PT.

DWIKAPPA ASRI UTAMA

Document No. Revision Page

ITP FOR
DAU - ITP - PLAN - PRC - PIPING PRE-COMMISIONING 2 Page 1 of 24
8662 – 001.Rev02

By Pahala Silalahi at 9:10 am, Jun 15, 2021

INSPECTION TEST PLAN

FOR
PIPING PRE-COMMISIONING

PROJECT OWNER : PT. SYNTHETIC RUBBER INDONESIA

PROJECT NAME : EPC FOR PERMANENT SOLVENT FLUSHING LINE

LOCATION : CILEGON, BANTEN

CONTRACT NUMBER : 8780008662

2 03 June 2021 Reissued for AFC FRZ END DBR

1 06 May 2021 Reissued for Approval FRZ EF DBR

0 28 Apr 2021 Issued for review FRZ EF DBR

Prepared Checked Approved Checked Approved

REV DATE STATUS
PT. SYNTHETIC
PT. DWIKAPPA ASRI UTAMA RUBBER INDONESIA
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REVISION HISTORICAL SHEET

REV. DATE PAGE DESCRIPTION

0 28 Apr 2021 ALL Issued For Review

CTR has revised and stated that this ITP Precommisioning

only applicable at workshop and not CPY premises area
1 06 May 2021 4
and for CPY note, this is standard of DAU for client’s
complimentary & services
1 06 May 2021 5 CTR to revised chemical cleaning activity to if any

CTR to deleted ITP activity no 2 related to mechanical

1 06 May 2021 5
cleaning statement
Incorporated CPY comment to revise mechanical cleaning
1 06 May 2021 6
activity to if any
CTR to revised critical valve passing test (after installation)
1 06 May 2021 6
activity to if any
Incorporated CPY comment to stated that hydrotest will
1 06 May 2021 6
conduct at workshop only based on ITP introduction

1 06 May 2021 7 CTR to revised gross air leak test activity to if any

CTR to revised piping component inspection activity to if

1 06 May 2021 7
any
CTR to revised piping inline component inspection activity
1 06 May 2021 7
to if any
Incorporated CPY comment for added reference code and
2 03 Juni 2021 5, 6, 7
acceptance criteria.
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TABLE OF CONTENTS

No. Title Pages

Cover 1

Revision Historical Sheet 2

Table of Contents 3
1. ITP Introduction 4
2. Scope 4
3. Legend 4
4. ITP 5
5. Attachments 8
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1. ITP Introduction
The purpose of this document is to define the minimum requirements of quality control on Piping Pre-
Commissioning activities, providing the detail of all inspections and tests to be recorded for each item,
such as activity description, test type and frequency, reference document, acceptance criteria and
controlled documents. It also indicates the level of supervision of COMPANY and CONTRACTOR for
each activity.
All this information ensures that the Pre-Commissioning work is performed in accordance with project
specifications, applicable codes and standard requirements, and meet local government regulations at
workshop only.
It will state, in particular, the “frequency of testing / type”, refers to its own applicable documents (internal
or specific to the Project) and specify the “acceptance criteria”.
.
2. Scope
The present document is applicable for the Piping Pre-Commissioning scope work to be executed at
different workshop.

3. Legend Parties involved

• CPY - COMPANY
• CTR - CONTRACTOR
Involvement typologies
• X - Execution
• R - Review
• S - Surveillance
• I - Random Inspection - Technical Auditing
• W - Witness: notification required (RFI), presence not mandatory
• H - Hold Point : notification required (RFI), presence mandatory
• M - Monitor : notification not required, presence not mandatory

Refer to 190215 SHE_MI_0012_Piping Inspection for detailed description of involvement

points.

