Level 9.1: Instruction Manual
Level 9.1: Instruction Manual
Level 9.1: Instruction Manual
1
SpaceRail is a spectactular marble-run coaster that guarantees
high-speed action rides consisting of wild rotations, daring loop-
the-loops and spectactular swivel motions. These marble-run
coasters are an ultimate challenge for teenage and adult
enthusiasts alike.
Spacerails are available in several different sizes and levels of
difficulty. Try them all!.
fg. 1
Helix(enlarged view)
Pendulum(enlarged view)
2
Table of Contents
Figure 1..................................................................................P. 2-3
Figure 2-6..................................................................................P. 4
Parts List...................................................................................P. 5
Assemblyof the base plate & armholder B..............................P. 6
Assemblyof the arms and seesaws..........................................P. 7
Assemblyof the pendulumand the elevator.............................P. 8
Assemblyof the elevator...........................................................P. 9
Assemblyof the free fall helix.................................................P. 10
Locations of the elevator rings....................................................E1
Installation of elevator stand, gear boxand base plate...............E1
Assemblyof armset D................................................................E1
Assemblyof the arms and armset C...........................................E2
Assemblyof shafts and arms......................................................E3
Assemblyof the stairway............................................................E4
Assemblyof shafts and arms......................................................E5
Positions of shafts and arms.......................................................E6
Rail assembly steps...........................................................P. 11-16
Rail mounting and assembly of the loops...............................P. 17
Assembly of the double loop tunnel........................................P. 18
Assemblyof the free fall helix(entries & exits)........................P. 18
Assemblyof the elevator (entryand exit) and rail mounting.....P. 19
Warnings.................................................................................P. 20
fg. 2 (top)
4
Parts List
[S1] Shaft 600mm [S2] Shaft 391mm [S3] Shaft 300mm [S4] Shaft 200mm [S5] Shaft 159mm [S6] Shaft 65mm [C3] Spacer
9x 8x 20 x 7x 19 x 8x 1x
[A1] Arm [A2] Armholder A [A3] Armtube [A4] Armholder B [A5] Armwrench [A6] Rail stand
147+x 108+x 168+x 265+x 375+x 300+x
[G1] Gear Box [E1] Elevator helix [E2] Elevator ring [E3] Elevator cover [Ex1] Seesaw [P1] Junction
2x 38 x 9x 4x 2x 3x
[B2] Base holder (big) [B3] Base holder (small) [E4] Elevator stand [R1] Rail (68,000mm) [G2] Gearboxsocket Steel balls [R2] Rail joining
13 x 10 x 11 x 2x 2x 12 x 15 x
[C4] Shaft cap [Ex2] Pendulum [Ex5] Ball catcher [Ex6] Counterweight [Ex7] Pendulumtray for steel balls [B4] Double base plate [B1] Base plate
2x 1x 1x 1x 1x 1x 13 x
5
Assembly of base plate & arm set B
2 02 [A3] Armtube
These armsets consist exclusively of
Assemblyof armset B [A4] armholders B
For this ball roller coaster 56
special armsets are required which
consist exclusively of [A4] arm
holders B (fg. 02). On pages E1-E6 [A4] Armholder B
these components are termed „Arm
Set B“ Top-down view
[A4] Armholder B
[A5] Armwrench
Top-down view
6
Assembly of arms & seesaws
3 03 [A3] Armtube
[A1] Arm
Assemblyof arms
1. Assemble the arms according
to fg. 03
Caution: Armholder A(A2) +
armholder B (A4) are different
107 arms are needed for the
complete set-up
[A4] Armholder B
Top-down view
[A2] Armholder A
Top-down view
[A5] Armwrench
05
3. Attach the armto the shaft
(fg. 05): Insert shaft into the
armholder B and turn the arm
wrench by 90 degrees to fxthe Note: When turningthe armwrench, make sure not to
Insert shaft into the armholder B. Do not change the right position of the arm
arm(fg. 05)
applyforce in order to avoid damages
Note: To modify the angle of the
arm, release the fxation frst
[Ex1] Seesaw
4
06
Assemblyof seesaw
Insert 2 x75mmrail into the holes
