ENGINE CONTROL SYSTEM GI

EC
MA

EM
SECTION
LC
MODIFICATION NOTICE:
TD25 and TD25Ti engine models without EGR have been added for Turkey, Argentina and Brazil.

FE
CONTENTS
CL
QD & TD TD
QUICK-GLOW SYSTEM..................................................2 SERVICE DATA AND SPECIFICATIONS (SDS) ............8
Wiring Diagram ............................................................2 VE-type Injection Pump ...............................................8 MT
SOLENOID TIMER ..........................................................5 Injection Nozzle ...........................................................8
Wiring Diagram ............................................................5 Injection Pump Calibration Standard...........................9 AT
FAST IDLE CONTROL CIRCUIT ....................................6
Wiring Diagram ............................................................6
TF

PD

FA

RA

BR

ST

RS

BT

HA

EL

IDX

EC-1
 QUICK-GLOW SYSTEM QD & TD

Wiring Diagram
LHD MODELS WITH TD25, TD25Ti WITHOUT EGR, TD27 EXCEPT COLD AREAS QD32
ENGINES

HEC694

EC-2
QUICK-GLOW SYSTEM QD & TD
Wiring Diagram (Cont’d)

GI

MA

EM

LC

FE

CL

MT

AT

TF

PD

FA

RA

BR

ST

RS

BT

HA

EL

IDX

HEC930

EC-3
QUICK-GLOW SYSTEM QD & TD
Wiring Diagram (Cont’d)

HEC931

EC-4
 SOLENOID TIMER QD & TD

Wiring Diagram
TD25, TD25Ti WITHOUT EGR AND QD32 ENGINES GI

MA

EM

LC

FE

CL

MT

AT

TF

PD

FA

RA

BR

ST

RS

BT

HA

EL

IDX

HEC716

EC-5
 FAST IDLE CONTROL CIRCUIT QD & TD

Wiring Diagram
QD32 ENGINE FOR AUSTRALIA, TD25 AND TD25Ti ENGINES WITH EGR

HEC722

EC-6
 FAST IDLE CONTROL CIRCUIT QD & TD
Wiring Diagram (Cont’d)
QD32 ENGINE EXCEPT AUSTRALIA, TD25, TD25Ti ENGINES WITHOUT EGR AND TD27
ENGINE GI

MA

EM

LC

FE

CL

MT

AT

TF

PD

FA

RA

BR

ST

RS

BT

HA

EL

IDX

HEC723

EC-7
 SERVICE DATA AND SPECIFICATIONS (SDS) TD

VE-type Injection Pump

APPLICATION
Engine Destination Part No. Pump assembly No. Remarks

16700 3S300 104680-4952

16700 3S301 104680-4961

16700 3S302 104680-9350

16700 3S303 104680-9360

16700 3S304 104680-9290

TD25 Europe
16700 3S305 104680-9370
16700 3S900
104680-9016 For standard models
16700 3S901

16700 3S902
104680-9210 For standard models
16700 3S903

16700 3S904 104680-9380

INSPECTION AND ADJUSTMENT

Plunger lift
Plunger lift at TDC
mm (in) Pump assem-
Engine Part No.
bly No.
Inspection Adjustment

16700 3S300 104680-4952

16700 3S301 104680-4961

16700 3S302 104680-9350

16700 3S303 104680-9360

0.71±0.05 0.71±0.02 16700 3S304 104680-9290
TD25 (0.0280± (0.0280±
16700 3S305 104680-9370 SEF065K
0.0020) 0.0008)
16700 3S900
104680-9016
16700 3S901 Maximum engine speed
16700 3S902
104680-9210 Maximum engine speed
16700 3S903 Engine
(Under no load) rpm
16700 3S904 104680-9380 +100
TD25 5,000 −200

Injection Nozzle
INSPECTION AND ADJUSTMENT Adjusting shims
Injection nozzle assembly Thickness mm (in) Part No.
Unit: kPa (bar, kg/cm2, psi) 0.1 (0.004) 16613-65N00
0.2 (0.008) 16613-65N01
Initial injection pressure
0.3 (0.012) 16613-65N02
10,297 - 11,278 0.4 (0.016) 16613-65N03
New
(103.0 - 112.8, 105 - 115, 1,493 - 1,635) 0.5 (0.020) 16613-65N04
0.52 (0.0205) 16613-65N05
9,807 - 10,297 0.54 (0.0213) 16613-65N06
Used
(98.1 - 103.0, 100 - 105, 1,422 - 1,493) 0.56 (0.0220) 16613-65N07
0.58 (0.0228) 16613-65N08
0.8 (0.031) 16613-65N09

EC-8
 SERVICE DATA AND SPECIFICATIONS (SDS) TD

Injection Pump Calibration Standard

TD25 ENGINE MODEL GI
Pump rotation: Clockwise—viewed from drive side
Injection pump assembly No. 104680-4952
Part No. 16700 3S300 MA

1. Test conditions
1 - 1 Nozzle: 105780-0060 (NP-DN0SD1510) 1 - 5 Fuel oil temperature: 45+5 +9
0 °C (113 0 °F)
EM
2
1 - 2 Nozzle holder: 105780-2150 1 - 6 Supply pump pressure: 20 kPa (0.20 bar, 0.2 kg/cm , 2.8 psi)
1 - 3 Nozzle opening pressure: 13,043+294 kPa 1 - 7 Joint assembly: 157641-4720
(130.4+2.9 bar, 1 - 8 Tube assembly: 157641-4020
LC
133+3 kg/cm2,
1,891+43 psi)
1 - 4 Injection pipe: 2 dia. x 6 dia. x 450 mm (0.08 dia. x 0.24
dia. x 17.72 in)

Pump speed Charge air press Difference in delivery

FE
2. Setting rpm Settings kPa cm3 (cu in)
(mbar, mmHg, inHg)

2 - 1 Full load delivery 1,100 47.4±0.5 cm3 (2.892±0.031 cu in) 3.5 (0.214) CL
ON 510±39 kPa (5.10±0.39 bar,
5.2±0.4 kg/cm2, 74±6 psi)
2 - 2 Supply pump pressure 1,100 —
OFF 432±29 kPa (4.32±0.29 bar,
4.4±0.3 kg/cm2, 63±4 psi) MT
2 - 3 Timing device travel 1,100 ON 3.8±0.4 mm (0.150±0.016 in) —
OFF 2.0±0.2 mm (0.079±0.008 in) —
2 - 4 Idle speed regulation 375 7.1±2.0 cm3 (0.433±0.122 cu in) 2.0 (0.122)
2 - 5 Start (Full) 100
+20.0
75.0−15.0 cm3 —
AT
(4.577+1.220
−0.915 cu in)

2 - 6 Full-load speed regulation 2,500 14.9±2.0 cm3

(0.909±0.122 cu in) —
2 - 7 Load-timer adjustment 1,100 ∆0.3±0.2 mm (0.012±0.008 in) — TF

3. Test specifications Solenoid timer ON OFF

1,100 1,100 2,150 PD
3 - 1 Timing device N = rpm 3.8±0.5 2,150 700
mm (in) +0.4
7.8−0.5 (0.307+0.016 2.0±0.3 6.9±0.6
(0.150±0.020) −0.020) Below 0.8 (0.031) (0.079±0.012) (0.272±0.024)
1,100 2,150
N = rpm
432±39 657±39 FA
3 - 2 Supply pump kPa (bar,
kg/cm2, psi) (4.32±0.39, (6.57±0.39,
4.4±0.4, 63±6) 6.7±0.4, 95±6)
1,100 (O-Ring)
3 - 3 Overflow delivery
N = rpm
440±130 RA
cm3 (cu in)/min.
(26.85±7.93)

