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Approx.: Air Cylinder

This document summarizes the specifications of the JCM air cylinder series. The JCM series cylinders have an overall reduced length and weight compared to current products. Length is reduced by up to 63% and weight by up to 54% for a bore size of 40mm and 50mm stroke. The cylinders offer various mounting options with male and female threads on the covers and rod ends. A new mounting band for auto switches is approximately 8mm shorter. Related floating joint series JT can further reduce cylinder length and weight when used together with JCM cylinders.

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0% found this document useful (0 votes)
57 views20 pages

Approx.: Air Cylinder

This document summarizes the specifications of the JCM air cylinder series. The JCM series cylinders have an overall reduced length and weight compared to current products. Length is reduced by up to 63% and weight by up to 54% for a bore size of 40mm and 50mm stroke. The cylinders offer various mounting options with male and female threads on the covers and rod ends. A new mounting band for auto switches is approximately 8mm shorter. Related floating joint series JT can further reduce cylinder length and weight when used together with JCM cylinders.

Uploaded by

jakalae5263
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 20

Air Cylinder

Ø 20, Ø 25, Ø 32, Ø 40 RoHS

Overall length
shortened Approx. 1/3
50 mm stroke
97 mm
63 % reduction
JCM Ø 40 Female thread

50 mm stroke
58.5 mm
38 % reduction
JCM Ø 40 Male thread

50 mm stroke

Current product Ø 40 (CM2 series)


New Shortened height
New mounting band for auto switch
Mounting height approx. 8 mm shorter Max.

Weight 54 % lighter
0.69 kg \ 0.32 kg
(Compared with the current CM2-Z series, Ø 40, 50 mm stroke)
Current product JCM

JCM Series
CAT.EUS20-237C-UK
Air Cylinder JCM Series

Various cover types available


Direct mounting is possible.
Basic (Female thread on rod cover) Basic (Female thread on both covers)
c Male thread on both covers Male thread on rod cover

Mounting thread on rod side Mounting thread on rod and head sides Male mounting thread on both sides Male mounting thread on one side

Examples
Rod side mounting Head side mounting
g Head side mounting Rod side mounting

Overall length shortened Weight reduced


(Compared with the current product (CM2 series)) (Compared with the current CM2 series, at 50 mm stroke
(without magnet))
<Basic (Female thread on rod cover), Female rod end>
Current Bore size
Current
product
JCM∗1
Bore size
product
JCM Overall length [mm] [kg]
[mm] [mm] [kg]
[mm]
Ø 20 0.18 0.10
Ø 20 116 47.5
Ø 25 0.27 0.14
Ø 25 120 50 Female thread on rod cover
Ø 32 0.36 0.18
Ø 32 122 50 Female rod end
Ø 40 0.69 0.32
Ø 40 154 57
∗1 For basic type (female thread on rod cover) of the JCM series

<Male thread on both covers, Male rod end>


Current
Bore size
product
JCM Overall length
[mm] [mm]
[mm]
Ø 20 116 78
Ø 25 120 81.5 Male thread on both covers
Ø 32 122 82 Male rod end
Ø 40 154 95.5

Port size: M5 and Rc NPT 1/8 available Male and female rod ends
With M5 port, the overall length is available
maximum 13 mm shorter (for Ø 20).
Male and female threads available.
Rc
M5 port NPT 1/8 port

Selectable Selectable

Male thread Female thread

1
Air Cylinder JCM Series

New mounting band for auto switch


Mounting height shortenedd
Approx. 8 mm
shorter
5.3 mm

Current band New band

Improved visibility of Improved mounting


indicator LED workability
There are no parts near the indicator LED, To mount the auto switch, simply insert it and position it correctly.
so visibility is improved. ∗ When the auto switch mounting band is
r,
ordered at the same time as the cylinder, Auto switch
it will be shipped mounted on
the cylinder.

Mounting
band

Related components Floating Joint JT Series


A more compact and lightweight combination is possible
by using the JCM series with a JT series floating joint.
Reduction of length when using JT and JCM
Product Reduction
length when using JT Max. 77 mm
JT Series Overall Length Comparison
Reduction
Workpiece
Size JA + CM2 Series JT + JCM Series rate
20 139.5 mm 90.2 mm 35 %
32 149.0 mm 96.0 mm 36 %
40 189.0 mm 112.0 mm 41 %
Cylinder (JCM)

JA Series Weight Comparison


Reduction
Size JA + CM2 Series JT + JCM Series rate
Workpiece
Cylinder (CM2) 20 190 g 102 g 46 %
32 350 g 188 g 46 %
40 720 g 378 g 48 %

Refer to page 15 for details.

2
Air Cylinder
Double Acting, Single Rod

JCM Series
Ø 20, Ø 25, Ø 32, Ø 40 RoHS

How to Order

Without auto switch JCM BZ 20 100


With auto switch JCDM BZ 20 100 M9BW
With auto switch Number of
(Built-in magnet) auto switches
— 2
S 1
Mounting n n
Basic (Female thread on rod cover)

BZ Bore size Auto switch


20 20 mm — Without auto switch
25 25 mm ∗ For applicable auto switches,
32 32 mm refer to the table below.
Basic
sic (Female thread on both covers)
c 40 40 mm

B Mounting nut
Port thread type — None
— M5 D With mounting nut (1 pc.)∗1
TR Rc 1/8 ∗1 For M and MZ only.
Male thread on both covers
TN NPT 1/8 Mounting nut is shipped together with
the product, but not assembled.
M
Cylinder stroke [mm] Mounting nut
Refer to “Standard Strokes” on
Male
e thread on rod cov
cover page 4.

MZ Rod end thread


— Male thread Rod end nut is
F Female thread provided as standard.

