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GE Fanuc Automation: Alpha-I Series Control Motor

This document provides maintenance information for GE Fanuc Automation's Alpha-i Series Control Motor. It includes sections on diagnosing issues with the PSM-i power supply module and checking its status LEDs. The document outlines steps to confirm the operation start-up procedure, such as supplying control power, releasing the emergency stop state, and checking that the motor control center (MCC) is turned on. It provides troubleshooting information for issues like the power-on indicator light being off or the MCC not switching on.

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0% found this document useful (0 votes)
220 views31 pages

GE Fanuc Automation: Alpha-I Series Control Motor

This document provides maintenance information for GE Fanuc Automation's Alpha-i Series Control Motor. It includes sections on diagnosing issues with the PSM-i power supply module and checking its status LEDs. The document outlines steps to confirm the operation start-up procedure, such as supplying control power, releasing the emergency stop state, and checking that the motor control center (MCC) is turned on. It provides troubleshooting information for issues like the power-on indicator light being off or the MCC not switching on.

Uploaded by

PTcm
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 31

GE Fanuc Automation

Computer Numerical Control Products

Alpha-i Series Control Motor

Maintenance Manual

B-65285E/01 Sept 2001


GE Fanuc Automation

Computer Numerical Control Products

INDEX

A – “PSM-i” Power Supply


B – “PSMR-i” Power Supply
C – “SVM-i” Servo Amplifier
D – “PSM-i” - “SVM-i”: fuses replacement
GE Fanuc Automation

Computer Numerical Control Products

A – “PSM-i” Power Supply

Diagnostic
4.CONFIRMATION OF THE OPERATION START-UP PROCEDURE B-65285EN/01

4.1 POWER SUPPLY MODULE

Check each item according to the procedure described below.

1. Supply control power (200 VAC) to the power supply module


at the emergency stop state.

2. Check the STATUS LEDs. See Section 4.1.1.

OK Alarm occurs.

See Section 3.1 of Part II.

3. Release the system from emergency stop state.

4. Make sure that the MCC is turned on.

OK NG

See Subsec. 4.1.4.

5. Check the operation of the servo and spindle motors.

- 16 -
B-65285EN/01 START-UP PROCEDURE 4.CONFIRMATION OF THE OPERATION

4.1.1 Checking the Status LEDs

Position of the
STATUS LEDs

No. STATUS LEDs Description

The STATUS display LED is off.


Control power has not been supplied.
1
The control power circuit is defective. See Section
4.1.3.

Not ready
The main circuit is not supplied with power (MCC
2
OFF).
Emergency stop state

Ready
3 The main circuit is supplied with power (MCC ON).
The PSM is operable.

Warning state (the dot at the bottom right lights.)


A failure has occurred in the PSM. The PSM can
4 keep operating. However it will enter an alarm state
after a certain period of time.
See Section 3.1 of Part II.

Alarm state
5 The PSM is not operable.
See Section 3.1 of Part II.

- 17 -
4.CONFIRMATION OF THE OPERATION START-UP PROCEDURE B-65285EN/01

4.1.2 Check Terminal on the Printed-circuit Board

The input current check signal is output to connector JX1B. To observe


the output, use the servo check pin board A06B-6071-K290 (see
Subsection 4.2.1).

Table 4.1.2(a) Check pins


Check Location of
Description Remark
pin observation
IR L1 phase (R-phase) JX1B-pin1 The "+" sign with respect
IS L2 phase (S-phase) JX1B-pin2 to the input of the
amplifier.
If the L1 or L2 phase
current exceeds the
Reference point of JX1B-
0V overcurrent alarm level,
observation pin12,14,16
an alarm condition (with
alarm code 01) occurs in
the PSM.

