416E, 422E, 428E Electrical System Backhoe Loaders: Harness and Wire Electrical Schematic Symbols
416E, 422E, 428E Electrical System Backhoe Loaders: Harness and Wire Electrical Schematic Symbols
416E, 422E, 428E Electrical System Backhoe Loaders: Harness and Wire Electrical Schematic Symbols
Backhoe Loaders
0320 Speed and Timing Sensor mechanical failure 146 GY PRM Module #1 893 GN VMIS Start Mod Right (+) CAT Data Link (+) Electric Starting Motor: 143-0539 SENR3828
157 YL Front Flood Lamp (ATCH) 911 YL AWD Mode Switch Jumper Switch, AWD I-8 E-10, O-10
0342 Loss of Secondary Engine Speed signal
158 BR Front Flood Lamp 922 BR XMSN Solenoid No 2 Return Switch, AWD Italy I-8 E-10, O-10 Machine ECM: RENR6488
0774 Secondary Throttle Position Sensor data erratic
Electrical System
180 GN Operator Seat 923 GY XMSN Solenoid No 3 Or 1 Return Switch, Beacon D-16 B Engine Troubleshooting: RENR2417
0774 Sec Throttle Position Sensor open/short to +batt
Ground Circuits 975 WH CST Autoshift- Solenoid Return Switch, Brake LH G-10 E-10, O-10
0774 Sec Throttle Position Sensor short to ground
200 BK Main Chassis 976 OR Ride Control Solenoid #1 Switch, Brake RH F-10 E-10, O-10
0774 Sec Throttle Position Sensor signal abnormal
202 BK XMSN Control A305 YL Horn Power From Relay Switch, Differential Lock G-9 F-9, L-9
0774 Sec Throttle Position Sensor - PSU failure
1627 Fuel Pump Relay voltage high/open circuit 218 BK Start Relay A313 OR Stabilizer Alarm (Positive) Switch, Front Console Horn J-8 E-10, O-10 SHA1-UP
Switch, Front Work Lamp E-16 B
1639 Machine Security System Module not communicating on link 218
225
GN
BK
Crank Interrupt Relay
Fuel Shutoff Solenoid To Sensor
A346
A347
BU
GN
Machine Security Valve
Machine Security Diode Switch, Hazard E-10 D-10, O-10
CBD1-UP
1684 Fuel Injection Pump above normal
1684 Fuel Injection Pump data erratic 265 BK Crank Interrupt Relay C511 WH Relay Power Switch, Horn A-16 E-10, O-10 HBE1-UP
A250 BK Battery (-) (Not Application Specific) C568 WH Blower Motor (Max) Switch, Key B-18 B
1684 Fuel Injection Pump open/short to +batt
Basic Machine Circuits C720 BU Relay Interlock Switch, LH Stabilizer Alarm G-18 B
SNL1-UP
1684 Fuel Injection Pump short to ground
304 WH Starter Relay No. 1 Output E528 PU HVAC On/Off Switch To A/C Switch Switch, Loader Handle Neutralizer D-6 A
1684 Fuel Injection Pump open circuit
306 GN Starter Relay Coil Or Key Switch E529 YL Blower Switch Jumper Switch, Loader Lock K-9 E-10, O-10
1684 Fuel Injection Pump improper response
307 OR Key Switch To VMIS Sensor Module E701 PK Auto Ride Control Switch Switch, Park Brake F-14 B
1684 Fuel Injection Pump signal abnormal
308 BK Main Power Relay Coil E900 WH ECPC Trans Output Speed (+) Switch, Power SS F-17 B
1684 Fuel Injection Pump not communicating on link
308 YL Main Power Relay Coil E901 GN ECPC Trans Output Speed (-) Switch, Rear Fog Lamp C-16 B
1684 Fuel Injection Pump abnormal rate of change
309 GY Alternator Regulator Terminal E917 WH Implement Lockout Switch To Ground (N.O.) Switch, Rear Wiper B-16 B
1684 Fuel Injection Pump unknown failure
310 PU Start Aid Switch To Start Aid Solenoid E918 GN Implement Lockout Switch To Ground (N.C.) Switch, Rear Work Lamp D-16 B
1684 Fuel Injection Pump malfunction
320 OR Horn Relay Coil To Switch E991 GY Multi-Function Output #3 Switch, Return To Dig G-14 D-10, L-10
1684 Fuel Injection Pump
321 BR Backup Alarm Lamp Travel Alarm F420 GN Warning Lamp (General) Switch, RH Stabilizer Alarm G-18 B
1743 Engine Mode Selection Switch State Incorrect
322 GY Warning Horn (Forward) F711 GN CAN Link + Switch, Ride Control K-10 E-10, O-10
1894 Cruise Control Disengage Switch data erratice
324 BU Differential Lock Solenoid F712 GY CAN Link - Switch, Ride Control Pressure I-5 C-9, N-9
1895 Cruise Control Speed Toggle Switch data erratic
333 GN Scraper Key Switch 'R' Terminal F739 GN Active Ride Control Switch (N.O.) Switch, Roading H-8 E-10, O-10
¹ The CID is a diagnostic code that indicates which circuit is faulty.
367 BU Warning Horn - Rear F748 WH Ride Control Switch Switch, Side Shift Lock E-16 B
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault. 384 BU Relay To Glow Plugs F846 PU LED Driver 1 Switch, Stalk B-10 E-10, O-10
Monitoring Circuits G423 PK High Pressure Implement Filter - Rear Switch, Start Aid C-10 B
403 GN Alternator (R) Terminal G703 GN Quick Drop Valve Switch, Std Front Work Lamp B-16 B
404 YL Opr Mon Hydraulic Oil Temperature G848 GN LED Driver 2 Switch, Std Rr Work Lamp F-18 B
405 GY Opr Mon Oil Pressure (Low) G962 OR Pilot Cutout Solenoid Switch, Steer Column Horn D-10 D-10, O-10
406 PU Opr Mon Coolant Temp G981 PU Travel Alarm Disable Switch, XMSN Handle Neutralizer L-6 B-10, L-10
419 YL Opr Mon Parking Brake H707 YL Impl Cont Pump Torque Solenoid Switch, XMSN Lock J-8 E-10, O-10 Volume 1
420 OR Opr Mon Fuel Filter/Low Accum Pressure H771 BR Side Shift Lock Solenoid Tachometer D-18 B
432 PK Opr Mon Brake Pressure (Oil) H901 OR Boom Cylinder Position Sensor Machine locations are repeated for components located close together.
© 2006 Caterpillar Printed in U.S.A.
439 YL Lamp Indicator H902 YL Bucket Cylinder Position Sensor A = Located inside of cab. All Rights Reserved
441 OR Engine Coolant Temp Gage H903 PK E-Stick Cylinder Position Sensor B = Located inside of side console.
447 PK Fuel Level Gage H904 GY Swing Position Sensor C = Located around fuse block.
450 YL Tach Sender (+) H907 GN Stick Cylinder Position Sensor
452 PU Torque Converter J764 BR Switch/Sensor Return #1
Accessory Circuits J766 PU Switch/Sensor Return #3
500 BR Wiper - Front (Park) K753 BK Left Grade Signal #1
501 GN Wiper - Front (Low) K754 BK Left Grade Signal #2 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
502 OR Wiper - Front (Hi) M719 GN Sideshift Left Switch
503 BR Wiper - Rear (Park) M720 BU Sideshift Left Relay
506 PU Washer - Front M721 WH Sideshift Right Switch
T T
507 WH Washer - Rear M936 BR Flow Control Switch Harness And Wire Electrical Schematic Symbols
508 PU Radio Speaker - Left M937 GN Flow Control Prox Switch #1
509 WH Radio Speaker - Left (Commom) N756 PK Alarm Horn Output S S Symbols
511 BR Radio Speaker - Right N939 GN Ride Control Solenoid #2
512 GN Radio Speaker - Right (Common) N945 OR Front Brake Solenoid #1
513 OR A/C Compressor/Refrigerant Pressure Sw. N957 GN RS-232 (TXD) R R T
515 GY Blower Motor (HI) N960 OR RS-232 (RXD) Pressure Temperature Level Flow Circuit Breaker
516 GN Blower Motor (MEDIUM) N970 YL RS-232 (DTR) Symbol Symbol Symbol Symbol Symbol
517 BU Blower Motor (Low) N973 BR RS-232 (DSR) Q Q
RENR6449-02 VOL 1
518 OR Hazard Flasher To Switch N979 PK RS-232 (GND)
Symbols And Definitions
521 YL A/C Switch To Refrigerant Switch R762 GY Tractor Mode Select Switch
522 WH A/C Clutch To Thermostat Switch R763 BU Scraper Mode Select Switch Fuse - A component in an electrical circuit that will open the circuit if too much current flows
537 GN Turn Signal Switch To Flasher R912 OR Return To Dig Switch
P P through it.
552 WH Four Wheel Drive Solenoid R954 OR Discrete Output 1 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
564 GY Rear Wiper Interrupt Switch To Wiper Sw. R955 GY Discrete Output 2 circle indicates that the component has screw terminals and a wire can be disconnected from it.
568 GN Warning Buzzer To Diodes R956 BU Discrete Output 3 O O
Connector Location Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
569 PK A/C Switch Jumper #2 R957 GY Discrete Output 4 No circle indicates that the wire cannot be disconnected from the component.
Schematic Machine
Lighting Circuits R958 GN Discrete Output 5 Connector Number
Location Location
601 GY Dash Lamp (Hi) X977 YL Fuel Pump +V Supply
CONN 1 K-18 C-13, L-13
N N Ground (Wired): This indicates that the component is connected to a grounded wire. The
603 PK Rotary Beacon grounded wire is fastened to the machine.
CONN 2 K-18 C-13, L-13
Failure Mode Identifiers (FMI)¹
CONN 3 K-18 C-13, L-13
FMI No. Failure Description M M Ground (Case): This indicates that the component does not have a wire connected to ground.
CONN 4 L-18 C-13, L-13
00 Data valid but above normal operational range. It is grounded by being fastened to the machine.
CONN 5 L-18 C-13, L-13
01 Data valid but below normal operational range.
CONN 6 G-16 B-13, M-13
02 Data erratic, intermittent, or incorrect.
CONN 7 H-16 B-12, M-12 L L Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
36 Page
03 Voltage above normal or shorted high. contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
CONN 8 I-16 B-12, M-12
04 Voltage below normal or shorted low.
CONN 9 B-14 B-12, M-12
05 Current below normal or open circuit. Sender: A component that is used with a temperature or pressure gauge. The sender
CONN 10 B-14 B-12, M-12
06 Current above normal or grounded circuit. K K measures the temperature or pressure. Its resistance changes to give an indication to
CONN 11 C-14 B-12, M-12 T
the gauge of the temperature or pressure.
07 Mechanical system not responding properly.
CONN 12 D-14 B-12, M-12
08 Abnormal frequency, pulse width, or period.
CONN 13 E-14 B-12, M-12 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
09 Abnormal update.
CONN 14 F-14 B-12, M-12
J J It has a coil that makes an electromagnet when current flows through it. The
10 Abnormal rate of change. electromagnet can open or close the switch part of the relay.
CONN 15 I-10 C-9, M-9
11 Failure mode not identifiable.
CONN 16 K-11 D-10, L-10
Bad device or component.
12
CONN 17 C-6 C-9, N-9 I I Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
13 Out of calibration. coil that makes an electromagnet when current flows through it. The electromagnet
CONN 18 D-6 C-9, N-9 can open or close a valve or move a piece of metal that can do work.
14-31 Reserved
CONN 19 E-6 C-9, N-9
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
CONN 20 G-6 D-10, L-10 H H MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
CONN 21 H-5 C-10, M-10 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
CONN 22 J-6 C-9, N-9 that make electromagnet when current flows through them. It also has an internal switch that places
CONN 23 J-6 B-9, K-9
the latch coil circuit open at the time the coil latches.