of the seesaw. Then attach the rail Length: 75mm
stand to the seesaw(fg. 06)
Holeprofle
7
Assembly of pendulum and elevator
[A4] Armholder B
[Ex2] Pendulum
The counterweight position is
adjustable on the shaft if the
pendulumdoes not work properly
[Ex5] Ball catcher [S4] Shaft 200mm Note: To modifythe position of
counterweight, release the
fxation frst
Makesureconvexredparts point up
andeverythingis correctlyseated
8
Assembly of the elevator
[G1] Gearbox
11-4
4. Allowthe 3 shafts to snap into
place (pic. 11-4). Take care
that the elevator rings are
properly located. See page E1 [E2] Elevator ring
for the proper locations of the
elevator rings
5. Insert the 4 shafts into the
elevator cover (fg. 11-5). [A6] Rail stand
Take care that the shafts are
properly located
6. Nowattach rail stands [A6] to [A6] Rail stand
the elevator ring (fg. 10-6)
11-5 11-6
[E3] Elevator cover
9
Assembly of the free fall helix
8
12-8
[S3] Shaft 300mm 12-9
Installationof the free [S3] Shaft 300mm
fall helix 12-1
1. Attach spacer [C3] to the shaft
(fg. 12-1, 12-8). Insert the 12-2 12-3
shaft incl. spacer and shaft
cap [C4] into the elevator [S3] Shaft 300mm
cover (fg. 12-1) 12-9
2. Slide the elevator (10 pcs)
onto the shaft (fg. 12-2)
3. Insert 3 further 300mmshafts
Takecarethat the
into the exact pre-defned elevator rings are
positions on the gearbox properlylocated
(fg. 12-3) (fg. 12-9, picture
Pleasenotethecorrect direction shows ascale
of rotation of 1:1)
[C3] Spacer
[C4] Shaftcap
12-5
12-8
Takecarethat
thespacer [C3] is
properlylocated
[A6] Rail stand (fg. 12-8, picture
shows ascale
12-7 of 1:1)
Makesureconvexredparts point up
andeverythingis correctlyseated [E2] Aufzugring
[E2] Elevator ring
10
Assembly of rails
16
Letters and numbers (e.g. H-2) showthe correct positions of shafts and arms
Rail assemblysteps 25
This ball roller coaster provides 6
exits (start) and 9 entries (end).
Please note fg. 25-36 and the
illustrations on page 2-4 during
assembly
Install rail stands together with Elevator (2nd foor)
the rails (page 17, fg. 40)
Don´t cut
26
Install 2 x7cmrails (fg. 26+26-1) Caution: First install inner looptunnel, thencontinuewithouter looptunnel Install 2 x560cmrails (fg. 26+25, 26-3+26-2)
Front Back
11
Assembly of rails
16
Attachtheseesawsasshown
Rail assemblysteps Attachtheseesawsasshown
Installation of stairway B Fromstairway (part B) to seesawA FromseesawB to frst foor elevator entry BJ1
FromseesawAto seesawB Fromthe „bypass slip“ to frst foor elevator entry BJ2
12
Assembly of rails
16
Rail assemblysteps
29
8. Please note page E4 for
stairway installation
9. Fromshaft/armAE-8 to
stairway (fg. 29, 29-2)
10. Fromfree fall helix(exit A) to
frst foor elevator entry BJ2
(fg. 29, 29-3)
Exit A
Installation of stairway Fromshaft/armAE-8 to stairway Fromfree fall helix(exit A) to frst foor elevator entryBJ2
Please note fg. 29, 29-1 and page E4 Install 1 x550cmrails (fg. 29+29-2). Pleasenotepage Install 2 x75cmrails (fg. 29+29-3)
for stairway installation E4 for stairwayinstallation(fg. 24)
Junction B
Fromthe junction B exit to the funnel-shaped helix Fromthe „bypass slip“ to junction B entry
Install 2 x475cmrails (fg. 30, 30-1, 30-2) Install 2 x55cmrails (fg. 30, 30-3)
13
Assembly of rails
16
31
Junction C
Rail assemblysteps
13. Fromsecond foor elevator
exit BI3 to „bypass slip“
(fg. 31, 31-1, 31-2)
14. Fromsecond foor elevator
exit BI3 to junction C (fg. 31,
31-3)
Fromsecond foor elevator exit BI3 to „bypass slip“ Fromsecond foor elevator exit BI3 to junction C
Install 2 x86cmrails (fg. 31, 31-1, 31-2) Install 2 x16cmrails (fg. 31, 31-3)
Junction C
Pendulum
Install 2 x19cmrails (fg. 32, 32-1) Install 2 x194cmrails (fg. 32, 32-2, 32-3)
14
Assembly of rails
16
33
Second foor elevator
Rail assemblysteps
17. Fromfrst foor elevator exit
BJ3 to second foor elevator
entry BI1 (fg.33, 33-1, 33-2)
18. Fromfrst foor elevator exit
BJ2 to second foor elevator
entry BI2 (fg.33, 33-3)
Fromfrst foor elevator exit BJ3 to second foor Fromfrst foor elevator exit BJ2 to second foor
elevator entry BI1 elevator entry BI2
Install 2 x71cmrails (fg. 33, 33-1, 33-2) Install 2 x21cmrails (fg. 33, 33-3)
Fromshaft/armF-2 to frst foor elevator entry BJ2 Exit B of free fall helix