Table 4.1.2 (b) IR and IS current conversion value


Model Current conversion
PSM-5.5i 133A/1V (2.5 V at the center)
PSM-11i 133A/1V (2.5 V at the center)
PSM-15i 200A/1V (2.5 V at the center)
PSM-26i 266A/1V (2.5 V at the center)
PSM-30i 333A/1V (2.5 V at the center)
PSM-37i 400A/1V (2.5 V at the center)

- 18 -
B-65285EN/01 START-UP PROCEDURE 4.CONFIRMATION OF THE OPERATION

4.1.3 The PIL LED (Power ON Indicator) Is Off.


Table 4.1.3 Check method and action
No. Cause of trouble Check method Action
1 AC power for the Check that power is
control circuit not connected to connector
supplied CX1A.
2 Blown fuse in the Check whether F1 or F2 (1) If the AC power input
control circuit has blown. for control is
See Chapter 4 of Part II. connected to
connector CX1B by
mistake, F2 (FU2) may
blow. Connect the AC
power input to CX1A.
(2) Replace the fuse. If
the fuse blows again
after the replacement,
replace the printed
circuit board.
3 Incorrect wiring Check whether the 24-V
power output is short-
circuited and whether a
load exceeding the rating is
connected.
4 Faulty power The power-on LED indicator Replace the printed circuit
supply circuit on PIL operates on the +5-V board, driver board, or
the printed circuit power supply. Check the power distribution board.
board control power voltage.

- 19 -
4.CONFIRMATION OF THE OPERATION START-UP PROCEDURE B-65285EN/01

4.1.4 Checking for What Keeps the Mcc from Being Switched On

(1) The system is still in an emergency stop status.


→ Check the connection.

(2) There is a connector problem.


(a) Check that the connectors are attached to correct locations.
→ R Ensure that the connectors are attached to the location
CXA2A on the PSM and the location CXA2B on the
SPM/SVM.

PSM SPM/SVM SPM/SVM

CXA2A CXA2B CXA2B

CXA2A CXA2A

(Battery box for pulse coder)

(b) The interface cable between CXA2B of the power supply


module and CXA2A of the SVM or SPM is defective.
→ Check whether the interface cable is faulty.

(3) The power for driving the magnetic contactor is not supplied.
→ Check the voltage across the both ends of the coil of the
magnetic contactor.

(4) The relay for driving the magnetic contactor is defective.


→ Check that a circuit between pins CX3-1 and CX3-2 of
connector is closed and opened.

PSM

CX3-1

MCC driving relay

CX3-3

- 20 -
3.TROUBLESHOOTING AND ACTION TROUBLESHOOTING B-65285EN/01

3.1 POWER SUPPLY MODULE (PSM)

If an alarm occurs, in the STATUS display, the ALM LED lights red,
and the one-digit 7-segment display indicates an alarm code or warning
code.
The meaning of each warning code is the same as that of the
corresponding alarm code. If a warning code is displayed, an alarm
condition will occur in a certain period of time. The PSM remains
operable while the warning code stays displayed.
Example of an alarm Example of a warning
code display code display

3.1.1 Alarm Code 1

For the PSM-5.5i to PSM-15 i


(1) Meaning
The main circuit power module (IPM) has detected an abnormal
condition.

(2) Cause and troubleshooting


(a) Control supply voltage decrease of the power module (IPM)
→ Replace the power unit.
(b) Input supply voltage imbalance
→ Check the input power supply specification.
(c) The specification of the AC reactor does not match the PSM
in use.
→ Check the PSM and the specification of the AC reactor.
(f) IPM failure
→ Replace the IPM.

For the PSM-15i to PSM-37i


(1) Meaning
Overcurrent flowed into the input of the main circuit.

(2) Cause and troubleshooting


(a) Input supply voltage imbalance
→ Check the input power supply specification.
(b) The specification of the AC reactor does not match the PSM
in use.
→ Check the PSM and the specification of the AC reactor.
(c) IGBT defective
→ Replace IGBT.

- 74 -
B-65285EN/01 TROUBLESHOOTING 3.TROUBLESHOOTING AND ACTION

3.1.2 Alarm Code 2

(1) Meaning
(a) A cooling fan for the control circuit has stopped.

(2) Cause and troubleshooting


(a) Cooling fan broken
Check whether the cooling fan rotates normally.
→ Replace it.

3.1.3 Alarm Code 3

(1) Meaning
The temperature of the main circuit heat sink has risen
abnormally.

