Republic of the Philippines
Tarlac State University
COLLEGE OF ENGINEERING
Department of Industrial Engineering
Tarlac City
SYLLABUS
in
IE 312
Industrial Materials and Processes
Prepared by:
ENGR. DON HERO P. ALEGA
Recommending Approval:
ENGR. ANN JEANNETTE S. LOPEZ
Chairman
DR. MIRIAM S. GALVEZ
Dean, College of Engineering
Approved:
DR. ARMEE N. ROSEL
VP, Academic Affairs
Date Effective:
SY 2018-2019
VISION
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Tarlac State University B.S. Industrial Engineering
Tarlac State University is envisioned to be a premier University in the Asia-Pacific.
MISSION
Tarlac State University commits to promote and sustain the offering of quality and relevant programs in higher and
advanced education ensuring equitable access to education for people empowerment, professional development, and
global competitiveness.
Towards this end, TSU shall:
1. Provide high quality instruction through qualified, competent and adequately trained faculty member and support
staff.
2. Be a premier research institution by enhancing research undertakings in the fields of technology and sciences and
strengthening collaboration with local and international institutions.
3. Be a champion in community development by strengthening partnership with public and private organizations and
individuals.
PROGRAM EDUCATIONAL OBJECTIVES MISSION
Five years from now, graduates from the Industrial Engineering Program at 1 2 3
TSU:
1. Will specialize in the design, improvement and installation of integrated systems of men,
materials, information, equipment, and energy for both industrial and non-industrial ✓ ✓ ✓
applications.
2. Will practice as successful Industrial Engineers for the advancement of the society. ✓ ✓ ✓
3. Will be able to adapt technological changes and innovation in the society by engaging in
continuous learning programs i.e. Graduate Studies, Professional Development and Learning ✓ ✓ ✓
Programs.
1. Course Code : IE 312
2. Course Title : INDUSTRIAL MATERIALS AND PROCESSES
3. Pre-requisite: Chem 1D (General Chemistry), Phys 2G (Electricity and Magnetism)
4. Co-requisite : NONE
5. Credit : 2 units / 2 hrs per week
6. Course Description : This course is an introduction to materials science and engineering. It discusses the traditional
classification of materials: metals and their alloys, polymers, glasses and ceramics, composites, and new/emerging
materials - their nature and properties, testing techniques utilized to determine their integrity, and their application and
processing.
7. Program/Student Outcomes and Relationship to Program Educational Objectives:
Program Educational
Program/Student Outcomes
Objectives
Upon successful completion of this program, students will be able to:
1 2 3
(a) ability to apply knowledge of mathematics and science, and engineering sciences to solve
✓ ✓ ✓
complex industrial engineering problems
(b) ability to design and conduct experiments, as well as to analyze and interpret data. ✓ ✓
(c) ability to design a system, component, or process to meet desired needs within realistic
constraints such as economic, environmental, social, political, ethical, health and safety, ✓ ✓ ✓
manufacturability, and sustainability, in accordance with standards
(d) ability to function on multidisciplinary and multicultural teams ✓ ✓ ✓
(e) ability to identify, formulate, and solve complex industrial engineering problems ✓ ✓
(f) understanding of professional and ethical responsibility ✓ ✓ ✓
(g) ability to effectively communicate effectively ✓ ✓ ✓
(h) broad education necessary to understand the impact of engineering solutions in a global,
✓ ✓ ✓
economic, environmental, and societal context
(i) recognition of the need for, and an ability to engage in life-long learning ✓ ✓ ✓
(j) knowledge of contemporary issues ✓ ✓ ✓
(k) Ability to use techniques, skills, and modern engineering tools necessary for
✓ ✓
engineering practice
(l) Knowledge and understanding of engineering and management principles as a ✓ ✓ ✓
Course Title Date Effective: Date Revised: Prepared by: Approved by: Page No.:
Industrial
This study Materials
source was and Processes
downloaded 2nd Sem.from
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Tarlac State University B.S. Industrial Engineering
member and leader in a team, to manage projects and in multidisciplinary
environments
(m) Ability to design, develop, implement, and improve integrated systems that include
✓ ✓ ✓
people, materials, information, equipment and energy.
8. Course Outcomes and Relationships to Program/Student Outcomes:
Course Outcomes Program/Student Outcomes
After completion of the course, the
a b c d e f g h i j k l m
student should be able to:
1. Identify the common engineering
materials and their production E
processes ;
2. Perform basic machining, welding
E
and woodworking operations;
3. Recognize the effects of the materials
and production processes on E
production system decisions.