4. Attachments
• ITP table
• Piping Inspection Test Plan forms
QCF No Description
CHX01_S Strainer final checking
CLX02 PID conformity check
CLX04 Inline fitting
TJX17 Critical valves low pressure passing test (after installation)
TMX04 Chemical cleaning
TMX05 Cleaning / Mechanical Cleaning / Flushing
1300-BCS01 Blind control sheet
1300-W50T Instrument device removing summary report
1300-W51T Pressure test preparation / execution summary report
1300-W13 Piping pressure test report
TMX25 Gross air leak test
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 INSPECTION and TEST PLAN for PIPING PRE-COMMISIONING

Test Code Test Type & Reference Verifying Involvement

Activity Description Acceptance Criteria Notes
No. Frequency Document Document
CTR CPY

1) CLEANING ACTIVITIES WITH CHEMICAL (IF ANY)

Once per test pack

1.1 Chemical cleaning (if any) ANSI B31.3 PID / Test Pack Index TMX04 H TBA If any
cleaning / subsystem

Once cleaning AFC Contractor

1.2 PID conformity PID / Test Pack Index CLX02 H TBA If any
completed Procedure

2) CLEANING ACTIVITIES WITH AIR BLOWING / FLUSHING

One per test pack cleaning

2.1 Air blowing / Flushing ANSI B31.3 PID / Test Pack Index TMX05 H I
/ subsystem

Once cleaning AFC Contractor

2.2 PID conformity PID / Test Pack Index CLX02 H I
completed Procedure
 INSPECTION and TEST PLAN for PIPING PRE-COMMISIONING

Test Code Test Type & Reference Verifying Involvement

Activity Description Acceptance Criteria Notes
No. Frequency Document Document
CTR CPY

3) CLEANING ACTIVITIES WITH MECHANICAL CLEANING (IF ANY)

Mechanical cleaning / Visual Once per test pack

3.1 ANSI B31.3 Test Pack & PID TMX05 H TBA If Any
Inspection / cleaning / subsystem

Once cleaning AFC PID DRAWING & AFC

3.2 PID conformity Test Pack & PID CLX02 H TBA If Any
completed Contractor Procedure

4) CRITICAL VALVE PASSING TEST (AFTER INSTALLATION) (IF ANY)

Critical valve low pressure passing

4.1 During tightness test ASME B16.34 Test Pack & PID TJX17 H I If Any
test

5) HYDROTESTING

Install temporary blind, spades, vent 1300-BCS01

5.1 Per test pack ASME B31.3 Test Pack & PID H W
for testing operation 1300-W51T

Remove instrument items not to be

5.2 tested (control valve, FE, instrument Per test pack ASME B31.3 Test Pack & PID 1300-W50T H I
device)

Pressurize the system according to 1300-W13

5.3 Per test pack ASME B31.3 Test Pack & PID H W
test pressure 1300-W51T
 INSPECTION and TEST PLAN for PIPING PRE-COMMISIONING

Test Code Test Type & Reference Verifying Involvement

Activity Description Acceptance Criteria Notes
No. Frequency Document Document
CTR CPY

6) GROSS AIR LEAK TEST ACTIVITIES (IF ANY)

Tightness test – Once per test pack gross

6.1 ASME B31.3 Test Pack & PID TMX25 H I If Any
Gross air leak test air leak tes

7) PIPING COMPONENT INSPECTION (STRAINER) (IF ANY)

7.1 Installation Check 100% ASME B31.3 Test Pack & PID CHX01_S H I If Any

8) PIPING INLINE COMPONENT INSPECTION (SPRAY NOZZLE, STATIC MIXER, FLAME ARRESTOR ETC…) (IF ANY)

8.1 Installation Check 100% ASME B31.3 Test Pack & PID CLX04 H I If Any
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FORM - CHX01_S

Piping Check List

Strainer Final Checking
Form No : CHX01_S
Tag No : Sub-system :

Dwg / PID :

ITR No : User Group :

Test Code No. : Task Location :

ITP No : Module :

