[go: up one dir, main page]

0% found this document useful (0 votes)
696 views694 pages

Pinpoint Tests

Download as pdf or txt
Download as pdf or txt
Download as pdf or txt
You are on page 1/ 694

2008 Ford Edge SE

2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

2008 ENGINE PERFORMANCE

Pinpoint Tests - Gasoline Engines

DIAGNOSTIC TESTS
PINPOINT TEST A: NO START

WARNING: Stop this test at the first sign of a fuel leak and repair as required.

No open flame. No smoking during fuel delivery checks.

Failure to follow these instructions may result in personal injury.

This pinpoint test is intended to diagnose the following:

 spark (as related to electronic engine control)


 powertrain control module (PCM) (12A650)

Fig. 1: Throttle Position (TP) Sensor Connector - A


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:21:17
11:20:47 AM Page 1 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 2: Throttle Position (TP) Sensor Connector - B


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Escape/Mariner 2.3L, A 1 SIGRTN
Ranger 2.3L 3 VREF
All other vehicles B 3 SIGRTN
1 VREF

Fig. 3: Electronic Throttle Body Throttle Position Sensor (ETBTPS) Connector - A


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:48 AM Page 2 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 4: Electronic Throttle Body Throttle Position Sensor (ETBTPS) Connector - B


Courtesy of FORD MOTOR CO.

Fig. 5: Electronic Throttle Body Throttle Position Sensor (ETBTPS) Connector - C


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


E-Series 4.6L, A 2 ETCRTN
Edge, 3 ETCREF
F-150 4.2L,
F-150 4.6L,
Focus,
MKX,
MKZ,
Sable,
Taurus,

Microsoft
Friday, September 25, 2009 11:20:48 AM Page 3 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Taurus X
Fusion 2.3L, B 3 ETCRTN
Milan 2.3L 5 ETCREF
Fusion 3.0L, B 4 ETCRTN
Milan 3.0L 5 ETCREF
All other vehicles C 3 ETCRTN
2 ETCREF

Fig. 6: Data Link Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
13 FEPS (Flash EEPROM Programming Signal)

A1 ATTEMPT TO CRANK THE ENGINE

NOTE: Verify the inertia fuel shutoff (IFS) switch is set (button pushed in). Refer to the
Owner's Literature for location.

 Does the engine crank?

Yes No
REFER to the STARTING SYSTEM -
GO to A2. GASOLINE ENGINES -- E-SERIES and
diagnose the engine does not crank symptom.

A2 IDENTIFY THE TYPE OF NO START

NOTE: The purpose of this test step is to identify intermittent no starts in order to
determine the proper repair procedure.
Microsoft
Friday, September 25, 2009 11:20:48 AM Page 4 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Does the vehicle start?

Yes No
The vehicle has an intermittent no start.
GO to A3.
refer to PINPOINT TEST Z.

A3 DETERMINE THE THROTTLE TYPE

 Is the vehicle equipped with electronic throttle control?

Yes No
GO to A5. GO to A4.

A4 CHECK THE VREF VOLTAGE TO TP SENSOR

 Key in OFF position.


 TP Sensor connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) TP Sensor ( - ) TP Sensor
Connector, Connector,
Harness Side Harness Side
VREF SIGRTN

 Is the voltage between 4.5 - 5.5 V?

Yes No
GO to A6. refer to PINPOINT TEST C.

A5 CHECK VREF VOLTAGE TO ETBTPS SENSOR

 Key in OFF position.


 ETBTPS connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) ETBTPS ( - ) ETBTPS
Connector, Connector,
Harness Side Harness Side
ETCREF ETCRTN

 Is the voltage between 4.5 - 5.5 V?


Microsoft
Friday, September 25, 2009 11:20:48 AM Page 5 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
GO to A6. refer to PINPOINT TEST C.

A6 CHECK THE FLASH EEPROM PROGRAMMING SIGNAL (FEPS) CIRCUIT FOR A SHORT TO VOLTAGE
IN THE HARNESS

 Key in OFF position.


 TP Sensor connector connected.
 ETBTPS connector connected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) DLC, ( - ) Vehicle
Harness Side Battery
Negative
FEPS - Pin 13
terminal

 Is the voltage less than 9 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to A7.
REPEAT the self-test.

A7 CHECK THE RPM IN THE PCM

NOTE: Connect the scan tool to a reliable voltage source that is powered with the key
in the START position (such as directly to the vehicle battery). Also verify that
the vehicle battery is fully charged.

NOTE: Normal engine cranking speed is between 150 RPM and 350 RPM.

 Access the PCM and monitor the RPM PID.


 Crank the engine while viewing the RPM PID.
 Is the RPM between 150 RPM - 350 RPM?

Yes No
For base engine concerns, REFER to the ENGINE -
4.6L AND 5.4L -- E-SERIES - General
GO to A8. Information and diagnose difficult starting
symptom.
For all others, GO to JD2.

A8 CHECK FOR CKP AND CMP SYNCHRONIZATION

Microsoft
Friday, September 25, 2009 11:20:48 AM Page 6 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Access the PCM and monitor the SYNC PID.


 Crank the engine while viewing the SYNC PID.
 Does the SYNC PID read YES?

Yes No
GO to A9. GO to JD2.

A9 CHECK THE PCM DRIVER SIGNAL TO THE COILS

NOTE: Test lamp bulb filament wattages vary widely. The intensity and duration of
blinking depends on the test lamp being used.

 Connect a test lamp between B+ and each coil driver circuit at the harness connector.
 Crank the engine.
 Does the test lamp blink consistently for each coil driver (1 blink per engine revolution)?

Yes No
For coil-on-plug (COP) ignition testing, GO to JB2.
GO to A10.
For coil pack ignition testing, GO to JC2.

A10 CHECK THE FUEL PRESSURE

WARNING: The fuel system remains pressurized when the engine is not running. To
prevent injury or fire, use caution when working on the fuel system.

Refer to the fuel system WARNING information at the beginning of


Pinpoint Test HC.

Failure to follow these instructions may result in personal injury.

NOTE: While activating the fuel pump on an electronic returnless fuel system a brief
pressure spike may occur.

 Key in OFF position.


 Relieve the fuel pressure. Refer to the FUEL SYSTEM - GENERAL INFORMATION - GASOLINE
AND DIESEL -- E-SERIES for the Fuel System Pressure Release procedure.
 Connect the fuel pressure gauge to the Schrader valve using the appropriate fuel pressure test hose and
adaptor.
 Key ON, engine OFF.
 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .
 Activate the fuel pump to obtain maximum fuel pressure.
 Is the fuel pressure within specification (refer to the fuel pressure chart in Pinpoint Test HC)?
Microsoft
Friday, September 25, 2009 11:20:48 AM Page 7 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
GO to A11. refer to PINPOINT TEST HC.

A11 CHECK THE FUEL PRESSURE LEAKDOWN

 Key ON, engine OFF.


 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .
 Activate the fuel pump to obtain maximum fuel pressure.
 Exit output test mode.
 Monitor the fuel pressure.
 Verify the fuel pressure remains within 34 kPa (5 psi) of the maximum pressure for 1 minute after turning
the pump off.
 Does fuel pressure remain within 34 kPa (5 psi)?

Yes No
GO to A12. refer to PINPOINT TEST HC.

A12 CHECK THE FUEL INJECTORS FOR VOLTAGE

NOTE: A no start condition typically exists only if greater than half of the fuel injectors
are without voltage. Check at least 2 fuel injectors, 1 on each bank on V type
engines.

 Key in OFF position.


 Disconnect 2 fuel injectors.
 Key ON, engine OFF.
 Measure the VPWR voltage at each fuel injector harness connector.
 Is the voltage greater than 10 volts?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to A13.
REPEAT the self-test.

A13 CHECK THE FUEL INJECTORS' ABILITY TO DELIVER FUEL

 Cycle the key several times to charge the fuel system.


 Disable the fuel pump.
 Monitor the fuel pressure gauge while cranking the engine for at least 5 seconds.
 Is there a pressure drop greater than 34 kPa (5 psi) while cranking the engine?

Yes No
The electronic engine control (EEC) system is not
Microsoft
Friday, September 25, 2009 11:20:48 AM Page 8 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

the cause of the no start.


RETURN to the SYMPTOM CHARTS article, GO to A14.
Symptom Charts for further direction.

A14 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST B: POWERTRAIN CONTROL MODULE (PCM) POWER RELAY

NOTE: The IGN START/RUN and ground circuits, or the B+ and VPWR circuits may be
reversed in the harness connector. Refer to the Wiring Diagrams article
Electronic Engine Control Cell for schematic and connector information.

This pinpoint test is intended to diagnose the following:

 harness circuits: B+, IGN START/RUN, INJPWRM, ISP-R, PCMRC, VPWR and GND
 PCM power relay (12A646)
 PCM (12A650)

Microsoft
Friday, September 25, 2009 11:20:48 AM Page 9 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 7: Injector (INJ) Connector


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Fusion 3.0L, A 1 VPWR
Milan 3.0L
All other vehicles A 2 VPWR

Fig. 8: Powertrain Control Module Power (PCM Power) Relay Connector - A


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:48 AM Page 10 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 9: Powertrain Control Module Power (PCM Power) Relay Connector - B


Courtesy of FORD MOTOR CO.

Fig. 10: Powertrain Control Module Power (PCM Power) Relay Connector - C
Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Crown Victoria, A 5 VPWR
Escape/Mariner, 2 GND
Grand Marquis 1 IGN START/RUN
3 B+
Expedition, B 87 VPWR
F-Super Duty, 86 PCMRC
Fusion, 30, 85 B+
Milan,
MKZ,
Navigator,
Sable,
Taurus,
Taurus X
Explorer, B 87 VPWR
Explorer Sport Trac, 85 PCMRC
Mountaineer 30, 86 B+
F-150, A 5 VPWR
Mark LT 1 PCMRC
2, 3 B+
Focus A 3 VPWR
2 PCMRC
Microsoft
Friday, September 25, 2009 11:20:48 AM Page 11 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

1, 5 B+
Mustang C 87 VPWR
85 PCMRC
30, 86 B+
All other vehicles B 87 VPWR
85 GND
86 IGN START/RUN
30 B+

Vehicle Connector Pin Circuit


Edge, 190 Pin B33 INJPWRM
MKX, B51, B52, B53 VPWR
Sable, B7 ISP-R
Taurus, B8 PCMRC
Taurus X
Escape/Mariner 150 (50-50-50) Pin B35, B36 VPWR
Expedition, 140 Pin B33 INJPWRM
Navigator B51, B52, B53 VPWR
B7 ISP-R
B8 PCMRC
Explorer, 170 Pin B35, B36 VPWR
Explorer Sport Trac, B46 ISP-R
Mountaineer B37 PCMRC
F-150 4.6L, 190 Pin B51, B52, B53 VPWR
F-150 5.4L, B17 ISP-R
Mark LT B40 PCMRC
F-150 4.2L 190 Pin B33 INJPWRM
B51, B52, B53 VPWR
B17 ISP-R
B40 PCMRC
F-Super Duty 170 Pin E23 INJPWRM
B35, B36 VPWR
B31 ISP-R
B37 PCMRC
Focus 190 Pin B21 INJPWRM
B67, B68 VPWR
B42 ISP-R
B38 PCMRC
Fusion, 140 Pin B45 INJPWRM
Milan, B51, B52 VPWR
MKZ B37 ISP-R
B35 PCMRC
Mustang 170 Pin E23 INJPWRM
B35, B36 VPWR
B46 ISP-R
Microsoft
Friday, September 25, 2009 11:20:48 AM Page 12 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

B37 PCMRC
All other vehicles 170 Pin B35, B36 VPWR

B1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Is DTC P0685, P0689, or P0690 present?

Yes No
For DTCs P0685 or P0690, GO to B8.
GO to B2.
For DTC P0689, GO to B11.

B2 CHECK THE B+ AND IGN START/RUN VOLTAGE TO PCM POWER RELAY

 Key in OFF position.


 PCM Power Relay connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) PCM
Power Relay
(-)
Connector,
Harness Side
B+ Ground
IGN
Ground
START/RUN

 Are the voltages greater than 10 V?

Yes No
For Crown Victoria,
Grand Marquis,
E-Series,
REPAIR the open circuit. CLEAR the DTCs.
Escape/Mariner,
REPEAT the self-test.
Ranger, and
Town Car, GO to B6.
For all others, GO to B3.

B3 CHECK THE PCMRC CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM
Microsoft
Friday, September 25, 2009 11:20:48 AM Page 13 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Power Relay ( - ) PCM


Connector, Connector,
Harness Side Harness Side
PCMRC PCMRC

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to B4.
REPEAT the self-test.

B4 CHECK THE PCMRC CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

( + ) PCM
Connector, (-)
Harness Side
PCMRC Ground

 Is any voltage present?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to B5.
REPEAT the self-test.

B5 CHECK THE ISP-R VOLTAGE AT THE PCM HARNESS CONNECTOR

 Key in OFF position.


 PCM Power Relay connector connected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) PCM
Connector, (-)
Harness Side
ISP-R Ground

 Is the voltage greater than 10 V?

Yes No
GO to B7. REPAIR the open circuit. CLEAR the DTCs.
Microsoft
Friday, September 25, 2009 11:20:48 AM Page 14 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

REPEAT the self-test.

B6 CHECK THE PCM POWER RELAY GROUND CIRCUIT FOR AN OPEN

 Measure the voltage between:

( + ) PCM ( - ) PCM
Power Relay Power Relay
Connector, Connector,
Harness Side Harness Side
B+ GND

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to B7.
REPEAT the self-test.

B7 CHECK FOR AN OPEN VPWR CIRCUIT BETWEEN THE PCM AND POWER RELAY

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM
( - ) PCM
Power Relay
Connector,
Connector,
Harness Side
Harness Side
VPWR VPWR

 Is the resistance less than 5 ohms?

Yes No
INSTALL a new PCM Power relay. REPAIR the open circuit. CLEAR the DTCs.
CLEAR the DTCs. REPEAT the self-test. REPEAT the self-test.

B8 DTCS P0685 OR P0690: CHECK THE PCMRC CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Key in OFF position.


 PCM Power Relay connector disconnected.
 PCM connector disconnected.
 Measure the resistance between:

Microsoft
Friday, September 25, 2009 11:20:48 AM Page 15 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) PCM
Connector, (-)
Harness Side
PCMRC Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to B9.
REPEAT the self-test.

B9 CHECK THE ISP-R CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key in OFF position.


 Measure the voltage between:

( + ) PCM
Connector, (-)
Harness Side
ISP-R Ground

 Is any voltage present?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to B10.
REPEAT the self-test.

B10 CHECK THE INJPWRM CIRCUIT FOR AN OPEN IN THE HARNESS

 INJ connector disconnected.


 Measure the resistance between:

( + ) PCM ( - ) INJ
Connector, Connector,
Harness Side Harness Side
INJPWRM VPWR

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to B12.
REPEAT the self-test.

B11 DTC P0689: CHECK THE ISP-R VOLTAGE AT THE PCM HARNESS CONNECTOR
Microsoft
Friday, September 25, 2009 11:20:48 AM Page 16 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key in OFF position.


 PCM connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) PCM
Connector, (-)
Harness Side
ISP-R Ground

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to B12.
REPEAT the self-test.

B12 CHECK FOR CORRECT PCM OPERATION

 Key in OFF position.


 Disconnect all the PCM connectors.
 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST C: REFERENCE VOLTAGE (VREF)

WARNING: Crown Victoria Police Interceptor vehicles equipped with fire suppression
system, refer to part 419-03 for Important Safety Warnings. Failure to
follow these instructions may result in personal injury.

This pinpoint test is intended to diagnose the following:

Microsoft
Friday, September 25, 2009 11:20:48 AM Page 17 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 harness circuits: ETCREF, ETCRTN, SIGRTN and VREF


 accelerator pedal position (APP) sensor (9F836)
 air conditioning pressure (ACP) transducer sensor (19D594)
 differential pressure feedback exhaust gas recirculation (EGR) sensor (9J460)
 EGR system module (ESM) (9Y456)
 fuel rail pressure temperature (FRPT) sensor (9G756)
 fuel tank pressure (FTP) sensor (9C052)
 manifold absolute pressure (MAP) sensor (9F479)
 power steering pressure (PSP) sensor (3N824)
 throttle position (TP) sensor (9B989)
 powertrain control module (PCM) (12A650)

Fig. 11: Accelerator Pedal Position (APP) Sensor Connector - A


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:48 AM Page 18 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 12: Accelerator Pedal Position (APP) Sensor Connector - B


Courtesy of FORD MOTOR CO.

Fig. 13: Accelerator Pedal Position (APP) Sensor Connector - C


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Focus A 3, 4 ETCRTN
1, 6 ETCREF
Fusion, B 6, 9 ETCRTN
Milan, 10, 8 ETCREF
MKZ
All other vehicles C 1, 3 ETCRTN
6, 7 ETCREF

Microsoft
Friday, September 25, 2009 11:20:48 AM Page 19 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 14: Air Conditioning Pressure (ACP) Transducer Sensor Connector - A


Courtesy of FORD MOTOR CO.

Fig. 15: Barometric Pressure (BARO) Sensor Connector


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Edge, A 1 SIGRTN
Fusion, 2 VREF
Milan,
MKX,
MKZ
All other vehicles B 1 SIGRTN
2 VREF

Microsoft
Friday, September 25, 2009 11:20:48 AM Page 20 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 16: Differential Pressure Feedback EGR Sensor Connector - A


Courtesy of FORD MOTOR CO.

Fig. 17: Differential Pressure Feedback EGR Sensor Connector - B


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Vehicles equipped with A 1 VREF
a tube mounted 2 SIGRTN
differential pressure
feedback EGR sensor
All other vehicles B 3 VREF
2 SIGRTN

Microsoft
Friday, September 25, 2009 11:20:48 AM Page 21 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 18: EGR System Module (ESM) Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
6 SIGRTN (Signal Return)
2 VREF (Reference Voltage)

Fig. 19: Electronic Throttle Body Throttle Position Sensor (ETBTPS) Connector - A
Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:48 AM Page 22 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 20: Electronic Throttle Body Throttle Position Sensor (ETBTPS) Connector - B
Courtesy of FORD MOTOR CO.

Fig. 21: Electronic Throttle Body Throttle Position Sensor (ETBTPS) Connector - C
Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


E-Series 4.6L, A 2 ETCRTN
Edge, 3 ETCREF
F-150 4.2L,
F-150 4.6L,
Focus,
MKX,
MKZ,
Sable,
Taurus,

Microsoft
Friday, September 25, 2009 11:20:48 AM Page 23 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Taurus X
Fusion 2.3L, B 3 ETCRTN
Milan 2.3L 5 ETCREF
Fusion 3.0L, B 4 ETCRTN
Milan 3.0L 5 ETCREF
All other vehicles C 3 ETCRTN
2 ETCREF

Fig. 22: Fuel Rail Pressure Temperature (FRPT) Sensor Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
2 VREF (Reference Voltage)
4 SIGRTN (Signal Return)

Microsoft
Friday, September 25, 2009 11:20:48 AM Page 24 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 23: Differential Pressure Feedback EGR Sensor Connector - A


Courtesy of FORD MOTOR CO.

Pin Circuit
1 VREF (Reference Voltage)
2 SIGRTN (Signal Return)

Fig. 24: Manifold Absolute Pressure (MAP) Sensor Connector - A


Courtesy of FORD MOTOR CO.

Fig. 25: Manifold Absolute Pressure (MAP) Sensor Connector - B


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:48 AM Page 25 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 26: Manifold Absolute Pressure (MAP) Sensor Connector - C


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Escape/Mariner 3.0L A 3 SIGRTN
1 VREF
Fusion 3.0L, B 2 SIGRTN
Milan 3.0L 3 VREF
All other vehicles C 4 SIGRTN
2 VREF

Fig. 27: Barometric Pressure (BARO) Sensor Connector


Courtesy of FORD MOTOR CO.

Pin Circuit

Microsoft
Friday, September 25, 2009 11:20:48 AM Page 26 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

2 VREF (Reference Voltage)


1 SIGRTN (Signal Return)

Fig. 28: Throttle Position (TP) Sensor Connector - A


Courtesy of FORD MOTOR CO.

Fig. 29: Throttle Position (TP) Sensor Connector - B


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Escape/Mariner 2.3L, A 3 VREF
Ranger 2.3L 1 SIGRTN
All other vehicles B 1 VREF
3 SIGRTN

Microsoft
Friday, September 25, 2009 11:20:48 AM Page 27 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Crown Victoria, 170 Pin B35, B36 VPWR
Grand Marquis, B41, E58, T41 SIGRTN
Mustang, B41, B6, E59 ETCRTN
Town Car B40, E57 VREF
B24, B4, E66 ETCREF
E-Series, 170 Pin B35, B36 VPWR
F-Super Duty B41, E58, T41 SIGRTN
B18, B6, E59 ETCRTN
B40, E57 VREF
B16, B4, E66 ETCREF
Escape/Mariner 150 (50-50-50) Pin B35, B36 VPWR
B41, E41, T41 SIGRTN
B40, E40 VREF
Expedition, 140 Pin B51, B52, B53 VPWR
Navigator B58, E58 SIGRTN
B59, B65, E59 ETCRTN
E57 VREF
B21, B28, E66 ETCREF
Explorer, 170 Pin B35, B36 VPWR
Explorer Sport Trac, B41, E58, T41 SIGRTN
Mountaineer B43, B6, E59 ETCRTN
B40, E57 VREF
B24, B4, E66 ETCREF
F-150, 190 Pin B51, B52, B53 VPWR
Mark LT B58, E58, T43 SIGRTN
B58, B59, E59 ETCRTN
B29, E57 VREF
B21, B28, E66 ETCREF
Focus 190 Pin B67, B68 VPWR
B58, E64, T40 SIGRTN
B44, B60, E60 ETCRTN
B52, B66, E63 VREF
B45, B61, E59 ETCREF
Fusion, 140 Pin B51, B52 VPWR
Milan, B58, E58 SIGRTN
MKZ B59, B60, E59 ETCRTN
B33, E57 VREF
B21, B28, E66 ETCREF
Ranger 170 Pin B35, B36 VPWR
B41, E58, T41 SIGRTN
B40, E57 VREF
All other vehicles 190 Pin B51, B52, B53 VPWR
B58, E58 SIGRTN
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 28 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

B59, B65, E59 ETCRTN


B29, B64 VREF
B21, B28, E66 ETCREF

SENSORS CONNECTED TO VREF/ETCREF


Differential
TP or Pressure
Applications APP FTP ACP PSPT FRPT MAP
ETC Feedback EGR
or ESM
Crown Victoria/Grand
ETC X X X X X
Marquis
Edge/MKX ETC X X X
Escape/Mariner - 2.3L TP X X X
Escape/Mariner - 3.0L TP X X X X
E-Series - 4.6L/5.4L ETC X X X X
E-Series - 6.8L ETC X X X
Expedition/Navigator ETC X X
Explorer/Explorer Sport
ETC X X X X
Trac/Mountaineer
F-150 - 4.2L ETC X X X X
F-150 - 4.6L ETC X X X X X
F-150 - 5.4L/Mark LT ETC X X X X
F-Super Duty ETC X X X
Focus ETC X X X X
Fusion/Milan/MKZ ETC X X X X
Mustang - 4.0L ETC X X X X X
Mustang - 4.6L ETC X X X
Mustang - 5.4L ETC X X X X
Ranger - 2.3L TP X X
Ranger - 3.0L/4.0L TP X X
Taurus/Taurus X/Sable ETC X X X
Town Car ETC X X X X X

NOTE:  ETCREF and ETCRTN are internally bussed within the PCM and are
dedicated circuits for the APP sensor and the electronic throttle body TP
sensor only. Refer to the Wiring Diagrams article Electronic Engine
Controls Cell for schematic and connector information.

C1 CHECK THE REFERENCE VOLTAGE TO SIGRTN/ETCRTN

NOTE: Diagnostic trouble codes (DTCs) P0642 and P0643 are set due to VREF circuit
concerns only. When diagnosing DTC P0642 or P0643, follow the path for VREF

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 29 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

concerns.

 Key in OFF position.


 Disconnect the suspect sensor.
 Key ON, engine OFF.
 For ETCREF concerns.
 Measure the voltage between:

( + ) Suspect ( - ) Suspect
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
ETCREF ETCRTN

 For VREF concerns.


 Measure the voltage between:

( + ) Suspect ( - ) Suspect
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
VREF SIGRTN

 Is the voltage between 4.5 - 5.5 V?

Yes No
GO to C19. GO to C2.

C2 CHECK THE REFERENCE VOLTAGE TO GROUND

 For ETCREF concerns.


 Measure the voltage between:

( + ) Suspect
Sensor
(-)
Connector,
Harness Side
ETCREF Ground

 For VREF concerns.


 Measure the voltage between:

( + ) Suspect
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 30 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Sensor
Connector, (-)
Harness Side
VREF Ground

 Is the voltage between 4.5 - 5.5 V?

Yes No
GO to C18. GO to C3.

C3 CHECK THE REFERENCE VOLTAGE WITH ALL SENSORS DISCONNECTED

NOTE: Refer to the Sensors Connected To VREF/ETCREF Chart at the beginning of this
pinpoint test and the Wiring Diagrams article Electronic Engine Controls Cell to
identify the sensors connected to VREF/ETCREF.

 Key in OFF position.


 Disconnect all of the sensors connected to the VREF/ETCREF circuit.
 Key ON, engine OFF.
 Measure the voltage at the sensor disconnected in C1.
 For ETCREF concerns.
 Measure the voltage between:

( + ) Suspect
Sensor
(-)
Connector,
Harness Side
ETCREF Ground

 For VREF concerns.


 Measure the voltage between:

( + ) Suspect
Sensor
(-)
Connector,
Harness Side
VREF Ground

 Is the voltage between 4.5 - 5.5 V?

Yes No
For electronic throttle control (ETC) concerns, GO GO to C4.
to C8.
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 31 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

For all other VREF concerns, GO to C10.

C4 CHECK THE REFERENCE VOLTAGE CIRCUIT FOR AN OPEN

 Key in OFF position.


 Disconnect the PCM.
 For ETCREF concerns.
 Measure the resistance between:

( + ) Suspect
( - ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
ETCREF ETCREF

 For VREF concerns.


 Measure the resistance between:

( + ) Suspect
( - ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
VREF VREF

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to C5.
REPEAT the self-test.

C5 CHECK THE REFERENCE VOLTAGE CIRCUIT FOR A SHORT TO GROUND

 For ETCREF concerns.


 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
ETCREF ETCRTN

 Measure the resistance between:

( + ) PCM
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 32 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Connector,
(-)
Harness Side
ETCREF Ground

 For VREF concerns.


 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
VREF SIGRTN

 Measure the resistance between:

( + ) PCM
Connector, (-)
Harness Side
VREF Ground

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to C6.
REPEAT the self-test.

C6 CHECK THE REFERENCE VOLTAGE CIRCUIT FOR A SHORT TO VPWR

 For ETCREF concerns.


 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
ETCREF VPWR

 For VREF concerns.


 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
VREF VPWR

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 33 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to C7.
REPEAT the self-test.

C7 CHECK THE REFERENCE VOLTAGE FOR A SHORT TO VOLTAGE

 Key ON, engine OFF.


 For ETCREF concerns.
 Measure the voltage between:

( + ) PCM
Connector, (-)
Harness Side
ETCREF Ground

 For VREF concerns.


 Measure the voltage between:

( + ) PCM
Connector, (-)
Harness Side
VREF Ground

 Is any voltage present?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to C20.
REPEAT the self-test.

C8 CHECK THE REFERENCE VOLTAGE WITH THE ELECTRONIC THROTTLE CONTROL CONNECTED

NOTE: If this sensor was used for the ETCREF measurement in C3, GO to C9.

 Key in OFF position.


 Connect the electronic throttle body throttle position sensor (ETBTPS).
 Key ON, engine OFF.
 Measure the voltage between:

( + ) Suspect
Sensor (-)
Connector,
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 34 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Harness Side
ETCREF Ground

 Is the voltage between 4.5 - 5.5 V?

Yes No
INSTALL a new ETBTPS.
REFER to the FUEL SYSTEM - GENERAL
The concern is intermittent.
INFORMATION - GASOLINE AND DIESEL --
refer to PINPOINT TEST Z.
E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

C9 CHECK THE REFERENCE VOLTAGE WITH THE APP SENSOR CONNECTED

 Key in OFF position.


 Connect the APP sensor.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) Suspect
Sensor
(-)
Connector,
Harness Side
ETCREF Ground

 Is the voltage between 4.5 - 5.5 V?

Yes No
INSTALL a new APP sensor.
The concern is intermittent. REFER to the ACCELERATION CONTROL --
refer to PINPOINT TEST Z. E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

C10 CHECK THE REFERENCE VOLTAGE WITH THE TP SENSOR CONNECTED

NOTE: If this sensor was used for the VREF measurement in C3, GO to C11.

 Key in OFF position.


 Connect the TP sensor.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) Suspect
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 35 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Sensor
Connector, (-)
Harness Side
VREF Ground

 Is the voltage between 4.5 - 5.5 V?

Yes No
INSTALL a new TP sensor.
For additional sensors disconnected, GO to C11. REFER to the ELECTRONIC ENGINE
For no additional sensors disconnected, refer to CONTROLS - GASOLINE ENGINES -- E-
PINPOINT TEST Z. SERIES .
CLEAR the DTCs. REPEAT the self-test.

C11 CHECK THE REFERENCE VOLTAGE WITH THE DIFFERENTIAL PRESSURE FEEDBACK EGR SENSOR
CONNECTED

NOTE: If the vehicle is not equipped with a differential pressure feedback EGR sensor
or if this sensor was used for the VREF measurement in C3, GO to C12.

 Key in OFF position.


 Differential Pressure Feedback EGR Sensor connector connected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) Suspect
Sensor
(-)
Connector,
Harness Side
VREF Ground

 Is the voltage between 4.5 - 5.5 V?

Yes No
INSTALL a new Differential Pressure Feedback
For additional sensors disconnected, GO to C12.
EGR sensor. REFER to the ENGINE EMISSION
For no additional sensors disconnected, refer to
CONTROL -- E-SERIES .
PINPOINT TEST Z.
CLEAR the DTCs. REPEAT the self-test.

C12 CHECK THE REFERENCE VOLTAGE WITH THE ESM CONNECTED

NOTE: If the vehicle is not equipped with an ESM or if this sensor was used for the
VREF measurement in C3, GO to C13.

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 36 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key in OFF position.


 Connect the ESM.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) Suspect
Sensor
(-)
Connector,
Harness Side
VREF Ground

 Is the voltage between 4.5 - 5.5 V?

Yes No
INSTALL a new ESM.
For additional sensors disconnected, GO to C13.
REFER to the ENGINE EMISSION CONTROL -
For no additional sensors disconnected, refer to
- E-SERIES .
PINPOINT TEST Z.
CLEAR the DTCs. REPEAT the self-test.

C13 CHECK THE REFERENCE VOLTAGE WITH THE MAP SENSOR CONNECTED

NOTE: If the vehicle is not equipped with a MAP sensor or if this sensor was used for
the VREF measurement in C3, GO to C14.

 Key in OFF position.


 Connect the MAP sensor.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) Suspect
Sensor
(-)
Connector,
Harness Side
VREF Ground

 Is the voltage between 4.5 - 5.5 V?

Yes No
INSTALL a new MAP sensor.
For additional sensors disconnected, GO to C14. REFER to the ELECTRONIC ENGINE
For no additional sensors disconnected, refer to CONTROLS - GASOLINE ENGINES -- E-
PINPOINT TEST Z. SERIES .
CLEAR the DTCs. REPEAT the self-test.
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 37 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

C14 CHECK THE REFERENCE VOLTAGE WITH THE FRPT SENSOR CONNECTED

NOTE: If the vehicle is not equipped with a FRPT sensor or if this sensor was used for
the VREF measurement in C3, GO to C15.

 Key in OFF position.


 Connect the FRPT sensor.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) Suspect
Sensor
(-)
Connector,
Harness Side
VREF Ground

 Is the voltage between 4.5 - 5.5 V?

Yes No
INSTALL a new FRPT sensor. REFER to the
For additional sensors disconnected, GO to C15.
ELECTRONIC ENGINE CONTROLS -
For no additional sensors disconnected, refer to
GASOLINE ENGINES -- E-SERIES .
PINPOINT TEST Z.
CLEAR the DTCs. REPEAT the self-test.

C15 CHECK THE REFERENCE VOLTAGE WITH THE FTP SENSOR CONNECTED

NOTE: If the vehicle is not equipped with a FTP sensor or if this sensor was used for
the VREF measurement in C3, GO to C16.

 Key in OFF position.


 Connect the FTP sensor.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) Suspect
Sensor
(-)
Connector,
Harness Side
VREF Ground

 Is the voltage between 4.5 - 5.5 V?

Yes No
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 38 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

INSTALL a new FTP sensor.


For additional sensors disconnected, GO to C16. REFER to the EVAPORATIVE EMISSIONS --
For no additional sensors disconnected, refer to E-SERIES EVAPORATIVE EMISSIONS -- E-
PINPOINT TEST Z. SERIES .
CLEAR the DTCs. REPEAT the self-test.

C16 CHECK THE REFERENCE VOLTAGE WITH THE ACP TRANSDUCER SENSOR CONNECTED

NOTE: If the vehicle is not equipped with an ACP transducer sensor or if this sensor
was used for the VREF measurement in C3, GO to C17.

 Key in OFF position.


 Connect the ACP transducer sensor.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) Suspect
Sensor
(-)
Connector,
Harness Side
VREF Ground

 Is the voltage between 4.5 - 5.5 V?

Yes No
For additional sensors disconnected, GO to C17. INSTALL a new Air Conditioning Pressure (ACP)
For no additional sensors disconnected, refer to Transducer Sensor. CLEAR the DTCs. REPEAT
PINPOINT TEST Z. the self-test.

C17 CHECK THE REFERENCE VOLTAGE WITH THE PSP SENSOR CONNECTED

 Key in OFF position.


 Connect the PSP sensor.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) Suspect
Sensor
(-)
Connector,
Harness Side
VREF Ground

 Is the voltage between 4.5 - 5.5 V?

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 39 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
The concern is intermittent. INSTALL a new PSP sensor.
refer to PINPOINT TEST Z. CLEAR the DTCs. REPEAT the self-test.

C18 CHECK THE SIGRTN OR ETCRTN CIRCUIT(S) FOR AN OPEN

NOTE: Refer to the Wiring Diagrams article Electronic Engine Controls Cell for specific
vehicle application and pin locations.

 Key in OFF position.


 Disconnect the PCM.
 For ETCRTN concerns.
 Measure the resistance between:

( + ) Suspect
( - ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
ETCRTN ETCRTN

 For SIGRTN concerns.


 Measure the resistance between:

( + ) Suspect
( - ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
SIGRTN SIGRTN

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to C20.
REPEAT the self-test.

C19 CHECK THE SUSPECT SENSOR FOR AN INTERNAL SHORT

 Clear the KOEO, KOER, and continuous DTCs.


 Key in OFF position.
 Connect the suspect sensor.
 Key ON, engine OFF.
 Carry out the PCM self-test.
 Is the concern still present?
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 40 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
INSTALL a new sensor for the sensor in question. The concern is intermittent.
CLEAR the DTCs. REPEAT the self-test. refer to PINPOINT TEST Z.

C20 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM.
REFER toFLASH ELECTRICALLY The system is operating correctly at this time. The
ERASABLE PROGRAMMABLE READ ONLY concern may have been caused by a loose or
MEMORY (EEPROM) , Programming the VID corroded connector.
Block for a Replacement PCM.

PINPOINT TEST DA: INTAKE AIR TEMPERATURE (IAT) SENSOR

This pinpoint test is intended to diagnose the following:

 integrated mass air flow/intake air temperature (MAF/IAT) sensor (12B579)


 harness circuits: IAT and SIGRTN
 powertrain control module (PCM) (12A650)

Voltage values calculated for VREF equal 5 volts. These values can vary by 15% due to sensor and VREF
variations.

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 41 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 30: Temperature Sensor Temperature To Voltage Graph


Courtesy of FORD MOTOR CO.

TEMPERATURE SENSOR VOLTAGE AND RESISTANCE SPECIFICATIONS


Temperature Temperature Sensor Values
°C °F Voltage Resistance (K ohms)
120 248 0.28 1.18
110 230 0.36 1.55
100 212 0.47 2.07
90 194 0.61 2.80
80 176 0.80 3.84
70 158 1.05 5.37
60 140 1.37 7.70
50 122 1.77 10.97
40 104 2.23 16.15
30 86 2.74 24.27
20 68 3.26 37.30
10 50 3.73 58.75
0 32 4.14 95.85
-10 14 4.45 160.31

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 42 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 31: Electronic Throttle Body Throttle Position Sensor (ETBTPS) Connector - A
Courtesy of FORD MOTOR CO.

Pin Circuit
4 MAF RTN (Mass Air Flow Return)
2 SIGRTN (Signal Return)
1 IAT (Intake Air Temperature)

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Crown Victoria, 170 Pin T41 SIGRTN
Grand Marquis, E22 IAT
Town Car
Edge, 190 Pin B58 SIGRTN
MKX, B43 IAT
Sable,
Taurus,
Taurus X
Escape/Mariner 3.0L 150 (50-50-50) B41 SIGRTN
Pin B20 IAT
Escape/Mariner 2.3L 150 (50-50-50) B41 SIGRTN
Pin B39 IAT
Expedition, 140 Pin B58 SIGRTN
Fusion, B43 IAT
Milan,
MKZ,
Navigator
F-150, 190 Pin E58 SIGRTN
Mark LT E22 IAT
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 43 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Focus 190 Pin B58 SIGRTN


B47 IAT
All other vehicles 170 Pin E58 SIGRTN
E22 IAT

DA1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0111, P0112, P0113, P0114, or P1112 present?

Yes No
For DTC P0111, GO to DA12.
For KOEO and KOER DTC P0112, GO to DA6.
For KOEO and KOER DTC P0113, GO to DA2. For all others, GO toDIAGNOSTIC TROUBLE
For continuous memory DTCs P0112, P0113 or CODE (DTC) CHARTS AND DESCRIPTIONS .
P1112, GO to DA9.
For DTC P0114, GO to DA9.

DA2 DTC P0113: CHECK THE IAT SIGNAL CIRCUIT

NOTE: The DTC indicates the sensor signal is greater than the self-test maximum.

 MAF/IAT Sensor connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) MAF/IAT
Sensor
(-)
Connector,
Harness Side
IAT - Pin 1 Ground

 Is the voltage between 4.5 - 5.5 V?

Yes No
GO to DA3. GO to DA4.

DA3 CHECK THE IAT SENSOR RESISTANCE

 Key in OFF position.


 Measure the resistance between:

( + ) MAF/IAT ( - ) MAF/IAT
Sensor Sensor
Connector, Connector,
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 44 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Component Component
Side Side
IAT - Pin 1 SIGRTN - Pin 2

 Is the resistance between 1K - 500K ohms?

Yes No
INSTALL a new MAF/IAT sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to DA4.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DA4 CHECK THE SIGNAL AND SIGRTN CIRCUITS FOR AN OPEN IN THE HARNESS

 PCM connector disconnected.


 Measure the resistance between:

( + ) MAF/IAT
( - ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
IAT - Pin 1 IAT
SIGRTN - Pin 2 SIGRTN

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DA5.
REPEAT the self-test.

DA5 CHECK THE SIGNAL FOR A SHORT TO VOLTAGE IN HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) MAF/IAT
Sensor
(-)
Connector,
Harness Side
IAT - Pin 1 Ground

 Is the voltage greater than 1 V?


Microsoft
Friday, September 25, 2009 11:20:49 AM Page 45 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DA14.
REPEAT the self-test.

DA6 DTC P0112: SIMULATE AN OPPOSITE SIGNAL TO THE PCM

NOTE: The DTC indicates the sensor signal is less than the self-test minimum.

 MAF/IAT Sensor connector disconnected.


 Key ON, engine OFF.
 Access the PCM and monitor the IAT PID.
 Is the voltage greater than 4.2 V?

Yes No
INSTALL a new MAF/IAT sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to DA7.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DA7 CHECK THE IAT CIRCUIT FOR A SHORT TO MAF RTN

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) MAF/IAT ( - ) MAF/IAT
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
MAF RTN - Pin
IAT - Pin 1
4

 Is the resistance less than 5 ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DA8.
REPEAT the self-test.

DA8 CHECK THE IAT CIRCUIT FOR A SHORT TO GROUND

 PCM connector disconnected.


 Measure the resistance between:

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 46 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
IAT SIGRTN

 Measure the resistance between:

( + ) PCM
( - ) 12 Volt
Connector,
Vehicle Battery
Harness Side
Negative
IAT
terminal

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DA14.
REPEAT the self-test.

DA9 SELF-TEST DTCS P0112, P0113, P0114 OR P1112: INTERMITTENT CHECK

 Key ON, engine OFF.


 Access the PCM and monitor the IAT PID.
 While observing the PID, carry out the following:
 Tap on the sensor to simulate road shock

 Wiggle the sensor connector

 Is there a large change in the voltage reading?

Yes No
DISCONNECT and INSPECT the connector.
If OK, INSTALL a new MAF/IAT sensor. REFER
to the ELECTRONIC ENGINE CONTROLS - GO to DA10.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DA10 CHECK THE ELECTRONIC ENGINE CONTROL (EEC) WIRING HARNESS

 Access the PCM and monitor the IAT PID.


 While observing the PID, wiggle, shake, and bend small sections of the wiring harness while working
from the sensor to the PCM.
 Is there a large change in the voltage reading?

Yes No
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 47 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

ISOLATE the concern. REPAIR as necessary.


GO to DA11.
CLEAR the DTCs. REPEAT the self-test.

DA11 CHECK THE PCM AND VEHICLE HARNESS CONNECTORS

 Key in OFF position.


 PCM connector disconnected.
 MAF/IAT Sensor connector disconnected.
 Are the connectors and terminals OK?

Yes No
The concern is not present at this time.
DISREGARD the current diagnostic trouble code
REPAIR as necessary.
(DTC) at this time. DIAGNOSE the next DTC. GO
CLEAR the DTCs. REPEAT the self-test.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

DA12 DTC P0111: CHECK THE RESISTANCE OF THE IAT SENSOR WITH THE ENGINE OFF

NOTE: Verify the engine temperature is at ambient temperature before continuing with
this test.

 Key in OFF position.


 IAT Sensor connector disconnected.
 Measure the resistance between:

( + ) IAT
( - ) IAT Sensor
Sensor
Connector,
Connector,
Component
Component
Side
Side
IAT SIGRTN

 Refer to the chart at the beginning of this test for the resistance specifications.
 Is the resistance within specification?

Yes No
INSTALL a new IAT sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to DA13.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DA13 DTC P0111: CHECK THE RESISTANCE OF THE IAT SENSOR

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 48 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

NOTE: Verify the engine is at operating temperature before taking the IAT reading.

 IAT Sensor connector connected.


 Run the engine until the engine temperature stabilizes.
 Key in OFF position.
 IAT Sensor connector disconnected.
 Measure the resistance between:

( + ) IAT
( - ) IAT Sensor
Sensor
Connector,
Connector,
Component
Component
Side
Side
IAT SIGRTN

 Refer to the chart at the beginning of this test for the resistance specifications.
 Is the resistance within specification?

Yes No
The concern is not present at this time.
CARRY OUT the OBD drive cycle to determine if
INSTALL a new IAT sensor. REFER to the
fuel, HO2S, catalyst and misfire monitors can be
ELECTRONIC ENGINE CONTROLS -
executed.
GASOLINE ENGINES -- E-SERIES .
REFER to On Board Diagnostic (OBD) Drive
CLEAR the DTCs. REPEAT the self-test.
Cycle.
REPEAT the PCM self-test if necessary.

DA14 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 49 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

PINPOINT TEST DC: MASS AIR FLOW (MAF) SENSOR

This pinpoint test is intended to diagnose the following:

 mass air flow (MAF) sensor (12B579)


 harness circuits: MAF SIG, MAF RTN, vehicle power (VPWR), power ground (PWRGND), IAT and
SIGRTN
 powertrain control module (PCM) (12A650)

Fig. 32: Electronic Throttle Body Throttle Position Sensor (ETBTPS) Connector - A
Courtesy of FORD MOTOR CO.

Pin Circuit
1 IAT (Intake Air Temperature)
2 SIGRTN (Signal Return)
4 MAF RTN (Mass Air Flow Return)
3 MAF (Mass Air Flow)
5 PWRGND (Power Ground)
6 VPWR (Vehicle Power)

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Edge, 190 Pin B41 MAF
MKX, B42 MAF RTN
Sable,
Taurus,
Taurus X
Escape/Mariner 150 (50-50-50) Pin B32 MAF

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 50 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

B43 MAF RTN


Expedition, 140 Pin B41 MAF
Fusion, B42 MAF RTN
Milan,
MKZ,
Navigator
F-150, 190 Pin E25 MAF
Mark LT E26 MAF RTN
Focus 190 Pin B40 MAF
B41 MAF RTN
All other vehicles 170 Pin E25 MAF
E26 MAF RTN

DC1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0102, P0103, P0104, P1100, or P1101 present?

Yes No
For KOER and continuous memory DTC P0102,
P0104, GO to DC5.
For DTC P0103, GO to DC21.
For all other symptoms without DTCs, GO to
For KOEO DTC P1101, GO to DC7.
DC27.
For KOER and continuous memory DTC P1101,
GO to DC2.
For continuous memory DTC P1100, GO to DC19.

DC2 DTC P1101: CHECK FOR MAF SENSOR CONTINUOUS MEMORY DTCS

 Retrieve continuous memory DTCs.


 Is a continuous memory MAF DTC present with the KOER DTC P1101?

Yes No
GO to DC3. GO to DC5.

DC3 VERIFY CONTINUOUS MEMORY DTC P0102

 Is a continuous memory DTC P0102 present with the KOER DTC P1101?

Yes No
GO to DC5. GO to DC4.

DC4 VERIFY CONTINUOUS MEMORY DTC P0103

 Is a continuous memory DTC P0103 present with the KOER DTC P1101?

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 51 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
All other continuous memory DTCs:
DISREGARD the current diagnostic trouble code
GO to DC21. (DTC) at this time. DIAGNOSE the next DTC. GO
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

DC5 KOER AND CONTINUOUS MEMORY DTCS P0102, P0104 OR P1101: CHECK THE INTAKE AIR SYSTEM
FOR LEAKS, OBSTRUCTIONS, AND DAMAGE

 Key in OFF position.


 Check the air inlet system (air cleaner, housing, duct work) for obstructions or blockage.
 Check for broken/loose air outlet tube clamps (throttle body and air cleaner assembly ends), cracks/holes
in the air outlet tube, and worn gaskets between the MAF sensor and the air cleaner assembly. Check the
throttle body bore for sludge. Verify the MAF sensor is connected. Repair as necessary.
 Are there any concerns found during the visual inspection?

Yes No
REPAIR as necessary.
GO to DC6.
CLEAR the DTCs. REPEAT the self-test.

DC6 CHECK THE MAF PID

 Access the PCM and monitor the RPM PID.


 Run the engine up to 1,500 RPM for 5 seconds, then bring it back to idle.
 Access the PCM and monitor the MAF PID.
 Is the voltage less than 0.23 V?

Yes No
GO to DC9. GO to DC7.

DC7 CHECK THE MAF SIGNAL SENT TO THE PCM

NOTE: DTC P1101 can be generated by a low charged vehicle battery or the garage
exhaust ventilation system. Charge the battery as necessary, then remove the
ventilation system and properly vent to the outside atmosphere. Check the air
inlet system (air cleaner, housing, duct work) for obstructions or blockage.
Repeat the KOEO self-test.

 Key in OFF position.


 MAF/IAT Sensor connector connected.
 Key ON, engine OFF.
 Access the PCM and monitor the MAF PID.
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 52 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the voltage less than 0.2 V?

Yes No
GO to DC8. GO to DC9.

DC8 CHECK THE MAF SIGNAL SENT TO THE PCM

 Key ON, engine running.


 Access the PCM and monitor the MAF PID.
 Is the voltage between 0.46 - 2.44 V?

Yes No
Unable to identify the concern at this time.
GO to DC9.
refer to PINPOINT TEST Z.

DC9 CHECK THE VPWR TO THE MAF SENSOR

 Key in OFF position.


 MAF/IAT Sensor connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) MAF/IAT
Sensor ( - ) Vehicle
Connector, Battery
Harness Side
Negative
VPWR - Pin 6
terminal

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DC10.
REPEAT the self-test.

DC10 CHECK THE PWRGND CIRCUIT TO THE MAF SENSOR

 Measure the voltage between:

( - ) MAF/IAT
( + ) Vehicle Sensor
Battery Connector,
Harness Side

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 53 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Positive PWRGND - Pin


terminal 5

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DC11.
REPEAT the self-test.

DC11 CHECK FOR SHORTS BETWEEN THE CIRCUITS IN THE MAF HARNESS

 Key in OFF position.


 MAF/IAT Sensor connector disconnected.
 PCM connector disconnected.
 Measure the resistance between:

( + ) MAF/IAT ( - ) MAF/IAT
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
PWRGND - Pin
MAF - Pin 3
5
MAF RTN - Pin
MAF - Pin 3
4
MAF - Pin 3 SIGRTN - Pin 2
MAF - Pin 3 IAT - Pin 1

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DC12.
REPEAT the self-test.

DC12 CHECK THE MAF RTN CIRCUIT FOR AN OPEN IN THE HARNESS

 Measure the resistance between:

( - ) MAF/IAT
( + ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
MAF RTN - Pin
MAF RTN
4

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 54 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DC13.
REPEAT the self-test.

DC13 CHECK THE MAF RTN CIRCUIT FOR A SHORT TO PWRGND IN THE HARNESS

 Measure the resistance between:

( + ) MAF/IAT ( - ) MAF/IAT
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
MAF RTN - Pin PWRGND - Pin
4 5

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit to GND. CLEAR the
GO to DC14.
DTCs. REPEAT the self-test.

DC14 CHECK THE MAF CIRCUIT FOR A SHORT TO PWRGND IN THE PCM

 PCM connector connected.


 Measure the resistance between:

( + ) MAF/IAT ( - ) MAF/IAT
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
PWRGND - Pin
MAF - Pin 3
5

 Is the resistance greater than 10K ohms?

Yes No
GO to DC15. GO to DC31.

DC15 CHECK THE MAF CIRCUIT VOLTAGE CYCLING INTEGRITY

 Key ON, engine OFF.


 Access the PCM and monitor the MAF PID.
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 55 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Connect a 5 amp fused jumper wire between the following:

Point A Point B
MAF/IAT MAF/IAT
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
MAF RTN - Pin PWRGND - Pin
4 5
MAF - Pin 3 VPWR - Pin 6

 Record the PID reading while both jumpers are installed.


 Remove the VPWR jumper while observing the MAF PID.
 Does the MAF PID change from greater than 4.50 volts to less than 0.26 volt when the VPWR
jumper is removed?

Yes No
INSTALL a new MAF/IAT sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES . RESET the
GO to DC16.
keep alive memory (KAM). REFER
toRESETTING THE KEEP ALIVE MEMORY
(KAM) .

DC16 CHECK THE MAF CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 Remove the jumper wire(s).
 PCM connector disconnected.
 Measure the resistance between:

( - ) MAF/IAT
( + ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
MAF MAF - Pin 3

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DC17.
REPEAT the self-test.

DC17 CHECK THE PWRGND CIRCUIT FOR AN OPEN IN THE HARNESS


Microsoft
Friday, September 25, 2009 11:20:49 AM Page 56 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 PCM connector disconnected.


 Measure the resistance between:

( + ) MAF/IAT
Sensor ( - ) Vehicle
Connector, Battery
Harness Side
PWRGND - Pin Negative
5 terminal

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DC18.
REPEAT the self-test.

DC18 CHECK THE MAF RTN CIRCUIT FOR AN OPEN IN THE HARNESS

 Measure the resistance between:

( - ) MAF/IAT
( + ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
MAF RTN - Pin
MAF RTN
4

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DC31.
REPEAT the self-test.

DC19 DTC P1100: CHECK THE MAF CIRCUIT FOR INTERMITTENT VOLTAGE TO THE PCM

 Check for broken/loose air outlet tube clamps (throttle body and air cleaner assembly ends), cracks/holes
in the air outlet tube, and worn gaskets between the MAF sensor and the air cleaner assembly. Verify the
MAF sensor is connected.
 Key ON, engine running.
 Access the PCM and monitor the MAF PID.
 If idle is not stable, refer to NO DIAGNOSTIC TROUBLE CODES (DTCS) PRESENT SYMPTOM
CHART INDEX .
 Access the PCM and monitor the RPM PID.

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 57 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Run the engine up to 1,500 RPM for 5 seconds, then bring it back to idle.
 Lightly tap on the MAF sensor and wiggle the harness connector to simulate road shock.
 Does the MAF PID go below 0.23 volt or above 4.6 volts?

Yes No
INSPECT the MAF/IAT sensor connector. If OK,
INSTALL a new MAF/IAT sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES . RESET the GO to DC20.
keep alive memory (KAM). REFER
toRESETTING THE KEEP ALIVE MEMORY
(KAM) .

DC20 CHECK THE MAF CIRCUIT FOR AN INTERMITTENT OPEN OR SHORTS

 Key ON, engine running.


 Access the PCM and monitor the MAF PID.
 Wiggle, shake, and bend small sections of the wiring harness while working from the sensor to the PCM.
 Does the MAF PID go below 0.23 volt or above 4.6 volts?

Yes No
REPAIR as necessary. RESET the keep alive
Unable to duplicate or identify the concern at this
memory (KAM). REFER toRESETTING THE
time. CLEAR the DTCs. REPEAT the self-test.
KEEP ALIVE MEMORY (KAM) .

DC21 DTC P0103: CHECK THE MAF SENSOR SCREEN FOR CONTAMINATION

NOTE: DTC P0103 can be generated by foreign material blocking the MAF sensor
screen, causing an air flow restriction.

 Check the MAF sensor screen for contamination or blockage.


 Check the air cleaner element and air tubes for proper installation and sealing.
 Are any concerns present?

Yes No
REPAIR as necessary.
GO to DC22.
CLEAR the DTCs. REPEAT the self-test.

DC22 DTC P0103: CHECK THE MAF SENSOR SIGNAL HIGH INPUT TO THE PCM

 Key ON, engine OFF.


 Access the PCM and monitor the MAF PID.
 Is the voltage greater than 2.44 V?
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 58 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
GO to DC23. GO to DC25.

DC23 CHECK THE MAF SENSOR SIGNAL SENT TO THE PCM

 Key in OFF position.


 MAF/IAT Sensor connector disconnected.
 Connect a 5 amp fused jumper wire between the following:

Point A Point B
MAF/IAT MAF/IAT
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
MAF RTN - Pin PWRGND - Pin
4 5

 Key ON, engine OFF.


 Access the PCM and monitor the MAF PID.
 Is the voltage less than 0.1 V?

Yes No
CHECK the MAF/IAT sensor electrical connector
for damage, corrosion, and water ingress. If OK,
INSTALL a new MAF/IAT sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to DC24.
GASOLINE ENGINES -- E-SERIES . RESET the
keep alive memory (KAM). REFER
toRESETTING THE KEEP ALIVE MEMORY
(KAM) .

DC24 CHECK THE MAF CIRCUIT FOR A SHORT TO VOLTAGE

 Key in OFF position.


 PCM connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) PCM
Connector, (-)
Harness Side
MAF Ground

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 59 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit to PWR. CLEAR the
GO to DC26.
DTCs. REPEAT the self-test.

DC25 CHECK THE MAF SIGNAL SENT TO THE PCM

 Key ON, engine running.


 Access the PCM and monitor the RPM PID.
 Monitor the MAF signal voltage while increasing the engine RPM from idle to approximately 2,500
RPM, and then back to idle.
 Access the PCM and monitor the MAF PID.
 Is the voltage between 0.23 - 4.6 V?

Yes No
This is an intermittent concern.
GO to DC23.
refer to PINPOINT TEST Z.

DC26 VERIFY THE IDLE CONCERN

 PCM connector connected.


 MAF/IAT Sensor connector connected.
 Key ON, engine running.
 Is an idle concern present?

Yes No
DISREGARD DTC P0103 at this time. The concern
is elsewhere. RETURN toNO DIAGNOSTIC
TROUBLE CODES (DTCS) PRESENT GO to DC31.
SYMPTOM CHART INDEX to diagnose unique
idle concerns.

DC27 SYMPTOMS WITHOUT DTCS: CHECK THE CONDITIONS RELATED TO THE MAF SENSOR

 Check the air inlet system (air cleaner, housing, duct work) for obstructions or blockage.
 Check for broken/loose air outlet tube clamps (throttle body and air cleaner assembly ends), cracks/holes
in the air outlet tube, and worn gaskets between the MAF sensor and the air cleaner assembly. Verify the
MAF sensor is connected.
 Is a concern present?

Yes No
REPAIR as necessary. RESET the keep alive
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 60 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

memory (KAM). REFER toRESETTING THE


GO to DC28.
KEEP ALIVE MEMORY (KAM) .

DC28 DTCS P0171, P0172, P0174, P0175, P2195, P2196, P2197 OR P2198: CHECK THE FUNCTIONALITY OF THE
MAF SENSOR

NOTE: A MAF PID value of less than 0.6 volt may indicate an incorrectly installed air
cleaner or a leak in the air inlet system.

 Key ON, engine running.


 Allow the engine to stabilize at the correct operating temperature.
 Access the PCM and monitor the MAF PID.
 Check that the MAF PID at idle and NEUTRAL is not greater than 30% of the normal MAF listed in the
REFERENCE VALUES article, Reference Values or not greater than 1.3 volts.
 Is the PID value within the expected range?

Yes No
GO to DC30. GO to DC29.

DC29 CHECK TO ISOLATE THE MAF SENSOR FROM A LEAN DRIVEABILITY OCCURRENCE

NOTE: Due to increasingly stringent emission/OBD requirements, a fuel system DTC


on some vehicles can be generated without a noticeable driveability concern
with or without the MAF sensor disconnected. Under these conditions, if the
MAF PID indicates a MAF sensor concern, install a new MAF sensor. Refer to
the ELECTRONIC ENGINE CONTROLS - GASOLINE ENGINES -- E-SERIES .

 Key in OFF position.


 MAF/IAT Sensor connector disconnected.
 Key ON, engine running.
 Drive the vehicle on the road.
 Is the lean driveability symptom (lack of power, spark knock/detonation, buck/jerk or
hesitation/surge on acceleration) gone?

Yes No
INSTALL a new MAF/IAT sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES . RESET the
GO to DC30.
keep alive memory (KAM). REFER
toRESETTING THE KEEP ALIVE MEMORY
(KAM) .

DC30 VERIFY THE DTC

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 61 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Are any of the following DTCs present:

P0171, P0172, P0174, P0175, P2195, P2196, P2197, or P2198?

Yes No
The concern is elsewhere.
Unable to duplicate or identify the concern at this RETURN toNO DIAGNOSTIC TROUBLE
time. CODES (DTCS) PRESENT SYMPTOM
refer to PINPOINT TEST Z. CHART INDEX to diagnose performance while
driving concerns.

DC31 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST DD: FUEL RAIL PRESSURE TEMPERATURE (FRPT) SENSOR

WARNING: Vehicle fuel systems are pressurized even when the engine is not
running. To avoid fire or personal injury, disable the fuel delivery system
and relieve fuel system pressure before removing any fuel system
component. Refer to the fuel system information at the beginning of
pinpoint HC. Failure to follow these instructions may result in personal
injury.

NOTE: With the engine running, the FRP PID value may be 48-70 kPa (7-10 psi) higher
than a fuel pressure reading taken with a mechanical gauge.

This pinpoint test is intended to diagnose the following:

 fuel rail pressure temperature (FRPT) sensor (9G756)

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 62 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 harness circuits: FRP and FRT


 powertrain control module (PCM) (12A650)

FRPT SENSOR VOLTAGE AND PRESSURE SPECIFICATIONS


Voltage Pressure (kPa) Pressure (psi)
4.5 482 70
3.9 413 60
3.4 344 50
2.8 275 40
2.2 207 30
1.6 138 20
1.1 69 10
0.5 0 0

FRPT SENSOR TEMPERATURE, VOLTAGE, AND RESISTANCE SPECIFICATIONS


Temperature Sensor
°C °F Volts K Ohms
100 212 0.47 2.073
95 203 0.54 2.405
90 194 0.61 2.800
85 185 0.70 3.273
80 176 0.80 3.840
75 167 0.92 4.524
70 158 1.06 5.351
65 149 1.21 6.356
60 140 1.38 7.584
55 131 1.56 9.091
50 122 1.77 10.949
45 113 1.99 13.252
40 104 2.23 16.123
35 95 2.48 19.720
30 86 2.74 24.253
25 77 3.00 30.000
20 68 3.26 37.332
15 59 3.50 46.745
10 50 3.73 58.911
5 41 3.95 74.745
0 32 4.13 95.501

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 63 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 33: Fuel Rail Pressure Temperature (FRPT) Sensor Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
3 FRT (Fuel Rail Temperature)
1 FRP (Fuel Rail Pressure)
4 SIGRTN (Signal Return)
2 VREF (Reference Voltage)

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Escape/Mariner 150 (50-50-50) Pin E40 VREF
E28 FRT
E41 SIGRTN
E37 FRP
F-150, 190 Pin E57 VREF
Mark LT E19 FRT
E58 SIGRTN
E32 FRP
All other vehicles 170 Pin E57 VREF
E19 FRT
E58 SIGRTN
E32 FRP

DD1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTC)

 Are DTCs P0180, P0181, P0182, P0183, P0190, P0191, P0192 or P0193 present?

Yes No
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 64 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

For DTC P0180, GO to DD24.


For DTC P0181, GO to DD26.
For continuous memory DTCs P0182 or P0183, GO
to DD2.
For KOEO and KOER DTCs P0182 or P0183, GO
to DD17. For all others, GO toDIAGNOSTIC TROUBLE
For continuous memory DTC P0190, GO to DD3. CODE (DTC) CHARTS AND DESCRIPTIONS .
For DTC P0191, GO to DD11.
For continuous memory DTCs P0192 or P0193, GO
to DD16.
For KOEO and KOER DTCs P0192 or P0193, GO
to DD3.

DD2 CHECK THE FRPT AND PCM CONNECTORS FOR DAMAGE

 Key ON, engine OFF.


 Access the PCM and monitor the FRT PID.
 While observing the PID, carry out the following:
 Tap on the sensor to simulate road shock

 Wiggle the sensor connector

 Wiggle, shake, and bend small sections of the wiring harness while working from the sensor to the
PCM
 Check the FRPT and PCM connectors for damage and corrosion.
 Is a concern present?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
ISOLATE the concern and REPAIR as necessary.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

DD3 CONTINUOUS MEMORY DTC P0190, KOEO AND KOER DTCS P0192 AND P0193: CHECK THE FRPT
SENSOR FOR FUEL LEAKS

NOTE: Repair any fuel pump DTCs prior to this test.

 Key ON, engine running.


 Idle the engine for 2 minutes.
 Inspect the FRPT vacuum hose between the intake manifold and the FRPT sensor for air leaks and correct
connection.
 Key in OFF position.
 Remove the vacuum hose from the FRPT.
 Inspect the FRPT and vacuum hose for traces of fuel.
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 65 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is any fuel present?

Yes No
INSTALL a new FRPT sensor. REFER to the fuel
system WARNING information at the beginning of
Pinpoint Test HC. refer to PINPOINT TEST HC.
REFER to the ELECTRONIC ENGINE GO to DD4.
CONTROLS - GASOLINE ENGINES -- E-
SERIES .
CLEAR the DTCs. REPEAT the self-test.

DD4 CHECK THE VREF AND SIGRTN CIRCUITS FOR AN OPEN IN THE HARNESS

 Connect the vacuum hose to the FRPT.


 FRPT Sensor connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) FRPT ( - ) FRPT
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
VREF - Pin 2 SIGRTN - Pin 4

 Is the voltage between 4.5 - 5.5 V?

Yes No
For DTC P0190, GO to DD12.
For DTC P0192, GO to DD5. refer to PINPOINT TEST C.
For DTC P0193, GO to DD7.

DD5 INDUCE A HIGH VOLTAGE ON THE FRPT CIRCUIT

 Key in OFF position.


 Connect a 5 amp fused jumper wire between the following:

Point A FRPT Point B FRPT


Sensor Sensor
Connector, Connector,
Harness Side Harness Side
VREF - Pin 2 FRP - Pin 1

 Key ON, engine OFF.


 Access the PCM and monitor the FRP PID.
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 66 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the voltage greater than 4.5 V?

Yes No
INSTALL a new FRPT sensor. REFER to the fuel
system WARNING information at the beginning of
Pinpoint Test HC. refer to PINPOINT TEST HC.
REFER to the ELECTRONIC ENGINE GO to DD6.
CONTROLS - GASOLINE ENGINES -- E-
SERIES .
CLEAR the DTCs. REPEAT the self-test.

DD6 CHECK THE FRP CIRCUIT FOR A SHORT TO FRT, SIGRTN, AND GND IN THE HARNESS

 Key in OFF position.


 Remove the jumper wire(s).
 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
FRP SIGRTN
FRP FRT

 Measure the resistance between:

( + ) PCM
Connector, (-)
Harness Side
FRP Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DD28.
REPEAT the self-test.

DD7 CHECK THE FRP CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 67 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( - ) FRPT
( + ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
FRP FRP - Pin 1

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DD8.
REPEAT the self-test.

DD8 CHECK THE FRP CIRCUIT FOR A SHORT TO VREF AND FRT IN THE HARNESS

 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
FRP VREF
FRP FRT

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DD9.
REPEAT the self-test.

DD9 CHECK THE FRP CIRCUIT FOR A SHORT TO VOLTAGE

 Key ON, engine OFF.


 Measure the voltage between:

( + ) FRPT
Sensor
(-)
Connector,
Harness Side
FRP - Pin 1 Ground

 Is any voltage present?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DD10.
REPEAT the self-test.
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 68 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

DD10 INDUCE A LOW VOLTAGE ON THE FRPT CIRCUIT

 Key in OFF position.


 PCM connector connected.
 Connect a 5 amp fused jumper wire between the following:

Point A FRPT Point B FRPT


Sensor Sensor
Connector, Connector,
Harness Side Harness Side
FRP - Pin 1 SIGRTN - Pin 4

 Key ON, engine OFF.


 Access the PCM and monitor the FRP PID.
 Is the voltage less than 0.01 V?

Yes No
INSTALL a new FRPT sensor. REFER to the fuel
system WARNING information at the beginning of
Pinpoint Test HC. refer to PINPOINT TEST HC.
REFER to the ELECTRONIC ENGINE GO to DD28.
CONTROLS - GASOLINE ENGINES -- E-
SERIES .
CLEAR the DTCs. REPEAT the self-test.

DD11 DTC P0191: CHECK FOR FUEL PUMP DTCS

 Carry out the self-test.


 Are DTCs P1233, P1234, P1235, P1236, P1237 or P1238 present?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
GO to DD12.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

DD12 INSPECT ALL THE VACUUM HOSES CONNECTED TO THE INTAKE MANIFOLD FOR LEAKS

 Key in OFF position.


 FRPT Sensor connector connected.
 Key ON, engine running.
 Allow the engine idle to stabilize.
 Inspect all the vacuum hoses connected to the intake manifold for leaks.

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 69 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Are any vacuum hose concerns present?

Yes No
ISOLATE the concern and REPAIR as necessary.
GO to DD13.
CLEAR the DTCs. REPEAT the self-test.

DD13 CHECK THE FRPT CONNECTOR FOR DAMAGE OR CORROSION

 Key in OFF position.


 FRPT Sensor connector disconnected.
 Inspect the sensor, wiring, and connector for damage, corrosion, or water intrusion.
 Is a concern present?

Yes No
REPAIR as necessary.
GO to DD14.
CLEAR the DTCs. REPEAT the self-test.

DD14 CHECK THE FRP PID

NOTE: The fuel pressure is likely to increase after the fuel pressure is relieved with the
system closed. The rate and amount of the fuel pressure increase is dependent
upon the ambient air and fuel temperatures.

NOTE: Prepare to record the FRP PID value within 5 seconds after the engine is shut
off and also after the fuel pressure is relieved.

 FRPT Sensor connector connected.


 Key ON, engine running.
 Allow the engine idle to stabilize.
 Access the PCM and monitor the FRP PID.
 Key in OFF position.
 Key ON, engine OFF.
 Record the FRP PID value within 5 seconds of the key off.
 Relieve the fuel pressure. Refer to the FUEL SYSTEM - GENERAL INFORMATION - GASOLINE
AND DIESEL -- E-SERIES for the Fuel System Pressure Release procedure.
 Disable the fuel pump.
 Key ON, engine OFF.
 Record the FRP PID value within 5 seconds of carrying out the fuel system pressure release procedure.
 Is the difference between the recorded FRP PID values greater than 34 kPa (5 psi)?

Yes No

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 70 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

refer to PINPOINT TEST HC. GO to DD15.

DD15 COMPARE THE FRP PID TO THE MECHANICAL GAUGE

NOTE: Most mechanical gauges are referenced to atmospheric pressure. The FRPT
sensor is referenced to manifold pressure. In order to make a valid comparison,
the engine must be off.

NOTE: The vehicle may exhibit a long crank until the fuel system is pressurized.

 Key in OFF position.


 Connect a mechanical fuel pressure gauge.
 Key ON, engine OFF.
 Monitor the mechanical gauge.
 Access the PCM and monitor the FRP PID.
 Compare the FRP PID value to the mechanical gauge.
 Key in OFF position.
 Pressurize the fuel system. Refer to the FUEL SYSTEM - GENERAL INFORMATION - GASOLINE
AND DIESEL -- E-SERIES for the Fuel System Pressure Release procedure to pressurize the fuel
system.
 Key ON, engine running.
 Allow the fuel pressure to stabilize.
 Key in OFF position.
 Key ON, engine OFF.
 Compare the FRP PID value to the mechanical gauge.
 Are the FRP PID values within 34 kPa (5 psi) of the mechanical gauge readings?

Yes No
INSTALL a new FRPT sensor. REFER to the fuel
system WARNING information at the beginning of
Pinpoint Test HC. refer to PINPOINT TEST HC.
GO to DD28. REFER to the ELECTRONIC ENGINE
CONTROLS - GASOLINE ENGINES -- E-
SERIES .
CLEAR the DTCs. REPEAT the self-test.

DD16 CONTINUOUS MEMORY DTCS P0192 AND P0193: CHECK THE FRPT CIRCUIT FOR AN
INTERMITTENT CONCERN

NOTE: Repair any fuel pump DTCs prior to this test.

 Key ON, engine OFF.


Microsoft
Friday, September 25, 2009 11:20:49 AM Page 71 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Access the PCM and monitor the FRP PID.


 While observing the PID, carry out the following:
 Tap on the sensor to simulate road shock

 Wiggle the sensor connector

 Wiggle, shake, and bend small sections of the wiring harness while working from the sensor to the
PCM
 Check the FRPT connector for damage or corrosion.
 Is a concern present?

Yes No
ISOLATE the concern and REPAIR as necessary.
refer to PINPOINT TEST Z.
CLEAR the DTCs. REPEAT the self-test.

DD17 KOEO AND KOER DTCS P0182 OR P0183: CHECK THE RESISTANCE OF THE FRPT SENSOR

 Key in OFF position.


 FRPT Sensor connector disconnected.
 Measure the resistance between:

( + ) FRPT ( - ) FRPT
Sensor Sensor
Connector, Connector,
Component Component
Side Side
FRT - Pin 3 SIGRTN - Pin 4

 Is the resistance between 2K - 96K ohms?

Yes No
INSTALL a new FRPT sensor. REFER to the fuel
system WARNING information at the beginning of
Pinpoint Test HC. refer to PINPOINT TEST HC.
GO to DD18. REFER to the ELECTRONIC ENGINE
CONTROLS - GASOLINE ENGINES -- E-
SERIES .
CLEAR the DTCs. REPEAT the self-test.

DD18 CHECK THE FRPT FOR INTERNAL SHORTS

 Measure the resistance between:

( + ) FRPT
Sensor
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 72 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Connector,
Component (-)
Side
FRT - Pin 3 Ground

 Measure the resistance between:

( + ) FRPT ( - ) FRPT
Sensor Sensor
Connector, Connector,
Component Component
Side Side
FRT - Pin 3 FRP - Pin 1
FRT - Pin 3 VREF - Pin 2

 Are the resistances greater than 10K ohms?

Yes No
INSTALL a new FRPT sensor. REFER to the fuel
system WARNING information at the beginning of
Pinpoint Test HC. refer to PINPOINT TEST HC.
For DTC P0182, GO to DD19.
REFER to the ELECTRONIC ENGINE
For DTC P0183, GO to DD21.
CONTROLS - GASOLINE ENGINES -- E-
SERIES .
CLEAR the DTCs. REPEAT the self-test.

DD19 CHECK THE FRT CIRCUIT(S) FOR A SHORT TO SIGRTN OR GND IN THE HARNESS

 PCM connector disconnected.


 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
FRT SIGRTN

 Measure the resistance between:

( + ) PCM
Connector, (-)
Harness Side
FRT Ground

 Is the resistance greater than 10K ohms?


Microsoft
Friday, September 25, 2009 11:20:49 AM Page 73 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DD20.
REPEAT the self-test.

DD20 FRPT SENSOR: INDUCE A HIGH VOLTAGE ON THE FRT CIRCUIT

 PCM connector connected.


 Key ON, engine OFF.
 Access the PCM and monitor the FRT PID.
 Is the voltage greater than 4.5 V?

Yes No
Unable to duplicate or identify the concern at this
time. GO to DD28.
refer to PINPOINT TEST Z.

DD21 CHECK THE FRT AND SIG RTN CIRCUIT(S) FOR AN OPEN IN THE HARNESS

 PCM connector disconnected.


 Measure the resistance between:

( - ) FRPT
( + ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
FRT FRT - Pin 3
SIGRTN SIGRTN - Pin 4

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DD22.
REPEAT the self-test.

DD22 CHECK THE FRT SIGNAL FOR A SHORT TO VREF AND FRP

 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
FRT VREF
FRT FRP

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 74 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DD23.
REPEAT the self-test.

DD23 FOR THE FRPT SENSOR INDUCE A LOW VOLTAGE ON THE FRT CIRCUIT

 PCM connector connected.


 Connect a 5 amp fused jumper wire between the following:

Point A FRPT Point B FRPT


Sensor Sensor
Connector, Connector,
Harness Side Harness Side
FRT - Pin 3 SIGRTN - Pin 4

 Key ON, engine OFF.


 Access the PCM and monitor the FRT PID.
 Is the voltage less than 0.2 V?

Yes No
Unable to duplicate or identify the concern at this
time. GO to DD28.
refer to PINPOINT TEST Z.

DD24 DTC P0180: CHECK FOR THE PRESENCE OF DTC P0182 OR P0183

 Key ON, engine OFF.


 Carry out the self-test.
 Are DTCs P0182 or P0183 present?

Yes No
GO to DD17. GO to DD25.

DD25 CHECK THE FRT CIRCUIT FOR AN INTERMITTENT CONCERN

 PCM connector connected.


 Access the PCM and monitor the FRT PID.
 Carry out a thorough wiggle test on the FRPT sensor harness.
 Is the FRT signal stable?

Yes No
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 75 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

ISOLATE the concern and REPAIR as necessary.


GO to DD27.
CLEAR the DTCs. REPEAT the self-test.

DD26 KOEO AND KOER DTC P0181: CHECK THE FRT PID

NOTE: Allow vehicle temperatures to stabilize prior to temperature sensor tests.

 Key ON, engine OFF.


 The normal test range is 0°C to 100°C (32°F to 212°F).
 Access the PCM and monitor the FRT PID.
 Is the voltage between 0.4 - 4.5 V?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
GO to DD27.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

DD27 COMPARE THE PIDS AFTER STABILIZING THE VEHICLE TEMPERATURE

 Access the PCM and monitor the FRT, CHT and ECT PIDs.
 Are the temperature PIDs nearly equal in value?

Yes No
The concern is not present at this time.
refer to PINPOINT TEST Z.
CLEAR the DTCs. REPEAT the self-test.

DD28 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 76 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

PINPOINT TEST DF: VEHICLE SPEED CIRCUIT (VSC) CHECK

WARNING: Strict observance of posted speed limits and driving conditions is


mandatory when proceeding through the following drive cycles.

Failure to follow these instructions may result in personal injury.

This pinpoint test is intended to diagnose the following:

 harness circuits: VSC


 powertrain control module (PCM) (12A650)

Fig. 34: Anti-lock Brake System (ABS) Module Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
21 VSC (Vehicle Speed Circuit)

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Connector Pin Circuit


170 Pin B29 VSC
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 77 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

DF1 DTCS P0500, P0503, P1500, P1501 AND P1502: CHECK THE VEHICLE SPEED CIRCUIT FOR
INTERMITTENT CONCERNS

NOTE: The PCM detected an error in the vehicle speed information received from the
ABS control module. This test step checks for the recurrence of this vehicle
speed error.

 Key ON, engine OFF.


 Clear the DTCs.
 Gradually increase the vehicle speed to 80 km/h (50 mph).
 Coast to an idle and stop the vehicle.
 Key in OFF position.
 Key ON, engine OFF.
 Retrieve the continuous memory DTCs.
 Are DTCs P0500, P0503, P1500, P1501 or P1502 present?

Yes No
The vehicle speed input is correct. The concern that
The vehicle speed input is incorrect.
produced the original DTC may be intermittent.
GO to DF2.
GO to DF5.

DF2 CHECK THE VSC CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Anti-lock Brake System (ABS) Module connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) PCM
Connector, (-)
Harness Side
VSC - Pin B29 Ground

 Is the voltage less than 1 V?

Yes No
GO to DF3. GO to DF6.

DF3 CHECK FOR AN OPEN VSC BETWEEN THE PCM AND THE ABS CONTROL MODULE

 Measure the resistance between:

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 78 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( - ) Anti-lock
( + ) PCM Brake System
Connector, (ABS) Module
Harness Side Connector,
Harness Side
VSC - Pin B29 VSC - Pin 21

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DF4. REPEAT the self-test.
GO to DF7.

DF4 CHECK THE VSC CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Measure the resistance between:

( + ) PCM
Connector, (-)
Harness Side
VSC - Pin B29 Ground

 Is the resistance greater than 10K ohms?

Yes No
REFER to the VEHICLE DYNAMIC SYSTEMS
-- E-SERIES to continue diagnosis of the ABS
control module, speed sensors and wheel speed
GO to DF6.
sensor harness circuits. If these components are
working properly,
GO to DF8.

DF5 VISUAL INSPECTION

NOTE: Refer to the Wiring Diagrams article for harness, module, and connector
locations.

 Key in OFF position.


 Visually inspect the VSC circuit harness and connectors at the PCM, ABS, and other VSC user modules
for damage, loose connections, loose grounds, or incorrect routing.
 Does the visual inspection reveal a concern?

Yes No
Microsoft
Friday, September 25, 2009 11:20:49 AM Page 79 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Unable to duplicate or identify the concern at this


REPAIR as necessary. CLEAR the DTCs. REPEAT time. REFER to the VEHICLE DYNAMIC
the self-test. SYSTEMS -- E-SERIES to continue diagnosis of
GO to DF7. the ABS control module, speed sensors and wheel
speed sensor harness circuits.

DF6 VERIFY IF THE VSC IS SHORTED IN THE HARNESS OR ANOTHER MODULE

 Key in OFF position.


 Determine which, if any, modules are connected to the VSC. Refer to the Wiring Diagrams article. If no
other modules are connected to the VSC, go to the YES Action To Take.
 One at a time, disconnect the modules associated with the VSC. After disconnecting each module, test
again for a short circuit. (Refer to test step that sent you here). Repeat until each associated module is
disconnected or the short circuit is eliminated.
 Does the short circuit remain after all associated modules are disconnected?

Yes No
REPAIR the short circuit. CLEAR the DTCs. REFER to the Workshop article for further
REPEAT the self-test. diagnosis of the appropriate module.
GO to DF7. GO to DF7.

DF7 VSC REPAIR VERIFICATION DRIVE CYCLE

NOTE: Warm the engine to a normal operating temperature before continuing.

NOTE: Carry out the VSC drive cycle at least 3 times as described below.

 Automatic Transmission Drive Cycle:


 Place the transmission range selector lever in DRIVE range

 Accelerate heavily to 56 km/h (35 mph)

 Coast down to an idle and stop the vehicle

 Cycle the key OFF and ON

 Manual Transmission Drive Cycle:


 Accelerate moderately to 64 km/h (40 mph), while shifting from first to second gear

 Coast down to an idle and stop the vehicle

 Cycle the key OFF and ON

 Key in OFF position.


 Key ON, engine OFF.
 Retrieve the continuous memory DTCs.
 Are DTCs P0500, P0503, P1500, P1501 or P1502 present?

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 80 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REFER to the VEHICLE DYNAMIC SYSTEMS
-- E-SERIES to continue diagnosis of the ABS
control module, speed sensors and wheel speed
The repair has been verified.
sensor harness circuits. If these components are
working properly,
GO to DF8.

DF8 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST DG: KNOCK SENSOR (KS)

This pinpoint test is intended to diagnose the following:

 knock sensors KS1, KS2 (12A699)


 harness circuits: KS1+, KS1-, KS2+, and KS2-
 powertrain control module (PCM) (12A650)

Microsoft
Friday, September 25, 2009 11:20:49 AM Page 81 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 35: Knock Sensor 1 (KS1) Connector - A


Courtesy of FORD MOTOR CO.

Fig. 36: Knock Sensor 1 (KS1) Connector - A


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:50 AM Page 82 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 37: Knock Sensor 1 (KS1) Connector - C


Courtesy of FORD MOTOR CO.

Fig. 38: Knock Sensor 1 (KS1) Connector - D


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:50 AM Page 83 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 39: Knock Sensor 1 (KS1) Connector - E


Courtesy of FORD MOTOR CO.

Fig. 40: Knock Sensor 1 (KS1) Connector - F


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Edge, A 3 KS2+
F-Super Duty 6.8L, 4 KS2-
MKX, 1 KS1+
Sable, 2 KS1-
Taurus,
Taurus X
Escape/Mariner, B 1 KS1+
Fusion 2.3L, 2 KS1-
Milan 2.3L
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 84 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Expedition, C 1 KS1+
Navigator 2 KS1-
F-150 4.2L, D 1 KS1+
Ranger 3.0L 2 KS1-
F-150 5.4L, C 2 KS1+
F-Super Duty 5.4L, 1 KS1-
Mark LT
Fusion 3.0L, B 2 KS1+
Milan 3.0L, 1 KS1-
Ranger 2.3L
MKZ A 1 KS1+
2 KS1-
Mountaineer 4.6L E 1 KS1+
2 KS1-
Mustang 4.6L E 3 KS1+
4 KS1-
All other vehicles F 2 KS1+
1 KS1-

Fig. 41: Knock Sensor 2 (KS2) Connector - A


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:50 AM Page 85 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 42: Knock Sensor 2 (KS2) Connector - B


Courtesy of FORD MOTOR CO.

Fig. 43: Knock Sensor 2 (KS2) Connector - C


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Expedition, A 1 KS2+
F-Super Duty 5.4L, 2 KS2-
Navigator
F-150, A 2 KS2+
Mark LT 1 KS2-
Mustang B 1 KS2+
2 KS2-
All other vehicles C 3 KS2+
4 KS2-
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 86 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Edge, 190 Pin E31 KS2+
MKX, E30 KS2-
Sable, E49 KS1+
Taurus, E48 KS1-
Taurus X B29, B64 VREF
B51 VPWR
Escape/Mariner 150 (50-50-50) Pin E32 KS1+
E20 KS1-
E40 VREF
B35 VPWR
Expedition, 140 Pin E31 KS2+
MKZ, E30 KS2-
Navigator E49 KS1+
E48 KS1-
E57 VREF
B51 VPWR
F-150 4.6L, 190 Pin E49 KS1+
F-150 4.2L E48 KS1-
E57 VREF
B51 VPWR
F-150 5.4L, 190 Pin E31 KS2+
Mark LT E30 KS2-
E49 KS1+
E48 KS1-
E57 VREF
B51 VPWR
F-Super Duty, 170 Pin E31 KS2+
Mustang 4.6L E30 KS2-
E49 KS1+
E48 KS1-
E57 VREF
B35 VPWR
Focus 190 Pin E46 KS1+
E47 KS1-
E63 VREF
B67 VPWR
Fusion, 140 Pin E49 KS1+
Milan E48 KS1-
E57 VREF
B51 VPWR
All other vehicles 170 Pin E49 KS1+
E48 KS1-
E57 VREF
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 87 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

B35 VPWR

DG1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTC)

 Are DTCs P0325, P0326, P0330, or P0331 present?

Yes No
For KOER and continuous memory DTCs P0325, For all others, GO toDIAGNOSTIC TROUBLE
P0326, P0330 and P0331, GO to DG2. CODE (DTC) CHARTS AND DESCRIPTIONS .

DG2 KOER AND CONTINUOUS MEMORY DTCS P0325, P0326, P0330 AND P0331: CHECK THE INTERNAL
RESISTANCE OF THE KS

 KS connector disconnected.
 Measure the resistance between:

( + ) KS ( - ) KS
Connector, Connector,
Component Component
Side Side
Suspect KS+ Suspect KS-

 Is the resistance between 4.39M - 5.35M ohms?

Yes No
INSTALL a new KS.
REFER to the ELECTRONIC ENGINE
GO to DG3. CONTROLS - GASOLINE ENGINES -- E-
SERIES .
CLEAR the DTCs. REPEAT the self-test.

DG3 CHECK THE KS+ CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) KS ( - ) PCM
Connector, Connector,
Harness Side Harness Side
Suspect KS+ Suspect KS+

 Is the resistance less than 5 ohms?

Microsoft
Friday, September 25, 2009 11:20:50 AM Page 88 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DG4.
REPEAT the self-test.

DG4 CHECK THE KS- CIRCUIT FOR AN OPEN IN THE HARNESS

 Measure the resistance between:

( + ) KS ( - ) PCM
Connector, Connector,
Harness Side Harness Side
Suspect KS- Suspect KS-

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DG5.
REPEAT the self-test.

DG5 CHECK THE KS+ CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Measure the resistance between:

( + ) KS
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
Suspect KS+
terminal

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DG6.
REPEAT the self-test.

DG6 CHECK THE KS- CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Measure the resistance between:

( + ) KS
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
Suspect KS-
terminal

Microsoft
Friday, September 25, 2009 11:20:50 AM Page 89 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DG7.
REPEAT the self-test.

DG7 CHECK THE KS+ CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Measure the resistance between:

( + ) KS ( - ) PCM
Connector, Connector,
Harness Side Harness Side
Suspect KS+ VPWR
Suspect KS+ VREF

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DG8.
REPEAT the self-test.

DG8 CHECK THE KS- CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Measure the resistance between:

( + ) KS ( - ) PCM
Connector, Connector,
Harness Side Harness Side
Suspect KS- VREF
Suspect KS- VPWR

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DG9.
REPEAT the self-test.

DG9 CHECK THE KS+ CIRCUIT FOR INTERMITTENT CONCERNS

NOTE: Carefully wiggle all accessible wiring and connectors associated with the KS
circuit.

 Measure the resistance between:


Microsoft
Friday, September 25, 2009 11:20:50 AM Page 90 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) KS ( - ) PCM
Connector, Connector,
Harness Side Harness Side
Suspect KS+ Suspect KS+

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DG10.
REPEAT the self-test.

DG10 CHECK THE KS- CIRCUIT FOR INTERMITTENT CONCERNS

NOTE: Carefully wiggle all accessible wiring and connectors associated with the KS
circuit.

 Measure the resistance between:

( + ) KS ( - ) PCM
Connector, Connector,
Harness Side Harness Side
Suspect KS- Suspect KS-

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DG11.
REPEAT the self-test.

DG11 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 91 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

(EEPROM) , Programming the VID Block for a corroded connector.


Replacement PCM.

PINPOINT TEST DH: THROTTLE POSITION (TP) SENSOR

This pinpoint test is intended to diagnose the following:

 TP sensor (9B989)
 binding or sticking throttle linkage
 harness circuits: TP, SIGRTN, VREF, VPWR, and PWRGND
 powertrain control module (PCM) (12A650)

Fig. 44: Throttle Position (TP) Sensor Connector - A


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:50 AM Page 92 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 45: Throttle Position (TP) Sensor Connector - B


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Escape/Mariner 2.3L, A 2 TP
Ranger 2.3L 1 SIGRTN
3 VREF
All other vehicles B 2 TP
3 SIGRTN
1 VREF

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Escape/Mariner 150 (50-50-50) Pin E41 SIGRTN
B47, B48, B49, B50 PWRGND
B40, E40 VREF
B35, B36 VPWR
E19 TP
Ranger 170 Pin E58 SIGRTN
B47, B48, B49, B50 PWRGND
B40, E57 VREF
B35, B36 VPWR
E61 TP

DH1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0068, P0121, P0122, P0123, P1120, or P1124 present?

Yes No
For DTC P0068, GO to DH18.
For DTC P0121, GO to DH24.
For KOEO and KOER DTC P0122, GO to DH14.
For all others, GO toDIAGNOSTIC TROUBLE
For continuous memory DTC P0122, GO to DH13.
CODE (DTC) CHARTS AND DESCRIPTIONS .
For DTC P0123, GO to DH9.
For DTC P1120, GO to DH4.
For DTC P1124, GO to DH2.

DH2 KOEO AND KOER DTC P1124: CHECK FOR ANY OTHER DTCS

 Key ON, engine OFF.


 Check for KOEO and KOER DTCs.
 Is DTC P0405 present?

Yes No
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 93 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

DISREGARD the current diagnostic trouble code


(DTC) at this time. DIAGNOSE the next DTC. GO
GO to DH3.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

DH3 CHECK FOR A STUCK THROTTLE PLATE OR LINKAGE

 Key in OFF position.


 Visually inspect the throttle linkage and throttle plate for binding or sticking.
 Verify the throttle plate and linkage is at closed throttle position.
 Does the throttle move freely and return to a closed throttle position?

Yes No
The throttle plate and linkage are OK. REPAIR as necessary.
GO to DH9. CLEAR the DTCs. REPEAT the self-test.

DH4 DTC P1120: CHECK THE TP CIRCUIT FOR FRAYED WIRES OR CORROSION ON THE CONNECTORS

 Key in OFF position.


 Carry out a visual inspection of the pins on the harness connector at the TP sensor for corrosion.
 Carry out a visual inspection of the harness wires between the TP sensor and the PCM for insulation
fraying and corrosion.
 Is a concern present?

Yes No
REPAIR as necessary.
GO to DH5.
CLEAR the DTCs. REPEAT the self-test.

DH5 CHECK FOR A STUCK TP SENSOR

 Key ON, engine OFF.


 Slowly move the throttle from the closed throttle position to the wide open throttle position and observe
the TP PID.
 Access the PCM and monitor the TP PID.
 Is the voltage greater than 4.5 V?

Yes No
GO to DH22. GO to DH6.

DH6 CHECK THE VOLTAGE BETWEEN THE VREF AND SIGRTN CIRCUITS AT THE TP SENSOR HARNESS
CONNECTOR

 TP Sensor connector disconnected.

Microsoft
Friday, September 25, 2009 11:20:50 AM Page 94 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key ON, engine OFF.


 Measure the voltage between:

( + ) TP Sensor ( - ) TP Sensor
Connector, Connector,
Harness Side Harness Side
VREF SIGRTN

 Is the voltage between 4.5 - 5.5 V?

Yes No
GO to DH7. refer to PINPOINT TEST C.

DH7 CHECK THE TP CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) TP Sensor
Connector, Connector,
Harness Side Harness Side
TP TP

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DH8.
REPEAT the self-test.

DH8 CHECK THE TP SENSOR VOLTAGE TO THE PCM

 PCM connector connected.


 TP Sensor connector connected.
 Key ON, engine running.
 Idle the engine for 2 minutes.
 Key in OFF position.
 Key ON, engine OFF.
 Access the PCM and monitor the TP PID.
 Slowly move the throttle from the closed throttle position to the wide open throttle position and observe
the TP PID.
 Is the voltage between 0.17 - 0.49 V?
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 95 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
INSTALL a new TP sensor. REFER to the
ELECTRONIC ENGINE CONTROLS - If DTC P1120 is still present,
GASOLINE ENGINES -- E-SERIES . GO to DH22.
CLEAR the DTCs. REPEAT the self-test.

DH9 DTC P0123 OR DTC P1124: INDUCE THE OPPOSITE TP SENSOR VOLTAGE

 TP Sensor connector disconnected.


 Key ON, engine OFF.
 Access the PCM and monitor the TP PID.
 Is the voltage less than 0.17 V?

Yes No
GO to DH10. GO to DH11.

DH10 CHECK THE VOLTAGE BETWEEN THE VREF AND SIGRTN CIRCUITS AT THE TP SENSOR VEHICLE
HARNESS CONNECTOR

 Key ON, engine OFF.


 Measure the voltage between:

( + ) TP Sensor ( - ) TP Sensor
Connector, Connector,
Harness Side Harness Side
VREF SIGRTN

 Is the voltage between 4.5 - 5.5 V?

Yes No
INSTALL a new TP sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
refer to PINPOINT TEST C.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DH11 CHECK THE CIRCUIT FOR A SHORT TO VREF AND VPWR IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 96 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

VPWR TP
VREF TP

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DH12.
REPEAT the self-test.

DH12 CHECK FOR AN INTERMITTENT SHORT TO VOLTAGE IN THE TP CIRCUIT

 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
VPWR TP
VREF TP

 Observe the digital multimeter (DMM) for an indication of a concern while shaking, wiggling, and
bending the TP circuit between the TP sensor and the PCM.
 Is a concern present?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DH26.
REPEAT the self-test.

DH13 CONTINUOUS MEMORY DTC P0122: CHECK THE TP CIRCUIT FOR AN INTERMITTENT CONCERN

 Key ON, engine OFF.


 Clear the PCM DTCs.
 Key ON, engine running.
 Retrieve the continuous memory DTCs.
 Is DTC P0122 present?

Yes No
GO to DH14. refer to PINPOINT TEST Z.

DH14 KOEO AND KOER DTC P0122: CHECK THE VOLTAGE BETWEEN THE VREF AND SIGRTN CIRCUITS
AT THE TP SENSOR VEHICLE HARNESS CONNECTOR

 Key in OFF position.


 TP Sensor connector disconnected.
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 97 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key ON, engine OFF.


 Measure the voltage between:

( + ) TP Sensor ( - ) TP Sensor
Connector, Connector,
Harness Side Harness Side
VREF SIGRTN

 Is the voltage between 4.5 - 5.5 V?

Yes No
GO to DH15. refer to PINPOINT TEST C.

DH15 CHECK THE TP CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) TP Sensor
Connector, Connector,
Harness Side Harness Side
TP TP

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DH16.
REPEAT the self-test.

DH16 CHECK THE TP CIRCUIT FOR A SHORT TO PWRGND OR SIGRTN IN THE HARNESS

 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
TP PWRGND
TP SIGRTN

 Are the resistances greater than 10K ohms?

Yes No
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 98 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

REPAIR the short circuit. CLEAR the DTCs.


GO to DH17.
REPEAT the self-test.

DH17 INDUCE THE OPPOSITE TP SENSOR VOLTAGE

 PCM connector connected.


 Connect a 5 amp fused jumper wire between the following:

Point A TP Point B TP
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
VREF TP

 Key ON, engine OFF.


 Access the PCM and monitor the TP PID.
 Is the voltage greater than 4.65 V?

Yes No
INSTALL a new TP sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to DH26.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DH18 DTC P0068: CHECK THE RATIONALITY BETWEEN THE TP AND MAF SENSORS

 Attempt to start the engine.


 Does the engine start?

Yes No
CHECK for major leaks, cracks and openings
between the MAF sensor and the throttle body.
REPAIR as necessary. CLEAR the DTCs. REPEAT
GO to DH19.
the self-test.
If OK,
refer to PINPOINT TEST A.

DH19 CHECK THE TP SENSOR FOR MECHANICAL OPERATION

 Key ON, engine OFF.


 Access the PCM and monitor the TP PID.
 Slowly move the throttle from the closed throttle position to the wide open throttle position and observe
the TP PID.
 Is the voltage between 0.49 - 4.65 V?
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 99 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
INSTALL a new TP sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to DH20.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DH20 CHECK THE TP SENSOR SIGNAL HIGH VERSUS THE ENGINE LOAD WHILE DRIVING THE VEHICLE

 Key ON, engine running.


 Access the PCM and monitor the TP PID.
 Access the PCM and monitor the LOAD PID.
 Drive the vehicle, exercising the throttle and TP sensor.
 Is the TP PID greater than 2.44 volts and the LOAD PID less than 30%?

Yes No
LISTEN for air noise around the MAF sensor and
throttle body while the engine is running. REPAIR
as necessary. If OK, INSTALL a new TP sensor.
REFER to the ELECTRONIC ENGINE GO to DH21.
CONTROLS - GASOLINE ENGINES -- E-
SERIES .
CLEAR the DTCs. REPEAT the self-test.

DH21 CHECK THE TP SENSOR SIGNAL LOW VERSUS THE ENGINE LOAD WHILE DRIVING THE VEHICLE

 Key ON, engine running.


 Access the PCM and monitor the TP PID.
 Access the PCM and monitor the LOAD PID.
 Drive the vehicle while exercising the throttle and TP sensor near higher gears (preferably overdrive).
 Is the TP PID less than 0.24 volt and the LOAD PID greater than 55%?

Yes No
If continuous memory DTC P0068 is present,
INSTALL a new MAF sensor. REFER to the Unable to duplicate or identify the concern at this
ELECTRONIC ENGINE CONTROLS - time.
GASOLINE ENGINES -- E-SERIES . refer to PINPOINT TEST Z.
CLEAR the DTCs. REPEAT the self-test.

DH22 CHECK FOR AN INTERMITTENT TP SIGNAL

 Key ON, engine running.


 Access the PCM and monitor the TP PID.
 Increase the engine speed to 1,500 RPM for 10 seconds.
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 100 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Lightly tap on the TP sensor and wiggle the harness connector to simulate road shock.
 Is the voltage between 0.49 V - 4.65 V?

Yes No
INSPECT the TP sensor connector. REPAIR as
necessary.
If OK, INSTALL a new TP sensor. REFER to the
GO to DH23.
ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DH23 CHECK THE TP SENSOR HARNESS FOR INTERMITTENT OPENS OR SHORTS

 Key in OFF position.


 Key ON, engine OFF.
 Access the PCM and monitor the TP PID.
 Grasp the vehicle harness closest to the TP sensor connector.
 Shake and bend a small section of the harness all the way to the bulkhead.
 Wiggle, shake, and bend the harness from the bulkhead to the PCM.
 Is the voltage between 0.49 V - 4.65 V?

Yes No
Unable to duplicate or identify the concern at this
ISOLATE the concern and REPAIR as necessary.
time.
CLEAR the DTCs. REPEAT the self-test.
refer to PINPOINT TEST Z.

DH24 DTC P0121: CHECK FOR OBSTRUCTION OR STICKING CONCERNS

NOTE: Do not attempt to clean the throttle bore and plate area. Cleaning damages the
throttle body assembly.

NOTE: Conditions of sticking or obstruction can either be within the cables or throttle
body assembly.

 Disconnect the accelerator cable and speed control cable from the throttle body linkage.
 Rotate the throttle body linkage.
 Does the throttle body rotate freely without a sticking, binding, or grabbing condition?

Yes No

INSTALL a new throttle body assembly. REFER to


INSPECT the cable(s). REPAIR as necessary. the FUEL SYSTEM - GENERAL
REPEAT the self-test. If DTC P0121 is still present, INFORMATION - GASOLINE AND DIESEL --
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 101 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

GO to DH25. E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DH25 CHECK THE FUNCTIONALITY OF THE THROTTLE POSITION SENSOR

 Key ON, engine OFF.


 Access the PCM and monitor the TP PID.
 While slowly pressing the accelerator from the closed throttle position to the wide open throttle position,
observe the TP PID.
 Does the TP PID display a smooth reading during accelerator movement?

Yes No
INSTALL a new TP sensor. REFER to the
Unable to duplicate or identify the concern at this
ELECTRONIC ENGINE CONTROLS -
time.
GASOLINE ENGINES -- E-SERIES .
refer to PINPOINT TEST Z.
CLEAR the DTCs. REPEAT the self-test.

DH26 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST DJ: AIR CONDITIONING EVAPORATOR TEMPERATURE (ACET) SENSOR

This pinpoint test is intended to diagnose the following:

 ACET sensor (19C734)


 harness circuits: ACET and SIGRTN
 powertrain control module (PCM) (12A650)

AIR CONDITIONING EVAPORATOR TEMPERATURE (ACET) SENSOR


Microsoft
Friday, September 25, 2009 11:20:50 AM Page 102 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

°C °F Voltage Resistance (K ohms)


100 212 0.47 2.08
90 194 0.61 2.8
80 176 0.80 3.84
70 158 1.05 5.34
60 140 1.37 7.55
50 122 1.77 10.93
40 104 2.23 16.11
30 86 2.74 24.25
20 68 3.26 37.34
10 50 3.73 58.99
0 32 4.14 95.85
-10 14 4.45 160.31
-20 -4 4.66 276.96

These values can vary by 15% due to sensor and VREF variations. Voltage values calculated for VREF are
equal to 5 volts.