Applicable Auto Switches/Refer to the Auto Switch Guide for further information on auto switches.
Load voltage Lead wire length [m]
Indicator

Electrical Wiring Auto switch model Pre-wired


light

Type Special function 0.5 1 3 5 Applicable load


entry (Output) DC AC connector
Perpendicular In-line (—) (M) (L) (Z)
3-wire (NPN) M9NV M9N 앬 앬 앬 앪 앪
Solid state auto switch

5 V, 12 V IC circuit
——— 3-wire (PNP) M9PV M9P 앬 앬 앬 앪 앪
2-wire 12 V M9BV M9B 앬 앬 앬 앪 앪 —
Diagnostic indication 3-wire (NPN) M9NWV M9NW 앬 앬 앬 앪 앪
5 V, 12 V IC circuit Relay,
(2-colour Grommet Yes 3-wire (PNP) 24 V — M9PWV M9PW 앬 앬 앬 앪 앪
PLC
indicator) 2-wire 12 V M9BWV M9BW 앬 앬 앬 앪 앪 —
Water resistant 3-wire (NPN) M9NAV∗1 M9NA∗1 앪 앪 앬 앪 앪
5 V, 12 V IC circuit
(2-colour 3-wire (PNP) M9PAV∗1 M9PA∗1 앪 앪 앬 앪 앪
indicator) 2-wire 12 V M9BAV∗1 M9BA∗1 앪 앪 앬 앪 앪 —
∗1 Water resistant type auto switches can be mounted on the above models, but SMC cannot guarantee water resistance.
Please contact SMC regarding water resistant types with the above model numbers.
∗ Lead wire length symbols: 0.5 m………… — (Example) M9NW ∗ Solid state auto switches marked with “앪” are produced upon receipt of order.
1 m………… M (Example) M9NWM
3 m………… L (Example) M9NWL
5 m………… Z (Example) M9NWZ
∗ The auto switch is shipped together, but not assembled. (Only the auto switch mounting brackets are assembled before shipment.)

3
Air Cylinder
Double Acting, Single Rod JCM Series

Specifications

Bore size [mm] 20 25 32 40


Type Pneumatic
Action Double acting, Single rod
Fluid Air
Proof pressure 1.0 MPa
Maximum operating pressure 0.7 MPa∗2
Minimum operating pressure 0.05 MPa
Ambient and fluid temperature 5 to 60°C (No freezing)
Lubrication Not required (Non-lube)
+2.0
Symbol Stroke length tolerance 0 mm
Piston speed∗1 50 to 500 mm/s∗2
Double acting, Single rod
Cushion Rubber bumper
Allowable kinetic Male thread 0.11 0.18 0.29 0.52
energy [J] Female thread 0.11 0.18 0.18 0.52
∗ Operate the cylinder within the allowable kinetic energy.
∗1 Depending on the system configuration selected, the specified speed may not be satisfied.
Refer to pages 11 to 13 for cylinders with ∗2 Maximum operating pressure and piston speed are different from the current product (CM2 series).
auto switches.
· Auto Switch Proper Mounting Position
(Detection at stroke end) and Mounting Standard Strokes
Height
· Minimum Stroke for Auto Switch Mounting
Bore size
· Method of Mounting Two Auto Switches at Standard stroke [mm] ∗1
[mm]
the Stroke End of a Cylinder for Strokes
Less Than 20 mm 20
· Precautions for Mounting Two D-M9 In-line 25
25, 50, 75, 100, 125, 150, 200, 250, 300
Entry Type Auto Switches on the Same 32
Surface 40
· Operating Range
∗1 Intermediate strokes not listed above are produced upon receipt of order.
· Auto Switch Mounting Brackets/Part No.
The minimum stroke is 25 mm.

Mounting Brackets/Part No.


Minimum Bore size [mm]
Mounting bracket order Contents
quantity 20 25 32 40
Mounting nut (M5, Rc 1/8, NPT 1/8) ∗1 1 JSN-020B JSN-032B JSN-040B 1 mounting nut
Rod end nut 1 NT-02 NT-03 NT-04 1 rod end nut
∗ Refer to page 10 for dimensions.
∗1 Can be used for M and MZ only.

Mounting Brackets/Material, Surface Treatment

Segment Description Material Surface treatment


Mounting Mounting nut Carbon steel Zinc chromated
bracket Rod end nut Carbon steel Zinc chromated

4
JCM Series

Weight
Male Rod End, Without Magnet [kg] Female Rod End, Without Magnet [kg]
Bore size [mm] 20 25 32 40 Bore size [mm] 20 25 32 40
JCMBZ첸-첸 JCMBZ첸-첸F
0.07 0.11 0.14 0.27 0.06 0.09 0.12 0.22
(Basic (Female thread on rod cover), M5 port) (Basic (Female thread on rod cover), M5 port)
JCMBZ첸첸-첸 JCMBZ첸첸-첸F
0.09 0.12 0.16 0.29 0.08 0.10 0.14 0.24
(Basic (Female thread on rod cover), Rc 1/8, NPT 1/8 port) (Basic (Female thread on rod cover), Rc 1/8, NPT 1/8 port)
JCMB첸-첸 JCMB첸-첸F
0.07 0.11 0.14 0.27 0.06 0.09 0.12 0.22
(Basic (Female thread on both covers), M5 port) (Basic (Female thread on both covers), M5 port)
JCMB첸첸-첸 JCMB첸첸-첸F
0.09 0.12 0.16 0.29 0.08 0.10 0.14 0.24
Basic (Basic (Female thread on both covers), Rc 1/8, NPT 1/8 port) Basic (Basic (Female thread on both covers), Rc 1/8, NPT 1/8 port)
weight JCMM첸-첸 weight JCMM첸-첸F
0.08 0.12 0.15 0.28 0.07 0.10 0.13 0.24
(Male thread on both covers, M5 port) (Male thread on both covers, M5 port)
JCMM첸첸-첸 JCMM첸첸-첸F
0.10 0.14 0.18 0.32 0.09 0.12 0.16 0.27
(Male thread on both covers, Rc 1/8, NPT 1/8 port) (Male thread on both covers, Rc 1/8, NPT 1/8 port)
JCMMZ첸-첸 JCMMZ첸-첸F
0.07 0.11 0.14 0.26 0.06 0.09 0.12 0.22
(Male thread on rod cover, M5 port) (Male thread on rod cover, M5 port)
JCMMZ첸첸-첸 JCMMZ첸첸-첸F
0.09 0.13 0.17 0.30 0.08 0.11 0.15 0.26
(Male thread on rod cover, Rc 1/8, NPT 1/8 port) (Male thread on rod cover, Rc 1/8, NPT 1/8 port)
Additional weight per 50 mm of stroke 0.04 0.05 0.06 0.10 Additional weight per 50 mm of stroke 0.04 0.05 0.06 0.10
Additional weight Mounting nut Additional weight Mounting nut
for mounting 0.014 0.022 0.022 0.034 for mounting 0.014 0.022 0.022 0.034
bracket (JCMM, JCMMZ only) bracket (JCMM, JCMMZ only)
Additional weight with magnet 0.01 0.02 0.02 0.03 Additional weight with magnet 0.01 0.02 0.02 0.03
Calculation: (Example) JCDMM25-100D Calculation: (Example) JCMBZ25TR-100F
• Basic weight ............................... 0.12 (Male thread on both covers, M5 port, Ø 25) • Basic weight ............... 0.10 (Basic (Female thread on rod cover), Rc 1/8 port, Ø 25)
• Additional weight ........................ 0.05/50 mm stroke • Additional weight ........ 0.05/50 mm stroke
• Cylinder stroke ........................... 100 mm stroke • Cylinder stroke ........... 100 mm stroke
• Mounting nut .............................. 0.022 (1 pc.) 0.10 + 0.05 x 100/50 = 0.20 kg
• Additional weight with magnet .... 0.02
0.12 + 0.05 x 100/50 + 0.022 + 0.02 = 0.262 kg

