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Iso 6157 1 1988 8

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99 views12 pages

Iso 6157 1 1988 8

Uploaded by

C Mukesh Rao
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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INTERNATIONAL STANDARD INTERNATIONAL ORGANIZATION FOR STANOARDIZATION ORGANISATION INTERNATIONALE DE NORMALISATION MEXAYHAPOAHAR OPTAHHBAUMR 10 CTAHAAPTHSALMM Fasteners — Surface discontinuities — Part 1: Bolts, screws and studs for general requirements Bdmants de fstion — Difauts ce surface — Pare 1: Boulons, is vt goujuns dusege général ISO 6157-1 First edition 1988.08.01 Reference umber So east 1088 180 6157-1 ; 1968 (E) Foreword 180 [tho [ntarational Organization for Standardization) ie a workiwide federation of natforal standards Lodios (ISO rember bodies). Tha work of preparing International Standards Is normally carlad aut through 180 technical committees. Each member ly inerestod ina subject fot whicha tachnical committee les boun eviablelna Ie ‘the right to be represented on that committe. International organizations, govom- imental and non-governmental, in ison wih ISO, aso take pvt in the work. ISO ‘colavorates slosaly wih tho mternational Hocrrotacnnical Commission (IEC) on al rmattas of electiotechnical standardization, Draft International Standards adopted by the technical committees ora steulstd to the member bodes for approve bafore thei eeceptance as nteretionel Standerds by the ISO Council, Thay aro approved in accordance with ISO procedures requiring at least 76 2% approval by the member bodies voting. Inorrational Stenderd 190 6157-1 wos jropeted by Technol Conall 180/TC 2, Fasteners ‘Users should nota that all Intemational Standards undergo revision from time to time and that any reasenca mace herein to ary other International Standard imple iis latast eciton, uniss othorwice etatod, International Orgenleation for Standnidiation, 1988 & Prod in Swrtanind INTERNATIONAL STANDARD Fasteners — Surface discontinuities — Part 1: Bolts, screws and studs for general requirements 1. Scope and field of application 1 This part of 190 0187 establishes Init fr vious tyoes urfacediscontinatios on bolt, corewe anc studs ‘or gonoral requirements. It epptes to bots, scrowe and studs wath = renin trad lamers 6 mm an arr —prodt erades A and 8; property clases up to and inching 108, ures che ‘waa specfid in product standards or agrood betwaen upper nd pursheeer, 1.2, Limts tor eurtace discontinuities on bo'ts, esrows and studs for special requirements (e.g. automatic assembly) are laid down in 180 6157-2. Whon the engineaiing recuirements of tho applcation necessitate that surface aiscontnutties on bolts, scras and studs be more closely contraed,itshould be specified in tho respoctive product standerd. or the purchaser shal specty tne anpleae mie nthe nay ane purchaeo 1.3. Where the pemissibi limits for surface discontinulias Indeated in clause 3 occur, the minimum values for the Imechanicel and functional properties spaced in 150 820-4 shel stl he met. noves 1 Tha figs in cease 3 we acai ony. Thay apy coxrespond ‘ay alo to other toes of oli, serene od sds, 4 Tho ld aoe show the srtoe dconnitis oraacertad Bh same casts for clit. 2 References 150 468, Surface roughness — Perameters, thek values and gonoral rules for ecadtving requirements 180898-1, Mechanical properties of fastonors — Part: Bos, serewa ard etude. 180 2859, Sampling orozedures and tables for inspection by atinbutes. 