Annexure ‘E’

Specifications (for water supply related works of Nagar Parishad Dabra)

Table of Contents

S.No. Chapters Page No.

1.0 General 2

2.0 Pipeline 4

3.0 SCADA-PLC 17

4.0 Specifications of Road 38

5.0 Overhead Reservoir/ Intake well 39

6.0 Clear water Pumps 49

7.0 Raw water Pumps 58

8.0 Sub-Stations 62

9.0 Water Treatment Plant 68

10.0 Suggested Brands for Equipment 70

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 Chapter 1
General :

The specifications for this project & various components thereof shall be as follows,
1.0 The specifications for various material to be used for the project shall confirm to BIS standards
with up-to-date amendments as given below,

S. No. IS Code No. Title

1. IS 269:1989 33 grade ordinary Portland cement
2. IS 8112:1989 43 grade ordinary Portland cement
3. IS 12269:1987 53 grade Ordinary Portland cement
4. IS 1489:1991 Portland pozzolana cement
Part I:1991 Fly ash based
Part II:1991 Calcined clay based
High strength deformed steel bars and wires for concrete
5. IS 1786:1985
reinforcement
6. IS 875:1987 Code of practice for design loads for building structure
Part I:1987 Dead loads
Part II:1987 Imposed loads
Part III:1987 Wind loads
Part IV:1987 Snow loads
Part V:1987 Special loads and load combinations
Ductile detailing of reinforcement concrete structures
7. IS 13920:1993
subjected to seismic forces
8. IS 1893:2002 Criteria for earthquake resistant design of structures
Code of practice for plain and reinforcement concrete(
9. IS 456:2000
third revision)
Code of practice for general construction of plain and
10. IS 457: 1957 reinforcement concrete for dams and other massive
structure.
11. IS 1343:1980 Code of practice for pre-stressed concrete (first revision)
Code of practice for concrete structure for the storage of
12. IS 3370:1965
liquids.
13. Part 1:1965 General requirement
Part 2:1965 Reinforced concrete structure
Part 3:1967 Pre-stressed concrete structures
Part 4:1967 Design tables
14. IS 6518:1972 Code of practice for control of sediment in reservoirs
Criteria for design of anchor block for penstock with joints
15. IS 5330:1984
(first revision)
16. IS 7357:1974 Code of practice for structural design of tanks.
17. IS 3913:1966 Suspended sediment load samplers
18. IS 3917:1966 Scoop type bed material samplers.
Method for measurement of suspended sediment in open
19. IS 4890: 1968
channels.
20. IS 4926:1976 Ready mix concrete (first revision)
Code of practice for water supply and drainage high
21. IS 6295:1986 altitude and/or sub-zero temperature regions(first
revision)
22. IS 5477 Method for fixing the capacities of reservoir
Part 1:1969 General Requirement
Part2:1969 Dead storage
Part3:1969 Live storage
Part4:1971 Flood storage
Code of practice for provision and maintenance of water
23. IS 9668:1980
supply for fire fighting

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 S. No. IS Code No. Title
24. IS 8062 Code of practice for cathodic protection for steel structure
Part1:1976 General principles
Part2: 1976 Underground pipelines
Code of practice for coating and wrapping of underground
25. IS 10221:1982
steel pipes
Centrifugally cast(spun) ductile iron pressure pipes for
26. IS 8329: 2000
water, gas, and sewerage
Ductile iron fittings for pressure pipes for water, gas, and
27. IS 9523:1980
sewerage
Recommendation for cement mortar lining cast iron, mild
28. IS 11906:1986
steel and ductile iron pipes
29. IS 12288:1987 Code of practice for laying of ductile iron pipes
HDPE pipes for potable water supplies, sewage and
30. IS 4984:1994
industrial effluents(third revision)
31. IS 7634 Part2:1975 Laying and jointing polyethylene (PE) pipes.
Injection moulded HDPE fittings for potable water
32. IS 8008
supplies
Part1:1976 General requirement

NOTE:-Any other BIS standards as may be required will also be applicable. Quality assurance program of the manufacturer shall
have to be enclosed with the detailed design and drawings.

2.0 The other part of the specifications for various components of the project shall be as per
provisions of clauses and sub clauses of chapters of Manual on Water supply and Treatment
(third edition), CPHEEO Ministry of Urban Development Govt. Of India
a. Transmission of water, Chapter 6
b. Water treatment Chapter 7, 8 and 9
c. Distribution system Chapter 10
d. Pumping Stations and Machinery Chapter 11
e. Instrumentation and Control in Water treatment plant Chapter 12
f. Operation and Maintenance Chapter 13
g. Laboratory Tests and Procedures Chapter 15

Disclaimer : Any specifications not covered above shall be as per best Engineering practice
or as directed by Engineer In Charge. In the event of any disparity between the
written specifications and BIS provisions, the provisions in BIS shall prevail.

The itemise specifications to be followed by the Contractor are given in the subsequent Chapters.

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 Chapter 2
Specification for providing laying and jointing of pipelines
1.0 Excavation of trenches, back filling, road restoration
1.1. Excavation for Pipe Line Trenches
The excavation in hard rock will have to be carried out either by controlled blasting or chiseling, wedging or
by mechanical means and the tendered rate is supposed to cover cost of all such means.
1.2. Site Clearance
The pipe line alignment shall be cleared of all bushes, shrubs, roots, grass, weeds and if required trees,
coming in the alignment of pipe line in the trench width portion. The rates for excavation shall cover all such
site clearance work and no extra payment will be allowed on this account.
1.3. Alignment marking
After the work site is cleared as above, pipe line alignment with required trench width shall be marked on
the ground with apex points, curves etc, as shown on the drawings or as directed by the Engineer-in-
Charge for the stretch where the work is to be started. The contractor shall provide all labour, survey
instruments, and materials such as strings, pegs, nails, bamboos, stones, mortar, concrete etc. required for
setting out and establishment of bench marks. The contractor shall be responsible for the maintenance of
bench marks and other marks and stakes as long as they are required for the work in the opinion of the
Engineer-in-Charge.
1.4. Working survey
Working survey of the pipeline alignment shall be carried out by the contractor before start of the
excavation work. Based on the working survey, the alignments, L-section (depth of laying), grade, and
location of specials, valves and chambers shall be finalized and got approved from the competent
authority. The gradient and alignment shall be such that minimum horizontal and vertical bends shall be
required.
1.5. Use of Machinery:
All excavations shall be carried out by mechanical equipment’s / machinery unless, in the opinion of the
Engineer-in-Charge, the work involved and time schedule permit manual excavation.
1.6 Trench Width and Depth:
All buried pipelines shall be minimum 1 meter +/- 0.2 mtrbelow ground level to maintain proper cover &
gradient unless other depths are approved by the engineer in charge. The trench width shall be constant
throughout the trench depth, & shall provide a clearance of about 0.30 m on either side of the pipe line.
The contractor May, for the facility of work or similar other reasons, excavate and also backfill later, if so
approved by the Engineer-in-Charges, at his own cost, outside the allowable trench width specified above.
Should any excavation be taken below the specified trench bottom, contractor shall fill it up to required
level, at his own cost, with the same material available at the trench bottom including watering and
compaction.
The excavation shall be as per approved in drawings, having sufficient depth over the pipe cover, bedding
below pipe line wherever bedding is required. The trench bottom shall be excavated to proper grade as
shown on drawings. The contractor shall provide site rails and leveling instruments required for checking
the grade during excavation, bottom bedding and pipe laying Projections in rock excavation shall be
removed by chipping.
The contractor shall carryout extra excavation at the pipeline joints to be welded in the trench, as required
(minimum 0.6 m deep and 0.9 m lengthwise, all around the pipe), for facilitating proper welding of the
bottom joint from out side. The work of trench excavation should be commensurate with laying and jointing
of the pipe line. It should not be dug in advance for a length greater than 250 m ahead of work of laying
and jointing of pipeline unless otherwise permitted by the Engineer-in-Charge.
1.7 Barricading and Guarding:
To protect persons from injury and to avoid damage to property, adequate barricades, construction signs,
red lanterns and guards as required shall be placed and maintained during the progress of work, by the
contractor at his cost.
All precautions shall be taken during excavation and laying operation to guard against possible damage to
any existing structures, underground cables, pipe lines of water, gas, sewage etc. Any damage done to
such properties will have to be repaired / rectified by the contractor at his cost. The Contractor has to
ensure the following:
• safety protections as mentioned above have to be incorporated in the work process
• hindrances to the public have to be minimized
• the trench must not be eroded before the pipes are laid
• the trench must not be filled with water when the pipes are laid
• the trench must not be refilled before laying of the pipes

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 The bed for the laying of the pipes has to be prepared according to the L-Section immediately before
laying of the pipes.
1.8. Reuse of surface material
All surface materials, which in the opinion of the Engineer-in-Charge, suitable for reuse in restoring the
surface shall be kept separate from the general excavation material, as directed by the Engineer-in-
Charge.
1.9. Stacking of excavated material
All excavated materials shall be stacked in such a manner that it does not endanger the work and avoids
obstructing foot paths and roads. Hydrants under pressure, surface boxes, fire and other utility controls
shall be left unobstructed and accessible until the work is completed. Gutters shall be kept clean or other
necessary provisions made for street drainage and natural water courses shall not be obstructed. All the
excavated material shall be the property of the Employer and shall be stacked or disposed off as directed
by the Engineer-in-Charge.
1.10. Maintenance of traffic
The work of excavation and pipe laying shall be carried in such a manner that it causes the least
interruption to traffic and the road / street May be closed in such a manner that it causes the least
interruption to the traffic. Where it is necessary for traffic to cross open trenches, suitable bridging
arrangement shall be provided. When the street is closed for traffic, suitable signs indicating that street is
closed shall be placed and necessary detour signs for proper maintenance of traffic shall be provided.
1.11. Structure protection
Temporary support, adequate protection and maintenance of all underground and surface structures,
drains, sewers and other obstructions encountered in the progress of work shall be furnished under the
direction of the Engineer-in-Charge. The structures which have been disturbed shall be restored upon
completion of work.
1.12. Protection of property
Trees, shrubbery fences, poles and all other property shall be protected unless their removal is allowed by
the Engineer-in-Charge. When it is necessary to cut roots and tree branches, such cutting shall be done
under the supervision and direction of the Engineer-in-Charge.
1.13. Avoidance of existing services
As far as possible, the pipeline shall be laid below existing services, such as water and gas pipes, cables,
cable ducts and drains but not below sewers. Excavation of the trenches shall be carried out to the
required depth accordingly. If it is unavoidable, the pipeline shall be suitably protected and lesser trench
depth in such cases can be allowed. A minimum clearance of 150 mm shall be provided between the
pipeline and such other services. When thrust or auger boring is proposed for laying pipeline across
roads, railway or other utilities, larger clearance as required shall be provided. Adequate arrangements
shall be made to protect and support the other services during excavation and pipe laying operations. The
work shall be so carried out as not to obstruct access to the other services for inspection, repair and
replacement. When such utilities are met with during excavation, the authority concerned shall be
intimated and arrangements made to support the utilities in consultation with them.
1.14. Bailing out of Water
During the excavation if subsoil water is met with, contractor shall provide necessary equipment and
labour for dewatering the trenches. If pumping out subsoil water is found necessary, contractor shall
provide sufficient number of pumps for the same. The TENDERed rate shall cover all costs for bailing out
of water including hire charges of pumps, cost of diesel and labour etc and hence, no extra payment shall
be allowed.
1.15. Disposal of loose boulders etc
All loose boulders, semidetached rocks, (along with earthy stuff which might move therewith), not directly
in the excavation but close to the area to be excavated, as to be liable, in the opinion of the Engineer-in-
Charge, to fall or otherwise endanger the workman equipment’s, or the work etc, shall be stripped off and
removed away form the area of the excavation. The method used shall be such as not to shatter or render
unstable or unsafe the portion which was originally sound and safe. The Tendered rate is supposed to
cover this job and no extra payment will be allowed on this account.
1.16. Moorum / Sand Bedding below Pipeline
In case of hard rock and black cotton soil, before lowering of the pipes in trenches, a layer of selected
moorum, available from excavated material under the same contract shall be provided below the pipe line
to act as bedding. The bedding shall be compacted properly including required watering and the
thickness of well compacted layer shall not be less than 150 mm. The bedding shall be provided for full
trench width with proper grade as shown on drawings.
2. Refilling the trenches
2.1. Use of selected excavated material

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 Filling of excavated material in trenches shall be commenced as soon as the joints of pipes and specials
have been tested and passed. The backfilling material shall be properly consolidated by watering and
ramming, taking due care that no damage is caused to the pipes and the outer coating.
Selected surplus spoils from excavated material shall be used as backfill. Fill material shall be free from
clods, salts, sulphate, organic or other foreign material. All clods of earth shall be broken or removed.
Where excavated material is mostly rock, the boulders shall be broken into pieces not larger than 150 mm
size, mixed with properly graded fine material consisting of murum or earth to fill up the voids and the
mixture used for filling.
2.2. Filling zones
For the purpose of back-filling, the depth of the trench shall be considered as divided in to the following
three zones from the bottom of the trench to its top:
Zone A: From the bottom of the Back-filling by hand with selected approved material available from
pipe (top of bedding) to the level of excavation, placed in layers of 150 mm and compacted by tamping.
the centre line of the pipe The back-filling material shall be deposited in the trench for its full
width on each side of the pipe, specials and appurtenances
simultaneously. Special care shall be taken to avoid damage of the
pipe and the coating or moving of the pipe.
Zone B: From the level of the Back-filling and compaction shall be done by hand or approved
centre line of the pipe to a level mechanical methods in layers of 150 mm; special care shall be
300 mm above the top of the pipe taken to avoid damage of the pipe and the coating or moving of the
pipe.

Zone C: Back-filling shall be done by mechanical methods in 15 cm.

2.3. All excavations shall be backfilled to the level of the original ground surfaces unless otherwise shown on the
drawings or ordered by the Engineer-in-Charge in Charge, and in accordance with the requirements of the
specification. The material used for backfill, the amount thereof, and the manner of depositing and
compacting shall be subject to the approval of the Engineer-in-Charge in Charge, but the Contractor will be
held responsible for any displacement of pipe or other structures, any damage to their surfaces, or any
instability of pipes and structures caused by improper depositing of backfill materials.
The back filled layers shall be wetted and compacted to a density of minimum 90 percent of the maximum
dry density at optimum moisture content of the surrounding material. Any deficiency in the
quantity of material for backfilling the trenches shall be supplied by the Contractor at his expense.
The Contractor shall at his own expense make good any settlement of the trench backfill occurring after
backfilling and until the expiry of the defects liability period.
On completion of pressure and leakage tests exposed joints shall be covered with approved selected
backfill placed above the top of the pipe and joints in accordance with the requirements of the above
specifications. The Contractor shall not use backfilling for disposal as refuse or unsuitable soil.
2.4. Fillings of the trench excavated in rock
In case of excavation of trenches in rock, the filling up to a level of 30 cm above the top of the pipe shall
be done with fine materials, such as soft soil, murrum etc. The filling up of the level of the centre line of the
pipe shall be done by hand compaction in layers not exceeding 15 cm, whereas the filing above the centre
line of the pipe shall be done by hand compaction or mechanical means in layers not exceeding 15 cm.
The filling from a level of 30 cm above the top of the pipe to the top of the trench shall be done by
mechanical methods with broken rock filing of size not exceeding 15 cm mixed with fine material as
available to fill up the voids.
2.5. Consolidation
The consolidation of the filled material shall be done to attain 95 % proctor density. The density of the
filled and compacted material shall be tested regularly and record maintained accordingly.
3.0 Supply, laying and jointing of DI Pipes and fittings.
3.1 The laying of pipe shall be as per IS 12288:1987 with up to date amendments.
3.2 The manufacturer and their associates (if any) should have the facility to carry out the internal coating
lining and external coating / painting at factory for pipes and specials confirming to IS 11906:1986.
3.3 The DI pipe manufacturer should have valid BIS license from last 5 years (or valid BIS license from last 2
years with an experience of manufacturing and supplying at least 500 kms of various diameters of DI pipe
to any State/Central govt/ board/organization of repute in last 3 years conforming to IS 8329-2000 and
with upto date amendment.

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3.4 The DI pipe manufacturer should have house facility for carry out the following test for size DN 80-
DN1000:-
a) C -value determination arrangement
b) Type test for leak tightness as per ISO 2531:2009/BS EN 545/IS 8329:200.
3.5 DI pipe manufacturer should have the ISO 9001:2008 & ISO 2531:2009 certification for manufacture of DI
pipe.
3.6 Quality assurance program of the manufacturer shall be enclosed with the Tender.

4.0 Laying and jointing of High Density Polyethylene (HDPE) Pipes and fittings.
4.1. The testing, supplying, laying, jointing and testing at work sites of HDPE pipes shall be as per standards
and Codes. If requirements of this Specification conflict with the requirements of the standards / Codes,
this Specification shall govern.
Code No. Title/Specification
IS 4984 High Density Polyethylene Pipes for Water Supply
IS 2530 Methods of test for polyethylene moulding materials and polyethylene compounds DI K7
Pipes, Joints and Fittings for use for Potable Water Supply

IS 5382 Rubber sealing rings for gas mains, water mains and sewers.
IS 4905 Methods for random sampling
IS 7328 High density polyethylene materials for moulding and extrusion
IS 7634 Laying & Jointing of Polyethylene (PE) Pipes
IS 9845 Method of analysis for the determination of specific and/or overall migration of
constituents of plastics material and articles intended to come into contact with
foodstuffs
IS 10141 Positive list of constituents of polyethylene in contact with food stuffs, pharmaceuticals
and drinking water.
IS 10146 Polyethylene for its safe use in contact with foodstuff, Pharmaceuticals and drinking
water.

4.2 Handling, Transportation Storage and Lowering of pipes

During handling, transportation, storage and lowering, all sections shall be handled by such means and in
such a manner that no distortion or damage is done to the section or to the pipes as a whole.
The following procedures should be followed so as to eliminate potential damage to pipes and fittings and
to maintain maximum safety during unloading, lifting and lowering.
 Pipes must not be stored or transported where they are exposed to heat sources likely to exceed
o
60 C.
 Pipes shall be stored such that they are not in contact with direct sunlight, lubricating or hydraulic
oils, petrol, solvents and other aggressive materials.
 Scores or scratches to a depth of greater than 10% or more of wall thickness are not permissible;
any pipes having such defects should be strictly rejected.
 PE pipes should not be subjected to rough handling during loading and unloading operations.
Rollers shall be used to move, drag the pipes across any surface.
 Only polyester webbing slings should be used to lift heavy PE (>315mm) pipes by crane. Under no
circumstances, chains, wire ropes and hooks be used on PE pipes.
 Pipes shall not be dropped to avoid impact or bump. If any time during handling or during
installation, any damage, such as gouge, crack or fracture occurs, the pipe shall be repaired if so
permitted by the competent authority before installation.
 During coiling care should be taken to maintain the coil diameter at or above the specified minimum
to prevent kinks. Coiling shall be done when the pipe attains the ambient temperature from the
extruder. In uncoiling or recoiling care should be taken that sharp objects do not scour the pipe.
 When releasing coils, it must be remembered that the coil is under tension and must be released in
a controlled manner. The end of the coil should be retained at all times, then the straps released
steadily, one at a time. If the coil has bands at different layers of the coil, then they should be
released sequentially starting from the outer layers. The amount of the energy locked up in the coil
will depend on the size of the pipe, the SDR of the pipe, and the size of the coil.

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  Straight lengths should be stored on horizontal racks giving continuous support to prevent the pipe
taking on a permanent set
 Bare coils shall be wrapped with hesian cloth for long distance (> 300Kms) transportation. The truck
used for transportation of the PE pipes shall be exclusively used of PE pipes only with no other
material loaded – especially no metallic, glass and wooden items. The truck shall not have sharp
edges that can damage the Pipe.
 Pipes manufactured at factory are to be carried to the site of work directly or stacked suitably and
neatly along the alignment/road side/elsewhere near by the work site or as directed by the
Engineer-in-Charge.
 Damages during transit, handling, storage will be to the Contractor’s account and replacement for
such pipes has to be made by the Contractor without any extra cost as directed by the Engineer-in-
Charge.
4.3 Lowering, Laying of Pipes
 Each pipe shall be thoroughly checked for any damages before laying and only the pipes which are
approved by the Engineer-in-Charge shall be laid.
 While installing the pipes in trenches, the bed of the trench should be level and free from sharp
edged stones. In most cases, the bedding is not required, as long as the sharp and protruding
stones are removed, by sieving the dug earth, before using the same as backfill material. While
laying in rocky areas suitable bed of sand or gravel should be provided. The fill to about 10 to 15
cm above the pipe should be fine sand or screened excavated material. Where hard rock is met
with, bed concrete M15, 15 cm or 20cm thick sand bed as approved by the Engineer-in-Charge
May be provided.
 As PE pipes are flexible, long lengths of Electro/Butt-fusion jointed pipes having joints made above
ground can be rolled or snaked into narrow trenches. Such trenches can be excavated by narrow
buckets.
 During the pipe laying of continuous Electro/Butt-fusion jointed systems, due care and allowance
should be made for the movements likely to occur due to the thermal expansion/contraction of the
material. This effect is most pronounced at end connections to fixed positions (such as valves etc)
and at branch connections. Care should be taken in fixing by finishing the connections at a time the
length of the pipe is minimal (lower temperature times of the day.)
 For summer time installations with two fixed connection points, a slightly longer length of PE pipe
May be required to compensate for contraction of the pipe in the cooler trench bottom.
 The final tie-in connections should be deferred until the thermal stability of the pipeline is achieved.
 The flexibility of polyethylene pipes allows the pipe to be cold bend. The fusion jointed PE pipe is
also flexible as the plain Pipe. Thus the total system enables directional changes within the trench
without recourse to the provision of special bends or anchor blocks. However, the pipe should not
be cold bend to a radius less than 25 times the OD of the pipe.
 The Installation of flanged fittings such as connections to sluice/air/gate valves and hydrant tees
etc., requires the use of stub ends (collars/flange adaptors complete with backing rings and
gaskets. Care should be taken when tightening these flanges to provide even and balance torque.
 Provision should be made at all heavy fittings installation points for supports (such as anchoring of
the flange in the soil) for the flange joint to avoid the transfer of valve wheel turning torque on to the
PE flange joint.
 PE pipe is lighter than water. Hence care should be taken for normal installations where there could
be a possibility of flooding of the trench thus the trench shall be kept free of water till the jointing
has been properly done
 When flooded, some soils May lose cohesiveness, which May allow the PE pipe to float out of the
ground. Several design checks are necessary to see if groundwater flotation May be a concern.
Obviously, if the pipeline typically runs full or nearly full of liquid, or if groundwater is always below
the pipe, flotation May not be a significant concern.
 However, weights by way of concrete blocks (anchors) are to be provided so that the PE pipe does
not float when suddenly the trench is flooded and the soil surrounding the pipe is washed away.
Thus site conditions study is necessary to ensure the avoidance of flotation.
 Pipe embedment backfill shall be stone-free excavated material placed and compacted to the
minimum 95% of maximum dry density.
4.4 The pipe ends shall be suitable for Electro-fusion/ Butt- Fusion jointing system that shall provide for fluid
tightness for the intended service conditions.

