Advanced Polymer Technology Course
Advanced Polymer Technology Course
AKREDITASI INSTITUSI
Polymers changed the world. Many articles that were made from wool, wood,
leather, metal or glass are replaced by articles made from synthetic polymers.
Clothes are made from polyester or nylon, articles in our daily life are made
from polymers (sports articles, container for food or detergent, coatings of
(kitchen) furniture, electrical cords, ………).
The presence of polymers can be very evident, but sometimes the use of
polymers is very hidden. Did you know that you can use polymers as a carrier
for your drug to control the release in your body? Do you know that polymers
can be synthetic metals and can be conducting? Or liquid-crystalline polymers
that can be used for rewriteable disks or optical fibres?
• Natural polymers have always been used since prehistoric time (wool,
wood, horn, amber)
• Synthetic polymer appear first when natural rubber was heated with
sulphur to give a stable rubbery product (Goodyear 1839). But the
product is based on the expensive natural rubber
                                                       16
       What are polymers?- Definitions
Polymers are macromolecules, which are built up from repeating
units= monomers
                                                   Linear
x                                                  homopolymer
                                                   with x repeating
                                                   units
The word comes from Greek: poly means `many' and mer comes from
merous which means `parts'. Our word polymeric comes directly from the
Greek polumeres which simply means `having many parts'
                                                                     17
A polymer is therefore a long
  chain and can look quite
         complex!
Linear copolymer
                                                                 18
Copolymers are made from two or more different monomers. Three types of
copolymers can be found:
 1. Statistical copolymer
 A-A-B-B-B-A-B-A-B-B-A-A A-ran-B
 No definite sequence of monomers exists. Random copolymers are the
 most common copolymers. Random copolymers behave usually different
 from those of related homopolymers
 2. Alternating copolymers
 A-B-A-B-A-B-A-B-A-B-A-B- A-alt-B
 These polymer can be prepared under very special circumstances
 3. Block copolymers
 A-A-A-A-A-A-A-A-A-B-B-B-B-B-B-B-B           A-block-B
 retain usually the physical properties of their homopolymers
                                                                  7
Another type of copolymer are graft copolymers:
                                                                    20
Linear polymers have a long chain as a skeleton. The monomers have
the functionality f=2. Consequently, each repeating unit is connected to
two other units
               Swelling in a
                 solvent
                                                   A swollen network is
                                                   not a solid nor a liquid.
                                                   It behaves like a gel.
                                                                        22
   Molecular weight of polymers- how big is a polymer?
Polymers typically have molecular weights between 20,000 g/mol (Da) and
2,000,000 g/mol (Da) (1 Dalton= 1 g/mol). This corresponds to around 200
to 20,000 repeating units (assuming a molar mass of 100 g/mol per
repeating unit:
                                                               M= X* MRU
                                                niMi
                            Mn          i
                                                 ni
                                            i
                                      wiMi                 nM 2
                                                            i i
                              i                        i
                       Mw
                                      wi                   nM
                                                            i i
                                  i                    i                 12
What is the difference between both molecular weights?
In a distribution the heavier macromolecules might have the same number
as smaller macromolecules but their weight fraction is bigger than that of
smaller molecules. Consider this: you have a distribution with
macromolecules of 100,000 and 10,000 Da. You might have the same
number of molecules of each weight but the heavier molecules are 10
times bigger thus have a weight fraction that is ten times higher!
In polymer science we use the ratio of both average molecular weights to
decribe the polydispersity of a molecular weight distribution:
                                          Mw
          Polydispersity index PDI=
                                          Mn
                                                     15
Molecular Weight determination methods
                                                      Molecular Weight
                                                                               28
Molecular Weight is normally measured in solution
(some exceptions such as MALDI)
Absolute Methods:
The molecular Weight can be calculated directly from the measurement
-Endgroup Analysis
-Methods based on colligative properties
-Light scattering
Relative Methods:
requires a calibration obtained with polymers of known molecular weight
-GPC (gel permeation chromatography)
-Viscometry
                                                                     29
GPC (Gel permeation chromatography)
• Also called size exclusion chromatography (SEC)
• GPC allows the measurement of the molecular
weight and the molecular weight distribution
(polydispersity index).
• GPC is a relative method: a calibration is required to
calculate the molecular weight
• The polymer (which consists of a range of molecular
weights) is separated in the GPC column according to the
hydrodynamic volume of the polymer.
                                                       30
What is in the column?
The column is filled with porous particles
(=stationary phase)
These particles are made from crosslinked
polystyrene, silica gel, porous glass....(the
polymer should not interact with the column
material)
Every solvent can be used for the mobile phase.
However, some solvents are more common: THF,
Toluene, Water
The porous particles and the solvent have to be
compatible.