1 Check the cleanliness of pipework (use boroscope camera as necessary).

2 Check that strainer is installed in position as indication on PIDs.

3 Check that flange faces grooves are undamaged.

4 Check strainer type and mesh / hole size is a per data sheet.

5 Check strainer tab is marked with correct identification.

6 Check that permanent gaskets are used.

7 Check correct bolts/ nuts and that bolt tightnening is as per procedure.

8 Check that Start Up Mesh is installed.

9 Produce a defects list for inclusion in the Punch List issue.

NA Not Applicable PL Checked & Accepted with PL

Notes :
Marked-up PID and Strainer Data Sheet to be attached

Name and Project ID of Persons attended for installation shall be recorded

Remarks :

CONTRACTOR COMPANY 3RD PARTY (IF ANY)

Signature

Name

Date

Date entered by : Date: Rev. : 1

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FORM - CLX-02

Piping Check List

PID Conformity Check
Form No : CLX02
Tag No : Sub-system :

Dwg / PID :

ITR No : User Group :

Test Code No. : Task Location :

ITP No : Module :

1 Check that all of the materiel conforms to the specifications.

2 Check the pipework installation conforms to specifications, drawings and P&ID's.

3 Check that the pipework and valves are undamaged. Also check the ancillaries and any other components.
Check the installation of all pipe-supports are as per specifications and drawings. Also springs have shipping-stops fitted and the
4
piping sits on its supports.

5 Check the location of the pipe anchors.

6 Check the alignment of the pipe guides.

7 Check that the flow direction of the valves is in the correct sense/direction.

8 Check that valve can operate freely.

9 Check the valves are correctly lubricated and they have the correct spindle packing.

10 Check there is a suitable access, both to operate and to maintain valves.

11 Check the pipe flanges are mounted square to each other. Also the bolting and gaskets are correct.

12 Check that all the bolts and fasteners are suitably lubricated.

13 Check the painting, the insulation and the heat tracing as per specifications.

14 Check the equipment has been bonded as per drawings and specifications

15 Check for the correct tagging, labelling and colour coding of pipework and equipment.

16 Check that all golden welds (final tie-ins without hydrotest) have been performed as per procedure.

17 If necessary supply marked-up drawing to Field Engineering.

18 Produce a defects list for issue in the Punch List.

NA Not Applicable PL Checked & Accepted with PL

Remarks :

CONTRACTOR COMPANY 3RD PARTY (IF ANY)

Signature

Name

Date

Date entered by : Date: Rev. : 1

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FORM - CLX-04
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Piping Check List

Inline Fitting
Form No : CLX04
Tag No : Sub-system :

Dwg / PID :

ITR No : User Group :

Test Code No. : Task Location :

ITP No : Module :

1 Check that the nameplate details are complete and correct.

2 Check for any installation damage.

3 Check that the items installed are in accordance with the approved drawings.

4 Check orientation of the inline equipment.

5 Check items for cleanliness.

6 Check the painting visually for damage.

7 Check that the replaceable items can be removed when required.

8 Check that the earthing system is as per specification.

9 Check if accessibility and maintenance are possible and safe.

10 Check that the safety devices/protection are installed (where applicable).

11 If necessary supply marked-up drawing to Field Engineering.

12 Produce a defects list for issue in the Punch List.

NA Not Applicable PL Checked & Accepted with PL

Remarks :

CONTRACTOR COMPANY 3RD PARTY (IF ANY)

Signature

Name

Date

Date entered by : Date: Rev. : 1

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FORM - TJX17

Piping Test Sheet

Critical Valves LP Leak Test Installed
Form No : TJX17
Tag No : Sub-system :

Dwg / PID :

ITR No : User Group :

Test Code No. : Task Location :

ITP No : Module :

TEST EQUIPMENT : SERIAL NO :

TEST DETAILS

TEST CRITERIA

TEST MEDIUM TEST PRESSURE TEST DURATION

TEST RESULT

VALVE NORMAL SIZE STABILIZATION TIME TEST DURATION

Maximum allowable leakage rate for closure test :