4.5 Bedding, Backfilling and Compaction

4.6 Bedding
In case of sandy strata no separate bedding is required. However the bottom face / trench bed where pipe
shall be placed shall be compacted to provide a minimum compaction corresponding to minimum 95% of
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 maximum dry density. The pipe bedding should be placed so as to give complete contact between the
bottom of the trench and the pipe. The minimum cover over buried pipe should be 1 m.
4.7 Back Filling
Backfilling should be placed in layers not exceeding 15cm thickness per layer, and should be compacted
to a minimum 95% of maximum dry density. The refilling should be done on both sides of pipe together &
height difference in earthfill on each side should not be more to cause lateral movement of pipe.
Most coarse grained soil are acceptable. This May comprise of gravel or sand. However silty sand, clayey
sand, silty and clayey gravel shall not be used unless proposed to be used in conjunction with gravel or
clean sand.
It is very important that the pipe zone backfill material does not wash away or migrate in to the native soil.
Like wise, potential migration of the native soil in to the pipe zone backfill must also be prevented.
Heavy earth moving equipment used for backfilling should not be brought until the minimum cover over
the pipe is 90 cm in the case of wide tracked bulldozers or 120 cm in the case of wheeled roaders or roller
compactors.
4.8 Compaction
Vibratory methods should be used for compaction. Compaction within distances of 15 cm to 45 cm from
the pipe should be usually done with hand tempers. The backfill material should be compacted minimum
95% of maximum dry density.
4.9 Thrust Block
RCC thrust blocks, if required, should be suitably designed & provided at bends and at places of
reduction in cross section to take care of thrust as required as per the provisions of relevant
standards/codes.
4.10 Fittings & Specials
All HDPE fittings/ specials shall be of minimum PN 6 or above Pressure class, fabricated in accordance
with IS: 8360 (Part I& III). PE Injection moulded fittings shall be as per IS: 8008 (Part I to IX). All
fittings/specials shall be fabricated or moulded at factory only. No fabrication or moulding will be allowed
at site, unless specifically permitted by the Engineer-in-Charge. Fittings will be Butt welded on to the
pipes or other fittings by use of Electro/Butt fusion process. Recommended makes for PE / PP fittings /
specials are Georg-Fischer / Glynwed / Frialen / Durafuse if purchased or should be manufactured by the
manufacturer himself to have consistency with pipe material/grade.
4.11 Bends
HDPE bends shall be plain square ended conforming to IS: 8360 Part I & III Specifications. Bends shall
be moulded.
4.12 Tees
HDPE Tees shall be plain square ended conforming to IS: 8360 Part I & II Specifications. Tees May be
equal tees or reduced take off tees. Tees shall be moulded or fabricated from pipe elements.
4.13 Reducers
HDPE Reducers shall be plain square ended conforming to IS: 8008 Part I & VII Specifications. Reducer
must be moulded.

4.14 Flanges/ HDPE Pipe Ends

HDPE Stub ends shall be square ended conforming to IS: 8008 Part I & VI Specifications. Stub ends will
be welded on the pipe. Flange will be of slip on flange type as described below.
4.15 Slip-On Flanges
Slip-on flanges shall be metallic flanges covered by epoxy coating or plastic powder coating. Slip-on-
flanges shall be conforming to standard mating relevant flange of valves, pipes etc. Nominal pressure
rating of flanges will be PN10.
4.16 Welding Procedure
Jointing between HDPE pipes and specials shall be done as per the latest IS: 7634 part II. Method of
jointing between the pipes to pipes and pipes to specials shall be with Electro or Butt-fusion welding using
automatic or semi-automatic, hydraulically operated, superior quality Electro/Butt-fusion machines which
will ensure good quality welding of HDPE pipes.
Normally Electro/Butt fusion welding shall include following activities:
- Aligning of pipe on welding M/C
- Surface preparation for welding.
- Heating of pipes/ ends
- Holding pipes for welding
- Cooling etc.

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4.17 Hydraulic Testing
Pipes shall be given different hydraulic tests for ensuring quality of manufacture as per clause 11.0 of this
chapter.
4.18 Site Fabrication of PE Fittings
Two or more PE specials coming at one place (like PE Tee, Reducer, Flanged end etc.,) shall be jointed
at contractor’s workshop and transported to the site of works for final installation with proposed PE
pipelines. In no case, jointing of three or more welds in one place, at site will be allowed.
4.19 Training
The Contractor shall provide on-site training on PE pipe laying, jointing, testing and maintenance etc., to
the personnel authorized by EMPLOYER.
4.20 Manuals
Technical Manual on PE pipes including precautions to be taken during operation of the pipeline shall be
prepared and submitted by the contractor immediately on completion of work.
4.21 Flanges
All flanges employed in the project must be compatible whatever material used.
4.22 Marking
All pipes shall be marked at maximum interval of 1 m. The marking shall indicate at least the following
information.
1) Manufacturer’s name & / or trade mark.
2) The dimensions (nominal outside diameter X nominal wall thickness)
3) The outside diameter tolerance (A or B)
4) The designation of pipes material (PE 100, PE 80 etc)
5) The nominal pressure (PN)
6) The production period (date or code)
7) The number of the International standard.
8) The word “Water” shall also be included.
9) Lot number/Batch Number
4.23 Packing & Transport
The pipes should be preferably transported by road from the factory and stored as per the manufacturer
specifications to protect damage.
4.24 Summary of quality Tests :
1. Quality Mark : Pipe: IS 4984
2. Material : As per IS 4984. However only virgin resin is allowed, reworked
Material is not allowed.
3. Grade of Material : PE 100 as per IS 4984 (Certificate from raw ;material
Manufacturer is required).
4. Pressure Rating : Minimum PN 6 or above as per requirement.
5. Colour : as per IS 4984
6. Dimensions :
Diameter : The nominal diameter (outside)
Wall thickness : As per IS 4984.
Length : For diameter up to 110 mm : min 6 mtr max. 100 meter
For diameter more than 110 mm : minimum 6 meter.

7. Visual Appearance : as per IS 4984.

8. Test and sampling : as per IS 4984.
9. Special Test :
Notch hydraulic Test for the HDPE pipe made from PE-100 grade raw material as per ASTM
1474 OR ISO 13479 at manufacturers laboratory or independent laboratory and should pass the
Hydraulic test as per IS:4984:1995 for a minimum 165 Hours. The test reports shall not be more
than three months old.
Pipe shall convey water under variable temperature conditions ranging from 4 degree centigrade
to 45 degree centigrade.
10. Jointing of pipes (pipe end) :

10
 For diameters up and more than 110 mm diameter: Electro-fusion Process
11. Quality Assurance :
Quality Assurance Plan shall be got approved from the employer before production start.
5. Field Hydraulic testing of the pipelines
a. Sectional tests
After laying and jointing the pipeline shall be tested for tightness of barrels and joints, and stability of
thrust blocks in sections approved by the Engineer-in-Charge in Charge. The length of the sections
depends on the topographical conditions. Preferably the pipeline stretches to be tested shall be between
two chambers (air valve, scour valve, bifurcation, other chamber).At the beginning, the Contractor shall
test stretches not exceeding 1 km. After successful organizing and execution of tests the length May be
extended to more than 1 km after approval of the Engineer-in-Charge in Charge. The hydraulic testing
shall have to be commenced immediately after laying and jointing of 1 km reach is completed.
The water required for testing shall be arranged by the contractor himself. The Contractor shall fill the pipe
and compensate the leakage during testing. The Contractor shall provide and maintain all requisite
facilities, instruments, etc. for the field testing of the pipelines. The testing of the pipelines generally
consists in three phases: preparation, pre-test/saturation and test, immediately following the pre-test.
6. Flushing and disinfecting of pipelines
After testing and commissioning the contractor shall flush the pipes with a velocity not less than 1 m/s or
as approved by the Engineer-in-Charge in Charge. Disinfection of drinking water pipelines should be done
by Contractor.
7. above ground pipeline
DI K9 pipe of appropriate size, conforming to IS: 8329 or MS pipes of appropriate size and thickness,
conforming to IS :3589 will be used wherever the pipeline is laid above ground. MS pipes will be in-lined
and out-coated with 15 mm thick Cement concrete mortar or Epoxy coating of 400 Micron DFT.
8. Flow measuring devices:
Electromagnetic Flow Meter of appropriate size shall be provided along with 8 hour Battery back-up, at inlet
and outlet of the Raw water and Clear water pipeline and Feeder pipeline outlet at RCC Overhead tanks; to
check losses and measure the quantity of water. Reading display of all the Flow meters, along with data
logging instruments should be made available at single point, wherever decided by the Engineer-in-charge.
All the Electromagnetic Flow meters shall have the same make and salient features as under.
Coil housing of the Electromagnetic flow meters of Dican aluminium SS-304 and Flow-tube lining of PTFE /
EPDM / Neoprene/ Hard rubber/ Poly urethene.
Recommended make :Krohne-Marshall / Yokogawa / Emerson- Rosemount/ Endress + Hauser/ Seimens
ABB or equivalent.
9. Technical Qualifications for procurement of pipes during construction:
9.1. H.D.P.E. Pipe:
9.1.1. The Pipe manufacturer should have an annual installed production capacity of quantity equal to this
TENDER.
9.1.2 The manufacturer should hold valid IS license under IS:4984 consecutively for last five years to
manufacture ISI marked pipes.
9.1.3 The Pipe manufacturer should have manufactured and supplied in India at least HDPE Pipe of minimum
__ mm or above dia. More than required in this TENDER during past 3 years ending 2012.Self certified
document from HDPE Pipe Manufacturer to be attached alongwith technical Tender.
10.0 Installation and Commissioning of HDPE pipes
10.1 Installation
a. Supplying, laying, jointing, testing and commissioning of pipes shall conform to relevant IS codes, as
applicable.
b. The alignment of pipelines shown in drawings of the TENDER documents is only indicative and the exact
alignment will be as per drawings and/or as directed by the Engineer or his representative.
c. The HDPE Pipes shall be laid in accordance with the latest IS 7634 Part-2
11.0 Field Hydraulic Test
a. The Sectional Hydraulic Test shall be carried out after the pipeline section to be tested has been laid jointed
and backfilled to a depth sufficient to prevent floatation
b. Each length of the pipeline to be tested shall be capped or blanked off at each end and securely strutted or
restrained to withstand the forces which will be exerted when the test pressure is applied.
c. Proposals for testing where thrusts on structures are involved, even where thrust flanges on the piping are
installed, shall be with the prior approval of the Engineer.

11
d. The proper method of filling the pipeline with water shall be used. The length under test shall be filled
making certain that all air is displaced through an air valve or any other appropriate mechanism. The test
length shall then remain under constant moderate pressure as per testing method given in the IS 7634.
e. As per IS code water required to built up allowable drop in pressure during test will be treated as a make up
water.
f. The maximum allowable test pressure shall be 1.5 times the system design pressure or pipe rating which
ever is higher
g. Notwithstanding the satisfactory completion of the hydraulic test, if there is any discernible leakage of water
from any pipe or joint, the Contractor shall, at his own cost, replace the pipe, repair the pipe or re-make the
joint and repeat the hydraulic test with cost including the cost of water.
h. Test pressures are to be measured in kg/cm2 at the centre of the blank flange situated at the lowest end of
the pipeline under test. Unless otherwise specified the test pressure shall be as stated below.
12.0 INSTALLATION OF VALVES
General
The installation of valves shall be made according to the instructions of the manufacturer and the Engineer.
Installation of valves
Butterfly/Sluice valves shall be installed between flanges according to the instructions of the manufacturer.
Valves shall be placed on a support of concrete so that no shear stress is in the flanges. In case of axial
thrust due to closure of a valve against pressure the valve shall be anchored in the support in a suitable
manner to transfer the thrust into the floor slab of the chamber.
Air valves shall be installed on top of air valve tees.
SLUICE VALVES
DESIGN REQUIREMENT
A. Sluice valves shall generally conform to IS 14846/BS EN 1171/DIN 3352. Additionally,
they should also meet specific requirement as stated.
B. Spindle, thrust collar and operating arrangement including hand wheel should be
designed in such a way that one adult male is able to operate the valve against full
differential pressure by exerting no more than 8 kgf effort (pull and push) on the hand
wheel.
FEATURES OF CONSTRUCTION
a. Valves shall have inside screw, non rising spindle.
b. Valves shall be with appropriate bushing arrangement for replacement of packing without
leakage (350 mm ø and above), up to 350 mm ø valves shall be glanduss.
c. Valves 450 mm ø & above shall be provided with an antifriction device / ball thrust
bearing arrangement to minimize friction between spindle collar and casting. These
should be housed away from wet chamber and should have facility for periodic greasing.
d. Valves of size 450 mm ø and above shall be provided with enclosed, grease packed spur
gear box.
e. Valves 450 mm ø and above shall be provided with a drain and air plug.
f. All valve doors when fully closed would ensure door faces are riding on body seat ring by
at least 50% of the width of seat ring and there is sufficient room for wear travel.
Applicable for valves 350 mm and above., up to 300 mm valves shall be resilient seated.
g. All face and seat rings will be force/press fitted and additionally riveted (300 ø & above) to
the recess in the CI casting. No screws are allowed.
h. Spindle, thrust collar and operating arrangement including hand wheel should be
designed in such a way that one adult male is able to operate the valve against full
differential pressure by exerting no more than 80 N effort (pull and push) on the hand
wheel. Only single start, square threads with a pitch not exceeding 12 mm in the spindle
be used.
i. Manufacturer to give details of gear box proposed – no. of spur pair, ratio, efficiency etc.
j. Manufacturer to justify with calculation that the valve proposed is operable within the
effort parameters specified and no. of turns to ensure the time required to operate the
valve from full open to full close is within reasonable limits. This is a vital requirement.

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 k. Nominal size of the valve shall be cast on the body of the valve.

DATA :
1. Size : 150 mm to 350 mm
2. Rating (Kg/sq.cm) : PN 1.0
3. Drilling : IS 1538 Table 4 & 6 / relevant ISO with latest
amendments/ BS EN 1092-2
4. Material of construction :
Body : DI IS 1865 Gr. 500/7 ; 400/15 or
CI IS 210 Gr. FG 200 for PN 1.0 (all sizes)
Wedge : DI IS 1865 Gr. 500/7 ; 400/15 ( fully rubber lived
EPDM, upto 300 mm) or
CI IS 210 Gr. FG 200 for PN 1.0
Spindle : St. St. AISI 410 / 316 / relevant ISO with latest
amendments
Seat & face rings : Bronze IS 318 LTB II 6 / relevant ISO with latest
amendments ( for 350 mm above)
Drain & air plug : Bronze IS 318 LTB II 6 / relevant ISO with latest
amendments
Ball thrust bearing : SKF or equivalent
Bushing arrangement : Halprene on bronze
Rivets : Soft annealed brass
Gland packing : Teflon coated / graphite asbestos / hemp
Fasteners : Carbon Steel
SHOP TESTING :

HYDROTEST :
Seat leakage : 10 Kg/cm² (5 min) – for PN 1.0
Back seat leakage : 5 Kg/cm² (2 min) – for PN 1.0
Body : 15 Kg/cm² (5 min) – for PN 1.0

APPROVED MAKE IVC / KIRLOSKAR / VAG / FOURESS/IVI or

equivalent

BUTTERFLY VALVES
a. Butterfly valves shall be of double eccentric and resilient sealed type generally as per BS EN 593, BS 5155
and IS 13095. Valves shall be installed in valve chambers. Valves shall be provided with stainless steel
extension spindle so that valves can be operated from ground level and without entering the chamber.
b. Material of construction of butterfly valves shall comply with following requirements :

Item PN 1.0 Valves

Body Ductile IRON DIN 1693 – GGG40/spheriodal graphite icon IS
1865 Gr 400/12
Disk Ductile IRON DIN 1693 – GGG40/spheriodal graphite icon IS
1865 Gr 400/12
Shaft Stainless steel BS 970 Grade 431 S 29
Body Seat Nickel weld overlay micro finished
Disc Seal EPDM
Seal retaining ring Ductile icon DIN 1693 – GGG40
Shaft bearing Bronze with EPDM ‘O’ ring seal
Internal Fasteners Stainless steel SS 316
Nuts, Bolts & washers High Tensile steel hot dip galvanized for valve in chamber.
for pipe flanges Stainless steel SS 316 for buried valves
Coating Internal and external with power of liquid epoxy coating with
minimum dry film thickness of 250 microns

13
c. Butterfly valves shall be suitable for mounting in any position. The valve shall be free from induced vibration.
d. Butterfly valve shall be suitable for bi directional pressure testing with head tight shut off even after long
period of operation of 5 years. The valves shall be of double flanged long type.
e. The valve seal shall be of replaceable design. When the valve is fully closed, the seal shall seat firmly. The
seat surfaces shall be machined smooth to provide a long life for the seal. All fasteners shall be set flush so
as to offer the least resistance possible to the flow through the valve.
f. The shaft shall be stainless steel with bronze or equivalent seal with self-lubricating bearings. Disc pin shall
be stainless steel. Ring shall be Tenderirectional seal adjusting suitable for pressure and vacuum service.
Removal and replacement of steel shall be possible without removing the operating mechanism, valve shaft
and without removing the valve from the pipeline. Valve shaft shall be of one piece unit extending completely
through the valve disc hubs.
g. All valve spindle and head wheels shall be positioned to give access for operational personnel. Valves shall
be provided with enclosed gear arrangement for ease of operation. The gear box shall be worm and worm
wheel design type totally enclosed grease filled and weather proof. The operation with gearing shall be such
that they can be opened and closed by one man against an unbalanced head of 1.15 times the specified
ratings. Valves and gearing shall be such as to permit manual operation in a reasonable time and not exceed
a required rim pull of 200 N. The valve disc shall be 90 deg turn.
h. The disc shall be designed to withstand the maximum pressure differential across the valve in either direction
of flow. The disc shall be contoured to ensure the lowest possible resistance to flow and shall be suitable for
throttling operation.
i. It should be possible to open the valve with upstream pipe fully filled and downstream pipe fully empty. The
shaft shall be designed to withstand the maximum torque that will be imposed by the operator. It shall be
secured to the disc by tapered stainless steel cotter pins.
j. Valve shall be provided with mechanism position indicator to show the position of the disc mounted on the
driven shaft end.
k. Rigid adjustable stop mechanism shall be provided within the gear box or elsewhere on the valve to prevent
movement of the disc beyond the fully opened or closed position (i.e. set points).
l. Valve shall be capable of closing against the maximum flow that can occur in practice. The break way torque
against maximum differential head conditions shall be within the manufacturer]s limits.
m. All hand wheels shall be arranged to turn in a clock wise direction to close the valve, the direction of rotation
for opening and closing being indicated on the hand wheels.
n. All hand wheels shall be provided with an internal locking device to prevent operation device by unauthorized
person.
AIR VALVES
A SCOPE AND GENERAL DESIGN FEATURE
This section covers the requirements of double orifice type air valves with tamper proof cover to be used for
evacuation of accumulation of air in water mains under pressure, for the exhaust of air when such mains are
being charged with water and for inlet of air when they are emptied of water.
2
The working pressure of the air valves shall be 10 kg/cm (PN 1).
B FUNCTION
Automatic air valves generally conforming to IS 14845 / relevant ISO with latest amendments are to be used
for evacuation of accumulated air in water mains under pressure, for the exhaust of air when such mains are
being charged with water and for ventilating the mains when they are being emptied of water.
C DESIGN FEATURES
a) Air valves shall be double orifice type and tamper proof unless otherwise directed by Engineer. A
buoyant rigid float shall seal the large orifice and the chamber housing shall be designed to avoid
premature closing of the valve by the air whilst being discharged. Small orifice shall discharge small
air volume during operation under full internal pressures. All air valves shall be provided with isolating
sluice valves and flanged end connection.
b) The valve shall be capable of exhausting air from pipe work automatically when being filled, the air
being released at a sufficiently high rate to prevent the restriction of the inflow rate. Similarly the valve
shall be capable of ventilating pipe work automatically when being emptied or under water hammer
condition, the air inflow rate being sufficiently high to prevent the development of a vacuum in the
pipelines. The valve shall also automatically release air accumulating in pipe work during normal
working conditions.
c) The valves shall be designed to prevent premature closure prior to all air having been discharges
from the line. The orifice shall be positively sealed in the closed position with the float only raised by
the liquid and not by a mixture of air and liquid spray. The seating shall be so designed to prevent the
float sticking after a long period in the closed position.
d) Air valves shall thus be designed to automatically operate so that they will;
14
  Positively open under internal pressure less than atmospheric pressure to admit air in bulk
during pipeline draining operation;
 Exhaust air in bulk and positively close as water, under low head, fills the body of the valve
during filling operation;
 Not blow shut under high velocity air discharge; and
 Exhaust accumulated air under pressure while the pipe is flowing full of water.
D CONSTRUCTION FEATURES
Material of construction of air valves shall comply with following requirements:
a) All air valves shall be constructed so that internal working parts which May become necessary for
repairs shall be readily accessible, removable, and replaceable without used special tools and
removing the valve from the line.
b) Valves with air intake or exhaust facilities shall have an integral protecting cover top shall be
supplied to prevent dirt and debris from entering the outlet of the valve.
c) The contractor shall verify with the supplier of the valves that the valves have the capacity to
sustain the pipeline test pressure prior to testing. In the event that the valves do not sustain the
pressure they shall be removed and the stub pipes from the main pipeline blanked off before
pressure testing the pipeline.
E DATA
a) Valve size : 50 to 400 mm dia
b) Suitable for max. differential
pressure (kg/cm²) : 10
c) Material of construction
Body and cover : CI IS 210 Gr FG 200 or SG iron 1865 Gr
400/12 or grade GGG40
Float : Rubber coated timber or Polycarbonate up to 50 NB/ SS
304 above 50 NB
Internal Linkages : SS 304
Seat Ring : Dexine (Nitrile Rubber) or bronze seat
Isolating Sluice Valve : Generally conforming to IS 14846/relevan ISO
with latest amendments
Spindle for Sluice Valve : St. St. AISI 410
Bolts & Nuts : M.S.
TESTING AND PERFORMANCE
a) When tested as per clauses 11.6.d.1, the air passage and the function of ball floats in a valve shall
be satisfactory, and the valve shall work smoothly.
b) Hydrostatic test of valve body, when tested in accordance with 11.6.d.4 there shall be no leakage
through pressure sustaining components and joints. There shall be no permanent deformation of
any part.
c) Valve seat and cock, when tested in accordance with 11.6.d.2 and 11.6.d.3 shall not show any
leakage.
d) Function and Performance Test
d.1 The valve shall be fitted on a test bench. The pressure of the water in pipe shall be
developed to working pressure, and the main valve shall be gradually opened to check the air
release and float function. Compressed air shall then be slowly put into the valve through
underside of the valve, and check the function of floats.
d.2 High Pressure Orifice Seat Test
Subsequent to high pressure orifice performance test, hydraulic pressure shall be reduced
upto half of the working pressure to check leakage of orifice seat for a duration of three
minutes.
d.3 Low Pressure Orifice Seat Test
Subsequent to high pressure orifice performance test, hydraulic pressure shall be reduced
upto half of the working pressure to check leakage of orifice seat for a duration of three
minutes.
d.4 Body Test
The valve body (without cover and ball floats) shall be covered by a blank flange, keeping
isolating valve open. Hydrostatic pressure of 1.5 times the pressure class of the valve shall
be applied for duration of 5 minutes to check the water tightness of the body.
15
13 VALVE CHAMBERS
Valve chambers shall be constructed according to the typical drawings suitable for the respective valve and
special arrangement if any shall be approved by Engineer. They shall be constructed in brick masonry as
shown in the drawing. The chambers shall be constructed after the laying of the pipes and the assembly of
specials and valves. The size of the chambers shall be according to the following criteria/ as per direction of
Engineer.
 Minimum distance of flanges from walls : 45 cm
 Minimum distance of sockets from walls : 45 cm
 Minimum distance between highest point of equipment and roof slab : 30 cm
 Maximum distance between highest point of equipment and roof slab : 50 cm
Pipes passing through walls should be coated by two layer of soft material (Hessian felt) to allow for
differential settling and longitudinal expansion if directed by Engineer. Only metallic pipes May be cast into
the walls for anchoring purposes.
The work shall include excavation, consolidation, leveling, lean concrete as per drawing in foundations,
finishing, refilling. It shall include all labour and material required for the complete chamber.
14 DISMANTLING JOINTS
Double flanged Dismantling joints shall be of Cast Iron in such a manner that valves (300 mm and above
dia) can be dismantled without stress to the joints. These shall be for working pressures of 10 kg/cm2 (1
Mpa) and shall be completely leak proof with proper gasket arrangement. Flange dimensions shall conform
to IS 1538 (part I to XXII). Flanged specials shall be supplied with required nuts, bolts and rubber gaskets.
The nuts and bolts shall be of best quality carbon steel, machined on the shank and electro-galvanized.
Rubber gasket shall be as per IS 5382. Dimensions and drilling of flat gasket will be as per IS 1538 : 1993,
suitable for making flanged joint. The dismantling pieces shall provide minimum clearance of + 25 mm (total
distance 50 mm. The dismantling joint shall be internally and externally coated with hot applied (dip)
bituminous paint.
15 THRUST BLOCKS
The thrust blocks shall be of plain/reinforced cement concrete on site as per design and drawings to be
given by the Contractor and approved by the Engineer In Charge. The thrust blocks shall be cast directly
against the undisturbed soil.

