STANDARD OPERATING PROCEDURE
SOP No. MEC-OPR-SOP-11 Effective Date 27.07.2021 REVISION No 00
SOP DESCRIPTION LIMESTONE CIRCUIT OPERATION ACTIVITY Section OPERATION
DEPARTMENT LIME KILN PLANT Page 01 of 08
Step Activity Associated Requirements/Hazards/Impacts Responsibility Process / tools / PPEs (HOW) Remarks /
No. (WHAT) (WHO) Reference
SAFETY: Safety instruction on circuit operation activity to
Incident caused (if any) due to lack of knowledge about be given to all persons of circuit & vehicle
Limestone circuit operation people regarding the hazards and risks. All
persons to be trained about Do’s & Don’ts of the
activity.
Injury case (if any) due to non-use of proper and All persons of circuit and vehicle people to be
adequate safety appliance. trained about uses of PPE and safety appliance
during work. PPE required like hand gloves,
safety helmet, safety shoes, safety goggles, jean
Before the clothing/apron, ear plug, nose mask.
Limestone Shift Incharge
circuit operation Incident (if any) due to lack of awareness of (MEC) All persons of circuit and vehicle drivers to be
activity (Tool box emergency in all six directions of hazard analysis of informed about various emergency conditions in
1
talk) working area all six directions of working area which may arise
during executing the job and how to respond
during emergency condition. All PPE s
fluorescent jacket, hand glove, helmet, safety
googles, nose mask, safety shoes to be used
during activity.
Possible occupational diseases caused due to lack of
knowledge/ non-use of PPEs. Possible to get skin allergy, respiratory
problems, eye infection due to dust and .
Usage of hand glove, nose mask , safety goggles
and apron .
PREPARED BY APPROVED BY
Name and Designation: : Mr. Rajeev Kumar Name and Designation: Mr. Rajeev Kumar
(Site Incharge) (Manager)
Signature : Signature :
STANDARD OPERATING PROCEDURE
SOP No. MEC-OPR-SOP-11 Effective Date 27.07.2021 REVISION No 00
SOP DESCRIPTION LIMESTONE CIRCUIT OPERATION ACTIVITY Section OPERATION
DEPARTMENT LIME KILN PLANT Page 02 of 08
Step Activity Associated Requirements/Hazards/Impacts Responsibility Process / tools / PPEs (HOW) Remarks /
No. (WHAT) (WHO) Reference
Step Activity Associated Requirements/Hazards/Impacts Responsibility Process / tools / PPEs (HOW) Remarks /
No. (WHAT) (WHO) Reference
ENVIRONMENT:
Information on all aspects of Limestone
Possible environmental Aspects of Limestone circuit circuit operation to be given to all the circuit
operation. operator vehicle supervisors/operators &
drivers on site.
Possible Impacts of aspects on environment during
Limestone circuit operation All persons of circuit and vehicle people to
Before the
. be trained about uses of PPE and safety
Limestone
appliance during work. PPE required like
circuit operation
Shift In charge hand gloves, safety helmet, safety shoes,
activity (Tool box
1 (MEC) safety goggles, jean clothing/apron, ear plug,
talk)
Possible occupational diseases caused due to lack of nose mask.
knowledge/ non-use of proper PPEs. Information of Possible occupational diseases
caused due to non-use of proper PPEs and
QUALITY: benefits of using proper PPE to be given to
all circuit operator ,Vehicle
Condition of vehicle supervisors/operators & drivers on site.
Condition of Conveyor Belt/Screen/Vibrofeeder
All persons related to transportation should
follow all traffic rules.
PREPARED BY APPROVED BY
Name and Designation: : Mr. Rajeev Kumar Name and Designation: Mr. Rajeev Kumar
(Site Incharge) (Manager)
Signature : Signature :
STANDARD OPERATING PROCEDURE
SOP No. MEC-OPR-SOP-11 Effective Date 27.07.2021 REVISION No 00
SOP DESCRIPTION LIMESTONE CIRCUIT OPERATION ACTIVITY Section OPERATION
DEPARTMENT LIME KILN PLANT Page 03 of 08
Step Activity Associated Requirements/Hazards/Impacts Responsibility Process / tools / PPEs (HOW) Remarks /
No. (WHAT) (WHO) Reference
All persons involved in circuit operation
should inspect all equipment before
operation.
Step Activity Associated Responsibility Process / tools / PPEs (HOW) Remarks
No. (WHAT) Requirements/Hazards/Impacts (WHO) /
Referenc
e
Feeding of SAFETY:
1 Limestone in Inspection of the vehicle should be done based on the vehicle
Charging check list format.
