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Gear Standard
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832 views33 pagesJis B 1702-3
Gear Standard
Uploaded by
Mohammad Ali TaghdiriCopyright
© © All Rights Reserved
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/ 33
JIS
JAPANESE
INDUSTRIAL
STANDARD
Translated and Published by
Japanese Standards Association
JIS B 1702-3:
(IGMA/JSA)
Cylindrical gears— The accuracy—
Part 3: Definitions and allowable val-
ues of deviations relevant to corre-
sponding flanks of the gear teeth and
radical composite deviations of injec-
tion molding plastic gears
ICS 21.200
Reference number : JIS B 1702-8 : 2008 (E)
PROTECTED BY COPYRIGHT ws B 1702-3: 2008
Date of Establishment: 2008-04-20
Date of Publie Notice in Official Gazette: 2008-04-21
Investigated by: Japanese Industrial Standards Committee
Standards Board
‘Technical Committee on Machine Elements
JIS B 1702-3 : 2008, First English edition published in 2008-09
Translated and published by: Japanese Standards Association
41-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN
In the event of any doubts arising as to the contents,
the original JIS is to be the final authority.
© J5A2008
All rights reserved, Unles otherwise specified, no part of this publication may’ be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying anel microfilm, without permission in
sorting from the publisher
Printed in Japan ur
PROTECTED BY COPYRIGHT B 1702-3: 2008
Foreword
This translation has been made based on the original Japanese Indus
trial Standard established by the Minister of Economy, Trade and In-
dustry, through deliberations at the Japanese Industrial Standards
Committee according to the proposal of establishing a Japanese Indus~
trial Standard from Japan Gear Manufacturers Association (JGMA)/
Japanese Standards Association (JSA), with a draft being attached,
based on the provision of Article 12 Clause 1 of the Industrial Stan-
dardization Law.
Attention is drawn to the possibility that some parts of this Standard may
conflict with a patent right, application for a patent after opening to the
public, utility model right or application for registration of utility model
after opening to the public which have technical properties. The relevant
Minister and the Japanese Industrial Standards Committee are not re~
sponsible for identifying the patent right, application for a patent after
opening to the publie, utility model right or application for registration of
utility model after opening to the public which have the said technical
properties.
JIS B 1702 consists of the following 3 parts.
Part 1: Definitions and allowable values of deviations relevant to
corresponding flanks of gear teeth
Part 2: Definitions and allowable values of deviations relevant to
zadial composite deviations and runout information
Part 8° Definitions and allowable values of deviations relevant to
corresponding flanks of the gear teeth and radial compos~
ite deviations of injection molding plastic gears
@
PROTECTED BY COPYRIGHT B 1702-3: 2008
Contents
Page
Introduction.. aT
1 Seope.. a
2 Normative references a
3 Symbols
3.1 Gear specification 1
3.2 Gear deviation. 2
4 Terms and definitions... 3
5 Structure of the system of 2 7
5.1 System of accuracy. 7
5.2 Indication of grade... : i
5.3 Allowable values for deviations. 7
5.4 Ranges of parameters...... 8
5.5 Classification of parameters 8
5.6 Geometrical mean values.. 28
5.7 Rounding rules.. 8
6 Formulae for allowable values of gear deviations for accuracy grad 28
7 Cautions for application...... 9
Annex 1 (informative) Allowable values of tangential composite deviation ..........16
Annex 2 (informative) Allowable values of profile form deviation, profile
slope deviation, helix form deviation and helix slope
deviation...... 19
Annex 3 (informative) Allowable values of runout .....cccsotsecsstseestienatsenetsener
Annex 4 (informative) Allowable values of runout of axial tooth tip cylinder.
Annex 5 (informative) Measurement condition and method.
Gi)
PROTECTED BY COPYRIGHT JAPANESE INDUSTRIAL STANDARD.
Cylindrical gears—The accuracy—
Part 3 : Definitions and allowable values of deviations rele-
vant to corresponding flanks of the gear teeth and radial
composite deviations of injection molding plastic gears
Introduction This Japanese Industrial Standard has been prepared based on JIS B
1702-1 and JIS B 1702-2, considering matters specific to injection moulding plestic
gears such as performances, manufacturing methods and characteristics.