3-4 Fuel injection quantities

BR
Speed control Pump speed Fuel delivery Charge air press
m (Imp fl oz)/ kPa (mbar,
lever position rpm 1,000 st mmHg, inHg) 4. Dimensions

1,100 47.4±1.0 K 3.3±0.1 mm (0.130±0.004 in) ST

(1.67±0.04)
44.3±3.0 KF 5.8±0.1 mm (0.228±0.004 in)
500 (1.56±0.11)
Max. speed 2,150 44.7±3.5 — MS 1.5±1.0 mm (0.059±0.004 in) RS
(1.57±0.12)
BCS —
2,500 14.9±3.0
(0.52±0.11) Pre-stroke 0.1±0.02 mm (0.0039±0.0008 in)
2,700 Below 5.0 (0.18) BT
Switch OFF Control lever angle
Magnet valve 375 0 (0) —
α 55.5±4.0 degree
Idling 375 7.1±2.5
(0.25±0.09) —
β 36.0±5.0 degree
HA
Max. cut-in voltage: 8V
3-5 Solenoid Test voltage: 12 - 14V γ —
*: Reference value EL

IDX

EC-9
 SERVICE DATA AND SPECIFICATIONS (SDS) TD
Injection Pump Calibration Standard (Cont’d)
Load timer adjustment
1. Adjust the governor shaft so that the clearance between the end of the flange and the end of the gover-
nor shaft is approximately 3 mm (0.12 in) and then lock the nut.
2. Load timer adjustment
(1) Fix the control lever in the position satisfying the following conditions:
Boost pressure: — kPa (— mbar, — mmHg, — inHg)
Pump speed: 1,100 rpm
Fuel injection quantity: 33.0±0.5 m (1.16±0.02 Imp fl oz)/1,000 st
(2) With the control lever positioned as described in (1) above, adjust the governor sleeve so that the timer
reduction value (∆T) conforms to the specified values (Item 2 - 7).
: 17 - 21 N⋅m (1.7 - 2.2 kg-m, 13 - 15 ft-lb)
3. Confirmation of timer characteristics
Fix the control lever in the position satisfying the following condition, and confirm the timer stroke.

Control lever position Specified values

Pump speed Fuel injection quantity Boost pressure Timer stroke Timer reduction value
rpm m (Imp fl oz)/1,000 st kPa (mbar, mmHg, inHg) mm (in) mm (in)
33.0±1.0 0.3±0.3
1,100 — 1.7 (0.067)
(1.16±0.04) (0.012±0.012)
20.0±2.5 0.9±0.4
1,100 — 1.1 (0.043)
(0.70±0.09) (0.035±0.016)

Potentiometer adjustment
Pump speed Fuel injection quantity Output voltage
Control lever angle Remarks
rpm m (Imp fl oz)/1,000 st V

23.3±1.0
1,075 5.64±0.03 — Adjusting point
(0.82±0.04)
— — (1.34) Idle Check point

— — Below 9.7 Full Check point

Input voltage: 10V

1. Hold the control lever in the idling position.
2. Adjust the potentiometer so that the output voltage is 5.64±0.03V. Then fix the potentiometer.
3. After adjusting the potentiometer, remove the dummy bolt and then confirm the potentiometer’s output
voltage specifications above.

EC-10
 SERVICE DATA AND SPECIFICATIONS (SDS) TD
Injection Pump Calibration Standard (Cont’d)
TD25 ENGINE MODEL
Pump rotation: Clockwise—viewed from drive side GI
Injection pump assembly No. 104680-4961
Part No. 16700-3S301

1. Test conditions
MA
+5 +9
1 - 1 Nozzle: 105780-0060 (NP-DN0SD1510) 1 - 5 Fuel oil temperature: 45 °C (113 °F)
0 0

1 - 2 Nozzle holder: 105780-2150 1 - 6 Supply pump pressure: 20 kPa (0.20 bar, 0.2 kg/cm2, 2.8 psi)
+294
EM
1 - 3 Nozzle opening pressure: 13,043 kPa 1 - 7 Joint assembly: 157641-4720
(130.4+2.9 bar, 1 - 8 Tube assembly: 157641-4020
133+3 kg/cm2,
1,891+43 psi) LC
1 - 4 Injection pipe: 2 dia. x 6 dia. x 450 mm (0.08 dia. x 0.24
dia. x 17.72 in)

Pump speed Charge air press Difference in delivery

2. Setting rpm Settings kPa cm3 (cu in)
(mbar, mmHg, inHg)
FE
2 - 1 Full load delivery 1,100 47.4±0.5 cm3 (2.892±0.031 cu in) 3.5 (0.214)
ON 510±39 kPa (5.10±0.39 bar,
5.2±0.4 kg/cm2, 74±6 psi)
2 - 2 Supply pump pressure 1,100
OFF 432±29 kPa (4.32±0.29 bar, — CL
4.4±0.3 kg/cm2, 63±4 psi)
2 - 3 Timing device travel 1,100 ON 3.8±0.4 mm (0.150±0.016 in) —
OFF 2.0±0.2 mm (0.079±0.008 in) —
2 - 4 Idle speed regulation 375 7.1±2.0 cm3 (0.433±0.122 cu in) 2.0 (0.122) MT
+20.0
2 - 5 Start (Full) 100 75.0−15.0 cm3
(4.577+1.220 —
−0.915 cu in)

2 - 6 Full-load speed regulation 2,500 14.9±2.0 cm3 AT

(0.909±0.122 cu in) —
2 - 7 Load-timer adjustment 1,100 ∆0.3±0.2 mm (0.012±0.008 in) —

3. Test specifications Solenoid timer ON OFF

TF
1,100 1,100 2,150
3 - 1 Timing device N = rpm 3.8±0.5 2,150 700
mm (in) +0.4
7.8−0.5 (0.307+0.016 2.0±0.3 6.9±0.6
−0.020) Below 0.8 (0.031)
(0.150±0.020) (0.079±0.012) (0.272±0.024) PD
N = rpm 1,100 2,150
3 - 2 Supply pump kPa (bar, 432±39 657±39
kg/cm2, psi) (4.32±0.39, (6.57±0.39,
4.4±0.4, 63±6) 6.7±0.4, 95±6) FA
N = rpm 1,100 (O-Ring)
3 - 3 Overflow delivery cm3 (cu in)/min. 440±130
(26.85±7.93)
RA
3-4 Fuel injection quantities

Speed control Pump speed Fuel delivery Charge air press

m (Imp fl oz)/ kPa (mbar,
lever position rpm 1,000 st mmHg, inHg) 4. Dimensions BR
47.4±1.0 K 3.3±0.1 mm (0.130±0.004 in)
1,100 (1.67±0.04)
500 44.3±3.0
(1.56±0.11)
KF 5.8±0.1 mm (0.228±0.004 in) ST
Max. speed 44.7±3.5 — MS 1.5±1.0 mm (0.059±0.004 in)
2,150
(1.57±0.12)
BCS —
2,500 14.9±3.0
(0.52±0.11)
RS
Pre-stroke 0.1±0.02 mm (0.0039±0.0008 in)
2,700 Below 5.0 (0.18)
Switch OFF Control lever angle
375 0 (0) —
Magnet valve
α 55.5±4.0 degree
BT
Idling 375 7.1±2.5 —
(0.25±0.09) β 36.0±5.0 degree
Max. cut-in voltage: 8V
3-5 Solenoid Test voltage: 12 - 14V γ — HA
*: Reference value