16
 Chapter - 3
SCADA-PLC

Municipal Council, intends to construct a water distribution system using highest standards to enable
sustained and reliable system in terms of delivery and effectively checking UFW.
Scope of Work
1. The scope of SCADA PLC includes the design and installation of system, sufficient to monitor and
control the designated flows of raw/clear water. This SCADA System envisages a Master Control
Centre to be established in a purpose constructed building and Subsidiary Monitoring Centres
established in the control rooms of WTP. In addition, Local Control Centres are to be established
at Intake pumping station.
2. The Master Control Centre will be located within the compound ofWTP head works.
3. The Subsidiary Monitoring Centers will be located at pumping station head work.
4. The Local Control Centres are to be located at Intake Pumping Station

The works shall comprise the followingbut not be limited to:

(1) Construction of the building suitable to accommodate the MasterControl Centre equipment.
(2) Control Rooms for SCADA system, offices, workshop, store,reception, washrooms and toilet
facilities
(3) Trenches for pipes and cables
(4) All windows, doors, rain water pipes,
(5) Drainage arrangements, storm water and foul water
(6) Site works, pathways and landscaping.
(7) Fire alarms,
(8) Battery room

Electrical Works
 Provision of dual circuit electricity supply cables to the Master ControlCentre building.
 Provision of LV switchboard in Master Control Centre building to receivethe incoming electricity
supply cables and distribute accordingly.
 Provision of all necessary building services installation works for the Master Control Centre
building, including earthing and lightning protection systems.

Master Control Centre SCADA System

It is required to have water transmission system wide SCADA system to monitor and control the
various pumping stations and distribution centres in order to meet the varied demand of water in most
efficient manner. The scope of work shall cover conceptualization, design, pre-dispatch inspections,
supply, installation, pre-commissioning tests, commissioning, trial run and operation and maintenance
of the entire System for 5years after commissioning. The following list is not comprehensive and the
scope of Contract shall not be limited by list but shall include all necessary hardware, software,
cabling, earthing etc., which shall be required for proper monitoring and control of the water transfer
system.

i) Server based Master Control Centre SCADA system with all necessary hardware and software.
Facilities shall be provided to carry out operations of the water Transmission system from the
operator work stations of the SCADA system located in the control room. The SCADA system
shall contain facilities for alarms, data logging, data archiving, trending and report generation.
ii) For this purpose, the Master Control Centre SCADA system shall be interfaced with the ICA
system of each functional unit on the water Transmission system, such as pumping stations,
water treatment works, electricity supply system, etc. It shall be responsibility of the Contractor
to visit the entire site to see the system and to gather allthe technical information,
documentation, protocol details and data for the telecommunication links to ensure a completed
and operational system.
iii) VSAT, ISDN and GPRS communication equipment, including modems and accessories as
required. A telecommunications server and routers shall be provided to coordinate and
sequence the communications between the MCC and all other sites.
iv) For RVPN substation, communication shall be by means of opticfiber cable linked direct to the
MCC Ethernet bus.

17
v) Battery and battery charger and / or UPS for the SCADA System shall be provided for reliable
power supply. This supply system shall be designed to provide power for 8 hours in the event
of mains failure.
vi) Instrumentation, data and control cables.

Subsidiary Monitoring Centre SCADA System

The scope of work shall cover conceptualization, design, pre-dispatch inspections, supply, installation,
pre-commissioning tests, commissioning, trial run and operation and maintenance of the entire
System for 5 years after commissioning. The following list is not comprehensive and the scope of
Contract shall not be limited by list but shall include all necessary hardware, software, cabling,
earthing etc., which shall be required for proper monitoring and control of the water transfer system.

i) Minimum PC based Subsidiary Monitoring Centre SCADA system with all necessary hardware
and Facilities shall be provided to monitor, only, the operations of the relevant local portion of
the water transmission system, using data provided from the MCCSCADA System. The SCADA
system shall contain facilities for alarms, data logging, data archiving, trending and report
generation.
ii) For this purpose, the Subsidiary Monitoring Centre SCADA system shall be interfaced only with
the MCC SCADA system.
iii) VSAT and ISDN communication equipment, including modems and all accessories as required.
Communication shall be by means of optic fibre cable links direct to the MCC Ethernet bus. At
the SMC’slocated communication shall be provided by GPRS modem or other suitable links,
complete with all accessories.
iv) UPS for the SCADA System shall be provided for reliable power supply. For pumping stations
and office, the UPS shall provide 8hours backup.
v) Instrumentation, data and control cables.

Local Control Centre Distribution Panel

These Control panels shall control and monitor the water supply into the reservoirs, providing data to
the MCC through SMC SCADA system and receiving control data input signals from the MCC SCADA
system. The scope of work shall cover conceptualization, design, pre-dispatch inspections, supply,
installation, pre-commissioning tests, commissioning, trial run andoperation and maintenance of the
entire System for 5 years after commissioning. The following list is not comprehensive and the scope
of Contract shall not be limited by list but shall include all necessary hardware, software, cabling,
earthing etc., which shall be required for proper monitoring and control of the water transfer system.

i) Distribution Control panel metal enclosure, floor standing and housing the necessary RTU, HMI,
GPRS modem, Power Distribution Board, 24 V DC battery supply and charger and door mounted
controls to effect the complete control of the local distribution system. The RTU shall contain facilities
for alarms, data logging, data archiving and trending.
ii) Fabricated control room enclosure to house the control panel, including building services
installation and air conditioning.
iii) Instrumentation, data and control cables.

SCADA System at GSS

For monitoring and operations of the 11 kV substations, a SCADA system will be installed in the
control rooms. It is proposed to link the GSS to Central SCADA system for data monitoring by
providing a RTU. The status of breakers & switchgears, voltages, line frequencies, power factor,
current drawn, alarms etc. pertaining to 11 kV substations will be monitored in the PHED SCADA
system. The SCADA data at above PS shall also be transmitted to MCC at Dag.

SCADA at Pumping Station

A control room will be provided at pumping station. Local SCADAsystems are proposed for
centralized monitoring and operations of the pumping station by the operators in the control rooms.
The contractor will establish interfaces between the pumping station PLCs / Water Treatment Plant
control systems and the central SCADA system by providing RTUs for monitoring the data from the
above referred waterworks.

18
Functions at Master Control Centre
At the MCC, the SCADA system will acquire the data regarding the water supply system from all the
SMCs and LCCs, by regular polling, process the same and create displays on the screen of the
operator station monitors in pre-assigned formats. A Wide Area Network (WAN) will be established for
this purpose. The SCADA system will integrate the controls at all the pumping stations, distribution
reservoirs. The MCC shall
Receive data from pumping stations and WTP. The data in the SCADAsystem will be updated at a
regular interval of 15 minutes and will be stored in the memory units for future reference. Selected
information willbe sent to SMCs. The data will be archived for maintaining long-term records.

Remote Controls
Remote controls at MCC will be provided for regulating the flow of water to the inlet of WTP, CWR &
overhead service reservoirs. While the pumping station will be manned round the clock, they will be
designed for automatic / semiautomatic and manual operations and the responsibility of operational
controls rests with the pumping station operators. The pumping station operator will operate the plant
for the required throughput based on inflow and also as per specific advice from the MCC. Interlocks
will be established between the upstream and downstream reservoirs for safe operation of the water
supply system.

SCADA System Software

The SCADA software will facilitate centralised monitoring of water supply system operations by
viewing real time operational data at all the waterworks in pictorial / graphical form which will include
status of pumps,
open / close status of motorized valves, readings of flow meters, energy meters, pressure and level
instruments and status of electrical circuit breakers etc. The other functions will include generating
and recording of alarms along with time of stamping, data logging, generating trends and maintain
records of all the data, printing of alarms and events, report generation and also remote operations.
The software to be used will be established branded and licensed software proven in the industry for
similar applications. It will have facilities for calculations, various algorithms, logic operations, ready
reference data look-up tables etc. The software will be user friendly and will facilitate the operations
without complex tasks by the operator and will provide all the support required to take decisions.

Qualification of Manufacturers and Suppliers

Manufacturers and suppliers shall have regularly manufactured materials and equipment of the same
or similar type to that specified for at least the last five (5) years. The material and equipment
proposed for approval shall have been in commercial service for at least 3 years, with satisfactory
performance evidenced if so required by the Employer.

Civil works for Master Control Center

The civil works envisaged shall be as following, but not limited to:

Master Control Centre - The proposed master control centre building shallbe erected within the plot
boundary of WTP head works. The overallappearance and architectural look shall match that of the
pumpingstation. The works shall comprise the following but not be limited to:

 Construction of the building suitable to accommodate the MasterControl Centre equipment.

 Control Rooms for SCADA system, workshop, store, reception,washrooms and toilet facilities
 Battery rooms , pantry, office and toilets
 Trenches for pipes and cables
 All windows, doors, rain water pipes,
 Drainage arrangements, storm water and foul water
 Site works, pathways and landscaping.

Wireless Communication system

For the communication system of the project the bidder shall providewireless communication system
to provide voice and datacommunication on two separate channels. Data based communication
system shall be provided for transfer of data /commands from Intake to treatment plant. At treatment
plant thecommunication system shall be linked to the telephone connection to beprovided by the
contractor exclusively for data communication betweenintake, treatment plant and AEN Office. For

19
interconnectivity of the PLC &SCADA systems necessary connection and modems shall be provided
alsoat AEN office.
The voice communication system shall provide connectivity to the fixed
stations at following places:

o At WTP Head Works

o At office of Engineer-in-Charge.

Minimum 10 mobile units with batteries shall be provided forcommunication with the project staff
within the project area from Intaketo Treatment Plant, CWPH and AE Office at Dag. The bidder shall
designthe system and provide necessary mast towers, Antena, Tans receivers, RFcables, handsets,
battery systems etc., to achieve the above objective.The equipment and material supplied shall be as
per the specifications
given in Volume II of the tender document.The wireless data communication system should be linked
with thePLC/SCADA system setup at treatment plant with necessary modems forsignal conversions.
The PLC system shall also be linked to the SCADA system setup at thetreatment plant unit on a data
highway. The CWR PLC System will beprovided with MMI which will enable visualizing key
parameters of thecomplete system i.eIntake , WTP and CWR.

PLC System which will envisage water and energy audits. The systemshould be able to record
continuous readings from flow meters, pressuretransmitters and energy meters so as to
enable calculation of efficiency atwhich the pump sets are being operated. The system should
also be ableto arrive at water losses in different sections and of the scheme as a whole.

20
Specification for Instrumentation

1.1 General
This section of specifications defines the general requirement ofInstrumentation system to be installed at
pumping stations. For selection offield instruments and control system or anything related to
instrumentation,the Contractor shall follow the specifications contained here in.

Irrespective of the detailed specifications of the respective items detailedin the chapters of pumping
stations, the contractor shall be required toprovide all equipment, accessories, cabling, earthing and shall
providenecessary transducers/sensors, system to achieve the requirements listed inclause 10.2 below.

1.2 General Requirement Of Instrumentation system

The entire Instrumentation system is required to:

1.2.1 Receive & store the information From

Electrical System:
 Input voltage, Amperage of 11kV / 415V systems, and input
 voltage, Amperage to individual motors & auxiliary transformers
 Power consumption (kWH), and power factor of 11 Kv/ 415 V
 system and all LT motors
 Status of all breakers
 Status of all LT motors (on/off)/
 Winding temperatures and bearing temperature of LT motors
 Transformer winding temperature, oil gauge pressure.

Mechanical Equipments
 Status of all pumps, dewatering pumps and pumps used for
 circulation/cooling, backwash pumps, etc.

Instrumentation Equipments
 Flow data (instantaneous flow rates and total flow) from the pump
 house (through flow meter installed on clear water main)
 Level of water in the Clear water reservoirs (1 nos.), dewatering
 sumps, level of water in surge control tanks and water/air levels in
 air vessels.
 Pressures at delivery of each main pump & manifold, compressed
 air tanks of filter plant and air vessels.

1.2.2. Alarm Situations

The alarm schedule is indicative of what is required. The Contractor shallprovide for the annunciation of all
alarms necessary in order to achievecontrol and monitoring requirements.
Pumping Station(s)

 11kV power failure

 Motor tripped on over-load.
 High temperature of winding/bearings.

Filter Plant
 Pumps fail to start/stop.
 Level of water in CWR abnormally high.
 Delivery pressure of air abnormally low/high.

1.3 Design Requirements of Information & Control System

1.3.1. General
 Electronic instruments shall utilise solid state electronic components,integrated circuits,
microprocessors, etc., and shall be of provendesign.
 For transmitting instruments, output signal shall be 4-20 mA DClinear having two wire system.
 Unless otherwise stated, overall accuracy of all measurementsystems shall be ±1% of measured
value, and repeatability shall be±0.5%.

21
  After a power failure, when power supply resumes, the instrumentsand associated equipment shall
start working automatically.
 The instruments shall be designed to permit maximuminterchangeability of parts and ease of
access during inspectionand maintenance.
 The field instruments i.e. the instruments mounted outside thecontrol panel shall be mounted at a
convenient height ofapproximately 1.5 m above grade platform.
 Unless otherwise stated, field mounted electrical and electronicinstruments shall be weatherproof
to IP-65.
 The instruments shall be designed to work at extremes of theambient conditions of temperature,
humidity, and chlorinecontamination that may prevail. The instruments shall be giveenough
protection against corrosion.
 Lockable enclosure shall be provided for the field mountedinstruments wherever required.
 All field instruments, and cabinets/panel-mounted instruments shalhave tag plates/name plates
permanently attached to them.
 The performance of all instruments shall be unaffected for the ±10%variation in supply voltage and
±5% variation in frequencysimultaneously.
 All wetted parts of sensors shall be made out of non corrosivematerial capable of working with
chlorine content of 5 ppm.
 For all instruments (transmitting analogue signals) installed in thefield (outside pump house),
lightning protection units (LPU) shall beprovided at both ends of the connecting cable for the
protectionagainst static discharges/lightning and electromagneticinterference.
 Unless otherwise specified, double compression glands shall beused for glanding the cable in field
instruments and instrumentcontrol panel.
 Pressure transmitters shall be provided with two valve manifold anda test port, so that in site
calibration can be carried out.
 Two wire transmitters shall be provided with on-line test terminals.

1.3.2. Input/Output Modules

a) Standard rack mounted I/O modules with plug-in cards shall beprovided. Field wiring shall be
terminated in screwed terminal blocksand interconnected to the processor I/O system with pre-
fabricatedcables and plug in card type connectors.
b) 20% extra I/O’s of installed capacity for each type shall be provided asspares and shall be wired to
the terminal block of the control panel.Provision shall be made for future expansion of extra I/O
modules ofthe installed capacity.
c) Some of the common features of the I/O modules shall be as follows:
i. All inputs shall be terminated with input protective networkand necessary isolating barriers.
ii. Test points and fault indication LEDs shall be provided tocarry out module testing.
iii. Surge withstand facility as per IEEE standards.
iv. All the modules shall be of addressable type.
v. Protection for continuous overload upto 200% of all inputranges.
vi. Fuse protection and fuse failure detection.
vii. Internal battery back up.

1.4 Instrument Control Panel (I.C.P.) / Control Desk

1.4.1. General
Control Panel shall be CNC machine prefabricated out of CRCA sheetsteel of thickness not less than 2
mm, modular in construction, properlyreinforced, powder coated and having rigid frame structure. Internal
mounting plate including the gland plate shall be 3 mm thick. The controlpanel shall have dimensions as
per system requirement. However, thecontrol panel height shall not exceed 2000 mm.

The exterior corners and edges shall be rounded to give a smooth overallappearance with projections kept
to a minimum.

Lifting lugs shall be provided for installation purposes and shall be replacedwith corrosion resistant bolts
after installation.

Control Panel shall be completely metal enclosed and shall be dust, moisture and vermin proof. Panel
enclosures shall provide a degree ofprotection not less than IP 52 in accordance with IS:13947 Part-I

Control Panel shall be free standing type. There shall be sufficient reinforcement to provide level surfaces,
resistance to vibrations and rigidity during transportation and installation.

22
Metal sills in the form of metal channels properly drilled shall be furnishedalong with anchor bolts and
necessary hardware for mounting the controlpanels. These shall be despatched in advance so that they
may beinstalled and levelled when concrete foundations are poured.

Cable entries to the panels shall be from the bottom with fire retardantspray compound sealing. Control
panels shall be provided with louversalong with washable micron filters AIRIN – AIROUT fans will be
provided.

1.4.2. Mounting
All equipments on front of panel shall be mounted flush or semi-flush. Incase of semi-flush mounting, only
flange or bezel shall be visible from thefront.

Equipment shall be mounted such that removal and replacement can beaccomplished individually without
interruption of service to adjacentequipment.

Equipment mounted inside the panel shall be so located that terminalsand adjacent devices are readily
accessible without the use of specialtools. Terminal markings shall be clearly visible.

1.4.3. Earthing for Instruments

The panel shall be equipped with an earth bus securely fixed along theinside base of panel.

All metallic cases of instruments and other panel mounted equipment shallbe connected to the instrument
earth bus.

Looping of earth connections which would result in loss of earthconnection to other devices when the loop
is broken shall not bepermitted. However, looping of earth connections between equipment tocreate
alternative paths to earth bus shall be provided.

A separate instrument earth bus will be created which will be floating andall the cable shields will be
terminated onto this bus. This bus will beconnected to an electronic earth pit.

1.4.4. Frame Earthing

All metal parts other than those forming part of an electrical circuit shall beconnected to a copper earth bar
run along the inside bottom of thepanel. The minimum section of the earth bar shall be 25 mm x 3 mm. A
15mm diameter hole is to be provided at each end of the bar. Connectionof the earth bar to the station
earth shall be carried out by Contractor.

1.4.5. Space Heater

Strip type space heaters of adequate capacity shall be provided insidecontrol panels to prevent moisture
condensation on the wiring and panelmounted equipment when the panel is not in operation. The heaters
shalloperate on 230 V AC. Heaters inside the panels shall not be mountedclose to the wiring or any panel
mounted equipment. The operation ofheaters shall be controlled by thermostats.

1.4.6. Interior Lighting and Receptacles

Each panel shall be provided with a CFL lighting fixture rated for 11 watt,230V, 1 phase, 50 Hz supply for
the interior illumination of the panel duringmaintenance. The illumination lamp shall be operated by door
switch ormanual switch. Each panel section shall be provided with separatelighting.

Each panel shall be provided with 230V, 1 phase, 50 Hz, combined 5 ampsand 15 amps, 3 pin receptacle
with a switch and neon indicating. Thereceptacle with switch shall be mounted inside the panel at a
convenientlocation. If the panel has front and rear doors then maintenance socketshall be provided at both
locations.

1.4.7. Voltage Level and Power Supply Units

Generally, voltage levels for control schemes and power supply forinstruments in the panels, shall be
limited to 24 V DC. In case theinstruments require power supply other than 24 V DC, Contractor
shallprovide necessary transformers, converters, inverters and other associatedhardware required to
generate the requisite power supply. The powersupply distribution board for panel mounted and field
mountedinstruments shall be provided. Power supply to all the instruments mountedoutside the control
panel shall be provided from the power supply units inthe control panel. The power supply to all the
instruments shall be withoutinterruption and shall be continued even in case of failure of 230 V A.C.power
supply. UPS sizing should take this into consideration.

23
1.4.8. Labels
All the equipment mounted on the front face of control panel as well asequipment mounted inside the
panels shall be provided with individuallabels with equipment designation engraved. The labels shall be
mounteddirectly below the respective equipment. Also the panel shall be providedat the top with a label
engraved with panel designation.

1.4.9. Switches and Miniature Circuit Breakers (MCBs)

Each control panel shall be provided with necessary arrangement forreceiving, distributing, isolating and
protecting of DC and AC supplies forvarious control, signalling, lighting and space heater circuits. The
incomingand sub-circuits shall be separately provided with Miniature CircuitBreakers (MCBs). Potential
circuits for relaying and metering also shall beprotected by MCBs. All such MCBs will be provided with an
auxiliarycontact to be used for providing MCB tripped alarm.

1.4.10. Intra-panel ( Panel Internal) Wiring

Connections within a panel, between panel mounted devices andterminal blocks or between two panel
mounted devices will be made by660 volt grade, stranded copper conductor insulated with PVC and
designed for a minimum conductor temperature of 90 degreescentigrade. The wires shall be shielded,
where necessary.

Panels shall be supplied completely wired internally, with a colour codingscheme decided mutually
between the Department and the Contractor,to equipment and terminal blocks and ready for external
cableconnections at the terminal blocks.

Wires within the panel shall be continuous i.e. without splicing and shallcomprise stranded copper
conductors. Internal wiring or wiring betweenthe two assemblies shall be commensurate with mechanical
safety.

Wire termination shall be made with solderless crimping type of tinnedcopper lugs which firmly grip the
conductor and insulation. Insulatedsleeves shall be provided at all the wire terminations. Engraved
coredentification plastic ferrules, marked to correspond with panel wiringdiagram shall be fitted at both
ends of each wire. Ferrules shall fit tightly onthe wires and shall not fall off when the wire is disconnected
from terminalblocks. All wires directly connected to trip circuit of breaker or device, shall
be distinguished by the addition of a red coloured unlettered ferrule.

1.4.11. Terminal Blocks

Terminal blocks for power connection shall be 660V grade, 20 amps rated,one-piece moulded, complete
with stud type terminals, washers, nuts andlock nuts and identification markings. Terminal block design
shall include awhite fibre marking strip with clear plastic, hinged terminal covers.Markings on the terminal
strips shall correspond to wire numbers on thewiring diagrams. All control output terminals will be fused
type and allother input signal terminals will be clip on shrouded type.

All spare contacts and terminals of the panel mounted equipment anddevices shall be wired to terminal
blocks.

There shall be a minimum clearance of 250 mm between the first row ofterminal blocks and the associated
cable gland plate. Also the clearancebetween two rows of terminal blocks shall be a minimum 250 mm.

Panel internal wiring shall not be looped directly from instrument toinstrument. The same shall be looped
through the panel terminal blockonly.

If accidental short circuiting of certain wires is likely to result in malfunctionof equipment, such as closing or
tripping of a breaker or positive andnegative wires, these wires shall not be terminated on adjacent
terminalblocks.

1.4.12. Cable Supports

All external cables shall present a neat appearance and shall be suitablybraced, placed in troughing
clipped or laced to prevent effects ofvibration.

1.4.13. Terminal/Identification
Every terminal and test plug shall be uniquely identified within the terminalcabinet by means of a terminal
number. Appropriate labels shall be usedto permit quick and unambiguous identification of each terminal
and testplug.

24
Painting of Control Panel/ Control Desk
All sheet steel work shall be phosphated in accordance with the followingprocedure :
i. The pre treatment shall be hot process with running water forrinsing.
ii. Oil, grease, dirt and swarf shall be thoroughly removed by emulsioncleaning.
iii. Rust and scale shall be removed by trickling with clean waterfollowed by final rinsing with dilute
dichromate solution.
iv. The control panel shall be powder coated. Thickness of coating ofminimum 60 microns. QA test
certificate shall be furnished for thicknessadhesion and hardening of powder coating.

1.5 Specifications of equipment/system

1.5.1. General criteria
The design /selection criteria to be applied to instrumentation systems shallbe as follows:
(a) all instruments shall be suitable for continuous operation
(b) all transmitting instruments shall have a 4 - 20 mA linear output
(c) all digital outputs shall be volt free
(d) all instruments shall be designed for the ambient conditions oftemperature and humidity
(e) all wetted parts of instruments sensors shall be non-corrosive andsuitable for use with potable
water containing residual chlorine
(f) all instrumentation systems for use out door shall be protected to IP65
(g) all analogue displays shall be of the digital type with no movingparts
(h) instrumentation shall utilise solid state electronic microprocessortechnology and avoid the use
where practical of any moving parts
(i) instruments shall resume operation automatically on application ofpower following a power failure

1.6 Flow Measuring System

1.6.1. General
Flow measuring system shall consist of flow sensor/ transducers, flowintegrator & flow transmitter, digital
flow indicator & integrator and anyother item required to complete the system.