‘There are 20 international standards corresponding to this Standard at this time,
1 Scope This Standard establishes a system of accuracy relevant to cylindrical in~
volute tooth of the injection moulding plastic gears. It also specifies the definitions of
gear tooth accuracy terms, the structure of gear accuracy system, and the allowable
values of various types of gear tooth deviations for accuracy grade 5. Those deviations
include single pitch deviation, total cumulat pitch deviation, total profile deviation,
total helix deviation and radial composite deviation (total radial composite deviation
and tooth-to-tooth radial composite deviation).
Annexes 1 to 4 provide useful information on the allowable values, but these values
are not required to inspect. Annex 5 also provides useful information to develop under-
standing important factors for measuring the accuracy of injection moulding plestic
gears.
2 Normative references ‘The following standards contain provisions which, through
reference in this text, constitute provisions of this Standard. If the indication of the
year of coming into effect is given to these referred standards, only the edition of indi-
cated year constitutes the provisions of this Standard but the revisions and amend
ments made thereafter do not apply.
JIS B 1702-1:1998 Cylindrical gears—ISO system of accuracy—Part I: Definitions
and allowable values of deviations relevant to corresponding
Alanks of gear teeth
JIS B17022:1998 Cylindrical gears—ISO system of accuracy—Part 2° Defini-
tions and allowable values of deviations relevant to radial
composite deviations and runout information
3. Symbols Symbols used in this Standard are as follows:
3.1 Gear specification
A. + Beginning point of chamfer or tip rounding
b+ Face width (mm)
PROTECTED BY COPYRIGHT 2
B 1702-3 : 2008
by
bw
La
Lar
Le
m,
m,
my
my
2 Start of a
: Lower limit of face width parameter (mm)
Face width used to calculate allowable deviation (mm)
: Upper limit of face width parameter (mm)
: Effective face width (mm)
+ Reference diameter (mm)
: Tip diameter (mm)
: Tip profile control diameter (mm)
+ Root profile control diameter (mm)
: Lower limit of reference diameter parameter (mm)
+ Reference diameter used to calculate allowable deviation (mm)
Upper limit of reference diameter (mm)
ve profile
: Start of useable profile
: Number of successive pitches
+ Active length of base tangent (mm)
: Useable length of base tangent (mm)
: Profile evaluation range (mm)
: Helix evaluation range (mm)
+ Normal module (mm)
: Lower limit of module parameter (mm)
? Module used to calculate allowable deviation (mm)
: Upper limit of module parameter (mm)
: Transverse pitch (mm)
+ Accuracy grade
: Number of teeth
: Normal pressure angle (degree)
: Total contact ratio
3.2. Gear deviation
fia
Sp
Sal’)
Sig")
: Profile form deviation (um)
: Helix form deviation (am)
: Profile slope deviation (um)
! Helix slope deviation (um)
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B 1702-3: 2008
fi : Tooth-to-tooth tangential composite deviation (ym)
f : Tooth-to-tooth radial composite deviation (am)
fal’)? Single pitch deviation (um)
F', Total tangential composite deviation (um)
Fi": Total radial composite deviations (ym)
Fy : Total cumulative pitch deviation (ym)
F, + Runout (um)
Fq, + Runout of axial tooth tip cylinder (am)
Fy : Total profile deviation (ym)
Fh : Total helix deviation (um)
K : Factor relevant to tangential composite deviation
Note (*): These deviations can be plus or minus.
4 Terms and definitions For the purpose of this Standard, the following definitions
apply.