EL

IDX

EC-11
 SERVICE DATA AND SPECIFICATIONS (SDS) TD
Injection Pump Calibration Standard (Cont’d)
Load timer adjustment
1. Adjust the governor shaft so that the clearance between the end of the flange and the end of the gover-
nor shaft is approximately 3 mm (0.12 in) and then lock the nut.
2. Load timer adjustment
(1) Fix the control lever in the position satisfying the following conditions:
Boost pressure: — kPa (— mbar, — mmHg, — inHg)
Pump speed: 1,100 rpm
Fuel injection quantity: 33.0±0.5 m (1.16±0.02 Imp fl oz)/1,000 st
(2) With the control lever positioned as described in (1) above, adjust the governor sleeve so that the timer
reduction value (∆T) conforms to the specified values (Item 2 - 7).
: 17 - 21 N⋅m (1.7 - 2.2 kg-m, 13 - 15 ft-lb)
3. Confirmation of timer characteristics
Fix the control lever in the position satisfying the following condition, and confirm the timer stroke.

Control lever position Specified values

Pump speed Fuel injection quantity Boost pressure Timer stroke Timer reduction value
rpm m (Imp fl oz)/1,000 st kPa (mbar, mmHg, inHg) mm (in) mm (in)
33.0±1.0 0.3±0.3
1,100 — 1.7 (0.067)
(1.16±0.04) (0.012±0.012)
17.0±2.5 0.9±0.4
1,100 — 1.1 (0.043)
(0.60±0.09) (0.035±0.016)

Potentiometer adjustment
Pump speed Fuel injection quantity Output voltage
Control lever angle Remarks
rpm m (Imp fl oz)/1,000 st V

23.3±1.0
1,075 5.64±0.03 — Adjusting point
(0.82±0.04)
— — (1.34) Idle Check point

— — Below 9.7 Full Check point

Input voltage: 10V

1. Hold the control lever in the idling position.
2. Adjust the potentiometer so that the output voltage is 5.64±0.03V. Then fix the potentiometer.
3. After adjusting the potentiometer, remove the dummy bolt and then confirm the potentiometer’s output
voltage specifications above.

EC-12
 SERVICE DATA AND SPECIFICATIONS (SDS) TD
Injection Pump Calibration Standard (Cont’d)
TD25 ENGINE MODEL
Pump rotation: Clockwise—viewed from drive side GI
Injection pump assembly No. 104680-9350
Part No. 16700-3S302

1. Test conditions
MA
+5 +9
1 - 1 Nozzle: 105780-0060 (NP-DN0SD1510) 1 - 5 Fuel oil temperature: 45 °C (113 °F)
0 0

1 - 2 Nozzle holder: 101580-2150 1 - 6 Supply pump pressure: 20 kPa (0.20 bar, 0.2 kg/cm2, 2.8 psi)
+294
EM
1 - 3 Nozzle opening pressure: 13,043 kPa 1 - 7 Joint assembly: 157641-4720
(130.4+2.9 bar, 1 - 8 Tube assembly: 157641-4020
133+3 kg/cm2,
1,891+43 psi) LC
1 - 4 Injection pipe: 2 dia. x 6 dia. x 450 mm (0.08 dia. x 0.24
dia. x 17.72 in)

Pump speed Charge air press Difference in delivery

2. Setting rpm Settings kPa cm3 (cu in)
(mbar, mmHg, inHg)
FE
2 - 1 Full load delivery 1,100 44.4±0.5 cm3 (2.709±0.031 cu in) 3.5 (0.214)
2 - 2 Supply pump pressure 1,100 OFF 432±29 kPa (4.32±0.29 bar,
4.4±0.3 kg/cm2, 63±4 psi) —
2 - 3 Timing device travel 1,100 OFF 2.0±0.2 mm (0.079±0.008 in) —
CL
2 - 4 Idle speed regulation 375 7.1±2.0 cm3 (0.433±0.122 cu in) — 2.0 (0.122)
+20.0
2 - 5 Start (Full) 100 75.0−15.0 cm3
—
(4.577+1.220
−0.915 cu in) MT
2 - 6 Full-load speed regulation 2,500 14.9±2.0 cm3
(0.909±0.122 cu in) —
2 - 7 Load-timer adjustment 1,100 OFF ∆0.3±0.2 mm (0.012±0.008 in) —
AT
3. Test specifications Solenoid timer ON OFF
1,100 1,100 2,150
3 - 1 Timing device N = rpm
mm (in)
3.8±0.5 +0.4
7.8−0.5
2,150
(0.307+0.016
700
2.0±0.3 6.9±0.6 TF
(0.150±0.020) −0.020) Below 0.8 (0.031) (0.079±0.012) (0.272±0.024)
N = rpm 1,100 2,150
432±39 657±39
3 - 2 Supply pump kPa (bar,
kg/cm2, psi) (4.32±0.39, (6.57±0.39, PD
4.4±0.4, 63±6) 6.7±0.4, 95±6)
N = rpm 1,100 (O-Ring)
3 - 3 Overflow delivery 440±130
cm3 (cu in)/min.
(26.85±7.93) FA
3-4 Fuel injection quantities

Speed control Pump speed Fuel delivery Charge air press RA

lever position rpm m (Imp fl oz)/ kPa (mbar,
1,000 st mmHg, inHg) 4. Dimensions
44.4±1.0 K 3.3±0.1 mm (0.130±0.004 in)
1,100
(1.56±0.04) BR
41.3±3.0 KF 5.8±0.1 mm (0.228±0.004 in)
500 (1.45±0.11)
Max. speed 41.7±3.5 — MS 1.5±1.0 mm (0.059±0.004 in)
2,150 (1.45±0.12)
BCS —
ST
14.9±3.0
2,500 (0.52±0.11) Pre-stroke 0.1±0.02 mm (0.0039±0.0008 in)
2,700 Below 5.0 (0.18)
Switch OFF Control lever angle RS
Magnet valve 375 0 (0) —
α 55.5±4.0 degree
7.1±2.5
Idling 375 (0.25±0.09) —
β 36.0±5.0 degree BT
3-5 Solenoid Max. cut-in voltage: 8V
Test voltage: 12 - 14V γ —
*: Reference value
HA

EL

IDX

EC-13
 SERVICE DATA AND SPECIFICATIONS (SDS) TD
Injection Pump Calibration Standard (Cont’d)
Load timer adjustment
1. Adjust the governor shaft so that the clearance between the end of the flange and the end of the gover-
nor shaft is approximately 3 mm (0.12 in) and then lock the nut.
2. Load timer adjustment
(1) Fix the control lever in the position satisfying the following conditions:
Boost pressure: — kPa (— mbar, — mmHg, — inHg)
Pump speed: 1,100 rpm
Fuel injection quantity: 30.0±0.5 m (1.06±0.02 Imp fl oz)/1,000 st
(2) With the control lever positioned as described in (1) above, adjust the governor sleeve so that the timer
reduction value (∆T) conforms to the specified values (Item 2 - 7).
: 17 - 21 N⋅m (1.7 - 2.2 kg-m, 13 - 15 ft-lb)
3. Confirmation of timer characteristics
Fix the control lever in the position satisfying the following condition, and confirm the timer stroke.