Allowable Kinetic Energy Allowable Lateral Load at Rod End


fR
Table (1) Max. Allowable Kinetic Energy [J]
Bore size [mm] 20 25 32 40
Male rod end 0.11 0.18 0.29 0.52
Female rod end 0.11 0.18 0.18 0.52
fR: Allowable lateral load at rod end [N]

18
(m1 + m2) V2 m1: Mass of cylinder moving parts kg 16
Kinetic energy E [J] =
2 m2: Load mass kg 14
V : Piston speed at the end m/s JCM40
12
10 JCM32
Table (2) Mass of Cylinder Moving Parts
8
Without Built-in Magnet/0 Stroke [kg] JCM25
Bore size [mm] 20 25 32 40 6 JCM20
BZ Basic (Female thread on rod cover) 4
0.02 0.03 0.04 0.07
B Basic (Female thread on both covers) 2
M Male thread on both covers
0
0.03 0.04 0.05 0.1
MZ Male thread on rod cover 0 50 100 150 200 250 300
Cylinder stroke [mm]

Table (3) Additional Weight [kg]


Bore size [mm] 20 25 32 40
Additional weight per 50 mm of stroke 0.02 0.03 0.03 0.06
∗ Do not apply a lateral load over the allowable range to the rod end when
it is mounted horizontally.

5
Air Cylinder
Double Acting, Single Rod JCM Series

Basic (Female Thread on Rod Cover) (BZ)


JC D MBZ Bore size Port thread type Stroke

F GA

Width across flats KA Port thread GB

H1
Width across flats B1
ØD
ØE

NA
C
AL
MM A
H S + Stroke C 4xJ
ZZ + Stroke NA

Female thread MM
Depth A1

H
ZZ + Stroke

Female rod end

[mm] Female Rod End [mm]


Bore size A AL B1 C D E F H H1 J KA MM NA Bore size A1 H MM
0
20 14.5 12 13 15.5 8 14–0.1 2 21 5 M4 x 0.7 depth 7 Width across flats 6 length 3.5 M8 x 1.25 24 20 8 6.5 M4 x 0.7
0
25 17.5 15 17 16.5 10 14–0.1 2 24 6 M5 x 0.8 depth 7.5 Width across flats 8 length 3.5 M10 x 1.25 27 25 8 6.5 M5 x 0.8
0
32 17.5 15 17 20 10 18–0.1 2 24 6 M5 x 0.8 depth 8 Width across flats 8 length 3.5 M10 x 1.25 34.5 32 12 6.5 M5 x 0.8
0
40 23.5 20.5 22 24 14 24–0.1 2 30 8 M6 x 1 depth 10 Width across flats 12 length 3.5 M14 x 1.5 42.5 40 13 6.5 M8 x 1.25

Port Thread: M5 [mm] Female Rod End [mm] Port Thread: Rc 1/8, NPT 1/8 [mm] Female Rod End [mm]
GA
Bore size GA GB S ZZ Bore size ZZ Bore size GB S ZZ Bore size ZZ
Rc 1/8 NPT 1/8
20 9 5 41 (46.5) 62 (67.5) 20 47.5 (53) 20 10.5 11 7.5 54 (59.5) 75 (80.5) 20 60.5 (66)
25 11 5 43.5 (49) 67.5 (73) 25 50 (55.5) 25 10.5 11 7.5 52.5 (58) 76.5 (82) 25 59 (64.5)
32 10.5 5 43.5 (49.5) 67.5 (73.5) 32 50 (56) 32 10.5 10.5 7.5 53 (59) 77 (83) 32 59.5 (65.5)
40 11 5 50.5 (56.5) 80.5 (86.5) 40 57 (63) 40 10.5 10.5 7.5 57.5 (63.5) 87.5 (93.5) 40 64 (70)
∗ ( ): Dimensions of built-in magnet type

6
JCM Series

Basic (Female Thread on Both Covers) (B)


JC D MB Bore size Port thread type Stroke

F GA
Width across flats KA
Port thread GB
Width across flats B1
H1

ØD
ØE

ØE
NA

NA
C

C
AL
C A C
NA MM NA
H S + Stroke F
4 x JB ZZ + Stroke 4 x JA

Female thread MM
Depth A1

ZZ + Stroke

Female rod end

[mm] Female Rod End [mm]


