GUARANTEED TECHNICAL PARTICULARS

SURGE ARRESTERS
1 Bidder’s Name & address CG Power and Industrial Solutions Limited
A-3, MIDC, Ambad, Nashik-422 010.
2 Manufacturer’s Name CG Power and Industrial Solutions Limited

3 Manufacturer’s type designation ZLA-3E

4 Applicable standards IEC-99-4
5 Arrester class and type Station Class,
Gapless Type
6 Rated arrester voltage kV 120
7 Maximum continuous operating kV 102
voltage (COV) at design ambient
temperature
8 Nominal discharge current (8/20 micro kA 10
sec. wave)
9 Minimum discharge capability referred kJ/kV 6
to rated voltage at minimum of As per IS/IEC
discharge characteristics
10 Line Discharge class, as per IEC 3
11 Minimum switching surge residual kVp 260
voltage at 1 kA.
12 Maximum switching surge residual kVp 272
voltage at 1 kA.
13 Maximum residual voltage for 8/20
micro sec. current wave
At 50% nominal discharge current kVp 320
At 100% nominal discharge current kVp 340
At 200% nominal discharge current kVp 380
14 Maximum residual voltage with 1 kVp 380
micro-second current wave at 10kA
15 One minute power frequency (dry) kV 275
withstand voltage of arrester.
16 Impulse withstand test voltage of kVp 650
arrester housing with 1.2/50 micro sec.
wave.
17 High current short duration (4/10 kAp 100
micro sec. wave)
18 Low current long duration Ap 650
19 Reference voltage & corresponding kV > 120
reference current of arrester (kV) (mA) mA 5.0

1
20 Maximum internal leakage current at
A) IR@MCOV
B) ic@ MCOV
COV ( less than ) mA 1
1.1 COV ( less than ) mA 2
COV at 150 Deg. C ( less than ) mA 15
21 Pressure relief class A/40kA
22 Are the protection levels affected by pollution No
of external insulation
23 Energy absorption capability per kJ
operation of the arrester, during a
switching surge discharge
24 Maximum amount of energy that may kJ 720
be dispatched in to the arrester during
discharge assuming that discharge
takes place within 1 Min. period and
state the switching surge current.
25 Internal pressure required to operate pressure Approx. 7 %.
relief device as a percentage of burst pressure
of porcelain
26 TOV
0.1sec kVp 170
1 sec kVp 163
10sec kVp 156
100sec kVp 149
27 Minimum prospective symmetrical kA 40
fault current
28 Rejection rate of ZnO blocks during Approx. 6 %.
manufacturing & operation for the past three
years (%) separately.
29 ZnO disc data
a Rated voltage of ZnO disc kV 3
b No. of ZnO discs in a unit (Approx.) Nos. 40±1
c No. of unit arrester Nos. 2
d Height/Thickness of ZnO discs (Apprx) mm. 22.5±2
e Diameter of ZnO disc (OD/ ID) mm. 63±2
30 EXTERNAL INSULATION
a Type Hollow
Porcelain
b Applicable standard IS-5621
c Impulse voltage withstand test voltage kVp 650
of housing with 1.2/50 micro sec. wave

2
d One minute power frequency kV 275
withstand voltage of arrester housing
dry & wet
e Total Creepage distance of arrester mm. 3625
housing
f Cantilever strength of complete Kg.m 325
arrester
31 OVERALL DIMENSIONS
a Overall Height mm. As per GA
drg
b Height upto top of terminal pad from mm. As per GA
mounting plane drg
c Material of terminal pad M. S. Hot Dip
Galvanized
d Size of terminal pad ( dia ) mm. As per GA
drg
e Mounting dimensions and diameter of mm. 4 hole at PCD
mounting holes 243
f Diameter of insulator (OD) mm. 230
g Total weight of complete arrester Kg. 100