Flow transducers shall be rugged in construction and shall be suitable forcontinuous operation. Flow
transducers shall have waterproof constructionand shall be suitable for installation on underground /above
ground pipelines. Full bore type/removal of flow sensors shall be possible when pipelines are pressurised
and should be leak proof at 1.5 times the workingpressure at that location. This is not applicable to
electromagnetic full boreflow meter.

To avoid the effects of disturbances in the velocity profile, a straight anduninterrupted run, upstream as well
as downstream from the location ofthe flow sensor shall be provided, as required by the flow meter
manufacturer.

Contractor shall finalize the exact location of flow transducers inconsultation with Engineer-in-Charge.

The flow transmitter shall be suitable for field mounting and shall acceptinput from the flow transducer. It
shall process the input signal and provide4-20 mA DC output proportional to flow rate. Flow transmitters
shall haveLCD display to indicate instantaneous flow rate. The flow range shall beadjustable. The flow
meters shall be suitable for measuring flow atvelocities of water from 0 to 4 m/sec.

Contractor shall construct a suitable concrete chamber for enclosing flowtransducer to be mounted on
underground pipe lines. A concrete cabinshall be constructed above the chamber for housing the flow
transmitter.A concrete cabin shall be constructed for housing the flow transducer andthe flow transmitter to
be mounted on surface pipelines.

The Full bore type/Retraction assembly, head of the flow transducers shallbe made of anti corrosive
material.

The flow computer shall be microprocessor based and shall have selfdiagnosis facilities.

1.7 Electromagnetic full bore type flow meter.

If not provided with the flow meter, the flow indicator and integrator shallbe provided.

25
S.No. Details Parameter
1 Principal of working Faradays law of electromagnetic induction
2 Type Full Bore Type with integral flow transmitter
3 Size 150 mm dia. For raw water mains & 200 mmdia. At inlet of WTP,
100mm, 80mm,65mm at PS
4 Signal out put 4-20 mA DC
5 Time contact 1 second to 20 second adjustable
6 Pulse out put 10 – 18000 pulses per houra) Out put to drive
externalelectromagnetic counter of 12 V / 24 V DCdirectly
7 Maximum load Resistance 1000 Ohm
8 Local display 3.5 Dijet LCB
9 Ingress Protection IP 65
10 Flow velocity 0.25 m/sec to 10 m/sec
11 Accuracy +/- 2.0 % of actual flow at reference condition
12 Repeatability + or – 0.15% of span
13 Power supply Normal 240 Volt AC + or – 15 % 50 Hz
14 Media pressure As per requirement
15 Powerconsumption Maximum 20 W
16 Materials
a) Liner Neoprene /Polyurethane
b) Pipe SS316
c) Flanges SS316
d) Coil housing SS
e) Transmitter Cast Aluminum epoxy painted

1.8 Flow Indicator and Integrator

Type : Microprocessor based
Display : Digital, seven segment back lit LCD/LEDdisplay
Digit Height : 14 mm or Higher
No. of Digits for
Flow indicator : 5 Digits
Flow integrator : 6 Digits
Input : 4-20 mA DC (Isolated) from flow transmitterthrough analogue signal
multiplier
Zero and span
Adjustment : Required
Manual Reset Facility
for flow integrator : Required (shall be key operated)

Engineering units for

Flow rate indicator : Cum/Hr
Flow integrator : ml
Battery backup for
Integrator : Required

Note: Digital flow indicator and flow integrator shall be a combined unit

1.9 SPECIFICATION FOR BULK FLOW METER

The flow at each Village Transfer Chamber shall be measured by anultrasonic type water meter requiring
installation of the same size gatevalve, tees, bends and necessary piping with dismantling joints.

The supplied flow meter must comply with the national/internationalspecifications and must be suitable for
installation of the pulse units of anyremote reading compatible devices of the international standards for
thepurpose of flow analysis and remote reading.

The flow meter must be supplied with a battery with life of 10 years withoutchanging the battery unit and
battery must be an integral part of themeter.

The salient features of the meter shall be as below:

 Transit Time technique or Time of Flight
 No moving, vibrating parts
 Full bore meter; no reduction in bore or separate measurementchamber

26
  Should not measure air
 Unaffected by grit and particles
 Low pressure drop
 Visual display and AMR
 No reverse flow measurement
 High pressure rating
 Continuous operation
 Tamper resistant
 Battery life of minimum 10 years
 Protection class IP 68
 Display – Liquid Crystal
 Maximum reading – 999999.999 m3
 Minimum reading – 000000.000 m3
 Should have interface facility to connect it with a remote readingequipment

The flow meter must comply with the following provisions:

The diameter of the meter to be selected shall depend on the criteria ofhourly flow and shall be as under:

 For maximum hourly flow upto 5 cum per hour – 25 mm dia

 For maximum hourly flow upto 15 cum per hour – 40 mm dia
 For maximum hourly flow upto 25 cum per hour – 50 mm dia

For maximum hourly flow above 25 cum per hour, 65 or 80 mm meter is tobe supplied. If ultrasonic meter is
not available of sizes 65 mm and above,contractor, after approval of EIC may supply turbine type bulk flow
meterwith AMR.

1.10 FLOW METER

The flow meter shall comply with the following: -
(a) Nominal Diameter : As per requirement
(c) Accuracy : ± 3% at maximum flow
(d) Maximum Working Pressure : 16 bars
(e) Temperature range : 0o C-50o C
(f) Minimum flow rate : 50 litre per hour for 25 mm,
100 lph for 40 mm & 150 lphfor 50 mm meters
(g) Maximum Flow rate : 25 mm-6 m3; 40 mm-15 m3;50 mm meter-25 m3.
(h) Remote reading device : Should be able to transfer datathrough GSM

The RMD shall be installed in the VTC. Its function shall be to receive thereading from the bulk meter at
any fixed moment and transfer the same tocontrol room using GSM network. The unit shall be waterproof
(IP 68). Thecontractor shall also have to provide one SIM card per device for GSMconnection. The system
should also have automated mechanism fordetecting non-functional devices and meters and also notify,
through SMS,in case of tampering.

A Server Module is to be provided, which shall be installed at the controlroom and it will act as a receiver
for the data sent by the remote readingdevice. The server module shall be connected to server computer
througha USB cable for transferring the received data. Contractor shall have toprovide one SIM card for
server module.

Application software- Contractor shall also have to provide customizedapplication software with the system
according to field requirement. Thisapplication will display the daily water meter reading, quantity of
watersupplied in last 24 hours. The reporting software should have functionalitylike tabular and graphical
display of daily meter reading. The reportingsoftware should be customized as per department’s
requirements.

Since power connection is not available at VTC, solar panels, with battery,shall be provided with each
meter. The back-up of the battery, with solarpanel shall be at least 10 days. Alternatively, adequate re-
chargeablebattery may be provided with the remote reading device with back up ofminimum 6 months. The
decision on this shall rest with EIC depending onrecurring costs, ease of maintenance and long life.

1.11 Level Measuring System

1.11.1. General

27
 (i) The level transmitter shall be mounted in suitable weatherprooflockable pedestal enclosures near
the level sensor.
(ii) Float and board type level measuring system shall be additionallyprovided for level measurement
and local display in each sump.
(iii) Level monitoring devices (the level sensor equipment shall be securedto prevent interference by
unauthorised personnel)
(iv) The necessary brack-etry to secure the instruments to be mounted nearsump and surge tank.
(v) Ultrasonic type level measuring devices shall comprise of a transducer,a transmitter, remote level
indicator and all other items required tocomplete the control system.
(vi) The level sensor and the field-mounted transmitter shall be separateand interconnected by integral
cable of sufficient length.
(vii) The transducer shall be suitable for flange or bracket mounting asrequired and shall be
environmentally protected as per IP65. It shallhave ambient temperature compensation and
adjustable datumsetting facilities.
(viii) The design and application of this ultrasonic level meters shall take intoaccount the vessel or
channel construction, the material size, shape,environment, process fluid or material, the presence
of foam, granules,size etc.
(ix) The installation shall avoid any degradation of performance fromspurious reflections, absorption,
sound velocity variations, sensordetection area, temperature fluctuations, specific gravity changes
and condensation. For application where spurious reflections areunavoidable the control unit shall
be provided with facilities forspurious reflection rejection.
(x) The transmitter will provided an isolated 4-20mA 2 wire o/p.
(xi) To remove the effect of water turbulence in reservoirs averagingfacility should be provided in the
transmitter unit.

1.12 Ultrasonic type Level Measuring System

(a) General
i. Accuracy of measuring loop : ± 0.5% of full scale
(b) Sensor/transmitter Split type
i. Output : 4-20 mA
ii. Mounting : On top of sump
iii Range : As per requirement
iv Programming facility with programmer : Required
(c) Remote Display Unit : Digital panel meter with
3½ digit backlit LCD/LED, ±
0.25% accuracy, 4-20 mA highand low alarm
set point, input4-20 mA D.C.
(d) Analogue signal multipliers isolation : Required with galvanicand 2 outputs

Capacitance Type Level Measuring System

(i) The capacitance type level measuring system shall consists of asensing probe, a transmitter
and a digital indicator.
(ii) The level-measuring probe shall be installed on a standpipe ona tank and shall be connected to
level transmitter which shallgenerate a DC analog signal for connecting it to the digitallevel
indicator on the panel.

1.12.1. Level Sensors (LS)

Level sensors of capacitance type, suspension mounted shall be providedfor level measurement of water in
tanks/ sump/ reservoir. Guide pipe shallbe provided for probe support.

1.12.2. Technical parameters

No Title Description
1 Name of instrument Level sensor
2 Location Out door/indoor on tanks/ sump/reservoir
3 Application Measurement of water level
4 Mounting Flange /socket mounting
5 Input Level
6 Output DPDT contact rated 5A at 230 V A.C.
7 Accuracy 2.0% FSR
8 Required Range To suit the requirement
9 Power Supply 230 V AC or suitable
10 Connection Details 2x1.5 mm2 CYWY cable

28
1.12.3. Level Transmitter (LT)
Level transmitter shall be provided for continuous level measurement.Level transmitter shall be of
capacitance type with 4-20 mA output.Canopy arrangement shall be provided for each LT.
No Title Description
Name of Instrument Level Transmitter
Location Outdoor, Tank Mounted
Application Transmission of water level
Mounting Direct/Flange Mounted
Input Water level
Output 4-20 mA
Accuracy 2.0% FSR
Required Range To suit the requirement
Power Supply 230 V A.C. or suitable
Connection Details Single pair screened twisted corecable
Enclosure Al Diecast, Weather Proof ,IP65

1.12.4. Level Indicators (LI).

Level indicators shall be digital, flush mounted, 7 segment red LEDindication type and shall be provided on
the control panel for continuouslevel indication at sump/ tanks/ reservoir. Each level indicator shall have
input of 4 - 20 mA from respective field mounted level transmitter.

No Title Description

1 Name of Instrument Level Indicator

2 Location Control panel
3 Mounting Flush mounting
4 Application Water level
5 Input 4-20 mA from Leveltransmitter
6 Output Digital display
7 Power supply 230 V A.C. or suitable
8 Display 7 segment LED with 3 ½ digitdisplay

1.13 Pressure Measuring System

10.7.1. General
a) Pressure measuring system shall consist of pressure transducer,transmitter and digital pressure
indicator and any other items requiredto complete the pressure measuring system.
b) Pressure transmitter shall be rugged in construction and shall besuitable for continuous operation.
Pressure transmitters shall bedesigned for operation over 130% of full range.
c) Pressure transmitters shall be suitable for field mounting. They shallprovide 4-20 mA DC output
proportional to pressure. Transmitter outputshall be isolated and shall be suitable for transmitting
over longdistance. Pressure transmitters shall have high degree of weatherproofprotection as
specified in technical particular.
d) Pressure sensor shall be capable of operating in the range of pumpsdischarge pressure, and be of
the diaphragm type. It shall beprovided complete with impulse tubings, fittings, two valve
manifoldwith drain cock/calibration valve. Local and remote display units shallbe provided

1.14 Pressure Measuring System

1.14.1. General
Service : Pressure measurementon discharge header ofpumping station
Accuracy of measuring loop : ± 0.5% of reading or better

1.14.2. Pressure Sensor & Transmitter

Sensor : Diaphragm Sensor 2 wire type
Wetted parts material : SS 316
Range : Adjustable over full span
Zero & Span Adjustment : Required
Output signal : 4-20mA, DC
Enclosure Protection : IP 65 of IS 13947 (Part I)

1.14.3. Display Unit

Remote display Unit Digital panel meter with 3½digit backlit LCD/LED, ±0.25%
accuracy, high andlow alarm set point, input 4-20 mA D.C.

29
1.14.4. Pressure Switch
a) Electro-mechanical pressure switch shall be provided to detect highpressure in the common
discharge header of all pumping stations.
b) The pressure switch shall have a manually adjustable set point anddifferential switching level. The
switch shall be provided complete withimpulse tubing, two valve manifold with drain cock/calibration
valve,fittings etc.
1 Type : Non-Indicating
2 Sensing Element : Bourden/Bellows
3 Switch type : Microswitch
4 Set pressure : Adjustable
5 Accuracy : 1% of span
6 Switch Contacts : 2 NO + 2 NC
7 Switch Rating : 24 V D.C., 2A
8 Wetted parts material : SS 316

1.14.5. Pressure Gauges

a) Pressure gauges shall comply with IS 3624/ BS 1780. Glycerine filleddial shall be provided where
the gauge is subjected to pressurepulsation and / or vibrations. The internal parts of pressure gauge
shall be stainless steel.
b) Pressure gauges shall be provided on discharge of each pumpand compound pressure gauges shall
be provided on suction ofeach pump. Pressure gauge shall be bourdon type with a dial sizeof 200
mm in diameter and calibrated for the required range. Thegauge shall be supplied complete with
impulse tubing, two valvemanifold with drain cock/calibration valve, fittings etc. Thepressure gauges
shall have an accuracy of 1% full scale andweather protection class IP 65. All wetted parts
material shall be SS316.
c) The minimum diameter for round pressure gauges shall be 200 mmunless specified otherwise or
where the gauge forms part of astandard item of equipment.
d) The zero and span of pressure gauge shall not change by morethan ±0.1 % of the span per 0C
changes in ambient temperature.

1.14.6. Temperature Monitoring for Pump Motor

8 channel Temperature scanner shall be provided to detect high winding,and bearing temperature
in order to generate tripping signals. The inputsignals to temperature scanner shall be derived from
industrial type Pt-100resistance temperature detectors provided in the windings and bearing

1.14.6.1. Temperature Scanner

(a) General
i. Service and type : Motor winding and bearingtemperature measurements –
microprocessor based
ii. Range : 0 to 200o C
iii. Alarm Contacts : Adjustable 4 Nos (High temperatureand very high temperature)
formotor winding and bearingtemperature high, very high and
bearing temperature high and veryhigh
iv. Type of contacts : 1SPDT per set point
v. Input Signal : From RTDs for each pump
vi. No. of channels : 8 Nos. (6 Nos. for winding, 2 Nos.spare).
vii. Accuracy :1o C
viii. Communication : RS485 for Instrumentation panelinterface

1.14.7. Portable Temperature Measuring System

A portable temperature measuring system shall be provided for measuringtemperature of pump and motor
bearing.
(a) Type : Fixed temperature measuringsystem
(b) Range : 0-200 C
(c) Display : 3½ digit LED/Backlit LCD
(d) Sensor : Infra rednon contact
(e) Power supply : Chargeable battery operated
(f) Memory for previous data
storage and processing : The instrument shall be capableof storing records of
measurement results
(g) Accuracy : 0.5C
(h) Accessories : Temperature sensor with variousattachments for measuring

30
 bearing temperature, shoulderbag, protective cover, batteries

and battery charger.

(i) PC connectivity Required with windows basedsoftwares and cables

1.14.8. Portable Sound Level Meter

Portable sound level meters shall be provided for pumping station. Thesound level meter shall comply with
BS5969, BS6998, ANSI S 1.4 and S1.43
(a) Type : Portable sound level meter
(b) Range : 0-150 dB
(c) Display : Back lit LCD to Display
Signal level with a quasi analogbar
Measuring range
Menus for displaying and editingsettings
Stored measurement results
Selected parameters with levels
(d) Microphone : Prepolorized free field ½”microphone
(e) Power supply : Chargeable battery operated
(f) Memory for previous records : Required
(g) Internal Real time clock for
marking measurements with
date and time : Required
(h) Data storage and processing : The instrument shall be capableof storing
records ofmeasurement results
(i) Accessories : Microphone, Shoulder bag,Protective cover,
batteries,battery charger
1.14.9. Vibration Measuring System
Vibration measuring system shall be provided for measurement of pumpand motor vibrations for pumping
station.
a) Type : Portable vibration meter
b) Range : 0-100 mm/sec, selectable for
0-1mm/sec and 0-10 mm/sec
c) Frequency range : 10Hz to 10 kHz
d) Display : LED type displaying instantaneous,true peak,
Leq with m/s and mm/s2scales
e) Sensor (Accelerometer) : Piezo electric type
f) Mounting Magnet : Required
g) PTFE Self adhesive tape : Required
h) Power supply : Chargeable battery operated
i) Memory for previous
data storage and
processing : The instrument shall be capable ofstoring
records of measurement results
j) Accessories : Vibration sensor mounting kit,shoulder bag,
protective cover,batteries and battery charger

1.15 Microprocessor based Alarm Annunciator

1.15.1 General
a) Microprocessor based alarm annunciators shall be provided forgenerating audio visual alarms for
each abnormal condition as defined inscope of work. Alarms shall be initiated by the opening and
closing of voltfreecontacts which shall remain unchanged throughout the periods inwhich the alarm
conditions exist. Alarm circuits shall be capable ofconversion from open-healthy to open-alarm or vice
versa by a simplemodification after installation requiring no additional parts or specialequipment. Each
alarm shall initiate the operation of both visual andaudible devices. The sound intensity of each
audible device shall besuitable for the maximum sound level of its environment. The sequence
ofalarm should be user selectable by dip switch.
b) The operation or acceptance of one alarm shall not inhibit the operationof the audible device or the
flashing of the appropriate alarm indicator ifa future alarm condition occurs.
c) Alarm circuitry shall be arranged so that spurious or transient alarm statespersisting for less than 0.5
seconds do not initiate any action.
d) Isolation facilities shall be provided for the hooter using an MCB
e) Alarm annunciator/indicator legends or labels shall be arranged with threelines of text as follows :

31
f) The annunciator will be split architecture type and the facia will have LEDs.
1.15.2. Technical
Alarm annunciator shall be provided on instrument control panel forannunciation of alarms in control room.
The technical particulars of alarmannunciator are as follows:
(a) Technical Particulars
i. Type : Microprocessor based, splittype with alarmwindowsmounted
on the front doorand electronic modulesinside the panel
ii. Mounting : Flush with panel
iii. Construction : Modular
iv. Inputs : Potential free, NO/NCcontacts
v. Size of windows : 60 mm X 26 mm
vi. Operating sequences : First up (user selectabledip switch)
vii. Bulbs per channel : 2 (Cluster LEDs)
viii. Push Buttons : For Reset, Accept and Test
ix Hooter : Required, electronic type
x Power supply : 24 V DC/240 V AC
xi. Power supply status : Required indication
xii Weather protection : IP-52 of IS 13947
xiii No. of Windows : 120 Nos. min

1.16 Lightning Protection Unit ( L.P.U.)

Two numbers of lightning protection units shall be provided for each signalloop. The lightning protection
unit shall be suitable for withstanding thesurge arising out of high energy static discharge/ lightning strikes
andprevent the instrument from any damage. LPU shall provide three stages ofprotection through a gas
discharge tube, quick acting semiconductor likeTranzorb, zener diodes, varistors and an automatic
disconnect and resetcircuit. LPU shall be a passive unit and shall require no power for itsoperation. During
a lightning strike it shall clamp on the allowable voltageand pass the excess voltage to the ground. LPU
shall be of self resettingtype to minimize the down time of the measurement loop. LPU shall have aweather
proof casing and shall be suitable for field/back of panelmounting. LPU provided shall be suitable for
connecting in 24 V / 48 V, 4-20mA DC signal lines. There should be total isolation between input,
outputand ground terminals. The LPU shall have a minimum surge rating of 10 KA.

1.17 Digital Panel Meters

Digital Panel Meters (DPM) for pressure and level monitoring shall bemicroprocessor based and modular in
design. They shall accept 4-20 mADC signals from transmitters. The DPM'S shall have backlit LCD/LED
display.

1.18 Analogue Signal Multipliers

The flow, level and pressure signals shall be provided with back of panelmounted signal multipliers. They’ll
provide loop power with option to selectmeasurement with power and without. The multiplier will provide 2
outputsof 4-20mA one for the panel mounted indicator. There will be totalgalvanic isolation between field
I/Os and also between the 2 outputs.

1.19 Cabinets For Field Instruments

A Cabinet shall be provided for enclosing instruments and associatedaccessories which are mounted
utside the control panel such astransmitter, LPU, terminal blocks etc. at all measurement locations.It shall
be fabricated from cold rolled steel with powder coating sheet ofstandard gauge and shall be suitable for
wall mounting or pedestalmounting as required.The cabinet shall conform to IP-65 protection and shall
have built in lockingfacility. The cabinet shall be earthed properly. A steel plate/pipe, as perthe requirement,
shall be provided in the cabinet for mounting theinstrument and accessories.

1.20 Instrument Power Supply Cables And Instrumentation Signal Cables

Cables shall be capable of satisfactorily withstanding without damage,transportation to site, installation at
site, and operation under normal andshort circuit conditions of the various systems to which the respective
cables are connected when operating under the climatic conditionsprevailing at the site as indicated in this
specification.

Cable joints in instrument signals and power supply cables shall not bepermitted.

Cables shall be capable of satisfactory performance when laid on trays, intrenches, conduits, ducts and
when directly buried in the ground.

32
Cables shall be capable of operating satisfactorily under a power supplysystem voltage variation of ±15%,
a frequency variation of ±5.0% .
1.21 Instrumentation Cables
1.21.1. Cables for Digital Signals and Power Supply to Instruments
660V/1100 V grade multicore cables, multistranded high conductivityannealed 1.0 sq.mm stranded tinned
copper conductor, extruded PVCinsulated, with aluminium mylar tape, ATC drain wire run continuously
incontact with aluminium tape, inner sheathed with extruded PVC,armoured with galvanised steel wire
overall sheathed with extruded PVCconforming to IS:1554 & IEC:189 Part II.

1.21.2. Cables for Analog Signals and Signals from Temperature Sensors
660 V/1100 V annealed, tinned, high conductivity 1.0 sq.mm strandedcopper conductor extruded PVC
insulated two/three cores twisted intopair/traid, laid up collectively, individual pair/traid shielded and overall
shielded with aluminium mylar tape, ATC drain wire run continuously incontact with aluminium side of the
tape, inner sheathed with extrudedPVC, armoured with galvanised steel wire, overall sheathed with
extrudedPVC conforming to IS:1554 & IEC:189 Part II.

10.22 Laying Of Cables

A distance of minimum 300mm shall be maintained between the cablescarrying low voltage AC and DC
signals and a distance of minimum600mm shall be maintained between cables carrying HT and LT signals.
Inoutdoor areas, the cables shall be directly buried. Each instrumentationand power supply cable shall be
terminated to individual panel/ terminalbox. Identification of each cable shall be by proper ferrules at
eachjunction as per cable schedule to be prepared by Contractor.

Cables shall be laid in accordance with layout drawings and cableschedule which shall be prepared by
Contractor and submitted forEngineer's Representatives approval.

All cable routes shall be carefully measured and cables cut to the requiredlengths, leaving sufficient
amount for the final connection of the cable tothe terminals on either end. Various cable lengths cut from
the cable reelsshall be carefully selected to prevent undue wastage of cables. A loop of1 meters shall be
left near each field instrument before terminating thecable.

