China National Logging Corporation

CNLC/WL/BPSSOP-A0

Bridge Plug Setting

SOP

Issued: 2006 - 5 - 10
Actualized: 2006 - 5 - 10
 CONTENTS
CHAPTER 1 PREPARATION AT BASE............................. 1

1.1 INTRODUCTION ................................................................... 3

1.2 W ELL DATA COLLECTION .................................................... 3

1.3 TOOL DISASSEMBLY ........................................................... 4

1.4 TOOL ASSEMBLY................................................................. 6

CHAPTER 2 MOBILIZATION.............................................. 12

2.1 PRE-TRIP SAFETY MEETING ............................................. 13

2.2 MOBILIZATION TO W ELLSITE ............................................. 14

CHAPTER 3 PREPARATION AT WELLSITE .................. 17

3.1 MEET THE CLIENT ............................................................ 18

3.2 PRE-RIGGING UP PREPARATIONS...................................... 18

3.3 PLUG SETTING TOOL PREPARATIONS................................. 19

CHAPTER 4 OPERATIONS ............................................. 26

4.1 OPERATION INSTRUCTION ................................................. 27

CHAPTER 5 POST JOB WELLSITE PROCEDURE ....... 31

5.1 LOGGING DATA PROCESSING ............................................ 32

5.2 POST - JOB FOLLOW UP ................................................... 32

CHAPTER 6 DEMOBILIZATION ...................................... 33

6.1 DEMOBILIZATION .............................................................. 34

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BRIDGE PLUG SETTING SOP Page 1 of 53
Preparation at Base

Chapter 1 Preparation at Base

Descriptions
SCOPE
The purpose of this guide is to provide the preparation of the
plug setting tool at the base and establish a single-system
procedure for all field operators, so that each member of the
service team will know what his responsibilities are and perform
his duties efficiently and safely.
It is the purpose of this manual to detail the job responsibilities
for Field Engineer, Maintenance Engineer, Senior Operator
(Mechanic) and Operator, so the process can be performed
professionally. However, it is beyond the scope of this manual to
cover each and every situation that can conceivably arise. Only
the more explicit duties will be discussed. It shall be your
responsibility to become familiar with job functions not discussed,
but which are necessary for the performance of a professional
service.
The documents ensure equipment reliability by defining the test
procedures and maintenance routine.
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Preparation at Base

Post and Responsibility

POST

Mechani

STEP Field Senior Maintenance c(Senior

Operator
Engineer Operator Engineer Operato

r)

Tool
○ ● ○ ○ ○
Disassembly

Tool
○ ● ○ ○ ○
Assembly
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Preparation at Base

1.1 Introduction
The Model "E-4" Wireline Pressure Setting Assembly is a device
in which the products of combustion are utilized for the gradual
development of force through pressure ． This motive force
operates the various working parts of the Pressure Setting
Assembly in a sequence to ensure the successful setting of
Bridge Plugs, Retainer, Production Packers or Cement
Retainers.
In this manual, the CNLC made size-20 Pressure Setting
Assembly is taken as the reference tool for operation steps
description.

1.2 Well Data Collection

The following pre-job well data information is needed for the job
preparation at base.

Casing Size and Weight

For selection of correct size plug setting tool and junk catcher
/gauge ring

Setting depth, downhole pressure and Temperature

Plug Type

For selection of correct wireline adapter kits

Well Head Type

For selection of correct type/size connector for pressure control

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Preparation at Base

equipment if required

1.3 Tool Disassembly

Note
The following steps describe the procedures to disassemble
the size-20 setting tool that on completion of the setting job.
Please note the pressure bleeding procedures listed here
must be performed immediately the tool is ‘out of the hole’ at
the well site.

Warning:
After the Firing Head and W.L.P.S.A. have been run and fired,
gas under very high pressure will be trapped inside the tools.
THIS PRESSURE MUST BE BLED OFF BEFORE
DISASSEMBLY IS BEGUN. FAILURE TO COMPLY WITH THE
FOLLOWING BLEEDING INSTRUCTIONS MAY RESULT IN
SERIOUS INJURY. Safety glasses, gloves and long sleeves
must be worn while bleeding pressure off of the W.L.P.S.A.
The W.L.P.S.A. should always be bled in a well ventilated
area.

Step1: Lay tool down on two stands

or in a vice, being careful not
to damage Adapter kit. Use
the Manual Bleeder Valve
Wrench or the correct size
Allen Wrench to back out the Stem until the pressure
 China National Logging Corporation CNLC/WL/BPSSOP-A0
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Preparation at Base

bleeds off.