G G
CONN 24 K-6 B-9, K-9
CONN 25 G-4, F-4 D-10, L-10 Harness And Wire Symbols
CONN 26 I-2 B-11, M-11
CONN 27 J-2 B-11, M-11
F F 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle
2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
Harness Identification Letter(s):
the component. See the Component Location Chart. E E Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
(A, B, C, ..., AA, AB, AC, ...)
Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)
Part Number for
D D C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
130-6795 130-6795 111-7898 3E-5179 Connector Recepticle
325-AG135 PK-14 1 5A
Pin Socket
C C Receptacle
Fuse
(5 Amps)
Pin or Socket
Single Wire
Number
9X-1123
Connector
Component
Part Number
Plug
B B Harness identification code: 2 200-L32 BK-14
This example indicates wire
135 in harness "AG".
Ground Circuit Identification Wire Gauge
Connection Number Wire Color
A A
22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Electronic
Control
Module
(ECM)
Engine Oil
Pressure
Sensor
Primary
FRONT/RIGHT Speed/Timing LEFT/REAR
VIEW Sensor VIEW
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
PL-C65
1552252
1 126-PL4 RD-14
2 202-PL135 BK-16
3 127-PL48 OR-14
4 308-PL134 YL-18
5 892-PL141 BR-18 105-PL53 RD-18
TO ACCUGRADE HARN 6 893-PL142 GN-18 111-PL7 RD-18
7 F711-PL136 GN-18 126-PL4 RD-14
CONN 5 F712-PL137 GY-18 127-PL48 OR-14
L 8
9 105-PL53 RD-18 133-PL40 OR-18 L
10 133-PL40 OR-18 143-PL181 BR-18
11 975-PL127 WH-18
12 N756-PL132 PK-18 200-PL182 BK-18
200-PL159 BK-14
PL-C6 202-PL135 BK-16
1552269 308-PL124 YL-18
TO ACCUGRADE HARN 1 614-PL143 PU-18 308-PL134 YL-18 102-PL249 RD-14 200-PL108 BK-18
320-PL293 OR-18 102-PL170 RD-14 PL-C68 CONNECTOR 10 CONNECTOR 9
CONN 4 2 H771-PL148 BR-18 1 2
1
1 617-PL125 BR-18 606-PL366 GY-18 105-PL53 RD-18 105-PL32 RD-18 PL-C14 CR-C3 614-CR4 PU-18 P11 P1 200-PL9 BK-18
2
2 614-PL143
617-PL125
PU-18
BR-18
105-PL60 RD-16
143-PL63 BR-18
1552273 3E3382
143-CR2 BR-18 8 1 3 4 6 10
RIDE CONTROL SW LOADER LOCK SW NOTE: FOR EAME MACHINES, OPTIONAL RIDE PL-C11
K2
TO REAR HARN 3 604-PL367 OR-18 1
EAME - CONN RT-C8 4 605-PL365 YL-18 618-PL411 YL-18 202-PL20 BK-18 2 202-CR3 BK-18 214-4719 253-9395 CNTRL SW MAY BE REPLACED WITH 1552269
P12 P2
MOM
CONNECTOR 11
(SH 2 LOC K-15) 5 606-PL366 GY-18 627-PL374 YL-18 105-PL30 RD-18 614-PL147 PU-18 3 614-CR4 PU-18 LOADER LOCK SW. RIDE CONTROL MAY 180-PL261 GN-14 1 MOTOR
GREEN
6 618-PL411 YL-18 105-PL62 RD-18 F739-PL152 GN-18 4 F739-CR7 GN-18 NOT BE USED IN CONJUNCTION WITH 200-PL272 BK-14 2 SEAT GROUP 8S RD
NACD - CONN RP C8 7 627-PL374 YL-18 892-PL141 BR-18
893-PL142 GN-18 111-PL41 RD-16
5 CR-C1
2285856
LOADER LOCK SW. 273-6372 P13 PRM MODULE 1 PRM MODULE 2 PRM MODULE HVAC
(SH 2 LOC) 8 6 7 2 5 9
111-PL74 RD-18
202-CR3 BK-18
NOTE: CONNECT LOADER LOCK SW TO
CR-C1 IF LOADER CHECK DISABLE
P14 +BAT +BAT +BAT
11
12 H771-PL145 BR-18 A305-PL151 YL-18 111-PL7 RD-18 143-CR2 BR-18 FUNCTIONALITY IS USED.
F711-PL136 GN-18 PL-C69
P15 P3 60A XX XX
PL-C61
1552273
F712-PL137
H771-PL145
GY-18
BR-18
115-PL190 RD-18
116-PL257 BR-16
RIDE CTRL - FRONT CONSOLE ATCH 105-PL18 RD-18
1552252
1
60A FUSE 60A FUSE
267-2701
40A FUSE
278-6377
TO REAR HARN PU 267-2701
K EAME - CONN RT-C7 1 111-PL7 RD-18 H771-PL148
M719-PL183
BR-18
GN-18
117-PL258 YL-16
118-PL418 GY-16
202-PL31 BK-18
308-PL37 YL-18
2 P16 P9 P7 P4 7S
K
(SH 2 LOC G-13) 2 A305-PL151 YL-18 3 60A 60A 40A
CONNECTOR 12
3 320-PL293 OR-18 M721-PL184 WH-18 FC-C11 450-PL185 YL-18 4
BROWN
NACD - CONN RC-C5 4 321-PL61 BR-18 N756-PL132 PK-18 118-PL396 GY-16
118-PL45 GY-16 702-FC60 OR-18
1552269 893-PL36 GN-16
892-PL35 BR-16
5 TO PRODUCT LINK HARN P17 P10 P8 P5 PL-C70 PL-C71 PL-C73
(SH 2 LOC K-15) 5 200-PL159 BK-14 1 2
1 6 CONN WV-C2
6 119-PL260 PK-16 911-FC61 YL-18 2 NOTE R F712-PL78 GY-16 7 (SH 2 LOC G-7) 2304011 30 2304011 30 2304011 30
CONN 2 119-PL401 PK-14 F711-PL76 GN-16 8 P18 P6 1
86
1
86
1
86
1 2
9 CONN 24 2 2 2
PL-C38 119-PL259 PK-16 202-FC24 BK-16 N957-PL179 GN-16 10 85 85 85
1552272 123-PL6 WH-18 N960-PL153 OR-16 11 87 87A 87 87A 87 87A
TO POWER SIDESHIFT HARN 1 143-PL181 BR-18 1 2
CONNECTOR 1
127-PL48 OR-14 111-PL74 RD-18 9X4813
GREY
118-PL45 GY-16 708-FC8 YL-18 N957-PL179 GN-16 A
A SERIAL GND
133-PL40 OR-18 143-PL63 BR-18 C720-FC7 BU-18 N960-PL153 OR-16 B P21 P19
133-PL1 OR-18 143-PL126 BR-18
143-PL157 BR-18
614-FC41 PU-18
8 1 3 4 6 10
N979-PL39 PK-16 C B
C
SERIAL RXD
SERIAL TXD
K8 6S GY 112-PA7 PU-10
133-PL40 OR-18 CONN 23 P22 146-PA2 GY-10
1 2
105-PL30 RD-18
143-PL181 BR-18
143-PL63 BR-18
202-PL20 BK-18
202-PL2 BK-18
7 2 5 9 2285856 K5
118-PL418 GY-16
119-PL401 PK-14
143-PL140 BR-18 1 2
143-PL157 BR-18
143-PL126 BR-18
202-PL165 BK-18
202-PL43 BK-18
202-FC28 BK-18
308-FC38 YL-18
PL-C18
3E3376 (EAME)
POWER DISTRIBUTION BLOCK
CONNECTOR 2
976-PL21 OR-18 IF LOAD CHECK DISABLE IS INSTALLED
J 123-PL6 WH-18 143-PL68 BR-18 202-PL105 BK-18 J764-FC44 BR-18 1
GY NOTE C PL-C5 J
RED
HL-C1 H 500-PL394 BR-16 143-PL138 BR-14 202-PL161 BK-18 CONN 22 2 WITHOUT RIDE CONTROL, INSTALL
P23 5S 9W1951
L HL-C2 1552273 GND
501-PL397 GN-16 202-PL164 BK-18 320-FC1 OR-18 3 JUMPER TO PLATFORM CONN PL-C40
K9 133-PL58 OR-16 SERVICE PORT CONNECTIONS
K6
(SH 1 LOC I-6) A
1552272 1 MOTOR L 502-PL34 OR-16 144-PL395 GN-18 614-FC43 PU-18 4
202-PL342 BK-16
P24
GND B
BK 1 200-HL4 BK-14 200-HL21 BK-14 2 BK 503-PL398 BR-16 157-PL256 YL-16 306-PL101 GN-16 A = POWER
MOTOR T° 8 1 3 4 6 10 C
GN 2 503-HL5 BR-16 500-HL10 BR-16 3 BR 564-PL310 GY-16 158-PL255 BR-16 307-PL163 OR-16 B = GND
893-PL120 GN-16 D
D = CDL POS
°T RD 3 564-HL6 GY-16 200-HL16 BK-18 501-HL11 GN-16 4 GN P 308-PL75 YL-18
892-PL121 BR-16
MOM
B+ E
P YL 4 119-HL7 PK-14 200-HL21 BK-14 502-HL12 OR-16 5 OR 200-PL180 BK-18 308-PL109 YL-18 HORN SW FRNT CNSLE E = CDL NEG
B+ CONNECTOR 4 F712-PL96 GY-16 F
F = CAN NEG
200-HL3 BK-16 2 1
+ LH SPKR 117-PL258 YL-16 419-PL81 YL-18 200-FC40 BK-18 1552272 3E3376 200-RK10 BK-18 2 106-8704
105-HL8 RD-18 - 262-9567 ANTENNA 119-PL260 PK-16 200-PL321 BK-18 450-PL54 YL-18 F739-PL152 GN-18 1 123-RK2 WH-18
119-HL7 PK-14 CABLE AS 8E-1118 124-PL306 GN-18 202-PL20 BK-18 500-PL394 BR-16 200-PL104 BK-18 2 200-RK1 BK-18 PL-C31
200-HL1 BK-12 503-HL5 BR-16 8R-6111 133-PL1 OR-18 501-PL397 GN-16 N939-PL427 GN-18 3 N939-RK5 GN-18 RK-C4 1552269
564-HL6 GY-16 143-PL140 BR-18 202-PL69 BK-18 202-PL65 BK-18 502-PL34 OR-16 102-FC4 RD-14 AWD ITALY SW 976-PL98 OR-18 4 976-RK4 OR-18 1552269 308-PL133 YL-18 1
118-HL9 GY-14 HL-C5 144-PL395 GN-18 202-PL31 BK-18 506-PL116 PU-18 105-FC23 RD-16 283-7616 N939-RK7 GN-18 1 RD-18 RIDE CTRL SOL 2 200-PL180 BK-18 2 CONN 26
CONN 22
1 2
UPPER CAB GND 1552264 ANTENNA 157-PL256 YL-16 202-PL164 BK-18 537-PL283 GN-18 143-FC17 BR-18 NOTE X 200-RK8 BK-18 2 RD-18 249-3125
509-HL14 WH-18 1 WH/BK,GN/BK LH SPKR - 158-PL255 BR-16 202-PL113 BK-18 537-PL323 GN-18 200-FC40 BK-18
508-HL15 PU-18 2 WH,GN LH SPKR + 200-PL97 BK-18 202-PL370 BK-16 552-PL162 WH-18 RK-C2
NOTE A 123-HL18 WH-18 200-HL16 BK-18 3 BK GROUND 200-PL47 BK-18 202-PL105 BK-18 568-PL80 GN-18 202-FC24 BK-16 143-FC17 BR-18 1552269
4 NC 200-PL321 BK-18 202-FC51 BK-18 N945-FC16 OR-18 1 2