Accident could occur if the
Hopper Loader /JCB Operator should use all Safety PPEs I.e. safety helmet,
vehicle condition is not
proper. safety goggles, safety shoes, hand gloves, mask etc.
Vehicle toppling due to uneven
surface of ground Only qualified and certified vehicles by RTO pollution board ,
Serious injury operators checked in the gap of every six months to be used which emits
less pollution. And company security should be strict to
approve vehicle pass to allow inside with respect to proper
pollution certificate.
Shift Incharge
(MEC)
ENVIRONMENT:- Inspection of the vehicle should be done based on the vehicle
Air pollution check list format Every vehicle of LKP should have vehicle
original document papers.
PREPARED BY APPROVED BY
Name and Designation: : Mr. Rajeev Kumar Name and Designation: Mr. Rajeev Kumar
(Site Incharge) (Manager)
Signature : Signature :
STANDARD OPERATING PROCEDURE
SOP No. MEC-OPR-SOP-11 Effective Date 27.07.2021 REVISION No 00
SOP DESCRIPTION LIMESTONE CIRCUIT OPERATION ACTIVITY Section OPERATION
DEPARTMENT LIME KILN PLANT Page 04 of 08
Step Activity Associated Responsibility Process / tools / PPEs (HOW) Remarks
No. (WHAT) Requirements/Hazards/Impacts (WHO) /
Referenc
e
QUALITY:
Condition of vehicle Driver should have valid license & required experience.
Driver license & experience.
Step Activity Associated Responsibility Process / tools / PPEs (HOW) Remarks /
No. (WHAT) Requirements/Hazards/Impacts (WHO) Reference
Vehicles shifting SAFETY:
1 to yard for Collision to human and pillars Vehicle should follow traffic rules while traveling in the plant.
loading Vehicles front glass mirror should be clean for proper vision to
avoid collisions to pillars and human.
Especially during night time, all vehicles should have proper head
lights , signal lights and back horn to avoid collisions.
ENVIRONMENT:- Shift Incharge Road should make wet with sprinkler/ rain gun before start
(MEC)
Dust generation of vehicle movement to minimize dust emission and PPE to
be used like nose mask, apron, safety googles.
PREPARED BY APPROVED BY
Name and Designation: : Mr. Rajeev Kumar Name and Designation: Mr. Rajeev Kumar
(Site Incharge) (Manager)
Signature : Signature :
STANDARD OPERATING PROCEDURE
SOP No. MEC-OPR-SOP-11 Effective Date 27.07.2021 REVISION No 00
SOP DESCRIPTION LIMESTONE CIRCUIT OPERATION ACTIVITY Section OPERATION
DEPARTMENT LIME KILN PLANT Page 05 of 08
Step Activity Associated Responsibility Process / tools / PPEs (HOW) Remarks /
No. (WHAT) Requirements/Hazards/Impacts (WHO) Reference
QUALITY:
Once the inspection done by the Incharge, hywa & loader will
Proper driving
move to yard for loading limestone.
Vehicle should follow traffic rules while traveling in the plant.
Step Activity Associated Responsibility Process / tools / PPEs (HOW) Remarks /
No. (WHAT) Requirements/Hazards/Impacts (WHO) Reference
Loading of SAFETY:
1 limestone in the Face allergy, injurious to Driver should remain inside the hywa, should use all the
hywa dala. respiratory organs , eye required PPE’s i.e. safety helmet, safety goggles, safety shoes,
retina and lungs , spillage hand gloves, mask etc. Vehicle should be kept in neutral condition
PREPARED BY APPROVED BY
Name and Designation: : Mr. Rajeev Kumar Name and Designation: Mr. Rajeev Kumar
(Site Incharge) (Manager)
Signature : Signature :
STANDARD OPERATING PROCEDURE
SOP No. MEC-OPR-SOP-11 Effective Date 27.07.2021 REVISION No 00
SOP DESCRIPTION LIMESTONE CIRCUIT OPERATION ACTIVITY Section OPERATION
DEPARTMENT LIME KILN PLANT Page 06 of 08
Step Activity Associated Responsibility Process / tools / PPEs (HOW) Remarks /
No. (WHAT) Requirements/Hazards/Impacts (WHO) Reference
with hand brakes applied while parking. Vehicle windows should be
in closed position while loading.
ENVIRONMENT:-
Dust generation Shift Incharge PPE to be used nose mask, apron, safety goggles.