3
 6 5 4 3 2 1
BILL OF MATERIAL
1 ITEM
ITEM MATERIAL
NO.
94

F F
2 1 LINE TERMINAL STUD TYPE MS H.D.G.
UNIT 2 FLANGE AL. ALLOY
NAME PLATE
3 INSULATOR PORCELAIN (BROWN)
3 Ø13
4 FRP TUBE FIBER REINFORCED PLASTIC
IF IN DOUBT ,ASK

30 5 ZnO ELEMENT ZnO & ADDITIVES

4
6 INTERCONNECTING PLATE MS H.D.G.
856±10

5
E 6 7 BASE PLATE MS H.D.G. E
8 BASE INSULATOR POLYCRETE/EPOXY
105 25 SQ. mm Cu STANDARD
9 CONNECTING LINK (L-1.5 M)
PVC INSULATED CABLE
1491±20
1804±20

EARTHING PLATE DETAIL VIEW 'X' 10 SURGE COUNTER ALUMINIUM

6 11 ARRESTER NAME PLATE S.S.
12 M12 STUD S.S.
13 CUSTOMER SUPPORT STRUCTURE NOT IN CGPISL SCOPE
D
Ø230±10
Ø192±10 NOTE:
854±10

1. RATED VOLTAGE : 120kV

2. CREEPAGE (min) : 3625mm
PRESSURE 3. WEIGHT (Approx) : 100±10% kg
RELIEF PORT
4. ALL EXPOSED FERRROUS PARTS SHOULD BE HOT DIP GALVANISED.
7
C 5. UNITS TO BE HERMETICALLY SEALED.
A A 8
9
10
All information contained in this document is confidential &

11 Ø13 HOLE, 2NOs. FOR

50

S.C. MOUNTING, AT DIST. 190

12
GROUND CONNECTION
B 13 'X' (SUITABLE FOR M12 LUG)
should not be used without prior consent of
CG Power and Industrial Solutions Limited

CUSTOMER ODISHA POWER TRANSMISSION CORPORATION LIMITED.

132KV RTSS FEEDER BAY EXTENSION AT BHAWANIPATNA
PROJECT REF : LOI NO. BHAWANIPATNA RTSS-33/2019/2534
45° CONTRACTOR M/s RR DURAFABS PVT. LTD. &
Ø14 HOLE AT PCD 243mm M/s EMPHORIA WORKS PVT. LTD.(JV PARTNER)

211
FOR SA MOUNTING TITLE :
THIRD ANGLE PROJECTION GENERAL ARRANGEMENT
3 FOR 120kV, CLASS-3
SCALE: NTS INITIALS NAME LIGHTNING ARRESTER
232 ALL DIMN.
A 2 IN mm. DRN NNJ CG Power and Industrial
UNLESS Solutions Limited
OTHERWISE PSB
SA BASE MOUNTING DETAIL VIEW `A-A' SPECIFIED.
CHD
LIGHTNING ARRESTER DIVISION, AMBAD, NASIK.
1 GEN. TOL. REV
APPD NJ DRG NO. : 325461
±6% 0
6 5 4 NO REVISION DATE DATE: 14.08.2021 CGL W.O.: Z9823 SH 1 OF 1
A3 297 * 420 : DIVISION - LIGHTNING ARRESTER
 6 5 4 3 2 1
F F
BILL OF MATERIAL
BASE PLATE
IF IN DOUBT ,ASK

QTY.
PRESSURE DESCRIPTION
RELIEF PORT NOs./LA
BASE INSULATOR,(QTY-4 NOS/LA) M12 STUD 8
E E
WITH M12 STUD 8
A A M12 NUT
CONNECTING LINK BASE PLATE 1
( 25 SQ. mm Cu STANDARD
50

PVC INSULATED CABLE )

