[go: up one dir, main page]

100% found this document useful (1 vote)
523 views15 pages

BECKOPOX EM 2120w - Allnex - Bilingual 27 Feb

This document describes a waterborne 1-pack epoxy coating called BECKOPOXTM EM 2120w/45WA. It can be used as a primer or monocoat for corrosion protection. It bridges the gap between low-corrosion 1K systems and high-corrosion 2K epoxies. It provides the handling benefits of a 1K system with corrosion protection over 700 hours in salt spray testing.

Uploaded by

Dhruv Sevak
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
523 views15 pages

BECKOPOX EM 2120w - Allnex - Bilingual 27 Feb

This document describes a waterborne 1-pack epoxy coating called BECKOPOXTM EM 2120w/45WA. It can be used as a primer or monocoat for corrosion protection. It bridges the gap between low-corrosion 1K systems and high-corrosion 2K epoxies. It provides the handling benefits of a 1K system with corrosion protection over 700 hours in salt spray testing.

Uploaded by

Dhruv Sevak
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 15

BECKOPOXTM EM 2120w/45WA

Ambient Dry, Waterborne 1-Pack (1K) Epoxy 常温干燥,单组分水性环氧


For Corrosion Protection 用于防腐涂料
Value Proposition 价值定位
BECKOPOXTM EM 2120w bridges the corrosion protection gap between
1K-low corrosion coating systems and 2K-high corrosion epoxy, and
provides the handling and application benefits of 1K system.
填补了单组分防腐涂料和双组分环氧之间
的空白,具有单组分易操作和施工等优点。 Salt Spray Test (ISO 9227)
Use: as primer or monocoat
应用:作为底漆或者单涂层
With the additional features of :优点如下:
• Corrosion protection 防腐 > 700hrs SS
• Low VOC 低VOC (<100g/L)
• Use as primer or monocoat 底漆或单涂层
• Labeling free (no Xi, Co, free amines)
无毒标签 (不含锡、钴及游离胺)
1K -acrylic, urethane, alkyd 1K, 2K Epoxy
• Fast drying (Tack free time < 1hr)
C1 C2 C3 C4 C5
快干 (指压干燥时间< 1 小时) •Low •Medium •High •Very High
•Very Low
• Wide operating window (dries at 10℃) •240 h SS •480 h SS •720 h SS

- 宽广的操作窗口(可在10℃干燥) Corrosion Categories 腐蚀分类


(ISO 129444-2)
Handling and Application Advantages 操作及施工优势
ADVANTAGES AS A 1K EPOXY SYSTEM:
red curve: Development of Miniumum FilmForming
单组分环氧具有的优势: Temperature (MFFT) 红色曲线:最低成膜温度发展
• No pot life 无适用期
• Constant MFFT - Increased Application
Security 恒定的最低成膜温度 - 施工安全 ambient temperature
• Fast drying, also at low temperatures
(physical drying, no cross-linking)
快干,即使在低温时(物理干燥,无需交联)
• Early recoatability 快速重涂
• Early sandability 快速打磨
• Processing of residual amounts possible -
less waste 残留仍可用 - 浪费少 Binder Properties 树脂特性
• Labeling free, no corrosive and/or sensitizing pH 4-6
amine hardener 无毒标签,无腐蚀及敏感游离 Viscosity 粘度 25 – 1000
mPa.s
胺 Solids Content 固含量 45%
• Easy cleaning of equipment with water, no Minimum film forming temp. 5℃
influence of pot life 设备易用水清洗,不受 (MFFT) 最低成膜温度
Glass transition temperature 30℃
适用期影响
(Tg) 玻璃化温度
Solvent Content 溶剂含量 ~ 1%
Monocoat: Salt Spray Results of Different Coating
Technologies (Gardobond OC)
单涂层:不同涂料技术的耐盐雾性能 ( 除油的Gardobond板)

DIN EN ISO 9227


Coating Thickness 涂膜厚度: 50-70 microns @ 23℃

BREAKTHROUGH SALT SPRAY PERFORMANCE FOR 1K SYSTEM!


单组分体系耐盐雾性能的突破
Monocoat: Salt Spray Results of Different Coating
Technologies Cold Rolled Steel (CRS)
单涂层:不同涂料技术在冷轧钢板(CRS)上的耐盐雾性能

sb 2K Epoxy wb 1K Epoxy wb Epoxy-mod.Alkyd sb Alkyd


溶剂型双组分环氧 水性单组分环氧 水性环氧改性醇酸 溶剂型醇酸
ASTM B 117
Coating Thickness 涂膜厚度: 50-70 microns @ 23℃

BREAKTHROUGH SALT SPRAY PERFORMANCE FOR 1K SYSTEM!