Cables shall be complete uncut lengths from one termination to the other.

All cables shall be identified close to their termination point by cablenumbers as per cable interconnection
schedules. Identification tags shallbe securely fastened to the cables at both the ends.

Cable shall be rigidly supported on structural steel and masonry, usingindividually cast or malleable iron
galvanized clips, multiple cable supportsor cable trays.

.
1.23 Programmable Logic Controllers
1.23.1. Codes and Standards
The design, material, construction features, manufacture, inspection andtesting of Programmable
Logic Controllers (PLC) shall comply with allcurrently applicable statutes, regulations and safety
codes. The PLC shallcomply with the latest applicable standards and codes or shall complywith
the available recommendations of professional institutes like NEMA,IEC, ANSI, ISA, IEEE, DIN
and VDE.
1.23.2. Design and Construction Requirements
(a) The PLC shall be provided as a standalone controller to performcombinational and sequential logic
functions, status monitoringand reporting functions with relays, counters and timer facilities.
(b) The PLC shall have the following attributes as a stand alonecontroller:
 It shall carry out computation and interfacing for dataacquisition, data storage and retrieval.
 It shall accept downloaded program from a programmer.
 It shall have different functional modules to perform the desiredfunctions.
 It shall scan the inputs in time cycles and update the status ofinputs/outputs.
 To avoid spurious output because of output module failure, allcommands shall be
associated with release signals. Releasesignals shall include information on healthiness of
the hardware,software and power supply modules.
 It shall have relays, counter, timer functions, internal registersand flags, watch dog timer,
set-reset facilities, up-downcounter etc.
(c) The PLC system shall be expandable and shall be modular inconstruction so as to carry out future
expansions.

33
 (d) The PLC shall have analog and digital signal monitoring capabilityfor checking the healthiness of
the signals. In case of detection ofany unhealthy signal ‘PLC trouble’ alarm shall be generated.
(e) The PLC shall provide power supply to instruments / transmitters /sensors / transducers which are
connected as digital or analoginputs, as applicable and also for analog outputs.
(f) PLC shall use industrial and open standard protocols and structuresfor communication.
(g) In case of system failure or power supply failure all the outputs shallattain pre-determined fail safe
condition e.g. stopping of pumps orclosing of valves.
(h) The PLC used shall have a proven record in the type of applicationconcerned and in the prevailing
environmental conditions.
(i) It shall be possible to perform the simulation functions and testingthe program by changing the
status of contacts and monitoringthe output.
(j) Communication modules shall be provided in the PLC forestablishing the communication links with
the central SCADAsystem. There will be two communication links for redundancypurpose. The
Contractor shall provide all the information, data,protocol details and test facilities for establishing
the exchange ofbidirectional data between the central SCADA system and the PLCsystems at
each of the pumping stations.

1.23.3. Central Processing Units

(a) The Central Processing Unit (CPU) shall be high performanceprocessors with modular
configuration suitable for real time processapplication. High inherent reliability, self checking, error-
recoveryand trouble-shooting features shall be the features of CPU.
(b) The following additional features shall be provided.Communication between CPU and other
modules / peripheralsshall be by an I/O bus. The individual device, interfaces shall becapable of
being plugged into the I/O bus.
 On resumption of power, following a power failure the PLC shallautomatically restart its
controlling function.
(c) CPU shall have a real time clock capability to accept a timesynchronisation pulse from external
communication system andadjust its internal clock with the pulse.
 CPU shall have extensive self diagnostic facilities and watchdog timers to identify faults at
card levels
 The CPU word length shall be 16 bit or more. The CPU shall haveat least 50% spare
capacity after commissioning of theapplication

1.23.4. Memory Unit

(a) Memory unit shall comprise of highly reliable memory chips whichare industry standard, proven
design with fast random access andsuitable for operation in process environments. Main memory
shallbe modular and facility shall be provided for upgradation andexpansion of memory to meet
future demands.
(b) Not less than 50% spare program memory and data memoryspace shall be provided. System
initialisation and applicationsoftware shall be stored in EEPROM or EPROM with
necessaryhardware. Running data shall be stored in a RAM with internalbattery back-up. The
battery back-up provided shall last for atleast one month with life of battery a minimum of 2
years.Appropriate programs for application software modification shallbe provided.

1.23.5. Input / Output Modules

(a) Standard rack mounted I/O modules with plug-in cards shall beprovided. Field wiring shall be
terminated in the terminal blocksand interconnected to the processor I/O system with
prefabricatedcables and plug in card type connectors.
(b) Some of the common features of the I/O modules shall be asfollows:
 inputs shall be opto isolated
 filters shall be provided for noise rejection
 input /output status shall be indicated by an LED
 all outputs shall be fuse protected and have fuse failureindication
 the fuses may be mounted externally from the output module
 all the modules shall be of addressable type
 The I/O modules shall have diagnostic features i.e., in case offailure of any I/O channel an alarm
‘PLC trouble’ shall begenerated automatically
(c) Analog Input Modules
They shall consist of an input isolation unit, signal conditioning unitand an analog to digital
converter (ADC). In addition, thefollowing features shall be provided:
 cross talk attenuation
 provision for monitoring of the ADC for overflow detection
 gain amplifier with high common mode rejection ratio

34
  accuracy for analog signals shall be minimum +/- 0.5%.
 terminals with fuse and LED for indication of ‘fuse blown’ shallbe provided for each analog input
(d) Digital Input Modules
The following design features shall be provided.
 contact bounce protection
 choice of type of contacts
 terminals with fuse and LED for indication of ‘fuse blown’ shallbe provided for each digital input.
(e) Digital Output Modules
The digital output module shall provide contact closure output bydriving relays. The features to
be provided are as follows :
 contact bounce protection
 relay output to operate pump motors and motorised valveactuators
 fail safe position in case of output module failure and faultindication

1.23.6. Communication Modules

Communication modules shall be provided and installed in the PLC rackfor digital communication to
external devices. The types of modules shallbe selected to suit the devices being connected, the distance /
cablelength required and speed of communication.Communication modules shall be provided for
interfacing with thecentral SCADA system over two telecommunication links.

1.23.7. Operator Interface

An operator interface shall be provided and shall be installed on thecontrol panel front facia. The operator
interface shall include all thefeatures indicated below to facilitate the operator for operationalpurpose:
(a) Display status of plant in graphical form
(b) Display status of pumps and valves
(c) Annunciate alarms
(d) Provide facilities for carrying out operations of valves and pumps.

The operator interface unit shall have a coloured LCD screen and akeypad / touch screen.

1.23.8. Default Values

Every operator selectable parameter shall be provided with a defaultvalue held in EPROM or EEPROM in
the relevant PLC.Sensible and logical default values shall be inserted prior to the start ofsystem tests. The
default values at the time of handing over the plantshall be those found operationally suitable during
commissioning.

1.23. 9. Programming Unit

A laptop PC shall be supplied as programming unit.
(a) The laptop PC shall be of latest configuration using i-5 or higherlatest processor.
(b) The monitor shall be colour LCD, minimum 22 ” size.
(c) It shall be provided with USB ports and DVD-CD combo drive withread-write facilities.
(d) The hard disk shall be minimum 500 GB.
(e) Battery charger shall be supplied alongwith the laptop PC.
(f) The processor speed shall be minimum 10 GH.
(g) The memory shall be minimum 4 GB RAM.
(h) The configuration shall be suitable for the requirements ofprogramming and the functions
described below:
The programming software shall have the following facilities :
 carrying out program revision management
 insertion of comprehensive program subroutine and rungcomments
 search and find and search and replace ‘contacts’ and ‘coils’
 simulation functions and testing of the program by changing thestatus of contacts and monitoring
the outputs
 preparation of coil and contact list and their locations andmemory maps.
 make system backup copies while the system is online
 upload and down load programs to the PLC online
 carry out line maintenance and fault finding on the PLC.

10.24PLC Software
(a) Wherever applicable PLC programming shall be carried usinglatest available industrial standard
formats for logic. The PLCprogramming shall be prepared using the PLC
manufacturersrecommended windows based PLC coding and documentationsoftware. The PLC

35
 code shall be structured in the manner of thebest industry standard and have comprehensive
subroutine andrung annotation. The PLC programming languages shall be industrystandards such
as Ladder language, Instruction List Language orgraphcet language.
(b) The PLC software shall provide the facilities to carry out theoperations of the pumping station
described in the control systemand control philosophy, which shall include the following:
operations in various modes
Selecting number of pumps to be operated based on desiredflow
Starting or stopping of pumping station with a single command
Checking of permissive conditions to start
Sequence of start / stop of pumps alongwith associatedsuction and discharge valves.
Duty cyclic operations
Pumping station operations in line with upstream anddownstream pumping stations operational
data

10.25Local SCADA System

The Local SCADA system shall consist of a server cum operator station, anadditional operator station as
necessary and shall be provided with user friendlysoftware for performing monitoring and control of the
pumping station.The SCADA System shall be provided with proprietary Microsoft Windows based
Supervisory Control And Data Acquisition (SCADA) software. The softwarepackage chosen shall be
branded and written for applications in water industryand shall have a proven record of use for water
pumping stations having similarapplicationsThe SCADA System shall consist of industrial grade PC and
SCADA softwarepackage. A line printer shall be provided for alarm and event logging and report
PreparationThe SCADA System shall provide the following facilities:

(a) Display status of all the items of the pumping station viz. pumps,valves, switchgears etc. in a
graphical and tabular format (i.e.running, stopped, fault etc.)
(b) Display analog values on the appropriate graphic screen
(c) Annunciate alarms along with time of occurrence of alarm. Thesoftware chosen shall have a
comprehensive alarm handlingcapability with the ability to annunciate, acknowledge, sort
andmaintain a historic record of current and past alarms includingdetails of when the alarm
occurred, when it was acknowledgedand when it returned to normal
(d) Provide facilities for the operator to:
Select duty and standby drives
Adjust process set points
Select operation modes
Acknowledge alarms
View a journal of alarms
Display the duty / standby status drives
Display set points
(e) Provide real time and historic trending of analogue values
(f) Provide data archiving of all analogue values
(g) Prepare daily and weekly reports, providing details of daily andweekly throughputs against numbers
of pump running hours andpower usage
(h) Display total running hours of pump drives
(i) Any additional features required to assist in the effective andefficient operation of the pumping
station.
(j) Password protection shall be provided for security of operations,change of set points and changes in
the software. There shall bevarious levels of security.
(k) Printing of alarms and events alongwith the time of occurrence.

1.26. Uninterruptible Power Supply

The Contractor shall provide Uninterruptible Power Supply (UPS) unit for providingpower supply to the local
SCADA system.
 The UPS shall be sized to provide 8 hours of full load.
 The UPS shall have the following features:
 It shall be floor mounted, self contained, metal clad and free standingtype panel enclosure.
 The door of the enclosure shall be in the front.
 The UPS shall be on-line type and shall be microprocessor controlled. Itshall contain a static
bypass switch which shall operate in the event of UPSfailure, overload or manual initiation in
order to transfer the load to mainswithout interruption to power supply.
 The UPS shall incorporate a dc under voltage trip circuit to electronicallytrip the UPS output in
order to protect the batteries. The noise level of theunit shall not exceed 60dB (A) at 1 m from

36
 the UPS cabinet. The output ofthe inverter shall be a sine wave having less than 2% THD for
linear loadsand less than 4% for 50% non linear load. It shall be suitable for load powerfactors
0.7 lag to 0.9 lead. The unit shall have a dynamic response suchthat a 100% step load causes
an output voltage transient of less than ± 4%with a recovery time of less than 4 ms. For three
phase output units theoutput voltage shall not vary by more than ± 1% for an unbalance of
10%.The load crest factor shall not be less than 3:1. The efficiency at full loadand 0.8 power
factor shall be greater than 88%.
 Indicators to indicate
o UPS status
o UPS alarm conditions
 The UPS shall provide a volt free contact output to indicate:
o warning, i.e. low battery capacity
o fault
o static bypass in use
 The UPS shall have an overload capacity of 150% for 30 seconds and shallbe protected in the
event of a short circuit of the output. The batteriesshall be housed, within the UPS enclosure
The batteries shall bemaintenance free lead-acid type sealed for life. Batteries shall
becontained within translucent impact resistant flame retardantpolypropylene cases. They shall
have life in service of at least 10 years.Terminals shall be shrouded to prevent accidental
contact. The batteryenclosure shall be corrosion resistant and ventilated to prevent the buildup
of gases. Warning notices shall be provided for wall mounting to warnof the presence of charge
gases. The battery supply to the UPS shall be viaa fused load break switch disconnecter circuit
breaker.
 The battery recharge time to 90% of full charge shall be approximately tentimes the discharge
time at full load.

1.27. Additional Requirements

The relevant clauses from electrical and mechanical subsections ofgeneral requirements regarding
items or works of electrical ormechanical nature shall be applicable to ICA equipment.

37
 Chapter 4

Specification Road work

The specifications for Road works shall be governed by “Specifications for Road and Bridges works,
5th revision Ministry of Road Transport and Highways, Govt. of India”.

The Relevant IRC codes shall also apply.

38
 Chapter 5
SPECIFICATION FOR CONSTRUCTION OF R.C.C. OVER HEAD WATER TANK / GSR/INTAKE
WELL

1. PREAMBLE:
The work of the aforesaid Overhead tank is to be assigned on Lump Sum contract at Turn-
key job basis.
2. Scope of work:
8nos. RCC Overhead tank as mentioned in Description of work is to be designed and tested
on Lump sum contract.
The work includes the following sub work:
i. Investigation and testing for foundation.
ii. Design and drawing of the structure.
iii. Construction as per approved designed and drawing.
iv. Providing and fixing of pipes, valves and other appurtenances.
v. Testing of the structure for the water tightness and stability.
vi. Construction of boundary walls for OHT
All materials required for satisfactory completion of the work such as cement, steel, pipes,
specials and valves shall be procured by the contractor himself. The water required for
construction shall be arranged by the contractor but that required for testing and handed
over to the department within the time period specified in the Notice inviting TENDER.
3. LOCATION OF WORK:
Overhead tank site: 8 Nos. 18 m staging RCC OHT of 1 having cumulative capacity of
3570KL at specified location by Nagar Parishad Official under Municipal area of Dabra.

4. GENERAL REQUIREMENT:
4.1 The foundation of the structure should be taken down sufficiently below the average ground
level for safe transfer of load to undisturbed formation. Suitable Soil test should be carried out
by the contractor through Govt. Engineering college or any other recognized laboratory to
ascertain safe bearing capacity of the soil for design purpose.
4.2 The tank shall have RCC round column staging only circular columns shall be preferred. The
specification laid down in the letter TC No. 236 dated 21.05.97 issued by Engineer-in-Chief
PHED M.P. Bhopal be strictly followed.
4.3 The type of foundation should be suiting to the determined safe bearing capacity of the soil
2
and which should be limited to 15 t/m . The excavation shall be done in all sorts of strata and
if blasting is required, the contractor shall obtain permission from the competent authority and
all rules regarding safety shall be followed. The depth of foundation should be kept minimum
1.50m in rock and 3.0 m in soil irrespective of design requirement.
4.4 The tanks can either be rectangular or circular is shaped supported over column staging but
the location plan of the columns should permit utilization of spacing underneath fully for
construction of office/staff building.
4.5 The capacity of the tanks specified in para 2.0 above shall be between the outlet level and the
full tank level. The maximum depth of water in the tanks should not be more than 6.0 m. The
outlet level should be kept minimum 0.15m above the tank floor level. A free board of 0,5m
should be provided below the lowest surface of the roof slab or beam. The inlet level should
be 0.10m above the full tank level. The scour level should be kept flush with the floor slab.
4.6 The height of the staging specified in para 2.0 shall be above the general ground level at the
tank site of the nearest road level whichever is higher and shall be measured up to tank floor
level.
4.7 A RCC doglegged staircase 1.2m wide shall be provided from ground level to gallery on outlet
of the tank. The staircase should have straight flights with intermediate landing at bracing

39
 levels. The rise of the stairs shall not be more than 25cm. The staircase should have railing
on both sides comprising of 1.2m high GI medium class pipe of 80 mm dia posts, 1.5 to 1.6m
apart and medium class 20mm dia I pipes in three rows. The GI pipes posts and the railing
pipes (class medium) should be secured adequately.
4.8 A RCC gallery 1.2m wide all around the tank at vertical wall ring beam level should be
provided to facilitate inspection, cleaning and painting of the tank. A railing comprising of
medium class 80m dia GI pipes posts 1.2m high rigidly fixed in the gallery slab at 1.5m
maximum spacing with 3 rows of 20mm GI pipes (Class medium) should be provided. The
gallery should have access from the staircase, A steel door shall be provided at the entrance
to the gallery or at the far end of the RCC staircase to prevent unauthorized entry.
4.9 Dog- legged RCC ladder supported on separate columns from tank wall with hand rails 0.45m
in width should be provided outside of the tank from gallery of top of roof slab. The RCC
ladder shall have atleast one landing in between gallery and roof top and. Mild steel ladder,
from the manhole in the roof slab to floor slab, inside of the tank to facilitate inspection and
cleaning. These ladders should be of MS plates 65mmx10mm size with 20mm dia round bars
fixed at 0.25 centers by holding and welding to MS plates. The insides ladder should be
properly supported in the mid span for rigidity.
4.10 An apron of cement concrete 1:2:4 i.e. M-15 mix should be provided for an area which is 1.5
meter more the dimension of the tank of all sides having 100x100 mm drain in cement
concrete 1:2:4 all around shall be constructed and water will be led to the proper disposal
point through the drain to be constructed for the purpose. The top of the drain around the
apron shall be 100mm above the ground level. Outer edge will be covered with sloping earth
the apron will have a slope of 1.60 from centre towards the drawl. The edge of the drain will
be flush with the top surface of the apron. The apron will be 100mm thick in cement concrete
1:2:4 laid on sub base of 100mm thick 1:4:8 cement concrete in case of black cotton/cohesive
soil the soil will be removed up to 500mm below the ground level and refilled with rammed
moorum up to 400mm in case of hard strata like moorum, kopra etc. moorum filling will not be
required.
5. PIPES AND FITTINGS:
The inlet, outlet, over flow and scour pipes for the tanks shall be cast iron double flanged
class A as per IS : 7181-186 all these pipes shall be independent of each other and shall be
fixed in vertical position rigidly by bolting and clamping properly.
The size of these pipes in OHT shall be as given below
inletdia of pipe _______
Outlet dia of pipe _______
The size of these pipes in Sump well shall be as given below
inletdia of pipe _______
Outlet dia of pipe _______
Overflow dia of pipe _______
Cast iron bell mouths as per Appendix 10.2 of CPHEEO manual conforming to IS 1538-1976
shall be provide on the top end of all pipes. These pipes shall have CI puddle collars properly
embedded in the floor slab at the time of concerting to provide monolithic joint. Cast iron
strainer shall be provided don the top of outlet and scour pipes, Cast iron duck foot bends
shall be fixed over cement concrete bed block, to support vertical pipes. The bed blocks shall
be designed to take the load of pipes and the water column indecently. The double flanged
Duck foot shall be provided. 1.2m below average ground level at site.
Cast Iron Double flanged sluice valves with spur gear and hand wheel class PN 1.0
confirming to IS : 14846 with all revision up to date issued of NIT shall be provided and fixed
minimum 3.0 m away from the ground level bracing, along with necessary C.I.D.F. pipes. The
size of the valves shall be as given below:
Inlet valve Dia _______
Outlet valve Dia _______
Scour valve Dia _______

40
 The overflow pipe shall be left open at minimum 3.00 m distance from bracing CIDF pipes
shall be provided between Duck foot bends and D.F. sluice. The contract will limit up to fixing
of DF values.
6 APPURTENANCES:
6.1 Water level indicator:
A float operated level indicator comprising of stainless steel float pulleys, steel wire rope and
enameled indicator plate calibrated to read depth of water in metre, shall be provided.
The pulleys should provide free movement of rope and they should be easily accessible for
repair and maintenance. The indicate plate should be fixed at about 5m. Above ground level
on the front side of tank.
Additionally the following arrangement May be provided as optional
(a) Water level indicator, working on physical characteristics.
(b) Pressure gauge, calibrated, to read water depth directly.
6.2 Ventilators :
Mosquito proof ventilators, of suitable design shall be provide on the roof slab of tank to
facilitate discharge of dissolved gases of water and to keep the inside of tank odour free.
6.3 Man hole:
An opening of 0.75x0.75m or 0.9m dia size shall be provided in the roof slab fo tank for
access inside the tank for inspection and cleaning. The opening shall have CI/MS cover with
locking arrangement.
Lightening Arrestor:
Aluminum lightening arrester as per relevant B.I.S. shall be above highest point and 30
mmx4mm size strip connected to earth electrode shall be provided. The earth strip shall be
secured rigidly to concrete surface.
7 Finishing and painting
7.1 Form finish:
All external surfaces on the structure shall have form finish. However all uneven surface and
small defects shall be made even immediately after removal of forms with 1:1 cement mortar.
The inside surface of the tank shall be rendered even and water proof by cement plaster in
1:2 portion.
7.2 Painting of Concrete:
The outside surface of the Over Head Tank shall be painting with 2 coats of IS marked
cement colour of approved make. The colour shade shall be decided by the Engineer-in-
Charge.
7.3 Painting of pipes etc.
Cast iron pipes, valves and fittings, shall be painted with 2 coats of black bituminous paint.
7.4 Aluminum Ladders and MH Cover:
As the Aluminum ladder inside of the tank and manhole cover shall be subjected to corrosive
action of chlorinates water they shall be coated with Aluminum paint
8. TESTING OF OVER HEAD TANK / SUMPWELL:-
In addition to the structural test as given in IS 456-1978 revised and amended up to date the
Over head tanks shall also be tested for water tightness at maximum water level in
accordance with clause 10.1.1 of IS 3370 (part-I0 1965. The tanks shall be filled more than
0.25m per day and the settlement of foundation of foundation shall be measured accurately
before each filling. Any defect of any sort affecting the strength, durability, appearance of
usefulness of the structure noticed during testing shall be completely removed to the
satisfaction of executive Engineer with in the specified time for completion of work.