501-HL11 GN-16 512-HL19 GN-18 7 GY/BK,VI/BK RH SPKR - 307-PL146 OR-16 202-PL174 BK-18 605-PL90 YL-18 202-FC26 BK-18 200-RK1 BK-18 RK-C3 SPARE 1 P2
DOME LAMP 105-HL2 RD-16 511-HL20 BR-18 8 GY,VI RH SPKR + 308-PL59 YL-18 202-PL165 BK-18 605-PL91 YL-18 202-FC28 BK-18 8 1 3 4 6 10 1552267 15A 103-PA20 RD-10
1
084-4277 200-HL3 BK-16 502-HL12 OR-16 202-PL144 BK-18 202-PL119 BK-18 605-PL172 YL-18 202-FC25 BK-18 AWD SW 123-RK2 WH-18 A BK-16 RC PRESS SW 103-PA1 RD-10
2
I RADIO
173-6532
310-PL93 PU-16
405-PL122 GY-18
202-PL161 BK-18
202-PL3 BK-18
606-PL86 GY-18
606-PL87 GY-18 1 2
202-FC30 BK-18
214-4692
NOTE X 976-RK4 OR-18
B
C
RD-16
BU-16
131-9203 PL-C25 BLUE
SPARE 2
10A
P1 I
406-PL27 PU-18 202-PL92 BK-18 606-PL171 GY-18 FC-C5 NOTE G 1791312 CONN 9
+ RH SPKR 419-PL55 YL-18 202-PL287 BK-16 607-PL406 PK-16 202-FC20 BK-18 7 2 5 9 2285856 111-PL41 RD-16 A
- PL-C12 FC-C1
262-9567 420-PL169 OR-18 608-PL414 GN-16 B FUEL LIFT P7
HL-C3 PL-C34
432-PL168 PK-18
439-PL70 YL-18 202-PL135 BK-16
610-PL393 OR-14
610-PL115 OR-14 102-PL176 RD-14
1673692
1
1673693
102-FC4 RD-14
1 2
308-FC39 YL-18
308-FC38 YL-18
202-FC29
702-FC62
BK-18
OR-18
RIDE CONTROL ATCH C
D
86 + 30
15A
1552272 3E3376 441-PL38 OR-18 306-PL101 GN-16 611-PL49 PU-18 202-PL161 BK-18 2 202-FC20 BK-18 552-FC48 WH-18 E BACKUP ALARM RLY
PL-C3 85 -
105-HL8 RD-18 1 105-PL30 RD-18 447-PL156 PK-18 611-PL85 PU-14 200-PL44 BK-18 3 200-FC40 BK-18 308-FC19 YL-18 202-FC51 BK-18 1673692 923-PL57 GY-18 F
87 146-9439
119-HL7 PK-14 2 119-PL401 PK-14 450-PL33 YL-18 307-PL118 OR-16 614-PL218 PU-18 143-PL126 BR-18 4 143-FC17 BR-18 320-FC1 OR-18 754-PL77 BU-18 G
87A K1
503-HL5 BR-16 3 503-PL398 BR-16 452-PL139 PU-18 614-PL147 PU-18 105-PL279 RD-18 5 105-FC23 RD-16 450-FC22 YL-18 123-PL150 WH-18 1 321-PL61 BR-18 H
564-HL6 GY-16 4 564-PL310 GY-16 503-PL398 BR-16 307-PL146 OR-16 1 2
307-PL163 OR-16 614-PL173 PU-18 308-PL109 YL-18 6 308-FC19 YL-18 552-FC48 WH-18 E701-FC11 PK-18 202-PL65 BK-18 2
507-PL114 WH-18 619-PL341 GN-14 320-PL128 OR-18 7 320-FC1 OR-18 601-FC5 GY-16 F748-FC10 WH-18 322-PL167 GY-16 3 POS/HORN P10
CONN 8 521-PL307 YL-18 308-PL75 YL-18 668-PL14 BU-18 450-PL54 YL-18 8 450-FC22 YL-18 610-FC13 OR-14 F739-FC45 GN-18 441-PL38 OR-18 4 PL-C48 YELLOW 15A
86 + 30
564-PL310 GY-16 308-PL83 YL-18 308-PL109 YL-18 9 614-FC18 PU-18 452-PL139 PU-18 5 2426113 CONN 10
HL-C4 PL-C49
1 2
568-PL80 GN-18 308-PL17 YL-18 702-PL131 OR-18 601-PL42 GY-16 10 601-FC5 GY-16 614-FC49 PU-18 123-PL150 WH-18 447-PL156 PK-18 6 A HORN RL
3E3382 1552273 202-PL65 BK-18 85 -
603-PL263 PK-16 702-PL131 OR-18 11 614-FC42 PU-18 521-PL307 YL-18 7 B
87 146-9439
118-HL9 GY-14 1 118-PL418 GY-16 308-PL117 YL-18 708-PL175 YL-18 12 1 2
500-HL10 BR-16 4 500-PL394 BR-16 606-PL88 GY-18 308-PL134 YL-18 308-PL124 YL-18 754-PL28 BU-18 552-PL162 WH-18 15 552-FC48 WH-18 702-FC62 OR-18 NOT USED 309-PL10 GY-18 506-PL116 PU-18 11 105-PL60 RD-16 F KEY P9
501-HL11 GN-16 5 501-PL397 GN-16 607-PL268 PK-16 308-PL59 YL-18 308-PL133 YL-18 752-PL29 YL-18 614-PL218 PU-18 16 614-FC18 PU-18 2 1
702-FC60 OR-18 FC-C2 310-PL93 PU-16 507-PL114 WH-18 12 110-PL317 RD-16 G 10A
502-HL12 OR-16 6 502-PL34 OR-16 607-PL371 PK-16 308-PL37 YL-18 766-PL111 GN-18 702-PL131 OR-18 17 702-FC9 OR-18 702-FC9 OR-18 2285856 322-PL167 GY-16 306-PL101 GN-16 13 H
7 2 5 9
CONN 7 608-PL267 GN-16 18 420-PL169 OR-18 14 TO ENGINE HARN TURN P8
HEADLINER 608-PL413 GN-16
610-PL402 OR-16 309-PL10 GY-18
911-PL5 YL-18
922-PL22 BR-18 708-PL175 YL-18
19
20 708-FC8 YL-18
708-FC8 YL-18 202-FC50 BK-18
308-FC39 YL-18
324-PL19 BU-18
405-PL122 GY-18
405-PL122 GY-18
218-PL24 GN-18
15
16
CONN EF-C26
(SH 2 LOC K-5)
15A
614-PL155 PU-18 923-PL160 GY-18 911-PL5 YL-18 21 911-FC12 YL-18 911-FC12 YL-18 J764-FC46 BR-18 406-PL27 PU-18 406-PL27 PU-18 17
CONN 21
614-PL308 PU-18 310-PL93 PU-16 NOTE D 22 C720-FC7 BU-18 1 2
320-PL273 OR-18 202-PL105 BK-18 26 J764-FC2 BR-18 C720-FC7 BU-18 ROADING SW 105-PL18 RD-18 450-PL67 YL-18 432-PL168 PK-18 22 C
627-PL374 YL-18 320-PL128 OR-18 27 E701-FC11 PK-18 214-4711 105-PL32 RD-18 452-PL139 PU-18 324-PL19 BU-18 23 D
85 -
POSITION LAMP RELAY
630-PL275 GY-16 321-PL61 BR-18 28 F748-FC10 WH-18 NOTE B 105-PL60 RD-16 506-PL116 PU-18 922-PL22 BR-18 24 618-PL337 YL-18 E RH TAIL 87 146-9439
324-PL19 BU-18 29 J764-FC46 BR-18 FC-C3 507-PL114 WH-18 923-PL23 GY-18 25 614-PL248 PU-18 F 10A 87A K3
752-PL64 YL-18 N945-PL291 OR-18 30 N945-FC16 OR-18 1 2
JA-C3 450-PL54 YL-18 PL-C33 117-PL258 YL-16 143-PL138 BR-14 PL-C60 PU-C1 PU-C2 PX-C1 ACC PWR PORT P3
1552269 1552269 118-PL396 GY-16 144-PL395 GN-18 1552269 3E3364 R912-PU6 OR-18 1552267 3E3370 10A
STAB ALARM ARC SUPPR2 1 A313-JA6 OR-18 668-PL14 BU-18 1 2
668-PL12 BU-18 1 FRONT WORK SUPPR 119-PL259 PK-16 157-PL256 YL-16 143-PL68 BR-18 1 R912-PU1 OR-18 1 2
3E3370 1552267 500-PL394 BR-16 PL-C37 124-PL306 GN-18 200-PL240 BK-14 STD REAR FLOOD P15
G STABILIZER GP 752-JA3 YL-18 A 752-PL64 YL-18 752-PL64 YL-18 501-PL397 GN-16 1552269 126-PL4 RD-14 RTD ATCH 15A G
221-3004 752-JA3 YL-18 200-JA13 BK-18 B 200-PL47 BK-18 200-PL47 BK-18 502-PL34 OR-16 668-PL13 BU-18 1 REAR WORK SUPPR 127-PL48 OR-14 200-PL272 BK-14
SINGLE TILT ONLY
754-JA4 BU-18 754-JA4 BU-18 C 754-PL154 BU-18 754-PL154 BU-18 503-PL398 BR-16 608-PL414 GN-16 608-PL414 GN-16 2 106-8704 133-PL58 OR-16 ATCH REAR FLOOD P16
JA-C6 A313-JA5 OR-18 503-PL398 BR-16 133-PL84 OR-18 200-PL110 BK-18 200-PU12 BK-18 15A
3E3364 A313-JA6 OR-18 1 2
A313-JA1 OR-16 CONN 6 506-PL116 PU-18 143-PL138 BR-14 200-PL94 BK-18 PU-C3
1 G981-JA7 PU-18 102-PL249 RD-14 143-PL68 BR-18 200-PL15 BK-18 1 2
G981-JA2 PU-16 521-PL307 YL-18 105-PL32 RD-18 PL-C28 PY-C1 PY-C2 157-PL256 YL-16 200-PL321 BK-18 200-PL319 BK-18 200-PU3 BK-18 2 LOADER JOYSTICK BASE
1
LH STAB LEG UP G981-JA7 PU-18 A313-JA1 OR-16 + HORN ALARM 537-PL283 GN-18 105-PL60 RD-16 1552269 3E3364 2059362 158-PL255 BR-16 200-PL46 BK-18 762-PU11 YL-18 3 FLOAT SIG 267-2760 REAR WIPER P18
2
G981-JA2 PU-16 - 136-5185 1 2
537-PL318 GN-18 111-PL41 RD-16 143-PL157 BR-18 1 143-PY2 BR-18 1 DIFF LOCK SW 200-PL321 BK-18 200-PL9 BK-18 762-PU2 YL-18 200-PU5 BK-18 4 GND PARALLEL LIFT ONLY 20A
537-PL323 GN-18 115-PL190 RD-18 324-PL19 BU-18 2 324-PY1 BU-18 2 204-0775 200-PL94 BK-18 200-PL56 BK-12 5
JA-C7 116-PL257 BR-16 200-PL322 BK-14 200-PL104 BK-18 1 2
604-PL72 OR-18
127-PL48 OR-14
133-PL58 OR-16
NOTE E 202-PL20 BK-18
202-PL65 BK-18
202-PL26 BK-16
RETURN TO DIG HARNESS (PLATFORM) - ATCH 124-PL306 GN-18
158-PL255 BR-16
C
D
604-PL71 OR-18 133-PL84 OR-18 202-PL135 BK-16 202-PL65 BK-18 144-PL395 GN-18 E STD FRONT FLOOD P26
143-PL68 BR-18 202-PL287 BK-16 202-PL135 BK-16 133-PL84 OR-18 F 15A 146-PA6 GY-10
605-PL89 YL-18 143-PL138 BR-14 202-PL370 BK-16 202-PL287 BK-16 G
PARK. BK FUNCTION TABLE PL-C7
POWER SS SW 605-PL91 YL-18 144-PL395 GN-18 202-PL370 BK-16 H ATCH FRONT FLOOD
PARK BRAKE SWITCH PL-C27 1082253
261-5070 605-PL52 YL-18 1 2
605-PL172 YL-18 157-PL256 YL-16 306-PL101 GN-16 202-PL92 BK-18 15A P23
MOM
MOM
ENGAGED NC,PINS A,C 3E3364 605-PL90 YL-18 158-PL255 BR-16 604-PL72 OR-18 A 307-PL118 OR-16 202-PL31 BK-18 TO RTD PLATFORM HARN
NOTE B CONNECTED 1 419-PL55 YL-18 605-PL365 YL-18 200-PL321 BK-18 720-PL130 PU-18 B BRAKE SW RH 308-PL133 YL-18 202-PL119 BK-18 CONN PU-C2 FR WIPER