Step2: Remove cable head and

CCL assembly. If the cable
head is tight, indicating that
pressure has leaked into it,
follow “Secondary Bleeding
Procedure” under
Operating Instructions. All pressurized gas must be
exhausted before disassembly is begun.

Step3: Position the bleed hole

away from you and slowly
unscrew the pressure
chamber a distance of no
more than 1-1/4" from the
cylinder to allow any
residual pressure to escape.

Step4: Position bleeder holes

away from you and slowly
unscrew cylinder head until
compressed air
escapes ．Do not back off
cylinder head from cylinder more than 1-1/4”at this
point．
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Preparation at Base

Step5: Once all pressure has been

bled off. Unscrew and
remove firing head. Discard
all the used o-rings.

Step6: Remove adapter kit.

Step7: Unscrew and remove

setting sleeve

Step8: Remove adjusted sub.

Step9: Remove bleed valve.

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Preparation at Base

Step10: Unscrew and remove

pressure chamber.

Step11: Unscrew and remove upper

cylinder.

Step12: Using an aluminum tube,

dowel rod or broomstick, push
burnt power charge from the
cylinder. Push piston out of
lower end of upper cylinder.
Remove O rings in the floating
piston.

Step13: Remove cap screw and slide

link retaining ring up off the
cross link sleeve.

Step14: Remove cross link.

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Preparation at Base

Step15: Remove the cross link sleeve

and retaining ring.

Step16: Remove setting screw and

setting mandrel.

Step17: Unscrew cylinder head and

remove along with piston and
piston rod catch. Discard oil
from tool.

Step18: Remove retaining pin and

separate piston from piston
rod.

Step19: Pull piston rod from lower end

of cylinder head. Discard all
the o-rings.
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Preparation at Base

Step20: Remove the connector and

discard all the o-rings.
Wash parts with water,
kerosene, or by swabbing with
oil rags, Re-assemble these
parts hand tight without O-rings as soon as possible.
The tool should be completely disassembled at the
workshop and thoroughly cleaned before re-assembly
and re-use.

1.4 Tool Assembly

Step1: Lubricate cross link sleeve and
setting mandrel with castor oil
and graphite, and slide setting
mandrel into cross link sleeve.

Step2: Lubricate piston rod and slide

into setting mandrel. Align slot
in piston rod with slots in cross
link sleeve and setting mandrel.

Step3: Insert cross link into slots.

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Preparation at Base

Step4: Slide cross link retaining ring

over cross link until it shoulders
on cross link sleeve.

Step5: Install cap screw into cross link

retaining ring and tighten.

Step6: Install internal and external

O-rings onto cylinder head.

Step7: Make up cylinder head to

setting mandrel.

Step8: Assemble O-rings onto piston.

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Preparation at Base

Step9: Slide piston into Piston Rod.

Step10: Insert retaining pin in hole of

piston and piston rod. Tighten
retaining Pin.

Step11: Push cylinder head against

cross link sleeve, lubricate
piston, and slide lower
cylinder over piston and
make up to cylinder head.

Step12: Assemble O-rings onto

cylinder connector and make
up to top end of lower
cylinder, making sure small
I.D. or bean is up.

Step13: Assemble O-rings on floating

piston.
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Preparation at Base

Step14: Place floating piston into top

end of upper cylinder.

Step15: Assemble O-rings on pressure

chamber.

Step16: Make up pressure chamber to

upper cylinder.

Step17: Use aluminum tube, dowel rod,

or broomstick to push floating
piston down until it contacts
pressure chamber.

Step18: Make up the lower cylinder and

upper cylinder.
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Preparation at Base

Step19: Install o-ring into bleed valve

hole.

Step20: Install O-ring on stem.

Step21: Thread stem into retainer (from

bottom) to shoulder.

Step22: Screw retainer into left hand

thread of recess, wrench
tight． Retainer must shoulder
out on seat．

Step23: Install bleeder valve.

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Preparation at Base

Step24: Install adapter rod and tighten

the retaining pin.

Step25: Step25: slide in adjusted sub

along the adapter rod.

Step26: Connect adjusted sub to setting

mandrel and tighten lock ring.

Step27: Connect setting sleeve to

adjusted sub, mark the
pressure setting assembly
“empty, no oil”, the plug setting
tool is ready to go to wellsite.
 China National Logging Corporation CNLC/WL/BPSSOP-A0
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Mobilization

Chapter 2 Mobilization
Descriptions

SCOPE
After completing the equipment preparation, the crew loads the
equipment to the logging unit and travels to the well site. This
section describes the transportation requirement under CNLC
QHSE policy.

