100 KLPD OF 2G ETHANOL FROM BIOMASS AT IOCL

PANIPAT

GAD OF ELECTRIC HOIST FOR DISTILATION DOC NO : S‐17047‐PG‐00‐V0259‐0015

TITLE : SECTION (TAG No ‐ EHM‐9301, EHM‐9501 REV :0
A&B, EHM‐9502,EHM‐9401‐A &B, EHM‐9402, PAGE :2
EHM‐9403‐ & EHM‐9404A&B, EHM‐9901,
EHM‐9101, EHM‐1201, EHM‐1801, EHM‐9102,
EHM‐9103, EHM‐1501)
TAG NO.: ‐ (EHM‐9301, EHM‐9501 A&B, EHM‐9502,EHM‐9401‐A &B, EHM‐9402, EHM‐9403‐ & EHM‐
9404A&B, EHM‐9901, EHM‐9101, EHM‐1201, EHM‐1801, EHM‐9102, EHM‐9103, EHM‐1501)

OWNER : INDIAN OIL CORPORATION LIMITED

EPCM : PRAJ INDUSTRIES LIMITED
PROJECT : 100 KLPD OF 2G ETHANOL FROM BIOMASS
VENDOR :
RHS Cranes and Components
LOA NO. / PO NO. : LOA NO S‐17047/4/259 Dated : 14.03.2022
ITEM / UNIT : Lifting Equipment part ‐1
EPCM JOB NO. : S‐17047

DRG. CATEGORY R/A A PRAJ INDUSTRIES LIMITED

REVIEW CODE
DOCUMENT STATUS
Review Code 1 ‐ No Comments / Approved
Review Code 2 ‐ Proceed with Manufacture/Fabrication
as per commented Document.
Revised document required.
Review Code 3 ‐ Document does not confirm to the
Basic requirements as marked.
Resubmit forreview
Review Code R ‐ Retained for Records / Information
Review Code V ‐ Void

NOTE :THIS REVIEW/APPROVAL DOES NOT RELIEVE THE VENDOR/MANUFACTURER OF THE FULL
RESPONSIBILITY FOR THE DESIGN, ENGINEERING, DIMENSION, PERFORMANCE, OVERALL GUARANTEE,
APPLICABLE CODES & STANDARDS, REGULATIONS AND THE REQUIREMENTS SPECIFIED IN TENDER.

0 21.06.2022 Issued for approval PKM HS RA

REV DATE DESCRIPTION PREPARED BY CHECKED BY APPROVED BY
 INSPECTION & TEST PLAN FOR ELECTRIC HOIST (Mechnical & Electrical ) (FLP)
Purchaser M/s. INDIAN OIL CORPORATION LIMITED Location/TAG No EHM 9401‐A&B, EHM 9402, EHM9403 & EHM9404‐A&B, EHM‐9101.

Consultant PRAJ INDUSTRIES LIMITED ITP No: 02/RHS/IOCL/PRAJ/22‐23

Project 100 KLPD OF 2G ETHANOL FROM BIOMASS AT PANIPAT REFINERY Specification No IS:3938 / Client's Specification
LOA/PO LOA NO S‐17047/4/259 Dated : 14.03.2022 Inspection Category II
Job Title INSPECTION & TEST PLAN Name of TPIA TUV India
Item QAP Approval By
ELECTRIC HOIST (FLP) R ‐ REVIEW , W ‐ WITNESS
Description PRAJ/IOCL
M/c No 0176 ‐ 181 & 183 ‐ 7Nos DOC No: S‐17047‐PG‐00‐V0259‐0015 Revision ‐ R0
Inspection agency
SL No Inspection Activity Extent of check Reference Document Acceptance Criteria Document Required
Remarks
Vendor BVI
1. RAW MATERIAL
Manufacturer TC / Lab
1.1 Structural Material like Plates, rolled sections 100% IS:2062/Approved Drawing IS: 3938, IS:2062 R R
report

Fabricated From MS
Manufacturer TC / Lab
1.2 Rope drum Chemical and Physical properties 100% GA Approved drawing Plate to IS 2062 & Struss R R
report
Relieved/Seamless Pipe

1)Round Bars for Gears & Pinions Manufacturer TC / Lab

1.3 100% GA Approved drawing EN19 & EN24 R R
2)Chemical and Mill TC report,
Manufacturer TC / Lab
1.4 Gearbox Casing 100% GA Approved drawing IS:2062 R R
report