Install 2 x54cmrails (fg. 34, 34-1) Install 1 x7cmrail and 1 x5cmrail to assemble exit B Caution: Outer rail should be longer than inner rail to
of free fall helix(fg. 34, 34-2, 34-3) ensure the steel balls running smoothly (fg. 34-3)
15
Assembly of rails
16
35
Rail assemblysteps
21. Fromfrst foor elevator exit
BJ3 to second foor elevator
entry BI2 (fg. 35, 35-1)
22. Fromjunction B via the loop
to frst foor elevator entry BJ1
(fg. 35, 35-2, 35-3)
Caution: Steep downward
gradient! Attach further rail
stands to prevent steel balls
frommissing the track Junction B
Install 2 x188cmrails (fg. 35, 35-1) Install 2 x175cmrails (fg. 35, 35-2, 35-3) Caution:Steepdownwardgradient! Attachfurther rail stands
toprevent steel balls frommissingthetrack
Entry A
Eingang B
Entry B
Fromjunction Avia the helixto entryAof the free fall helix Fromthe trayto entryB of free fall helix
Install 2 x670cmrails (fg. 36, 36-1, 36-3) Install 2 x66cmrails (fg. 36, 36-2)
16
Assembly of rails and loop
17
[A1] Arm
Insert rails into arm
Informatons about rail stands (fg. 40) Use rail stands like railway ties
Thedistancebetweenthearms shouldbe 40
between8 to 10cmto ensurebest stability.
Whenthedistanceis larger, rail stands [A6]
haveto beinstalled
Attachrail stands insteepsections and 41 Thedistancebetweenthearms shouldbebetween8 to 10cm. Whenthedistanceis larger, rail stands [A6] haveto beinstalled
elevator entry/exit points to ensurebest
stabilityof therails
Steepsections (fg. 41)
Install thearms inaninclinedpositionto Install thearms inaninclinedposition
eachother to createsteepsections, so that to eachother to createsteepsections
thesteel balls canrunsmoothly(fg. 41)
18 42 43 44 Outer looping
Installationof a loop
Ensurethesteel balls runningsmoothly
(fg. 42)
Thediameter of theouter loop should have Inner looping Inner looping
twicethediameter of theinner loop
Important informationfor theassemblyof
loops (fg. 43) Height Whenmountingloops, thesecondloophas to
Rails haveto forma circlethat remains in besmaller thanthefrst loopto ensurethesteel
anupright positionto ensurethesteel balls
runningsmoothly(fg. 43)
balls runningsmoothly
Installationof a loop (fg. 44)
45-1
[A6] Rail stand
Cut here
[P1] Junction 45-2
Whenmountingloops, thesecond loop has [Ex7] Tray for steel balls
to besmaller thanthefrst loop to ensure
thesteel balls runningsmoothly
Installationof pendulumtrayand junction
(fg. 45-1 +45-2)
Insert rail stands intothejunction(fg. 45-1)
Simplycut therails to thecorrect length
(seeenlarged pictureontheright)
Insert rails intothependulumtray(fg. 45-2)
17
Assembly of double loop tunnel and
exits/entries of the free fall helix
19
46 47
Assemblyof the double
looptunnel (fg. 46-49)
1. The looping diameters depend
on the fall height of the steel
balls (see the example in
fg. 46-47)
2. All single loops of the loop
tunnels must be round and Diameter
have the same diameter to Height
keep the steel balls running
smoothly
48 49
Innerer Looping Outer looping
Inner looping
Diameter Parallel
Diameter Parallel
20 50 51
Entry
Exit
Exit
Exit Exit
18
Assembly of rails
21
Exit
52 53
Installationof elevator
(entry&exit)
Important informationfor the
assemblyof elevator entryandexit
(fg. 52) Exit
Steel balls will not runcorrectlyif
entryandexit point inthesame
direction Entry
Payattentionto a proper installation Entry
of theentryandexit (fg. 53)
Install rails as closelyas possible
to theentryandexit of theelevator
to ensurethesteel balls running
smoothly(fg. 53)
54-1 54-2
Payattentionto a correct angleof
therails whenthesteel balls enter
theelevator (fg. 54-1, 54-2, 55)
Makesurethesteel balls enter the
elevator slowly. Otherwisetheywill
reboundandfall off therails
(fg. 54-1)
Steel balls that enter theelevator
mayreboundandthownbackonto
therails after hittingthehelix. Pay
particular attentionhereto the
correct seatingof therails. Otherwise
thesteel balls will stopandcannot
re-enter theelevator (fg. 54-2)
56
22
Distance betweenrails
(fg. 56)
Install therail standto keeprails
parallel (fg. 56)
Keeprails parallel
57
Curves needto be
assembledina certainangle
19
Safety Instructions – Keep After Reading
General SafetyInstructions
This ball roller coaster is NOTATOY and only suitable for persons 14 years and older!