The solvent is passed through the column with a
certain flow rate (1mL/min)
                                                31
How can polymers be separated?
Polymers are separated according to their hydrodynamic volume (which
corresponds to the molecular weight).
The polymer penetrate into the pores of the column material.
Vi
Vm
  A                             B                                C
A) the polymers are too big, they cannot diffuse into the pore, polymers
above this size cannot be separated.
  upper exclusion limit
C) the polymers are small enough to use all the available pore volume
  lower exclusion limit
20 22 24 26 28 30 32 34 36 38 40
                                                   Ve in minutes                                  21
GPC is a relative method:
the particles are separated according their hydrodynamic volume.
We need now a calibration curve to obtain the relationship between
the hydrodynamic volume and the molecular weight!
8 22
each standards is
measured                              2
                                              injection
  calibration curve
                                      0
                                          0          10   20        30   40   50
                                                               Ve
        8
        2
                    injection
        0
            0              10    20          30   40   50
                                      Ve
                0           10   20          30   40   50
                                 retention time
                                                                                                              35
Important considerations about GPC:
We have to remember that the separation in the GPC occurs according to
their hydrodynamic volume- NOT the molecular weight. However, we will
learn later in this course that the hydrodynamic volume and the molecular
weight of a specific polymer are correlated.
This mean that we can have two different polymers with the SAME
molecular weight, but different hydrodynamic volume:
                           Polymer 1                 Polymer 2
 Fully extended chain
Random coil
                                                                       36
We have a polymer (polystyrene) with a molecular
weight of 100,000 g/mol.
We have a GPC system running on Toluene and the
system is calibrated with polystyrene standards. The
oven is set on 40 C. The system was calibrated using
these conditions.
Now somebody was playing around with the settings of
the column oven and increased the temperature.
Polystyrene tends to uncoil at higher temperature (this
is not the case for all polymers) and the hydrodynamic
volume becomes bigger.
How would this affect the retention time and the final
(wrong) result?
                                                     37
The synthesis of polymers
Polymers are usually prepared via polymerisation of monomers via
step-growth or chain growth polymerisation.
Chain growth polymerization:
•Free Radical polymerization: most common polymerization, can
be carried out in bulk, solution, suspension and emulsion
•Ionic polymerization: anionic and cationic
•Insertion polymerization: Ziegler-Natta Polymerization
•Ring-opening polymerization
•Controlled free radical polymerization: RAFT (reversible addition
fragmentation transfer), ATRP (atom transfer radical
polymerization), NMP (nitroxide mediated polymerization)
Step growth polymerization:
                                                             26
•Polycondensation and polyaddition
Chain-growth polymerisation
Free radical polymerisation
                     R1                                   R1
                            Polymerisation          CH2
       n   H2C   C                                        C
                     R2                                        n
                                                          R2
                                                                      27
The name of the polymer is derived from the monomer by adding the prefix
poly.
Monomer                                                  Polymer
                                       ethylene             CH2                                   polyethylene
 H 2C                       CH 2                                      CH2
                                                                                          n
                                       styrene                                                    polystyrene
  H 2C         CH
                                                             CH 2
                                                                      CH
                                                                                  n
                        O              methyl acrylate            CH 2
                                                                          C
                                                                                      n
                                                                                                  Poly (methyl acrylate)
         O                                                                C
                                                                  O                   O
             CH 3
                                                                  CH 3
                                  Cl                                                          n
                                                                              Cl
                        CH3                                                   CH 3
                                                                                                                      28
     H 2C           C                  methyl                       CH2
                                                                              C                   poly (methyl
                                       methacrylate                                               methacrylate)
                        C     O                                                           n
                                                                              C
                    O                                               O                     O
                        CH3                                         CH3
 Radical polymerisation (as well as ionic polymerisation) has three
 principal steps:
•Initiation of active monomer with radicals
•Propagation or growth of the active (free-radical) chain by sequential
addition of monomer (macroradical)
•Termination of active chains
INITIATION
The polymerisation is started using radicals. Different sources of radicals
are known such as heat, light, -radiation or certain compounds, which are
known to generate radicals.
Note: A radical is a single electron. Instead of an electron pair the molecule
has a single electron, which has a high tendency to react to rebuild the
electron pair and electron octet, respectively.