Post and Responsibility

POST
STEP
Engineer Senior Operator Operator

Pre-Trip Safety Meeting ● ○ ○

Mobilization To Wellsite ○ ● ○
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Mobilization

2.1 Pre-Trip Safety Meeting

Step 1: Field engineer shall call all the crew members to a
pre-job safety meeting before departure, the following
items shall be discussed in the meeting:

Brief the job operating procedures.

Roles and responsibilities of each member.

Identify job risks during operating sequence.

Brief emergency response plan.

Confirm the route to wellsite and stop points.

Step 2: Field engineer shall complete ‘Base Pre-job Safety

Meeting’ and ‘Job Safety Analysis’ forms, then
forward to project manager to archive.

Step 3: Field engineer prepares all the QHSE forms to be

brought to well site.
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Mobilization

2.2 Mobilization To Wellsite

CNLC HSE policies regarding traveling and transportation must
be strictly followed in the mobilization to the wellsite. Always
handle tools so as to avoid danger to personnel and equipment.

Step 1: The senior operator shall check the equipment to be

carried to the wellsite. The pre-departure equipment
check list must be completed by the field engineer:

Shooting Panel

CCL

Shooting Bridle

Junk Catcher and correct gauge ring

Plug Setting tool with adapter kit

Charge and igniters

Correlation log (if required).

Plugs (if required)

Pressure Control Equipment (if required)

Step 2: The senior operator shall ensure the loading of the

wireline pressure setting tool and other accessory
equipment onto the logging truck, and that they are
secured.
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Mobilization

Step 3: The field engineer shall ensure that the explosives are
properly packed and separated. Check that blasting cap
carrying cases are properly mounted and grounded, and
that the remnant box is grounded.

Step 4: The senior operator and drivers shall complete the

vehicle pre-departure check and complete the ‘Unit
Pre-job Checklist’.

Step 5: The field engineer shall report the crew departure time
to the client and rig representative, and ensure
communication equipment is carried.

Step 6: All the vehicles must not exceed local driving speed limit
on the way to wellsite. Company driving speed limits as
listed below can be used as reference in most cases:
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Mobilization

CNLC Driving Speed Limit (km/h).

Logging Unit Jeep and Pickup and

No. Road Condition
and Minibus Saloon car Truck

1 Asphalt road 60 80 60

Asphalt and sand

2 40 60 50
When Raining

3 Sand soil Road 60

Mud and Dirt

4 30 40
Track

5 Inside town 30

6 Inside yard 5
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Preparation at Wellsite

Chapter 3 Preparation at Wellsite

Descriptions

SCOPE
This section describes the operating procedures after crew
arrival at wellsite and before running tool into the well.

Post and Responsibility

POST

STEP Senior
Engineer Operator
Operator

Meet the Clients ● ○ ○

○ ● ○
Pre-Rigging Up

Preparations

○ ● ○
Plug setting tool

Preparations
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Preparation at Wellsite

3.1 Meet the Client

Step 1: Report to company man or client representative for
CNLC’s arrival.

Step 2: Hold spot safety meeting with client and tool pusher:

Discuss rig safety and any existing hazardous

conditions.

Brief job instruction.

Discuss about radio silence and other safety

regulations during operation.

Confirm the well data information again

3.2 Pre- Rigging Up Preparations

Step 1: Position logging unit in the correct position in front of
the rig.

Step 2: Clean up rig area, cat walk for wiring or other objects
that might effect wireline operation.

Step 3: Unload downhole tools and accessory equipment.

Step 4: Un-spool about 100m cable from drum, lay it on

ground with “8” shape.
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Preparation at Wellsite

Step 5: Start wireline logging acquisition system to check CCL

and surface panel.

3.3 Plug Setting Tool Preparations

This section gives the work sequence to make up the pressure
setting tool string, including oil filling to plug setting tool, firing
head arming and plug connecting.

Step 1: Put plug setting tool on two

stands; disconnect the setting
tool assembly at upper
cylinder and lower cylinder
connection.

Step 2: Step 2: Use a clean wooden

dowel or broom handle to
check that the Piston is
completely bottomed against
the shoulder of connector.

Step 3: Invert the upper cylinder and

fill with clean oil (SAE 15W/40)
to the correct level for the
temperature at your setting
depth.
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Preparation at Wellsite

The oil level vs temperature is shown below.

Dimension “A” (in.)