F NOTE H DISENGAGED NO,PINS A,B
2 202-PL69 BK-18 200-PL94 BK-18 111-PL74 RD-18 C 105-8034 308-PL37 YL-18 (SH 1 LOC F-4) 20A P24 F
200-PL110 BK-18 NOTE E 308-PL117 YL-18 218-PL24 GN-18 BUCKET POS SENSOR
CONNECTED PARK BRAKE SW PW-C2 PW-C1
614-RH98 PU-18 606-PL88 GY-18 200-PL180 BK-18 308-PL124 YL-18 265-PL66 BK-18 3E-7843
STD FRONT WORK LAMP SW 154-5416 3E3370 3E3370
214-4697 M936-RH94 BR-18 606-PL366 GY-18 308-PL17 YL-18 AIR COND COMP P25
(4 LIGHT) M937-RH96 GN-18 1 2
200-PL322 BK-14 308-PL106 YL-18 A R912-PW1 OR-18 A OR-18 + BATTERY 10A 146-PA2 GY-10
NOTE L 606-PL87 GY-18 202-PL20 BK-18 306-PL101 GN-16 B 762-PW2 YL-18 B BU-18 SOLENOID
8 1 3 4 6 10 C 200-PW3 BK-18 C BK-18
606-PL50 GY-18 202-PL65 BK-18 309-PL10 GY-18 307-PL118 OR-16 202-PL287 BK-16 GROUND BEACON P22
606-PL86 GY-18 202-PL119 BK-18 310-PL93 PU-16 308-PL117 YL-18 202-PL135 BK-16 15A
NOTE: CONNECTOR 105-RH51 RD-16 PL-C35 606-PL171 GY-18 202-PL135 BK-16 320-PL166 OR-18 308-PL37 YL-18 CONN 25
NOT USED 1552267
RH-C11
116-RH22
117-RH23
BR-16
YL-16
TO HVAC HARNESS
CONN AC-C7 A 124-PL306 GN-18 607-PL268 PK-16
202-PL287 BK-16
202-PL370 BK-16 PL-C10
321-PL61 BR-18
324-PL19 BU-18
308-PL133 YL-18
308-PL124 YL-18 202-PL26 BK-16
RTD ATCH MONITORING
15A
P21
214-4699
SIDE SHIFT SOLENOID STATUS J764-RH99 BR-18 133-RH69 OR-18 CONN 14 607-PL371 PK-16 202-PL113 BK-18 202-PL2 BK-18 2 BATTERY NEG 406-PL27 PU-18 308-PL17 YL-18
(4 LIGHT) FUNCTION SIDE SHIFT LOCK SIDE SHIFT LEFT SIDE SHIFT RIGHT LOCKOUT 202-RH97 BK-18 133-RH8 OR-18 202-PL92 BK-18 922-PL22 BR-18 3 FWD - 420-PL169 OR-18 PL-C56 ORANGE LD CHK P19
NOTE L STATIONARY OFF OFF OFF OFF 105-RH51 RD-16 133-RH10 OR-18 608-PL413 GN-16 306-PL101 GN-16 923-PL160 GY-18 4 REV - 432-PL168 PK-18 309-PL10 GY-18 2426117 CONN 4 10A
NOTE A
SHIFT LEFT ENERGIZE ENERGIZE OFF ENERGIZE
614-RH75 PU-18 133-RH9 OR-18 133-RH78 OR-18 1 2
133-RH52 OR-18 1 2
608-PL414 GN-16 307-PL118 OR-16 752-PL29 YL-18 5 FWD + 439-PL70 YL-18 310-PL93 PU-16 A
H771-RH91 BR-18 133-RH8 OR-18 133-RH298 OR-18 POWER PORT 115-PL190 RD-18 308-PL133 YL-18 754-PL28 BU-18 6 REV + 441-PL38 OR-18 320-PL166 OR-18 B
SHIFT RIGHT ENERGIZE OFF ENERGIZE ENERGIZE H771-RH18 BR-18 133-RH10 OR-18 133-RH1 OR-18 178-7539 200-PL321 BK-18 608-PL267 GN-16 308-PL117 YL-18 306-PL101 GN-16 7 START RELAY OUT (STB) 447-PL156 PK-18 321-PL61 BR-18 C
PWR BEYOND OFF OFF OFF ENERGIZE M719-RH85 GN-18 133-RH69 OR-18 133-RH9 OR-18 610-PL402 OR-16 308-PL37 YL-18 307-PL163 OR-16 8 KEY SW START IN (STB) 450-PL67 YL-18 322-PL167 GY-16 D K5
M721-RH87 WH-18 133-RH1 OR-18 143-RH82 BR-18 308-PL124 YL-18 766-PL111 GN-18 9 NEUTRALIZER SW. IN (STG) 452-PL139 PU-18 118-PL396 GY-16 E
614-RH92 PU-18 202-RH12 BK-18 1 2 1 2
610-PL115 OR-14 308-PL106 YL-18 568-PL80 GN-18 10 PARK BRAKE ALARM OUT (STB) 450-PL185 YL-18 324-PL19 BU-18 200-PL240 BK-14 F
202-RH11 BK-18 143-RH28 BR-18 610-PL393 OR-14 308-PL17 YL-18 419-PL81 YL-18 11 PARK BRAKE SW. ENGAGED (STG) 506-PL116 PU-18 200-PL56 BK-12 123-PL79 WH-18 G
8 1 3 4 6 10
SIDE SHIFT LOCK SW 202-RH2 BK-16 144-RH38 GN-16 708-PL175 YL-18 12 NEUTRALIZER LOCK SW. IN (STG) 507-PL114 WH-18 405-PL122 GY-18 H
214-4713 202-RH64 BK-18 157-RH35 YL-16 PL-C67 309-PL10 GY-18 521-PL307 YL-18 406-PL27 PU-18 LOWER CAB GND
NOTE B 202-RH13 BK-18 158-RH34 BR-16 1552267 310-PL93 PU-16 FNR SHIFT HANDLE 537-PL318 GN-18 420-PL169 OR-18
307-RH56 OR-16 200-RH19 BK-18 TERM RES A F711-PL99 GN-18 611-PL49 PU-18 320-PL166 OR-18 261-2207 552-PL162 WH-18 432-PL168 PK-18 200-PL272 BK-14
RH-C23 308-RH61 YL-18 200-RH24 BK-18 134-2540 B F712-PL100 GY-18 611-PL85 PU-14 321-PL61 BR-18 439-PL70 YL-18 200-PL322 BK-14
NOTE A
133-RH10 OR-18 2285856 309-RH72 GY-18 C 611-PL51 PU-14 324-PL19 BU-18 605-PL89 YL-18 441-PL38 OR-18 K6
E 7 2 5 9
E
1 2 1 2
TORQ CONV TEMP GAGE 200-RH73 BK-18 606-PL50 GY-18 447-PL156 PK-18
170-6542 202-RH93 BK-18 405-RH55 GY-18 202-RH97 BK-18 614-PL147 PU-18 405-PL122 GY-18 611-PL51 PU-14 450-PL67 YL-18 PL-C29 GRAY
IGN
R912-RH83 OR-18 420-RH79 OR-18 202-RH64 BK-18 614-PL155 PU-18 406-PL27 PU-18 606-PL171 GY-18 614-PL248 PU-18 452-PL139 PU-18 1733141 CONN 1
SEND 614-RH65 PU-18 202-RH74 BK-18 432-RH7 PK-18 202-RH12 BK-18 PL-C22 614-PL308 PU-18 1 2
614-PL218 PU-18 420-PL169 OR-18 605-PL172 YL-18 617-PL338 BR-18 PL-C64 PL-C15 200-PL16 BK-18 A
614-RH33 PU-18 439-RH58 YL-18 202-RH2 BK-16 1552273 614-PL143 PU-18 432-PL168 PK-18 614-PL173 PU-18 617-PL340 BR-18 506-PL116 PU-18 1552252 3E5179 720-PL130 PU-18 B HYD P20
GND 607-RH36 PK-16 441-RH17 OR-18 202-RH11 BK-18 TO ROOF HARN 1 603-PL263 PK-16 614-PL173 PU-18 439-PL70 YL-18 618-PL335 YL-18 507-PL114 WH-18 105-PL32 RD-18 1 N939-PL107 GN-18 C
86 + 20A
30
620-RH37 WH-16 447-RH16 PK-18 202-RH32 BK-18 NACD - CONN RN-C4 620-PL280 WH-16 614-PL248 PU-18 441-PL38 OR-18 618-PL337 YL-18 450-PL185 YL-18 202-PL113 BK-18 143-PL138 BR-14
17
18
2 2 D
4
RH-C10 450-RH57 YL-18 202-RH13 BK-18 (SH 2 LOC K-13) 3 608-PL413 GN-16 447-PL156 PK-18 HAZARD SW 619-PL341 GN-14 521-PL307 YL-18 3 976-PL98 OR-18 E RIDE CONT RL
8 1 3 4 6 10 85 -
1141749 FRONT WORK LAMP SW 452-RH84 PU-18 202-RH31 BK-18 4 607-PL371 PK-16 617-PL125 BR-18 450-PL67 YL-18 214-4702 668-PL14 BU-18 537-PL318 GN-18 265-PL66 BK-18 4 218-PL129 BK-18 202-PL102 BK-18 F 146-9439
518-PL177 OR - 18
87
202-RH11 BK-18 214-4698 568-RH80 GN-18 202-RH62 BK-18 202-RH15 BK-18 EAME - CONN TR-C1 5 452-PL139 PU-18 552-PL162 WH-18 218-PL24 GN-18 5 911-PL5 YL-18 G K7
2
87A
452-RH84 PU-18 (8 LIGHT) - NOTE L 614-RH67 PU-18 202-RH93 BK-18 (SH 2 LOC H-14) 6 630-PL275 GY-16 617-PL338 BR-18 450-PL185 YL-18 720-PL130 PU-18 200-PL110 BK-18 6 N945-PL291 OR-18 H
1
FUEL LEVEL GAGE 133-RH69 OR-18 975-RH59 WH-18 202-RH47 BK-18 CONN 13
2 1
2
10
7
1
170-6305 RH-C1 F420-RH86 GN-18 202-RH3 BK-18 507-PL114 WH-18 754-PL369 BU-18
H1 606-PL50 GY-18 8 IF MSS IS INSTALLED, REMOVE
IGN
614-RH65 PU-18 7 2 5 9 2285856 N756-RH54 PK-18 202-RH6 BK-18 617-PL339 BR-18 521-PL307 YL-18 PL-C24 754-PL77 BU-18 9 JUMPER AND CONNECT TO MSS HARN
SEND 614-RH66 PU-18 202-RH25 BK-18 537-PL318 GN-18 1387675 766-PL82 GN-18 10 CONN MX-C1
157-RH35 YL-16 202-RH71 BK-18 618-PL336 YL-18 618-PL335 YL-18 552-PL162 WH-18 202-PL174 BK-18 766-PL112 GN-18 611-PL51 PU-14 11 (SH 2 LOC F-10)
158-RH34 BR-16 116-RH22 BR-16 202-RH74 BK-18 PL-C21 618-PL337 YL-18 537-PL323 GN-18 614-PL248 PU-18 308-PL117 YL-18 12
GND
WIRE GROUP COLOR DESCRIPTIONS
2 1
202-RH32 BK-18 117-RH23 YL-16 202-RH89 BK-18 1552264 605-PL89 YL-18 892-PL35 BR-16
RH-C5 614-RH30 PU-18 119-RH41 PK-16 307-RH56 OR-16 1 604-PL334 OR-18 618-PL411 YL-18 606-PL50 GY-18 892-PL121 BR-16 CONN 19 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. K4
1141749 603-RH39 PK-16 133-RH78 OR-18 308-RH61 YL-18 TO ROOF HARN 2 611-PL51 PU-14 893-PL120 GN-16 617-PL338 BR-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
202-RH64 BK-18 133-RH298 OR-18 309-RH72 GY-18 (NACD ONLY) 3 605-PL52 YL-18 619-PL341 GN-14 614-PL248 PU-18 893-PL36 GN-16 617-PL340 BR-18
447-RH16 PK-18 8 1 3 4 6 10
BEACON SW 144-RH38 GN-16 310-RH53 PU-16 CONN RN-C3 4 606-PL88 GY-18 617-PL338 BR-18 419-PL25 YL-18 618-PL337 YL-18 PL-C36 STARTING CIRCUIT.