单组分体系耐盐雾性能的突破
Monocoat: Salt Spray and Humidity Testing on Different
Substrates 单涂层:不同基材上的耐盐雾和耐湿热测试
BECKOPOX EM 2120 500 h salt spray 500 h humidity
Untreated Steel Scribe Creepage 1-2 mm * Unscribed
加速线扩蚀 无加速线
未处理的钢板 Face Blisters Very Few Small Few Small
表面起泡 极少小泡 少量小泡
Untreated Steel Scribe Creepage 1-2 mm Unscribed
未处理的钢板 加速线扩蚀 无加速线
Face Blisters Medium Small Few Small
10℃ drying 10℃干燥
表面起泡 中等小泡 少量小泡
Iron Phosphated Steel Scribe Creepage 6-12 mm Unscribed
加速线扩蚀 无加速线
铁磷化钢板 Face Blisters Very Few Small Very Few Small
表面起泡 极少小泡 极少小泡
Zinc Phosphated Steel Scribe Creepage 1 mm Unscribed
加速线扩蚀 无加速线
锌磷化钢板 Face Blisters No Blisters Medium Very Small
表面起泡 无泡 中等极小泡
Aluminum Scribe Creepage 0 mm Unscribed
加速线扩蚀 无加速线
铝板 Face Blisters No Blisters Medium Very Small
表面起泡 无泡 中等极小泡

Unless otherwise stated dried at 23℃, 50% Humidity 23℃,50% 湿度干燥 Salt Spray: DIN EN ISO 9227
* Delamination at the scribe after scraping with a spatula 划线处用铲刀脱附 Humidity: EN ISO 4628-2:2003
High Gloss Monocoat: Salt Spray Results
单涂层:不同涂料技术在冷轧钢板(CRS)上的耐盐雾性能

Q-Panel Sand-blasted Steel

Performance 性能
Salt Spray
耐盐雾 295h
Gloss (60°)
光泽 80 - 90
DFT
干膜厚 40 - 50 um

High gloss, good hardness development and SST Performance


高光泽,良好的硬度发展和耐盐雾性能

7
As Primer with Top Coat – Cyclic Testing
作为底漆,涂有面漆 — 循环试验

Substrate CRS (Gardobond OC)


基材 冷轧钢板
Primer BECKOPOX EM 2120w in
底漆 formulation (2-3 mils) 50-75 微米
Top Coat Waterborne 2K Acrylic-
面漆 Isocyanate (3-4 mils)
水性双组分丙烯酸(75-100微米)

VW Cyclic Weathering Testing Conditions


德国大众循环耐侯测试条件
Time Humidity Temperature
时间 湿度 温度
Panel after 1000 h Cyclic
4h 5% NaCl spray 35°C
Weathering Test (according to
4h 50% 23°C
VW). 1000小时耐侯性循环试
16 h 100% 40°C
验(根据德国大众测试方法)
As Primer with Top Coat– Prohesion Cyclic Testing
作为底漆,涂有面漆 — 循环试验

Substrate CRS (Gardobond OC),Qpanel


基材 R36) 冷轧钢板
Q-Panel R 36
Primer BECKOPOX EM 2120w in
底漆 formulation (1-2 mils)
Top Coat Waterborne 2K Acrylic-
面漆 Isocyanate (2-3 mils)
水性双组分丙烯酸聚氨酯

Gardobond OC Prohesion Cycle ASTM D 5894 循环试验


QUV 168 h (ASTM D 4587)
4h UV 340 nm 60℃
4h Condensation 冷凝 50℃

Panels after 672 hr (2 cycles) Cyclic Fog/Dry 168 h(ASTM G 85) 盐雾/干循环
Cyclic Weathering Test Prohesion. 1h Fog盐雾: 0.05% NaCl 盐, 0.35% 25℃
循环耐侯性试验672小时(2个循环)后 Ammonium Sulfate 硫酸铵
的样板 1h Dry 干燥 35℃
As Primer with Top Coats- 36 Months Outdoor Weathering
作为底漆,涂有面漆 — 36 个月户外耐侯性试验