4.1 Pitch deviations
4.1.1 single pitch deviation (%,) algebraic difference between the actual pitch and
the corresponding theoretical pitch in the transverse plane, defined on a circle concen-
trie with the gear axis at approximately mid-depth of the tooth, as shown in figure 1
ts
theoretical
actual
Figure 1 Pitch deviations
4.1.2 total cumulative pitch deviation (F,) maximum deviation of the actual cirealar
arch length ‘rom the theoretical value in any sector (with k = 1 up to z) of the corre-
sponding flanks of a gear, as shown in the figure 1, which is represented by the total
amplitude of the cumulative pitch deviation curve
PROTECTED BY COPYRIGHT 4
B 1702-3 : 2008
4.2 Profile deviations
4.2.1 profile deviation amount by which an actual profile deviates from the design
profile, which is in the transverse plane and normal to the involute profile
4.2.1.1 usable length (Z4,) length of base tangent between the outer limit (point A)
and the inner limit (point F)
For example, the outer limit is beginning of tip rounding, and the inner limit includes
beginning of the root fillet or beginning of the undercut (see figure 2).
4.2.1.2 active length (L,s) that part of the useable length which is related to the ac-
tive profile
‘Towards the tooth tip, it has the same limit as the useable length (point A). ‘Towards
the tooth root, the active length extends to the endpoint of the effective contact with
the mating gear (point B) that is start of the active profile. If the mating gear is un-
known, the point E is the start of the active profile of engagement with a rack having
standard basic rack tooth proportions (see figure 2).
4.2.1.3 profile evaluation range (L,) that part of the useable length to which the tol-
erances of the specified accuracy grade shall apply
Unless otherwise specified, its length is equal to 92 % of the active length L4:, extend
ing from the point B (see figure 2).
NOTES 1 For the remaining 8 % of Ls, which is the zone near the tip expressed
by the difference between Lar and Ly, the following evaluation rules ap-
ply to the total profile deviation:
— excess material (plus deviation) which substantially degrades the
running performance shalll be taken into account.
— for minus deviations, the deviation is usually allowed within three
times the tolerance specified for the profile evaluation range, Li.
2 ‘Tip ridge rounding portion specific to the injection moulding plastic
gears is usually not included in the profile evaluation range. The
judgment whether the profile evaluation range meets the specifications
can be determined based on the agreement between the purchaser and
the manufacturer (hereafter referred to as “interested parties”).
4.2.1.4 design profile unless otherwise specified, the design profile shall be an un-
modified involute
NOTE: In a profile diagram, the profile trace of unmodified involute generally
appears as a straight line. In figure 2, the design profile traces are shown
as chain-dotted lines (~——).
4.2.2 total profile deviation (F,) distance between two design profile traces which
enclose the actual profile trace over the evaluation range, Ly, subject to provisions of
4.2.1.3 (see figure 2)
PROTECTED BY COPYRIGHT B 1702-3: 2008
Design profile ==: Actual profile
Tip Root
Design profil: unmodified involute Design profile: modified involute Design profile: modified involute
Actual profile with minus material __etual profile: with minus material Actual profile: with excess of
devistions in the Aleviations in the material in the
{duction zone reduetion zone rection zone
a) b) °
Figure 2 Total profile deviation F,
4.3. Helix deviations
4.3.1 helix deviation amount, measured in the direction of the transverse base san
gent, by witch an actual helix deviate from the design helix
4.3.1.1 effective face width (b,) face width of the range where accuracy management
is required based on the design specifications
4.3.1.2 length of trace length of the face width of the gear, excluding the tooth end
chamfers or roundings
4.3.1.3. helix evaluation range (L,) unless otherwise specified, the range of trace
shortened at each end by the smaller of the following two values: 5 % of the face width,
or the length equal to one module
NOTES 1 In the excluded zone from the evaluation range, the following evalua:
tion rules apply to the total helix deviation:
— excess material (plus deviation) which substantially degrades the
running performance shall be taken into account.
— for minus deviations, the deviation is usually allowed within three
times the tolerance specified for the helix evaluation range (Ly).
2 The judgment whether the helix evaluation range meets the specifica:
tions can be determined based on the agreement between the inter~
ested parties.
4.3.1.4 design helix a helix profile consistent with the design specifications
NOTE: Ina helix diagram, the trace of an unmodified helix generally appears as
a straight line, In figure 3, the design helix traces are shown as
chain-dotted lines ( ).
