GE Fanuc Automation: Alpha-I Series Control Motor
GE Fanuc Automation: Alpha-I Series Control Motor
Maintenance Manual
INDEX
Diagnostic
4.CONFIRMATION OF THE OPERATION START-UP PROCEDURE B-65285EN/01
OK Alarm occurs.
OK NG
- 16 -
B-65285EN/01 START-UP PROCEDURE 4.CONFIRMATION OF THE OPERATION
Position of the
STATUS LEDs
Not ready
The main circuit is not supplied with power (MCC
2
OFF).
Emergency stop state
Ready
3 The main circuit is supplied with power (MCC ON).
The PSM is operable.
Alarm state
5 The PSM is not operable.
See Section 3.1 of Part II.
- 17 -
4.CONFIRMATION OF THE OPERATION START-UP PROCEDURE B-65285EN/01
- 18 -
B-65285EN/01 START-UP PROCEDURE 4.CONFIRMATION OF THE OPERATION
- 19 -
4.CONFIRMATION OF THE OPERATION START-UP PROCEDURE B-65285EN/01
4.1.4 Checking for What Keeps the Mcc from Being Switched On
CXA2A CXA2A
(3) The power for driving the magnetic contactor is not supplied.
→ Check the voltage across the both ends of the coil of the
magnetic contactor.
PSM
CX3-1
CX3-3
- 20 -
3.TROUBLESHOOTING AND ACTION TROUBLESHOOTING B-65285EN/01
If an alarm occurs, in the STATUS display, the ALM LED lights red,
and the one-digit 7-segment display indicates an alarm code or warning
code.
The meaning of each warning code is the same as that of the
corresponding alarm code. If a warning code is displayed, an alarm
condition will occur in a certain period of time. The PSM remains
operable while the warning code stays displayed.
Example of an alarm Example of a warning
code display code display
- 74 -
B-65285EN/01 TROUBLESHOOTING 3.TROUBLESHOOTING AND ACTION
(1) Meaning
(a) A cooling fan for the control circuit has stopped.
(1) Meaning
The temperature of the main circuit heat sink has risen
abnormally.
(1) Meaning
In the main circuit, the DC voltage (DC link) has dropped.
- 75 -
3.TROUBLESHOOTING AND ACTION TROUBLESHOOTING B-65285EN/01
(1) Meaning
(a) The input power supply is abnormal (open phase).
(b) The main circuit capacitor was not recharged within the
specified time.
(1) Meaning
The control power supply voltage decrease.
(1) Meaning
In the main circuit, the DC voltage at the DC link is abnormally
high.
- 76 -
B-65285EN/01 TROUBLESHOOTING 3.TROUBLESHOOTING AND ACTION
(1) Meaning
(a) A cooling fan of external cooling fin has stopped.
(1) Meaning
The input power supply is abnormal (open phase).
- 77 -
GE Fanuc Automation
Diagnostic
GE Fanuc Automation
Diagnostic
B-65285EN/01 START-UP PROCEDURE 4.CONFIRMATION OF THE OPERATION
1. Check the connection, and supply control power (200 VAC) to the power
supply module.
Alarm occurs.
Alarm occurs.
Abnormal operation
- 21 -
4.CONFIRMATION OF THE OPERATION START-UP PROCEDURE B-65285EN/01
Position of the
STATUS LEDs
• Alarm state
If an alarm is issued in the servo amplifier, a value other
than "0" and "-" is indicated on the STATUS display
LED. See Section 3.2 of Part II.
- 22 -
B-65285EN/01 START-UP PROCEDURE 4.CONFIRMATION OF THE OPERATION
When the VRDY-OFF alarm is indicated on the CNC, check the items
listed below. In addition to these causes, there are other possible
causes of VRDY-OFF. If the problem still exists after the following
items are checked, contact your FANUC service representative.
The servo check board receives the digital value used for control inside
the digital servo as numerical data and converts it to an analog form.
For details on how to connect and use the servo check board, refer to
the following:
FANUC AC SERVO MOTOR αi series Parameter Manual B-
65270EN or later editions
- 23 -
4.CONFIRMATION OF THE OPERATION START-UP PROCEDURE B-65285EN/01
4.2.4 Observing the Motor Current Using the Servo Check Board
This subsection explains how to use the servo check board to observe
the motor current.
Refer to Section 4.18 of "FANUC AC SERVO MOTOR αi series
Parameter Manual (B-65270EN)" for explanations about how to use
the servo check board.
Required units
- Servo check board
A06B-6057-H630
- Oscilloscope
Settings
- CNC setting
Setting up data to be output to a channel at data number 5 on the servo
check board
Servo software series Servo software series
90B0 (for the 16i, 18i, 9096 (for the 21i and
and 15i) PMi)
Current
Axis No.2115 No.2151 No.2115 No.2151
phase
L-axis IR 370 0 370 0
(NOTE 1) IS 402 0
M-axis IR 2418 0 1010 0
(NOTE 1) IS 1042 0
NOTE
1 The L-axis is an axis identified with an odd number
set in parameter No. 1023. The M-axis is an axis
identified with an even number set in parameter No.
1023.
- 24 -
B-65285EN/01 START-UP PROCEDURE 4.CONFIRMATION OF THE OPERATION
Setting the output period of motor current data (for the 90B0 only)
NOTE
2 If the current loop period is set up as the motor
current data output period, selecting data number 0,
1, 2, or 4 disables the output of signals (such as a
velocity command) to channels. To observe the
motor current and other signals (such as a velocity
command), specify the output period as 1 ms.