Control lever position Specified values

Pump speed Fuel injection quantity Boost pressure Timer stroke Timer reduction value
rpm m (Imp fl oz)/1,000 st kPa (mbar, mmHg, inHg) mm (in) mm (in)
30.0±1.0 0.3±0.3
1,100 — 1.7 (0.067)
(1.06±0.04) (0.012±0.012)
17.0±2.5 0.9±0.4
1,100 — 1.1 (0.043)
(0.60±0.09) (0.035±0.016)

Potentiometer adjustment
Pump speed Fuel injection quantity Output voltage
Control lever angle Remarks
rpm m (Imp fl oz)/1,000 st V

23.3±1.0
1,075 5.64±0.03 — Adjusting point
(0.82±0.04)
— — (1.34) Idle Check point

— — Below 9.7 Full Check point

Input voltage: 10V

1. At a pump speed of 1,075 rpm, hold the control lever in a position where a fuel injection quantity of 23.3±1.0
m (1.422±0.061 Imp fl oz)/1,000 st can be obtained.
2. Screw in the dummy bolt until it contacts the control lever and lock it using the nut.
3. Adjust the potentiometer so that the output voltage is 5.64±0.03V.
4. After adjusting the potentiometer, remove the dummy bolt and confirm the potentiometer’s specifications
above.

EC-14
 SERVICE DATA AND SPECIFICATIONS (SDS) TD
Injection Pump Calibration Standard (Cont’d)
TD25 ENGINE MODEL
Pump rotation: Clockwise—viewed from drive side GI
Injection pump assembly No. 104680-9360
Part No. 16700-3S303

1. Test conditions
MA
+5 +9
1 - 1 Nozzle: 105780-0060 (NP-DN0SD1510) 1 - 5 Fuel oil temperature: 45 °C (113 °F)
0 0

1 - 2 Nozzle holder: 101580-2150 1 - 6 Supply pump pressure: 20 kPa (0.20 bar, 0.2 kg/cm2, 2.8 psi)
+294
EM
1 - 3 Nozzle opening pressure: 13,043 kPa 1 - 7 Joint assembly: 157641-4720
(130.4+2.9 bar, 1 - 8 Tube assembly: 157641-4020
133+3 kg/cm2,
1,891+43 psi) LC
1 - 4 Injection pipe: 2 dia. x 6 dia. x 450 mm (0.08 dia. x 0.24
dia. x 17.72 in)

Pump speed Charge air press Difference in delivery

2. Setting rpm Settings kPa cm3 (cu in)
(mbar, mmHg, inHg)
FE
2 - 1 Full load delivery 1,100 44.4±0.5 cm3 (2.709±0.031 cu in) 3.5 (0.214)
2 - 2 Supply pump pressure 1,100 OFF 432±29 kPa (4.32±0.29 bar,
4.4±0.3 kg/cm2, 63±4 psi) —
2 - 3 Timing device travel 1,100 OFF 2.0±0.2 mm (0.079±0.008 in) —
CL
2 - 4 Idle speed regulation 375 7.1±2.0 cm3 (0.433±0.122 cu in) — 2.0 (0.122)
+20.0
2 - 5 Start (Full) 100 75.0−15.0 cm3
—
(4.577+1.220
−0.915 cu in) MT
2 - 6 Full-load speed regulation 2,500 14.9±2.0 cm3
(0.909±0.122 cu in) —
2 - 7 Load-timer adjustment 1,100 OFF ∆0.3±0.2 mm (0.012±0.008 in) —
AT
3. Test specifications Solenoid timer ON OFF
1,100 1,100 2,150
3 - 1 Timing device N = rpm
mm (in)
3.8±0.5 +0.4
7.8−0.5
2,150
(0.307+0.016
700
2.0±0.3 6.9±0.6 TF
(0.150±0.020) −0.020) Below 0.8 (0.031) (0.079±0.012) (0.272±0.024)
N = rpm 1,100 2,150
432±39 657±39
3 - 2 Supply pump kPa (bar,
kg/cm2, psi) (4.32±0.39, (6.57±0.39, PD
4.4±0.4, 63±6) 6.7±0.3, 95±4)
N = rpm 1,100 (O-Ring)
3 - 3 Overflow delivery 440±130
cm3 (cu in)/min.
(26.85±7.93) FA
3-4 Fuel injection quantities

Speed control Pump speed Fuel delivery Charge air press RA

lever position rpm m (Imp fl oz)/ kPa (mbar,
1,000 st mmHg, inHg) 4. Dimensions
44.4±1.0 K 3.3±0.1 mm (0.130±0.004 in)
1,100
(1.56±0.04) BR
41.3±3.0 KF 5.8±0.1 mm (0.228±0.004 in)
500 (1.45±0.11)
Max. speed 41.7±3.5 — MS 1.5±1.0 mm (0.059±0.004 in)
2,150 (1.45±0.12)
BCS —
ST
14.9±3.0
2,500 (0.52±0.11) Pre-stroke 0.1±0.02 mm (0.0039±0.0008 in)
2,700 Below 5.0 (0.18)
Switch OFF Control lever angle RS
Magnet valve 375 0 (0) —
α 55.5±4.0 degree
7.1±2.5
Idling 375 (0.25±0.09) —
β 36.0±5.0 degree BT
3-5 Solenoid Max. cut-in voltage: 8V
Test voltage: 12 - 14V γ —
*: Reference value
HA

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EC-15
 SERVICE DATA AND SPECIFICATIONS (SDS) TD
Injection Pump Calibration Standard (Cont’d)
Load timer adjustment
1. Adjust the governor shaft so that the clearance between the end of the flange and the end of the gover-
nor shaft is approximately 3 mm (0.12 in) and then lock the nut.
2. Load timer adjustment
(1) Fix the control lever in the position satisfying the following conditions:
Boost pressure: — kPa (— mbar, — mmHg, — inHg)
Pump speed: 1,100 rpm
Fuel injection quantity: 30.0±0.5 m (1.06±0.02 Imp fl oz)/1,000 st
(2) With the control lever positioned as described in (1) above, adjust the governor sleeve so that the timer
reduction value (∆T) conforms to the specified values (Item 2 - 7).
: 17 - 21 N⋅m (1.7 - 2.2 kg-m, 13 - 15 ft-lb)
3. Confirmation of timer characteristics
Fix the control lever in the position satisfying the following condition, and confirm the timer stroke.

Control lever position Specified values

Pump speed Fuel injection quantity Boost pressure Timer stroke Timer reduction value
rpm m (Imp fl oz)/1,000 st kPa (mbar, mmHg, inHg) mm (in) mm (in)
30.0±1.0 0.3±0.3
1,100 — 1.7 (0.067)
(1.06±0.04) (0.012±0.012)
17.0±2.5 0.9±0.4
1,100 — 1.1 (0.043)
(0.60±0.09) (0.035±0.016)

Potentiometer adjustment
Pump speed Fuel injection quantity Output voltage
Control lever angle Remarks
rpm m (Imp fl oz)/1,000 st V

23.3±1.0
1,075 5.64±0.03 — Adjusting point
(0.82±0.04)
— — (1.34) Idle Check point

— — Below 9.7 Full Check point

Input voltage: 10V

1. At a pump speed of 1,075 rpm, hold the control lever in a position where a fuel injection quantity of 23.3±1.0
m (1.422±0.061 Imp fl oz)/1,000 st can be obtained.
2. Screw in the dummy bolt until it contacts the control lever and lock it using the nut.
3. Adjust the potentiometer so that the output voltage is 5.64±0.03V.
4. After adjusting the potentiometer, remove the dummy bolt and confirm the potentiometer’s specifications
above.