Temperature
05 10 20
200ºF 4 4
3-1/4
201ºF-275ºF 4-1/8 4-1/2
276ºF-350ºF 3-1/2 4-3/8 5
351ºF-400ºF 3-5/8 4-5/8 5-1/2
Dimension “A”-Distance from end of cylinder to oil level

Step 4: Makeup the lower cylinder

onto the upper cylinder
vertically and tight them
horizontally.

Step 5: Check bleed valve for correct

installation and tightness.

Warning
Before working with explosives, set out signs reading,
“Danger Explosives” in the area, following all the safety
procedures described in the WCP SOP.
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Preparation at Wellsite

Step 6: Take firing head and

remove cartridge seat from
the head. Notice that this is
a left-hand thread.

Step 7: Take one secondary igniter

from igniter carrying case,
install it from lower side
(with bigger ID) of the
cartridge seat, push it to the
bottom end.

Step 8: Take lock ring in the igniter

package, and holding it with
pliers, place on the top of the
secondary igniter. Notice that
there is no groove for the lock
ring to snap in. The ring is held by friction, and holds
the secondary igniter in position. The ring will be
blown out when the igniter fires.
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Preparation at Wellsite

Step 9: Install small O-ring (size112)

in top end of the cartridge seat
where primary igniter will sit.

Step 10: Install primary igniter into the

top of the cartridge seat. Push
it to make sure good contact
has been made with the
cartridge body.

Step 11: Check continuity of the

primary igniter to ground
(cartridge body) with safety
meter, the resistance is
around 3.5ohm.

Step 12: Screw and tighten the

cartridge seat cap on top of
the primary igniter.
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Preparation at Wellsite

Step 13: Install the cartridge seat in the

firing head. The firing head
now is ready to connect in the
pressure setting assembly
string.

Step 14: Take one power charge from

explosive box, remove plastic
cap from the power charge
and put it into pressure
chamber from top end with
the open end of the power charge facing outside.

Step 15: Make up and tighten the firing

head to the pressure
chamber.

NOTE
The following steps describe the work procedures to
connect plug to the setting tool, however due to various type
of plugs possibly being run, the procedures for different
plugs may differ slightly from the description below.
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Preparation at Wellsite

Step 16: Remove the setting sleeve;

connect the correct adapter kit
to the adapter rod. Install the
adjusted sub.

Step17: Install the setting sleeve, and

move it up until the adapter kit emerges

from the bottom.

Step18: Connect plug to the adapter kit

and tighten. Place the plug on another

stand that is at the same height as that

of the adapter kit while making

connection if the plug is heavy.

Step19: Screw back the setting sleeve

until it reaches the plug.

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Preparation at Wellsite

Step20: Tighten the sleeve and

retaining ring to lock the assembly. Now
the plug is connected.

WARNING
Before attaching cable head to the pressure setting
assembly, all the CNLC HSE regulations regarding explosive
operations must be followed

Step21: Connect CCL and cable head

to the plug setting tool; measure the
length between CCL and middle point of
the plug, record the value and report to
field engineer. Now the pressure setting
assembly is ready to run in to hole.
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Operations

Chapter 4 Operations
Descriptions

SCOPE
This section describes the operating procedures of setting plug
downhole. For the step by step procedures of rigging up and
HSE precautions for operations with explosives, please refer to
SOP of openhole logging and WCP.

Post and Responsibility

POST
STEP
Engineer Senior Operator Operator

Operation Instructions ● ○ ○
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Operations

4.1 Operation Instruction

Step1: Rig up as for a perforation job.

Step2: Pick up Pressure setting assembly to rig floor.

NOTE
It is strongly recommended that the first run into hole is the
junk catcher with the gauge ring to determine if the casing ID
is large enough to permit subsequent passage of the setting
tool. To achieve this, a gauge ring is run on the junk catcher.
In addition, the junk catcher serves to clean the well of junk
that might otherwise foul the tool and cause a premature set.
The gauge ring OD is, in all cases, slightly larger than the
setting assembly that is to be run, ensuring that the setting
assembly will pass through any tight spots in the casing that
can be passed by the gauge ring.

Always ask the client if you can run a junk catcher/gauge

ring before the setting tool. Stress the importance of this
when running equipment with a small clearance (usually
production packers). When running junk catcher, always
look at what is inside when it gets to surface. If there are
pieces of rubber, or other material that may cause the setting
assembly to get stuck or have difficulty getting down, then
explain to client, and request another run with junk catcher.
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Operations

Step3: Zero tool at CCL and run in hole.