50
"X"
Ø13 HOLE, 2NOs. FOR
S.C. MOUNTING, AT DIST. 190 INSULATOR 4
ARRESTER
NAME PLATE
D
M12 STUD SURGE COUNTER
STRUCTURE TOP PLATE 1
CUSTOMER
SUPPORT
STRUCTURE M12 PLAIN WASHER 8
GROUND CONNECTION 2.5mm THK.
(SUITABLE FOR M12 LUG)
M12 SPRING WASHER 8
DETAIL "X" 2.5mm THK.
C
45°
All information contained in this document is confidential &

211

Ø14 HOLE AT PCD 243mm

FOR SA MOUNTING
B
should not be used without prior consent of
CG Power and Industrial Solutions Limited

CUSTOMER ODISHA POWER TRANSMISSION CORPORATION LIMITED.

132KV RTSS FEEDER BAY EXTENSION AT BHAWANIPATNA
PROJECT REF : LOI NO. BHAWANIPATNA RTSS-33/2019/2534
232 CONTRACTOR M/s RR DURAFABS PVT. LTD. &
M/s EMPHORIA WORKS PVT. LTD.(JV PARTNER)
TITLE : INSULATING BASE ASSY. AND
THIRD ANGLE PROJECTION
SA BASE MOUNTING DETAIL VIEW `A-A' 3 SURGE COUNTER MOUNTING DETAILS
SCALE: NTS INITIALS NAME FOR 120kV, CLASS-3 LA
ALL DIMN.
A 2 IN mm. DRN NNJ CG Power and Industrial
NOTE: UNLESS Solutions Limited
OTHERWISE
ALL HARDWARES MATERIAL : MS HDG, GRADE : 4.6 SPECIFIED.
CHD PSB
LIGHTNING ARRESTER DIVISION, AMBAD, NASIK.
1 GEN. TOL. REV
APPD NJ DRG NO. : G-075 / 120 / 9823
±6% 0
6 5 4 NO REVISION DATE DATE: 14.08.2021 CGL W.O.: Z9823 SH 1 OF 1
A3 297 * 420 : DIVISION - LIGHTNING ARRESTER
 6 5 4 3 2 1
F E min. P min. P min. F
IF IN DOUBT ,ASK

E E
E min. - MINIMUM RECOMMENDED CLEARANCES BETWEEN CENTRE OF ARRESTER AND EARTHED OBJECT.
D
P min. - MINIMUM RECOMMENDED CLEARANCE BETWEEN TWO ADJACENT PHASE OF ARRESTER.
TABLE
SR.NO. LA RATED VOLTAGE (kV) E min. (mm) P min. (mm)
1. 120 1500 1700
C
All information contained in this document is confidential &

B
should not be used without prior consent of
CG Power and Industrial Solutions Limited

CUSTOMER ODISHA POWER TRANSMISSION CORPORATION LIMITED.

132KV RTSS FEEDER BAY EXTENSION AT BHAWANIPATNA
PROJECT REF : LOI NO. BHAWANIPATNA RTSS-33/2019/2534
CONTRACTOR M/s RR DURAFABS PVT. LTD. &
M/s EMPHORIA WORKS PVT. LTD.(JV PARTNER)
TITLE :
THIRD ANGLE PROJECTION
3 MIN. RECOMMENDED CLEARENCES
SCALE: NTS INITIALS NAME
ALL DIMN.
A 2 IN mm. DRN NNJ CG Power and Industrial
UNLESS Solutions Limited
OTHERWISE CHD PSB
SPECIFIED. LIGHTNING ARRESTER DIVISION, AMBAD, NASIK.
1 GEN. TOL. REV
APPD NJ DRG NO. : G - 007 / 9823
±6% 0
6 5 4 NO REVISION DATE DATE: 14.08.2021 CGL W.O.: Z9823 SH 1 OF 1
A3 297 * 420 : DIVISION - LIGHTNING ARRESTER
 6 5 4 3 2 1
F F
30

30
IF IN DOUBT ,ASK

105 105
E E
TOP UNIT BOTTOM UNIT

50
D
C 105
ARRESTER NAME PLATE
All information contained in this document is confidential &

B
should not be used without prior consent of
CG Power and Industrial Solutions Limited

CUSTOMER ODISHA POWER TRANSMISSION CORPORATION LIMITED.