(MEC)
QUALITY:
Proper loading
When loading, always take care that the limestone is not overloaded
in the hywa.
Make sure that no body will stay near the loader's movement area
during loading.
PREPARED BY APPROVED BY
Name and Designation: : Mr. Rajeev Kumar Name and Designation: Mr. Rajeev Kumar
(Site Incharge) (Manager)
Signature : Signature :
STANDARD OPERATING PROCEDURE
SOP No. MEC-OPR-SOP-11 Effective Date 27.07.2021 REVISION No 00
SOP DESCRIPTION LIMESTONE CIRCUIT OPERATION ACTIVITY Section OPERATION
DEPARTMENT LIME KILN PLANT Page 07 of 08
Step Activity Associated Responsibility Process / tools / PPEs (HOW) Remarks /
No. (WHAT) Requirements/Hazards/Impacts (WHO) Reference
SAFETY:
Vehicle driver should follow traffic rules while traveling in the
Accident plant. He should use hand brakes & wheel chocks when
parked. Driver should use all the required PPE’s i.e. safety
helmet, safety goggles, safety shoes, hand gloves, mask etc.
Vehicle taken to
near limestone ENVIRONMENT:- Vehicle
Road should make wet with sprinkler/ rain gun before
1 charging ramp Air pollution start of vehicle movement to minimize dust emission and
Driver
for unloading. PPE to be used like nose mask, apron, safety googles.
QUALITY: Once the loading of limestone done by the loader, Hywa will
Proper Driving move to near charging ramp for unloading limestone.
Vehicle should follow traffic rules while traveling in the plant.
PREPARED BY APPROVED BY
Name and Designation: : Mr. Rajeev Kumar Name and Designation: Mr. Rajeev Kumar
(Site Incharge) (Manager)
Signature : Signature :
STANDARD OPERATING PROCEDURE
SOP No. MEC-OPR-SOP-11 Effective Date 27.07.2021 REVISION No 00
SOP DESCRIPTION LIMESTONE CIRCUIT OPERATION ACTIVITY Section OPERATION
DEPARTMENT LIME KILN PLANT Page 08 of 08
Step Activity Associated Responsibility Process / tools / PPEs (HOW) Remarks /
No. (WHAT) Requirements/Hazards/Impacts (WHO) Reference
SAFETY: Unloading should be done under the surveillance of the
Collision to human and pillars supervisor at unloading point to avoid dala hitting to any
foundation/structure/material. Vehicle supervisor should be
Face allergy, injurious to using all PPE’s i.e. safety helmet, safety goggles, safety shoes,
hand gloves, mask.
respiratory organs , eye
Driver should remain inside the dumper, should use all the
retina and lungs . required PPE’s i.e. safety helmet, safety goggles, safety shoes,
hand gloves, mask etc. Vehicle should be kept in neutral condition
Vehicle with hand brakes applied while parking. Vehicle windows should
Unloading of operator be in closed position while filling.
limestone near
1 PPE to be used nose mask , apron, safety goggles.
charging ramp.
ENVIRONMENT:-
Dust generation
Before unloading, driver should position the hywa properly at
QUALITY:
unloading point to avoid dala hitting to any
Proper positioning & unloading
foundation/structure/material. While parking the vehicle at
unloading point back horn must be blown.
PREPARED BY APPROVED BY
Name and Designation: : Mr. Rajeev Kumar Name and Designation: Mr. Rajeev Kumar
(Site Incharge) (Manager)
Signature : Signature :
STANDARD OPERATING PROCEDURE
SOP No. MEC-OPR-SOP-11 Effective Date 27.07.2021 REVISION No 00
SOP DESCRIPTION LIMESTONE CIRCUIT OPERATION ACTIVITY Section OPERATION
DEPARTMENT LIME KILN PLANT Page 09 of 08
DO’S &DON’TS :
S No DO’s Responsibility
1 Use hand brakes when parked. Driver
2 Use wheel chocks when parked. Driver
3 Always inspect the vehicle condition before operate. Driver
4 Use florescent jacket during working. Driver
5 Use safety belt during driving. Driver
6 Use back horn during back movement. Driver
S No Don’ts Responsibility
1 Do not leave vehicle during loading & unloading. Driver
2 Do not unload limestone without permission of Incharge. Driver
3 Do not move the vehicle during safety timing Driver
4 Do not overtake the vehicle in Plant premises. Driver
PREPARED BY APPROVED BY
Name and Designation: : Mr. Rajeev Kumar Name and Designation: Mr. Rajeev Kumar
(Site Incharge) (Manager)
Signature : Signature :