(2) Cause and troubleshooting


(a) Cooling fan for the main circuit broken
Check whether the cooling fan for the main circuit rotates
normally.
→ Replace it.
(b) Dust accumulation
→ Clean the cooling system with a vacuum cleaner or the
factory air blower.
(c) Overload
→ Examine the operating conditions.

3.1.4 Alarm Code 4

(1) Meaning
In the main circuit, the DC voltage (DC link) has dropped.

(2) Cause and troubleshooting


(a) A small power dip has occurred.
→ Check the power supply.
(b) Low input power supply voltage
→ Check the power supply specification.
(c) The main circuit power supply may have been switched off
with an emergency stop state released.
→ Check the sequence.

- 75 -
3.TROUBLESHOOTING AND ACTION TROUBLESHOOTING B-65285EN/01

3.1.5 Alarm Code 5

(1) Meaning
(a) The input power supply is abnormal (open phase).
(b) The main circuit capacitor was not recharged within the
specified time.

(2) Cause and troubleshooting


(a) The input power supply has an open phase.
→ Check the connection.
(b) Too many SVM and/or SPM units are connected.
→ Check the specification of the PSM.
(c) The DC link is short-circuited.
→ Check the connection.
(d) The recharge current limiting resistor is defective.
→ Replace the distributing board.

3.1.6 Alarm Code 6

(1) Meaning
The control power supply voltage decrease.

(2) Cause and troubleshooting


(a) Input voltage decrease
→ Check the power supply.

3.1.7 Alarm Code 7

(1) Meaning
In the main circuit, the DC voltage at the DC link is abnormally
high.

(2) Cause and troubleshooting


(a) Excessive regenerated power
The PSM does not have a sufficient capacity.
→ Check the specification of the PSM.
(b) The output impedance of the AC power source is too high.
→ Check the power source output impedance.
(Normal if the voltage variation at maximum output time is
within 7%)
(c) The main circuit power supply may have been switched off
with an emergency stop state released.
→ Check the sequence.

- 76 -
B-65285EN/01 TROUBLESHOOTING 3.TROUBLESHOOTING AND ACTION

3.1.8 Alarm Code A

(1) Meaning
(a) A cooling fan of external cooling fin has stopped.

(2) Cause and troubleshooting


(a) Cooling fan for the control circuit broken
Check whether the cooling fan for the control circuit rotates
normally.
→ Replace it.

3.1.9 Alarm Code E

(1) Meaning
The input power supply is abnormal (open phase).

(2) Cause and troubleshooting


(a) The input power supply has an open phase.
→ Check the connection.

- 77 -
GE Fanuc Automation

Computer Numerical Control Products

B – “PSMR” Power Supply

Diagnostic
GE Fanuc Automation

Computer Numerical Control Products

C – “SVM-i” Servo Amplifier

Diagnostic
B-65285EN/01 START-UP PROCEDURE 4.CONFIRMATION OF THE OPERATION

4.2 SERVO AMPLIFIER MODULE

Check each item according to the procedure described below.

1. Check the connection, and supply control power (200 VAC) to the power
supply module.

2. Check the STATUS LEDs. See Section 4.2.1.

Alarm occurs.

See Section 3.2 of Part II.

3. Check the CNC parameters (including servo parameters), and reset


emergency stop state.

Alarm occurs.

See Section 3.2 of Part II.

4. Check the operation of the servo motor.

Abnormal operation

Refer to the FANUC AC SERVO MOTOR


αi series Parameter Manual (B-65270EN).

- 21 -
4.CONFIRMATION OF THE OPERATION START-UP PROCEDURE B-65285EN/01

4.2.1 Checking the STATUS Display

The STATUS display (a 7-segment LED) on the front of the SVM


indicates the operation status.

Position of the
STATUS LEDs

STATUS display Description


• The STATUS display LED is not on.
<1> Power is not turned on.
<2> Poor cable connection
Check the cable.
<3> The servo amplifier is defective.
Replace the fuse (F1) or servo amplifier.
• The control power supply is waiting for a ready signal.

• The servo amplifier is ready to operate.


The servo motor is supplied with power.

