INTERACTIVE SCHEMATIC

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Tap Table
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 KENR8398
September 2009

793F Off-Highway Truck

Hydraulic System
SSP1-UP

© 2009 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT TABLE
Part Machine Schematic Part Machine Schematic
Description Description
Number Location Location Number Location Location
Accumulator Gp - Brake (ACC1) 291-1546 1 F-3 Misc. Ref.
Accumulator Gp - Brake (ACC2) 291-1546 2 F-2 Core As - Oil Cooler, Brake 290-2729 53 F-5
Accumulator Gp - Steering 308-2856 3 D-6 Core As - Oil Cooler, Brake 336-9641 54 F-5
Breather 157-7911 4 B-4 Core Gp - Oil Cooler, Steering 199-6683 55 A-5
Connector - Orifice 311-6676 6 E-3 Sensor Gp - Press., Brake Pump 221-3405 56 F-3
Cylinder Gp - Telescoping, Hoist 295-5708 7 E-7 Sensor Gp - Press., Brk Acc. (ACC1) 221-3405 57 F-3
Filter - Oil, Adv Eff., Breather 4T-6788 8 C-3 Sensor Gp - Press., Brk Acc. (ACC2) 221-3405 58 F-2
Filter Gp - Case Drain 290-2569 9 B-4 Sensor Gp - Press., Differential Oil 221-3415 59 D-7
Filter Gp - Fan / Steering Return 339-9706 10 A-5 Sensor Gp - Press., Rr Brk Oil, LH 221-3410 60 F-4
Filter Gp - Oil, Brake 290-2567 11 D-3 Sensor Gp - Press., Rr Brk Oil, RH 221-3410 61 E-4
Filter Gp -Oil, Hoist / Brk Cooling 339-9702 12 F-6 Sensor Gp - Press., Steering Acc. 221-3405 62 C-7
Fitting - Orifice 8X-7851 13 E-3 Sensor Gp - Press., Steering Pump 221-3405 63 D-5
Fitting - Orifice 8X-7851 14 D-5 Sensor Gp - Speed, Clng Pmp Drive 186-0131 64 B-3
Fitting - Orifice 8X-7851 15 C-7 Sensor Gp - Speed, Fan 186-0131 65 C-5
Motor Gp - Fan 240-7790 16 C-5 Switch As - Press., Serv. Brake (Frnt) 128-5091 67 D-3
Pump / Motor Gp - Brake Release 5T-1060 17 E-5 Switch As - Press., Serv. Brake (Rear) 128-5091 68 D-3
Pump Gp - Fan / Steering 291-7263 18 A-6
Pump Gp - Hoist / Brake 310-4846 19 D-3
Pump Gp - Metering (HMU) 9T-1318 20 C-2
Screen - Pmp Brng Flushing Return 247-8298 21 B-5
Screen Gp - Hoist Lines 6E-5472 22 E-6
Slack Adjustor Gp - Front 205-0560 23 E-2
Slack Adjustor Gp - Rear 205-0560 24 E-8
Valve Gp - Check 332-7350 25 B-4
Valve Gp - Check 6E-4701 26 F-3
Valve Gp - Check, Brk Rel Pump 123-4750 27 F-5
Valve Gp - Check, Brk Rel, El Pump 123-4750 28 F-3
Valve Gp - Cntrl, Hoist / Brk Cooling 247-1437 29 F-7
Valve Gp - Makeup 183-7170 30 C-6
Valve Gp - Sol / Mnfld 198-6577 31 D-5
Valve Gp - Sol / Rlf, Str Acc. 272-9849 32 C-6
Valve Gp - Steering 9T-8931 33 D-2
Mechanical Drive (Hydr. Arr. 278-8418)
Control Gp - Foot Brake 315-5037 34 E-2
Cylinder Gp - Steering 9T-8912 35 D-2
Filter Gp - Oil, RAX 333-6434 36 D-7
Manifold Gp- Control, RAX 299-3258 37 C-7
Motor Gp - Brake Cooling 198-6041 38 B-3
Motor Gp - RAX 202-9940 39 B-7
Pump Gp - Brake Cooling 197-8885 40 B-3
Pump Gp - RAX 214-1555 41 B-7
Screen As - Hydr. Oil Cooler 149-2754 42 E-5
Tank Gp - Hydraulic 288-5701 43 A-3
Valve / Mtg Gp - Cntrl, Brks, Std Whl 285-5630 44 E-2
Valve / Mtg Gp - Cntrl, Brks, XL Whl 283-9559 45 E-2
Valve Gp - Relief, Brake Oil Cooler 6E-5855 46 C-3
Valve Gp - Traction Control 222-4744 47 E-4
Attachments
Accumulator Gp - Steering (PED) 308-3556 48 D-6
Cooler Gp - RAX Oil Cooler 320-8196 49 D-6
Motor Gp - RAX Oil Cooler Fan 307-1504 50 D-6
Plug As - Rear Axle Cooler 242-7114 51 D-8
Valve Gp - Press. Rdc, Rad Fan Cntrl 226-0835 52 B-6