Fig. 46: Powertrain Control Module (PCM) (12A650)


Courtesy of FORD MOTOR CO.

Pin Circuit
1 SIGRTN (Signal Return)
2 ACET (Air Conditioning Evaporator Temperature)

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Connector Pin Circuit


B33, E57 VREF
140 Pin B58, E58 SIGRTN
B53 ACET

DJ1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0537, P0538, P1436, or P1437 present?


Microsoft
Friday, September 25, 2009 11:20:50 AM Page 103 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
For KOEO and KOER DTCs P0538 or P1437, GO
to DJ2.
For KOEO and KOER DTCs P0537 or P1436, GO For all others, GO toDIAGNOSTIC TROUBLE
to DJ6. CODE (DTC) CHARTS AND DESCRIPTIONS .
For continuous memory DTCs P0537, P0538,
P1436 or P1437, GO to DJ9.

DJ2 KOEO AND KOER DTCS P0538 OR P1437: SIMULATE AN OPPOSITE SIGNAL TO THE PCM

 ACET Sensor connector disconnected.


 Connect a 5 amp fused jumper wire between the following:

Point A ACET Point B ACET


Sensor Sensor
Connector, Connector,
Harness Side Harness Side
ACET - Pin 2 SIGRTN - Pin 1

 Check for self-test DTCs.


 Are DTCs P0537 or P1436 present?

Yes No
INSTALL a new ACET sensor. CLEAR the DTCs.
GO to DJ3.
REPEAT the self-test.

DJ3 CHECK THE ACET AND SIGRTN CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 Remove the jumper wire(s).
 PCM connector disconnected.
 Measure the resistance between:

( + ) ACET
( - ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
ACET - Pin 2 ACET - Pin B53
SIGRTN - Pin
SIGRTN - Pin 1
B58, E58

 Are the resistances less than 5 ohms?

Microsoft
Friday, September 25, 2009 11:20:50 AM Page 104 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DJ4.
REPEAT the self-test.

DJ4 CHECK THE ACET CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

( + ) ACET
Sensor
(-)
Connector,
Harness Side
ACET - Pin 2 Ground

 Is the voltage less than 1 V?

Yes No
REPAIR the circuit. CLEAR the DTCs. REPEAT
GO to DJ5.
the self-test.

DJ5 CHECK THE ACET CIRCUIT FOR A SHORT TO VREF IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
ACET - Pin B53 VREF - Pin E57

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DJ10.
REPEAT the self-test.

DJ6 KOEO AND KOER DTCS P0537 OR P1436: SIMULATE AN OPPOSITE SIGNAL TO THE PCM

 ACET Sensor connector disconnected.


 Carry out the KOEO self-test.
 Are DTCs P0538 or P1437 present?

Microsoft
Friday, September 25, 2009 11:20:50 AM Page 105 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
INSTALL a new ACET sensor. CLEAR the DTCs.
GO to DJ7.
REPEAT the self-test.

DJ7 CHECK THE ACET CIRCUIT(S) FOR A SHORT TO SIGRTN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) ACET ( - ) ACET
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
ACET - Pin 2 SIGRTN - Pin 1

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DJ8.
REPEAT the self-test.

DJ8 CHECK THE ACET CIRCUIT(S) FOR A SHORT TO GROUND IN THE HARNESS

 Measure the resistance between:

( + ) ACET
Sensor
(-)
Connector,
Harness Side
ACET - Pin 2 Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DJ10.
REPEAT the self-test.

DJ9 CONTINUOUS MEMORY DTCS P0537, P0538, P1436 OR P1437: CHECK THE ACET AND SIGRTN CIRCUIT
FOR AN INTERMITTENT CONCERN

NOTE: The voltage should be between 4.5 and 5.5 volts. The voltage reading changes
suddenly when a concern is detected. For P0537/P1436, a sudden change could
indicate a short to ground. For P0538/P1436, a sudden change could indicate an
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 106 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

open ACET or SIGRTN circuit.

 ACET Sensor connector disconnected.


 Inspect the connectors for signs of damage, water intrusion, or corrosion.
 Measure the voltage between:

( + ) ACET ( - ) ACET
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
ACET - Pin 2 SIGRTN - Pin 1

 Key ON, engine OFF.


 While monitoring the voltage reading on the digital multimeter (DMM), wiggle, shake, and bend small
sections of the wiring harness while working from the sensor to the PCM.
 Key in OFF position.
 Is there any change in the voltage reading, or is a concern found?

Yes No
Unable to duplicate or identify the concern at this
ISOLATE the concern. REPAIR as necessary.
time.
CLEAR the DTCs. REPEAT the self-test.
refer to PINPOINT TEST Z.

DJ10 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins.

 corrosion.

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM.
REFER toFLASH ELECTRICALLY The system is operating correctly at this time. The
ERASABLE PROGRAMMABLE READ ONLY concern may have been caused by a loose or
MEMORY (EEPROM) , Programming the VID corroded connector.
Block for a Replacement PCM.

PINPOINT TEST DK: ACCELERATOR PEDAL POSITION (APP) SENSOR

Microsoft
Friday, September 25, 2009 11:20:50 AM Page 107 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

NOTE: After clearing an APP sensor diagnostic trouble code (DTC) to verify a repair or
an intermittent concern, apply the accelerator pedal before carrying out the self-
test. Take 10 seconds to carry out a full sweep of the accelerator pedal from
fully released to fully applied and back to fully released.

This pinpoint test is intended to diagnose the following:

 accelerator pedal position (APP) sensor (9F836)


 harness circuits: ETCRTN, SIGRTN, ETCREF, APP1, APP2, and APP3
 powertrain control module (PCM) (12A650)

Fig. 47: Accelerator Pedal Position (APP) Sensor Connector - A


Courtesy of FORD MOTOR CO.

Fig. 48: Accelerator Pedal Position (APP) Sensor Connector - B


Courtesy of FORD MOTOR CO.
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 108 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 49: Accelerator Pedal Position (APP) Sensor Connector - C


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Focus A 5 APP2
2 APP1
3, 4 ETCRTN
1, 6 ETCREF
Fusion, B 4 APP3
Milan, 5 APP2
MKZ 7 APP1
6, 9 ETCRTN
10, 8 ETCREF
All other vehicles C 8 APP3
5 APP2
2 APP1
1, 3 ETCRTN
6, 7 ETCREF

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Crown Victoria, 170 Pin B41, B6, E59 ETCRTN
Grand Marquis, B24, B4, E66 ETCREF
Mustang, B35, B36 VPWR
Town Car B28 APP3
B17 APP2
B5 APP1
E-Series, 170 Pin B18, B6, E59 ETCRTN
F-Super Duty B16, B4, E66 ETCREF
B35, B36 VPWR
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 109 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

B28 APP3
B17 APP2
B5 APP1
Expedition, 140 Pin B59, B65, E59 ETCRTN
Navigator B21, B28, E66 ETCREF
B51, B52, B53 VPWR
B27 APP3
B26 APP2
B25 APP1
Explorer, 170 Pin B43, B6, E59 ETCRTN
Explorer Sport Trac, B24, B4, E66 ETCREF
Mountaineer B35, B36 VPWR
B28 APP3
B17 APP2
B5 APP1
F-150, 190 Pin B58, B59, E59 ETCRTN
Mark LT B21, B28, E66 ETCREF
B51, B52, B53 VPWR
B27 APP3
B26 APP2
B25 APP1
Focus 190 Pin B44, B60, E60 ETCRTN
B45, B61, E59 ETCREF
B67, B68 VPWR
B29 APP2
B28 APP1
Fusion, 140 Pin B59, B60, E59 ETCRTN
Milan, B21, B28, E66 ETCREF
MKZ B51, B52 VPWR
B27 APP3
B26 APP2
B25 APP1
All other vehicles 190 Pin B59, B65, E59 ETCRTN
B21, B28, E66 ETCREF
B51, B52, B53 VPWR
B27 APP3
B26 APP2
B25 APP1

DK1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P1575, P2104, P2121, P2122, P2123, P2126, P2127, P2128, P2131, P2132, P2133, or
P2138 present?

Yes No
For a lack/loss of power, GO to DK3.
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 110 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

For DTC P1575, GO to DK2. For all others, GO toDIAGNOSTIC TROUBLE


For all others, GO to DK4. CODE (DTC) CHARTS AND DESCRIPTIONS .

DK2 DTC P1575: REPEAT THE KOEO SELF-TEST

NOTE: Make sure the accelerator pedal is not applied during the KOEO self-test.

 Key ON, engine OFF.


 Carry out the KOEO self-test.
 Are any DTCs present other than P1575?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
GO to DK3.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

DK3 CHECK THE ACCELERATOR PEDAL FOR OBSTRUCTION

 Key ON, engine OFF.


 Press the accelerator pedal fully to the floor and release.
 Does the pedal move freely to the floor and back?

Yes No
ISOLATE and REPAIR the obstruction.
GO to DK4.
CLEAR the DTCs. REPEAT the self-test.

DK4 CHECK THE APP SENSOR SIGNAL VOLTAGE RANGES FOR THE ACCELERATOR PEDAL FULLY
APPLIED AND RELEASED POSITIONS

 Access the PCM and monitor the APP1, APP2 and APP3 PIDs.
 Press the accelerator pedal fully to the floor and release.

ACCELERATOR PEDAL FULLY APPLIED VOLTAGE VALUES


Vehicle APP1 APP2 APP3
0.73 - 3.03 - 2.59 -
E-Series
1.28 4.55 3.89
Expedition, 0.79 - 2.75 - 2.26 -
Navigator 2.09 4.33 3.73
Explorer,
Explorer Sport 0.60 - 3.07 - 2.57 -
Trac, 1.57 4.50 3.89
Mountaineer
F-150, Mark 0.60 - 3.07 - 2.57 -
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 111 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

LT 1.57 4.50 3.89


0.28 - 3.45 - 2.95 -
F-Super Duty
0.97 4.71 4.10
3.69 - 1.75 -
Focus -
4.60 2.40
Fusion, Milan, 1.20 - 2.50 - 2.00 -
MKZ 2.50 3.94 3.33
0.48 - 2.95 - 2.43 -
All others
1.76 4.62 4.02

ACCELERATOR PEDAL FULLY RELEASED VOLTAGE VALUES


Vehicle APP1 APP2 APP3
0.70 - 0.30 -
Focus -
0.90 0.50
All 3.43 - 1.13 - 0.64 -
vehicles 4.69 1.88 1.28

 Are all APP signals out of range for the pedal fully applied and released positions?

Yes No
For continuous memory DTCs P2121 and P2126
GO to DK5. with P2131, GO to DK24.
For all others, GO to DK5.

DK5 CHECK THE VREF VOLTAGE TO APP SENSOR

 Key in OFF position.


 APP Sensor connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) APP ( - ) APP
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
ETCREF ETCRTN

 Is the voltage between 4 - 6 V?

Yes No

For E-Series, Explorer, Explorer Sport Trac, F-150,


Mark LT, and Mountaineer, GO to DK6.
For F-Super Duty, GO to DK7.
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 112 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

For Fusion, Milan, and MKZ, GO to DK10.


For Focus with DTC P2122, P2123, or P2138, GO
to DK12. refer to PINPOINT TEST C.
For Focus with DTC P2127 or P2128, GO to DK16.
For all others, GO to DK11.

DK6 E-SERIES, EXPLORER, EXPLORER SPORT TRAC, F-150, MARK LT, MOUNTAINEER: CHECK THE APP
SENSOR FOR THE CORRECT RESISTANCE

NOTE: Make sure the accelerator pedal is fully released when taking the resistance
measurements.

 Key in OFF position.


 APP Sensor connector disconnected.
 Measure the resistance between:

(+) APP (-) APP


Sensor Sensor Minimum Maximum
Connector, Connector, Resistance Resistance
Component Component (ohms) (ohms)
Side Side
APP1 ETCREF 550 1,390
APP1 ETCRTN 1,030 2,590
APP1 APP2 2,125 5,335
APP1 APP3 1,930 4,845
APP2 ETCREF 1,785 4,480
APP2 ETCRTN 1,475 3,705
APP2 APP3 2,520 6,330
APP3 ETCREF 1,620 4,070
APP3 ETCRTN 1,135 2,860
ETCREF ETCRTN 780 1,955
ETCREF ETCREF 0 10
ETCRTN ETCRTN 0 10

 Are all the resistances within specifications?

Yes No
For DTCs P2121, P2122 or P2123 alone or in
combination, GO to DK12.
For DTCs P2126, P2127 or P2128 alone or in
combination, GO to DK16.
For DTCs P2131, P2132 or P2133 alone or in INSTALL a new APP sensor. REFER to the
combination, GO to DK20. ACCELERATION CONTROL -- E-SERIES to
For DTC P2104 alone, GO to DK30. INSTALL a new accelerator pedal.
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 113 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

For a lack/loss of power, the concern is elsewhere. CLEAR the DTCs. REPEAT the self-test.
RETURN to the SYMPTOM CHARTS article,
Symptom Charts for further direction.
For all others, GO to DK24.

DK7 F-SUPER DUTY: CHECK THE ACCELERATOR PEDAL CONFIGURATION AND APP SENSOR HOUSING

 Check the configuration of the accelerator pedal and determine the color of the APP sensor housing.
 Is the vehicle equipped with an adjustable accelerator pedal?

Yes No
For F-Super Duty with a fixed accelerator pedal and
GO to DK8. a white APP sensor housing, GO to DK9.
For all others, GO to DK11.

DK8 F-SUPER DUTY WITH ADJUSTABLE ACCELERATOR PEDAL: CHECK THE APP SENSOR FOR THE
CORRECT RESISTANCE

NOTE: Make sure the accelerator pedal is fully released when taking the resistance
measurements.

 Key in OFF position.


 APP Sensor connector disconnected.
 Measure the resistance between:

(+) APP (-) APP


Sensor Sensor Minimum Maximum
Connector, Connector, Resistance Resistance
Component Component (ohms) (ohms)
Side Side
APP1 ETCREF 550 1,390
APP1 ETCRTN 1,030 2,590
APP1 APP2 2,125 5,335
APP1 APP3 1,930 4,845
APP2 ETCREF 1,785 4,480
APP2 ETCRTN 1,475 3,705
APP2 APP3 2,520 6,330
APP3 ETCREF 1,620 4,070
APP3 ETCRTN 1,135 2,860
ETCREF ETCRTN 780 1,955
ETCREF ETCREF 0 10
ETCRTN ETCRTN 0 10

Microsoft
Friday, September 25, 2009 11:20:50 AM Page 114 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Are all the resistances within specifications?

Yes No
For DTCs P2121, P2122 or P2123 alone or in
combination, GO to DK12.
For DTCs P2126, P2127 or P2128 alone or in
combination, GO to DK16.
INSTALL a new APP sensor. REFER to the
For DTCs P2131, P2132 or P2133 alone or in
ACCELERATION CONTROL -- E-SERIES to
combination, GO to DK20.
INSTALL a new accelerator pedal.
For DTC P2104 alone, GO to DK30.
CLEAR the DTCs. REPEAT the self-test.
For a lack/loss of power, the concern is elsewhere.
RETURN to the SYMPTOM CHARTS article,
Symptom Charts for further direction.
For all others, GO to DK24.

DK9 F-SUPER DUTY WITH FIXED ACCELERATOR PEDAL AND WHITE APP SENSOR HOUSING: CHECK
THE APP SENSOR FOR THE CORRECT RESISTANCE

NOTE: Make sure the accelerator pedal is fully released when taking the resistance
measurements.

 Key in OFF position.


 APP Sensor connector disconnected.
 Measure the resistance between:

(+) APP (-) APP


Sensor Sensor Minimum Maximum
Connector, Connector, Resistance Resistance
Component Component (ohms) (ohms)
Side Side
APP1 ETCREF 1,080 1,865
APP1 ETCRTN 1,535 2,860
APP1 APP2 2,820 5,225
APP1 APP3 2,775 5,205
APP2 ETCREF 1,995 3,700
APP2 ETCRTN 1,625 3,170
APP2 APP3 3,000 5,835
APP3 ETCREF 1,985 3,735
APP3 ETCRTN 1,440 2,870
ETCREF ETCRTN 805 1,500
ETCREF ETCREF 0 10
ETCRTN ETCRTN 0 10

 Are all the resistances within specifications?


Microsoft
Friday, September 25, 2009 11:20:50 AM Page 115 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
For DTCs P2121, P2122 or P2123 alone or in
combination, GO to DK12.
For DTCs P2126, P2127 or P2128 alone or in
combination, GO to DK16.
INSTALL a new APP sensor. REFER to the
For DTCs P2131, P2132 or P2133 alone or in
ACCELERATION CONTROL -- E-SERIES to
combination, GO to DK20.
INSTALL a new accelerator pedal.
For DTC P2104 alone, GO to DK30.
CLEAR the DTCs. REPEAT the self-test.
For a lack/loss of power, the concern is elsewhere.
RETURN to the SYMPTOM CHARTS article,
Symptom Charts for further direction.
For all others, GO to DK24.

DK10 FUSION, MILAN, MKZ: CHECK THE APP SENSOR FOR THE CORRECT RESISTANCE

NOTE: Make sure the accelerator pedal is fully released when taking the resistance
measurements.

 Key in OFF position.


 APP Sensor connector disconnected.
 Measure the resistance between:

(+) APP (-) APP


Sensor Sensor Minimum Maximum
Connector, Connector, Resistance Resistance
Component Component (ohms) (ohms)
Side Side
APP1 ETCREF 650 1,340
APP1 ETCRTN 1,210 2,470
APP1 APP2 2,430 4,960
APP1 APP3 2,390 4,880
APP2 ETCREF 2,020 4,120
APP2 ETCRTN 1,650 3,380
APP2 APP3 3,000 6,130
APP3 ETCREF 2,010 4,110
APP3 ETCRTN 1,450 2,970
ETCREF ETCRTN 900 1,840
ETCREF ETCREF 0 10
ETCRTN ETCRTN 0 10

 Are all the resistances within specifications?

Yes No

Microsoft
Friday, September 25, 2009 11:20:50 AM Page 116 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

For DTCs P2121, P2122 or P2123 alone or in


combination, GO to DK12.
For DTCs P2126, P2127 or P2128 alone or in
combination, GO to DK16.
INSTALL a new APP sensor. REFER to the
For DTCs P2131, P2132 or P2133 alone or in
ACCELERATION CONTROL -- E-SERIES to
combination, GO to DK20.
INSTALL a new accelerator pedal.
For DTC P2104 alone, GO to DK30.
CLEAR the DTCs. REPEAT the self-test.
For a lack/loss of power, the concern is elsewhere.
RETURN to the SYMPTOM CHARTS article,
Symptom Charts for further direction.
For all others, GO to DK24.

DK11 ALL OTHERS: CHECK THE APP SENSOR FOR THE CORRECT RESISTANCE

NOTE: Make sure the accelerator pedal is fully released when taking the resistance
measurements.

 Key in OFF position.


 APP Sensor connector disconnected.
 Measure the resistance between:

(+) APP (-) APP


Sensor Sensor Minimum Maximum
Connector, Connector, Resistance Resistance
Component Component (ohms) (ohms)
Side Side
APP1 ETCREF 600 1,370
APP1 ETCRTN 720 1,660
APP1 APP2 1,300 2,960
APP1 APP3 1,250 2,860
APP2 ETCREF 750 1,720
APP2 ETCRTN 660 1,520
APP2 APP3 1,230 2,810
APP3 ETCREF 710 1,640
APP3 ETCRTN 580 1,340
ETCREF ETCRTN 200 470
ETCREF ETCREF 0 10
ETCRTN ETCRTN 0 10

 Are all the resistances within specifications?

Yes No

For DTCs P2121, P2122 or P2123 alone or in


Microsoft
Friday, September 25, 2009 11:20:50 AM Page 117 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

combination, GO to DK12.
For DTCs P2126, P2127 or P2128 alone or in
combination, GO to DK16.
For DTCs P2131, P2132 or P2133 alone or in INSTALL a new APP sensor. REFER to the
combination, GO to DK20. ACCELERATION CONTROL -- E-SERIES to
For DTC P2104 alone, GO to DK30. INSTALL a new accelerator pedal.
For a lack/loss of power, the concern is elsewhere. CLEAR the DTCs. REPEAT the self-test.
RETURN to the SYMPTOM CHARTS article,
Symptom Charts for further direction.
For all others, GO to DK24.

DK12 CHECK THE APP1 CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 APP Sensor connector disconnected.
 PCM connector disconnected.
 Measure the resistance between:

( + ) APP
( - ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
APP1 APP1

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DK13.
REPEAT the self-test.

DK13 CHECK THE APP1 CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Measure the resistance between:

( + ) APP
Sensor ( - ) Vehicle
Connector, Battery
Harness Side
Negative
APP1
terminal

 Is the resistance greater than 10K ohms?

Yes No

Microsoft
Friday, September 25, 2009 11:20:50 AM Page 118 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

REPAIR the short circuit. CLEAR the DTCs.


GO to DK14.
REPEAT the self-test.

DK14 CHECK THE APP1 CIRCUIT FOR A SHORT IN THE HARNESS

 Measure the resistance between:

( + ) APP ( - ) APP
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
APP1 ETCRTN
APP1 ETCREF

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DK15.
REPEAT the self-test.

DK15 CHECK THE APP1 CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

( + ) APP
Sensor ( - ) Vehicle
Connector, Battery
Harness Side
Negative
APP1
terminal

 Is any voltage present?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DK24.
REPEAT the self-test.

DK16 CHECK THE APP2 CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 APP Sensor connector disconnected.
 PCM connector disconnected.
 Measure the resistance between:
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 119 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) APP
( - ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
APP2 APP2

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DK17.
REPEAT the self-test.

DK17 CHECK THE APP2 CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Measure the resistance between:

( + ) PCM
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
APP2
terminal

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DK18.
REPEAT the self-test.

DK18 CHECK THE APP2 CIRCUIT FOR A SHORT IN THE HARNESS

 Measure the resistance between:

( + ) APP ( - ) APP
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
APP2 ETCRTN
APP2 ETCREF

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DK19.
REPEAT the self-test.
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 120 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

DK19 CHECK THE APP2 CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

( + ) PCM
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
APP2
terminal

 Is any voltage present?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DK25.
REPEAT the self-test.

DK20 CHECK THE APP3 CIRCUIT FOR AN OPEN IN THE HARNESS

 PCM connector disconnected.


 Measure the resistance between:

( + ) APP
( - ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
APP3 APP3

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DK21.
REPEAT the self-test.

DK21 CHECK THE APP3 CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Measure the resistance between:

( + ) PCM
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
APP3
terminal

Microsoft
Friday, September 25, 2009 11:20:50 AM Page 121 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DK22.
REPEAT the self-test.

DK22 CHECK THE APP3 CIRCUIT FOR A SHORT IN THE HARNESS

 Measure the resistance between:

( + ) APP ( - ) APP
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
APP3 ETCRTN
APP3 ETCREF

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DK23.
REPEAT the self-test.

DK23 CHECK THE APP3 CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

( + ) PCM
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
APP3
terminal

 Is any voltage present?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DK26.
REPEAT the self-test.

DK24 CHECK FOR THE APP1 CIRCUIT SHORTED TO SIGNALS IN THE SAME HARNESS

 Key in OFF position.


 PCM connector disconnected.
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 122 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 APP Sensor connector disconnected.


 Measure the resistance between:

( + ) APP ( - ) APP
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
APP1 APP2
APP1 APP3
APP1 ETCREF
APP1 ETCRTN

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DK27.
REPEAT the self-test.

DK25 CHECK FOR THE APP2 CIRCUIT SHORTED TO SIGNALS IN THE SAME HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) APP ( - ) APP
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
APP2 APP1
APP2 APP3
APP2 ETCREF
APP2 ETCRTN

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DK27.
REPEAT the self-test.

DK26 CHECK FOR THE APP3 CIRCUIT SHORTED TO SIGNALS IN THE SAME HARNESS

 Key in OFF position.


 Measure the resistance between:

Microsoft
Friday, September 25, 2009 11:20:50 AM Page 123 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) APP ( - ) APP
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
APP3 APP1
APP3 APP2
APP3 ETCREF
APP3 ETCRTN

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DK27.
REPEAT the self-test.

DK27 CHECK THE APP SENSOR CIRCUITS FOR AN INTERMITTENT CONCERN

 Wiggle, shake, and bend small sections of the wiring harness while working from the sensor to the PCM.
 Measure the resistance between:

( + ) APP
( - ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
APP1 APP1
APP2 APP2
APP3 APP3

 Are the resistances less than 5 ohms?

Yes No
For Focus, GO to DK28. ISOLATE the concern and REPAIR as necessary.
For all others, GO to DK30. CLEAR the DTCs. REPEAT the self-test.

DK28 CHECK FOR DTCS

 PCM connector connected.


 Key ON, engine OFF.
 Carry out the KOEO self-test.
 Are DTCs P2122 and P2127 present?

Yes No
GO to DK29. GO to DK30.
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 124 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

DK29 SIMULATE THE OPPOSITE SIGNAL

 Key in OFF position.


 Connect a 5 amp fused jumper wire between the following:

Point A APP Point B APP


Sensor Sensor
Connector, Connector,
Harness Side Harness Side
ETCREF APP1
ETCREF APP2

 Key ON, engine OFF.


 Access the PCM and monitor the APP1 and APP2 PIDs.
 Are the voltages greater than 4.5 V?

Yes No
INSTALL a new APP sensor.
REFER to the ACCELERATION CONTROL --
GO to DK30.
E-SERIES to INSTALL a new accelerator pedal.
CLEAR the DTCs. REPEAT the self-test.

DK30 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST DL: CYLINDER HEAD TEMPERATURE (CHT) SENSOR

This pinpoint test is intended to diagnose the following:

Microsoft
Friday, September 25, 2009 11:20:50 AM Page 125 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 cylinder head temperature (CHT) sensor (6G004)


 harness circuits: CHT, VREF, and SIGRTN
 powertrain control module (PCM) (12A650)

On applications that do not use an engine coolant temperature (ECT) sensor, the CHT sensor is used to
determine the engine coolant temperature. To cover the entire temperature range of both the CHT and ECT
sensors, the PCM has a dual switching resistor circuit on the CHT input. A graph showing the temperature
switching from the COLD END line to the HOT END line, with increasing temperature and back with
decreasing temperature is included. Note the temperature to voltage overlap zone. Within this zone it is possible
to have either a COLD END or HOT END voltage at the same temperature. For example, at 90°C (194°F) the
voltage could read either 0.60 volt or 3.71 volts. Refer to the table for the temperature to voltage expected
values.

Voltage values calculated for VREF = 5 volts. These values can vary by 15% due to sensor and VREF
variations.

Fig. 50: Cylinder Head Temperature Sensor Voltage Graph


Courtesy of FORD MOTOR CO.

CYLINDER HEAD TEMPERATURE SENSOR EXPECTED VALUES


Temperature CHT Sensor Values
°C °F Cold End (volts) Hot End (volts) Resistance (K ohms)
-40 -40 4.89 - 965.808
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 126 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

-30 -22 4.81 - 513.019


-20 -4 4.67 - 283.664
-10 14 4.45 - 162.584
0 32 4.14 - 96.255
10 50 3.73 - 59.175
20 68 3.26 - 37.387
30 86 2.74 - 24.215
40 104 2.23 - 16.043
50 122 1.76 - 10.85
60 140 1.36 - 7.487
70 158 1.04 - 5.268
80 176 0.79 3.99 3.775
85 185 0.69 3.86 3.215
90 194 0.60 3.71 2.75
95 203 0.53 3.56 2.361
100 212 0.46 3.41 2.034
110 230 - 3.07 1.523
120 248 - 2.74 1.155
130 266 - 2.41 0.8866
140 284 - 2.10 0.6891
150 302 - 1.81 0.5417
160 320 - 1.55 0.4301
170 338 - 1.33 0.3449
180 356 - 1.13 0.2791
190 374 - 0.96 0.2278
200 392 - 0.82 0.1875
210 410 - 0.70 0.155
220 428 - 0.60 0.130
230 446 - 0.51 0.109
240 464 - 0.44 0.092
250 482 0.35 0.078
260 500 0.33 0.067

Microsoft
Friday, September 25, 2009 11:20:50 AM Page 127 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 51: Cylinder Head Temperature (CHT) Sensor Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
2 SIGRTN (Signal Return)
1 CHT (Cylinder Head Temperature)

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Edge, 190 Pin B29, B64 VREF
MKX, E58 SIGRTN
Sable, E41 CHT
Taurus,
Taurus X
Escape/Mariner 150 (50-50-50) Pin E40 VREF
E41 SIGRTN
E33 CHT
Expedition, 140 Pin E57 VREF
Fusion, E58 SIGRTN
Milan, E41 CHT
MKZ,
Navigator
F-150, 190 Pin E57 VREF
Mark LT E58 SIGRTN
E41 CHT
Focus 190 Pin E63 VREF
E64 SIGRTN
E15 CHT
All other vehicles 170 Pin E57 VREF
Microsoft
Friday, September 25, 2009 11:20:50 AM Page 128 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

E58 SIGRTN
E41 CHT

DL1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0116, P0119, P0125, P0128, P1116, P1285, P1288, P1289, P128A, P1290, or P1299
present?

Yes No
For DTCs P1116 or P1288, GO to DL2.
For KOEO and KOER DTCs P1289 or P1290, GO
to DL8.
For continuous memory DTCs P0119, P1289, For Temperature Warning Indicator Lamp or Gauge
P128A, or P1290, GO to DL15. (applications with CHT sensor only) symptom, GO
For KOEO or continuous memory DTC P1299, GO to DL29.
to DL21. For all others, GO toDIAGNOSTIC TROUBLE
For continuous memory DTCs P0125 or P0128, GO CODE (DTC) CHARTS AND DESCRIPTIONS .
to DL22.
For continuous memory DTC P0116, GO to DL24.
For DTC P1285, GO to DL18.

DL2 SELF-TEST DTCS P1288 OR P1116: CHECK THE COOLING SYSTEM

WARNING: To avoid personal injury do not unscrew the coolant pressure relief cap
while the engine is operating or hot. The cooling system is under
pressure. Steam and hot liquid can come out forcefully when the cap is
loosened slightly. Failure to follow these instructions may result in
personal injury.

 The DTC indicates the temperature sensor is out of self-test range. The engine is not at normal operating
temperature.
 Check the vehicle coolant level.
 Is the cooling system OK?

Yes No
REFER to the ENGINE COOLING -- E-
SERIES , for loss of coolant diagnosis.
GO to DL3.
REPAIR as necessary.
CLEAR the DTCs. REPEAT the self-test.

DL3 CHECK IF THE VEHICLE ENGINE STARTS

 Attempt to start the engine.


 Does the engine start and run normally?

Microsoft
Friday, September 25, 2009 11:20:51 AM Page 129 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
GO to DL6. GO to DL4.

DL4 CHECK THE RESISTANCE OF THE CHT SENSOR WITH THE ENGINE OFF

NOTE: Refer to the chart at the beginning of this test for the resistance specifications.

 Key in OFF position.


 CHT Sensor connector disconnected.
 Measure the resistance between:

( + ) CHT ( - ) CHT
Sensor Sensor
Connector, Connector,
Component Component
Side Side
CHT - Pin 1 SIGRTN - Pin 2

 Is the resistance within specification?

Yes No
INSTALL a new CHT sensor.
REFER to the ELECTRONIC ENGINE
GO to DL5. CONTROLS - GASOLINE ENGINES -- E-
SERIES .
CLEAR the DTCs. REPEAT the self-test.

DL5 CHECK THE CIRCUIT FROM THE MODULE TO THE COMPONENT

NOTE: Refer to the chart at the beginning of this test for the resistance specifications.

 CHT Sensor connector connected.


 Key ON, engine OFF.
 Access the PCM and monitor the CHT PID.
 Using the data collected from the previous step, compare temperature resistance measured at the sensor to
the PID temperature voltage measured at the PCM.
 Does the measured value at the sensor agree with measured PID value at the PCM?

Yes No
The concern is elsewhere. RETURN toNO
DIAGNOSTIC TROUBLE CODES (DTCS)
GO to DL12.
PRESENT SYMPTOM CHART INDEX , for
further direction.
Microsoft
Friday, September 25, 2009 11:20:51 AM Page 130 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

DL6 CHECK THE CHT SENSOR OPERATION

 Run the engine until the engine temperature stabilizes.


 Verify the radiator hoses are hot and the cooling system is pressurized.
 Carry out the PCM self-test.
 Are DTCs P1116 or P1288 present?

Yes No
The engine temperature was not stabilized. REPAIR
GO to DL7.
any other DTCs as necessary.

DL7 CHECK THE RESISTANCE OF THE CHT SENSOR

NOTE: Refer to the chart at the beginning of this test for the resistance specifications.

 The vehicle must be at normal operating temperature.


 Key in OFF position.
 CHT Sensor connector disconnected.
 Measure the resistance between:

( + ) CHT ( - ) CHT
Sensor Sensor
Connector, Connector,
Component Component
Side Side
CHT - Pin 1 SIGRTN - Pin 2

 Is the resistance within specification?

Yes No
INSTALL a new CHT sensor.
REFER to the ELECTRONIC ENGINE
GO to DL31. CONTROLS - GASOLINE ENGINES -- E-
SERIES .
CLEAR the DTCs. REPEAT the self-test.

DL8 DTCS P1289 OR P1290: ACCESS THE CHT PID AND CHECK THE VOLTAGE

 Key ON, engine OFF.


 Access the PCM and monitor the CHT PID.
 Is the voltage less than 0.2 V?

Yes No
Microsoft
Friday, September 25, 2009 11:20:51 AM Page 131 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

GO to DL9. GO to DL10.

DL9 CHECK FOR A GROUNDED CIRCUIT

 CHT Sensor connector disconnected.


 Key ON, engine OFF.
 Access the PCM and monitor the CHT PID.
 Is the voltage greater than 4.6 V?

Yes No
INSTALL a new CHT sensor.
REFER to the ELECTRONIC ENGINE
CONTROLS - GASOLINE ENGINES -- E- GO to DL14.
SERIES .
CLEAR the DTCs. REPEAT the self-test.

DL10 CHECK THE CHT CIRCUIT FOR A SHORT TO VOLTAGE

 CHT Sensor connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) CHT
Sensor
(-)
Connector,
Harness Side
CHT - Pin 1 Ground

 Is the voltage greater than 5.5 V?

Yes No
REPAIR the short circuit to PWR. CHECK the
CHT sensor for damage. GO to DL11.
GO to DL11.

DL11 CHECK THE RESISTANCE OF THE CHT SENSOR WITH THE ENGINE OFF

NOTE: Refer to the chart at the beginning of this test for the resistance specifications.

 Key in OFF position.


 CHT Sensor connector disconnected.
 Measure the resistance between:

Microsoft
Friday, September 25, 2009 11:20:51 AM Page 132 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) CHT ( - ) CHT
Sensor Sensor
Connector, Connector,
Component Component
Side Side
CHT - Pin 1 SIGRTN - Pin 2

 Is the resistance within specification?

Yes No
INSTALL a new CHT sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to DL12.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DL12 CHECK THE SIGNAL AND SIGRTN CIRCUITS FOR AN OPEN IN THE HARNESS

 PCM connector disconnected.


 Measure the resistance between:

( + ) CHT
( - ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
CHT - Pin 1 CHT
SIGRTN - Pin 2 SIGRTN

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DL13.
REPEAT the self-test.

DL13 CHECK THE SENSOR SIGNAL FOR A SHORT TO VREF

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
CHT VREF

Microsoft
Friday, September 25, 2009 11:20:51 AM Page 133 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DL31.
REPEAT the self-test.

DL14 CHECK THE SENSOR SIGNAL FOR A SHORT TO GROUND

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
CHT SIGRTN

 Measure the resistance between:

( + ) PCM
( - ) 12 Volt
Connector,
Vehicle Battery
Harness Side
Negative
CHT
terminal

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DL31.
REPEAT the self-test.

DL15 DTCS P0119, P1289, P1290 OR P128A: INTERMITTENT CHECK

 Key ON, engine OFF.


 Access the PCM and monitor the CHT PID.
 While observing the PID, carry out the following:
 Tap on the sensor to simulate road shock

 Wiggle the sensor connector

 Is there a large change in the voltage reading?

Yes No
DISCONNECT and INSPECT the connector. If
OK, INSTALL a new CHT sensor. REFER to the
Microsoft
Friday, September 25, 2009 11:20:51 AM Page 134 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

ELECTRONIC ENGINE CONTROLS -


GASOLINE ENGINES -- E-SERIES . GO to DL16.
CLEAR the DTCs. REPEAT the self-test.

DL16 CHECK THE ELECTRONIC ENGINE CONTROL (EEC) WIRING HARNESS

 Access the PCM and monitor the CHT PID.


 While observing the PID, wiggle, shake, and bend small sections of the wiring harness while working
from the sensor to the PCM.
 Is there a large change in the voltage reading?

Yes No
ISOLATE the concern.
REPAIR as necessary. GO to DL17.
CLEAR the DTCs. REPEAT the self-test.

DL17 CHECK THE PCM AND VEHICLE HARNESS CONNECTORS

 PCM connector disconnected.


 CHT Sensor connector disconnected.
 Are the connectors and terminals OK?

Yes No
REPAIR as necessary.
GO to DL31.
CLEAR the DTCs. REPEAT the self-test.

DL18 SELF-TEST DTC P1285: EARLY WARNING OF ENGINE OVERHEAT CONDITION

WARNING: To avoid personal injury do not unscrew the coolant pressure relief cap
while the engine is operating or hot. The cooling system is under
pressure. Steam and hot liquid can come out forcefully when the cap is
loosened slightly. Failure to follow these instructions may result in
personal injury.

NOTE: If the electric cooling fan does not operate, return toDIAGNOSTIC TROUBLE
CODE (DTC) CHARTS AND DESCRIPTIONS for electric cooling fan DTC. Return
toNO DIAGNOSTIC TROUBLE CODES (DTCS) PRESENT SYMPTOM CHART
INDEX for symptom diagnosis.

 An engine overheat condition is sensed by the CHT sensor.


 Check the cooling system for:
 correct coolant level

 internal or external coolant leaks

Microsoft
Friday, September 25, 2009 11:20:51 AM Page 135 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

blockage of the radiator


 cooling fan operation

 Is the cooling system OK?

Yes No
REFER to the ENGINE COOLING -- E-
SERIES , for loss of coolant diagnosis.
GO to DL19.
REPAIR as necessary.
CLEAR the DTCs. REPEAT the self-test.

DL19 CHECK THE OPERATION OF THE CYLINDER HEAD TEMPERATURE SENSOR

 Run the engine until the engine temperature stabilizes.


 Verify the radiator hoses are hot and the cooling system is pressurized.
 Carry out the self-test.
 Is DTC P1285 present?

Yes No
An engine overheat temperature was not detected.
GO to DL20.
REPAIR any other DTCs as necessary.

DL20 CHECK THE RESISTANCE OF THE CHT SENSOR

NOTE: Refer to the chart at the beginning of this test for the resistance specifications.

 The vehicle must be at normal operating temperature.


 Key in OFF position.
 CHT Sensor connector disconnected.
 Measure the resistance between:

( + ) CHT ( - ) CHT
Sensor Sensor
Connector, Connector,
Component Component
Side Side
CHT - Pin 1 SIGRTN - Pin 2

 Is the resistance within specification?

Yes No
INSTALL a new CHT sensor. REFER to the
GO to DL31. ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES .
Microsoft
Friday, September 25, 2009 11:20:51 AM Page 136 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

CLEAR the DTCs. REPEAT the self-test.

DL21 SELF-TEST DTC P1299: INDICATES AN ENGINE OVERHEAT CONDITION

WARNING: To avoid personal injury do not unscrew the coolant pressure relief cap
while the engine is operating or hot. The cooling system is under
pressure. Steam and hot liquid can come out forcefully when the cap is
loosened slightly. Failure to follow these instructions may result in
personal injury.

NOTE: Refer toDIAGNOSTIC TROUBLE CODE (DTC) CHARTS AND DESCRIPTIONS for
possible causes and additional DTC description information.

 Check the engine coolant level.


 Is the engine coolant fill level correct?

Yes No
REFER to the ENGINE COOLING -- E-SERIES REFER to the ENGINE COOLING -- E-SERIES
to diagnose the engine overheating condition. to diagnose the loss of coolant. REPAIR as
REPAIR as necessary. necessary.
CLEAR the DTCs. REPEAT the self-test. CLEAR the DTCs. REPEAT the self-test.

DL22 SELF-TEST DTCS P0125 OR P0128: CHECK THE ENGINE COOLANT LEVEL

WARNING: To avoid personal injury do not unscrew the coolant pressure relief cap
while the engine is operating or hot. The cooling system is under
pressure. Steam and hot liquid can come out forcefully when the cap is
loosened slightly. Failure to follow these instructions may result in
personal injury.

NOTE: DTC P0125 or P0128 indicates the engine coolant temperature has not achieved
the required engine operation temperature level, since start-up within a
specified amount of time.

 Check the engine coolant level.


 Is the engine coolant fill level correct?

Yes No
REFER to the ENGINE COOLING -- E-SERIES
to diagnose the loss of coolant. REPAIR as
GO to DL23.
necessary.
CLEAR the DTCs. REPEAT the self-test.

DL23 CHECK THE SENSOR OPERATION


Microsoft
Friday, September 25, 2009 11:20:51 AM Page 137 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Run the engine until the engine temperature stabilizes.


 Verify the radiator hoses are hot and the cooling system is pressurized.
 Access the PCM and monitor the CHT PID.
 Is the temperature greater than 77°C (170.6°F)?

Yes No
REFER to the ENGINE COOLING -- E-SERIES
to diagnosis engine not reaching normal operating
The test is complete.
temperature.
CLEAR the DTCs. REPEAT the self-test.
REPAIR as necessary.
CLEAR the DTCs. REPEAT the self-test.

DL24 DTC P0116: CHECK THE RESISTANCE OF THE CHT SENSOR WITH THE ENGINE OFF

NOTE: Verify the engine temperature is at ambient room temperature before continuing
with this test. A soak period of 6 hours may be required. Refer toDIAGNOSTIC
TROUBLE CODE (DTC) CHARTS AND DESCRIPTIONS for information
concerning P0116.

 Key in OFF position.


 CHT Sensor connector disconnected.
 Measure the resistance between:

( + ) CHT ( - ) CHT
Sensor Sensor
Connector, Connector,
Component Component
Side Side
CHT - Pin 1 SIGRTN - Pin 2

 Refer to the chart at the beginning of this test for the resistance specifications.
 Is the resistance within specification?

Yes No
INSTALL a new CHT sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to DL25.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DL25 DTC P0116: CHECK THE RESISTANCE OF THE CHT SENSOR

NOTE: Verify the engine is at operating temperature before taking the CHT reading.

Microsoft
Friday, September 25, 2009 11:20:51 AM Page 138 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 CHT Sensor connector connected.


 Run the engine until the engine temperature stabilizes.
 Key in OFF position.
 CHT Sensor connector disconnected.
 Measure the resistance between:

( + ) CHT ( - ) CHT
Sensor Sensor
Connector, Connector,
Component Component
Side Side
CHT - Pin 1 SIGRTN - Pin 2

 Refer to the chart at the beginning of this test for the resistance specifications.
 Is the resistance within specification?

Yes No
The concern is not present at this time. CARRY
OUT the OBD drive cycle to determine if fuel, INSTALL a new CHT sensor. REFER to the
HO2S, catalyst and misfire monitors can be ELECTRONIC ENGINE CONTROLS -
executed. REFER toON BOARD DIAGNOSTIC GASOLINE ENGINES -- E-SERIES .
(OBD) DRIVE CYCLE . REPEAT the PCM self- CLEAR the DTCs. REPEAT the self-test.
test if necessary.

DL26 DTC P0298: ENGINE OIL OVER TEMPERATURE CONDITION

NOTE: The engine oil temperature protection strategy in the PCM has been activated.
This protects the engine against mechanical damage due to overheating. Refer
toDIAGNOSTIC TROUBLE CODE (DTC) CHARTS AND DESCRIPTIONS for
possible causes and additional DTC description information.

 Check for an overheating condition and base engine concerns.


 Are there any overheating or base engine concerns?

Yes No
ISOLATE the concern. REPAIR as necessary.
GO to DL27.
CLEAR the DTCs. REPEAT the self-test.

DL27 CHECK FOR CHT DTCS

 Carry out the self-test.


 Are DTCs P1285, P1288, P1289 or P1299 present?

Microsoft
Friday, September 25, 2009 11:20:51 AM Page 139 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
DISREGARD the engine oil temperature (EOT)
diagnostic trouble code (DTC) at this time.
ADDRESS the next DTC. GO toDIAGNOSTIC GO to DL28.
TROUBLE CODE (DTC) CHARTS AND
DESCRIPTIONS .

DL28 ROAD TEST THE VEHICLE AND MONITOR FOR ENGINE OVER TEMPERATURE

 Access the freeze frame data (if available) and record the DTC malfunction conditions.
 Access the PCM and monitor the CHT PID.
 Test drive the vehicle and allow the engine to reach normal operating temperature.
 Observe CHT PID.
 Does the engine overheat?

Yes No
REFER to the ENGINE COOLING -- E-SERIES
to diagnose the overheat symptom. REPAIR as
Unable to duplicate or identify the concern at this
necessary.
time.
REPAIR as necessary.
CLEAR the DTCs. REPEAT the self-test.

DL29 ENGINE TEMPERATURE WARNING INDICATOR LAMP ON OR TEMPERATURE GAUGE INDICATES


HOT, BUT ENGINE IS NOT OVERHEATING

NOTE: The PCM self-test must be carried out prior to entering this pinpoint test.

 Was the PCM self-test carried out prior to entering this pinpoint test?

Yes No
The concern is elsewhere. RETURN toPINPOINT
GO to DL30.
TEST QT for further direction.

DL30 ENGINE TEMPERATURE INDICATOR LAMP ON OR TEMPERATURE GAUGE INDICATES HOT WITH
NO DTCS

NOTE: The engine temperature warning indicator (gauge or lamp) is a warning system
that gives the driver information during an engine overheating condition. The
PCM monitors the CHT sensor and determines if fail-safe cooling mode is
needed. If fail-safe cooling mode is needed, the PCM sends a controller area
network (CAN) message to the instrument cluster to signal an overheating
condition. This causes the instrument cluster indicator to illuminate and forces
the temperature gauge to the H (hot) zone. DTC P1285 is stored in the PCM.

Microsoft
Friday, September 25, 2009 11:20:51 AM Page 140 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

NOTE: For Engine Temperature Warning Indicator system problems, refer to the
INSTRUMENT CLUSTER (IC) AND WARNING CHIMES -- E-SERIES .

 PCM connector disconnected.


 Key ON, engine OFF.
 Does the engine temperature warning indicator lamp turn OFF (prove out) and\or the temperature
gauge return to the normal zone with the PCM disconnected?

Yes No
REFER to the INSTRUMENT CLUSTER (IC)
REFER to the ENGINE COOLING -- E-SERIES
AND WARNING CHIMES -- E-SERIES to
to diagnose the overheat symptom. REPAIR as
diagnose the incorrect temperature gauge. REPAIR
necessary. CLEAR the DTCs. REPEAT the self-
as necessary. CLEAR the DTCs. REPEAT the self-
test.
test.

DL31 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST DM: MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR

This pinpoint test is intended to diagnose the following:

 manifold absolute pressure (MAP) sensor (9F479)


 harness circuits: MAP, SIGRTN, VREF
 powertrain control module (PCM) (12A650)

Microsoft
Friday, September 25, 2009 11:20:51 AM Page 141 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 52: Manifold Absolute Pressure (MAP) Sensor Connector - A


Courtesy of FORD MOTOR CO.

Fig. 53: Manifold Absolute Pressure (MAP) Sensor Connector - B


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:51 AM Page 142 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 54: Manifold Absolute Pressure (MAP) Sensor Connector - C


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Escape/Mariner 3.0L A 2 MAP
3 SIGRTN
1 VREF
Fusion 3.0L, B 1 MAP
Milan 3.0L 2 SIGRTN
3 VREF
All other vehicles C 1 MAP
4 SIGRTN
2 VREF

Fig. 55: EGR System Module (ESM) Connector


Courtesy of FORD MOTOR CO.
Microsoft
Friday, September 25, 2009 11:20:51 AM Page 143 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Pin Circuit
4 VPWR (Vehicle Power)
3 MAP (Manifold Absolute Pressure)
6 SIGRTN (Signal Return)
2 VREF (Reference Voltage)

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Escape/Mariner 150 (50-50-50) Pin B35, B36 VPWR
B40, E40 VREF
B41, E41, T41 SIGRTN
E23 MAP
F-150 190 Pin B51, B52, B53 VPWR
B29, E57 VREF
B58, E58, T43 SIGRTN
E62 MAP
Focus 190 Pin B67, B68 VPWR
B52, B66, E63 VREF
B58, E64, T40 SIGRTN
E40 MAP
Fusion, 140 Pin B51, B52 VPWR
Milan B33, E57 VREF
B58, E58 SIGRTN
E62 MAP
All other vehicles 170 Pin B35, B36 VPWR
B40, E57 VREF
B41, E58, T41 SIGRTN
E62 MAP

DM1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0106, P0107, P0108, P0109, P012B, P012C, P012D, or P012E present?

Yes No
For vehicles with an EGR system module (ESM),
KOEO, KOER DTCs P0107, P0108, P012C, or
P012D. GO to DM2.
For vehicles without an EGR system module
(ESM), any DTC P0106, KOEO, KOER DTCs For all others, GO toDIAGNOSTIC TROUBLE
P0107 or P0108, GO to DM20. CODE (DTC) CHARTS AND DESCRIPTIONS .
For vehicles with an EGR system module (ESM)
continuous memory DTCs P0107, P0108, P012C,
P012D or KOEO P0109, or P012E. GO to DM14.
For vehicles without an EGR system module (ESM)
Microsoft
Friday, September 25, 2009 11:20:51 AM Page 144 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

continuous memory DTCs P0107, P0108, or KOEO


P0109, GO to DM26.
For vehicles with an EGR system module (ESM)
DTC P0106, or P012B. GO to DM15.

DM2 DTCS P0107 AND P0108: MONITOR THE MAP PID

 Key ON, engine running.


 Carry out the KOER self-test.
 Access the PCM and monitor the MAP PID.
 Is the voltage between 0.05 - 4.95 V?

Yes No
VERIFY the PCM is at the latest calibration level.
REPROGRAM if necessary. If the PCM is at the
GO to DM3.
latest calibration level, the concern is not present at
this time.

DM3 VERIFY HARNESS AND CONNECTOR INTEGRITY

 Key in OFF position.


 ESM connector disconnected.
 Carry out a thorough visual inspection of the connector, pins and wires attaching to the pins.
 Are there any concerns with the wiring or the ESM connection?

Yes No
REPAIR as necessary.
GO to DM4.
CLEAR the DTCs. REPEAT the self-test.

DM4 MONITOR THE MAP PID

 ESM connector connected.


 Key ON, engine OFF.
 Access the PCM and monitor the MAP PID.
 Is the voltage between 0.05 - 4.95 V?

Yes No
The concern is not present at this time.
GO to DM5.
CLEAR the DTCs. REPEAT the self-test.

DM5 DETERMINE THE PRESENT MAP PID VOLTAGE

 Access the PCM and monitor the MAP PID.


Microsoft
Friday, September 25, 2009 11:20:51 AM Page 145 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the voltage less than 0.05 V?

Yes No
GO to DM6. GO to DM9.

DM6 KOEO AND KOER DTC P0107: CHECK THE VOLTAGE BETWEEN THE VREF AND SIGRTN CIRCUITS
AT THE ESM HARNESS CONNECTOR

 ESM connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) ESM ( - ) ESM
Connector, Connector,
Harness Side Harness Side
VREF - Pin 2 SIGRTN - Pin 6

 Is the voltage between 4 - 5.5 V?

Yes No
GO to DM7. refer to PINPOINT TEST C.

DM7 CHECK THE MAP CIRCUIT FOR A SHORT TO SIGRTN AND GND IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) ESM
Connector, (-)
Harness Side
MAP - Pin 3 Ground

 Measure the resistance between:

( + ) ESM ( - ) ESM
Connector, Connector,
Harness Side Harness Side
MAP - Pin 3 SIGRTN - Pin 6

 Is the resistance greater than 10K ohms?

Yes No
Microsoft
Friday, September 25, 2009 11:20:51 AM Page 146 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

REPAIR the short circuit. CLEAR the DTCs.


GO to DM8.
REPEAT the self-test.

DM8 INDUCE THE OPPOSITE MAP SENSOR VOLTAGE TO SIMULATE A HIGH CONDITION

 PCM connector connected.


 Connect a 5 amp fused jumper wire between the following:

Point A ESM Point B ESM


Connector, Connector,
Harness Side Harness Side
MAP - Pin 3 VREF - Pin 2

 Key ON, engine OFF.


 Access the PCM and monitor the MAP PID.
 Is the voltage greater than 4.6 V?

Yes No
INSTALL a new ESM.
REFER to the ENGINE EMISSION CONTROL -
GO to DM27.
- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DM9 KOEO AND KOER DTC P0108: CHECK THE VOLTAGE BETWEEN THE VREF AND SIGRTN CIRCUITS
AT THE ESM HARNESS CONNECTOR

 ESM connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) ESM ( - ) ESM
Connector, Connector,
Harness Side Harness Side
VREF - Pin 2 SIGRTN - Pin 6

 Is the voltage between 4 - 5.5 V?

Yes No
GO to DM10. refer to PINPOINT TEST C.

DM10 CHECK THE MAP AND SIGRTN CIRCUIT(S) FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
Microsoft
Friday, September 25, 2009 11:20:51 AM Page 147 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Measure the resistance between:

( + ) PCM ( - ) ESM
Connector, Connector,
Harness Side Harness Side
MAP MAP - Pin 3
SIGRTN SIGRTN - Pin 6

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DM11.
REPEAT the self-test.

DM11 CHECK THE MAP CIRCUIT FOR A SHORT TO VREF IN THE HARNESS

 Measure the resistance between:

( + ) ESM ( - ) ESM
Connector, Connector,
Harness Side Harness Side
MAP - Pin 3 VREF - Pin 2

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DM12.
REPEAT the self-test.

DM12 CHECK THE MAP CIRCUIT FOR A SHORT TO VPWR IN THE HARNESS

 Measure the resistance between:

( + ) ESM ( - ) ESM
Connector, Connector,
Harness Side Harness Side
MAP - Pin 3 VPWR - Pin 4

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DM13.
REPEAT the self-test.

Microsoft
Friday, September 25, 2009 11:20:51 AM Page 148 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

DM13 INDUCE THE OPPOSITE MAP SENSOR VOLTAGE TO SIMULATE A LOW CONDITION

 PCM connector connected.


 Connect a 5 amp fused jumper wire between the following:

Point A ESM Point B ESM


Connector, Connector,
Harness Side Harness Side
MAP - Pin 3 SIGRTN - Pin 6

 Key ON, engine OFF.


 Access the PCM and monitor the MAP PID.
 Is the voltage less than 0.1 V?

Yes No
INSTALL a new ESM.
REFER to the ENGINE EMISSION CONTROL -
GO to DM27.
- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DM14 DTCS P0107, P0108 AND P0109: CHECK THE MAP CIRCUIT(S) FOR INTERMITTENT CONCERNS

 Key ON, engine OFF.


 Access the PCM and monitor the MAP PID.
 Carry out a thorough wiggle test on the ESM harness.
 Lightly tap on the ESM and wiggle the harness connector to simulate road shock.
 Does a sudden change in voltage occur while monitoring the PID?

Yes No
ISOLATE the concern. Unable to duplicate or identify the concern at this
REPAIR as necessary. time.
CLEAR the DTCs. REPEAT the self-test. refer to PINPOINT TEST Z.

DM15 DTC P0106: MAP RANGE/PERFORMANCE

NOTE: If MAP DTC(s) P0107, P0108 or P0109 are present, diagnose those DTC(s) first.
If any mass air flow (MAF) sensor related DTCs are present, diagnose those
DTCs prior to diagnosing MAP DTC P0106. Disregard any DTC(s) generated as a
result of this test.

 Key in OFF position.


 ESM connector disconnected.
 Connect a 5 amp fused jumper wire between the following:
Microsoft
Friday, September 25, 2009 11:20:51 AM Page 149 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Point B ESM
Point A ESM
Connector,
Connector,
Component
Harness Side
Side
VREF - Pin 2 VREF - Pin 2
SIGRTN - Pin 6 SIGRTN - Pin 6

 Key ON, engine running.


 Measure the voltage between:

( + ) ESM
Connector, ( - ) Vehicle
Component Battery
Side
Negative
MAP - Pin 3
terminal

 Is the voltage between 1 - 2 V?

Yes No
GO to DM19. GO to DM16.

DM16 CHECK THE MAP CIRCUIT FOR AN OPEN IN THE ESM HARNESS

 Key in OFF position.


 Remove the jumper wires.
 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) ESM
Connector, Connector,
Harness Side Harness Side
MAP MAP - Pin 3

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DM17.
REPEAT the self-test.

DM17 CHECK THE MAP CIRCUIT FOR A SHORT IN THE ESM HARNESS

 Measure the resistance between:

Microsoft
Friday, September 25, 2009 11:20:51 AM Page 150 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) ESM ( - ) ESM
Connector, Connector,
Harness Side Harness Side
MAP - Pin 3 SIGRTN - Pin 6
MAP - Pin 3 VREF - Pin 2
MAP - Pin 3 VPWR - Pin 4

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DM18.
REPEAT the self-test.

DM18 KOEO AND KOER MAP VOLTAGE

NOTE: The MAP PID should change by at least 1.5 volts from key on engine off to key
on engine running.

 Key in OFF position.


 ESM connector connected.
 PCM connector connected.
 Key ON, engine OFF.
 Access the PCM and monitor the MAP PID.
 Record the KOEO MAP voltage.
 Key ON, engine running.
 Access the PCM and monitor the MAP PID.
 Record the KOER MAP voltage.
 Does the MAP PID value change?

Yes No
CHECK the MAP hose for freezing or obstructions.
If OK, INSTALL a new ESM. REFER to the
GO to DM19.
ENGINE EMISSION CONTROL -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DM19 COMPARE ACTUAL MAP VOLTAGE TO MAP PID VOLTAGE

 Key in OFF position.


 ESM connector disconnected.
 Connect a 5 amp fused jumper wire between the following:

Point B ESM
Microsoft
Friday, September 25, 2009 11:20:51 AM Page 151 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Point A ESM Connector,


Connector, Component
Harness Side Side
VREF - Pin 2 VREF - Pin 2
SIGRTN - Pin 6 SIGRTN - Pin 6
MAP - Pin 3 MAP - Pin 3

 Measure the voltage between:

( + ) ESM
Connector, (-)
Harness Side
MAP - Pin 3 Ground

 Record the actual MAP voltage values at key on engine off, idle, 1,000 and 2,000 RPM.
 Access the PCM and monitor the MAP PID.
 Record the MAP PID voltage values at key on engine off, idle, 1,000 and 2,000 RPM.
 Does the MAP PID voltage stay within 0.5 volt of the actual MAP voltage?

Yes No
CARRY OUT a visual inspection. CHECK for
loose connections, and damaged or corroded pins.
The concern is not present at this time.
WIGGLE the harness, attempting to RECREATE
CLEAR the DTCs. REPEAT the self-test.
the concern.
CLEAR the DTCs. REPEAT the self-test.

DM20 KOEO AND KOER DTCS P0106, P0107 AND P0108: CHECK THE VOLTAGE BETWEEN VREF AND
SIGRTN AT THE MAP SENSOR

 MAP Sensor connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) MAP ( - ) MAP
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
VREF SIGRTN

 Is the voltage between 4.5 - 5.5 V?

Yes No
GO to DM22. GO to DM21.

Microsoft
Friday, September 25, 2009 11:20:51 AM Page 152 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

DM21 CHECK FOR VREF VOLTAGE AT THE SENSOR

 Measure the voltage between:

( + ) MAP
Sensor ( - ) Vehicle
Connector, Battery
Harness Side
Negative
VREF
terminal

 Is the voltage between 4.5 - 5.5 V?

Yes No
REPAIR the open SIGRTN circuit.
refer to PINPOINT TEST C.
CLEAR the DTCs. REPEAT the self-test.

DM22 CHECK MAP SIGNAL VOLTAGE AT THE SENSOR

 Measure the voltage between:

( + ) MAP ( - ) MAP
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
MAP SIGRTN

 Is the voltage between 4.5 - 5.5 V?

Yes No
GO to DM24. GO to DM23.

DM23 CHECK THE MAP CIRCUIT(S) FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) MAP
( - ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
MAP MAP

Microsoft
Friday, September 25, 2009 11:20:51 AM Page 153 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DM24.
REPEAT the self-test.

DM24 CHECK THE MAP CIRCUIT FOR A SHORT TO VOLTAGE OR SIGRTN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
MAP VREF
MAP SIGRTN
MAP VPWR

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DM25.
REPEAT the self-test.

DM25 INDUCE THE OPPOSITE SIGNAL

 PCM connector connected.


 Connect a 5 amp fused jumper wire between the following:

Point A MAP Point B MAP


Sensor Sensor
Connector, Connector,
Harness Side Harness Side
MAP SIGRTN

 Access the PCM and monitor the MAP PID.


 Is the voltage less than 0.1 V?

Yes No
INSTALL a new MAP sensor. REFER to the
ELECTRONIC ENGINE CONTROLS - GO to DM27.
GASOLINE ENGINES -- E-SERIES .
Microsoft
Friday, September 25, 2009 11:20:51 AM Page 154 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

CLEAR the DTCs. REPEAT the self-test.

DM26 DTCS P0107, P0108 AND P0109: CHECK THE MAP CIRCUIT(S) FOR INTERMITTENT CONCERNS

 Key ON, engine OFF.


 Access the PCM and monitor the MAP PID.
 Carry out a thorough wiggle test on the MAP harness.
 Lightly tap on the MAP and wiggle the harness connector to simulate road shock.
 Does a sudden change in voltage occur while monitoring the PID?

Yes No
Unable to duplicate or identify the concern at this
GO to DM20. time.
refer to PINPOINT TEST Z.

DM27 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST DP: OUTPUT SHAFT SPEED (OSS) SENSOR/VEHICLE SPEED SENSOR
(VSS)/TRANSFER CASE SPEED SENSOR (TCSS)

WARNING: Crown Victoria Police Interceptor vehicles equipped with fire suppression
system, refer to part 419-03 for Important Safety Warnings. Failure to
follow these instructions may result in personal injury.

This pinpoint test is intended to diagnose the following:

 OSS/VSS/TCSS (7F293/7M101/7H103)
 harness circuits: OSS/VSS, TCSS, and SIGRTN
Microsoft
Friday, September 25, 2009 11:20:51 AM Page 155 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 powertrain control module (PCM) (12A650)

Fig. 56: Output Shaft Sensor/Vehicle Speed Sensor (OSS/VSS) Connector - A


Courtesy of FORD MOTOR CO.

Fig. 57: Output Shaft Sensor/Vehicle Speed Sensor (OSS/VSS) Connector - B


Courtesy of FORD MOTOR CO.

Fig. 58: Output Shaft Sensor/Vehicle Speed Sensor (OSS/VSS) Connector - C


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:51 AM Page 156 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 59: Output Shaft Sensor/Vehicle Speed Sensor (OSS/VSS) Connector - D


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


F-Super Duty A 3 SIGRTN
2 OSS/VSS
1 VPWR
Focus B 2 OSS/VSS
1 PWRGND
3 VPWR
Fusion 2.3L, C 2 SIGRTN
Milan 2.3L 1 OSS/VSS
Mustang D 2 SIGRTN
1 OSS/VSS
All other vehicles D 1 SIGRTN
2 OSS/VSS

Microsoft
Friday, September 25, 2009 11:20:51 AM Page 157 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 60:
Courtesy of FORD MOTOR CO.

Pin Circuit
2 TCSS (Transfer Case Speed Sensor)
1 SIGRTN (Signal Return)

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Escape/Mariner 150 (50-50-50) Pin B35 VPWR
B47, B48, B49, B50 PWRGND
B41, E41, T41 SIGRTN
T4 OSS/VSS
F-150 4.2L 190 Pin B51 VPWR
B67, B68, B69, B70 PWRGND
B58, E58, T43 SIGRTN
T14 OSS/VSS
F-Super Duty, 170 Pin B35 VPWR
Mustang, B47, B48, B49, B50 PWRGND
Ranger B41, E58, T41 SIGRTN
T3 OSS/VSS
Focus 190 Pin B67 VPWR
B69, B70 PWRGND
B58, E64, T40 SIGRTN
T2 OSS/VSS
Fusion, 140 Pin B51 VPWR
Milan B67, B68, B69 PWRGND
B58, E58 SIGRTN
B65 OSS/VSS

Microsoft
Friday, September 25, 2009 11:20:51 AM Page 158 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

All other vehicles 190 Pin B51 VPWR


T16 TCSS
B67, B68, B69, B70 PWRGND
B58, E58, T43 SIGRTN

DP1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTC)

NOTE: For vehicles with automatic transmission and output shaft speed (OSS) sensor
DTCs, refer to the DIAGNOSTIC METHODS -- GASOLINE ENGINES .

 Are DTCs P0500, P0503, P0720, P0721, P0722, P0723, P1500, P1501, P1502 or P1900 present?

Yes No
For DTCs P0500, P0503, P1500, P1501 or P1502,
with manual shift transfer case,
GO to DP16.
For DTCs P0500, P0720, P0721, P0722, P0723,
P1502 or P1900, with a manual transmission or an
electronic shift transfer case,
For all others, GO toDIAGNOSTIC TROUBLE
GO to DP2.
CODE (DTC) CHARTS AND DESCRIPTIONS .
For DTCs P0503 or P1500, with a manual
transmission or an electronic shift transfer case,
GO to DP13.
For DTC P1501, with a manual transmission or an
electronic shift transfer case,
GO to DP12.

DP2 DTCS P0500, P0720, P0721, P0722, P0723, P1502 AND P1900: VERIFY THE DRIVE CYCLE

 Access the PCM and monitor the OSS PID.


 Access the PCM and monitor the VSS PID.
 Drive the vehicle.
 Monitor the PID in all transmission gear ranges while increasing and decreasing the speed.
 Does the PID reading increase and decrease with engine and vehicle speed?

Yes No
GO to DP3. GO to DP4.

DP3 VISUAL INSPECTION

 OSS/VSS connector disconnected.


 Inspect the OSS/VSS harness for damage.
 Inspect the OSS/VSS vehicle harness connector for damage and proper seating.
 If possible, carry out a wiggle test.
Microsoft
Friday, September 25, 2009 11:20:51 AM Page 159 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is a concern present?

Yes No
REPAIR as necessary.
refer to PINPOINT TEST Z.
CLEAR the DTCs. REPEAT the self-test.

DP4 VERIFY THE TYPE OF OSS/VSS SENSOR

NOTE: The variable reluctance (VR) sensors have 2-wire connectors, Hall-effect
sensors have 3-wire connectors.

 Key in OFF position.


 Inspect for a Hall-effect or a VR type of OSS/VSS sensor.
 Is this a Hall-effect type OSS/VSS sensor?

Yes No
GO to DP5. GO to DP7.

DP5 CHECK VOLTAGE TO THE OSS/VSS SENSOR

 Key in OFF position.


 OSS/VSS connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) OSS/VSS
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
VPWR
terminal

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DP6.
REPEAT the self-test.

DP6 CHECK THE VPWR GROUND TO THE OSS/VSS SENSOR

 Key in OFF position.


 Measure the resistance between:

( + ) OSS/VSS
Microsoft
Friday, September 25, 2009 11:20:51 AM Page 160 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Connector, ( - ) Vehicle
Harness Side Battery
Negative
PWRGND
terminal

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DP7.
REPEAT the self-test.

DP7 CHECK THE OSS/VSS CIRCUIT FOR A SHORT TO VREF AND VOLTAGE IN THE HARNESS

 Key ON, engine OFF.


 OSS/VSS connector disconnected.
 Measure the voltage between:

( + ) OSS/VSS
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
OSS/VSS
terminal

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DP8.
REPEAT the self-test.

DP8 CHECK THE OSS/VSS CIRCUIT(S) FOR AN OPEN IN THE HARNESS

NOTE: Hall-effect sensors are not equipped with a SIGRTN circuit. Disregard the
SIGRTN measurement.

 Key in OFF position.


 PCM connector disconnected.
 OSS/VSS connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) OSS/VSS
Connector, Connector,
Harness Side Harness Side
OSS/VSS OSS/VSS
Microsoft
Friday, September 25, 2009 11:20:51 AM Page 161 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

SIGRTN SIGRTN
PWRGND PWRGND

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DP9.
REPEAT the self-test.

DP9 CHECK THE OSS/VSS CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Measure the resistance between:

( + ) OSS/VSS ( - ) OSS/VSS
Connector, Connector,
Harness Side Harness Side
OSS/VSS PWRGND

 Is the resistance greater than 10K ohms?

Yes No
For Hall-effect sensors, GO to DP10. REPAIR the short circuit. CLEAR the DTCs.
For VR sensors, GO to DP11. REPEAT the self-test.

DP10 CHECK THE OSS/VSS SIGNAL OUTPUT TO THE PCM, HALL-EFFECT TYPE SENSOR

NOTE: The opposite wheel must be held stationary.

 PCM connector disconnected.


 Raise the vehicle to allow for the rotation of the front drive wheels.
 Key ON, engine OFF.
 Transmission gear selector in NEUTRAL.
 Measure the voltage between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
OSS/VSS PWRGND

 The voltage should rise above 5 volts and fall below 1 volt in a regular cycle. Observe several cycles.
 Does the OSS/VSS output voltage rise and fall as specified?

Yes No
Microsoft
Friday, September 25, 2009 11:20:51 AM Page 162 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

REMOVE the OSS/VSS sensor and inspect the


target wheel. REPAIR as necessary. If OK,
INSTALL a new OSS/VSS sensor. REFER to the
GO to DP22.
AUTOMATIC TRANSAXLE/TRANSMISSION
- 4R70E/4R75E -- E-SERIES . CLEAR the DTCs.
REPEAT the self-test.

DP11 CHECK THE RESISTANCE OF THE OSS/VSS SENSOR

 Measure the resistance between:

( + ) OSS/VSS ( - ) OSS/VSS
Connector, Connector,
Component Component
Side Side
OSS/VSS SIGRTN

 Is the resistance between 170 - 270 ohms (VSS) or 400 - 1.25K ohms (OSS)?

Yes No
REMOVE the OSS/VSS sensor and inspect the
target wheel. REPAIR as necessary. If OK,
INSTALL a new OSS/VSS sensor. REFER to the
GO to DP22.
AUTOMATIC TRANSAXLE/TRANSMISSION
- 4R70E/4R75E -- E-SERIES . CLEAR the DTCs.
REPEAT the self-test.

DP12 KOER DTC P1501: CHECK THE VSS PID FOR AN INPUT SIGNAL

 Key ON, engine running.


 Access the PCM and monitor the VSS PID.
 Observe the VSS input to the PCM.
 Increase the engine speed, not greater than 2,000 RPM, several times while observing the VSS PID.
 Is the reading on the PID less than 5 km/h (3 mph)?

Yes No
Unable to duplicate or identify the concern at this
time. REFER toDIAGNOSTIC TROUBLE
CODE (DTC) CHARTS AND DESCRIPTIONS
GO to DP15.
for possible causes and additional DTC description
information. If DTC P1501 still exists,
refer to PINPOINT TEST Z.

DP13 DTCS P0503 AND P1500: INSPECT THE VSS AND THE CIRCUIT FOR AN INTERMITTENT

Microsoft
Friday, September 25, 2009 11:20:51 AM Page 163 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Visually inspect the VSS and harness circuits for any potential failures.
 Use the following check list for reference:
 loose wires/connectors

 pushed out connector pins

 damaged wiring harness insulation

 incorrect harness routing

 incorrect VSS mounting

 Is a concern present?

Yes No
REPAIR as necessary.
GO to DP14.
CLEAR the DTCs. REPEAT the self-test.

DP14 CHECK THE PCM VSS PID FOR AN INPUT SIGNAL

NOTE: For scan tools which have a data record feature, record the data for future
playback to help identify any variations.

 Access the PCM and monitor the VSS PID.


 Drive the vehicle at several steady state speeds above and below 50 km/h (30 mph).
 Are there any indicators of a noisy or intermittent signal with the VSS PID?

Yes No
Unable to duplicate or identify the concern at this
time. REPAIR any other DTCs.
GO to DP15.
RETURN to the SYMPTOM CHARTS article,
Symptom Charts for further direction.

DP15 CHECK THE VSS HARNESS ROUTING

NOTE: Refer to Pinpoint Test Schematic and Connectors at the beginning of this
pinpoint test.

 Check the VSS harness routing:


 Verify the harness is not routed adjacent to any high current wires such as ignition wires or
generator wiring.
 Verify the VSS harness is shielded and grounded, if applicable.

 Measure the resistance of the VSS harness.


 Is a concern present?

Yes No

Microsoft
Friday, September 25, 2009 11:20:51 AM Page 164 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Unable to duplicate or identify the concern at this


time. REFER toDIAGNOSTIC TROUBLE
CODE (DTC) CHARTS AND DESCRIPTIONS
REPAIR as necessary.
for possible causes and additional DTC description
information.
refer to PINPOINT TEST Z.

DP16 DTCS P0500, P0503, P1500, P1501 AND P1502: VISUAL INSPECTION OF TCSS

NOTE: The TCSS provides the rotational speed of the output shaft of the transfer case.

The PCM uses this information to control the powertrain behavior and on some
applications it is used as the source for the vehicle speed information.

 TCSS connector disconnected.


 Inspect the TCSS vehicle harness connector for damage and proper seating.
 Is a concern present?

Yes No
REPAIR as necessary.
GO to DP17.
CLEAR the DTCs. REPEAT the self-test.

DP17 CHECK THE RESISTANCE OF THE TCSS

 Measure the resistance between:

( + ) TCSS ( - ) TCSS
Connector, Connector,
Component Component
Side Side
SIGRTN - Pin 1 TCSS - Pin 2

 Is the resistance between 1K - 1.25K ohms?

Yes No
INSTALL a new TCSS. REFER to the
AUTOMATIC TRANSAXLE/TRANSMISSION
GO to DP18.
- 4R70E/4R75E -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DP18 CHECK THE TCSS SENSOR OUTPUT

NOTE: The opposite wheel must be held stationary.

Microsoft
Friday, September 25, 2009 11:20:51 AM Page 165 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 With the vehicle in NEUTRAL and the parking brake off, position it on a hoist. Refer to the JACKING
AND LIFTING -- E-SERIES for the locations of the lifting points.
 Raise the vehicle.
 Measure the frequency between:

( + ) TCSS ( - ) TCSS
Connector, Connector,
Component Component
Side Side
SIGRTN - Pin 1 TCSS - Pin 2

 Monitor the TCSS signal while rotating the driven wheel as fast as possible.
 Does the frequency reading increase and decrease with the wheel speed?

Yes No
REMOVE the TCSS and inspect the target wheel.
REPAIR as necessary. If OK, INSTALL a new
TCSS sensor. REFER to the AUTOMATIC
GO to DP19.
TRANSAXLE/TRANSMISSION - 4R70E/4R75E
-- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DP19 CHECK THE TCSS CIRCUIT(S) FOR A SHORT TO GROUND AND VOLTAGE IN THE HARNESS

 Key ON, engine OFF.


 TCSS connector disconnected.
 Measure the voltage between:

( + ) TCSS
Connector, (-)
Harness Side
TCSS - Pin 2 Ground

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DP20.
REPEAT the self-test.

DP20 CHECK THE CIRCUIT(S) FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.

Microsoft
Friday, September 25, 2009 11:20:51 AM Page 166 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Measure the resistance between:

( + ) PCM ( - ) TCSS
Connector, Connector,
Harness Side Harness Side
TCSS TCSS - Pin 2
SIGRTN SIGRTN - Pin 1

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DP21.
REPEAT the self-test.

DP21 CHECK THE HARNESS FOR A SHORT TO GROUND

 Measure the resistance between:

( + ) TCSS ( - ) TCSS
Connector, Connector,
Harness Side Harness Side
SIGRTN - Pin 1 TCSS - Pin 2

 Measure the resistance between:

( + ) TCSS
Connector, (-)
Harness Side
TCSS - Pin 2 Ground

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DP22.
REPEAT the self-test.

DP22 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
Microsoft
Friday, September 25, 2009 11:20:51 AM Page 167 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST DR: CAMSHAFT POSITION (CMP) SENSOR

This pinpoint test is intended to diagnose the following:

 camshaft position (CMP) sensor (6B288)


 harness circuits: CMP, CMP2, SIGRTN, VBPWR, VRSRTN, and VRSRTN2
 powertrain control module (PCM) (12A650)

Fig. 61: Camshaft Position (CMP) Sensor Connector - A


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:51 AM Page 168 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 62: Camshaft Position (CMP) Sensor Connector - B


Courtesy of FORD MOTOR CO.

Fig. 63: Camshaft Position (CMP) Sensor Connector - C


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:51 AM Page 169 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 64: Camshaft Position (CMP) Sensor Connector - D


Courtesy of FORD MOTOR CO.

Fig. 65: Camshaft Position (CMP) Sensor Connector - E


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:51 AM Page 170 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 66: Camshaft Position (CMP) Sensor Connector - F


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Edge, A 1 VRSRTN
Expedition, 2 CMP
F-150 4.6L,
F-150 5.4L,
Mark LT,
MKX,
MKZ,
Navigator,
Sable,
Taurus,
Taurus X
Escape/Mariner 2.3L, B 1 SIGRTN
Ranger 2.3L 2 CMP
Explorer 4.0L, C 2 SIGRTN
Explorer Sport Trac 4.0L, 1 CMP
Mountaineer 4.0L,
Mustang 4.0L,
Ranger 4.0L
Fusion 2.3L, D 1 VBPWR
Milan 2.3L 3 SIGRTN
2 CMP
Fusion 3.0L, E 2 VRSRTN
Milan 3.0L 1 CMP
F-150 4.2L D 3 PWRGND
1 VPWR
2 CMP
Focus F 1 VBPWR
Microsoft
Friday, September 25, 2009 11:20:51 AM Page 171 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

3 SIGRTN
2 CMP
All other vehicles A 1 SIGRTN
2 CMP

Fig. 67: Camshaft Position 2 (CMP2) Sensor Connector - A


Courtesy of FORD MOTOR CO.

Fig. 68: Camshaft Position 2 (CMP2) Sensor Connector - B


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Edge, A 1 VRSRTN
MKX, 2 CMP2
MKZ,
Sable,
Microsoft
Friday, September 25, 2009 11:20:51 AM Page 172 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Taurus,
Taurus X
Expedition, A 1 VRSRTN2
F-150 5.4L, 2 CMP2
Mark LT,
Navigator
Fusion 3.0L, B 2 VRSRTN
Milan 3.0L 1 CMP2
All other vehicles A 1 SIGRTN
2 CMP2

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Edge, 190 Pin E44 CMP2
MKX, E42 VRSRTN
Sable, E45 CMP
Taurus,
Taurus X
Escape/Mariner 150 (50-50-50) Pin E41 SIGRTN
E25 CMP
Expedition, 140 Pin E5 VRSRTN2
Navigator E44 CMP2
E4 VRSRTN
E45 CMP
Explorer 4.6L, 170 Pin E44 CMP2
Explorer Sport Trac 4.6L, E58 SIGRTN
F-Super Duty 5.4L, E45 CMP
Mountaineer 4.6L,
Mustang 4.6L
F-150 4.6L 190 Pin E4 VRSRTN
E45 CMP
F-150 4.2L 190 Pin E45 CMP
F-150 5.4L, 190 Pin E5 VRSRTN2
Mark LT E44 CMP2
E4 VRSRTN
E45 CMP
Focus 190 Pin E64 SIGRTN
E8 CMP
Fusion 3.0L, 140 Pin E44 CMP2
Milan 3.0L, E33 VRSRTN
MKZ E45 CMP
Fusion 2.3L, 140 Pin E58 SIGRTN
Milan 2.3L E45 CMP
All other vehicles 170 Pin E58 SIGRTN
Microsoft
Friday, September 25, 2009 11:20:52 AM Page 173 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

E45 CMP

DR1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0340, P0344, P0345, or P0349 present?

Yes No
For DTCs P0340, P0344, P0345 or P0349, GO to For all others, GO toDIAGNOSTIC TROUBLE
DR2. CODE (DTC) CHARTS AND DESCRIPTIONS .

DR2 CONTINUOUS MEMORY DTCS P0340, P0344, P0345 AND P0349: CHECK IF THE ENGINE STARTS

 Attempt to start the engine.


 Does the engine start?

Yes No
RETURN to the SYMPTOM CHARTS article,
GO to DR3.
Symptom Charts for further direction.

DR3 CLEAR AND ATTEMPT TO RETRIEVE THE DTC

NOTE: If DTCs P0340, P0344, P0345, or P0349 are present, ignition, alternator noise,
RFI and CKP concerns should be considered.

NOTE: For vehicles with variable camshaft timing (VCT), concerns with the engine oil
level, oil filter, oil contamination, or the VCT system may cause camshaft
positioning errors.

 Key ON, engine OFF.


 Clear the PCM DTCs.
 Key ON, engine running.
 Increase engine speed to greater than 1,500 RPM for 10 seconds. Repeat this 3 times.
 Retrieve the continuous memory DTCs.
 Are DTCs P0340, P0344, P0345 or P0349 present?

Yes No
GO to DR4. refer to PINPOINT TEST Z.

DR4 CHECK THE GENERATOR FOR EXCESSIVE ELECTRICAL NOISE

NOTE: If the generator/regulator is electrically noisy, the noise decreases when the B+
connector is disconnected.

Microsoft
Friday, September 25, 2009 11:20:52 AM Page 174 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 PCM connector connected.


 CMP Sensor connector connected.
 Key ON, engine running.
 Monitor the generator for an audible electric noise.
 Key in OFF position.
 Generator/regulator B+ connector disconnected.
 Key ON, engine running.
 With the engine running, determine if the generator is still noisy.
 Does the noise remain constant when the B+ connector is disconnected?

Yes No
For continuous memory DTCs P0340 or P0344, GO
REFER to the GENERATOR AND
to DR5.
REGULATOR -- E-SERIES to diagnose the
For continuous memory DTCs P0345 or P0349, GO
generator is noisy symptom.
to DR13.

DR5 DETERMINE THE CMP SENSOR PHYSICAL TYPE

 Key in OFF position.


 Is the CMP sensor a synchronizer (gear driven) type?

Yes No
GO to DR6. GO to DR7.

DR6 VERIFY THE CORRECT INSTALLATION OF THE CMP SENSOR

NOTE: A CMP sensor identifies the cylinder 1 power stroke. A sensor that is
improperly installed/indexed can identify the wrong cylinder as 1, produce a tip-
in hesitation and generate DTC P0340.

 Is the CMP sensor installed correctly?

Yes No
INSTALL the CMP sensor correctly. REFER to the
ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES for the
GO to DR7.
Camshaft Synchronizer removal and installation
procedures.
CLEAR the DTCs. REPEAT the self-test.

DR7 DETERMINE THE CMP SENSOR ELECTRONIC TYPE

NOTE: The variable reluctance (VR) sensors have 2-wire connectors, Hall-effect
Microsoft
Friday, September 25, 2009 11:20:52 AM Page 175 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

sensors have 3-wire connectors.

 Is the CMP sensor a VR type?

Yes No
The CMP sensor is a Hall-effect type.
GO to DR8.
GO to DR19.

DR8 CONTINUOUS MEMORY DTCS P0340 AND P0344: CHECK THE CMP SENSOR RESISTANCE

 Key in OFF position.


 CMP Sensor connector disconnected.
 Measure the resistance between:

( + ) CMP ( - ) CMP
Sensor Sensor
Connector, Connector,
Component Component
Side Side
CMP SIGRTN
CMP VRSRTN

Minimum Maximum
Vehicle Resistance Resistance
(ohms) (ohms)
Edge, MKX 586 2,033
F-150 4.6L 1,978 5,590
F-150, Mark
205 579
LT
MKZ 586 2,033
Taurus, Taurus
586 2,033
X, Sable
All others 250 1,000

 Is the resistance within specification?

Yes No
INSTALL a new CMP sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to DR9.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DR9 CHECK THE CMP CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

Microsoft
Friday, September 25, 2009 11:20:52 AM Page 176 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 PCM connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) CMP
Sensor ( - ) Vehicle
Connector, Battery
Harness Side
Negative
CMP
terminal

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DR10.
REPEAT the self-test.

DR10 CHECK THE CMP AND SIGRTN OR VRSRTN CIRCUITS FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( - ) CMP
( + ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
CMP CMP
SIGRTN SIGRTN
VRSRTN VRSRTN

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DR11.
REPEAT the self-test.

DR11 CHECK FOR A SHORT IN THE HARNESS BETWEEN THE PCM AND THE CMP SENSOR

 Measure the resistance between:

( + ) CMP ( - ) CMP
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
Microsoft
Friday, September 25, 2009 11:20:52 AM Page 177 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

CMP SIGRTN
CMP VRSRTN

 Measure the resistance between:

( + ) CMP
Sensor ( - ) Vehicle
Connector, Battery
Harness Side
Negative
CMP
terminal
Negative
SIGRTN
terminal
Negative
VRSRTN
terminal

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DR12.
REPEAT the self-test.

DR12 CHECK THE CMP SENSOR OUTPUT

 Key in OFF position.


 Generator/regulator B+ connector connected.
 CMP Sensor connector disconnected.
 Key ON, engine running.
 Digital multimeter (DMM) on low voltage AC scale.
 Measure the voltage between:

( + ) CMP ( - ) CMP
Sensor Sensor
Connector, Connector,
Component Component
Side Side
CMP SIGRTN
CMP VRSRTN

 Run the engine at approximately 2,500 RPM.


 Is the voltage greater than 0.25 V?

Yes No
Microsoft
Friday, September 25, 2009 11:20:52 AM Page 178 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

For Edge,
Expedition,
Explorer 4.6L,
Explorer Sport Trac 4.6L,
F-150 5.4L,
F-Super Duty 5.4L,
Fusion,
Mark LT, INSTALL a new CMP sensor. REFER to the
Milan, ELECTRONIC ENGINE CONTROLS -
MKX, GASOLINE ENGINES -- E-SERIES .
MKZ, CLEAR the DTCs. REPEAT the self-test.
Mountaineer 4.6L,
Mustang 4.6L,
Navigator,
Sable,
Taurus, and
Taurus X, GO to DR25.
For all others, GO to DR26.

DR13 CONTINUOUS MEMORY DTCS P0345 AND P0349: CHECK THE CMP2 SENSOR RESISTANCE

 Key in OFF position.


 CMP2 Sensor connector disconnected.
 Measure the resistance between:

( + ) CMP2 ( - ) CMP2
Sensor Sensor
Connector, Connector,
Component Component
Side Side
CMP2 SIGRTN
CMP2 VRSRTN
CMP2 VRSRTN2

Minimum Maximum
Vehicle Resistance Resistance
(ohms) (ohms)
Edge, MKX 586 2,033
F-150, Mark
205 579
LT
MKZ 586 2,033
Taurus, Taurus
586 2,033
X, Sable
All others 250 1,000

Microsoft
Friday, September 25, 2009 11:20:52 AM Page 179 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the resistance value(s) within specifications?

Yes No
INSTALL a new CMP2 sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to DR14.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DR14 CHECK THE CMP2 CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 PCM connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) CMP2
Sensor ( - ) Vehicle
Connector, Battery
Harness Side
Negative
CMP2
terminal

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DR15.
REPEAT the self-test.

DR15 CHECK THE CMP2 AND SIGRTN, VRSRTN, OR VRSRTN2 CIRCUITS FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( - ) CMP2
( + ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
CMP2 CMP2
SIGRTN SIGRTN
VRSRTN VRSRTN
VRSRTN2 VRSRTN2

 Are the resistances less than 5 ohms?

Microsoft
Friday, September 25, 2009 11:20:52 AM Page 180 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DR16.
REPEAT the self-test.

DR16 CHECK FOR A SHORT IN THE HARNESS BETWEEN THE PCM AND THE CMP2 SENSOR

 Measure the resistance between:

( + ) CMP2 ( - ) CMP2
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
CMP2 SIGRTN
CMP2 VRSRTN
CMP2 VRSRTN2

 Measure the resistance between:

( + ) CMP2
Sensor ( - ) Vehicle
Connector, Battery
Harness Side
Negative
CMP2
terminal
Negative
SIGRTN
terminal
Negative
VRSRTN
terminal
Negative
VRSRTN2
terminal

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DR17.
REPEAT the self-test.

DR17 CHECK FOR A SHORT BETWEEN THE CMP AND THE CMP2 CIRCUITS

 CMP Sensor connector disconnected.


 CMP2 Sensor connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) PCM
Microsoft
Friday, September 25, 2009 11:20:52 AM Page 181 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Connector, Connector,
Harness Side Harness Side
CMP CMP2

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DR18.
REPEAT the self-test.

DR18 CHECK THE CMP2 SENSOR OUTPUT

 Key in OFF position.


 Generator/regulator B+ connector connected.
 CMP2 Sensor connector disconnected.
 Key ON, engine running.
 DMM on low voltage AC scale.
 Measure the voltage between:

( + ) CMP2 ( - ) CMP2
Sensor Sensor
Connector, Connector,
Component Component
Side Side
CMP2 SIGRTN
CMP2 VRSRTN
CMP2 VRSRTN2

 Run the engine at approximately 2,500 RPM.


 Is the voltage greater than 0.25 V?

Yes No

For Edge,
Expedition,
Explorer 4.6L,
Explorer Sport Trac 4.6L, INSTALL a new CMP2 sensor. REFER to the
F-150 5.4L, ELECTRONIC ENGINE CONTROLS -
F-Super Duty 5.4L, GASOLINE ENGINES -- E-SERIES .
Fusion, CLEAR the DTCs. REPEAT the self-test.
Mark LT,
Milan,
MKX,
MKZ,
Microsoft
Friday, September 25, 2009 11:20:52 AM Page 182 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Mountaineer 4.6L,
Mustang 4.6L,
Navigator,
Sable,
Taurus, and
Taurus X, GO to DR25.
For all others, GO to DR26.

DR19 CONTINUOUS MEMORY DTCS P0340 AND P0344: CHECK THE VOLTAGE TO THE CMP SENSOR

 CMP Sensor connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) CMP
Sensor ( - ) Vehicle
Connector, Battery
Harness Side
Negative
VPWR
terminal
Negative
VBPWR
terminal

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DR20.
REPEAT the self-test.

DR20 CHECK THE PWRGND OR SIGRTN CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 Measure the voltage between:

( - ) CMP
( + ) Vehicle Sensor
Battery Connector,
Harness Side
Positive
PWRGND
terminal
Positive
SIGRTN
terminal

 Is the voltage greater than 10 V?

Microsoft
Friday, September 25, 2009 11:20:52 AM Page 183 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DR21.
REPEAT the self-test.

DR21 CHECK THE CMP CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 PCM connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) CMP
Sensor ( - ) Vehicle
Connector, Battery
Harness Side
Negative
CMP
terminal

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DR22.
REPEAT the self-test.

DR22 CHECK FOR AN OPEN CIRCUIT BETWEEN THE PCM AND CMP SENSOR

 Key in OFF position.


 CMP Sensor connector disconnected.
 Measure the resistance between:

( + ) CMP
( - ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
CMP CMP

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DR23.
REPEAT the self-test.

DR23 CHECK THE CMP CIRCUIT FOR A SHORT TO PWRGND OR SIGRTN IN THE HARNESS

Microsoft
Friday, September 25, 2009 11:20:52 AM Page 184 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

NOTE: The measurement may be taken at the PCM or CMP connector, whichever is
easier to access.

 Measure the resistance between:

( + ) CMP ( - ) CMP
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
CMP PWRGND
CMP SIGRTN

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DR24.
REPEAT the self-test.

DR24 CHECK THE CMP SENSOR FOR CORRECT OPERATION

 PCM connector connected.


 Connect a 5 amp fused jumper wire between the following:

Point B CMP
Point A CMP
Sensor
Sensor
Connector,
Connector,
Component
Harness Side
Side
VPWR VPWR
VBPWR VBPWR
SIGRTN SIGRTN
PWRGND PWRGND

 Key ON, engine running.


 DMM on low voltage DC scale.
 Measure the voltage between:

( + ) CMP
Sensor
( - ) Vehicle
Connector,
Battery
Component
Side
CMP
Negative
Microsoft
Friday, September 25, 2009 11:20:52 AM Page 185 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

terminal

 Does the voltage switch between LOW (less than 2 volts DC) and HIGH (greater than 8 volts DC)?

Yes No
INSTALL a new CMP sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to DR26.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DR25 CHECK THE VARIABLE CAMSHAFT TIMING (VCT) SYSTEM

NOTE: Only diagnose the bank indicated by the DTC.

 Check the VCT system for correct operation.


 Is a concern present?

Yes No
REPAIR as necessary.
GO to DR26.
CLEAR the DTCs. REPEAT the self-test.

DR26 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST DS: AIR CONDITIONING PRESSURE (ACP) TRANSDUCER SENSOR

This pinpoint test is intended to diagnose the following:

 ACP transducer sensor (19D594)


Microsoft
Friday, September 25, 2009 11:20:52 AM Page 186 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 harness circuits: ACP, VREF, SIGRTN


 powertrain control module (PCM) (12A650)

Fig. 69: Air Conditioning Pressure (ACP) Transducer Sensor Connector - A


Courtesy of FORD MOTOR CO.

Fig. 70: Barometric Pressure (BARO) Sensor Connector


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Edge, A 3 ACP
Fusion, 1 SIGRTN
Milan, 2 VREF
MKX,
MKZ
All other vehicles B 3 ACP
1 SIGRTN
2 VREF

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Microsoft
Friday, September 25, 2009 11:20:52 AM Page 187 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Vehicle Connector Pin Circuit


Crown Victoria, 170 Pin B40, E57 VREF
Grand Marquis, B35 VPWR
Mustang, B47 PWRGND
Town Car B26 ACP
Expedition, 140 Pin E57 VREF
Navigator B51 VPWR
B67 PWRGND
B19 ACP
Explorer, 170 Pin B40, E57 VREF
Explorer Sport Trac B35 VPWR
B47 PWRGND
B18 ACP
F-150 190 Pin B29, E57 VREF
B51 VPWR
B67 PWRGND
B10 ACP
Focus 190 Pin B52, B66, E63 VREF
B67 VPWR
B69 PWRGND
B31 ACP
Fusion, 140 Pin B33, E57 VREF
Milan, B51 VPWR
MKZ B67 PWRGND
B63 ACP
All other vehicles 190 Pin B29, B64 VREF
B51 VPWR
B67 PWRGND
B37 ACP

DS1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0532, P0533, P1461, P1462, or P1463 present?

Yes No
For DTC P0533, P1461, GO to DS2. For symptoms without DTCs, GO to DS19.
For DTC P0532, P1462, GO to DS8. For all others, GO toDIAGNOSTIC TROUBLE
For DTC P1463, GO to DS17. CODE (DTC) CHARTS AND DESCRIPTIONS .

DS2 DTC P0533, P1461: CHECK THE ACP PID

 Key ON, engine OFF.


 Access the PCM and monitor the ACP_PRESS PID.
 Is the voltage less than 4.9 V?

Microsoft
Friday, September 25, 2009 11:20:52 AM Page 188 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
The ACP transducer sensor voltage is now below
maximum. To determine if an intermittent condition
GO to DS3.
exists,
GO to DS16.

DS3 CHECK THE VOLTAGE BETWEEN THE VREF AND SIGRTN CIRCUITS AT THE ACP TRANSDUCER
SENSOR VEHICLE HARNESS CONNECTOR

 Air Conditioning Pressure (ACP) Transducer Sensor connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) Air ( - ) Air
Conditioning Conditioning
Pressure (ACP) Pressure (ACP)
Transducer Transducer
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
VREF SIGRTN

 Is the voltage between 4 - 6 V?

Yes No
GO to DS4. refer to PINPOINT TEST C.

DS4 CHECK THE ACP CIRCUIT FOR A SHORT TO VREF

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) Air ( - ) Air
Conditioning Conditioning
Pressure (ACP) Pressure (ACP)
Transducer Transducer
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
ACP VREF

 Is the resistance greater than 10K ohms?

Microsoft
Friday, September 25, 2009 11:20:52 AM Page 189 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DS5.
REPEAT the self-test.

DS5 CHECK THE ACP CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

( + ) Air
Conditioning
Pressure (ACP)
Transducer (-)
Sensor
Connector,
Harness Side
ACP Ground

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit to PWR. CLEAR the
GO to DS6.
DTCs. REPEAT the self-test.

DS6 CHECK FOR AN OPEN ACP CIRCUIT IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) Air
Conditioning
Pressure (ACP) ( - ) PCM
Transducer Connector,
Sensor Harness Side
Connector,
Harness Side
ACP ACP

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DS7.
REPEAT the self-test.

Microsoft
Friday, September 25, 2009 11:20:52 AM Page 190 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

DS7 CHECK THE PCM

 PCM connector connected.


 Connect a 5 amp fused jumper wire between the following:

Point A Air Point B Air


Conditioning Conditioning
Pressure (ACP) Pressure (ACP)
Transducer Transducer
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
ACP SIGRTN

 Key ON, engine OFF.


 Access the PCM and monitor the ACP_PRESS PID.
 Is the voltage less than 4.9 V?

Yes No
INSTALL a new Air Conditioning Pressure (ACP)
Transducer Sensor. CLEAR the DTCs. REPEAT GO to DS23.
the self-test.

DS8 DTC P0532, P1462: CHECK THE ACP PID

 Key ON, engine OFF.


 Access the PCM and monitor the ACP_PRESS PID.
 Is the voltage greater than 0.15 V?

Yes No
The ACP transducer sensor voltage is now above
the minimum. To determine if an intermittent
GO to DS9.
condition exists,
GO to DS16.

DS9 CHECK THE VOLTAGE BETWEEN THE VREF AND SIGRTN CIRCUITS AT THE ACP TRANSDUCER
SENSOR VEHICLE HARNESS CONNECTOR

 Air Conditioning Pressure (ACP) Transducer Sensor connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) Air ( - ) Air
Conditioning Conditioning
Microsoft
Friday, September 25, 2009 11:20:52 AM Page 191 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Pressure (ACP) Pressure (ACP)


Transducer Transducer
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
VREF SIGRTN

 Is the voltage between 4 - 6 V?

Yes No
GO to DS10. refer to PINPOINT TEST C.

DS10 SIMULATE AN OPPOSITE SIGNAL TO THE PCM

 Key in OFF position.


 Connect a 5 amp fused jumper wire between the following:

Point A Air Point B Air


Conditioning Conditioning
Pressure (ACP) Pressure (ACP)
Transducer Transducer
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
VREF ACP

 Key ON, engine OFF.


 Access the PCM and monitor the ACP_PRESS PID.
 Is the voltage greater than 4 V?

Yes No
INSTALL a new Air Conditioning Pressure (ACP)
Transducer Sensor. CLEAR the DTCs. REPEAT GO to DS11.
the self-test.

DS11 CHECK THE ACP CIRCUIT FOR A SHORT TO GND

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) Air
Conditioning
Pressure (ACP)
Microsoft
Friday, September 25, 2009 11:20:52 AM Page 192 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Transducer
Sensor
(-)
Connector,
Harness Side
ACP Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DS12.
REPEAT the self-test.

DS12 CHECK THE ACP CIRCUIT FOR A SHORT TO SIGRTN

 Measure the resistance between:

( + ) Air ( - ) Air
Conditioning Conditioning
Pressure (ACP) Pressure (ACP)
Transducer Transducer
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
ACP SIGRTN

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DS13.
REPEAT the self-test.

DS13 CHECK THE ACP CIRCUIT(S) FOR AN OPEN IN THE HARNESS

 Measure the resistance between:

( + ) Air
Conditioning
Pressure (ACP) ( - ) PCM
Transducer Connector,
Sensor Harness Side
Connector,
Harness Side
ACP ACP

 Is the resistance less than 5 ohms?


Microsoft
Friday, September 25, 2009 11:20:52 AM Page 193 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DS14.
REPEAT the self-test.

DS14 CHECK FOR THE A/C CLUTCH TO ENGAGE

 PCM connector connected.


 Air Conditioning Pressure (ACP) Transducer Sensor connector connected.
 Key ON, engine running.
 While listening for the A/C clutch to engage, turn the A/C on. Repeat if necessary.
 Does the A/C engage when the A/C is turned on?

Yes No
GO to DS23. GO to DS15.

DS15 VERIFY THE A/C SYSTEM FUNCTION, INCLUDING THE REFRIGERANT CHARGE

 Restore the vehicle.


 Verify the A/C system function, including the refrigerant charge. Refer to the CLIMATE CONTROL
SYSTEM - GENERAL INFORMATION AND DIAGNOSTICS -- E-SERIES .
 Does the A/C system have the correct refrigerant charge and if so does the A/C system function
correctly?