EC-16
 SERVICE DATA AND SPECIFICATIONS (SDS) TD
Injection Pump Calibration Standard (Cont’d)
TD25 ENGINE MODEL
Pump rotation: Clockwise—viewed from drive side GI
Injection pump assembly No. 104680-9290
Part No. 16700-3S304

1. Test conditions
MA
+5 +9
1 - 1 Nozzle: 105780-0060 (NP-DN0SD1510) 1 - 5 Fuel oil temperature: 45 °C (113 °F)
0 0

1 - 2 Nozzle holder: 101580-2150 1 - 6 Supply pump pressure: 20 kPa (0.20 bar, 0.2 kg/cm2, 2.8 psi)
+294
EM
1 - 3 Nozzle opening pressure: 13,043 kPa 1 - 7 Joint assembly: 157641-4720
(130.4+2.9 bar, 1 - 8 Tube assembly: 157641-4020
133+3 kg/cm2,
1,891+43 psi) LC
1 - 4 Injection pipe: 2 dia. x 6 dia. x 450 mm (0.08 dia. x 0.24
dia. x 17.72 in)

Pump speed Charge air press Difference in delivery

2. Setting rpm Settings kPa cm3 (cu in)
(mbar, mmHg, inHg)
FE
2 - 1 Full load delivery 1,100 44.4±0.5 cm3 (2.709±0.031 cu in) 3.5 (0.214)
2 - 2 Supply pump pressure 1,100 OFF 432±29 kPa (4.32±0.29 bar,
4.4±0.3 kg/cm2, 63±4 psi) —
2 - 3 Timing device travel 1,100 OFF 2.0±0.2 mm (0.079±0.008 in) —
CL
2 - 4 Idle speed regulation 375 7.1±2.0 cm3 (0.433±0.122 cu in) — 2.0 (0.122)
+20.0
2 - 5 Start (Full) 100 75.0−15.0 cm3
—
(4.577+1.220
−0.915 cu in) MT
2 - 6 Full-load speed regulation 2,500 14.9±2.0 cm3
(0.909±0.122 cu in) —
2 - 7 Load-timer adjustment 1,100 ∆0.3±0.2 mm (0.012±0.008 in) —
AT
3. Test specifications Solenoid timer
N = rpm 700 1,100 2,150
3 - 1 Timing device mm (in) Below 0.8 (0.031) 2.0±0.3 (0.079±0.012) 6.9±0.6 (0.272±0.024) TF
N = rpm 1,100 2,150
3 - 2 Supply pump kPa (bar, 432±39 657±39
(4.32±0.39, (6.57±0.39,
kg/cm2, psi)
4.4±0.4, 63±6) 6.7±0.4, 95±6) PD
3 - 3 Overflow delivery N = rpm 1,100
cm3 (cu in)/min. 440±130 (26.85±7.93)

3-4 Fuel injection quantities FA

Speed control Pump speed Fuel delivery Charge air press
lever position rpm m (Imp fl oz)/ kPa (mbar,
1,000 st mmHg, inHg) 4. Dimensions RA
44.4±1.0 K 3.3±0.1 mm (0.130±0.004 in)
1,100 (1.56±0.04)
41.3±3.0 KF 5.8±0.1 mm (0.228±0.004 in)
500 (1.45±0.11) BR
Max. speed 41.7±3.5 — MS 1.5±1.0 mm (0.059±0.004 in)
2,150 (1.45±0.12)
BCS —
14.9±3.0
2,500
(0.52±0.11) Pre-stroke 0.1±0.02 mm (0.0039±0.0008 in)
ST
2,700 Below 5.0 (0.18)
Switch OFF Control lever angle
Magnet valve 375 0 (0) —
7.1±2.5
α 55.5±4.0 degree RS
Idling 350 —
(0.25±0.09) β 36.0±5.0 degree
3-5 Solenoid Max. cut-in voltage: 8V
Test voltage: 12 - 14V γ — BT
*: Reference value

HA

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IDX

EC-17
 SERVICE DATA AND SPECIFICATIONS (SDS) TD
Injection Pump Calibration Standard (Cont’d)
Load timer adjustment
1. Adjust the governor shaft so that the clearance between the end of the flange and the end of the gover-
nor shaft is approximately 3 mm (0.12 in) and then lock the nut.
2. Load timer adjustment
(1) Fix the control lever in the position satisfying the following conditions:
Boost pressure: — kPa (— mbar, — mmHg, — inHg)
Pump speed: 1,100 rpm
Fuel injection quantity: 30.0±0.5 m (1.06±0.02 Imp fl oz)/1,000 st
(2) With the control lever positioned as described in (1) above, adjust the governor sleeve so that the timer
reduction value (∆T) conforms to the specified values (Item 2 - 7).
: 17 - 21 N⋅m (1.7 - 2.2 kg-m, 13 - 15 ft-lb)
3. Confirmation of timer characteristics
Fix the control lever in the position satisfying the following condition, and confirm the timer stroke.

Control lever position Specified values

Pump speed Fuel injection quantity Boost pressure Timer stroke Timer reduction value
rpm m (Imp fl oz)/1,000 st kPa (mbar, mmHg, inHg) mm (in) mm (in)
30.0±1.0 0.3±0.3
1,100 — 1.7 (0.067)
(1.06±0.04) (0.012±0.012)
17.0±2.5 0.9±0.4
1,100 — 1.1 (0.043)
(0.60±0.09) (0.035±0.016)

EC-18
 SERVICE DATA AND SPECIFICATIONS (SDS) TD
Injection Pump Calibration Standard (Cont’d)
TD25 ENGINE MODEL
Pump rotation: Clockwise—viewed from drive side GI
Injection pump assembly No. 104680-9370
Part No. 16700-3S305

1. Test conditions
MA
+5 +9
1 - 1 Nozzle: 105780-0060 (NP-DN0SD1510) 1 - 5 Fuel oil temperature: 45 °C (113 °F)
0 0

1 - 2 Nozzle holder: 101580-2150 1 - 6 Supply pump pressure: 20 kPa (0.20 bar, 0.2 kg/cm2, 2.8 psi)
+294
EM
1 - 3 Nozzle opening pressure: 13,043 kPa 1 - 7 Joint assembly: 157641-4720
(130.4+2.9 bar, 1 - 8 Tube assembly: 157641-4020
133+3 kg/cm2,
1,891+43 psi) LC
1 - 4 Injection pipe: 2 dia. x 6 dia. x 450 mm (0.08 dia. x 0.24
dia. x 17.72 in)