© 2009 Caterpillar, All Rights Reserved

 TAP LOCATIONS
PRESSURE, SAMPLING, AND SENSOR
Tap Schematic
Description
Number Location
A SOS, Strg, Fan, Drive C-6
B SOS, Hoist and Brake Cooling F-6
C SOS, Brake Actuation F-4
D Steering Pump Pressure C-5
E Steering Accumulator Pressure C-2
F Radiator Fan Pressure C-6
G Service Brake Acummulator Pressure F-2
H Secondary Retract Accumulator Pressure F-3
I1 Front Slack Adjuster Pressure D-2
I2 Rear Slack Adjuster Pressure D-8
J1 Front, Left Parking Brake Release Press. F-2
J2 Front, Right Parking Brake Release Press. B-2
J3 Rear, Left Parking Brake Release Press. F-8
J4 Rear, Right Parking Brake Release Press. B-8
K1 Left, Front Wheel, Brake Cooling Input Press. F-2
K2 Left, Front Wheel, Brake Cooling Output Press. E-1
K3 Right, Front Wheel, Brake Cooling Input Press. C-2
K4 Right, Front Wheel, Brake Cooling Output Press. B-2
K5 Left, Rear Wheel, Brake Cooling Input Press. F-7
K6 Left, Rear Wheel, Brake Cooling Output Press. E-8
K7 Right, Rear Wheel, Brake Cooling Input Press. B-8
K8 Right, Rear Wheel, Brake Cooling Output Press. B-8
L1 Hoist Control Pilot Pressure E-6
L2 Hoist Control Pilot Pressure E-6
M1 Hoist Pump 1 Pressure D-4
M2 Hoist Pump 2 Pressure D-3
N Brake Pump Pressure D-4
P1 Purge Point for Comissioning E-2
P2 Case Drain Return Filter Pressure B-4
P3 Supply Pump Pressure B-6
Q RAX System Pressure C-7
R Brake Pump Filter Outlet Pressure D-3
S1 Left, Rear Wheel, Traction Pilot Pressure F-4
S2 Right, Rear Wheel, Traction Pilot Pressure E-4
© 2009 Caterpillar, All Rights Reserved
 FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

© 2009 Caterpillar, All Rights Reserved

 ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

© 2009 Caterpillar, All Rights Reserved

 8 7 6 5 4 3 2 1

K5 (54) CORE AS
(60) SENSOR GP
PRESS.
(57) SENSOR GP
PRESS.
(56) SENSOR GP
PRESS.
K1
OIL COOLER
RR BRK OIL, LH BRK (Acc1) BRAKE PUMP
BRAKE
221-3410 221-3405 221-3405
336-9641

F J3 F
(2) ACCUMULATOR GP
BRAKE (ACC2) J1
2991-1546

(1) ACCUMULATOR GP (26) VALVE GP

BRAKE (ACC1) (28) VALVE GP
B (B) SOS
(27) VALVE GP
CHECK S1 2991-1546
CHECK
6E-4701 CHECK
BRK REL BRK REL G
LEFT EL PUMP H 123-4750 (58) SENSOR GP LEFT
REAR (53) CORE AS
123-4750 C PRESS. FRONT

HOIST
OIL COOLER

ACC1
BRK (ACC2)