9. COMMISSOINING & HANDING OVER:-

On completion of all works and the successful of the over head tank, it shall be handed over
to the department for commissioning as required on completion of work and testing. The

41
 contractor shall submit completion drawing in six sets along with foundation investigation,
concrete strength water tightness test reports at the time of handing over of work.
Additional Specifications
01 The work of construction of RCC reservoir involves workman ship; hence requirement of
higher standard than general concrete work is essential.
02 The TENDERs submitting their officer in form F (lump-sum TENDER) submit the drawing and
calculation within one month from the date of acceptance of their TENDER for scrutiny and
approval of competent authority of Public Health Engg. Department Madhya Pradesh. The
responsibility for design, construction, structural stability and water tightness for all water tight
structures will however, rest solely with the contractor and the will have to make good at their
own const any damage or loss to Government due to defect, if any in the above mentioned
work.
03 The TENDER submitting their offer in form "F" (lump-sum TENDER) shall indicate the
approximate quantities of various items involved in the work e.g. cement, concrete and steel
etc. This information shall be attached with the TENDER itself. The lump sum offer shall
include provision for balcony railing, lightening arrestor, water level indicator and staircase
also.
04 The contractor shall have to arrange his own steel whatever the quantity of steel is required to
complete the whole structure in all respect. The department shall not supply any quantity of
steel under any circumstances. No extension of time will be granted for late supplies of steel
of escalation, if any in future. The steel for reinforcement shall conform IS2266-1962 OR IS
1977-92 (st. 44) only and a certificate shall be required to be produced to the department in
support in addition to random sample at site duty got checked at contractor cost to see
whether it confirm to above specification.
05 The tank container shall be designed to take care of corrosive effect of water due to mixing of
chlorine in the water for disinfections.
06 The department shall not be responsible for providing water required for construction and
other purpose. The contractor shall make his own arrangement for the same at his own cost.
07 Not extra charges for the plastering if required for the finishing of the surface of structure shall
be paid under any circumstances.
08. Whenever bailing out of water or dewatering of foundation is required to be done, nothing
extra will be paid for it the contractor/firm should quote his rate after taking this factor into
consideration.
09. The contractor/firm shall be required to submit the complete drawing in six copies on
completion of the work in A3 size only.
10. The contractor shall have to make his own arrangement of electric or telephone connection, if
required at his own cost.
11. For blasting if required, in foundation the contractor /firm will make his own arrangement for
license/permit and materials from the competent authority.
12. The work shall be treated as complete when the same is completely tested and handed over
to the department including site clearance.
DESIGN REQUIREMENT
01. A separate drawing showing only dimension must be given.
02. Details of reinforcement in different components like footing, columns bottom dome, vertical
wall rings beams, roof dome and stair case etc.
03. Orientation and shape of each type of bar must be shown against sketch for the component
length and total number of bar of each type must be mentioned to avoid confusion.
04. Location of pipes and other fittings and extra reinforcement at opening should be shown
separately.
05. Bar bending schedule and location of construction joints also be made clear in the drawings.
06. Contractor shall consider the earthquake zone for design purpose.
REINFROCED CONCRETE WORK

42
 It shall be strictly as per IS 456 & IS 3370 (part (i) to (iv), IS 11682 and other relevant
specification revised up to date for RCC structure s.
01. Minimum strength of concrete:
Minimum strength of concrete for components of elevated tank shall be as below:
Columns, staging - M25 (250kg/sqm.cm)
Tank including roof - M-30 (300kg/sqmc.m)
02 Minimum cement content:
From durability considerations minimum content shall be as below:
Concrete MK-25 - 350mg/cum
Concrete M-30 - 400kg/cum
03 The cover of concrete:
The minimum cover shall be 40mm all the reinforcement & for foundation this cover shall be
60mm.
04. Cement Grade:
Grade 43 of cement should be used for columns and for the tank portion, including the top
dome cover only fresh cement should be used in the tank. It is advisable to use cement,
manufactured by major plant and reputed firms. OPC shall be used for water retaining
structures and for all other structures OPC or blast furnace slag cement shall be used.
05 Water cement ratio
Water cement ratio shall be as given in BIS specifications for the particular grade of concrete.
06. Use of Chemicals
When the water cement ratio is less he strength and durability of concrete of concrete is
good. It is advisable to use plasticizers in concrete and reduce water cement ratio up to 0.4
plasticizers manufactured by reputed combines are recommended.
(i) Sika Qualcretae 24-B park street, calcutta, 7000 16 CM bauchemie PVT Vardhman
chambers sector 17 Vashi new Mumbai 400703
(ii) Rioffe, 12 c Vikascenter, S.V. Road Betul, Creuze, West Mumbai 400054.
(iii) Fos Rock India Ltd. Hafeea Chambers 2nd floor 111/74 K.H. Road Bangalore 560027.
(iv) Shallmar tar products, construction Additive division 16 NGN Vaidya Marg, bank street
Mumbai. 400023.
Proportion of plasticiser to be used shall be as per the instruction manual supplied by
the manufactures.
07 MEASUREING:
The quantity of cement shall be determined by weight. The quantities of fine and coarse
aggregates shall be determined either by volume or by weight.
08 Aggregates
It is advisable to use metal derived form igneous rock preferable of basaltic or granitic origin.
The coarse sand should be free soil. All aggregates shall conform to all provision and test
methods of I.S. specification 388-1963.
01 Fine aggregates when tested by the colorimetric method the color shall of be darker
than light amber, fine aggregates shall be capable of developing 30% o the
compressive strength.
02 Maximum aggregate size shall not be more than 20mm when the spacing of
reinforcement bar is 20mm.
03 Fineness modulus shall be more ten plus or minus 0.20 from that of the approved
sample.
04 Water shall be clean & free from oil acids of injurious substances.
09. Storage of material
Cement shall be stored off the ground in a dry ventilated building. Aggregate shall be stored
in 0.6 meters layers on planning. reinforced steel shall be stored under cover & protected

43
 from rusting oil grease or distortion only steel needed for immediate use shall be removed
from storage.
10 Minimum Dimension And shapes:
Minimum Dimension shall be as below:
Circular 400mm
Tank wall 200mm
Bottom slab 150mm
Top slab 125mm
Note: If a dome is provided at the top, the thickness can be limited to 100mm rectangular square
columns are not allowed circular shafts are also not allowed. In respect of horizontal braces
corners shall be properly finished
Form
01 The contractor shall provide form that will produce correctly aligned concrete.
02 The centering shall be true and rigid and thoroughly based both horizon tally and
diagonally. The forms shall b sufficiently strong to carry the dead weight of the
concrete without defection and tight enough to prevent leakage of mortar.
03 For exposed interior or exterior concrete surface of columns and walls, steel or other
approved corrosion resistance devices shall be used.
04 Rigid care shall be exercised that all columns are in plum and true & thoroughly cross
braced to keep them so.
05 All floor and beam concreting shall be crowned not less than 6mm in all direction for
every 4.8 meter span.
06 Beveled strains shall be provided in form, angles and in corners of column and beam
boxes for chamfering of corners where shown in drawings or as directed.
07 The inside of forms shall be coated with approved oil thoroughly wetted oil shall be
applied before reinforcement is placed.
08. Temporary openings for cleaning and inspections shall be provided at the base of
vertical forms and at other places when they are necessary.
11. FORM WORK:
Wherever intz type of tanks are adopted or where then is an inclined slab having inclination
steeper than one vertical to three horizontals, inside form work must be provided, the
procedure for such a form work be
a) Place outer form work.
b) Place inner form work 300 to 450mm wide Then concrete that portion then fix next
strip and concrete.
c) In respect of top of bottom domes, place upper form work for lowest circular strip of
width equal to 1/4th dia of dome and concrete as stated above, then concrete central
half for which top form May not be provided.
12. REINFORCEMENT STEEL
01. Bars and rods shall be free from scale oil structural defects and shall be maintained
so on the job.
02. Fabrication shall be accurately done to the dimensions shown on the drawings,
stirrups and ties shall be bent around a pin having diameter at least twice the bar
thickness, other bars shall be bent around a pin having a diameter at least 6 times the
bar thickness. All bars shall be bent cold.
03. All steel will be rigidly held in place with approved galvanized wire devices in such a
manner that all steel will support the weight of the workman without displacement.
04. On exterior exposed concrete no metal ties charts or spacer shall remain within
40mm of the finished surface.
05. The steel bars used for reinforcement shall be strictly as per IS specifications.
13. Minimum Steel:

44
 Design requirements as set out in relevant codes in respect of steel shall be full satisfied.
However, following minimum steel should be provided
a) Vertical steel in column 0.8% of cross sectional area actually required &
0.3% when larger section than actually required is
provided.
b) Horizontal links in columns not less than 8mm dia at 200mm c/c or 10mm dia
not more than 300mm c/c.
c) Exposed RCC Surface On both faces when thickness is 150mm or more.
2 kg/sqm in one direction.
2 kg/sqm in perpendicular direction.
The above requirement is satisfied if.
8mm bars @ 200mm c/c OR
10mm bars @ 300mm c/c are provided.
Even if design steel is less than above, the above
minimum shall be provided.
d) Steel in tanks As per provision of IS 3370 subject to minimum as
set out in (c) above.
14. Minimum Spacing of Reinforcement:
Maximum spacing of main reinforcement in slab or walls shall not be more than 150mm
center to center. The spacing of secondary bars, such as distribution steel of vertical bars in
columns shall not be more than 300mm center to center.
15. Type of Steel:
It is advisable to use corrosion resistant CR steel such steel is now available.

16. Detailing of Steel:

Before commencing the work the drawing should be studied. It must be insisted that the
designer provides details of the shape of each bar, its diameter, length and numbers of each
category in a schedule of reinforcement. This must be incorporated in every working drawing.
17. Mixing Concretes:
01 It is extremely essential that the contractors undertaking the work should have concrete mixer
with them. No hand mixing shall be allowed.
02. Concrete shall be mixed in the standard batch mixer with a drum speed of 200 to 250
peripheral feet per minute mixing time shall be two minutes for batches of 1 cu. yd or 0.39
cum or under and shall be increased 15 seconds for each additional 1/2 cu. yd or 0.39 cum
of fraction there of.
03. Tempered concrete shall not be allowed Air standard or lean concrete shall not be used, the
contents of the mixer shall be completely discharged before each new batch is loaded.
04. The concrete shall be, uniform in ingredients, colour and consistency.

18. Transportation
Concrete shall be handled from the places of mixing to the place of original deposit as rapidly
as practicable by methods which will prevent segregation or loss o any ingredients. If
segregation does occur during transport the concrete shall be remixed before begin placed.
19. PLACING OF CONCRETE
01. Concrete shall be deposited in its final position with out segregation remanding or flowing.
02. When possible concreting shall be continues unit the section in completed.
03. Form shall be clean before concrete is placed.
04. In no case the concrete shall be laid without vibration, it is desirable to keep two concrete
vibrators at the construction site so that in case of break down the other vibrator can be used.

45
05. Concrete shall be shaped & vibrated with approved mechanical vibrator to maximum
subsidence without segregation and adjacent to form and joints over vibrating or vibrations of
very wet mixes will not be permitted and should be avoided Reinforcement bars shall be
shaken to ensure bond with concrete.
06. Slabs and beams stems shall be placed in one operation.
07. Concrete columns & walls settle at least 2 hours before the floor system supported on is
poured.
08. Construction joints be treated in accordance with is 456. The surface of already laid concrete
be cleaned by water jet and cement slurry be applied, Cement mortar 10mm thick of the same
proportion as in concrete by applied and then fresh concrete of the lift be laid. The form work
must overlay 100m on the already laid concrete.
09. Conveying & chatting of concrete shall be done only by approval of the Engineer-in-charge &
with equipment to insure a continuous flow without segregation.
10. Water accumulation during placing shall be removed concrete shall not be deposited in such
accumulation.
11. The concrete shall be placed and compacted before setting commences and should not be
subsequently disturbed.
12. Converting shall be placed and compacted before setting commences and should not be
subsequently disturbed.
20. EXPOSED SURFACE
01 Imperfect surfaces where strength is not impaired May be patched and rubbed smooth with
carborundum brick.
02. Fins and projection shall be removed and the concrete surface affected there by shall be
rubbed smooth.
03. Small voids shall be filled with 1:3 mortar pressed into holes and floated smooth.
04. Plastering and steel trawling of surface shall not be allowed.
05 Honey comb concrete shall be repaired by removal and replacement of member.
06. Forms shall be filled tightly so as to minimize fins joints shall be finished with bevels strips as
directed by the Engineer-in-charge.
21. CURING CONCRETE
01. It is extremely important to make arrangement for supply of sufficient water at the construction
site for curing of the concrete. Continuous and efficient curing is extremely important for
development of good compressive strength in any concrete structure.
02. After finishing concreting, curing shall be done by damping concrete at least for one week
after placing. Floor & vertical surfaces shall be covered with a layer of old gunny bags or
similar absorbent material and kept constantly wet. Curing operations shall begin as soon as
the concrete has attained initial set. All materials and facilities for curing concrete shall be on
hand and ready for use before concrete is placed.
03. Concrete shall be kept wet and moist for at least two weeks.
22. FLOOR FINISH
Tank wall and floor finish shall be monolithic bonded.
23. REMOVAL OF FORM
01 In no circumstances forms shall be struck until the concrete reaches strength of at least twice
the stress to which the concrete May be subjected at the time of striking.
02. In normal circumstances i.e. at temperature 21 C forms May be removed at the following
minimum times which will be subject to the Engineer's requirement.
Wall 02 days
Columns 03 days
Beams soffits (sides) 05 days
Bottom of beams up to 6m span 14 days
Bottom of beams above 6m span 21 days

46
 Slabs 125mm thick or less, up to 4.6m span 07 days
Slabs 125mm thick or less, above 4.6m span 14 days
Slabs over 125mm thick or, up to 4.6m span 18 days
Slabs over 125mm thick or above 4.6m span 14 days
04 All concrete shall be inspected for quality before forms are removed.
05. When struck by a carpenter's hammer it shall ring like stone.
06. Upon removal of forms the contractor shall place adequate precautions to prevent injury to
the concrete by construction loads.
07. The contractor shall be responsible for safe removal of forms and for placing adequate
precaution.
24. APPROVAL OF MATERIAL
Before use, samples of all materials shall be got tested from recognized laboratory by the
contractor at his won cost and the test certificate shall be furnished to the Engineer-in-charge
& no material shall be used until it has been approved.
25. LABORATORY TEST
Following laboratory test shall be made by the contractor at his own cost and reports
furnished to the Engineer-in-charge.
S.No. Material Lab test Test method
01 Cement Physical & Chemical test IS 269-445
02 Coarse & i) Gradation IS 2386 (part-I)
Fine ii) Deleterious constituents IS 2386(part-I)
Aggregate
iii) Moisture Content IS 2386(part-III)
iv) Bulking of fine aggregate (for volume IS 2386(Part-III)
batching)
03 Coarse i) Los Angles abrasive values (aggregate impact IS 2386(part-IV)
aggregate valve)
ii) Soundness IS 2386(part-V)
iii)Alkali aggregate reactivity IS 2386(part-VII
04 Water Chemical test IS 456
05 Concrete i) Workability (Slump or compacting factor test) IS 1199
ii) Concrete strength IS 516
06 Bars and i) Tensile Strength IS 432 (Part-I)
Rolls
26 FIELD TEST
01 The contractor shall provide all equipments and make all arrangements for fields tests to
exercise proper quality control over work specially for test mentions as S.No.2(ii) and S.No. 5
mentioned under para 28.0.
02 Test for compressive strength of concrete.
03. Test specimens cubical in shape shall be 15x15x15cm.If the largest nominal size of the
aggregates does not exceed 20mm; 10cm cubes May be used as an alternative. Cylindrical
test specimen shall be 15cm in diameter and 30cm long. Smaller test specimen shall have
ratio of diameter of specimen to maximum size of aggregate of not less than 3 to 1 except
that the diameter of the specimen shall be not less than 7.5 cm for mixtures containing
aggregate more than 5% of which retained on is sieve 480.
04 The mould shall be of metal preferable steel or cast iron and should be strong enough to
prevent distortion. It shall be constructed in such a manner as to falcate the removal of the
moulded specimen without damage and shall be so machined that when it is assembled
ready for use. The dimensions and internal faces shall be accurate within the permissible

47
 limits the mould and base plate shall be coated with a thin film of oil before use in order to
prevent adhesion of the concrete.
05. The tamping bar shall be of steel bar 16mm in diameter 0.6 meter long and bullet pointer at
the lower end.
06. The test specimen shall be made as soon as practicable after mixing and in such a way as to
produce full compaction of the concrete with neither segregation nor excessive laitance. The
concrete shall be filled into the mould in layers approximately 5cm deep in placing each scoop
full of concrete. The scoop shall be moved around the top edge of the mould as the concrete
slides from it in order to ensure a symmetrical distribution of the concrete within the mould
each layer shall be compacted by vibration. After the top layer has been compacted the
surface of the concrete shall be finished level with the top of the mould using a travel &
covered with a glass or metal plate to prevent evaporation.
07 When compacting by vibration, each layer shall be vibrated by means of an electric or
pneumatic hammer or vibrator or by means of a suitable vibrating table until the specific
condition is attained.
08. The mode and quantum of vibration of the laboratory specimen shall be as nearly same as
those adopted in actual concreting operations.
09. The test specimen shall stored in a place free from vibration it should be kept in molest air of
at least 90% relative humidity & at a temperature of 2702 C for 24 hours + - 1/2 hours from
the time of addition of water to the dry ingredients in the fields, it should be kept under matting
racks or other similar material for 24 hours + 1/2 hour from the time of adding water to the
other ingredients at a temperature at a temperature range of 22 to 32 C, after this period, the
specimen shall be marked and remove from the mould and unless required for test within 24
hours immediately submerged in clean, fresh water or saturated lime solution and kept there
until taken out just prior to test. The temperature of water or solution shall be maintained at 27
+ - C, the specimen shall not be allowed to become dry at any time until they have been
tested.
10. At least 06 test samples on each day concreting should be collected and date mentioned on it
subject to minimum samples as described in para 25 (05) above.
11. The contractor shall also provide all equipments and make all arrangements for field test and
conduct all test as under and submit the test result to the Engineer-in-charge.

48
 Chapter 6
HORIZONTAL SPLIT CASING CENTRIFUGAL PUMPS FOR CLEAR WATER PUMPING
1.1 GENERAL DESIGN CONDITIONS
The pumps shall be high head single stage horizontally split casing type to facilitate easy inspection &
maintenance. The pumps shall be designed to operate satisfactorily while handling a minimum
suction lift of 4.0 from all causes. 3units of pump sets each of capacity of 123 lpsagainst approximate
total Head of124meters for pumping clear water from WTP to OHT’s(Dabra).
The pump shall be horizontally split with the suction and delivery branches cast INLINE on the bottom
half of the casing. The top half should be constructed to allow easy dismantling. There by providing
the facility of inspection and repair to the equipment without any difficulty.
The rotating elements of pumps will be dynamically balanced and over stressing should not occur due
to sudden failure of power, Reverse rotation should not damage the pumps.
The pumps shall be so designed as to have a maximum flow capacity of not less than 110% of the
rated flow capacity.
The pumps shall be designed for continuous operation at any point of head capacity curve between
50% & 110% of pump rates flow without under vibration or overheating.
The pumps shall be so designed as to have a stable non overloading characteristics, capacity head
curve shall be continuously from shut-off point to operating point and shall be suitable for parallel
operation of pumps without any haunting possibility. The shut-off head should not exceed 120% of
duty point head.
The impeller adjustment shall be designed in such a way that impellers run free in any installed
condition.
1.2 GENERAL SPECIFICATION
The pump shall be complete with suction pipe, foundation plate/sole plate and all other necessary
accessories.
The pumps should generally comply with the requirement of following standard.
1. IS 1520-1972 : Horizontal Centrifugal Pumps for clear, cold and fresh water.
2. IS 5120-1968 : Technical requirement of Rotor Dynamic special purpose
pumps.
PUMP MAKE KIRLOSKAR, JYOTI, WORTHINGTON, BEACON AND MATHER & PLATT
EQUIVALENT.
1.3 PUMP CASING
The casing should be made of closed grain Cast Iron smoothly finished and smooth surface finish
inside free from any casting defects capable of withstanding twice the hydrostatic pressure at rated
capacity or 1.5 time the shut off head. Whichever is greater. The water passage shall be completely
smooth.
1.4 IMPELLERS
The pump impellers shall be of double suction type and of non-ferrous materials, preferably zinc free
phosphorus, bronze,(LTBR IS318 –LTB2 ) designed to inherently provide dynamic-static axial
balance. Design of impeller should be such as to prevent cavitations during the working condition
specified. The impeller shall be statically and dynamically balanced depending on design
considerations to minimum vibration at the pump bearings, thereby prolonging their working life.
1.5 PUMP SHAFT
The pump shaft shall be manufactured from high tensile carbon steel and provided with renewable
zinc free bronze sleeves to protect the spindle from the water being pumped.
1.6 INTERNAL PARTS
The pump internal shall be constructed of bronze materials of suitable composition so as to provide
compatibility with regard to rubbing surface. Hardness of wearing surface shall be so adjusted as to
provide maximum economy in terms of replacement of wearing component i.e. casing neck rings shall
be more soft than the impeller neck.
Facilities for gland drainage shall be provided and gland lubrication shall suitably arranged by means
of providing connection from the discharge volutes.
1.7 PUMP BEARING

49
The pump is to be provided with suitably white metal lined split bush bearing and a deep grove ball
thrust bearing to take up residual axial balance. These bearing should be oil lubricated.
1.8 PUMP COUPLING
This shall be of flexible pin type equipped with a suitable coupling guard.
1.9 SOLE PLATE
Each pump shall be provided with a heavy structural steel sole plate. Sole plate shall be provided and
grouted with foundation. The sole plates shall be designed to permit removal of entire pump without
disturbing sole plate.
1.10 PRESSURE INDICATION DEVICE
Each pump shall be provided with pressure gauges of good quality make to give indications of
delivery pressure & vacuum pressure separately. The pressure gauges should be designed in such a
way that the readings shall not be affected due to mechanical vibrations. The connections sizes shall
be 12mm and diameter size 150m. In addition to above each pump shall be fitted with electronic
pressure transducer with electronic digital display type indicator in control panel to indicate the
delivery vacuum pressure of the pumps.
1.11 BOLTS, NUTS & WASHERS
All bolts, nuts and washers shall be of superior quality conforming to relevant Indian Standard
Specification.
1.12 MATERIAL OF CONSTRUCTION
MATERIAL OF CONSTRUCTION OF PUMP SHALL BE SUCH AS TO RESIST EROSION &
CORROSION. MATERIALS OF CONSTRUCTION OF VARIOUS COMPONENTS SHALL BE AS
UNDER
Pump casing : Cast Iron
Impellers : Zinc free Bronze conforming to relevant IS.
Pump shaft : High Tensile Carbon Steel with renewable Zinc free Bronze
sleeves conforming to relevant IS.
Pump Internal : Bronze materials of suitable composition as per relevant IS.
Sole Plate : Fabricated as per IS 226.
Nuts, Bolts & Washers : High Tensile Mild Steel conforming to relevant I.S.
1.13 INSPECTION & TESTING
All the inspection, examination and testing shall be carried out in accordance with relevant In diameter
Standard Specification.
1. LABORATORY TEST
Laboratory pump test shall be carried out as per IS : 5120-1968 each pump to assess the
pump discharge Vs head, horse power and efficiency figure. The pump casing shall be
subjected to a pressure test of 1.5 times the working pressure at duty point.
2. FIELD TEST
The field test shall be carried out as per IS : 1520-1972 & IS : 5120-1968. These test May be
witnessed by the Engineer-in-charge or his authorized representative if they desire. The
tolerance as specified in relevant IS code of practice shall not be application on the efficiency
& KW output. The contractor shall have to demonstrate the quoted efficiency of pump during
testing.
1.14 GUARANTEES PERFORMANCE & TECHNICAL PARTICULARS
The contractor shall submit the details of guaranteed performance and technical particulars
as desired in the performance enclosed vide schedule 'B' along with the TENDER & the
preliminary out line drawing indicating principal dimension and weight of pumping equipment
and cross-section, drawing indicating the assembly of pumps & major parts thereof with
materials of construction and special features, complete descriptive and illustrated literature
on the equipment and accessories offered.

50
PART - II
SPECIFICATION FOR 415 V INDUCTION MOTORS
2.1 TYPE
The motor shall be horizontal SOLID shaft squirrel cage type for clear water pumps suitable to
operate on 415 V, 3 phase, 50 Hz. AC supply (with allowable variation of 10%) directly coupled with
pumps. The rotations of clear water pumps shall be 1500 RPM. The motor rating generally conform to
latest revision of IS 325-1971 and other relevant I.S.S.
2.2 VARIATION IN SUPPLY VOLTAGE
The motors shall be capable of deliver integrated output and rated power factor with following
variations :
VOLTAGE : +10%
FREQUENCY : +5%
COMBINED : +10%
PHASE IN BALANCE : +5%
2.3 RATES CAPACITY
The minimum continuous rated capacity of motors shall be such that it meets the power requirements
of pumps in the complete range of its operations. It shall also provide additional power requirement in
the motor by 5% at the maximum power requirement or by 10% at the duty point of operation
whichever is maximum. The contractor shall ascertain the KW requirement and provide the motors of
suitable capacity.
2.4 ACCELARATION CHARACTERISTICS
The accelerating characteristics of motor shall be matched with the driven equipment so that
acceleration is obtained without over heating of motors.
2.5 METHOD OF STARTING
The motors shall be designed for star/delta/soft/starting at full voltage with starting current not
exceeding 2 times the rated full load current. The motor shall also be designed for a minimum pull out
torque of 200%.
2.6 NUMBER OF START
Motors when started with the drive imposing its full starting torque under the specified supply voltage
variation shall be capable of withstanding at least two successive starts from hot condition and one
start from cold condition without damage to the winding.
2.7 CLASS OF INSULATION
The motor winding shall be provided with insulation conforming to thermal class F. The maximum
temperature rise of the winding shall not exceed the limits specified for class 'B' insulation. The
insulation shall be given tropical and fungicidal treatment for successful operation of motor in hot,
humid tropical climate. It shall be of thermo-setting type and shall remain unaffected by heat. The
coils shall be highly uniform with uniform insulation strength and uniform dielectric lose. The dielectric
losses shall be low and the star delta measurement should be not exceed 1% at 440V.
MAKE OF MOTOR CROMPTON, KEC, ABB AND SEIMENS ONLY.
2.8 MOTOR CONSTRUCTION
The motor construction shall be suitable for easy dismantling and reassembly at site with the help of
simple over head crane. The motor shall be of core pack construction attached to the stator frame to
facilitate easy removal and replacement of the winding for maintenance purpose. The over head for
winding at both ends of the core shall be accessible for usual inspection without resorting to major
dismantling.
2.9 MOTOR FRAME
Motor frame shall be of rigid casted steel. They shall be suitably annealed to eliminate up any residual
stresses introduced during process of fabrication and machining.