Pump speed Charge air press Difference in delivery

2. Setting rpm Settings kPa cm3 (cu in)
(mbar, mmHg, inHg)
FE
2 - 1 Full load delivery 1,100 44.4±0.5 cm3 (2.709±0.031 cu in) 3.5 (0.214)
2 - 2 Supply pump pressure 1,100 OFF 432±29 kPa (4.32±0.29 bar,
4.4±0.3 kg/cm2, 63±4 psi) —
2 - 3 Timing device travel 1,100 OFF 2.0±0.2 mm (0.079±0.008 in) —
CL
2 - 4 Idle speed regulation 375 7.1±2.0 cm3 (0.433±0.122 cu in) — 2.0 (0.122)
+20.0
2 - 5 Start (Full) 100 75.0−15.0 cm3
—
(4.577+1.220
−0.915 cu in) MT
2 - 6 Full-load speed regulation 2,500 14.9±2.0 cm3
(0.909±0.122 cu in) —
2-7
AT
3. Test specifications Solenoid timer ON OFF
1,100 1,100 2,150
3 - 1 Timing device N = rpm
mm (in)
3.8±0.5 +0.4
7.8−0.5
2,150
(0.307+0.016
700
2.0±0.3 6.9±0.6 TF
(0.150±0.020) −0.020) Below 0.8 (0.031) (0.079±0.012) (0.272±0.024)
N = rpm 1,100 2,150
432±39 657±39
3 - 2 Supply pump kPa (bar,
kg/cm2, psi) (4.32±0.39, (6.57±0.39, PD
4.4±0.4, 63±6) 6.7±0.3, 95±4)
N = rpm 1,100 (O-Ring)
3 - 3 Overflow delivery 440±130
cm3 (cu in)/min.
(26.85±7.93) FA
3-4 Fuel injection quantities

Speed control Pump speed Fuel delivery Charge air press RA

lever position rpm m (Imp fl oz)/ kPa (mbar,
1,000 st mmHg, inHg) 4. Dimensions
44.4±1.0 K 3.3±0.1 mm (0.130±0.004 in)
1,100
(1.56±0.04) BR
41.3±3.0 KF 5.8±0.1 mm (0.228±0.004 in)
500 (1.45±0.11)
Max. speed 41.7±3.5 — MS 1.5±1.0 mm (0.059±0.004 in)
2,150 (1.45±0.12)
BCS —
ST
14.9±3.0
2,500 (0.52±0.11) Pre-stroke 0.1±0.02 mm (0.0039±0.0008 in)
2,700 Below 5.0 (0.18)
Switch OFF Control lever angle RS
Magnet valve 375 0 (0) —
α 55.5±4.0 degree
7.1±2.5
Idling 375 (0.25±0.09) —
β 36.0±5.0 degree BT
3-5 Solenoid Max. cut-in voltage: 8V
Test voltage: 12 - 14V γ —
*: Reference value
HA

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EC-19
 SERVICE DATA AND SPECIFICATIONS (SDS) TD
Injection Pump Calibration Standard (Cont’d)
TD25 ENGINE MODEL
Pump rotation: Clockwise—viewed from drive side
Injection pump assembly No. 104680-9016
Part No. 16700 3S900
16700 3S901

1. Test conditions
1 - 1 Nozzle: 105780-0060 (NP-DN0SD1510) 1 - 5 Fuel oil temperature: 45+5 +9
0 °C (113 0 °F)

1 - 2 Nozzle holder: 101580-2150 1 - 6 Supply pump pressure: 20 kPa (0.20 bar, 0.2 kg/cm2, 2.8 psi)
+294
1 - 3 Nozzle opening pressure: 13,043 kPa 1 - 7 Joint assembly: 157641-4720
(130.4+2.9 bar, 1 - 8 Tube assembly: 157641-4020
133+3 kg/cm2,
1,891+43 psi)
1 - 4 Injection pipe: 2 dia. x 6 dia. x 450 mm (0.08 dia. x 0.24
dia. x 17.72 in)

2. Setting Pump speed Settings Charge air press kPa Difference in delivery
rpm (mbar, mmHg, inHg) cm3 (cu in)

Full load delivery 1,000 (Full) 66.6±0.5 cm3 (4.064±0.031 cu in) 80.0±1.3 (800±13, 600±10,
23.62±0.39)
2 - 1 Full load delivery 800 (BCS) 54.8±0.5 cm3 (3.344±0.031 cu in) 37.3±1.3 (373±13, 280±10, 6.0 (0.366)
11.02±0.39)
3
Full load delivery 500 (NA) 44.5±0.5 cm (2.175±0.031 cu in) 0
2 - 2 Supply pump pressure 1,100 OFF 432±29 kPa (4.32±0.29 bar, 80.0±1.3 (800±13, 600±10,
4.4±0.3 kg/cm2, 63±4 psi) 23.62±0.39) —

2 - 3 Timing device travel 1,100 OFF 2.0±0.2 mm (0.079±0.008 in) 80.0±1.3 (800±13, 600±10, —
23.62±0.39)
2 - 4 Idle speed regulation 350 16.4±2.0 cm3 (1.001±2.0 cu in) 0 2.0 (0.122)
+20.0
2 - 5 Start (Full) 100 75.0−15.0 cm3 (4.577+1.220
−0.915 cu in) 0 —
2 - 6 Full-load
tion
speed regula- 2,500 16.7±2.0 cm3 (1.019±0.122 cu in) 80.0±1.3 (800±13, 600±10, —
23.62±0.39)
80.0±1.3 (800±13, 600±10,
2 - 7 Load-timer adjustment 1,100 OFF g0.3±0.2 mm (0.012±0.008 in) 23.62±0.39) —

Charge air 80.0±1.3 kPa (800±13 mbar, 600±10 mmHg, 23.62±0.39 inHg)
3. Test specifications press
Solenoid timer ON OFF
1,100 1,100 2,150
3 - 1 Timing device N = rpm 3.8±0.5 2,150 700
mm (in) +0.4
7.8−0.5 (0.307+0.016 2.0±0.3 6.9±0.6
(0.150±0.020) −0.020) Below 0.8 (0.031) (0.079±0.012) (0.272±0.024)
N = rpm 1,100 2,150
3 - 2 Supply pump kPa (bar, 432±39 647±39
kg/cm2, psi) (4.32±0.39, (6.47±0.39,
4.4±0.4, 63±6) 6.6±0.4, 94±6)
N = rpm 1,100 (O-Ring)
3 - 3 Overflow delivery cm3 (cu in)/min. 440±130
(26.85±7.93)

3-4 Fuel injection quantities

Speed control Pump speed Fuel delivery m Charge air press kPa
lever position rpm (Imp fl oz)/1,000 st (mbar, mmHg, inHg)
1,000 (Full) 66.6±1.0 80.0±1.3 (800±13,
(2.34±0.04) 600±10, 23.62±0.39)
800 (BCS) 54.8±1.0 (1.93±0.04) 37.3±1.3 (373±13,
280±10, 11.02±0.39)
500 (NA) 44.5±1.0 (1.57±0.04) 0
1,200 68.3±2.5 80.0±1.3 (800±13,
(2.40±0.09) 600±10, 23.62±0.39)
4. Dimensions
1,500 68.3±3.0 80.0±1.3 (800±13,
Max. speed (2.40±0.11) 600±10, 23.62±0.39) K 3.3±0.1 mm (0.130±0.004 in)
2,000 63.7±3.0 80.0±1.3 (800±13,
(2.24±0.11) 600±10, 23.62±0.39) KF 5.8±0.1 mm (0.228±0.004 in)
2,250 50.4 (1.77) 80.0±1.3 (800±13,
600±10, 23.62±0.39) MS 0.7±1.0 mm (0.028±0.004 in)

2,500 16.7±3.0 80.0±1.3 (800±13, BCS 4.5±0.2 mm (0.177±0.008 in)