                                                                          41
The most common types of initiation of radical polymerisations are:
CN CN CN
                                                                         42
         CH3                   CH3                O   CH3                           CH3   O
NC                 N       N         CN                         N           N
                                                                                                      1. 2,2-azobisisobutyronitrile (AIBN)
         CH3                   CH3
                                                 O
                                                      CH3                           CH3
                                                                                          O           2. dimethyl 2,2-azobisisobutyrate
                                                                                                      (MAIB)
                       1                                            2
                                                                                                      3. 1,1-azobis(1-cyclohexanenitrile)
                                                      CH3                       CH3                   4. azobis-2,4-dimethylvaleronitrile
                  N        N              H3C               N           N                       CH3
         CN                    CN                     CN                        CN
                                                CH3
                                                                                          CH3
3 4
                                                            O           O                              1. di-tert-butyl peroxide
                   1
                                                                2
                                                                                                       2. benzoyl peroxide
                   O
                                                                                                       3. di-tert-butyl peroxalate
                                                                                O     H
          O                O
                                                                            O                          4. cumene hydroperoxide
O         O
O 4
                                                                                                                                     31
               3
  Peroxides decompose similar to azocompounds into two radicals:
               O   O                                  O
                                   heat
                                          2
O O O
But the two radicals can decompose further: For example, the
decomposition of benzoyl peroxide leads to the formation of
benzoyloxy and phenyl radicals
                                -CO2
                         O
                                                                   32
•Self initiation (thermal polymerization): monomers themselves can start
free radical polymerization at elevated temperature without added initiators
or initiating impurities, e.g. styrene (this is not the same as spontaneous
polymerization, which can be caused by light or impurities)
-H
C H3 R1 C H3 R1
                                             H2C     C
                                                                   ka
                        H3C      C                                       H3C       C         C H2 C
                                                         R2
                                 CN                                                CN              R
        R
                                 R                 M                                   I-M
  tail head               C H3          R1                                                    R1           R1
                                                              R1
                                                                    kp
Head: part with   H3C     C      C H2 C      n H2C       C                     I       C H2 C          C H2 C
bigger                    CN            R2                    R2                              R2
                                                                                                    n
                                                                                                           R2
substituent
                         I-M                       nM                                     I-Mn+1
                                                                                                    34
Here is an example with styrene
              CH3                                                                 CH3          H
  H3C         C           H2C      CH
                                                                        H3C       C      CH2   C
CN CN
CH3 H CH3 H
CN CN
CH3 H CH3 H
CN CN
CH3 H CH3 H
CH3 C CH2 CH CH2 CH CH2 C H2C CH CH3 C CH2 CH CH2 CH CH2 CH CH2 C
CN CN
 And so on……..                                                                                                                                             35
Free radical polymerization is normally not stereospecific. Consequently,
mainly atactic polymer chains are formed.
R H R H H R R H H R H R R H H R
                                                                         48
How long do the chains grow?
Answer: Until they find another radical to react with!
TERMINATION
combination disproportionation
                                                                         49
Two different kind of termination reactions are known:
A) combination
             R1               R1         R1              R1                                               R1                  R1   R1              R1
                                                                              ktc
I     CH 2   C        CH 2       C       C     CH 2      C      CH 2    I                I     CH 2       C        CH 2       C    C        CH 2    C        CH 2    I
                  x                                                     y                                       x                                                    y
             R2               R2         R2              R2                                               R2                  R2   R2              R2
    Two macro radical form one chain with the degree of polymerisation x+y
    B) disproportionation
             R1              R1      R1             R1                                        R1               R1                                       R1
                                                                            ktd                                                    R1
                  x                                                 y                                 x                                                                  y
                                                                                                                                   R2                   R2
             R2              R2      R2             R2                                        R2               R2
    Two macro radicals form two polymer chains with a chain with degree of
    polymerisation= x and methyl endgroup and a chain with degree of
    polymerisation= y and a double bond endgroup.
                                                                                                                                                                    50
In radical polymerisation we have 3 steps: Initiation, propagation,
termination.
                                                                       51
Kinetics of free radical polymerisation
                         kp
Propagation:   RM    + M → RM2
                          kp
               RM2    + M → RM3
                          kp
               RM3    + M → RM4
                          kp
               RMn    + M → RMn+1
                                 ktc
Termination:   RMn   + RMm       → RMn+m
                                  ktd
               RMn       + RMm    → RMn + RMm       kt= ktc+ktd
                                                                     52
INITIATION: How many radicals are available?
We might have a certain concentration of initiator in our system but not all
initiator molecules decompose immediately into radicals.
CH 3
                                  C        CH 3
                                                                 CH 3                         CH 3
              NC          N   N
                                      CN          -N2
        H3C        C                                    NC              CH 3     + NC                CH 3
                                                                                                               R
                   CH 3
AIBN
                                                                                                            growing
                                                                                                             chain
CH 3 CH 3
NC CN
CH 3 CH 3
                                                                                                                      54
Solvent effects or high viscosity prevent that the radicals escape from each
other→ two radicals react
                     heat                           Cage
                                                    effect
The initiator efficiency is between 0 (no radicals) and 1 (all possible radicals
available)
The amount of radicals formed per time unit d[R ]/dt is therefore proportional
to the initiator concentration and the constant kd, which tells you how fast the
initiator decomposes.