214-4693 157-RH35 YL-16 404-RH76 YL-18 (SH 2 LOC K-13) 5 617-PL339 BR-18 627-PL374 YL-18 617-PL340 BR-18 202-PL165 BK-18 911-PL5 YL-18 618-PL335 YL-18 1552269 GROUND CIRCUIT.
NEUTRALIZER SW LOADER HANDLE 86 + 30
133-RH8 OR-18 158-RH34 BR-16 405-RH55 GY-18 6 618-PL336 YL-18 618-PL335 YL-18 922-PL22 BR-18 619-PL341 GN-14 766-PL112 GN-18 1
CONN 12 1B 2B 9R-9868 STARTING AID CIRCUIT.
TACHOMETER 200-RH24 BK-18 420-RH79 OR-18 7 668-PL14 BU-18 618-PL337 YL-18 923-PL23 GY-18 668-PL14 BU-18 202-PL3 BK-18 2
85 -
AWD BRAKE RL
239-1080 IGN AC 614-RH66 PU-18 RH-C4 202-RH97 BK-18 432-RH7 PK-18 8 619-PL341 GN-14 923-PL57 GY-18 720-PL130 PU-18 CAT DATA LINK. 87 146-9439
LH IND LAMP
TO AC SHUTOFF HARN 614-RH60 PU-18 2285856 202-RH3 BK-18 439-RH58 YL-18 668-PL14 BU-18 752-PL361 YL-18 J1939(CAN) DATA LINK. K8
PARK BRAKE
7 2 5 9
LEFT TURN
1141749 608-RH26 GN-16 202-RH47 BK-18 503-RH43 BR-16 RH-C12 PL-C13 752-PL64 YL-18 754-PL77 BU-18 605-PL91 YL-18 F739-PL152 GN-18 892-PL35 BR-16 202-PL119 BK-18 2 265-PL158 BK-18 4 FLASHER 247-8199
202-RH12 BK-18 630-RH27 GY-16 202-RH62 BK-18 507-RH42 WH-18 1673693 1673692 766-PL112 GN-18 308-PL75 YL-18 892-PL121 BR-16 N939-PL426 GN-18 3 HEATER AND AIR CONDITIONER CIRCUIT. 200-PL319 BK-18 1 GROUND 7T-4848
450-RH57 YL-18 202-RH71 BK-18 564-RH20 GY-16 105-RH51 RD-16 1 105-PL62 RD-18 754-PL154 BU-18 1 2
754-PL28 BU-18 766-PL82 GN-18 N939-PL107 GN-18 893-PL120 GN-16 265-PL66 BK-18 4
TURN SIGNAL/WIPER/WASHER CIRCUIT. 110-PL317 RD-16 2 BATTERY
8 1 3 4 6 10
REAR WORK LAMP SW 202-RH74 BK-18 564-RH21 GY-18 202-RH15 BK-18 2 202-PL144 BK-18 754-PL77 BU-18 892-PL121 BR-16 N939-PL426 GN-18 893-PL36 GN-16 537-PL318 GN-18 5 LAMP OUT
133-RH9 OR-18 214-4700 202-RH93 BK-18 1 2
308-RH61 YL-18 3 308-PL59 YL-18 754-PL369 BU-18 892-PL35 BR-16 N939-PL427 GN-18 CONN 18 (EAME) RS-232 DATA LINK. 3
IF LOAD CHECK DISABLE IS INSTALLED,
COOLANT TEMP GAGE (8 LIGHT) - NOTE L 202-RH89 BK-18 564-RH44 GY-16 200-RH73 BK-18 4 200-PL97 BK-18 893-PL120 GN-16 200-PL8 BK-16 200-PL8 BK-16 N945-PL291 OR-18 911-PL5 YL-18 ABBREV COLOR
REMOVE JUMPER AND CONNECT TO
226-7164 310-RH53 PU-16 568-RH80 GN-18 614-RH63 PU-18 5 614-PL155 PU-18 766-PL111 GN-18 893-PL36 GN-16 922-PL22 BR-18
IGN STEER COLUMN HORN SW LOAD CHECK DISABLE HARNESS CONN
614-RH67 PU-18 RH-C3 404-RH76 YL-18 603-RH39 PK-16 627-RH4 YL-18 6 627-PL374 YL-18 1 2
893-PL120 GN-16 N939-PL107 GN-18 202-PL164 BK-18 N939-PL107 GN-18 605-PL89 YL-18 7 BR BROWN
NOT USED 614-RH48 PU-18 614-RH92 PU-18 603-RH39 PK-16 18 603-PL263 PK-16 893-PL142 GN-18 N939-PL426 GN-18 202-PL43 BK-18 N939-PL426 GN-18 8
GN GREEN
RH-C8 614-RH49 PU-18 614-RH68 PU-18 630-RH27 GY-16 19 630-PL275 GY-16 N939-PL427 GN-18 N939-PL427 GN-18
B+ 2055471 614-RH68 PU-18 614-RH33 PU-18 119-RH41 PK-16 20 119-PL260 PK-16 N945-PL291 OR-18 1B 2B BU BLUE
1A 2A
GND 614-RH75 PU-18 614-RH30 PU-18 507-RH42 WH-18 21 507-PL114 WH-18 911-PL5 YL-18 N945-PL291 OR-18
133-RH78 OR-18 614-RH81 PU-18 620-RH37 WH-16 503-RH43 BR-16 22 503-PL398 BR-16 RH IND AS
RH TURN
HI BEAM
133-RH298 OR-18 614-RH88 PU-18 627-RH4 YL-18 564-RH44 GY-16 23 564-PL310 GY-16 922-PL22 BR-18 214-4723 102-PL249 RD-14
614-RH49 PU-18 614-RH92 PU-18 630-RH27 GY-16 307-RH56 OR-16 24 307-PL146 OR-16 PL-C17 105-PL60 RD-16
627-RH4 YL-18 620-RH37 WH-16 975-RH59 WH-18 607-RH36 PK-16 607-PL268 PK-16 923-PL23 GY-18 2055471 110-PL317 RD-16
C 627-RH4 YL-18 608-RH26 GN-16
25
26 608-PL267 GN-16 1 2
923-PL57 GY-18
1A 2A
C
8 1 3 4 6 10
L3 L6 REAR FOG LAMP SW 630-RH27 GY-16 A305-RH299 YL-18 133-RH52 OR-18 27 133-PL1 OR-18 923-PL160 GY-18 111-PL41 RD-16 SYMBOL DESCRIPTION
214-4721 A305-RH299 YL-18 E917-RH45 WH-18 620-RH37 WH-16 28 620-PL280 WH-16 975-PL127 WH-18 115-PL190 RD-18
+ NOTE B G423-RH77 PK-18 E918-RH46 GN-18 441-RH17 OR-18 29 441-PL38 OR-18 611-PL49 PU-18 116-PL257 BR-16 IDENT PART NO. CHG LOC NOTE DESCRIPTION BLADE, SPADE, RING,
- NOTE H H771-RH18 BR-18 F420-RH86 GN-18 568-RH80 GN-18 30 568-PL80 GN-18 117-PL258 YL-16 THIS SCHEMATIC IS FOR THE 416E/422E/428E MECHANICAL
HARNESS AS. OR SCREW TERMINAL
RH-C16 H771-RH91 BR-18 G423-RH77 PK-18 H771-RH90 BR-18 31 H771-PL149 BR-18 A305-PL151 YL-18 606-PL87 GY-18 118-PL396 GY-16 BACKHOE LOADER (221-9555 CHG 00)
RH-C21 7 2 5 9 2285856 J764-RH99 BR-18 H771-RH18 BR-18 119-PL259 PK-16 CIRCUIT CONNECTED
L2 L5 1552252 M719-RH85 GN-18 H771-RH91 BR-18 2 1
H771-RH90 BR-18 CONN 11 123-PL79 WH-18 AE 238-7492 01 SH 2 L-2 J HVAC AIR CONDITION - ENGINE
RD 1 133-RH1 OR-18 610-RH5 OR-16 M721-RH87 WH-18 124-PL306 GN-18 COMPONENTS ARE SHOWN INSTALLED ON A FULLY CIRCUIT NOT CONNECTED
STALK SW AC 213-6055 04 SH 2 F-15 J HVAC - CONSOLE
BK 2 202-RH2 BK-16 202-RH6 BK-18 M936-RH94 BR-18 J764-RH14 BR-18 F711-PL136 GN-18 PL-C9 126-PL4 RD-14 OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
RH-C13 PL-C2 246-2671 CR 213-6085 01 SH 1 K-11 J RIDE CONTROL - CONSOLE ELECTRICAL CONNECTION
L2 BU 3 405-RH55 GY-18 614-RH48 PU-18 M937-RH96 GN-18 J764-RH99 BR-18 J764-RH95 BR-18 F711-PL76 GN-16 1552252 127-PL48 OR-14 AND THE TRANSMISSION SHIFTER IN NEUTRAL.