132KV RTSS FEEDER BAY EXTENSION AT BHAWANIPATNA
PROJECT REF : LOI NO. BHAWANIPATNA RTSS-33/2019/2534
CONTRACTOR M/s RR DURAFABS PVT. LTD. &
NOTE: M/s EMPHORIA WORKS PVT. LTD.(JV PARTNER)
TITLE :
1. MATERIAL : ALUMINIUM, 0.5mm THICKNESS THIRD ANGLE PROJECTION
3
ARRESTER AND UNIT NAME PLATE
2. ALL DIMENSION IN mm SCALE: NTS INITIALS FOR 120kV CLASS-3, LA
NAME
3. WHITE ENGRAVED LETTERS ON BLACK BACKGROUND ALL DIMN.
A IN mm. DRN NNJ CG Power and Industrial
4. LETTERS SHALL BE ENGRAVED. 2
UNLESS Solutions Limited
OTHERWISE CHD PSB
SPECIFIED. LIGHTNING ARRESTER DIVISION, AMBAD, NASIK.
1 GEN. TOL. REV
APPD NJ DRG NO. : G-033 / 120 / 9823
±6% 0
6 5 4 NO REVISION DATE DATE: 14.08.2021 CGL W.O.: Z9823 SH 1 OF 1
A3 297 * 420 : DIVISION - LIGHTNING ARRESTER
 6 5 4 3 2 1
F
Ø127.5 F
50

18°
IF IN DOUBT ,ASK

Ø80

10°

65
37
E E
Ø192±10
36
Ø230±10
55
SHED FORM
D
RATED HEIGHT TOTAL
BIG SHED VOLTAGE (H) CREEPAGE
(kV) mm (mm)
H

120kV
(TOP & BOT 740 3625
60kV EACH)
C
SMALL SHED
All information contained in this document is confidential &

B
should not be used without prior consent of
CG Power and Industrial Solutions Limited

CUSTOMER ODISHA POWER TRANSMISSION CORPORATION LIMITED.

132KV RTSS FEEDER BAY EXTENSION AT BHAWANIPATNA
PROJECT REF : LOI NO. BHAWANIPATNA RTSS-33/2019/2534
CONTRACTOR M/s RR DURAFABS PVT. LTD. &

50
M/s EMPHORIA WORKS PVT. LTD.(JV PARTNER)
TITLE :
THIRD ANGLE PROJECTION PORCELAIN INSULATOR
3
SCALE: NTS
FOR 120kV CLASS-3, LA
INITIALS NAME
ALL DIMN.
A 2 IN mm. DRN NNJ CG Power and Industrial
NOTE (A): UNLESS Solutions Limited
OTHERWISE CHD PSB
ROUTINE & ACCEPTANCE TEST AS PER IS 3070 P-III, IS 15086 P-I, IEC-99-4. SPECIFIED. LIGHTNING ARRESTER DIVISION, AMBAD, NASIK.
1 GEN. TOL. REV
APPD NJ DRG NO. : G-008 / 120 / 9823
±6% 10
6 5 4 NO REVISION DATE DATE: 14.08.2021 CGL W.O.: Z9823 SH 1 OF 1
A3 297 * 420 : DIVISION - LIGHTNING ARRESTER
 6 5 4 3 2 1
F RAIN HOOD F
215
COVER
190
210
IF IN DOUBT ,ASK

PLUG FOR
LEAK TEST
CG Power and Industrial
Solutions Limited
(Formerly Crompton Greaves
Limited)
LIGHTNING ARRESTER DIVISION
AMBAD, NASHIK.
E E
000022
Ø220

1 2 3 4
5
0
AC mA
(CREST/ 2 )
Surge Monitor 100 Ø13X2 HOLES
Model No. SC 07-1
36 FOR SC FIXATION
D
166