Bore size A AL B1 C D E F H H1 JA JB KA MM NA Bore size A1 H MM
0
20 14.5 12 13 15.5 8 14–0.1 2 21 5 M4 x 0.7 depth 7 M4 x 0.7 depth 5.5 Width across flats 6 length 3.5 M8 x 1.25 24 20 8 6.5 M4 x 0.7
0
25 17.5 15 17 16.5 10 14–0.1 2 24 6 M5 x 0.8 depth 7.5 M5 x 0.8 depth 6 Width across flats 8 length 3.5 M10 x 1.25 27 25 8 6.5 M5 x 0.8
0
32 17.5 15 17 20 10 18–0.1 2 24 6 M5 x 0.8 depth 8 M5 x 0.8 depth 6 Width across flats 8 length 3.5 M10 x 1.25 34.5 32 12 6.5 M5 x 0.8
0
40 23.5 20.5 22 24 14 24–0.1 2 30 8 M6 x 1 depth 10 M6 x 1 depth 7 Width across flats 12 length 3.5 M14 x 1.5 42.5 40 13 6.5 M8 x 1.25

Port Thread: M5 [mm] Female Rod End [mm] Port Thread: Rc 1/8, NPT 1/8 [mm] Female Rod End [mm]
GA
Bore size GA GB S ZZ Bore size ZZ Bore size GB S ZZ Bore size ZZ
Rc 1/8 NPT 1/8
20 9 5 41 (46.5) 64 (69.5) 20 49.5 (55) 20 10.5 11 7.5 54 (59.5) 77 (82.5) 20 62.5 (68)
25 11 5 43.5 (49) 69.5 (75) 25 52 (57.5) 25 10.5 11 7.5 52.5 (58) 78.5 (84) 25 61 (66.5)
32 10.5 5 43.5 (49.5) 69.5 (75.5) 32 52 (58) 32 10.5 10.5 7.5 53 (59) 79 (85) 32 61.5 (67.5)
40 11 5 50.5 (56.5) 82.5 (88.5) 40 59 (65) 40 10.5 10.5 7.5 57.5 (63.5) 89.5 (95.5) 40 66 (72)
∗ ( ): Dimensions of built-in magnet type

7
Air Cylinder
Double Acting, Single Rod JCM Series

Male Thread on Both Covers (M)


JC D MM Bore size Port thread type Stroke

Width across flats KA G 2 x NN


Width across

2 x Ø Eh8
H1
Port thread G flats KA
Width across flats B1
Female thread MM
Depth A1
ØD
NA

MM AL 1.5 1.5
Effective thread
NA A F length H
H S + Stroke F 2 x FL ZZ + Stroke
ZZ + Stroke
Female rod end

[mm] Female Rod End [mm]


Bore size A AL B1 D E F FL H H1 KA MM NA NN Bore size A1 H MM
0
20 14.5 12 13 8 18–0.033 11 8.5 30 5 Width across flats 6 length 3.5 M8 x 1.25 24 M18 x 1.5 20 8 15.5 M4 x 0.7
0
25 17.5 15 17 10 22–0.033 11 8.5 33 6 Width across flats 8 length 3.5 M10 x 1.25 27 M22 x 1.5 25 8 15.5 M5 x 0.8
0
32 17.5 15 17 10 22–0.033 11 8.5 33 6 Width across flats 8 length 3.5 M10 x 1.25 34.5 M22 x 1.5 32 12 15.5 M5 x 0.8
0
40 23.5 20.5 22 14 27–0.039 12 9.5 39 8 Width across flats 12 length 3.5 M14 x 1.5 42.5 M27 x 2 40 13 15.5 M8 x 1.25

Port Thread: M5 [mm] Female Rod End [mm] Port Thread: Rc 1/8, NPT 1/8 [mm] Female Rod End [mm]
Bore size G S ZZ Bore size ZZ Bore size G S ZZ Bore size ZZ
20 5 37 (42.5) 78 (83.5) 20 63.5 (69) 20 7.5 49 (54.5) 90 (95.5) 20 75.5 (81)
25 5 37.5 (43) 81.5 (87) 25 64 (69.5) 25 7.5 49.5 (55) 93.5 (99) 25 76 (81.5)
32 5 38 (44) 82 (88) 32 64.5 (70.5) 32 7.5 50 (56) 94 (100) 32 76.5 (82.5)
40 5 44.5 (50.5) 95.5 (101.5) 40 72 (78) 40 7.5 54.5 (60.5) 105.5 (111.5) 40 82 (88)
∗ ( ): Dimensions of built-in magnet type

8
JCM Series

Male Thread on Rod Cover (MZ)


JC D MMZ Bore size Port thread type Stroke

Effective thread length FL


G
Width across flats KA NN Width across flats KA

Width across flats B1 H1 Port thread G

Female thread MM
Depth A1
Ø Eh8
ØD
NA

MM AL 1.5
NA A F H
H S + Stroke ZZ + Stroke
ZZ + Stroke
Female rod end

[mm] Female Rod End [mm]


Bore size A AL B1 D E F FL H H1 KA MM NA NN Bore size A1 H MM
0
20 14.5 12 13 8 18–0.033 11 8.5 30 5 Width across flats 6 length 3.5 M8 x 1.25 24 M18 x 1.5 20 8 15.5 M4 x 0.7
0
25 17.5 15 17 10 22–0.033 11 8.5 33 6 Width across flats 8 length 3.5 M10 x 1.25 27 M22 x 1.5 25 8 15.5 M5 x 0.8
0
32 17.5 15 17 10 22–0.033 11 8.5 33 6 Width across flats 8 length 3.5 M10 x 1.25 34.5 M22 x 1.5 32 12 15.5 M5 x 0.8
0
40 23.5 20.5 22 14 27–0.039 12 9.5 39 8 Width across flats 12 length 3.5 M14 x 1.5 42.5 M27 x 2 40 13 15.5 M8 x 1.25