RAX

ACC2
BCD
TCS
HIGH PRESS.
(29) VALVE GP RLF DUAL STAGE BRAKE 221-3405

PS2
RV1

PS1
CONTROL SIGNAL SPOOL 290-2729 PS3

HOIST / BRK (12) FILTER GP

COOLING
247-1437
LOW PRESS.
RLF
OIL
HOIST / BRK COOLING LE1
SV3
K2
MAIN RELIEF SQ1
(34)CONTROL GP
K6 DUMP SPOOL 339-9702
T2

FOOT BRAKE
ROD END VENT
SLOT ACROSS STEM M SV2 PR1
FL1
315-5037

(7) CYLINDER GP
(22) SCREEN GP
HOIST LINES S2
6E-5472 (42) SCREEN AS OR1
TELESCOPING
HYDR. OIL COOLER (17) PUMP / MOTOR GP (47) VALVE GP CV1 CV2
HOIST
L1
TSB
149-2754 BRAKE RELEASE TRACTION CONTROL
P A
295-5708
5T-1060 222-4744
TANK

E E
T
T1
RAISE (61) SENSOR GP
PLUG1
PRESS. HF1 SV1 HF2
PD2 PD3
HOLD RR BRK OIL, RH PD1
HF3

SIGNAL 221-3410
ORIFICE #2 SNUB 0R3 0R7 0R4 0R8
SIGNAL 0R5 0R6

(24) SLACK
ORIFICE #1 FLOAT 0R2 0R9
SH1 SH2 P1
ADJUSTOR GP LOWER PB

REAR FSB
(23) SLACK
205-0560 (44) VALVE / MTG GP ADJUSTOR GP
L2 PS5 R SUPPLY PS4 F CONTROL FRONT
205-0560
BRAKES (STD WHL)
COUNTERBALANCE VALVE 285-5630
CARTRIDGE VENT ORIFICE FOR (13) FITTING (45) VALVE / MTG GP
COUNTERBALANCE VALVE
I2 ORIFICE
A.C. ONLY (6) CONNECTOR
CONTROL
BRAKES (XL WHL)
8X-7851 ORIFICE NOT SHOWN
(67) SWITCH AS
(50) MOTOR GP 311-6676 283-9559
(59) SENSOR GP PRESS.
(36) FILTER GP RAX OIL CLR FAN (68) SWITCH AS
PRESS. SERV. BRK (FRNT)
OIL, RAX 307-1504 PRESS.
DIFF. OIL 128-5091 (35) CYLINDER GP
333-6434 SERV. BRK (REAR)
221-3415 A.C. ONLY STEERING
(49) COOLER GP
RAX OIL CLR
128-5091 9T-8912
205-0560
I1
D 320-8196 D
B R
(31) VALVE GP (11) FILTER GP
SOL/ MNFLD OIL
198-6577 BRAKE CR
290-2567 (33) VALVE GP
(48) ACCUMULATOR GP CL
STEERING (PED) (3) ACCUMULATOR GP STEERING
(19) PUMP GP
308-3556 STEERING 9T-8931
HOIST / BRAKE
308-2856 (14) FITTING
ORIFICE
N M1 M2 310-4846
(51) PLUG AS L R
8X-7851
REAR AXLE CLR MECHANICAL
242-7114 SW (63) SENSOR GP PUMP
TO
A PRESS. DRIVE
FAN / STEERING
STEER ACC.
PUMP P
(37) MANIFOLD GP
CONTROL
P
D 221-3405

RAX
299-3258 (15) FITTING
ORIFICE
8X-7851 A (65) SENSOR GP EF
SPEED, FAN T
186-0131
C (62) SENSOR GP
(30) VALVE GP HP LS C
HT
Q PRESS. (32) VALVE GP
MAKEUP
183-7170
STEER ACC.
221-3405
SOL / RLF E
STR ACC.
272-9849
F