R81.5
R110
NOTE:
1. RANGE OF METER : 0 ~ 5mA.
* 0 ~ 3mA GREEN ZONE &
* 3 ~ 5mA RED ZONE.
2. HOUSING :-
C
* MATERIAL : AL. ALLOY.
* PROTECTION : IP 67.
3. WEIGHT OF S.C. : 4kg APPROX.
4. MODEL NO. : SC 07-1
FROM ARRESTER BOTTOM. 5. ELECTROMECHANICAL TYPE.
All information contained in this document is confidential &

P
B R2
should not be used without prior consent of
CG Power and Industrial Solutions Limited

R1 CUSTOMER ODISHA POWER TRANSMISSION CORPORATION LIMITED.

C2 M 132KV RTSS FEEDER BAY EXTENSION AT BHAWANIPATNA
PROJECT REF : LOI NO. BHAWANIPATNA RTSS-33/2019/2534
CONTRACTOR M/s RR DURAFABS PVT. LTD. &
C1 R1,R2, -RESISTORS M/s EMPHORIA WORKS PVT. LTD.(JV PARTNER)
L C1, C2 -CAPACITORS THIRD ANGLE PROJECTION
TITLE :
GENERAL ARRANGEMENT
P -POTENTIOMETER 3 DRAWING AND SCHEMATIC
SCALE: NTS INITIALS NAME DIAGRAM OF SURGE COUNTER
M -LEAKAGE CURRENT METER ALL DIMN.
A IN mm. DRN NNJ CG Power and Industrial
L -COUNTER COIL 2
UNLESS Solutions Limited
OTHERWISE CHD PSB
SCHEMATIC DIAGRAM SPECIFIED. LIGHTNING ARRESTER DIVISION, AMBAD, NASIK.
1 GEN. TOL. REV
APPD NJ DRG NO. : G - 083 / 9823
±6% 0
6 5 4 NO REVISION DATE DATE: 14.08.2021 CGL W.O.: Z9823 SH 1 OF 1
A3 297 * 420 : DIVISION - LIGHTNING ARRESTER
 6 5 4 3 2 1
F F
IF IN DOUBT ,ASK

E E
D
C
All information contained in this document is confidential &

B
should not be used without prior consent of
CG Power and Industrial Solutions Limited

CUSTOMER ODISHA POWER TRANSMISSION CORPORATION LIMITED.

132KV RTSS FEEDER BAY EXTENSION AT BHAWANIPATNA
PROJECT REF : LOI NO. BHAWANIPATNA RTSS-33/2019/2534
CONTRACTOR M/s RR DURAFABS PVT. LTD. &
M/s EMPHORIA WORKS PVT. LTD.(JV PARTNER)
TITLE : TOP TERMINAL PLATE
THIRD ANGLE PROJECTION
3 FOR CLASS-3
SCALE: NTS INITIALS NAME LIGHTNING ARRESTER
ALL DIMN.
A 2 IN mm. DRN NNJ CG Power and Industrial
UNLESS Solutions Limited
OTHERWISE CHD PSB
SPECIFIED. LIGHTNING ARRESTER DIVISION, AMBAD, NASIK.
1 GEN. TOL. REV
APPD NJ DRG NO. : G-043 / 120 / 9823
±6% 0
6 5 4 NO REVISION DATE DATE: 14.08.2021 CGL W.O.: Z9823 SH 1 OF 1
A3 297 * 420 : DIVISION - LIGHTNING ARRESTER
 6 5 4 3 2 1
F F
20
IF IN DOUBT ,ASK

15
E E
10
9
8
7
VOLTAGE (kVp)

6
5
4
D 3
2
1.5
-5 -4 -3 -2 -1 0 1 2 3 4 5
10 10 10 10 10 10 10 10 10 10 10
C
CURRENT (A)
All information contained in this document is confidential &

NOTE :
B
1. Ur = 3kV
should not be used without prior consent of
CG Power and Industrial Solutions Limited

CUSTOMER ODISHA POWER TRANSMISSION CORPORATION LIMITED.