180 9208, Fasteners — Accmperice faspection 3. Typos, causes, appearance and limits of surface discontinuities 3.1 Cracks ‘A crack ia.a oleen (erystatine) fracture paesing through or ‘tetoss the arala hourrdties and may possly fllew inekslone of foroign slomonts. Cracks are normally ceusod by ovestrose- ing the metal durng forging or other forming operations, or ‘during hea reaurent. Vibe parts ee sutjocted co signmicent reheating, crane uously ae closoloured by coal, 341.1. Quonch cracks Tease] Coch aaa ay our dria fardovag dn imesh Tigh Parelan fans ans Gan resents oumsen nocaeaet ete nl ‘Quench crack acroes top fica Sana ona. ae soe ps Panwa cen eet cnn \ fA Caarerenck| tere ot hed mira 4 cot on oh if Sia seh nn lem Sileph oats oc es cog EF Dpesrarn retaly mo ree Yi be - ‘k. 3 et "| ch a Tits | Goss rc oa di nt into an anton we ot aed 212. Ferg oacke Taine] For aaa wo aa to Gc & Toga spouting end av aid ov pt hehe oe dbl ant on hand utp iad en bo nd a Fer eck on ep ot Tris | Ung oegrg ote Depth or width, , of forging cracks: b < 0,040 1 d= antl nd dana A 84.8 Forging bares Cause Foiging burets may occur ‘or example darina feraia on the lat or comer of the hoods of bolts andcrons. at {the periphery of fianged or circular head products or on tho rlsad porphery of indontod head bots and scrow ‘Appearance Forang bust a but Foxphng bursts ging bursts Forge bars Tite Howegon head screws Noforging burst nthe fate of hexagon bolts and screws shall xcand into the erawn era on | Burace (charter ciel) or into the underhead bearing eurface. Forging burets occurring st lave wrenching fats shall not reduce the wath across cornars below te specified miamum. FForaing burets in the risod perighar of indented heed bolts and sarawe shal net excead a width af 0,084 or have a depth extending below the indented portcn. top ofthe hears intecection of Circular head scrows Flanges of bolts and screws and rerioheries of cireuler head scrave may have forging tures, but they all not exceed the following limits With of forging burs 0,082 (untn ony ene torging burst; 0,08, (with two oF more foring bursts, cne of which may extend to 0.084). 1 vena tae career 2) de ~ head lange demotor 180 6157-1 : 1988 (E) ‘Shear burats may occur, for example duing forging, frequensly atthe periphery of products having ecular or flerged heeds, and are located at approximately 42° tothe product ans. ‘Shear busts may ago occur an the sides of hexagon heal products. ‘Appearance her wr L Tits Hexagon head screws No shear burst Inthe fats of hexagon bots nd serews shall extend into the crow cir on the top ofthe head surfece{chorfer cre) or nto the underead bearing surface. Sheer bursts, occuring atthe intersection of to ‘wrenching flats, shall not reduea the wicth across cocnars boow the specifed minimum. ‘Shear bust nthe raised parchery of ixdented hoad bolts and screws hall not ceed a whith of 0,081 or have 8 depth axtancing below the indented perten. Chroular head soraws ‘lenges of bottsandscrewe and peripheries of cular heed products mey heve sheer burst, But shall not ence the folowing limita: With of sheer bursts: 0,084.2 (fr enly one shear buted); 0,04, (with two or mero forging shear bureta, one oF whioh may extend to 0,084). 1) d= nominal teed dametor 2) dg» ead ot fence cfaetar 3.2 Raw material seams and laps 1S0 6157-1 : 1988 (E) ‘A seam or lapis @nerrow, genera straight or smocth curva ine clscortinuty running jonghwainaly onthe te, shank or hea, Appearance ers espe ai ae if = a sore ama running longitucinaliy: sone LAT WE \ Ta ST eres oa oe erayanesa igi eeecamenes nas re 180 6157-1 : 1988 (E) 3.8 Voids | \old le a shallow packet er hallow on the aurfaca of a ott of screw due to non filing of moral during forging or upsetting. asen —] Veldo an prodveed by aloe greene dan ipa on Blo Taad ono We “They ae oot oinnaed ving forging or upewting operators Aopen ip < N\ \ \ ( ‘ y A WW Tinie | Boh ot vas fh < 092 61:02 mma ‘Are of vod: ‘The eombinedouiae ve of avid onthe bering fae shal nt exceed 10 % ofthe teal roa 11d = al ed Serer 6 34 Folks 180 6167-1 : 1988 (E) ‘A fold isa doubiing over of metal which ocsurs atthe surfac of the festener during forcing. Folds are produced by mateial displacements dus to eck of congruence of forms and volumes of the singe Cause forging es. Topearanes rere, Spi om, Sr Peni, th ntoaton 7X bento tinea re ra ‘the: race ofthe tok nd Notseinibl fot Perit ttt ot br cr emit, fot ar come Nat ein, os ‘itor omer IF Tits | Foitsat nar commas ao blow ie baring Siace a ot peraeaba, Unies epee pried nb Dart of 180 6167 or nthe prot stander ods at oxarit cee x perm 3.8 Too! marks Tool mere ae longa or cheer ecw of shew depth Cause | Teal mate reproduced by tha novonant of manufcing tow over Wa waae of Aooearance Teal meek Perio Fominmig epeton Limits ‘Tool mares produced by machining in the shank, filet or bearing surface shall not exceed a surface ravahness of BR, = 32 fim when totes acordane vith 150 468, 180 6167-1 : 1988 (E) 2.6 Damages Demeges ere indantations cf any surface of e bolt 0° scrow, a Darnages, for eamrple doris, scrapes, ricke and gouges, ee produced by eciomal acon durng ManuTeeTwe and handling af bals and serews, for example during loading ‘Appearance [No pioaie geomotial signe, location of dveetion, Wentifabls os extra ection, ‘Damages as destibac above shall not caurorajetion unlosit can be chown that they pal funtion or wably, Dnts, serapes, nicks and gouges on the fist three threads sll he such that thoy allow the screwing on of 2 130 rg gauge with torque veluoe oF 001d man, n newton motes, 4 Inspoction and evaluation procedur For the aecoptance Inspaction procedure, oon ISO 8268, Sur aca coathge shal be remeved before examination f igontf cealon ofthe surface clscortnutes ls impetred. 44 Principles “The rancfacturar [sented to use ay inspoction procedures but due care shal be taken io ensue that products conform to, ‘his por ef ISO 6167. “Tho purebacer may vzo the Inepsetion procoduo efceiied In this claus ot his acceptance Inepontion in order io. doc ‘whethar¢ lot of fasteners may ba accontod or elected. Procedure shall also be apeied when conformance to spec teaon is disputod, unless some other acceptance procedure fh boan agreoa between the manufacturer ans the pureneaor atthe tine of ordering the fasteners. 4.2. Non-destructive testing ‘A endomsample shal bo taxon from thelotinsecordance with ‘able tin the annex end subjected t0 other visual tests or othor magnet tschniques or addy current Hino datoctiva pracuct i found the lot shall be secepted (exe leo 4). If defective products ere found these shall form thalotsiza {er the proceduivos gven in 4.3, 43. Destnuctive testing 1 defective produot oro dotostod by tho procedutea given in 42, thon a sscondary sample shall ba taken irom the defective products in ceordance with table 2in the annes. consitng of ‘the procetsincicating the meat saricus defects and sectioned ‘1 90" trough the dscontinuty where the greatest copth expected 44 Evaluation {on visual inspection sny producti found with quench eraoks inany locaton, or folds at hiticr cornarsot below te bearing surface, except “clover Keo" folds In non-circular shouldar fasteners, the lot skal be subject to mection If on the destructive tect any predust is found with forging ‘racks, burs, seers and laps, vole, tool marke or damage “which axceod the elowabl lite co epasitied for theapplceble ‘ype of discontinuity, the lot shall be subject to relostion, 1SO 6167-1 : 1988 (E) Annex Sampling plan for surface discontinuities (This annex forms an integral part of ths standard.) Sampling for eurfaoe cieosntinultive shal bo carried out using the eample sizes givan in tablo 1 ané using tho principles and Procedures gven in cause 4. Table 1 — Sample sizes for visual and ‘non-dost-uctive testing Torairet™ Nv. 21

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