(0.59±0.11) 600±10, 23.62±0.39)
80.0±1.3 (800±13, Pre-stroke 0.1±0.02 mm (0.0039±0.0008 in)
2,750 Below 5.0 (0.18) 600±10, 23.62±0.39)
Switch OFF Control lever angle
Magnet valve 350 0 (0) 0
α 55.5±4.0 degree
Idling 350 16.4±2.5 0
(0.58±0.09) β 33.5±5.0 degree
3-5 Solenoid Max. cut-in voltage: 8V
Test voltage: 12 - 14V γ —
*: Reference value

EC-20
 SERVICE DATA AND SPECIFICATIONS (SDS) TD
Injection Pump Calibration Standard (Cont’d)
Load timer adjustment
1. Adjust the governor shaft so that the clearance between the end of the flange and the end of the gover- GI
nor shaft is approximately 3 mm (0.12 in) and then lock the nut.
2. Load timer adjustment
(1) Fix the control lever in the position satisfying the following conditions: MA
Boost pressure: 80.0±1.3 kPa (800±13 mbar, 600±10 mmHg, 23.62±0.39 inHg)
Pump speed: 1,100 rpm
Fuel injection quantity: 47.0±0.5 m (1.65±0.02 Imp fl oz)/1,000 st EM
(2) With the control lever positioned as described in (1) above, adjust the governor sleeve so that the timer
reduction value (∆T) conforms to the specified values (Item 2 - 7).
: 17 - 21 N⋅m (1.7 - 2.2 kg-m, 13 - 15 ft-lb) LC
3. Confirmation of timer characteristics
Fix the control lever in the position satisfying the following condition, and confirm the timer stroke.

Control lever position Specified values

Pump speed Fuel injection quantity Boost pressure Timer stroke Timer reduction value
rpm m (Imp fl oz)/1,000 st kPa (mbar, mmHg, inHg) mm (in) mm (in) FE
80.0±1.3 kPa
47.0±1.0 0.3±0.3
1,100 (800±13 mbar, 600±10 1.7 (0.067)
(1.65±0.04)
mmHg, 23.62±0.39 inHg)
(0.012±0.012) CL
80.0±1.3 kPa
35.0±2.5 0.9±0.4
1,100 (800±13 mbar, 600±10 1.1 (0.043)
(1.23±0.09)
mmHg, 23.62±0.39 inHg)
(0.035±0.016) MT

Boost compensator adjustment BCS q

1 AT
1. Adjust full load injection quantities to value as described in item
2-1.
2. Adjust BCS’s injection quantities to value as described in item TF
2-1.
3. Confirm the NA’s injection quantities to value as described in
item 2-1. PD
4. If the NA above is not specified, loosen nut q 53 and adjust screw
q50 so that NA is as specified and tighten the nut q 53 .
FA
CAUTION:
SEC263C Do not tighten or loosen screw q
50 more than 1 turn.

Potentiometer adjustment RA

Output voltage Input voltage

Control lever position
V
Remarks
V BR
Idling 1.93±0.03 Adjusting point 10

Full speed Above 9.97 Adjusting point 10 ST

RS

BT

HA

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IDX

EC-21
 SERVICE DATA AND SPECIFICATIONS (SDS) TD
Injection Pump Calibration Standard (Cont’d)
TD25 ENGINE MODEL
Injection pump assembly No. 104680-9210
Pump rotation: Clockwise—viewed from drive side
Part No. 16700-3S902
16700-3S903

1. Test conditions
1 - 1 Nozzle: 105780-0060 (NP-DN0SD1510) 1 - 5 Fuel oil temperature: 45+5 +9
0 °C (113 0 °F)
1 - 2 Nozzle holder: 101580-2150 1 - 6 Supply pump pressure: 20 kPa (0.20 bar, 0.2 kg/cm2, 2.8 psi)
1 - 3 Nozzle opening pressure: 13,043+294 kPa 1 - 7 Joint assembly: 157641-4720
(130.4+2.9 bar, 1 - 8 Tube assembly: 157641-4020
133+3 kg/cm2,
1,891+43 psi)
1 - 4 Injection pipe: 2 dia. x 6 dia. x 450 mm (0.08 dia. x 0.24
dia. x 17.72 in)

2. Setting Pump speed Settings Charge air press kPa Difference in delivery
rpm (mbar, mmHg, inHg) cm3 (cu in)

Full load delivery 1,000 (Full) 63.6±0.5 cm3 (3.881±0.031 cu in) 80.0±1.3 (800±13, 600±10,
23.62±0.39)
3
2 - 1 Full load delivery 800 (BCS) 51.8±0.5 cm (3.161±0.031 cu in) 37.3±1.3 (373±13, 280±10, 3.5 (0.214)
11.02±0.39)
3
Full load delivery 500 (NA) 41.5±0.5 cm (2.532±0.031 cu in) 0
2 - 2 Supply pump pressure 1,100 OFF 432±29 kPa (4.32±0.29 bar, 80.0±1.3 (800±13, 600±10,
4.4±0.3 kg/cm2, 63±4 psi) 23.62±0.39) —

2 - 3 Timing device travel 1,100 OFF 2.0±0.2 mm (0.079±0.008 in) 80.0±1.3 (800±13, 600±10, —
23.62±0.39)
2 - 4 Idle speed regulation 350 9.4±2.0 cm3 (0.574±0.122 cu in) 0 2.0 (0.122)
+20.0
2 - 5 Start (Full) 100 75.0−15.0 cm3 (4.577+1.220
−0.915 cu in) 0 —
2 - 6 Full-load speed regula- 2,500 16.7±2.0 cm3 (1.019±0.122 cu in) 80.0±1.3 (800±13, 600±10, —
tion 23.62±0.39)
80.0±1.3 (800±13, 600±10,
2 - 7 Load-timer adjustment 1,100 OFF 1.4±0.2 mm (0.055±0.008 in) 23.62±0.39) —

Charge air
press 80.0±1.3 kPa (800±13 mbar, 600±10 mmHg, 23.62±0.39 inHg)
3. Test specifications
Solenoid timer ON OFF
1,100 1,100 2,150
3 - 1 Timing device N = rpm 3.8±0.5 2,150 700
mm (in) +0.4
7.8−0.5 (0.307+0.016 2.0±0.3 6.9±0.6
(0.150±0.020) −0.020) Below 0.8 (0.031) (0.079±0.012) (0.272±0.024)
N = rpm 1,100 2,150
3 - 2 Supply pump kPa (bar, 432±39 647±39
kg/cm2, psi) (4.32±0.39, (6.47±0.39,
4.4±0.4, 63±6) 6.6±0.4, 94±6)
N = rpm 1,100 (O-Ring)
3 - 3 Overflow delivery cm3 (cu in)/min. 440±130
(26.85±7.93)
3-4 Fuel injection quantities