2. Uc = 2.8kV
3. NDC = 10kAp 132KV RTSS FEEDER BAY EXTENSION AT BHAWANIPATNA
PROJECT REF : LOI NO. BHAWANIPATNA RTSS-33/2019/2534
4. ABOVE GRAPH REPRESENTS CHARCTERISTICS ONLY FOR SINGLE ZnO
CONTRACTOR M/s RR DURAFABS PVT. LTD. &
BLOCK FOR OFFERED RATING.
M/s EMPHORIA WORKS PVT. LTD.(JV PARTNER)
TITLE :
THIRD ANGLE PROJECTION
3 V - I CHARACTERISTICS
SCALE: NTS INITIALS NAME
ALL DIMN.
A 2 IN mm. DRN NNJ CG Power and Industrial
UNLESS Solutions Limited
OTHERWISE CHD PSB
SPECIFIED. LIGHTNING ARRESTER DIVISION, AMBAD, NASIK.
1 GEN. TOL. REV
APPD NJ DRG NO. : G-057 / 9823
±6% 0
6 5 4 NO REVISION DATE DATE: 14.08.2021 CGL W.O.: Z9823 SH 1 OF 1
A3 297 * 420 : DIVISION - LIGHTNING ARRESTER
 6 5 4 3 2 1
F
POWER FREQUENCY VOLTAGE Vs TIME CHARACTERISTICS F
4.0
IF IN DOUBT ,ASK

E E
3.8
SAMPLE-1
VOLTAGE (kV)

3.6 SAMPLE-2
D
SAMPLE-3
3.4
C
1 10 100
All information contained in this document is confidential &

TIME (SEC)
NOTE :
B
1. Ur = 3kV
should not be used without prior consent of
CG Power and Industrial Solutions Limited

CUSTOMER ODISHA POWER TRANSMISSION CORPORATION LIMITED.

2. Uc = 2.8kV
3. NDC = 10kAp 132KV RTSS FEEDER BAY EXTENSION AT BHAWANIPATNA
PROJECT REF : LOI NO. BHAWANIPATNA RTSS-33/2019/2534
4. ABOVE GRAPH REPRESENTS CHARCTERISTICS ONLY FOR SINGLE ZnO
CONTRACTOR M/s RR DURAFABS PVT. LTD. &
BLOCK FOR OFFERED RATING.
M/s EMPHORIA WORKS PVT. LTD.(JV PARTNER)
TITLE :
THIRD ANGLE PROJECTION
VOLTAGE-TIME
3
SCALE: NTS INITIALS NAME
CHARACTERISTICS
ALL DIMN.
A 2 IN mm. DRN NNJ CG Power and Industrial
UNLESS Solutions Limited
OTHERWISE CHD PSB
SPECIFIED. LIGHTNING ARRESTER DIVISION, AMBAD, NASIK.
1 GEN. TOL. REV
APPD NJ DRG NO. : G-057A / 9823
±6% 0
6 5 4 NO REVISION DATE DATE: 14.08.2021 CGL W.O.: Z9823 SH 1 OF 1
A3 297 * 420 : DIVISION - LIGHTNING ARRESTER
 6 5 4 3 2 1
PRESSURE RELIEF PLATE
F SEALING GASKET F
COIL SPRING
PRESSURE RELIEF PORT
IF IN DOUBT ,ASK

(AT BOTH SIDES, TOP & BOT)

E
PORCELAIN INSULATOR E
ZnO ELEMENT
FRP TUBE
SMALL SHED
D
BIG SHED
Ø192±10
Ø230±10
END FLANGE
C
BASE PLATE
All information contained in this document is confidential &

B
should not be used without prior consent of
CG Power and Industrial Solutions Limited

CUSTOMER ODISHA POWER TRANSMISSION CORPORATION LIMITED.