Warning: Read the manual carefully before using the ball roller coaster. Keep the manual after reading.
Always followexactly the recommendations given in the instructions.
Errors and negligences in operating your ball roller coaster can result in injuries and damage to
property. As manufacturers and vendors have no infuence on the operation and maintenance of your
ball roller coaster, we bring these hazards expressly to your attention but deny all further liability.
Keep away fromchildren. The ball roller coaster contains small parts. Choking hazard.
SafetyInstructions DuringOperation
Moving parts are a constant source of injury. Never touch moving parts.
Keep hands, hair, loose clothing and further objects away frommoving parts.
Persons (including children) with reduced physical, sensory or mental capabilities or lack of experience
are not allowed to use this ball roller coaster, unless they are supervised by a person responsible for
their safety and able to give professional advice howthe product should be used.
Do not bend the shafts and other parts to avoid injury and ensure safe operation.
Caution: Violent jamming (stopping) during operation may damage the motor. Do not cumber the
elevator.
Always store and operate the ball roller coaster at a safe place.
Be sure to check battery regularly to ensure a proper operation of the elevator.
Distributed by:
SpaceRail LLC - Salt Lake City, UT - www.spacerails.com - orders@spacerails.com - 801.486.3867
20
Assembly of elevator rings, elevator stand, gearbox socket, gearbox and arm set D
Front
14
Installationof elevator stand
Insert the elevator stand [E4] into the ring(fg. 15)
18
[A5] Armwrench
Installationof gearboxsocket
Gearboxsocket (fg. 11): Attach the gearbox
socket to the gearboxto provide a tight ft of the 16
elevator to the base plate
[G1] Gearbox
[A4] Armholder B
Top-down view
[A1] Arm
E1
Assembly of shafts, arms and arm set C
Back
Armset B
Armset B
Armset C
Armset D
[A5] Armwrench
19
[A4] Armholder B
[S4] Shaft 200mm [S4] Shaft 200mm Top-down view
For this ball roller coaster 36 special armsets are required
which consist exclusively of [A4] armholders B (see
illustrations on the left). These components are termed
„ArmSet C“. Attach armset C to shaft D, E, F, G, BC and BD
[A1] Arm
E2
Assembly of arms
Back
Attach the arms and seesaws to the shaft as shown on page E1-E6. Shafts are shown in a scale of 1:1.
Attach the arms and seesaws to the exact pre-defned red positions. Please note the correct order and Location of armset B Location of armset B Location of armset C
Armposition Up
directions of arms. Insert the shafts (R-Zand AB-AF) into the base plate (fg. 23+24). Please note the Down
correct directions of shafts
Front
Pleasenotethecorrect positions and directions of arms (seeabove)
Armset B
Armset B
E3
Assembly of stairway
21
[S5] Shaft 159mm
Stairway (part B)
Install 1 x34cmrail (fg. 20) [A6] Rail stand
[A6] Rail stand
22-1
[S5] Shaft 159mm
About 5.5cm
22-2
[S5] Shaft 159mm
E4
Assembly of arms
Attach the arms and seesaws to the shaft as shown on page E1-E6. Shafts are shown in a scaleof 1:1. Attach the Back
arms and seesaws to the exact pre-defned red positions. Please note the correct order and directions of arms.
Insert the shafts (AP-AZand BC-BF) into the base plate (fg. 23+24). Please note the correct directions of shafts Location of armset B Location of armset C Location of armset D
Armposition Location for seesaw Down Up
Front
Armset B
Armset C
Armset D
Armset D
E5
Positions of shafts
Back
Attach components to the shaft as shown on page E1-E6. Shafts are shown in a scale of 1:1. Attach
all components to the exact pre-defned positions. Please note the correct order and directions of
Location of armset B
arms. Insert the shafts into the base plate (fg. 23+24). Please note the correct directions of shafts Armposition Down Up
Armset B
24-2
24-1
E6