Substrate Untreated CRS


基材 未处理冷轧钢板
Primer BECKOPOX EM 2120w in
底漆 formulation (2-3 mils)
2K Top Coat Waterborne 2K Acrylic-
双组分面漆 Isocyanate (2-3mils)
水性双组分丙烯酸聚氨酯
(MACRYNALTM SM 6810w/42WA )

1K Top Coat Waterborne 1K Acrylic (2-3 mils)


Primer=EM 2120 Primer=EM 2120 单组分面漆 水性单组分丙烯酸
Top Coat=1K Wb Acrylic Top Coat=2K Wb Acrylic (VIACRYLTM VSC 6279w/45WA)

Graz, Austria- Weather Cycle


奥地利格拉茨-气候数据
Target Market and Applications
目标市场和应用

Primer or Monocoat: 底漆或单涂层


• General Industry 一般工业
• Automotive- Under-the-hood applications
汽车底架
• ACE and Transportation
农用及工程机械和交通

• Use as liquid primer for Powder Top Coat


作为粉末涂料的液体底漆
• Can be sprayed, rolled or brushed applied
可以喷涂,辊涂或刷涂
Guiding Formulation - Primer
推荐配方 - 底漆
CATIONIC NATURE OF RESIN REQUIRES CAREFUL SELECTION OF ADDITIVES, PIGMENTS AND FILLERS!
由于树脂的阳离子特性,要谨慎选择助剂、颜料和填料
Pigment Paste 色浆 Weight %
Deionized Water 去离子水 11.30
Dispersing and wetting agent Formulation Properties 配方特性
ADDITOLTM VXW 6208/601 润湿分散剂 1.60 Solids Content固含量 57%
Surfynol SEF2 Wetting agent 润湿剂 0.40
ADDITOLTM VXW 63931 Defoamer 消泡剂 0.30 VOC Content VOC含量 <100 g/L
Aerosil 2003 Fumed silica 白碳黑 0.50
ASTM D 3960
Ti-Pure R 7064 Titanium dioxide 钛白粉 12.00 Viscosity, Stormer 粘度 80 – 100 KU
Kaolin5 高岭土 5.00
Pigment/Binder 颜基比 1.5
Barium Sulphate6 硫酸钡 8.00
Zinc Phosphate7 磷酸锌 5.00 Dust free time 不沾尘时间 30 min
Aluminium triphosphate7 三聚磷酸铝 3.00 Tack free time 指压干时间 50 min
47.10 Block resistance 抗回粘性
Let Down 配漆 after 2 h Drying degree
BECKOPOX EM 2120w/45WA1 49.00 2小时后 4- (Good)
Pigment Paste 色浆 47.10 4 - 良好
DPM8 Co-solvent 共溶剂 1.00 after 24 h Drying degree
Halox 5509 Corrosion inhibitor 防腐蚀剂 1.00 24小时后 6- (Excellent)
ADDITOL VXW63881 Rheology agent ISO 9117-5 6 - 优异
(1:1 in water) 流变剂 (与水1:1预混和) 0.60
Deionized Water 去离子水 1.30 Pendulum hardness 7 days 45 s
1- Allnex Inc. 6- Yudong 7天后的铂氏硬度
2- Air Products 7- Kejing
100.00
3- Evonik 8- Dow
4- Dupont 9- Halox
5- Yidong
Guiding Formulation – High Gloss Monocoat
推荐配方 – 高光单涂层
CATIONIC NATURE OF RESIN REQUIRES CAREFUL SELECTION OF ADDITIVES, PIGMENTS AND FILLERS!
由于树脂的阳离子特性,要谨慎选择助剂、颜料和填料