132KV RTSS FEEDER BAY EXTENSION AT BHAWANIPATNA
PROJECT REF : LOI NO. BHAWANIPATNA RTSS-33/2019/2534
CONTRACTOR M/s RR DURAFABS PVT. LTD. &
M/s EMPHORIA WORKS PVT. LTD.(JV PARTNER)
TITLE :
THIRD ANGLE PROJECTION CROSS SECTIONAL VIEW AND
3 PRESSURE RELIEF ARRANGEMENT
NOTE: SCALE: NTS INITIALS NAME FOR 120kV CLASS-3, LA
2 ALL DIMN.
A 1. BURSTING PRESSURE OF ARRESTER : 3kg/cm (Max.) 2 IN mm. DRN NNJ CG Power and Industrial
2. APPLICABLE FOR 2 UNITS.
UNLESS Solutions Limited
OTHERWISE CHD PSB
SPECIFIED. LIGHTNING ARRESTER DIVISION, AMBAD, NASIK.
1 GEN. TOL. REV
APPD NJ DRG NO. : G-016 / 120 / 9823
±6% 0
6 5 4 NO REVISION DATE DATE: 14.08.2021 CGL W.O.: Z9823 SH 1 OF 1
A3 297 * 420 : DIVISION - LIGHTNING ARRESTER
 Item : Surge Arrester
CG POWER AND INDUSTRIAL QAP No : S4/QAP/01
SOLUTION LTD
A-3, MIDC AMBAD,
MANUFACTURING QUALITY PLAN Rev
Date
:
:
0
30.08.2020
NASHIK-422010 Page : Page 01 of 01
Quantum
Component & Reference Acceptance Format Of Agency Remarks
Sl. No Characteristics Class Type of Check Of Check
Operations Document Norms Record
S/M C S M C
1.0 Surge Arrester:
1.1 Porcelain Physical Check Major Visual 100% - IS:5621 & IEC 62155 IS:5621 & IEC 62156 TC P - - -
Dimensions Check Mechanical 100% - ----do---- ----do---- TC P - - -
Electrical Routine Test Electrical 100% - ----do---- ----do---- TC P - - -
Porosity Test Mechanical - ----do---- ----do---- TC P - - -
Samples
Temperature cycle Test Mechanical - ----do---- ----do---- TC P - - -
1.2 Flanges Physical Major Visual 100% - Plant standard ZLM-02 TC P - - -
Dimensions Mechanical - ----do---- ----do---- TC P - - -
Samples
Chemical composition Chemical - ----do---- ----do---- TC P - - -
1.3 Insulating Base Physical Major Visual 100% - Plant standard ZLM-07 TC P - - -
Dimensions Mechanical - ----do---- ----do---- TC P - - -
Voltage withstand test Electrical Samples - ----do---- ----do---- TC P - - -
Mechanical Mechanical - ----do---- ----do---- TC P - - -
2.0 In Process Inspection For Surge Arrester
Assembly of Surge Visual check Major Visual IEC 60099-4 IEC 60099-4 TC - P - -
100%
Arresters Seal leak test Physical Test ---do--- ---do--- TC - P - -
3.0 Final Tests On Surge Arrester
3.1 Routine tests Physical Major Visual 100% - Customer drawing Customer Drawing TC - P R -
on Surge Dimensions Check Mechanical Sample - Customer drawing Customer Drawing TC - P R -
Arrester units Seal Leak Test Physical Test 100% - TC - P R -
Reference Voltage test Electrical 100% - TC - P R -
Partial discharge test Electrical 100% - TC - P R -
IEC 60099-4 IEC 60099-4
Residual Volatge Test Electrical 100% - TC - P R -
Surge Counter and Meter
Electrical 100% - TC - P R -
Operation Test
3.2 Acceptance Physical Major Visual TC - P W -
tests on Surge Dimensions Check Mechanical TC - P W -
Arrester/ Reference Voltage test Electrical TC - P W -
Arrester unit Partial discharge test Electrical Cube root of the qty IEC 60099-4 IEC 60099-4 TC - P W -
Residual Volatge Test Electrical TC - P W -
Surge Counter and Meter
Electrical TC - P W -
Operation Test
Legend :
CG Power & Industrial Solutions Ltd.
M : Manufacture
A-3, MIDC Ambad, Nashik-422010
C : Customer / End Customer
Stamp Signature S : Supplier / Sub Supplier
P : Perform
Manufacturer Name & Address
Manufacturer Signature / Stamp R : Review
W : Witness Reviewed By Approved By Approval Seal
 TTR list for 120kV LA ; Porcelain Housed SM Type, 10kA; LA