Yes No
REFER to the CLIMATE CONTROL SYSTEM -
GENERAL INFORMATION AND
GO to DS23. DIAGNOSTICS -- E-SERIES and diagnose the air
conditioning (A/C) is inoperative/does not operate
correctly symptom.

DS16 CHECK THE ACP CIRCUIT FOR AN INTERMITTENT CONCERN

NOTE: A concern is indicated by a sudden change in voltage.

 Key ON, engine OFF.


 Access the PCM and monitor the ACP PID.
 Observe the ACP PID for an indication of a concern while carrying out the following:
 Shake, wiggle, and bend the ACP, SIGRTN, and VREF wires between the ACP sensor and PCM

 Lightly tap on the ACP transducer sensor to simulate road shock

 Is a concern present?

Yes No

Microsoft
Friday, September 25, 2009 11:20:52 AM Page 194 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Unable to duplicate or identify the concern at this


ISOLATE the concern and REPAIR as necessary.
time.
CLEAR the DTCs. REPEAT the self-test.
refer to PINPOINT TEST Z.

DS17 DTC P1463: VERIFY THE A/C CLUTCH CAN DISENGAGE

 Turn the A/C and defroster OFF.


 Key ON, engine running.
 Verify the A/C clutch can disengage.
 Is the A/C clutch disengaged?

Yes No
REFER to the CLIMATE CONTROL SYSTEM -
GENERAL INFORMATION AND
GO to DS18.
DIAGNOSTICS -- E-SERIES and diagnose the air
conditioning (A/C) is always on symptom.

DS18 CHECK FOR VOLTAGE AND GROUND TO THE A/C CLUTCH USING A NON-POWERED TEST LAMP

NOTE: If voltage and ground to the A/C clutch have already been checked or the A/C
clutch can be heard clicking on when the A/C is turned on, go to the question at
the end of this test step.

 Key in OFF position.


 A/CCS Switch connector disconnected.
 Connect a jumper wire in the A/C low pressure cycling switch harness connector to complete the circuit.
 A/CC Assembly connector disconnected.
 Connect a non-powered test lamp between the voltage pin and ground pin at the A/C clutch harness
connector.
 Key ON, engine running.
 Turn the A/C on, and wait 15 seconds.
 Monitor the test lamp.
 Connect the A/C clutch and A/C cycling switch when done testing.
 Does the lamp illuminate, or can the A/C clutch be heard clicking on?

Yes No
REFER to the CLIMATE CONTROL SYSTEM -
GENERAL INFORMATION AND
GO to DS19. DIAGNOSTICS -- E-SERIES and diagnose the air
conditioning (A/C) is inoperative/does not operate
correctly symptom.

DS19 DETERMINE IF A SUFFICIENT A/C PRESSURE CHANGE CAN BE DETECTED BY THE ACP PID
Microsoft
Friday, September 25, 2009 11:20:52 AM Page 195 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key ON, engine running.


 Turn the A/C and defroster OFF.
 Access the PCM and monitor the ACP PID.
 Turn the A/C and defroster OFF.
 Five seconds after A/C clutch engagement, note the voltage. If the clutch does not engage, follow the NO
answer instructions.
 Does the PCM-ACP PID change more than 0.3 volt within 5 seconds of clutch engagement?

Yes No
The ACP transducer sensor and the PCM can detect
a sufficient change in the A/C pressure.
For symptom without DTC P1463, REFER to the
SYMPTOM CHARTS article, Symptom Charts.
For all others, REFER to the CLIMATE GO to DS20.
CONTROL SYSTEM - GENERAL
INFORMATION AND DIAGNOSTICS -- E-
SERIES and diagnose the air conditioning (A/C) is
inoperative/does not operate correctly symptom.

DS20 CHECK THE A/C SYSTEM PRESSURE AND PRESSURE CHANGE

 Key in OFF position.


 Install an A/C system manifold gauge set and check the A/C system high pressure reading.
 Turn the A/C and defroster OFF.
 Key ON, engine running.
 Note the A/C high pressure reading.
 While monitoring the A/C system high pressure reading, turn the A/C on. Five seconds after clutch
engagement, note the pressure (the pressure should increase).
 A/C and defroster OFF.
 Does the A/C high pressure reading change more than 207 kPa (30 psi) within 5 seconds of clutch
engagement?

Yes No
REFER to the CLIMATE CONTROL SYSTEM -
GENERAL INFORMATION AND
GO to DS21. DIAGNOSTICS -- E-SERIES and diagnose the air
conditioning (A/C) is inoperative/does not operate
correctly symptom.

DS21 CHECK THE VOLTAGE BETWEEN THE VREF AND SIGRTN CIRCUITS AT THE ACP TRANSDUCER
SENSOR VEHICLE HARNESS CONNECTOR

 Key in OFF position.


Microsoft
Friday, September 25, 2009 11:20:52 AM Page 196 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Air Conditioning Pressure (ACP) Transducer Sensor connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) Air ( - ) Air
Conditioning Conditioning
Pressure (ACP) Pressure (ACP)
Transducer Transducer
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
VREF SIGRTN

 Is the voltage between 4 - 6 V?

Yes No
GO to DS22. refer to PINPOINT TEST C.

DS22 CHECK THE ACP CIRCUIT(S) FOR AN OPEN IN THE HARNESS

 PCM connector disconnected.


 Measure the resistance between:

( + ) Air
Conditioning
Pressure (ACP) ( - ) PCM
Transducer Connector,
Sensor Harness Side
Connector,
Harness Side
ACP ACP

 Is the resistance less than 5 ohms?

Yes No
INSTALL a new Air Conditioning Pressure (ACP)
REPAIR the open circuit. CLEAR the DTCs.
Transducer Sensor. CLEAR the DTCs. REPEAT
REPEAT the self-test.
the self-test.

DS23 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

Microsoft
Friday, September 25, 2009 11:20:52 AM Page 197 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 corrosion
 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST DT: POWER STEERING PRESSURE (PSP) SENSOR

WARNING: Crown Victoria Police Interceptor vehicles equipped with fire suppression
system, refer to part 419-03 for Important Safety Warnings. Failure to
follow these instructions may result in personal injury.

This pinpoint test is intended to diagnose the following:

 PSP sensor (3K215)


 harness circuit(s): PSP, SIGRTN and VREF
 powertrain control module (PCM) (12A650)

Fig. 71: Barometric Pressure (BARO) Sensor Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
3 PSP (Power Steering Pressure)
Microsoft
Friday, September 25, 2009 11:20:52 AM Page 198 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

1 SIGRTN (Signal Return)


2 VREF (Reference Voltage)

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Focus 190 Pin T29 PSP
All other vehicles 190 Pin E24 PSP

Fig. 72: Power Steering Pressure Sensor Voltage To Pressure Graph


Courtesy of FORD MOTOR CO.

DT1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTC)

 Are DTCs P0552, P0553, or P1550 present?

Yes No
For KOEO and KOER DTCs P0552 or P0553, GO
to DT4.
For all others, GO toDIAGNOSTIC TROUBLE
For continuous memory DTCs P0552 or P0553, GO
CODE (DTC) CHARTS AND DESCRIPTIONS .
to DT8.
For KOEO and KOER DTC P1550, GO to DT2.

Microsoft
Friday, September 25, 2009 11:20:52 AM Page 199 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

DT2 DTC P1550: MAKE SURE THE STEERING WHEEL IS TURNED

 Did you turn the steering wheel at least one half turn within 20 seconds of starting the KOER self-
test?

Yes No
If there are any symptoms with the power steering
system (for example, lack of power assist), REFER
to the STEERING SYSTEM - GENERAL
INFORMATION -- E-SERIES to diagnosis the
REPEAT the KOER self-test.
lack of assist or inconsistent assist of steering
system. If no symptoms are present with the power
steering system,
GO to DT3.

DT3 CHECK THE VOLTAGE BETWEEN VREF AND SIGRTN AT THE PSP SENSOR

 PSP Sensor connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) PSP
( - ) PSP Sensor
Sensor
Connector,
Connector,
Harness Side
Harness Side
VREF - Pin 2 SIGRTN - Pin 1

 Is the voltage between 4 - 6 V?

Yes No
GO to DT4. refer to PINPOINT TEST C.

DT4 CHECK THE PSP CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) PSP
( - ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
PSP - Pin 3 PSP

Microsoft
Friday, September 25, 2009 11:20:52 AM Page 200 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DT5.
REPEAT the self-test.

DT5 CHECK THE PSP CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

( + ) PSP
Sensor
(-)
Connector,
Harness Side
PSP - Pin 3 Ground

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DT6.
REPEAT the self-test.

DT6 CHECK THE PSP CIRCUIT FOR A SHORT TO VREF, SIGRTN AND GND IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) PSP
( - ) PSP Sensor
Sensor
Connector,
Connector,
Harness Side
Harness Side
PSP - Pin 3 VREF - Pin 2
PSP - Pin 3 SIGRTN - Pin 1

 Measure the resistance between:

( + ) PSP
Sensor
(-)
Connector,
Harness Side
PSP - Pin 3 Ground

 Is the resistance greater than 10K ohms?


Microsoft
Friday, September 25, 2009 11:20:52 AM Page 201 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DT7.
REPEAT the self-test.

DT7 CHECK THE SENSOR OPERATION

 Connect a 5 amp fused jumper wire between the following:

Point B PSP
Point A PSP
Sensor
Sensor
Connector,
Connector,
Component
Harness Side
Side
VREF - Pin 2 VREF - Pin 2
SIGRTN - Pin 1 SIGRTN - Pin 1
PSP - Pin 3 PSP - Pin 3

 Start engine and allow to idle.


 Measure the voltage between:

( + ) PSP
Sensor
Connector, (-)
Component
Side
PSP - Pin 3 Ground

 Observe the voltage while turning the steering wheel at least 1/2 turn right and left.
 Is the voltage reading between 0.3 and 4.7 volts and does the voltage change when the steering
wheel is turned?

Yes No
INSTALL a new PSP sensor. CLEAR the DTCs.
GO to DT9.
REPEAT the self-test.

DT8 CONTINUOUS MEMORY DTCS P0552 OR P0553: CHECK THE POWER STEERING PRESSURE SENSOR
CIRCUIT(S) FOR INTERMITTENT CONCERNS

 Key ON, engine OFF.


 Access the PCM and monitor the PSP PID.
 Observe the PSP PID for an indication of a concern while carrying out the following. (a concern is
indicated by a sudden change in the voltage):
 Shake, wiggle, and bend the PSP, VREF, SIGRTN circuit(s).

 Lightly tap on the power steering pressure sensor to simulate road shock.
Microsoft
Friday, September 25, 2009 11:20:52 AM Page 202 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is a concern indicated?

Yes No
Unable to duplicate or identify the concern at this
ISOLATE the concern. REPAIR as necessary.
time.
CLEAR the DTCs. REPEAT the self-test.
refer to PINPOINT TEST Z.

DT9 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST DU: INTAKE AIR TEMPERATURE 2 (IAT2) SENSOR

This pinpoint test is intended to diagnose the following:

 intake air temperature 2 (IAT2) sensor (12A697)


 harness circuits: IAT2 and SIGRTN
 powertrain control module (PCM) (12A650)

Voltage values calculated for VREF = 5 volts. These values can vary by 15% due to sensor and VREF
variations.

Microsoft
Friday, September 25, 2009 11:20:52 AM Page 203 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 73: Temperature Sensor Temperature To Voltage Graph


Courtesy of FORD MOTOR CO.

TEMPERATURE SENSOR VOLTAGE AND RESISTANCE SPECIFICATIONS


Temperature Temperature Sensor Values
°C °F Voltage Resistance (K ohms)
120 248 0.28 1.18
110 230 0.36 1.55
100 212 0.47 2.07
90 194 0.61 2.80
80 176 0.80 3.84
70 158 1.05 5.37
60 140 1.37 7.70
50 122 1.77 10.97
40 104 2.23 16.15
30 86 2.74 24.27
20 68 3.26 37.30
10 50 3.73 58.75
0 32 4.14 95.85
-10 14 4.45 160.31

Microsoft
Friday, September 25, 2009 11:20:52 AM Page 204 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 74: Canister Vent (CV) Solenoid Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
2 SIGRTN (Signal Return)
1 IAT2 (Intake Air Temperature 2)

Connector Pin Circuit


B41, E58, T41 SIGRTN
170 Pin B40, E57 VREF
E27 IAT2

DU1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0097, P0098, P0127, P1114, or P1115 present?

Yes No
For DTCs P0097 or P1114, GO to DU4.
For all others, GO toDIAGNOSTIC TROUBLE
For DTCs P0098 or P1115, GO to DU2.
CODE (DTC) CHARTS AND DESCRIPTIONS .
For DTC P0127, GO to DU6.

DU2 CHECK FOR AN OPPOSITE SIGNAL TO THE PCM

 The DTC indicates the sensor signal is greater than the self-test maximum.
 IAT2 Sensor connector disconnected.
 Key ON, engine OFF.
 Connect a 5 amp fused jumper wire between the following:

Point A IAT2 Point B IAT2


Microsoft
Friday, September 25, 2009 11:20:52 AM Page 205 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Sensor Sensor
Connector, Connector,
Harness Side Harness Side
IAT2 - Pin 1 SIGRTN - Pin 2

 Access the PCM and monitor the IAT2 PID.


 Is the voltage less than 0.2 V?

Yes No
INSTALL a new IAT2 sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to DU3.
GASOLINE ENGINES -- E-SERIES . CLEAR
the DTCs. REPEAT the self-test.

DU3 CHECK THE SENSOR SIGNAL FOR A SHORT TO VREF

 Key in OFF position.


 Remove the jumper wire(s).
 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
VREF - Pin
IAT2 - Pin E27
B40, E57

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit to VREF. CLEAR the
GO to DU10.
DTCs. REPEAT the self-test.

DU4 DTC P1114: SIMULATE AN OPPOSITE SIGNAL TO THE PCM

 The DTC indicates the sensor signal is less than the self-test minimum.
 IAT2 Sensor connector disconnected.
 Key ON, engine OFF.
 Access the PCM and monitor the IAT2 PID.
 Is the voltage greater than 4.2 V?

Yes No
INSTALL a new IAT2 sensor. REFER to the
Microsoft
Friday, September 25, 2009 11:20:52 AM Page 206 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

ELECTRONIC ENGINE CONTROLS -


GASOLINE ENGINES -- E-SERIES . CLEAR GO to DU5.
the DTCs. REPEAT the self-test.

DU5 CHECK THE SENSOR SIGNAL FOR A SHORT TO GROUND

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
SIGRTN - Pin
IAT2 - Pin E27
B41, E58, T41

 Measure the resistance between:

( + ) PCM
( - ) 12 Volt
Connector,
Vehicle Battery
Harness Side
Negative
IAT2 - Pin E27
terminal

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DU10.
REPEAT the self-test.

DU6 DTC P0127: CHECK CHARGE AIR COOLER PUMP (CAC) OPERATION

 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .


 Command the outputs ON.
 Does the CAC pump run?

Yes No
DIAGNOSE the charge air cooler (CAC) pump.
GO to DU7.
GO to KP9.

DU7 CHECK THE CHARGE AIR COOLER (CAC) SYSTEM

 Check the CAC system for low fluid level, cracked, blocked or misrouted coolant lines, cracked or
blocked heat exchanger.
Microsoft
Friday, September 25, 2009 11:20:52 AM Page 207 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is a concern present?

Yes No
REFER to the ENGINE COOLING -- E-
SERIES , Supercharger Cooling to diagnose a loss
GO to DU8.
of coolant. REPAIR as necessary.
CLEAR the DTCs. REPEAT the self-test.

DU8 SIMULATE THE HIGH IAT2 SIGNAL TO THE PCM

 Key ON, engine OFF.


 Access the PCM and monitor the IAT2 PID.
 Observe the PID while disconnecting the IAT2 sensor.
 Is the voltage greater than 4.2 V?

Yes No
GO to DU9. GO to DU10.

DU9 SIMULATE THE LOW IAT2 SIGNAL TO THE PCM

 Key in OFF position.


 IAT2 Sensor connector disconnected.
 Connect a 5 amp fused jumper wire between the following:

Point A IAT2 Point B IAT2


Sensor Sensor
Connector, Connector,
Harness Side Harness Side
IAT2 - Pin 1 SIGRTN - Pin 2

 Key ON, engine OFF.


 Access the PCM and monitor the IAT2 PID.
 Is the voltage less than 0.2 V?

Yes No
CONNECT the sensor and GO to the
REFERENCE VALUES article, Reference Values.
COMPARE the IAT2 PID to reference values under
different road test conditions. If the sensor is not in
GO to DU10.
range, INSTALL a new IAT2 sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

Microsoft
Friday, September 25, 2009 11:20:52 AM Page 208 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

DU10 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST DV: THROTTLE BODY ASSEMBLY ELECTRONIC THROTTLE CONTROL


(ETC)

WARNING: Substantial opening and closing torque is applied by this system. To


prevent injury, be careful to keep fingers away from throttle mechanism
when actuated. Failure to follow these instructions may result in personal
injury.

NOTE: The voltage of the TP2 circuit and PID reaches a limit of approximately 4.5 volts
at approximately 45 degrees of throttle angle.

This pinpoint test is intended to diagnose the following:

 electronic throttle body (ETB) (9F991)


 electronic throttle body throttle position sensor (ETBTPS) (9E928)
 harness circuits: ETCRTN, ETCREF, TP1, TP2, TACM+, and TACM-
 powertrain control module (PCM) (12A650)

Microsoft
Friday, September 25, 2009 11:20:52 AM Page 209 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 75: Electronic Throttle Body Throttle Position Sensor (ETBTPS) Connector - A
Courtesy of FORD MOTOR CO.

Fig. 76: Electronic Throttle Body Throttle Position Sensor (ETBTPS) Connector - B
Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:52 AM Page 210 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 77: Electronic Throttle Body Throttle Position Sensor (ETBTPS) Connector - C
Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


E-Series 4.6L, A 4 TP2
Edge, 1 TP1
F-150 4.2L, 2 ETCRTN
F-150 4.6L, 3 ETCREF
Focus,
MKX,
MKZ,
Sable,
Taurus,
Taurus X
Fusion 2.3L, B 4 TP2
Milan 2.3L 6 TP1
3 ETCRTN
5 ETCREF
Fusion 3.0L, B 6 TP2
Milan 3.0L 3 TP1
4 ETCRTN
5 ETCREF
All other vehicles C 1 TP2
4 TP1
3 ETCRTN
2 ETCREF

Microsoft
Friday, September 25, 2009 11:20:52 AM Page 211 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 78: Electronic Throttle Body Throttle Position Sensor (ETBTPS) Connector - A
Courtesy of FORD MOTOR CO.

Fig. 79: Electronic Throttle Body Throttle Actuator Control Motor (ETBTACM) Connector - B
Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:52 AM Page 212 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 80: Electronic Throttle Body Throttle Actuator Control Motor (ETBTACM) Connector - C
Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


E-Series 4.6L, A 6 TACM-
Edge, 5 TACM+
F-150 4.2L,
F-150 4.6L,
Focus,
MKX,
MKZ,
Sable,
Taurus,
Taurus X
Fusion 2.3L, B 2 TACM-
Milan 2.3L 1 TACM+
Fusion 3.0L, B 1 TACM-
Milan 3.0L 2 TACM+
All other vehicles C 2 TACM-
1 TACM+

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Crown Victoria, 170 Pin B24, B4, E66 ETCREF
Grand Marquis, B41, B6, E59 ETCRTN
Mustang, B35 VPWR
Town Car B47 PWRGND
E51 TACM-
E34 TACM+
E60 TP2
Microsoft
Friday, September 25, 2009 11:20:52 AM Page 213 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

E61 TP1
E-Series, 170 Pin B16, B4, E66 ETCREF
F-Super Duty B18, B6, E59 ETCRTN
B35 VPWR
B47 PWRGND
E51 TACM-
E34 TACM+
E60 TP2
E61 TP1
Expedition, 140 Pin B21, B28, E66 ETCREF
Navigator B59, B65, E59 ETCRTN
B51 VPWR
B67 PWRGND
E51 TACM-
E34 TACM+
E60 TP2
E61 TP1
Explorer, 170 Pin B24, B4, E66 ETCREF
Explorer Sport Trac, B43, B6, E59 ETCRTN
Mountaineer B35 VPWR
B47 PWRGND
E51 TACM-
E34 TACM+
E60 TP2
E61 TP1
F-150, 190 Pin B21, B28, E66 ETCREF
Mark LT B58, B59, E59 ETCRTN
B51 VPWR
B67 PWRGND
E51 TACM-
E34 TACM+
E60 TP2
E61 TP1
Focus 190 Pin B45, B61, E59 ETCREF
B44, B60, E60 ETCRTN
B67 VPWR
B69 PWRGND
E51 TACM-
E34 TACM+
E45 TP2
E44 TP1
Fusion, 140 Pin B21, B28, E66 ETCREF
Milan, B59, B60, E59 ETCRTN
MKZ B51 VPWR
B67 PWRGND
E51 TACM-

Microsoft
Friday, September 25, 2009 11:20:53 AM Page 214 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

E34 TACM+
E60 TP2
E61 TP1
All other vehicles 190 Pin B21, B28, E66 ETCREF
B59, B65, E59 ETCRTN
B51 VPWR
B67 PWRGND
E51 TACM-
E34 TACM+
E60 TP2
E61 TP1

DV1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

NOTE: Diagnose and repair ETBTPS circuit DTCs before addressing DTC P0068.

 Are DTCs P0068, P0121, P0122, P0123, P0221, P0222, P0223, P1124, P2100, P2101, P2107, P2111,
P2112, or P2135 present?

Yes No
For DTC P0068, GO to DV12.
For DTCs P0121, P0122, P0123, P0221, P0222,
P0223, P2111, or P2112, GO to DV3.
For DTC P1124, GO to DV2.
For DTC P2100, GO to DV19. For all others, GO toDIAGNOSTIC TROUBLE
For DTC P2101, GO to DV27. CODE (DTC) CHARTS AND DESCRIPTIONS .
For DTC P2107, GO to DV18.
For Fusion and Milan with DTC P2135, GO to
DV6.
For all others with DTC P2135, GO to DV7.

DV2 DTC P1124: REPEAT THE KOEO OR KOER SELF-TEST

NOTE: Make sure the accelerator pedal is not applied during the KOEO and KOER self-
tests.

 Key ON, engine OFF.


 Carry out the self-test.
 Are any DTCs present other than P1124?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
GO to DV3.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .
Microsoft
Friday, September 25, 2009 11:20:53 AM Page 215 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

DV3 CHECK THE THROTTLE POSITION (TP) OPEN AND CLOSED VOLTAGES

NOTE: Certain failure mode effects management (FMEM) operating strategies maintain
limited vehicle function in the event of a PCM, harness, or component concern
and may prevent the throttle plate from opening. If the throttle plate does not
open, follow the NO answer.

 Key ON, engine OFF.


 Access the PCM and monitor the TP1 and TP2 PIDs.
 Press the accelerator pedal to the floor and release.

ELECTRONIC THROTTLE CONTROL THROTTLE POSITION SENSOR SIGNAL


VOLTAGES
Accelerator
Pedal TP1 TP2
Position
Pedal fully
3.7 - 4.7 0.3 - 1.9
released
Pedal fully
0.7 - 2.9 4.1 - 4.7
applied

 Are both PIDs within the chart ranges?

Yes No
For DTCs P2111 or P2112, GO to DV4.
GO to DV4.
For all others, GO to DV17.

DV4 CHECK FOR OBSTRUCTION OF THE THROTTLE BODY

WARNING: Substantial opening and closing torque is applied by this system. To


prevent injury, be careful to keep fingers away from throttle mechanism
when actuated. Failure to follow these instructions may result in personal
injury.

 Key in OFF position.


 Remove the inlet tube from the throttle body.
 Visually inspect for throttle plate obstructions or engine deposits.
 Slowly, push the throttle plate to wide open and release.
 Does the throttle plate move freely to wide open and back?

Yes No

For continuous memory DTCs P0121, P0122,


P0123, P0221, P0222, or P0223 alone or together,
Microsoft
Friday, September 25, 2009 11:20:53 AM Page 216 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

GO to DV5.
For DTCs P2111, P2112 or continuous memory
DTCs P2100, P2101, or P2107 alone or together,
ISOLATE and REPAIR the obstruction.
GO to DV19.
CLEAR the DTCs. REPEAT the self-test.
For Fusion and Milan with all other DTCs, GO to
DV6.
For all others, GO to DV7.

DV5 CHECK THE VREF VOLTAGE TO TP

 ETBTPS connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) ETBTPS ( - ) ETBTPS
Connector, Connector,
Harness Side Harness Side
ETCREF ETCRTN

 Is the voltage between 4 - 6 V?

Yes No
For Fusion and Milan, GO to DV6.
refer to PINPOINT TEST C.
For all others, GO to DV7.

DV6 FUSION, MILAN: CHECK THE RESISTANCE OF THE ETBTPS

NOTE: Do not move the throttle plate during the resistance measurement. Measure the
sensor resistance with the throttle plate at the default position.

 Key in OFF position.


 ETBTPS connector disconnected.
 For Fusion 2.3L and Milan 2.3L, measure the resistance between:

(+) (-)
ETBTPS ETBTPS Minimum Maximum
Connector, Connector, Resistance Resistance
Component Component (ohms) (ohms)
Side Side
ETCREF ETCRTN 2,000 4,000

 For Fusion 3.0L and Milan 3.0L, measure the resistance between:

(+) (-)
Microsoft
Friday, September 25, 2009 11:20:53 AM Page 217 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

ETBTPS ETBTPS
Minimum Maximum
Connector, Connector,
Resistance Resistance
Component Component
(ohms) (ohms)
Side Side
TP1 ETCREF 380 987
TP1 ETCRTN 665 1,890
TP2 ETCREF 608 1,932
TP2 ETCRTN 390 1,187
ETCREF ETCRTN 475 1,365

 Are all the resistances within specifications?

Yes No
INSTALL a new ETB. REFER to the FUEL
SYSTEM - GENERAL INFORMATION -
GO to DV8. GASOLINE AND DIESEL -- E-SERIES to
INSTALL a new throttle body.
CLEAR the DTCs. REPEAT the self-test.

DV7 ALL OTHERS: CHECK THE RESISTANCE OF THE ETBTPS

NOTE: Do not move the throttle plate during the resistance measurement. Measure the
sensor resistance with the throttle plate at the default position.

 ETBTPS connector disconnected.


 Measure the resistance between:

(+) (-)
ETBTPS ETBTPS Minimum Maximum
Connector, Connector, Resistance Resistance
Component Component (ohms) (ohms)
Side Side
TP1 ETCREF 700 1,800
TP1 ETCRTN 1,300 2,800
TP2 ETCREF 1,000 2,400
TP2 ETCRTN 500 1,500
ETCREF ETCRTN 700 2,100

 Are all the resistances within the specifications?

Yes No

For E-Series 4.6L,


Edge,
Microsoft
Friday, September 25, 2009 11:20:53 AM Page 218 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

F-150 4.2L,
F-150 4.6L,
Focus,
MKX,
MKZ,
Sable,
Taurus, and
Taurus X, INSTALL a new ETB. REFER to the
GO to DV8. FUEL SYSTEM - GENERAL INFORMATION -
GASOLINE AND DIESEL -- E-SERIES to
INSTALL a new throttle body. CLEAR the DTCs.
REPEAT the self-test.
For all others, INSTALL a new ETBTPS. REFER
to the ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES to
INSTALL a new TP sensor. CLEAR the DTCs.
REPEAT the self-test.

DV8 CHECK THE TP1 AND TP2 CIRCUITS FOR A SHORT TO VOLTAGE IN THE HARNESS

 PCM connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) ETBTPS
Connector, (-)
Harness Side
TP1 Ground
TP2 Ground

 Is any voltage present?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DV9.
REPEAT the self-test.

DV9 CHECK THE TP1 AND TP2 CIRCUITS FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) ETBTPS ( - ) PCM
Connector, Connector,
Harness Side Harness Side
TP1 TP1
Microsoft
Friday, September 25, 2009 11:20:53 AM Page 219 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

TP2 TP2

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DV10.
REPEAT the self-test.

DV10 CHECK THE TP1 AND TP2 CIRCUITS FOR A SHORT TO GROUND IN THE HARNESS

 Measure the resistance between:

( + ) ETBTPS
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
TP1
terminal
Negative
TP2
terminal

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DV11.
REPEAT the self-test.

DV11 CHECK THE TP CIRCUITS FOR A SHORT TOGETHER

 Measure the resistance between:

( + ) ETBTPS ( - ) ETBTPS
Connector, Connector,
Harness Side Harness Side
TP1 TP2
TP1 ETCREF
TP1 ETCRTN
TP2 ETCREF
TP2 ETCRTN

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DV14.
REPEAT the self-test.
Microsoft
Friday, September 25, 2009 11:20:53 AM Page 220 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

DV12 DTC P0068: CHECK FOR DTCS

 Carry out the self-test.


 Are DTCs P0121, P0122, P0123, P0221, P0222, P0223 or P2135 present?

Yes No
For DTCs P0121, P0122, P0123, P0221, P0222, and
P0223, GO to DV3.
For Fusion and Milan with DTC P2135, GO to GO to DV13.
DV6.
For all others with DTC P2135, GO to DV7.

DV13 CHECK FOR INLET AIR LEAKS

 Check the air inlet system for leaks.


 Listen for air noise around the mass air flow (MAF) sensor and throttle body while the engine is running.
 Is a concern present?

Yes No
REPAIR as necessary.
GO to DV14.
CLEAR the DTCs. REPEAT the self-test.

DV14 CHECK FOR A TP2 SIGNAL HIGH VERSUS LOAD WHILE DRIVING THE VEHICLE

 ETBTPS connector connected.


 PCM connector connected.
 Key ON, engine running.
 Access the PCM and monitor the TP2 PID.
 Access the PCM and monitor the LOAD PID.
 Drive the vehicle while exercising the throttle and ETCTP sensor and accessing the PIDS.
 Is the TP2 PID greater than 2.44 volts and the LOAD PID less than 30%?

Yes No
GO to DC5. GO to DV15.

DV15 CHECK FOR A TP2 SIGNAL LOW VERSUS LOAD WHILE DRIVING THE VEHICLE

 Key ON, engine running.


 Access the PCM and monitor the TP2 PID.
 Access the PCM and monitor the LOAD PID.
 Drive the vehicle while exercising the throttle and ETCTP sensor and accessing the PIDS.
 Is the TP2 PID less than 0.24 volt and the LOAD PID greater than 55%?

Microsoft
Friday, September 25, 2009 11:20:53 AM Page 221 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
GO to DV16. GO to DV17.

DV16 CHECK FOR SELF-TEST DTCS

NOTE: After retrieving the continuous memory DTCs, diagnose any non-ETC related
DTCs before continuing.

 Key ON, engine OFF.


 Clear the DTCs.
 Drive the vehicle while exercising the throttle.
 Retrieve the continuous memory DTCs.
 Are any DTCs present?

Yes No
For continuous memory DTC P0068, CHECK the
MAF sensor and connector for damage and
corrosion. REPAIR as necessary.
CLEAR the DTCs. REPEAT the self-test.
For E-Series 4.6L, Edge, F-150 4.2L, F-150 4.6L,
Focus, Fusion, Milan, MKX, MKZ, Sable, Taurus,
and Taurus X with DTC P2135, INSTALL a new
ETB. REFER to the FUEL SYSTEM - GENERAL Unable to duplicate or identify the concern at this
INFORMATION - GASOLINE AND DIESEL -- time.
E-SERIES to INSTALL a new throttle body. refer to PINPOINT TEST Z.
CLEAR the DTCs. REPEAT the self-test.
For all others with DTC P2135, INSTALL a new
ETBTPS. REFER to the ELECTRONIC ENGINE
CONTROLS - GASOLINE ENGINES -- E-
SERIES to INSTALL a new TP sensor.
CLEAR the DTCs. REPEAT the self-test.
For all others, GO to DV17.

DV17 CHECK THE TP CIRCUITS FOR AN INTERMITTENT CONCERN

 Access the PCM and monitor the TP1 and TP2 PIDs.
 Wiggle, shake, and bend the harness from the TP to the PCM.
 Are the voltages between 0.49 - 4.65 V?

Yes No
REPAIR as necessary. If DTC P2100 or P2101 is
GO to DV29. present,
GO to DV19.

Microsoft
Friday, September 25, 2009 11:20:53 AM Page 222 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

DV18 DTC P2107: CHECK FOR OTHER SELF-TEST DTCS

NOTE: The DTC P2107 may set when a failure mode effects management (FMEM)
action is taken. If the FMEM DTC P2110 is present with other DTCs, diagnose
the other DTCs before diagnosing the DTC P2110.

 Key ON, engine OFF.


 Check for self-test DTCs.
 Are any DTCs present other than P2107 and P2110?

Yes No
DISREGARD the current diagnostic trouble code For DTC P2110, GO toDIAGNOSTIC TROUBLE
(DTC) at this time. DIAGNOSE the next DTC. GO CODE (DTC) CHARTS AND DESCRIPTIONS
toDIAGNOSTIC TROUBLE CODE (DTC) and diagnose the DTC.
CHARTS AND DESCRIPTIONS . For DTC P2107, GO to DV23.

DV19 VISUALLY INSPECT THE ETB

NOTE: Make sure the ETB harness connector is properly connected.

 Key in OFF position.


 Inspect the ETB for damaged housing, harness connector, and harness.
 Is a concern present?

Yes No
REPAIR as necessary.
GO to DV20.
CLEAR the DTCs. REPEAT the self-test.

DV20 CHECK THE TACM FOR A SHORT OR OPEN

 ETBTACM connector disconnected.


 Measure the resistance between:

(+) (-)
ETBTACM ETBTACM
Connector, Connector,
Component Component
Side Side
TACM+ TACM-

 Is the resistance between 1 ohm - 900 ohms?

Yes No

Microsoft
Friday, September 25, 2009 11:20:53 AM Page 223 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

INSTALL a new ETB. REFER to the FUEL


SYSTEM - GENERAL INFORMATION -
GO to DV21. GASOLINE AND DIESEL -- E-SERIES to
INSTALL a new throttle body.
CLEAR the DTCs. REPEAT the self-test.

DV21 CHECK THE TACM HARNESS FOR AN OPEN

 PCM connector disconnected.


 Measure the resistance between:

(+)
( - ) PCM
ETBTACM
Connector,
Connector,
Harness Side
Harness Side
TACM+ TACM+
TACM- TACM-

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DV22.
REPEAT the self-test.

DV22 CHECK THE TACM+ AND TACM- CIRCUITS FOR A SHORT TO GROUND IN THE HARNESS

 Measure the resistance between:

(+)
ETBTACM
(-)
Connector,
Harness Side
TACM+ Ground
TACM- Ground

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DV23.
REPEAT the self-test.

DV23 CHECK THE HARNESS FOR A SHORT TO GND, PWR, ETCREF, AND ETCRTN

 Measure the resistance between:

Microsoft
Friday, September 25, 2009 11:20:53 AM Page 224 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

(+)
( - ) PCM
ETBTACM
Connector,
Connector,
Harness Side
Harness Side
TACM+ PWRGND
TACM+ VPWR
TACM+ ETCRTN
TACM+ ETCREF
TACM- PWRGND
TACM- ETCRTN
TACM- VPWR
TACM- ETCREF

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DV24.
REPEAT the self-test.

DV24 CHECK FOR TACM HARNESS CIRCUITS SHORTED TOGETHER

 Measure the resistance between:

(+) (-)
ETBTACM ETBTACM
Connector, Connector,
Harness Side Harness Side
TACM+ TACM-

 Is the resistance greater than 10K ohms?

Yes No
For DTCs P2111 or P2112, GO to DV25. REPAIR the short circuit. CLEAR the DTCs.
For all others, GO to DV26. REPEAT the self-test.

DV25 CHECK FOR AN INTERMITTENT CONCERN

 ETBTACM connector connected.


 PCM connector connected.
 Key ON, engine OFF.
 Access the PCM and monitor the TP1 and TP2 PIDs.
 Wiggle, shake, and bend the harness from the TP to the PCM.
 Are the voltages between 0.49 - 4.65 V?
Microsoft
Friday, September 25, 2009 11:20:53 AM Page 225 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR as necessary.
GO to DV26.
CLEAR the DTCs. REPEAT the self-test.

DV26 CHECK FOR SELF-TEST CODES

 ETBTACM connector connected.


 PCM connector connected.
 Key ON, engine OFF.
 Carry out the self-test.
 Is DTC P2101 present?

Yes No
GO to DV27. GO to DV29.

DV27 CHECK FOR PROPER TACM+ WIRING IN THE HARNESS CONNECTOR

 Key in OFF position.


 ETBTACM connector disconnected.
 PCM connector disconnected.
 Measure the resistance between:

(+)
( - ) PCM
ETBTACM
Connector,
Connector,
Harness Side
Harness Side
TACM+ TACM+

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. WIRE the TACM harness
connector per the TACM and PCM connector
GO to DV28.
diagrams.
CLEAR the DTCs. REPEAT the self-test.

DV28 CHECK FOR PROPER TACM- WIRING IN THE HARNESS CONNECTOR

 Measure the resistance between:

(+) ( - ) PCM
ETBTACM Connector,
Connector, Harness Side
Microsoft
Friday, September 25, 2009 11:20:53 AM Page 226 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Harness Side
TACM- TACM-

 Is the resistance less than 5 ohms?

Yes No
GO to DV30. GO to DV29.

DV29 CHECK THE REPAIR THROUGH PROCEDURE

 Key ON, engine OFF.


 Record and clear the DTCs.
 Cycle the accelerator pedal to the floor and back several times.
 Check for self-test DTCs.
 Are any ETC system related DTCs present?

Yes No
GO to DV30. refer to PINPOINT TEST Z.

DV30 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST DW: HEATED OXYGEN SENSOR (HO2S)

WARNING: Crown Victoria Police Interceptor vehicles equipped with fire suppression
system, refer to part 419-03 for Important Safety Warnings. Failure to
follow these instructions may result in personal injury.

Microsoft
Friday, September 25, 2009 11:20:53 AM Page 227 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

WARNING: While conducting tests on a hot engine take all safety precautions to
prevent skin contact with hot engine components. Failure to follow these
instructions may result in personal injury.

This pinpoint test is intended to diagnose the following:

 HO2S/O2S (9F472)
 HO2S/O2S (9G444)
 harness circuits: HO2S, HO2S Heater, VPWR, and SIGRTN
 powertrain control module (PCM) (12A650)

The pin numbering for the connector is in reference to the connector lock tab. Not all connector key
combinations are shown.

Fig. 81: Heated Oxygen Sensor-Front (HO2S-Front) Connector - A


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:53 AM Page 228 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 82: Heated Oxygen Sensor-Front (HO2S-Front) Connector - B


Courtesy of FORD MOTOR CO.

Fig. 83: Heated Oxygen Sensor-Front (HO2S-Front) Connector - C


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Crown Victoria, A 2 VPWR
F-150, 4 SIGRTN
Grand Marquis, 3 HO2S Signal
Mark LT, 1 HO2S Heater
Mustang,
Ranger,
Town Car
Focus B 1 VPWR
3 SIGRTN
Microsoft
Friday, September 25, 2009 11:20:53 AM Page 229 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

4 HO2S Signal
2 HO2S Heater
All other vehicles C 1 VPWR
3 SIGRTN
4 HO2S Signal
2 HO2S Heater

The pin numbering for the connector is in reference to the connector lock tab. Not all connector key
combinations are shown.

Fig. 84: Heated Oxygen Sensor-Rear (HO2S-Rear) Connector - A


Courtesy of FORD MOTOR CO.

Fig. 85: Heated Oxygen Sensor-Rear (HO2S-Rear) Connector - B


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:53 AM Page 230 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 86: Heated Oxygen Sensor-Rear (HO2S-Rear) Connector - C


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Escape/Mariner, A 1 VPWR
F-150, 3 SIGRTN
Mark LT 4 HO2S Signal
2 HO2S Heater
Focus B 1 VPWR
3 SIGRTN
4 HO2S Signal
2 HO2S Heater
All other vehicles C 2 VPWR
4 SIGRTN
3 HO2S Signal
1 HO2S Heater

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


E-Series 6.8L, 170 Pin E28 HO2S11
E-Series 5.4L Cutaway or E69 HTR11
stripped chassis E29 HO2S21
E70 HTR21
T24 HO2S12
T47 HTR12
T25 HO2S22
T48 HTR22
B14 HO2S13
B38 HTR13
B35, B36 VPWR
Microsoft
Friday, September 25, 2009 11:20:53 AM Page 231 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

B41, E58, T41 SIGRTN


Edge, 190 Pin E29 HO2S11
MKX, E69 HTR11
Sable, E28 HO2S21
Taurus, E70 HTR21
Taurus X E23 HO2S12
E1 HTR12
E24 HO2S22
E2 HTR22
B51, B52, B53 VPWR
B58, E58 SIGRTN
Escape/Mariner 3.0L 150 (50-50-50) Pin E30 HO2S11
E49 HTR11
E26 HO2S21
E48 HTR21
T24 HO2S12
T47 HTR12
T25 HO2S22
T48 HTR22
B35, B36 VPWR
B41, E41, T41 SIGRTN
Escape/Mariner 2.3L 150 (50-50-50) Pin E30 HO2S11
E49 HTR11
T24 HO2S12
T47 HTR12
B35, B36 VPWR
B41, E41, T41 SIGRTN
Expedition, 140 Pin E29 HO2S11
Navigator E69 HTR11
E28 HO2S21
E70 HTR21
B39 HO2S12
B10 HTR12
B40 HO2S22
B11 HTR22
B51, B52, B53 VPWR
B58, E58 SIGRTN
F-150, 190 Pin E29 HO2S11
Mark LT E69 HTR11
E28 HO2S21
E70 HTR21
T22 HO2S12
T1 HTR12
T21 HO2S22
T12 HTR22
B51, B52, B53 VPWR
B58, E58, T43 SIGRTN
Microsoft
Friday, September 25, 2009 11:20:53 AM Page 232 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

F-Super Duty 6.8L Narrow 170 Pin E28 HO2S11


frame E69 HTR11
E29 HO2S21
E70 HTR21
B14 HO2S13
B38 HTR13
B35, B36 VPWR
B41, E58, T41 SIGRTN
Focus 2.0L PZEV 190 Pin E11 HO2S11
E52 HTR11
T16 HO2S12
T18 HTR12
T7 HO2S13
T25 HTR13
B67, B68 VPWR
B58, E64, T40 SIGRTN
Focus 2.0L 190 Pin E11 HO2S11
E52 HTR11
T16 HO2S12
T18 HTR12
B67, B68 VPWR
B58, E64, T40 SIGRTN
Fusion 3.0L, 140 Pin E28 HO2S11
Milan 3.0L, E69 HTR11
MKZ E29 HO2S21
E70 HTR21
E3 HO2S12
E23 HTR12
E4 HO2S22
E24 HTR22
B51, B52 VPWR
B58, E58 SIGRTN
Fusion 2.3L, 140 Pin E28 HO2S11
Milan 2.3L E69 HTR11
E3 HO2S12
E23 HTR12
B51, B52 VPWR
B58, E58 SIGRTN
Fusion 2.3L PZEV, 140 Pin E28 HO2S11
Milan 2.3L PZEV E69 HTR11
E3 HO2S12
E23 HTR12
E5 HO2S13
E25 HTR13
B51, B52 VPWR
B58, E58 SIGRTN

Microsoft
Friday, September 25, 2009 11:20:53 AM Page 233 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Ranger 2.3L 170 Pin E28 HO2S11


E69 HTR11
T24 HO2S12
T47 HTR12
B35, B36 VPWR
B41, E58, T41 SIGRTN
All other vehicles 170 Pin E28 HO2S11
E69 HTR11
E29 HO2S21
E70 HTR21
T24 HO2S12
T47 HTR12
T25 HO2S22
T48 HTR22
B35, B36 VPWR
B41, E58, T41 SIGRTN

DW1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0040, P0041, P0053, P0054, P0055, P0059, P0060, P0132, P0133, P0135, P0138, P0139,
P0141, P0144, P0147, P0152, P0153, P0155, P0158, P0159, P0161, or P1127 present?

Yes No
For DTCs P0040 or P0041, GO to DW2.
For DTCs P0053, P0054, P0055, P0059 or P0060,
GO to DW14.
For DTCs P0132, P0138, P0144, P0152 or P0158,
For all others, GO toDIAGNOSTIC TROUBLE
GO to DW20.
CODE (DTC) CHARTS AND DESCRIPTIONS .
For DTCs P0133 or P0153, GO to DW3.
For DTCs P0135, P0139, P0141, P0147, P0155,
P0159 or P0161, GO to DW9.
For DTC P1127, GO to DW19.

DW2 KOER DTCS P0040 AND P0041: CROSSED SENSOR WIRES

 Key in OFF position.


 Check the vehicle repair history.
 Verify the HO2S connectors are connected to the correct engine bank.
 Is a concern present?

Yes No
Unable to duplicate or identify the concern at this
REPAIR as necessary.
time.
CLEAR the DTCs. REPEAT the self-test.
refer to PINPOINT TEST Z.

Microsoft
Friday, September 25, 2009 11:20:53 AM Page 234 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

DW3 CONTINUOUS MEMORY DTCS P0133 AND P0153: CARRY OUT THE KOER SELF-TEST

 Engine at normal operating temperature.


 Carry out the KOER self-test.
 Are DTCs P0040, P0041 or P1127 present?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
GO to DW4.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

DW4 CHECK THE HO2S RESPONSE TEST RESULTS

 Key ON, engine OFF.


 Access the diagnostic monitoring test results for the HO2S11 and HO2S21.
 Is the indicated value greater than the minimum threshold?

Yes No
CLEAR the DTCs.
GO to DW5.
GO to DW3.

DW5 CHECK FOR UNMETERED AIR LEAKS

NOTE: Fuel calculations can be affected by unmetered air leaks.

 Carefully inspect the following areas for potential air leaks:


 hoses connecting to the mass air flow (MAF) sensor assembly

 hoses connecting to the throttle body

 intake manifold gasket leaks

 PCV system

 the vacuum lines are disconnected

 improperly seated engine oil dipstick, tube or oil fill cap

 exhaust leaks at flanges and gaskets

 Are any air leaks present?

Yes No
REPAIR the source of the air leak. RESET the keep
alive memory (KAM). REFER toRESETTING
GO to DW6.
THE KEEP ALIVE MEMORY (KAM) .
REPEAT the self-test.

Microsoft
Friday, September 25, 2009 11:20:53 AM Page 235 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

DW6 CHECK THE HO2S CIRCUIT CONTINUITY

NOTE: HO2S is displayed as O2S on the scan tool.

 HO2S connector disconnected.


 Check the connector (both halves) for any water contamination.
 Connect a 5 amp fused jumper wire between the following:

Point A HO2S Point B HO2S


Connector, Connector,
Harness Side Harness Side
HO2S Signal VPWR

 Key ON, engine running.


 Access the PCM and monitor the HO2S Signal PID.
 Is the voltage greater than 1 V?

Yes No
INSTALL a new HO2S. REFER to the
ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES .
CHANGE the engine oil and oil filter.
GO to DW7.
RESET the keep alive memory (KAM). REFER
toRESETTING THE KEEP ALIVE MEMORY
(KAM) .
REPEAT the self-test.

DW7 CHECK THE HO2S CIRCUIT(S) FOR AN OPEN IN THE HARNESS

NOTE: A vehicle hoist may be required to access the HO2S harness.

 Key in OFF position.


 Remove the jumper wire(s).
 Visually inspect the HO2S harness for exposed wiring, water contamination, corrosion, and proper
assembly.
 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) HO2S
Connector, Connector,
Harness Side Harness Side
HO2S Signal HO2S Signal
SIGRTN SIGRTN
Microsoft
Friday, September 25, 2009 11:20:53 AM Page 236 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DW8.
REPEAT the self-test.

DW8 CHECK THE HO2S CIRCUIT FOR A SHORT TO VPWR IN THE HARNESS

 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
HO2S Signal VPWR

 Is the resistance greater than 10K ohms?

Yes No
GO to DW9. GO to DW12.

DW9 DTCS P0135, P0139, P0141, P0147, P0155, P0159 OR P0161: CHECK FOR A SOURCE OF POTENTIAL HO2S
CONTAMINATION

 Investigate the following items as potential sources of HO2S contamination:


 use of unapproved silicon sealers

 fuel contaminated by silicon additives

 excessive oil consumption

 glycol leaking internally in the engine

 lead-contaminated fuel

 short drive cycles in cold weather

 use of unapproved cleaning agents

 Is a concern present?

Yes No
REPAIR the source of the contamination.
CHANGE the engine oil and oil filter.
RESET the keep alive memory (KAM). REFER
GO to DW10.
toRESETTING THE KEEP ALIVE MEMORY
(KAM) .
REPEAT the self-test.

DW10 VISUALLY INSPECT THE HO2S HARNESS

Microsoft
Friday, September 25, 2009 11:20:53 AM Page 237 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 PCM connector connected.


 Visually inspect the HO2S harness for exposed wiring, water contamination, corrosion, and proper
assembly.
 Is a concern present?

Yes No
REPAIR as necessary. For DTCs P0139 or P0159, GO to DW11.
CLEAR the DTCs. REPEAT the self-test. For all others, GO to DW12.

DW11 CHECK THE EXHAUST SYSTEM FOR LEAKS AND MODIFICATIONS

 Check for leaks in the exhaust system.


 Visually inspect the vehicle for aftermarket accessories and performance modifications.
 Is a concern present?

Yes No
REPAIR as necessary.
GO to DW25.
CLEAR the DTCs. REPEAT the self-test.

DW12 CHECK THE HO2S AND SIGRTN CIRCUITS FOR AN OPEN IN THE HARNESS

NOTE: Verify the harness pins are in the proper location.

 Measure the resistance between:

( + ) PCM ( - ) HO2S
Connector, Connector,
Harness Side Harness Side
HO2S Signal HO2S Signal
SIGRTN SIGRTN

 Are the resistances less than 5 ohms?

Yes No
REPAIR as necessary.
GO to DW13.
CLEAR the DTCs. REPEAT the self-test.

DW13 CARRY OUT THE KOEO ON DEMAND SELF-TEST

 Key ON, engine OFF.


 Carry out the KOEO self-test.
 Are DTCs P0135, P0141, P0147, P0155 or P0161 present?

Microsoft
Friday, September 25, 2009 11:20:53 AM Page 238 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
GO to DW14. GO to DW15.

DW14 DTCS P0053, P0054, P0055, P0059 AND P0060: CHECK FOR VPWR IN THE HARNESS

NOTE: If DTCs P0053, P0054, P0055, P0059, or P0060 are present, test their related
circuits individually.

 Key in OFF position.


 HO2S connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) HO2S ( - ) HO2S
Connector, Connector,
Harness Side Harness Side
VPWR SIGRTN

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CHECK the fuses.
GO to DW15.
CLEAR the DTCs. REPEAT the self-test.

DW15 CHECK THE HO2S HEATER FOR SHORTS IN THE HARNESS

NOTE: If DTCs P0053, P0054, P0055, P0059, or P0060 are present, test their related
circuits individually.

 Key in OFF position.


 HO2S connector disconnected.
 PCM connector disconnected.
 Measure the resistance between:

( + ) HO2S
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
HO2S Heater
terminal

 Measure the resistance between:

( + ) HO2S ( - ) HO2S
Microsoft
Friday, September 25, 2009 11:20:53 AM Page 239 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Connector, Connector,
Harness Side Harness Side
HO2S Heater VPWR
HO2S Heater SIGRTN
HO2S Heater HO2S Signal

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DW16.
REPEAT the self-test.

DW16 CHECK THE HO2S HEATER CIRCUIT FOR AN OPEN IN THE HARNESS

 Measure the resistance between:

( + ) PCM ( - ) HO2S
Connector, Connector,
Harness Side Harness Side
HO2S Heater HO2S Heater

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DW17.
REPEAT the self-test.

DW17 CHECK THE INTERNAL RESISTANCE OF THE HO2S HEATER

 Measure the resistance between:

( + ) HO2S ( - ) HO2S
Connector, Connector,
Component Component
Side Side
HO2S Heater VPWR

 Is the resistance between 3 - 30 ohms?

Yes No
INSTALL a new HO2S. REFER to the
GO to DW18. ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES .
RESET the keep alive memory (KAM). REFER
Microsoft
Friday, September 25, 2009 11:20:53 AM Page 240 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

toRESETTING THE KEEP ALIVE MEMORY


(KAM) .
REPEAT the self-test.

DW18 CHECK THE HO2S HEATER CIRCUIT FOR AN INTERNAL SHORT TO SIGRTN OR GND

 Measure the resistance between:

( + ) HO2S ( - ) HO2S
Connector, Connector,
Component Component
Side Side
HO2S Heater SIGRTN

 Measure the resistance between:

( + ) HO2S
Connector, ( - ) Vehicle
Component Battery
Side
Negative
HO2S Heater
terminal

 Is the resistance greater than 10K ohms?

Yes No
INSTALL a new HO2S. REFER to the
ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES .
GO to DW25. RESET the keep alive memory (KAM). REFER
toRESETTING THE KEEP ALIVE MEMORY
(KAM) .
REPEAT the self-test.

DW19 KOER DTC P1127: EXHAUST TEMPERATURE OUT OF RANGE

NOTE: Address all other DTCs before proceeding.

 Key ON, engine running.


 Engine at normal operating temperature.
 Access the PCM and monitor the HO2S Heater PID.
 Is the PID state ON?

Yes No
Microsoft
Friday, September 25, 2009 11:20:53 AM Page 241 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

RUN the engine until the PID indicates ON.


CARRY OUT the KOER self-test.
CARRY OUT the KOER self-test.

DW20 DTCS P0132, P0138, P0144, P0152 AND P0158: VISUALLY INSPECT THE HO2S HARNESS

NOTE: Disconnect the suspect HO2S harness connector. Only the suspect HO2S
needs to be diagnosed.

 Key in OFF position.


 HO2S connector disconnected.
 Visually inspect the HO2S harness.
 check the connector (both halves) for contamination

 make sure the connector pins are fully seated

 Is a concern present?

Yes No
REPAIR as necessary.
GO to DW21.
CLEAR the DTCs. REPEAT the self-test.

DW21 CHECK THE HO2S SIGNAL LEVEL TOO HIGH

 HO2S connector connected.


 Key ON, engine running.
 Access the PCM and monitor the HO2S Signal PID.
 Is the voltage less than 1.1 V?

Yes No
GO to DW22. GO to DW23.

DW22 CARRY OUT A THOROUGH WIGGLE TEST ON THE HO2S HARNESS

 Key in OFF position.


 Key ON, engine OFF.
 Access the PCM and monitor the HO2S Signal PID.
 Carry out a thorough wiggle test on the HO2S harness.
 Does the voltage change during the wiggle test?

Yes No
REPAIR as necessary.
refer to PINPOINT TEST Z.
CLEAR the DTCs. REPEAT the self-test.

DW23 CHECK THE HO2S SIGNAL FOR A SHORT TO VPWR INSIDE THE SENSOR
Microsoft
Friday, September 25, 2009 11:20:53 AM Page 242 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key in OFF position.


 HO2S connector disconnected.
 Key ON, engine running.
 Access the PCM and monitor the HO2S Signal PID.
 Is the voltage less than 1.1 V?

Yes No
INSTALL a new HO2S. REFER to the
ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES .
RESET the keep alive memory (KAM). REFER GO to DW24.
toRESETTING THE KEEP ALIVE MEMORY
(KAM) .
REPEAT the self-test.

DW24 CHECK THE HO2S CIRCUIT FOR A SHORT TO VPWR IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) HO2S
Connector, (-)
Harness Side
HO2S Signal Ground

 Is any voltage present?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DW25.
REPEAT the self-test.

DW25 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?
Microsoft
Friday, September 25, 2009 11:20:53 AM Page 243 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST DX: ENGINE COOLANT TEMPERATURE (ECT) SENSOR

NOTE: Engine coolant temperature must be greater than 10°C (50°F) to pass the KOEO
self-test and greater than 82°C (180°F) to pass the KOER self-test. to
accomplish this, the engine must be at normal operating temperature.

This pinpoint test is intended to diagnose the following:

 engine coolant temperature (ECT) sensor (12A648)


 harness circuits: ECT and SIGRTN
 powertrain control module (PCM) (12A650)

Voltage values calculated for VREF = 5 volts. These values can vary by 15% due to sensor and VREF
variations.

Fig. 87: Temperature Sensor Temperature To Voltage Graph


Courtesy of FORD MOTOR CO.

TEMPERATURE SENSOR VOLTAGE AND RESISTANCE SPECIFICATIONS


Temperature Temperature Sensor Values
°C °F Voltage Resistance (K ohms)
120 248 0.28 1.18
110 230 0.36 1.55
Microsoft
Friday, September 25, 2009 11:20:53 AM Page 244 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

100 212 0.47 2.07


90 194 0.61 2.80
80 176 0.80 3.84
70 158 1.05 5.37
60 140 1.37 7.70
50 122 1.77 10.97
40 104 2.23 16.15
30 86 2.74 24.27
20 68 3.26 37.30
10 50 3.73 58.75
0 32 4.14 95.85
-10 14 4.45 160.31

Fig. 88: Engine Oil Temperature (EOT) Sensor Connector - B


Courtesy of FORD MOTOR CO.

Pin Circuit
2 SIGRTN (Signal Return)
1 ECT (Engine Coolant Temperature)

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Escape/Mariner 150 (50-50-50) Pin E40 VREF
E41 SIGRTN
E21 ECT
Fusion, 140 Pin E57 VREF
Milan E58 SIGRTN
E18 ECT
Microsoft
Friday, September 25, 2009 11:20:53 AM Page 245 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

All other vehicles 170 Pin E57 VREF


E58 SIGRTN
E18 ECT

DX1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0116, P0117, P0118, P0119, P0125, P0128, P0217, P1116, or P1117 present?

Yes No
For continuous memory DTC P0116, GO to DX14.
For KOEO and KOER DTC P0117, GO to DX12.
For continuous memory DTCs P0117, P0118,
P0119, or P1117, GO to DX16.
For all others, GO toDIAGNOSTIC TROUBLE
For KOEO and KOER DTC P0118, GO to DX8.
CODE (DTC) CHARTS AND DESCRIPTIONS .
For continuous memory DTCs P0125, or P0128,
GO to DX19.
For DTC P0217, GO to DX21.
For KOEO and KOER DTC P1116, GO to DX2.

DX2 DTC P1116: CHECK THE COOLING SYSTEM

WARNING: To avoid personal injury do not unscrew the coolant pressure relief cap
while the engine is operating or hot. The cooling system is under
pressure. Steam and hot liquid can come out forcefully when the cap is
loosened slightly. Failure to follow these instructions may result in
personal injury.

 The DTC indicates the temperature sensor is out of self-test range. The engine is not at normal operating
temperature.
 Check the vehicle coolant level.
 Is the cooling system OK?

Yes No
REFER to the ENGINE COOLING -- E-
SERIES , for loss of coolant diagnosis.
GO to DX3.
REPAIR as necessary.
CLEAR the DTCs. REPEAT the self-test.

DX3 CHECK IF THE VEHICLE ENGINE STARTS

 Attempt to start the engine.


 Does the engine start and run normally?

Yes No

Microsoft
Friday, September 25, 2009 11:20:54 AM Page 246 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

GO to DX6. GO to DX4.

DX4 CHECK THE RESISTANCE OF THE ECT SENSOR WITH THE ENGINE OFF

NOTE: Refer to the chart at the beginning of this test for the resistance specifications.

 Key in OFF position.


 ECT Sensor connector disconnected.
 Measure the resistance between:

( + ) ECT ( - ) ECT
Sensor Sensor
Connector, Connector,
Component Component
Side Side
ECT - Pin 1 SIGRTN - Pin 2

 Is the resistance within specification?

Yes No
INSTALL a new ECT sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to DX5.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DX5 CHECK THE CIRCUIT FROM THE MODULE TO THE COMPONENT

NOTE: Refer to the chart at the beginning of this test for the resistance specifications.

 ECT Sensor connector connected.


 Key ON, engine OFF.
 Access the PCM and monitor the ECT PID.
 Using the data collected from the previous step, compare temperature resistance measured at the sensor to
the PID temperature voltage measured at the PCM.
 Does the measured value at the sensor agree with the measured PID voltage value at the PCM?

Yes No
RETURN to the SYMPTOM CHARTS article,
GO to DX10.
Symptom Charts for further direction.

DX6 CHECK THE ECT SENSOR OPERATION

 Run the engine until the engine temperature stabilizes.


Microsoft
Friday, September 25, 2009 11:20:54 AM Page 247 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Verify the upper radiator hose is hot and the cooling system is pressurized.
 Repeat the KOER self-test.
 Is DTC P1116 present?

Yes No
The engine temperature was not stabilized. REPAIR
GO to DX7.
any other DTCs as necessary.

DX7 CHECK THE RESISTANCE OF THE ECT SENSOR

NOTE: Refer to the chart at the beginning of this test for the resistance specifications.

 The vehicle must be at normal operating temperature.


 Key in OFF position.
 ECT Sensor connector disconnected.
 Measure the resistance between:

( + ) ECT ( - ) ECT
Sensor Sensor
Connector, Connector,
Component Component
Side Side
ECT - Pin 1 SIGRTN - Pin 2

 Is the resistance within specification?

Yes No
INSTALL a new ECT sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to DX25.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DX8 DTC P0118: CHECK THE ECT SIGNAL CIRCUIT

 The DTC indicates the sensor signal is greater than the self-test maximum.
 ECT Sensor connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) ECT ( - ) ECT
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
Microsoft
Friday, September 25, 2009 11:20:54 AM Page 248 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

ECT - Pin 1 SIGRTN - Pin 2

 Is the voltage between 4.5 - 5.5 V?

Yes No
GO to DX9. GO to DX10.

DX9 CHECK THE RESISTANCE OF THE ECT SENSOR WITH THE ENGINE OFF

NOTE: Refer to the chart at the beginning of this test for the resistance specifications.

 Key in OFF position.


 ECT Sensor connector disconnected.
 Measure the resistance between:

( + ) ECT ( - ) ECT
Sensor Sensor
Connector, Connector,
Component Component
Side Side
ECT - Pin 1 SIGRTN - Pin 2

 Is the resistance within specification?

Yes No
INSTALL a new ECT sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to DX11.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DX10 CHECK THE SIGNAL AND SIGRTN CIRCUITS FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( - ) ECT
( + ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
ECT ECT - Pin 1
SIGRTN SIGRTN - Pin 2

Microsoft
Friday, September 25, 2009 11:20:54 AM Page 249 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DX25.
REPEAT the self-test.

DX11 CHECK THE SENSOR SIGNAL FOR A SHORT TO VREF

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
ECT VREF

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DX25.
REPEAT the self-test.

DX12 DTC P0117: SIMULATE AN OPPOSITE SIGNAL TO THE PCM

 The DTC indicates the sensor signal is less than the self-test minimum.
 Possible causes:
 grounded circuit in the harness

 incorrect harness connections

 damaged sensor

 damaged PCM

 ECT Sensor connector disconnected.


 Key ON, engine OFF.
 Access the PCM and monitor the ECT PID.
 Is the voltage greater than 4.2 V?

Yes No
INSTALL a new ECT sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to DX13.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

Microsoft
Friday, September 25, 2009 11:20:54 AM Page 250 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

DX13 CHECK THE SENSOR SIGNAL FOR A SHORT TO GROUND

 PCM connector disconnected.


 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
ECT SIGRTN

 Measure the resistance between:

( + ) PCM
( - ) 12 Volt
Connector,
Vehicle Battery
Harness Side
Negative
ECT
terminal

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DX25.
REPEAT the self-test.

DX14 DTC P0116: CHECK THE RESISTANCE OF THE ECT SENSOR WITH THE ENGINE OFF

NOTE: Verify the engine temperature is at ambient room temperature before continuing
with this test. A soak period of 6 hours may be required. Refer toDIAGNOSTIC
TROUBLE CODE (DTC) CHARTS AND DESCRIPTIONS for information
concerning P0116.

NOTE: Refer to the chart at the beginning of this test for the resistance specifications.

 Key in OFF position.


 ECT Sensor connector disconnected.
 Measure the resistance between:

( + ) ECT ( - ) ECT
Sensor Sensor
Connector, Connector,
Component Component
Side Side
ECT - Pin 1 SIGRTN - Pin 2

Microsoft
Friday, September 25, 2009 11:20:54 AM Page 251 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the resistance within specification?

Yes No
INSTALL a new ECT sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to DX15.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DX15 DTC P0116: CHECK THE RESISTANCE OF THE ECT SENSOR

NOTE: Refer to the chart at the beginning of this test for the resistance specifications.

NOTE: Verify the engine is at operating temperature before taking the ECT reading.

 ECT Sensor connector connected.


 Run the engine until the engine temperature stabilizes.
 Key in OFF position.
 ECT Sensor connector disconnected.
 Measure the resistance between:

( + ) ECT ( - ) ECT
Sensor Sensor
Connector, Connector,
Component Component
Side Side
ECT - Pin 1 SIGRTN - Pin 2

 Is the resistance within specification?

Yes No
The concern is not present at this time. CARRY
INSTALL a new ECT sensor. REFER to the
OUT the OBD drive cycle to determine if fuel,
ELECTRONIC ENGINE CONTROLS -
HO2S, catalyst and misfire monitors can be
GASOLINE ENGINES -- E-SERIES .
executed. REFER toON BOARD DIAGNOSTIC
CLEAR the DTCs. REPEAT the self-test.
(OBD) DRIVE CYCLE .

DX16 DTCS P0117, P0118, P0119 OR P1117: INTERMITTENT CHECK

 Key ON, engine OFF.


 Access the PCM and monitor the ECT PID.
 While observing the PID, carry out the following:
 Tap on the sensor to simulate road shock

 Wiggle the sensor connector

Microsoft
Friday, September 25, 2009 11:20:54 AM Page 252 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is there a large change in the voltage reading?

Yes No
DISCONNECT and INSPECT the connector. If
OK, INSTALL a new ECT sensor. REFER to the
ELECTRONIC ENGINE CONTROLS - GO to DX17.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DX17 CHECK THE ELECTRONIC ENGINE CONTROL (EEC) WIRING HARNESS

 Access the PCM and monitor the ECT PID.


 While observing the PID, wiggle, shake, and bend small sections of the wiring harness while working
from the sensor to the PCM.
 Is there a large change in the voltage reading?

Yes No
ISOLATE the concern. REPAIR as necessary.
GO to DX18.
CLEAR the DTCs. REPEAT the self-test.

DX18 CHECK THE PCM AND VEHICLE HARNESS CONNECTORS

 Key in OFF position.


 PCM connector disconnected.
 ECT Sensor connector disconnected.
 Are the connectors and terminals OK?

Yes No
The concern is not present at this time.
DISREGARD the current diagnostic trouble code
REPAIR as necessary. CLEAR the DTCs. REPEAT
(DTC) at this time. DIAGNOSE the next DTC. GO
the self-test.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

DX19 DTCS P0125 OR P0128: CHECK THE ENGINE COOLANT LEVEL

WARNING: To avoid personal injury do not unscrew the coolant pressure relief cap
while the engine is operating or hot. The cooling system is under
pressure. Steam and hot liquid can come out forcefully when the cap is
loosened slightly. Failure to follow these instructions may result in
personal injury.

 The DTC indicates the engine coolant temperature has not achieved the required engine operation
temperature level, since start-up within a specified amount of time.
Microsoft
Friday, September 25, 2009 11:20:54 AM Page 253 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Possible causes:
 insufficient warm up time

 leaking or stuck-open thermostat

 low engine coolant

 Check the engine coolant level.


 Is the engine coolant fill level correct?

Yes No
REFER to the ENGINE COOLING -- E-
SERIES , for loss of coolant diagnosis. REPAIR as
GO to DX20.
necessary.
CLEAR the DTCs. REPEAT the self-test.

DX20 CHECK THE SENSOR OPERATION

 Run the engine until the engine temperature stabilizes.


 Verify the radiator hoses are hot and the cooling system is pressurized.
 Access the PCM and monitor the ECT PID.
 Is the temperature greater than 77°C (170.6°F)?

Yes No
The test is complete.
DISREGARD the current diagnostic trouble code REFER to the ENGINE COOLING -- E-SERIES
(DTC) at this time. DIAGNOSE the next DTC. GO for cooling system diagnosis. REPAIR as necessary.
toDIAGNOSTIC TROUBLE CODE (DTC) CLEAR the DTCs. REPEAT the self-test.
CHARTS AND DESCRIPTIONS .

DX21 DTC P0217: INDICATES AN ENGINE OVERHEAT CONDITION

WARNING: To avoid personal injury do not unscrew the coolant pressure relief cap
while the engine is operating or hot. The cooling system is under
pressure. Steam and hot liquid can come out forcefully when the cap is
loosened slightly. Failure to follow these instructions may result in
personal injury.

 Check the engine coolant level.


 Is the engine coolant fill level correct?

Yes No
REFER to the ENGINE COOLING -- E-SERIES REFER to the ENGINE COOLING -- E-SERIES
to diagnose the overheating condition. REPAIR as to diagnose the loss of coolant. REPAIR as
necessary. necessary.
CLEAR the DTCs. REPEAT the self-test. CLEAR the DTCs. REPEAT the self-test.
Microsoft
Friday, September 25, 2009 11:20:54 AM Page 254 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

DX22 DTC P0298: ENGINE OIL OVER TEMPERATURE CONDITION

NOTE: The engine oil temperature protection strategy in the PCM is activated. This
protects the engine against mechanical damage due to overheating.

 Check for an overheating condition and base engine concerns.


 Are there any overheating or base engine concerns?

Yes No
ISOLATE the concern. REPAIR as necessary.
GO to DX23.
CLEAR the DTCs. REPEAT the self-test.

DX23 CHECK FOR ECT DTCS

 Carry out the self-test.


 Are DTCs P0117, P0118, P1116 or P1117 present?

Yes No
DISREGARD the engine oil temperature (EOT)
diagnostic trouble code (DTC) at this time.
ADDRESS the next DTC. GO toDIAGNOSTIC GO to DX24.
TROUBLE CODE (DTC) CHARTS AND
DESCRIPTIONS .

DX24 ROAD TEST THE VEHICLE AND MONITOR FOR ENGINE OVER TEMPERATURE

 Access the freeze frame data (if available) and record the DTC concern conditions.
 Access the PCM and monitor the ECT PID.
 Test drive the vehicle and allow the engine to reach normal operating temperature.
 Observe the ECT PID.
 Does the engine overheat?

Yes No
REFER to the ENGINE COOLING -- E-SERIES
to diagnose the overheat symptom. REPAIR as Unable to duplicate or identify the concern at this
necessary. CLEAR the DTCs. REPEAT the self- time. CLEAR the DTCs. REPEAT the self-test.
test.

DX25 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

Microsoft
Friday, September 25, 2009 11:20:54 AM Page 255 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 corrosion
 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST DY: ENGINE OIL TEMPERATURE (EOT) SENSOR

This pinpoint test is intended to diagnose the following:

 engine oil temperature (EOT) sensor (12A648)


 harness circuits: EOT and SIGRTN
 powertrain control module (PCM) (12A650)

Engine oil temperature must be greater than 10°C (50°F) to pass the KOEO self-test and greater than 66°C
(150°F) to pass the KOER self-test.

Voltage values calculated for VREF = 5 volts. These values can vary by 15% due to sensor and VREF
variations.

Fig. 89: Temperature Sensor Temperature To Voltage Graph


Courtesy of FORD MOTOR CO.

TEMPERATURE SENSOR VOLTAGE AND RESISTANCE SPECIFICATIONS


Microsoft
Friday, September 25, 2009 11:20:54 AM Page 256 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Temperature Temperature Sensor Values


°C °F Voltage Resistance (K ohms)
120 248 0.28 1.18
110 230 0.36 1.55
100 212 0.47 2.07
90 194 0.61 2.80
80 176 0.80 3.84
70 158 1.05 5.37
60 140 1.37 7.70
50 122 1.77 10.97
40 104 2.23 16.15
30 86 2.74 24.27
20 68 3.26 37.30
10 50 3.73 58.75
0 32 4.14 95.85
-10 14 4.45 160.31

Fig. 90: Engine Oil Temperature (EOT) Sensor Connector - A


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:54 AM Page 257 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 91: Engine Oil Temperature (EOT) Sensor Connector - B


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Mustang A 2 SIGRTN
1 EOT
All other vehicles B 2 SIGRTN
1 EOT

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Connector Pin Circuit


E58 SIGRTN
B35 VPWR
170 Pin
E57 VREF
E27 EOT

DY1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0196, P0197, P0198, P0298, or P1184 present?

Yes No
For DTCs P0196 or P1184, GO to DY2.
For all others, GO toDIAGNOSTIC TROUBLE
For DTCs P0197 or P0198, GO to DY3.
CODE (DTC) CHARTS AND DESCRIPTIONS .
For continuous memory DTC P0298, GO to DY14.

DY2 DTCS P0196 OR P1184: CHECK THE EOT SENSOR OPERATION

NOTE: Before continuing with this pinpoint test, verify the engine oil condition and
level are within specification.
Microsoft
Friday, September 25, 2009 11:20:54 AM Page 258 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Run the engine until the engine temperature stabilizes.


 Verify the radiator hoses are hot and the cooling system is pressurized.
 Carry out the self-test.
 Are DTCs P0196 or P1184 present?

Yes No
The engine temperature was not stabilized. REPAIR
GO to DY3.
any other DTCs as necessary.

DY3 DTCS P0196, P0197, P0198, P1184 OR P0298: CHECK THE TEMPERATURE SENSOR SIGNAL

 Key ON, engine OFF.


 Access the PCM and monitor the EOT PID.
 Is the voltage less than 0.3 V?

Yes No
GO to DY4. GO to DY6.

DY4 SIMULATE AN OPPOSITE SIGNAL TO THE PCM

 Key ON, engine OFF.


 EOT Sensor connector disconnected.
 Access the PCM and monitor the EOT PID.
 Is the voltage greater than 4.2 V?

Yes No
INSTALL a new EOT sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to DY5.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DY5 CHECK THE SENSOR SIGNAL FOR A SHORT TO GROUND

 PCM connector disconnected.


 Measure the resistance between:

( + ) EOT ( - ) EOT
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
EOT SIGRTN

 Measure the resistance between:


Microsoft
Friday, September 25, 2009 11:20:54 AM Page 259 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) EOT
Sensor ( - ) Vehicle
Connector, Battery
Harness Side
Negative
EOT
terminal

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DY18.
REPEAT the self-test.

DY6 CHECK FOR HIGH EOT SENSOR VOLTAGE

 Access the PCM and monitor the EOT PID.


 Is the voltage greater than 4.2 V?

Yes No
GO to DY7. GO to DY11.

DY7 CHECK THE EOT CIRCUIT VOLTAGE

 EOT Sensor connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) EOT ( - ) EOT
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
EOT SIGRTN

 Is the voltage greater than 4.2 V?

Yes No
GO to DY8. GO to DY10.

DY8 CHECK THE RESISTANCE OF THE EOT SENSOR WITH THE ENGINE OFF

 Key in OFF position.


 EOT Sensor connector disconnected.
 Measure the resistance between:

Microsoft
Friday, September 25, 2009 11:20:54 AM Page 260 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) EOT ( - ) EOT
Sensor Sensor
Connector, Connector,
Component Component
Side Side
EOT SIGRTN

 Refer to the chart at the beginning of this test for the resistance specifications.
 Is the resistance within specification?

Yes No
INSTALL a new EOT sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to DY9.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DY9 CHECK THE SENSOR SIGNAL CIRCUIT FOR SHORTS TO PWR

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
EOT - Pin E27 VREF - Pin E57
VPWR - Pin
EOT - Pin E27
B35

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DY18.
REPEAT the self-test.

DY10 CHECK THE SIGNAL AND SIGRTN CIRCUITS FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) EOT
Connector, Sensor
Microsoft
Friday, September 25, 2009 11:20:54 AM Page 261 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Harness Side Connector,


Harness Side
EOT - Pin E27 EOT
SIGRTN - Pin
SIGRTN
E58

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DY18.
REPEAT the self-test.

DY11 INTERMITTENT CHECK

 Key ON, engine OFF.


 Access the PCM and monitor the EOT PID.
 While observing the PID, carry out the following:
 Tap on the sensor to simulate road shock

 Wiggle the sensor connector

 Is there a large change in the voltage reading?

Yes No
DISCONNECT and INSPECT the connector.
REPAIR as necessary. If OK, INSTALL a new
EOT sensor. REFER to the ELECTRONIC
GO to DY12.
ENGINE CONTROLS - GASOLINE ENGINES
-- E-SERIES . CLEAR the DTCs. REPEAT the
self-test.

DY12 CHECK THE ELECTRONIC ENGINE CONTROL (EEC) WIRING HARNESS

 Access the PCM and monitor the EOT PID.


 While observing the PID, wiggle, shake, and bend small sections of the wiring harness while working
from the sensor to the PCM.
 Is there a large change in the voltage reading?

Yes No
ISOLATE the concern. REPAIR as necessary.
GO to DY13.
CLEAR the DTCs. REPEAT the self-test.

DY13 CHECK THE RESISTANCE OF THE EOT SENSOR WITH THE ENGINE RUNNING

NOTE: Refer to the chart at the beginning of this test for the resistance specifications.
Microsoft
Friday, September 25, 2009 11:20:54 AM Page 262 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Run the engine until the engine temperature stabilizes.


 Verify the radiator hoses are hot and the cooling system is pressurized.
 Measure the resistance between:

( + ) EOT ( - ) EOT
Sensor Sensor
Connector, Connector,
Component Component
Side Side
EOT SIGRTN

 Is the resistance within specification for the given engine temperature?

Yes No
INSTALL a new EOT sensor. REFER to the
The concern is not present at this time. ELECTRONIC ENGINE CONTROLS -
refer to PINPOINT TEST Z. GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

DY14 DTC P0298: ENGINE OIL OVER TEMPERATURE CONDITION

NOTE: The engine oil temperature protection strategy in the PCM has been activated.
This protects the engine against mechanical damage due to overheating.

 Check for an overheating condition and base engine concerns.


 Are there any overheating or base engine concerns?

Yes No
ISOLATE the concern. REPAIR as necessary.
REFER to the ENGINE COOLING -- E-SERIES
GO to DY15.
to diagnose the overheat symptom.
CLEAR the DTCs. REPEAT the self-test.

DY15 CHECK FOR EOT SENSOR HARDWARE

 The engine oil temperature protection strategy in the PCM can be activated with or without an EOT
sensor.
 Does the vehicle have a EOT sensor?

Yes No
GO to DY3. GO to DY16.

DY16 IDENTIFY THE CUSTOMER'S DRIVING HABITS

Microsoft
Friday, September 25, 2009 11:20:54 AM Page 263 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Identify the customers driving habits.


 Access the freeze frame data (if available) and record the DTC concern conditions.
 Does the vehicle appear to have been driven in an incorrect transmission gear or at high RPM for
an extended period?

Yes No
ADVISE the customer that improper transmission
gear selection and high RPM for an extended period
GO to DY17.
initializes the engine protection strategy.
CLEAR the DTCs. REPEAT the self-test.

DY17 TYPE OF ENGINE COOLANT SENSOR

NOTE: When an oil temperature sensor is not present, the PCM uses an oil algorithm to
infer actual temperature based on input from the engine temperature sensor.

 Is the vehicle equipped with cylinder head temperature (CHT) sensor?

Yes No
GO to DL26. GO to DX22.

DY18 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST DZ: UNIVERSAL HEATED OXYGEN SENSOR (HO2S)

WARNING: While conducting tests on a hot engine take all safety precautions to
prevent skin contact with hot engine components. Failure to follow these
instructions may result in personal injury.
Microsoft
Friday, September 25, 2009 11:20:54 AM Page 264 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

NOTE: Only diagnose the suspect universal HO2S indicated by the DTC.

This pinpoint test is intended to diagnose the following:

 universal HO2S (9Y460)


 harness circuits: UO2S, UO2SGREF, UO2SHTR, UO2SPC, UO2SPCT, and VPWR
 powertrain control module (PCM) (12A650)

Fig. 92: Universal Heated Oxygen Sensor (HO2S)


Courtesy of FORD MOTOR CO.

Pin Circuit
5 UO2SPCT (Universal Oxygen Sensor Pumping Current Trim)
1 UO2SPC (Universal Oxygen Sensor Pumping Current)
4 VPWR (Vehicle Power)
2 UO2SGREF (Universal Oxygen Sensor Ground Reference)
6 UO2S (Universal Oxygen Sensor)
3 UO2SHTR (Universal Oxygen Sensor Heater)

Pin Circuit
E18 UO2S11 (Universal Oxygen Sensor Bank 1, Sensor 1)
E20 UO2S21 (Universal Oxygen Sensor Bank 2, Sensor 1)
E19 UO2SGREF11 (Universal Oxygen Sensor Ground Reference
Bank 1, Sensor 1)
E21 UO2SGREF21 (Universal Oxygen Sensor Ground Reference
Bank 2, Sensor 1)
E69 UO2SHTR11 (Universal Oxygen Sensor Heater Bank 1, Sensor
1)
E70 UO2SHTR21 (Universal Oxygen Sensor Heater Bank 2, Sensor
1)
E4 UO2SPC11 (Universal Oxygen Sensor Pumping Current Bank 1,
Sensor 1)
E6 UO2SPC21 (Universal Oxygen Sensor Pumping Current Bank 2,
Sensor 1)

Microsoft
Friday, September 25, 2009 11:20:54 AM Page 265 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

E5 UO2SPCT11 (Universal Oxygen Sensor Pumping Current Trim


Bank 1, Sensor 1)
E7 UO2SPCT21 (Universal Oxygen Sensor Pumping Current Trim
Bank 2, Sensor 1)

DZ1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0030, P0040, P0050, P0053, P0059, P0130, P0133, P0134, P0135, P0150, P0153, P0154,
P0155, P1127, P2096, P2097, P2098, or P2099 present?

Yes No
For DTCs P0030 or P0050, GO to DZ2.
For DTC P0040, GO to DZ5.
For DTCs P0053, P0059, P0135 or P0155, GO to
DZ6.
For symptoms without DTCs, GO to DZ23.
For DTCs P0130 or P0150, GO to DZ11.
For all others, GO toDIAGNOSTIC TROUBLE
For DTCs P0133 or P0153, GO to DZ15.
CODE (DTC) CHARTS AND DESCRIPTIONS .
For DTCs P0134 or P0154, GO to DZ18.
For DTC P1127, GO to DZ19.
For DTCs P2096, P2097, P2098 or P2099, GO to
DZ20.

DZ2 DTCS P0030 AND P0050: CHECK FOR MISFIRE CONCERNS AND AFTERMARKET EQUIPMENT

 Key in OFF position.


 Check for the following:
 misfire concern

 non-factory or aftermarket equipment that may increase the exhaust temperature

 Universal HO2S connector disconnected.


 Check the universal HO2S connector for damage or corrosion.
 Is a concern present?

Yes No
REPAIR as necessary.
GO to DZ3.
CLEAR the DTCs. REPEAT the self-test.

DZ3 CHECK THE UO2SHTR CIRCUIT FOR A SHORT TO VOLTAGE

 PCM connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) Universal
HO2S
Microsoft
Friday, September 25, 2009 11:20:54 AM Page 266 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Connector,
(-)
Harness Side
UO2SHTR - Pin
Ground
3

 Is any voltage present?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DZ4.
REPEAT the self-test.

DZ4 CHECK THE UO2S, UO2SGREF, UO2SHTR CIRCUITS FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) Universal
( - ) PCM
HO2S
Connector,
Connector,
Harness Side
Harness Side
UO2S - Pin 6 UO2S
UO2SGREF -
UO2SGREF
Pin 2
UO2SHTR - Pin
HO2S Heater
3

 Are the resistances less than 5 ohms?

Yes No
INSTALL a new Universal HO2S. REFER to the
ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES .
REPAIR the open circuit. CLEAR the DTCs.
RESET the keep alive memory (KAM). REFER
REPEAT the self-test.
toRESETTING THE KEEP ALIVE MEMORY
(KAM) .
REPEAT the self-test.

DZ5 DTC P0040: CROSSED SENSOR WIRES

 Key in OFF position.


 Check the vehicle repair history.
 Verify the connectors are connected to the correct engine bank.
 Is a concern present?

Microsoft
Friday, September 25, 2009 11:20:54 AM Page 267 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
Unable to duplicate or identify the concern at this
REPAIR as necessary.
time.
CLEAR the DTCs. REPEAT the self-test.
refer to PINPOINT TEST Z.

DZ6 DTCS P0053, P0059, P0135 AND P0155: CHECK FOR VPWR IN THE HARNESS

 Key in OFF position.


 Universal HO2S connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) Universal
HO2S
(-)
Connector,
Harness Side
VPWR - Pin 4 Ground

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CHECK the fuses.
GO to DZ7.
CLEAR the DTCs. REPEAT the self-test.

DZ7 CHECK THE UO2SHTR CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 Universal HO2S connector disconnected.
 PCM connector disconnected.
 Measure the resistance between:

( + ) Universal
( - ) PCM
HO2S
Connector,
Connector,
Harness Side
Harness Side
UO2SHTR - Pin
UO2SHTR
3

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DZ8.
REPEAT the self-test.

Microsoft
Friday, September 25, 2009 11:20:54 AM Page 268 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

DZ8 CHECK THE UO2SHTR CIRCUIT FOR A SHORT IN THE HARNESS

 Measure the resistance between:

( + ) Universal
HO2S ( - ) Vehicle
Connector, Battery
Harness Side
UO2SHTR - Pin Negative
3 terminal

 Measure the resistance between:

( + ) Universal ( - ) Universal
HO2S HO2S
Connector, Connector,
Harness Side Harness Side
UO2SHTR - Pin
UO2S - Pin 6
3
UO2SHTR - Pin UO2SGREF -
3 Pin 2
UO2SHTR - Pin
UO2SPC - Pin 1
3
UO2SHTR - Pin UO2SPCT - Pin
3 5
UO2SHTR - Pin
VPWR - Pin 4
3

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DZ9.
REPEAT the self-test.

DZ9 CHECK THE INTERNAL RESISTANCE OF THE UNIVERSAL HO2S HEATER

 Measure the resistance between:

( + ) Universal ( - ) Universal
HO2S HO2S
Connector, Connector,
Component Component
Side Side
UO2SHTR - Pin
VPWR - Pin 4
3
Microsoft
Friday, September 25, 2009 11:20:54 AM Page 269 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the resistance between 1.8 - 9 ohms?

Yes No
INSTALL a new Universal HO2S. REFER to the
ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES .
GO to DZ10. RESET the keep alive memory (KAM). REFER
toRESETTING THE KEEP ALIVE MEMORY
(KAM) .
REPEAT the self-test.

DZ10 CHECK THE UO2SHTR CIRCUIT FOR AN INTERNAL SHORT TO GROUND

 Measure the resistance between:

( + ) Universal
HO2S
Connector, (-)
Component
Side
UO2SHTR - Pin
Ground
3

 Is the resistance greater than 10K ohms?

Yes No
INSTALL a new Universal HO2S. REFER to the
ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES .
GO to DZ25. RESET the keep alive memory (KAM). REFER
toRESETTING THE KEEP ALIVE MEMORY
(KAM) .
REPEAT the self-test.

DZ11 DTCS P0130 AND P0150: CHECK THE UO2S AND UO2SGREF CIRCUITS FOR AN OPEN IN THE
HARNESS

 Key in OFF position.


 Universal HO2S connector disconnected.
 PCM connector disconnected.
 Measure the resistance between:

( + ) Universal
HO2S ( - ) PCM
Connector, Connector,
Microsoft
Friday, September 25, 2009 11:20:54 AM Page 270 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Harness Side Harness Side


UO2S - Pin 6 UO2S
UO2SGREF -
UO2SGREF
Pin 2

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DZ12.
REPEAT the self-test.

DZ12 CHECK THE UO2S, UO2SGREF, UO2SPC, AND UO2SPCT CIRCUITS FOR A SHORT TO GROUND IN
THE HARNESS

 Measure the resistance between:

( + ) Universal
HO2S
(-)
Connector,
Harness Side
UO2S - Pin 6 Ground
UO2SGREF -
Ground
Pin 2
UO2SPC - Pin 1 Ground
UO2SPCT - Pin
Ground
5

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DZ13.
REPEAT the self-test.

DZ13 CHECK THE UO2S, UO2SGREF, UO2SPC, AND UO2SPCT CIRCUITS FOR A SHORT TO VOLTAGE IN
THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

( + ) Universal
HO2S
(-)
Connector,
Harness Side
UO2S - Pin 6 Ground

Microsoft
Friday, September 25, 2009 11:20:54 AM Page 271 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

UO2SGREF -
Ground
Pin 2
UO2SPC - Pin 1 Ground
UO2SPCT - Pin
Ground
5

 Is any voltage present?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to DZ14.
REPEAT the self-test.

DZ14 CHECK THE UO2SGREF CIRCUIT FOR VOLTAGE

 Key in OFF position.


 PCM connector connected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) Universal
HO2S
(-)
Connector,
Harness Side
UO2SGREF -
Ground
Pin 2

 Is the voltage between 2.4 - 2.6 V?

Yes No
INSTALL a new Universal HO2S. REFER to the
ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES .
RESET the keep alive memory (KAM). REFER GO to DZ25.
toRESETTING THE KEEP ALIVE MEMORY
(KAM) .
REPEAT the self-test.

DZ15 DTCS P0133 AND P0153: CARRY OUT THE KOER SELF-TEST

 Engine at normal operating temperature.


 Carry out the KOER self-test.
 Are any DTCs present other than P0133 or P0153?

Microsoft
Friday, September 25, 2009 11:20:54 AM Page 272 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
GO to DZ16.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

DZ16 CHECK FOR A SOURCE OF POTENTIAL CONTAMINATION

 Investigate the following items as potential sources of universal HO2S contamination:


 use of unapproved silicon sealers

 fuel contaminated by silicon additives

 excessive oil consumption

 glycol leaking internally in the engine

 lead-contaminated fuel

 short drive cycles in cold weather

 use of unapproved cleaning agents

 Is a concern present?

Yes No
REPAIR the source of the contamination.
CHANGE the engine oil and oil filter.
RESET the keep alive memory (KAM). REFER
GO to DZ17.
toRESETTING THE KEEP ALIVE MEMORY
(KAM) .
REPEAT the self-test.

DZ17 CHECK THE UNIVERSAL HO2S RESPONSE TEST RESULTS

 Key ON, engine OFF.


 Access the diagnostic monitoring test results for the HO2S11 and HO2S21.
 Is the indicated value greater than the minimum threshold?

Yes No
INSTALL a new Universal HO2S. REFER to the
ELECTRONIC ENGINE CONTROLS -
Unable to duplicate or identify the concern at this GASOLINE ENGINES -- E-SERIES .
time. RESET the keep alive memory (KAM). REFER
CLEAR the DTCs. REPEAT the self-test. toRESETTING THE KEEP ALIVE MEMORY
(KAM) .
REPEAT the self-test.

DZ18 DTCS P0134 AND P0154: CHECK THE UO2SPC CIRCUIT FOR AN OPEN IN THE HARNESS

Microsoft
Friday, September 25, 2009 11:20:54 AM Page 273 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key in OFF position.


 Universal HO2S connector disconnected.
 PCM connector disconnected.
 Measure the resistance between:

( + ) Universal
( - ) PCM
HO2S
Connector,
Connector,
Harness Side
Harness Side
UO2SPC - Pin 1 UO2SPC

 Is the resistance less than 5 ohms?

Yes No
INSTALL a new Universal HO2S. REFER to the
ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES .
REPAIR the open circuit. CLEAR the DTCs.
RESET the keep alive memory (KAM). REFER
REPEAT the self-test.
toRESETTING THE KEEP ALIVE MEMORY
(KAM) .
REPEAT the self-test.

DZ19 KOER DTC P1127: EXHAUST TEMPERATURE OUT OF RANGE

NOTE: Address all other DTCs before proceeding.

 Key ON, engine running.


 Engine at normal operating temperature.
 Access the PCM and monitor the HTR11 and HTR21 PIDs.
 Are the PID states ON?

Yes No
RUN the engine until the PID indicates ON.
CARRY OUT the KOER self-test.
CARRY OUT the KOER self-test.

DZ20 DTCS P2096, P2097, P2098 AND P2099: VISUALLY INSPECT THE UPSTREAM AND DOWNSTREAM HO2S
CONNECTORS

 Key in OFF position.


 HO2S connector disconnected.
 Universal HO2S connector disconnected.
 Check for a loose connection, and damaged or corroded terminals.
 Is a concern present?
Microsoft
Friday, September 25, 2009 11:20:54 AM Page 274 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR as necessary.
GO to DZ21.
CLEAR the DTCs. REPEAT the self-test.

DZ21 CHECK FOR LEAKS IN THE EXHAUST SYSTEM

 Visually inspect the exhaust system for the following:


 exhaust leaks at flanges and gaskets

 HO2Ss not tightened to specification

 physical exhaust system concerns

 aftermarket exhaust

 punctures or cracks in the catalytic converter

 Is a concern present?

Yes No
REPAIR as necessary.
GO to DZ22.
CLEAR the DTCs. REPEAT the self-test.

DZ22 CHECK FOR POTENTIAL SENSOR CONTAMINATION CONCERNS

 Investigate the following items as potential sources of universal HO2S contamination:


 use of unapproved silicon sealers

 fuel contaminated by silicon additives

 excessive oil consumption

 glycol leaking internally in the engine

 lead-contaminated fuel

 short drive cycles in cold weather

 use of unapproved cleaning agents

 Is a concern present?

Yes No
REPAIR the source of the contamination.
CHANGE the engine oil and oil filter.
RESET the keep alive memory (KAM). REFER
GO to DZ25.
toRESETTING THE KEEP ALIVE MEMORY
(KAM) .
REPEAT the self-test.

DZ23 CHECK THE UO2SPCT CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 Universal HO2S connector disconnected.
Microsoft
Friday, September 25, 2009 11:20:54 AM Page 275 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 PCM connector disconnected.


 Measure the resistance between:

( + ) Universal
( - ) PCM
HO2S
Connector,
Connector,
Harness Side
Harness Side
UO2SPCT - Pin
UO2SPCT
5

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to DZ24.
REPEAT the self-test.

DZ24 CHECK THE RESISTANCE OF THE CURRENT TRIM RESISTOR IN THE UNIVERSAL HO2S

 Measure the resistance between:

( + ) Universal ( - ) Universal
HO2S HO2S
Connector, Connector,
Component Component
Side Side
UO2SPCT - Pin
UO2SPC - Pin 1
5

 Is the resistance between 25 - 330 ohms?

Yes No
INSTALL a new Universal HO2S. REFER to the
ELECTRONIC ENGINE CONTROLS -
The concern is elsewhere. RETURN toNO
GASOLINE ENGINES -- E-SERIES .
DIAGNOSTIC TROUBLE CODES (DTCS)
RESET the keep alive memory (KAM). REFER
PRESENT SYMPTOM CHART INDEX for
toRESETTING THE KEEP ALIVE MEMORY
further direction.
(KAM) .
REPEAT the self-test.

DZ25 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

Microsoft
Friday, September 25, 2009 11:20:54 AM Page 276 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 corrosion
 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST EM: EMISSION COMPLIANCE

WARNING: Crown Victoria Police Interceptor vehicles equipped with fire suppression
system, refer to part 419-03 for Important Safety Warnings. Failure to
follow these instructions may result in personal injury.

NOTE: Canada and some states or metropolitan areas in the United States require
periodic emission, or inspection/maintenance (I/M) tests. All Ford products are
designed to pass these tests. If a Ford product fails an I/M test, it is probably
because 1) the engine or catalyst temperature was not warm and stabilized
before the test, or 2) the vehicle had idled excessively before the test.

If any new emission components are installed, carry out the following steps before repeating the I/M test
procedure:

 Reset the keep alive memory (KAM). Refer toRESETTING THE KEEP ALIVE MEMORY (KAM) .
 To relearn some basic adaptive learning (trim) values, run the engine at 2,500 RPM for 1 minute and idle
the engine for 2 minutes.

Microsoft
Friday, September 25, 2009 11:20:54 AM Page 277 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 93: Exhaust Gas Analysis Chart


Courtesy of FORD MOTOR CO.

Verifying an Excessive Grams Per Mile (GPM) Indication Using a Parts Per Million (PPM) Reading.

For vehicle gas reading(s) that are excessive, compare the actual GPM reading to the gas cut point level needed
to pass testing. This gives an indication of how much the PPM reading has to be reduced (if the actual reading is
twice the cut point, the baseline reading has to be cut in half or more).

Example:

 The actual HC produced by a vehicle is 1.6 gpm. The cut point for HC in this example is 0.8 gpm. The
actual reading is twice the cut point.
 The HC reading obtained for the same vehicle during the baseline drive averages 440 ppm. In order for
this vehicle to pass the I/M test, the HC reading from the verification trip must be at least half of the
baseline reading, or an average of 220 ppm or less.
 This method only gives a general idea of how much the PPM reading needs to be reduced in order for the
vehicle to pass an I/M test that calculates GPM. This test is not exact. Experience still has to be used to
Microsoft
Friday, September 25, 2009 11:20:54 AM Page 278 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

determine if the emission readings are reduced enough for the vehicle to pass the I/M test.

EM1 ANALYZE THE I/M TEST REPORT

 Analyze the I/M test report for data entry errors.


 model

 model year

 correct calibration, if included on the report

 correct test weight, if included on the report (this number is less than the vehicle's GVW)

 Analyze the I/M test report results.


 identify high and low gas readings.

 for reports that include a drive trace, identify during which mode the gas(es) failed. Be aware that if
all gases were high early then decreased, the catalyst may have been cool when testing began.
 Has the I/M test report been analyzed?

Yes No
GO to EM2. REPEAT the test step.

EM2 EVAP SYSTEM LEAK OR PURGE FLOW TEST (IF THESE TESTS WERE CARRIED OUT)

 Does the vehicle fail only an EVAP system leak or purge flow test (if these tests are carried out)?

Yes No
This is an EVAP concern only.
GO to EM3.
GO to EM22.

EM3 BASELINE THE VEHICLE

NOTE: Baselining the vehicle exhaust gas readings is important so the baseline
readings can be used for comparison after any repair is made.

 Baseline the vehicle using an exhaust gas analyzer. If the vehicle must be driven, be certain any baseline
drive used is repeatable. The same drive cycle will be used to verify any repair.
 During the baseline, check for any related symptoms that may be present, such as driveability,
transmission shifting or exhaust smoke concerns.
 Has the vehicle been baselined?

Yes No
GO to EM4. REPEAT the test step.

EM4 SYMPTOM CHECKS

 Check if any of the following symptoms are present:


Microsoft
Friday, September 25, 2009 11:20:54 AM Page 279 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

transmission concerns

 idle concerns

 driveability concerns

 exhaust smoke

 cooling system concerns

 Are any of the symptoms present?

Yes No
CARRY OUT the PCM Quick Test. REFER to the
SYMPTOM CHARTS article, QT: Step 1:
Powertrain Control Module (PCM) Quick Test.
REFER to the Exhaust Gas Analysis Chart at the GO to EM5.
beginning of this pinpoint test.
After any repair,
GO to EM26.

EM5 PRELIMINARY CHECKS

 Carry out the following checks:


 vacuum lines for leaks and blockages

 electrical connections

 proper scheduled maintenance

 Ford authorized emission controls and components installed on the vehicle

 intake air tube and air cleaner concerns such as obstructions, leaks, or a dirty air cleaner element

 Is a concern present?

Yes No
REPAIR as necessary.
After any repair, GO to EM6.
GO to EM26.

EM6 CARRY OUT THE PCM QUICK TEST

 Carry out the PCM Quick Test to access any PCM DTCs. For the procedure information, refer
toPINPOINT TEST QT .
 Is a concern present?

Yes No
FOLLOW the Quick Test direction.
After any repair, GO to EM7.
GO to EM26.

Microsoft
Friday, September 25, 2009 11:20:54 AM Page 280 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

EM7 CHECK FOR EXCESSIVE CARBON MONOXIDE (CO) LEVELS

 Does the vehicle have excessive CO levels?

Yes No
Excessive CO levels indicate the engine is running
rich. GO to EM8.
GO to EM10.

EM8 CHECK FOR EXCESSIVE HYDROCARBON (HC) LEVELS

 Does the vehicle have excessive HC levels?

Yes No
Excessive HC levels with low to normal CO levels
indicate the engine is running lean. GO to EM9.
GO to EM16.

EM9 CHECK FOR EXCESSIVE OXIDES OF NITROGEN (NOX) LEVELS

 Does the vehicle have excessive NOx levels?

Yes No
GO to EM20. VERIFY the test step results.

EM10 HIGH CO LEVELS: CHECK THE HC LEVELS

 Does the vehicle have excessive HC levels?

Yes No
CHECK for the engine running rich and incomplete
combustion. GO to EM12.
GO to EM11.