• Alarm state
If an alarm is issued in the servo amplifier, a value other
than "0" and "-" is indicated on the STATUS display
LED. See Section 3.2 of Part II.

- 22 -
B-65285EN/01 START-UP PROCEDURE 4.CONFIRMATION OF THE OPERATION

4.2.2 VRDY-OFF Alarm Indicated on the CNC Screen

When the VRDY-OFF alarm is indicated on the CNC, check the items
listed below. In addition to these causes, there are other possible
causes of VRDY-OFF. If the problem still exists after the following
items are checked, contact your FANUC service representative.

(1) Communication interface between amplifier modules


(a) Is the cable for the communication interface (CXA2A/B)
between the amplifier modules connected correctly?

(2) Emergency stop signal (ESP)


Has the emergency stop signal (connector: CX4) applied to the
PSM been released? Alternatively, is the signal connected
correctly?

(3) MCON signal


Hasn't setting up the axis detach function disabled the
transmission of the ready command signal MCON from the CNC
to the SVM?

(4) SVM control printed-circuit board


It is likely that the SVM control printed-circuit board is defective.
Check the operation, for example, by replacing it.

4.2.3 Servo Check Board

The servo check board receives the digital value used for control inside
the digital servo as numerical data and converts it to an analog form.

For details on how to connect and use the servo check board, refer to
the following:
FANUC AC SERVO MOTOR αi series Parameter Manual B-
65270EN or later editions

- 23 -
4.CONFIRMATION OF THE OPERATION START-UP PROCEDURE B-65285EN/01

4.2.4 Observing the Motor Current Using the Servo Check Board

This subsection explains how to use the servo check board to observe
the motor current.
Refer to Section 4.18 of "FANUC AC SERVO MOTOR αi series
Parameter Manual (B-65270EN)" for explanations about how to use
the servo check board.

Required units
- Servo check board
A06B-6057-H630
- Oscilloscope

Settings

- CNC setting
Setting up data to be output to a channel at data number 5 on the servo
check board
Servo software series Servo software series
90B0 (for the 16i, 18i, 9096 (for the 21i and
and 15i) PMi)
Current
Axis No.2115 No.2151 No.2115 No.2151
phase
L-axis IR 370 0 370 0
(NOTE 1) IS 402 0
M-axis IR 2418 0 1010 0
(NOTE 1) IS 1042 0

Setting up data to be output to a channel at data number 6 on the servo


check board
Servo software series Servo software series
90B0 (for the 16i, 18i, 9096 (for the 21i and
and 15i) PMi)
Current
Axis No.2152 No.2153 No.2152 No.2153
phase
L-axis IR
(NOTE 1 IS 402 0
M-axis IR
(NOTE 1) IS 2450 0

NOTE
1 The L-axis is an axis identified with an odd number
set in parameter No. 1023. The M-axis is an axis
identified with an even number set in parameter No.
1023.

- 24 -
B-65285EN/01 START-UP PROCEDURE 4.CONFIRMATION OF THE OPERATION

Setting the output period of motor current data (for the 90B0 only)

Output period Bit 7 of parameter No. 2206


1msec 0 (default)
Current loop period 1 (NOTE 2)

NOTE
2 If the current loop period is set up as the motor
current data output period, selecting data number 0,
1, 2, or 4 disables the output of signals (such as a
velocity command) to channels. To observe the
motor current and other signals (such as a velocity
command), specify the output period as 1 ms.
3 For the servo software series 9096, the output
period of the motor current is only 1 ms. The current
loop period cannot be used for output.

- Setting up the check board


- Set the AXIS digit of the LED display with an axis number from 1
to 8 specified in parameter No. 1023.
- Set the DATA digit of the LED display with a data number from 5
to 6.

Method for observing the motor current


The voltage corresponding to the motor current is output to a channel
for which 5 or 6 is set as the data number on the servo check board.
The waveform of the motor current can be observed by measuring the
voltage mentioned above with an oscilloscope.
The following table lists the relationships between the observed
voltage and the motor current.
Maximum Motor current/observed
SVM type
amplifier current voltage [A/V]
20A SVM1-20i and others 5
40A SVM1-40i and others 10
80A SVM1-80i and others 20
160A SVM1-160i and others 40
360A SVM1-360i and others 90

For the SVM1-20i, for example, the motor current is 5 A (actual value
rather than effective value) if the observed voltage is 1 V.