SA TTR WITH
SR. SYSTEM VOLTAGE TYPE TEST REPORT
TYPE TEST REPORT NAME DATE CGPISL REMARKS
NO. & COMMON NO.
REPORT
Report attached for an approval &
1 145 145kV HOUSING TEST RP-1516-012402 01.07.2015 also applicable as per IEC 60099-
4(2014)
Report attached for an approval &
HV/I(ICG)/16/4044/82
2 ZnO Element RESIDUAL VOLTAGE TEST 23.03.2016 also applicable as per IEC 60099-
9
4(2014)
Report attached for an approval &
REPETATIVE CHARGE TRANSFER HV/I(ICL)/18/6781/CG
3 ZnO Element 17.05.2018 also applicable as per IEC 60099-
TEST PISL
4(2014)
Report attached for an approval &
SWITCHING SURGE OPERATING HV/I(ICL)/18/6619/CG
4 ZnO Element 15.05.2018 also applicable as per IEC 60099-
DUTY TEST PISL
4(2014)
Report attached for an approval &
HV/I(ICL)/18/6501/CG
5 ZnO Element POWER FREQUENCY VS TIME TEST 05.02.2018 also applicable as per IEC 60099-
PISL
4(2014)
 Report attached for an approval &
6 ZnO Element ACCLERATED AGEING TEST RP-1516-019203 22.08.2015 also applicable as per IEC 60099-
4(2014)
Report attached for an approval &
7 Common TTR BENDING TEST MMCHTR0101671 31.07.2012 also applicable as per IEC 60099-
4(2014)
Report attached for an approval &
8 Common TTR SHORT CIRCUIT TEST 2016/STN-1/083-082 13.05.2016 also applicable as per IEC 60099-
4(2014)
Report attached for an approval &
HV/I(ICL)/17/6238/CG
9 Common TTR SEAL LEAK TEST 08.11.2017 also applicable as per IEC 60099-
PISL/819
4(2014)
Report attached for an approval &
10 Common TTR PARTIAL DISCHARGE TEST RP-1516-011662 27.06.2015 also applicable as per IEC 60099-
4(2014)
Report attached for an approval &
43/1/2017-
11 Common TTR ENVIRONMENTAL TEST 21.12.2017 also applicable as per IEC 60099-
HV/6402/CGPISL/819
4(2014)
Report attached for an approval &
12 Common TTR SEISMIC TEST R41/2016 19.01.2017 also applicable as per IEC 60099-
4(2014)
 Report attached for an approval &
43/1/2016-
13 Common TTR POLLUTED HOUSING TEST 22.04.2016 also applicable as per IEC 60099-
HV/4157/CGL/819
4(2014)
Report attached for an approval &
14 RIV CORONA-145 RIV & CORONA FOR 145kV SYSTEM RP-1718-033382 10.10.2017 also applicable as per IEC 60099-
4(2014)
Report attached for an approval &
HV/I(ICL)/18/6431/CG
15 Common TTR 72kV LA Unit -Heat Dissipation Test 29.01.2018 also applicable as per IEC 60099-
PISL
4(2014)