EM11 CHECK THE SECONDARY IGNITION SYSTEM

 For ignition coil on plug (COP) equipped vehicles, GO to JB2 and follow the pinpoint test direction.
 For ignition coil pack equipped vehicles, GO to JC2 and follow the pinpoint test direction.
 Is a concern present?

Yes No
FOLLOW the pinpoint test direction.
After any repair, GO to EM12.
GO to EM26.

Microsoft
Friday, September 25, 2009 11:20:55 AM Page 281 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

EM12 CHECK THE FUEL DELIVERY SYSTEM FOR CONCERNS SUCH AS HIGH FUEL PRESSURE AND THE
ABILITY TO HOLD PRESSURE

 refer to PINPOINT TEST HC and follow the pinpoint test direction.


 Is a concern present?

Yes No
FOLLOW the pinpoint test direction.
After any repair, GO to EM13.
GO to EM26.

EM13 CHECK FOR VACUUM LEAKS/OBSTRUCTION IN THE PCV SYSTEM (SUCH AS OIL CAP, PCV VALVE,
HOSES, CUT GROMMETS, VALVE COVER BOLT TORQUE/GASKET LEAK)

 GO to HG2 and follow the pinpoint test direction.


 Is a concern present?

Yes No
FOLLOW the pinpoint test direction.
After any repair, GO to EM14.
GO to EM26.

EM14 CHECK THE EXHAUST SYSTEM

 GO to HF2 and follow the pinpoint test direction.


 Is a concern present?

Yes No
FOLLOW the pinpoint test direction.
After any repair, GO to EM15.
GO to EM26.

EM15 CHECK THE BASE ENGINE

 Check for base engine concerns. Refer to the ENGINE - 4.6L AND 5.4L -- E-SERIES .
 Is a concern present?

Yes No
REPAIR as necessary.
After any repair, GO to EM27.
GO to EM26.

EM16 HIGH HC WITH A NORMAL TO LOW CO LEVEL

 Check the fuel delivery system for concerns. refer to PINPOINT TEST HC and follow the pinpoint test
Microsoft
Friday, September 25, 2009 11:20:55 AM Page 282 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

direction.
 Is a concern present?

Yes No
FOLLOW the pinpoint test direction.
After any repair, GO to EM17.
GO to EM26.

EM17 CHECK THE SECONDARY IGNITION

 For ignition coil on plug (COP) equipped vehicles, GO to JB2 and follow the pinpoint test direction.
 For ignition coil pack equipped vehicles, GO to JC2 and follow the pinpoint test direction.
 Is a concern present?

Yes No
FOLLOW the pinpoint test direction.
After any repair, GO to EM18.
GO to EM26.

EM18 CHECK FOR VACUUM LEAKS/OBSTRUCTION IN THE PCV SYSTEM (SUCH AS OIL CAP, PCV VALVE,
HOSES, CUT GROMMETS, VALVE COVER BOLT TORQUE/GASKET LEAK)

 GO to HG2 and follow the pinpoint test direction.


 Is a concern present?

Yes No
FOLLOW the pinpoint test direction.
After any repair, GO to EM19.
GO to EM26.

EM19 CHECK THE BASE ENGINE

 Check for base engine concerns such as intake manifold leaks, improper compression, or valvetrain or
camshaft damage. Refer to the ENGINE - 4.6L AND 5.4L -- E-SERIES to carry out the intake manifold
vacuum test, compression test, and valve train analysis.
 Is a concern present?

Yes No
REPAIR as necessary.
After any repair, GO to EM27.
GO to EM26.

EM20 HIGH NOX WITH NORMAL TO LOW HC AND CO LEVELS: CHECK THE BASE ENGINE

Microsoft
Friday, September 25, 2009 11:20:55 AM Page 283 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Check for base engine concerns such as excessive carbon build up in the combustion chamber. Refer to
the ENGINE - 4.6L AND 5.4L -- E-SERIES to diagnose the abnormal combustion.
 Is a concern present?

Yes No
REPAIR as necessary.
After any repair, GO to EM21.
GO to EM26.

EM21 ADDITIONAL CHECKS

 Check the following:


 transmission torque converter clutch operation

 cooling system concerns such as an aftermarket front fascia covering the intake air or intake air
system modifications
 engine running lean concerns such as vacuum leaks or low fuel pressure

 Is a concern present?

Yes No
REPAIR as necessary.
After any repair, GO to EM27.
GO to EM26.

EM22 EVAP SYSTEM CONCERN: PRELIMINARY CHECKS

 Analyze the I/M test report to determine when the concern is present. Attempt to verify the concern.
 Check the following:
 fuel filler cap

 capless fuel tank filler pipe (if equipped)

 EVAP system lines/hoses for proper connections, damage or blockage

 fuel vapor storage canister damage

 Is a concern present?

Yes No
REPAIR as necessary.
After any repair, GO to EM23.
GO to EM25.

EM23 CARRY OUT THE PCM QUICK TEST

 Carry out the PCM Quick Test to access any PCM DTCs. For the procedure information, refer
toPINPOINT TEST QT .

Microsoft
Friday, September 25, 2009 11:20:55 AM Page 284 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is a concern present?

Yes No
FOLLOW the Quick Test direction.
After any repair, GO to EM24.
GO to EM25.

EM24 EVAP SYSTEM CHECK

 Check the EVAP system for leaks. Refer to the EVAPORATIVE EMISSIONS -- E-SERIES to carry
out the evaporative emission system leak test.
 Is a concern present?

Yes No
VERIFY the test step results.
If all the test steps are OK, refer to PINPOINT
REPAIR as necessary. TEST Z.
After any repair, For additional symptoms, REFER to the
GO to EM25. SYMPTOM CHARTS article.
After any repair,
GO to EM25.

EM25 EVAP SYSTEM REPAIR VERIFICATION

 Confirm the vehicle repair.


 Reset the keep alive memory (KAM). Refer toRESETTING THE KEEP ALIVE MEMORY (KAM) .
Be aware that this will set DTC P1000 and reset the On-Board System Readiness test.
 To relearn some basic adaptive learning (trim) values, run the engine at 2,500 RPM for 1 minute and idle
the engine for 2 minutes.
 Carry out the PCM Quick Test to access any PCM DTCs. For the procedure information, refer
toPINPOINT TEST QT .
 Carry out the EVAP system leak test and flow check.
 Does the vehicle pass the EVAP system leak test and flow check?

Yes No
SAVE any repair documentation that may be The original concern was not repaired, or another
required by local/federal laws. concern exists.
RETURN the vehicle to the customer. GO to EM1.

EM26 REPAIR AND VERIFICATION

NOTE: If the vehicle needs to be driven for the baseline test, it may be necessary to
drive the vehicle first up to 8 km (5 miles) to relearn some additional adaptive
learning (trim) values. Also, during the baseline make sure to use the same
Microsoft
Friday, September 25, 2009 11:20:55 AM Page 285 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

drive mode that was used for the original baseline test.

 Confirm the vehicle repair.


 Reset the keep alive memory (KAM). Refer toRESETTING THE KEEP ALIVE MEMORY (KAM) .
Be aware that this will set DTC P1000 and reset the On-Board System Readiness test.
 To relearn some basic adaptive learning (trim) values, run the engine at 2,500 RPM for 1 minute and idle
the engine for 2 minutes.
 Carry out the PCM Quick Test to access any PCM DTCs. For the procedure information, refer
toPINPOINT TEST QT . Repair any other DTCs.
 Carry out the baseline test using the exhaust gas analyzer.
 For I/M 240 emission testing areas:
 Refer to the beginning of this pinpoint test for information on verifying an excessive grams per
mile indication using a parts per million (PPM) reading.
 All others (original gas concentrations reported in parts per million):
 Verify the gas levels are within the acceptable range

 Are all gases within the acceptable range?

Yes No
SAVE any repair documentation that may be The gas level is still high, or another gas level is
required by local/federal laws. above the acceptable range.
RETURN the vehicle to the customer. GO to EM1.

EM27 CATALYST DELTA TEMPERATURE TEST

 Complete all previous testing.


 Run the engine for 2 minutes at 2,500 RPM to heat the exhaust system.
 Key in OFF position.
 Disconnect and ground 1 spark plug wire from each cylinder bank (for coil-on-plug applications,
disconnect the coil connector).
 Run the engine at approximately 1,000 RPM.
 Disconnect the IAC valve and maintain 1,000 RPM (if equipped).
 Measure the surface temperature at both the inlet and outlet of each catalytic converter.
 Compare the difference in temperature between the inlet and outlet readings of each catalytic converter.
 Does each catalytic converter have a difference of more than 28°C (50°F) between its inlet and
outlet reading?

Yes No

The catalytic converter(s) is operating correctly.


CONNECT the spark plug wire(s) and the IAC (if For catalytic converter(s) that have less than 28°C
equipped). (50°F) difference, testing indicates the catalytic
CLEAR the DTCs. converter(s) is not working. REPEAT the test to
Microsoft
Friday, September 25, 2009 11:20:55 AM Page 286 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

VERIFY the test step results. verify the results. If the temperature difference is
If all test steps are OK, still less than required, INSTALL a new catalytic
refer to PINPOINT TEST Z. converter.
For additional symptoms, REFER to the After any repair,
SYMPTOM CHARTS article. GO to EM26.
After any repair,
GO to EM26.

PINPOINT TEST FB: POWER TAKE OFF (PTO)

This pinpoint test is intended to diagnose the following:

 PTO switch
 harness circuit: PTO, PTOIL
 powertrain control module (PCM) (12A650)

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Connector Pin Circuit


B7 PTORPM
B42 PTOIL
170 Pin
B9 PTOENG
B26 PTO

FB1 PTO INDICATOR LAMP

 Did you come to this pinpoint test for an always on/ never on PTO indicator?

Yes No
GO to FB7. GO to FB2.

FB2 PTO NOT WORKING CORRECTLY: CHECK THE PTO INDICATOR LAMP OPERATION

NOTE: The following conditions must be met before the PTO engages:

 Engine at normal operating temperature


 Accelerator pedal is released
 TFT within normal operating temperature
 Parking brake is applied
 Brake pedal is released
 Automatic transmission is in the PARK position
 Manual transmission - the clutch pedal is released

Microsoft
Friday, September 25, 2009 11:20:55 AM Page 287 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

NOTE: This step requires operating the PTO component. Refer to the aftermarket
manufacturer for the PTO operating instructions. Follow all safety precautions.

 Key ON, engine running.


 Activate the PTO switch.
 Does the PTO indicator illuminate?

Yes No
GO to the aftermarket PTO mechanical manual. GO to FB3.

FB3 CHECK THE INTEGRITY OF THE PTO SWITCH AND THE PTO SWITCH CIRCUIT

 Access the PCM and monitor the PTO PID.


 Cycle the PTO switch, from off to on to off.
 Does the PTO PID change state?

Yes No
REPAIR the PTO circuit or switch as necessary.
GO to FB4.
CLEAR the DTCs. REPEAT the self-test.

FB4 CHECK THE PTO LOAD PID STATE IN THE PCM

 Access the PCM and monitor the PTOLOAD PID.


 Cycle the PTO switch,
 Does the PTO LOAD PID change state?

Yes No
REPAIR the PTO ENG circuit or switch as
GO to FB5. necessary.
CLEAR the DTCs. REPEAT the self-test.

FB5 CHECK THE PTOIR_V PID STATE IN THE PCM

NOTE: The PTOIR_V PID represents an analog input which reflects the user requested
engine speed.

 Access the PCM and monitor the PTOIR_V PID.


 Cycle the PTO switch,
 Does the PTOIR_V PID change state?

Yes No

REPAIR the PTO RPM circuit or switch as


Microsoft
Friday, September 25, 2009 11:20:55 AM Page 288 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

necessary.
GO to FB6.
CLEAR the DTCs. REPEAT the self-test.

FB6 CHECK THE PTOIL PID STATE IN THE PCM

 Access the PCM and monitor the PTOIL PID.


 Cycle the PTO switch,
 Does the PTOIL PID change state?

Yes No
VERIFY no DTCs are present. VERIFY the vehicle
GO to FB7. conditions in step FB2 are correct for PTO
operation.

FB7 PTO INDICATOR LAMP ALWAYS OFF OR ON: CHECK THE PTOIL_F PID

 Access the PCM and monitor the PTOIL_F PID.


 Is a concern present?

Yes No
REPAIR the circuit as necessary.
GO to the aftermarket PTO mechanical manual.
CLEAR the DTCs. REPEAT the self-test.

PINPOINT TEST FD: BRAKE PEDAL INPUTS

This pinpoint test is intended to diagnose the following:

 brake pedal position (BPP) (13480)


 brake pedal switch (BPS) (9F924), (9C872)
 harness circuits: B+, BPP, BPS
 powertrain control module (PCM) (12A650)

Refer to the Wiring Diagrams article for specific vehicle application and pin locations.

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Crown Victoria, 170 Pin B9 BPS
Grand Marquis,
Town Car
E-Series, 170 Pin E65 BPS
F-Super Duty B8 BPP
Escape/Mariner 150 (50-50-50) Pin B8 BPP

Microsoft
Friday, September 25, 2009 11:20:55 AM Page 289 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Expedition, 140 Pin B47 BPS


Fusion, B46 BPP
Milan,
MKZ,
Navigator
Explorer, 170 Pin B9 BPS
Explorer Sport Trac, B8 BPP
Mountaineer,
Mustang
Focus 190 Pin B46 BPS
B13 BPP
Ranger 170 Pin B8 BPP
All other vehicles 190 Pin B47 BPS
B46 BPP

FD1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTC)

 Are DTCs P0504, P0572, P0573, P0703, P1572, or P1703 present?

Yes No
For KOEO or continuous memory DTCs P0504,
P0572, P0573, P0703, P1703 and continuous For all others, GO toDIAGNOSTIC TROUBLE
memory DTC P1572, GO to FD3. CODE (DTC) CHARTS AND DESCRIPTIONS .
For KOER DTCs P0703, or P1703, GO to FD2.

FD2 KOER DTCS P0703 AND P1703: VERIFY THE BRAKE PEDAL WAS APPLIED

 Was the brake pedal applied and released during the KOER self-test?

Yes No
REPEAT the KOER self-test. APPLY and
GO to FD3. RELEASE the brake pedal during the KOER test.
CLEAR the DTCs. REPEAT the self-test.

FD3 DTCS P0572, P0573, P0703, P1572 AND P1703: CHECK THE OPERATION OF THE STOPLAMP

 Key ON, engine OFF.


 Apply and release the brake pedal and check the stop lamp operation.
 Do the stoplamp operate correctly?

Yes No
For Crown Victoria,
Grand Marquis,
Sable, REFER to the EXTERIOR LIGHTING -- E-
Taurus, SERIES to diagnose the inoperative stoplamp.
Microsoft
Friday, September 25, 2009 11:20:55 AM Page 290 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Taurus X, and REPAIR as necessary. CLEAR the DTCs. REPEAT


Town Car, GO to FD4. the self-test.
For all others, GO to FD5.

FD4 CHECK THE BRAKE SWITCH OPERATION

 Key ON, engine OFF.


 Access the PCM and monitor the BPP_BOO PID.
 Apply and release the brake pedal while monitoring the brake position PID.
 Does the PID cycle ON and OFF?

Yes No
REFER to the MODULE COMMUNICATIONS
NETWORK -- E-SERIES to diagnose the
GO to FD6. powertrain control module (PCM) not responding to
the scan tool. REPAIR as necessary. CLEAR the
DTCs. REPEAT the self-test.

FD5 CHECK FOR BPP CIRCUIT CYCLING

 Key in OFF position.


 PCM connector disconnected.
 Key ON, engine OFF.
 Apply and release the brake pedal while monitoring the voltage.
 Measure the voltage between:

( + ) PCM
Connector, (-)
Harness Side
BPP Ground

 Is voltage less than 1 volt with the brake pedal released and greater than 10 volts with the brake
pedal fully applied?

Yes No
For Ranger, GO to FD7. REPAIR the open circuit. CLEAR the DTCs.
For all others, GO to FD6. REPEAT the self-test.

FD6 CHECK FOR BPS CIRCUIT CYCLING

 Key in OFF position.


 PCM connector disconnected.
 Key ON, engine OFF.
Microsoft
Friday, September 25, 2009 11:20:55 AM Page 291 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Apply and release the brake pedal while monitoring the voltage.
 Measure the voltage between:

( + ) PCM
Connector, (-)
Harness Side
BPS Ground

 Is voltage greater than 10 volts with the brake pedal released and less than 1 volt with the brake
pedal fully applied?

Yes No
REFER to the SPEED CONTROL -- E-SERIES .
GO to FD7. CARRY OUT the diagnostic steps for DTC P1703
to continue diagnose.

FD7 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST FF: POWER STEERING PRESSURE (PSP) SWITCH

WARNING: Crown Victoria Police Interceptor vehicles equipped with fire suppression
system, refer to part 419-03 for Important Safety Warnings. Failure to
follow these instructions may result in personal injury.

This pinpoint test is intended to diagnose the following:

 power steering pressure (PSP) Switch (3N824)


 harness circuits: PSPSW and SIGRTN
Microsoft
Friday, September 25, 2009 11:20:55 AM Page 292 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 powertrain control module (PCM) (12A650)

Fig. 94: Positive Crankcase Ventilation Thermal Extension -Harness Side (PCVTE-Harness Side)
Courtesy of FORD MOTOR CO.

Fig. 95: Power Steering Pressure (PSP) Switch Connector - B


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:55 AM Page 293 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 96: Power Steering Pressure (PSP) Switch Connector - C


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Crown Victoria, A 2 SIGRTN
Fusion 3.0L, 1 PSPSW
Grand Marquis,
Milan 3.0L,
Town Car
Edge, B 1 PSPSW
Fusion 2.3L,
Milan 2.3L,
MKX,
MKZ
Ranger C 2 SIGRTN
1 PSPSW
All other vehicles C 1 SIGRTN
2 PSPSW

The PSP and SIGRTN circuits may be reversed in the harness connector. Refer to the Wiring Diagrams article
for schematic and connector information.

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Edge, 190 Pin B17 PSPSW
MKX
Explorer, 170 Pin B41 SIGRTN
Explorer Sport Trac, B27 PSPSW
Mountaineer

Microsoft
Friday, September 25, 2009 11:20:55 AM Page 294 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fusion 3.0L, 140 Pin E58 SIGRTN


Milan 3.0L E65 PSPSW
Fusion 2.3L, 140 Pin E65 PSPSW
Milan 2.3L,
MKZ
Ranger 170 Pin B41 SIGRTN
B34 PSPSW
Sable, 190 Pin E41 SIGRTN
Taurus, B17 PSPSW
Taurus X
All other vehicles 170 Pin E58 SIGRTN
B34 PSPSW

Fig. 97: Shorting Bar For Harness Circuit Without PSP Switch (Typical)
Courtesy of FORD MOTOR CO.

FF1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTC)

 Are DTCs P1650 or P1651 present?

Yes No
For KOEO DTC P1650, GO to FF3.
For all others, GO toDIAGNOSTIC TROUBLE
For KOER DTC P1650, GO to FF2.
CODE (DTC) CHARTS AND DESCRIPTIONS .
For continuous memory DTC P1651, GO to FF7.

FF2 KOER DTC P1650: CARRY OUT TURNING THE STEERING WHEEL ONE HALF TURN

 Did you turn the steering wheel at least one half turn within 20 seconds of starting the KOER self-
test?

Yes No
GO to FF3. CARRY OUT the KOER self-test.

FF3 DTC P1650: CHECK THE PSP PID

 Key ON, engine running.


Microsoft
Friday, September 25, 2009 11:20:55 AM Page 295 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Access the PCM and monitor the PSP PID.


 Turn the steering wheel back and forth.
 Does the PID state change?

Yes No
GO to FF7. GO to FF4.

FF4 CHECK THE PSP CIRCUITS TO THE PSP SWITCH FOR CYCLING

 Key in OFF position.


 PSP Switch connector disconnected.
 Key ON, engine OFF.
 Access the PCM and monitor the PSP PID.
 For Fusion/Milan 2.3L, Edge/MKX or MKZ,
 Connect a 5 amp fused jumper wire between the following:

Point A PSP
Switch
Point B
Connector,
Harness Side
PSPSW Ground

 For all others,


 Connect a 5 amp fused jumper wire between the following:

Point A PSP Point B PSP


Switch Switch
Connector, Connector,
Harness Side Harness Side
PSPSW SIGRTN

 Remove the jumper wire(s).


 Does the PID state change?

Yes No
INSTALL a new PSP switch. CLEAR the DTCs.
GO to FF5.
REPEAT the self-test.

FF5 CHECK THE PSP AND SIGRTN CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
Microsoft
Friday, September 25, 2009 11:20:55 AM Page 296 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Measure the resistance between:

( + ) PCM ( - ) PSP Switch


Connector, Connector,
Harness Side Harness Side
PSPSW PSPSW
SIGRTN SIGRTN

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to FF6.
REPEAT the self-test.

FF6 CHECK THE PSP CIRCUIT(S) FOR A SHORT TO SIGRTN OR GND IN THE HARNESS

 Measure the resistance between:

( + ) PSP
Switch
(-)
Connector,
Harness Side
PSPSW Ground

 Measure the resistance between:

( + ) PSP
( - ) PSP Switch
Switch
Connector,
Connector,
Harness Side
Harness Side
PSPSW SIGRTN

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to FF8.
REPEAT the self-test.

FF7 DTC P1651: CHECK THE PSP CIRCUIT(S) FOR INTERMITTENT CONCERNS

NOTE: Be aware that P1651 could be set if the vehicle is towed with the engine
running, or if a power steering hydraulic concern is present.

 Key ON, engine OFF.


Microsoft
Friday, September 25, 2009 11:20:55 AM Page 297 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Access the PCM and monitor the PSP PID.


 Check for open circuits while carrying out the following (a concern is indicated by a sudden change in the
PCM-PSP PID):
 Shake, wiggle, and bend the PSP and SIGRTN circuit(s).

 Lightly tap on the PSP to simulate road shock

 PSP Switch connector disconnected.


 Check the PSP circuit for a short to ground. Shake, wiggle and bend the PSP circuits.
 Is a concern present?

Yes No
CONNECT the PSP switch. Unable to duplicate or
ISOLATE the concern. REPAIR as necessary.
identify the concern at this time.
CLEAR the DTCs. REPEAT the self-test.
refer to PINPOINT TEST Z.

FF8 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST H: FUEL CONTROL

WARNING: Crown Victoria Police Interceptor vehicles equipped with fire suppression
system, refer to part 419-03 for Important Safety Warnings. Failure to
follow these instructions may result in personal injury.

WARNING: While conducting tests on a hot engine take all safety precautions to
prevent skin contact with hot engine components. Failure to follow these
instructions may result in personal injury.

This pinpoint test is intended to diagnose the following:


Microsoft
Friday, September 25, 2009 11:20:55 AM Page 298 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 HO2S/O2S (9F472)
 HO2S/O2S (9G444)
 fuel injector(s) (9F593)
 harness circuits: HO2S, HO2S Heater, VPWR, and SIGRTN
 vacuum systems
 powertrain control module (PCM) (12A650)

Fig. 98: Identifying HO2S Location (1 Of 2)


Courtesy of FORD MOTOR CO.

Fig. 99: Identifying HO2S Location (2 Of 2)


Courtesy of FORD MOTOR CO.

The pin numbering for the connector is in reference to the connector lock tab. Not all connector key
combinations are shown.

Microsoft
Friday, September 25, 2009 11:20:55 AM Page 299 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 100: Heated Oxygen Sensor-Front (HO2S-Front) Connector - A


Courtesy of FORD MOTOR CO.

Fig. 101: Heated Oxygen Sensor-Front (HO2S-Front) Connector - B


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:55 AM Page 300 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 102: Heated Oxygen Sensor-Front (HO2S-Front) Connector - C


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Crown Victoria, A 2 VPWR
F-150, 4 SIGRTN
Grand Marquis, 3 HO2S Signal
Mark LT, 1 HO2S Heater
Mustang,
Ranger,
Town Car
Focus B 1 VPWR
3 SIGRTN
4 HO2S Signal
2 HO2S Heater
All other vehicles C 1 VPWR
3 SIGRTN
4 HO2S Signal
2 HO2S Heater

The pin numbering for the connector is in reference to the connector lock tab. Not all connector key
combinations are shown.

Microsoft
Friday, September 25, 2009 11:20:55 AM Page 301 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 103: Heated Oxygen Sensor-Rear (HO2S-Rear) Connector - A


Courtesy of FORD MOTOR CO.

Fig. 104: Heated Oxygen Sensor-Rear (HO2S-Rear) Connector - B


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:55 AM Page 302 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 105: Heated Oxygen Sensor-Rear (HO2S-Rear) Connector - C


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Escape/Mariner, A 1 VPWR
F-150, 3 SIGRTN
Mark LT 4 HO2S Signal
2 HO2S Heater
Focus B 1 VPWR
3 SIGRTN
4 HO2S Signal
2 HO2S Heater
All other vehicles C 2 VPWR
4 SIGRTN
3 HO2S Signal
1 HO2S Heater

Fig. 106: Universal Oxygen Sensor


Courtesy of FORD MOTOR CO.

Pin Circuit

Microsoft
Friday, September 25, 2009 11:20:55 AM Page 303 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

1 UO2SPC (Universal Oxygen Sensor Pumping Current)

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


E-Series 6.8L, 170 Pin T48 HTR22
E-Series 5.4L Cutaway E70 HTR21
or stripped chassis B38 HTR13
T47 HTR12
E69 HTR11
T25 HO2S22
E29 HO2S21
B14 HO2S13
T24 HO2S12
E28 HO2S11
B35 VPWR
B41, E58, T41 SIGRTN
Edge, 190 Pin E2 HTR22
MKX, E70 HTR21
Sable, E1 HTR12
Taurus, E69 HTR11
Taurus X E24 HO2S22
E28 HO2S21
E23 HO2S12
E29 HO2S11
B51 VPWR
B58, E58 SIGRTN
Escape/Mariner 3.0L 150 (50-50-50) Pin T48 HTR22
E48 HTR21
T47 HTR12
E49 HTR11
T25 HO2S22
E26 HO2S21
T24 HO2S12
E30 HO2S11
B35 VPWR
B41, E41, T41 SIGRTN
Escape/Mariner 2.3L 150 (50-50-50) Pin T47 HTR12
E49 HTR11
T24 HO2S12
E30 HO2S11
B35 VPWR
B41, E41, T41 SIGRTN
Expedition, 140 Pin B11 HTR22
Navigator E70 HTR21
B10 HTR12
Microsoft
Friday, September 25, 2009 11:20:55 AM Page 304 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

E69 HTR11
B40 HO2S22
E28 HO2S21
B39 HO2S12
E29 HO2S11
B51 VPWR
B58, E58 SIGRTN
F-150, 190 Pin T12 HTR22
Mark LT E70 HTR21
T1 HTR12
E69 HTR11
T21 HO2S22
E28 HO2S21
T22 HO2S12
E29 HO2S11
B51 VPWR
B58, E58, T43 SIGRTN
F-Super Duty 6.8L 170 Pin E70 HTR21
Narrow frame B38 HTR13
E69 HTR11
E29 HO2S21
B14 HO2S13
E28 HO2S11
B35 VPWR
B41, E58, T41 SIGRTN
Focus 2.0L PZEV 190 Pin T25 HTR13
T18 HTR12
E52 HTR11
T7 HO2S13
T16 HO2S12
E11 HO2S11
B67 VPWR
B58, E64, T40 SIGRTN
Focus 2.0L 190 Pin T18 HTR12
E52 HTR11
T16 HO2S12
E11 HO2S11
B67 VPWR
B58, E64, T40 SIGRTN
Fusion 3.0L, 140 Pin E24 HTR22
Milan 3.0L, E70 HTR21
MKZ E23 HTR12
E69 HTR11
E4 HO2S22
E29 HO2S21
E3 HO2S12
E28 HO2S11
Microsoft
Friday, September 25, 2009 11:20:55 AM Page 305 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

B51 VPWR
B58, E58 SIGRTN
Fusion 2.3L, 140 Pin E23 HTR12
Milan 2.3L E69 HTR11
E3 HO2S12
E28 HO2S11
B51 VPWR
B58, E58 SIGRTN
Fusion 2.3L PZEV, 140 Pin E25 HTR13
Milan 2.3L PZEV E23 HTR12
E69 HTR11
E5 HO2S13
E3 HO2S12
E28 HO2S11
B51 VPWR
B58, E58 SIGRTN
Ranger 2.3L 170 Pin T47 HTR12
E69 HTR11
T24 HO2S12
E28 HO2S11
B35 VPWR
B41, E58, T41 SIGRTN
Sable PZEV, 190 Pin E6 UO2SPC21
Taurus PZEV, E4 UO2SPC11
Taurus X PZEV B51 VPWR
B58, E58 SIGRTN
All other vehicles 170 Pin T48 HTR22
E70 HTR21
T47 HTR12
E69 HTR11
T25 HO2S22
E29 HO2S21
T24 HO2S12
E28 HO2S11
B35 VPWR
B41, E58, T41 SIGRTN

H1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0171, P0172, P0174, P0175, P2195, P2196, P2197, P2198, P2270, P2271, P2272, P2273,
P2274, or P2275 present?

Yes No
For DTCs P2270, P2271, P2272, P2273, P2274 or
P2275, GO to H32.
For DTCs P0171, P0174, P2195 or P2197, GO to For all others, GO toDIAGNOSTIC TROUBLE
Microsoft
Friday, September 25, 2009 11:20:55 AM Page 306 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

H2. CODE (DTC) CHARTS AND DESCRIPTIONS .


For DTCs P0172, P0175, P2196 or P2198, GO to
H7.

H2 DTCS P0171, P0174, P2195 OR P2197: LEAN SYSTEM DTCS

NOTE: Do not clear the DTCs or reset the keep alive memory (KAM).

 Access the PCM and record the engine coolant temperature (ECT) PID from the freeze frame data. The
freeze frame data is used to recreate the concern.
 Retrieve and record the self-test DTCs.
 Are any DTCs present other than the following: P0171, P0174, P2195 or P2197?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
GO to H3.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

H3 CARRY OUT A VISUAL INSPECTION ON THE INTAKE AIR SYSTEM AND ALL VACUUM HOSES

 Key in OFF position.


 Check the intake air system for leaks, obstructions, and damage.
 Inspect the entire length of all the vacuum hoses for:
 proper connections

 damage or cracks

 damaged or cracked vacuum tees

 Verify the integrity of the positive crankcase ventilation (PCV) system.


 Verify the proper PCV valve part number.
 Is a concern present?

Yes No
GO to H6. GO to H4.

H4 CHECK FOR THE PRESENCE OF A VACUUM LEAK

NOTE: Fuel trim values at idle are more sensitive to a vacuum leak. The vacuum leak
(unmetered air) represents a larger portion of the total air flow at idle than at
part throttle.

NOTE: The barometric pressure (BARO) PID is not a recommended PID to monitor
when diagnosing a vacuum leak. Barometric pressure is calculated during high

Microsoft
Friday, September 25, 2009 11:20:55 AM Page 307 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

engine load, when the vacuum leak represents a small portion of the total air
flow.

NOTE: When calculating the total fuel correction in the following steps, if LONGFT1
equals +13% and SHRTFT1 equals +23%, the total fuel correction for bank 1
equals +36%. If LONGFT2 equals +24% and SHRTFT2 equals -3% the total fuel
correction for bank 2 equals +21%.

NOTE: If the freeze frame ECT PID is available, stabilize the engine at the temperature
recorded by the freeze frame ECT PID. If the freeze frame ECT PID is not
available, maintain the engine coolant temperature between 82°C - 101°C (180°F
- 215°F) and the intake air temperature less than 46°C (115°F).

 Key ON, engine running.


 Access the PCM and monitor the ECT, CHT and IAT PIDs.
 Access the PCM and monitor the LONGFT1, SHRTFT1, LONGFT2 and SHRTFT2 PIDs.
 Allow the engine to stabilize at the temperature necessary to recreate the concern.
 Mathematically add and record the LONGFT PID value to the SHRTFT PID value for each bank, for a
total fuel correction at idle.
 Increase the engine speed to 3,500 RPM for 10 seconds. For vehicles with electronic throttle control
(ETC), increase the engine speed to the maximum RPM without activating RPM limiting.

Record the LONGFT1, SHRTFT1, LONGFT2, and SHRTFT2 PID values.

 Mathematically add and record the LONGFT PID value to the SHRTFT PID value for each bank, for a
total fuel correction at 3,500 RPM or the maximum allowable RPM for vehicles with ETC.
 Is the total fuel correction value difference, between idle and 3,500 RPM or the maximum allowable
RPM for vehicles with ETC, less than 15 percent?

Yes No
No vacuum leak is present.
For DTCs P0171 or P0174, GO to H16.
For Sable, Taurus, and Taurus X PZEVs with DTCs
GO to H5.
P2195 or P2197, GO to H15.
For all other vehicles with DTCs P2195 or P2197,
GO to H9.

H5 LOCATE THE VACUUM LEAK

NOTE: Do not clamp or pinch a hard plastic hose. Use a vacuum cap or equivalent to
restrict the hose.

NOTE: Restricting the EVAP vapor hose while the EVAP emission canister is purging

Microsoft
Friday, September 25, 2009 11:20:55 AM Page 308 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

may shift the SHRTFT. Carry out a visual inspection as necessary.

NOTE: When monitoring for a decrease in the SHRTFT PIDs in the following steps, if
SHRTFT1 equals +15% and the hose is restricted, SHRTFT1 decreases to -7%.
The total decrease in the SHRTFT PIDs equals 22%.

 Locate the vacuum tees for the intake air and PCV systems.
 Access the PCM and monitor the SHRTFT1 and SHRTFT2 PIDs.
 Restrict the vacuum lines one at a time for 30 seconds. If a vacuum leak is present, the SHRTFT PID
values decrease as the hose is restricted.
 Is the decrease in the SHRTFT PIDs greater than 15 percent when one of the vacuum hoses is
restricted?

Yes No
INSPECT the intake air system for a vacuum leak in
the intake manifold or intake gaskets. REPAIR as
GO to H6.
necessary.
For repair verification, GO to H6.

H6 VACUUM LEAK REPAIR VERIFICATION

NOTE: If the freeze frame ECT PID is available, stabilize the engine at the temperature
recorded by the freeze frame ECT PID. If the freeze frame ECT PID is not
available, maintain the engine coolant temperature between 82°C - 101°C (180°F
- 215°F) and the intake air temperature less than 46°C (115°F).

 Access the PCM and monitor the SHRTFT1 and SHRTFT2 PIDs.
 Allow the engine to stabilize at the temperature necessary to recreate the concern.
 Record the SHRTFT1 and SHRTFT2 PID values.
 Key in OFF position.
 Repair the vacuum leak.
 Key ON, engine running.
 Allow the engine to stabilize at the temperature necessary to recreate the concern.
 Access the PCM and monitor the SHRTFT1 and SHRTFT2 PIDs.
 Compare the recorded SHRTFT PID values, prior to the vacuum leak repair, to the current SHRTFT PID
values.
 Is the decrease in the SHRTFT PIDs greater than 15 percent?

Yes No
RESET the keep alive memory (KAM). REFER A vacuum leak is still present.
toRESETTING THE KEEP ALIVE MEMORY GO to H5.
(KAM) .
Microsoft
Friday, September 25, 2009 11:20:55 AM Page 309 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

REPEAT the self-test.

H7 DTCS P0172, P0175, P2196 OR P2198: RICH SYSTEM DTCS

NOTE: Do not clear the DTCs or reset the keep alive memory (KAM).

 Access the PCM and record the freeze frame data.


 Retrieve and record the self-test DTCs.
 Are any DTCs present other than the following: P0172, P0175, P2196 or P2198?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
GO to H8.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

H8 INSPECT THE ENTIRE INTAKE AIR SYSTEM FOR DEBRIS, BLOCKAGE OR OTHER DAMAGE

 Check the intake air system for obstructions, restrictions, and damage.
 Check the throttle plate for obstructions or sludge.
 Check the air filter element and housing for blockage.
 Is a concern present?

Yes No
For DTCs P0172 or P0175, GO to H16.
For Sable, Taurus, and Taurus X PZEVs with DTCs
REPAIR as necessary.
P2196 or P2198, GO to H15.
CLEAR the DTCs. REPEAT the self-test.
For all other vehicles with DTCs P2196 or P2198,
GO to H13.

H9 CHECK THE HO2S AND SIGRTN CIRCUIT(S) FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 Disconnect the HO2S related to the current DTC.
 PCM connector disconnected.
 Measure the resistance between:

( + ) HO2S ( - ) PCM
Connector, Connector,
Harness Side Harness Side
HO2S Signal HO2S Signal
SIGRTN SIGRTN

Microsoft
Friday, September 25, 2009 11:20:55 AM Page 310 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to H10.
REPEAT the self-test.

H10 CHECK THE HO2S CIRCUIT FOR A SHORT TO SIGRTN IN THE HARNESS

 Measure the resistance between:

( + ) HO2S ( - ) HO2S
Connector, Connector,
Harness Side Harness Side
HO2S Signal SIGRTN

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to H11.
REPEAT the self-test.

H11 CHECK THE HO2S CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Measure the resistance between:

( + ) HO2S
Connector, (-)
Harness Side
HO2S Signal Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to H12.
REPEAT the self-test.

H12 HO2S CIRCUIT TEST (WITH LEAN DTCS)

 PCM connector connected.


 Connect a 5 amp fused jumper wire between the following:

Point A HO2S Point B HO2S


Connector, Connector,
Harness Side Harness Side
Microsoft
Friday, September 25, 2009 11:20:55 AM Page 311 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

HO2S Signal VPWR

 Key ON, engine OFF.


 Access the PCM and monitor the HO2S Signal PID.
 Is the voltage greater than 1.3 V?

Yes No
GO to H16. GO to H42.

H13 HO2S CIRCUIT TEST (WITH RICH DTCS)

 Disconnect the HO2S related to the current DTC.


 Key ON, engine OFF.
 Access the PCM and monitor the HO2S Signal PID.
 Is the voltage less than 0.2 V?

Yes No
GO to H16. GO to H14.

H14 CHECK THE HO2S CIRCUIT FOR A SHORT TO THE VPWR OR HEATER IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
HO2S Signal HO2S Heater
HO2S Signal VPWR

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to H42.
REPEAT the self-test.

H15 CHECK THE UO2SPC CIRCUIT FOR AN OPEN IN THE HARNESS

NOTE: Only the suspect UO2S needs to be diagnosed.

 Key in OFF position.

Microsoft
Friday, September 25, 2009 11:20:55 AM Page 312 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Universal HO2S connector disconnected.


 PCM connector disconnected.
 Measure the resistance between:

( + ) Universal
( - ) PCM
HO2S
Connector,
Connector,
Harness Side
Harness Side
UO2SPC - Pin 1 UO2SPC

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to H16.
REPEAT the self-test.

H16 CHECK THE FUEL PRESSURE

WARNING: When checking the fuel system remember that the fuel system may still
be pressurized when the engine is switched off. Always follow the
instructions related to fuel system pressure relief. All fuel handling safety
precautions must be observed. Failure to follow these instructions may
result in personal injury.

NOTE: For vehicle specific fuel pressure ranges, refer to the Fuel System Specification
Chart in pinpoint test HC.

 Remove the jumper wire(s).


 HO2S connector connected.
 Relieve the fuel pressure. Refer to the FUEL SYSTEM - GENERAL INFORMATION - GASOLINE
AND DIESEL -- E-SERIES for the Fuel System Pressure Release procedure.
 Mechanical fuel pressure gauge connected.
 Pressurize the fuel system. Refer to the FUEL SYSTEM - GENERAL INFORMATION - GASOLINE
AND DIESEL -- E-SERIES for the Fuel System Pressure Release procedure to pressurize the fuel
system.
 Key ON, engine running.
 Allow the fuel pressure to stabilize.
 Key in OFF position.
 Key ON, engine running.
 Access the PCM and control the FP PID.
 Run the fuel pump to obtain maximum fuel pressure.
 Is the fuel pressure within range for the vehicle being diagnosed?
Microsoft
Friday, September 25, 2009 11:20:56 AM Page 313 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
GO to H17. refer to PINPOINT TEST HC.

H17 CHECK THE FUEL SYSTEM FOR PRESSURE STABILITY - FAST LEAKDOWN

NOTE: When the fuel pump is commanded off, the fuel pressure may substantially
decrease and then stabilize.

NOTE: During output state control, the fuel pump stays commanded on for only about
5 seconds.

 Key in OFF position.


 Key ON, engine OFF.
 Access the PCM and control the FP PID.
 Run the fuel pump to obtain maximum fuel pressure.
 Command the fuel pump off.
 Allow the fuel pressure to stabilize.
 Record the stabilized reading.
 Monitor the fuel pressure for 10 seconds.
 Does the fuel pressure remain within 34 kPa (5 psi) of the recorded reading after 10 seconds?

Yes No
GO to H19. GO to H18.

H18 CHECK FOR AN EXTERNAL FUEL LEAK

 Inspect the fuel tank, lines, and filler pipe for a fuel leak.
 Is a concern present?

Yes No
REPAIR as necessary.
REFER to the fuel system WARNING information
at the beginning of Pinpoint Test HC. refer to GO to H26.
PINPOINT TEST HC.
CLEAR the DTCs. REPEAT the self-test.

H19 CHECK THE FUEL SYSTEM FOR PRESSURE STABILITY - SLOW LEAKDOWN

 Continue to monitor the fuel pressure for 1 minute.


 Does the fuel pressure remain within 34 kPa (5 psi) of the recorded reading (MRFS) or greater
than 275 kPa (40 psi) (ERFS) after 1 minute?

Microsoft
Friday, September 25, 2009 11:20:56 AM Page 314 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
GO to H20. GO to HC13.

H20 CHECK THE SEPARATION LEVEL OF THE ETHANOL/WATER MIXTURE AND GASOLINE IN THE
FUEL

NOTE: This step requires the use of a locally obtained 200 ml beaker and a 25 ml
graduated cylinder.

NOTE: After approximately 3 minutes of standing, the ethanol and water mixes
together and settles to the bottom of the 25 ml graduated cylinder. The gasoline
rises to the top.

 Fill the 200 ml beaker with 5 ml of clean water.


 Use the pressure relief valve on the mechanical fuel gauge to drain 22 ml of fuel into an approved clean
container.
 Pour 20 ml of fuel from the approved clean container into the 25 ml graduated cylinder.
 Add enough water from the 200 ml beaker to the 25 ml graduated cylinder to bring the total volume of
liquid to 24 ml.
 Insert a stopper plug in the opening of the 25 ml graduated cylinder.
 Firmly hold the stopper in place and shake the 25 ml graduated cylinder to mix the water and fuel.
 Allow the liquid to stand and separate for approximately 3 minutes.
 Record the separation level from the 25 ml graduated cylinder where the ethanol/water mixture and
gasoline meet.
 Did the ethanol/water mixture and gasoline separate?

Yes No
COMPLETE all steps before continuing. The
ethanol/water mixture will separate from the
GO to H21. gasoline. If the fuel does not appear to separate, then
the fuel is either 100% ethanol or a mixture of
ethanol and water.

H21 CALCULATE THE PERCENTAGE OF ETHANOL IN THE FUEL

NOTE: Use the illustration as an example for calculating the percentage of ethanol in
the following steps. If the separation level is at 14 ml the calculation becomes;
14 minus 4, then multiply by 5 to equal 50. The percentage of ethanol in the fuel
is 50%.

 Key in OFF position.


 Take the recorded separation level from the previous step and subtract the amount of water added.
 Multiply the new value by 5. This new value is the percentage of ethanol in the fuel.
Microsoft
Friday, September 25, 2009 11:20:56 AM Page 315 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 107: Calculating Ethanol In Fuel


Courtesy of FORD MOTOR CO.

Item Number Description


1 Stopper
2 Gasoline
Separation Point
3
at 14 ml
Ethanol/Water
4
Mixture

 Record the calculated percentage of ethanol in the fuel.


 Is any ethanol present in the fuel?

Yes No
For flex fuel vehicles, GO to H22.
GO to H26.
For all others, GO to H25.

H22 COMPARE THE FF_INF PID TO THE CALCULATED PERCENTAGE OF ETHANOL

NOTE: When determining if the FF_INF PID value is within 50% of the calculated
percentage of ethanol, if the calculated percentage of ethanol value is 40% then
the PID value should be between 0 - 90%. The PID value cannot be less than
zero.

 Key ON, engine OFF.


 Access the PCM and monitor the FF_INF PID.
 Compare the FF_INF PID to the calculated percentage of ethanol.
 Is the FF_INF PID value within 50% of the calculated percentage of ethanol?

Yes No
GO to H26. GO to H23.

Microsoft
Friday, September 25, 2009 11:20:56 AM Page 316 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

H23 RESET THE PERCENT ETHANOL PARAMETER IN THE PCM

NOTE: Certain customer fueling practices such as only fueling with small amounts of
fuel or repeatedly switching between gasoline and an ethanol blend greater
than E15 may prevent the PCM from learning the correct ethanol content in the
fuel.

 Reset the keep alive memory (KAM). Refer toRESETTING THE KEEP ALIVE MEMORY (KAM) .
 Key ON, engine running.
 Access the PCM and monitor the FF_LRND PID.
 Drive the vehicle approximately 11.3 km (7 miles) or until the FF_LRND PID indicates yes.
 Is the PID state YES?

Yes No
GO to H24. GO to H42.

H24 COMPARE THE UPDATED FF_INF PID TO THE CALCULATED PERCENTAGE OF ETHANOL

 Key in OFF position.


 Key ON, engine OFF.
 Access the PCM and monitor the FF_INF PID.
 Is the FF_INF PID value within 50% of the calculated percentage of ethanol?

Yes No
RETURN the vehicle to the customer. ADVISE the
customer of the correct fueling practices when using
flex fuel. REFER to the Owner's Literature for A fuel system concern may be present, which
additional information. ADVISE the customer to prevents the PCM from learning the correct
continue to use the same fuel for the next 2-3 percentage of ethanol in the fuel,
refuels. This practice helps to verify the PCM is GO to HC13.
learning the correct percentage of ethanol in the
fuel.

H25 DETERMINE IF THE PERCENTAGE OF ETHANOL IN THE FUEL IS LESS THAN 25%

 Check the recorded calculated percentage of ethanol in the fuel.


 Is the calculated percentage of ethanol in the fuel less than 25%?

Yes No
REPAIR as necessary. ADVISE the customer of the
correct fuel type required for this vehicle. REFER to
GO to H26.
the Owner's Literature for additional information.
CLEAR the DTCs. REPEAT the self-test.

Microsoft
Friday, September 25, 2009 11:20:56 AM Page 317 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

H26 FLOW TEST

 Key in OFF position.


 PCM connector connected.
 Flow test the injector using the fuel injector tester.
 Is the flow rate for each injector within specification?

Yes No
INSTALL a new fuel injector. REFER to the FUEL
SYSTEM - GENERAL INFORMATION -
For DTCs P0171, P0172, P0174 or P0175, GO to
GASOLINE AND DIESEL -- E-SERIES .
DC28.
RESET the keep alive memory (KAM). REFER
For DTCs P2195 or P2197, GO to H27.
toRESETTING THE KEEP ALIVE MEMORY
For DTCs P2196 or P2198, GO to H28.
(KAM) .
REPEAT the self-test.

H27 CHECK THE HO2S OUTPUT VOLTAGE

 HO2S connector disconnected.


 Visually inspect the HO2S circuit for exposed wiring, contamination, corrosion and correct assembly.
Repair as necessary.
 Measure the voltage between:

( + ) HO2S ( - ) HO2S
Connector, Connector,
Component Component
Side Side
HO2S Signal SIGRTN

 Increase the engine speed to 2,000 RPM for 3 minutes.


 Carry out the KOER self-test.
 Monitor the signal voltage during the self-test.
 Is the voltage greater than 0.5 volt at any time during the self-test?

Yes No
INSTALL a new HO2S. REFER to the
ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES .
GO to H30. RESET the keep alive memory (KAM). REFER
toRESETTING THE KEEP ALIVE MEMORY
(KAM) .
REPEAT the self-test.

H28 ATTEMPT TO RETRIEVE DTC P2195 OR P2197


Microsoft
Friday, September 25, 2009 11:20:56 AM Page 318 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 HO2S connector disconnected.


 Connect a 5 amp fused jumper wire between the following:

Point A HO2S
Point B Vehicle
Connector,
Battery
Harness Side
Negative
HO2S Signal
terminal

 Carry out the KOER self-test.


 Are DTCs P2195 or P2197 present?

Yes No
GO to H29. GO to H42.

H29 HO2S VOLTAGE CHECK

 Key in OFF position.


 Remove the jumper wire(s).
 HO2S connector disconnected.
 Key ON, engine running.
 Increase the engine speed to 2,000 RPM for 30 seconds.
 Measure the voltage between:

( + ) HO2S ( - ) HO2S
Connector, Connector,
Component Component
Side Side
HO2S Signal SIGRTN

 Carry out the KOER self-test.


 Monitor the signal voltage during the self-test.
 Is the voltage less than 0.4 volt at any time during the self-test?

Yes No
INSTALL a new HO2S. REFER to the
ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES .
GO to H30. RESET the keep alive memory (KAM). REFER
toRESETTING THE KEEP ALIVE MEMORY
(KAM) .
REPEAT the self-test.

Microsoft
Friday, September 25, 2009 11:20:56 AM Page 319 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

H30 CARRY OUT A THOROUGH WIGGLE TEST ON THE HO2S HARNESS

 Key in OFF position.


 HO2S connector connected.
 Key ON, engine running.
 Engine at normal operating temperature.
 Access the PCM and monitor the HO2S Signal PID.
 Wiggle, shake, and bend small sections of the wiring harness while working from the sensor to the PCM.
 While monitoring the HO2S PID, does the HO2S stop switching?

Yes No
ISOLATE the concern and REPAIR as necessary.
GO to H31.
CLEAR the DTCs. REPEAT the self-test.

H31 TEST DRIVE THE VEHICLE WHILE MONITORING THE HO2S PID FOR SWITCHING

 Access the PCM and monitor the HO2S Signal PID.


 Access the PCM and monitor the FUELSYS PID.
 Start the engine and let idle until the vehicle goes into the closed loop fuel condition.
 Drive the vehicle in a manner consistent with the freeze frame data in an attempt to simulate the original
concern.
 Does the HO2S PID switch?

Yes No
INSTALL a new HO2S. REFER to the
ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES .
GO to DC28. RESET the keep alive memory (KAM). REFER
toRESETTING THE KEEP ALIVE MEMORY
(KAM) .
REPEAT the self-test.

H32 DTCS P2270, P2272, P2271, P2273, P2274 OR P2275: HO2S LACK OF SWITCHES STUCK LEAN OR RICH

NOTE: Address all continuous memory ignition and misfire DTCs before any KOER
HO2S DTCs.

 Key in OFF position.


 Visually inspect for:
 pinched, shorted, and corroded wiring and pins

 oil or water contamination

 crossed sensor wires

Microsoft
Friday, September 25, 2009 11:20:56 AM Page 320 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

contaminated or damaged sensor


 Is a concern present?

Yes No
For KOER DTCs P2270, P2271, P2272, P2273,
REPAIR as necessary. P2274 or P2275, GO to H34.
CLEAR the DTCs. REPEAT the self-test. For continuous memory DTCs P2270, P2271,
P2272, P2273, P2274 or P2275, GO to H33.

H33 CHECK FOR KOER DTCS

 Key ON, engine OFF.


 Clear the DTCs.
 Key ON, engine running.
 Run the engine at approximately 2,000 RPM. Maintain the engine speed for 3 minutes.
 Retrieve the continuous memory DTCs.
 Are DTCs P2270, P2271, P2272, P2273, P2274 or P2275 present?

Yes No
Unable to duplicate or identify the concern at this
GO to H34. time.
refer to PINPOINT TEST Z.

H34 CHECK THE HO2S SIGNAL LEVEL TOO HIGH

NOTE: Fuel calculations can be affected by unmetered air leaks.

 Key in OFF position.


 Carefully inspect the following areas for potential air leaks:
 hoses connecting to the mass air flow (MAF) sensor assembly

 hoses connecting to the throttle body

 intake manifold gasket leaks

 PCV system

 the vacuum lines are disconnected

 improperly seated engine oil dipstick, tube or oil fill cap

 exhaust leaks at flanges and gaskets

 With the vehicle in NEUTRAL, position it on a hoist. Refer to the JACKING AND LIFTING -- E-
SERIES for the locations of the lifting points.
 Visually inspect for:
 exhaust leaks at flanges and gaskets

 HO2S not tightened to specification

Microsoft
Friday, September 25, 2009 11:20:56 AM Page 321 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

physical exhaust system concerns


 aftermarket exhaust

 punctures or cracks in the catalyst

 Is a concern present?

Yes No
REPAIR as necessary.
GO to H35.
CLEAR the DTCs. REPEAT the self-test.

H35 CHECK FOR SHORTS BETWEEN CIRCUITS IN THE HO2S HARNESS

 PCM connector disconnected.


 Disconnect the HO2S harness connector.
 Measure the resistance between:

( + ) PCM
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
HO2S Signal
terminal

 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
HO2S Signal SIGRTN
HO2S Signal VPWR
HO2S Signal HO2S Heater

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to H36.
REPEAT the self-test.

H36 CHECK THE HO2S CIRCUIT FOR AN OPEN IN THE HARNESS

 Measure the resistance between:

( + ) PCM ( - ) HO2S
Connector, Connector,
Harness Side Harness Side
Microsoft
Friday, September 25, 2009 11:20:56 AM Page 322 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

HO2S Heater HO2S Heater


VPWR VPWR
HO2S Signal HO2S Signal
SIGRTN SIGRTN

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to H37.
REPEAT the self-test.

H37 CHECK THE HO2S CIRCUIT VOLTAGE

 PCM connector connected.


 HO2S connector connected.
 Key ON, engine running.
 Access the PCM and monitor the HO2S Signal PID.
 Is the voltage greater than 1.5 V?

Yes No
For partial zero emission vehicle (PZEV), GO to
H40. GO to H38.
For all others, GO to H39.

H38 CHECK THE HO2S CIRCUIT VOLTAGE

 Key in OFF position.


 PCM connector connected.
 HO2S connector disconnected.
 Connect a 5 amp fused jumper wire between the following:

Point A HO2S Point B HO2S


Connector, Connector,
Harness Side Harness Side
HO2S Signal VPWR

 Key ON, engine OFF.


 Access the PCM and monitor the HO2S Signal PID.
 Is the voltage greater than 1.5 V?

Yes No
INSTALL a new HO2S. REFER to the
Microsoft
Friday, September 25, 2009 11:20:56 AM Page 323 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

ELECTRONIC ENGINE CONTROLS -


GASOLINE ENGINES -- E-SERIES .
RESET the keep alive memory (KAM). REFER
GO to H42.
toRESETTING THE KEEP ALIVE MEMORY
(KAM) .
REPEAT the self-test.

H39 CHECK FOR OVER VOLTAGE IN THE PCM

 Key in OFF position.


 HO2S connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) HO2S
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
SIGRTN
terminal
Negative
HO2S Signal
terminal

 Are the voltages less than 1.5 V?

Yes No
INSTALL a new HO2S. REFER to the
ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES .
RESET the keep alive memory (KAM). REFER GO to H42.
toRESETTING THE KEEP ALIVE MEMORY
(KAM) .
REPEAT the self-test.

H40 CHECK THE HO2S CIRCUIT FOR A SHORT TO VPWR IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 HO2S connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) HO2S
Connector, Connector,
Harness Side Harness Side
HO2S Signal VPWR
Microsoft
Friday, September 25, 2009 11:20:56 AM Page 324 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to H41.
REPEAT the self-test.

H41 CHECK THE HO2S CIRCUIT VOLTAGE

 PCM connector connected.


 HO2S connector disconnected.
 Connect a 5 amp fused jumper wire between the following:

Point A HO2S Point B HO2S


Connector, Connector,
Harness Side Harness Side
HO2S Signal VPWR

 Key ON, engine running.


 Access the PCM and monitor the HO2S Signal PID.
 Is the voltage greater than 1.5 V?

Yes No
INSTALL a new HO2S. REFER to the
ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES .
RESET the keep alive memory (KAM). REFER GO to H42.
toRESETTING THE KEEP ALIVE MEMORY
(KAM) .
REPEAT the self-test.

H42 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No

INSTALL a new PCM. REFER toFLASH


Microsoft
Friday, September 25, 2009 11:20:56 AM Page 325 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

ELECTRICALLY ERASABLE
The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY
concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a
corroded connector.
Replacement PCM.

PINPOINT TEST HC: FUEL DELIVERY SYSTEM

WARNING: Crown Victoria Police Interceptor vehicles equipped with fire suppression
system, refer to part 419-03 for Important Safety Warnings. Failure to
follow these instructions may result in personal injury.

WARNING: The fuel system remains under pressure after the engine is off. Relieve
pressure before repairing. Highly flammable mixtures are present. To
release pressure from the fuel system, carry out the following:

 Connect Rotunda fuel pressure gauge 134-R0087 or equivalent.


 Gradually open the testing kit valve to relieve the fuel pressure in the
vehicle fuel system and drain the fuel into a suitable container or
return it to the fuel tank.
 To avoid unnecessary fuel spillage and fire hazard, any time fuel
lines are disconnected, the ignition switch must be in the OFF
position unless fuel pump operation is required for test purposes.

Failure to follow these instructions may result in personal injury.

WARNING: Before working on or disconnecting any of the fuel tubes or fuel system
components, relieve the fuel system pressure to prevent accidental
spraying of fuel. Fuel in the fuel system remains under high pressure,
even when the engine is not running. Failure to follow this instruction
may result in serious personal injury.

WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type
when working on or near any fuel-related component. Highly flammable
mixtures are always present and may be ignited. Failure to follow these
instructions may result in serious personal injury.

WARNING: Do not carry personal electronic devices such as cell phones, pagers or
audio equipment of any type when working on or near any fuel-related
component. Highly flammable mixtures are always present and may be
ignited. Failure to follow these instructions may result in serious personal
injury.

WARNING: When handling fuel, always observe fuel handling precautions and be
prepared in the event of fuel spillage. Spilled fuel may be ignited by hot
Microsoft
Friday, September 25, 2009 11:20:56 AM Page 326 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

vehicle components or other ignition sources. Failure to follow these


instructions may result in serious personal injury.

WARNING: Clean all fuel residue from the engine compartment. If not removed, fuel
residue may ignite when the engine is returned to operation. Failure to
follow this instruction may result in serious personal injury.

NOTE: Replacement fuel injectors may not be the same color as the original injectors
in the vehicle. Verify the replacement injector is correct for the application by
part number.

This pinpoint test is intended to diagnose the following:

 chassis components
 engine vacuum
 fuel pressure
 fuel supply line
 fuel supply
 fuel filter (9155)
 fuel injector(s) (9F593)
 fuel pump (9H307)

NOTE: With the engine running, the FRP PID value may be 48-70 kPa (7-10 psi) higher
than a fuel pressure reading taken with a mechanical gauge.

FUEL SYSTEM SPECIFICATION CHART (KEY ON, ENGINE OFF VALUES)


External External
Fuel System FRP PID Fuel FRP PID Fuel Pressure Gauge Pressure Gauge
Application Type Pressure (kPa) Pressure (psi) (kPa) (psi)
Crown Victoria/Grand ERFS (1) 240-485 35-70 240-485 35-70
Marquis/Town Car
Edge/MKX MRFS (2) - - 331-485 48-70
Escape/Mariner ERFS (1) 240-485 35-70 240-485 35-70
E-Series ERFS (1) 240-485 35-70 240-485 35-70
Expedition/Navigator MRFS (2) - - 331-485 48-70
Explorer/Explorer ERFS (1) 240-485 35-70 240-485 35-70
Sport
Trac/Mountaineer
F-150, Mark LT ERFS (1) 240-485 35-70 240-485 35-70
F-Super Duty ERFS (1) 240-485 35-70 240-485 35-70
Taurus/Taurus X/Sable MRFS (2) - - 331-485 48-70
Focus MRFS (2) - - 331-485 48-70
Microsoft
Friday, September 25, 2009 11:20:56 AM Page 327 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fusion/Milan/MKZ MRFS (2) - - 331-485 48-70


Mustang ERFS (1) 240-485 35-70 240-485 35-70
Ranger MRFS (2) - - 331-485 48-70

Fuel System Type Definitions:

(1) Electronic Returnless Fuel System (ERFS):

This type of fuel delivery system does not return fuel to the fuel tank by means of a return line. This system
does not incorporate a mechanical pressure regulator. Pressure is controlled by continuously varying the fuel
pump speed through the fuel pump driver module (FPDM). All vehicles equipped with ERFS use a fuel rail
pressure temperature (FRPT) sensor.

(2) Mechanical Returnless Fuel System (MRFS):

This type of fuel delivery system does not return fuel to the fuel tank by means of a return line. Fuel pressure is
controlled by a mechanical pressure regulator located on the fuel pump module in the fuel tank. Vehicles
equipped with MRFS do not use a fuel rail pressure temperature (FRPT) sensor.

WARNING: If you see or smell gasoline at any time other than during fueling, do not
reset the inertia fuel shutoff (IFS) switch. Failure to follow these
instructions may result in personal injury.

 Key in OFF position.


 Check for fuel leaks in the engine compartment.
 If no leak is present, reset the IFS switch by pushing the reset button on the top of the switch. Refer to the
Owner's Literature, Roadside Emergencies for the location of the IFS switch.
 In the closed position, the button can be pressed an additional 1.57 mm (1/16 in) against a spring.
 Key ON, engine OFF.
 Key in OFF position.
 Key ON, engine OFF.
 Key in OFF position.
 Check for leaking fuel.

HC1 DTC P0148 OR SYMPTOMS WITHOUT DTCS: CHECK THE SYSTEM INTEGRITY

 Visually inspect the complete fuel delivery system for damage and leakage.

Check the following:

 fuel lines and connections


 relays
 fuel tank

Microsoft
Friday, September 25, 2009 11:20:56 AM Page 328 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

fuel pump
 fuel pressure regulator

 fuel pulse damper

 fuel rail at injectors

 damaged connector pins

 electrical connectors not fully engaged

 Verify the vehicle has followed the maintenance schedule. A new fuel filter should have been installed
within the last 48,280 km (30,000 miles).
 Verify the inertia fuel shutoff (IFS) switch is set (button pushed in). Refer to the Owner's Literature,
Roadside Emergencies for the location of the IFS switch.
 Verify the fuse integrity.
 Verify the battery is fully charged.
 Verify clean sufficient fuel.
 Is a concern present?

Yes No
REPAIR as necessary.
GO to HC2.
CLEAR the DTCs. REPEAT the self-test.

HC2 CHECK ALL SYSTEM RELATED DEVICES (SENSOR, DAMPER OR REGULATOR) FOR LEAKAGE

 Key in OFF position.


 FP connector connected.
 Remove the vacuum hose on each system device connected to the fuel rail.
 Inspect for the presence of fuel in the vacuum line of each device connected to the fuel rail.
 Key ON, engine running.
 Check for manifold vacuum at each system related component with a vacuum line.
 Key in OFF position.
 Are all vacuum lines for system related devices indicating no fuel present?

Yes No
If the vacuum line connected to a component
indicates that a fuel leak is present, INSTALL a new
GO to HC3.
component.
CLEAR the DTCs. REPEAT the self-test.

HC3 CHECK THE FUEL PRESSURE

 Key in OFF position.


 Relieve the fuel pressure. Refer to the FUEL SYSTEM - GENERAL INFORMATION - GASOLINE
AND DIESEL -- E-SERIES for the Fuel System Pressure Release procedure.
Microsoft
Friday, September 25, 2009 11:20:56 AM Page 329 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Mechanical fuel pressure gauge connected.


 Key ON, engine OFF.
 Pressurize the fuel system. Refer to the FUEL SYSTEM - GENERAL INFORMATION - GASOLINE
AND DIESEL -- E-SERIES for the Fuel System Pressure Release procedure to pressurize the fuel
system.
 FP connector connected.
 Cycle the key several times to charge the fuel system.
 Compare the fuel pressure reading to the Fuel System Specification Chart.
 Is the fuel pressure within range?

Yes No
GO to HC6. GO to HC4.

HC4 CHECK THE FUEL PUMP GROUND CIRCUIT FOR AN OPEN IN THE HARNESS

NOTE: Refer to the Wiring Diagrams article for schematic and connector information.

 FP connector disconnected.
 Measure the voltage between:

( - ) FP
( + ) Vehicle
Connector,
Battery
Harness Side
Positive
FPGND
terminal

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HC5.
REPEAT the self-test.

HC5 CHECK THE FUEL PUMP POWER CIRCUIT FOR AN OPEN IN THE HARNESS

NOTE: During output state control, the fuel pump stays commanded on for only about
5 seconds.

 Verify the inertia fuel shutoff (IFS) switch is set (button pushed in). Refer to the Owner's Literature,
Roadside Emergencies for the location of the IFS switch.
 FP connector disconnected.
 Key ON, engine OFF.
 Access the PCM and control the FP PID.
Microsoft
Friday, September 25, 2009 11:20:56 AM Page 330 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Be aware that output state control turns off the FP after a calibrated time. If this happens, command the
outputs on again to continue testing.
 Measure the voltage between:

( + ) FP
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
FPPWR
terminal

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HC12.
REPEAT the self-test.

HC6 CHECK THE SEPARATION LEVEL OF THE ETHANOL/WATER MIXTURE AND GASOLINE IN THE
FUEL

NOTE: This step requires the use of a locally obtained 200 ml beaker and a 25 ml
graduated cylinder.

NOTE: After approximately 3 minutes of standing, the ethanol and water mixes
together and settles to the bottom of the 25 ml graduated cylinder. The gasoline
rises to the top.

 Fill the 200 ml beaker with 5 ml of clean water.


 Use the pressure relief valve on the mechanical fuel gauge to drain 22 ml of fuel into an approved clean
container.
 Pour 20 ml of fuel from the approved clean container into the 25 ml graduated cylinder.
 Add enough water from the 200 ml beaker to the 25 ml graduated cylinder to bring the total volume of
liquid to 24 ml.
 Insert a stopper plug in the opening of the 25 ml graduated cylinder.
 Firmly hold the stopper in place and shake the 25 ml graduated cylinder to mix the water and fuel.
 Allow the liquid to stand and separate for approximately 3 minutes.
 Record the separation level from the 25 ml graduated cylinder where the ethanol/water mixture and
gasoline meet.
 Did the ethanol/water mixture and gasoline separate?

Yes No

COMPLETE all steps before continuing. The


ethanol/water mixture will separate from the
Microsoft
Friday, September 25, 2009 11:20:56 AM Page 331 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

gasoline. If the fuel does not appear to separate, then


GO to HC7. the fuel is either 100% ethanol or a mixture of
ethanol and water.

HC7 CALCULATE THE PERCENTAGE OF ETHANOL IN THE FUEL

NOTE: Use the illustration as an example for calculating the percentage of ethanol in
the following steps. If the separation level is at 14 ml the calculation becomes;
14 minus 4, then multiply by 5 to equal 50. The percentage of ethanol in the fuel
is 50%.

 Key in OFF position.


 Take the recorded separation level from the previous step and subtract the amount of water added.
 Multiply the new value by 5. This new value is the percentage of ethanol in the fuel.

Fig. 108: Calculating Ethanol In Fuel


Courtesy of FORD MOTOR CO.

Item Number Description


1 Stopper
2 Gasoline
Separation Point
3
at 14 ml
Ethanol/Water
4
Mixture

 Record the calculated percentage of ethanol in the fuel.


 Is any ethanol present in the fuel?

Yes No
For flex fuel vehicles, GO to HC8.
GO to HC12.
For all others, GO to HC11.

Microsoft
Friday, September 25, 2009 11:20:56 AM Page 332 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

HC8 COMPARE THE FF_INF PID TO THE CALCULATED PERCENTAGE OF ETHANOL

NOTE: When determining if the FF_INF PID value is within 50% of the calculated
percentage of ethanol, if the calculated percentage of ethanol value is 40% then
the PID value should be between 0 - 90%. The PID value cannot be less than
zero.

 Key ON, engine OFF.


 Access the PCM and monitor the FF_INF PID.
 Compare the FF_INF PID to the calculated percentage of ethanol.
 Is the FF_INF PID value within 50% of the calculated percentage of ethanol?

Yes No
GO to HC12. GO to HC9.

HC9 RESET THE PERCENT ETHANOL PARAMETER IN THE PCM

NOTE: Certain customer fueling practices such as only fueling with small amounts of
fuel or repeatedly switching between gasoline and an ethanol blend greater
than E15 may prevent the PCM from learning the correct ethanol content in the
fuel.

 Reset the keep alive memory (KAM). Refer toRESETTING THE KEEP ALIVE MEMORY (KAM) .
 Key ON, engine running.
 Access the PCM and monitor the FF_LRND PID.
 Drive the vehicle approximately 11.3 km (7 miles) or until the FF_LRND PID indicates yes.
 Is the PID state YES?

Yes No
GO to HC10. GO to HC18.

HC10 COMPARE THE UPDATED FF_INF PID TO THE CALCULATED PERCENTAGE OF ETHANOL

 Key in OFF position.


 Key ON, engine OFF.
 Access the PCM and monitor the FF_INF PID.
 Is the FF_INF PID value within 50% of the calculated percentage of ethanol?

Yes No

RETURN the vehicle to the customer. ADVISE the


customer of the correct fueling practices when using
flex fuel. REFER to the Owner's Literature for A fuel system concern may be present, which
Microsoft
Friday, September 25, 2009 11:20:56 AM Page 333 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

additional information. ADVISE the customer to prevents the PCM from learning the correct
continue to use the same fuel for the next 2-3 percentage of ethanol in the fuel,
refuels. This practice helps to verify the PCM is GO to HC12.
learning the correct percentage of ethanol in the
fuel.

HC11 DETERMINE IF THE PERCENTAGE OF ETHANOL IN THE FUEL IS LESS THAN 25%

 Check the recorded calculated percentage of ethanol in the fuel.


 Is the calculated percentage of ethanol in the fuel less than 25%?

Yes No
REPAIR as necessary. ADVISE the customer of the
correct fuel type required for this vehicle. REFER to
GO to HC12.
the Owner's Literature for additional information.
CLEAR the DTCs. REPEAT the self-test.

HC12 CHECK THE FUEL PRESSURE LEAKDOWN

NOTE: When the fuel pump is commanded off, the fuel pressure may substantially
decrease and then stabilize.

NOTE: During output state control, the fuel pump stays commanded on for only about
5 seconds.

 Mechanical fuel pressure gauge connected.


 Key ON, engine OFF.
 Access the PCM and control the FP PID.
 Run the fuel pump to obtain maximum fuel pressure.
 Command the fuel pump off.
 Allow the fuel pressure to stabilize.
 Record the stabilized reading.
 Monitor the fuel pressure for 1 minute.
 Does the fuel pressure remain within 34 kPa (5 psi) of the recorded reading (MRFS) or greater
than 275 kPa (40 psi) (ERFS) after 1 minute?

Yes No
For ERFS, GO to HC14.
GO to HC13.
For MRFS, GO to HC15.

HC13 CHECK THE FUEL INJECTOR FLOW AND LEAKAGE

NOTE: Observe the Warnings, Cautions, and Notes.


Microsoft
Friday, September 25, 2009 11:20:56 AM Page 334 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Check the fuel injectors for leakage and flow rate using the injector flow tester or other method such as
inspecting the intake manifold for fuel.
 Are the test results satisfactory?

Yes No
INSTALL a new fuel injector as necessary. REFER
to the FUEL SYSTEM - GENERAL
INFORMATION - GASOLINE AND DIESEL --
For ERFS, GO to HC14. E-SERIES .
For MRFS, GO to HC15. RESET the keep alive memory (KAM). REFER
toRESETTING THE KEEP ALIVE MEMORY
(KAM) .
REPEAT the self-test.

HC14 COMPARE THE FRP PID TO THE MECHANICAL GAUGE

NOTE: Most mechanical gauges are referenced to atmospheric pressure. The FRPT
sensor is referenced to manifold pressure. In order to make a valid comparison,
the engine must be off.

NOTE: The vehicle may exhibit a long crank until the fuel system is pressurized.

 Key in OFF position.


 Relieve the fuel pressure. Refer to the FUEL SYSTEM - GENERAL INFORMATION - GASOLINE
AND DIESEL -- E-SERIES for the Fuel System Pressure Release procedure.
 Disable the fuel pump.
 Key ON, engine OFF.
 Monitor the mechanical gauge.
 Access the PCM and monitor the FRP PID.
 Compare the FRP PID value to the mechanical gauge.
 Key in OFF position.
 Pressurize the fuel system. Refer to the FUEL SYSTEM - GENERAL INFORMATION - GASOLINE
AND DIESEL -- E-SERIES for the Fuel System Pressure Release procedure to pressurize the fuel
system.
 Key ON, engine running.
 Allow the fuel pressure to stabilize.
 Key in OFF position.
 Key ON, engine OFF.
 Compare the FRP PID value to the mechanical gauge.
 Are the FRP PID values within 34 kPa (5 psi) of the mechanical gauge readings?

Microsoft
Friday, September 25, 2009 11:20:56 AM Page 335 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
INSTALL a new FRPT sensor. REFER to the fuel
system WARNING information at the beginning of
this pinpoint test. REFER to the ELECTRONIC
GO to HC15.
ENGINE CONTROLS - GASOLINE ENGINES
-- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HC15 MONITOR THE FUEL PRESSURE WHILE ROAD TESTING THE VEHICLE

WARNING: Strict observance of posted speed limits and attention to driving


conditions are mandatory when carrying out the road test. Failure to
follow these instructions may result in personal injury.

NOTE: Some concerns may only be present during certain fuel level conditions.
Determine the fuel level at the time of the concern. Access the information from
the customer information worksheet and the customer.

 Key in OFF position.


 Securely route the mechanical gauge so that the gauge is viewable while road testing the vehicle.
 Key ON, engine running.
 Engine at normal operating temperature.
 Monitor the mechanical gauge.
 From a stop, accelerate to 89 km/h (55 mph) at full throttle. Repeat this 3 times.
 Is the fuel pressure always greater than 240 kPa (35 psi)?

Yes No
For misfire DTC diagnosis, GO to HD8.
For symptoms without DTCs, the concern is
elsewhere. RETURN toNO DIAGNOSTIC
TROUBLE CODES (DTCS) PRESENT GO to HC16.
SYMPTOM CHART INDEX for further direction.
For all others, unable to duplicate or identify the
concern at this time.

HC16 CHECK THE FUEL SUPPLY LINE FOR RESTRICTION

NOTE: Observe the Warnings, Cautions, and Notes.

 Key in OFF position.


 Disconnect the fuel supply line at the fuel rail.
 Disconnect the fuel supply line at the fuel pump.
 Check the fuel supply line for restriction.
Microsoft
Friday, September 25, 2009 11:20:56 AM Page 336 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Apply 21 to 34 kPa (3 to 5 psi) air pressure to the fuel supply line.


 Does air flow freely through the line?

Yes No
INSTALL a new Fuel Filter assembly. REFER to
the FUEL TANK AND LINES - GASOLINE REPAIR the cause of the restriction.
AND DIESEL -- E-SERIES . CLEAR the DTCs. REPEAT the self-test.
GO to HC17.

HC17 VERIFY THE REPAIR

WARNING: Strict observance of posted speed limits and attention to driving


conditions are mandatory when carrying out the road test. Failure to
follow these instructions may result in personal injury.

 Key ON, engine running.


 Engine at normal operating temperature.
 Monitor the mechanical gauge.
 From a stop, accelerate to 89 km/h (55 mph) at full throttle. Repeat this 3 times.
 Is the fuel pressure always greater than 240 kPa (35 psi)?

Yes No
INSTALL a new FP module. REFER to the FUEL
TANK AND LINES - GASOLINE AND DIESEL
The test is complete and no concerns are present.
-- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HC18 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
The system is operating correctly at this time. The
ELECTRICALLY ERASABLE
concern may have been caused by a loose or
PROGRAMMABLE READ ONLY MEMORY
corroded connector.
(EEPROM) .

Microsoft
Friday, September 25, 2009 11:20:56 AM Page 337 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

PINPOINT TEST HD: MISFIRE DETECTION MONITOR

WARNING: Crown Victoria Police Interceptor vehicles equipped with fire suppression
system, refer to part 419-03 for Important Safety Warnings. Failure to
follow these instructions may result in personal injury.

NOTE: Mechanical noise caused by the front end accessory drive components,
mechanically driven cooling fans, or rough roads at high RPM with light load
conditions may produce a nonsymmetrical loss of cylinder acceleration, which
may result in a misfire.

This pinpoint test is intended to diagnose the misfire detection monitor.

Clearing the powertrain control module (PCM) diagnostic trouble codes (DTCs) erases any PCM recorded
freeze frame data. Make sure to record any PCM freeze frame information before proceeding. Refer
toFREEZE FRAME DATA .

Fig. 109: Camshaft Position (CMP) Sensor Connector - A


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:56 AM Page 338 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 110: Camshaft Position (CMP) Sensor Connector - B


Courtesy of FORD MOTOR CO.

Fig. 111: Camshaft Position (CMP) Sensor Connector - C


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:56 AM Page 339 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 112: Camshaft Position (CMP) Sensor Connector - D


Courtesy of FORD MOTOR CO.

Fig. 113: Camshaft Position (CMP) Sensor Connector - E


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:56 AM Page 340 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 114: Camshaft Position (CMP) Sensor Connector - F


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Edge, A 2 CMP
Expedition,
F-150 4.6L,
F-150 5.4L,
Mark LT,
MKX,
MKZ,
Navigator,
Sable,
Taurus,
Taurus X
Escape/Mariner 2.3L, B 1 SIGRTN
Ranger 2.3L 2 CMP
Explorer 4.0L, C 2 SIGRTN
Explorer Sport Trac 4.0L, 1 CMP
Mountaineer 4.0L,
Mustang 4.0L,
Ranger 4.0L
Fusion 2.3L, D 3 SIGRTN
Milan 2.3L 2 CMP
Fusion 3.0L, E 1 CMP
Milan 3.0L
F-150 4.2L D 2 CMP
3 PWRGND
1 VPWR
Focus F 3 SIGRTN
2 CMP
Microsoft
Friday, September 25, 2009 11:20:56 AM Page 341 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

All other vehicles A 1 SIGRTN


2 CMP

HD1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, P0308, P0309, P0310, P0315,
or P0316 present?

Yes No
For DTCs P0300, P0301, P0302, P0303, P0304,
P0305, P0306, P0307, P0308, P0309, P0310 or For all others, GO toDIAGNOSTIC TROUBLE
P0316, GO to HD2. CODE (DTC) CHARTS AND DESCRIPTIONS .
For DTC P0315, GO to HD21.

HD2 DTCS P0300 THROUGH P0310 AND P0316: VIEW THE PCM MISFIRE FREEZE FRAME DATA

NOTE: The misfire freeze frame data may be used to determine the operating
conditions when the misfire DTC was set.

 Retrieve and record any available misfire freeze frame data PID values from the PCM.
 Compare recorded freeze frame data PID values to the typical reference values in the REFERENCE
VALUES article.
 Are any values out of range?

Yes No
REFER to the table in Pinpoint Test Z to find
corresponding circuit, and proceed with the
GO to HD3.
intermittent diagnosis.
refer to PINPOINT TEST Z.

HD3 CHECK FOR OTHER NON-MISFIRE CONTINUOUS MEMORY DTCS

 Retrieve all continuous memory DTCs.


 Are there any non-misfire continuous memory DTCs present?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
GO to HD4.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

HD4 CHECK FOR ANY KOEO SELF-TEST DTCS

 Carry out the KOEO self-test.

Microsoft
Friday, September 25, 2009 11:20:56 AM Page 342 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Are any KOEO DTCs present?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
GO to HD5.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

HD5 CHECK FOR ANY KOER DTCS

 Carry out the KOER self-test.


 Are any KOER DTCs present?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
GO to HD6.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

HD6 CHECK THE IGNITION SYSTEM FOR CONCERNS

 For ignition coil on plug (COP) equipped vehicles, refer to PINPOINT TEST JB and follow the pinpoint
test direction.
 For ignition coil pack equipped vehicles, refer to PINPOINT TEST JC and follow the pinpoint test
direction.
 Is an ignition related concern present?

Yes No
REPAIR as necessary.
GO to HD7.
CLEAR the DTCs. REPEAT the self-test.

HD7 CHECK THE FUEL SYSTEM FOR CONCERNS

 refer to PINPOINT TEST HC and follow the pinpoint test direction.


 Is a fuel system related concern present?

Yes No
REPAIR as necessary.
GO to HD8.
CLEAR the DTCs. REPEAT the self-test.

HD8 CHECK THE VACUUM SYSTEM

NOTE: Some vacuum leaks can be heard.

Microsoft
Friday, September 25, 2009 11:20:56 AM Page 343 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Visually inspect the vacuum hoses for signs of damage or deterioration. A collapsed vacuum hose may
cause a blockage to one of the various actuators or sensors. If a blockage is found remove the blockage or
install new parts as necessary.
 Is the vehicle vacuum system OK?

Yes No
For vehicles equipped with a differential pressure
feedback EGR system, GO to HD9.
For vehicles equipped with an electric EGR (EEGR)
REPAIR the vacuum system.
system, GO to HD10.
CLEAR the DTCs. REPEAT the self-test.
For vehicles equipped with an EGR system module
(ESM) EGR system, GO to HD11.
For all others, GO to HD15.

HD9 MONITOR THE DIFFERENTIAL PRESSURE FEEDBACK EGR SYSTEM RELATED PIDS

 Key ON, engine running.


 Bring the engine to normal operating temperature.
 Access the PCM and monitor the DPFEGR PID.
 Access the PCM and monitor the EGRVR PID.
 Record the PID values with the engine idling.
 Key ON, engine OFF.
 Record the PID values with the engine off.
 Compare the recorded PID values to the typical reference values in the REFERENCE VALUES article.
 Are any values out of range?

Yes No
refer to PINPOINT TEST HE and diagnose the
GO to HD12.
EGR system.

HD10 MONITOR THE EEGR SYSTEM RELATED PIDS

 Key ON, engine running.


 Bring the engine to normal operating temperature.
 Access the PCM and monitor the EGRMC1F, EGRMC2F, EGRMC3F and EGRMC4F PIDs.
 Access the PCM and monitor the MAP PID.
 Record the PID values with the engine idling.
 Key ON, engine OFF.
 Record the PID values with the engine off.
 Compare the recorded PID values to the typical reference values in the REFERENCE VALUES article.
 Are any values out of range?

Microsoft
Friday, September 25, 2009 11:20:56 AM Page 344 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
refer to PINPOINT TEST KD and diagnose the
GO to HD13.
EGR system.

HD11 MONITOR THE ESM SYSTEM RELATED PIDS

 Key ON, engine running.


 Bring the engine to normal operating temperature.
 Access the PCM and monitor the DPFEGR PID.
 Access the PCM and monitor the EGRVR PID.
 Access the PCM and monitor the MAP PID.
 Record the PID values with the engine idling.
 Key ON, engine OFF.
 Record the PID values with the engine off.
 Compare the recorded PID values to the typical reference values in the REFERENCE VALUES article.
 Are any values out of range?

Yes No
refer to PINPOINT TEST HH and diagnose the
GO to HD14.
EGR system.

HD12 RECREATE THE MISFIRE SYMPTOM WITH THE DIFFERENTIAL PRESSURE FEEDBACK EGR
SYSTEM DISABLED

NOTE: The PCM may store EGR system related DTCs during this procedure.

NOTE: To recreate the original conditions that set the DTC or caused the symptom, the
vehicle may require driving.

 Key in OFF position.


 EGR Vacuum Regulator Solenoid connector disconnected.
 Access the misfire freeze frame data (if available) and record the operating conditions.
 Obtain information from the customer information worksheet or any other available data from the
customer.
 Recreate the misfire symptom using the freeze frame and customer information.
 Can the symptom be recreated?

Yes No

REMOVE and INSPECT the EGR valve for signs


GO to HD15.
of contamination, unusual wear, carbon deposits,
binding or other damage. REFER to the ENGINE
Microsoft
Friday, September 25, 2009 11:20:57 AM Page 345 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

EMISSION CONTROL -- E-SERIES for more


EGR system information. REPAIR as necessary.
CLEAR the DTCs. REPEAT the self-test.

HD13 RECREATE THE MISFIRE SYMPTOM WITH EEGR SYSTEM DISABLED

NOTE: The PCM may store EGR system related DTCs during this procedure.

NOTE: To recreate the original conditions that set the DTC or caused the symptom, the
vehicle may require driving.

 Key in OFF position.


 EEGR Assembly connector disconnected.
 Access the misfire freeze frame data (if available) and record the operating conditions.
 Obtain information from the customer information worksheet or any other available data from the
customer.
 Recreate the misfire symptom using the freeze frame and customer information.
 Can the symptom be recreated?

Yes No
REMOVE and INSPECT the EEGR for signs of
contamination, unusual wear, carbon deposits,
binding or other damage. REFER to the ENGINE
GO to HD15.
EMISSION CONTROL -- E-SERIES for more
EGR system information. REPAIR as necessary.
CLEAR the DTCs. REPEAT the self-test.

HD14 RECREATE THE MISFIRE SYMPTOM WITH THE ESM SYSTEM DISABLED

NOTE: The PCM may store EGR system related DTCs during this procedure.

NOTE: To recreate the original conditions that set the DTC or caused the symptom, the
vehicle may require driving.

 Key in OFF position.


 ESM connector disconnected.
 Access the misfire freeze frame data (if available) and record the operating conditions.
 Obtain information from the customer information worksheet or any other available data from the
customer.
 Recreate the misfire symptom using the freeze frame and customer information.
 Can the symptom be recreated?

Microsoft
Friday, September 25, 2009 11:20:57 AM Page 346 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REMOVE and INSPECT the ESM for signs of
contamination, unusual wear, carbon deposits,
binding or other damage. REFER to the ENGINE
GO to HD15.
EMISSION CONTROL -- E-SERIES for more
EGR system information. REPAIR as necessary.
CLEAR the DTCs. REPEAT the self-test.

HD15 CHECK FOR BASE ENGINE CONCERNS

NOTE: The engine temperature may affect the results.

 This step determines if there are any base engine concerns that may have caused the misfire DTC or drive
concern.
 Key in OFF position.
 Carry out the following tests in order to evaluate base engine integrity:
 For vehicles equipped with mechanically driven cooling fans only, rotate the cooling fan by hand.
The cooling fan should rotate freely, with no abnormal binding or interference. If binding or
interference is present, remove any foreign materials or repair the cooling fan as necessary.
 Refer to the ACCESSORY DRIVE -- E-SERIES and carry out checks in the Visual Inspection
Chart.
 Refer to the ENGINE - 4.6L AND 5.4L -- E-SERIES and carry out the Compression Test and
Cylinder Leakage Detection.
 Refer to the ENGINE - 4.6L AND 5.4L -- E-SERIES and carry out the Valve Train Analysis.

 Visually inspect the positive crankcase ventilation (PCV) valve and tube for leaks.

 Refer to the ENGINE - 4.6L AND 5.4L -- E-SERIES and carry out Component Tests.

 Is a concern present?

Yes No
REPAIR as necessary. REFER to the ENGINE -
4.6L AND 5.4L -- E-SERIES . GO to HD19.
CLEAR the DTCs. REPEAT the self-test.

HD16 DTC P1336: IDENTIFY THE CMP SENSOR TYPE

NOTE: The variable reluctance (VR) sensors have 2-wire connectors, Hall-effect
sensors have 3-wire connectors.

 Identify which type of CMP sensor the vehicle uses.


 Does the vehicle use a Hall-effect sensor?

Yes No
GO to HD17. GO to HD18.
Microsoft
Friday, September 25, 2009 11:20:57 AM Page 347 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

HD17 CHECK THE CMP SENSOR LOW RANGE OUTPUT VOLTAGE

 Key in OFF position.


 CMP Sensor connector disconnected.
 Connect a 5 amp fused jumper wire between the following:

Point B CMP
Point A CMP
Sensor
Sensor
Connector,
Connector,
Component
Harness Side
Side
VPWR VPWR
PWRGND PWRGND

 Key ON, engine running.


 Digital multimeter (DMM) on low voltage DC scale.
 Measure the voltage between:

( + ) CMP
Sensor
( - ) 12 Volt
Connector,
Vehicle Battery
Component
Side
Negative
CMP
terminal

 Does the voltage switch between LOW (less than 2 volts DC) and HIGH (greater than 8 volts DC)?

Yes No
A Hall-effect CMP sensor that is installed out of
synchronization may produce a DTC. To verify the
correct CMP sensor installation, REFER to the INSTALL a new CMP sensor. REFER to the
ELECTRONIC ENGINE CONTROLS - ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES , Engine GASOLINE ENGINES -- E-SERIES .
Synchronizer. If the CMP sensor is installed CLEAR the DTCs. REPEAT the self-test.
properly,
GO to HD19.

HD18 CHECK THE CMP SENSOR OUTPUT VOLTAGE

 Key in OFF position.


 PCM connector connected.
 CMP Sensor connector disconnected.
 DMM on low voltage AC scale.
Microsoft
Friday, September 25, 2009 11:20:57 AM Page 348 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key ON, engine running.


 Measure the voltage between:

( + ) CMP ( - ) CMP
Sensor Sensor
Connector, Connector,
Component Component
Side Side
CMP SIGRTN

 Run the engine at approximately 2,500 RPM.


 Is the voltage greater than 0.25 V?

Yes No
INSTALL a new CMP sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to HD19.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HD19 CHECK THE GENERATOR FOR EXCESSIVE ELECTRICAL NOISE

NOTE: If the generator/regulator is electrically noisy, the noise decreases when the B+
connector is disconnected.

 Key ON, engine running.


 Monitor the generator for an audible electric noise.
 Key in OFF position.
 Generator/regulator B+ connector disconnected.
 Key ON, engine running.
 With the engine running, determine if the generator is still noisy.
 Does the noise remain constant when the B+ connector is disconnected?

Yes No
REFER to the GENERATOR AND
GO to HD20. REGULATOR -- E-SERIES and diagnose the
generator is noisy symptom.

HD20 CHECK THE CKP HARNESS FOR INTERMITTENT CONCERNS

NOTE: Chafed CKP wires or other physical damage to the harness may cause an
intermittent short in the CKP circuit.

 Key in OFF position.


Microsoft
Friday, September 25, 2009 11:20:57 AM Page 349 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Visually check for chafed CKP wires or other physical damage to the CKP harness.
 Is a concern present?

Yes No
REPAIR as necessary.
GO to HD21.
CLEAR the DTCs. REPEAT the self-test.

HD21 DTC P0315: CHECK THE PHYSICAL CONDITION OF THE CRANKSHAFT PULSE WHEEL

NOTE: DTC P0315 is set when the PCM is unable to learn and correct for the
mechanical variations in the crankshaft pulse wheel tooth spacing (the
allowable correction tolerances are exceeded).

 Inspect the crankshaft pulse wheel for damaged teeth.


 Inspect the crankshaft pulse wheel for wobble.
 Check for a loose crankshaft pulse wheel.
 Check the CKP sensor for damage.
 Are the CKP sensor and crankshaft pulse wheel OK?

Yes No
REPAIR as necessary. REFER to the
ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES and check
for correct CKP sensor installation. RESET the keep
alive memory (KAM). REFER toRESETTING
THE KEEP ALIVE MEMORY (KAM) .
COMPLETE the Misfire and Fuel Monitors drive
cycle procedure to learn the profile. Refer toON
If the CKP is installed properly,
BOARD DIAGNOSTIC (OBD) DRIVE
GO to HD22.
CYCLE . To verify the repair RECREATE the
original conditions that set the misfire DTC or
caused the symptom using the freeze frame data and
customer information. MONITOR the cylinder
misfire data in Mode 6 - On Board Test Results and
VERIFY the misfire count is below 10. REFER to
the scan tool manufacturer's article for specific
information on the Mode 6 - On Board Test Results.

HD22 CHECK THE DAMPER AND PULLEY ASSEMBLY

NOTE: For engines that have damper mounted pulse rings, it may be necessary to
remove the front cover or other components to observe the crank pulley.

 Observe the crank pulley for wobble.


Microsoft
Friday, September 25, 2009 11:20:57 AM Page 350 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Examine the electronic ignition (EI) pulse ring fastened to the harmonic dampener.
 Does the crank pulley wobble or is the pulse ring loose or damaged?

Yes No
INSTALL a new pulley or damper assembly.
REFER to the ELECTRONIC ENGINE
CONTROLS - GASOLINE ENGINES -- E-
SERIES . RESET the keep alive memory (KAM).
REFER toRESETTING THE KEEP ALIVE
MEMORY (KAM) . COMPLETE the Misfire and
Fuel Monitors drive cycle procedure to learn the
profile. Refer toON BOARD DIAGNOSTIC
(OBD) DRIVE CYCLE . To verify the repair GO to HD23.
RECREATE the original conditions that set the
misfire DTC or caused the symptom using the
freeze frame data and customer information.
MONITOR the cylinder misfire data in Mode 6 - On
Board Test Results and VERIFY the misfire count
is below 10. REFER to the scan tool manufacturer's
article for specific information on the Mode 6 - On
Board Test Results.

HD23 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST HE: EXHAUST GAS RECIRCULATION (EGR) SYSTEMS

This pinpoint test is intended to diagnose the following:

 differential pressure feedback exhaust gas recirculation (EGR) sensor (9J460)


Microsoft
Friday, September 25, 2009 11:20:57 AM Page 351 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 EGR valve (9D460) (9D475)


 EGR vacuum regulator solenoid (9J459)
 orifice tube assembly (9D477)
 differential pressure feedback EGR sensor pressure hoses
 vacuum lines
 harness circuits: VREF, DPFE, SIGRTN, EVR, VPWR, VREF and PWRGND
 powertrain control module (PCM) (12A650)

Fig. 115: Differential Pressure Feedback EGR Sensor Connector - A


Courtesy of FORD MOTOR CO.

Fig. 116: Differential Pressure Feedback EGR Sensor Connector - B


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:57 AM Page 352 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Vehicle Connector Pin Circuit


Vehicles equipped with a tube A 3 DPFE
mounted differential pressure 2 SIGRTN
feedback EGR sensor 1 VREF
All other vehicles B 1 DPFE
2 SIGRTN
3 VREF

Fig. 117: Camshaft Position (CMP) Sensor Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
2 EVR (EGR Vacuum Regulator)
1 VPWR (Vehicle Power)

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Escape/Mariner 150 (50-50-50) Pin B47 PWRGND
E27 EVR
E40 VREF
E41 SIGRTN
E44 DPFE
Ranger 170 Pin B47 PWRGND
E63 EVR
E57 VREF
E58 SIGRTN
E21 DPFE

HE1 CHECK FOR DTCS


Microsoft
Friday, September 25, 2009 11:20:57 AM Page 353 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Are DTCs P0401, P0402, P0403, P0405, P0406, P1405, P1406, P1408, or P1409 present?

Yes No
For DTCs P0401 and P1408, GO to HE36.
For DTC P0402, GO to HE13.
For KOEO and KOER DTCs P0403 and P1409, GO
to HE59.
For symptoms without DTCs, GO to HE57.
For continuous memory DTCs P0403 and P1409,
For all others, GO toDIAGNOSTIC TROUBLE
GO to HE64.
CODE (DTC) CHARTS AND DESCRIPTIONS .
For DTC P0405, GO to HE2.
For DTC P0406, GO to HE6.
For DTC P1405, GO to HE27.
For DTC P1406, GO to HE31.

HE2 DTC P0405: DETERMINE THE PRESENT DPFEGR PID VOLTAGE

NOTE: Depending on the application, verify a prior repair has not resulted in the
differential pressure feedback EGR sensor being installed backwards or the
vacuum hoses being installed on the opposite ports.

 Key ON, engine OFF.


 Access the PCM and monitor the DPFEGR PID.
 Is the voltage less than 0.05 V?

Yes No
An intermittent concern is suspected in the EGR
GO to HE3. system.
GO to HE12.

HE3 CHECK THE VREF AND SIGRTN CIRCUITS FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 Differential Pressure Feedback EGR Sensor connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

(+)
( - ) Differential
Differential
Pressure
Pressure
Feedback EGR
Feedback EGR
Sensor
Sensor
Connector,
Connector,
Harness Side
Harness Side
VREF SIGRTN
Microsoft
Friday, September 25, 2009 11:20:57 AM Page 354 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the voltage between 4 - 5.5 V?

Yes No
GO to HE4. refer to PINPOINT TEST C.

HE4 CHECK THE DPFE CIRCUIT(S) FOR A SHORT TO SIGRTN OR GND IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
DPFE SIGRTN

 Measure the resistance between:

( + ) PCM
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
DPFE
terminal

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HE5.
REPEAT the self-test.

HE5 INDUCE THE OPPOSITE DIFFERENTIAL PRESSURE FEEDBACK EGR SENSOR VOLTAGE

 PCM connector connected.


 Key ON, engine OFF.
 Access the PCM and monitor the DPFEGR PID.
 Is the voltage between 4 - 5.5 V?

Yes No

INSTALL a new Differential Pressure Feedback


EGR sensor.
After installing the new differential pressure GO to HE66.
feedback EGR sensor, TURN the key to the ON
position for approximately 5 seconds before
Microsoft
Friday, September 25, 2009 11:20:57 AM Page 355 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

starting. This allows the PCM to calibrate itself to


the new differential pressure feedback EGR sensor.
Failure to do this may result in an incorrect DTC
P0402.
CLEAR the DTCs. REPEAT the self-test.

HE6 DTC P0406: DETERMINE THE PRESENT DPFEGR PID VOLTAGE

 Key ON, engine OFF.


 Access the PCM and monitor the DPFEGR PID.
 Is the voltage greater than 4 V?

Yes No
An intermittent concern is suspected in the EGR
GO to HE7. system.
GO to HE12.

HE7 CHECK THE VREF VOLTAGE TO THE DIFFERENTIAL PRESSURE FEEDBACK EGR SENSOR

 Key in OFF position.


 Differential Pressure Feedback EGR Sensor connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

(+)
( - ) Differential
Differential
Pressure
Pressure
Feedback EGR
Feedback EGR
Sensor
Sensor
Connector,
Connector,
Harness Side
Harness Side
VREF SIGRTN

 Is the voltage between 4 - 5.5 V?

Yes No
GO to HE8. refer to PINPOINT TEST C.

HE8 CHECK THE DPFE AND SIGRTN CIRCUIT(S) FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

Microsoft
Friday, September 25, 2009 11:20:57 AM Page 356 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( - ) Differential
Pressure
( + ) PCM
Feedback EGR
Connector,
Sensor
Harness Side
Connector,
Harness Side
DPFE DPFE
SIGRTN SIGRTN

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HE9.
REPEAT the self-test.

HE9 CHECK THE DPFE CIRCUIT FOR A SHORT TO VREF

 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
VREF DPFE

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HE10.
REPEAT the self-test.

HE10 CHECK THE DPFE CIRCUIT FOR A SHORT TO VOLTAGE

 Key ON, engine OFF.


 Measure the voltage between:

(+)
Differential
Pressure
( - ) Vehicle
Feedback EGR
Battery
Sensor
Connector,
Harness Side
Negative
DPFE
terminal

Microsoft
Friday, September 25, 2009 11:20:57 AM Page 357 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the voltage less than 0.2 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HE11.
REPEAT the self-test.

HE11 CHECK THE DPFEGR PID

 Key in OFF position.


 PCM connector connected.
 Connect a 5 amp fused jumper wire between the following:

Point A
Differential
Pressure
Feedback EGR Point B
Sensor
Connector,
Harness Side
DPFE Ground

 Key ON, engine OFF.


 Access the PCM and monitor the DPFEGR PID.
 Is the DPFEGR PID greater than 4.5 V with the jumper wire removed and is the DPFEGR PID less
than 0.1 V with the jumper wire installed?

Yes No
INSTALL a new Differential Pressure Feedback
EGR sensor. CLEAR the DTCs. REPEAT the self- GO to HE66.
test.

HE12 CARRY OUT A THOROUGH WIGGLE TEST ON THE DIFFERENTIAL PRESSURE FEEDBACK EGR
HARNESS

 Access the PCM and monitor the DPFEGR PID.


 Wiggle, shake, and bend small sections of the wiring harness while working from the sensor to the PCM.
 Is there any change in the voltage reading, or is a concern present?

Yes No
Unable to duplicate or identify the concern at this
REPAIR as necessary.
time.
CLEAR the DTCs. REPEAT the self-test.
refer to PINPOINT TEST Z.

HE13 DTCS P0402 AND P1405: CHECK FOR SIMULTANEOUS PRESENCE


Microsoft
Friday, September 25, 2009 11:20:57 AM Page 358 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is DTC P0402 present with DTC P1405?

Yes No
GO to HE28. GO to HE14.

HE14 DTC P0402: CHECK FOR EGR FLOW AT IDLE WITH THE EGR VACUUM HOSE DISCONNECTED

NOTE: A pinched or plugged EGR vacuum hose can trap vacuum between the EGR
vacuum regulator solenoid and EGR valve, not allowing the EGR valve to close.

NOTE: Disregard DTC P1408 if it is generated as a result of carrying out the KOER self-
test with the EGR vacuum source hose disconnected.