Port Thread: M5 [mm] Female Rod End [mm] Port Thread: Rc 1/8, NPT 1/8 [mm] Female Rod End [mm]
Bore size G S ZZ Bore size ZZ Bore size G S ZZ Bore size ZZ
20 5 37 (42.5) 67 (72.5) 20 52.5 (58) 20 7.5 49 (54.5) 79 (84.5) 20 64.5 (70)
25 5 37.5 (43) 70.5 (76) 25 53 (58.5) 25 7.5 49.5 (55) 82.5 (88) 25 65 (70.5)
32 5 38 (44) 71 (77) 32 53.5 (59.5) 32 7.5 50 (56) 83 (89) 32 65.5 (71.5)
40 5 44.5 (50.5) 83.5 (89.5) 40 60 (66) 40 7.5 54.5 (60.5) 93.5 (99.5) 40 70 (76)
∗ ( ): Dimensions of built-in magnet type

9
JCM Series
Dimensions of Accessories
Rod End Nut (Standard)/Material: Carbon steel [mm] Mounting Nut/Material: Carbon steel [mm]

∗ For M and MZ only

30° d 30° d
(Ø D)

(Ø D)
(C)

(C)
H B H B

Part no. Applicable bore size B (C) (D) d H Part no. Applicable bore size B (C) (D) d H
NT-02 20 13 (15.0) 12.5 M8 x 1.25 5 JSN-020B 20 24 (27.7) 24 M18 x 1.5 7
NT-03 25, 32 17 (19.6) 16.5 M10 x 1.25 6 JSN-032B 25, 32 30 (34.6) 30 M22 x 1.5 7
NT-04 40 22 (25.4) 21.0 M14 x 1.5 8 JSN-040B 40 36 (41.6) 36 M27 x 2.0 8

10
JCM Series
Auto Switch Mounting
Auto Switch Proper Mounting Position (Detection at stroke end) and Mounting Height
Solid state auto switch
D-M9첸
D-M9첸W
D-M9첸A
≈Hs1

A 22 B ≈H
(24)
s2

( ): Dimension of the D-M9첸A.


A and B are the dimensions from the end of the head cover/rod cover to the end of the auto switch.

D-M9첸V
D-M9첸WV
D-M9첸AV
≈Hs1

A 20 B ≈H
(22)
s 2

( ): Dimension of the D-M9첸AV.


A and B are the dimensions from the end of the head cover/rod cover to the end of the auto switch.

When the cylinder is shipped from the factory, the set screw of the
auto switch mounting band is sometimes mounted facing 180° in the
opposite direction of the figure above.

Auto Switch Proper Mounting Position [mm] Auto Switch Mounting Height [mm]
Auto switch D-M9첸(V) Auto switch D-M9첸V
model D-M9첸W(V) model D-M9첸 D-M9첸A D-M9첸WV
D-M9첸A(V) D-M9첸W D-M9첸AV
Bore Bore
size A B size Hs1 Hs2 Hs1, Hs2 Hs1 Hs2
20 4 8.5 20 16.5 17 17 23 17
25 4.5 9 25 19 19.5 19.5 25.5 19.5
32 4.5 9.5 32 22.5 23 23 29 23
40 7 12 40 26.5 27 27 32.5 27
∗ Adjust the auto switch after confirming the operating
condition in the actual setting.

11
Auto Switch Mounting JCM Series

Minimum Stroke for Auto Switch Mounting


n: Number of auto switches [mm]
Number of auto switches
Auto switch model 2 n
1
Different surfaces Same surface Different surfaces Same surface
20 + 35 (n – 2) 55 + 35 (n – 2)
D-M9첸 25 25 40 2
(n = 2, 3, 4, 5…)
(n = 2, 4, 6…)∗1
20 + 35 (n – 2) 55 + 35 (n – 2)
D-M9첸W 25 25 40 2
(n = 2, 3, 4, 5…)
(n = 2, 4, 6…)∗1
25 + 35 (n – 2) 60 + 35 (n – 2)
D-M9첸A 25 25 40 2
(n = 2, 3, 4, 5…)
(n = 2, 4, 6…)∗1
20 + 35 (n – 2) 35 + 35 (n – 2)
D-M9첸V 25 25 35 2
(n = 2, 3, 4, 5…)
(n = 2, 4, 6…)∗1
D-M9첸WV 20 + 35 (n – 2) 35 + 35 (n – 2)
25 25 35 2
D-M9첸AV (n = 2, 4, 6…)∗1 (n = 2, 3, 4, 5…)
∗1 When “n” is an odd number, an even number that is one larger than the odd number is to be used for the calculation.

Method of Mounting Two Auto Switches at the Stroke End of a Cylinder for Strokes Less Than 20 mm

Applicable strokes
Auto switch model
15 mm stroke 20 mm stroke

A A6
3 6 15 0.5 20

D-M9첸(V)
D-M9첸W(V)
D-M9첸A(V)

6 3 0.5
B 6 B

· The correct mounting position of the D-M9 is 3 mm from the · The correct mounting position of the D-M9 is 0.5 mm from the
end face of the switch holder (dimensions A and B). end face of the switch holder (dimensions A and B).

Precautions for Mounting Two D-M9 In-line Entry Type Auto Switches on the Same Surface

Auto switch model Applicable strokes When mounting two auto switches on the same surface at the stroke indicated to the left

D-M9첸
40 to 54
D-M9첸W
Rising of the
band

D-M9첸A 40 to 59 · The location where the M3 set screw for securing the auto switch mounting band is mounted (nut part) is
raised, so it is necessary to adjust the mounting position in the circumferential direction of the cylinder
tube to prevent interference with the D-M9 and the lead wires.

Operating Range
[mm]
Bore size
Auto switch model
20 25 32 40
D-M9첸(V)
D-M9첸W(V) 2.5 2.5 3 3
D-M9첸A(V)
∗ Values which include hysteresis are for guideline purposes only, they
are not a guarantee (assuming approximately ±30 % dispersion) and
may change substantially depending on the ambient environment.
∗ When an auto switch is used, mount it at the centre of the operating range.
12
JCM Series

Auto Switch Mounting Brackets/Part No.