9. Course Coverage:
Course Teaching and Assessment
Week Outcomes Topic
Learning Activities Tasks
A. Orientation on Quality, Environment, Health and
Safety (QEHS) Policy and Objectives (e.g. customer
feedback, Solid Waste Mgt., 5S, First Aid, Medical/
Dental Services, Unsafe Acts and Unsafe Condition)
Orientation to QEHS Programs
Emergency Preparedness Protocol
- Audio–Visual
Discussion of the evacuation plan and designated
1 Presentation Recitation
evacuation area
- Class Discussion
B. Overview of the Subject and Discussion of the
Requirements
Course Goals
Expected Outcomes
Course Policies
Grading System
- Visual
Presentation
2 CO1 Introduction and Overview of Manufacturing - Recitation
- Lecture/Class
Discussion
Material Properties and Product Attributes
- The Nature of Material - Visual
- Mechanical Properties Presentation - Recitation
3 CO1
- Physical Properties - Lecture/Class - Quiz
- Dimensions, Surfaces, and their Measurement Discussion
Quiz No. 1
Engineering Materials
- Metals
- Ceramics - Visual
- Polymers Presentation - Recitation
4 CO1
- Composite Materials - Lecture/Class - Homework
- Wood Discussion
- Pulp and Paper
- Rubbers
Solidification Processes - Visual
- Fundamentals of Metal Casting Presentation - Recitation
CO1
5 - Metal Casting Processes - Lecture/Class - Homework
CO2
Discussion - Quiz
Quiz No. 2
- Film Showing
6 CO1 - Glassworking - Visual - Recitation
CO2 - Shaping Processes for Plastics Presentation - Homework
Course Title Date Effective: Date Revised: Prepared by: Approved by: Page No.:
Industrial
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Tarlac State University B.S. Industrial Engineering
- Rubber Processing Technology
- Shaping Processes for Polymer Matrix - Lecture/Class
Composites Discussion
- Film Showing
Introduction to Group Project
Particulate Processing of Metals and Ceramics - Visual
- Powder Metallurgy Presentation - Recitation
CO1
7 - Processing of Ceramics and Cermets - Lecture/Class - Homework
CO2
Discussion - Quiz
Quiz No 3.
- Film Showing
- Visual
Metal Forming and Sheet Metalworking
Presentation
CO1 - Fundamentals of Metal Forming - Recitation
8 - Lecture/Class
CO2 - Bulk Deformation Processes in Metal Working - Homework
Discussion
- Sheet Metal Working
- Film Showing
9 Midterm Examination
- Visual
Material Removal Processes
Presentation
CO1 - Theory of Metal Machining - Recitation
10 - Lecture/Class
CO2 - Machining Operations and Machine Tools - Homework
Discussion
- Cutting Tool Technology
- Film Showing
- Economic and Product Design Consideration in - Visual
Machining Presentation
CO1 - Recitation
11 - Grinding and Other Abrasive Processes - Lecture/Class
CO2 - Homework
- Nontraditional Machining and Thermal Cutting Discussion
Processes - Film Showing
- Visual
Property Enhancing and Surface Processing
Presentation - Recitation
CO1 - Heat Treatment of Metals
12 - Lecture/Class - Homework
CO2 - Surface Processing Operations
Discussion - Quiz
- Film Showing
Quiz No. 4
Joining and Assembly Processes
- Fundamentals of Welding - Visual
- Welding Processes Presentation - Recitation
CO1
13 - Brazing, Soldering, and Adhesive Bonding - Lecture/Class - Homework
CO2
- Mechanical Assembly Discussion - Quiz
Quiz No. 5 - Film Showing
Special Processing and Assembly Technologies - Visual
- Rapid Prototyping Presentation
CO1 - Recitation
14 - Processing of Integrated Circuits - Lecture/Class
CO2 - Homework
- Electronic Assembly and Packaging Discussion
- Film Showing
- Microfabrication Technologies - Visual
- Nanofabrication Technologies Presentation - Recitation
CO1
15 - Lecture/Class - Homework
CO2 Quiz No 6. Discussion - Quiz
- Film Showing
CO1 Group Project Presentation
16 -17 CO2 - Demonstration - Term Project
CO3
18 Final Term Examination
10. References:
a. William D. Callister, Jr. “Materials Science and Engineering: An Introduction”, 5th Edition
b. Mikell P. Groover, “Fundamentals of Modern Manufacturing: Materials, Processes and Systems”, 4th
Edition, John Wiley and Sons
c. DeGarmo, E.P. et al “Materials & Processes in Manufacturing, Tenth Edition”, 2007
d. Clark, D.S. “Engineering Materials and Processes, Third Edition”, 1967
Course Title Date Effective: Date Revised: Prepared by: Approved by: Page No.:
Industrial
This study Materials
source was and Processes
downloaded 2nd Sem.from
by 100000806250009 2017-2018 1st Sem.
CourseHero.com on2017-2018 Engr. Don
03-15-2022 09:47:56 Hero
GMT P. Alega
-05:00 Engr. M.S. Galvez 4 of 5
https://www.coursehero.com/file/40206206/IE-312-Industrial-Materials-and-Processesdocx/
Tarlac State University B.S. Industrial Engineering
Online Resources:
a. Open Source
11. Final Grade Evaluation:
Quizzes 30%
Term Examination 30%
Term Project 25%
Assignment/Seatwork/Recitation 15%
100%
Passing 75%
Grading System
Average Grade
98-100 1.00
95-97 1.25
92-94 1.50
89-91 1.75
86-88 2.00
83-85 2.25
80-82 2.50
76-79 2.75
75 3.00
Below 75 5.00
12. Course Policies and Standards
Aside from academic deficiency, other grounds for a failing grade are:
Grave misconduct and/or cheating during examinations
Unexcused absences of more than 20% of required number of hours per term
A failing academic standing and failure to take the final exam
13. Committee Members:
Engr. Ann Jeannette S. Lopez – Chairman
Engr. Don Hero P. Alega
Engr. Maricar N. Banting
Engr. Jayriz D. Dungca
Course Title Date Effective: Date Revised: Prepared by: Approved by: Page No.:
Industrial
This study Materials
source was and Processes
downloaded 2nd Sem.from
by 100000806250009 2017-2018 1st Sem.
CourseHero.com on2017-2018 Engr. Don
03-15-2022 09:47:56 Hero
GMT P. Alega
-05:00 Engr. M.S. Galvez 5 of 5
https://www.coursehero.com/file/40206206/IE-312-Industrial-Materials-and-Processesdocx/
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