 Trace each vacuum hose from the EGR vacuum regulator solenoid and verify each hose is connected
correctly.
 Verify the EGR vacuum hose is not pinched or plugged and is routed correctly.
 Disconnect and plug the vacuum hose connected to the EGR valve.
 Carry out the KOER self-test.
 Does KOER DTC P0402 appear or are you unable to run the KOER self-test due to an engine stall
or no start?

Yes No
INSPECT the pressure hoses for correct routing,
pinching, icing or other blockage.
If OK, REMOVE and INSPECT the EGR valve and
CONNECT the EGR valve vacuum hose.
tube for signs of contamination, unusual wear,
GO to HE16.
carbon deposits, binding or other damage.
REPAIR as necessary.
GO to HE15.

HE15 CARRY OUT THE KOER SELF-TEST

 Clear the DTCs.


 Carry out the KOER self-test.
 Is DTC P0402 present?

Yes No
The test is complete and no concerns are found.
GO to HE18.
CLEAR the DTCs. REPEAT the self-test.

HE16 CHECK FOR EGR FLOW AT IDLE WITH THE EGR VACUUM HOSE CONNECTED

 Key in OFF position.


Microsoft
Friday, September 25, 2009 11:20:57 AM Page 359 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Connect the EGR valve vacuum hose.


 Carry out the KOER self-test.
 Does KOER DTC P0402 appear or are you unable to run the KOER self-test due to an engine stall
or no start?

Yes No
INSPECT the pressure hoses for pinching, icing or
other blockage.
GO to HE17.
REPAIR as necessary.
GO to HE23.

HE17 CHECK THE DIFFERENTIAL PRESSURE FEEDBACK EGR SENSOR OUTPUT BY APPLYING VACUUM
WITH THE HAND PUMP

 Disconnect the pressure hoses at the differential pressure feedback EGR sensor.
 Connect the vacuum pump to the downstream connection at the sensor (intake manifold side of the sensor
or the smaller diameter pickup tube).
 Key ON, engine OFF.
 Access the PCM and monitor the DPFEGR PID.
 Apply 27 - 30 kPa (8 - 9 in-Hg) vacuum to the differential pressure feedback EGR sensor and hold for 10
seconds.
 Quickly release vacuum.
 The DPFEGR PID voltage must be between 0.2 and 1.3 volt with the key ON and no vacuum
applied.
 The DPFEGR PID voltage must increase to greater than 4 volts with the vacuum applied.

 The DPFEGR PID must drop to less than 1.5 volts in less than 3 seconds when the vacuum is
released.
 Does the DPFEGR PID voltage indicate a concern in the differential pressure feedback EGR
sensor?

Yes No
INSTALL a new Differential Pressure Feedback
EGR sensor.
After installing the new differential pressure
feedback EGR sensor, TURN the key to the ON
position for approximately 5 seconds before
GO to HE18.
starting. This allows the PCM to calibrate itself to
the new differential pressure feedback EGR sensor.
Failure to do this may result in an incorrect DTC
P0402.
CLEAR the DTCs. REPEAT the self-test.

HE18 CHECK EGR FLOW AT IDLE WITH THE EGR VACUUM REGULATOR HARNESS CONNECTOR OFF

Microsoft
Friday, September 25, 2009 11:20:57 AM Page 360 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Differential Pressure Feedback EGR Sensor connector connected.


 Disconnect the vacuum hose at the EGR valve and connect the hose to the vacuum gauge.
 Start the engine.
 EGR Vacuum Regulator Solenoid connector disconnected.
 Observe the vacuum gauge:
 The EGR valve requires vacuum greater than 5.4 kPa (1.6 in-Hg) to begin to open.

 If the vacuum reading remains greater than 5.4 kPa (1.6 in-Hg) after the EGR vacuum regulator
solenoid is disconnected, a concern may be present in the EGR vacuum regulator solenoid.
 Does the EGR vacuum remain greater than 5.4 kPa (1.6 in-Hg) at idle after the EGR vacuum
regulator is disconnected?

Yes No
GO to HE19. GO to HE20.

HE19 INSPECT THE EGR VACUUM REGULATOR SOLENOID VENT FOR BLOCKAGE

NOTE: When the EGR valve is closed, the EGR vacuum regulator solenoid vacuum is
vented through the solenoid vent to the atmosphere. A plugged EGR vacuum
regulator solenoid vent does not allow EGR vacuum to vent to the atmosphere.

 Key in OFF position.


 Remove the EGR vacuum regulator solenoid vent cap.
 Remove the filter and inspect for blockage or icing.
 Is the EGR vacuum regulator solenoid vent or vent filter plugged or restricted?

Yes No
REPAIR the vent, or if not repairable, INSTALL a INSTALL a new EGR Vacuum Regulator solenoid.
new EGR vacuum regulator solenoid. REFER to the REFER to the ENGINE EMISSION CONTROL -
ENGINE EMISSION CONTROL -- E-SERIES . - E-SERIES .
CLEAR the DTCs. REPEAT the self-test. CLEAR the DTCs. REPEAT the self-test.

HE20 CHECK THE EGR VACUUM REGULATOR SOLENOID COIL RESISTANCE

 Key in OFF position.


 Measure the resistance between:

( + ) EGR ( - ) EGR
Vacuum Vacuum
Regulator Regulator
Solenoid Solenoid
Connector, Connector,
Component Component
Microsoft
Friday, September 25, 2009 11:20:57 AM Page 361 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Side Side
VPWR - Pin 1 EVR - Pin 2

 Is the resistance between 26 - 40 ohms?

Yes No
INSTALL a new EGR Vacuum Regulator solenoid.
REFER to the ENGINE EMISSION CONTROL -
GO to HE21.
- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HE21 CHECK THE EGR VACUUM REGULATOR CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 PCM connector disconnected.


 Measure the resistance between:

( + ) PCM
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
EVR
terminal

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HE22.
REPEAT the self-test.

HE22 CHECK THE EGR VACUUM REGULATOR CIRCUIT FOR SHORT TO VREF

 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
EVR VREF

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HE66.
REPEAT the self-test.

HE23 CHECK THE DIFFERENTIAL PRESSURE FEEDBACK EGR SENSOR OUTPUT BY APPLYING VACUUM
Microsoft
Friday, September 25, 2009 11:20:57 AM Page 362 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

WITH THE HAND PUMP

 Disconnect the pressure hoses at the differential pressure feedback EGR sensor.
 Connect the vacuum pump to the downstream connection at the sensor (intake manifold side of the sensor
or the smaller diameter pickup tube).
 Key ON, engine OFF.
 Access the PCM and monitor the DPFEGR PID.
 Apply 27 - 30 kPa (8 - 9 in-Hg) vacuum to the differential pressure feedback EGR sensor and hold for 10
seconds.
 Quickly release the vacuum.
 The DPFEGR PID voltage must be between 0.25 and 1.3 volts with the key ON and no vacuum
applied.
 The DPFEGR PID voltage must increase to greater than 4 volts with the vacuum applied.

 The DPFEGR PID must drop to less than 1.5 volts in less than 3 seconds when the vacuum is
released.
 Does the DPFEGR PID voltage indicate a concern in the differential pressure feedback EGR
sensor?

Yes No
INSTALL a new Differential Pressure Feedback
EGR sensor.
After installing the new differential pressure
feedback EGR sensor, TURN the key to the ON
position for approximately 5 seconds before
GO to HE24.
starting. This allows the PCM to calibrate itself to
the new differential pressure feedback EGR sensor.
Failure to do this may result in an incorrect DTC
P0402.
CLEAR the DTCs. REPEAT the self-test.

HE24 CHECK THE EGR VALVE OPERATION

NOTE: Typical sensor voltage with no EGR flow is between 0.25 volt and 1.3 volts.

NOTE: A higher voltage at idle may be due to a non-seating or heavily carbon EGR
valve pintle.

NOTE: DPFEGR PID voltage must increase as the valve opens and decrease as the
valve closes. A slow return voltage is an indication of a binding or slow closing
EGR valve.

 Differential Pressure Feedback EGR Sensor connector connected.


 Key ON, engine OFF.
Microsoft
Friday, September 25, 2009 11:20:57 AM Page 363 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Access the PCM and monitor the DPFEGR PID.


 Disconnect the vacuum hose at the EGR valve and plug the hose.
 Connect the vacuum pump to the EGR valve.
 Start the engine.
 Observe the DPFEGR PID at idle and compare it to the KOEO voltage.
 Apply just enough vacuum to the EGR valve to open it without stalling the engine.
 Quickly release the vacuum.
 Repeat this 3 times.
 Observe the DPFEGR PID.
 Does the DPFEGR PID voltage indicate an open, binding or slow closing EGR valve?

Yes No
REMOVE and INSPECT the EGR valve for signs
of contamination, unusual wear, carbon deposits,
binding or other damage. GO to HE25.
REPAIR as necessary.
CLEAR the DTCs. REPEAT the self-test.

HE25 CARRY OUT A THOROUGH WIGGLE TEST ON THE EGR VACUUM REGULATOR HARNESS

NOTE: An intermittent short to GND in the EGR vacuum regulator circuit causes the
vacuum applied to the EGR valve to be higher than normal when the short is
present. The vacuum available at the EGR valve at idle is normally below 3.4
kPa (1.6 in-Hg) for the valve to begin to open.

NOTE: A concern is indicated by a sudden jump in the vacuum reading during the
wiggle test.

 Key in OFF position.


 Remove the vacuum pump.
 Connect the vacuum gauge to the EGR valve vacuum hose.
 Connect a vacuum gauge to the EGR valve vacuum hose using a vacuum tee.
 Key ON, engine running.
 Observe the vacuum gauge.
 Lightly tap on the EGR vacuum regulator solenoid.

 Carry out a thorough wiggle test on the EGR vacuum regulator harness.

 Is a concern present?

Yes No
ISOLATE the concern and REPAIR as necessary. CONNECT the vacuum hose(s).
CLEAR the DTCs. REPEAT the self-test. GO to HE26.
Microsoft
Friday, September 25, 2009 11:20:57 AM Page 364 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

HE26 INSPECT THE EGR VACUUM REGULATOR SOLENOID AND VACUUM HOSES FOR PLUGGING

 Key in OFF position.


 Remove the EGR vacuum regulator solenoid vent cap.
 Remove the filter and inspect for blockage or icing.
 Inspect the pressure hoses for pinching, icing or other blockage.
 Is the EGR vacuum regulator solenoid vent or vent filter plugged or restricted?

Yes No
REPAIR, or if not repairable, INSTALL a new EGR
vacuum regulator solenoid.
REFER to the ENGINE EMISSION CONTROL - refer to PINPOINT TEST Z.
- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HE27 DTC P1405: INSPECT THE UPSTREAM PRESSURE HOSE CONNECTIONS

 Inspect the upstream hose at the differential pressure feedback EGR sensor and orifice tube assembly for
a disconnect or a poor connection.

Fig. 118: Typical Differential Pressure Feedback EGR System


Courtesy of FORD MOTOR CO.

TYPICAL DIFFERENTIAL PRESSURE FEEDBACK EGR SYSTEM


Item
Description
Number
Differential Pressure
1
Feedback EGR Sensor
2 Pickup Tubes
Upstream Pressure
3
Hose
4 To EGR Valve
5
Orifice Tube
Microsoft
Friday, September 25, 2009 11:20:57 AM Page 365 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Assembly
6 Exhaust Manifold
Downstream Pressure
7
Hose

 Is vacuum hose off or poorly connected?

Yes No
REPAIR as necessary.
GO to HE28.
CLEAR the DTCs. REPEAT the self-test.

HE28 INSPECT THE UPSTREAM PRESSURE HOSE FOR PLUGGING

NOTE: It is essential that only the correct Ford replacement pressure hose be used.

 Visually inspect the upstream pressure hose routing. The hose must not be pinched or have dips in it
where water could settle or freeze.
 Remove the upstream pressure hose and carefully inspect for plugging, water, or leaks.
 Is a concern present?

Yes No
REPAIR or INSTALL a new pressure hose as
necessary. GO to HE29.
CLEAR the DTCs. REPEAT the self-test.

HE29 CHECK THE ORIFICE TUBE ASSEMBLY AND THE DIFFERENTIAL PRESSURE FEEDBACK EGR
SENSOR

 Inspect the upstream connection on the differential pressure feedback EGR sensor for damage or plugging
at the sensor.
 Inspect the exhaust manifold side pressure tube at the orifice tube assembly for plugging or damage.
 Is the differential pressure feedback EGR sensor or orifice tube assembly plugged or damaged?

Yes No
REPAIR or INSTALL a new Differential Pressure
Feedback EGR sensor or orifice tube assembly as
necessary.
After installing the new differential pressure
feedback EGR sensor, TURN the key to the ON GO to HE30.
position for approximately 5 seconds before
starting. This allows the PCM to calibrate itself to
the new differential pressure feedback EGR sensor.
Failure to do this may result in an incorrect DTC
P0402.
Microsoft
Friday, September 25, 2009 11:20:57 AM Page 366 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

CLEAR the DTCs. REPEAT the self-test.

HE30 CHECK THE DIFFERENTIAL PRESSURE FEEDBACK EGR SENSOR OUTPUT BY APPLYING VACUUM
WITH THE HAND PUMP

 Disconnect the pressure hoses at the differential pressure feedback EGR sensor.
 Connect the vacuum pump to the downstream connection at the sensor (intake manifold side of the sensor
or the smaller diameter pickup tube).
 Key ON, engine OFF.
 Access the PCM and monitor the DPFEGR PID.
 Apply 27 - 30 kPa (8 - 9 in-Hg) vacuum to the differential pressure feedback EGR sensor and hold for 10
seconds.
 Quickly release the vacuum.
 The DPFEGR PID voltage must be between 0.25 and 1.3 volts with the key ON and no vacuum
applied.
 The DPFEGR PID voltage must increase to greater than 4 volts with the vacuum applied.

 The DPFEGR PID must drop to less than 1.5 volts in less than 3 seconds when the vacuum is
released.
 Does the DPFEGR PID voltage indicate a concern in the differential pressure feedback EGR
sensor?

Yes No
INSTALL a new Differential Pressure Feedback
EGR sensor.
After installing the new differential pressure
feedback EGR sensor, TURN the key to the ON
position for approximately 5 seconds before
refer to PINPOINT TEST Z.
starting. This allows the PCM to calibrate itself to
the new differential pressure feedback EGR sensor.
Failure to do this may result in an incorrect DTC
P0402.
CLEAR the DTCs. REPEAT the self-test.

HE31 DTC P1406: INSPECT THE DOWNSTREAM PRESSURE HOSE CONNECTIONS

NOTE: If the concern is currently present, DTC P1408 appears when running the KOER
self-test.

 Verify the EGR valve is securely attached and exhaust gases are not leaking from the sealing surface.
 Inspect the downstream hose at the differential pressure feedback EGR sensor and orifice tube assembly
for a disconnect or a poor connection.

Microsoft
Friday, September 25, 2009 11:20:57 AM Page 367 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 119: Typical Differential Pressure Feedback EGR System


Courtesy of FORD MOTOR CO.

TYPICAL DIFFERENTIAL PRESSURE FEEDBACK EGR SYSTEM


Item
Description
Number
Differential Pressure
1
Feedback EGR Sensor
2 Pickup Tubes
Upstream Pressure
3
Hose
4 To EGR Valve
Orifice Tube
5
Assembly
6 Exhaust Manifold
Downstream Pressure
7
Hose

 Is vacuum hose off or poorly connected?

Yes No
REPAIR as necessary.
GO to HE32.
CLEAR the DTCs. REPEAT the self-test.

HE32 INSPECT THE DOWNSTREAM PRESSURE HOSE FOR PLUGGING

NOTE: It is essential that only the correct Ford replacement pressure hose be used.

 Visually inspect the downstream pressure hose routing.


 Remove the upstream pressure hose and carefully inspect for plugging, water, or leaks.
 Is a concern present?

Yes No
Microsoft
Friday, September 25, 2009 11:20:57 AM Page 368 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

REPAIR or INSTALL a new pressure hose as


necessary. GO to HE33.
CLEAR the DTCs. REPEAT the self-test.

HE33 CHECK THE ORIFICE TUBE ASSEMBLY AND THE DIFFERENTIAL PRESSURE FEEDBACK EGR
SENSOR

 Inspect the connections at the differential pressure feedback EGR sensor for plugging or damage.
 Inspect the intake manifold side pressure tube at the orifice tube assembly for plugging or damage.
 Is the differential pressure feedback EGR sensor or orifice tube assembly plugged or damaged?

Yes No
REPAIR or INSTALL a new Differential Pressure
Feedback EGR sensor or orifice tube assembly as
necessary.
After installing the new differential pressure
feedback EGR sensor, TURN the key to the ON
position for approximately 5 seconds before GO to HE34.
starting. This allows the PCM to calibrate itself to
the new differential pressure feedback EGR sensor.
Failure to do this may result in an incorrect DTC
P0402.
CLEAR the DTCs. REPEAT the self-test.

HE34 CHECK THE DIFFERENTIAL PRESSURE FEEDBACK EGR SENSOR OUTPUT BY APPLYING VACUUM
WITH THE HAND PUMP

 Disconnect the pressure hoses at the differential pressure feedback EGR sensor.
 Connect the vacuum pump to the downstream connection at the sensor (intake manifold side of the sensor
or the smaller diameter pickup tube).
 Key ON, engine OFF.
 Access the PCM and monitor the DPFEGR PID.
 Apply 27 - 30 kPa (8 - 9 in-Hg) vacuum to the differential pressure feedback EGR sensor and hold for 10
seconds.
 Quickly release the vacuum.
 The DPFEGR PID voltage must be between 0.25 and 1.3 volts with the key ON and no vacuum
applied.
 The DPFEGR PID voltage must increase to greater than 4 volts with the vacuum applied.

 The DPFEGR PID must drop to less than 1.5 volts in less than 3 seconds when the vacuum is
released.
 Does the DPFEGR PID voltage indicate a concern in the differential pressure feedback EGR
sensor?

Yes No
Microsoft
Friday, September 25, 2009 11:20:57 AM Page 369 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

GO to HE35. refer to PINPOINT TEST Z.

HE35 CHECK THE DPFE CIRCUIT(S) FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( - ) Differential
Pressure
( + ) PCM
Feedback EGR
Connector,
Sensor
Harness Side
Connector,
Harness Side
DPFE DPFE
SIGRTN SIGRTN
VREF VREF

 Are the resistances greater than 5 ohms?

Yes No
INSTALL a new Differential Pressure Feedback
EGR sensor.
After installing the new differential pressure
feedback EGR sensor, TURN the key to the ON
REPAIR the open circuit. CLEAR the DTCs. position for approximately 5 seconds before
REPEAT the self-test. starting. This allows the PCM to calibrate itself to
the new differential pressure feedback EGR sensor.
Failure to do this may result in an incorrect DTC
P0402.
CLEAR the DTCs. REPEAT the self-test.

HE36 DTC P0401: CARRY OUT THE KOER SELF-TEST

 Carry out the KOER self-test.


 Does DTC P1408 appear?

Yes No
GO to HE37. GO to HE53.

HE37 KOER AND CONTINUOUS MEMORY DTC P1408: RETRIEVE CONTINUOUS MEMORY DTCS

NOTE: If any DTC other than P1406 appears, note the DTC and refer toDIAGNOSTIC
TROUBLE CODE (DTC) CHARTS AND DESCRIPTIONS after carrying out this
Microsoft
Friday, September 25, 2009 11:20:57 AM Page 370 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

pinpoint test.

 Retrieve all continuous memory DTCs.


 Is DTC 1406 present?

Yes No
GO to HE31. GO to HE38.

HE38 INSPECT THE DIFFERENTIAL PRESSURE FEEDBACK EGR PRESSURE HOSES

 Inspect the pressure hoses for a reverse connection at the differential pressure feedback EGR sensor or at
the orifice tube assembly.
 Inspect the hoses for incorrect routing.
 Inspect both hoses for leaks and blockage.
 Inspect the differential pressure feedback EGR sensor and orifice tube assembly for blockage or damage
at the pick-up tubes.

Fig. 120: Typical Differential Pressure Feedback EGR System


Courtesy of FORD MOTOR CO.

TYPICAL DIFFERENTIAL PRESSURE FEEDBACK EGR SYSTEM


Item
Description
Number
Differential Pressure
1
Feedback EGR Sensor
2 Pickup Tubes
Upstream Pressure
3
Hose
4 To EGR Valve
Orifice Tube
5
Assembly
6 Exhaust Manifold
Downstream Pressure
Microsoft
Friday, September 25, 2009 11:20:57 AM Page 371 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

7 Hose

 Is a concern present?

Yes No
REPAIR or INSTALL a new pressure hose as
necessary. GO to HE39.
CLEAR the DTCs. REPEAT the self-test.

HE39 CHECK THE DIFFERENTIAL PRESSURE FEEDBACK EGR SENSOR OUTPUT BY APPLYING VACUUM
WITH THE HAND PUMP

 Disconnect the pressure hoses at the differential pressure feedback EGR sensor.
 Connect the vacuum pump to the downstream connection at the sensor (intake manifold side of the sensor
or the smaller diameter pickup tube).
 Key ON, engine OFF.
 Access the PCM and monitor the DPFEGR PID.
 Apply 27 - 30 kPa (8 - 9 in-Hg) vacuum to the differential pressure feedback EGR sensor and hold for 10
seconds.
 Quickly release the vacuum.
 The DPFEGR PID voltage must be between 0.25 and 1.3 volts with the key ON and no vacuum
applied.
 The DPFEGR PID voltage must increase to greater than 4 volts with the vacuum applied.

 The DPFEGR PID must drop to less than 1.5 volts in less than 3 seconds when the vacuum is
released.
 Does the DPFEGR PID voltage indicate a concern in the differential pressure feedback EGR
sensor?

Yes No
INSTALL a new Differential Pressure Feedback
EGR sensor.
After installing the new differential pressure
feedback EGR sensor, TURN the key to the ON
position for approximately 5 seconds before CONNECT all the hoses.
starting. This allows the PCM to calibrate itself to GO to HE40.
the new differential pressure feedback EGR sensor.
Failure to do this may result in an incorrect DTC
P0402.
CLEAR the DTCs. REPEAT the self-test.

HE40 CHECK THE VREF VOLTAGE TO THE DIFFERENTIAL PRESSURE FEEDBACK EGR SENSOR

 Key in OFF position.


 Differential Pressure Feedback EGR Sensor connector disconnected.
Microsoft
Friday, September 25, 2009 11:20:57 AM Page 372 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key ON, engine OFF.


 Measure the voltage between:

(+)
( - ) Differential
Differential
Pressure
Pressure
Feedback EGR
Feedback EGR
Sensor
Sensor
Connector,
Connector,
Harness Side
Harness Side
VREF SIGRTN

 Is the voltage between 4 - 5.5 V?

Yes No
GO to HE41. refer to PINPOINT TEST C.

HE41 CHECK THE DPFE CIRCUIT FOR A SHORT TO VREF

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
VREF DPFE

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HE42.
REPEAT the self-test.

HE42 CARRY OUT THE KOER SELF-TEST WHILE MONITORING THE EGR VACUUM

NOTE: Since the EGR vacuum hose is disconnected, ignore the DTCs during this
KOER self-test.

 PCM connector connected.


 Differential Pressure Feedback EGR Sensor connector connected.
 Disconnect the vacuum hose at the EGR valve and connect the hose to the vacuum gauge.
 Carry out the KOER self-test.
Microsoft
Friday, September 25, 2009 11:20:57 AM Page 373 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Monitor the vacuum gauge. Approximately 30 seconds into the test, EGR flow will be requested for a few
seconds. Vacuum at this time should increase to greater than 5.4 kPa (1.6 in-Hg) to open the valve.
 Does the vacuum increase to 10 kPa (3.0 in-Hg) or greater at any time during the KOER self-test?

Yes No
GO to HE43. GO to HE44.

HE43 CHECK THE EGR VALVE FUNCTION BY APPLYING VACUUM WITH THE HAND PUMP

 Key in OFF position.


 Disconnect the vacuum hose at the EGR valve and plug the hose.
 Connect the vacuum pump to the EGR valve.
 Key ON, engine running.
 Access the PCM and monitor the RPM PID.
 Access the PCM and monitor the DPFEGR PID.
 Apply 27 - 30 kPa (8 - 9 in-Hg) vacuum to the differential pressure feedback EGR sensor and hold for 10
seconds. If the engine wants to stall, increase the engine speed to approximately 1,000 RPM and hold
steady.
 Monitor for the following:
 The EGR valve starts opening at about 5.4 kPa (1.6 in-Hg) vacuum, indicated by an increasing
DPFEGR PID voltage.
 The DPFEGR PID voltage increases until the valve is fully open. The DPFEGR PID voltage must
read at least 2.5 volts with full vacuum applied.
 The DPFEGR PID voltage remains steady with steady vacuum. If voltage drops within a few
seconds, the EGR valve or vacuum source may be leaking.
 The DPFEGR PID must drop to less than 1.5 volts in less than 3 seconds when the vacuum is
released.
 Does the DPFEGR PID voltage indicate the EGR valve is operating as described in the test step?

Yes No
GO to HE47. GO to HE44.

HE44 PHYSICALLY INSPECT ALL VACUUM LINES BETWEEN THE EGR VALVE, EGR VACUUM
REGULATOR AND VACUUM SOURCE

 Key in OFF position.


 Inspect all vacuum lines for leaks, kinks, pinches, disconnects, blockage, misrouting or physical damage
of any type.
 Inspect the EGR vacuum regulator for cracks or other physical damage.
 Is a concern present?

Yes No
Microsoft
Friday, September 25, 2009 11:20:57 AM Page 374 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

REPAIR as necessary.
If the EGR vacuum regulator is damaged,
INSTALL a new EGR vacuum regulator.
GO to HE45.
REFER to the ENGINE EMISSION CONTROL -
- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HE45 PHYSICALLY INSPECT THE EGR VALVE

 Remove and inspect the EGR valve for signs of contamination, unusual wear, carbon deposits, binding or
other damage.
 Is a concern present?

Yes No
REPAIR as necessary.
If repair is not possible, INSTALL a new EGR
valve.
GO to HE46.
REFER to the ENGINE EMISSION CONTROL -
- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HE46 CHECK THE ENGINE VACUUM

 EGR vacuum regulator vacuum hoses disconnected.


 Connect a hand held vacuum gauge to the vacuum source.
 Key ON, engine running.
 Engine warm and at idle.
 Observe the vacuum gauge.
 Is the vacuum gauge steadily reading at least 51 kPa (15 in-Hg)?

Yes No
ISOLATE the base engine concern and REPAIR as
GO to HE47. necessary.
CLEAR the DTCs. REPEAT the self-test.

HE47 CHECK THE VPWR VOLTAGE TO THE EGR VACUUM REGULATOR SOLENOID

 Key in OFF position.


 EGR Vacuum Regulator Solenoid connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) EGR
Microsoft
Friday, September 25, 2009 11:20:58 AM Page 375 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Vacuum
Regulator
( - ) Vehicle
Solenoid
Battery
Connector,
Harness Side
Negative
VPWR - Pin 1
terminal

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HE48.
REPEAT the self-test.

HE48 CHECK THE EGR VACUUM REGULATOR SOLENOID COIL RESISTANCE

 Key in OFF position.


 Measure the resistance between:

( + ) EGR ( - ) EGR
Vacuum Vacuum
Regulator Regulator
Solenoid Solenoid
Connector, Connector,
Component Component
Side Side
VPWR - Pin 1 EVR - Pin 2

 Is the resistance between 26 - 40 ohms?

Yes No
INSTALL a new EGR Vacuum Regulator solenoid.
REFER to the ENGINE EMISSION CONTROL -
GO to HE49.
- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HE49 CHECK THE EGR VACUUM REGULATOR CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 PCM connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) PCM ( - ) Vehicle
Connector, Battery
Microsoft
Friday, September 25, 2009 11:20:58 AM Page 376 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Harness Side
Negative
EVR
terminal

 Is the voltage greater than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HE50.
REPEAT the self-test.

HE50 CHECK THE EGR VACUUM REGULATOR CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( - ) EGR
Vacuum
( + ) PCM
Regulator
Connector,
Solenoid
Harness Side
Connector,
Harness Side
EVR EVR - Pin 2

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HE51.
REPEAT the self-test.

HE51 INSPECT THE EGR SYSTEM FOR LEAKS, RESTRICTIONS AND POOR CONNECTIONS

 EGR Vacuum Regulator Solenoid connector connected.


 PCM connector connected.
 Visually inspect the EGR system for signs of intermittent failure.
 Is a concern present?

Yes No
REPAIR as necessary.
GO to HE52.
CLEAR the DTCs. REPEAT the self-test.

HE52 CHECK THE EGR VACUUM REGULATOR SOLENOID VACUUM FLOW BY GROUNDING THE EVR
CIRCUIT

NOTE: If the EGR vacuum regulator does not react within 2 seconds, an EGR vacuum
Microsoft
Friday, September 25, 2009 11:20:58 AM Page 377 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

regulator concern may be present.

 Disconnect the vacuum hose at the EGR valve and connect the hose to the vacuum gauge.
 Key ON, engine running.
 Engine warm and at idle.
 Connect a 5 amp fused jumper wire between the following:

Point A EGR
Vacuum
Regulator Point B Vehicle
Solenoid Battery
Connector,
Harness Side
Negative
EVR - Pin 2
terminal

 Does the vacuum gauge indicate 13.5 kPa (4.0 in-Hg) or greater within 2 seconds?

Yes No
INSTALL a new EGR Vacuum Regulator solenoid.
REFER to the ENGINE EMISSION CONTROL -
GO to HE66.
- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HE53 INSPECT THE DIFFERENTIAL PRESSURE FEEDBACK EGR PRESSURE HOSES

 Visually inspect the upstream pressure hose routing.


 Visually inspect the downstream pressure hose routing.
 Inspect for a reversed connection at the differential pressure feedback EGR sensor or orifice tube
assembly.
 The hose must not be pinched or have dips in it where water could settle or freeze.
 Inspect both hoses for leaks and blockage.
 Inspect the differential pressure feedback EGR sensor and orifice tube assembly for blockage or damage
at the pick-up tubes.

Microsoft
Friday, September 25, 2009 11:20:58 AM Page 378 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 121: Typical Differential Pressure Feedback EGR System


Courtesy of FORD MOTOR CO.

TYPICAL DIFFERENTIAL PRESSURE FEEDBACK EGR SYSTEM


Item
Description
Number
Differential Pressure
1
Feedback EGR Sensor
2 Pickup Tubes
Upstream Pressure
3
Hose
4 To EGR Valve
Orifice Tube
5
Assembly
6 Exhaust Manifold
Downstream Pressure
7
Hose

 Is a concern present?

Yes No
REPAIR as necessary.
GO to HE54.
CLEAR the DTCs. REPEAT the self-test.

HE54 CHECK THE EGR VALVE FUNCTION BY APPLYING VACUUM WITH THE HAND PUMP

 Disconnect the pressure hoses at the differential pressure feedback EGR sensor.
 Connect the vacuum pump to the downstream connection at the sensor (intake manifold side of the sensor
or the smaller diameter pickup tube).
 Key ON, engine OFF.
 Access the PCM and monitor the DPFEGR PID.
 Apply 27 - 30 kPa (8 - 9 in-Hg) vacuum to the differential pressure feedback EGR sensor and hold for 10
seconds.
Microsoft
Friday, September 25, 2009 11:20:58 AM Page 379 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Quickly release the vacuum.


 The DPFEGR PID voltage must be between 0.25 and 1.3 volts with the key ON and no vacuum
applied.
 The DPFEGR PID voltage must increase to greater than 4 volts with the vacuum applied.

 The DPFEGR PID must drop to less than 1.5 volts in less than 3 seconds when the vacuum is
released.
 Does the DPFEGR PID voltage indicate a concern in the differential pressure feedback EGR
sensor?

Yes No
INSTALL a new Differential Pressure Feedback
EGR sensor.
After installing the new differential pressure
feedback EGR sensor, TURN the key to the ON
position for approximately 5 seconds before CONNECT all the hoses.
starting. This allows the PCM to calibrate itself to GO to HE55.
the new differential pressure feedback EGR sensor.
Failure to do this may result in an incorrect DTC
P0402.
CLEAR the DTCs. REPEAT the self-test.

HE55 CHECK THE EGR VALVE FUNCTION BY APPLYING VACUUM WITH THE HAND PUMP

 Disconnect the vacuum hose at the EGR valve and plug the hose.
 Connect the vacuum pump to the EGR valve.
 Key ON, engine running.
 Access the PCM and monitor the RPM PID.
 Access the PCM and monitor the DPFEGR PID.
 Apply 27 - 30 kPa (8 - 9 in-Hg) vacuum to the differential pressure feedback EGR sensor and hold for 10
seconds. If the engine wants to stall, increase the engine speed to approximately 1,000 RPM and hold
steady.
 Monitor for the following:
 The EGR valve starts opening at about 5.4 kPa (1.6 in-Hg) vacuum, indicated by an increasing
DPFEGR PID voltage.
 The DPFEGR PID voltage increases until the valve is fully open. The DPFEGR PID voltage must
read at least 2.5 volts with full vacuum applied.
 The DPFEGR PID voltage remains steady with steady vacuum. If voltage drops within a few
seconds, the EGR valve or vacuum source may be leaking.
 The DPFEGR PID must drop to less than 1.5 volts in less than 3 seconds when the vacuum is
released.
 Does the DPFEGR PID voltage indicate the EGR valve is operating as described in the test step?

Microsoft
Friday, September 25, 2009 11:20:58 AM Page 380 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REMOVE and INSPECT the EGR valve for signs
of contamination, unusual wear, carbon deposits,
binding or other damage.
If OK, REMOVE and INSPECT the EGR valve and
GO to HE56.
tube for signs of contamination, unusual wear,
carbon deposits, binding or other damage.
REPAIR as necessary.
CLEAR the DTCs. REPEAT the self-test.

HE56 INSPECT THE EGR VACUUM SIGNAL SUPPLY FOR AN INTERMITTENT CONCERN

 Key in OFF position.


 Remove the vacuum hose from the EGR valve and connect to a vacuum gauge.
 Key ON, engine running.
 Connect a 5 amp fused jumper wire between the following:

Point A EGR
Vacuum
Regulator Point B Vehicle
Solenoid Battery
Connector,
Harness Side
Negative
EVR - Pin 2
terminal

 The solenoid is full ON.


 Vacuum gauge should read above 13.5 kPa (4 in-Hg).
 Observe the vacuum gauge.
 Look for a concern while carrying out the following checks:
 Lightly tap on the EGR vacuum regulator solenoid.

 Carry out a thorough wiggle test on the EGR vacuum regulator harness.

 Inspect the EGR vacuum signal supply for an intermittent concern.

 Inspect the EGR vacuum regulator solenoid and vacuum hoses for plugging.

 A concern is indicated by a sudden drop in the vacuum reading.

 Is a concern indicated?

Yes No
Unable to duplicate or identify the concern at this
ISOLATE the concern and REPAIR as necessary. time.
CLEAR the DTCs. REPEAT the self-test. Note: In cold climates, the EGR valve may
temporarily freeze shut and thaw when the engine
warms.
Microsoft
Friday, September 25, 2009 11:20:58 AM Page 381 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

refer to PINPOINT TEST Z.

HE57 EGR DIAGNOSIS BY SYMPTOM: CHECK FOR EGR FLOW WITH THE EGR VACUUM HOSE
DISCONNECTED AND PLUGGED

 Carry out the KOER self-test. Repair any other DTCs.


 Possible causes for EGR flow at idle with no related DTCs:
 EGR valve not fully seating

 EGR vacuum regulator solenoid vent restricted

 Damaged EGR vacuum regulator solenoid

 Disconnect and plug the vacuum hose connected to the EGR valve.
 Key ON, engine OFF.
 Access the PCM and monitor the DPFEGR PID.
 Note the voltage.
 Key ON, engine running.
 With the engine at idle, observe the DPFEGR PID voltage. Compare to engine OFF voltage.
 An increase in voltage at idle indicates the differential pressure feedback EGR sensor is sensing EGR
flow.
 Is the DPFEGR PID voltage greater at idle by 0.15 V than with the engine off?

Yes No
REMOVE and INSPECT the EGR valve for signs Inspect the EGR vacuum regulator solenoid and
of contamination, unusual wear, carbon deposits, vacuum hoses for plugging.
binding or other damage. INSPECT the EGR vacuum regulator solenoid vent
REPAIR as necessary. for blockage.
CLEAR the DTCs. REPEAT the self-test. GO to HE58.

HE58 DETERMINE THE EGR VALVE VACUUM SUPPLY

 Is a concern present in the EGR valve vacuum supply?

Yes No
INSTALL a new EGR Vacuum Regulator solenoid.
REPAIR as necessary. REFER to the ENGINE EMISSION CONTROL -
CLEAR the DTCs. REPEAT the self-test. - E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HE59 DTCS P0403 AND P1409: CHECK THE EGR VACUUM REGULATOR SOLENOID COIL RESISTANCE

 Key in OFF position.


 EGR Vacuum Regulator Solenoid connector disconnected.
 Measure the resistance between:

Microsoft
Friday, September 25, 2009 11:20:58 AM Page 382 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) EGR ( - ) EGR
Vacuum Vacuum
Regulator Regulator
Solenoid Solenoid
Connector, Connector,
Component Component
Side Side
VPWR - Pin 1 EVR - Pin 2

 Is the resistance between 26 - 40 ohms?

Yes No
INSTALL a new EGR Vacuum Regulator solenoid.
REFER to the ENGINE EMISSION CONTROL -
GO to HE60.
- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HE60 CHECK THE VPWR VOLTAGE TO EGR VACUUM REGULATOR SOLENOID

 Key ON, engine OFF.


 Measure the voltage between:

( + ) EGR
Vacuum
Regulator ( - ) Vehicle
Solenoid Battery
Connector,
Harness Side
Negative
VPWR - Pin 1
terminal

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HE61.
REPEAT the self-test.

HE61 CHECK THE EGR VACUUM REGULATOR CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( - ) EGR
Microsoft
Friday, September 25, 2009 11:20:58 AM Page 383 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Vacuum
( + ) PCM Regulator
Connector, Solenoid
Harness Side Connector,
Harness Side
EVR EVR - Pin 2

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HE62.
REPEAT the self-test.

HE62 CHECK THE EGR VACUUM REGULATOR CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

( + ) PCM
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
EVR
terminal

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HE63.
REPEAT the self-test.

HE63 CHECK THE EGR VACUUM REGULATOR CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
EVR PWRGND

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
Microsoft
Friday, September 25, 2009 11:20:58 AM Page 384 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

GO to HE66. REPEAT the self-test.

HE64 CHECK FOR THE PRESENCE OF KOER DTCS P0403 OR P1409

 Carry out the KOER self-test.


 Are DTCs P0403 or P1409 present?

Yes No
GO to HE59. GO to HE65.

HE65 CARRY OUT A THOROUGH WIGGLE TEST ON THE EGR VACUUM REGULATOR HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
EVR PWRGND

 Lightly tap on the EGR vacuum regulator solenoid. Wiggle the EGR vacuum regulator solenoid
connector. Carry out a thorough wiggle test on the harness. A concern is indicated by a voltage drop
during the wiggle test.
 Is the voltage greater than 10 V?

Yes No
REPAIR as necessary.
refer to PINPOINT TEST Z.
CLEAR the DTCs. REPEAT the self-test.

HE66 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No

Microsoft
Friday, September 25, 2009 11:20:58 AM Page 385 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

INSTALL a new PCM. REFER toFLASH


ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST HF: CATALYST EFFICIENCY MONITOR AND EXHAUST SYSTEMS

WARNING: Crown Victoria Police Interceptor vehicles equipped with fire suppression
system, refer to part 419-03 for Important Safety Warnings. Failure to
follow these instructions may result in personal injury.

This pinpoint test is intended to diagnose the following:

 catalytic converter
 exhaust system

HF1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0420 or P0430 present?

Yes No
For symptoms without DTCs, GO to HF6.
GO to HF2. For all others, GO toDIAGNOSTIC TROUBLE
CODE (DTC) CHARTS AND DESCRIPTIONS .

HF2 CHECK FOR OTHER DTCS

NOTE: Internal deterioration of a catalytic converter is usually caused by abnormal


engine operation upstream of the catalyst. Events that can produce higher than
normal temperatures in the catalyst are particularly suspect. For example,
misfiring can cause higher than normal catalyst operating temperatures.

NOTE: Make sure the customer has not:

 refueled the vehicle with leaded gasoline.


 noticed a high vehicle oil consumption. An engine that consumes oil at a
high rate deposits high levels of phosphorus on the catalyst and reduces
the catalyst efficiency.

 Check for self-test DTCs.


 Are any DTCs present other than the following: P0420, P0430?

Yes No
Microsoft
Friday, September 25, 2009 11:20:58 AM Page 386 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

GO toDIAGNOSTIC TROUBLE CODE (DTC)


CHARTS AND DESCRIPTIONS for pinpoint test
GO to HF3.
direction and REPAIR the misfire DTCs.
CLEAR the DTCs. REPEAT the self-test.

HF3 CHECK THE ELECTRONIC ENGINE CONTROL (EEC) WIRING HARNESS

NOTE: Check the HO2S electrical connectors to make sure the correct HO2S is
connected to the correct electrical connector. The electrical connectors are
color coded to make sure the correct connection is made.

If the electrical connection of the rear HO2S are interchanged/crossed, the


catalyst efficiency monitor test fails.

 Visually inspect the HO2S harness connectors for any indication of crossed wiring.
 Visually inspect the harness for exposed wiring, corrosion and correct routing.
 Visually inspect the PCM connectors for damaged, or pushed out pins, corrosion and loose wires.
 Are there any concerns with the wiring or the PCM connection?

Yes No
REPAIR as necessary.
CLEAR the DTCs. CARRY OUT the catalyst GO to HF4.
monitor drive cycle to verify the repairs.

HF4 CHECK THE FUEL PRESSURE

WARNING: The fuel system remains pressurized when the engine is not running. To
prevent injury or fire, use caution when working on the fuel system.
Failure to follow these instructions may result in personal injury.

WARNING: Before repairing or installing a new component in the fuel system, reduce
the possibility of injury or fire by following the warning, caution, and
handling directions in pinpoint test HC. refer to PINPOINT TEST HC.
Failure to follow these instructions may result in personal injury.

NOTE: Fuel pressure above specification can produce an abnormally rich air/fuel
mixture. This rich air/fuel mixture can cause higher than normal catalyst
operating temperatures.

NOTE: On electronic returnless fuel system (ERFS), the fuel pressure can be monitored
by the scan tool using the fuel rail pressure (FRP) PID.

 Mechanical returnless fuel systems (MRFS):


 If applicable, inspect the vacuum hose going to the fuel rail pulse damper for proper installation
Microsoft
Friday, September 25, 2009 11:20:58 AM Page 387 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

and cracks. Repair as necessary.


 Connect a Rotunda fuel pressure gauge or equivalent.
 Access the PCM and monitor the FRP PID.
 Start the engine. Record the fuel pressure.
 Compare the recorded fuel pressure reading to the Fuel System Specification Chart found at the
beginning of Pinpoint Test HC. refer to PINPOINT TEST HC.
 Key in OFF position.
 Is the fuel pressure within specifications?

Yes No
The fuel pressure is OK. If applicable, REMOVE
The fuel pressure is out of specification.
the fuel pressure gauge.
GO to HC3.
GO to HF5.

HF5 CHECK FOR LEAKS IN THE EXHAUST SYSTEM

NOTE: If a catalyst is in series with a leaking exhaust system, it can fail the catalyst
efficiency monitor test.

 Inspect the exhaust system for leaks, cracks, loose connections, punctures, or non-factory modifications.
 Is a concern present?

Yes No
REPAIR as necessary.
CLEAR the DTCs.
GO to HF10.
CARRY OUT the catalyst monitor drive cycle to
verify the repairs.

HF6 CHECK FOR RESTRICTIONS IN THE EXHAUST SYSTEM

NOTE: A slight pressure in the exhaust system is normal, but excessive exhaust back
pressure seriously affects engine operation.

 Inspect the following for damage or restrictions:


 front and rear exhaust pipes

 catalytic converter

 muffler and tailpipe assembly

 Is a concern present?

Yes No
REPAIR as necessary.
GO to HF7.
CLEAR the DTCs. REPEAT the self-test.
Microsoft
Friday, September 25, 2009 11:20:58 AM Page 388 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

HF7 CHECK FOR EXCESSIVE EXHAUST BACK PRESSURE

 The internal condition of exhaust system and its ability to flow can be checked with an exhaust back
pressure tool.
 Is an exhaust back pressure tester available?

Yes No
GO to HF8. GO to HF9.

HF8 CHECK FOR EXCESSIVE EXHAUST BACK PRESSURE WITH EXHAUST BACK PRESSURE TOOL

NOTE: Typical exhaust back pressure, when measured near the exhaust manifold and
at normal engine operating temperature, should not exceed 20.7 kPa (3 psi) at
idle and 55.2 kPa (8 psi) at wide open throttle (WOT) under load.

 Install an exhaust back pressure tester and follow the tool manufacturer installation and testing
instructions.
 Does the exhaust back pressure test indicate a restriction?

Yes No
REPAIR as necessary. No indication of restrictions or leaks has been
CLEAR the DTCs. REPEAT the self-test. detected in the exhaust system.
To continue diagnosis of a symptom (lack of power, To continue diagnosis of a symptom (lack of power,
loss of power, or no start), REFER to the loss of power, or no start), REFER to the
SYMPTOM CHARTS article Symptom Charts. SYMPTOM CHARTS article Symptom Charts.

HF9 CHECK MANIFOLD VACUUM FOR AN INDICATION OF EXCESSIVE EXHAUST SYSTEM RESTRICTION

NOTE: When the engine is first started and is idled, the reading may be normal 51-74
kPa (15-22 in-Hg), but as the engine RPM is increased, the back pressure
caused by a clogged exhaust system causes the needle to slowly drop to 0 kPa
(0 in-Hg). The needle then may slowly rise. Excessive exhaust restriction
causes the needle to drop to a low point even if the engine is only idling.

 Attach a vacuum gauge to the intake manifold vacuum source.


 Observe the vacuum gauge while increasing the engine RPM.
 Does the vacuum gauge indicate an exhaust restriction concern?

Yes No
REPAIR as necessary. No indication of restrictions or leaks has been
CLEAR the DTCs. REPEAT the self-test. detected in the exhaust system.
To continue diagnosis of a symptom (lack of power, To continue diagnosis of a symptom (lack of power,
loss of power, or no start), REFER to the loss of power, or no start), REFER to the
SYMPTOM CHARTS article Symptom Charts. SYMPTOM CHARTS article Symptom Charts.

Microsoft
Friday, September 25, 2009 11:20:58 AM Page 389 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

HF10 CARRY OUT THE CATALYST MONITOR DRIVE CYCLE

 Carry out the catalyst monitor drive cycle. Refer toON BOARD DIAGNOSTIC (OBD) DRIVE
CYCLE .
 Retrieve the continuous memory DTCs.
 Are DTCs P0420 or P0430 present?

Yes No
INSTALL a new catalyst between the monitored
HO2S sensors, only for the bank referenced, (P0420
Bank 1), (P0430 Bank 2). Do not install a new
unmonitored catalyst unless it is repaired as an The test is complete and no concerns are present.
assembly. REFER to the EXHAUST SYSTEM --
E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

PINPOINT TEST HG: POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM

This pinpoint test is intended to diagnose the following:

 positive crankcase ventilation (PCV) valve (6A666) and related vacuum lines
 electrically heated PCV valve (6A666) and heater circuit, both PCM and non-PCM controlled
 electrically heated PCV tube (9F624) and heater circuit, both PCM and non-PCM controlled
 powertrain control module (PCM) (12A650)
 PCV thermal extension harness (12A580)

NOTE: For the electrically heated PCV system only, refer to POSITIVE CRANKCASE
VENTILATION (PCV) SYSTEM .

Electrically Heated PCV

Microsoft
Friday, September 25, 2009 11:20:58 AM Page 390 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 122: Positive Crankcase Ventilation Heated Fitting (PCVHF) Connector


Courtesy of FORD MOTOR CO.

Fig. 123: Positive Crankcase Ventilation (PCV) Connector - B


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:58 AM Page 391 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 124: Positive Crankcase Ventilation (PCV) Connector - C


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Crown Victoria (PCM controlled PCV A 1 PCVHC
heater), 2 IGN START/RUN
E-Series 6.8L (PCM controlled PCV heater),
E-Series 4.6L (PCM controlled PCV heater),
Explorer 4.0L (PCM controlled PCV heater),
Explorer Sport Trac 4.0L (PCM controlled
PCV heater),
F-150 4.2L (PCM controlled PCV heater),
F-150 4.6L (PCM controlled PCV heater),
Fusion 3.0L (PCM controlled PCV heater),
Grand Marquis (PCM controlled PCV heater),
Milan 3.0L (PCM controlled PCV heater),
Mountaineer 4.0L (PCM controlled PCV
heater),
Mustang 4.0L (PCM controlled PCV heater),
Mustang 5.4L (PCM controlled PCV heater),
Town Car (PCM controlled PCV heater)
Expedition (Non-PCM controlled heated PCV B 2 GND
tube), 1 IGN START/RUN
F-150 5.4L (Non-PCM controlled heated PCV
tube),
Mark LT (Non-PCM controlled heated PCV
tube),
Navigator (Non-PCM controlled heated PCV
tube)
F-Super Duty 5.4L (PCM controlled heated C 2 PCVHC
PCV tube) 1 IGN START/RUN

Microsoft
Friday, September 25, 2009 11:20:58 AM Page 392 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

All other vehicles A 1 GND


2 IGN START/RUN

Fig. 125: Positive Crankcase Ventilation Heated Fitting (PCVHF) Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
1 PCVHF (Positive Crankcase Ventilation Heated Fitting)
2 IGN START/RUN

Fig. 126: Positive Crankcase Ventilation Thermal Extension -Harness Side (PCVTE-Harness Side)
Courtesy of FORD MOTOR CO.

Pin Circuit
2 GND (Ground)
Microsoft
Friday, September 25, 2009 11:20:58 AM Page 393 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

1 IGN START/RUN

This table is only for vehicles equipped with a PCM controlled PCV heater.

Vehicle Connector Pin Circuit


E-Series, 170 Pin E2 PCVHC
F-Super Duty
F-150 190 Pin E3 PCVHC
Fusion, 140 Pin E2 PCVHC
Milan
Mustang 5.4L 170 Pin E67 PCVHC
All other vehicles 170 Pin E3 PCVHC

HG1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Check for DTCs P053A, P145E or P1489.


 Are any of the above listed DTCs present?

Yes No
GO to HG5. For all other symptoms without DTCs, GO to HG2.

HG2 VISUAL INSPECTION OF THE PCV VALVE

NOTE: If the PCV valve or tube is electrically heated, verify the electrical connection.
On some applications the vehicle may be equipped with a thermal harness that
only provides electrical continuity when the temperature is less than 5°C (40°F)
+/- 4°C (+/- 7°F). Typically this harness is located close to the PCV valve or tube.

NOTE: If the PCV valve is water heated, verify the coolant hose and clip connections.

 Check the PCV valve, hoses and connections for leaks or restrictions.
 Verify the PCV valve maintenance schedule has been followed.
 Verify the proper PCV valve part number.
 Verify the PCV valve is clean.
 Verify the fresh air tube and related hoses are clean and routed correctly.
 Is a concern present?

Yes No
REPAIR as necessary. VERIFY the symptom no For an electrically heated PCV tube, GO to HG4.
longer exists. For all others, GO to HG3.

HG3 STUCK PCV VALVE CHECK

Microsoft
Friday, September 25, 2009 11:20:58 AM Page 394 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Disconnect the PCV valve from the valve cover.


 Shake the PCV valve.
 Does the PCV valve rattle when shaken?

Yes No
REINSTALL the PCV valve.
For PCV systems with electrical heating, GO to
The PCV valve is sticking. INSTALL a new PCV
HG4.
valve. VERIFY the symptom no longer exists.
For PCV systems without electrical heating, GO to
HG12.

HG4 CHECK FOR A PCM CONTROLLED PCV HEATER

NOTE: If a thermal extension harness is present then the PCV is non-PCM controlled.
Refer to POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM .

 Check if the PCV heater is PCM controlled.


 Is the PCV heater PCM controlled?

Yes No
GO to HG5. GO to HG8.

HG5 CHECK THE HARNESS VOLTAGE TO THE PCM CONTROLLED PCV HEATER

 Suspect PCV connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) PCVHF
Connector, (-)
Harness Side
IGN
START/RUN - Ground
Pin 2

 Measure the voltage between:

( + ) PCV
Connector, (-)
Harness Side
IGN
Ground
START/RUN

Microsoft
Friday, September 25, 2009 11:20:58 AM Page 395 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HG6.
REPEAT the self-test.

HG6 CHECK THE HARNESS CIRCUIT TO THE PCM CONTROLLED PCV HEATER

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) PCVHF
Connector, Connector,
Harness Side Harness Side
PCVHF PCVHF - Pin 1

 Measure the resistance between:

( + ) PCM ( - ) PCV
Connector, Connector,
Harness Side Harness Side
PCVHC PCVHC

 Is the resistance greater than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HG7.
REPEAT the self-test.

HG7 CHECK THE RESISTANCE OF THE PCM CONTROLLED PCV VALVE OR TUBE HEATER

 Measure the resistance between:

( + ) PCVHF ( - ) PCVHF
Connector, Connector,
Component Component
Side Side
IGN
START/RUN - PCVHF - Pin 1
Pin 2

 Measure the resistance between:

Microsoft
Friday, September 25, 2009 11:20:58 AM Page 396 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) PCV ( - ) PCV
Connector, Connector,
Component Component
Side Side
IGN
PCVHC
START/RUN

 Is the resistance between 10 - 35 ohms?

Yes No
INSTALL a new PCV valve or tube. REFER to the
GO to HG13. ENGINE EMISSION CONTROL -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HG8 CHECK THE VOLTAGE AND GROUND AT THE HARNESS ELECTRICALLY HEATED PCV VALVE OR
TUBE NON-PCM CONTROLLED

 PCV connector disconnected.


 PCVTE-Harness Side connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) PCVTE- ( - ) PCVTE-
Harness Side, Harness Side,
Harness Side Harness Side
IGN
START/RUN - GND - Pin 2
Pin 1

 Is the voltage greater than 10 V?

Yes No
For vehicles with a thermal extension harness, GO
to HG10. GO to HG9.
For all others, GO to HG11.

HG9 CHECK THE VOLTAGE CIRCUIT

 PCV connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) PCV (-)
Connector,
Microsoft
Friday, September 25, 2009 11:20:58 AM Page 397 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Harness Side
IGN
Ground
START/RUN

 Is the voltage greater than 10 V?

Yes No
REPAIR the open GND circuit. TEST the system REPAIR the open PWR circuit TEST the system for
for normal operation. normal operation.

HG10 VALVE RESISTANCE CHECK WITHOUT AN EXTENSION HARNESS

NOTE: On some applications the vehicle may be equipped with a thermal harness that
only provides electrical continuity when the temperature is less than 5°C (40°F)
+/- 4°C (+/- 7°F). Typically this harness is located close to the PCV valve or tube.

 Disconnect the thermal extension harness from the PCV valve.


 Measure the resistance between:

( + ) PCV ( - ) PCV
Connector, Connector,
Component Component
Side Side
IGN
PCVHC
START/RUN

 Is the resistance between 10 - 35 ohms?

Yes No
INSTALL a new thermal extension harness PCV.
INSTALL a new PCV.
TEST the system for normal operation.

HG11 CHECK THE RESISTANCE OF THE ELECTRICALLY HEATED PCV VALVE OR TUBE

 Measure the resistance between:

( + ) PCV ( - ) PCV
Connector, Connector,
Component Component
Side Side
IGN
GND
START/RUN

 Is the resistance between 10 - 35 ohms?


Microsoft
Friday, September 25, 2009 11:20:58 AM Page 398 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
INSTALL a new PCV valve or tube. REFER to the
GO to HG12.
ENGINE EMISSION CONTROL -- E-SERIES .

HG12 PCV SYSTEM CHECK

 Start the engine and warm it until engine temperature is stable.


 Disconnect the closure (fresh air) hose from the remote air cleaner or air outlet tube (the tube connecting
the mass air flow sensor and the throttle body).
 Place a stiff piece of paper over the hose end. Wait 1 minute.
 Does vacuum hold the paper in place?

Yes No
CHECK for vacuum leaks/obstruction in the PCV
system (such as oil cap, PCV valve, hoses, cut
The PCV system is OK.
grommets, valve cover bolt torque/gasket leak).
RETURN to the SYMPTOM CHARTS article,
REFER to the vehicle emissions control information
Symptom Charts for further direction.
(VECI) label for PCV system components and
routing. REPAIR as necessary.

HG13 CHECK IF A CONCERN OR DTC IS STILL PRESENT

 Connect the PCV system.


 Clear the DTCs.
 Carry out the self-test.
 Is the concern or DTC is still present?

Yes No
Unable to duplicate or identify the concern at this
time.
GO to HG14.
RETURN to the SYMPTOM CHARTS article,
Symptom Charts for further direction.

HG14 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Microsoft
Friday, September 25, 2009 11:20:58 AM Page 399 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST HH: EXHAUST GAS RECIRCULATION SYSTEM MODULE (ESM)

This pinpoint test is intended to diagnose the following:

 ESM (9Y456)
 orifice tube assembly (9D477)
 differential pressure feedback exhaust gas recirculation (EGR) sensor pressure hoses
 vacuum lines
 harness circuits: DPFE, SIGRTN, EVR, VPWR and VREF
 powertrain control module (PCM) (12A650)

Fig. 127: EGR System Module (ESM) Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
1 EVR (EGR Vacuum Regulator)
4 VPWR (Vehicle Power)
6 SIGRTN (Signal Return)
5 DPFE (Differential Pressure Feedback EGR)
2 VREF (Reference Voltage)

For PCM connector views or reference values, refer to the REFERENCE VALUES article.
Microsoft
Friday, September 25, 2009 11:20:58 AM Page 400 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Vehicle Connector Pin Circuit


E-Series, 170 Pin E63 EVR
F-Super Duty E58 SIGRTN
E57 VREF
E58 SIGRTN
E21 DPFE
F-150 190 Pin E63 EVR
E58 SIGRTN
B29, E57 VREF
B58, E58, T43 SIGRTN
E21 DPFE
Mustang 170 Pin E63 EVR
E58 SIGRTN
B40, E57 VREF
B41, E58, T41 SIGRTN
E21 DPFE
All other vehicles 170 Pin E63 EVR
E58 SIGRTN
E57 VREF
B41, E58, T41 SIGRTN
E21 DPFE

HH1 CHECK FOR DTCS

 Are DTCs P0401, P0402, P0403, P0405, P0406, P1408, or P1409 present?

Yes No
For DTC P0401, GO to HH16.
For DTC P0402, GO to HH12.
For symptoms without DTCs, GO to HH28.
For DTCs P0403 and P1409, GO to HH22.
For all others, GO toDIAGNOSTIC TROUBLE
For DTC P0405, GO to HH2.
CODE (DTC) CHARTS AND DESCRIPTIONS .
For DTC P0406, GO to HH5.
For DTC P1408, GO to HH17.

HH2 DTC P0405: DETERMINE THE PRESENT DPFEGR PID VOLTAGE

 Key ON, engine OFF.


 Access the PCM and monitor the DPFEGR PID.
 Is the voltage less than 0.05 V?

Yes No
GO to HH3. GO to HH11.

HH3 INDUCE THE OPPOSITE DIFFERENTIAL PRESSURE FEEDBACK EGR SENSOR SIGNAL

Microsoft
Friday, September 25, 2009 11:20:58 AM Page 401 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key in OFF position.


 ESM connector disconnected.
 Key ON, engine OFF.
 Access the PCM and monitor the DPFEGR PID.
 Is the voltage between 4 - 6 V?

Yes No
INSTALL a new Differential Pressure Feedback
EGR sensor. REFER to the ENGINE EMISSION
GO to HH4.
CONTROL -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HH4 CHECK THE DPFE CIRCUIT FOR A SHORT TO SIGRTN OR GND IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
DPFE SIGRTN

 Measure the resistance between:

( + ) PCM
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
DPFE
terminal

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HH29.
REPEAT the self-test.

HH5 DTC P0406: DETERMINE THE PRESENT DPFEGR PID VOLTAGE

 Key ON, engine OFF.


 Access the PCM and monitor the DPFEGR PID.
 Is the voltage greater than 4 V?

Microsoft
Friday, September 25, 2009 11:20:58 AM Page 402 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
GO to HH6. GO to HH11.

HH6 CHECK THE VREF VOLTAGE TO THE ESM

 Key in OFF position.


 ESM connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) ESM
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
VREF - Pin 2
terminal

 Is the voltage between 4 - 5.5 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HH7.
REPEAT the self-test.

HH7 CHECK THE DPFE CIRCUIT FOR A SHORT TO VOLTAGE

 Key in OFF position.


 PCM connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) ESM
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
DPFE - Pin 5
terminal

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HH8.
REPEAT the self-test.

HH8 CHECK THE DPFE CIRCUIT FOR A SHORT TO VREF

Microsoft
Friday, September 25, 2009 11:20:59 AM Page 403 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key in OFF position.


 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
VREF DPFE

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HH9.
REPEAT the self-test.

HH9 CHECK THE DPFE AND SIGRTN CIRCUITS FOR AN OPEN IN THE HARNESS

 Measure the resistance between:

( + ) PCM ( - ) ESM
Connector, Connector,
Harness Side Harness Side
DPFE DPFE - Pin 5
SIGRTN SIGRTN - Pin 6

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HH10.
REPEAT the self-test.

HH10 INDUCE THE OPPOSITE DIFFERENTIAL PRESSURE FEEDBACK EGR SENSOR VOLTAGE

 PCM connector connected.


 Connect a 5 amp fused jumper wire between the following:

Point A ESM Point B ESM


Connector, Connector,
Harness Side Harness Side
DPFE - Pin 5 SIGRTN - Pin 6

 Key ON, engine OFF.


 Access the PCM and monitor the DPFEGR PID.
 Is the voltage less than 0.1 V?
Microsoft
Friday, September 25, 2009 11:20:59 AM Page 404 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
INSTALL a new Differential Pressure Feedback
EGR sensor. REFER to the ENGINE EMISSION
GO to HH29.
CONTROL -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HH11 CARRY OUT A THOROUGH WIGGLE TEST ON THE ESM HARNESS

 Access the PCM and monitor the DPFEGR PID.


 Wiggle, shake, and bend small sections of the wiring harness while working from the sensor to the PCM.
 Is there any change in the voltage reading, or is a concern found?

Yes No
Unable to duplicate or identify the concern at this
REPAIR as necessary.
time.
CLEAR the DTCs. REPEAT the self-test.
refer to PINPOINT TEST Z.

HH12 DTC P0402: CHECK THE VREF VOLTAGE TO THE ESM

NOTE: Diagnose and repair all circuit concern DTCs before diagnosing
range/performance or flow concerns. For circuit concern DTC diagnosis, refer
to DIAGNOSTIC TROUBLE CODE (DTC) CHARTS AND DESCRIPTIONS .

 Key in OFF position.


 ESM connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) ESM
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
VREF - Pin 2
terminal

 Is the voltage between 4.5 - 5.5 V?

Yes No
GO to HH13. refer to PINPOINT TEST C.

HH13 SIMULATE THE DIFFERENTIAL PRESSURE FEEDBACK EGR SENSOR SIGNAL WITH A VACUUM
PUMP

 Disconnect the downstream differential pressure feedback EGR sensor port hose at the ESM.
 Verify the hose and port are clear and free of obstructions.
Microsoft
Friday, September 25, 2009 11:20:59 AM Page 405 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Connect a vacuum pump to the downstream differential pressure feedback EGR sensor port.
 Key ON, engine OFF.
 Access the PCM and monitor the DPFEGR PID.
 Apply 27 - 30 kPa (8 - 9 in-Hg) vacuum to the differential pressure feedback EGR sensor and hold for 10
seconds.
 Quickly release the vacuum.
 The DPFEGR PID voltage must be between 0.25 and 1.3 volts with the key ON and no vacuum
applied.
 The DPFEGR PID voltage must increase to greater than 4 volts with the vacuum applied.

 The DPFEGR PID must drop to less than 1.5 volts in less than 3 seconds when the vacuum is
released.
 Does the DPFEGR PID voltage indicate a concern in the differential pressure feedback EGR
sensor?

Yes No
INSTALL a new Differential Pressure Feedback
EGR sensor. REFER to the ENGINE EMISSION
GO to HH14.
CONTROL -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HH14 INSPECT THE EGR VACUUM REGULATOR SOLENOID VENT FOR BLOCKAGE

NOTE: When the EGR valve is closed, the EGR vacuum regulator solenoid vacuum is
vented through the solenoid vent to the atmosphere. A plugged EGR vacuum
regulator solenoid vent does not allow EGR vacuum to vent to the atmosphere.

 EGR vacuum regulator vacuum hoses disconnected.


 Connect a hand vacuum pump to the EGR vacuum regulator source port.
 Apply 34 to 51 kPa (10 to 15 in-Hg) vacuum.
 Does the EGR vacuum regulator solenoid vacuum bleed off?

Yes No
INSTALL a new EGR vacuum regulator solenoid.
REFER to the ENGINE EMISSION CONTROL -
GO to HH15.
- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HH15 CHECK THE EGR VALVE FOR CARBON BUILD-UP

 Remove the ESM.


 Visually inspect the EGR valve and valve seat for correct seating, carbon build-up and debris.
 Is a concern present?
Microsoft
Friday, September 25, 2009 11:20:59 AM Page 406 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR as necessary. Unable to duplicate or identify the concern at this
CLEAR the DTCs. REPEAT the self-test. time.

HH16 DTC P0401: CARRY OUT THE KOER SELF-TEST

NOTE: Diagnose and repair all circuit concern DTCs before diagnosing
range/performance or flow concerns.

 Carry out the KOER self-test.


 Is DTC P1408 present?

Yes No
GO to HH17. GO to HH18.

HH17 DTC P1408: CHECK THE VREF VOLTAGE TO THE ESM

 Key in OFF position.


 ESM connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) ESM
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
VREF - Pin 2
terminal

 Is the voltage between 4.5 - 5.5 V?

Yes No
GO to HH18. refer to PINPOINT TEST C.

HH18 CHECK THE EGR VACUUM REGULATOR SOLENOID VACUUM

 ESM connector connected.


 Disconnect the EGR vacuum regulator vacuum source hose.
 Connect a vacuum gauge to the EGR vacuum regulator vacuum source hose.
 Key ON, engine running.
 Monitor the vacuum gauge.
 Is the manifold vacuum greater than 34 kPa (10 in-Hg)?

Microsoft
Friday, September 25, 2009 11:20:59 AM Page 407 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR as necessary.
GO to HH19.
CLEAR the DTCs. REPEAT the self-test.

HH19 SIMULATE THE DIFFERENTIAL PRESSURE FEEDBACK EGR SENSOR SIGNAL WITH A VACUUM
PUMP

 Key in OFF position.


 Disconnect the downstream differential pressure feedback EGR sensor port hose at the ESM.
 Verify the hose and port are clear and free of obstructions.
 Connect a vacuum pump to the downstream differential pressure feedback EGR sensor port.
 Key ON, engine OFF.
 Access the PCM and monitor the DPFEGR PID.
 Apply 27 - 30 kPa (8 - 9 in-Hg) vacuum to the differential pressure feedback EGR sensor and hold for 10
seconds.
 Quickly release the vacuum.
 The DPFEGR PID voltage must be between 0.25 and 1.3 volts with the key ON and no vacuum
applied.
 The DPFEGR PID voltage must increase to greater than 4 volts with the vacuum applied.

 The DPFEGR PID must drop to less than 1.5 volts in less than 3 seconds when the vacuum is
released.
 Does the DPFEGR PID voltage indicate a concern in the differential pressure feedback EGR
sensor?

Yes No
INSTALL a new Differential Pressure Feedback
EGR sensor. REFER to the ENGINE EMISSION CONNECT all the hoses.
CONTROL -- E-SERIES . GO to HH20.
CLEAR the DTCs. REPEAT the self-test.

HH20 CHECK THE EGR VACUUM REGULATOR SOLENOID OPERATION

 Key ON, engine running.


 Engine at normal operating temperature.
 Allow the engine idle to stabilize.
 Access the PCM and monitor the RPM PID.
 Access output state control.
 Increase the EGR vacuum regulator duty cycle while monitoring the RPM PID.
 Does the RPM decrease or the engine stall as the EGR vacuum regulator duty cycle is increased?

Yes No

Microsoft
Friday, September 25, 2009 11:20:59 AM Page 408 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Unable to duplicate or identify the concern at this


GO to HH21.
time.

HH21 CHECK FOR THE PRESENCE OF CARBON BUILD-UP IN THE EGR PASSAGE

NOTE: In certain vehicle applications, carbon build-up may occur downstream of the
ESM. An inspection is required to make sure the passage in the upper intake
manifold plenum chamber behind the ESM is open to allow exhaust gas flow.

 Key in OFF position.


 Remove the ESM. REFER to the ENGINE EMISSION CONTROL -- E-SERIES .
 Disconnect the air inlet tube from the throttle body.
 Prop open the throttle body.
 Apply regulated shop air to the EGR port at the location where the ESM attaches to the upper intake
manifold.
 Is a restriction concern present?

Yes No
CLEAN the EGR port as necessary and INSTALL
INSTALL a new ESM.
the ESM.
REFER to the ENGINE EMISSION CONTROL -
REFER to the ENGINE EMISSION CONTROL -
- E-SERIES .
- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.
CLEAR the DTCs. REPEAT the self-test.

HH22 DTCS P0403 AND P1409: CHECK THE EGR VACUUM REGULATOR SOLENOID OPERATION

 Key ON, engine running.


 Engine at normal operating temperature.
 Allow the engine idle to stabilize.
 Access the PCM and monitor the RPM PID.
 Access output state control.
 Increase the EGR vacuum regulator duty cycle while monitoring the RPM PID.
 Does the RPM decrease or the engine stall as the EGR vacuum regulator duty cycle is increased?

Yes No
Unable to duplicate or identify the concern at this
time. GO to HH23.
refer to PINPOINT TEST Z.

HH23 CHECK THE VPWR VOLTAGE TO THE EGR VACUUM REGULATOR SOLENOID

 Key in OFF position.


 ESM connector disconnected.
Microsoft
Friday, September 25, 2009 11:20:59 AM Page 409 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key ON, engine OFF.


 Measure the voltage between:

( + ) ESM
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
VPWR - Pin 4
terminal

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HH24.
REPEAT the self-test.

HH24 CHECK THE EGR VACUUM REGULATOR SOLENOID COIL RESISTANCE

 Key in OFF position.


 Measure the resistance between:

( + ) ESM ( - ) ESM
Connector, Connector,
Component Component
Side Side
VPWR - Pin 4 EVR - Pin 1

 Is the resistance between 26 - 40 ohms?

Yes No
INSTALL a new EGR Vacuum Regulator solenoid.
REFER to the ENGINE EMISSION CONTROL -
GO to HH25.
- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HH25 CHECK THE EVR CIRCUIT FOR AN OPEN IN THE HARNESS

 PCM connector disconnected.


 Measure the resistance between:

( + ) ESM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
EVR - Pin 1 EVR

Microsoft
Friday, September 25, 2009 11:20:59 AM Page 410 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HH26.
REPEAT the self-test.

HH26 CHECK THE EVR CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

( + ) PCM
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
EVR
terminal

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HH27.
REPEAT the self-test.

HH27 CHECK THE EVR CIRCUIT FOR A SHORT TO GND IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) PCM
Connector, (-)
Harness Side
EVR Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HH29.
REPEAT the self-test.

HH28 EGR DIAGNOSIS BY SYMPTOM: CHECK FOR EGR FLOW WITH THE EGR VACUUM REGULATOR
VACUUM HOSE DISCONNECTED AND PLUGGED

NOTE: An increase in DPFEGR PID voltage at idle indicates EGR flow.

Microsoft
Friday, September 25, 2009 11:20:59 AM Page 411 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Carry out the KOER self-test. Repair any other DTCs.


 Possible causes for EGR flow at idle with no related DTCs:
 EGR valve not fully seating

 EGR vacuum regulator solenoid vent restricted

 Damaged EGR vacuum regulator solenoid

 Disconnect and plug the EGR vacuum regulator vacuum source hose.
 Key ON, engine OFF.
 Access the PCM and monitor the DPFEGR PID.
 Record the PID voltage.
 Key ON, engine running.
 With the engine at idle, observe the DPFEGR PID voltage. Compare to engine OFF voltage.
 Is the idle DPFEGR PID voltage greater than 0.15 V when compared to the KOEO DPFEGR PID
voltage?

Yes No
REMOVE and INSPECT the ESM for signs of
contamination, unusual wear, carbon deposits,
INSPECT the EGR vacuum regulator solenoid vent
binding or other damage.
for blockage.
REPAIR as necessary.
To continue symptom diagnosis, REFER toNO
If no concerns are present, INSTALL a new ESM.
DIAGNOSTIC TROUBLE CODES (DTCS)
REFER to the ENGINE EMISSION CONTROL -
PRESENT SYMPTOM CHARTS .
- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HH29 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

Microsoft
Friday, September 25, 2009 11:20:59 AM Page 412 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

PINPOINT TEST HK: VARIABLE CAMSHAFT TIMING (VCT)

This pinpoint test is intended to diagnose the following:

 VCT solenoid (6L713) or (6B297)


 spider assembly right bank (6C260), or left bank (6C261)
 harness circuits: VPWR and VCT
 powertrain control module (PCM) (12A650)

Fig. 128: Variable Camshaft Timing Bank 1 (VCT1) Solenoid Connector - A


Courtesy of FORD MOTOR CO.

Fig. 129: Variable Camshaft Timing Bank 1 (VCT1) Solenoid Connector - B


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:20:59 AM Page 413 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 130: Variable Camshaft Timing Bank 1 (VCT1) Solenoid Connector - C


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Edge, A 1 VPWR
Fusion 3.0L, 2 VCT1
Milan 3.0L,
MKX,
MKZ,
Sable,
Taurus,
Taurus X
Fusion 2.3L, B 2 VPWR
Milan 2.3L 1 VCT1
All other vehicles C 1 VPWR
2 VCT1

Microsoft
Friday, September 25, 2009 11:20:59 AM Page 414 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 131: Variable Camshaft Timing Bank 2 (VCT2) Solenoid Connector - A


Courtesy of FORD MOTOR CO.

Fig. 132: Variable Camshaft Timing Bank 2 (VCT2) Solenoid Connector - B


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Edge, A 1 VPWR
Fusion 3.0L, 2 VCT2
Milan 3.0L,
MKX,
MKZ,
Sable,
Taurus,
Taurus X
All other vehicles B 1 VPWR
Microsoft
Friday, September 25, 2009 11:20:59 AM Page 415 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

2 VCT2

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Expedition, 140 Pin B51, B52, B53 VPWR
Navigator E68 VCT2
E67 VCT1
Explorer, 170 Pin B35, B36 VPWR
Explorer Sport Trac, E68 VCT2
F-Super Duty, E67 VCT1
Mountaineer,
Mustang
Fusion 3.0L, 140 Pin B51, B52 VPWR
Milan 3.0L, E68 VCT2
MKZ E67 VCT1
Fusion 2.3L, 140 Pin B51, B52 VPWR
Milan 2.3L E67 VCT1
All other vehicles 190 Pin B51, B52, B53 VPWR
E68 VCT2
E67 VCT1

HK1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0010, P0011, P0012, P0016, P0018, P0020, P0021, P0022, P052A, P052B, P052C or
P052D present?

Yes No
For DTCs P0010 or P0020, GO to HK2.
For DTCs P0011, P0012, P0021, P0022, P052A,
For symptoms without DTCs, GO to HK17.
P052B, P052C or P052D, GO to HK17.
For all others, GO toDIAGNOSTIC TROUBLE
For DTCs P0016 and P0018 with or without P0011,
CODE (DTC) CHARTS AND DESCRIPTIONS .
P0012, P0021, P0022, P052A, P052B, P052C or
P052D, GO to HK16.

HK2 DTCS P0010 OR P0020: CHECK FOR VCT DTCS

NOTE: The engine should be at operating temperature before running the self-test.

 Clear the DTCs.


 Carry out the KOER self-test.
 Are DTCs P0010 or P0020 present?

Yes No

Microsoft
Friday, September 25, 2009 11:20:59 AM Page 416 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

For KOER DTC P0010, GO to HK4.


GO to HK3.
For KOER DTC P0020, GO to HK10.

HK3 CARRY OUT A THOROUGH WIGGLE TEST ON THE VCT HARNESS

 Carry out a thorough wiggle test on the VCT harness.


 Carry out the KOER self-test.
 Are DTCs P0010 or P0020 present?

Yes No
For KOER DTC P0010, GO to HK4.
refer to PINPOINT TEST Z.
For KOER DTC P0020, GO to HK10.

HK4 CHECK THE VCT1 SOLENOID RESISTANCE

 Key in OFF position.


 VCT1 Solenoid connector disconnected.
 Measure the resistance between:

( + ) VCT1 ( - ) VCT1
Solenoid Solenoid
Connector, Connector,
Component Component
Side Side
VCT1 VPWR

 Is the resistance between 5 - 14 ohms?

Yes No
INSTALL a new VCT1 solenoid. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to HK5.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HK5 CHECK THE VCT1 SOLENOID FOR INTERNAL SHORTS

 Measure the resistance between:

( + ) VCT1
Solenoid
Connector, (-)
Component
Side
VCT1 Ground
Microsoft
Friday, September 25, 2009 11:20:59 AM Page 417 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the resistance greater than 10K ohms?

Yes No
INSTALL a new VCT1 solenoid. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to HK6.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HK6 CHECK THE VPWR CIRCUIT FOR AN OPEN IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

( + ) VCT1
Solenoid
(-)
Connector,
Harness Side
VPWR Ground

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HK7.
REPEAT the self-test.

HK7 CHECK THE VCT1 CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) VCT1
Solenoid
(-)
Connector,
Harness Side
VCT1 Ground

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HK8.
REPEAT the self-test.

Microsoft
Friday, September 25, 2009 11:20:59 AM Page 418 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

HK8 CHECK THE VCT1 CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) VCT1
( - ) PCM
Solenoid
Connector,
Connector,
Harness Side
Harness Side
VCT1 VCT1

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HK9.
REPEAT the self-test.

HK9 CHECK THE VCT1 CIRCUIT FOR A SHORT TO GND IN THE HARNESS

 Measure the resistance between:

( + ) VCT1
Solenoid
(-)
Connector,
Harness Side
VCT1 Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HK18.
REPEAT the self-test.

HK10 DTC P0020: CHECK THE VCT2 SOLENOID RESISTANCE

 Key in OFF position.


 VCT2 Solenoid connector disconnected.
 Measure the resistance between:

( + ) VCT2 ( - ) VCT2
Solenoid Solenoid
Connector, Connector,
Component Component
Side Side

Microsoft
Friday, September 25, 2009 11:20:59 AM Page 419 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

VCT2 VPWR

 Is the resistance between 5 - 14 ohms?

Yes No
INSTALL a new VCT2 solenoid. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to HK11.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HK11 CHECK THE VCT2 SOLENOID FOR INTERNAL SHORTS

 Measure the resistance between:

( + ) VCT2
Solenoid
Connector, (-)
Component
Side
VCT2 Ground

 Is the resistance greater than 10K ohms?

Yes No
INSTALL a new VCT2 solenoid. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to HK12.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HK12 CHECK THE VPWR CIRCUIT FOR AN OPEN IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

( + ) VCT2
Solenoid
(-)
Connector,
Harness Side
VPWR Ground

 Is the voltage greater than 10 V?

Yes No
GO to HK13. REPAIR the open circuit. CLEAR the DTCs.
Microsoft
Friday, September 25, 2009 11:20:59 AM Page 420 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

REPEAT the self-test.

HK13 CHECK THE VCT2 CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) VCT2
Solenoid
(-)
Connector,
Harness Side
VCT2 Ground

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HK14.
REPEAT the self-test.

HK14 CHECK THE VCT2 CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) VCT2
( - ) PCM
Solenoid
Connector,
Connector,
Harness Side
Harness Side
VCT2 VCT2

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HK15.
REPEAT the self-test.

HK15 CHECK THE VCT2 CIRCUIT FOR A SHORT TO GND IN THE HARNESS

 Measure the resistance between:

( + ) VCT2
Solenoid
Microsoft
Friday, September 25, 2009 11:20:59 AM Page 421 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Connector,
(-)
Harness Side
VCT2 Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HK18.
REPEAT the self-test.

HK16 CONTINUOUS DTCS P0016, P0018 WITH OR WITHOUT P0011, P0012, P0021, P0022, P052A, P052B, P052C,
P052D: CHECK THE FUNCTIONALITY OF THE VCT SYSTEM

NOTE: On 4.6L 3V and 5.4L 3V engines, the VCTADV PID indicates a positive value. For
all others, the VCTADV PID indicates a negative value.

 Engine at normal operating temperature.


 Clear the DTCs.
 For DTC P0016.
 Access the PCM and monitor the VCTADV PID.
 For DTC P0018.
 Access the PCM and monitor the VCTADV2 PID.
 Run the engine at idle for 1 minute while monitoring the VCTADV (P0016) or VCTADV2 (P0018) PID.
 Retrieve the continuous memory DTCs.
 Are DTCs P0016 or P0018 present?

Yes No
For a VCTADV PID value between -16 and -46
degrees (2.3L, 3.5L), -14 and -36 degrees (3.0L), or
24 and 73 degrees (4.6L 3V, 5.4L 3V), INSTALL a
new VCT solenoid. REFER to the ELECTRONIC
ENGINE CONTROLS - GASOLINE ENGINES Unable to duplicate or identify the concern at this
-- E-SERIES . time.
CLEAR the DTCs. REPEAT the self-test.
For all others, REFER to the ENGINE - 4.6L AND
5.4L -- E-SERIES , Timing Drive Components, to
verify the engine timing.

HK17 CONTINUOUS DTCS P0011, P0012, P0021, P0022, P052A, P052B, P052C OR P052D: CHECK THE
OPERATION OF THE VCT SYSTEM

NOTE: Some vehicles require higher RPMs and loads to actuate the VCT system than
others. The VCTERR PID should be close to 0 whether actuating or not. During

Microsoft
Friday, September 25, 2009 11:20:59 AM Page 422 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

rapid VCT movements, the VCTERR PID may momentarily deviate from 0.

 For DTCs P0011, P0012, P052A or P052B.


 Access the PCM and monitor the VCTADV PID.
 Access the PCM and monitor the VCTADVERR PID.
 For DTCs P0021, P0022, P052C or P052D.
 Access the PCM and monitor the VCTADV2 PID.
 Access the PCM and monitor the VCTADVERR2 PID.
 Drive the vehicle exercising the throttle to induce VCT movement.
 Does the VCTADV PID indicate VCT movement while the VCTERR PID maintain close to 0?

Yes No
INSTALL a new VCT solenoid.
REFER to the ELECTRONIC ENGINE
Unable to duplicate or identify the concern at this
CONTROLS - GASOLINE ENGINES -- E-
time.
SERIES .
CLEAR the DTCs. REPEAT the self-test.

HK18 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST HM: SECONDARY AIR INJECTION (AIR) SYSTEM

This pinpoint test is intended to diagnose the following:

 secondary air injection system relay (14B192)


 electric air injection pump (9A486)
 secondary air injection bypass solenoid (9H465)
Microsoft
Friday, September 25, 2009 11:20:59 AM Page 423 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 harness circuits: B+, VPWR, AIR, AIRM, ground


 powertrain control module (PCM) (12A650)

 secondary air injection diverter valve (9F491)


 vacuum supply
 hoses
 partial restricted exhaust

Refer to the Wiring Diagrams article for schematic and connector information.

Fig. 133: Powertrain Control Module Power (PCM Power) Relay Connector - B
Courtesy of FORD MOTOR CO.

Pin Circuit
86 AIR (Secondary Air Injection)
87 AIR_PWR (AIR Pump Power)
30 B+ (Battery Positive Voltage)
85 VPWR (Vehicle Power)

Fig. 134: Secondary Air Pump Connector


Microsoft
Friday, September 25, 2009 11:20:59 AM Page 424 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Courtesy of FORD MOTOR CO.

Pin Circuit
2 AIR_PWR (AIR Pump Power)
1 AIR_GND (AIR Pump Ground)

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Connector Pin Circuit


B58 SIGRTN
B66 CASE GND
B67 PWRGND
140 Pin B33 VREF
B51 VPWR
B50 AIRM
B1 AIR

HM1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTC)

 Are DTCs P0410, P0412, P0491, P2257, P2258, or P2448 present?

Yes No
For all others, GO toDIAGNOSTIC TROUBLE
GO to HM2.
CODE (DTC) CHARTS AND DESCRIPTIONS .

HM2 VISUALLY INSPECT THE SECONDARY AIR SYSTEM COMPONENTS AND HOSES

 Visually inspect the secondary AIR system components, connectors and hoses for:
 damaged hoses

 obstructions

 exhaust damage

 restricted secondary AIR pump inlet

 water or ice

 Are the secondary AIR system components and hoses OK?

Yes No
REPAIR as necessary.
GO to HM3.
CLEAR the DTCs. REPEAT the self-test.

HM3 CHECK THE VPWR VOLTAGE TO THE SECONDARY AIR RELAY

 Secondary AIR relay removed.


 Key ON, engine OFF.

Microsoft
Friday, September 25, 2009 11:20:59 AM Page 425 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Measure the voltage between:

( + ) Secondary
AIR Relay
(-)
Connector,
Harness Side
VPWR - Pin 85 Ground
B+ - Pin 30 Ground

 Are the voltages greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HM4.
REPEAT the self-test.

HM4 CHECK THE SECONDARY AIR RELAY

 Key in OFF position.


 Carry out the relay component test. Refer to the Wiring Diagrams Cell 149 Component Testing.
 Does the relay pass the component test?

Yes No
INSTALL a new secondary AIR relay. CLEAR the
GO to HM5.
DTCs. REPEAT the self-test.

HM5 CHECK THE SECONDARY AIR PUMP GROUND CIRCUIT FOR AN OPEN IN THE HARNESS

 Secondary AIR Pump Motor connector disconnected.


 Measure the resistance between:

( + ) Secondary
Air Pump
(-)
Connector,
Harness Side
AIR_GND - Pin
Ground
1

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HM6.
REPEAT the self-test.

HM6 CHECK THE SECONDARY AIR PUMP CIRCUIT(S) FOR AN OPEN IN THE HARNESS
Microsoft
Friday, September 25, 2009 11:20:59 AM Page 426 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Measure the resistance between:

( + ) Secondary ( - ) Secondary
AIR Relay Air Pump
Connector, Connector,
Harness Side Harness Side
AIR_PWR - Pin AIR_PWR - Pin
87 2

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HM7.
REPEAT the self-test.

HM7 CHECK THE SECONDARY AIR CIRCUIT(S) FOR AN OPEN IN THE HARNESS

 PCM connector disconnected.


 Measure the resistance between:

( - ) Secondary
( + ) PCM
AIR Relay
Connector,
Connector,
Harness Side
Harness Side
AIR - Pin B1 AIR - Pin 86
AIR_PWR - Pin
AIRM - Pin B50
87

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HM8.
REPEAT the self-test.

HM8 CHECK THE SECONDARY AIR MONITOR CIRCUIT AND THE SECONDARY AIR PUMP VOLTAGE
CIRCUIT FOR A SHORT TO GROUND

 Measure the resistance between:

( + ) PCM
Connector, (-)
Harness Side
AIRM - Pin B50 Ground
AIR - Pin B1 Ground
Microsoft
Friday, September 25, 2009 11:20:59 AM Page 427 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HM9.
REPEAT the self-test.

HM9 CHECK THE SECONDARY AIR MONITOR CIRCUIT AND THE SECONDARY AIR PUMP VOLTAGE
CIRCUIT FOR A SHORT TO VOLTAGE

 Key ON, engine OFF.


 Measure the voltage between:

( + ) PCM
Connector, (-)
Harness Side
AIRM - Pin B50 Ground
AIR - Pin B1 Ground

 Is any voltage present?

Yes No
REPAIR the open circuit.
GO to HM10.
CLEAR the DTCs. REPEAT the self-test.

HM10 MEASURE THE VACUUM AT THE SECONDARY AIR SOLENOID VALVE

CAUTION: Running the secondary AIR pump with OTM longer than 2 minutes may
overheat and damage the secondary AIR pump. Refer to{Output Test
Mode}.

 Key in OFF position.


 Secondary AIR relay installed.
 Secondary AIR Solenoid connector connected.
 PCM connector connected.
 Key ON, engine OFF.
 Connect a vacuum gauge to the control vacuum outlet at the secondary AIR valve.
 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .
 Command the outputs ON.
 Observe the vacuum gauge reading at the secondary AIR valve.
 Command the outputs OFF.
 Exit output test mode.
 Is vacuum present at the secondary AIR diverter valve?
Microsoft
Friday, September 25, 2009 11:20:59 AM Page 428 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
INSTALL a new secondary AIR valve.
REFER to the ENGINE EMISSION CONTROL -
GO to HM11.
- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HM11 CHECK THE SECONDARY AIR PUMP OPERATION

 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .


 Disconnect the inlet hose from the secondary AIR valve.
 Command the outputs ON.
 Place your hand over the secondary AIR valve inlet hose.
 Command the outputs OFF.
 Exit output test mode.
 Is there any air flow from the secondary AIR inlet valve hose?

Yes No
INSTALL a new secondary AIR valve. INSTALL a new secondary AIR pump.
REFER to the ENGINE EMISSION CONTROL - REFER to the ENGINE EMISSION CONTROL -
- E-SERIES . - E-SERIES .
CLEAR the DTCs. REPEAT the self-test. CLEAR the DTCs. REPEAT the self-test.

PINPOINT TEST HU: INTAKE AIR SYSTEMS

This pinpoint test is intended to diagnose the following:

 accelerator cable linkage to throttle body (9C799)


 air cleaner assembly (including air cleaner element) (9600)
 air inlet tube (9F843)
 clean air tube hose and resonator (9R504) and (9F593)
 intake manifold runner control (IMRC) housing assembly (9U531), (9U524) and (9J447)
 IMRC actuator assembly (9J559)
 IMRC (9G730)
 intake manifold tuning valve (IMTV) (9L490)
 IMTV electric actuator assembly (9L490)
 speed control cable (9A825)
 throttle body assembly (9E926)
 harness circuits: IMRC, MONITOR, SIGNAL, SIGRTN, PWRGND, and VPWR
 harness circuits: IMTV, MONITOR, SIGNAL, and VPWR
 powertrain control module (PCM) (12A650)

Microsoft
Friday, September 25, 2009 11:20:59 AM Page 429 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

IMRCM VOLTAGE VALUES


VEHICLE IMRC OFF IMRC ON
Focus, 2.0L 0 5
F-150 5.4L, Mark LT 5 0
All Others 2.5 0

Fig. 135: Intake Manifold Runner Control (IMRC) Actuator Connector - A


Courtesy of FORD MOTOR CO.

Fig. 136: Intake Manifold Runner Control (IMRC) Actuator Connector - B


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:21:00 AM Page 430 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 137: Intake Manifold Runner Control (IMRC) Actuator Connector - C


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Expedition 5.4L, A 4 IMRCM
F-150 5.4L, 3 IMRC
F-Super Duty 5.4L, 2 PWRGND
Mark LT 5.4L, 1 VPWR
Navigator 5.4L
Explorer 4.6L, A 3 IMRC
Explorer Sport Trac 4.6L, 2 PWRGND
Mountaineer 4.6L, 1 VPWR
Mustang 4.6L
F-150 4.2L B 4 IMRCM
1 IMRC
2 PWRGND
3 VPWR
Focus C 2 IMRC
1 VPWR
Fusion 2.3L, C 1 IMRC
Milan 2.3L 2 VPWR

For most vehicles the IMRCM is integrated into the IMRC connector.

Microsoft
Friday, September 25, 2009 11:21:00 AM Page 431 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 138: Intake Manifold Runner Control Monitor (IMRCM) Sensor Connector - A
Courtesy of FORD MOTOR CO.

Fig. 139: Intake Manifold Runner Control Monitor (IMRCM) Sensor Connector - B
Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:21:00 AM Page 432 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 140: Intake Manifold Runner Control Monitor (IMRCM) Sensor Connector - C
Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Expedition 5.4L, A 2 PWRGND
F-150 5.4L, 1 VPWR
F-Super Duty 5.4L, 4 IMRCM
Mark LT 5.4L,
Navigator 5.4L
F-150 4.2L B 2 PWRGND
3 VPWR
4 IMRCM
Focus C 2 PWRGND
3 VPWR
1 IMRCM
Fusion 2.3L, C 1 IMRCM
Milan 2.3L

Microsoft
Friday, September 25, 2009 11:21:00 AM Page 433 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 141: Intake Manifold Tuning Valve (IMTV) Actuator Connector - A


Courtesy of FORD MOTOR CO.

Fig. 142: Intake Manifold Tuning Valve (IMTV) Actuator Connector - B


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Escape/Mariner 2.3L, A 1 IMTV
Fusion 2.3L, 2 VPWR
Milan 2.3L
F-Super Duty 6.8L B 3 IMTV
1 VPWR

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Microsoft
Friday, September 25, 2009 11:21:00 AM Page 434 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Escape/Mariner 150 (50-50-50) Pin E41 SIGRTN


E6 IMTV
B47 PWRGND
Expedition, 140 Pin E58 SIGRTN
Navigator B67 PWRGND
E43 IMRCM
E50 IMRC
F-150, 190 Pin E58 SIGRTN
Mark LT B67 PWRGND
E43 IMRCM
E50 IMRC
F-Super Duty 5.4L 170 Pin E58 SIGRTN
B47 PWRGND
E43 IMRCM
E50 IMRC
F-Super Duty 6.8L 170 Pin E58 SIGRTN
E64 IMTV
B47 PWRGND
Focus 190 Pin E64 SIGRTN
B69 PWRGND
E25 IMRCM
E22 IMRC
Fusion, 140 Pin E58 SIGRTN
Milan E64 IMTV
B67 PWRGND
E43 IMRCM
E50 IMRC
All other vehicles 170 Pin E58 SIGRTN
B47 PWRGND
E50 IMRC

HU1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0505, P0506, P0660, P0663, P1512, P1513, P1516, P1517, P1518, P1519, P151A, P1520,
P1537, P1538, P1549, P2004, P2005, P2006, P2007, P2008, P2014, P2015, P2019, P2020, P2070, or
P2071 present?

Yes No
For DTCs P0505 or P0506, on vehicles with
electronic throttle control (ETC),
GO to HU51.
For DTCs P0505 or P0506, on vehicles without
ETC,
GO to HU2.
For DTCs P0660, P0663, P1549, P2070 or P2071, For vehicles equipped with electronic throttle
GO to HU42. control (ETC) that have low idle concerns, difficulty
Microsoft
Friday, September 25, 2009 11:21:00 AM Page 435 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

For DTC P151A, Mustang 4.6L, Explorer 4.6L, starting, hesitation, loss of RPM, GO to HU51.
Explorer Sport Trac 4.6L, and Mountaineer 4.6L. For lack/loss of power, GO to HU42.
GO to HU18. For all other symptoms without DTCs, GO to HU2.
For DTC P151A, all others,
GO to HU17.
For DTCs P1512, P1513, P1516, P1517, P1518,
P1519, P1520, P1537, P1538, P2004, P2005,
P2006, P2007, P2008, P2014, P2015, P2019 or
P2020, GO to HU15.

HU2 PART THROTTLE SYMPTOM

 Are any part throttle concerns present?

Yes No
GO to HU7. GO to HU3.

HU3 CHECK THE BASE IDLE SPEED

NOTE: The vehicle must be at operating temperature and at idle for a minimum of 1
minute.

 Key ON, engine running.


 Determine if the idle speed is incorrect. Refer to the REFERENCE VALUES article Typical Reference
Value Charts, if necessary.
 Access the PCM and monitor the RPM PID.
 If equipped, read the vehicle tachometer.
 Is vehicle idle speed correct?

Yes No
GO to HU5. GO to HU4.

HU4 CHECK THE THROTTLE ARM CONTACTS

 Key in OFF position.


 Check that the throttle arm contacts the return stop.
 Is the idle speed high?

Yes No
GO to HU9. GO to HU10.

HU5 CHECK FOR BINDING OR STICKING IN THE THROTTLE SYSTEM

 Gently cycle the throttle from fully closed to fully open and back to fully closed. Check for sticking or
Microsoft
Friday, September 25, 2009 11:21:00 AM Page 436 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

binding during rotation.


 Is a stick and bind condition present?

Yes No
GO to HU6. GO to HU7.

HU6 ISOLATE THE BINDING AND/OR STICKING CONCERN

NOTE: Do not attempt to clean the throttle bore and plate area. Cleaning damages the
throttle body assembly.

NOTE: The sticking or binding condition can either be within the cables or throttle
body assembly.

 Disconnect the accelerator cable and speed control cable from the throttle body linkage.
 Rotate the throttle body linkage.
 Does the throttle body rotate freely without a sticking, binding or grabbing condition?

Yes No
INSTALL a new throttle body assembly. REFER to
the FUEL SYSTEM - GENERAL
REPAIR the cable(s) causing the concern.
INFORMATION - GASOLINE AND DIESEL --
CLEAR the DTCs. REPEAT the self-test.
E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HU7 CHECK THE FUNCTIONALITY OF THE THROTTLE POSITION (TP) SENSOR

 Key ON, engine OFF.


 Access the PCM and monitor the TP PID.
 Gently cycle the throttle from fully closed to fully open and back to fully closed.
 Does the TP PID display a smooth voltage reading?

Yes No
INSTALL a new TP sensor.
REFER to the ELECTRONIC ENGINE
GO to HU8. CONTROLS - GASOLINE ENGINES -- E-
SERIES .
CLEAR the DTCs. REPEAT the self-test.

HU8 CHECK THE INTAKE AIR SYSTEM FOR LEAKS, OBSTRUCTIONS AND DAMAGE

NOTE: The Focus air cleaner element is integral to the air cleaner assembly. Inspect
the air restriction gauge (if equipped) for a restriction indication.

Microsoft
Friday, September 25, 2009 11:21:00 AM Page 437 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key in OFF position.


 Remove the air cleaner element. Check the air cleaner for blockage.
 Check for restrictions between the air inlet and the throttle body.
 Are any restriction concerns present?

Yes No
REMOVE the restriction. INSTALL a new air
cleaner element. Refer to the ENGINE IGNITION REINSTALL the air cleaner element.
- 4.6L (2V) AND 5.4L (2V) -- E-SERIES . GO to HU9.
CLEAR the DTCs. REPEAT the self-test.

HU9 CHECK THE POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM

NOTE: A high idle may indicate an incorrect PCV valve size or a vacuum leak.

 Check that no cracks or leaks are present.


 Remove the PCV valve.
 Verify a clean PCV valve.

 Verify the proper PCV valve part number.

 Are any PCV system concerns present?

Yes No
INSTALL a new PCV valve. REPAIR as necessary.
For high idle, GO to HU13.
REFER to the ENGINE EMISSION CONTROL -
For all others, CONNECT the PCV valve.
- E-SERIES .
GO to HU10.
CLEAR the DTCs. REPEAT the self-test.

HU10 CHECK THE IDLE AIR CONTROL (IAC) VALVE RESPONSE

 Key ON, engine running.


 The vehicle must be at operating temperature and at idle for a minimum of 1 minute.
 IAC connector disconnected.
 Does the RPM drop or the engine stall?

Yes No
GO to HU12. GO to HU11.

HU11 CHECK THE IAC VALVE RESPONSE

 Is the idle speed high?

Yes No

Microsoft
Friday, September 25, 2009 11:21:00 AM Page 438 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

INSTALL a new IAC.


REFER to the ELECTRONIC ENGINE
GO to HU13. CONTROLS - GASOLINE ENGINES -- E-
SERIES .
CLEAR the DTCs. REPEAT the self-test.

HU12 INSPECT THE THROTTLE BODY PLATE HOLE FOR PLUGGING

NOTE: Only some applications have a throttle plate hole. If not equipped go to the
SYMPTOM CHARTS article, Symptom Charts.

 Key in OFF position.


 Remove the resonator from the throttle body assembly.
 Inspect the throttle plate hole for any restrictions.
 Are any restriction concerns present?

Yes No
The concern is elsewhere. RETURN toNO
REPAIR as necessary. DIAGNOSTIC TROUBLE CODES (DTCS)
CLEAR the DTCs. REPEAT the self-test. PRESENT SYMPTOM CHART INDEX , to
diagnose performance while driving concerns.

HU13 CHECK FOR VACUUM LEAKS

 Listen for vacuum leaks.


 Inspect the entire intake air system from the mass air flow (MAF) sensor to the intake manifold for leaks
such as:
 cracked or punctured inlet air tube

 loose connections on the inlet air tube at the air cleaner housing or throttle body

 IAC valve assembly or gasket

 EGR valve gasket leak to intake manifold

 intake manifold assembly or gasket

 EGR valve diaphragm or control solenoid

 vacuum supply connectors and hose

 Are any leaks present?