- 25 -
3.TROUBLESHOOTING AND ACTION TROUBLESHOOTING B-65285EN/01

3.2 SERVO AMPLIFIER MODULE

The following table lists alarms related to the servo amplifier.


See this table while comparing the CNC alarm codes presented in
Chapter 2, "Alarm Numbers and Brief Description" with the LED
displays of the SVM.

LED
Alarm Major cause Reference
display
- Fan not running.
Inverter: internal cooling fan stopped 1 - Fan motor connector or cable defective 3.2.1
- SVM failure
- The 24 V control power supply output from the PSM is
Inverter: control power supply low.
2 3.2.2
undervoltage - Connector/cable (CXA2A/B) defective
- SVM failure
- Low input voltage
Inverter: DC link undervoltage 5 - DC link short-bar poor connection 3.2.3
- SVM failure
- The motor is being used under a harsh condition.
Inverter: overheat 6 - The ambient temperature is high. 3.2.4
- SVM failure
- Fan not running.
Inverter: cooling fan stopped of the
F - Fan motor connector or cable defective 3.2.5
radiator
- SVM failure
Communication error between amplifier - Connector/cable (CXA2A/B) defective
P 3.2.6
and module - SVM failure
- Short-circuit between power lead phases or ground fault
in them
Inverter: DC link current alarm (L axis) 8 - Short-circuit between motor winding phases or ground 3.2.7
fault in them
- SVM failure
Inverter: IPM alarm (L axis) 8. - Short-circuit between power lead phases or ground fault
Inverter: IPM alarm (M axis) 9. in them
- Short-circuit between motor winding phases or ground 3.2.8
Inverter: IPM alarm (N axis) A. fault in them
- SVM failure
Inverter: IPM alarm (OH) (L axis) 8. - The motor is being used under a harsh condition.
Inverter: IPM alarm (OH) (M axis) 9. - The ambient temperature is high. 3.2.9
Inverter: IPM alarm (OH) (N axis) A. - SVM failure
Inverter: DC link current alarm (L axis) b - Short-circuit between power lead phases or ground fault
in them
Inverter: DC link current alarm (M axis) c - Short-circuit between motor winding phases or ground
fault in them 3.2.10
- Incorrect motor ID setting
Inverter: DC link current alarm (N axis) d - SVM failure
- Motor failure

- 78 -
B-65285EN/01 TROUBLESHOOTING 3.TROUBLESHOOTING AND ACTION

3.2.1 Alarm Code 1


(1) Meaning
Inverter: internal cooling fan stopped
(2) Cause and troubleshooting
(a) Check whether there is any foreign material in the fan.
(b) Check that the fan connector is attached correctly.
(c) Replace the fan.
(d) Replace the SVM.

3.2.2 Alarm Code 2


(1) Meaning
Inverter: control power supply undervoltage
(2) Cause and troubleshooting
(a) Check the three-phase input voltage of the amplifier (the
voltage shall not be lower than 85% of the rated input
voltage).
(b) Check the 24 V power supply voltage output from the PSM
(the voltage shall normally not lower than 22.8 V).
(c) Check the connector and cable (CXA2A/B).
(d) Replace the SVM.

3.2.3 Alarm Code 5


(1) Meaning
Inverter: DC link undervoltage
(2) Cause and troubleshooting
(a) Check that the screws for the DC link connection cable (bar)
are tight.
(b) If a DC link low voltage alarm condition occurs in more than
one module, see Subsection 3.1.4, "Alarm code 4" for
explanations about how to troubleshoot the power supply
module.
(c) If a DC link low voltage alarm condition occurs in only one
SVM, replace that SVM.

3.2.4 Alarm Code 6


(1) Meaning
Inverter: overheat
(2) Cause and troubleshooting
(a) Check that the motor is being used at or below its continuous
rating.
(b) Check that the cooling capacity of the cabinet is sufficient
(inspect the fans and filters).
(c) Check that the ambient temperature is not too high.
(d) Replace the SVM.