1552252 3E5179
1 2 1 2
L6 OR 4 439-RH58 YL-18 503-RH43 BR-16 R912-RH83 OR-18 M719-RH85 GN-18 F711-PL103 GN-18 102-PL170 RD-14 1 FLASH TO PASS +BAT 133-PL58 OR-16 EF 246-8051 01 SH 2 L-5 ENGINE TO MACHINE STRUCTURE
310-RH53 PU-16 1 310-PL93 PU-16
L1 WH 5 F420-RH86 GN-18 119-RH41 PK-16 M721-RH87 WH-18 506-PL116 PU-18 2 WASHER 133-PL84 OR-18 FC 213-6040 05 SH 1 H-10 CONSOLE - FRONT INTERNAL ELECTRICAL
R912-RH70 OR-18 2 NOTE D
L1 L4 L4 GN 6 420-RH79 OR-18 119-RH40 PK-16 M936-RH94 BR-18 611-PL85 PU-14 3 HIGH BEAM ROADING 143-PL138 BR-14 FG 217-8058 02 SH 1 D-10 STEER COLUMN HORN SW CONNECTION TO SURFACE
309-RH72 GY-18 3
L5 PK 7 309-RH72 GY-18 507-RH42 WH-18 M937-RH96 GN-18
405-RH55 GY-18 4 405-PL122 GY-18
F711-PL99 GN-18 610-PL115 OR-14 4 ROADING +BAT 144-PL395 GN-18 NOTE LOC NOTE DESCRIPTION
EXT ALARM YL 8 564-RH21 GY-18 143-RH28 BR-18 N756-RH54 PK-18 1 2
619-PL341 GN-14 5 LOW BEAM ROADING 157-PL256 YL-16 FL 232-1534 00 SH 2 L-18 B FOG LAMP (EAME) OF COMPONENT
PU 452-RH84 PU-18 5 452-PL139 PU-18 VARIOUS NOTE A: ASSEMBLE TERMINALS TO DESIGNATED STUD
EXT ALARM 9 568-RH80 GN-18 REAR WIPER SW 200-RH19 BK-18 R912-RH50 OR-18 500-PL394 BR-16 6 WIPER PARK 158-PL255 BR-16 HL 213-6051 03 SH 1 I-16 H HEADLINER CONNECTOR
8 1 3 4 6 10 610-RH5 OR-16 6 610-PL402 OR-16
L3 DKBU 10 432-RH7 PK-18 214-4709 E917-RH45 WH-18 R912-RH83 OR-18 F711-PL95 GN-16 501-PL397 GN-16 7 WIPER LOW SPEED 180-PL261 GN-14 JA 213-6078 02 SH 1 G-15 J STABILIZER CONSOLE
439-RH58 YL-18 7 439-PL70 YL-18 VARIOUS NOTE B: FOR USE ON EAME MACHINES ONLY ATCH WIRE, CABLE &
11 NOTE H E918-RH46 GN-18 1 2
606-PL86 GY-18 10 RH TURN 200-PL319 BK-18 LP 213-6084 02 SH 2 I-18 B LICENSE PLATE (EAME)
420-RH79 OR-18 10 420-PL169 OR-18 WIRES TO BE TWISTED ARE: H# CIRCUIT GROUPING
L2 OIL PRESSURE L1 L2 L3 RH-C7 F712-PL137 GY-18 537-PL283 GN-18 11 TURN +BAT 200-PL46 BK-18 MX 257-7218 00 SH 2 F-12 J MACHINE SECURITY SYSTEM
N756-RH54 PK-18 11 N756-PL132 PK-18 892-BR AND 893-GN DESIGNATION
7 2 5 9 2285856 F712-PL123 GY-18 502-PL34 OR-16 12 WIPER HIGH SPEED 200-PL108 BK-18
L3 LOW BRAKE FLUID 975-RH59 WH-18 12 975-PL127 WH-18 MY 257-7214 00 SH 2 F-12 J MACHINE SECURITY SYSTEM CONTROL F711-GN AND F712-GY
FILM 231-9357 200-PL180 BK-18 SPLICE
L4 AIR FILTER PLUGGED 202-RH3 BK-18 CONN 10 200-PL9 BK-18 PA 268-7759 00 SH 1 K-2 POWER DISTRIBUTION
L5 CHARGING INDICATOR L4 L5 L6 119-RH40 PK-16 F712-PL100 GY-18 1 2
F712-PL96 GY-16 202-PL102 BK-18 PL 246-8030 01 SH 1 H-5 PLATFORM VARIOUS NOTE D: NOT USED ON MECHANICAL MACHINE
L6 WATER IN FUEL 564-RH20 GY-16 202-PL342 BK-16
RH-C15 PL-C59 PU 225-7992 00 SH 1 G-6 J RETURN TO DIG - PLATFORM
202-RH47 BK-18 308-PL124 YL-18 SH 1 E-8 NOTE E: CLOSED WHEN BRAKE IS DEPRESSED
ALRM PARK BRAKE
B LAMP GP 614-RH68 PU-18 1552273 3E3382 F739-PL152 GN-18 308-PL106 YL-18 PW 246-8047 01 SH 1 F-4 J RETURN TO DIG - PARALLEL LIFT
B
310-RH53 PU-16 G423-RH77 PK-18 1 NOTE D 308-PL17 YL-18 PX 233-7977 01 SH 1 G-5 J RETURN TO DIG - SINGLE TILT SH 1 A-13 NOTE F: CONNECT WIRE AS. FROM PIN 2 TO 3
270-2728 8 1 3 4 6 10 404-RH76 YL-18 2 NOTE D 308-PL133 YL-18 ON CONNECTOR RH-C6.
START AID SW PY 213-6060 01 SH 1 G-10 J DIFF LOCK JUMPER
3 H771-PL145 BR-18 320-PL166 OR-18
214-4722 RC 213-6043 03 SH 2 L-15 H REAR CENTER PIVOT (NACD) (MECH)
MOM
A305-RH299 YL-18 4 A305-PL151 YL-18 321-PL61 BR-18 VARIOUS NOTE G: RIDE CONTROL AND LOAD CHECK CAN
OFF
R RH-C20 M719-RH85 GN-18 5 M719-PL183 GN-18 H771-PL149 BR-18 1 2
214-4701 RH-C6 N939-PL427 GN-18 911-PL5 YL-18 FOR MACHINES WITH OPTIONAL ATTACHMENT FLOOD LAMPS
CABLE AS.
FEATURE ALARM + N756-RH54 PK-18 NOTE B 7 2 5 9 2285856 1 2
Backhoe Loaders
Sender, Coolant Temperature J-3 D-6, M-6 157 YL Front Flood Lamp (ATCH) 911 YL AWD Mode Switch Jumper 0342 Loss of Secondary Engine Speed signal
Sender, Fuel Level J-3 E-9, M-9 158 BR Front Flood Lamp 922 BR XMSN Solenoid No 2 Return 0774 Secondary Throttle Position Sensor data erratic
Electrical System
Sensor, Fuel Water Separator K-2 D-9, N-9 180 GN Operator Seat 923 GY XMSN Solenoid No 3 Or 1 Return 0774 Sec Throttle Position Sensor open/short to +batt
Sensor, Touchkey Reader F-10 B Ground Circuits 975 WH CST Autoshift- Solenoid Return 0774 Sec Throttle Position Sensor short to ground
Solenoid, A/C Compressor Clutch L-1 D-5, M-5 200 BK Main Chassis 976 OR Ride Control Solenoid #1 0774 Sec Throttle Position Sensor signal abnormal
Solenoid, AWD H-2 C-9, M-9 202 BK XMSN Control A305 YL Horn Power From Relay 0774 Sec Throttle Position Sensor - PSU failure
Solenoid, Differential Lock H-2 C-9, M-9 218
218
BK
GN
Start Relay
Crank Interrupt Relay
A313
A346
OR
BU
Stabilizer Alarm (Positive)
Machine Security Valve
1627 Fuel Pump Relay voltage high/open circuit SHA1-UP
Solenoid, Forward L-3 C-9, M-9 1639 Machine Security System Module not communicating on link
Solenoid, Fuel Shutoff NA G-1 E-6, M-6 225 BK Fuel Shutoff Solenoid To Sensor A347 GN Machine Security Diode 1684 Fuel Injection Pump above normal CBD1-UP
265 BK Crank Interrupt Relay C511 WH Relay Power
Solenoid, LH Lock Valve
Solenoid, Lockout
I-6
B-17
B-9, L-9
L-15, E-15 A250 BK Battery (-) (Not Application Specific) C568 WH Blower Motor (Max)
1684 Fuel Injection Pump data erratic HBE1-UP
1684 Fuel Injection Pump open/short to +batt
Solenoid, Reverse L-3 C-9, M-9 Basic Machine Circuits C720 BU Relay Interlock 1684 Fuel Injection Pump short to ground SNL1-UP
Solenoid, RH Lock Valve I-6 F-9, L-9 304 WH Starter Relay No. 1 Output E528 PU HVAC On/Off Switch To A/C Switch 1684 Fuel Injection Pump open circuit
Solenoid, Side Shift (Left) C-17 L-15, E-15 306 GN Starter Relay Coil Or Key Switch E529 YL Blower Switch Jumper 1684 Fuel Injection Pump improper response
Solenoid, Side Shift Lock K-18 D-15, L-15 307 OR Key Switch To VMIS Sensor Module E701 PK Auto Ride Control Switch 1684 Fuel Injection Pump signal abnormal
Solenoid, Side Shift (Right) C-17 L-15, E-15 308 BK Main Power Relay Coil E900 WH ECPC Trans Output Speed (+) 1684 Fuel Injection Pump not communicating on link
Solenoid, Turbo Fuel Shutoff G-2 E-6, M-6 308 YL Main Power Relay Coil E901 GN ECPC Trans Output Speed (-) 1684 Fuel Injection Pump abnormal rate of change
Suppressor, AWD H-2 C-9, M-9 309 GY Alternator Regulator Terminal E917 WH Implement Lockout Switch To Ground (N.O.) 1684 Fuel Injection Pump unknown failure
Suppressor, Differential Lock H-2 C-9, M-9 310 PU Start Aid Switch To Start Aid Solenoid E918 GN Implement Lockout Switch To Ground (N.C.) 1684 Fuel Injection Pump malfunction
Suppressor, Fuel Lift Pump F-2 C-9, M-9 320 OR Horn Relay Coil To Switch E991 GY Multi-Function Output #3 1684 Fuel Injection Pump
Suppressor, HVAC L-1 D-5, M-5 321 BR Backup Alarm Lamp Travel Alarm F420 GN Warning Lamp (General) 1743 Engine Mode Selection Switch State Incorrect
Suppressor, Load Check Disable #1 I-7 B-9, L-9 322 GY Warning Horn (Forward) F711 GN CAN Link + 1894 Cruise Control Disengage Switch data erratice
Suppressor, Load Check Disable #2 I-7 F-9, L-9 324 BU Differential Lock Solenoid F712 GY CAN Link - 1895 Cruise Control Speed Toggle Switch data erratic
Suppressor, Lockout B-17 L-15, E-15 333 GN Scraper Key Switch 'R' Terminal F739 GN Active Ride Control Switch (N.O.) ¹ The CID is a diagnostic code that indicates which circuit is faulty.
Suppressor, Side Shift #1 B-17 C-13, L-13 367 BU Warning Horn - Rear F748 WH Ride Control Switch
² The MID is a diagnostic code that indicates which electronic control module
Suppressor, Side Shift #2 A-17 C-13, L-13 384 BU Relay To Glow Plugs F846 PU LED Driver 1 diagnosed the fault.
Suppressor, Side Shift (Left) C-17 L-15, E-15 Monitoring Circuits G423 PK High Pressure Implement Filter - Rear
Suppressor, Side Shift (Right) B-17 L-15, E-15 403 GN Alternator (R) Terminal G703 GN Quick Drop Valve
Suppressor, SS Lock K-18 D-15, L-15 404 YL Opr Mon Hydraulic Oil Temperature G848 GN LED Driver 2
Switch, A/C Refrigerant Pressure L-1 D-5, M-5 405 GY Opr Mon Oil Pressure (Low) G962 OR Pilot Cutout Solenoid
Switch, Air Filter K-3 E-6, N-6 406 PU Opr Mon Coolant Temp G981 PU Travel Alarm Disable
419 YL Opr Mon Parking Brake H707 YL Impl Cont Pump Torque Solenoid
Switch, Blower Speed
Switch, Brake Fluid Level
F-17
H-3
B
D-9, N-9 420 OR Opr Mon Fuel Filter/Low Accum Pressure H771 BR Side Shift Lock Solenoid
Volume 2
Switch, Cold Start Temp G-3 E-7, L-7 432 PK Opr Mon Brake Pressure (Oil) H901 OR Boom Cylinder Position Sensor
© 2006 Caterpillar Printed in U.S.A.