Yes No
REPAIR as necessary.
GO to HU14.
CLEAR the DTCs. REPEAT the self-test.

HU14 CHECK THE THROTTLE BODY FOR EXCESSIVE WEAR

 Key in OFF position.


Microsoft
Friday, September 25, 2009 11:21:00 AM Page 439 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Remove the throttle body assembly. Refer to the FUEL SYSTEM - GENERAL INFORMATION -
GASOLINE AND DIESEL -- E-SERIES for removal and inspection.
 Check the following:
 excessive wear or grooving in the throttle bore

 misaligned or worn throttle plate

 excessive gap between the throttle bore and plate

 Are any concerns present?

Yes No
INSTALL a new throttle body assembly. REFER to
The concern is elsewhere. RETURN toNO
the FUEL SYSTEM - GENERAL
DIAGNOSTIC TROUBLE CODES (DTCS)
INFORMATION - GASOLINE AND DIESEL --
PRESENT SYMPTOM CHART INDEX , to
E-SERIES .
diagnose performance while driving concerns.
CLEAR the DTCs. REPEAT the self-test.

HU15 DTCS P1512, P1513, P1516, P1517, P1518, P1519, P1520, P1537, P1538, P2004, P2005, P2006, P2007, P2008,
P2014, P2015, P2019 OR P2020: VISUAL INSPECTION

NOTE: If unable to fully carry out the following inspections, answer NO to the question
in this step.

NOTE: The IMRC return spring is strong on vacuum systems. Make sure the vacuum
system operates correctly and the plates open and close fully. On vacuum
operated systems the engine must run for 20 seconds to restore vacuum then
return to KOEO for testing.

Some IMRC electrical systems are driven in both directions by the solenoid and
do not use a return spring. They can not be opened manually.

 Visually inspect the linkage for possible causes of binding or obstructions. Check the lever/linkage for
movement. There may be some tension in one direction but there should be full travel.
 Manually open and close the IMRC plates at the intake manifold while checking for sticking or binding.
 Is a mechanical concern present?

Yes No
For Explorer 4.6L,
Explorer Sport Trac 4.6L,
GO to HU16. Mountaineer 4.6L, and
Mustang 4.6L, GO to HU18.
For all others, GO to HU17.

HU16 CHECK THE IMRC FOR MECHANICAL OPERATION

Microsoft
Friday, September 25, 2009 11:21:00 AM Page 440 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

NOTE: The IMRC return spring is strong - approximately 0.34 to 0.45 Nm (3 to 4 in-lb).

NOTE: Some electric motor applications do not use a return spring and should move
freely when open and closed.

 Disconnect the IMRC linkage or remove the actuator assembly from the manifold.
 Rotate the IMRC plate lever to fully open and to fully closed, contacting both limits.
 Check for sticking or binding during rotation.
 Is a mechanical concern present?

Yes No
CONNECT the IMRC linkage.
REPAIR as necessary or INSTALL a new IMRC.
For Explorer 4.6L,
REFER to the ELECTRONIC ENGINE
Explorer Sport Trac 4.6L,
CONTROLS - GASOLINE ENGINES -- E-
Mountaineer 4.6L, and
SERIES .
Mustang 4.6L, GO to HU18.
CLEAR the DTCs. REPEAT the self-test.
For all others, GO to HU17.

HU17 DTC P151A: CHECK THE FUNCTIONALITY OF THE IMRC

WARNING: Keep fingers clear of the mechanism. Failure to follow these instructions
may result in personal injury.

NOTE: The vehicle must be at operating temperature and at idle for a minimum of 1
minute.

 Key ON, engine running.


 Access the PCM and control the IMRC PID.
 Access the PCM and monitor the IMRC1M PID.
 Command IMRC ON then OFF.

IMRCM VOLTAGE VALUES


IMRC IMRC
VEHICLE
OFF ON
Focus, 2.0L 0 5
F-150 5.4L,
5 0
Mark LT
All Others 2.5 0

 Using the table for reference, do the IMRCM voltage values correctly change while the IMRC is
cycled?

Microsoft
Friday, September 25, 2009 11:21:00 AM Page 441 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
refer to PINPOINT TEST Z. GO to HU19.

HU18 CHECK THE FUNCTIONALITY OF BI-DIRECTIONAL IMRC

WARNING: Keep fingers clear of the mechanism. Failure to follow these instructions
may result in personal injury.

NOTE: The vehicle must be at operating temperature and at idle for a minimum of 1
minute.

 Key ON, engine running.


 Access the PCM and control the IMRC PID.
 Access the PCM and monitor the IMRC_F PID.
 Command IMRC ON then OFF.
 Do the IMRC values correctly change from off to on while the IMRC is cycled and is the IMRCF
PID no?

Yes No
refer to PINPOINT TEST Z. GO to HU19.

HU19 CHECK THE FUNCTIONALITY OF THE IMRC

WARNING: Keep fingers clear of the mechanism. Failure to follow these instructions
may result in personal injury.

NOTE: The vehicle must be at operating temperature and at idle for a minimum of 1
minute.

 Key ON, engine running.


 Physically monitor the IMRC actuator.
 Access the PCM and control the IMRC PID.
 Command the outputs ON.
 Do the IMRC levers cycle from fully closed and remain fully open while the outputs are on?

Yes No
GO to HU28. GO to HU20.

HU20 CHECK THE VPWR CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.

Microsoft
Friday, September 25, 2009 11:21:00 AM Page 442 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 IMRC Actuator connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) IMRC
Actuator
(-)
Connector,
Harness Side
VPWR Ground

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HU21.
REPEAT the self-test.

HU21 CHECK THE GROUND CIRCUIT FOR AN OPEN IN THE HARNESS

 Measure the voltage between:

( + ) IMRC ( - ) IMRC
Actuator Actuator
Connector, Connector,
Harness Side Harness Side
VPWR PWRGND

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HU22.
REPEAT the self-test.

HU22 VERIFY THE DRIVER CIRCUIT FUNCTION

 Connect a non-powered test lamp between:

( + ) IMRC ( - ) IMRC
Actuator Actuator
Connector, Connector,
Harness Side Harness Side
VPWR IMRC

 Does the test lamp illuminate?

Microsoft
Friday, September 25, 2009 11:21:00 AM Page 443 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
GO to HU27. GO to HU23.

HU23 VERIFY THE DRIVER CIRCUIT FUNCTION WHILE COMMANDING ON IMRC

 Key ON, engine running.


 Access the PCM and control the IMRC PID.
 Connect a non-powered test lamp between:

( + ) IMRC ( - ) IMRC
Actuator Actuator
Connector, Connector,
Harness Side Harness Side
VPWR IMRC

 Command the outputs ON.


 Does the test lamp illuminate?

Yes No
GO to HU26. GO to HU24.

HU24 CHECK THE IMRC CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) IMRC
( - ) PCM
Actuator
Connector,
Connector,
Harness Side
Harness Side
IMRC IMRC

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HU25.
REPEAT the self-test.

HU25 CHECK THE IMRC CIRCUIT FOR A SHORT TO VPWR IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:
Microsoft
Friday, September 25, 2009 11:21:00 AM Page 444 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) IMRC
Actuator
(-)
Connector,
Harness Side
IMRC Ground

 Is the voltage less than 10 V?

Yes No
REPAIR the short circuit to voltage. CLEAR the
GO to HU53.
DTCs. REPEAT the self-test.

HU26 CHECK FOR SHORTS BETWEEN CIRCUITS IN THE IMRC HARNESS

 Key in OFF position.


 PCM connector connected.
 Measure the resistance between:

( + ) IMRC ( - ) IMRC
Actuator Actuator
Connector, Connector,
Harness Side Harness Side
IMRC IMRCM
IMRC PWRGND

 Are the resistances greater than 10K ohms?

Yes No
INSTALL a new IMRC actuator.
REFER to the ELECTRONIC ENGINE
CONTROLS - GASOLINE ENGINES -- E- GO to HU27.
SERIES as necessary.
CLEAR the DTCs. REPEAT the self-test.

HU27 CHECK FOR SHORTS BETWEEN CIRCUITS IN THE IMRC HARNESS

 PCM connector disconnected.


 Measure the resistance between:

( + ) IMRC ( - ) IMRC
Actuator Actuator
Connector, Connector,
Harness Side Harness Side
IMRC IMRCM
Microsoft
Friday, September 25, 2009 11:21:00 AM Page 445 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

IMRC PWRGND

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HU53. REPEAT the self-test.
GO to HU41.

HU28 CHECK THE IMRCM PID

 Key ON, engine OFF.


 Access the PCM and monitor the IMRC1M PID.
 Is the IMRCM PID displaying either VREF or approximately 2.5 volts?

Yes No
GO to HU29. GO to HU33.

HU29 CHECK THE IMRCM CIRCUIT FOR A SHORT TO VPWR

NOTE: The vehicle must be at operating temperature and at idle for a minimum of 1
minute.

 Key ON, engine running.


 Access the PCM and control the IMRC PID.
 Command the outputs ON.
 Access the PCM and monitor the IMRC1M PID.
 Is the voltage less than 1 V?

Yes No
GO to HU35. GO to HU35.

HU30 CHECK THE IMRCM CIRCUIT FOR A SHORT TO VPWR IN THE HARNESS

 Key ON, engine OFF.


 IMRCM Sensor connector disconnected.
 Measure the voltage between:

( + ) IMRCM
Sensor
(-)
Connector,
Harness Side

Microsoft
Friday, September 25, 2009 11:21:00 AM Page 446 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

IMRCM Ground

 Is the voltage greater than 10 V?

Yes No
GO to HU31. GO to HU32.

HU31 CHECK THE IMRCM CIRCUIT FOR A SHORT TO VOLTAGE IN THE CONTROL MODULE

 PCM connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) IMRCM
Sensor
(-)
Connector,
Harness Side
IMRCM Ground

 Is the voltage greater than 10 V?

Yes No
REPAIR the short circuit to voltage. CLEAR the
GO to HU53.
DTCs. REPEAT the self-test.

HU32 CHECK THE IMRCM CIRCUIT FOR A SHORT TO VPWR

 Key in OFF position.


 Measure the resistance between:

( + ) IMRCM ( - ) IMRCM
Sensor Sensor
Connector, Connector,
Component Component
Side Side
IMRCM VPWR

 Is the resistance greater than 10K ohms?

Yes No
INSTALL a new IMRCM sensor. REFER to the
CHECK for an intermittent concern. ELECTRONIC ENGINE CONTROLS -
refer to PINPOINT TEST Z. GASOLINE ENGINES -- E-SERIES as
necessary.
Microsoft
Friday, September 25, 2009 11:21:00 AM Page 447 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

CLEAR the DTCs. REPEAT the self-test.


GO to HU41.

HU33 CHECK THE IMRCM CIRCUIT FOR A SHORT TO GROUND

 Key ON, engine OFF.


 Access the PCM and monitor the IMRC1M PID.
 IMRCM Sensor connector disconnected.
 Does voltage change from less than 1 volt to VREF when disconnecting the IMRCM harness
connector?

Yes No
INSTALL a new IMRCM sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES as
GO to HU34.
necessary. CLEAR the DTCs. REPEAT the self-
test.
GO to HU41.

HU34 CHECK THE IMRCM CIRCUIT(S) FOR A SHORT TO GROUND IN THE HARNESS

 PCM connector disconnected.


 Measure the resistance between:

( + ) IMRCM ( - ) IMRCM
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
IMRCM PWRGND

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HU53. REPEAT the self-test.
GO to HU41.

HU35 CHECK THE MONITOR CIRCUIT RESPONSE

 IMRCM Sensor connector disconnected.


 Access the PCM and monitor the IMRC1M PID.
 Connect a 5 amp fused jumper wire between the following:

Point A
Microsoft
Friday, September 25, 2009 11:21:00 AM Page 448 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

IMRCM
Sensor
Point B
Connector,
Harness Side
IMRCM Ground

 Does voltage change from less than 1 volt to VREF when disconnecting the IMRCM harness
connector?

Yes No
GO to HU36. GO to HU39.

HU36 CHECK THE PWRGND CIRCUIT FOR CONTINUITY TO CHASSIS GND

 Key in OFF position.


 Remove the jumper wire(s).
 PCM connector connected.
 Measure the resistance between:

( + ) IMRCM
Sensor ( - ) Vehicle
Connector, Battery
Harness Side
Negative
PWRGND
terminal

 Is the resistance less than 5 ohms?

Yes No
GO to HU37. GO to HU38.

HU37 CHECK THE MONITOR CIRCUIT FOR AN INTERMITTENT OPEN

 PCM connector disconnected.


 Measure the resistance between:

( + ) IMRCM
( - ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
IMRCM IMRCM

 Wiggle, shake, and bend small sections of the wiring harness while working from the component to the
module.
Microsoft
Friday, September 25, 2009 11:21:00 AM Page 449 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the resistance fluctuating while checking the harness?

Yes No
INSTALL a new IMRCM sensor. REFER to the
ELECTRONIC ENGINE CONTROLS -
REPAIR the open circuit. CLEAR the DTCs.
GASOLINE ENGINES -- E-SERIES as
REPEAT the self-test.
necessary. CLEAR the DTCs. REPEAT the self-
GO to HU41.
test.
GO to HU41.

HU38 CHECK THE HARNESS PWRGND CIRCUIT FOR CONTINUITY

 PCM connector disconnected.


 Measure the resistance between:

( + ) IMRCM
( - ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
PWRGND PWRGND

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
CHECK the circuit for an intermittent concern.
REPEAT the self-test.
refer to PINPOINT TEST Z.
GO to HU41.

HU39 CHECK THE IMRCM CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 Remove the jumper wire(s).
 PCM connector disconnected.
 Measure the resistance between:

( + ) IMRCM
( - ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
IMRCM IMRCM

 Is the resistance less than 5 ohms?

Yes No
Microsoft
Friday, September 25, 2009 11:21:00 AM Page 450 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

REPAIR the open circuit. CLEAR the DTCs.


GO to HU40. REPEAT the self-test.
GO to HU41.

HU40 CHECK THE MONITOR CIRCUIT FOR AN INTERMITTENT OPEN

 Measure the resistance between:

( + ) IMRCM
( - ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
IMRCM IMRCM

 Wiggle, shake, and bend small sections of the wiring harness while working from the component to the
module.
 Is the resistance fluctuating while checking the harness?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
REPEAT the self-test. GO to HU53.
GO to HU41.

HU41 VERIFY THE REPAIR

 Key ON, engine OFF.


 Clear the PCM DTCs.
 Access the PCM and monitor the IMRC and IMRC_F PIDs.
 Access the PCM and monitor the IMRC1M PID.
 Key ON, engine running.
 Drive the vehicle, obeying all traffic and safety laws.
 Safely carry out 3 acceleration runs from a stop or roll to between 3,000 and 4,000 RPM.
 Watch for any PID change.
 Carry out the PCM self-test.
 Are any DTCs received?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
The test completed successfully.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

HU42 DTCS P0660, P0663, P1549, P2070 OR P2071: VISUAL INSPECTION OF INTAKE MANIFOLD TUNING
Microsoft
Friday, September 25, 2009 11:21:00 AM Page 451 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

VALVE

 Inspect the component for signs of damage.


 Check the harness and connection.
 Is a concern present?

Yes No
REPAIR as necessary. CLEAR the DTCs. REPEAT
GO to HU43.
the self-test.

HU43 CHECK THE VPWR CIRCUIT FOR AN OPEN IN THE HARNESS

 IMTV Actuator connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) IMTV
Actuator ( - ) Vehicle
Connector, Battery
Harness Side
Negative
VPWR
terminal

 Is the voltage greater than 10.5 V?

Yes No
REPAIR the open circuit.
GO to HU44.
CLEAR the DTCs. REPEAT the self-test.

HU44 CHECK THE IMTV CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) IMTV
( - ) PCM
Actuator
Connector,
Connector,
Harness Side
Harness Side
IMTV IMTV

 Is the resistance less than 5 ohms?

Microsoft
Friday, September 25, 2009 11:21:00 AM Page 452 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HU45.
REPEAT the self-test.

HU45 CHECK THE IMTV CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Measure the resistance between:

( + ) PCM
Connector, (-)
Harness Side
IMTV Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HU46.
REPEAT the self-test.

HU46 CHECK THE IMTV CIRCUIT FOR A SHORT TO VPWR IN THE HARNESS

 Measure the voltage between:

( + ) PCM
Connector, (-)
Harness Side
IMTV Ground

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HU47.
REPEAT the self-test.

HU47 CHECK THE IMTV DRIVER CIRCUIT WITH THE PCM CONNECTED

 IMTV Actuator connector disconnected.


 PCM connector connected.
 Key ON, engine OFF.
 Connect a non-powered test lamp between:

( + ) IMTV ( - ) IMTV
Actuator Actuator
Connector, Connector,
Microsoft
Friday, September 25, 2009 11:21:00 AM Page 453 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Harness Side Harness Side


VPWR IMTV

 Does the test lamp illuminate?

Yes No
GO to HU53. GO to HU48.

HU48 CHECK THE IMTV PCM DRIVER CIRCUIT WHEN COMMANDED ON

 Connect a non-powered test lamp between:

( + ) IMTV ( - ) IMTV
Actuator Actuator
Connector, Connector,
Harness Side Harness Side
VPWR IMTV

 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .


 Command the outputs ON.
 Command the outputs OFF.
 Exit output test mode.
 Does the test lamp illuminate?

Yes No
GO to HU49. GO to HU53.

HU49 CHECK THE IMTV FOR DAMAGE

 Key in OFF position.


 Remove the IMTV. Refer to the ELECTRONIC ENGINE CONTROLS - GASOLINE ENGINES --
E-SERIES .
 Visually inspect the shutter for damage.
 Manually rotate the shutter.
 Is a concern present?

Yes No
INSTALL a new IMTV actuator. REFER to the
ELECTRONIC ENGINE CONTROLS -
GASOLINE ENGINES -- E-SERIES as GO to HU50.
necessary.
CLEAR the DTCs. REPEAT the self-test.

Microsoft
Friday, September 25, 2009 11:21:00 AM Page 454 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

HU50 CHECK THE IMTV FOR FUNCTIONALITY WHEN COMMANDED ON

 IMTV Actuator connector connected.


 Key ON, engine OFF.
 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .
 Command the outputs ON.
 Command the outputs OFF.
 Exit output test mode.
 Does the IMTV shutter rotate?

Yes No
INSTALL a new IMTV actuator. REFER to the
ELECTRONIC ENGINE CONTROLS -
The concern is an intermittent.
GASOLINE ENGINES -- E-SERIES as
refer to PINPOINT TEST Z.
necessary.
CLEAR the DTCs. REPEAT the self-test.

HU51 PRELIMINARY DIAGNOSIS FOR DIAGNOSTIC TROUBLE CODES (DTCS) P0505 OR P0506

 Key ON, engine OFF.


 Are any DTCs present other than P0505 or P0506?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
GO to HU52.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

HU52 MONITOR THE INTAKE AIR SYSTEM RELATED PIDS

NOTE: Verify that the vehicle has reached the normal engine coolant operating
temperature of 77°C (170°F). Allow the engine to idle an additional 5 minutes.

NOTE: The ETC_TRIM PID may not be available on all vehicles.

 Access the PCM and monitor the ECT PID.


 Access the PCM and monitor the ETC_TRIM PID.
 Access the PCM and monitor the IACTRIM and IACKAM2 PIDs.
 Mathematically add and record the value of the IACTRIM PID to the IACKAM2 PID value, for the total
IAC value at idle.
 Is the ETC_TRIM PID angle equal to 3.5 degrees or is the total IAC value greater than 0.5 lb/min?

Microsoft
Friday, September 25, 2009 11:21:00 AM Page 455 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
INSTALL a new throttle body assembly. REFER to
the FUEL SYSTEM - GENERAL
RETURN to the SYMPTOM CHARTS article,
INFORMATION - GASOLINE AND DIESEL --
Symptom Charts for further direction.
E-SERIES to INSTALL a new throttle body.
CLEAR the DTCs. REPEAT the self-test.

HU53 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST HV: COOLING FAN CLUTCH

WARNING: To avoid the possibility of personal injury or damage to the vehicle, do


not operate the engine until the fan blade has been first examined for
possible cracks and separation. Failure to follow these instructions may
result in personal injury or death.

NOTE: Before starting this pinpoint test, turn the clutch fan assembly by hand and
check for mechanical binding around the fan shroud or surrounding
components. If binding is present, correct the problem then continue with the
pinpoint test. If no binding is present, start the engine and warm up to normal
operating temperature then continue with the pinpoint test.

This pinpoint test is intended to diagnose the following:

 cooling fan clutch


 harness circuits: fan speed sensor (FSS), FSS PWRGND, FSS VPWR, fan control variable (FCV), and
FCV VPWR
 powertrain control module (PCM) (12A650)

Microsoft
Friday, September 25, 2009 11:21:00 AM Page 456 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 143: Electronic Throttle Body Throttle Position Sensor (ETBTPS) Connector - A
Courtesy of FORD MOTOR CO.

Pin Circuit
4 FSS (Fan Speed Sensor)
5 PWRGND (Power Ground)
2 VBPWR (Vehicle Buffered Power)
3 VPWR (Vehicle Power)
6 FCV (Fan Control Variable)

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Pin Circuit


Expedition, B51, B52, B53 VPWR
Navigator B45 FSS
B67, B68, B69, B70 PWRGND
B20 VBPWR
B48 FCV
F-150 B51, B52, B53 VPWR
E24 FSS
B67, B68, B69, B70 PWRGND
B20 VBPWR
B48 FCV
All other vehicles B35, B36 VPWR
E24 FSS
B47, B48, B49, B50 PWRGND
E20 VBPWR
E7 FCV

HV1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

Microsoft
Friday, September 25, 2009 11:21:01 AM Page 457 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Are DTCs P0480, P0483 or P0528 present?

Yes No
For KOEO and KOER DTC P0480, GO to HV4.
For KOEO and KOER DTCs P0483 or P0528, GO
to HV2. GO to HV2.
For continuous memory DTCs P0480 or P0528, GO
to HV10.

HV2 CHECK THE COOLING FAN CLUTCH FOR MECHANICAL BINDING

NOTE: The cooling fan clutch uses a viscous coupling. The viscous drag should be
smooth during fan rotation. The amount of resistance is dependent upon the
final cooling fan operational state before engine shutdown.

 Key in OFF position.


 Manually rotate the cooling fan.
 Does the cooling fan clutch rotation feel rough or binding?

Yes No
INSTALL a new cooling fan clutch. REFER to the
ENGINE COOLING -- E-SERIES . GO to HV3.
CLEAR the DTCs. REPEAT the self-test.

HV3 CHECK THE COOLING FAN CLUTCH OPERATION

 Key ON, engine running.


 Set the heater controls to OFF.
 Access the PCM and monitor the FANSS PID.
 Does the FANSS PID indicate any RPM?

Yes No
GO to HV4. GO to HV11.

HV4 KOEO AND KOER DTC P0480: CHECK THE COOLING FAN CLUTCH ACTUATOR VALVE SOLENOID
RESISTANCE

NOTE: If necessary, install terminal adapters on the component side pins to carry out
the resistance measurement.

 Key in OFF position.


 Cooling Fan Clutch connector disconnected.
 Measure the resistance between:
Microsoft
Friday, September 25, 2009 11:21:01 AM Page 458 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) Cooling ( - ) Cooling
Fan Clutch Fan Clutch
Connector, Connector,
Component Component
Side Side
FCV - Pin 6 VPWR - Pin 3

 Is the resistance between 6 - 12 ohms?

Yes No
INSTALL a new cooling fan clutch. REFER to the
GO to HV5. ENGINE COOLING -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HV5 CHECK THE COOLING FAN CLUTCH ACTUATOR VALVE SOLENOID RESISTANCE

 Measure the resistance between:

( + ) Cooling
Fan Clutch
Connector, (-)
Component
Side
FCV - Pin 6 Ground

 Is the resistance greater than 10K ohms?

Yes No
INSTALL a new cooling fan clutch. REFER to the
GO to HV6. ENGINE COOLING -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HV6 CHECK THE VPWR VOLTAGE TO THE COOLING FAN CLUTCH ACTUATOR VALVE SOLENOID

 Key ON, engine OFF.


 Measure the voltage between:

( + ) Cooling
Fan Clutch
(-)
Connector,
Harness Side
VPWR - Pin 3 Ground

 Is the voltage greater than 10 V?

Microsoft
Friday, September 25, 2009 11:21:01 AM Page 459 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HV7.
REPEAT the self-test.

HV7 CHECK THE FCV CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) Cooling
( - ) PCM
Fan Clutch
Connector,
Connector,
Harness Side
Harness Side
FCV - Pin 6 FCV

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HV8.
REPEAT the self-test.

HV8 CHECK THE FCV CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Measure the resistance between:

( + ) Cooling
Fan Clutch
(-)
Connector,
Harness Side
FCV - Pin 6 Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HV9.
REPEAT the self-test.

HV9 CHECK THE FCV CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

( + ) Cooling
Microsoft
Friday, September 25, 2009 11:21:01 AM Page 460 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fan Clutch
Connector, (-)
Harness Side
FCV - Pin 6 Ground

 Is any voltage present?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HV19.
REPEAT the self-test.

HV10 CONTINUOUS MEMORY DTCS P0480 OR P0528: INTERMITTENT CHECK

NOTE: Keep the coil arm of the cooling fan clutch secure while checking the wiring
harness. If the coil arm rotates, faulty readings may occur.

 Key ON, engine OFF.


 Access the PCM and monitor the FANSS PID.
 Access the PCM and monitor the FANVAR_F PID.
 While observing the PID wiggle, shake, and bend small sections of the wiring harness while working
from the cooling fan clutch to the PCM.
 Check the cooling fan clutch and the PCM connectors for damage and corrosion.
 Is a concern present?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
ISOLATE the concern and REPAIR as necessary.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

HV11 KOEO AND KOER DTC P0528: CHECK THE VOLTAGE AND GROUND TO THE FSS SENSOR

 Cooling Fan Clutch connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) Cooling ( - ) Cooling
Fan Clutch Fan Clutch
Connector, Connector,
Harness Side Harness Side
PWRGND - Pin
VBPWR - Pin 2
5

Microsoft
Friday, September 25, 2009 11:21:01 AM Page 461 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the voltage greater than 10 V?

Yes No
GO to HV15. GO to HV12.

HV12 CHECK THE VOLTAGE TO THE FSS SENSOR

 Measure the voltage between:

( + ) Cooling
Fan Clutch
(-)
Connector,
Harness Side
VBPWR - Pin 2 Ground

 Is the voltage greater than 10 V?

Yes No
GO to HV14. GO to HV13.

HV13 CHECK THE VOLTAGE CIRCUIT TO THE FSS SENSOR FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) Cooling
( - ) PCM
Fan Clutch
Connector,
Connector,
Harness Side
Harness Side
VBPWR - Pin 2 VBPWR

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HV19.
REPEAT the self-test.

HV14 CHECK THE GROUND CIRCUIT TO THE FSS SENSOR FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

Microsoft
Friday, September 25, 2009 11:21:01 AM Page 462 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) Cooling
( - ) PCM
Fan Clutch
Connector,
Connector,
Harness Side
Harness Side
PWRGND - Pin
PWRGND
5

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HV19.
REPEAT the self-test.

HV15 CHECK THE FSS CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) Cooling
( - ) PCM
Fan Clutch
Connector,
Connector,
Harness Side
Harness Side
FSS - Pin 4 FSS

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HV16.
REPEAT the self-test.

HV16 CHECK THE FSS CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Measure the resistance between:

( + ) Cooling
Fan Clutch
(-)
Connector,
Harness Side
FSS - Pin 4 Ground

 Is the resistance greater than 10K ohms?

Yes No
Microsoft
Friday, September 25, 2009 11:21:01 AM Page 463 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

REPAIR the short circuit. CLEAR the DTCs.


GO to HV17.
REPEAT the self-test.

HV17 CHECK THE FSS CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

( + ) Cooling
Fan Clutch
(-)
Connector,
Harness Side
FSS - Pin 4 Ground

 Is any voltage present?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HV18.
REPEAT the self-test.

HV18 CHECK THE FUNCTIONALITY OF THE FSS CIRCUIT

 Key in OFF position.


 PCM connector connected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) Cooling
Fan Clutch
(-)
Connector,
Harness Side
FSS - Pin 4 Ground

 Is the voltage greater than 10 V?

Yes No
INSTALL a new cooling fan clutch. REFER to the
ENGINE COOLING -- E-SERIES . GO to HV19.
CLEAR the DTCs. REPEAT the self-test.

HV19 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
Microsoft
Friday, September 25, 2009 11:21:01 AM Page 464 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 pushed out pins


 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST HX: EVAPORATIVE EMISSION (EVAP) SYSTEM AND MONITOR

WARNING: Crown Victoria Police Interceptor vehicles equipped with fire suppression
system, refer to part 419-03 for Important Safety Warnings. Failure to
follow these instructions may result in personal injury.

WARNING: Before repairing or installing a new component in the fuel system, reduce
the possibility of injury or fire by following the warning, caution, and
handling directions in pinpoint test HC. Failure to follow these
instructions may result in personal injury.

NOTE: Use this pinpoint test only when directed here.

The use of a soap solution around the fuel filler cap or capless fuel tank filler
pipe (if equipped) or the use of the hydrocarbon emission analyzer to determine
an evaporative emission system leak is not recommended. The mandatory
Rotunda Evaporative Emission System Leak Tester for On Board Diagnostic
(OBD) (including the ultrasonic tester) and the Rotunda Vacutec 522 Leak
Detector Smoke Machine are the only devices to be used at this time for
evaporative emission system leak detection.

When using the smoke machine, the fuel level in the fuel tank must be less than
85% full.

This pinpoint test is intended to diagnose the following:

 canister vent (CV) solenoid (9F945)


 fuel filler cap (9030)
 capless fuel tank filler pipe (9034)
 fuel tank pressure (FTP) sensor (9C052)
Microsoft
Friday, September 25, 2009 11:21:01 AM Page 465 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 EVAP canister purge (EVAPCP) valve (9C915). Also known as the vapor management valve (VMV).
 EVAP system leaks using the Rotunda Vacutec Leak Detector Smoke Machine.
 harness circuits: B+, CV, EVAPCP, FTP, FTPREF, SIGRTN, VPWR, VREF and CASE GND
 powertrain control module (PCM) (12A650)

For additional information on the EVAP system, refer toEVAPORATIVE EMISSION (EVAP) SYSTEMS ,
or the EVAPORATIVE EMISSIONS -- E-SERIES .

For applications that use the engine off natural vacuum (EONV) EVAP leak check monitor, KAPWR provides
voltage to the CV solenoid instead of VPWR.

Fig. 144: Canister Vent (CV) Solenoid Connector - A


Courtesy of FORD MOTOR CO.

Fig. 145: Canister Vent (CV) Solenoid Connector - B

Microsoft
Friday, September 25, 2009 11:21:01 AM Page 466 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Escape/Mariner, A 2 KAPWR
Explorer, 1 CANV
Explorer Sport Trac,
Mountaineer
Mustang B 2 CANV
1 VPWR
All other vehicles A 1 KAPWR
2 CANV

Fig. 146: EVAP Canister Purge (EVAPCP) Valve Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
2 EVAPCP (EVAP Canister Purge)
1 VPWR (Vehicle Power)

For applications that use the engine off natural vacuum (EONV) EVAP leak check monitor, FTPREF provides
voltage to the FTP sensor instead of VREF.

Microsoft
Friday, September 25, 2009 11:21:01 AM Page 467 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 147: Fuel Tank Pressure (FTP) Sensor Connector - A


Courtesy of FORD MOTOR CO.

Fig. 148: Fuel Tank Pressure (FTP) Sensor Connector - B


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


E-Series tank design, A 3 FTP
F-Super Duty tank design 1 FTPREF
2 SIGRTN
Mustang B 3 FTP
2 SIGRTN
1 VREF
All other vehicles B 3 FTP
1 FTPREF
2 SIGRTN
Microsoft
Friday, September 25, 2009 11:21:01 AM Page 468 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


E-Series, 170 Pin B13 CANV
F-Super Duty B3 FTP
B40 FTPREF
B41 SIGRTN
B40 VREF
E1 EVAPCP
Edge, 190 Pin B61 CANV
MKX, B44 FTP
Sable, B29 FTPREF
Taurus, B58 SIGRTN
Taurus X B29, B64 VREF
B50 EVAPCP
Escape/Mariner 150 (50-50-50) Pin B13 CANV
B9 FTP
B40 FTPREF
B41 SIGRTN
B40 VREF
B34 EVAPCP
Expedition, 140 Pin B61 CANV
Navigator B44 FTP
B29 FTPREF
B58 SIGRTN
E57 VREF
B50 EVAPCP
F-150, 190 Pin B61 CANV
Mark LT B44 FTP
B65 FTPREF
B58 SIGRTN
B29 VREF
B50 EVAPCP
Focus 190 Pin B20 CANV
B65 FTP
B66 FTPREF
B58 SIGRTN
B52, B66 VREF
B55 EVAPCP
Fusion, 140 Pin B61 CANV
Milan, B44 FTP
MKZ B29 FTPREF
B58 SIGRTN
B33 VREF
B4 EVAPCP
Mustang 170 Pin B13 CANV
Microsoft
Friday, September 25, 2009 11:21:01 AM Page 469 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

B3 FTP
B41 SIGRTN
B40 VREF
E6 EVAPCP
All other vehicles 170 Pin B13 CANV
B3 FTP
B40 FTPREF
B41 SIGRTN
B40 VREF
E6 EVAPCP

HX1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0442, P0443, P0446, P0451, P0452, P0453, P0455, P0456, P0457, P0460, P0461, P0462,
P0463, P144A, P1450, P1451, or P260F present?

Yes No
For DTCs P0442 or P0456, GO to HX46.
For DTC P0443, GO to HX2.
For DTCs P0446 or P1451, GO to HX30.
For DTC P0451, GO to HX39.
For DTC P0452, GO to HX18.
For symptoms without DTCs, GO to HX13.
For DTC P0453, GO to HX23.
For all others, GO toDIAGNOSTIC TROUBLE
For DTCs P0455 or P0457, GO to HX40.
CODE (DTC) CHARTS AND DESCRIPTIONS .
For DTC P0460, GO to HX38.
For DTCs P0461 through P0463, GO to HX36.
For DTC P144A, GO to HX49.
For DTC P1450, GO to HX8.
For DTC P260F, GO to HX50.

HX2 DTC P0443: CHECK THE PCM OUTPUT TO EVAP CANISTER PURGE VALVE

 Key in OFF position.


 EVAPCP Valve connector disconnected.
 Connect a non-powered test lamp between:

( + ) EVAPCP ( - ) EVAPCP
Valve Valve
Connector, Connector,
Harness Side Harness Side
EVAPCP - Pin
VPWR - Pin 1
2

 Key ON, engine OFF.


 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .
Microsoft
Friday, September 25, 2009 11:21:01 AM Page 470 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Command the outputs ON.


 Command the outputs OFF.
 Exit output test mode.
 Does the test lamp turn on and off when the output(s) is commanded on and off?

Yes No
GO to HX3. GO to HX4.

HX3 CHECK THE EVAP CANISTER PURGE VALVE SOLENOID RESISTANCE

 Key in OFF position.


 EVAPCP Valve connector disconnected.
 Measure the resistance between:

( + ) EVAPCP ( - ) EVAPCP
Valve Valve
Connector, Connector,
Component Component
Side Side
EVAPCP - Pin
VPWR - Pin 1
2

 Is the resistance between 2.5 - 7 ohms?

Yes No
Unable to duplicate or identify the concern at this INSTALL a new EVAPCP valve. REFER to the
time. EVAPORATIVE EMISSIONS -- E-SERIES .
refer to PINPOINT TEST Z. CLEAR the DTCs. REPEAT the self-test.

HX4 CHECK THE VPWR VOLTAGE TO THE EVAP CANISTER PURGE VALVE

 Key ON, engine OFF.


 Measure the voltage between:

( + ) EVAPCP
Valve ( - ) Vehicle
Connector, Battery
Harness Side
Negative
VPWR - Pin 1
terminal

 Is the voltage greater than 10 V?

Microsoft
Friday, September 25, 2009 11:21:01 AM Page 471 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HX5.
REPEAT the self-test.

HX5 CHECK THE EVAP CANISTER PURGE VALVE CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( - ) EVAPCP
( + ) PCM
Valve
Connector,
Connector,
Harness Side
Harness Side
EVAPCP - Pin
EVAPCP
2

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HX6.
REPEAT the self-test.

HX6 CHECK THE EVAP CANISTER PURGE VALVE CIRCUIT FOR A SHORT TO PWRGND IN THE HARNESS

 Measure the resistance between:

( + ) PCM
Connector, (-)
Harness Side
EVAPCP Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HX7.
REPEAT the self-test.

HX7 CHECK THE EVAP CANISTER PURGE VALVE CIRCUIT FOR A SHORT TO VOLTAGE IN THE
HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

Microsoft
Friday, September 25, 2009 11:21:01 AM Page 472 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) EVAPCP
Valve
(-)
Connector,
Harness Side
EVAPCP - Pin
Ground
2

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HX54.
REPEAT the self-test.

HX8 DTC P1450: CHECK FOR VISUAL CAUSES OF EXCESSIVE FUEL TANK VACUUM

NOTE: If the CV solenoid and the fuel tank assemblies are not accessible during this
step, refer to the EVAPORATIVE EMISSIONS -- E-SERIES and FUEL TANK AND
LINES - GASOLINE AND DIESEL -- E-SERIES for removal instructions.

 Check for kinks or bends in the fuel vapor hoses/tubes (EVAPCP outlet tube and EVAP canister tube).
 Visually inspect the EVAP canister inlet port, CV solenoid filter, and canister vent hose assembly for
contamination or debris.
 Check the CV solenoid filter for blockage or contamination.
 Is a concern present?

Yes No
REMOVE any contamination or debris around the
fuel vapor hose/tubes and CV solenoid assembly.
REMOVE kinks or bends in the EVAPCP outlet
tube, EVAP canister tube, and canister vent hose
assembly.
GO to HX9.
CLEAR the DTCs.
For repair verification, CARRY OUT the
evaporative emission leak check monitor repair
verification drive cycle. REFER toON BOARD
DIAGNOSTIC (OBD) DRIVE CYCLE .

HX9 CHECK THE FTP SENSOR VOLTAGE WITH THE FUEL FILLER CAP REMOVED OR THE CAPLESS
FUEL TANK FILLER PIPE OPENED

NOTE: For vehicles with a capless fuel filler pipe, instead of removing the fuel filler
cap, install the supplemental refueling adaptor provided with the vehicle to
open the capless fuel tank filler pipe.

 Remove the fuel filler cap.


Microsoft
Friday, September 25, 2009 11:21:01 AM Page 473 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key ON, engine OFF.


 Access the PCM and monitor the FTP PID.
 Is the voltage between 2.4 - 2.8 V?

Yes No
GO to HX13. GO to HX10.

HX10 CHECK FOR ANY OTHER DTCS

 Check for other 3-wire sensor DTCs (KOEO, KOER, or continuous memory) present with the DTC
P1450.
 Are any other DTCs present?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
GO to HX11.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

HX11 CHECK THE VOLTAGE TO THE FTP SENSOR

 Key in OFF position.


 FTP Sensor connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) FTP ( - ) FTP
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
VREF SIGRTN
FTPREF SIGRTN

 Are the voltages between 4 - 6 V?

Yes No

INSTALL a new FTP sensor. REFER to the


EVAPORATIVE EMISSIONS -- E-SERIES . For
some vehicles, the FTP sensor is integral to the fuel
vapor tube assembly. GO to HX12.
CLEAR the DTCs.
For repair verification, CARRY OUT the
evaporative emission leak check monitor repair
Microsoft
Friday, September 25, 2009 11:21:01 AM Page 474 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

verification drive cycle. REFER toON BOARD


DIAGNOSTIC (OBD) DRIVE CYCLE .

HX12 CHECK THE FTPREF OR VREF AND SIGRTN CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( - ) FTP
( + ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
VREF VREF
SIGRTN SIGRTN
FTPREF FTPREF

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HX54.
REPEAT the self-test.

HX13 CHECK IF THE ENGINE IDLES

 Key ON, engine running.


 Does the engine stall or is it unable to maintain idle?

Yes No
GO to HX14. GO to HX15.

HX14 CHECK THE EVAP SYSTEM FOR A STUCK OPEN VALVE

 Key in OFF position.


 Disconnect the fuel vapor to intake manifold line at the EVAPCP valve and cap the line at the EVAPCP
valve.
 Key ON, engine running.
 Does the engine stall or is it unable to maintain idle?

Yes No
The EVAP system is not the cause of the symptom. INSTALL a new EVAPCP valve. REFER to the
RETURN to the SYMPTOM CHARTS article, EVAPORATIVE EMISSIONS -- E-SERIES .
Symptom Charts for further direction. CLEAR the DTCs. REPEAT the self-test.
Microsoft
Friday, September 25, 2009 11:21:01 AM Page 475 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

HX15 CHECK FOR BLOCKAGE IN THE FUEL TANK VENT SYSTEM

NOTE: The CV is normally open and venting to the atmosphere.

 Access the PCM and monitor the EVMV PID.


 Access the PCM and monitor the FTP PID.
 Access the PCM and monitor the EVAPCV PID.
 While monitoring the FTP PID, ramp open the EVAPCP valve by incrementally commanding the EVMV
PID to a 1,000 mA.
 Does the FTP sensor voltage drop below 2 volts when the EVAPCP valve is commanded fully open?

Yes No
CHECK for blockage in the vapor line to the CV
solenoid.
CHECK the CV solenoid filter for blockage or
contamination.
GO to HX16.
CHECK the carbon canister for blockage.
If OK, INSTALL a new CV solenoid. REFER to the
EVAPORATIVE EMISSIONS -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HX16 CHECK THE EVAP SYSTEM FOR A STUCK OPEN VALVE

 Key ON, engine running.


 Access the PCM and control the EVMV PID.
 Close the EVAPCP by commanding the EVMV PID to 0 mA.
 Access the PCM and control the EVAPCV PID.
 Close the CV solenoid by commanding the EVAPCV PID to ON (100% duty cycle).
 Does the FTPV PID decrease, the engine RPM change, or the engine stall, as an indication that the
EVAPCP valve is stuck open?

Yes No
INSTALL a new EVAPCP valve. REFER to the
EVAPORATIVE EMISSIONS -- E-SERIES . GO to HX17.
CLEAR the DTCs. REPEAT the self-test.

HX17 EVAP CANISTER PURGE VALVE TEST

 Key ON, engine running.


 Access the PCM and control the EVAPCV PID.
 Close the CV solenoid by commanding the EVAPCV PID to ON (100% duty cycle).
 Access the PCM and control the EVMV PID.
 While monitoring the FTP PID, ramp open the EVAPCP valve by incrementally commanding the EVMV
Microsoft
Friday, September 25, 2009 11:21:01 AM Page 476 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

PID to a 1,000 mA.


 Does the FTP PID decrease, the engine RPM change, or the engine stall as an indication that the
EVAPCP valve is opening?

Yes No
CHECK for blockages between the fuel tank, the
EVAPCP valve, and the engine intake manifold.
For DTC P1450, unable to duplicate or identify the
CHECK for obstructions in the EVAPCP valve
concern at this time.
diaphragm and ports.
refer to PINPOINT TEST Z.
If OK, INSTALL a new EVAPCP valve. REFER to
For all others, CHECK the EVAP system for leaks.
the EVAPORATIVE EMISSIONS -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

HX18 DTC P0452: CHECK FOR FUEL TANK PRESSURE SENSOR CONNECTOR CONTAMINATION

 Key in OFF position.


 Visually check for liquid fuel contamination of the FTP sensor electrical connector.
 Check for a completely submerged FTP sensor (tank-mounted type only) in the liquid fuel. This can
affect the correct FTP voltage reading.
 Does the FTP sensor and its connector show any signs of fuel contamination?

Yes No
REPAIR as necessary.
ADJUST the fuel tank overfill. GO to HX19.
CLEAR the DTCs. REPEAT the self-test.

HX19 CHECK FOR LOW FTP SENSOR VOLTAGE

NOTE: The FTP sensor voltage with no pressure/vacuum on the fuel tank is between
2.4 and 2.8 volts.

 Key ON, engine OFF.


 Access the PCM and monitor the FTP PID.
 Is the voltage less than 0.22 V?

Yes No
The concern that produced the DTC P0452 is
GO to HX20. intermittent.
refer to PINPOINT TEST Z.

HX20 CHECK THE OPPOSITE INDUCED HIGH FTP SENSOR SIGNAL

 Key in OFF position.


 FTP Sensor connector disconnected.
Microsoft
Friday, September 25, 2009 11:21:01 AM Page 477 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Connect a 5 amp fused jumper wire between the following:

Point A FTP Point B FTP


Sensor Sensor
Connector, Connector,
Harness Side Harness Side
VREF FTP

 Key ON, engine OFF.


 Access the PCM and monitor the FTP PID.
 Is the voltage between 4 - 6 V?

Yes No
INSTALL a new FTP sensor. REFER to the
EVAPORATIVE EMISSIONS -- E-SERIES . For
some vehicles, the FTP sensor is integral to the fuel GO to HX21.
vapor tube assembly.
CLEAR the DTCs. REPEAT the self-test.

HX21 CHECK THE VREF VOLTAGE TO THE FTP SENSOR

 Remove the jumper wire(s).


 Key ON, engine OFF.
 Measure the voltage between:

( + ) FTP ( - ) FTP
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
VREF SIGRTN

 Is the voltage between 4 - 6 V?

Yes No
GO to HX22. refer to PINPOINT TEST C.

HX22 CHECK THE FTP CIRCUIT(S) FOR A SHORT TO SIGRTN OR GND IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) PCM
Microsoft
Friday, September 25, 2009 11:21:01 AM Page 478 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Connector, Connector,
Harness Side Harness Side
FTP SIGRTN

 Measure the resistance between:

( + ) PCM
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
FTP
terminal

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HX54.
REPEAT the self-test.

HX23 DTC P0453: CHECK FOR HIGH FTP SENSOR VOLTAGE

NOTE: The FTP sensor voltage with no pressure/vacuum on the fuel tank is between
2.4 and 2.8 volts.

 Key ON, engine OFF.


 Access the PCM and monitor the FTP PID.
 Is the voltage greater than 4.5 V?

Yes No
The concern that produced the DTC P0453 is
GO to HX24. intermittent.
refer to PINPOINT TEST Z.

HX24 CHECK THE VOLTAGE BETWEEN THE VREF AND SIGRTN CIRCUITS AT THE FTP SENSOR
VEHICLE HARNESS CONNECTOR

 Key in OFF position.


 FTP Sensor connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) FTP ( - ) FTP
Sensor Sensor
Connector, Connector,
Microsoft
Friday, September 25, 2009 11:21:01 AM Page 479 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Harness Side Harness Side


VREF SIGRTN

 Is the voltage between 4 - 6 V?

Yes No
GO to HX25. refer to PINPOINT TEST C.

HX25 CHECK THE FTP CIRCUIT FOR A SHORT TO VOLTAGE

 Measure the voltage between:

( + ) FTP
Sensor ( - ) Vehicle
Connector, Battery
Harness Side
Negative
FTP
terminal

 Is the voltage less than 10 V?

Yes No
GO to HX27. GO to HX26.

HX26 CHECK THE FTP CIRCUIT FOR A SHORT TO VPWR IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) PCM
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
FTP
terminal

 Is the voltage greater than 10 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HX54.
REPEAT the self-test.

HX27 CHECK THE FTP CIRCUIT FOR AN OPEN IN THE HARNESS


Microsoft
Friday, September 25, 2009 11:21:01 AM Page 480 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( - ) FTP
( + ) PCM
Sensor
Connector,
Connector,
Harness Side
Harness Side
FTP FTP

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HX28.
REPEAT the self-test.

HX28 CHECK THE FTP CIRCUIT FOR A SHORT TO VREF

 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
VREF FTP

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HX29.
REPEAT the self-test.

HX29 CHECK THE OPPOSITE INDUCED LOW FTP SIGNAL

 PCM connector connected.


 Connect a 5 amp fused jumper wire between the following:

Point A FTP Point B FTP


Sensor Sensor
Connector, Connector,
Harness Side Harness Side
FTP SIGRTN

 Key ON, engine OFF.

Microsoft
Friday, September 25, 2009 11:21:01 AM Page 481 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Access the PCM and monitor the FTP PID.


 Is the voltage less than 0.1 V?

Yes No
INSTALL a new FTP sensor. REFER to the
EVAPORATIVE EMISSIONS -- E-SERIES . For
some vehicles, the FTP sensor is integral to the fuel GO to HX54.
vapor tube assembly.
CLEAR the DTCs. REPEAT the self-test.

HX30 DTCS P0446 OR P1451: CHECK THE PCM OUTPUT TO THE CV SOLENOID

NOTE: For applications that use the engine off natural vacuum (EONV) EVAP leak
check monitor, KAPWR provides voltage to the CV solenoid instead of VPWR.

 Key in OFF position.


 CV Solenoid connector disconnected.
 Connect a non-powered test lamp between:

( + ) CV ( - ) CV
Solenoid Solenoid
Connector, Connector,
Harness Side Harness Side
VPWR CANV
KAPWR CANV

 Key ON, engine OFF.


 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .
 Command the outputs ON.
 Command the outputs OFF.
 Exit output test mode.
 Does the test lamp turn on and off when the output(s) is commanded on and off?

Yes No
GO to HX31. GO to HX32.

HX31 CHECK THE CV SOLENOID RESISTANCE

NOTE: For applications that use the engine off natural vacuum (EONV) EVAP leak
check monitor, KAPWR provides voltage to the CV solenoid instead of VPWR.

 Key in OFF position.

Microsoft
Friday, September 25, 2009 11:21:02 AM Page 482 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Measure the resistance between:

( + ) CV ( - ) CV
Solenoid Solenoid
Connector, Connector,
Component Component
Side Side
KAPWR CANV
VPWR CANV

 Are the resistances between 48 - 65 ohms?

Yes No
Unable to duplicate or identify the concern at this INSTALL a new CV solenoid. REFER to the
time. EVAPORATIVE EMISSIONS -- E-SERIES .
refer to PINPOINT TEST Z. CLEAR the DTCs. REPEAT the self-test.

HX32 CHECK THE VPWR VOLTAGE TO THE CV SOLENOID

NOTE: For applications that use the engine off natural vacuum (EONV) EVAP leak
check monitor, KAPWR provides voltage to the CV solenoid instead of VPWR.

 Measure the voltage between:

( + ) CV
Solenoid
(-)
Connector,
Harness Side
KAPWR Ground
VPWR Ground

 Are the voltages greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HX33.
REPEAT the self-test.

HX33 CHECK THE CANV CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

Microsoft
Friday, September 25, 2009 11:21:02 AM Page 483 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( - ) CV
( + ) PCM
Solenoid
Connector,
Connector,
Harness Side
Harness Side
CANV CANV

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to HX34.
REPEAT the self-test.

HX34 CHECK THE CANV CIRCUIT FOR A SHORT TO PWRGND IN THE HARNESS

 Measure the resistance between:

( + ) CV
Solenoid ( - ) Vehicle
Connector, Battery
Harness Side
Negative
CANV
terminal

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to HX35.
REPEAT the self-test.

HX35 CHECK THE CANV CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

( + ) CV
Solenoid
(-)
Connector,
Harness Side
CANV Ground

 Is the voltage less than 1 V?

Yes No
GO to HX54. REPAIR the short circuit. CLEAR the DTCs.
Microsoft
Friday, September 25, 2009 11:21:02 AM Page 484 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

REPEAT the self-test.

HX36 DTCS P0461, P0462 AND P0463: CHECK THE INSTRUMENT CLUSTER (IC) MODULE FOR DTCS

 Key ON, engine OFF.


 Carry out the IC self-test.
 Are any DTCs present?

Yes No
REFER to the INSTRUMENT CLUSTER (IC)
AND WARNING CHIMES -- E-SERIES to GO to HX37.
continue diagnosis.

HX37 CHECK THE FLI PID

 Key ON, engine running.


 Access the PCM and monitor the FLI PID.
 Does the FLI PID match the fuel gauge?

Yes No
GO to HX38. GO to HX54.

HX38 DTC P0460: CHECK FOR FUEL TANK FLOAT LEVEL RESPONSE

NOTE: A dual-container (saddle type) fuel tank has 2 fuel level sensors. The FLI PID in
the PCM is the average value of both fuel level sensors. Some dual-container
tanks may require the fuel level to be greater 3/4 full before the fuel level
equalizes.

 Key ON, engine running.


 Access the PCM and monitor the FLI PID.
 Key in OFF position.
 If the fuel level is less than 1/4 (25% on FLI), add approximately 1/4 tank of fuel.
 If the fuel level is greater than 3/4 (75% on FLI), drain approximately 1/4 tank of fuel.
 Key ON, engine running.
 Access the PCM and monitor the FLI PID.
 Does the FLI PID indicate a movement upward or downward as fuel is either added or drained?

Yes No
Unable to duplicate or identify the concern at this REFER to the INSTRUMENT CLUSTER (IC)
time. AND WARNING CHIMES -- E-SERIES to
refer to PINPOINT TEST Z. diagnose the incorrect fuel gauge indication
Microsoft
Friday, September 25, 2009 11:21:02 AM Page 485 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

symptom.

HX39 DTC P0451: CHECK THE FTP SENSOR FOR CORRECT OPERATION

NOTE: For vehicles with a capless fuel filler pipe, instead of removing the fuel filler
cap, install the supplemental refueling adaptor provided with the vehicle to
open the capless fuel tank filler pipe.

 Key in OFF position.


 Remove the fuel filler cap.
 Key ON, engine OFF.
 Access the PCM and monitor the FTP PID.
 Is the pressure between -0.42 and 0.42 kPa (-1.7 and 1.7 in-H2O)?

Yes No
CHECK for kinks or bends in the fuel vapor
hoses/tubes between the fuel tank and dust INSTALL a new FTP sensor. REFER to the
separator. CHECK the EVAP canister ports and EVAPORATIVE EMISSIONS -- E-SERIES . For
canister vent hose assembly for contamination or some vehicles, the FTP sensor is integral to the fuel
debris. CHECK the dust separator for blockage. vapor tube assembly.
REPAIR as necessary. CLEAR the DTCs. REPEAT the self-test.
CLEAR the DTCs. REPEAT the self-test.

HX40 DTCS P0455 OR P0457: CHECK THE FUEL FILLER CAP OF CAPLESS FUEL TANK FILLER PIPE

NOTE: If the fuel filler cap or capless fuel tank filler pipe is suspected as an EVAP leak
source during visual inspection, do not disturb the fuel filler cap or capless fuel
tank filler pipe until the repair verification method is complete. If the repair
verification method fails, reposition or install a new fuel filler cap and repeat the
test. For vehicles with a capless fuel tank filler pipe, install and remove the
supplemental refueling adaptor provided with the vehicle to reseal the capless
fuel tank filler pipe and repeat the test. This action isolates the fuel filler cap or
capless fuel tank filler pipe from the rest of the EVAP system as a potential
concern.

 For vehicles with a fuel filler cap, visually inspect the fuel filler cap without initially disturbing it.
 Verify the fuel filler cap tether is visible and free to move.

 Check for missing or loose fuel filler cap.

 Check the fuel filler cap for damage.

 For vehicles with a capless fuel tank filler pipe, visually inspect the capless fuel tank filler pipe inlet
without initially disturbing it.
 Check the capless fuel tank filler pipe inlet for an obstruction that prevents it from sealing.

 Check the capless fuel tank filler pipe for damage.

Microsoft
Friday, September 25, 2009 11:21:02 AM Page 486 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is a concern present?

Yes No
For repair verification, CARRY OUT the Smoke
Machine PHASE 1 - Leak Verification Pressure
GO to HX41.
Test. REPAIR as necessary.
GO to HX46.

HX41 CHECK FOR FLI DTCS

 Key ON, engine OFF.


 Carry out the self-test.
 Are DTCs P0460, P0461, P0462 or P0463 present?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
GO to HX42.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

HX42 CHECK THE OPERATION OF THE FUEL GAUGE

NOTE: A fuel gauge that always indicates a fuel level less than a 1/2 tank or always a
full tank, may be caused by a fuel level input (FLI) concern.

 Check operation of the fuel gauge.


 Is the fuel gauge functioning properly?

Yes No
CHECK the functionality of the FLI circuit.
GO to HX43. RETURN to the SYMPTOM CHARTS article,
Symptom Charts for further direction.

HX43 EVAPORATIVE EMISSION SYSTEM VISUAL INSPECTION

 Key in OFF position.


 Visually inspect for:
 EVAP system lines/hoses (check for proper connections, damage or blockage)

 loose fuel vapor hose/tube connections to the EVAP system components

 blocked vacuum hose between the EVAPCP valve and the engine intake manifold

 damaged fuel tank or fuel filler pipe

 Are there any concerns found during the visual inspection?

Microsoft
Friday, September 25, 2009 11:21:02 AM Page 487 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR as necessary.
For repair verification, CARRY OUT the Smoke
Machine PHASE 1 - Leak Verification Pressure GO to HX44.
Test.
GO to HX46.

HX44 CHECK THE FTP SENSOR VOLTAGE WITH THE FUEL FILLER CAP REMOVED OR THE CAPLESS
FUEL TANK FILLER PIPE OPENED

NOTE: For vehicles with a capless fuel filler pipe, instead of removing the fuel filler
cap, install the supplemental refueling adaptor provided with the vehicle to
open the capless fuel tank filler pipe.

 Remove the fuel filler cap.


 Key ON, engine OFF.
 Access the PCM and monitor the FTP PID.
 Is the voltage between 2.4 - 2.8 V?

Yes No
INSTALL a new FTP sensor. REFER to the
EVAPORATIVE EMISSIONS -- E-SERIES . For
some vehicles, the FTP sensor is integral to the fuel
vapor tube assembly. REPEAT the test and
GO to HX45. VERIFY the results.
For repair verification, CARRY OUT the Smoke
Machine PHASE 1 - Leak Verification Pressure
Test.
GO to HX46.

HX45 EVAP CANISTER PURGE VALVE TEST

 Key in OFF position.


 Install the fuel filler cap or remove the supplemental refueling adaptor.
 Key ON, engine running.
 Access the PCM and monitor the EVAPCV PID.
 Access the PCM and monitor the EVMV PID.
 Access the PCM and monitor the FTP PID.
 Close the CV solenoid by commanding the EVAPCV PID to ON (100% duty cycle).
 While monitoring the FTP PID, ramp open the EVAPCP valve by incrementally commanding the EVMV
PID to a 1,000 mA.
 Does the FTP PID decrease, the engine RPM change, or the engine stall as an indication that the
EVAPCP valve is opening?
Microsoft
Friday, September 25, 2009 11:21:02 AM Page 488 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
INSTALL a new EVAPCP valve. REFER to the
EVAPORATIVE EMISSIONS -- E-SERIES .
REPEAT the test and VERIFY the results.
GO to HX46. For repair verification, CARRY OUT the Smoke
Machine PHASE 1 - Leak Verification Pressure
Test.
GO to HX46.

HX46 DTCS P0442 OR P0456: HOOK UP THE SMOKE MACHINE (ROTUNDA VACUTEC)

NOTE: Removing the Schrader valve from the test port permanently damages the
valve.

NOTE: The smoke and air flow from the smoke machine will not pass through liquid
fuel. Liquid fuel may be present in the fuel tank filler pipe.

NOTE: Some vehicles are not equipped with an evaporative emission test port. Use a
suitable hose adapter in the following diagnostic procedures.

 Key in OFF position.


 Connect the smoke machine power cables to the vehicle battery. Check to see that the smoke machine
power indicator lamp is on, indicating a good battery contact.
 For vehicles not equipped with an evaporative emission test port:
 Disconnect the fuel vapor to intake manifold line at the EVAPCP valve and cap the line.

 Connect a suitable hose adapter to the fuel vapor to intake manifold connection at the EVAPCP
valve.
 For vehicles equipped with an evaporative emission test port:
 Locate the evaporative emission test port and remove the green cap. The cap is located on or close
to the EVAPCP valve.
 Install the EVAP test port adapter (provided with the Vacutec Smoke Machine) to the test port.

 Is the smoke machine hook up complete?

Yes No
For leak detection, GO to HX47. REFER to the smoke machine operator article for
For leak repair verification, GO to HX48. additional instructions and for helpful tips.

HX47 CARRY OUT SMOKE MACHINE PHASE 2 - LEAK DETECTION SMOKE TEST

NOTE: If the leak is not detected from the top, check the EVAP system for leaks from
under the vehicle.

 Check the EVAP hoses, EVAPCP valve, CV solenoid, EVAP canister, fuel
Microsoft
Friday, September 25, 2009 11:21:02 AM Page 489 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

tank, fuel filler pipe, around the fuel tank area, and at the fuel filler cap or
capless fuel tank filler pipe inlet.
 Wiggle the components and connections to simulate road bumps while
looking for signs of leaking smoke.

If the leak is in the fuel tank filler pipe between the check valve and the fuel filler
cap or capless fuel tank filler pipe inlet, smoke under pressure may not reach
the leak. If leaking smoke is not found, a thorough visual inspection of the fuel
tank filler pipe and fuel filler cap or capless fuel tank filler pipe inlet should be
done.

 Set the smoke machine to SMOKE.


 Remove the fuel filler cap or install the supplemental refueling adaptor.
 Connect the smoke supply hose nozzle tip into the EVAP service port or suitable hose adapter.
 Key ON, engine OFF.
 Access the PCM and control the EVAPCV PID.
 Close the CV solenoid by commanding the EVAPCV PID to ON (100% duty cycle).
 For vehicles not equipped with an evaporative emission test port:
 Start the smoke machine and verify the connection at the EVAPCP valve is correct and not leaking

 Open the EVAPCP valve by commanding the EVMV PID to 1,000 mA

 Start the smoke machine. If smoke does not exit the fuel tank filler pipe after the system is pressurized,
command the EVAPCV PID open to allow air to purge the CV solenoid. Once smoke is seen at the CV
solenoid, command the EVAPCV PID close.
 Install the fuel filler cap or remove the supplemental refueling adaptor once smoke is observed
exiting the fuel tank neck area.
 Continue to smoke the system for 60 seconds to obtain pressure.

 Press and release the remote starter button in intervals of approximately 15 seconds on and 15
seconds off while checking for exiting smoke.
 Use the halogen spotlight provided with the smoke machine to follow the EVAP system path and
look for smoke exiting at the source of the leak(s).
 Is the source of the EVAP leak located?

Yes No
REPAIR as necessary.
The test passed.
CONNECT all the disconnected components.
CONNECT all the disconnected components.
For repair verification, CARRY OUT the Smoke
CARRY OUT the Smoke Machine PHASE 1 - Leak
Machine PHASE 1 - Leak Verification Pressure
Verification Pressure Test.
Test.
GO to HX48.
GO to HX48.

HX48 CARRY OUT THE SMOKE MACHINE PHASE 1 - LEAK VERIFICATION PRESSURE TEST

Microsoft
Friday, September 25, 2009 11:21:02 AM Page 490 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Position the control lever located on the smoke machine to METER.


 Calibrate the smoke machine flow meter using the 0.020 (DTC P0456) or 0.040 (DTC P0442) standard as
follows:
 Insert the air supply hose (transparent hose) nozzle tip into the appropriate EVAP system standard
located on the front of the smoke machine.
 Press the remote starter button on the smoke machine. Observe the position of the flow meter
indicator ball.
 Position the flow meter red pointer flag so that it aligns with the measurement of the indicator ball.

 Release the button and remove the air supply hose nozzle tip from the EVAP system standard.

 Connect the air supply hose (transparent hose) nozzle tip into the EVAP test port or suitable hose adapter.
 Key ON, engine OFF.
 Access the PCM and control the EVAPCV PID.
 Close the CV solenoid by commanding the EVAPCV PID to ON (100% duty cycle).
 For vehicles not equipped with an evaporative emission test port, open the EVAPCP valve by
commanding the EVMV PID to 1,000 mA.
 Press the remote starter button on the smoke machine. Notice that the ball in the flow meter is all the way
at the top. This indicates the system is being pressurized.
 Continue to press the remote starter button until the ball stops descending. Once the ball stops
descending, observe if it is above or below the red pointer flag. If the measurement is below the indicator
flag, the system has passed the pressure test. If the measurement is above the indicator flag, the EVAP
system has an unacceptable leak.
 Does the EVAP system pass the smoke machine leak verification pressure test?

Yes No
The test passed and no concerns are present.
GO to HX47.
CLEAR the DTCs. REPEAT the self-test.

HX49 DTC P144A: CHECK FOR A BLOCKED FUEL VAPOR TUBE BETWEEN THE FTP SENSOR AND THE
FUEL TANK

 Key in OFF position.


 Remove the fuel vapor tube assembly. Refer to the EVAPORATIVE EMISSIONS -- E-SERIES .
 Visually inspect the fuel vapor tube for a blockage between the FTP sensor and the connection to the fuel
tank or fuel pump module.
 Visually inspect the connection at the fuel tank or fuel pump module for a blockage.
 Attempt to manually remove the blockage.
 Is the blockage visible and can be removed?

Yes No

REMOVE the blockage. INSTALL the Fuel Vapor INSTALL a new Fuel Vapor Tube assembly.
Tube assembly. REFER to the EVAPORATIVE REFER to the EVAPORATIVE EMISSIONS --
Microsoft
Friday, September 25, 2009 11:21:02 AM Page 491 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

EMISSIONS -- E-SERIES . E-SERIES .


CLEAR the DTCs. REPEAT the self-test. CLEAR the DTCs. REPEAT the self-test.

HX50 DTC P260F: CHECK FOR THE PRESENCE OF ANY MODULE COMMUNICATION CONCERNS

 Key ON, engine OFF.


 Check for self-test DTCs in all of the vehicle modules.
 Are any communication concerns or communication DTCs present?

Yes No
For communication concerns in the PCM,
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
toDIAGNOSTIC TROUBLE CODE (DTC)
GO to HX51.
CHARTS AND DESCRIPTIONS .
For communication concerns in other modules,
REFER to the applicable Workshop article part to
diagnose the communication DTC.

HX51 CHECK THE PERFORMANCE OF THE PROCESSOR

 Key in OFF position.


 Disconnect the battery and wait for 1 minute. Refer to the BATTERY, MOUNTING AND CABLES --
E-SERIES .
 Connect the battery.
 Key ON, engine running.
 Allow the engine idle to stabilize.
 Access the PCM and monitor the FTP PID.
 Is the pressure equal to 0 kPa (0 psi)?

Yes No
GO to HX53. GO to HX52.

HX52 CHECK FOR SELF-TEST DTC P260F

 Idle the engine for 2 minutes.


 Carry out the self-test.
 Is DTC P260F present?

Yes No
GO to HX53. RETURN the vehicle to the customer.

HX53 CHECK THE PCM FOR THE LATEST CALIBRATION


Microsoft
Friday, September 25, 2009 11:21:02 AM Page 492 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Program the PCM to the latest calibration.


 Key ON, engine running.
 Idle the engine for 2 minutes.
 Carry out the self-test.
 Is DTC P260F present?

Yes No
GO to HX54. RETURN the vehicle to the customer.

HX54 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST HY: GENERATOR/REGULATOR SYSTEM

This pinpoint test is intended to diagnose the following:

 generator/regulator (10346)
 powertrain control module (PCM) (12A650)

HY1 CHECK THE GENERATOR CIRCUITRY AND OPERATION

NOTE: If the concern is still present after checking the generator circuitry in the
workshop article, return to the PC/ED to continue generator diagnosis.

 Check for any generator related DTCs. Refer to the GENERATOR AND REGULATOR -- E-SERIES
to diagnose any generator related DTCs.
 Is the charging system diagnosed and repaired in the GENERATOR AND REGULATOR -- E-
SERIES ?

Microsoft
Friday, September 25, 2009 11:21:02 AM Page 493 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
The system is operating correctly at this time. GO to HY2.

HY2 CHECK THE GENERATOR MONITOR SIGNAL

 Key ON, engine running.


 Access the PCM and monitor the GENMON PID.
 Is the duty cycle between 5% and 97% and not excessively fluctuating?

Yes No
The system is operating correctly at this time. GO to HY3.

HY3 CHECK FOR CORRECT PCM OPERATION

NOTE: When the battery (or PCM) is disconnected and connected, some abnormal
drive symptoms may occur while the vehicle relearns its adaptive strategy. The
charging system set point may also vary. The vehicle may need to be driven to
relearn its strategy.

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST JB: SECONDARY IGNITION (COP)

NOTE: A malfunctioning ignition system may cause high catalyst temperatures. Check
the components next to the catalyst and muffler for heat damage.

This pinpoint test is intended to diagnose the following:

 spark plugs (12405)


 secondary side of the coil
Microsoft
Friday, September 25, 2009 11:21:02 AM Page 494 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 149: Coil On Plug (COP) Connector - A


Courtesy of FORD MOTOR CO.

Fig. 150: Coil On Plug (COP) Connector - B


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Edge, A 3 IGN START/RUN
MKX,
MKZ,
Taurus,
Taurus X,
Sable
Escape/Mariner, B 2 IGN START/RUN
Focus,
Fusion,
Milan,
Mustang 5.4L
All other vehicles B 1 IGN START/RUN

Firing Order for Coil On Plug


Vehicle
Applications
Microsoft
Friday, September 25, 2009 11:21:02 AM Page 495 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

BASE, 4-cylinder applications 1342


BASE, 6-cylinder applications 142536
BASE, 8-cylinder applications 13726548
BASE, 10-cylinder applications 1 6 5 10 2 7 3 8 4 9

JB1 CHECK FOR DTCS

 Are DTCs P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, P0308, P0309, P0310, or
P050B present?

Yes No
For DTCs P0300, P0301, P0302, P0303, P0304, For symptoms without DTCs, GO to JB2.
P0305, P0306, P0307, P0308, P0309, P0310 or For all other DTCs, GO toDIAGNOSTIC
P0316, GO to JB3. TROUBLE CODE (DTC) CHARTS AND
For DTC P050B, GO to JB13. DESCRIPTIONS .

JB2 VISUAL INSPECTION OF THE IGNITION SYSTEM

 Visually inspect the engine compartment to make sure all coils are properly and securely connected.
 Examine all the wiring harnesses and connectors for damaged, burned, or overheated insulation, and
loose or broken conditions.
 Make sure the vehicle battery is in good condition and all of the accessories are turned off.
 Is a concern present?

Yes No
REPAIR as necessary.
GO to JB3.
CLEAR the DTCs. REPEAT the self-test.

JB3 DTC P0301 THROUGH P0310: MISFIRE ON CYLINDERS 1 THROUGH 10

 Are DTCs P0301, P0302, P0303, P0304, P0305, P0306, P0307, P0308, P0309, or P0310 present?

Yes No

For Edge,
Escape/Mariner 3.0L,
Explorer 4.6L,
Explorer Sport Trac 4.6L,
F-150 4.6L,
GO to JB6.
F-150 5.4L,
Fusion,
Milan,
MKX,
Sable,
Taurus, and
Microsoft
Friday, September 25, 2009 11:21:02 AM Page 496 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Taurus X, GO to JB4.
For all others, GO to JB5.

JB4 CHECK SPARK DURATION RELATIVENESS

 Monitor the spark duration PIDs.


 Are the PIDs relative to each other?

Yes No
INSPECT the coil boot(s) for the missing cylinder
(s). INSTALL a new coil boot(s) if necessary.
REFER to the ENGINE IGNITION - 4.6L (2V)
AND 5.4L (2V) -- E-SERIES , Spark Plugs, and
INSPECT the spark plug(s) for the missing cylinder
GO to JB10. (s). MEASURE the resistance of the spark plug(s).
INSTALL a new spark plug(s) if the resistance is
lower than 2,000 ohms or higher than 20,000 ohms.
If the coil boot(s) and spark plugs are OK,
INSTALL a new COP(s) for the missing cylinders.
CLEAR the DTCs. REPEAT the self-test.

JB5 CHECK FOR SPARK AT THE CYLINDER(S) INDICATED BY THE DTC(S)

 Key in OFF position.


 Disconnect the ignition coil(s) from the spark plug(s).
 Connect the Air Gap spark tester 303-D037 (D81P-6666-A) or its equivalent to the suspect coil.
 Crank the engine while the accelerator pedal is fully applied.
 Observe the spark tester while cranking the engine.
 Is a bluish-white spark present?

Yes No
INSPECT the coil boot(s) for the missing cylinder
(s). INSTALL a new coil boot(s) if necessary.
REFER to the ENGINE IGNITION - 4.6L (2V)
AND 5.4L (2V) -- E-SERIES , Spark Plugs, and
GO to JB8. INSPECT the spark plug(s) for the missing cylinder
(s). MEASURE the resistance of the spark plug(s).
INSTALL a new spark plug(s) if the resistance is
lower than 2,000 ohms or higher than 20,000 ohms.
GO to JB7.

JB6 CHECK FOR SPARK AT ALL CYLINDERS

 Key in OFF position.

Microsoft
Friday, September 25, 2009 11:21:02 AM Page 497 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Disconnect the ignition coil(s) from the spark plug(s).


 Connect the Air Gap spark tester 303-D037 (D81P-6666-A) or its equivalent to the suspect coil.
 Crank the engine while the accelerator pedal is fully applied.
 Observe the spark tester at each cylinder while cranking the engine.
 Is a bluish-white spark consistent between all cylinders?

Yes No
INSPECT the coil boot(s) for the missing cylinder
(s). INSTALL a new coil boot(s) if necessary.
REFER to the ENGINE IGNITION - 4.6L (2V)
AND 5.4L (2V) -- E-SERIES , Spark Plugs, and
INSPECT the spark plug(s) for the missing cylinder
GO to JB8.
(s). MEASURE the resistance of the spark plug(s).
INSTALL a new spark plug(s) if the resistance is
lower than 2,000 ohms or higher than 20,000 ohms.
RECORD the cylinder(s) with inconsistent spark.
GO to JB7.

JB7 CHECK THE SECONDARY COIL RESISTANCE FOR THE MISSING CYLINDERS

 Key in OFF position.


 Suspect coil connector disconnected.
 Measure resistance between: Suspect coil connector, IGN START/RUN, component side and ignition coil
spring, located in the ignition coil boot.
 Is the resistance between 5,000 and 6,000 ohms?

Yes No
INSTALL a new COP.
refer to PINPOINT TEST Z.
CLEAR the DTCs. REPEAT the self-test.

JB8 CHECK THE SPARK PLUGS

NOTE: To determine the condition of the spark plugs, refer to the ENGINE - 4.6L AND
5.4L -- E-SERIES and carry out the Spark Plug Inspection.

 Key in OFF position.


 Remove and inspect the plugs for damage, wear, carbon tracking or deposits and proper plug gap.
 Are the plugs OK?

Yes No
REPAIR the plug(s). ADJUST the gap or INSTALL
GO to JB9. a new spark plug(s) as necessary. REFER to the
ENGINE IGNITION - 4.6L (2V) AND 5.4L (2V)
Microsoft
Friday, September 25, 2009 11:21:02 AM Page 498 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

-- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

JB9 CHECK THE SPARK PLUG RESISTANCE

 Measure the spark plug resistance.


 Is the resistance between 2,000 and 20,000 ohms?

Yes No
For Edge,
Escape/Mariner 3.0L,
Explorer 4.6L,
Explorer Sport Trac 4.6L,
F-150 4.6L,
INSTALL a new spark plug. REFER to the
F-150 5.4L,
ENGINE IGNITION - 4.6L (2V) AND 5.4L (2V)
Fusion,
-- E-SERIES .
Milan,
CLEAR the DTCs. REPEAT the self-test.
MKX,
Sable,
Taurus, and
Taurus X, GO to JB14.
For all others, GO to JB10.

JB10 TEST DIRECTION FOR SYMPTOM CHARTS

 Were you directed to this pinpoint test?

Yes No
RETURN to the SYMPTOM CHARTS article,
GO to JB11.
Symptom Charts for further direction.

JB11 TEST DIRECTION FOR PINPOINT TEST HD

 Were you directed to this pinpoint test from pinpoint test step HD6?

Yes No
GO to HD7. GO to JB12.

JB12 TEST DIRECTION FOR PINPOINT TEST A

 Were you directed to this pinpoint test from pinpoint test step A8?

Yes No
The concern is intermittent.
GO to A9.
refer to PINPOINT TEST Z.
Microsoft
Friday, September 25, 2009 11:21:02 AM Page 499 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

JB13 DTC P050B: COLD START PERFORMANCE

 Are any other codes besides P050B present?

Yes No
REPAIR all other powertrain related diagnostic
GO to JB14.
trouble codes (DTCs) first.

JB14 CHECK THE SPARK CAPTURE CIRCUIT

 Access the PCM and monitor the IGNPCM_F PID.


 Is a concern indicated?

Yes No
GO to JB16. GO to JB15.

JB15 CHECK THE IGNITION TIMING PID

 Access the PCM and monitor the IGNX_F PIDs.


 Is a concern indicated?

Yes No
Visually inspect the COP harness for damage,
exposed wiring, water contamination, corrosion, and
GO to JB16.
correct assembly. REPAIR as necessary.
CLEAR the DTCs. REPEAT the self-test.

JB16 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

Microsoft
Friday, September 25, 2009 11:21:02 AM Page 500 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

PINPOINT TEST JC: SECONDARY IGNITION (COIL PACK)

This pinpoint test is intended to diagnose the following:

 spark plugs (12405)


 spark plug wires (12280, 12281)

Fig. 151: Coil Pack Spark Diagram


Courtesy of FORD MOTOR CO.

Explorer 4.0L, Explorer Sport Trac 4.0L, F150 4.2L, Mountaineer 4.0L, Mustang 4.0L, Ranger.

JC1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0300, P0301, P0302, P0303, P0304, P0305, P0306 or P050B present?

Yes No
For DTCs P0301, P0302, P0303, P0304, P0305 or
For all other DTCs, GO toDIAGNOSTIC
P0306, GO to JC13.
TROUBLE CODE (DTC) CHARTS AND
For DTC P0300, GO to JC2.
DESCRIPTIONS .
For DTC P050B, GO to JC18.

JC2 VISUAL INSPECTION OF THE IGNITION SYSTEM

 Visually inspect the engine compartment to make sure all coils and spark plug wires are properly and
securely connected.
 Examine all wiring harnesses and connectors for damaged, burned or overheated insulation and loose or
broken conditions.
 Make sure the vehicle battery is in good condition and all accessories are turned off.
 Is a concern present?

Yes No
For a coil pack using an engine analyzer, GO to
REPAIR as necessary. JC3.
Microsoft
Friday, September 25, 2009 11:21:02 AM Page 501 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

CLEAR the DTCs. REPEAT the self-test. For a coil pack not using an engine analyzer, GO to
JC12.

JC3 CONNECT THE ENGINE ANALYZER

 Obtain an engine analyzer to diagnose concerns in the secondary side of the ignition system.
 Is the engine analyzer connected?

Yes No
GO to JC4. REPEAT Step JC2.

JC4 CHECK FOR THE IGNITION PATTERN

 Observe the pattern on a scope while cranking the engine.

Fig. 152: Ignition Firing Pattern (No Spark)


Courtesy of FORD MOTOR CO.

 Is the pattern flat, which indicates no spark on all cylinders?

Yes No
An IGN/START/RUN circuit concern. CHECK the
condition of the related fuses/fuse links. If OK,
REPAIR the open circuit. If the fuse/fuse link is
GO to JC5.
damaged, CHECK the IGN START/RUN circuit for
a short to ground. REPAIR as necessary.
CLEAR the DTCs. REPEAT the self-test.

JC5 CHECK FOR A NORMAL IGNITION PATTERN

NOTE: Spark plugs may be fired more than once per combustion event. Multi-strike
operating mode is RPM dependent.

 Key ON, engine running. If no start, crank the engine.

Microsoft
Friday, September 25, 2009 11:21:02 AM Page 502 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 153: Normal Ignition Firing Pattern


Courtesy of FORD MOTOR CO.

 Are the patterns even and is the average value of spark plug firing voltage between 9 kV and 15 kV
(higher during engine crank/no start)?

Yes No
refer to PINPOINT TEST Z. GO to JC6.

JC6 IGNITION PATTERN EVALUATION

 Is the ignition pattern normal?

Yes No
GO to JC7. GO to JC8.

JC7 TEST DIRECTION

 Were you directed to this pinpoint test from pinpoint test step A8?

Yes No
GO to A9. GO to JC8.

JC8 CHECK FOR MISSING SPARK PATTERNS

 Observe for missing spark pattern.

Microsoft
Friday, September 25, 2009 11:21:02 AM Page 503 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 154: Identifying Missing Spark Pattern


Courtesy of FORD MOTOR CO.

 Is the spark pattern inconsistent?

Yes No
INSPECT the spark plug wires for missing
cylinders. MEASURE the resistance of the spark
plug wires. INSTALL a new spark plug wire if the
resistance is greater than 7,000 ohms per 30.5 cm (1
GO to JC9.
foot). REFER to the ENGINE IGNITION - 4.6L
(2V) AND 5.4L (2V) -- E-SERIES . CLEAR the
DTCs. REPEAT the self-test.
GO to JE2.

JC9 CHECK FOR A HIGH SPARK PLUG FIRING VOLTAGE

 Observe for a high spark plug firing voltage.

Fig. 155: Identifying High Spark Plug Firing Voltage


Courtesy of FORD MOTOR CO.

 Is the average value of the spark plug firing voltage greater than 15 Kv?

Yes No
INSPECT the spark plug wires for missing
cylinders. MEASURE the resistance of the spark
Microsoft
Friday, September 25, 2009 11:21:02 AM Page 504 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

plug wires. INSTALL a new spark plug wire if the


resistance is greater than 7,000 ohms per 30.5 cm (1
foot). REFER to the ENGINE IGNITION - 4.6L GO to JC10.
(2V) AND 5.4L (2V) -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

JC10 CHECK FOR LOW SPARK PLUG FIRING VOLTAGE

 Check the spark plug firing voltage average pattern.

Fig. 156: Identifying Low Spark Plug Firing Voltage Pattern


Courtesy of FORD MOTOR CO.

 Is there consistently low spark plug firing voltage or sloping spark line on one or more cylinders?

Yes No
INSPECT the spark plug wires for missing
cylinders. MEASURE the resistance of the spark
plug wires. INSTALL a new spark plug wire if the
resistance is greater than 7,000 ohms per 30.5 cm (1
foot). MEASURE the resistance of the spark plug
GO to JC11.
(s). INSTALL a new spark plug(s) if the resistance
is lower than 2,000 or higher than 20,000 ohms.
REFER to the ENGINE IGNITION - 4.6L (2V)
AND 5.4L (2V) -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

JC11 CHECK FOR EVENESS BETWEEN CYLINDERS

 Check the spark plug firing voltage average pattern.

Microsoft
Friday, September 25, 2009 11:21:02 AM Page 505 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 157: Identifying Unevenness Between Cylinders Pattern


Courtesy of FORD MOTOR CO.

 Is the evenness of spark plug firing voltage greater than 6 kV?

Yes No
INSPECT the spark plug wires for missing
cylinders. MEASURE the resistance of the spark
plug wires. INSTALL a new spark plug wire if the
resistance is greater than 7,000 ohms per 30.5 cm (1
foot). CHECK for damaged spark plugs or narrow
spark plug gaps. MEASURE the resistance of the refer to PINPOINT TEST Z.
spark plug(s). INSTALL a new spark plug(s) if the
resistance is lower than 2,000 or higher than 20,000
ohms. REFER to the ENGINE IGNITION - 4.6L
(2V) AND 5.4L (2V) -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

JC12 DTCS P0301 THROUGH P0306: MISFIRE ON CYLINDERS 1 THROUGH 6

 Are DTCs P0300, P0301, P0302, P0303, P0304, P0305, or P0306 present?

Yes No
GO to JC13. GO to JC14.

JC13 CHECK FOR SPARK AT THE CYLINDER(S) INDICATED BY THE DTC(S)

 Key in OFF position.


 Disconnect the spark plug wire(s) from the spark plug(s).
 Connect the Air Gap spark tester 303-D037 (D81P-6666-A) or its equivalent to a spark plug wire.
 Crank the engine while the accelerator pedal is fully applied.
 Check for spark while cranking the engine.
 Is the bluish-white spark present?

Yes No
Microsoft
Friday, September 25, 2009 11:21:02 AM Page 506 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

INSPECT the spark plug wires for missing


cylinders. MEASURE the resistance of the spark
plug wires. INSTALL a new spark plug wire(s) if
the resistance is greater than 7,000 ohms per 30.5
GO to JC16.
cm (1 foot). REFER to the ENGINE IGNITION -
4.6L (2V) AND 5.4L (2V) -- E-SERIES . If the
spark plug wires are OK,
GO to JC15.

JC14 CHECK FOR SPARK AT ALL CYLINDERS

 Key in OFF position.


 Disconnect the spark plug wire(s) from the spark plug(s).
 Connect the Air Gap spark tester 303-D037 (D81P-6666-A) or its equivalent to a spark plug wire.
 Crank the engine while the accelerator pedal is fully applied.
 Check for spark while cranking the engine.
 Is the bluish-white spark present?

Yes No
INSPECT the spark plug wires for missing
cylinders. MEASURE the resistance of the spark
plug wires. INSTALL a new spark plug wire(s), if
the resistance is greater than 7,000 ohms per 30.5
GO to JC16.
cm (1 foot). REFER to the ENGINE IGNITION -
4.6L (2V) AND 5.4L (2V) -- E-SERIES . If the
spark plug wires are OK,
GO to JC15.

JC15 CHECK THE SECONDARY COIL RESISTANCE FOR THE MISSING CYLINDERS

NOTE: Two adjacent coil towers share a common coil and are called a matched pair.
For 6-tower coil pack (6 cylinder) applications, the matched pairs are 1 and 5, 2
and 6, and 3 and 4. For Mustang the matched pairs are 1 and 4, 2 and 5, and 3
and 6. For 4-tower coil pack (4 cylinder) applications, the matched pairs are 1
and 4, and 2 and 3.

 Key in OFF position.


 Ignition coil pack disconnected.
 Disconnect spark plug wires from the coil pack.
 Measure the resistance of each matched pair.
 Is the resistance between 9,500 and 15,500 ohms?

Yes No

Microsoft
Friday, September 25, 2009 11:21:03 AM Page 507 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

INSTALL a new ignition coil pack.


refer to PINPOINT TEST Z.
CLEAR the DTCs. REPEAT the self-test.

JC16 CHECK THE SPARK PLUGS

 Key in OFF position.


 Check for damaged spark plugs or narrow spark plug gaps.
 Are the plugs OK?

Yes No
REPAIR the spark plug(s). ADJUST the gap or
INSTALL a new spark plug(s) as necessary.
GO to JC17. REFER to the ENGINE IGNITION - 4.6L (2V)
AND 5.4L (2V) -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

JC17 CHECK THE SPARK PLUG RESISTANCE

 Measure the spark plug resistance.


 Is the resistance between 2,000 and 20,000 ohms?

Yes No
INSTALL a new spark plug(s). REFER to the
ENGINE IGNITION - 4.6L (2V) AND 5.4L (2V)
refer to PINPOINT TEST Z.
-- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

JC18 DTC P050B: COLD START PERFORMANCE

 Are any other codes besides P050B present?

Yes No
REPAIR all other powertrain related diagnostic
GO to JC19.
trouble codes (DTCs) first.

JC19 CHECK THE SPARK CAPTURE CIRCUIT

 Access the PCM and monitor the IGNPCM_F PID.


 Is a concern indicated?

Yes No
GO to JC21. GO to JC20.

JC20 CHECK THE IGNITION TIMING PID

Microsoft
Friday, September 25, 2009 11:21:03 AM Page 508 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Access the PCM and monitor the IGNX_F PIDs.


 Is a concern indicated?

Yes No
Visually inspect the coil pack harness for damage,
exposed wiring, water contamination, corrosion, and
GO to JC21.
correct assembly. REPAIR as necessary.
CLEAR the DTCs. REPEAT the self-test.

JC21 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST JD: CRANKSHAFT POSITION (CKP) SENSOR

WARNING: Crown Victoria Police Interceptor vehicles equipped with fire suppression
system, refer to part 419-03 for Important Safety Warnings. Failure to
follow these instructions may result in personal injury.

This pinpoint test is intended to diagnose the following:

 crankshaft position (CKP) sensor (6C315)


 harness circuits: CKP(+) and CKP(-)
 powertrain control module (PCM) (12A650)

Microsoft
Friday, September 25, 2009 11:21:03 AM Page 509 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 158: Crankshaft Position (CKP) Sensor Connector - A


Courtesy of FORD MOTOR CO.

Fig. 159: Crankshaft Position (CKP) Sensor Connector - B


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:21:03 AM Page 510 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 160: Crankshaft Position (CKP) Sensor Connector - C


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Escape/Mariner 2.3L, A 2 CKP-
Focus, 1 CKP+
Fusion 2.3L,
Milan 2.3L,
Ranger 2.3L
Explorer 4.0L, B 2 CKP-
Explorer Sport Trac 4.0L, 1 CKP+
Mountaineer 4.0L,
Mustang 4.0L,
Ranger 4.0L
All other vehicles C 1 CKP-
2 CKP+

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Edge, 190 Pin E47 CKP+
F-150, E46 CKP-
Mark LT,
MKX,
Sable,
Taurus,
Taurus X
Escape/Mariner 150 (50-50-50) Pin E34 CKP+
E45 CKP-
Expedition, 140 Pin E47 CKP+

Microsoft
Friday, September 25, 2009 11:21:03 AM Page 511 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fusion, E46 CKP-


Milan,
MKZ,
Navigator
Focus 190 Pin E58 CKP+
E42 CKP-
All other vehicles 170 Pin E47 CKP+
E46 CKP-

JD1 CHECK THE CKP SENSOR SIGNAL SENT TO THE PCM

NOTE: The battery should be fully charged and the starting system should be
functioning properly.

 Disable the inertia switch.


 Key ON, engine OFF.
 Access the PCM and monitor the RPM PID.
 Crank the engine.
 Is the RPM greater than 150 RPM?

Yes No
For DTC P1336 with no start, refer to PINPOINT
TEST A.
For DTC P1336, GO to HD16.
For all others, the CKP, PCM, and harness are GO to JD2.
working properly.
RETURN to the SYMPTOM CHARTS article,
Symptom Charts for further direction.

JD2 CHECK THE TIMING COVER, CKP SENSOR AND EXTERNAL TRIGGER WHEEL (OUTSIDE THE
TIMING COVER) FOR OBVIOUS PHYSICAL DAMAGE

 Key in OFF position.


 Visually check the timing cover, CKP sensor and external trigger wheel (outside the timing cover) for
obvious physical damage.
 Do any parts appear physically damaged?

Yes No
REPAIR as necessary. RESET the keep alive
memory (KAM). REFER toRESETTING THE
GO to JD3.
KEEP ALIVE MEMORY (KAM) . REPEAT the
self-test.

JD3 CHECK FOR PROPER CKP BIAS VOLTAGES IN THE PCM


Microsoft
Friday, September 25, 2009 11:21:03 AM Page 512 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 CKP Sensor connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) CKP
Sensor ( - ) Vehicle
Connector, Battery
Harness Side
Negative
CKP+
terminal
Negative
CKP-
terminal

 Are the voltages between 1 - 3 V?

Yes No
GO to JD4. GO to JD6.

JD4 CHECK THE CKP SENSOR RESISTANCE

 Key in OFF position.


 Measure the resistance between:

( + ) CKP ( - ) CKP
Sensor Sensor
Connector, Connector,
Component Component
Side Side
CKP+ CKP-

 Is the resistance between 250 - 1K ohms?

Yes No
INSTALL a new CKP sensor.
REFER to the ELECTRONIC ENGINE
CONTROLS - GASOLINE ENGINES -- E-
GO to JD5.
SERIES . RESET the keep alive memory (KAM).
REFER toRESETTING THE KEEP ALIVE
MEMORY (KAM) . REPEAT the self-test.

JD5 CHECK THE CKP HARNESS SHIELD GROUND

NOTE: The harness shield protects the CKP signal from electrical noise and is
grounded at one end, typically near the PCM.
Microsoft
Friday, September 25, 2009 11:21:03 AM Page 513 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

NOTE: Carry out the following resistance measurement between the CKP shield and
the ground.

 Measure the resistance between:

(+)
CKP_SHLD
Assembly (-)
Connector,
Harness Side
CKP_SHLD Ground

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit.
GO to JD6. CHECK for a poor ground connection.
CLEAR the DTCs. REPEAT the self-test.

JD6 CHECK FOR SHORT BETWEEN CKP(+) AND CKP(-) IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) CKP ( - ) CKP
Sensor Sensor
Connector, Connector,
Harness Side Harness Side
CKP+ CKP-

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to JD7.
REPEAT the self-test.

JD7 CHECK THE CKP CIRCUIT(S) FOR AN OPEN IN THE HARNESS

 Measure the resistance between:

( + ) CKP ( - ) PCM
Sensor Connector,
Connector, Harness Side
Microsoft
Friday, September 25, 2009 11:21:03 AM Page 514 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Harness Side
CKP- CKP-
CKP+ CKP+

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to JD8.
REPEAT the self-test.

JD8 CHECK THE CKP CIRCUIT(S) FOR A SHORT TO GROUND IN THE HARNESS

 Measure the resistance between:

( + ) CKP
Sensor ( - ) Vehicle
Connector, Battery
Harness Side
Negative
CKP+
terminal
Negative
CKP-
terminal

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to JD9.
REPEAT the self-test.

JD9 CHECK THE CKP CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

( + ) PCM
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
CKP+
terminal
Negative
CKP-
terminal

 Is any voltage present?

Microsoft
Friday, September 25, 2009 11:21:03 AM Page 515 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to JD10.
REPEAT the self-test.

JD10 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST JE: INTEGRATED IGNITION COIL PACK A, B, OR C FAILURE

This pinpoint test is intended to diagnose the following:

 ignition coil packs (12029)


 ignition coil harness
 IGN START/RUN circuit to coil packs
 powertrain control module (PCM) (12A650)

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Fig. 161: Coil Pack Assembly Connector - A


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:21:03 AM Page 516 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 162: Coil Pack Assembly Connector - B


Courtesy of FORD MOTOR CO.

Fig. 163: Coil Pack Assembly Connector - C


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


F-150 A 2 CD C
3 CD B
1 CD A
4 IGN START/RUN
Ranger 2.3L B 3 CD B
1 CD A
2 IGN START/RUN
Ranger 3.0L A 2 CD C
1 CD B
3 CD A
4 IGN START/RUN
Ranger 4.0L C 3 CD C
4 CD B
2 CD A
1 IGN START/RUN
All other vehicles C 3 CD C
2 CD B
4 CD A
1 IGN START/RUN

IGNITION COIL TO CYLINDER CORRELATION


Microsoft
Friday, September 25, 2009 11:21:03 AM Page 517 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Cylinder Coil Driver


Vehicle Related DTC Number Ignition Coil (CD) PCM Pin

2.3L Ranger P0351 1 A A E17


P0352 2 B B E12
P0352 3 B B E12
P0351 4 A A E17

3.0L/4.0L Ranger P0351 1 A A E12


P0353 2 C C E16
P0352 3 B B E17
P0352 4 B B E17
P0351 5 A A E12
P0353 6 C C E16

All others P0351 1 A A E17


P0353 2 C C E16
P0352 3 B B E12
P0352 4 B B E12
P0351 5 A A E17
P0353 6 C C E16

JE1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0350, P0351, P0352, or P0353 present?

Yes No
For all other DTCs, GO toDIAGNOSTIC
GO to JE2. TROUBLE CODE (DTC) CHARTS AND
DESCRIPTIONS .

JE2 DETERMINE WHICH COIL IS NOT FIRING PROPERLY

NOTE: Electronic ignition engine timing is entirely controlled by the PCM. Electronic
ignition timing is NOT adjustable. Do not attempt to check base timing. You will
receive false readings.

 Determine which coil is not firing properly using the information from Pinpoint Test JB or a DTC and the
table at the beginning of this pinpoint test.
 Record the suspect cylinder, coil and PCM pin number from the table.
 Is the suspect cylinder number, coil driver and PCM pin number recorded?

Microsoft
Friday, September 25, 2009 11:21:03 AM Page 518 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
To obtain the required information, REPEAT step
GO to JE3.
JE2.

JE3 DTC P0351, P0352, P0353: CHECK IGN START/RUN VOLTAGE TO THE COIL PACK

 Suspect coil connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) Coil Pack
Assembly
(-)
Connector,
Harness Side
IGN
Ground
START/RUN

 Is the voltage greater than 10 V?

Yes No
The IGN START/RUN has a circuit concern.
CHECK the condition of the related fuses/fuse
links. If OK, REPAIR the open circuit. If the
fuse/fuse link is damaged, CHECK the IGN
GO to JE4. START/RUN circuit for a short to ground. REPAIR
as necessary. CARRY OUT the misfire monitor
drive cycle. REFER toON BOARD
DIAGNOSTIC (OBD) DRIVE CYCLE .
CLEAR the DTCs. REPEAT the self-test.

JE4 CHECK THE FUNCTIONALITY OF THE SUSPECT COIL DRIVER (CD) CIRCUIT

 Key in OFF position.


 Connect a test lamp between IGN START/RUN and the suspect CD circuit (determined from the table) at
the coil pack harness connector.
 Crank the engine while the accelerator pedal is fully applied.
 Observe the test lamp while cranking the engine.
 Does the test lamp blink consistently?

Yes No
GO to JE8. GO to JE5.

JE5 CHECK THE SUSPECT CD CIRCUIT FOR AN OPEN IN THE HARNESS

Microsoft
Friday, September 25, 2009 11:21:03 AM Page 519 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) Coil Pack
( - ) PCM
Assembly
Connector,
Connector,
Harness Side
Harness Side
Suspect coil Suspect coil
driver driver

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CARRY out the misfire
monitor drive cycle. REFER toON BOARD
GO to JE6.
DIAGNOSTIC (OBD) DRIVE CYCLE .
CLEAR the DTCs. REPEAT the self-test.

JE6 CHECK THE SUSPECT CD CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

( + ) PCM
Connector, (-)
Harness Side
Suspect coil
Ground
driver

 Is any voltage present?

Yes No
REPAIR the short circuit. CARRY out the misfire
monitor drive cycle. REFER toON BOARD
GO to JE7.
DIAGNOSTIC (OBD) DRIVE CYCLE .
CLEAR the DTCs. REPEAT the self-test.

JE7 CHECK THE SUSPECT CD CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) PCM
Microsoft
Friday, September 25, 2009 11:21:03 AM Page 520 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Connector,
(-)
Harness Side
Suspect coil
Ground
driver

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CARRY out the misfire
monitor drive cycle. REFER toON BOARD
GO to JE9.
DIAGNOSTIC (OBD) DRIVE CYCLE .
CLEAR the DTCs. REPEAT the self-test.

JE8 CHECK THE SUSPECT COIL FOR DAMAGE

 Key in OFF position.


 Remove the spark plug wire from the suspect coil tower (as determined from the table).
 Connect the Air Gap Spark Tester 303-D037 (D81P-6666-A) or equivalent to the suspect spark plug wire.
 Crank the engine while the accelerator pedal is fully applied.
 Observe the spark tester while cranking the engine.
 Is a bluish-white spark present?

Yes No
INSTALL a new coil pack as needed. REFER to the
ENGINE IGNITION - 4.6L (2V) AND 5.4L (2V)
-- E-SERIES . CARRY out the misfire monitor
refer to PINPOINT TEST Z.
drive cycle. REFER toON BOARD
DIAGNOSTIC (OBD) DRIVE CYCLE .
CLEAR the DTCs. REPEAT the self-test.

JE9 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No

INSTALL a new PCM. REFER toFLASH


Microsoft
Friday, September 25, 2009 11:21:03 AM Page 521 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

ELECTRICALLY ERASABLE
The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY
concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a
corroded connector.
Replacement PCM.

PINPOINT TEST JF: INTEGRATED IGNITION COIL ON PLUG COIL A THROUGH J FAILURE

This pinpoint test is intended to diagnose the following:

 ignition coils (12029)


 ignition coil harness
 ignition coils relay
 powertrain control module (PCM) (12A650)

Fig. 164: Coil On Plug (COP) Connector - A


Courtesy of FORD MOTOR CO.

Fig. 165: Coil On Plug (COP) Connector - B


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Microsoft
Friday, September 25, 2009 11:21:03 AM Page 522 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Edge, A 1 COP
MKX, 3 IGN START/RUN
MKZ,
Taurus,
Taurus X,
Sable
Escape/Mariner, B 1 COP
Focus, 2 IGN START/RUN
Fusion,
Milan,
Mustang 5.4L
All other vehicles B 2 COP
1 IGN START/RUN

Fig. 166: Powertrain Control Module Power (PCM Power) Relay Connector - A
Courtesy of FORD MOTOR CO.