1.5 CT Wheel 100% GA Approved drawing AB 2 Lab report R R

Manufacturer TC / Lab
1.6 Brake drum 100% GA Approved drawing R R
IS:1030 report
MS, IS;2062/IS:1030, Manufacturer TC / Lab
1.7 Pulley 100% GA Approved drawing R R
Grade ‐ 2 report
Hook Proof Load test at 100%, MPI report after Proof Proof Load test, MPI Test
1.8 100% GA Approved drawing IS:15560 R R *MPI Report after load test
Load test report
1.9 Wire Rope 100% GA Approved drawing IS:2266 Manufacturer TC R R
 INSPECTION & TEST PLAN FOR ELECTRIC HOIST (Mechnical & Electrical ) (FLP)
Purchaser M/s. INDIAN OIL CORPORATION LIMITED Location/TAG No EHM 9401‐A&B, EHM 9402, EHM9403 & EHM9404A&B, EHM‐9101.
Consultant PRAJ INDUSTRIES LIMITED ITP No: 02/RHS/IOCL/PRAJ/22‐23
Project 100 KLPD OF 2G ETHANOL FROM BIOMASS AT PANIPAT REFINERY Specification No IS:3938 / Client's Specification
LOA/PO LOA NO S‐17047/4/259 Dated : 14.03.2022 Inspection Category II
Job Title INSPECTION & TEST PLAN Name of TPIA TUV India
Item QAP Approval By
ELECTRIC HOIST (FLP) R ‐ REVIEW , W ‐ WITNESS
Description PRAJ/IOCL
M/c No 0176 ‐ 181 & 183 ‐ 7Nos DOC No: S‐17047‐PG‐00‐V0259‐0015 Revision ‐ R0
Inspection agency
SL No Inspection Activity Extent of check Reference Document Acceptance Criteria Document Required
Vendor BVI Remarks
1. RAW MATERIAL

EN19 = 280‐310
2.1 Hardness of gears & Pinions 100% Specification Hardness Test report R R
EN24 = 310 ‐330
No Oil Leakage, Smooth *Noise level measured
Gearbox Running test, Visual Smooth Running, Noise
2.2 100% Specification Running 85 dB at a Inspection Report *W R during final load test of
level measurement
distance of 1mtrs Hoist
2.3 Hardness of Wheel 100% Approved Drawing Hardness = >120 BHN Inspection Report R R
3.FINAL INSPECTION
Manufacturers TC Routine
MOTOR 1) Visual inspection 2)Routine Test 3)Type test * W in case of motor rating
test report, Type test
3.1 4)Statuary certificate Like CMRI/ ERTL & CCOE / PESO 100% GA Approved drawing Specification R W is >37kw (As per PER 8164‐
report, statutory
for Hazardous area of motor 13‐PS‐001 INS ELEC)
certificates
FLP control panel, Pendent station, Limit switches. 1)
Manufacturers TC, (As per PER 8164‐13‐PS‐001
3.2 Visual Inspection 2) HV and IR 3) Statutory certificate 100% Approved Drawing Specification R R
statutory certificates INS ELEC)
like CMRI / ERTL & CCOE / PESO
Manufacturers TC Routine
FLP Brakes 1) Routine test, Type Torque 2) Statutory
3.3 100% GA Approved Data sheet Specification test report, statutory R R
certificate like CMRI / ERTL & CCOE / PES0
certificates
3.4 Cable Schedule 100% Visual Specification Inspection Report R R
 INSPECTION & TEST PLAN FOR ELECTRIC HOIST (Mechnical & Electrical ) (FLP)
Purchaser M/s. INDIAN OIL CORPORATION LIMITED Location/TAG No EHM 9401‐A&B, EHM 9402, EHM9403 & EHM9404A&B, EHM‐9101.
Consultant PRAJ INDUSTRIES LIMITED ITP No: 02/RHS/IOCL/PRAJ/22‐23
Project 100 KLPD OF 2G ETHANOL FROM BIOMASS AT PANIPAT REFINERY Specification No IS:3938 / Client's Specification
LOA/PO LOA NO S‐17047/4/259 Dated : 14.03.2022 Inspection Category II
Job Title INSPECTION & TEST PLAN Name of TPIA TUV India
Item QAP Approval By
ELECTRIC HOIST (FLP) R ‐ REVIEW , W ‐ WITNESS
Description PRAJ/IOCL
M/c No 0176 ‐ 181 & 183 ‐ 7Nos DOC No: S‐17047‐PG‐00‐V0259‐0015 Revision ‐ R0
Inspection agency
SL No Inspection Activity Extent of check Reference Document Acceptance Criteria Document Required
Vendor BVI Remarks
1. RAW MATERIAL
3.6 Protection and Painting . 100% As PerPainting spec As PerPainting spec Inspection Report R R

