranty card.
5. All liabilities under this warranty will cease if the battery is used on the vehicle other than that on which the battery
was originally fitted and on the expiry of the warranty period as mentioned above.
6. Recharging is not covered under the purview of this warranty and shall be billed as extra. However, FOC battery
replacement/ repair includes cost of charging.
7. This warranty does not cover damage to the battery caused by faulty electrical systems, incorrect charging and
filling, improper handling of the battery by unauthorized dealers/auto electricians, maintenance, willfull abuse,
destruction by fire, collusion, theft or recharging.
8. Breakage of container and cover do not come under the purview of this warranty.
9. Adjudication and settlement of claim will take a couple of days as a battery has to be tested for the reported
failure.
10. In case of tempering of the original wiring circuit in any manner whatsoever.
11. If a battery which is not recommended is fitted on the vehicle then such battery will not carry any warranty.
12. The applicable taxes which is leviable on the battery under repair or replacement will be borne by the customer.
13. Customers are deemed to have read, understood and agreed to these conditions at the time of purchase of the
vehicle.
 Hero MotoCorp Ltd.
EMISSION WARRANTY
Scope of warranty
Hero MotoCorp Ltd. Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its
Authorised dealers, to comply with emission standards as specified in S.No. 5 of table in item(i) of sub rule (2) of Rule
115 of Central Motor Vehicles Rules, 1989, which stipulates that "Idle CO (Carbon monoxide) emission limit for all two
wheeled petrol driven vehicles shall not exceed 3.0 percent by volume and HC (Hydro Carbon) 3000 ppm, subject to
following terms & conditions.
Terms & conditions
a) The emission warranty shall be applicable in India and shall remain valid for a period of 3 years or 30000 kms,
whichever occurs earlier, from the date of vehicle purchase.
b) In case any defect is observed in any emission-related component, Hero MotoCorp only obligation/liability shall
be to repair and/or replace those part (s) which is/are considered to be the cause of non-compliance with the
emission standards.
c) The emission warranty shall be applicable only to those vehicles, which are being regularly maintained at Hero
MotoCorp Authorised Dealers/Service Points in accordance with the maintenance schedule provided in the
owner's manual.
d) The customer should follow the recommended parts replacement as per the maintenance schedule in order to
avail the emission warranty.
e) If any part (s) related to emission characteristics of the vehicles is/are tampered and/or repaired by unauthorised
person/workshops etc, then the emission warranty shall stand cancelled.
f) Any part (s) suffering wear and tear under the normal course of running shall not be covered under the emission
warranty. Therefore, all such parts should be replaced by the customer from time to time, on payment basis, as
per the maintenance schedule provided in owner's manual and dealer's advice.
g) It is recommended to avail the services as per the recommended schedule to be eligible for the emission
warranty benefits. Please ensure that each paid service is availed within 90 days from the date of previous
services or as per the recommended schedule, whichever is earlier. All service details should be completely filled
by the dealer, in the Service Record Sheet given in the owner's manual.
h) It is mandatory to obtain a PUC certificate from the Authorised PUC center. In case of non-compliance with the
emission standards please contact the channel partner/authorised workshop immediately alongwith the
previous OK certificate, for the necessary rectification. The manufacturer or the dealer is not responsible for any
penalty levied on you on account of non-compliance with the emission standards.
i) All decisions regarding emission warranty settlement shall be taken by Hero MotoCorp Ltd. and shall be final
binding on all concerned.
Subjected to Delhi jurisdiction only.
WHAT ARE THE BENEFITS OF HERO MOTOCORP
GENUINE SPARE PARTS ?
4Assures long life

4Ensures economy for a long time

4Safety of vehicle and rider

4Peace of mind

4Value for money

4Assured quality
CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS
Clutch Plate 4Material used is inferior
4Damages other parts of clutch like, clutch center and
outer clutch