Pin Circuit
1 GND (Ground)
2 IGN START/RUN
5 B+ (Battery Positive Voltage)
3 VPWR (Vehicle Power)

IGNITION COIL TO CYLINDER CORRELATION


Coil
Related Cylinder Ignition PCM
Vehicle Driver
DTC Number Coil Pin
(CD)
2.3L Escape, 2.3L Mariner P0351 1 A A E1
P0352 2 B D E12
P0353 3 C B E24
Microsoft
Friday, September 25, 2009 11:21:03 AM Page 523 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

P0354 4 D C E35
Focus P0351 1 A A E70
P0352 2 B D E50
P0353 3 C B E66
P0354 4 D C E69
2.3L Fusion, 2.3L Milan P0351 1 A A E17
P0352 2 B D E11
P0353 3 C B E12
P0354 4 D C E16
6-Cylinder Applications P0351 1 A A E17
P0352 2 B C E16
P0353 3 C E E15
P0354 4 D B E12
P0355 5 E D E11
P0356 6 F F E10
3.0L Escape, 3.0L Mariner P0351 1 A A E1
P0352 2 B C E12
P0353 3 C E E24
P0354 4 D B E35
P0355 5 E D E36
P0356 6 F F E22
8-Cylinder Applications P0351 1 A A E17
P0352 2 B D E11
P0353 3 C B E12
P0354 4 D G E14
P0355 5 E F E10
P0356 6 F E E15
P0357 7 G C E16
P0358 8 H H E9
10-Cylinder Applications P0351 1 A A E17
P0352 2 B E E11
P0353 3 C G E12
P0354 4 D I E14
P0355 5 E C E10
P0356 6 F B E15
P0357 7 G F E16
P0358 8 H H E9
P0359 9 I J E13
P0360 10 J D E8

JF1 DETERMINE WHICH COIL IS NOT FIRING PROPERLY


Microsoft
Friday, September 25, 2009 11:21:03 AM Page 524 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

NOTE: Electronic ignition engine timing is entirely controlled by the PCM. Electronic
ignition timing is NOT adjustable. Do not attempt to check base timing. You will
receive false readings.

 Determine which coil is not firing properly using the information from Pinpoint Test JB or a DTC and the
table at the beginning of this pinpoint test.
 Record the suspect cylinder, coil and PCM pin number from the table.
 Is the suspect cylinder number, coil driver and PCM pin number recorded?

Yes No
REPEAT the test step to obtain the required
GO to JF2.
information.

JF2 CHECK THE FUNCTIONALITY OF THE SUSPECT COIL DRIVER CIRCUIT

NOTE: This step may cause fuel pump related DTCs to set. Disregard any fuel pump
related DTCs at this time.

NOTE: Test lamp bulb filament wattages vary widely. The intensity and duration of
blinking depends on the test lamp being used.

 Key in OFF position.


 Suspect coil connector disconnected.
 Remove the fuel pump fuse to disable the fuel pump.
 Connect a non-powered test lamp between the IGN START/RUN and suspect coil driver, harness side.
 Observe the test lamp while cranking the engine.
 Is the test lamp blinking consistently?

Yes No
GO to JF3. GO to JF4.

JF3 CHECK THE FUNCTIONALITY OF THE SUSPECT COIL

 Key in OFF position.


 Carry out a visual inspection. Closely inspect the coil case and boot for carbon tracking, cracks and torn
or improperly installed boots.
 Remove the suspect COP from the spark plug.
 Connect the Air Gap Spark Tester 303-DO37 (D81P-6666-A) or equivalent.
 Suspect coil connector connected.
 Crank the engine.
 Observe the spark tester while cranking the engine.

Microsoft
Friday, September 25, 2009 11:21:03 AM Page 525 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is a bluish-white spark present?

Yes No
INSTALL a new suspect coil. If necessary,
INSTALL a new spark plug. REFER to the
refer to PINPOINT TEST Z. ENGINE IGNITION - 4.6L (2V) AND 5.4L (2V)
-- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

JF4 CHECK THE IGN START/RUN VOLTAGE TO THE SUSPECT COIL

 Key ON, engine OFF.


 Suspect coil connector disconnected.
 Measure the voltage between:

( + ) COP
( - ) Vehicle
Connector,
Battery
Harness Side
IGN Negative
START/RUN terminal

 Is the voltage greater than 10 V?

Yes No
For Crown Victoria,
Grand Marquis, and
GO to JF5. Town Car, GO to JF9.
For all others, REPAIR the open circuit.
CLEAR the DTCs. REPEAT the self-test.

JF5 CHECK THE SUSPECT COIL DRIVER CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Suspect coil connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) COP
Connector, Connector,
Harness Side Harness Side
Suspect coil
COP
driver

 Is the resistance less than 5 ohms?


Microsoft
Friday, September 25, 2009 11:21:03 AM Page 526 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to JF6.
REPEAT the self-test.

JF6 CHECK THE SUSPECT COIL DRIVER CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

( + ) PCM
( - ) Vehicle
Connector,
Battery
Harness Side
Suspect coil Negative
driver terminal

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to JF7.
REPEAT the self-test.

JF7 CHECK THE SUSPECT COIL DRIVER CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) PCM
( - ) Vehicle
Connector,
Battery
Harness Side
Suspect coil Negative
driver terminal

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
REPEAT the self-test. If the concern or DTC is still
GO to JF12.
present,
GO to JF8.

JF8 CHECK THE SUSPECT COIL FOR DAMAGE

 PCM connector connected.


 Connect the Air Gap Spark Tester 303-D037 (D81P-6666-A) or equivalent to the suspect coil.
Microsoft
Friday, September 25, 2009 11:21:03 AM Page 527 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Crank the engine while the accelerator pedal is fully applied.


 Observe the spark tester while cranking the engine.
 Is a bluish-white spark present?

Yes No
If necessary, INSTALL a new spark plug. REFER INSTALL a new suspect coil. REFER to the
to the ENGINE IGNITION - 4.6L (2V) AND 5.4L ENGINE IGNITION - 4.6L (2V) AND 5.4L (2V)
(2V) -- E-SERIES . -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test. CLEAR the DTCs. REPEAT the self-test.

JF9 CHECK VPWR CIRCUIT CONTINUITY BETWEEN THE SUSPECT COIL AND IGNITION COILS RELAY

 Key in OFF position.


 Ignition Coils Relay connector disconnected.
 Measure the resistance between:

( + ) Ignition
( - ) Suspect
Coils Relay
coil Connector,
Connector,
Harness Side
Harness Side
IGN
VPWR - Pin 3
START/RUN

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. The open is between the
GO to JF10. splice and the ignition coils relay.
CLEAR the DTCs. REPEAT the self-test.

JF10 CHECK THE B+ AND IGN START/RUN VOLTAGE TO IGNITION COILS RELAY

 Key ON, engine OFF.


 Measure the voltage between:

( + ) Ignition
Coils Relay
(-)
Connector,
Harness Side
B+ - Pin 5 Ground
IGN
START/RUN - Ground
Pin 2

Microsoft
Friday, September 25, 2009 11:21:03 AM Page 528 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Are the voltages greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to JF11.
REPEAT the self-test.

JF11 CHECK THE IGNITION COILS RELAY GND CIRCUIT FOR AN OPEN IN THE HARNESS

 Measure the voltage between:

( + ) Ignition ( - ) Ignition
Coils Relay Coils Relay
Connector, Connector,
Harness Side Harness Side
B+ - Pin 5 GND - Pin 1

 Is the voltage greater than 10 V?

Yes No
INSTALL a new Ignition Coils relay. CLEAR the REPAIR the open circuit. CLEAR the DTCs.
DTCs. REPEAT the self-test. REPEAT the self-test.

JF12 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM.
REFER toFLASH ELECTRICALLY The system is operating correctly at this time. The
ERASABLE PROGRAMMABLE READ ONLY concern may have been caused by a loose or
MEMORY (EEPROM) , Programming the VID corroded connector.
Block for a Replacement PCM.

PINPOINT TEST KA: FUEL PUMP (FP) RELAY

This pinpoint test is intended to diagnose the following:

Microsoft
Friday, September 25, 2009 11:21:03 AM Page 529 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 fuel pump relay (9345)


 inertia fuel shutoff (IFS) switch (9341)
 harness circuits: B+, VPWR, FP, GND, FPM, and FP PWR
 powertrain control module (PCM) (12A650)

The VPWR and FP circuits may be reversed in the harness connector. Refer to the Wiring Diagrams article for
schematic and connector information.

Fig. 167: Powertrain Control Module Power (PCM Power) Relay Connector - A
Courtesy of FORD MOTOR CO.

Fig. 168: Powertrain Control Module Power (PCM Power) Relay Connector - B
Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:21:03 AM Page 530 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 169: Powertrain Control Module Power (PCM Power) Relay Connector - C
Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Expedition, A 30 B+
Focus, 87 FPPWR
Navigator, 85 FP
Sable, 86 VPWR
Taurus,
Taurus X
Ranger B 3 B+
5 FPPWR
1 FP
2 VPWR
All other vehicles C 3 B+
5 FPPWR
1 FP
2 VPWR

Microsoft
Friday, September 25, 2009 11:21:04 AM Page 531 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 170: Inertia Fuel Shutoff (IFS) Switch Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
1 FPPWR-B (Fuel Pump Power - B)
2 FPPWR-A (Fuel Pump Power - A)

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Expedition, 140 Pin B30 FPM
Fusion, B62 FP
Milan,
MKZ,
Navigator
Focus 190 Pin B32 FPM
B19 FP
Ranger 170 Pin B21 FPM
B12 FP
All other vehicles 190 Pin B30 FPM
B62 FP

KA1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0230, P0231, P0232, or P1641 present?

Yes No
For KOEO and KOER DTCs P0230 or P1641, GO
to KA2.
For continuous memory DTCs P0230 or P1641, GO
Microsoft
Friday, September 25, 2009 11:21:04 AM Page 532 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

to KA32.
For KOEO and KOER DTC P0231, GO to KA24.
For all others, GO toDIAGNOSTIC TROUBLE
For continuous memory DTC P0231, GO to KA31.
CODE (DTC) CHARTS AND DESCRIPTIONS .
For KOEO and KOER DTC P0232, GO to KA12.
For continuous memory DTC P0232, GO to KA29.

KA2 KOEO AND KOER DTCS P0230 AND P1641: CHECK FOR THE PRESENCE OF DTC P0685 OR P0690

 Carry out the self-test.


 Are DTCs P0685 or P0690 present?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
GO to KA3.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

KA3 CHECK THE VPWR VOLTAGE TO FUEL PUMP RELAY

 FP Relay connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) FP Relay
Connector, (-)
Harness Side
VPWR Ground

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KA4.
REPEAT the self-test.

KA4 CHECK THE FUEL PUMP RELAY

 Key in OFF position.


 Carry out the FP relay component test. Refer to the Wiring Diagrams Cell 149 Component Testing.
 Does the FP relay pass the component test?

Yes No
INSTALL a new FP relay. CLEAR the DTCs.
GO to KA5.
REPEAT the self-test.

Microsoft
Friday, September 25, 2009 11:21:04 AM Page 533 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

KA5 CHECK THE FP CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 PCM connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) FP Relay
Connector, (-)
Harness Side
FP Ground

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KA6.
REPEAT the self-test.

KA6 CHECK THE FUEL PUMP CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) FP Relay
Connector, (-)
Harness Side
FP Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KA7.
REPEAT the self-test.

KA7 CHECK THE FUEL PUMP CIRCUIT FOR AN OPEN IN THE HARNESS

 Measure the resistance between:

( + ) FP Relay ( - ) PCM
Connector, Connector,
Harness Side Harness Side
FP FP

 Is the resistance less than 5 ohms?

Microsoft
Friday, September 25, 2009 11:21:04 AM Page 534 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KA8.
REPEAT the self-test.

KA8 CHECK FOR KOEO DTCS

 Carry out the KOEO self-test.


 Are DTCs P0231 or P0232 present?

Yes No
GO to KA9. GO to KA34.

KA9 CHECK THE FP PRIMARY CIRCUIT INSIDE THE PCM

 PCM connector connected.


 FP Relay connector connected.
 Key ON, engine OFF.
 Access the PCM and monitor the FP_F PID.
 Is the PID state YES?

Yes No
GO to KA34. GO to KA10.

KA10 CHECK THE FUEL PUMP PRIMARY CIRCUIT INSIDE THE PCM WHILE CRANKING THE ENGINE

 Access the PCM and monitor the FP_F PID.


 While observing the PID, crank the engine.
 Does the PID display indicate a concern during crank?

Yes No
The fuel pump primary circuit is OK in the harness
GO to KA34. and PCM.
GO to KA11.

KA11 IS DTC P0231 PRESENT IN THE KOEO SELF-TEST?

 Carry out the KOEO self-test.


 Is DTC P0231 present?

Yes No
GO to KA24. GO to KA12.

KA12 KOEO AND KOER DTC P0232: DOES THE ENGINE START?
Microsoft
Friday, September 25, 2009 11:21:04 AM Page 535 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Does the engine start?

Yes No
GO to KA13. GO to KA18.

KA13 VERIFY THE FUEL PUMP IS OFF

 Key ON, engine OFF.


 Wait for 5 seconds.
 The fuel pump is located above the fuel tank. Listen for the sound of the fuel pump operating which can
be heard from outside the vehicle.
 Is fuel pump off with the key ON?

Yes No
GO to KA15. GO to KA14.

KA14 CHECK FOR FUEL PUMP RELAY CONTACTS ALWAYS CLOSED

 FP Relay connector disconnected.


 Key ON, engine OFF.
 Is fuel pump off with the key ON?

Yes No
REPAIR the short circuit. The short circuit is
INSTALL a new FP relay. CLEAR the DTCs. between the FPPWR and FPM circuits or in the
REPEAT the self-test. INJPWRM circuit.
CLEAR the DTCs. REPEAT the self-test.

KA15 CHECK THE FPM CIRCUIT FOR AN OPEN IN THE HARNESS

 PCM connector disconnected.


 FP Relay connector disconnected.
 Measure the resistance between:

( + ) FP Relay ( - ) PCM
Connector, Connector,
Harness Side Harness Side
FPPWR FPM

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. The concern is between
Microsoft
Friday, September 25, 2009 11:21:04 AM Page 536 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

the splice and the PCM.


GO to KA16.
CLEAR the DTCs. REPEAT the self-test.

KA16 IS KOEO DTC P0231 PRESENT?

 Carry out the KOEO self-test.


 Is DTC P0231 present?

Yes No
GO to KA34. GO to KA17.

KA17 CHECK THE FPM PRIMARY CIRCUIT INSIDE THE PCM

 PCM connector connected.


 FP Relay connector connected.
 Key ON, engine OFF.
 Access the PCM and monitor the FPM PID.
 Is the PID state OFF?

Yes No
The concern is not present at this time. The FPM
circuit is OK in the harness and PCM. Disregard
DTC P0232 at this time. GO to KA34.
RETURN to the SYMPTOM CHARTS article,
Symptom Charts for further direction.

KA18 CHECK IF THE INERTIA FUEL SHUTOFF (IFS) SWITCH IS TRIPPED

 Is the IFS switch tripped?

Yes No
RESET the IFS switch.
GO to KA19.
CLEAR the DTCs. REPEAT the self-test.

KA19 CHECK THE INERTIA FUEL SHUTOFF

 IFS Switch connector disconnected.


 Measure the resistance between:

( + ) IFS Switch ( - ) IFS Switch


Connector, Connector,
Component Component
Side Side
FPPWR-A - Pin FPPWR-B - Pin
Microsoft
Friday, September 25, 2009 11:21:04 AM Page 537 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

2 1

 Is the resistance less than 5 ohms?

Yes No
INSTALL a new IFS switch. REFER to the FUEL
TANK AND LINES - GASOLINE AND DIESEL
GO to KA20.
-- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

KA20 CHECK THE FP PWR CIRCUIT FOR AN OPEN IN THE HARNESS

 FP Relay connector disconnected.


 Measure the resistance between:

( + ) IFS Switch ( - ) FP Relay


Connector, Connector,
Harness Side Harness Side
FPPWR-A - Pin
FPPWR
2

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CHECK for an open
circuit between the IFS switch and the FPM splice.
GO to KA21. REFER to the Wiring Diagrams article for
schematic and connector information.
CLEAR the DTCs. REPEAT the self-test.

KA21 CHECK THE FUEL PUMP GROUND CIRCUIT FOR AN OPEN IN THE HARNESS

 FP connector disconnected.
 Measure the resistance between:

( + ) FP
Connector, (-)
Harness Side
FPGND Ground

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
Microsoft
Friday, September 25, 2009 11:21:04 AM Page 538 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

GO to KA22. REPEAT the self-test.

KA22 CHECK THE FP PWR CIRCUIT FOR AN OPEN IN THE HARNESS

 Measure the resistance between:

( + ) FP ( - ) IFS Switch
Connector, Connector,
Harness Side Harness Side
FPPWR-B - Pin
FPPWR
1

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KA23.
REPEAT the self-test.

KA23 CHECK THE INTERNAL RESISTANCE OF THE FUEL PUMP

 Measure the resistance between:

( + ) FP ( - ) FP
Connector, Connector,
Harness Side Harness Side
FPPWR FPGND

 Is the resistance less than 10 ohms?

Yes No
The fuel pump circuit is OK in the harness and INSTALL a new FP. REFER to the FUEL TANK
PCM. Disregard DTC P0232 at this time. AND LINES - GASOLINE AND DIESEL -- E-
RETURN to the SYMPTOM CHARTS article, SERIES .
Symptom Charts for further direction. CLEAR the DTCs. REPEAT the self-test.

KA24 KOEO AND KOER DTC P0231: IS KOEO DTC P0230 ALSO PRESENT?

 Carry out the KOEO self-test.


 Is DTC P0230 present?

Yes No
GO to KA3. GO to KA25.

KA25 DOES THE ENGINE START?

Microsoft
Friday, September 25, 2009 11:21:04 AM Page 539 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Does the engine start?

Yes No
GO to KA15. GO to KA26.

KA26 CHECK IF THE IFS SWITCH IS TRIPPED

 Is the IFS switch tripped?

Yes No
RESET the IFS switch.
GO to KA27.
CLEAR the DTCs. REPEAT the self-test.

KA27 CHECK THE B+ CIRCUIT VOLTAGE TO THE FP RELAY

 FP Relay connector disconnected.


 Measure the voltage between:

( + ) FP Relay
Connector, (-)
Harness Side
B+ Ground

 Is the voltage greater than 10 V?

Yes No
A B+ circuit concern is present. CHECK the
condition of the related fuse/fuse links. If OK,
REPAIR the open circuit. If the fuse/fuse link is
GO to KA28.
damaged, CHECK the circuit for a short to ground
before installing a new fuse/fuse link.
CLEAR the DTCs. REPEAT the self-test.

KA28 CHECK THE FP PWR CIRCUIT FOR AN OPEN IN THE HARNESS

 Measure the resistance between:

( + ) FP Relay
Connector, (-)
Harness Side
FPPWR Ground

 Is the resistance less than 10 ohms?

Microsoft
Friday, September 25, 2009 11:21:04 AM Page 540 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR the open circuit. The open is between the
INSTALL a new FP relay. CLEAR the DTCs.
splice and the FP relay.
REPEAT the self-test.
CLEAR the DTCs. REPEAT the self-test.

KA29 CONTINUOUS MEMORY DTC P0232: IS A CONTINUOUS DTC P0230 PRESENT?

 Retrieve the continuous memory DTCs.


 Is DTC P0230 present?

Yes No
GO to KA33. GO to KA30.

KA30 CHECK THE FUEL PUMP SECONDARY CIRCUITS FOR A CONCERN

NOTE: Be aware that DTC P0232 could be set if the IFS switch is tripped then reset, or
if voltage is supplied to the FP PWR circuit when the PCM expects the fuel
pump to be off. The fuel pump prime procedure produces this.

NOTE: The FPM PID turns ON when a concern is present.

 Key ON, engine OFF.


 Access the PCM and monitor the FPM PID.
 Observe the FPM PID for an indication of a concern while carrying out the following:
 Shake, wiggle, and bend the FPPWR circuit between the FP RLY and the FP

 Shake, wiggle, and bend the FP GND

 Shake, wiggle, and bend the FPM circuit between the PCM and the splice to the FPPWR circuit

 Shake, wiggle, and bend the INJPWRM circuit between the PCM and the splice to the FPPWR
circuit
 Lightly tap on the FP, IFS, and FP RLY to simulate road shock

 Is a concern present?

Yes No
Unable to duplicate or identify the concern at this
ISOLATE the concern and REPAIR as necessary.
time.
CLEAR the DTCs. REPEAT the self-test.
refer to PINPOINT TEST Z.

KA31 CONTINUOUS MEMORY DTC P0231: CHECK THE HARNESS

 PCM connector disconnected.


 Connect a 5 amp fused jumper wire between the following:

Microsoft
Friday, September 25, 2009 11:21:04 AM Page 541 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Point A PCM
Connector, Point B
Harness Side
FP Ground

 Key ON, engine OFF.


 Measure the voltage between:

( + ) PCM
Connector, (-)
Harness Side
FPM Ground

 The FP turns on and the voltage will be greater than 10 V.


 Check for an indication of a concern while carrying out the following. The voltage changes suddenly
when a concern is present.
 Shake, wiggle, and bend the B+ supply to the FP relay

 Shake, wiggle, and bend the FP PWR circuit between the FP relay and the FPM splice

 Lightly tap on the FP relay to simulate road shock

 Key in OFF position.


 Visually inspect the FP relay and its loom connector for damage and corrosion.
 Is a concern present?

Yes No
Unable to duplicate or identify the concern at this
ISOLATE the concern and REPAIR as necessary.
time.
CLEAR the DTCs. REPEAT the self-test.
refer to PINPOINT TEST Z.

KA32 CONTINUOUS MEMORY DTC P0230: CHECK FOR THE PRESENCE OF DTC P0685 OR P0690

 Carry out the self-test.


 Are DTCs P0685 or P0690 present?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
GO to KA33.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

KA33 CHECK THE FP PRIMARY CIRCUITS

NOTE: The PID indicates YES when a concern is present.

Microsoft
Friday, September 25, 2009 11:21:04 AM Page 542 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key ON, engine OFF.


 Wait for 5 seconds.
 Access the PCM and monitor the FP_F PID.
 Observe the FP_F PID for an indication of a concern while carrying out the following:
 Shake, wiggle, and bend the FP circuit between the PCM and the FP relay

 Shake, wiggle, and bend the VPWR circuit between the electronic engine control power relay and
the FP relay
 Lightly tap on the FP relay to simulate road shock

 Key in OFF position.


 Visually inspect the PCM connector and wires as far back as the main loom for damage.
 Visually inspect the FPR connector and wires as far back as the main loom for damage.
 Is a concern present?

Yes No
Unable to duplicate or identify the concern at this
ISOLATE the concern and REPAIR as necessary.
time.
CLEAR the DTCs. REPEAT the self-test.
refer to PINPOINT TEST Z.

KA34 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST KB: FUEL PUMP DRIVER MODULE

WARNING: Crown Victoria Police Interceptor vehicles equipped with fire suppression
system, refer to part 419-03 for Important Safety Warnings. Failure to
follow these instructions may result in personal injury.

Microsoft
Friday, September 25, 2009 11:21:04 AM Page 543 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

This pinpoint test is intended to diagnose the following:

 fuel pump driver module (FPDM) (9D370) and (9D372)


 FPDM power supply relay
 inertia fuel shutoff (IFS) switch (9341)
 harness circuits: B+, GND, FPC, FPM, FPM2, FP PWR, FP2PWR, FP RTN, FP2RTN, VPWR Fuel,
VPWR Fuel 2, and PWRGND
 powertrain control module (PCM) (12A650)

Fig. 171: Fuel Pump Driver Module (FPDM2) Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
2 FPRTN (Fuel Pump Return)
4 FPPWR (Fuel Pump Power)
6 FPC (Fuel Pump Command)
1 FPM (Fuel Pump Monitor)
3 PWRGND (Power Ground)
5 VPWR Fuel

Microsoft
Friday, September 25, 2009 11:21:04 AM Page 544 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 172: Fuel Pump Driver Module 2 (FPDM2) Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
2 FP2RTN (Fuel Pump 2 Return)
4 FP2PWR (Fuel Pump 2 Power)
6 FPC (Fuel Pump Command)
1 FPM2 (Fuel Pump Monitor 2 - Rear\Secondary Pump)
3 PWRGND (Power Ground)
5 VPWR Fuel 2

Refer to the Wiring Diagrams article for schematic and connector information. For F-150 and Mark LT, the
FPDM PWR relay is integral to the PDJB.

Fig. 173: Powertrain Control Module Power (PCM Power) Relay Connector - A
Microsoft
Friday, September 25, 2009 11:21:04 AM Page 545 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Courtesy of FORD MOTOR CO.

Fig. 174: Fuel Pump Driver Module Power (FPDM PWR) Relay Connector - B
Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Crown Victoria, A 5 VPWR Fuel
Grand Marquis, 1 GND
Town Car 2 VPWR
3 B+
Escape/Mariner, B 87 VPWR Fuel
F-Super Duty 85 GND
86 VPWR
30 B+
All other vehicles A 5 VPWR Fuel
2 GND
1 VPWR
3 B+

Refer to the Wiring Diagrams article for schematic and connector information.

Fig. 175: Powertrain Control Module Power (PCM Power) Relay Connector - A
Microsoft
Friday, September 25, 2009 11:21:04 AM Page 546 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Courtesy of FORD MOTOR CO.

Pin Circuit
5 VPWR Fuel 2
2 GND (Ground)
1 VPWR (Vehicle Power)
3 B+ (Battery Positive Voltage)

Fig. 176: Inertia Fuel Shutoff (IFS) Switch Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
2 VPWR Fuel - A
1 VPWR Fuel - B

This applies to applications with an FPDM PWR relay integral to the PDJB.

Microsoft
Friday, September 25, 2009 11:21:04 AM Page 547 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 177: Power Distribution Junction Box (PDJB) Connector - B


Courtesy of FORD MOTOR CO.

Pin Circuit
3 VPWR Fuel

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Escape/Mariner 150 (50-50-50) Pin B12 FPC
B21 FPM
F-150, 190 Pin B62 FPC
Mark LT B30 FPM
Mustang 5.4L 170 Pin T18 FPM2
B12 FPC
B21 FPM
All other vehicles 170 Pin B12 FPC
B21 FPM

KB1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P1233, P1234, P1235, P1236, P1237, P1238, or P1641 present?

Yes No
For DTC P1233, GO to KB2.
For DTC P1234, GO to KB38.
For DTCs P1235 or P1641, GO to KB20. For all others, GO toDIAGNOSTIC TROUBLE
For DTC P1236, GO to KB50. CODE (DTC) CHARTS AND DESCRIPTIONS .
For DTC P1237, GO to KB26.
For DTC P1238, GO to KB56.
Microsoft
Friday, September 25, 2009 11:21:04 AM Page 548 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

KB2 DTC P1233: IS DTC P1233 PRESENT IN THE KOEO SELF-TEST?

NOTE: The Mustang 5.4L is equipped with 2 FPDMs. The DTC P1233 applies to the
FPDM mounted on the driver side of the luggage compartment.

 Carry out the KOEO self-test.


 Is DTC P1233 present?

Yes No
The PCM is now receiving a signal from the FPDM.
One possible cause of DTC P1233 is that the IFS
switch was tripped, then reset.
For a no start (engine cranks), DISREGARD the
DTC at this time. RETURN to the SYMPTOM
GO to KB3.
CHARTS article Symptom Charts and continue as
directed. After repairing the no start, to diagnose the
intermittent causes of P1233,
GO to KB19.
For all others, GO to KB19.

KB3 DOES THE ENGINE START?

NOTE: The Mustang 5.4L starts with 1 FPDM disabled.

 Does the engine start?

Yes No
For Mustang 5.4L, GO to KB4. VERIFY the IFS switch is set (button pressed). If
For all others, to check the FPM circuit, OK,
GO to KB15. GO to KB4.

KB4 CHECK THE VOLTAGE AND GROUND CIRCUITS TO THE FPDM

 FPDM connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) FPDM ( - ) FPDM
Connector, Connector,
Harness Side Harness Side
VPWR Fuel - PWRGND - Pin
Pin 5 3

 Is the voltage greater than 10 V?

Microsoft
Friday, September 25, 2009 11:21:04 AM Page 549 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
For Mustang 5.4L, to check the FPM circuit,
GO to KB15.
For all others, INSTALL a new FPDM.
REFER to the FUEL SYSTEM - GENERAL GO to KB5.
INFORMATION - GASOLINE AND DIESEL --
E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

KB5 CHECK THE VOLTAGE TO THE FPDM

 Key ON, engine OFF.


 Measure the voltage between:

( + ) FPDM
Connector, (-)
Harness Side
VPWR Fuel -
Ground
Pin 5

 Is the voltage greater than 10 V?

Yes No
There is no voltage to the FPDM.
REPAIR the open circuit. The FPDM ground circuit
For F-150, and
is open.
Mark LT, GO to KB11.
CLEAR the DTCs. REPEAT the self-test.
For all others, GO to KB6.

KB6 CHECK THE B+ VOLTAGE TO THE FPDM POWER SUPPLY RELAY

 Key in OFF position.


 FPDM PWR Relay connector disconnected.
 Measure the voltage between:

( + ) FPDM
PWR Relay
(-)
Connector,
Harness Side
B+ Ground

 Is the voltage greater than 10 V?

Yes No
A B+ circuit concern is present. CHECK the
Microsoft
Friday, September 25, 2009 11:21:04 AM Page 550 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

condition of the related fuse/fuse links. If OK,


REPAIR the open circuit. If the fuse/fuse link is
GO to KB7. damaged, CHECK the circuit for a short to ground
before installing a new fuse/fuse link.
CLEAR the DTCs. REPEAT the self-test.

KB7 CHECK THE VPWR VOLTAGE TO THE FPDM POWER SUPPLY RELAY

 Key ON, engine OFF.


 Measure the voltage between:

( + ) FPDM
PWR Relay
(-)
Connector,
Harness Side
VPWR Ground

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KB8.
REPEAT the self-test.

KB8 CHECK FOR GROUND TO THE FPDM POWER SUPPLY RELAY

 Measure the resistance between:

( + ) FPDM
PWR Relay
(-)
Connector,
Harness Side
GND Ground

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KB9.
REPEAT the self-test.

KB9 CHECK THE VPWR FUEL CIRCUIT FOR AN OPEN IN THE HARNESS

 Measure the resistance between:

( + ) FPDM ( - ) FPDM
Microsoft
Friday, September 25, 2009 11:21:04 AM Page 551 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Connector, PWR Relay


Harness Side Connector,
Harness Side
VPWR Fuel -
VPWR Fuel
Pin 5

 Is the resistance less than 5 ohms?

Yes No
INSTALL a new FPDM relay. CLEAR the DTCs.
GO to KB10.
REPEAT the self-test.

KB10 ISOLATE THE OPEN IN THE FPDM CIRCUIT

 IFS Switch connector disconnected.


 Measure the resistance between:

( + ) FPDM ( - ) IFS Switch


Connector, Connector,
Harness Side Harness Side
VPWR Fuel - VPWR Fuel - B
Pin 5 - Pin 1

 Measure the resistance between:

( + ) FPDM
( - ) IFS Switch
PWR Relay
Connector,
Connector,
Harness Side
Harness Side
VPWR Fuel - A
VPWR Fuel
- Pin 2

 Is the resistance less than 5 ohms?

Yes No
INSTALL a new IFS switch. REFER to the FUEL
TANK AND LINES - GASOLINE AND DIESEL
REPAIR the open circuit. CLEAR the DTCs.
-- E-SERIES . VERIFY the IFS switch is set
REPEAT the self-test.
(button pressed).
CLEAR the DTCs. REPEAT the self-test.

KB11 CHECK THE FUEL PUMP FUSE

NOTE: These steps are for applications with a FPDM PWR relay integral to the PDJB.

Microsoft
Friday, September 25, 2009 11:21:04 AM Page 552 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key in OFF position.


 Check the FPDM power supply relay fuse. Refer to the Wiring Diagrams article for schematic and
connector information.
 Is the fuse OK?

Yes No
INSTALL a new fuse. CHECK the associated
circuits for a short to ground before installing the
GO to KB12.
fuse.
CLEAR the DTCs. REPEAT the self-test.

KB12 CHECK FOR VOLTAGE TO THE IFS SWITCH

 IFS Switch connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) IFS Switch
Connector, (-)
Harness Side
VPWR Fuel - A
Ground
- Pin 2

 Is the voltage greater than 10 V?

Yes No
GO to KB14. GO to KB13.

KB13 CHECK THE VPWR FUEL CIRCUIT FOR AN OPEN BETWEEN THE IFS AND PDJB

 Key in OFF position.


 PDJB connector disconnected. Refer to the Wiring Diagrams article for schematic and connector
information.
 Measure the resistance between:

( + ) IFS Switch ( - ) PDJB


Connector, Connector,
Harness Side Harness Side
VPWR Fuel - A VPWR Fuel -
- Pin 2 Pin 3

 Is the resistance less than 5 ohms?

Microsoft
Friday, September 25, 2009 11:21:04 AM Page 553 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
CHECK the fuel pump fuse. REPAIR as necessary.
REPAIR the open circuit. CLEAR the DTCs.
If OK, INSTALL a new FP RLY/PDJB.
REPEAT the self-test.
CLEAR the DTCs. REPEAT the self-test.

KB14 CHECK THE IFS FOR AN OPEN

 Key in OFF position.


 Measure the resistance between:

( + ) IFS Switch ( - ) IFS Switch


Connector, Connector,
Component Component
Side Side
VPWR Fuel - A VPWR Fuel - B
- Pin 2 - Pin 1

 Is the resistance less than 5 ohms?

Yes No
INSTALL a new IFS switch. REFER to the FUEL
REPAIR the open circuit. The VPWR fuel circuit is
TANK AND LINES - GASOLINE AND DIESEL
open.
-- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.
CLEAR the DTCs. REPEAT the self-test.

KB15 CHECK THE FPM CIRCUIT FOR AN OPEN IN THE HARNESS

 FPDM connector disconnected.


 PCM connector disconnected.
 Measure the resistance between:

( + ) FPDM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
FPM - Pin 1 FPM

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KB16.
REPEAT the self-test.

KB16 CHECK THE FPM CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

Microsoft
Friday, September 25, 2009 11:21:04 AM Page 554 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key ON, engine OFF.


 Measure the voltage between:

( + ) FPDM
Connector, (-)
Harness Side
FPM - Pin 1 Ground

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KB17.
REPEAT the self-test.

KB17 CHECK THE FPM CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) FPDM
Connector, (-)
Harness Side
FPM - Pin 1 Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KB18.
REPEAT the self-test.

KB18 CHECK FOR FPM OUTPUT FROM THE FPDM

NOTE: It is OK for the voltage to cycle below this range and then return within range.

 FPDM connector connected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) PCM
Connector, (-)
Harness Side
FPM Ground

Microsoft
Friday, September 25, 2009 11:21:05 AM Page 555 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the voltage between 0.02 - 1 V?

Yes No
INSTALL a new FPDM.
REFER to the FUEL SYSTEM - GENERAL
GO to KB64. INFORMATION - GASOLINE AND DIESEL --
E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

KB19 CHECK THE CIRCUITS THAT MAY CAUSE AN INTERMITTENT LOSS OF VOLTAGE TO THE FPDM

NOTE: Be aware that P1233 could be set if the IFS switch is tripped then reset.

NOTE: With no concern present, the FPDM sends a 50% duty cycle (all OK) to the PCM
on the FPM circuit. Depending on the scan tool type, the FPM PID may display
50%, or a random value that is fluctuating between 85% and 115%.

 Key ON, engine OFF.


 Access the PCM and monitor the FPM PID.
 Observe the FPM PID for an indication of a concern while carrying out the following:
 Shake, wiggle, and bend the PWRGND circuit to the FPDM

 Shake, wiggle, and bend the VPWR fuel circuit to the FPDM

 Shake, wiggle, and bend the FPM circuit between the FPDM and the PCM

 Shake, wiggle, and bend the B+ and ground circuits to the FPDM power supply relay

 Lightly tap on the IFS switch to simulate road shock

 Lightly tap on the FPDM to simulate road shock

 Lightly tap on the FPDM power supply relay to simulate road shock

 Is a concern present?

Yes No
Unable to duplicate or identify the concern at this
ISOLATE the concern and REPAIR as necessary.
time.
CLEAR the DTCs. REPEAT the self-test.
refer to PINPOINT TEST Z.

KB20 DTC P1235: IS DTC P1235 PRESENT IN THE KOEO SELF-TEST?

NOTE: The Mustang 5.4L is equipped with 2 FPDMs. The DTC P1235 applies to the
FPDM mounted on the driver side of the luggage compartment.

NOTE: For ETC applications, check if ETC DTC P2105 is present. An ETC system
concern could cause P1235, and should be diagnosed first.

Microsoft
Friday, September 25, 2009 11:21:05 AM Page 556 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Carry out the KOEO self-test.


 Is DTC P1235 present?

Yes No
GO to KB21. GO to KB25.

KB21 CHECK THE FPC CIRCUIT FOR AN OPEN IN THE HARNESS

 FPDM connector disconnected.


 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) FPDM
Connector, Connector,
Harness Side Harness Side
FPC FPC - Pin 6

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KB22.
REPEAT the self-test.

KB22 CHECK THE FPC CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 FPDM2 connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) FPDM
Connector, (-)
Harness Side
FPC - Pin 6 Ground

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KB23.
REPEAT the self-test.

KB23 CHECK THE FPC CIRCUIT FOR A SHORT TO GROUND

 Key in OFF position.


Microsoft
Friday, September 25, 2009 11:21:05 AM Page 557 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Measure the resistance between:

( + ) FPDM
Connector, (-)
Harness Side
FPC - Pin 6 Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KB24.
REPEAT the self-test.

KB24 CHECK THE FPC CIRCUIT IN THE FPDM

 FPDM connector connected.


 FPDM2 connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) PCM
Connector, (-)
Harness Side
FPC Ground

 Is the voltage greater than 10 V?

Yes No
INSTALL a new FPDM. REFER to the FUEL
SYSTEM - GENERAL INFORMATION -
GO to KB64.
GASOLINE AND DIESEL -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

KB25 CHECK THE FPC CIRCUIT FOR AN INTERMITTENT OPEN OR SHORTS

NOTE: With no concern present, the FPDM sends a 50% duty cycle (all OK) to the PCM
on the FPM circuit. Depending on the scan tool type, the FPM PID may display
50%, or a random value that is fluctuating between 85% and 115%.

 Key ON, engine OFF.


 Access the PCM and monitor the FPM PID.
 Observe the FPM PID for an indication of a concern while carrying out the following:
 Shake, wiggle, and bend the FPC circuit between FPDM and the PCM

Microsoft
Friday, September 25, 2009 11:21:05 AM Page 558 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Lightly tap on the FPDM to simulate road shock


 Is a concern present?

Yes No
Unable to duplicate or identify the concern at this
ISOLATE the concern and REPAIR as necessary.
time.
CLEAR the DTCs. REPEAT the self-test.
refer to PINPOINT TEST Z.

KB26 DTC P1237: IS DTC P1237 PRESENT IN THE KOEO SELF-TEST?

NOTE: The Mustang 5.4L is equipped with 2 FPDMs. The DTC P1237 applies to the
FPDM mounted on the driver side of the luggage compartment.

 Carry out the KOEO self-test.


 Is DTC P1237 present?

Yes No
DTC P1237 is possibly intermittent,
GO to KB27.
GO to KB33.

KB27 DOES THE ENGINE START?

NOTE: The Mustang 5.4L starts with 1 FPDM disabled.

 FPDM2 connector disconnected.


 Does the engine start?

Yes No
GO to KB36. GO to KB28.

KB28 CHECK THE FPPWR, FPRTN AND INTERNAL FUEL PUMP CIRCUIT RESISTANCE

 Key in OFF position.


 FPDM connector disconnected.
 Measure the resistance between:

( + ) FPDM ( - ) FPDM
Connector, Connector,
Harness Side Harness Side
FPPWR - Pin 4 FPRTN - Pin 2

 Is the resistance less than 10 ohms?

Microsoft
Friday, September 25, 2009 11:21:05 AM Page 559 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
ISOLATE the concern,
GO to KB29.
GO to KB32.

KB29 CHECK THE FPRTN CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

( + ) FPDM
Connector, (-)
Harness Side
FPRTN - Pin 2 Ground

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KB30.
REPEAT the self-test.

KB30 CHECK THE FPPWR CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 FP connector disconnected.
 Measure the resistance between:

( + ) FPDM
Connector, (-)
Harness Side
FPPWR - Pin 4 Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KB31.
REPEAT the self-test.

KB31 CHECK FOR VOLTAGE TO FP

NOTE: During output test mode, the fuel pump stays commanded on for only about 5
seconds.

 FPDM connector connected.


 FP connector disconnected.

Microsoft
Friday, September 25, 2009 11:21:05 AM Page 560 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key ON, engine OFF.


 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .
 Command the outputs ON.
 Measure the voltage between:

( + ) FP ( - ) FP
Connector, Connector,
Harness Side Harness Side
FPPWR FPRTN

 Is the voltage greater than 10 V?

Yes No
VERIFY the vehicle battery was at a proper charge
during the test.
VERIFY the pump ON command did not time out
INSTALL a new FP. REFER to the FUEL TANK
before the voltage check was made. REPEAT as
AND LINES - GASOLINE AND DIESEL -- E-
necessary.
SERIES .
If OK, INSTALL a new FPDM. REFER to the
CLEAR the DTCs. REPEAT the self-test.
FUEL SYSTEM - GENERAL INFORMATION -
GASOLINE AND DIESEL -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

KB32 ISOLATE THE OPEN CIRCUIT

 FP connector disconnected.
 Measure the resistance between:

( + ) FP ( - ) FPDM
Connector, Connector,
Harness Side Harness Side
FPPWR FPPWR - Pin 4
FPRTN FPRTN - Pin 2

 Measure the resistance between:

( + ) FP ( - ) FP
Connector, Connector,
Component Component
Side Side
FPPWR FPRTN

 Is the resistance less than 10 ohms?

Microsoft
Friday, September 25, 2009 11:21:05 AM Page 561 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR the open circuit. If the open is internal to
Unable to duplicate or identify the concern at this the pump, INSTALL a new FP. REFER to the
time. FUEL TANK AND LINES - GASOLINE AND
refer to PINPOINT TEST Z. DIESEL -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

KB33 VERIFY THE DTC P1237 IS INTERMITTENT

 Key ON, engine OFF.


 Access the PCM and monitor the FPM PID.
 Is the FPM PID 75% (or varying between 250% and 400%)?

Yes No
A concern is present. CHECK for an intermittent concern,
GO to KB27. GO to KB34.

KB34 CHECK THE FPPWR AND FPRTN CIRCUIT FOR AN INTERMITTENT OPEN OR SHORTS

NOTE: With no concern present, the FPDM sends a 50% duty cycle (all OK) to the PCM
on the FPM circuit. Depending on the scan tool type, the FPM PID may display
50%, or a random value that is fluctuating between 85% and 115%.

 Key ON, engine OFF.


 Access the PCM and monitor the FPM PID.
 Observe the FPM PID for an indication of a concern while carrying out the following:
 Shake, wiggle, and bend the FPPWR and FPRTN circuits between the FPDM and the FP

 Lightly tap on the FP and FPDM to simulate road shock

 Is a concern present?

Yes No
ISOLATE the concern and REPAIR as necessary.
GO to KB35.
CLEAR the DTCs. REPEAT the self-test.

KB35 CHECK THE FPPWR CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

NOTE: The lamp turns on when a concern is present.

 Key in OFF position.


 FPDM connector disconnected.
 Connect a non-powered test lamp between:

Microsoft
Friday, September 25, 2009 11:21:05 AM Page 562 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) FPDM ( - ) FPDM
Connector, Connector,
Harness Side Harness Side
VPWR Fuel -
FPPWR - Pin 4
Pin 5

 Key ON, engine OFF.


 Observe the test lamp for an indication of a concern. Shake, wiggle, and bend the FPPWR circuit between
the FPDM and the FP.
 Is a concern present?

Yes No
Unable to duplicate or identify the concern at this
ISOLATE the concern and REPAIR as necessary.
time.
CLEAR the DTCs. REPEAT the self-test.
refer to PINPOINT TEST Z.

KB36 CHECK THE FPPWR CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 FPDM connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) FPDM
Connector, (-)
Harness Side
FPPWR - Pin 4 Ground

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KB37.
REPEAT the self-test.

KB37 CHECK THE FPRTN CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 FPDM connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) FPDM ( - ) FPDM
Connector, Connector,
Harness Side Harness Side

VPWR Fuel - FPRTN - Pin 2


Microsoft
Friday, September 25, 2009 11:21:05 AM Page 563 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Pin 5

 Is the voltage less than 1 V?

Yes No
INSTALL a new FPDM. REFER to the FUEL
SYSTEM - GENERAL INFORMATION - REPAIR the short circuit. CLEAR the DTCs.
GASOLINE AND DIESEL -- E-SERIES . REPEAT the self-test.
CLEAR the DTCs. REPEAT the self-test.

KB38 DTC P1234: IS DTC P1234 PRESENT IN THE KOEO SELF-TEST?

NOTE: The Mustang 5.4L is equipped with 2 FPDMs. The DTC P1234 applies to the
FPDM2 mounted on the passenger side of the luggage compartment.

 Carry out the KOEO self-test.


 Is DTC P1234 present?

Yes No
The PCM is now receiving a signal from FPDM2.
One possible cause of DTC P1234 is that the IFS
GO to KB39.
switch was tripped, then reset.
GO to KB49.

KB39 CHECK THE VOLTAGE AND GROUND CIRCUITS TO THE FPDM2

 FPDM2 connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) FPDM2 ( - ) FPDM2
Connector, Connector,
Harness Side Harness Side
VPWR Fuel 2 - PWRGND - Pin
Pin 5 3

 Is the voltage greater than 10 V?

Yes No
To check the FPM2 circuit,
GO to KB40.
GO to KB45.

KB40 CHECK VOLTAGE TO FPDM2

Microsoft
Friday, September 25, 2009 11:21:05 AM Page 564 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Measure the voltage between:

( + ) FPDM2
Connector, (-)
Harness Side
VPWR Fuel 2 -
Ground
Pin 5

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. The FPDM2 ground
There is no voltage to the FPDM2.
circuit is open.
GO to KB41.
CLEAR the DTCs. REPEAT the self-test.

KB41 CHECK THE B+ VOLTAGE TO THE FPDM2 POWER SUPPLY RELAY

 Key in OFF position.


 FPDM2 PWR Relay connector disconnected.
 Measure the voltage between:

( + ) FPDM2
PWR Relay
(-)
Connector,
Harness Side
B+ - Pin 3 Ground

 Is the voltage greater than 10 V?

Yes No
A B+ circuit concern is present. CHECK the
condition of the related fuse/fuse links. If OK,
REPAIR the open circuit. If the fuse/fuse link is
GO to KB42.
damaged, CHECK the circuit for a short to ground
before installing a new fuse/fuse link.
CLEAR the DTCs. REPEAT the self-test.

KB42 CHECK THE VPWR VOLTAGE TO THE FPDM2 POWER SUPPLY RELAY

 Measure the voltage between:

( + ) FPDM2
PWR Relay (-)
Connector,
Microsoft
Friday, September 25, 2009 11:21:05 AM Page 565 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Harness Side
VPWR - Pin 1 Ground

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KB43.
REPEAT the self-test.

KB43 CHECK FOR GROUND TO THE FPDM2 POWER SUPPLY RELAY

 Key in OFF position.


 Measure the resistance between:

( + ) FPDM2
PWR Relay
(-)
Connector,
Harness Side
GND - Pin 2 Ground

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KB44.
REPEAT the self-test.

KB44 CHECK THE VPWR FUEL 2 CIRCUIT FOR AN OPEN IN THE HARNESS

 Measure the resistance between:

( - ) FPDM2
( + ) FPDM2
PWR Relay
Connector,
Connector,
Harness Side
Harness Side
VPWR Fuel 2 - VPWR Fuel 2 -
Pin 5 Pin 5

 Is the resistance less than 5 ohms?

Yes No
INSTALL a new FPDM2 PWR relay. CLEAR the
GO to KB49.
DTCs. REPEAT the self-test.

KB45 CHECK THE FPM2 CIRCUIT FOR AN OPEN IN THE HARNESS


Microsoft
Friday, September 25, 2009 11:21:05 AM Page 566 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key in OFF position.


 FPDM2 connector disconnected.
 PCM connector disconnected.
 Measure the resistance between:

( + ) FPDM2 ( - ) PCM
Connector, Connector,
Harness Side Harness Side
FPM2 - Pin 1 FPM2

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KB46.
REPEAT the self-test.

KB46 CHECK THE FPM2 CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

( + ) FPDM2
Connector, (-)
Harness Side
FPM2 - Pin 1 Ground

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KB47.
REPEAT the self-test.

KB47 CHECK THE FPM2 CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) FPDM2
Connector, (-)
Harness Side
FPM2 - Pin 1 Ground

 Is the resistance greater than 10K ohms?


Microsoft
Friday, September 25, 2009 11:21:05 AM Page 567 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KB48.
REPEAT the self-test.

KB48 CHECK FOR FPM2 OUTPUT FROM THE FPDM2

NOTE: It is OK for the voltage to cycle below this range and then return within range.

 FPDM2 connector connected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) PCM
Connector, (-)
Harness Side
FPM2 Ground

 Is the voltage between 0.02 - 1 V?

Yes No
INSTALL a new FPDM2. REFER to the FUEL
SYSTEM - GENERAL INFORMATION -
GO to KB64.
GASOLINE AND DIESEL -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

KB49 CHECK CIRCUITS THAT MAY CAUSE AN INTERMITTENT LOSS OF VOLTAGE SUPPLY TO THE
FPDM2

NOTE: Be aware that P1234 could be set if the IFS switch is tripped then reset.

NOTE: With no concern present, the FPDM2 sends a 50% duty cycle (all OK) to the
PCM on the FPM2 circuit. Depending on the scan tool type, the FPM2 PID may
display 50%, or a random value that is fluctuating between 85% and 115%.

 Key ON, engine OFF.


 Access the PCM and monitor the FPM2 PID.
 Observe the FPM2 PID for an indication of a concern while carrying out the following:
 Shake, wiggle, and bend the PWRGND circuit to the FPDM2

 Shake, wiggle, and bend the VPWR fuel 2 circuit to the FPDM2

 Shake, wiggle, and bend the FPM2 circuit between the FPDM2 and the PCM

 Shake, wiggle, and bend the B+ and ground circuits to the FPDM2 power supply relay

 Lightly tap on the IFS switch to simulate road shock

Microsoft
Friday, September 25, 2009 11:21:05 AM Page 568 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Lightly tap on the FPDM2 to simulate road shock


 Lightly tap on the FPDM2 power supply relay to simulate road shock

 Is a concern present?

Yes No
Unable to duplicate or identify the concern at this
ISOLATE the concern and REPAIR as necessary.
time.
CLEAR the DTCs. REPEAT the self-test.
refer to PINPOINT TEST Z.

KB50 DTC P1236: IS DTC P1236 PRESENT IN THE KOEO SELF-TEST?

 The Mustang 5.4L is equipped with 2 FPDMs. The DTC P1236 applies to the FPDM2 mounted on the
passenger side of the luggage compartment.
 Carry out the KOEO self-test.
 Is DTC P1236 present?

Yes No
GO to KB51. GO to KB55.

KB51 CHECK THE FPC CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 FPDM2 connector disconnected.
 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) FPDM2
Connector, Connector,
Harness Side Harness Side
FPC FPC - Pin 6

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KB52.
REPEAT the self-test.

KB52 CHECK THE FPC CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 FPDM connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

Microsoft
Friday, September 25, 2009 11:21:05 AM Page 569 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) FPDM2
Connector, (-)
Harness Side
FPC - Pin 6 Ground

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KB53.
REPEAT the self-test.

KB53 CHECK THE FPC CIRCUIT FOR A SHORT TO GROUND

 Key in OFF position.


 Measure the resistance between:

( + ) FPDM2
Connector, (-)
Harness Side
FPC - Pin 6 Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KB54.
REPEAT the self-test.

KB54 CHECK THE FPC CIRCUIT IN THE FPDM2

 FPDM2 connector connected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) PCM
Connector, (-)
Harness Side
FPC Ground

 Is the voltage greater than 10 V?

Yes No

GO to KB64. INSTALL a new FPDM2. REFER to the FUEL


SYSTEM - GENERAL INFORMATION -
Microsoft
Friday, September 25, 2009 11:21:05 AM Page 570 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

GASOLINE AND DIESEL -- E-SERIES .


CLEAR the DTCs. REPEAT the self-test.

KB55 CHECK THE FPC CIRCUIT FOR AN INTERMITTENT OPEN OR SHORTS

NOTE: With no concern present, the FPDM2 sends a 50% duty cycle (all OK) to the
PCM on the FPM2 circuit. Depending on the scan tool type, the FPM2 PID may
display 50%, or a random value that is fluctuating between 85% and 115%.

 Key ON, engine OFF.


 Access the PCM and monitor the FPM2 PID.
 Observe the FPM2 PID for an indication of a concern while carrying out the following:
 Shake, wiggle, and bend the FPC circuit between FPDM2 and the PCM

 Lightly tap on the FPDM2 to simulate road shock

 Is a concern present?

Yes No
Unable to duplicate or identify the concern at this
ISOLATE the concern and REPAIR as necessary.
time.
CLEAR the DTCs. REPEAT the self-test.
refer to PINPOINT TEST Z.

KB56 DTC P1238: IS DTC P1238 PRESENT IN THE KOEO SELF-TEST?

NOTE: The Mustang 5.4L is equipped with 2 FPDMs. The DTC P1238 applies to the
FPDM2 mounted on the passenger side of the luggage compartment.

 Carry out the KOEO self-test.


 Is DTC P1238 present?

Yes No
CHECK for an intermittent concern,
GO to KB57.
GO to KB63.

KB57 CHECK THE FP2PWR, FP2RTN AND INTERNAL FUEL PUMP CIRCUIT RESISTANCE

 Key in OFF position.


 FPDM2 connector disconnected.
 Measure the resistance between:

( + ) FPDM2 ( - ) FPDM2
Connector, Connector,
Harness Side Harness Side
FP2PWR - Pin 4 FP2RTN - Pin 2
Microsoft
Friday, September 25, 2009 11:21:05 AM Page 571 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the resistance less than 10 ohms?

Yes No
ISOLATE the concern,
GO to KB58.
GO to KB62.

KB58 CHECK THE FP2PWR AND FP2RTN CIRCUIT(S) FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key in OFF position.


 FP connector disconnected. Refer to the Wiring Diagrams article for schematic and connector
information.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) FPDM2
Connector, (-)
Harness Side
FP2PWR - Pin 4 Ground
FP2RTN - Pin 2 Ground

 Are the voltages less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KB59.
REPEAT the self-test.

KB59 CHECK THE FP2PWR AND FP2RTN CIRCUIT(S) FOR A SHORT TO GROUND IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) FPDM2
Connector, (-)
Harness Side
FP2PWR - Pin 4 Ground
FP2RTN - Pin 2 Ground

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KB60.
REPEAT the self-test.

Microsoft
Friday, September 25, 2009 11:21:05 AM Page 572 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

KB60 CHECK FOR A SHORT BETWEEN THE FP2PWR AND FP2RTN CIRCUITS

 Measure the resistance between:

( + ) FPDM2 ( - ) FPDM2
Connector, Connector,
Harness Side Harness Side
FP2PWR - Pin 4 FP2RTN - Pin 2

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KB61.
REPEAT the self-test.

KB61 CHECK FOR VOLTAGE TO THE FP

NOTE: During output test mode, the fuel pump stays commanded on for only about 5
seconds.

 FPDM2 connector connected.


 Key ON, engine OFF.
 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .
 Command the outputs ON.
 Measure the voltage between:

( + ) FP ( - ) FP
Connector, Connector,
Harness Side Harness Side
FP2PWR FP2RTN

 Is the voltage greater than 10 V?

Yes No
VERIFY the vehicle battery was at a proper charge
during the test.
VERIFY the pump ON command did not time out
INSTALL a new FP. REFER to the FUEL TANK
before the voltage check was made. REPEAT as
AND LINES - GASOLINE AND DIESEL -- E-
necessary.
SERIES .
If OK, INSTALL a new FPDM2. REFER to the
CLEAR the DTCs. REPEAT the self-test.
FUEL SYSTEM - GENERAL INFORMATION -
GASOLINE AND DIESEL -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

Microsoft
Friday, September 25, 2009 11:21:05 AM Page 573 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

KB62 ISOLATE THE OPEN CIRCUIT

 FP connector disconnected. Refer to the Wiring Diagrams article for schematic and connector
information.
 Measure the resistance between:

( + ) FP ( - ) FPDM2
Connector, Connector,
Harness Side Harness Side
FP2PWR FP2PWR - Pin 4
FP2RTN FP2RTN - Pin 2

 Measure the resistance between:

( + ) FP ( - ) FP
Connector, Connector,
Component Component
Side Side
FP2PWR FP2RTN

 Is the resistance less than 10 ohms?

Yes No
REPAIR the open circuit. If the open is internal to
Unable to duplicate or identify the concern at this the pump, INSTALL a new FP. REFER to the
time. FUEL TANK AND LINES - GASOLINE AND
refer to PINPOINT TEST Z. DIESEL -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

KB63 CHECK THE FP2PWR AND FP2RTN CIRCUIT FOR AN INTERMITTENT OPEN OR SHORTS

NOTE: With no concern present, the FPDM2 sends a 50% duty cycle (all OK) to the
PCM on the FPM2 circuit. Depending on the scan tool type, the FPM2 PID may
display 50%, or a random value that is fluctuating between 85% and 115%.

 Key ON, engine OFF.


 Access the PCM and monitor the FPM2 PID.
 Observe the FPM2 PID for an indication of a concern while carrying out the following:
 Shake, wiggle, and bend the FP2PWR and FP2RTN circuits between the FPDM2 and the FP

 Lightly tap on the FP and FPDM2 to simulate road shock

 Is a concern present?

Yes No

Microsoft
Friday, September 25, 2009 11:21:05 AM Page 574 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

ISOLATE the concern and REPAIR as necessary.


refer to PINPOINT TEST Z.
CLEAR the DTCs. REPEAT the self-test.

KB64 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST KD: ELECTRIC EXHAUST GAS RECIRCULATION (EEGR) SYSTEM

This pinpoint test is intended to diagnose the following:

 EEGR system
 EEGR stepper motor (9D475)
 harness circuits: EGRMC1, EGRMC2, EGRMC3, EGRMC4 and VPWR
 powertrain control module (PCM) (12A650)

Microsoft
Friday, September 25, 2009 11:21:05 AM Page 575 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 178: Electric Exhaust Gas Recirculation (EEGR) Assembly Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
6 EGRMC4 (EGR Motor Control 4)
4 EGRMC3 (EGR Motor Control 3)
3 EGRMC2 (EGR Motor Control 2)
1 EGRMC1 (EGR Motor Control 1)
5 VPWR (Vehicle Power)
2 VPWR (Vehicle Power)

Fig. 179: Manifold Absolute Pressure (MAP) Sensor Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
1 MAP (Manifold Absolute Pressure)
4 SIGRTN (Signal Return)
2 VREF (Reference Voltage)

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Escape/Mariner 150 (50-50-50) Pin B35 VPWR
E11 EGRMC4
E10 EGRMC3
E9 EGRMC2
E8 EGRMC1
Focus 190 Pin B67 VPWR
E56 EGRMC4
Microsoft
Friday, September 25, 2009 11:21:05 AM Page 576 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

E54 EGRMC3
E37 EGRMC2
E36 EGRMC1
Ranger 170 Pin B35 VPWR
E56 EGRMC4
E39 EGRMC3
E13 EGRMC2
E8 EGRMC1
All other vehicles 140 Pin B51 VPWR
E9 EGRMC4
E8 EGRMC3
E7 EGRMC2
E6 EGRMC1

KD1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0400, P0403, or P1408 present?

Yes No
For DTCs P0400 and P1408, GO to KD9. For all others, GO toDIAGNOSTIC TROUBLE
For DTC P0403, GO to KD2. CODE (DTC) CHARTS AND DESCRIPTIONS .

KD2 DTC P0403: EGR CONTROL CIRCUIT - CHECK THE CONNECTION OF THE EEGR HARNESS
CONNECTOR TO THE EEGR

NOTE: If the DTC is intermittent, wiggle the harness and connectors when taking
measurements.

 Check the connection of the EEGR harness connector to the EEGR.


 Are the connector contacts clean and correctly seated?

Yes No
REPAIR as necessary.
GO to KD3.
CLEAR the DTCs. REPEAT the self-test.

KD3 CHECK FOR VPWR AT THE EEGR HARNESS CONNECTOR

 Key ON, engine OFF.


 EEGR Assembly connector disconnected.
 Measure the voltage between:

( + ) EEGR ( - ) Vehicle
Assembly Battery
Connector,
Microsoft
Friday, September 25, 2009 11:21:06 AM Page 577 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Harness Side
Negative
VPWR - Pin 2
terminal
Negative
VPWR - Pin 5
terminal

 Are the voltages greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KD4.
REPEAT the self-test.

KD4 CHECK THE EEGR CIRCUIT(S) FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) EEGR
( - ) PCM
Assembly
Connector,
Connector,
Harness Side
Harness Side
EGRMC1 - Pin
EGRMC1
1
EGRMC2 - Pin
EGRMC2
3
EGRMC3 - Pin
EGRMC3
4
EGRMC4 - Pin
EGRMC4
6

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KD5.
REPEAT the self-test.

KD5 CHECK THE EEGR CIRCUIT(S) FOR A SHORT TO GROUND IN THE HARNESS

 Measure the resistance between:

( + ) EEGR ( - ) Vehicle
Assembly Battery
Connector,
Microsoft
Friday, September 25, 2009 11:21:06 AM Page 578 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Harness Side
EGRMC1 - Pin Negative
1 terminal
EGRMC2 - Pin Negative
3 terminal
EGRMC3 - Pin Negative
4 terminal
EGRMC4 - Pin Negative
6 terminal

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KD6.
REPEAT the self-test.

KD6 CHECK FOR SHORTS BETWEEN CIRCUITS IN THE EEGR HARNESS

NOTE: Refer to the PCM connector pin numbers in the beginning of this pinpoint test.

 Measure the resistance between:

( + ) PCM ( - ) PCM
Connector, Connector,
Harness Side Harness Side
EGRMC3 EGRMC1
EGRMC3 EGRMC2
EGRMC3 EGRMC4
EGRMC1 EGRMC2
EGRMC1 EGRMC4
EGRMC2 EGRMC4

 Are the resistances greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KD7.
REPEAT the self-test.

KD7 CHECK THE EEGR CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

Microsoft
Friday, September 25, 2009 11:21:06 AM Page 579 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) EEGR
Assembly ( - ) Vehicle
Connector, Battery
Harness Side
EGRMC1 - Pin Negative
1 terminal
EGRMC2 - Pin Negative
3 terminal
EGRMC3 - Pin Negative
4 terminal
EGRMC4 - Pin Negative
6 terminal

 Are the voltages greater than 0.1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KD8.
REPEAT the self-test.

KD8 CHECK THE EEGR COILS FOR AN OPEN

 Key in OFF position.


 Measure the resistance between:

( + ) EEGR ( - ) EEGR
Assembly Assembly
Connector, Connector,
Component Component
Side Side
EGRMC1 - Pin
VPWR - Pin 2
1
EGRMC2 - Pin
VPWR - Pin 2
3
EGRMC3 - Pin
VPWR - Pin 5
4
EGRMC4 - Pin
VPWR - Pin 5
6

 Are the resistances between 15 - 24 ohms?

Yes No

INSTALL a new EEGR assembly.


GO to KD12. REFER to the ENGINE EMISSION CONTROL -
- E-SERIES .
Microsoft
Friday, September 25, 2009 11:21:06 AM Page 580 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

CLEAR the DTCs. REPEAT the self-test.

KD9 DTCS P0400 AND P1408: CHECK FOR STUCK OR STICKY EGR VALVE OPERATION BY COMPARING
ACTUAL MAP VOLTAGE TO MAP PID VOLTAGE

NOTE: Repair the following DTCs first, if present: P0102, P0103, P0107, P0108, P1100,
P1101.

 Key in OFF position.


 MAP Sensor connector disconnected.
 Connect a 5 amp fused jumper wire between the following:

Point B MAP
Point A MAP
Sensor
Sensor
Connector,
Connector,
Component
Harness Side
Side
VREF - Pin 2 VREF - Pin 2
SIGRTN - Pin 4 SIGRTN - Pin 4

 Key ON, engine running.


 Measure the voltage between:

( + ) MAP
Sensor
( - ) Vehicle
Connector,
Battery
Component
Side
Negative
MAP - Pin 1
terminal

 Is the voltage between 1 - 2 V?

Yes No
CHECK the MAP harness for open and short
GO to KD10.
circuits.

KD10 COMPARE ACTUAL MAP VOLTAGE TO MAP PID VOLTAGE EGR

 Key in OFF position.


 Remove the jumper wires.
 MAP Sensor connected.
 Record the actual MAP voltage values at KOEO, idle, 1,000 and 2,000 RPM.

Microsoft
Friday, September 25, 2009 11:21:06 AM Page 581 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key ON, engine OFF.


 Access the PCM and monitor the MAP PID.
 Note the MAP PID voltage.
 Key ON, engine running.
 Note the MAP PID voltage.
 Increase engine speed to 1,000 RPM.

Note the MAP PID voltage.

 Increase engine speed to 2,000 RPM.

Note the MAP PID voltage.

 Does the MAP PID voltage stay within 0.5 V of the actual MAP voltage?

Yes No
The concern is not present at this time.
Make sure the MAP sensor is correctly seated and GO to KD11.
the vacuum source is not blocked.

KD11 CARRY OUT THE KOER SELF-TEST

 Is DTC P1408 retrieved again?

Yes No
INSTALL a new EEGR assembly.
REFER toNO DIAGNOSTIC TROUBLE
REFER to the ENGINE EMISSION CONTROL -
CODES (DTCS) PRESENT SYMPTOM
- E-SERIES .
CHART INDEX .
CLEAR the DTCs. REPEAT the self-test.

KD12 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No

INSTALL a new PCM. REFER toFLASH


Microsoft
Friday, September 25, 2009 11:21:06 AM Page 582 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

ELECTRICALLY ERASABLE
The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY
concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a
corroded connector.
Replacement PCM.

PINPOINT TEST KE: IDLE AIR CONTROL (IAC) VALVE

This pinpoint test is intended to diagnose the following:

 idle air control (IAC) valve (9F715)


 harness circuits: IAC, PWR and B+ (IAC-RC)
 powertrain control module (PCM) (12A650)

Fig. 180: Idle Air Control (IAC) Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
2 IAC (Idle Air Control)
1 PWR (POWER)

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Escape/Mariner 150 (50-50-50) Pin E39 IAC
Ranger 170 Pin E33 IAC

KE1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0505, P0506, P0507, P0511, P1504, P1506, or P1507 present?

Microsoft
Friday, September 25, 2009 11:21:06 AM Page 583 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
For DTCs P0505, P0506, P0511, P1504 or P1507,
GO to KE2. For all other symptoms without DTCs, GO to KE2.
For DTCs P0507 or P1506, GO to KE15.

KE2 DTCS P0505, P0506, P0511, P1504 OR P1507: CHECK FOR INLET AIR LEAKS (OR STARTS ONLY AT PART
THROTTLE)

 With the engine running at idle (if possible), listen for vacuum leaks.
 Inspect the entire intake air system from the mass air flow (MAF) sensor to the intake manifold for leaks
such as:
 damaged or loose IAC air tubes.

 cracked or punctured intake air tube.

 loose intake air tube at the air cleaner housing or throttle body.

 IAC valve or gasket seal.

 EGR valve gasket seal.

 vacuum supply connector and hose.

 PCV valve, connectors and hoses.

 Are any leaks present?

Yes No
REPAIR as necessary.
GO to KE3.
CLEAR the DTCs. REPEAT the self-test.

KE3 CHECK FOR VOLTAGE TO THE IAC SOLENOID

NOTE: If EGR DTC P0402 is output during the self-test, diagnose it first before
continuing with this pinpoint test.

 IAC connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) IAC
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
PWR - Pin 1
terminal

 Is the voltage greater than 10 V?

Yes No

Microsoft
Friday, September 25, 2009 11:21:06 AM Page 584 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

REPAIR the open circuit. CLEAR the DTCs.


GO to KE4.
REPEAT the self-test.

KE4 CHECK THE RESISTANCE OF THE IAC VALVE

 Key in OFF position.


 IAC connector disconnected.
 Measure the resistance between:

( + ) IAC ( - ) IAC
Connector, Connector,
Component Component
Side Side
PWR - Pin 1 IAC - Pin 2

 Is the resistance between 6 ohms - 15 ohms?

Yes No
INSTALL a new IAC valve. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to KE5.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

KE5 CHECK THE IAC VALVE FOR AN INTERNAL SHORT TO THE IAC CASE

 Measure the resistance between:

( + ) IAC ( - ) IAC
Connector, Connector,
Component Component
Side Side
IAC - Pin 2 IAC Case

 Is the resistance greater than 10K ohms?

Yes No
INSTALL a new IAC valve. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to KE6.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

KE6 CHECK THE IAC CIRCUIT FOR AN OPEN IN THE HARNESS

 IAC connector disconnected.

Microsoft
Friday, September 25, 2009 11:21:06 AM Page 585 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 PCM connector disconnected.


 Measure the resistance between:

( + ) IAC ( - ) PCM
Connector, Connector,
Harness Side Harness Side
IAC - Pin 2 IAC

 Is the resistance less than 5 ohms?

Yes No
For IAC-RC applications, GO to KE7. REPAIR the open circuit. CLEAR the DTCs.
For all others, GO to KE8. REPEAT the self-test.

KE7 CHECK IAC-RC FOR VOLTAGE

 Measure the voltage between:

( + ) PCM
Connector, (-)
Harness Side
IAC-RC Ground

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KE8.
REPEAT the self-test.

KE8 CHECK THE IAC CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

( + ) PCM
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
IAC
terminal

 Is the voltage less than 1 V?

Yes No

Microsoft
Friday, September 25, 2009 11:21:06 AM Page 586 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

REPAIR the short circuit. CLEAR the DTCs.


GO to KE9.
REPEAT the self-test.

KE9 CHECK THE IAC CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) PCM
Connector, (-)
Harness Side
IAC Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KE10.
REPEAT the self-test.

KE10 CHECK FOR A DROP IN IDLE RPM WITH THE IAC DISCONNECTED

 PCM connector connected.


 IAC connector connected.
 Key ON, engine running.
 Bring the engine to normal operating temperature.
 Transmission in PARK or NEUTRAL.
 Disconnect the IAC valve.
 Does the RPM drop or the engine stall?

Yes No
GO to KE12. GO to KE11.

KE11 CHECK FOR A STUCK IAC PINTLE

 Key in OFF position.


 Inspect the entire intake air system for debris, blockage or other damage.
 Remove and inspect the IAC valve and check the pintle movement.
 Check the air tubes (if equipped) for blockage or damage.
 Remove and inspect the air cleaner element for excessive dirt.
 Is the IAC valve OK?

Yes No
Microsoft
Friday, September 25, 2009 11:21:06 AM Page 587 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

INSTALL a new IAC valve. REFER to the


ELECTRONIC ENGINE CONTROLS -
GO to KE12.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

KE12 VERIFY THE DTC

 Is DTC P0511 or P1504 present in continuous memory or from the KOER self-test?

Yes No
GO to KE22. GO to KE13.

KE13 CHECK THE IAC SIGNAL FROM THE PCM

NOTE: If stalling occurs, place a shim under the hard stop screw to maintain idle
conditions.

NOTE: With the engine at normal operating temperature, closed throttle and all
accessories off, the IAC duty cycle should be between approximately 22% and
65%.

 PCM connector connected.


 IAC connector connected.
 Key ON, engine running.
 Access the PCM and monitor the RPM PID.
 Access the PCM and monitor the IAC PID.
 Slowly increase the engine speed to 3,000 RPM and return to closed throttle. (Note: If closed throttle
RPM is significantly higher than normal, ignore this step).
 Is the percentage between 22 - 65%?

Yes No
INSTALL a new IAC valve. REFER to the
ELECTRONIC ENGINE CONTROLS -
GO to KE14.
GASOLINE ENGINES -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

KE14 VERIFY THE DTC

 Is DTC P0506, P0511, P1504 or P1507 present in continuous memory?

Yes No

INSPECT the throttle body for damage. REPAIR as


necessary. If OK, INSTALL a new IAC valve.
Microsoft
Friday, September 25, 2009 11:21:06 AM Page 588 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

REFER to the ELECTRONIC ENGINE


CONTROLS - GASOLINE ENGINES -- E-
GO to KE20. SERIES . RESET the keep alive memory (KAM).
REFER toRESETTING THE KEEP ALIVE
MEMORY (KAM) .

KE15 DTCS P0507 OR P1506: CHECK FOR INLET AIR LEAKS

 Key ON, engine running.


 With the engine running at idle, listen for vacuum leaks.
 Inspect the entire intake air system from the mass air flow (MAF) sensor to the intake manifold for leaks
such as:
 damaged or loose IAC air tubes.

 cracked or punctured intake air tube.

 loose intake air tube at the air cleaner housing or throttle body.

 IAC valve or gasket seal.

 EGR valve gasket seal.

 vacuum supply connector and hose.

 PCV valve, connectors and hoses.

 Are any leaks present?

Yes No
REPAIR as necessary.
GO to KE16.
CLEAR the DTCs. REPEAT the self-test.

KE16 CHECK FOR EVAP DTCS

NOTE: EVAP system malfunctions can cause IAC DTCs or idle speed concerns.

 Are any EVAP DTCs present?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
GO to KE17.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

KE17 CHECK THE IAC VALVE FOR CORRECT FUNCTION

 Key ON, engine running.


 Bring the engine to normal operating temperature.
 Transmission in PARK or NEUTRAL.

Microsoft
Friday, September 25, 2009 11:21:06 AM Page 589 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Disconnect the IAC Valve.


 Does the RPM drop or the engine stall?

Yes No
INSPECT the throttle body for damage. REPAIR as
necessary. If OK, INSTALL a new IAC valve.
REFER to the ELECTRONIC ENGINE
CONTROLS - GASOLINE ENGINES -- E-
GO to KE18.
SERIES . RESET the keep alive memory (KAM).
REFER toRESETTING THE KEEP ALIVE
MEMORY (KAM) .
CLEAR the DTCs. REPEAT the self-test.

KE18 CHECK THE IAC CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

NOTE: Refer to the PCM connector pin numbers in the beginning of this pinpoint test.

 Key in OFF position.


 Scan tool connector disconnected.
 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
IAC
terminal

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KE19.
REPEAT the self-test.

KE19 VERIFY THE SYMPTOM

 Is a fast idle symptom currently present?

Yes No
GO to KE22. GO to KE20.

KE20 CHECK THE IAC SYSTEM FOR AN INTERMITTENT OPEN OR SHORT

 PCM connector connected.


Microsoft
Friday, September 25, 2009 11:21:06 AM Page 590 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key ON, engine running.


 Access the PCM and monitor the IAC PID.
 Access the PCM and monitor the RPM PID.
 With the engine at normal operating temperature, closed throttle and all accessories off, the IAC duty
cycle should be between approximately 22% and 65%.
 Observe the PIDs while carrying out the following at idle:
 Lightly tap on the and wiggle the harness connector to simulate road shock.

 Grasp the vehicle harness closest to the IAC valve. Shake and bend a small section of the harness
from the IAC to the bulkhead and from the bulkhead to the PCM.
 Do the IAC or RPM PIDs suddenly change in value, indicating a concern?

Yes No
ISOLATE the concern. REPAIR as necessary.
GO to KE21.
CLEAR the DTCs. REPEAT the self-test.

KE21 VERIFY THE SYMPTOM

 Is an idle quality, starting or stalling symptom currently present?

Yes No
INSTALL a new IAC valve. REFER to the
RETURN toNO DIAGNOSTIC TROUBLE
ELECTRONIC ENGINE CONTROLS -
CODES (DTCS) PRESENT SYMPTOM
GASOLINE ENGINES -- E-SERIES .
CHART INDEX to diagnose fast idle concerns.
CLEAR the DTCs. REPEAT the self-test.

KE22 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

Microsoft
Friday, September 25, 2009 11:21:06 AM Page 591 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

PINPOINT TEST KF: FAN CONTROL (FC) RELAYS

This pinpoint test is intended to diagnose the following:

 LFC, MFC, HFC relays


 harness circuits: HFC, LFC, MFC, VPWR
 powertrain control module (PCM) (12A650)

Although the PCM output circuits are called low, medium and high fan control (FC), cooling fan operation is
controlled by a combination of these outputs.

Refer toENGINE CONTROL COMPONENTS .

Fig. 181: Low Fan Control (LFC) Relay Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
2 LFC (Low Fan Control)
1 VPWR (Vehicle Power)

NOTE: The VPWR and LFC circuits may be reversed in the harness connector. Also, the LFC circuit may be
wired to 2 separate relays. Refer to the Wiring Diagrams article for additional information.

Microsoft
Friday, September 25, 2009 11:21:06 AM Page 592 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 182: Medium Fan Control (MFC) Relay Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
2 MFC (Medium Fan Control)
1 VPWR (Vehicle Power)

NOTE: The VPWR and MFC circuits may be reversed in the harness connector. Also, the MFC circuit may be
wired to 2 separate relays. Refer to the Wiring Diagrams article for additional information.

Fig. 183: High Fan Control (HFC) Relay Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
2 HFC (High Fan Control)

Microsoft
Friday, September 25, 2009 11:21:06 AM Page 593 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

1 VPWR (Vehicle Power)

NOTE: The VPWR and HFC circuits may be reversed in the harness connector. Also, the HFC circuit may be
wired to 2 separate relays. Refer to the Wiring Diagrams article for additional information.

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Pin Circuit


Escape/Mariner 2.3L B38 HFC
B17 MFC
B39 LFC
Focus B18 HFC
B34 LFC
Mustang E4 HFC
E7 LFC
Ranger E7 LFC
All other vehicles B38 HFC
B39 LFC

KF1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0480, P0481, P0482, P1474, P1477 or P1479 present?

Yes No
For KOEO and KOER DTCs P0480 or P1474, GO
For fans always on: components, GO to KF47.
to KF3.
For fans always on: all others, GO to KF46.
For continuous memory DTCs P0480 or P1474, GO
For cooling fan circuits, GO to KF47.
to KF36.
For all others, GO toDIAGNOSTIC TROUBLE
For DTCs P0481, P0482, P1477 or P1479, GO to
CODE (DTC) CHARTS AND DESCRIPTIONS .
KF2.

KF2 DTCS P0481, P0482, P1477 OR P1479: CHECK FOR THE PRESENCE OF THESE DTCS

 Are DTCs P0481, P0482, P1477, or P1479 present? P0481 or P1479.

Yes No
For KOEO and KOER DTCs P0481 or P1479, For KOEO and KOER DTCs P0482 or P1477,
Escape 3.0L, Mariner 3.0L. Focus,
GO to KF27. GO to KF18.
For continuous memory DTCs P0481 or P1479, For continuous memory DTCs P0482 or P1477,
Escape 3.0L, Mariner 3.0L. Focus,
GO to KF44. GO to KF42.
For KOEO and KOER DTCs P0481 or P1479, all For KOEO and KOER DTCs P0482 or P1477, all
others, others,
GO to KF13. GO to KF8.
Microsoft
Friday, September 25, 2009 11:21:06 AM Page 594 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

For continuous memory DTCs P0481 or P1479, all For continuous memory DTCs P0482 or P1477, all
others, others,
GO to KF38. GO to KF40.

KF3 KOEO AND KOER DTCS P0480 OR P1474: CHECK THE VPWR VOLTAGE TO THE LOW SPEED FC
RELAY

 LFC Relay connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) LFC Relay
Connector, (-)
Harness Side
VPWR - Pin 1 Ground

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KF4.
REPEAT the self-test.

KF4 CHECK FOR LFC CIRCUIT CYCLING

 Key ON, engine OFF.


 Connect a non-powered test lamp between:

( + ) LFC Relay ( - ) LFC Relay


Connector, Connector,
Harness Side Harness Side
VPWR - Pin 1 LFC - Pin 2

 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .


 Command the low speed fan ON.
 Command the high speed fan ON.
 Command the outputs OFF.
 Does the test lamp illuminate on and off when either the low or high speed cooling fan output is
commanded on and off?

Yes No
INSTALL a new LFC relay. CLEAR the DTCs.
GO to KF5.
REPEAT the self-test.

Microsoft
Friday, September 25, 2009 11:21:06 AM Page 595 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

KF5 CHECK THE LFC CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Remove the test lamp.


 PCM connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) LFC Relay
Connector, (-)
Harness Side
LFC - Pin 2 Ground

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KF6.
REPEAT the self-test.

KF6 CHECK THE LFC CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Measure the resistance between:

( + ) LFC Relay
Connector, (-)
Harness Side
LFC - Pin 2 Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KF7.
REPEAT the self-test.

KF7 CHECK THE LFC CIRCUIT FOR AN OPEN IN THE HARNESS

 Measure the resistance between:

( + ) LFC Relay ( - ) PCM


Connector, Connector,
Harness Side Harness Side
LFC - Pin 2 LFC

 Is the resistance less than 5 ohms?

Microsoft
Friday, September 25, 2009 11:21:06 AM Page 596 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KF59.
REPEAT the self-test.

KF8 KOEO AND KOER DTCS P0482 OR P1477: CHECK THE VPWR VOLTAGE TO THE MEDIUM SPEED FC
RELAY

 MFC Relay connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) MFC
Relay
(-)
Connector,
Harness Side
VPWR - Pin 1 Ground

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KF9.
REPEAT the self-test.

KF9 CHECK FOR MFC CIRCUIT CYCLING

 Key ON, engine OFF.


 Connect a non-powered test lamp between:

( + ) MFC
( - ) MFC Relay
Relay
Connector,
Connector,
Harness Side
Harness Side
VPWR - Pin 1 MFC - Pin 2

 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .


 Command the low speed fan ON.
 Command the high speed fan ON.
 Command the outputs OFF.
 Does the test lamp illuminate on and off when either the low or high speed cooling fan output is
commanded on and off?

Yes No
INSTALL a new MFC relay. CLEAR the DTCs. GO to KF10.
Microsoft
Friday, September 25, 2009 11:21:06 AM Page 597 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

REPEAT the self-test.

KF10 CHECK THE MFC CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Remove the test lamp.


 PCM connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) MFC
Relay
(-)
Connector,
Harness Side
MFC - Pin 2 Ground

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KF11.
REPEAT the self-test.

KF11 CHECK THE MFC CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) MFC
Relay
(-)
Connector,
Harness Side
MFC - Pin 2 Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KF12.
REPEAT the self-test.

KF12 CHECK THE MFC CIRCUIT FOR AN OPEN IN THE HARNESS

 Measure the resistance between:

( + ) MFC
Relay ( - ) PCM
Microsoft
Friday, September 25, 2009 11:21:06 AM Page 598 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Connector, Connector,
Harness Side Harness Side
MFC - Pin 2 MFC

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KF59.
REPEAT the self-test.

KF13 KOEO AND KOER DTCS P0481 OR P1479: CHECK THE VPWR VOLTAGE TO THE HIGH SPEED FC
RELAY

 HFC Relay connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) HFC
Relay
(-)
Connector,
Harness Side
VPWR - Pin 1 Ground

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KF14.
REPEAT the self-test.

KF14 CHECK FOR HFC CIRCUIT CYCLING

 Key ON, engine OFF.


 Connect a non-powered test lamp between:

( + ) HFC
( - ) HFC Relay
Relay
Connector,
Connector,
Harness Side
Harness Side
VPWR - Pin 1 HFC - Pin 2

 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .


 Command the low speed fan ON.
 Command the high speed fan ON.

Microsoft
Friday, September 25, 2009 11:21:07 AM Page 599 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Command the outputs OFF.


 Does the test lamp illuminate on and off when either the low or high speed cooling fan output is
commanded on and off?

Yes No
INSTALL a new HFC relay. CLEAR the DTCs.
GO to KF15.
REPEAT the self-test.

KF15 CHECK THE HFC CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Remove the test lamp.


 PCM connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) HFC
Relay
(-)
Connector,
Harness Side
HFC - Pin 2 Ground

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KF16.
REPEAT the self-test.

KF16 CHECK THE HFC CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) HFC
Relay
(-)
Connector,
Harness Side
HFC - Pin 2 Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KF17.
REPEAT the self-test.
Microsoft
Friday, September 25, 2009 11:21:07 AM Page 600 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

KF17 CHECK THE HFC CIRCUIT FOR AN OPEN IN THE HARNESS

 Measure the resistance between:

( + ) HFC
( - ) PCM
Relay
Connector,
Connector,
Harness Side
Harness Side
HFC - Pin 2 HFC

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KF59.
REPEAT the self-test.

KF18 KOEO AND KOER DTCS P0482 OR P1477: CHECK THE VPWR VOLTAGE TO THE MFC1 RELAY

NOTE: This application has 2 relays wired to the MFC circuit. This procedure may call
out MFC1 and MFC2 relays. Either of the relays may be used as the number 1,
with the other relay being number 2.

 MFC1 Relay connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) MFC1
Relay
(-)
Connector,
Harness Side
VPWR Ground

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KF19.
REPEAT the self-test.

KF19 CHECK FOR MFC CIRCUIT CYCLING

 Connect a non-powered test lamp between:

( + ) MFC1 ( - ) MFC1
Relay Relay
Microsoft
Friday, September 25, 2009 11:21:07 AM Page 601 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Connector, Connector,
Harness Side Harness Side
VPWR MFC

 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .


 Command the low speed fan ON.
 Command the high speed fan ON.
 Command the outputs OFF.
 Does the test lamp illuminate on and off when either the low or high speed cooling fan output is
commanded on and off?

Yes No
INSTALL a new MFC1 relay at the end of
diagnostics. Leave the relay disconnected. CLEAR Leave the test lamp connected.
the DTCs. REPEAT the self-test. GO to KF20.
GO to KF24.

KF20 CHECK FOR MFC CIRCUIT CYCLING WITH THE MFC2 RLY DISCONNECTED

 Connect a non-powered test lamp between:

( + ) MFC1 ( - ) MFC1
Relay Relay
Connector, Connector,
Harness Side Harness Side
VPWR MFC

 MFC2 Relay connector disconnected.


 Command the low speed fan ON.
 Command the high speed fan ON.
 Command the outputs OFF.
 Does the test lamp illuminate on and off when either the low or high speed cooling fan output is
commanded on and off?

Yes No
INSTALL a new MFC2 relay. CLEAR the DTCs.
GO to KF21.
REPEAT the self-test.

KF21 CHECK THE MFC CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 PCM connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:
Microsoft
Friday, September 25, 2009 11:21:07 AM Page 602 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) MFC1
Relay
(-)
Connector,
Harness Side
MFC Ground

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KF22.
REPEAT the self-test.

KF22 CHECK THE MFC CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) MFC1
Relay
(-)
Connector,
Harness Side
MFC Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KF23.
REPEAT the self-test.

KF23 CHECK THE MFC CIRCUIT FOR AN OPEN IN THE HARNESS

 Measure the resistance between:

( + ) MFC1
( - ) PCM
Relay
Connector,
Connector,
Harness Side
Harness Side
MFC MFC

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KF59.
REPEAT the self-test.
Microsoft
Friday, September 25, 2009 11:21:07 AM Page 603 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

KF24 VERIFY THERE IS NOT AN OPEN IN THE CIRCUIT SPECIFIC TO THE MFC2 RELAY

 Access the PCM and monitor the MFC_F PID.


 Command the high speed fan ON.
 Command the outputs OFF.
 Command the low speed fan ON.
 Command the outputs OFF.
 Does the PID indicate a concern (yes) when either the high or low speed cooling fan output is
commanded on and off?

Yes No
INSTALL a new MFC relay. CLEAR the DTCs.
GO to KF25.
REPEAT the self-test.

KF25 CHECK THE VPWR VOLTAGE TO THE MFC2 RELAY

 MFC2 Relay connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) MFC2
Relay
(-)
Connector,
Harness Side
VPWR Ground

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KF26.
REPEAT the self-test.

KF26 CHECK THE MFC CIRCUIT BETWEEN THE MEDIUM SPEED FC RELAY(S)

 Key in OFF position.


 Measure the resistance between:

( + ) MFC1 ( - ) MFC2
Relay Relay
Connector, Connector,
Harness Side Harness Side
MFC MFC

Microsoft
Friday, September 25, 2009 11:21:07 AM Page 604 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the resistance less than 5 ohms?

Yes No
INSTALL a new MFC relay(s). REPAIR the open circuit. CLEAR the DTCs.
CLEAR the DTCs. REPEAT the self-test. REPEAT the self-test.

KF27 KOEO AND KOER DTCS P0481 OR P1479: CHECK THE VPWR VOLTAGE TO THE HFC1 RELAY

NOTE: This application has 2 relays wired to the HFC circuit. This procedure may call
out HFC1 and HFC2 relays. Either of the relays may be used as the number 1,
with the other relay being number 2.

 HFC1 Relay connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) HFC1
Relay
(-)
Connector,
Harness Side
VPWR Ground

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KF28.
REPEAT the self-test.

KF28 CHECK FOR HFC CIRCUIT CYCLING

 Connect a non-powered test lamp between:

( + ) HFC1 ( - ) HFC1
Relay Relay
Connector, Connector,
Harness Side Harness Side
VPWR HFC

 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .


 Command the low speed fan ON.
 Command the high speed fan ON.
 Command the outputs OFF.
 Does the test lamp illuminate on and off when either the low or high speed cooling fan output is
Microsoft
Friday, September 25, 2009 11:21:07 AM Page 605 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

commanded on and off?

Yes No
INSTALL a new HFC1 relay at the end of
diagnostics. Leave the relay disconnected. CLEAR Leave the test lamp connected.
the DTCs. REPEAT the self-test. GO to KF29.
GO to KF33.

KF29 CHECK FOR HFC CIRCUIT CYCLING WITH THE HFC2 RLY DISCONNECTED

 Connect a non-powered test lamp between:

( + ) HFC1 ( - ) HFC1
Relay Relay
Connector, Connector,
Harness Side Harness Side
VPWR HFC

 HFC2 Relay connector disconnected.


 Command the low speed fan ON.
 Command the high speed fan ON.
 Command the outputs OFF.
 Does the test lamp illuminate on and off when either the low or high speed cooling fan output is
commanded on and off?

Yes No
INSTALL a new HFC2 relay. CLEAR the DTCs.
GO to KF30.
REPEAT the self-test.

KF30 CHECK THE HFC CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 PCM connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) HFC1
Relay
(-)
Connector,
Harness Side
HFC Ground

 Is the voltage less than 1 V?

Microsoft
Friday, September 25, 2009 11:21:07 AM Page 606 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KF31.
REPEAT the self-test.

KF31 CHECK THE HFC CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) HFC1
Relay
(-)
Connector,
Harness Side
HFC Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KF32.
REPEAT the self-test.

KF32 CHECK THE HFC CIRCUIT FOR AN OPEN IN THE HARNESS

 Measure the resistance between:

( + ) HFC1
( - ) PCM
Relay
Connector,
Connector,
Harness Side
Harness Side
HFC HFC

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KF59.
REPEAT the self-test.

KF33 VERIFY THERE IS NOT AN OPEN IN THE CIRCUIT SPECIFIC TO THE HFC2 RELAY

 Access the PCM and monitor the HFC_F PID.


 Command the high speed fan ON.
 Command the outputs OFF.
 Command the low speed fan ON.
 Command the outputs OFF.
Microsoft
Friday, September 25, 2009 11:21:07 AM Page 607 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Does the PID indicate a concern (yes) when either the high or low speed cooling fan output is
commanded on and off?

Yes No
INSTALL a new HFC1 relay. CLEAR the DTCs.
GO to KF34.
REPEAT the self-test.

KF34 CHECK THE VPWR VOLTAGE TO HFC2 RLY

 HFC2 Relay connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) HFC2
Relay
(-)
Connector,
Harness Side
VPWR Ground

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KF35.
REPEAT the self-test.

KF35 CHECK THE HFC CIRCUIT BETWEEN THE HIGH SPEED FC RELAY(S)

 Key in OFF position.


 Measure the resistance between:

( + ) HFC1 ( - ) HFC2
Relay Relay
Connector, Connector,
Harness Side Harness Side
HFC HFC

 Is the resistance less than 5 ohms?

Yes No
INSTALL a new HFC relay(s). REPAIR the open circuit. CLEAR the DTCs.
CLEAR the DTCs. REPEAT the self-test. REPEAT the self-test.

KF36 CONTINUOUS MEMORY DTCS P0480 OR P1474: CHECK THE LFC CIRCUIT FOR AN INTERMITTENT
OPEN OR SHORT TO VOLTAGE
Microsoft
Friday, September 25, 2009 11:21:07 AM Page 608 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

NOTE: If the test lamp does not turn on, command the high speed fan on.

 A/C and defrost off.


 Left Fan Motor connector disconnected.
 Right Fan Motor connector disconnected.
 LFC Relay connector disconnected.
 Connect a non-powered test lamp between:

( + ) LFC Relay ( - ) LFC Relay


Connector, Connector,
Harness Side Harness Side
VPWR - Pin 1 LFC - Pin 2

 Key ON, engine OFF.


 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .
 Command the low speed fan ON.
 Observe the test lamp for an indication of a concern while carrying out the following. Note that the lamp
turns off when a concern is detected.
 Shake, wiggle, and bend the LFC circuit(s).

 Shake, wiggle, and bend the VPWR circuit to the LFC relay.

 Inspect the LFC relay component for signs of damage.

 Is a concern present?

Yes No
ISOLATE the concern and REPAIR as necessary.
GO to KF37.
CLEAR the DTCs. REPEAT the self-test.

KF37 CHECK THE LFC CIRCUIT FOR AN INTERMITTENT SHORT TO GROUND

 Key ON, engine OFF.


 Command the outputs OFF.
 Observe the test lamp for an indication of a concern while carrying out the following. Note that the lamp
turns on when a concern is detected.
 Shake, wiggle, and bend the LFC circuit

 Lightly tap on the LFC RLY to simulate road shock

 Is a concern present?

Yes No
Unable to duplicate or identify the concern at this
ISOLATE the concern and REPAIR as necessary.
time.
CLEAR the DTCs. REPEAT the self-test.
refer to PINPOINT TEST Z.
Microsoft
Friday, September 25, 2009 11:21:07 AM Page 609 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

KF38 CONTINUOUS MEMORY DTCS P0481 OR P1479: CHECK THE HFC CIRCUIT FOR AN INTERMITTENT
OPEN OR SHORT TO VOLTAGE

NOTE: If the test lamp does not turn on, command the low speed fan ON.

 A/C and defrost off.


 Left Fan Motor connector disconnected.
 Right Fan Motor connector disconnected.
 HFC Relay connector disconnected.
 Connect a non-powered test lamp between:

( + ) HFC
( - ) HFC Relay
Relay
Connector,
Connector,
Harness Side
Harness Side
VPWR - Pin 1 HFC - Pin 2

 Key ON, engine OFF.


 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .
 Command the high speed fan ON.
 Observe the test lamp for an indication of a concern while carrying out the following. Note that the lamp
turns off when a concern is detected.
 Shake, wiggle, and bend the HFC circuit(s)

 Shake, wiggle, and bend the VPWR circuit to the HFC relay

 Lightly tap on the HFC RLY to simulate road shock

 Is a concern present?

Yes No
ISOLATE the concern and REPAIR as necessary.
GO to KF39.
CLEAR the DTCs. REPEAT the self-test.

KF39 CHECK THE HFC CIRCUIT FOR AN INTERMITTENT SHORT TO GROUND

 Key ON, engine OFF.


 Command the outputs OFF.
 Observe the test lamp for an indication of a concern. Note that the lamp illuminates when a concern is
detected. Wiggle, shake, and bend the HFC circuit(s). Shake, wiggle, and bend the PCM on both high
speed FC relays.
 Is a concern present?

Yes No
Unable to duplicate or identify the concern at this
Microsoft
Friday, September 25, 2009 11:21:07 AM Page 610 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

ISOLATE the concern and REPAIR as necessary. time.


CLEAR the DTCs. REPEAT the self-test. refer to PINPOINT TEST Z.

KF40 CONTINUOUS MEMORY DTCS P0482 OR P1477: CHECK THE MFC CIRCUIT FOR AN INTERMITTENT
OPEN OR SHORT TO VOLTAGE

NOTE: If the test lamp does not turn on, command the high speed fan on.

 A/C and defrost off.


 Left Fan Motor connector disconnected.
 Right Fan Motor connector disconnected.
 MFC Relay connector disconnected.
 Connect a non-powered test lamp between:

( + ) MFC
( - ) MFC Relay
Relay
Connector,
Connector,
Harness Side
Harness Side
VPWR - Pin 1 MFC - Pin 2

 Key ON, engine OFF.


 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .
 Command the low speed fan ON.
 Observe the test lamp for an indication of a concern while carrying out the following. Note that the lamp
turns off when a concern is detected.
 Shake, wiggle, and bend the MFC circuit(s).

 Shake, wiggle, and bend the VPWR circuit to the MFC relay.

 Inspect the MFC RLY component for signs of damage.

 Is a concern present?

Yes No
ISOLATE the concern and REPAIR as necessary.
GO to KF41.
CLEAR the DTCs. REPEAT the self-test.

KF41 CHECK THE MFC CIRCUIT FOR AN INTERMITTENT SHORT TO GROUND

 Key ON, engine OFF.


 Command the outputs OFF.
 Observe the test lamp for an indication of a concern. Note that the lamp illuminates when a concern is
detected. Wiggle, shake, and bend the HFC circuit(s). Shake, wiggle, and bend the PCM on both high
speed FC relays.
 Is a concern present?
Microsoft
Friday, September 25, 2009 11:21:07 AM Page 611 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
Unable to duplicate or identify the concern at this
ISOLATE the concern and REPAIR as necessary.
time.
CLEAR the DTCs. REPEAT the self-test.
refer to PINPOINT TEST Z.

KF42 CONTINUOUS MEMORY DTCS P0482 OR P1477: CHECK THE MFC CIRCUIT FOR AN INTERMITTENT
OPEN OR SHORT TO VOLTAGE

NOTE: This application has 2 relays wired to the MFC circuit. This procedure may call
out MFC1 and MFC2 relays. Either of the relays may be used as the number 1,
with the other relay being number 2.

NOTE: If the test lamp does not turn on, command the high speed fan ON.

 AC and defroster OFF.


 Left Fan Motor connector disconnected.
 Right Fan Motor connector disconnected.
 MFC1 Relay connector disconnected.
 Connect a non-powered test lamp between:

( + ) MFC1 ( - ) MFC1
Relay Relay
Connector, Connector,
Harness Side Harness Side
VPWR MFC

 Key ON, engine OFF.


 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .
 Command the low speed fan ON.
 Observe the test lamp for an indication of a concern while carrying out the following. Note that the lamp
turns off when a concern is detected.
 Shake, wiggle, and bend the MFC circuit between the PCM and both medium speed FC relays

 Shake, wiggle, and bend the VPWR circuit to both medium speed FC relays

 Lightly tap on the medium speed FC relay that is still connected to simulate road shock

 Is a concern present?

Yes No
ISOLATE the concern and REPAIR as necessary.
GO to KF43.
CLEAR the DTCs. REPEAT the self-test.

KF43 CHECK THE MFC CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

Microsoft
Friday, September 25, 2009 11:21:07 AM Page 612 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key ON, engine OFF.


 Command the outputs OFF.
 Exit output test mode.
 Observe the test lamp for an indication of a concern. Note that the lamp illuminates when a concern is
detected. Wiggle, shake, and bend the MFC circuit(s).
 Inspect the medium speed FC relay that is disconnected for intermittent concerns.
 Is a concern present?

Yes No
ISOLATE the concern and REPAIR as necessary.
refer to PINPOINT TEST Z.
CLEAR the DTCs. REPEAT the self-test.

KF44 CONTINUOUS MEMORY DTCS P0481 OR P1479: CHECK THE HFC CIRCUIT FOR AN INTERMITTENT
OPEN OR SHORT TO VOLTAGE

NOTE: This application has 2 relays wired to the HFC circuit. This procedure may call
out HFC1 and HFC2 relays. Either of the relays may be used as the number 1,
with the other relay being number 2.

NOTE: If the test lamp does not turn on, command the high speed fan ON.

 A/C and defroster OFF.


 Left Fan Motor connector disconnected.
 Right Fan Motor connector disconnected.
 HFC1 Relay connector disconnected.
 Connect a non-powered test lamp between:

( + ) HFC1 ( - ) HFC1
Relay Relay
Connector, Connector,
Harness Side Harness Side
VPWR HFC

 Key ON, engine OFF.


 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .
 Command the low speed fan ON.
 Observe the test lamp for an indication of a concern while carrying out the following. Note that the lamp
turns off when a concern is detected.
 Shake, wiggle, and bend the PCM and both high speed FC relays.

 Shake, wiggle, and bend the VPWR circuit to both high speed FC relays

 Lightly tap on the high speed FC relay that is still connected to simulate road shock

Microsoft
Friday, September 25, 2009 11:21:07 AM Page 613 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is a concern present?

Yes No
ISOLATE the concern and REPAIR as necessary.
GO to KF45.
CLEAR the DTCs. REPEAT the self-test.