                                                                              55
PROPAGATION: How fast is monomer converted into polymer?
                                          d[M]
RMn   + M → RMn+1                 Rp              k p [M ][M]
                                           dt
                                                                      56
All propagation rate coefficients are temperature dependent
          Monomer                       kp / L mol-1 s-1
          Styrene                       160 (40 C)
       H 2C     CH
                                         340 (60 C)
                                         631 (80 C)
              H2C    C
                                        822 (60 C)
                         C      O
                     O                  1350 (80 C)
                         CH3
          methyl acrylate
              H2C    CH
                                        22500 (40 C)
                          C         O
                     O                  33700 (60 C)
                                                              45
                          CH3
                                        48000 (80 C)
   TERMINATION: When do two macroradicals react with each
    other?
Firstly, two radical have to diffuse towards each other:
                                                                        58
    The rate of termination Rt is therefore proportional to the amount of
    macro radicals:
 RMn    + RMm    → RMn+m                             d[M ]                2
  RMn   + RMm     → RMn + RMm
                                            Rt                2k t [M ]
                                                       dt
                                                                              59
The higher the monomer to polymer conversion in a given polymerisation,
i.e. the higher the viscosity, the slower the termination reaction
                                                                                                               H
                                                                                                    CH2
                                                                                          O                    C
                                            MA                                                                      n
                           8                                                O                                  C
                                                                                                    O               O
  log (kt / L mol-1 s-1)
                                                                                CH3
                                                                                                    CH3
                           7
                                                                            MA                PMA
                                                                                                           H
                                                                                                    CH 2
                                                                                                           C
                                                                                      O
                                                                                                               n
                           6                 DA                                 O
                                                                                                    O
                                                                                                           C
                                                                                                               O
DA PDA
                                                                                                                   60
   With high conversion and therefore the formation of a lot of polymer
   the solution gets very viscous. The macroradicals cannot terminate
impossible
   becausefor  them to diffuse fast enough.
            it is
                                                                Gel effect
                                  Rp
                                                   conversion
                                                                             61
   The gel effect has an influence on the molecular weight.
The molecular weight of the polymers is roughly the same throughout the
polymerisation (small decline).
The chains cannot terminate (kt decreases) but the macroradicals still add
more and more monomer units (the monomers can still diffuse) → higher
molecular weight
                                              Gel effect
            Mn
conversion
                                                                        62
   SUMMARY: The radical polymerisation is divided into 3 steps:
                                  d[R ]
                            Ri=         = 2fkd [I]
A) Initiation                       dt
                                   d[M]
B) Propagation              Rp            kp [M ][M]
                                    dt
                                  d[M ]    2kt [M ] 2
C) Termination             Rt
                                   dt
                                                                       63
t3: when AIBN is used two radicals are formed, which add to
a monomer (INITIATION)
                                                            64
From a practical point of view a polymer chemist is interested in two things:
1. The conversion of the polymerisation (how fast is your polymerisation)
2. The molecular weight
                                                                         65
Bodenstein’s steady state principle (steady state assumption):
Shortly after the polymerization started, as many radicals disappear by
termination as they are generated by initiation. This means that we have a
constant radical concentration throughout the polymerisation:
                Ri = Rt
                                      2                  k d f[I]
             2fk d [I]    2k t [M ]             [M ]
                                                            kt
                      d[M]                      k d f[I]
              Rp              k p [M ][M] k p            [M]
                       dt                          kt
                                                                            68
   2. Molecular Weight
The molecular weight is directly related to the kinetic chain length.
The kinetic chain length n is defined as the number of monomer units
consumed per active centres.
        Rp      Rp
        R St    Rt
        k p [M ][M]
         2k t [M ]2
                                                       k d f[I]
the macroradical concentration is given as    [M ]
                                                          kt
               kp [M]
        2 fk d k t [I]
Now we can calculate how long a chain can grow before being terminated.
The kinetic chain length gives you the number of monomer units added to a
initiating radical unit.                                           57
The average degree of polymerisation and therefore the molecular weight is
depended on the mode of termination
          Xn   2
                       termination by combination
          Xn           termination by disproportionation
 NOTE: The molecular weight can only be calculated from the kinetic
 chain length when there are no chain transfer reactions present!
                                                                        70
   SUMMARY: conversion and molecular
   weight of free
   radical polymerisation
         d[M]         k d f[I]
Rp               kp            [M]
          dt             kt
                                                                           71
In the absence of side reactions the molecular weight can be calculated
from the kinetic chain length
        kp    [M]
    2 fk d k t [I]
                                                                          72
             Let’s calculate the molecular weight of polystyrene (assuming
                  the absence of side reactions):
f=0.5, kt=1.2·108 L mol-1 s-1, kd=1.2·10-5 s-1, kp= 340 L mol-1 s-1