4Affects fuel efficiency

4Poor acceleration
Cam Chain Kit 4Poor performance
4Reduced life
Gasket Cylinder Head 4Improper sealing
4Engine knocking
4Leads to leakage and smoky exhaust
4Higher emission level
CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS
Element Air Cleaner 4Improper air filtration resulting in premature engine
failure
4Affects fuel efficiency
4Poor engine performance
Spark Plug 4Frequent stalling of engine
4Higher emission level
4Poor engine performance
4Affects fuel efficiency
Brake Pads / Shoes 4Poor braking effeciency
4Rider safety - an issue
4Discs / Drum wear out, resulting in subsequent repair cost
Chain Sprocket Kit 4Noisy Operation
4Failure of chain can cause fatal accident
 ZONAL/REGIONAL/AREA OFFICES
For any of your service related query/requirements you may contact the respective
Zonal/Regional/Area Offices
CENTRAL ZONE
Hero MotoCorp Ltd., No. 209-210, Ganpati Plaza, M.I. Road, Jaipur-302001, (Rajasthan).
Tel: +91 141 2389031, +91 141 2389156, E-mail: jaipur@heromotocorp.com
Hero MotoCorp Ltd., Office No. 705-706, 7th Floor, Fun Square, Durga Nursery Road, Udaipur -313001 (Rajasthan).
Tel: +91 0294-2980578, 79, E-mail: udaipur@heromotocorp.com
Hero MotoCorp Ltd., Office. No.401, 4th Floor, Offizo, Magneto Mall, Labhandi, G.E. Road, Raipur -492 001, (Chhattisgarh)
Tel: +91-771-4034749, E-mail: raipur@heromotocorp.com
Hero MotoCorp Ltd., Third Floor, Alankar Palace, Plot No. 11, Zone II, M.P. Nagar Bhopal-462011, India.
Tel: +91-755-4203160, 2553697, 4272429, 2550086, E-mail: bhopal@heromotocorp.com
Hero MotoCorp Ltd., Maloo-01, 601-602, 6th Floor, Plot No. 26C, Scheme No. 94, Ring Road, Indore, M.P.-452010,
Tel: +91-731-4978269, 70, E-mail: indore@heromotocorp.com
EAST ZONE
Hero MotoCorp Ltd., Flat No: 1002. 10th Floor, Martin Burn Business Park, BP3, Salt Lake, Sector-V, Kolkata-700091,
West Bengal, India. Tel : +91-33-44026841,+91-33-44026830, E-mail : kolkata@heromotocorp.com
Hero MotoCorp Ltd., Odyssa Business Centre, Plot no. 30, 30/982, 172/1030, 4th Floor Cuttack, Bhubaneshwar highway road,
Rasulgarh, Bhubaneswar-751010, Odisha, India. Tel: +91-674-2581161, 62, 63, 64, E-mail: bhubaneshwar@heromotocorp.com
Hero MotoCorp Ltd., Yash Heights, 1st Floor Bariatu Road, Above Basudeb Tata Showroom Ranchi-834009, Jharkhand,
India. Tel: +91-651-2542222, 2542224, 2542225, E-mail: ranchi@heromotocorp.com
Hero MotoCorp Ltd., Sai Corporate Park, A Block, 6th Floor, Rukanpura, Bailey Road Patna, Bihar – 800014
Tel: +919334280555/7004569648 E-mail: patna@heromotocorp.com
NORTH ZONE
Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, DLF Phase 5,
Gurgaon -122002, Haryana, India. Tel: 0124-4754800, E-mail: delhi@heromotocorp.com
Hero MotoCorp Ltd., 602, 6th Floor, Office Tower-1, Plot No BW58, Logix City Center, Sector-32, Noida – 201301.
Tel: 0120-4631000, E-mail: noida@heromotocorp.com
Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India.
Tel: +91-172-2623773, 2623774, 2623775, E-mail: chandigarh@heromotocorp.com
Hero MotoCorp Ltd., Kapoor Towers, Plot No- 284, 15-B, Rajpur Road, Dehradun-248001, India.
Tel:0135-2714661,2713662,2714663, E-mail: dehradun@heromotocorp.com
 ZONAL/REGIONAL/AREA OFFICES
NORTH ZONE
Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010,
India. Tel: 0522-4006594, E-mail: lucknow@heromotocorp.com
Hero MotoCorp Ltd., C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra, Varanasi, Uttar Pradesh - 221010, India.
Tel: +91-0542- 2390949,2390241, E-mail: varanasi@heromotocorp.com
SOUTH ZONE
Hero MotoCorp Ltd., SKAV 909, 3rd Floor, 9/1, Lavelle Road, Bangalore-560001, India.
Tel: +91-80- 46881000, E-mail: bangalore@heromotocorp.com
Hero MotoCorp Ltd., 3-6-289, 3rd Floor, Kareem Manzil, Hyderguda, Hyderabad-500029, India.
Tel:+91-40-23223735, 23223727, 23223570, E-mail: hyderabad@heromotocorp.com
Hero MotoCorp Ltd., 9th Floor Seshachalam Centre No.636/1. Anna Salai, Nandanam, Chennai-600035, India.
Tel: +91-44- 24340974, 24340977, 24340978, E-mail: chennai@heromotocorp.com
Hero MotoCorp Ltd., 6-A, DD Trade Tower, (6th Floor), Kaloor-Kadavanthra Road, Kaloor-682 017, Kochi-682017,
India. Tel: +91-0484- 4039646 -7, E-mail: cochin@heromotocorp.com
Hero MotoCorp Ltd., No 1547, 2nd Floor Classic Towers, Trichy Road, Coimbatore - 641018
Tel: +91-422-2200058, 2200061, E-mail: coimbatore@heromotocorp.com
Hero MotoCorp Ltd., First Floor VA Kalburgi Mahalakshmi Mansion, Mandakini Hospital Road, New Cotton Market,
Hubli-580029, India. Tel: 0836-2269717, 2361038, E-mail: hubli@heromotocorp.com
Hero MotoCorp Ltd., D.NO. 54-11-18 E, 2nd Floor, Sai Oddessey Building, Opp Executive Club, Near NH-5,
Vijayawada-520008, Andhra Pradesh, India. Tel: +91-866-2546859, 2546860, E-mail: vijayawada@heromotocorp.com
WEST ZONE
Hero MotoCorp Ltd., Chrome Building, Sr. No. 33, Hissa-A-1/1/2, Plot - 2, Viman Nagar Avenue 2, Nagar Road,
Pune-411014, India. Tel: +91-020-71903500, E-mail: pune@heromotocorp.com
Hero MotoCorp Ltd., 603-604, Gunjan Tower, Off Alembic Gorwa Road, Baroda-390023, India.
Tel: +91-265-2286569/2286570, E-mail: baroda@heromotocorp.com
Hero MotoCorp Ltd., Ground Floor, Block No.2, Vishnu Vaibhav Complex, 222, Palm Road, Civil Lines, Nagpur-440001,
India. Tel: +91-712-2545990-91, E-mail: nagpur@heromotocorp.com
Hero MotoCorp Ltd., Astarc House-Third Floor, 76/79, Makwana Lane, Off. Andheri-Kurla Road, Andheri (East), Mumbai-
400059, India. Tel: +91-22-28562071, E-mail: mumbai@heromotocorp.com
Hero MotoCorp Ltd., 604, Kings Plaza, Astron Chowk, Rajkot, Gujarat - 360001
Tel: 0281-2460622, 2460623, E-mail: rajkot@heromotocorp.com