Pigment Paste 色浆 Weight %


Deionized Water 去离子水 8.11 Formulation Properties 配方特性
Dispersing and wetting agent Solids Content固含量 36%
ADDITOLTM VXW 62081 润湿分散剂 2.90
ADDITOLTM VXW 63931 Defoamer 消泡剂 0.29 VOC Content VOC含量 <100 g/L
MA 1002 Carbon black 碳黑 2.90 ASTM D 3960
ADDITOLTM VXW 63601 Rheology agent 流变剂 0.80 Viscosity, Stormer 粘度 80 – 100 KU
15.00 Pigment/Binder 颜基比 0.09
Let Down 配漆
Dust free time 不沾尘时间 30 min
BECKOPOX EM 2120w/45WA1 70.00
Pigment Paste 色浆 15.00 Tack free time 指压干时间 60 min
DPM 3 Co-solvent 共溶剂 1.50 Block resistance 抗回粘性
Surfynol SEF4 Wetting agent 润湿剂 0.40 after 2 h Drying degree
ADDITOL VXW6388 1 Rheology agent
2小时后 4- (Good)
(1:1 in water) 流变剂 (与水1:1预混和) 1.00
4 - 良好
Deionized Water 去离子水 12.10
after 24 h Drying degree
100.00 24小时后 6- (Excellent)
ISO 9117-5 6 - 优异
1- Allnex Inc. 3- Dow
2- Mitsubishi 4- Air Products
Guiding Formulation- Paint Preparation Instructions 涂料配制指南

Pigment Paste 研磨浆


1. Choose appropriate sized cooling jacket and Cowles Blade to ensure consistent vortex throughout pigment grinding.
(ex. 1 pint cooling jacket with 40mm blade) 选用合适的冷却夹套和分散盘,以确保颜料的研磨分散
2. As needed, adjust blade height and shear speed to ensure a consistent vortex. 调整搅拌高度和速度保证涡流连续
3. Dilute dispersant in water with vortex for 5 min. 将分散剂加入水中,涡流分散5分钟
4. Increase shear and add defoamer allowing to mix in for 5 min. 提高剪切力,加入消泡剂后搅拌5分钟
5. Mix in pigment one by one slowly and wait 5-10 minutes between each pigment to allow the pigment to wet out.
依次加入各种颜填料,保证每种颜填料加入间隔5-10分钟以确保润湿
6. Allow 5-10 minutes to fully charge after all pigments are added. 所有颜填料加入后,保证5-10分钟的分散
7. Grind paste for approximately 20 minutes with consistent vortex and check Hegman gauge, Hegman must be >5.
持续稳定研磨浆料约20分钟, 检查Hegman数值大于5即可。

Let Down 配漆
1. Use a high speed disperser with appropriate Cowles blade for mixing vessel to ensure uniform mixing.
为配漆容器选择合适的高速分散盘,以保证均匀分散。
2. Starting with resin in mixing vessel, slowly add pigment paste to resin adjusting shear rate to ensure proper vortex.
先加入树脂乳液,然后缓慢加入色浆,调整剪切率以保证合适的分散。
3. Allow pigment paste to mix for 10 minutes. 混合10分钟
4. Slowly add co-solvent and other additives and allow to mix for 5 minutes. 缓慢加入消泡剂,混合5分钟
5. Premix thickener with water with ratio 1:1 and add very slowly, maintaining a vortex while adding. Shear rate will
need to be increased to maintain vortex.
将增稠剂以1:1与水预混合,然后缓慢加入涂料中,并保持搅拌状态,需要时可增加搅拌速度。
6. Allow Paint to mix for 10 minutes before removing from disperser. 继续混合10分钟后,制得最终涂料。
For further information on BECKOPOX EM 2120w/45WA,
please contact our China sales: Kevin Xu
Kevin.Xu@allnex.com tel: +86 13701859459

如欲了解BECKOPOX EM 2120w/45WA更多信息,
请联系我们中国区销售: 徐立文
Kevin.Xu@allnex.com 电话: +86 137018 59459

www.allnex.com

Notice: Trademarks indicated with the ®, ™ or * are registered, unregistered or pending trademarks of Allnex IP S.a.r.l or its directly or indirectly affiliated Allnex Group companies.
Disclaimer: Allnex Group companies (“Allnex”) decline any liability with respect to the use made by anyone of the information contained herein. The information contained herein represents Allnex’s best
knowledge thereon without constituting any express or implied guarantee or warranty of any kind (including, but not limited to, regarding the accuracy, the completeness or relevance of the data set out
herein). Nothing contained herein shall be construed as conferring any license or right under any patent or other intellectual property rights of Allnex or of any third party. The information relating to the
products is given for information purposes only. No guarantee or warranty is provided that the product and/or information is adapted for any specific use, performance or result and that product and/or
information do not infringe any Allnex and/or third party intellectual property rights. The user should perform its own tests to determine the suitability for a particular purpose. The final choice of use of a
product and/or information as well as the investigation of any possible violation of intellectual property rights of Allnex and/or third parties remains the sole responsibility of the user.
© 2015 Allnex Belgium SA. All Rights Reserved

You might also like