2.10 STATOR LAMINATION

Stator laminations shall be made of suitable grade sheet varnished on either side and shall be
adequately designed to avoid over heating during the starting and running conditions stipulated
above.
2.11 ROTOR
Rotor should be desisted dynamically balanced and having carbon steel shaft hydraulically fitted.

51
2.12 LOCKED ROTOR WITH STAND TIME
Locked rotor with stand time under hot conditions at 110% voltage shall be more than starting time at
minimum permissible voltage by at least two seconds.
2.13 TYPE OF ENCLOSURE & DEGREE OF PROTECTIONS
The degree of protection provided by the enclosures of motor shall conform to IS : 4691. The
enclosure for the motors shall be closed air circuit air cooled (CMMMSPY) type, having of protection
I.P. 55.
2.14 SHAFT INSULATION
Suitable insulation shall be provided on shaft bearing housing to prevent shaft current. The insulation
provided shall be such that it shall retain its dialectical properties even after its handling for number of
times during dismantling and reassembly.
2.15 BEARING ASSEMBLY
Bearing assembly shall be such that it prevents dust and water from getting into the bearing. Further,
bearing lubricant shall not find access to the motor winding. The bearing assembly shall be provided
with proper lubricating nipples.
2.16 EARTHING
The motor body shall have two separate earthing terminals for earthing in compliance with I.E.
RULES.
2.17 TERMINAL BOXES
Separate terminal boxes shall be provided for main-Terminals of the motors and for R.T.D. and for
space heaters. The terminals box for main terminals of motor shall be segregated type suitable for 3
core. 440 V. Aluminum conductor PVC insulated armored cables. The terminal boxes shall be
spacious, dust & house proof designed and properly insulated. Adequate clearance should be given
between live motor terminals and covers.
2.18 TEMPERATURE DETECTORS
Motors shall be provided with embedded temperature detectors, two for each phase winding at the
location where the high temperatures May be expected in the stator winding. The temperature
detectors shall also be provided in bearing assembly for monitoring the bearing temperature. The
temperature detectors shall be connected with digital temperature scanners with alarm and trip points
in the control panel.
2.19 ANTI - CONDENSATION HEATERS
Motors shall be have space heaters suitable for 240 V. single phase 50 Hz. A.C. supply, space
heaters shall have adequate capacity to maintain motor internal temperature above due point to
prevent moisture condensation on insulation during shut down periods.
2.20 DIMENSIONS OF MOTORS
Motors shall be properly dimensioned to have greater stability and low vibration limits. Mounting
dimensions should confirm to IS : 2254.
2.21 COUPLING TO PUMPS
The motors shall be coupled to the pumps by means of polished steel shaft and flexible coupling. The
size of line shaft and flexible coupling shall be calculated on the basis of maximum combined shear
stress as per the relevant IS and shall not exceed 30% of the elastic limit in tension or 10% of ultimate
tensile stress, shaft shall be designed taking into consideration that critical speed of the shaft which
shall be higher than the operating or runaway speed.
2.22 DETAILS OF MOTORS TO BE FURNISHED
The TENDERs shall furnish along with their offer, the details of efficiency, total losses and power at
different loads etc. as required in the form of guaranteed performance and technical particulars of
motors in schedule 'B'.
2.23 TESTING
All the motors shall be routine an type tested at the supplier's workshop in the presence of Engineer-
in-charge of work or his authorized representative or a third party inspection directed by Nagar
approve the design.

52
PART-III CABLING AND MOTOR CONTROL PANNEL
3.1 CABLE CLEAR WATER PUMP HOUSE
In case of clear water pump house the soft starter panel of each motor of clear water centrifugal pump
shall be connected in L.T. panel in the pump house, through 300sqmm 3-1/2 core armored cable.
Thus in all 2 Nos. of 300sqmm 3-1/2 core armored cable shall be laid in suitable duct and as per
I.E.RULE. And a loop of about 1m should be given in each cable.
3.2 REACTOR TYPE MOTOR SOFTSTARTER [MOTOR CONTROL PANEL]
TECHNICAL SPECIFICATIONS :
TYPE OF SOFT STARTER NEUTRAL/LINE REACTOR SOFT STARTER
PRINCIPAL SRSS[SERIES REACTOR SOFT STARTER]
APPLICABLE STANDARD IS 3914 [MOTOR STARTER STANDARD
GUIDELINE]
REACTOR AIR CORE TYPE 100% COPPER WINDING
REACTOR CONNECTION REACTOR TO BE IN SERIES ON LINE OF
MOTORS
STARTING CURRENT LIMIT 2-3 TIMES OF FLSC IN STEPS [DEPENDING
UPON LOAD TORQUE REQUIREMENT
SETTABLE AT SITE]
HARMONIC REACTORS USED IN SOFT STARTERS
CIRCUITS OF AIR CORE SHOULD NOT
DEVELOP HARMONIES IN THE CIRCUITS
DUTY CYCLE 6 NO EQUAL SPACED STARTS/PER HOUR
METHOD OF COOLING AIR COOLED
SPECIFICATIONS FOR OTHER ITEMS SHOULD BE EQUIPPED WITH REQUIRED
SWITCH GEAR PROTECTIONS AND INDICATIONS
3.3 PUMP WELL WATER LEVEL INDICATOR
One No. electrical water level indicator with alarming system shall be provided for the pump
well near which the pump house of clear water has been constructed.
3.4 CIVIL WORK
1. Construction of covered cable trenches / tray from L.T. panel to panel board in pump house.
The cable trenches should be covered with sand and type should be broken type connected
to bridge with bolts etc. by suitable civil work and shall be covered with chequered plates of
minimum thickness 7mm.
2. Construction of all other civil works required for erection of pump and motor with all
foundation bolts, washers including all work pertaining to it.

53
PART - IV - BUTTER - FLY VALVE
4.1 GENERAL REQUIREMENT
Each pump shall be provided with a butterfly valve in the delivery pipe, and in addition one no
common butter fly valve shall be also required in manifolds of each pump house. The butterfly valve
shall be flanged, water works pattern eccentrically pivoted.
The valve shall have head stock, extension rod & wheel for operation and gearing system if the size is
300mm diameter or above. The valve shall generally confirm to relevant I.S.: 51450.
4.2 CONSTRUCTION
Butter fly valve having diameter equal to the diameter of delivery line suitable for individual flange
bolting of flanges of pipe, with the disc to form a section cut through a sphere, working in conjunction
with a cone shaped seating in body and synthetic rubber seal ring fitted to the disc with the help of a
retaining ring & stainless steel screws, shall be provided, confirming to relevant I.S. STANDARDS.
The disc shaft bearing shall be off set along the pipe axis from the place of the seating so as to get an
unbroken position in full closed position.
4.3 MATERIALS OF CONSTRUCTION
1. Body : Close grained homogenous cast steel construction tested to 40
kg/cm2
2. Disc : Same as body tested to 20 kg/cm2
3. End housing and : Cast steel to grade 20 to 25 IS 210 or Cast Iron.
cover gear box
housing for manual
operation
4. Bearing : P.T.F.E. (Glass filled or carbon filled) having friction coefficient 0.04
(Note : Water itself acts as a lubricant for PTFE bearings).
5. Stub Shaft : 18/8 quality stainless steel AIST 304/ASTMA351 Gr. CF.
6. Rubber Seal Ring: For standard water works valve precision moulded nitrite rubber ring
(shore hardness 55 to 65).
7. Hardware used : Stainless steel.
Inside
8. Retaining Ring : S.G. Iron or Cast Steel Nickel plated.
9. Inside paint : Black bit mastic.
4.4 TESTING
The valves shall be subjected to closed ends tests as per relevant IS standard. Test certificate in
triplicate shall be furnished. If necessary, test shall be witnessed by the Engineer's representative.
Working Pressure : 20 kg/sq.cm.
Test Pressure Body : 40 kg/sq.cm
Seating : 20 kg/sq.cm.
Gear Box Outside : 1 kg/sq.cm.

54
PART - V - NON RETURN VALVE
5.1 GENERAL
The non-return valves shall be single door type, free acting quick opening, giving rapid non-clam
closure & with low head loss characteristics when in open position. The valves shall be provided with
by passes and isolating valves conforming to relevant Indian Standard.
Specification ofthe valves shall generally conform to IS : 5321 (Part-II)
5.2 MATERIALS OF CONSTRUCTION
Body, Cover, Door and Hinges : Cast steel construction
Hinge pins, Door pins & Door : 12% Chromium steel conforming to IS:1570
Suspension pins
Bearing Bushes : Leaded Gun Metal Gr. 2, Conforming to
IS:318
Body rings and door faces : Leaded Gun Metal Gr.2, conforming to
IS:318
5.3 TESTING
The valves shall be subjected to closed ends tests as per relevant IS standard. Test certificate in
triplicate shall be furnished. If necessary, test shall be witnessed by the Engineer's representative.
WORKING PRESSURE : 20 KG/SQ.CM.
TEST PRESSURE BODY : 40 KG/SQ.CM.
SEATING : 20 KG/SQ.CM.

55
PART - VI DELIVERY PIPES
6.1 GENERAL
The scope of the work is providing, laying & jointing of all delivery pipes, specials valves of all
the pump and their connection to the common manifold as shown in drawing inclusive of the
jointing of the manifolds to the respective conveyance mains fixing with one main butterfly
valve.
1. The contractor shall design and fabricate the common manifold which would be made out of
MS 6mm thick plates conforming to IS : 226 in such a way that it gives minimum frictional loss
of head to the flow of water and also avoid cavitations or vortices in the manifold. The
manifolds should be in line and coated with suitable material to protect it from corrosion in
case of clear water ultimate carrying capacity shall be 18.80 MLD.
2. The contractor shall provide an expansion joint of his own design duly approved by the
Engineer-in-charge.
3. Flanged joints shall be adopted for valves and butt welding joints or flanged joints in jointing of
delivery pipe with dismantling joints.
4. Concrete saddles for valves and thrust blocks shall be provided by the contractor as per the
design and drawings to be furnished by the contractor and subsequently approved by
Engineer-in-charge.
6.2 MATERIAL OF CONSTRUCTION
All the pipes of works shall be fabricated out of steel plates conforming to IS:226-1962. The
fabrication of pipes shall generally conform to IS : 3589-1966.
6.3 TESTING
The pipes and common manifold shall be hydraulically tested to a pressure of 2 times the
working pressure. Test certificate to that effect shall be furnished by the contractor.
The Engineer-in-charge witness the above test if so desired, the contractor shall arrange for
such test in presence of Engineer-in-charge.

56
PART - VII RATING AND NAME PLATES
7.1 RATING PLATE
Each main and auxiliary item of plate shall have permanently attached to it a rating plates in a
conspicuous position. This shall be a non-corrodible material preferably chromium plates
steel. The inscription shall be engraved in black on the plate.
7.2 NAME PLATE
1. Each item of plant shall be provided with a name plate or label designating the service of the
particular equipment. The shape and size of the plate and inscription shall be approved by the
Engineer-in-charge.
2. Such name plate shall be non-corrodible material preferably chromium plated steel having
engraved black lettering.
3. In case of indoor equipment like circuit breakers, starters etc. the plate shall be of transparent
plastic material with black lettering engraved on the back.
4. The name plate shall be screwed to the body of the equipment.

57
 Chapter 7
SPECIFICATION FOR VERTICAL TURBINE PUMPS FOR RAW WATER PUMPING
Design, manufacturer, supply, erection, testing commissioning of turbine pumping sets for
pumping clear water including all electrical, mechanical equipment's accessories and civil
works viz., foundation of pump, motor, cable, pipes, fittings for suction, delivery butterfly
valves, reflex valve, specials etc., complete as per details given in this NIT.
1.0 DETAILED SPECIFICATIONS OF PUMPS SETS :
The pumps shall be vertical turbine wet pit type and non-pull out design with multistage bowl
assembly directly coupled with vertical hollow shaft motors.
a. 3 units of self-water lubricated vertical turbine pumps sets each of capacity 153LPS against
approximate total head of 24meters for pumping raw water at intake well.
The pumps should be KIRLOSKAR/JYOTI/WORTHINGTON/BEACON WEIR/MATHER &
PLATT make only.
1.1 GENERAL SPECIFICATIONS
The pumps shall be water lubricated complete with bowl assembly, column pipe such floor
discharge head, line shaft, oil tubes, foundation plate/sole plate, basket strainer, motor foot
stool and all necessary accessories. The pump shall be designed so as to have a maximum
flow capacity not less than 110% of the rated flow capacity. The pumps shall also be
designed for continuously operation at any point of head capacity curve between 90% and
110% of pump rated flow, without undue vibration or overheating and thrust bearing should be
antifriction type point head.
(A) BOWLS:
The bowl shall be made of close grained cast iron smoothly finished and free any casting
defects. The bowls shall be capable of withstanding hydrostatic pressure equal to twice the
pressure at rates capacity or 1.5 times of the shut off head whichever is greater. The water
passage in the bowls shall be smooth and shall have the Nitril rubber linked bearing with
bronze shall to save bearing for the impeller shaft. Neoprene rubber lined bearing with bronze
shall should be provided in the bottom of the bowl assembly also.
(B) IMPELLERS :
Impellers shall be closed type made of zinc free bronze statically and dynamically balanced.
Impellers shall be free from any casting defect and shall be properly machined. All the water
passage shall be smooth finished. The impellers shall be secured to shaft with tapered lock
collect or key & split rings.
(C) IMPLLER SHAFT :
The impeller shaft shall be of stainless steel with renewable stainless steel sleeves at bearing
portion. The impeller shaft shall be guided by bearing provided in each bowl. The butting
faces of the shaft shall be machined surer to the axis and the shaft shall be chamfered an
edged. The shaft shall have a surface finish of 0.75 micron as per IS: 3078/1967.
(D) LINE SHAFT :
The line shaft shall be made of High grade carbon steel. The shafts shall be furnished with
interchangeable suctions having a length of 1.25 M / 2.5 M / 3M. The butting faces of shaft
shall be machined square to shaft axis and the shaft ends shall be chamfered on the edges.
To ensure to correct alignment of shafts they shall be perfectly straight.
The shaft shall not have the surface roughness more than 0.75 microns as per IS: 3073/1967.
The shaft shall have the adequate strength to withstand all the forces at + 10% of the critical
speed of shaft.
(E) COLUMN PIPE :
Column pipe shall be manufactured from the heavy class M.S. pipe confirming to relevant
India Standard Specification. The column pipe shall not exceed 3.0 meters. in length & made
of 6mm thick sheet the dia of bolts to be used in flange joints should not be less than 20mm.
(F) LINE SHAFT BEARING :

58
 Line shaft bearings shall be designed to be lubricated by forced water. Line shaft bearing
shall be cutless Nitrile rubber lined bearing with bronze shell.
(G) LUBRICATION :
The pumps are water lubricated.
(H) DISCHARGE HEAD :
The discharge head shall be of standard construction cast iron as per IS: 210 Gr. FG 200 and
sufficiently strong to support the weight of the pump. It shall be fitted with a tube tension plate
for tighten up. The shaft tubes for the purpose of aligning the shafts.
(I) STUFFING BOX :
A packing gland shall be provided at the top of stuffing box. Shaft sleeves shall be provided
on the top shaft. The stuffing box shall be of sufficient depth to permit adequate packing. The
space between the pump motor main coupling and the stuffing box shall be sufficient to
permit removal of packing gland and insertion of new packing without dismantling the pump.
(J) MOTOR STOOL :
The motor stool shall be of fabricated mild steel shall be designed to take care of all static and
dynamic loads on it.
(K) PRESSURE INDICATION DEVICES :
Each pump shall be provided with pressure gauge of best quality makes to give indications of
delivery pressure. The pressure gauges shall be of Borden type, dial size 150mm.
(L) LABORATORY TEST :
Laboratory pump test shall be carried out as per IS: 9137 / for each pump to assess the pump
discharge V/s head, horse power and efficiency figures. The pump shall be subjected to a test
pressure of 1.5 times of the shut of pressure or twice the working (rated) pressure which ever
higher.
(O) FIELD TEST :
The field test shall be carried out as per IS : 1710 and 5126.
The successful BIDDER will ensure the Engineer-in-charge of work or any other Senior
Engineer nominated by the CHIEF MUNICIPAL OFFICER, NAGAR PARISHAD Badagaon
will inspect and witness tests conducted on the pumps and motors at manufacturer's place
with respect to their characteristic and performance as specified by the department.
1.2 GUARANTEED PERFORMANCE & TECHNICAL PARTICULARS :
The contractor shall submit the details of guaranteed performance & technical particulars as
desired in the Performa enclosed vide schedule's with the TENDER along with the preliminary
out line drawing indicating principal dimensions & weight of pumping equipments and cross
section drawing indicating the assembly of pumps & manor parts thereof with materials of
constructions and special features. Complete descriptive and illustrated literature on the
equipment and accessories offered.
1.3 SPECIAL NOTES FOR BIDDER :
1.3.1 Pump should be capable of throttling. The throttle point discharge should be quoted. The
extent to which pump can be throttle and the corresponding discharge to be mentioned.
1.3.2 Duty point discharge should be specifically mentioned along with the head at which the same
will be attained. Efficiency at different operating heads and discharge should be mentioned.
1.3.3 The accessories like surface, discharge head/underground discharge head with elbow, prelub
tank with fittings, motor stand with NRR and thrust bearing housing, column assembly bowl,
assembly, basket strainer, as per specifications shall be quoted, individually. The drawing to
the scale showing the proposed arrangements for the pumps and the positions of various
parts with detail drawing must accompany the TENDERs along with detailed specification,
make, guarantee period etc.
1.3.4 Head capacity curve shall be rising type and shut off head must be higher than the maximum
operating head for paralleled operations of pumps. Performance covers for each individual
pump sets and also for the four pump sets working in parallel should be given for full load and
for throttled conditions also. All pumps to be of identical in all respect.

59
2.0 SPECIFICATIONS FOR 415-V INDUCTION MOTORS:
2.1 TYPE:.
The motor shall be vertical hollow shaft squirrel cage type induction motors suitable to
operate on 415 V, 3 Phase, 50 Cycle A.C. Supply at 1500 RPM directly coupled with vertical
turbine pump. The motor shall generally confirm to latest revision of IS : 325/1978 and other
relevant ISS. Duly fitted with space heater and RTDs & BTDs. The motor shall be of
KIRLOSKAR, JYOTI, BHEL, CROMPTON, NGEF, make only.
2.2 VARIATION IN SUPPLY VOLTAGE:
The motors shall be capable of delivering rated out put and rated power factor with following
variations:
Voltage : + 10%
Frequency : + 5%
Combined : As per IS 325
2.3 RATED CAPACITY:
The minimum conditions rated capacity of motors shall be such that it meets the power
requirements of pumps in the complete range of its operation. It shall also provide on
additional power requirement on the motor. By 5% at the maximum power requirement or by
10% at the duty point of operation whichever is maximum. The contractor shall ascertain the
K.W. requirement and provide the motors of suitable capacity.
2.4 ACCELERATION CHARACTERISTICS:
The acceleration characteristics of motor shall be matched with the driven equipment so that
acceleration is obtained without over heating of motor.
2.5 METHOD OF STARTING :
The motors shall be designed for star/delta/soft starting at full voltage with starting current not
exceeding four times the rated full load current. The motor shall also be designed for a
minimum pull out torque of 200%.
2.6 CONDITION OF START :
Motor when started with the drive imposing its full starting torque under the specified supply
voltage variation shall be capable of withstanding at least one successive starts from hot
condition to start from cold condition without damage to the winding.
2.7 CLASS OF INSULATION :
The motor winding shall be provided with insulation conforming to thermal class "F". The
maximum temperature rise of the winding shall not exceed the limits specified from class "B"
insulation. The insulation can be given tropical and fungicidal treatment for successful
operation of motor in hot humid tropical climate. It shall of thermos setting type and shall
remain unaffected by heat. The coils shall be highly uniform with uniform insulation strength
and uniform dielectric losses.
2.8 MOTOR CONSTRUCTION :
The motor construction shall be suitable for easy dismantling and reassemble at site with the
help of simple over head crane. The motor shall be of core pack construction attached to the
stator frame to facilitate easy removal and replacement of the winding for maintenance
purpose. The over head for winding at both ends of the core shall be accessible for usual
inspection without resorting to major dismantling.
2.9 MOTOR FRAME :
Motor frames shall be rigid fabricated steel they shall be suitably annealed to eliminate any
residual stress introduced during process of fabrication and machining.
2.10 STARTOR LAMINATIONS :
Stator laminations shall be made from suitable grade sheet steel varnished on inner side and
shall be adequately designed to overheating during starting and running conditions stipulated
above.
2.11 ROTOR SHORT CIRCUITING RINGS :

60
 Rotor short circuiting and rings shall be such that it is free to move with expansion of bars
without distortion. The connections of the bars to the end rings shall be made by bracing.
2.12 LOCKING ROTOR WITH STAND TIME :
Locked rotor with stand time under hot conditions at 110% voltage shall be more than starting
time at minimum permissible voltage by at least two seconds.
2.13 TYPE OF ENCLOSURE & DEGREE OF PROTECTION :
The degree of protection provided by the enclosures of motor shall conform to IS: 4691. the
enclosure for the motors shall be screen protected Drip Proof (SPDP) IP 23.
2.14 SHAFT INSULATION :
Suitable insulation shall be provided on shaft/bearing house to prevent shaft current. The
insulation provided shall be such that it shall retain its dielectrically properties even after its
handled for number of times during dismantling and reassemble.
2.15 BEARING ASSEMBLY :
Bearing assembly shall be such that it prevents dust and water from getting to the bearing.
Further, bearing lubricant shall not find access to the motor winding. The bearing assembly
shall be provided with proper lubricating nipples.
2.16 EARTHING :
The motor body shall have two separate earthing terminals for earthing in compliance with
I.E. Rules.
2.17 DIMENSIONS OF MOTORS :
Motors shall be properly dimensioned to have greater stability and low vibration limit.
2.18 TESTING
All the motors shall be routine tested at manufacturers workshop and test certificate shall be
provided with motors.

(Bidder can suggest other options of pumps in the light of less Electrical expenditure and
better efficiency without compromising on head and discharge. The change shall have to be
approved by the Competent authority. However no separate cost shall be payable for the
same.)

61
 Chapter 8
DETAILED TECHNICAL SPECIFICATION FOR 1800 KVA /suitable ELECTRIC SUB STATION (1
no. for Raw water pumps, 1 No. For Clear Water Pumps and 6 Nos. for Tube Wells)
1. LOCATION OF WORK:-
Providing, supplying, erection and commissioning of Transformer of 85 KVA or suitable rating
to be installed in an electric sub-station of 33KV/85 KVA located near Intake Well.

Providing, supplying, erection and commissioning of Transformer of 674 KVA or suitable

rating to be installed in an electric sub-station of 33KV/674 KVA located near WTP.

Providing, supplying, erection and commissioning of Transformer of 84 KVA or suitable rating

to be installed in an electric sub-station of 33KV/84 KVA located near Tube Wells.