(16) MOTOR GP (20) PUMP GP

K3
(8) FILTER
K7 FAN
240-7790
(46) VALVE GP
RELIEF
OIL
METERING
(HMU)
BREATHER 9T-1318
BRAKE OIL COOLER 4T-6788
(52) VALVE GP
6E-5855
PRESS RDC.
RAD. FAN CNTRL
226-0835 (21) SCREEN
PUMP BEARING
FLUSHING RET.
P3 247-8298 (4) BREATHER
(39) MOTOR GP 157-7911 U B M1
RAX (9) FILTER
202-9940 B T1 T2 R G2 Mb Ma A G1 R T2 T1 U2 RIGHT
FINAL DIFFERENTIAL SL CASE DRAIN FRONT
B DRIVE
B
RIGHT
REAR
290-2569
P2
(41) PUMP GP
RAX K4
K8 214-1555 (40) PUMP GP
BRAKE COOLING (38) MOTOR GP
REAR AXLE
197-8885 BRAKE COOLING
198-6041
J2
J4 BANJO HOUSING SUMP
SEE POWERTRAIN SCHEMATIC (25) VALVE GP
CHECK (64) SENSOR GP
332-7350 SPEED
COOLING PUMP DRIVE
186-0131
Qmin Qmax Qmax Qmin
TO
MECHANICAL
DRIVE LINE PATTERNS
Pressure Line

U1 L1 Pilot / Load Sensing Pressure

M1 S M1
Drain / Return Lines
(18) PUMP GP
BRAKE SYSTEM FAN / STEERING (43) TANK GP HYDRAULIC CIRCUIT COLOR DESCRIPTIONS Component Group
291-7263
STEER AND FAN HYDRAULIC
288-5701
BRAKE RELEASE PUMP AND CIRCUIT
HOIST PUMP AND CIRCUIT
Attachment

A HOIST AND BRAKE COOLING STEERING CIRCUIT Air Line A

SUPPLY LINE
(10) FILTER GP FAN PUMP AND CIRCUIT
MECHANICAL DRIVE (55) CORE GP
OIL COOLER FAN/ STEER RETURN
BRAKE PUMP AND CIRCUIT
SUPPLY PUMP AND CIRCUIT
CALLOUTS
Taps (Pressure, Sampling, Sensor - by letter)
RM757 339-9706 YY
STEERING PARKING BRAKE CIRCUIT
REAR AXLE LUBE PUMP AND CIRCUIT
199-6683 DRAIN / RETURN LINE 52 Components (By number)
DRAIN / BRAKE COOLING
THIS SCHEMATIC IS FOR THE 793F OFF-HIGHWAY TRUCK
MEDIA NUMBER: KENR8398
PART NUMBER: 278-8439, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

8 7 6 5 4 3 2 1
 SERVICE AND PARKING BRAKES
VIEW ALL CALLOUTS

34 J1 J2

I1
23 21

27

17

I2
24

J3 J4
© 2009 Caterpillar, All Rights Reserved
 BRAKE CONTROL
VIEW ALL CALLOUTS

57
2
H
G

56
28
1
6
26
45
44

P1 13 58 R 11
LEFT SIDE, CENTER OF CHASSIS
© 2009 Caterpillar, All Rights Reserved
 BRAKE COOLING
VIEW ALL CALLOUTS

K1 K3

K2 K4
53 46
54
B

38 40
12
K6
42 64 K8

K5 K7

© 2009 Caterpillar, All Rights Reserved

 FAN CIRCUIT
VIEW ALL CALLOUTS

55

10 F 30 16 65

VIEWED FROM FRONT

© 2009 Caterpillar, All Rights Reserved
 HOIST CONTROL
VIEW ALL CALLOUTS

22

L2

29

L1

VIEWED FROM REAR AND ABOVE

© 2009 Caterpillar, All Rights Reserved

 HYDRAULIC OIL TANK
VIEW ALL CALLOUTS

43

25
9
P2

© 2009 Caterpillar, All Rights Reserved

 PUMPS AND DRIVE
VIEW ALL CALLOUTS

M1
Fan Steering Hoist Brake
Pump Pump Pump Pump

18

P3 Pump 19
M2 N
Drive

© 2009 Caterpillar, All Rights Reserved

 RAX OIL COOLER
VIEW ALL CALLOUTS

50 49 59 51

63

31
D 39 41 36 37 Q
© 2009 Caterpillar, All Rights Reserved
 STEERING CONTROL
VIEW ALL CALLOUTS

31
14

35
35
48

20
3
33 32

A 62 15
© 2009 Caterpillar, All Rights Reserved
 TRACTION CONTROL
VIEW ALL CALLOUTS

67

S2

61

S1

47

60
LEFT SIDE, CENTER OF CHASSIS, INSIDE OF FRAME

© 2009 Caterpillar, All Rights Reserved