Switch, Coolant Temperature J-3 D-10, O-10 439 YL Lamp Indicator H902 YL Bucket Cylinder Position Sensor
441 OR Engine Coolant Temp Gage H903 PK E-Stick Cylinder Position Sensor
All Rights Reserved
Switch, Engine Oil Pressure J-3 E-10, O-10
Switch, Float Detent Limit I-6 C-9, N-9 447 PK Fuel Level Gage H904 GY Swing Position Sensor
Switch, Heater A/C G-17 B 450 YL Tach Sender (+) H907 GN Stick Cylinder Position Sensor
Switch, Thermostat F-18 B 452 PU Torque Converter J764 BR Switch/Sensor Return #1
Switch, Vent G-16 B Accessory Circuits J766 PU Switch/Sensor Return #3
Valve, Machine Security G-14 E-6, M-6 500 BR Wiper - Front (Park) K753 BK Left Grade Signal #1
Machine locations are repeated for components located close together. 501 GN Wiper - Front (Low) K754 BK Left Grade Signal #2
A = Located inside of cab. 502 OR Wiper - Front (Hi) M719 GN Sideshift Left Switch 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
B = Located inside of side console. 503 BR Wiper - Rear (Park) M720 BU Sideshift Left Relay Harness And Wire Electrical Schematic Symbols
C = Located around fuse block. 506 PU Washer - Front M721 WH Sideshift Right Switch
T T
507 WH Washer - Rear M936 BR Flow Control Switch
508 PU Radio Speaker - Left M937 GN Flow Control Prox Switch #1
Symbols
509 WH Radio Speaker - Left (Commom) N756 PK Alarm Horn Output
S S
511 BR Radio Speaker - Right N939 GN Ride Control Solenoid #2 T
512 GN Radio Speaker - Right (Common) N945 OR Front Brake Solenoid #1 Pressure Temperature Level Flow Circuit Breaker
513 OR A/C Compressor/Refrigerant Pressure Sw. N957 GN RS-232 (TXD)
R R Symbol Symbol Symbol Symbol Symbol
515 GY Blower Motor (HI) N960 OR RS-232 (RXD)
516 GN Blower Motor (MEDIUM) N970 YL RS-232 (DTR)
Symbols And Definitions
RENR6449-02 VOL 2
517 BU Blower Motor (Low) N973 BR RS-232 (DSR) Q Q
518 OR Hazard Flasher To Switch N979 PK RS-232 (GND) Fuse - A component in an electrical circuit that will open the circuit if too much current flows
521 YL A/C Switch To Refrigerant Switch R762 GY Tractor Mode Select Switch through it.
522 WH A/C Clutch To Thermostat Switch R763 BU Scraper Mode Select Switch P P Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
537 GN Turn Signal Switch To Flasher R912 OR Return To Dig Switch circle indicates that the component has screw terminals and a wire can be disconnected from it.
552 WH Four Wheel Drive Solenoid R954 OR Discrete Output 1
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
564 GY Rear Wiper Interrupt Switch To Wiper Sw. R955 GY Discrete Output 2 O O No circle indicates that the wire cannot be disconnected from the component.
568 GN Warning Buzzer To Diodes R956 BU Discrete Output 3
569 PK A/C Switch Jumper #2 R957 GY Discrete Output 4
Ground (Wired): This indicates that the component is connected to a grounded wire. The
Lighting Circuits R958 GN Discrete Output 5 N N grounded wire is fastened to the machine.
601 GY Dash Lamp (Hi) X977 YL Fuel Pump +V Supply
603 PK Rotary Beacon
Ground (Case): This indicates that the component does not have a wire connected to ground.
M M It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
L L contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
30 Page
Sender: A component that is used with a temperature or pressure gauge. The sender
K K measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.
325-AG135 PK-14 1 5A
Pin Socket Fuse
B B Receptacle
Pin or Socket (5 Amps)
Single Wire
Number
9X-1123
Connector
Component
Part Number
Plug
A A Harness identification code: 2 200-L32 BK-14
This example indicates wire
135 in harness "AG".
Ground Circuit Identification Wire Gauge
22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Connection Number Wire Color
Connector Location
Schematic Machine
Connector Number
Location Location
Failure Mode Identifiers (FMI)¹
FMI No. Failure Description
CONN 1 C-17 C-13, L-13 Resistor, Sender and Solenoid Specifications
CONN 2 J-15, L-15 C-13, L-13 Part No. Component Description Resistance (Ohms)¹
00 Data valid but above normal operational range.
CONN 3 K-15 C-13, L-13 Off Machine Switch Specification 54°C (130°F) - 560 to 716
01 Data valid but below normal operational range. 4W-9972 Sender: Conv. Temperature
CONN 12 K-13 B-12, M-12 Part No. Function Actuate Deactuate Contact Position 110°C (230°F) - 72 to 82
02 Data erratic, intermittent, or incorrect.
Related Electrical Service Manuals 03 Voltage above normal or shorted high.
CONN 13 K-13, H-14 B-12, M-12
131-9203 Ride Control Pressure Switch
3500 kPa MAX 3000 ± 150 kPa
Normally Open 3E-8620 Solenoid: RTD Loader Valve 21.8 ± 1.0
CONN 14 F-15 B-12, M-12 (507.6 psi MAX) (435.1 ± 21.8 psi)
Title Form Number 04 Voltage below normal or shorted low. Empty - 240 to 250
251-3231 Sender: Fuel Level (EAME)
CONN 17 L-8 C-9, N-9 275 kPa MAX¹ 170 ± 55 kPa Full - 28 to 33
05 Current below normal or open circuit. 236-6923 A/C Refridgerent Switch Normally Open²
Electric Starting Motor: 143-0539 SENR3828 CONN 18 I-9 C-9, N-9 (40 psi) (24.6 ± 8 psi) 249-7160 Solenoid: Left Side Shift, Right Side Shift 10.3 ± 0.6
06 Current above normal or grounded circuit.
CONN 19 F-10 C-9, N-9 -0.6 ± 1.4°C 4.2 ± 1.4°C 54°C (130°F) - 560 to 716
Machine ECM: RENR6488 07 Mechanical system not responding properly. 119-9631 Thermostat Switch Normally Closed 244-3106 Sender: Coolant Temperature
CONN 21 K-5 C-10, M-10 (31 ± 2.5°F) (39.5 ± 2.5°F) 110°C (230°F) - 72 to 82
08 Abnormal frequency, pulse width, or period.
Engine Troubleshooting: RENR2417 CONN 24 G-7 B-9, K-9 ¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
09 Abnormal update. 238-9397 Resistor: Excitation 120 ± 6
CONN 28 E-16, G-15 B-12, M-12 down to 170 kpa (25psi).
10 Abnormal rate of change. Empty - 240 to 250
² Contact postion at the contacts of the harness connector. 216-1266 Sender: Fuel Level (NACD)
CONN 29 F-12 E-6, M-6 Full - 28 to 33
11 Failure mode not identifiable.
CONN 30 F-12 E-8, L-8 214-4302 Solenoid: A/C Compressor Clutch 3.2
12 Bad device or component.
CONN 31 L-2 D-5, M-5
13 Out of calibration. ¹ At room temperature unless otherwise noted.
The connectors shown in this chart are for harness to harness connectors.
14-31 Reserved
Connectors that join a harness to a component are generally located at or near
¹The FMI is a diagnostic code that indicates what type of failure has occurred. the component. See the Component Location Chart.
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
RN-C17 RL-C2
276-5450 RC-C5 1552272 RN-C15 1552273
RT-C2 3E3382 1552269 AE-C3 A/C REFRIGERANT PRESS
STOP TAIL TURN LAMP TURN 1 605-RN38 YL -18 605-RL9 YL -18 1 YL-18 236-6923
1552272 1 TURN 1684999
RC-C3 172-6490 GND 2 200-RN13 BK -18 605-RN39 YL -18 1 YL-18 FRONT LH TURN LAMP 200-RL1 BK -16 2 BK-18 123-EF10 WH -18
TAIL 1 617-RT1 BR -18 A305-RC1 YL -18 2 TO PLATFORM HARN 521-AE4 YL -18 A
REAR LH STT LAMP 1552269 STOP 3 617-RN45 BR -18 200-RN15 BK -18 2 BK-18 172-6489 617-RL7 BR -18 3 WH-18 123-EF18 WH -12
STOP 2 604-RT2 OR -18 3 CONN PL-C61 POSN 513-AE3 OR -18 B
9R-2385 (SH 1 LOC K-18)
TAIL 4 604-RN41 OR -18 200-RN6 BK -18 611-RL11 PU -14 4 BU-18 123-EF23 WH -18
605-RT3 YL -18
2
TURN 3 RD-16 1 321-RC3 BR -18 4
200-RN11 BK -18 5 123-EF28 WH -18 EF-C2
200-RT4 BK -18
1
GND 4 200-RC4 BK -18
617-RT5 BR -18
BACKUP ALARM RC
BK-16 2 5
6 CONN 2 200-RN7
200-RN5
BK -18
BK -18
200-RN4
200-RN6
BK -18
BK -18
200-RL3 BK -16 619-RL10 GN -14 6 RD-18
HIGH
LOW
123-EF52 WH -18 1552269
AE-C2
1 2
200-RN2 BK -12 200-RN13 BK -18 605-RN38 YL -18 RN-C13 CONN PL-C1 1552273 452-EF86 PU -18 200-EF82 BK -14
200-FL1 BK -18 2 200-RT14 BK -18 4 617-RL7 BR -18 5
EF-C15 AE-C4 AE-C1
UPPER CAB GND 606-RN36 GY -18 1552269 (SH 1 LOC B-5) 447-EF22 PK -18 200-EF83 BK -14
5 618-RL6 YL -18 606-RL8 GY -18 1 YL-18 6 1 2
604-RN41 OR -18
200-RN17 BK -18
200-RN18 BK -18
607-RN33 PK -18
200-RN5 BK -18
1
2
FRONT RH STD FLOOD
234-4328
(NOTE B) 20
21 450-EF38 YL -18
SS LOCK SUPPR 1 H771-RT16 BR -18 200-RT26 BK -18 618-RT7 YL -18 6 (SH 1 LOC E-14) ENGINE GND
234-4329 2 200-RN8 BK -18 4 607-RN31 PK -16 604-RN42 OR -18 603-RN43 PK -16 22 432-EF68 PK -16 EF-C28