Bore size [mm]


Auto switch model
Ø 20 Ø 25 Ø 32 Ø 40
D-M9첸(V) BM8-020 BM8-025 BM8-032 BM8-040
D-M9첸W(V) (A set of a, b, c, d) (A set of a, b, c, d) (A set of a, b, c, d) (A set of a, b, c, d)
BM8-020S BM8-025S BM8-032S BM8-040S
D-M9첸A(V) (A set of a, b, c, d) (A set of a, b, c, d) (A set of a, b, c, d) (A set of a, b, c, d)
∗ S: Stainless steel set screw ∗ S: Stainless steel set screw ∗ S: Stainless steel set screw ∗ S: Stainless steel set screw

Square a (Clip)
hole (Install reinforcing
Clip Approx.
80n to 90n plate side.)
or

b
Fig. 1-4 Fig. 1-5
Auto switch mounting band
a Enlarged view of clip
Switch holder
M2.5 set screw (Accessory)
.
2
Auto switch
;

Reinforcing
plates

@ : B

c >
M3
set screw = 0 to 5 5.1 or more

Reinforcing plates M3 set screw M3 set screw


Nut Nut The end of the Auto
Approx. set screw is switch
5n to 15n Fig. 1-3 K protruding. K
Fig. 1-1 Fig. 1-2 Fig. 1-6 Fig. 1-7

<Mounting the Auto Switch> ∗ A watchmaker’s (precision) screwdriver has a small gripping diameter.
∗ When the cylinder is ordered fitted with an auto switch, it is shipped with the auto Therefore, the tightening of the M3 set screw of the band may sometimes be
switch mounting band installed. In this case, only step i is necessary. The insufficient. To prevent this, check the ridge protrusion of step u, and
installation position of the auto switch mounting band serves only as a rough guide, confirm that the band is securely fastened.
so check the operating condition of the auto switch and then readjust the band.
i Install the auto switch on the switch holder, and secure it in place.
q As shown in Fig. 1-1, turn the set screw (c) into the nut (M3) of the auto · Install the auto switch in the state of Fig. 1-6.
switch mounting band (b. Hereafter called “band”) in the clockwise direction · The tightening torque for the M2.5 set screw for fixing the auto switch is
from the bottom side of the nut. between 0.05 and 0.1 N·m. As a rough guide, use a precision screwdriver
∗ When mounting the set screw, take care that it does not protrude. (Fig. 1-2) that has a gripping diameter of 5 to 6 mm, and turn 90° from the position in
w Bend the reinforcing plate on the nut (M3) side, as shown in Fig. 1-3. which it comes to feel tight.
e Pass the clip of the switch holder (a) through the square hole in the side of
the reinforcing plate that was not bent in step w. <Removing the Auto Switch>
(Fig. 1-4 and Fig. 1-5) · Turn the M2.5 set screw provided with the auto switch in the
r Place the switch holder on the cylinder tube in the state of step e. counterclockwise direction, and remove the auto switch.
t Wrap the band around the cylinder tube.
· It is necessary to press down on the switch holder with your fingers to <When Removing the Auto Switch Mounting Band>
ensure that it does not move out of position. First, remove the auto switch from the switch holder.
y Push the other clip of the switch holder into the square hole in the band, · Turn the M3 set screw that was used for securing the band, in the
and fit these parts together. counterclockwise direction, so that the state of Fig. 1-1 is obtained.
· This can be facilitated by bringing the clip near the square hole in the band. · Press the switch holder against the cylinder tube, then while pushing up the
u Set the switch holder of step y in the approximate mounting position on set screw in the state of Fig. 1-1 and the reinforcing plate on the nut side,
the cylinder tube, then turn the set screw of step q in the clockwise along the clip (oblique profile side), raise the part of the reinforcing plate that
direction and secure the band in place. has the square hole, and remove the clip from the square hole.
· Use a watchmaker’s (precision) screwdriver that has a bit diameter of
between 1.2 and 1.8 mm. ∗ Because the auto switch mounting part on the switch holder has only a
· The tightening torque of the M3 set screw is between 0.1 and 0.15 N·m. If small clearance, the auto switch may sometimes fail to move when the M2.5
the set screw is tightened to the extent that it protrudes by between 1.5 and set screw provided is loosened. In such a case, press down on the top part
2 ridges, this will be equivalent to tightening it to the above torque value. of the auto switch using your fingers.

Caution
When the band set screw on the cylinder tube and also the mounting face of the
D-M9 are located at the bottom of the cylinder mounting face, as shown in the
figure to the right, it is conceivable that this may interfere with maintenance. For
this reason, when installing the cylinder, be careful of the mounting of the D-M9.

13
Prior to Use
Auto Switch Connections and Examples
Sink Input Specifications Source Input Specifications
3-wire, NPN 3-wire, PNP
Brown Input Brown Input

Black Black
Auto switch Auto switch
Blue Blue
COM COM
(PLC internal circuit) (PLC internal circuit)

2-wire 2-wire
Brown Input Brown COM

Auto switch Auto switch


Blue Blue
COM Input
(PLC internal circuit) (PLC internal circuit)

Connect according to the applicable PLC input specifications, as the connection method will vary depending on the PLC input specifications.

Examples of AND (Series) and OR (Parallel) Connections


∗ When using solid state auto switches, ensure the application is set up so the signals for the first 50 ms are invalid.
3-wire AND connection for NPN output 3-wire OR connection for NPN output
(Using relays) (Performed with auto switches only)
Brown Brown Brown
Relay
Load
Black Black Load Black Load
Auto switch 1 Auto switch 1 Auto switch 1
Blue Blue Blue

Brown Brown Brown

Black Black Black


Auto switch 2 Auto switch 2 Auto switch 2
Blue Blue Blue

3-wire AND connection for PNP output 3-wire OR connection for PNP output
(Using relays)
(Performed with auto switches only)
Brown Brown Brown
Relay
Black Black Black
Auto switch 1 Auto switch 1 Auto switch 1
Blue Blue Blue