2. SCOPE OF WORK
The Scope of works includes design, supply erection construction commissioning and testing
of 843KVA (Total for All the Substations), 33KV/843 KVA electric substation (as per I.E. rules
and specification) which mainly includes supply of transformer, outdoor, substation structure,
cables, other electrical equipment, accessories, and other allied required civil work etc.
complete.
The details specifications of the proposed work are given below. However specifications laid
down in relevant in diameter standards shall be strictly followed.
2.1 SUB STATION STRUCTURE AND ASESSORIES. :-
33/3.3KV outdoor substation comprising of 1 pole substation structure made of Double M.S.
Girders & channels of adequate section (not less than ISHC 200x10 and ISMB 100x50) and
length, with provision,. of 33 KV lightening arrester, A.B. switch, D.I. set, disc and post
insulators with hardware substation premises as per I.e. rules. Structure shall be complete
with necessary painting of primary red oxide and finished with two coat of aluminum paint.
2.2 TRANSFORMER
One number transformer of rating 85, 674 and 84KVA, 33/0.44 KV 3 phase, double, would Dy
11, ONAN cooled outdoor distribution transformer with off load top changer as per IS 2026
(with all standard fitting and bi directional rollers and accessories as per I.E. rules) and as per
other detailed specification. The transformer shall be fixed on suitable plinth as per I.E. rules.
2.3 EARTHING SYSTEM:-
Double earthing of entire electrical system connected to earthing plates buried in ground and
surrounded in charcoal and salt up to adequate depth. The contractor shall have to carry out
earth continuity tests earth resistance measurement and all other required test in the
presence o the Engineer-in-charge, which are necessary to prove that complete job. If
earthing system is
Already in working conditions then rectifications if required is to be done only
2.4 CIVIL WORK:
All related civil works such as construction of transformer plinth, foundation of substation
structure, partition wall between transformer, earth pits, cable trenches/cable trays, cable
markers, foundation of Fencing pole structure, providing and spreading 40mm B.T. metal as
per I.E. Rules complete job.
2.5 FENCING FOR 33 KV SUBSTATION YARD.
Industrial yard fencing arrangement using 65 mm x 6mm angle iron post complete as per I.E.
rules complete job if require at site
2.6 LIGHTING:-
Substation yard lighting provision in panel.
2.7 SUPPLY OF SAFETY DEVICES:-
Supply of safety devices like rubber mating, hand gloves, first Aid box, danger boards, first
Aid, charts, 0.5 Kg. Capacity Co2 type fire extinguishers and sand buckets etc. complete
required as per specification and I.E. rules One set.

62
2.8 OPERATION OF SUBSTATION:
The contract include as operation and maintenance of the contract includes substation after
commissioning and training to departmental staff for 7days complete job.
2.9 ANY WORKS Equipment not specified in particular but considered necessary to complete the
work as per specification and I.E. Rules are also include in this TENDER and scope of works.
2.10 PANEL INSTLATIONS;
Panel is to be installed in substation or at place specified by the department.
3.0 IMPORTANT CONDITIONS:-
3.1 The BIDDER shall submit the brand names, & efficiencies at various at various points and
design calculation for each and every equipment so as to assess and decide suitable offer.
3.2 A licensed class A electrical contractor authorized under I.E. Rules shall only carry out the
work.
3.3 The Successful BIDDER on award of contract shall have to prepare and submit the detailed
drawing of the work duly approved by the Chief Electrical Inspector and Electrical Adviser,
Govt. of M.P. After completion of work the representative of the Chief Electrical Inspector and
Electrical Adviser shall inspect the same. The inspection the same. The inspection fee shall
be born by the contractor and electrical substation shall be charged only after approval and
permission of the competent authority as per I.E. Rules.
3.4 Supply and inspection of all the equipment’s shall be as per relevant BIS/ I.S. Specification
and latest I.E. Rules.
3.5 Make, Materials, Technical specification, Circuit diameter grams and connection details of
each and every equipment and its major parts offered should be clearly specified in the
TENDER.
3.6 Test certificates guarantee, certificate and operation manual shall be submitted along with the
supply of equipment.
3.7 After commissioning of all the equipment successful trial will have to be given for at least 72
Hours.
3.8 Maintenance and training of department staff:-
After installation, commission and official testing of electric substation and other equipment
satisfactorily, the contractor shall have to run and maintain and electric substation to the
complete satisfaction of the Engineer in charge for a period of at least 7 days round the clock
through his experienced and competent staff under supervision of his experienced and
qualified engineer.
3.9 Any work equipment not specified in particular but considered necessary to complete the
works as per specification and I.E. Rules are also included in this TENDER.
4. DESIGN DATA:-
4.1 All the equipment shall be designed for operation in tropical humid climate subject to heavy
rainfall and frequent thunderstorms with ambient air temperature of 50 deg. c (max)
4.2 The single line diameter gram of proposed 33 KV substation, main electric panel board bus
bar is shown in the enclosed drawing. The proposed site plan showing the relative location of
substation with respect to pump house are shown in separate drawing, which can be seen in
office. The above drawing is enclosed only for the guidance of the BIDDER.
4.3 The rating and specification of transformers and other electrical equipment shown in the
drawing and specification are indicative only The BIDDER shall checkup the rating of the
equipment and satisfy thoroughly regarding their adequacy.
4.4 All the materials used in this work must be strictly in accordance with the relevant I.S.
specification and I.E. rulers.
4.5.1 On completion of work, the contractor shall submit the completion drawing. Circuit diameter
grams and detailed electrical mechanical drawing of the equipments and the maintenance
manuals in form as desired by the engineer-in-charge.
5. DETAILED TECHNICAL SPECIFICATION:
5.1 TRANSFORMER:-

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(a) 843 KVA 33/3.3 KV 3 phase, 50 Hz Oil immersed, Natural self-cooled type Onan, core type
with class "A" insulation, double wound with off load tape changer outdoor distribution
transformer with accessories designed and manufactured with particular reference to tropical
condition conforming to IS 1026: 1981 as per IE rules and as per detailed specification.

Rating 85, 674 and 84 KVA OR OF SUITABLE

RATING
No load voltage ratio (HV/LV 33 KVA/3.3 KV
Winding materials copper
No of phases Three
Vector Dy 11
Connection On (HV/LV) Delta Star
Frequency 50 Hz
Installation Outdoor
Type of cooling Onan
Temperature rise in oil by thermometer 45 Deg. C
In winding of resistance 55 Deg. C
Terminal Arrangement
*(a) Primary Bare
(b) Secondary Weather proof bare bushing
Type of tap changer Off load top changer
Tapes step on HV +5% - 5% in steps of 2.50%
Fitting and accessories shall be provided as per IS 2026: 1981
5. 2 CONSTRUCTION:
CORE
The core shall be of C.R.G.IO. annealed steel materials having low losses and good grain properties,
bolted, together to the frames firmly to prevent vibration and noise,
WINDING:-
Winding shall be made out of electrolytic grade copper paper covered wire strips. Generally H.V.
winding shall be cross order of disc type with paper covered conductor and the L.V. winding, shall be
cylindrical type disc or helical type depending upon the voltage currents.
TANK :-
Transformer tank shall be robust construction and shall be fabricated with M.S. plate proper
enforcement shall be provided so as to ensure that no building occurs during service.
FITTING AND ACCESSORIES:-
All the fitting and accessories as mentioned below shall be of the good quality and confirming to
Relevant IS specification.
1. Rating and diameter gram plate.
2. Earthing terminals
3. Lifting lugs
4. Off load tape changing switch
5. Drain cum sampling valve wit plug.
6. Conservator with oil level gauge

64
7. Thermometer
8,. Air release plug.
9. Silica gel breather.
10. Bucholes Relay.
11. Radiametertor.
PAINTING:-
Thank in side, core clamp and other fitting exposed to the oil shall be painted by heat and oil resistant
paint. the exterior of the transformer and other ferrous fitting shall be first thoroughly cleaned,
scraped and ten given two coats of zinc chromate, red oxide, primer following by two finishing coats of
synthetic enamel paints as per shade No.631, of IS 5/1978.
DRAWING :-
Three copies of GA drawing showing details dimension and position of fitting and accessories
shall be submitted with equipment.
v. Indicating lamps for breaker ON/OFF Spring charge trip circuit healthy.
vi. Alarm Bell for S/C and E/F indication.
vii. Push button for test /reset/acknowledge.
6 PANEL BOARD
The LT AC Switch Board shall be of volts, 3 phase and neutral 50 Hz Distribution board,
indoor type, sheet clad by 1.5mm thick CRC sheet over S channel structure frame, floor
mounted free standing type, cubical pattern, dust & vermin proof having protection group IP
53, and shall comprise of following.
1 Nos. of incoming ACB OF suitable rating make L&T siemens, Alsthan
C&S and Schinder
1Nos. SFU OF suitable rating
- 1Nos. off 144 sq. mm flush tie ampere meter with selector switch.
- 1Nos. set of Indication Lamps for all three phase, On OFF auto Trip .
- 1 Nos. set of CT for protection and metering.
- 1 Nos. of solid state Triple pole on directional IDMTL over load and earth fault relay.
- The bus bar shall be suitable for 3 Phase and applicable amps,.the bus bar shall be with
colored insulated sleeves. The supports shall be suitable spaced to give mechanical rigidity
for with standing stress due to system fault,. The panel compartments shall have adequate
space for termination of incoming and outgoing feeder cables equipped with gland, lugs etc.
Panel Board should have a digital display unit showing line voltage, phase voltage, current
and power factor. Control panel should have automatic capacitor bank.
7 CABLES:-
Power cable of PVC, aluminum armored cable of size 3x400mmx3,5 with require lugs gland.
Total to be considered for lump sum offer is 20 meter. each from transformer to panel.
Control cable of PVC, copper cable of size 1 x 2.5 sq.mm x 3 and 6 core with required lugs,
glands. Total length to be considered for lump sum offer is 50mtr, for various connections.
Units rates of cable to be quoted for any addition as required at time of execution.
8 SUB STATION STRUCTURE ADN ACCESSORIES.
8.1 33/0.44 KVA outdoor substation comprising of suitable substation structure and other
required sub station material as given below:
8.2 SUB STATION STRUCTURE :-
Sub station structure extension made of 1 Nos. of two pole structure made out Two Nos. of
200xc 100mm M.S. channels fabricated and welded using 33 x 5 mm. M.S flat to make one
pole of substation total substructure have our poles MS channels shall be not less than 100x
50mm and length as required to complete the substation structure, clamps, nut bolts and
other necessary MS Material as required for construction of substation structure. These
structures shall be made as per detailed drawing enclosed.

65
8.3 3 KV Lightning arresters:
Station class 1- KA rating, single pole lightning arrester for use of 33 KV solidly ground
natural system and suitable for pedestal mounting complete with bolts and nuts. One SET of
three numbers.
8.4 AIR BREAK SWITCHES:-
Air break switches 33 KV 400 amp. Triple pole with earth blades, gang operated, double
break isolators suitable for horizontal mounting, complete with locking arrangement in both
On/Off position post type insulators operating pipe arcing horns, hand operated machismo.
The isolators will be complete with fixing bolts and nuts. all hardware parts shall be hot dip
Galvanized.
8.5 DROP OUT FUSES:-
Drop out fuses 33 KV outdoors drop out fuse cut out of expulsion type compete with
insulators mounted on bas channels and suitable for cross arm mounting for a working
current up to 400 amps. Complete with fuse holders, fuse elements and operating rod. All
hardware pa5rts shall be hot dip galvanized each set comprise for 3 Mps single pole drops
fuses. The drop out fuse set shall be for control of 500 KVA Transformer Primary One set.
8.6 Post pin and Disc insulators
33 KV disc insulator complete with hardware.
33 KV pin post complete with GI pin
8.7 ALUMINUM TUBULAR BUSBAR.-
Aluminum tabular bus bar required for internal connection of 33 KV equipment such as
transformer Isolator, DO fuse etc. Jumpers, Terminal connector’s connection supports.
Insulators bolts nuts etc complete
8.8 PAINTING
Structure shall be complete with necessary painting of primary red oxide and finished with
two coat of aluminum paint.
9 SHIFTING OF TRANSFORMER
There is no work of shifting of old transformer.
10 CIVIL WORK
All related civil work such as construction of transformer plinth foundation of substation
structure earth pits cable trenches/ cable trays, cable markers, providing and spreading 40
mm BT metal as per IE rules complete job.
11 EARTING SYSTEM:-
Double earthing of entire electrical system connected to earthing plates buried in ground and
surrounded in charcoal and salt up to adequate depth, where damaged earth is encountered
at a distance of 2 meters from any permanent structure shall be provided. It shall also
included digging of pits earth plates as per latest IS, watering pipe with funnel of required
length and diameter earth strip per without kinks lugs and clamps, salt and charcoal earth
chamber etc as per EI rules the contractor shall have to carry out earth continuity tests, earth
resistance measurement and all other required test in the presence of the Engineer in charge
which in his opinion are necessary to prove that the system is in accordance with design
specification and as per IE rules complete.
11.1 EARTHING MATERIAL
Copper earthing plate of size 3.15 x 600x 600mm 6 nos
Copper earthing strip 50x 5 mm as required
GI earthing plate of size 6.3 x 600x600mm
GI earthing strip 50 x 5mm as required for earthing arrangement
CI main hole cover for earthing pits.
GI pipe for earthing pits 50 mm diameter of length 1.5 meter
Funnel and other required earthing materials as per IE rules & IS
12 FENCING FOR 33 KV SUBSTATION YARD

66
 Industrial type fencing arrangement using 65 mm x 6mm angle iron post each of 3 meter
height fixed as required at a spacing of 2 meter with 2 meter high GI chain link wire mesh
fencing of minimum opening of 75mm x 75mm 2 meter wide main gate with locking
arrangement and etc complete as per IE rules complete job.
13 LIGHTING
Substation lighting provision in pasnel is to be done.
14 SUPPLY OF SPARES
Supply of essential spares like DO fuses, HRC fuses indication lamps cable lugs for
maintenance one set
15 Supply of essential tools
Supply of essential tools and equipment like DO operating rod earthing rod sets, required for
operation of substation helmet HD one set of each item.
16 SUPPLY OF SAFETY DEVICES:
Supply of safety devices like rubber mating gloves, first Aid box leather apron danger boards,
first and charge 0.5 kg capacity CO2 type fire extinguisher and sand buckets etc complete
required as per specification and IE rules one set.
Note: The quantities given in annexure E&F are approximate. However the contractor shall have to
execute the complete works as per specification and IE rules.

67
 Chapter 9
SPECIFICATIONS FOR TREATMENT PLANT
All the work shall be carried out as per relevant clause of CPHEEO Manual
(1) Construction of Treatment Plant of 12.10 MLD capacity. The Job includes the
construction Clariflocculator, Pressure filters, Proper arrangement for dosing of
chemicals for pre & post chlorination.
This work shall comprise of the following items:-
1. Chemical house and chemical feeding equipment’s.
2. Flash mixer.
3. Aerator
4. Clariflocculator.
5. Rapid sand gravity filters.
6. Disinfections arrangements.
7. Laboratory & laboratory equipment’s.
8. Clear water pump house and sump well of 915KL
8. Construction of boundary walls for WTP.
(2) TREATMENT:
Specifications of all the treatment units shall be as per CPHEEO Manual and relevant
IS standards. Bidder shall require to submit a brief write up on the treatment plant
along with the TENDER. On acceptance of TENDER the successful Bidder shall
submit a detailed design and drawings of the treatment plant based on CPHEEO
Manual and relevant IS specifications for the approval of competent authority.
(3) Pre & post Chlorination shall be done by providing Chlorinator of Siemens / Penwalt
make.
The chlorinator shall be 4 kg/hr cabinet mounted vaccum operated, solution feed type
designed for wall mounting and shall incorporate following features:
a. Notch Control Mechanism with accuracy of +/- 4% of indicated flow
b. Differential Pressure regulating valve Maintains the proper vacuum differential across
the V-notch orifice for consistent feed rate, regardless of changes in the operating
vacuum
c. Vaccum gauge for easy visual functional check.
d. Manual adjustment of dosage rate.
e. Safety vent to be piped to external atmosphere.
f. 10” Glass Rotameter
The required vacuum tubing and the vent tubing should be supplied with the chlorinator.
Injector
The chlorinator shall be driven by a ¾” fixed throat injector which would create the required
operating vacuum. The injector shall have following features:
- Built-in double check valve for protection against back flooding
- The main check valves shall consists of a spring-loaded diaphragm with a
spherical seat for positive sealing
- A spring-loaded poppet check to provide additional safety
- Anti-syphon arrangement for negative backpressure applications
Vacuum Regulator
The vacuum regulator shall be so designed that it opens when the vacuum is generated by
the injector. On failure of water to injector, the vacuum regulator must close automatically.
The regulator shall have a maximum nominal capacity of 4kg/hr with built-in internal pressure
relief valve. The unit shall be cylinder mounted thereby reducing gas pressure to a vacuum
immediately.

68
 Tonner Container Mounting Kit
The system shall be supplied with mounting kit to adapt to vacuum regulator for tonner
container mounting. The kit shall include heater, liquid chlorine drip leg and removable
strainer.
Booster Pump
The system shall be supplied with suitable booster pump to generate the desired vacuum at
injector
Chlorine Tonners
Contractor shall provide 2 nos. Chlorine Tonners for proper replacement.
(4) For the testing of incoming Raw water & outgoing Clear water laboratory of suitable Class as
per CPHEEO Manual shall be provided by the Contractor. The Laboratory equipment’s&
Chemicals to be provided should be of GLAXO/ RANBAXY/ MERCK make.
Contractor shall provide proper testing instrumentation for checking the water quality
parameters in regard to color, residual chlorine, Conductivity, Turbidity, etc. at various critical
locations, i.e, inlet chamber, Clear water sump and at the outlet pipe.

69
The suggested brand of various equipments shall be as below. Bidder can use the suggested
or equivalent make.
S. No. Equipment Suggested makes

1. Transformer NGEF, Crompton, Alsthom, Kirloskar, Voltempbtcl,

TESLA

2. 3 KV VCB CROMPTON, ALSTHOM, ABB, JYOTI, SIEMENS,

BHEL, NIEPE-BANGLORE

3. AIR CIRCUIT BREAKER L & T, SIEMENS, ABB, JYOTI, CROMPTON, C & S

4. CTS PTS CROMPTON, ALSTHOM, UNIVERSAL, JYOTI, C&S

5. 44 KV LIGHTING ARRESTER IGE, OBLUM ALPRO, CROMPTON

6. RELAYS L & T, SIEMENS, ABB, JYOTI, C&S

7. AIR BREAKS SWITCHES SIL, WSL, KIRON TEXTILE

8. POST AND DIS INSULATORS SIL, WSI, KIRON TEXTILE, ATLAS JAIPURIA, JYOTI

9. ALUMINUM TUBULAER BUSBAR AS PER IE RULE AND AS PER RELATIVE

STANDARD

10. CABLES FINOLEX UNIVERSAL HAVELLS NICCO CCI

11. DROP OUT FUSES SIL, WSI, KRON TEXTILE, ATLAS, JAIPURIA

12. EARTHING MATERIAL AS PER IE RULES AND AS PER RELATIVE

STANDARD D

13. SAFETY DEVICE AS PER IE RULE AND AS PER RELATIVE

STANDARD

14. METERS AE, MECO.

70
 Item / Component Suggested makes
VT and Centrifugal Pump Kirloskar / Jyoti / Mather+Platt / WPIL/maxflow/darling

Pump motor Kirloskar / Jyoti / Crompton / ABB / Elsthom / Siemens

Sluice Valve / Scour Valve Kirloskar / IVC / VAG / IVI / marck

Non-return / Check Valve Kirloskar / IVC / VAG / IVI / marck / marck

Kinetic Air Valve Kirloskar / IVC / VAG / IVI / marck

Butterfly Valve Fouress / IVC / VAG / L&T (Audco) / marck

Valve Actuator Auma / Rotork / Limitork

Single faced Sluice Gate / Stop-log Kirloskar / JASH / VAG

Flow & Pressure regulating Valve Darling Muesco / VAG / Keystone

Electro-magnetic Flow meters – Battery operated Emerson / Krohne Marshall / Yokogawa / Endress Hauser

Water Hammer Control Sureseal or equivalent

D.I. pipe Specials & Fittings Electrosteel / KISWOK / Jindal / Kejariwal

Electro-fusion & Compression fittings Glynwed / Georg Fisher/Astore/Magnum

Chlorinators Pennwalt (W&T), SIEMENS, Alldos

Chlorine leakage detectors Pennwalt (W&T), Capital Control(US), Alldos

WTP Equipments :
(Bar Screen, Flash mixer, Clariflocculator,
Clarifier,
Voltas / Shivpad / Triveni / Hindustan Dorr-Oliver
Pressure Sand filter,
Activated Carbon filter,
Chemical dosing system etc.

Power Transformers ABB / Crompton / Emco / Siemens / Alstom

HT Switch Gear Alstom / Jyoti / Crompton / Siemens

Vacuum Circuit Breaker (VCB) Siemens / Schneider M.G. / Jyoti / L & T

Air Circuit Breaker (ACB) Siemens / Schneider M.G. / Jyoti / L & T

Moulded Case Circuit Breaker MCCB Siemens / Schneider M.G. / Jyoti / L & T

Soft starters Siemens / Alstom / Jyoti / ABB

Relay and Contactors Siemens / Alstom / Jyoti / ABB / L&T

Tropodur / Finolex / Asian / Gloster / Incab / Universal /

Cables
Polycab / C%S

EOT crane Hitech / Indef / Hiking / Ambika

71
FOR INSTRUMENTATION, AUTOMATION AND SCADA SYSTEM :

Item / Component Suggested makes

Programmable Logic Controllers (PLC) Rockwell (Allen Bradly) / Siemens / Honeywell

Panel Enclosures and Consoles Rittal / President / Cutler Hammer

Ultrasonic Type Level Measurement Device Endress+Hauser / Krohne Marshall / Hycontrol UK.

Float & Board Type Level Measuring system Nivo (Toshniwal), Endress + Hauser, Pune Techtrol

Switch fuse Disconnector L & T, FN Type, Siemens, GEPC

Multi-Function Energy Meters Enercon, L & T, SOCOMEC

Capacitor bank Crompton Greaves, Khatau Junker, Malde, L &T

Cable Termination kit Raychem, Denson, M-Seal

Battery HBL NIFE, Exide, Amco

Battery Charger Chaabi Electrical, Masstech

Tacho Meter on line Kana Electric, Proton, Jay Shree Electronics

Pressure switch Indfoss, Switzer,Tag Process Instruments

Flow switch Switzer, General Instrument,Forbes Marshall

Pressure gauge WAREE, WIKA, AN Instruments, Guru, Hitek

Emerson, Foxbro, Druck, Endress – Hauser, ABB,

Pressure Transmitter
Honeywell Automation

Engineering cum Operator work Station IBM, Compaq, Dell

Printer EPSON, HP, CANNON, WIPRO

Local Supervisory Station IBM, Compaq, Dell

HMI Software Wincc, Rs View, Monitorpro, Intellution, Indusoft

Alarm Annunciator Minilec, Peacon, ICA, APLAB

Uninterruptible Power Supply HI-Real, Pulse, Tata Libert, APC, APLAB

Instruments & Control Cables Delton, Asian, Servel, TCL, Thermopad

Masibus, Yokogawa, Lectrotek, NISHKO, SaiTech, MTL

Receiver Indicator/Digital panel meter
INSTS

Intercom system Betel, Samsung, Tata, Panasonic, Matrix

Conductivity level switch Pune techtrol, Krohne Marshall, E+H

MASIBUS, L&T, ENERCON, SOCOMECH, SECURE,

Multifunction power monitor
DAE

Temperature Scanner SaiTech, Masibus, Nishko, Lectrotek

Analog Signal Multiplier MASIBUS, Sai Tech, MTL INSTS, NISHKO

Portable vibration measuring equipment Shrenk Every, IRD, STM Instrument, TIME

Portable sound measuring equipment CENTER, MECORD, CYNGET

Signature Not Verified

Digitally signed by Prabhat Kumar Singh
Date: 2019.01.29 22:12:47 IST
72 Location: Government eProcurement System