TESTED LABEL AFFIXED DATA SHEET ATTACHED

Remarks :

CONTRACTOR COMPANY 3RD PARTY (IF ANY)

Signature

Name

Date

Date entered by : Date: Rev. : 1

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FORM - TMX-04

Piping Test Sheet

Chemical Cleaning
Form No : TMX04
Test Pack No : Sub-system :

Dwg / PID :

ITR No : User Group :

Test Code No. : Task Location :

ITP No : Module :

TEST PREPARATION

Method Statement Number Rev

Type of chemical Product Quantity Proportion

Carbon steel pipes Stainless steel pipes

Equipment Removed : No Yes Conformity PID No Yes

Equipment Added : No Yes

Results and Comments :

CONTRACTOR COMPANY 3RD PARTY (IF ANY)

Signature

Name

Date

Date entered by : Date: Rev. : 1

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FORM - TMX-05
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Piping Test Sheet

Cleaning
Form No : TMX05
Test Pack No : Sub-system :

Dwg / PID :

ITR No : User Group :

Test Code No. : Task Location :

ITP No : Module :

Cleaning Method Air Water Steam Oil Other Mechanical

TEST PREPARATION

Method Statement Number Rev

Weight Control (for gas line supports) No Yes

Inhibitor No Yes
Water Quality
Filtration No Yes

Water Disposal No Yes

Equipment Removed No Yes Conformity PID's No Yes

Equipment Added : No Yes

Cleaning Medium : Flow Rate : Cleaning Medium

Cleaning Date: Flushing Duration : Witnessing By :

Results and Comments :

CONTRACTOR COMPANY 3RD PARTY (IF ANY)

Signature

Name
Date

Date entered by : Date: Rev. : 1

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FORM - 1300-BCS01
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FORM - 1300-W50T

PROJECT :

OWNER :

PROJ. No.: SH. 1 OF 1

QUALITY CONTROL FORM
1300-W50T
CONTRACTOR: 1300-W50T
INSTRUMENT DEVICE REMOVING No                  
SUMMARY REPORT

TEST CIRCUIT No                                                                                      SYSTEM No                                                                  

LINES/ISOs No                                                                                                                                                                                 

TAG No                                                                                                                                                                        

INSPECTORS SIGNATURE & DATE

REMARKS
INSPECTIONS REF. TO ITP 1300-00003 N.A. ACC.
REFERENCES/ CTR CPY

D.1 TEST PACK CREATION

D.2 PUNCH LIST BEFORE PRESSURE TEST

ENSURE INSTRUMENT DEVICE ARE

D.3
REMOVED

ENSURE PROTECTED AREA ISOLATED

D.4
ACCORDINGLY

PUNCH “A” CLEARANCE AND RELEASE

D.5
FOR TEST

INTERNAL CLEANLINESS VERIFICATION

D.6

INSPECTORS CONTRACTOR COMPANY 3RD PARTY (IF ANY)

NAME
SIGNATURE
DATE
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FORM - 1300-W51T (1)

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FORM - 1300-W51T (2)

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FORM - 1300-W13
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FORM - TMX25
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Piping Test Sheet

Gross Air Leak Test
Form No : TMX25
Test Pack No : Sub-system :

Dwg / PID :

ITR No : User Group :

Test Code No. : Task Location :

ITP No : Module :

TEST PREPARATION

Equipment reinstated : Yes Conformity PID No Yes

Temporarry equipment / item removed : Yes

DATA
Design Pressure : Test Pressure : Test medium :

TEST RESULTS

Test Date : Test Duration : Witnessing By :

Test Pressure-start : Test Pressure - Finish :

Test pack reinstatement after gross air leak test as per PID's done Yes

Remarks

CONTRACTOR COMPANY 3RD PARTY (IF ANY)

Signature

Name

Date

Date entered by : Date: Rev. : 1