Brown Brown Brown

Black Black Load Black Load


Auto switch 2 Auto switch 2 Auto switch 2
Blue Load Blue Blue

2-wire AND connection 2-wire OR connection


Brown When two auto switches are Brown
connected in series, a load (Solid state) (Reed)
Load may malfunction because Load When two auto Because there is no
Auto switch 1 the load voltage will decline Auto switch 1 switches are current leakage, the load
Blue when in the ON state. Blue connected in parallel, voltage will not increase
The indicator lights will light malfunction may occur when turned OFF.
Brown up when both of the auto Brown because the load However, depending on
switches are in the ON state. voltage will increase the number of auto
Auto switches with a load when in the OFF state. switches in the ON state,
Auto switch 2 Auto switch 2
voltage less than 20 V the indicator lights may
Blue cannot be used. Blue sometimes grow dim or
not light up, due to the
Load voltage at ON = Power supply voltage – Load voltage at OFF = Leakage current x 2 pcs. x dispersion and reduction
Residual voltage x 2 pcs. Load impedance of the current flowing to
= 24 V − 4 V x 2 pcs. = 1 mA x 2 pcs. x 3 kΩ the auto switches.
= 16 V =6V
Example: Power supply is 24 V DC Example: Load impedance is 3 kΩ.
Internal voltage drop in auto switch is 4 V. Leakage current from auto switch is 1 mA.

14
JCM Series
Related Components
Standard/Lightweight and Compact Type
Floating Joint JT Series
A more compact and lightweight combination is possible by using the JCM series with a JT series
floating joint, standard/lightweight and compact type. (Refer to page 2 for details.)

Specifications Applicable Cylinder

Nominal Allowable axial Allowable Rotating Operating Applicable cylinder∗1


Model Model Recommended cylinder
thread size force (N) eccentricity U (mm) angle (°) temperature range Bore size Operating pressure
JT20 M8 x 1.25 220 0.5 ±2 JT20 Ø 20 JC첸M20 (Rod end male thread type)
JT32 M10 x 1.25 560 0.5 ±2 -10 to 70 °C Ø 25 0.7 MPa JC첸M25 (Rod end male thread type)
JT32
JT40 M14 x 1.5 880 0.75 ±2 Ø 32 or less JC첸M32 (Rod end male thread type)
JT40 Ø 40 JC첸M40 (Rod end male thread type)
Operating range Centre of ∗1 Make sure to use a cylinder with a built-in cushion mechanism.
sphere
Operating range

UU

Centre of
axis

How to Order Operating conditions


Operating pressure Pneumatic cylinder: 0.7 MPa or less
Mounting Basic
JT 20 Operating temperature -10 to 70 °C

Size Applicable cylinder Nominal thread size


20 For Ø 20 M8 x 1.25
For Ø 25 M10 x 1.25
32
For Ø 32 M10 x 1.25
40 For Ø 40 M14 x 1.5

Dimensions

M, P
D
Ø

M
ØE
첸F

Ø
C
G
B A H

Standard Pneumatic: Up to 0.7 MPa [mm]


Connection Width Maximum
Model thread A B ØC ØD ØE 첸F G across flats thread depth Weight
M H P
JT20 M8 x 1.25 19.2 8 11 (25.4) 23 10 13.6 22 9.5 22 g
JT32 M10 x 1.25 23 10 13.4 (30.6) 28 12 16.3 27 11.5 38 g
JT40 M14 x 1.5 29 14 19 (40.4) 37.4 17 20.3 36 15.5 98 g
∗ Value in ( ) is the dimension when the dust cover is used.

For details other than the above, and specific product precautions, refer to our website www.smc.eu for the JT series.

15
JCM Series
Specific Product Precautions
Be sure to read this before handling the products. Refer to the back cover for safety
instructions. For actuator and auto switch precautions, refer to “Handling Precautions for
SMC Products” and the “Operation Manual” on the SMC website: http://www.smc.eu

Handling

Warning Caution
1. Do not rotate the cover. 1. Cannot be disassembled.
If a cover is rotated when installing a cylinder or screwing a Cover and cylinder tube are connected to each other by
fitting into the port, it is likely to damage the joint of the cover. caulking method, thus making it impossible to disassemble.
Seals cannot be replaced.
2. Operate the cylinder within the specified
cylinder speed, kinetic energy, and lateral 2. Do not touch the cylinder during operation.
load at the rod end. Use caution when handling a cylinder, which is running at a
high speed and a high frequency, because the surface of the
3. The allowable kinetic energy is different cylinder tube could get hot enough to burn you.
between the cylinders with male rod ends 3. Do not use the air cylinder as an air-hydro
and with female rod ends due to the different cylinder.
thread sizes. Refer to page 5. The use of turbine oil as a fluid for an air cylinder may result in
4. When a female rod end is used, depending oil leakage.
on the material of the workpiece, use a 4. The oil stuck to the cylinder is grease.
washer etc. to prevent the contact part at the 5. The base oil of the grease may seep out.
rod end from being deformed. The base oil of the grease in the cylinder may seep out of the
5. Do not apply excessive lateral loads to the tube, cover, crimped part, or rod bushing depending on the
operating conditions (ambient temperature 40 °C or more,
piston rod. pressurized condition, low frequency operation).
Easy checking method
Minimum operating pressure after the cylinder is mounted to 6. Use a thin wrench when tightening the piston
the equipment (MPa) = Minimum operating pressure of rod.
cylinder (MPa) + {Load mass (kg) x Friction coefficient of
guide/Sectional area of cylinder (mm2)} 7. Depending on the system configuration
If smooth operation is confirmed within the above value, the selected, the specified speed may not be
load on the cylinder is the resistance of the thrust only and it satisfied.
can be judged as having no lateral load.
6. Do not apply any torque to the cover joint.
The rod cover and head cover have wrench flats with sufficient
width. Apply an appropriate tightening force during mounting.
Avoid working in a way such that one cover is secured and
torque is applied to the other cover.
7. Do not hit or grasp the sliding parts of the
cylinder tube and piston rod with other
objects.
Cylinder bores are manufactured to precise tolerances, so that
even a slight deformation may cause a malfunction.
Moreover, scratches, dents, etc. in the piston rod may lead to
damaged seals and cause air leakage.