4. DOCUMENTATION
Stage wise and Final Inspection Stage wise and Final
4.1 Certificate of As built drawings 100% As built Drawings R
Report Inspection Report

4.2 Stamping of equipment / Name plate 100% Approved Drawing Approved Drawings stamping photos W W

Inspection certificate /Inspection Release Note for

4..3 100% GA Approved Drgs Code ‐1 Approved Drgs IC/IRN H H
dispatch clearance

FOR RHS CRANES AND COMPONENTS FOR PRAJ /IOCL

 INSPECTION & TEST PLAN FOR ELECTRIC HOIST (Mechnical & Electrical ) (SAFE AREA)
EHM‐9301, EHM‐9901, EHM‐9102, EHM‐9103, EHM‐9501 A&B, EHM‐9502 A&B, EHM‐
Purchaser M/s. INDIAN OIL CORPORATION LIMITED Location/TAG No
1201, EHM‐1801, EHM‐1501, EHM‐9203, EHM‐9206, EHM‐9207 A&B, EHM‐9208 A&B,

Consultant PRAJ INDUSTRIES LIMITED ITP No: 03/RHS/IOCL/PRAJ/22‐23

Project 100 KLPD OF 2G ETHANOL FROM BIOMASS AT PANIPAT REFINERY Specification No IS:3938 / Client's Specification
LOA/PO LOA NO S‐17047/4/259 Dated : 14.03.2022 Inspection Category II
Job Title INSPECTION & TEST PLAN Name of TPIA TUV India
Item QAP Approval By
ELECTRIC HOIST (SAFE AREA) R ‐ REVIEW , W ‐ WITNESS
Description PRAJ/IOCL
M/c No 0165 ‐ 175, 182 & 184 ‐ 188 ‐ 17Nos DOC No: S‐17047‐PG‐00‐V0259‐0015 Revision ‐ R0
Inspection agency
SL No Inspection Activity Extent of check Reference Document Acceptance Criteria Document Required
Remarks
Vendor BVI
1. RAW MATERIAL
Manufacturer TC / Lab
1.1 Structural Material like Plates, rolled sections 100% IS:2062/Approved Drawing IS:3938, IS:2062 R R
report

Fabricated From MS
Manufacturer TC / Lab
1.2 Rope drum Chemical and Physical properties 100% GA Approved drawing Plate to IS 2062 & Struss R R
report
Relieved/Seamless Pipe

1)Round Bars for Gears & Pinions Manufacturer TC / Lab

1.3 100% GA Approved drawing EN19 & EN24 R R
2)Chemical and Mill TC report,
Manufacturer TC / Lab
1.4 Gearbox Casing 100% GA Approved drawing IS:2062 R R
report

1.5 CT Wheel 100% GA Approved drawing EN8 Lab report R R

Manufacturer TC / Lab
1.6 Brake drum 100% GA Approved drawing R R
IS:1030 report
MS, IS;2062/IS:1030, Manufacturer TC / Lab
1.7 Pulley 100% GA Approved drawing R R
Grade ‐ 2 report
Hook Proof Load test at 100%, MPI report after Proof Proof Load test, MPI Test
1.8 100% GA Approved drawing IS:15560 R R *MPI Report after load test
Load test report
1.9 Wire Rope 100% GA Approved drawing IS:2266 Manufacturer TC R R
 INSPECTION & TEST PLAN FOR ELECTRIC HOIST (Mechnical & Electrical ) (SAFE AREA)
Purchaser M/s. INDIAN OIL CORPORATION LIMITED Location/TAG No EHM‐9301, EHM‐9901, EHM‐9102, EHM‐9103, EHM‐9501 A&B, EHM‐9502 A&B, EHM‐
Consultant PRAJ INDUSTRIES LIMITED ITP No: 03/RHS/IOCL/PRAJ/22‐23
Project 100 KLPD OF 2G ETHANOL FROM BIOMASS AT PANIPAT REFINERY Specification No IS:3938 / Client's Specification
LOA/PO LOA NO S‐17047/4/259 Dated : 14.03.2022 Inspection Category II
Job Title INSPECTION & TEST PLAN Name of TPIA TUV India
Item QAP Approval By
ELECTRIC HOIST (SAFE AREA) R ‐ REVIEW , W ‐ WITNESS
Description PRAJ/IOCL
M/c No 0165 ‐ 175, 182 & 184 ‐ 188 ‐ 17Nos DOC No: S‐17047‐PG‐00‐V0259‐0015 Revision ‐ R0
Inspection agency
SL No Inspection Activity Extent of check Reference Document Acceptance Criteria Document Required
Vendor BVI Remarks
2. IN PROCESS INSPECTION
EN19 = 280‐310
2.1 Hardness of gears & Pinions 100% Specification Hardness Test report R R
EN24 = 310 ‐330