- 79 -
3.TROUBLESHOOTING AND ACTION TROUBLESHOOTING B-65285EN/01

3.2.5 Alarm Code F


(1) Meaning
Innverter: cooling fan stopped of the radiator
(2) Cause and troubleshooting
(a) Check whether there is any foreign material in the fan.
(b) Check that the fan connector is attached correctly.
(c) Replace the fan.
(d) Replace the SVM.

3.2.6 Alarm Code P


(1) Meaning
Communication error between amplifier and module
(2) Cause and troubleshooting
(a) Check the connector and cable (CXA2A/B).
(b) Replace the control printed-circuit board.
(c) Replace the SVM.

3.2.7 Alarm Code 8


(1) Meaning
Inverter: DC link current alarm
(2) Cause and troubleshooting
(a) Disconnect the motor power leads from the SVM, and
release the SVM from an emergency stop condition.
<1> If no abnormal DC link current alarm condition has
occurred
→ Go to (b).
<2> If an abnormal DC link current alarm condition has
occurred
→ Replace the SVM.
(b) Disconnect the motor power leads from the SVM, and check
the insulation between PE and the motor power lead U, V, or
W.
<1> If the insulation is deteriorated
→ Go to (c).
<2> If the insulation is normal
→ Replace the SVM.
(c) Disconnect the motor from its power leads, and check
whether the insulation of the motor or power leads is
deteriorated.
<1> If the insulation of the motor is deteriorated
→ Replace the motor.
<2> If the insulation of any power lead is deteriorated
→ Replace the power lead.

- 80 -
B-65285EN/01 TROUBLESHOOTING 3.TROUBLESHOOTING AND ACTION

3.2.8 Alarm Code 8.9.A.


(1) Meaning
Inverter: IPM alarm
(2) Cause and troubleshooting
(a) Disconnect the motor power leads from the SVM, and
release the SVM from an emergency stop condition.
<1> If no IPM alarm condition has occurred
→ Go to (b).
<2> If an IPM alarm condition has occurred
→ Replace the SVM.
(b) Disconnect the motor power leads from the SVM, and check
the insulation between PE and the motor power lead U, V, or
W.
<1> If the insulation is deteriorated
→ Go to (c).
<2> If the insulation is normal
→ Replace the SVM.
(c) Disconnect the motor from its power leads, and check
whether the insulation of the motor or power leads is
deteriorated.
<1> If the insulation of the motor is deteriorated
→ Replace the motor.
<2> If the insulation of any power lead is deteriorated
→ Replace the power lead.

3.2.9 Alarm Code 8.9.A.


(1) Meaning
Inverter: IPM alarm (OH)
(2) Cause and troubleshooting
(a) Check that the heat sink cooling fan is running.
(b) Check that the motor is being used at or below its continuous
rating.
(c) Check that the cooling capacity of the cabinet is sufficient
(inspect the fans and filters).
(d) Check that the ambient temperature is not too high.
(e) Replace the SVM.

- 81 -
3.TROUBLESHOOTING AND ACTION TROUBLESHOOTING B-65285EN/01

3.2.10 Alarm Code bcd


(1) Meaning
Abnormal inverter motor current
(2) Cause and troubleshooting
(a) Checking the servo parameters
Referring to "FANUC AC SERVO MOTOR αi series
Parameter Manual (B-65270EN)," check whether the
following parameters have default values.
Series 15i No.1809 No.1852 No.1853
Series 16i, 18i, 20i, 21i
No.2004 No.2040 No.2041
Power Mate i
Alternatively, if an abnormal motor current alarm condition
occurs only on rapid acceleration/deceleration, it is likely
that the motor is being used under too harsh a condition.
Increase the acceleration/deceleration time constant, and see
what will occur.
(b) Disconnect the motor power leads from the SVM, and
release the SVM from an emergency stop condition.
<1> If no abnormal motor current occurs
→ Go to (c).
<2> If an abnormal motor current occurs
→ Replace the SVM.
(c) Disconnect the motor power leads from the SVM, and check
the insulation between PE and the motor power lead U, V, or
W.
<1> If the insulation is deteriorated
→ Go to (d).
<2> If the insulation is normal
→ Replace the SVM.
(d) Disconnect the motor from its power leads, and check
whether the insulation of the motor or power leads is
deteriorated.
<1> If the insulation of the motor is deteriorated
→ Replace the motor.
<2> If the insulation of any power lead is deteriorated
→ Replace the power lead.