3 For the servo software series 9096, the output
period of the motor current is only 1 ms. The current
loop period cannot be used for output.
For the SVM1-20i, for example, the motor current is 5 A (actual value
rather than effective value) if the observed voltage is 1 V.
- 25 -
3.TROUBLESHOOTING AND ACTION TROUBLESHOOTING B-65285EN/01
LED
Alarm Major cause Reference
display
- Fan not running.
Inverter: internal cooling fan stopped 1 - Fan motor connector or cable defective 3.2.1
- SVM failure
- The 24 V control power supply output from the PSM is
Inverter: control power supply low.
2 3.2.2
undervoltage - Connector/cable (CXA2A/B) defective
- SVM failure
- Low input voltage
Inverter: DC link undervoltage 5 - DC link short-bar poor connection 3.2.3
- SVM failure
- The motor is being used under a harsh condition.
Inverter: overheat 6 - The ambient temperature is high. 3.2.4
- SVM failure
- Fan not running.
Inverter: cooling fan stopped of the
F - Fan motor connector or cable defective 3.2.5
radiator
- SVM failure
Communication error between amplifier - Connector/cable (CXA2A/B) defective
P 3.2.6
and module - SVM failure
- Short-circuit between power lead phases or ground fault
in them
Inverter: DC link current alarm (L axis) 8 - Short-circuit between motor winding phases or ground 3.2.7
fault in them
- SVM failure
Inverter: IPM alarm (L axis) 8. - Short-circuit between power lead phases or ground fault
Inverter: IPM alarm (M axis) 9. in them
- Short-circuit between motor winding phases or ground 3.2.8
Inverter: IPM alarm (N axis) A. fault in them
- SVM failure
Inverter: IPM alarm (OH) (L axis) 8. - The motor is being used under a harsh condition.
Inverter: IPM alarm (OH) (M axis) 9. - The ambient temperature is high. 3.2.9
Inverter: IPM alarm (OH) (N axis) A. - SVM failure
Inverter: DC link current alarm (L axis) b - Short-circuit between power lead phases or ground fault
in them
Inverter: DC link current alarm (M axis) c - Short-circuit between motor winding phases or ground
fault in them 3.2.10
- Incorrect motor ID setting
Inverter: DC link current alarm (N axis) d - SVM failure
- Motor failure
- 78 -
B-65285EN/01 TROUBLESHOOTING 3.TROUBLESHOOTING AND ACTION
- 79 -
3.TROUBLESHOOTING AND ACTION TROUBLESHOOTING B-65285EN/01
- 80 -
B-65285EN/01 TROUBLESHOOTING 3.TROUBLESHOOTING AND ACTION
- 81 -
3.TROUBLESHOOTING AND ACTION TROUBLESHOOTING B-65285EN/01
- 82 -
GE Fanuc Automation
Fuses replacement
B-65285EN/01 TROUBLESHOOTING 4.HOW TO REPLACE THE FUSES AND PRINTED CIRCUIT BOARDS
Before replacing fuses or printed circuit boards, see the table given
below to find which section or subsection in this manual provides
information about the related replacement procedure.
NOTE
1 If a fuse blows, it is likely that there is a short-circuit in
the power supply for a device (such as a sensor)
connected to the servo amplifier.
After checking that all devices connected to the
servo amplifier are normal, replace the fuse.
If you do not remove the cause, it is very much likely
that the fuse will blow again.
2 Do not use any fuse not supplied from FANUC.
3 Before replacing a fuse, check a marking on it with
that on the printed-circuit board. Be careful not to
mount a fuse with an incorrect rating.
- 115 -
4.HOW TO REPLACE THE FUSES AND PRINTED CIRCUIT BOARDS TROUBLESHOOTING B-65285EN/01
- 116 -
B-65285EN/01 TROUBLESHOOTING 4.HOW TO REPLACE THE FUSES AND PRINTED CIRCUIT BOARDS
- PSM
Model Ordering number
PSM-5.5i to 37i A20B-2100-0760
- SVM
(1) SVM1
Model Ordering number
SVM1-20i to 160i A20B-2100-0740
(2) SVM2
Model Ordering number
SVM2-4/4i to 160/160i A20B-2100-0741
(3) SVM3
Model Ordering number
SVM2-4/4/4i to 20/20/40i A20B-2100-0742
- SPM
Model Ordering number
SPM-2.2i to 30i TYPE A A20B-2100-0800
SPM-2.2i to 30i TYPE B A20B-2100-0801
- 117 -
4.HOW TO REPLACE THE FUSES AND PRINTED CIRCUIT BOARDS TROUBLESHOOTING B-65285EN/01
4.1.2.1 PSM
FU1 (5A)
(Rating indicated in red)
Cooling fin
FU2 (2A)
(Rating indicated in white)
Fan motor
Fuse specification
Symbol Ordering number
FU1 A60L-0001-0359
FU2 A60L-0001-0176/2.0A
- 118 -
B-65285EN/01 TROUBLESHOOTING 4.HOW TO REPLACE THE FUSES AND PRINTED CIRCUIT BOARDS
4.1.2.2 SVM
FU1 (3.2A)
(Rating indicated in white)
Fuse specification
Symbol Ordering number
FU1 A60L-0001-0290/LM32C
- 119 -