KF45 CHECK THE HFC CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Key ON, engine OFF.


 Command the outputs OFF.
 Exit output test mode.
 Observe the test lamp for an indication of a concern. Note that the lamp illuminates when a concern is
detected. Wiggle, shake, and bend the HFC circuit(s) between the PCM and on both high speed FC
relays.
 Inspect the high speed FC relay that is disconnected for intermittent concerns.
 Is a concern present?

Yes No
ISOLATE the concern and REPAIR as necessary.
refer to PINPOINT TEST Z.
CLEAR the DTCs. REPEAT the self-test.

KF46 THE COOLING FAN ALWAYS RUNS (NO DTCS): VERIFY THE FAN IS NOT ON BECAUSE OF A/C HIGH
PRESSURE SWITCH INPUT TO THE PCM

 Key ON, engine running.


 Access the PCM and monitor the ACP PID.
 Is the PID state CLOSED?

Yes No
The PCM turns the fan on when the medium
pressure, normally open contacts of the ACHP The input is OK.
switch are closed. GO to KF47.
GO to KF57.

KF47 COOLING FAN CONCERN (NO DTCS): CHECK THE FAN CONTROL PRIMARY CIRCUITS

NOTE: Chose the PIDs below as appropriate, according to which circuits the vehicle
has.

 Verify that the A/C is OFF.


 Verify engine temperature is below the temperature where the cooling fan comes on.
 Key ON, engine OFF.
 Access the PCM and monitor the LFC_F, MFC_F and HFC_F PIDs.
Microsoft
Friday, September 25, 2009 11:21:07 AM Page 614 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Does either PID indicate a concern?

Yes No
For all except Ranger, the PCM primary circuit(s) is
OK.
To check for secondary wiring,
A concern is present in the primary circuit(s).
REFER to the ENGINE COOLING -- E-
GO to KF48.
SERIES , for cooling system diagnosis.
For Ranger:
GO to KF50.

KF48 DOES THE LFCF PID INDICATE A CONCERN?

 Does the LFCF PID indicate a concern?

Yes No
The low fan control (LFC) circuitry has a primary
circuit concern. GO to KF49.
GO to KF3.

KF49 DOES THE MFCF PID INDICATE A CONCERN?

 Does the MFCF PID indicate a concern?

Yes No
The high fan control (HFC) primary circuitry has a
The medium fan control (MFC) primary circuitry
circuit concern.
has a circuit concern.
For Escape 3.0L, and
For Focus, GO to KF18.
Mariner 3.0L, GO to KF27.
For all others, GO to KF8.
For all others, GO to KF13.

KF50 IS THE SYMPTOM: COOLING FAN ALWAYS RUNS?

 Is the symptom: cooling fan always runs?

Yes No
GO to KF56. GO to KF51.

KF51 ELECTRIC COOLING FAN CONCERN (WITH NO DTCS): ELECTRIC COOLING FAN FUNCTIONAL
CHECK

 Key ON, engine OFF.


 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .
 Command the low speed fan ON.
 Does the fan operate?
Microsoft
Friday, September 25, 2009 11:21:07 AM Page 615 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
All cooling fan circuit checks are OK. RETURN to
the SYMPTOM CHARTS article, Symptom GO to KF52.
Charts to continue diagnosis.

KF52 FAN INOPERATIVE: COMMAND THE LOW SPEED FAN ON AND CHECK FOR VOLTAGE TO THE CF

 Key in OFF position.


 CF Motor connector disconnected.
 Key ON, engine OFF.
 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .
 Command the low speed fan ON.
 Measure the voltage between:

( + ) CF Motor
Connector, (-)
Harness Side
FAN PWR Ground

 Is the voltage greater than 10 V?

Yes No
GO to KF53. GO to KF54.

KF53 CHECK THE GROUND CIRCUIT TO THE COOLING FAN

 Key in OFF position.


 Measure the resistance between:

( + ) CF Motor
Connector, (-)
Harness Side
GND Ground

 Is the resistance less than 5 ohms?

Yes No
INSTALL a new CF motor. CLEAR the DTCs. REPAIR the open circuit. CLEAR the DTCs.
REPEAT the self-test. REPEAT the self-test.

KF54 CHECK THE B+ VOLTAGE TO THE FC RELAY

 FC Relay connector disconnected.


Microsoft
Friday, September 25, 2009 11:21:07 AM Page 616 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Measure the voltage between:

( + ) FC Relay
Connector, (-)
Harness Side
B+ Ground

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. There is a B+ circuit
concern. CHECK the condition of the related
fuse/fuse links. If OK, REPAIR the open circuit. If
GO to KF55. the fuse/fuse link is damaged, CHECK the circuit
for a short to ground before replacing the fuse/fuse
link.
CLEAR the DTCs. REPEAT the self-test.

KF55 CHECK THE FAN PWR CIRCUIT FOR AN OPEN IN THE HARNESS

 Measure the resistance between:

( + ) FC Relay ( - ) CF Motor
Connector, Connector,
Harness Side Harness Side
FAN PWR FAN PWR

 Is the resistance less than 5 ohms?

Yes No
INSTALL a new FC relay. CLEAR the DTCs. REPAIR the open circuit. CLEAR the DTCs.
REPEAT the self-test. REPEAT the self-test.

KF56 CHECK FOR FC RLY CONTACTS ALWAYS CLOSED

NOTE: Verify the A/C and defrost are off.

 FC Relay connector disconnected.


 Key ON, engine OFF.
 Does the fan run with the key in the ON position?

Yes No
REPAIR the short circuit to PWR. CLEAR the INSTALL a new FC relay. CLEAR the DTCs.
DTCs. REPEAT the self-test. REPEAT the self-test.
Microsoft
Friday, September 25, 2009 11:21:07 AM Page 617 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

KF57 CHECK THE A/CHPSW (MEDIUM PRESSURE, NORMALLY OPEN CONTACTS)

 A/CHPSW connector disconnected.


 Key ON, engine OFF.
 Access the PCM and monitor the ACP PID.
 Is the PID state CLOSED?

Yes No
CONNECT the A/CHPSW. REFER to the
CLIMATE CONTROL SYSTEM - GENERAL
INFORMATION AND DIAGNOSTICS -- E-
GO to KF58.
SERIES , to diagnose the A/C system pressure. If
OK, INSTALL a new A/CHPSW.
CLEAR the DTCs. REPEAT the self-test.

KF58 CHECK THE A/CPSW CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) A/CHPSW
Connector, (-)
Harness Side
A/CPSW Ground

 Is the resistance greater than 10K ohms?

Yes No
VERIFY the results of the previous test steps.
REPAIR the short circuit to GND. CLEAR the
RETURN to the SYMPTOM CHARTS article,
DTCs. REPEAT the self-test.
Symptom Charts to continue diagnosis.

KF59 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Microsoft
Friday, September 25, 2009 11:21:07 AM Page 618 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST KG: FUEL INJECTOR

This pinpoint test is intended to diagnose the following:

 fuel injector(s) (9F593)


 harness circuits: VPWR and INJ 1 - 10
 powertrain control module (PCM) (12A650)

Fig. 184: Injector (INJ) Connector


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Fusion 3.0L, A 2 INJ
Milan 3.0L 1 VPWR
All other vehicles A 1 INJ
2 VPWR

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


E-Series 6.8L, 170 Pin E52 INJ1
F-Super Duty 6.8L E35 INJ2
E53 INJ3
Microsoft
Friday, September 25, 2009 11:21:07 AM Page 619 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

E36 INJ4
E54 INJ5
E37 INJ6
E55 INJ7
E38 INJ8
E56 INJ9
E39 INJ10
Edge, 190 Pin E52 INJ1
F-150 4.2L, E35 INJ2
MKX, E53 INJ3
Sable, E36 INJ4
Taurus, E54 INJ5
Taurus X E37 INJ6
Escape/Mariner 3.0L 150 (50-50-50) E2 INJ1
Pin E5 INJ2
E13 INJ3
E4 INJ4
E3 INJ5
E15 INJ6
Escape/Mariner 2.3L 150 (50-50-50) E2 INJ1
Pin E3 INJ2
E4 INJ3
E5 INJ4
Expedition, 140 Pin E52 INJ1
Navigator E35 INJ2
E53 INJ3
E36 INJ4
E54 INJ5
E37 INJ6
E55 INJ7
E38 INJ8
Explorer 4.0L, 170 Pin E52 INJ1
Explorer Sport Trac E35 INJ2
4.0L, E53 INJ3
Mountaineer 4.0L, E36 INJ4
Mustang 4.0L, E54 INJ5
Ranger 4.0L, E37 INJ6
Ranger 3.0L
F-150 4.6L, 190 Pin E52 INJ1
F-150 5.4L, E35 INJ2
Mark LT E53 INJ3
E36 INJ4
E54 INJ5
E37 INJ6
E55 INJ7
E38 INJ8

Microsoft
Friday, September 25, 2009 11:21:07 AM Page 620 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Focus 190 Pin E1 INJ1


E2 INJ2
E3 INJ3
E4 INJ4
Fusion 3.0L, 140 Pin E52 INJ1
Milan 3.0L, E35 INJ2
MKZ E53 INJ3
E36 INJ4
E54 INJ5
E37 INJ6
Fusion 2.3L, 140 Pin E52 INJ1
Milan 2.3L E35 INJ2
E53 INJ3
E36 INJ4
Ranger 2.3L 170 Pin E52 INJ1
E35 INJ2
E53 INJ3
E36 INJ4
All other vehicles 170 Pin E52 INJ1
E35 INJ2
E53 INJ3
E36 INJ4
E54 INJ5
E37 INJ6
E55 INJ7
E38 INJ8

KG1 DTCS P0201 THROUGH P0210 OR SYMPTOMS WITHOUT DTCS: CHECK THE VPWR CIRCUIT FOR AN
OPEN IN THE HARNESS

NOTE: Disconnect the suspect fuel injector harness connector. Only the suspect
injector needs to be diagnosed.

NOTE: On some vehicles, the injector voltage is only present when the fuel pump relay
is energized. Measure the injector voltage within 2 seconds of the key ON.

 Key in OFF position.


 INJ connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) INJ
Connector, (-)
Harness Side
VPWR Ground
Microsoft
Friday, September 25, 2009 11:21:08 AM Page 621 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KG2.
REPEAT the self-test.

KG2 CHECK THE INJ CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:

( + ) PCM ( - ) INJ
Connector, Connector,
Harness Side Harness Side
Suspect INJ INJ

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KG3.
REPEAT the self-test.

KG3 CHECK THE INJ CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Measure the resistance between:

( + ) INJ
Connector, (-)
Harness Side
INJ Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KG4.
REPEAT the self-test.

KG4 CHECK THE INJ CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

Microsoft
Friday, September 25, 2009 11:21:08 AM Page 622 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) INJ
Connector, (-)
Harness Side
INJ Ground

 Is any voltage present?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KG5.
REPEAT the self-test.

KG5 CHECK THE RESISTANCE OF THE FUEL INJECTOR

 Key in OFF position.


 Measure the resistance between:

( + ) INJ ( - ) INJ
Connector, Connector,
Component Component
Side Side
VPWR INJ

 Is the resistance between 11 - 18 ohms?

Yes No
INSTALL a new fuel injector. REFER to the FUEL
SYSTEM - GENERAL INFORMATION -
GASOLINE AND DIESEL -- E-SERIES .
GO to KG6.
RESET the keep alive memory (KAM). REFER
toRESETTING THE KEEP ALIVE MEMORY
(KAM) . REPEAT the self-test.

KG6 CHECK THE FUNCTIONALITY OF THE INJ CIRCUIT

 PCM connector connected.


 Key ON, engine OFF.
 Connect a non-powered test lamp between:

( + ) INJ ( - ) INJ
Connector, Connector,
Harness Side Harness Side
VPWR INJ

 Key ON, engine running.


Microsoft
Friday, September 25, 2009 11:21:08 AM Page 623 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the test lamp blinking?

Yes No
GO to KG7. GO to KG8.

KG7 CARRY OUT A THOROUGH WIGGLE TEST ON THE FUEL INJECTOR HARNESS

 Key in OFF position.


 INJ connector connected.
 Key ON, engine running.
 Engine at normal operating temperature.
 Access the PCM and monitor the INJ_F PID.
 Wiggle, shake, and bend small sections of the wiring harness while working from the fuel injector to the
PCM.
 Are any injector values fluctuating in and out of range?

Yes No
Unable to duplicate or identify the concern at this
ISOLATE the concern and REPAIR as necessary.
time.
CLEAR the DTCs. REPEAT the self-test.
refer to PINPOINT TEST Z.

KG8 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST KJ: SUPERCHARGER BYPASS CONTROL

This pinpoint test is intended to diagnose the following:

Microsoft
Friday, September 25, 2009 11:21:08 AM Page 624 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 supercharger bypass actuator


 vacuum hoses

KJ1 CHECK FOR DTCS

NOTE: DTCs P1227 and P1228 are for informational purposes only and are usually
accompanied by other DTCs. If concerns are present with the mass air flow
(MAF) sensor, the exhaust gas recirculation (EGR) valve, or the manifold
absolute pressure (MAP) sensor, DTCs P1227 or P1228 may be set. Diagnose all
other DTCs before diagnosing DTCs P1227 or P1228.

 Are DTCs P1227, or P1228 present?

Yes No
For lack/loss of power, GO to KJ3.
GO to KJ2.
For all other symptoms without DTCs, GO to KJ2.

KJ2 DTCS P1227 OR P1228: VERIFY THE DTC

 Record and clear the DTCs.


 Drive the vehicle at normal operating temperature with the engine exceeding 2,000 RPM.
 Check for DTCs.
 Are any other DTCs present?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
GO to KJ4.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

KJ3 CHECK THE IAT2 PID

WARNING: To avoid personal injury do not unscrew the coolant pressure relief cap
while the engine is operating or hot. The cooling system is under
pressure. Steam and hot liquid can come out forcefully when the cap is
loosened slightly. Failure to follow these instructions may result in
personal injury.

 Key ON, engine running.


 Access the PCM and monitor the IAT2 PID.
 Is the temperature greater than 110°C (230°F)?

Yes No

Microsoft
Friday, September 25, 2009 11:21:08 AM Page 625 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

CHECK for low fluid level in the charge air cooler


(CAC) system. CHECK for damaged CAC lines.
REFER to the ENGINE COOLING -- E- GO to KJ4.
SERIES , Supercharger Cooling to diagnose a loss
of coolant.

KJ4 CHECK THE SUPERCHARGER BYPASS ACTUATOR VACUUM HOSES

NOTE: For vehicle specific vacuum hose routing, refer to the VECI label located in the
front of the engine compartment.

 Check for holes, cracks, bends or kinks in the vacuum lines going to the supercharger bypass actuator.
 Check for any disconnected hoses at the supercharger bypass actuator.
 Are any concerns present?

Yes No
REPAIR or INSTALL new vacuum lines as
necessary. GO to KJ5.
CLEAR the DTCs. REPEAT the self-test.

KJ5 CHECK THE BYPASS VALVE ACTUATOR

NOTE: Additional DTCs may set as a result of disconnecting the vacuum line in this
step.

 Visually inspect the bypass valve actuator for damage.


 Key in OFF position.
 Note the position of the supercharger bypass actuator linkage.
 Key ON, engine running.
 Note the position of the supercharger bypass actuator linkage.
 Disconnect the supercharger bypass actuator upper vacuum hose.
 Does the supercharger bypass actuator linkage move when the engine is started, and return to the
original position when the supercharger bypass actuator vacuum line is disconnected?

Yes No
The concern is not present at this time. RETURN
toNO DIAGNOSTIC TROUBLE CODES INSTALL a new supercharger bypass actuator.
(DTCS) PRESENT SYMPTOM CHART INDEX CLEAR the DTCs. REPEAT the self-test.
to diagnose lack/loss of power concerns.

PINPOINT TEST KM: AIR CONDITIONING CLUTCH (A/CC) RELAY CIRCUIT

WARNING: Crown Victoria Police Interceptor vehicles equipped with fire suppression
Microsoft
Friday, September 25, 2009 11:21:08 AM Page 626 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

system, refer to part 419-03 for Important Safety Warnings. Failure to


follow these instructions may result in personal injury.

This pinpoint test is intended to diagnose the following:

 A/CC relay
 harness circuits: VPWR, A/CCR, A/CCS
 powertrain control module (PCM) (12A650)

Fig. 185: Air Conditioning Clutch (A/CC) Relay Connector - A


Courtesy of FORD MOTOR CO.

Fig. 186: Air Conditioning Clutch (A/CC) Relay Connector - B


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:21:08 AM Page 627 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 187: Air Conditioning Clutch (A/CC) Relay Connector - C


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Expedition, A 1 A/CCR
F-150, 2 VPWR
Mark LT,
Navigator
Focus B 2 A/CCR
1 VPWR
All other vehicles C 1 A/CCR
2 VPWR

The VPWR and A/CCR circuits may be reversed in the harness connector. Refer to the Wiring Diagrams article
for additional information.

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


E-Series, 170 Pin E3 A/CCR
F-Super Duty
Edge, 190 Pin B18 A/CCR
F-150,
Mark LT,
MKX,
Sable,
Taurus,
Taurus X
Escape/Mariner 150 (50-50-50) Pin B25 A/CCR
Expedition, 140 Pin B18 A/CCR

Microsoft
Friday, September 25, 2009 11:21:08 AM Page 628 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Navigator
Focus 190 Pin B2 A/CCR
Fusion, 140 Pin B64 A/CCR
Milan,
MKZ
All other vehicles 170 Pin B14 A/CCR

KM1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Are DTCs P0534, P0645, P1460, P1464 or P1469 present?

Yes No
For KOEO and KOER DTCs P0645 or P1460, GO
to KM2.
For continuous memory DTCs P0645 or P1460, GO
For all others, GO toDIAGNOSTIC TROUBLE
to KM10.
CODE (DTC) CHARTS AND DESCRIPTIONS .
For KOEO and KOER DTC P1464, GO to KM8.
For continuous memory DTCs P0534 or P1469, GO
to KM12.

KM2 KOEO AND KOER DTCS P1460 OR P0645: VERIFY THAT THE ACCS PID IS OFF

NOTE: Verify the A/C and the defrost are off during KOEO/KOER self-tests. If the
vehicle is not equipped with A/C, the A/CCR circuit is not used and DTC
P1460/P0645 can be ignored.

 Key ON, engine running.


 A/C and defroster OFF.
 Access the PCM and monitor the ACCS PID.
 Is the PID state OFF?

Yes No
REFER to the CLIMATE CONTROL SYSTEM -
GENERAL INFORMATION AND
GO to KM3. DIAGNOSTICS -- E-SERIES and diagnose the air
conditioning (A/C) is inoperative/does not operate
correctly symptom.

KM3 CHECK THE VPWR VOLTAGE TO THE A/CC RELAY

 Key in OFF position.


 A/CC Relay connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:
Microsoft
Friday, September 25, 2009 11:21:08 AM Page 629 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) A/CC
Relay
(-)
Connector,
Harness Side
VPWR Ground

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit.
START the engine. TURN on the A/C switch.
GO to KM4.
WAIT for 15 seconds. TURN off the A/C switch.
REPEAT the self-test.

KM4 CHECK THE A/CC RELAY

 Key in OFF position.


 Carry out the A/CC relay component test. Refer to the Wiring Diagrams Cell 149 Component Testing.
 Does the A/CC relay pass the component test?

Yes No
INSTALL a new A/CC relay.
START the engine. TURN on the A/C switch.
GO to KM5.
WAIT for 15 seconds. TURN off the A/C switch.
CLEAR the DTCs. REPEAT the self-test.

KM5 CHECK THE A/CCR (WAC) CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 PCM connector disconnected.


 Key ON, engine OFF.
 Measure the voltage between:

( + ) A/CC
Relay
(-)
Connector,
Harness Side
A/CCR Ground

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit.
GO to KM6. START the engine. TURN on the A/C switch.
WAIT for 15 seconds. TURN off the A/C switch.
Microsoft
Friday, September 25, 2009 11:21:08 AM Page 630 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

REPEAT the self-test.

KM6 CHECK THE A/CCR (WAC) CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) A/CC
Relay
(-)
Connector,
Harness Side
A/CCR Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit.
START the engine. TURN on the A/C switch.
GO to KM7.
WAIT for 15 seconds. TURN off the A/C switch.
REPEAT the self-test.

KM7 CHECK THE A/CCR (WAC) CIRCUIT FOR AN OPEN IN THE HARNESS

 Measure the resistance between:

( + ) A/CC
( - ) PCM
Relay
Connector,
Connector,
Harness Side
Harness Side
A/CCR A/CCR

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit.
START the engine. TURN on the A/C switch.
GO to KM14.
WAIT for 15 seconds. TURN off the A/C switch.
REPEAT the self-test.

KM8 KOEO AND KOER DTC P1464: VERIFY THE A/C AND DEFROST ARE OFF DURING THE SELF-TEST

 Verify the A/C and defrost are off during the self-test.
 Are the A/C and defrost off during the self-test?

Microsoft
Friday, September 25, 2009 11:21:08 AM Page 631 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
Turn the A/C and defrost off.
GO to KM9. REPEAT the self-test where DTC P1464 was
retrieved.

KM9 CHECK THE ACCS PID

 Key ON, engine OFF.


 A/C and defroster OFF.
 Access the PCM and monitor the ACCS PID.
 Is the PID state ON?

Yes No
The ACCS PID indicates the PCM is being
requested to turn the A/C on. REFER to the
The ACCS PID indicates that the ACCS input to the
CLIMATE CONTROL SYSTEM - GENERAL
PCM is low. VERIFY the test step results. Turn off
INFORMATION AND DIAGNOSTICS -- E-
the A/C and defrost. REPEAT the self-test.
SERIES and diagnose the air conditioning (A/C) is
inoperative/does not operate correctly symptom.

KM10 CONTINUOUS MEMORY DTCS P1460 OR P0645: CHECK THE A/CCR (WAC) CIRCUIT FOR A SHORT
TO GROUND IN THE HARNESS

NOTE: If the vehicle is not equipped with A/C, the A/CCR circuit is not used and the
P1460/P0645 can be ignored.

NOTE: The A/C clutch clicks on when a concern is present.

 Key ON, engine OFF.


 Check the A/CCR (WAC) circuit for short to ground while carrying out the following:
 Wiggle, shake, and bend small sections of the wiring harness while working from the component to
the module
 Lightly tap on the A/CC relay to simulate road shock

 Is a concern present?

Yes No
ISOLATE the concern and REPAIR as necessary.
CLEAR the DTCs. START the engine. TURN on
GO to KM11.
the A/C switch. WAIT for 15 seconds. TURN off
the A/C switch. REPEAT the self-test.

KM11 CHECK THE A/CCR (WAC) FOR AN OPEN OR SHORT CIRCUIT TO VOLTAGE

Microsoft
Friday, September 25, 2009 11:21:08 AM Page 632 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

NOTE: The A/C clutch clicks off if a concern is present.

 Key ON, engine OFF.


 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .
 Command the outputs ON.
 Check the A/CCR (WAC) circuit for an open or short to voltage while carrying out the following:
 Wiggle, shake, and bend small sections of the wiring harness while working from the component to
the module
 Lightly tap on the A/CC relay to simulate road shock

 Is a concern present?

Yes No
ISOLATE the concern and REPAIR as necessary.
Unable to duplicate or identify the concern at this
CLEAR the DTCs. START the engine. TURN on
time.
the A/C switch. WAIT for 15 seconds. TURN off
refer to PINPOINT TEST Z.
the A/C switch. REPEAT the self-test.

KM12 CONTINUOUS MEMORY DTCS P0534 OR P1469: CHECK FOR CAUSES OF FAST A/CCS CYCLING

 Check the following:


 A/C system pressure

 A/CCS cycle times

REFER to the CLIMATE CONTROL SYSTEM - GENERAL INFORMATION AND


DIAGNOSTICS -- E-SERIES and diagnose the air conditioning (A/C) is inoperative/does not operate
correctly symptom.

 Is a concern present?

Yes No
ISOLATE the concern and REPAIR as necessary. GO to KM13.

KM13 CHECK FOR INTERMITTENT OPEN IN THE A/CCS CIRCUIT

NOTE: The ACCS PID turns off and on quickly when a concern is present, indicating an
intermittent open.

 Key ON, engine OFF.


 Access the PCM and monitor the ACCS PID.
 Turn on the A/C switch.
 Check the A/CCR (WAC) circuit for an open or short to voltage while carrying out the following:
 Wiggle, shake, and bend small sections of the wiring harness while working from the component to

Microsoft
Friday, September 25, 2009 11:21:08 AM Page 633 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

the module.
 Lightly tap on the pressure switch (PS) (to simulate road shock).

 Inspect the A/CCS connector.


 Is a concern present?

Yes No
ISOLATE the concern and REPAIR as necessary.
Unable to duplicate or identify the concern at this
CLEAR the DTCs. START the engine. TURN on
time.
the A/C switch. WAIT for 15 seconds. TURN off
refer to PINPOINT TEST Z.
the A/C switch. REPEAT the self-test.

KM14 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST KN: VARIABLE SPEED ELECTRIC COOLING FAN

WARNING: Crown Victoria Police Interceptor vehicles equipped with fire suppression
system, refer to part 419-03 for Important Safety Warnings. Failure to
follow these instructions may result in personal injury.

This pinpoint test is intended to diagnose the following:

 variable speed electric cooling fan (8T00)


 harness circuits: FCV, B+, GND
 powertrain control module (PCM) (12A650)

Microsoft
Friday, September 25, 2009 11:21:08 AM Page 634 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 188: Cooling Fan (CF) Motor Connector (1 Of 2)


Courtesy of FORD MOTOR CO.

Pin Circuit
4 FCV (Fan Control Variable)
2 GND (Ground)
1 B+ (Battery Positive Voltage)

Fig. 189: Cooling Fan (CF) Motor Connector (2 Of 2)


Courtesy of FORD MOTOR CO.

Pin Circuit
1 GND (Ground)
2 VPWR (Vehicle Power)

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Crown Victoria, 170 Pin E7 FCV
Grand Marquis,
Town Car
Microsoft
Friday, September 25, 2009 11:21:08 AM Page 635 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fusion, 140 Pin B8 FCV


Milan,
MKZ
All other vehicles 190 Pin B48 FCV

KN1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Is DTC P0480 or P0483 present?

Yes No
For KOEO and KOER DTC P0480, GO to KN2.
For electric cooling fan(s) does not operate (low,
For continuous memory DTC P0480, GO to KN9.
medium, high or variable speed), GO to KN11.
For continuous memory DTC P0483, GO to KN15.

KN2 KOEO AND KOER DTC P0480: CHECK THE B+ AND GND CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 CF Module connector disconnected.
 Rotate the fan by hand. The fan should rotate freely, with no abnormal binding. If binding is present,
remove any foreign materials or install a new fan assembly as required.
 Measure the voltage between:

( + ) CF
( - ) CF Module
Module
Connector,
Connector,
Harness Side
Harness Side
B+ - Pin 1 GND - Pin 2

 Is the voltage greater than 10 V?

Yes No
GO to KN4. GO to KN3.

KN3 CHECK THE VOLTAGE TO THE COOLING FAN MODULE USING GROUND AS A REFERENCE

 Measure the voltage between:

( + ) CF
Module
(-)
Connector,
Harness Side
B+ - Pin 1 Ground

 Is the voltage greater than 10 V?


Microsoft
Friday, September 25, 2009 11:21:08 AM Page 636 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Yes No
A B+ circuit concern is present. CHECK the
condition of the related fuse/fuse links. If OK,
REPAIR the open circuit. CLEAR the DTCs.
REPAIR the open circuit. If the fuse/fuse link is
REPEAT the self-test.
damaged, CHECK the circuit for a short to ground
before installing a new fuse/fuse link.

KN4 CHECK THE FCV CIRCUIT(S)

 Connect the 1.6K ohms resistor between the FCV and B+ circuits at the CF module harness connector
(this simulates cooling fan circuitry).
 Key ON, engine OFF.
 Carry out the KOEO self-test.
 Is DTC P0480 present?

Yes No
For Crown Victoria,
Grand Marquis, and
Town Car, GO to KN5.
GO to KN6.
For all others, INSTALL a new CF module. REFER
to the ENGINE COOLING -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

KN5 CHECK THE COOLING FAN OPERATION

 CF Motor connector disconnected.


 Connect a 5 amp fused jumper wire between the following:

Point B CF
Motor
Point A 12 Volt
Connector,
Vehicle Battery
Component
Side
Positive
VPWR - Pin 2
terminal

 Connect a 5 amp fused jumper wire between the following:

Point B CF
Motor
Point A Vehicle
Connector,
Battery
Component
Side

Negative GND - Pin 1


Microsoft
Friday, September 25, 2009 11:21:08 AM Page 637 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

terminal

 Does the cooling fan motor operate correctly?

Yes No
INSTALL a new CF module. REFER to the INSTALL a new Cooling Fan. REFER to the
ENGINE COOLING -- E-SERIES . ENGINE COOLING -- E-SERIES .

KN6 CHECK THE FCV CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key in OFF position.


 PCM connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) CF
Module
(-)
Connector,
Harness Side
FCV - Pin 4 Ground

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KN7.
REPEAT the self-test.

KN7 CHECK THE FCV CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) CF
Module
(-)
Connector,
Harness Side
FCV - Pin 4 Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KN8.
REPEAT the self-test.

Microsoft
Friday, September 25, 2009 11:21:08 AM Page 638 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

KN8 CHECK FOR AN OPEN CIRCUIT BETWEEN THE PCM AND COOLING FAN MODULE

 Measure the resistance between:

( + ) PCM ( - ) CF Module
Connector, Connector,
Harness Side Harness Side
FCV FCV - Pin 4

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KN16.
REPEAT the self-test.

KN9 CONTINUOUS MEMORY DTC P0480: CHECK THE B+ AND GND CIRCUIT FOR AN INTERMITTENT
CONCERN

 Key in OFF position.


 CF Module connector disconnected.
 Rotate the fan by hand. The fan should rotate freely, with no abnormal binding. If binding is present,
remove any foreign materials or install a new fan assembly as required.
 Connect a non-powered test lamp between:

( + ) CF
( - ) CF Module
Module
Connector,
Connector,
Harness Side
Harness Side
B+ - Pin 1 GND - Pin 2

 Observe the test lamp for an indication of a concern while carrying out the following. Note that the lamp
turns off when a concern is present.
 Shake, wiggle, and bend the B+ and GND circuits to the CF

 Shake, wiggle, and bend the associated fuse

 Is a concern present?

Yes No
ISOLATE the concern and REPAIR as necessary.
GO to KN10.
CLEAR the DTCs. REPEAT the self-test.

KN10 CHECK THE FCV CIRCUIT(S) FOR INTERMITTENT CONCERNS

 Connect the 1.6 K ohms resistor between the FCV and B+ circuits at the CF harness connector (this
simulates cooling fan circuitry).
Microsoft
Friday, September 25, 2009 11:21:08 AM Page 639 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Measure the voltage between:

( + ) CF
Module
(-)
Connector,
Harness Side
FCV - Pin 4 Ground

 Key ON, engine OFF.


 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .
 Command the low speed fan ON.
 Observe the digital multimeter (DMM) for an indication of a concern while shaking, wiggling, and
bending the FCV circuit between the CF module and the PCM. Note that voltage changes suddenly when
a concern is detected.
 Command the outputs OFF.
 Exit output test mode.
 Is a concern present?

Yes No
ISOLATE the concern and REPAIR as necessary.
refer to PINPOINT TEST Z.
CLEAR the DTCs. REPEAT the self-test.

KN11 COOLING FAN MOTOR DOES NOT OPERATE (WITH NO DTCS): COMMAND THE FAN ON TO CHECK
OPERATION

 Carry out the KOEO self-test.


 Listen to the fan.
 Does the fan operate sometime during the KOEO self-test?

Yes No
The concern is elsewhere. RETURN toNO
DIAGNOSTIC TROUBLE CODES (DTCS)
GO to KN12.
PRESENT SYMPTOM CHART INDEX for
further direction.

KN12 CHECK THE B+ AND GND CIRCUITS TO THE COOLING FAN MODULE

 Key in OFF position.


 CF Module connector disconnected.
 Rotate the fan by hand. The fan should rotate freely, with no abnormal binding. If binding is present,
remove any foreign materials or install a new fan assembly as required.
 Measure the voltage between:

Microsoft
Friday, September 25, 2009 11:21:08 AM Page 640 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) CF
( - ) CF Module
Module
Connector,
Connector,
Harness Side
Harness Side
B+ - Pin 1 GND - Pin 2

 Is the voltage greater than 10 V?

Yes No
For Crown Victoria,
Grand Marquis, and
Town Car, GO to KN13.
GO to KN14.
For all others, INSTALL a new CF module. REFER
to the ENGINE COOLING -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

KN13 CHECK THE COOLING FAN OPERATION

 CF Motor connector disconnected.


 Connect a 5 amp fused jumper wire between the following:

Point B CF
Motor
Point A 12 Volt
Connector,
Vehicle Battery
Component
Side
Positive
VPWR - Pin 2
terminal

 Connect a 5 amp fused jumper wire between the following:

Point B CF
Motor
Point A Vehicle
Connector,
Battery
Component
Side
Negative
GND - Pin 1
terminal

 Does the cooling fan motor operate correctly?

Yes No
INSTALL a new CF module. REFER to the INSTALL a new Cooling Fan. REFER to the
ENGINE COOLING -- E-SERIES . ENGINE COOLING -- E-SERIES .

Microsoft
Friday, September 25, 2009 11:21:08 AM Page 641 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

KN14 CHECK THE VOLTAGE TO THE COOLING FAN MODULE USING GROUND AS A REFERENCE

 Measure the voltage between:

( + ) CF
Module
(-)
Connector,
Harness Side
B+ - Pin 1 Ground

 Is the voltage greater than 10 V?

Yes No
A B+ circuit concern is present. CHECK the
condition of the related fuse/fuse links. If OK,
REPAIR the open circuit. CLEAR the DTCs. REPAIR the open circuit. If the fuse/fuse link is
REPEAT the self-test. damaged, CHECK the circuit for a short to ground
before installing a new fuse/fuse link.
CLEAR the DTCs. REPEAT the self-test.

KN15 CONTINUOUS MEMORY DTC P0483: CHECK FOR A COOLING FAN MOTOR OBSTRUCTION OR A
COOLING FAN MOTOR MECHANICAL FAILURE

 Is a cooling fan motor obstruction or a cooling fan motor mechanical failure present?

Yes No
REPAIR as necessary. CLEAR the DTCs. REPEAT
CLEAR the DTCs. REPEAT the self-test.
the self-test.

KN16 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH The system is operating correctly at this time. The
ELECTRICALLY ERASABLE concern may have been caused by a loose or
PROGRAMMABLE READ ONLY MEMORY corroded connector.
(EEPROM) , Programming the VID Block for a
Microsoft
Friday, September 25, 2009 11:21:09 AM Page 642 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Replacement PCM.

PINPOINT TEST KP: CHARGE AIR COOLER (CAC) PUMP

This pinpoint test is intended to diagnose the following:

 CAC pump relay (14B192)


 CAC pump (8501)
 harness circuits: CAC, VPWR and GND
 powertrain control module (PCM) (12A650)

Fig. 190: Charge Air Cooler (CAC) Pump Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
2 GND (Ground)
1 PUMPPWR (Pump Power)

Microsoft
Friday, September 25, 2009 11:21:09 AM Page 643 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 191: Powertrain Control Module Power (PCM Power) Relay Connector - A
Courtesy of FORD MOTOR CO.

Pin Circuit
5 PUMPPWR (Pump Power)
3 B+ (Battery Positive Voltage)
2 CAC (Charge Air Cooler)
1 VPWR (Vehicle Power)

Pin Circuit
E64 CAC (Charge Air Cooler)

KP1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)

 Is DTC P1229 present?

Yes No
For a boost gauge indicates higher than normal
For DTC P1229, GO to KP2.
boost, GO to KP9.

KP2 DTC P1229: CHECK THE VOLTAGE TO THE CAC PUMP RELAY COIL

 Key in OFF position.


 CAC Relay connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) CAC
Relay
Microsoft
Friday, September 25, 2009 11:21:09 AM Page 644 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Connector,
(-)
Harness Side
VPWR - Pin 1 Ground

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KP3.
REPEAT the self-test.

KP3 CHECK THE CAC PUMP RELAY

 Key in OFF position.


 Remove the relay from the power distribution box.
 Measure the resistance between:

( + ) CAC
( - ) CAC Relay
Relay
Connector,
Connector,
Component
Component
Side
Side
CAC - Pin 2 VPWR - Pin 1

 Is the resistance between 65 - 100 ohms?

Yes No
INSTALL a new CAC relay. CLEAR the DTCs.
GO to KP4.
REPEAT the self-test.

KP4 CHECK THE CAC PUMP RELAY

 Carry out the CAC pump relay component test. Refer to the Wiring Diagrams Cell 149 Component
Testing.
 Does the CAC pump relay pass the component test?

Yes No
INSTALL a new CAC relay. CLEAR the DTCs.
GO to KP5.
REPEAT the self-test.

KP5 CHECK FOR AN OPEN CIRCUIT BETWEEN THE PCM AND THE CAC RELAY

 Key in OFF position.


 PCM connector disconnected.
 Measure the resistance between:
Microsoft
Friday, September 25, 2009 11:21:09 AM Page 645 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) PCM ( - ) CAC Relay


Connector, Connector,
Harness Side Harness Side
CAC - Pin E64 CAC - Pin 2

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KP6.
REPEAT the self-test.

KP6 CHECK FOR A SHORT TO VOLTAGE BETWEEN THE PCM AND THE CAC RELAY

 Key ON, engine OFF.


 Measure the voltage between:

( + ) PCM
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
CAC - Pin E64
terminal

 Is the voltage less than 0.5 V?

Yes No
REPAIR the short circuit to PWR. CLEAR the
GO to KP7.
DTCs. REPEAT the self-test.

KP7 CHECK BETWEEN THE PCM AND THE CAC RELAY FOR A SHORT TO GROUND

 Key in OFF position.


 Measure the resistance between:

( + ) PCM
( - ) Vehicle
Connector,
Battery
Harness Side
Negative
CAC - Pin E64
terminal

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to KP8.
REPEAT the self-test.
Microsoft
Friday, September 25, 2009 11:21:09 AM Page 646 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

KP8 CHECK THE SCICP PID

 PCM connector connected.


 Access the PCM and monitor the SCICP PID.
 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .
 Command the outputs ON.
 Is the SCICP PID on?

Yes No
If the CAC reservoir is full, there is no air flow
blockage at the CAC radiator, the IAT2 and
Unable to duplicate or identify the concern at this
connecting circuits are not high resistance or open,
time.
CAC hoses are not reversed and DTC P1229 is
refer to PINPOINT TEST Z.
present in KOEO and KOER,
GO to KP15.

KP9 CHECK THE CAC FOR MECHANICAL OPERATION

 Key ON, engine OFF.


 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .
 Command the outputs ON.
 Observe the CAC pump.
 Command the outputs OFF.
 Does the CAC pump run?

Yes No
CHECK for low fluid level in the CAC system.
CHECK for cracked or incorrectly routed CAC lines
or airflow blockage at the CAC radiator. REPAIR
the system as necessary. If the symptom still exists,
GO to KP10.
RETURN toNO DIAGNOSTIC TROUBLE
CODES (DTCS) PRESENT SYMPTOM
CHART INDEX to diagnose boost gauge indicates
higher than normal boost.

KP10 CHECK THE VOLTAGE AND GROUND CIRCUITS AT THE CAC PUMP

 Charge Air Cooler (CAC) Pump connector disconnected.


 Enter output test mode. Refer toOUTPUT TEST MODE (OTM) .
 Command the outputs ON.
 Measure the voltage between:

( + ) Charge ( - ) Charge Air


Microsoft
Friday, September 25, 2009 11:21:09 AM Page 647 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Air Cooler Cooler (CAC)


(CAC) Pump Pump
Connector, Connector,
Harness Side Harness Side
PUMPPWR -
GND - Pin 2
Pin 1

 Is the voltage greater than 10 V?

Yes No
INSTALL a new Charge Air Cooler (CAC) Pump.
REFER to the ENGINE COOLING -- E-
GO to KP11.
SERIES , Supercharger Cooling.
CLEAR the DTCs. REPEAT the self-test.

KP11 CHECK THE CAC VOLTAGE CIRCUIT TO GND

 Measure the voltage between:

( + ) Charge
Air Cooler
( - ) Vehicle
(CAC) Pump
Battery
Connector,
Harness Side
PUMPPWR - Negative
Pin 1 terminal

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KP12.
REPEAT the self-test.

KP12 CHECK THE INTEGRITY OF THE CAC PUMP GROUND CONNECTION

 Charge Air Cooler (CAC) Pump connector disconnected.


 Measure the resistance between:

( + ) Charge
Air Cooler
( - ) Vehicle
(CAC) Pump
Battery
Connector,
Harness Side
Negative
GND - Pin 2
terminal
Microsoft
Friday, September 25, 2009 11:21:09 AM Page 648 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to KP13.
REPEAT the self-test.

KP13 CHECK THE VOLTAGE TO THE CAC PUMP RELAY

 CAC Relay connector disconnected.


 Measure the voltage between:

( + ) CAC
Relay
(-)
Connector,
Harness Side
B+ - Pin 3 Ground

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CHECK the fuses.
GO to KP14.
CLEAR the DTCs. REPEAT the self-test.

KP14 CHECK FOR AN OPEN CAC PUMP CIRCUIT

 Measure the resistance between:

( - ) Charge Air
( + ) CAC
Cooler (CAC)
Relay
Pump
Connector,
Connector,
Harness Side
Harness Side
PUMPPWR - PUMPPWR -
Pin 5 Pin 1

 Is the resistance less than 5 ohms?

Yes No
INSTALL a new CAC pump relay. REPAIR the open circuit. CLEAR the DTCs.
CLEAR the DTCs. REPEAT the self-test. REPEAT the self-test.

KP15 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


Microsoft
Friday, September 25, 2009 11:21:09 AM Page 649 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Visually inspect for:


 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
The system is operating correctly at this time. The
ELECTRICALLY ERASABLE
concern may have been caused by a loose or
PROGRAMMABLE READ ONLY MEMORY
corroded connector.
(EEPROM) , Programming the VID Block for a
refer to PINPOINT TEST Z.
Replacement PCM.

PINPOINT TEST NC: IGNITION ENGINE SPEED INPUT CIRCUIT

This pinpoint test is intended to diagnose the powertrain control module (PCM) (12A650).

NC1 CONTINUOUS MEMORY DTC P0320: ERRATIC IGNITION

 Verify all 2-way radio installations. Carefully follow the manufacturer's installation instructions regarding
the routing of the antenna and voltage leads.
 Is a concern present?

Yes No
REPAIR as necessary.
GO to NC2.
CLEAR the DTCs. REPEAT the self-test.

NC2 NO START CONCERN

 Is the customer complaint no start?

Yes No
refer to PINPOINT TEST A. GO to NC3.

NC3 INTERMITTENT CONDITION

 Is this an intermittent condition?

Yes No
refer to PINPOINT TEST Z. refer to PINPOINT TEST JD.

PINPOINT TEST ND: ENGINE RPM\VEHICLE SPEED LIMITER REACHED

Microsoft
Friday, September 25, 2009 11:21:09 AM Page 650 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

NOTE: Enter this pinpoint test only when directed here.

ND1 DTCS P0219, P0297 OR P1270: EXCESSIVE ENGINE RPM OR VEHICLE SPEED

 P0219 (engine over speed), P0297 (vehicle over speed) or P1270 DTCs indicate the vehicle was operated
in a manner which caused the engine or vehicle speed to exceed a calibrated limit.
 Excessive engine RPM in NEUTRAL or operated in the wrong transmission gear.

 Excessive wheel slippage (water, ice, mud or snow).

 Vehicle driven at a high rate of speed.

 Was the vehicle operating in any of the above conditions?

Yes No
REFER toNO DIAGNOSTIC TROUBLE
CODES (DTCS) PRESENT SYMPTOM
The on-board diagnostics (OBD) system is OK.
CHART INDEX .
RETURN the vehicle to customer with information
If there are no other symptoms, RETURN the
about the DTC.
vehicle to the customer with information about the
DTC.

PINPOINT TEST QA: UNABLE TO ACTIVATE SELF-TEST/NETWORK COMMUNICATION


ERROR

This pinpoint test is intended to diagnose the following:

 unable to communicate with PCM


 unable to activate the PCM self-test.
 incorrect self-test procedure
 harness circuits: ISP-R, PCMRC, PWRGND and VPWR

VREF INFORMATION TABLE


Application Engine Measure the PCM VREF at:
Edge/MKX All ETBTPS
Escape/Mariner All TP Sensor or FRPT
Expedition/Navigator All ETBTPS
Focus All ETBTPS
Fusion/Milan/MKZ All ETBTPS
Ranger All TP Sensor
Taurus/Taurus X/Sable All ETBTPS
All Others All FRPT

Microsoft
Friday, September 25, 2009 11:21:09 AM Page 651 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 192: Electronic Throttle Body Throttle Position Sensor (ETBTPS) Connector - A
Courtesy of FORD MOTOR CO.

Fig. 193: Electronic Throttle Body Throttle Position Sensor (ETBTPS) Connector - B
Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:21:09 AM Page 652 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 194: Electronic Throttle Body Throttle Position Sensor (ETBTPS) Connector - C
Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


E-Series 4.6L, A 2 ETCRTN
Edge, 3 ETCREF
F-150 4.2L,
F-150 4.6L,
Focus,
MKX,
MKZ,
Sable,
Taurus,
Taurus X
Fusion 2.3L, B 3 ETCRTN
Milan 2.3L 5 ETCREF
Fusion 3.0L, B 4 ETCRTN
Milan 3.0L 5 ETCREF
All other vehicles C 3 ETCRTN
2 ETCREF

Microsoft
Friday, September 25, 2009 11:21:09 AM Page 653 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 195: Fuel Rail Pressure Temperature (FRPT) Sensor Connector


Courtesy of FORD MOTOR CO.

Pin Circuit
4 SIGRTN (Signal Return)
2 VREF (Reference Voltage)

Fig. 196: Throttle Position (TP) Sensor Connector - A


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:21:09 AM Page 654 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 197: Throttle Position (TP) Sensor Connector - B


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Escape/Mariner 2.3L, A 1 SIGRTN
Ranger 2.3L 3 VREF
All other vehicles B 3 SIGRTN
1 VREF

Vehicle Connector Pin Circuit


Edge, 190 Pin B67, B68, B69, B70 PWRGND
MKX, B51, B52, B53 VPWR
Sable, B8 PCMRC
Taurus, B7 ISP-R
Taurus X
Escape/Mariner 150 (50-50-50) Pin B47, B48, B49, B50 PWRGND
B35, B36 VPWR
Expedition, 140 Pin B67, B68, B69, B70 PWRGND
Navigator B51, B52, B53 VPWR
B8 PCMRC
B7 ISP-R
Explorer, 170 Pin B47, B48, B49, B50 PWRGND
Explorer Sport Trac, B35, B36 VPWR
Mountaineer, B37 PCMRC
Mustang B46 ISP-R
F-150, 190 Pin B67, B68, B69, B70 PWRGND
Mark LT B51, B52, B53 VPWR
B40 PCMRC
B17 ISP-R
F-Super Duty 170 Pin B47, B48, B49, B50 PWRGND
Microsoft
Friday, September 25, 2009 11:21:09 AM Page 655 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

B35, B36 VPWR


B37 PCMRC
B31 ISP-R
Focus 190 Pin B69, B70 PWRGND
B67, B68 VPWR
B38 PCMRC
B42 ISP-R
Fusion, 140 Pin B67, B68, B69 PWRGND
Milan, B51, B52 VPWR
MKZ B35 PCMRC
B37 ISP-R
All other vehicles 170 Pin B47, B48, B49, B50 PWRGND
B35, B36 VPWR

QA1 CARRY OUT A VEHICLE INSPECTION AND VERIFY THE SELF-TEST PROCEDURE

NOTE: If the self-test or communication concern occurred after a failed or an aborted


reprogram, the module may be blank. Attempt to reprogram the module again
before continuing with this pinpoint test.

 Visually inspect the following for obvious signs of electrical damage:


 harness wiring

 electrical connections

 Verify the correct procedure was used to activate the self-test for the scan tool. Refer toSCAN TOOL
SETUP AND FUNCTIONALITY .
 Was the correct self-test procedure used?

Yes No
REFER toSCAN TOOL SETUP AND
GO to QA2.
FUNCTIONALITY .

QA2 CARRY OUT THE NETWORK TEST

 Key ON, engine OFF.


 Carry out the network test.
 Do all modules indicate pass?

Yes No
If only PCM indicates fail, GO to QA3.
For network test or all other modules indicates fail,
REFER to Symptom Charts, PINPOINT TEST REFER to the MODULE COMMUNICATIONS
QT . NETWORK -- E-SERIES to diagnose The
Powertrain Control Module (PCM) Does Not
Respond To The Scan Tool Or No High Speed
Microsoft
Friday, September 25, 2009 11:21:09 AM Page 656 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Controller Area Network (HS-CAN)


Communication Symptom.

QA3 CHECK FOR VREF VOLTAGE AT A SENSOR

NOTE: PCM voltage and ground can be determined by measuring VREF voltage at a
sensor. Refer to the VREF Information Table at the beginning of this pinpoint
test for the vehicle application and the applicable sensor to test.

 Key in OFF position.


 Disconnect the applicable sensor.
 Key ON, engine OFF.
 Measure the voltage between the applicable sensor VREF circuit, harness side and the applicable sensor
SIGRTN circuit, harness side.
 Is the voltage between 4.5 - 5.5 V?

Yes No
For Crown Victoria,
REFER to the MODULE COMMUNICATIONS
Grand Marquis,
NETWORK -- E-SERIES to diagnose The
E-Series,
Powertrain Control Module (PCM) Does Not
Escape/Mariner,
Respond To The Scan Tool Or No High Speed
Ranger, and
Controller Area Network (HS-CAN)
Town Car, GO to QA6.
Communication Symptom.
For all others, GO to QA4.

QA4 CHECK THE ISP-R VOLTAGE AT THE PCM HARNESS CONNECTOR

 Key in OFF position.


 PCM connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) PCM
Connector, (-)
Harness Side
ISP-R Ground

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to QA5.
REPEAT the self-test.

Microsoft
Friday, September 25, 2009 11:21:09 AM Page 657 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

QA5 CHECK THE PCM VPWR CIRCUITS FOR VOLTAGE

 Key in OFF position.


 Disconnect the PCM.
 Connect a 5 amp fused jumper wire between the following:

Point A PCM
Connector, Point B
Harness Side
PCMRC Ground

 Key ON, engine OFF.


 Measure the voltage between:

( + ) PCM
Connector, (-)
Harness Side
VPWR Ground

 Are the voltages greater than 10 V?

Yes No
GO to QA7. refer to PINPOINT TEST B.

QA6 CHECK THE PCM VPWR CIRCUITS FOR VOLTAGE

 Key in OFF position.


 Disconnect the PCM.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) PCM
Connector, (-)
Harness Side
VPWR Ground

 Are the voltages greater than 10 V?

Yes No
GO to QA7. refer to PINPOINT TEST B.

QA7 CHECK THE PCM GROUND CIRCUITS FOR AN OPEN

Microsoft
Friday, September 25, 2009 11:21:09 AM Page 658 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Key in OFF position.


 Measure the resistance between:

( + ) PCM
Connector, (-)
Harness Side
PWRGND Ground

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to QA8.
REPEAT the self-test.

QA8 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the network test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST QB: DTCS P0603 OR P1633: KEEP ALIVE POWER (KAPWR)

This pinpoint test is intended to diagnose the following:

 battery terminal condition


 KAPWR wire routing
 harness circuit: KAPWR
 powertrain control module (PCM) (12A650)

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Microsoft
Friday, September 25, 2009 11:21:09 AM Page 659 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Vehicle Connector Pin Circuit


Edge, 190 Pin B54 KAPWR
F-150,
Mark LT,
MKX,
Sable,
Taurus,
Taurus X
Escape/Mariner 150 (50-50-50) Pin B45 KAPWR
Expedition, 140 Pin B54 KAPWR
Fusion,
Milan,
MKZ,
Navigator
Focus 190 Pin B62 KAPWR
All other vehicles 170 Pin B45 KAPWR

QB1 CHECK THE 12-VOLT BATTERY TERMINALS

NOTE: If the KAPWR is interrupted to the PCM when a breakout box is installed or the
battery is disconnected, DTC P0603/P1633 can be generated on the first power-
up.

NOTE: If DTC P0603 occurred right after or during an unsuccessful reprogramming of


the PCM, clear the DTCs and repeat the PCM self-test. If DTC P0603 is retrieved
again, continue with this pinpoint test.

 Inspect the 12-volt battery cables for loose connections and for corrosion.
 Are the 12-volt battery terminal connections in good condition?

Yes No
REPAIR as necessary.
GO to QB2.
CLEAR the DTCs. REPEAT the self-test.

QB2 INSPECT THE ENGINE COMPARTMENT FOR CORRECT WIRE ROUTING

 Inspect the electronic engine control (EEC) system wiring for correct wire routing.
 Check the wiring routing to establish if any of the electrical connectors are being stressed due to poorly
routed wiring. If necessary re-route and secure the wiring.
 Visually inspect the wiring and connectors.
 Is a concern present?

Yes No

Microsoft
Friday, September 25, 2009 11:21:09 AM Page 660 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

REPAIR as necessary.
GO to QB3.
CLEAR the DTCs. REPEAT the self-test.

QB3 CHECK KAPWR TO THE PCM

 Key in OFF position.


 PCM connector disconnected.
 Measure the voltage between:

( + ) PCM
( - ) 12 Volt
Connector,
Vehicle Battery
Harness Side
Negative
KAPWR
terminal

 While observing the multimeter, grasp the EEC harness and wiggle, shake or bend a small section while
working from the battery to the PCM.
 Is the voltage greater than 10 V?

Yes No
ISOLATE the concern and REPAIR as necessary.
GO to QB4.
CLEAR the DTCs. REPEAT the self-test.

QB4 CHECK FOR A REPEAT OF THE DTC

 PCM connector connected.


 Clear all DTCs that may have been caused by the PCM disconnect.
 Test drive the vehicle and allow the engine to reach normal operating temperature.
 Carry out the PCM self-test.
 Is DTC P0603 or P1633 present?

Yes No
Unable to duplicate or identify the concern at this
GO to QB5. time.
refer to PINPOINT TEST Z.

QB5 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
Microsoft
Friday, September 25, 2009 11:21:09 AM Page 661 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST QC: DTC P1000: ON-BOARD DIAGNOSTIC (OBD) SYSTEMS READINESS TEST
NOT COMPLETE

NOTE: Diagnostic trouble code (DTC) P1000 indicates that all the OBD monitors have
not yet been successfully tested. In some areas, this DTC must be cleared to
pass an inspection/maintenance test. The customer should be informed that the
law specifies additional city and highway driving must be done to complete the
check of the OBD system. This additional driving must occur before the vehicle
is tested at the inspection/maintenance station. The amount of driving required
varies with individual driving patterns. To complete this requirement in the
shortest amount of time, refer toON BOARD DIAGNOSTIC (OBD) DRIVE CYCLE .

It is not necessary to clear DTC P1000 from the powertrain control module (PCM) by driving the vehicle unless
it is requested by the customer to pass an inspection/maintenance test.

The only way DTC P1000 can be removed from memory is when all the OBD monitors are successfully
completed.

DTC P1000 is set by the PCM under any of the following conditions.

 The vehicle is new from the factory and has not yet completed an OBD drive cycle.
 The battery or PCM is disconnected.
 An OBD monitor concern occurred before completion of an OBD drive cycle.
 The PCM DTCs have been cleared with a scan tool as part of a repair process.
 The PCM has been flashed and the vehicle has not yet completed an OBD drive cycle.
 DTC P1000 may not clear if the vehicle is equipped with a power take off (PTO) and the PTO is engaged
or damaged.

QC1 CONTINUOUS MEMORY DTC P1000: CHECK FOR ANY OTHER DTCS

NOTE: Enter this pinpoint test only if DTC P1000 was retrieved from continuous
memory. Ignore DTC P1000 in KOEO or KOER memory.

 DTC P1000 indicates all of the OBD monitors have not yet been successfully tested.
Microsoft
Friday, September 25, 2009 11:21:09 AM Page 662 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Are any other DTCs received with P1000?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
GO to QC2.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

QC2 CHECK FOR PTO

 Is the vehicle equipped with PTO?

Yes No
GO to QC3. GO to QC4.

QC3 CHECK THE PTO PID

 Key ON, engine running.


 Access the PCM and monitor the PTO PID.
 Cycle the PTO switch/actuator ON and OFF. (Follow the PTO aftermarket instructions).
 Does the PTO PID cycle ON and OFF?

Yes No
GO to QC4. GO to FB2.

QC4 REQUEST TO CLEAR DTC P1000

NOTE: An entire OBD drive cycle has not yet been completed to clear DTC P1000 from
the PCM.

 Has the customer requested DTC P1000 be cleared from the PCM memory?

Yes No
INFORM the customer that if the law in your area
CARRY OUT an OBD drive cycle. REFER toON
requires additional driving in order to clear DTC
BOARD DIAGNOSTIC (OBD) DRIVE
P1000 from the PCM memory, it must be completed
CYCLE .
before an inspection/maintenance test.

PINPOINT TEST QD: DTC P1260: PASSIVE ANTI-THEFT SYSTEM

NOTE: The passive anti-theft system (PATS) uses radio frequency identification
technology to deter a drive away theft. Passive means that it does not require
any activity from the user. The PATS uses a specially encoded ignition key.
Each encoded ignition key contains a permanently installed electronic device
Microsoft
Friday, September 25, 2009 11:21:10 AM Page 663 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

called a transponder. Each transponder contains a unique electronic


identification code. Each encoded ignition key must be programmed into the
vehicle before it can be used to start the engine. DTC P1260 is stored any time
the PCM disables the vehicle because of the PATS.

QD1 CHECK FOR PATS DTCS

 Repair all PATS DTCs before P1260. Refer to the ANTI-THEFT - PASSIVE ANTI-THEFT SYSTEM
(PATS) -- E-SERIES for System Description, Operation and Self-Test.
 Are all PATS DTCs diagnosed?

Yes No
REFER to the ANTI-THEFT - PASSIVE ANTI-
GO to QD2. THEFT SYSTEM (PATS) -- E-SERIES to
diagnose any PATS related DTCs.

QD2 CHECK FOR ANY OTHER POWERTRAIN DTCS

 Repair all powertrain DTCs other than P1260.


 Are all other powertrain DTCs diagnosed?

Yes No
DISREGARD DTC P1260. DIAGNOSE all other
powertrain DTCs. REFER toDIAGNOSTIC
GO to QD3.
TROUBLE CODE (DTC) CHARTS AND
DESCRIPTIONS .

QD3 ATTEMPT TO START THE ENGINE

 Carry out a keep alive memory reset to clear DTC P1260. Refer toRESETTING THE KEEP ALIVE
MEMORY (KAM) .
 Attempt to start the engine.
 Does the engine start?

Yes No
No system concerns exist at the present time. For
intermittent no start or start stalls, CHECK for
intermittent PATS concerns. (PATS cannot stall the
engine after 1 second of operation). For intermittent DTC P1260 is not the cause of the No Start. REFER
stalls while driving, VERIFY scan tool-to-PCM toNO DIAGNOSTIC TROUBLE CODES
communication during the concern. If a PCM (DTCS) PRESENT SYMPTOM CHART
communication error occurs, the possible causes INDEX .
are: loss of PWR or GND to the PCM, damaged
PCM PWR relay, or a damaged EEC PWR diode.
REPAIR as necessary.
Microsoft
Friday, September 25, 2009 11:21:10 AM Page 664 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

CLEAR the DTCs. REPEAT the self-test.

PINPOINT TEST QE: ELECTRONIC THROTTLE CONTROL (ETC) SYSTEM

NOTE: Diagnose and repair the following DTCs throughDIAGNOSTIC TROUBLE CODE
(DTC) CHARTS AND DESCRIPTIONS and the Workshop article respectively
before entering this pinpoint test:

 P0715
 P0720
 P0731-P0735
 P0102-P0104
 P0321
 C1165
 U1027

This pinpoint test is intended to diagnose the informational powertrain control module (PCM) diagnostic trouble
codes (DTCs).

The informational DTCs are the result of limited operating strategy (LOS) or failure mode effects management
(FMEM) operating strategy that maintains limited vehicle function in the event of a PCM, harness, or
component concern.

Circuit DTCs can be accompanied by the informational DTCs, and should be diagnosed first. Informational
DTCs without circuit DTCs may or may not indicate the actual concern and should be diagnosed as a symptom.

Fig. 198: EGR System Module (ESM) Connector


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:21:10 AM Page 665 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Pin Circuit
6 SIGRTN (Signal Return)
2 VREF (Reference Voltage)

QE1 CHECK FOR DTCS

NOTE: For DTC P061B, make sure the air cleaner and air inlet are correctly seated and
properly installed before continuing diagnosis.

 Are any DTCs present other than the following: P0600, P060A, P060B, P060C, P060D, P061B,
P061C, P061D, P061F, P062C, P1674, P2104, P2105, P2110, or U0300?

Yes No
For Focus with DTC P0600, GO to QE2.
For all others with DTC P0600, GO to QE18.
For DTCs P060A, P060C, P060D, P061D, P1674 or
DISREGARD the current diagnostic trouble code U0300, GO to QE2.
(DTC) at this time. DIAGNOSE the next DTC. GO For DTC P060B, GO to QE3.
toDIAGNOSTIC TROUBLE CODE (DTC) For DTC P061B, GO to QE13.
CHARTS AND DESCRIPTIONS . For DTC P061C, GO to QE5.
For DTC P061F, GO to QE7.
For DTCs P062C, P2104, P2105 or P2110, GO to
QE8.

QE2 DTCS P060A, P060C, P060D, P061D, P1674 OR U0300: CHECK THE PCM FOR THE LATEST CALIBRATION

 Program the PCM to the latest calibration.


 Key in OFF position.
 Key ON, engine OFF.
 Key in OFF position.
 Key ON, engine running.
 Use the customer information to recreate the concern.
 Carry out the self-test.
 Are DTCs P060A, P060C, P060D, P061D, P1674 or U0300 present?

Yes No
GO to QE18. The concern is not present at this time.

QE3 DTC P060B: CHECK FOR REFERENCE VOLTAGE CONCERNS

 Inspect the PCM harness for damage.


 Verify the correct operation of the sensors using ETCREF, VREF and related circuits. refer to
PINPOINT TEST C and follow the pinpoint test direction.
Microsoft
Friday, September 25, 2009 11:21:10 AM Page 666 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is a concern present?

Yes No
REPAIR as necessary.
GO to QE4.
CLEAR the DTCs. REPEAT the self-test.

QE4 CHECK FOR AN INTERMITTENT CONCERN

 Clear the DTCs.


 Carry out the self-test.
 Is DTC P060B present?

Yes No
GO to QE18. The concern is not present at this time.

QE5 DTC P061C: CHECK THE CKP SENSOR FOR CORRECT OPERATION

 Verify correct operation of the CKP sensor and related circuits. refer to PINPOINT TEST JD and follow
the pinpoint test direction.
 Is a concern present?

Yes No
REPAIR as necessary.
GO to QE6.
CLEAR the DTCs. REPEAT the self-test.

QE6 CHECK THE CMP SENSOR FOR CORRECT OPERATION

 Verify correct operation of the CMP sensor and related circuits. refer to PINPOINT TEST DR and
follow the pinpoint test direction.
 Is a concern present?

Yes No
REPAIR as necessary.
GO to QE7.
CLEAR the DTCs. REPEAT the self-test.

QE7 DTC P061F: VERIFY THE CUSTOMER CONCERN

 Clear the DTCs.


 Use the customer information to recreate the concern.
 Carry out the self-test.
 Are DTCs P061C or P061F present?

Yes No
Microsoft
Friday, September 25, 2009 11:21:10 AM Page 667 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

GO to QE18. The concern is not present at this time.

QE8 DTCS P062C, P2104, P2105 OR P2110: CHECK FOR DTCS IN OTHER VEHICLE MODULES

 Check for self-test DTCs in all of the vehicle modules.


 Are any DTCs present?

Yes No
REFER to the applicable Workshop article part to
GO to QE9.
diagnose the DTC.

QE9 CHECK FOR THE PRESENCE OF ANY MODULE COMMUNICATION CONCERNS

 Check for self-test DTCs in all of the vehicle modules.


 Are any communication concerns or communication DTCs present?

Yes No
For communication concerns in the PCM,
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO For DTC P062C, GO to QE16.
toDIAGNOSTIC TROUBLE CODE (DTC) For DTC P2104, GO to QE10.
CHARTS AND DESCRIPTIONS . For DTC P2105, GO to QE11.
For communication concerns in other modules, For DTC P2110, GO to QE15.
REFER to the applicable Workshop article part to
diagnose the communication DTC.

QE10 DTC P2104: CHECK FOR THE PRESENCE OF PCM DTCS

 Clear the PCM DTCs.


 Check for self-test DTCs.
 Are any DTCs present other than P2104?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
refer to PINPOINT TEST DK.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

QE11 DTC P2105: CHECK FOR THE PRESENCE OF PCM DTCS

NOTE: P2105 may be set in combination with other DTCs. Diagnose other DTCs first.

 Clear the PCM DTCs.


 Check for self-test DTCs.
Microsoft
Friday, September 25, 2009 11:21:10 AM Page 668 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Are any DTCs present other than P2105?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
GO to QE12.
toDIAGNOSTIC TROUBLE CODE (DTC)
CHARTS AND DESCRIPTIONS .

QE12 CARRY OUT A VISUAL INSPECTION

 Key in OFF position.


 Visually inspect the following for obvious signs of damage:
 ETB

 PCM

 Check the harness for routing, alterations, incorrect shielding, or electrical interference from other
systems. Make sure aftermarket wiring is not routed near the PCM.
 Verify aftermarket equipment does not generate radio frequency interference/electromagnetic interference
(RFI/EMI).
 Is a concern present?

Yes No
ISOLATE the concern and REPAIR as necessary.
GO to QE18.
CLEAR the DTCs. REPEAT the self-test.

QE13 DTC P061B: CHECK FOR THE PRESENCE OF PCM DTCS

NOTE: An intermittent CKP sensor or harness concern may cause DTC P061B to set.
Check for intermittent CKP sensor and harness concerns.

 Clear the PCM DTCs.


 Check for self-test DTCs.
 Are any DTCs present other than P061B?

Yes No
For Crown Victoria,
E-Series 4.6L,
DISREGARD the current diagnostic trouble code Explorer 4.0L,
(DTC) at this time. DIAGNOSE the next DTC. GO Explorer Sport Trac 4.0L,
toDIAGNOSTIC TROUBLE CODE (DTC) F-150 4.2L,
CHARTS AND DESCRIPTIONS . F-150 4.6L,
F-Super Duty 6.8L,
Grand Marquis,
Mountaineer 4.0L,
Microsoft
Friday, September 25, 2009 11:21:10 AM Page 669 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Mustang 4.0L,
Mustang 5.4L, and
Town Car, GO to QE14.
For all others, CHECK for an intermittent concern
with an ETC related harness or sensor.
refer to PINPOINT TEST Z.

QE14 CHECK THE MAP INPUT FOR AN OFFSET SIGNAL

 Key in OFF position.


 Allow the vehicle to cool down.
 ESM connector disconnected.
 Measure the resistance between:

( + ) ESM ( - ) ESM
Connector, Connector,
Component Component
Side Side
VREF - Pin 2 SIGRTN - Pin 6

 Is the resistance greater than 2K ohms?

Yes No
For Crown Victoria,
Grand Marquis,
Explorer 4.0L,
INSTALL a new ESM.
Explorer Sport Trac 4.0L,
REFER to the ENGINE EMISSION CONTROL -
Mountaineer 4.0L, and
- E-SERIES .
Town Car, GO to QE16.
CLEAR the DTCs. REPEAT the self-test.
For all others, CHECK for an intermittent concern
with an ETC related harness or sensor.
refer to PINPOINT TEST Z.

QE15 DTC P2110: CHECK FOR THE PRESENCE OF PCM DTCS

NOTE: P2110 sets in combination with other DTCs.

 Clear the PCM DTCs.


 Check for self-test DTCs.
 Are any DTCs present other than P2110?

Yes No
DISREGARD the current diagnostic trouble code
(DTC) at this time. DIAGNOSE the next DTC. GO
Microsoft
Friday, September 25, 2009 11:21:10 AM Page 670 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

toDIAGNOSTIC TROUBLE CODE (DTC)


GO to QE18.
CHARTS AND DESCRIPTIONS .

QE16 CHECK FOR ABS AND WHEEL SPEED SENSOR CONCERNS

NOTE: Refer to the REFERENCE VALUES article Reference Values for the typical
diagnostic reference values.

 ESM connector connected.


 Key ON, engine running.
 Access the PCM and monitor the ISS_SRC, OSS_SRC and TSS PIDs.
 Access the PCM and monitor the VSS PID.
 Access the ABS and monitor the LF_WSPD, LR_WSPD, RF_WSPD and RR_WSPD PIDs.
 Road test the vehicle under various load conditions while comparing the PIDs. Check for signals that are
intermittent or do not correspond.
 Do the PID values correspond with the vehicle operating conditions?

Yes No
For Explorer 4.0L,
Explorer Sport Trac 4.0L,
F-150 5.4L,
Mark LT, and REFER to the VEHICLE DYNAMIC SYSTEMS
Mountaineer 4.0L, GO to QE17. -- E-SERIES to diagnose any ABS concerns.
For all others, CHECK for an intermittent concern
with an ETC related harness or sensor.
refer to PINPOINT TEST Z.

QE17 CHECK FOR A TRANSFER CASE MECHANICAL CONCERN

 Stop the vehicle.


 Select 4WD Low.
 Does the vehicle shift into 4WD Low?

Yes No
REFER to the AUTOMATIC
CHECK for an intermittent concern with an ETC
TRANSAXLE/TRANSMISSION - 4R70E/4R75E
related harness or sensor.
-- E-SERIES , Four Wheel Drive (4WD) Systems
refer to PINPOINT TEST Z.
to diagnose any transfer case concerns.

QE18 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:

Microsoft
Friday, September 25, 2009 11:21:10 AM Page 671 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 pushed out pins


 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST TA: CLUTCH PEDAL POSITION (CPP) SWITCH

This pinpoint test is intended to diagnose the following:

 CPP (11A152/7C534)
 harness circuits: CPP / CPP BT and SIGRTN / GND
 powertrain control module (PCM) (12A650)

Fig. 199: Clutch Pedal Position (CPP) Switch Connector - A


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:21:10 AM Page 672 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 200: Clutch Pedal Position (CPP) Switch Connector - B


Courtesy of FORD MOTOR CO.

Fig. 201: Clutch Pedal Position (CPP) Switch Connector - C


Courtesy of FORD MOTOR CO.

Microsoft
Friday, September 25, 2009 11:21:10 AM Page 673 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Fig. 202: Clutch Pedal Position (CPP) Switch Connector - D


Courtesy of FORD MOTOR CO.

Vehicle Connector Pin Circuit


Escape/Mariner A 2 SIGRTN
4 CPP
F-150 B 2 GND
1 CPP
Mustang C 2 GND
1 CPP
Ranger B 5 GND
6 CPP
All other vehicles D 2 GND
1 CPP

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


Escape/Mariner 150 (50-50-50) Pin B41, E41, T41 SIGRTN
T27 CPP
F-150 190 Pin B39 CPP-BT
B58, E58, T43 SIGRTN
F-Super Duty 170 Pin B34 CPP-BT
B41, E58, T41 SIGRTN
Focus 190 Pin T26 CPP-BT
B58, E64, T40 SIGRTN
Fusion, 140 Pin B18 CPP-BT
Milan B58, E58 SIGRTN
All other vehicles 170 Pin B41, E58, T41 SIGRTN
B33 CPP
Microsoft
Friday, September 25, 2009 11:21:10 AM Page 674 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

TA1 DTC P0704, P0830: CHECK THE CPP SWITCH

WARNING: Block all wheels, set the parking brake and firmly apply the service brake
to reduce the risk of vehicle movement during this procedure. Failure to
follow these instructions may result in serious personal injury.

NOTE: During self-test, the clutch pedal must be down and gearshift lever in
NEUTRAL.

 Key ON, engine OFF.


 Access the PCM and monitor the CPP PID.
 Does the reading cycle when the CPP switch is activated?

Yes No
This may be an intermittent circuit concern.
INSPECT connectors for signs of damage, water GO to TA2.
intrusion, corrosion. REPAIR as necessary.

TA2 CHECK THE SWITCH CIRCUIT RESISTANCE

NOTE: The CPP switch is located near the clutch pedal.

NOTE: Measure the CPP switch resistance with the clutch pedal pressed down.

 Inspect the switches and brackets for damage. Repair as necessary.


 CPP Switch connector disconnected.
 For Focus or Escape,
 Measure the resistance between:

( + ) CPP ( - ) CPP
Switch Switch
Connector, Connector,
Component Component
Side Side
CPP SIGRTN

 For all others,


 Measure the resistance between:

( + ) CPP ( - ) CPP
Switch Switch
Connector, Connector,
Component Component
Microsoft
Friday, September 25, 2009 11:21:10 AM Page 675 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Side Side
CPP GND

 Is the resistance less than 5 ohms?

Yes No
INSTALL a new CPP switch. CLEAR the DTCs.
GO to TA3.
REPEAT the self-test.

TA3 CHECK THE CPP FOR INTERNAL SHORTS

NOTE: Measure the CPP switch resistance with the clutch pedal released.

 For Focus or Escape,


 Measure the resistance between:

( + ) CPP ( - ) CPP
Switch Switch
Connector, Connector,
Component Component
Side Side
CPP SIGRTN

 For all others,


 Measure the resistance between:

( + ) CPP ( - ) CPP
Switch Switch
Connector, Connector,
Component Component
Side Side
CPP GND

 Is the resistance greater than 10K ohms?

Yes No
For Focus or Escape, GO to TA5. INSTALL a new CPP switch. CLEAR the DTCs.
For all others, GO to TA4. REPEAT the self-test.

TA4 CHECK THE CPP AND GROUND CIRCUITS FOR AN OPEN IN THE HARNESS

 PCM connector disconnected.


 Measure the resistance between:

Microsoft
Friday, September 25, 2009 11:21:10 AM Page 676 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

( + ) CPP
( - ) PCM
Switch
Connector,
Connector,
Harness Side
Harness Side
CPP CPP

 Measure the resistance between:

( + ) CPP
Switch
(-)
Connector,
Harness Side
GND Ground

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to TA6.
REPEAT the self-test.

TA5 CHECK THE CPP AND SIGRTN CIRCUITS FOR AN OPEN IN THE HARNESS

 PCM connector disconnected.


 Measure the resistance between:

( - ) CPP
( + ) PCM
Switch
Connector,
Connector,
Harness Side
Harness Side
CPP CPP
SIGRTN SIGRTN

 Are the resistances less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to TA6.
REPEAT the self-test.

TA6 CHECK THE CPP CIRCUIT FOR A SHORT TO VOLTAGE

 Key ON, engine OFF.


 Measure the voltage between:

( + ) CPP
Microsoft
Friday, September 25, 2009 11:21:10 AM Page 677 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Switch
Connector, (-)
Harness Side
CPP Ground

 Is the voltage less than 1 V?

Yes No
REPAIR the short circuit to PWR. CLEAR the
GO to TA7.
DTCs. REPEAT the self-test.

TA7 CHECK THE CPP CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) CPP
Switch
(-)
Connector,
Harness Side
CPP Ground

 Is the resistance greater than 10K ohms?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to TA8.
REPEAT the self-test.

TA8 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH The system is operating correctly at this time. The
ELECTRICALLY ERASABLE concern may have been caused by a loose or
PROGRAMMABLE READ ONLY MEMORY corroded connector.
(EEPROM) , Programming the VID Block for a
Microsoft
Friday, September 25, 2009 11:21:10 AM Page 678 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Replacement PCM.

PINPOINT TEST TB: TRANSMISSION CONTROL SWITCH (TCS)/ TRANSMISSION CONTROL


INDICATOR LAMP (TCIL)

This pinpoint test is intended to diagnose the following:

 TCS
 TCIL
 harness circuits: TCS and TCIL
 powertrain control module (PCM) (12A650)

For PCM connector views or reference values, refer to the REFERENCE VALUES article.

Vehicle Connector Pin Circuit


E-Series 170 Pin B43 TCIL
B27 TCS
Edge, 190 Pin B16 TCS
MKX,
Sable,
Taurus,
Taurus X
Escape/Mariner 150 (50-50-50) Pin B27 TCS
F-150, 190 Pin B45 TCS
Mark LT
F-Super Duty 170 Pin B27 TCS
Focus 190 Pin T30 TCS
Fusion 140 Pin B16 TCS
All other vehicles 170 Pin B29 TCS

TB1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTC)

 Is DTC P1780 present?

Yes No
For TCIL never on, GO to TB10.
GO to TB2.
For TCIL always on, GO to TB8.

TB2 DTC P1780: CHECK THE TCS FUNCTION

NOTE: Verify the TCS was cycled during self-test.

 Key ON, engine OFF.

Microsoft
Friday, September 25, 2009 11:21:10 AM Page 679 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Access the PCM and monitor the TCS PID.


 Apply and release the TCS and then hold it applied for 3 seconds. Release the switch.
 Does the TCS PID change from ON to OFF and does the PID indicate ON when the switch is
applied?

Yes No
REPEAT the KOER self-test and cycle the TCS
GO to TB3.
during the test.

TB3 CHECK THE TCS VOLTAGE

 Key in OFF position.


 PCM connector disconnected.
 Key ON, engine OFF.
 Measure the voltage between:

( + ) PCM
Connector, (-)
Harness Side
TCS Ground

 Monitor the voltage while applying and releasing the TCS several times.
 Does the voltage change states?

Yes No
GO to TB12. GO to TB4.

TB4 CHECK THE TCS CIRCUIT FOR A SHORT TO GROUND IN THE HARNESS

 Key in OFF position.


 TCS connector disconnected.
 Measure the resistance between:

( + ) PCM
Connector, (-)
Harness Side
TCS Ground

 Is the resistance greater than 10K ohms?

Yes No
GO to TB5. REPAIR the short circuit. CLEAR the DTCs.
Microsoft
Friday, September 25, 2009 11:21:10 AM Page 680 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

REPEAT the self-test.

TB5 CHECK FOR VOLTAGE TO THE TCS

 Key ON, engine OFF.


 Measure the voltage between:

( + ) TCS
Connector, (-)
Harness Side
VPWR Ground

 Is the voltage greater than 10 V?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to TB6.
REPEAT the self-test.

TB6 CHECK THE TCS CIRCUIT FOR AN OPEN IN THE HARNESS

 Key in OFF position.


 Measure the resistance between:

( + ) PCM ( - ) TCS
Connector, Connector,
Harness Side Harness Side
TCS TCS

 Is the resistance less than 5 ohms?

Yes No
REPAIR the open circuit. CLEAR the DTCs.
GO to TB7.
REPEAT the self-test.

TB7 CHECK THE TCS CIRCUIT FOR A SHORT TO VOLTAGE IN THE HARNESS

 Key ON, engine OFF.


 Measure the voltage between:

( + ) TCS
Connector, (-)
Harness Side
TCS Ground

Microsoft
Friday, September 25, 2009 11:21:10 AM Page 681 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Is the voltage less than 1 V?

Yes No
INSTALL a new TCS.
REFER to the AUTOMATIC
REPAIR the short circuit. CLEAR the DTCs.
TRANSAXLE/TRANSMISSION EXTERNAL
REPEAT the self-test.
CONTROLS -- E-SERIES .
CLEAR the DTCs. REPEAT the self-test.

TB8 TCIL ALWAYS ON: CHECK THE TCIL FUNCTION

 Key ON, engine OFF.


 Apply and release the TCS.
 Does the TCIL change state?

Yes No
Unable to duplicate or identify the concern at this
time. GO to TB9.
refer to PINPOINT TEST Z.

TB9 CHECK THE TCIL CIRCUIT(S) FOR A SHORT TO GROUND IN THE HARNESS

NOTE: The TCIL turns off when the PCM is disconnected.

 Key in OFF position.


 PCM connector disconnected.
 Key ON, engine OFF.
 Does the TCIL change state?

Yes No
REPAIR the short circuit. CLEAR the DTCs.
GO to TB12.
REPEAT the self-test.

TB10 TCIL NEVER ON: CHECK FOR KOER P1780

 Carry out the PCM KOER self-test.


 Is DTC P1780 present?

Yes No
REPAIR the DTC. CLEAR the DTCs. REPEAT the
self-test. GO to TB11.
GO to TB2.

Microsoft
Friday, September 25, 2009 11:21:10 AM Page 682 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

TB11 CHECK FOR VOLTAGE TO THE TCIL

 Key in OFF position.


 PCM connector disconnected.
 Key ON, engine OFF.
 Connect a 5 amp fused jumper wire between the following:

Point A PCM
Point B Vehicle
Connector,
Battery
Harness Side
Negative
TCIL
terminal

 Does the TCIL illuminate?

Yes No
CHECK the indicator bulb and the fuse. If OK, the
open is in the wiring between the ignition switch
GO to TB12. and the TCIL pin at the harness connector. REPAIR
as necessary.
CLEAR the DTCs. REPEAT the self-test.

TB12 CHECK FOR CORRECT PCM OPERATION

 Disconnect all the PCM connectors.


 Visually inspect for:
 pushed out pins

 corrosion

 Connect all the PCM connectors and make sure they seat correctly.
 Carry out the PCM self-test and verify the concern is still present.
 Is the concern still present?

Yes No
INSTALL a new PCM. REFER toFLASH
ELECTRICALLY ERASABLE The system is operating correctly at this time. The
PROGRAMMABLE READ ONLY MEMORY concern may have been caused by a loose or
(EEPROM) , Programming the VID Block for a corroded connector.
Replacement PCM.

PINPOINT TEST Z: INTERMITTENT

WARNING: Crown Victoria Police Interceptor vehicles equipped with fire suppression
system, refer to part 419-03 for Important Safety Warnings. Failure to
Microsoft
Friday, September 25, 2009 11:21:11 AM Page 683 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

follow these instructions may result in personal injury.

This pinpoint test is intended to diagnose and isolate intermittent concerns for the following:

 all electronic engine control (EEC) subsystems

This chart is used to determine which test to run for the suspect circuit. PIDs corresponding to each circuit are
listed. Some circuits do not have an associated PID or the PID may not be available and has to be measured
with a digital multimeter (DMM). More specific information on the PID can be found. If the vehicle has a coil
pack system with a no start condition, carry out the ignition test.

PCM PIDS/SIGNALS
PCM/TCM PIDS/SIGNALS Associated Circuit Test Type
ACCS A/CCS input
ACET ACET input
ACP ACPSW input
AIR AIR output
AIRM AIRM input
APP1 APPS input
APP2 APPS input
APP3 APPS input
BPP/BOO BPP input
BPA BPS input
Use DMM CD A-J (primary) output
CHT CHT input
CKP CKP input
CMP CMP input
CPP/PNP CPP input
DPFEGR DPFE input
ECT ECT input
EGRMC1 EGRMC1 output
EGRMC2 EGRMC2 output
EGRMC3 EGRMC3 output
EGRMC4 EGRMC4 output
EGRMDSD EGRMC output
EVR EVR output
EOT EOT input
EPC, EPCV EPC output
EVAPCV CV output
EVAPPDC VMV output
EVAPPF VMV output
FANDC VDF output
Microsoft
Friday, September 25, 2009 11:21:11 AM Page 684 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

FANSS FANSS input


FLI FLI input
FP FP output
FPM FPM input
FP M FPM input
FRP FRP input
FRT FRT input
FTP FTP input
HFC HFC output
HOS11 HEGO input
HOS12 HEGO input
HOS13 HEGO input
IAC IAC output
IAT IAT input
IAT2 IAT 2 input
IMRC IMRC output
IMRC1M IMRCM input
IMTV1 IMTV1 output
IMTV2 IMTV2 output
KS1 KS1 input
KS2 KS2 input
LFC LFC output
MAF, MAF V MAF input
MAP V MAP input
O2S11 O2S input
O2S12 O2S input
O2S13 O2S input
OSS OSS input
PSP PSP input
PSPT PSP input
PTO PTO input
TACM (+) TACM (+) output
TACM (-) TACM (-) output
TP1 TP1 input
TP2 TP2 input
TCIL TCIL output
TP TP input
VCT1 VCT1 output
VCT2 VCT2 output
VPWR VPWR input
Use DMM VREF output
Microsoft
Friday, September 25, 2009 11:21:11 AM Page 685 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

VSO output
VSS VSS+ input
WAC WAC output

Z1 DIRECTION FOR INTERMITTENT DIAGNOSTIC PATH

NOTE: Proceed with this step only if the powertrain control module (PCM) was not
previously cleared. Record freeze frame data prior to clearing the PCM DTCs.
Clearing the DTCs clears any freeze frame data and eliminates FMEM. This
helps to recreate the original conditions that set the DTCs or caused the
symptom.

 Key ON, engine OFF.


 Clear the PCM DTCs.
 Are the PCM DTCs cleared?

Yes No
RESET the keep alive memory (KAM). REFER
GO to Z2. toRESETTING THE KEEP ALIVE MEMORY
(KAM) .

Z2 SELECT THE PIDS AND/OR SIGNALS RELATED TO THE SYSTEM

 A list of related PIDs and/or signals are needed for use with the scan tool to monitor the suspect areas.
Obtain the customer symptom description. Use the Reference Value Symptom chart and proceed to the
Reference Value PID/Signal Measurement chart located at the beginning of Reference Values.
 Highlight each available PID/signal recommended by the charts under the PID/signal selection menu on
the scan tool.
 Are all available PIDs/signals related to the symptom selected?

Yes No
GO to Z3. REPEAT the test step. GO to Z2.

Z3 DECISION TO VERIFY THE SYMPTOM

NOTE: The path to symptom verification is optional, but is recommended for several
reasons. For example: the vehicle is back for a repeat repair, or there is no DTC
present.

 Is a concern symptom detected?

Yes No
GO to Z10. GO to Z4.

Microsoft
Friday, September 25, 2009 11:21:11 AM Page 686 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Z4 COLLECT ANY SYMPTOM RELATED DATA TO AID IN VERIFICATION

NOTE: Only MIL codes trigger freeze frame data. Refer to the scan tool instruction
article to retrieve the freeze frame information.

 Prepare the freeze frame data for use with information from the Symptom Charts.
 Check for continuous memory DTCs that should have been recorded from an earlier pinpoint test.
 Access the information from the customer information worksheet and the customer if available. Access
any other symptom related data available, such as TSBs and OASIS reports.
 Is all available data recorded?

Yes No
GATHER as much data as possible to aid in
GO to Z5. isolating the intermittent concern area. REPEAT the
test step. GO to Z4.

Z5 RECREATE THE SYMPTOM USING ALL AVAILABLE DATA

NOTE: To recreate the original conditions that set the DTC or caused the symptom, the
vehicle may require driving.

 With the scan tool, select and monitor the same PIDs as displayed in freeze frame along with any
previously selected PIDs/signals from step Z2. Using the freeze frame data recorded earlier, recreate the
conditions described by each freeze frame PID. Pay special attention to ECT, LOAD, RPM and VSS.
Also, use any available data from the customer, TSBs, and other sources to aid in producing the correct
conditions for recreating the symptom.
 When the symptom occurs, press the trigger to begin recording. Refer to the scan tool instruction article
for information on the recorder function.
 Can the symptom be recreated?

Yes No
GO to Z10. GO to Z6.

Z6 RECREATE THE SYMPTOM

NOTE: PIDs for output in the Reference Value Charts represent command values only.
Circuit measurements with a digital multimeter indicate the actual output status.
Therefore, in the case of a concern, the PID and circuit reading on the vehicle
may not correspond with each other. PIDs for PCM circuits with a mismatch in
the digital multimeter measurement indicate a possible PCM concern.

 The road test is the last attempt to locate the area of concern before physically disturbing vehicle circuits.
 The Intermittent Road Test Procedure is a set of instructions for monitoring PIDs/signals with a scan tool
and circuit measurements with a digital multimeter. This is done under 4 different conditions - key
Microsoft
Friday, September 25, 2009 11:21:11 AM Page 687 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

on/engine off, hot idle, 48 km/h (30 mph) and 88 km/h (55 mph). Use the typical diagnostic reference
values to compare with the actual vehicle.
 Locate the correct Reference Value Chart.
 Setup the vehicle to measure the circuits with a digital multimeter and a scan tool.
 Connect a scan tool to the DLC.
 Key ON, engine OFF.
 With the scan tool, select and monitor PIDs and measure the circuits shown in the Reference Value Chart.
 Compare the scan tool PIDs and digital multimeter values to the Reference Value Charts.
 Are any values out of range?

Yes No
GO to Z10. GO to Z7.

Z7 RECREATE THE SYMPTOM USING THE HOT IDLE ROAD TEST

NOTE: The engine temperature should be at least 87°C (189°F).

 Key ON, engine running.


 Continue to monitor the PIDs and circuits as in the previous step.
 Are any values out of range?

Yes No
GO to Z10. GO to Z8.

Z8 RECREATE THE SYMPTOM DURING AN 48 KM/H (30 MPH) ROAD TEST

 Drive the vehicle on a preplanned route.


 Continue to monitor the PIDs and circuits as in the previous step.
 Are any values out of range?

Yes No
GO to Z10. GO to Z9.

Z9 RECREATE THE SYMPTOM DURING AN 88 KM/H (55 MPH) ROAD TEST

 Continue to drive the vehicle on the preplanned route.


 Continue to monitor the PIDs and circuits as in the previous step.
 Are any values out of range?

Yes No

It is now necessary to physically disturb the selected


Microsoft
Friday, September 25, 2009 11:21:11 AM Page 688 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

vehicle circuits in an attempt to recreate the


GO to Z10. intermittent concern.
GO to Z10.

Z10 SELECT THE CIRCUITS FROM THE PCM PIDS/SIGNALS CHART

NOTE: From the same chart, be sure to select and proceed with the appropriate test
type.

NOTE: The Input Test step should be used on sensing inputs such as temperature,
position or oxygen.

NOTE: The Output Test step should be used on output devices such as relays, coils or
solenoids.

 Remain in the PID/Signal selection menu with the scan tool.


 Highlight only the PIDs/signals from step Z2.
 Proceed to the PCM PIDS/SIGNALS chart located at the beginning of this test.
 Match the selected PIDs/signals to the corresponding circuit in the chart. There may be more than one
circuit to test. If a PID/signal recording was made with the scan tool, it may be helpful to replay it at this
time. Refer to the scan tool instruction article for additional information.
 Has a test been chosen?

Yes No
To diagnose other driveability symptoms, REFER
For the input test step, GO to Z11. toNO DIAGNOSTIC TROUBLE CODES
For the output test step, GO to Z15. (DTCS) PRESENT SYMPTOM CHART
INDEX .

Z11 KOEO INPUT TEST PROCEDURE FOR THE PCM SENSORS

WARNING: When carrying out any test steps, always be aware of hands, clothing or
tools near cooling fans, belts or hot surfaces.

Failure to follow these instructions may result in personal injury.

 Using the circuits chosen from the PCM PIDS/SIGNALS Chart, select only the recommended
PIDs/signals to monitor with the scan tool. If a PID is not available for the circuit, use a digital
multimeter to check the value.
 Proceed to the area of the suspect wiring or component concern.
 Key ON, engine OFF.
 If the input is a switch type-component, turn it on manually.
 Monitor the PID or DMM while tapping on the component.
Microsoft
Friday, September 25, 2009 11:21:11 AM Page 689 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Monitor while wiggling the sensor harness wire from the component to the PCM.
 Look for abrupt changes in the values. Compare these actual values to the Typical Diagnostic Reference
Values.
 Are there abrupt changes in the PID values that do not compare with the values?

Yes No
REPAIR as necessary. VERIFY the repair.
GO to Z12.
CLEAR the DTCs. REPEAT the self-test.

Z12 KOER INPUT TEST PROCEDURE FOR THE PCM SENSORS

WARNING: When carrying out any test steps, always be aware of hands, clothing or
tools near cooling fans, belts or hot surfaces.

Failure to follow these instructions may result in personal injury.

 Key ON, engine running.


 Continue to monitor the PIDs and circuits as in the previous step.
 Proceed to the area of the suspect wiring or component concern.
 If the input is a switch type-component, turn it on manually.
 Monitor the PID or DMM while tapping on the component.
 Monitor while wiggling the sensor harness wire from the component to the PCM.
 Look for abrupt changes in the values. Compare these actual values to the Typical Diagnostic Reference
Values.
 Are any values fluctuating in and out of range?

Yes No
REPAIR as necessary. VERIFY the repair.
GO to Z13.
CLEAR the DTCs. REPEAT the self-test.

Z13 KOEO WATER SOAK TEST PROCEDURE FOR THE PCM SENSORS, EXCLUDING HIGH VOLTAGE
CIRCUITS

WARNING: When carrying out any test steps, always be aware of hands, clothing or
tools near cooling fans, belts or hot surfaces.

Failure to follow these instructions may result in personal injury.

 Key ON, engine OFF.


 Continue to monitor the PIDs and circuits as in the previous step.
 Proceed to the area of the suspect wiring or component concern.
 If the input is a switch type-component, turn it on manually.
Microsoft
Friday, September 25, 2009 11:21:11 AM Page 690 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

 Monitor the PID or DMM values while lightly spraying a water mist on the component.
 Monitor while spraying the sensor harness wire from the component to the PCM.
 Look for abrupt changes in the values. Compare these actual values to the Typical Diagnostic Reference
Values.
 Are any values fluctuating in and out of range?

Yes No
REPAIR as necessary. VERIFY the repair.
GO to Z14.
CLEAR the DTCs. REPEAT the self-test.

Z14 KOER WATER SOAK TEST PROCEDURE FOR THE PCM SENSORS, EXCLUDING HIGH VOLTAGE
CIRCUITS

WARNING: When carrying out any test steps, always be aware of hands, clothing or
tools near cooling fans, belts or hot surfaces.

Failure to follow these instructions may result in personal injury.

 Key ON, engine running.


 Continue to monitor the PIDs and circuits as in the previous step.
 Proceed to the area of the suspect wiring or component concern.
 If the input is a switch type-component, turn it on manually.
 Monitor the PID or DMM values while lightly spraying a water mist on the component.
 Monitor while spraying the sensor harness wire from the component to the PCM.
 Look for abrupt changes in the values. Compare these actual values to the Typical Diagnostic Reference
Values.
 Are any values fluctuating in and out of range?

Yes No
REPAIR as necessary. VERIFY the repair.
GO to Z15.
CLEAR the DTCs. REPEAT the self-test.

Z15 KOER WIGGLE TEST PROCEDURE FOR THE PCM SENSORS

WARNING: When carrying out any test steps, always be aware of hands, clothing or
tools near cooling fans, belts or hot surfaces.

Failure to follow these instructions may result in personal injury.

NOTE: Remember that PIDs selected from the PCM PIDS/SIGNALS Chart display
commanded values only. A digital multimeter measurement is needed to display
the actual values. Be sure to compare them. Look for fluctuations to occur

Microsoft
Friday, September 25, 2009 11:21:11 AM Page 691 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

during any part of the following test. The output state test may not control some
outputs, such as injectors and ignition coils and may not be available for all
actuators.

 Using the circuits chosen from the PCM PIDS/SIGNALS Chart, select only the recommended
PIDs/signals to monitor with the scan tool. If a PID is not available for the circuit, use a DMM to check
the value.
 Key ON, engine OFF.
 With the scan tool, turn on selected outputs using output state control. Refer to the scan tool instruction
article.
 Proceed to the area of the suspect wiring or component concern.
 Monitor the PID or DMM while tapping on the component.
 Monitor while wiggling the sensor harness wire from the component to the PCM.
 Look for abrupt changes in the values. Compare these actual values to the Typical Diagnostic Reference
Values.
 Is there a mismatch between command and actual or are any values fluctuating in and out of range
when compared to the Reference Value Charts?

Yes No
REPAIR as necessary. VERIFY the repair.
GO to Z16.
CLEAR the DTCs. REPEAT the self-test.

Z16 KOER OUTPUT TEST PROCEDURE FOR THE PCM ACTUATORS

WARNING: When carrying out any test steps, always be aware of hands, clothing or
tools near cooling fans, belts or hot surfaces.

Failure to follow these instructions may result in personal injury.

NOTE: Remember that PIDs selected from the PCM PIDS/SIGNALS Chart display
commanded values only. A digital multimeter measurement is needed to display
the actual values. Be sure to compare them. Look for fluctuations to occur
during any part of the following test. The output state test may not control some
outputs, such as injectors and ignition coils and may not be available for all
actuators.

 Key ON, engine running.


 Proceed to the area of the suspect wiring or component concern.
 Monitor the PIDs with the scan tool and note the values. Compare the scan tool values with values from a
digital multimeter with the engine at idle. Look for fluctuations in the values while tapping on the suspect
component.
 If a coil for a coil on plug application is suspect, turn off the key. Gain access to the coil and measure
continuity from the spark plug terminal to the signal terminal while tapping the coil. A large fluctuation in
Microsoft
Friday, September 25, 2009 11:21:11 AM Page 692 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

resistance indicates an intermittent open or short.


 Monitor while wiggling the sensor harness wire from the component to the PCM.
 Look for abrupt changes in the values. Compare these actual values to the Typical Diagnostic Reference
Values.
 Is there a scan tool to DMM value mismatch or an idle fluctuation?

Yes No
REPAIR as necessary. VERIFY the repair.
GO to Z17.
CLEAR the DTCs. REPEAT the self-test.

Z17 KOEO WATER SOAK TEST PROCEDURE FOR THE PCM ACTUATORS, EXCLUDING HIGH VOLTAGE
CIRCUITS

WARNING: When carrying out any test steps, always be aware of hands, clothing or
tools near cooling fans, belts or hot surfaces.

Failure to follow these instructions may result in personal injury.

NOTE: Remember that PIDs selected from the PCM PIDS/SIGNALS Chart display
commanded values only. A digital multimeter measurement is needed to display
the actual values. Be sure to compare them. Look for fluctuations to occur
during any part of the following test. The output state test may not control some
outputs, such as injectors and ignition coils and may not be available for all
actuators.

 Key ON, engine OFF.


 With the scan tool, turn on selected outputs using output state control. Refer to the scan tool instruction
article.
 Proceed to the area of the suspect wiring or component concern.
 Monitor the PID or DMM values while lightly spraying a water mist on the component.
 Look for abrupt changes in the values. Compare these actual values to the Typical Diagnostic Reference
Values.
 Is there a mismatch between command and actual or are any values fluctuating in and out of range
when compared to the Reference Value Charts?

Yes No
REPAIR as necessary. VERIFY the repair.
GO to Z18.
CLEAR the DTCs. REPEAT the self-test.

Z18 KOER WATER SOAK TEST PROCEDURE FOR THE PCM ACTUATORS

WARNING: When carrying out any test steps, always be aware of hands, clothing or
tools near cooling fans, belts or hot surfaces.

Microsoft
Friday, September 25, 2009 11:21:11 AM Page 693 © 2005 Mitchell Repair Information Company, LLC.
2008 Ford Edge SE
2008 ENGINE PERFORMANCE Pinpoint Tests - Gasoline Engines

Failure to follow these instructions may result in personal injury.

 Key ON, engine running.


 Using the circuits chosen from the PCM PIDS/SIGNALS Chart, select only the recommended
PIDs/signals to monitor with the scan tool. If a PID is not available for the circuit, use a DMM to check
the value.
 Proceed to the area of the suspect wiring or component concern.
 Monitor the PID or DMM values while lightly spraying a water mist on the component.
 Monitor while spraying the sensor harness wire from the component to the PCM.
 Look for abrupt changes in the values. Compare these actual values to the Typical Diagnostic Reference
Values.
 Is there a mismatch between command and actual or are any values fluctuating in and out of range
when compared to the Reference Value Charts?

Yes No
REPAIR as necessary. VERIFY the repair.
GO to Z19.
CLEAR the DTCs. REPEAT the self-test.

Z19 INSPECT FOR INTERMITTENT MECHANICAL CONCERNS

NOTE: It is possible for an intermittent mechanical concern to cause a good PCM


system to react abnormally.

 An inspection of DTC related mechanical systems should have been carried out in an earlier part. If not,
visually inspect at this time.
 Look for possible vacuum lines, wires, cables, linkage or hoses that may become kinked, shorted or
restricted during normal engine operation.
 This may include engine/transmission gear changes, acceleration and deceleration, rough roads and
various engine RPM and torque related conditions.
 Is a mechanical concern detected?

Yes No
It is necessary to seek additional help. REFER to the
Professional Technician Society (PTS) web site, the
REPAIR as necessary. VERIFY the repair.
OASIS system or the Technical Hotline. A vehicle
CLEAR the DTCs. REPEAT the self-test.
data recorder (VDR) or similar recorder may also be
useful.

Microsoft
Friday, September 25, 2009 11:21:11 AM Page 694 © 2005 Mitchell Repair Information Company, LLC.

You might also like