Step4: Run in hole at 5000 ft/hr with plug or packer. Monitor

casing collars on the way down to ensure that tool is
moving. Come up at intervals to check the tension.

NOTE
In deviated wells (greater than 30o it may not be possible to
get a setting tool run on wireline past a downhole liner top.
Warn the client of this prior to running.

Step5: When running especially with very heavy assemblies,

run in slowly and stop very gently. A rapid stop could set
the plug prematurely. If any problems occur getting
down, pull out immediately for a scraper trip, do not try
and get down past a restriction.

Step6: Stop below the setting depth, log at speed of 1800ft/hr.

Step7: After tie in on depth, make a correlation log no less than

5 joints.

NOTE
If there is no short joint near the setting depth, you might
need to make a long interval correlation pass to contain the
short joint in log, this can be done by logging down while run
in hole.
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Operations

Step8: Go down again at least one joint below the setting depth,
log up slowly and stop the winch.

Step9: Show your witness that it is on depth; obtain his

agreement before setting the plug.

Step10: Position one operator to stand on the back of the

logging unit to hold the cable.

Step11: Apply power smoothly, maximum 1.5A current may be

required depending on the cable length; observe three
indicators of successful setting:

Current shock while firing

Cable shock while firing and plug setting

Cable tension decrease after plug has been set

NOTE
The Baker slow set charge is designed to provide a slower
setting speed. A longer setting time generally increases the
reliability of the packing element, seal and slips. Setting
times for the slow set charge range from 10 to 200 sec. Do
not pull out early.

Step12: After confirming the plug has been set, log up at speed
of 1800ft/hr, finish the log after at least 5 joints.
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Operations

Step13: Pull out at a speed no more than 20,000ft/hr. Slow

down the speed to less than 2000ft/hr within 100m
below the surface.

Warning
After the firing head and adapter have been run and fired,
gas under very high pressure will be trapped inside the tools.
THIS PRESSURE MUST BE BLED OFF BEFORE
DISASSEMBLY IS BEGUN. FAILURE TO COMPLY WITH THE
FOLLOWING BLEEDING INSTRUCTIONS MAY RESULT IN
SERIOUS INJURY. Safety glasses, gloves and long sleeves
must be worn while bleeding pressure off of the downhole.
The tools should always be bled in a well ventilated area.

Step14: Never disconnect the cable head from firing head

when the pressure setting assembly out of the hole,
high residual pressure will be trapped inside.

Step15: Bring the tool to a open area, put down the tool so that
the bleeder valve facing up. Locate the bleeder valve
vent hole next to the bleeder valve; make sure this vent
hole is pointing away from all personnel. Use the
manual bleeder valve wrench or the correct size Allen
wrench to back out the stem until the pressure bleeds
off.

Step16: Rig down after the pressure has been bled off
completely,
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Post Job Wellsite Procedure

Chapter 5 Post Job Wellsite

Procedure
Descriptions

SCOPE
This section describes the operation procedures after rigging
down. The Field Engineer needs to deliver the field prints, and
crew need to prepare for leaving the wellsite.

Post and Responsibility

POST

STEP Senior
Engineer Operator
Operator

Logging Data Processing ● ○ ○

Post-Job Follow Up ○ ● ○
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Post Job Wellsite Procedure

5.1 Logging Data Processing

Step1: Field engineer makes the field prints for the plug setting
job and delivers to the witness.

Step2: Field engineer completes the service ticket and obtains

a signature from the witness.

Step3: Back up all the logging data and shut down the power.

5.2 Post - Job Follow Up

Step1: Senior operator completes the record for the explosive

usage.

Step2: Complete all the required QHSE forms.

Step3: Prepare for demobilization.

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Demobilization

Chapter 6 Demobilization
Descriptions

SCOPE
After completing the job, the logging crew are ready to return
base. This section describes all the requirements for
demobilization.

Post and Responsibility

POST
STEP
Engineer Senior Operator Operator

Demobilization ○ ● ○
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Demobilization

6.1 Demobilization
Step1: Senior operator makes sure all items (tools and
service tools) are safely & tidily loaded and secured.

Step2: Take particular care to ensure that the unused

explosives are correctly packed and stored.

Step3: Senior operator checks the vehicle condition before

leaving wellsite.

Step4: The crew must clean the working area before

departure.

Step5: The field engineer reports both to the company

representative and CNLC base for departure.

Step6: The driving policy of CNLC and journey management

plan must be followed.

Number of
Modify
Modification Amender Date Approver Date
Modify Record

No.
Notify Form