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4.3.2 total helix deviation (F;) vertical distance between two design helix traces
which enclose the actual helix trace over the evaluation range Ly, subject to the provi-
sions of 4.3.1.3 (see figure 3)
—-——-—— _: Design helix
Actual helix
Design helix : unmodified helix
Actual helix ! with minus material deviations in.
the reduction zone
1 reference face side
= non-reference face side
Figure 3. Total helix deviation Ky
4.4 Radial composite deviation
4.4.1 product gear product gear which is being measured or evaluated
4.4.2. master gear master gear which is used for a radial composite test by engaging
the product gear
When design, manufacture and use the master gear for the radial composite test, the
following points shalll be considered:
a) Since the profile and dimensional accuracy (tooth thickness, tip diameter, profile
management diameter, effective face width, etc) of the master gear directly affect
the accuracy evaluation for the product gears, they shalll be strictly managed.
b) ‘The master gear shall not be modified its profile and helix.
©) The master gear needs to have high accurate references for rotation and end face so
that the gear can be precisely set in measuring equipments.
) Measuring of the radial composite deviation is intended to comprehensively check
the individual deviations along the whole area of right and left flank. So it is de-
sirable that the master gear has been checked to have enough accuracy by radial
composite test with another master gear or a reference gear with high accuracy.
4.4.3 total radial composite deviations (F;’) difference between the maximum and
the minimum values of centre distance, when the product gear with its right and left
flank simultaneously in contact with those of the master gear is turned through one
complete revolution
Figure 4 shows an example of a total radial composite deviation diagram,
NOTE: The total radial composite deviations are affected by the accuracy of
master gear and total contact ratio (c,) of the product gear with the
master gear.
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4.4.4 tooth-to-tooth radial composite deviation (/") difference of centre distance cor~
responding to one pitch (360'/2)rotation of the product gear
‘The accuracy grade shall be determined based on the maximum value of "(see figure
4).
Max. valle of
i
‘
300"/2
i
€ 360"
Figure 4 Radial composite deviation diagram
5 Structure of the system of accuracy for gears
5.1 System of accuracy ‘The system of accuracy comprises 9 accuracy grades of
which grade 4 is the highest and grade 12 is the lowest degree of accuracy.
‘The allowable values are determined using the formulae specified in clause 6, and
the calculated results are shown in the informative attached tables 1 to 6.
5.2 Indication of grade Indication of the accuracy grade is represented by the name
of deviations and the grade number. The accuracy grade is indicated as POgrade. af-
fixing P which represents the injection moulding plastic gears.
When the accuracy grade is indicated, it is preferable to indicate whether the devia~
tion is relevant to the individual deviation or radial composite deviation. The examples,
are as follows.
The sign of “RC” means “Roll-Contact testing”.
— Indicating that only the individual deviation is required: POgrade
Indicating that only the radial composite deviation is required: POgrade(RO)
Indicating that both the individual and radial composite deviations are required:
POgrade(+RO)
5.3 Allowable values for deviations ‘The accuracy grade of a gear is determined us~
ing the formulae which apply to accuracy grade 5 in order to maintain uniformity with
that as specified in JIS B 1702-1 and JIS B 1702-2. The step factor between two con-
secutive grades is equal toV/2 . Values of each next higher (lower) grade are determined
by multiplying (dividing) by /2.. The allowable value for accuracy grade Q can be de-
termined by multiplying the unrounded calculated value for accuracy grade 5 by 2°°@
©, where Q is the accuracy grade number of the required value.
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5.4 Ranges of parameters The upper and lower range limits are as follows (values
are in mm):
a) for the reference diameter (d)
~— individual deviation and radial composite deviation: 1/5/20/50/ 125/280
b) for the normal module (m,)
— individual deviation: 0.1/0.5/2/3.5
~ radial composite deviation: 0.1/0.5/0.8/1.0/1.5/2.5/4
c) for the effective face width (b,)
.2/1.0/4/10/20/ 40
5.5 Classification of parameters The parameters of this Standard are classified into
the following groups to interface with JIS B 1702-1 and JIS B 1702-2.
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