106-8704 2 200-RT18 BK -18 200-RT31
321-RT22
BK -18
BR -18
627-RT28 YL -18
432-RT15 PK -18
7
8
CONN 3 CONN 13 5 605-RN39 YL -18 23 324-EF74 BU -18 1
1237615
6 630-RN22 GY -16 605-RN38 YL -18 606-RN35 GY -18 24 922-EF80 BR -18 506-EF79 PU -16 FRONT WASHER MOTOR
R762-RT20 GY -18 9 RN-C18 RN-C16
605-RN37 YL -18 1 2
605-RN39 YL -18 607-RN33 PK -18 25 923-EF75 GY -18 NOTE A 200-EF82 BK -14 MOTOR 6T-1375
R763-RT21 BU -18 10 1552272 1552269 2
RT-C9 607-RN32 PK -18 26 E900-EF65 WH -18
K 1552269
604-RT2 OR -18
604-RT8 OR -18
1 2
G962-RT41 OR -18
H771-RT24 BR -18
11
12
STOP TAIL TURN LAMP TURN 1 606-RN36 GY -18 RN-C3 606-RN35 GY -18 620-RN26 WH -18 606-RN35 GY -18 1 YL-18 FRONT RH TURN LAMP 27 E901-EF66 GN -18 K
172-6490 GND 2 200-RN11 BK -18 3E3388 606-RN34 GY -18 1 2
606-RN36 GY -18 620-RN27 WH -18 200-RN9 BK -18 2 BK-18 172-6489 28 420-EF60 OR -18
RR HORN 1 367-RT48 BU -18 STOP 3 618-RN44 YL -18 1 604-RN40 OR -18 29 310-EF15 PU -18 EF-C31
164-9425 2 200-RT25 BK -18 604-RT13 OR -18 1237615
TAIL 4 604-RN42 OR -18 2 607-RN32 PK -18 BEACON SOCKET 30 309-EF21 GY -18
605-RT3 YL -18 TO PLATFORM HARN 1
3 605-RN37 YL -18 607-RN31 PK -16 1 2
607-RN33 PK -18 1787539 31 307-EF40 OR -18 202-EF7 BK -18 507-EF81 WH -16 REAR WASHER MOTOR
RT-C4 606-RT9 GY -18 CONN PL-C21 4 606-RN34 GY -18 202-EF13 BK -18 200-EF83 BK -14 MOTOR 6T-1375
1552272 617-RT12 BR -18 (SH 1 LOC D-14) 2
5 617-RN45 BR -18 608-RN29 GN -18 603-RN43 PK -16 ROTATING BEACON 202-EF44 BK -18
TAIL 1 618-RT7 YL -18
REAR RH STT LAMP CONN 12 6 618-RN44 YL -18 608-RN28 GN -16 608-RN30 GN -18 200-RN14 BK -16 128-6985 202-EF48 BK -16
1 2
GND 4
3E3382 618-RN44 YL -18 202-EF43 BK -18 1166158 AIR FILTER SW
627-RT28 YL -18
G962-RT27 OR -18 111-RT44 RD -14 1 202-EF67 BK -18 420-EF60 OR -18 A 260-1336 TURBO ENGINES
TO PLATF HARN 620-RN26 WH -18 202-EF59 BK -18 B 187-2868 NA ENIGNES
G962-RT40 OR -18 A305-RT30 YL -18 2
1 2
620-RN27 WH -18
G962-RT41 OR -18 321-RT22 BR -18 4 (SH 1 LOC K-18)
630-RN23 GY -18 218-EF63 BK -18 EF-C12
H771-RT19
H771-RT16
BR -18
BR -18 1 2
200-RT11 BK -14 5
6
CONN 2 630-RN22 GY -16 1 2
J R763-RT37 BU -18 1 2
441-EF19
447-EF22
OR -18
PK -18
J
R763-RT39 BU -18
RT-C13 R763-RT47 BU -18 450-EF38 YL -18
1552269 452-EF86 PU -18 EF-C32
506-EF79 PU -16 1552269
CONNECTOR 1 R762-RT36 GY -18 R763-RT35 BU -18
R763-RT37 BU -18 R763-RT33 BU -18 507-EF81 WH -16 405-EF39 GY -18 1 ENGINE OIL PRESSURE SW
NOT USED 2 1 2
I 367-RT48 BU -18 1 2
87a
9R-7941 200-TR9 BK -18
TR-C7 CONN 18
4 265-LN8 BK -18 202-LN21 BK -12
LN-C4
NOT USED 2 E901-EF66 GN -18 I
LP-C3 LP-C2 RT-C3 200-TR8 BK -18 1 2
G703-LN10
G703-LN12
GN -18
GN -18
123-LN3 WH -18
G703-LN12 GN -18
1
2 EF-C19
(NOTE H) REAR LH FLOOD STD
234-4328
WH-18
BK-18
1
2
608-TR2 GN -18
200-TR8 BK -18
200-TR13 BK -18 200-TR13 BK -18 2 BK-18 234-4329
G703-LN1 GN -18 322-EF26 GY -16
1552269
1 FORWARD HORN
LN-C5 200-EF3 BK -18 2 164-9425
TR-C9 G703-LN5 GN -18 9X1054
TR-C4 1552269 30
603-TR23 PK -18 202-LN21 BK -12 1 DEAD ENGINE LOWER ENABLE RLY
1552269 86 EF-C18
608-TR2 GN -18 607-TR5 PK -18 1 BK-18 FRONT RH FLOOD STD 1 2
1 RD-18
603-TR21 PK -18 608-TR3 GN -18 202-LN19 BK -18 2 (TO NEG TERM) 200-EF70 BK -18 200-EF70 BK -18 2 RD-18 248-3290
85
TR-C1 603-TR25 PK -16 1 2
603-TR23 PK -18 608-TR2 GN -18 G703-LN26 GN -12 4 CBL-KK1 BK -00 CBL-AA1 RD -00
87 EF-C1
3E3382 630-TR15 GY -18 3
H 1 603-TR25 PK -16 607-TR5 PK -18 630-TR16 GY -18
87a 1552269 H
TO PLATFORM HARN 2 620-TR18 WH -16 607-TR4 PK -16 1 2
607-TR6 PK -18 CBL-HH1 BK -00 CBL-GG1 RD -00 552-EF71 WH -18 1 AWD SUPPR
CONN PL-C22 3 608-TR1 GN -16 608-TR3 GN -18 200-EF72 BK -18 200-EF72 BK -18 2 106-8704
(SH 1 LOC E-14) 4 607-TR4 PK -16 200-TR27 BK -12 LOAD CHECK DISABLE ATCH NEG POS
EF-C29
CONN 13 5
6 630-TR17 GY -16
608-TR1 GN -16 1 2
608-TR2 GN -18
200-TR26 BK -12 (NOTE B)
BATTERY ST
STD
230-6368 - NACD 1552269
GND CAB RF
620-TR19 WH -18 603-TR21 PK -18 3T-5760 - EAME 324-EF73 BU -18 1 RD-18 DIFF LOCK SOL
620-TR18 WH -16 1 2
620-TR20 WH -18 607-TR6 PK -18 200-EF76 BK -18 200-EF76 BK -18 2 RD-18 248-3290
607-TR5 PK -18
630-TR16 GY -18 620-TR20 WH -18 NOTE A EF-C30
630-TR17 GY -16 1 2
516-AC18 GN -14 521-AC29 YL -18 C SIG MSS IND 8 F846-MY9 PU -18 200-MX4 BK -18 6
516-AC18 GN -14 (SH 1 LOC E-6) X977-EF57 YL -18 1 FUEL LIFT PUMP SUPPR
105-MY4 RD -18 202-MX2 BK -18 7
CONN 14 307-EF40 OR -18 307-EF40 OR -18 106-8704
1 2
E529-AC21 YL -14
200-AC25 BK -14 517-AC19 BU -14
517-AC19 BU -14 257-7211
225-MY17 BK -18
MY-C2 MX-C2 202-MX21 BK -18
8
9
CONN 19
521-AC29 YL -18 MY-C4 202-MY11 BK -18 3E3388 1552264 10 EF-C7
E528-AC11 PU -14 1552272 202-MY11 BK -18 1 202-MX22 BK -18 218-MX3 BK -18 11 1552269
200-AC9 BK -18 522-AC20 WH -18 AC-C1 1 A347-MY6 GN -18 202-MY12 BK -18 1 2
614-AC6 PU -18 122-AC24 BU -12 1 HI SPD RL 200-1898 3 225-MY17 BK -18 202-MY16 BK -18 308-MY5 YL -18 4 308-MX5 YL -18 265-MX20 BK -18
86
F AC-C6
1779646
614-AC14 PU -18 515-AC4 GY -18 5 115-1615 4 200-MY7 BK -18 200-MY7 BK -18 A347-MY6 GN -18 5 A347-MX11 GN -18 MX-C4
1195094
F
614-AC23 PU -18 200-AC2 BK -18 2
85 308-MY15 YL -18 200-MY7 BK -18 6 200-MX4 BK -18 EF-C9
1 C568-AC16 WH -12 C568-AC3 WH -12 4
87 G848-MY8 GN -18 7 G848-MX7 GN -18 218-MX3 BK -18 1 30
1552269
BLOWER MOTOR MOTOR 2 200-AC10 BK -12 C511-AC7 WH -18 3 86 +
168-2313 87a 308-MY10 YL -18 1 2
F846-MY9 PU -18 8 F846-MX8 PU -18 308-MX5 YL -18 A347-MX11 GN -18 5 BK-18 123-EF53 WH -18 123-EF53 WH -18 1 EXCITATION RESISTOR
MY-C5 202-MX21 BK -18 2 BK-18 309-EF49 GY -18 238-9397
AC-C4
C568-AC3 WH -12 2305008 308-MY5 YL -18 CONN 30 A250-MX6 BK -18 265-MX20 BK -18 4
85 -
87
2
°T
E528-AC28 PU -14 RELAY CONNECTION 1552269 450-EF38 YL -18 450-EF38 YL -18 W 225-3145-120A
A346-MY13 BU -18 TO FUEL SHUTOFF SOL A250-MX6 BK -18 B RTN MSS IND
AC-C9 PIN # WIRE B+
333-MY2 GN -18 1 TIE BACK ENGINE CONN EF-C17 G848-MX7 GN -18 C SIG MSS
MOTOR SPD RES 1779654
30 308 YL A347-MY6 GN -18 225-MY17 BK -18 2 (SH 2 LOC G-3)
204-9921 1 C568-AC17 WH -12 TOUCHKEY READER
200-AC27 BK -12 F846-MY9 PU -18 CONN MY-C3 TO EP-C1 (TURBO ENGINE) EF-C8 CBL-CC1 RD -2
516-AC18 GN -14 TO CAB GROUND STUD 85 202 BK
CONN 29 257-7212
1
2219804
384-EF24 BU -10 1 GLOW PLUGS
E 384-EF50 BU -12 1 2
E
113-AR1 OR -18
TO AC TACHOMETER 569-AR2 PK -18 EF-C25
IGN TERMINAL (133 OR) 85 86
AR-C1 9X1054
1116795 AR-C2 30
(SH 1 LOC D-18) 101-EF9 RD -12 START RELAY
87
2 5 3E3364 TO AC HARN 1
86
4 1
C511-AR3 WH -18 1 CONN AC-C10 306-EF12 GN -18 306-EF12 GN -18 5 115-1615
521-AR4 YL -18 30
521-AR4 YL -18 2 (SH 2 LOC G-15) 218-EF63 BK -18 218-EF63 BK -18 2
85
TO AC TACHOMETER 87A
3
101-EF11 RD -12 304-EF64 WH -12 4
AC SIG TERMINAL 87
CONN 28
3
(SH 1 LOC D-18) A/C SHUTOFF RLY 87a
STARTER
3E-9362 143-0539
G S
304-EF64 WH -12
101-EF11 RD -12
AIR CONDITIONER SHUTOFF MTR BAT 101-EF9 RD -12
MOTOR
CBL-CC1 RD -2
CBL-AA1 RD -00
NOTE A
(TO BAT POS TERM)
D D
ENGINE
RT 213-6044 03 SH 2 K-15 H REAR END SIDESHIFT (EAME) VARIOUS NOTE J: ATTACHMENT HARNESS
1552269 TRANSMISSION.
LOCKOUT SOL BK-18 1 M720-PE13 BU -18 M719-PE17 GN -18 TR 213-6050 03 SH 2 H-13 H ROOF (EAME) ELECTRICAL CONNECTION
273-3525 VARIOUS NOTE L: STD FRONT WORK AND STD REAR WORK SWITCHES ARE FOR AWD CONTROL CIRCUIT.
BK-18 2 200-PE23 BK -18 M719-PE27 GN -18 WR 256-6803 00 SH 2 G-7 J PRODUCT LINK - RADIO - PL121SR STANDARD FLOOD LAMP ARRANGEMENTS (4 LAMPS TOTAL). TO VEHICLE STRUCTURE
POWER SIDESHIFT CIRCUIT.
M720-PE14 BU -18 WIRE AS. FRONT WORK LAMP AND REAR WORK LAMP SWITCHES ARE INTERNAL ELECTRICAL
B PE-C7
CABLE AS. FOR MACHINES WITH OPTIONAL ATTACHMENT FLOOD LAMPS HEATER AND AIR CONDITIONER CIRCUIT. B
1552269 M720-PE12 BU -18 (8 LAMPS TOTAL). CONNECTION TO SURFACE TURN SIGNAL/WIPER/WASHER CIRCUIT.
LOCKOUT SUPPR 1 M720-PE14 BU -18 AA 246-8053 00 SH 2 H-5 H POS (BAT TO STARTER)
106-8704 2 200-PE15 BK -18 1 2
SPLICE
SIDE SHIFT SUPPR2 1 M720-PE26 BU -18 M721-PE25 WH -18 SH 1 H-7 NOTE X: FOR ITALY MACHINES, REPLACE AWD SWITCH WITH AWD ITALY SWITCH
106-8704 2 M719-PE27 GN -18 STRAP AS.
- 7G-1060 00 SH 2 G-5 STRAP-GROUND CAB TO FRAME SH 2 D-2 NOTE Z: CONNECTION TO BE SUPPLIED WITH ENGINE
- 7G-1060 02 SH 2 G-5 STRAP-GROUND ENGINE TO FRAME
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1