16
These safety instructions are intended to prevent hazardous situations and/or
Safety Instructions equipment damage. These instructions indicate the level of potential hazard with the
labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety
and must be followed in addition to International Standards (ISO/IEC)∗1), and other
safety regulations.
Caution indicates a hazard with a low level of risk ∗1) ISO 4414: Pneumatic fluid power – General rules relating to systems.
Caution: which, if not avoided, could result in minor or moderate
injury.
ISO 4413: Hydraulic fluid power – General rules relating to systems.
IEC 60204-1: Safety of machinery – Electrical equipment of machines.
Warning indicates a hazard with a medium level of risk (Part 1: General requirements)
Warning: which, if not avoided, could result in death or serious
injury.
ISO 10218-1: Manipulating industrial robots - Safety.
etc.
Danger indicates a hazard with a high level of risk
Danger : which, if not avoided, will result in death or serious injury.

Warning Limited warranty and Disclaimer/


1. The compatibility of the product is the responsibility of the person Compliance Requirements
who designs the equipment or decides its specifications.
Since the product specified here is used under various operating conditions, its
The product used is subject to the following “Limited warranty and
compatibility with specific equipment must be decided by the person who designs the Disclaimer” and “Compliance Requirements”.
equipment or decides its specifications based on necessary analysis and test results. Read and accept them before using the product.
The expected performance and safety assurance of the equipment will be the
responsibility of the person who has determined its compatibility with the product. This
person should also continuously review all specifications of the product referring to its
latest catalogue information, with a view to giving due consideration to any possibility of
Limited warranty and Disclaimer
equipment failure when configuring the equipment. 1. The warranty period of the product is 1 year in service or 1.5 years
2. Only personnel with appropriate training should operate machinery after the product is delivered, wichever is first.∗2)
and equipment. Also, the product may have specified durability, running distance or
The product specified here may become unsafe if handled incorrectly. The assembly,
replacement parts. Please consult your nearest sales branch.
operation and maintenance of machines or equipment including our products must be
performed by an operator who is appropriately trained and experienced. 2. For any failure or damage reported within the warranty period which is clearly
3. Do
. not service or attempt to remove product and our responsibility, a replacement product or necessary parts will be provided.
machinery/equipment until safety is confirmed. This limited warranty applies only to our product independently, and not to any
1. The inspection and maintenance of machinery/equipment should only be performed other damage incurred due to the failure of the product.
after measures to prevent falling or runaway of the driven objects have been
confirmed. 3. Prior to using SMC products, please read and understand the warranty
2. When the product is to be removed, confirm that the safety measures as mentioned terms and disclaimers noted in the specified catalogue for the particular
above are implemented and the power from any appropriate source is cut, and read
products.
and understand the specific product precautions of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected ∗2) Vacuum pads are excluded from this 1 year warranty.
operation and malfunction. A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the vacuum
4. Contact SMC beforehand and take special consideration of safety pad or failure due to the deterioration of rubber material are not covered by the limited
measures if the product is to be used in any of the following warranty.
conditions.
1. Conditions and environments outside of the given specifications, or use outdoors or in
a place exposed to direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, Compliance Requirements
space, shipping, vehicles, military, medical treatment, combustion and recreation, or 1. The use of SMC products with production equipment for the manufacture of
equipment in contact with food and beverages, emergency stop circuits, clutch and
brake circuits in press applications, safety equipment or other applications unsuitable weapons of mass destruction (WMD) or any other weapon is strictly
for the standard specifications described in the product catalogue. prohibited.
3. An application which could have negative effects on people, property, or animals
2. The exports of SMC products or technology from one country to another are
requiring special safety analysis.
4. Use in an interlock circuit, which requires the provision of double interlock for possible governed by the relevant security laws and regulations of the countries
failure by using a mechanical protective function, and periodical checks to confirm involved in the transaction. Prior to the shipment of a SMC product to
proper operation. another country, assure that all local rules governing that export are known
and followed.

Caution Caution
1. The product is provided for use in manufacturing industries. SMC products are not intended for use as instruments for legal
The product herein described is basically provided for peaceful use in manufacturing metrology.
industries. Measurement instruments that SMC manufactures or sells have not been qualified by
If considering using the product in other industries, consult SMC beforehand and exchange type approval tests relevant to the metrology (measurement) laws of each country.
specifications or a contract if necessary. Therefore, SMC products cannot be used for business or certification ordained by the
If anything is unclear, contact your nearest sales branch. metrology (measurement) laws of each country.

Safety Instructions Be sure to read “Handling Precautions for SMC Products” (M-E03-3) before using.
SMC Corporation (Europe)
Austria +43 (0)2262622800 www.smc.at office@smc.at Lithuania +370 5 2308118 www.smclt.lt info@smclt.lt
Belgium +32 (0)33551464 www.smcpneumatics.be info@smcpneumatics.be Netherlands +31 (0)205318888 www.smcpneumatics.nl info@smcpneumatics.nl
Bulgaria +359 (0)2807670 www.smc.bg office@smc.bg Norway +47 67129020 www.smc-norge.no post@smc-norge.no
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Czech Republic +420 541424611 www.smc.cz office@smc.cz Portugal +351 226166570 www.smc.eu postpt@smc.smces.es
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Greece +30 210 2717265 www.smchellas.gr sales@smchellas.gr Sweden +46 (0)86031200 www.smc.nu post@smc.nu
Hungary +36 23511390 www.smc.hu office@smc.hu Switzerland +41 (0)523963131 www.smc.ch info@smc.ch
Ireland +353 (0)14039000 www.smcpneumatics.ie sales@smcpneumatics.ie Turkey +90 212 489 0 440 www.smcpnomatik.com.tr info@smcpnomatik.com.tr
Italy +39 0292711 www.smcitalia.it mailbox@smcitalia.it UK +44 (0)845 121 5122 www.smcpneumatics.co.uk sales@smcpneumatics.co.uk
Latvia +371 67817700 www.smclv.lv info@smclv.lv
SMC CORPORATION Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN Phone: 03-5207-8249 FAX: 03-5298-5362
1st printing TT printing TU 00 Printed in Spain Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.

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