- 82 -
GE Fanuc Automation

Computer Numerical Control Products

D – “PSM-i” Power Supply


“SVM-i” Servo Amplifier

Fuses replacement
B-65285EN/01 TROUBLESHOOTING 4.HOW TO REPLACE THE FUSES AND PRINTED CIRCUIT BOARDS

4 HOW TO REPLACE THE FUSES AND


PRINTED CIRCUIT BOARDS
WARNING
Before replacing fuses or printed-circuit boards,
make sure that the recharge-under-way LED (red) is
off.

Before replacing fuses or printed circuit boards, see the table given
below to find which section or subsection in this manual provides
information about the related replacement procedure.

NOTE
1 If a fuse blows, it is likely that there is a short-circuit in
the power supply for a device (such as a sensor)
connected to the servo amplifier.
After checking that all devices connected to the
servo amplifier are normal, replace the fuse.
If you do not remove the cause, it is very much likely
that the fuse will blow again.
2 Do not use any fuse not supplied from FANUC.
3 Before replacing a fuse, check a marking on it with
that on the printed-circuit board. Be careful not to
mount a fuse with an incorrect rating.

- 115 -
4.HOW TO REPLACE THE FUSES AND PRINTED CIRCUIT BOARDS TROUBLESHOOTING B-65285EN/01

4.1 HOW TO REPLACE THE FUSES AND PRINTED CIRCUIT


BOARDS

In the αi series, a printed-circuit board can be removed and inserted


from the front of the servo amplifier.
The printed-circuit board removal/insertion procedure is common to
the PSM, SVM, and SPM.

Hold the upper and


lower hooks.

Pull the printed-circuit


board toward you.

Printed circuit board

To insert the printed-circuit board, reverse the above procedure.


Ensure that the upper and lower hooks snap into the housing.
If the printed-circuit board is not inserted completely, the housing
remains lifted. Pull out the printed-circuit board and insert it again.

- 116 -
B-65285EN/01 TROUBLESHOOTING 4.HOW TO REPLACE THE FUSES AND PRINTED CIRCUIT BOARDS

4.1.1 Ordering Number of Printed Circuit Board

- PSM
Model Ordering number
PSM-5.5i to 37i A20B-2100-0760

- SVM
(1) SVM1
Model Ordering number
SVM1-20i to 160i A20B-2100-0740

(2) SVM2
Model Ordering number
SVM2-4/4i to 160/160i A20B-2100-0741

(3) SVM3
Model Ordering number
SVM2-4/4/4i to 20/20/40i A20B-2100-0742

- SPM
Model Ordering number
SPM-2.2i to 30i TYPE A A20B-2100-0800
SPM-2.2i to 30i TYPE B A20B-2100-0801

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4.HOW TO REPLACE THE FUSES AND PRINTED CIRCUIT BOARDS TROUBLESHOOTING B-65285EN/01

4.1.2 Fuse Locations

4.1.2.1 PSM

There are two different fuses on the PSM printed-circuit board. Be


careful not to confuse their ratings during replacement.

FU1 (5A)
(Rating indicated in red)

Cooling fin

FU2 (2A)
(Rating indicated in white)

Fan motor

Printed circuit board

Fuse specification
Symbol Ordering number
FU1 A60L-0001-0359
FU2 A60L-0001-0176/2.0A

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B-65285EN/01 TROUBLESHOOTING 4.HOW TO REPLACE THE FUSES AND PRINTED CIRCUIT BOARDS

4.1.2.2 SVM

There is one fuse on the SVM printed-circuit board.

FU1 (3.2A)
(Rating indicated in white)

Printed circuit board

Fuse specification
Symbol Ordering number
FU1 A60L-0001-0290/LM32C

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