No Oil Leakage, Smooth *Noise level measured

Gearbox Running test, Visual Smooth Running, Noise
2.2 100% Specification Running 85 dB at a Inspection Report *W R during final load test of
level measurement
distance of 1mtrs Hoist

2.3 Hardness of Wheel 100% Approved Drawing 250 ‐ 280 BHN Inspection Report R R
3.FINAL INSPECTION
Manufacturers TC Routine * W in case of motor rating
MOTOR 1) Visual inspection 2)Routine Test 3)Type test
3.1 100% GA Approved drawing Specification test report, Type test R W is >37kw (As per PER 8164‐
of motor
report, 13‐PS‐001 INS ELEC)

Control panel, Pendent station, Limit switchs. 1) Visual (As per PER 8164‐13‐PS‐001
3.2 100% Approved Drawing Specification Manufacturers TC R R
Inspection 2) HV and IR. INS ELEC)
3.3 Brakes 100% GA Approved Data sheet Specification Manufacturers TC R R
3.4 Cable Scehdule 100% Visual Specification Inspection Report R R
 INSPECTION & TEST PLAN FOR ELECTRIC HOIST (Mechnical & Electrical ) (SAFE AREA)
Purchaser M/s. INDIAN OIL CORPORATION LIMITED Location/TAG No EHM‐9301, EHM‐9901, EHM‐9102, EHM‐9103, EHM‐9501 A&B, EHM‐9502 A&B, EHM‐
Consultant PRAJ INDUSTRIES LIMITED ITP No: 03/RHS/IOCL/PRAJ/22‐23
Project 100 KLPD OF 2G ETHANOL FROM BIOMASS AT PANIPAT REFINERY Specification No IS:3938 / Client's Specification
LOA/PO LOA NO S‐17047/4/259 Dated : 14.03.2022 Inspection Category II
Job Title INSPECTION & TEST PLAN Name of TPIA TUV India
Item QAP Approval By
ELECTRIC HOIST (SAFE AREA) R ‐ REVIEW , W ‐ WITNESS
Description PRAJ/IOCL
M/c No 0165 ‐ 175, 182 & 184 ‐ 188 ‐ 17Nos DOC No: S‐17047‐PG‐00‐V0259‐0015 Revision ‐ R0
Inspection agency
SL No Inspection Activity Extent of check Reference Document Acceptance Criteria Document Required
Vendor BVI Remarks
Complete assembled Hoist with Trolley assembly,
sheave block assembly. 1) Visual/Overall dimensional
IS:3938 / Client's
check 2) Alignment & Completeness check 3) No Load,
3.5 100% Approved Drawings Specification/Approved Inspection Report W W
Smooth running of Hoist, Safe Working Load(100%) ,
Drawings
Speed & Current for Hoist & CT Check over load test at
125%

3.6 Protection and Painting . 100% As PerPainting spec As PerPainting spec Inspection Report R R

4. DOCUMENTATION
Stage wise and Final Inspection Stage wise and Final
4.1 Certificate of As built drawings 100% As built Drawings R
Report Inspection Report

4.2 Stamping of equipment / Name plate 100% Approved Drawing Approved Drawings stamping photos W W

Inspection certificate /Inspection Release Note for

4..3 100% GA Approved Drgs Code ‐1 Approved Drgs IC/IRN H H
dispatch clearance

FOR RHS CRANES AND COMPONENTS FOR PRAJ /IOCL