Speed control Pump speed Fuel delivery m Charge air press kPa
lever position rpm (Imp fl oz)/1,000 st (mbar, mmHg, inHg)
1,000 (Full) 63.6±1.0 80.0±1.3 (800±13,
(2.24±0.04) 600±10, 23.62±0.39)
800 (BCS) 51.8±1.0 37.3±1.3 (373±13,
(1.82±0.04) 280±10, 11.02±0.39)
41.5±1.0
500 (NA) (1.46±0.04) 0
65.3±2.5 80.0±1.3 (800±13,
1,200 (2.30±0.09) 600±10, 23.62±0.39)
65.3±3.0 80.0±1.3 (800±13,
Max. speed 1,500 (2.30±0.11) 600±10, 23.62±0.39)
2,000 60.7±3.0 80.0±1.3 (800±13,
(2.14±0.11) 600±10, 23.62±0.39)
80.0±1.3 (800±13, 4. Dimensions
2,250 50.4 (1.77)
600±10, 23.62±0.39) K 3.3±0.1 mm (0.130±0.004 in)
2,500 16.7±3.0 80.0±1.3 (800±13, KF 5.8±0.1 mm (0.228±0.004 in)
(0.59±0.11) 600±10, 23.62±0.39)
MS 0.7±1.0 mm (0.028±0.004 in)
2,750 Below 5.0 (0.18) 80.0±1.3 (800±13,
600±10, 23.62±0.39) BCS 4.5±0.2 mm (0.177±0.008 in)
Switch OFF Pre-stroke 0.1±0.02 mm (0.0039±0.0008 in)
Magnet valve 350 0 (0) 0
Control lever angle
Idling 350 9.4±2.5 0 α 55.5±4.0 degree
(0.33±0.09)
Max. cut-in voltage: 8V β 36.0±5.0 degree
3-5 Solenoid
Test voltage: 12 - 14V γ —
*: Reference value

EC-22
 SERVICE DATA AND SPECIFICATIONS (SDS) TD
Injection Pump Calibration Standard (Cont’d)
Load timer adjustment
1. Adjust the governor shaft so that the clearance between the end of the flange and the end of the gover- GI
nor shaft is approximately 3 mm (0.12 in) and then lock the nut.
2. Load timer adjustment
(1) Fix the control lever in the position satisfying the following conditions: MA
Boost pressure: 80±1.3 kPa (800±13 mbar, 600±10 mmHg, 23.62±0.39 inHg)
Pump speed: 1,100 rpm
Fuel injection quantity: 41.0±0.5 m (1.44±0.02 Imp fl oz)/1,000 st EM
(2) With the control lever positioned as described in (1) above, adjust the governor sleeve so that the timer
reduction value (∆T) conforms to the specified values (Item 2 - 7).
: 17 - 21 N⋅m (1.7 - 2.2 kg-m, 13 - 15 ft-lb) LC
3. Confirmation of timer characteristics
Fix the control lever in the position satisfying the following condition, and confirm the timer stroke.

Control lever position Specified values

Pump speed Fuel injection quantity Boost pressure Timer stroke Timer reduction value
rpm m (Imp fl oz)/1,000 st kPa (mbar, mmHg, inHg) mm (in) mm (in) FE
80.0±1.3
41.0±1.0
1,100 (800±13, 600±10, 1.4 (0.055) 0.6 (0.024)
(1.44±0.04)
23.62±0.39) CL
80.0±1.3
17.0±2.5 +0.5
1,100 (800±13, 600±10, 0.4−0.4 (0.016+0.020
−0.016) 1.6 (0.063)
(0.60±0.09)
23.62±0.39) MT

Boost compensator adjustment BCS q

1 AT
1. Adjust full load injection quantities to value as described in item
2-1.
2. Adjust BCS’s injection quantities to value as described in item TF
2-1.
3. Confirm the NA’s injection quantities to value as described in
item 2-1. PD
4. If the NA above is not specified, loosen nut q 53 and adjust screw
q50 so that NA is as specified and tighten the nut q 53 .
FA
CAUTION:
SEC263C Do not tighten or loosen screw q
50 more than 1 turn.

Potentiometer adjustment RA

Output voltage Input voltage

Control lever position
V
Remarks
V BR
Idling 1.4±0.03 Adjusting point 10

Full speed Above 9.5 Adjusting point 10 ST

RS

BT

HA

EL

IDX

EC-23
 SERVICE DATA AND SPECIFICATIONS (SDS) TD
Injection Pump Calibration Standard (Cont’d)
TD25 ENGINE MODEL
Injection pump assembly No. 104680-9380
Pump rotation: Clockwise—viewed from drive side
Part No. 16700-3S904

1. Test conditions
1 - 1 Nozzle: 105780-0060 (NP-DN0SD1510) 1 - 5 Fuel oil temperature: 45+5 +9
0 °C (113 0 °F)
1 - 2 Nozzle holder: 101580-2150 1 - 6 Supply pump pressure: 20 kPa (0.20 bar, 0.2 kg/cm2, 2.8 psi)
1 - 3 Nozzle opening pressure: 13,043+294 kPa 1 - 7 Joint assembly: 157641-4720
(130.4+2.9 bar, 1 - 8 Tube assembly: 157641-4020
133+3 kg/cm2,
1,891+43 psi)
1 - 4 Injection pipe: 2 dia. x 6 dia. x 450 mm (0.08 dia. x 0.24
dia. x 17.72 in)

Pump speed Charge air press Difference in delivery

2. Setting rpm Settings kPa cm3 (cu in)
(mbar, mmHg, inHg)

Full load delivery 1,000 (Full) 63.6±0.5 cm3 (3.881±0.031 cu in) 80.0±1.3 (800±13,
600±10, 23.62±0.39)
3
2 - 1 Full load delivery 800 (BCS) 51.8±0.5 cm (3.161±0.031 cu in) 37.3±1.3 (373±13, 3.5 (0.214)
280±10, 11.02±0.39)
3
Full load delivery 500 (NA) 41.5±0.5 cm (2.532±0.031 cu in) 0
2 - 2 Supply pump pressure 1,100 OFF 432±29 kPa (4.32±0.29 bar, 80.0±1.3 (800±13,
4.4±0.3 kg/cm2, 63±4 psi) 600±10, 23.62±0.39) —

2 - 3 Timing device travel 1,100 OFF 2.0±0.2 mm (0.079±0.008 in) 80.0±1.3 (800±13, —
600±10, 23.62±0.39)
2 - 4 Idle speed regulation 350 16.4±2.0 cm3 (1.001±0.122 cu in) 0 2.0 (0.122)
+20.0
75.0−15.0 cm3
2 - 5 Start (Full) 100 0 —
(4.577+1.220
−0.915 cu in)

2 - 6 Full-load speed regulation 2,500 16.7±2.0 cm3 80.0±1.3 (800±13,

(1.019±0.122 cu in) 600±10, 23.62±0.39) —
2-7

Charge air 80.0±1.3 kPa (800±13 mbar, 600±10 mmHg, 23.62±0.39 inHg)
3. Test specifications press
Solenoid timer ON OFF
1,100 1,100 2,150
3 - 1 Timing device N = rpm 3.8±0.5 2,150 700
mm (in) +0.4
7.8−0.5 (0.307+0.016 2.0±0.3 6.9±0.6
(0.150±0.020) −0.020) Below 0.8 (0.031) (0.079±0.012) (0.272±0.024)
N = rpm 1,100 2,150
3 - 2 Supply pump kPa (bar, 432±39 647±39
kg/cm2, psi) (4.32±0.39, (6.47±0.39,
4.4±0.4, 63±6) 6.6±0.4, 94±6)
N = rpm 1,100 (O-Ring)
3 - 3 Overflow delivery cm3 (cu in)/min. 440±130
(26.85±7.93)
3-4 Fuel injection quantities

Speed control Pump speed Fuel delivery Charge air press

m (Imp fl oz)/ kPa (mbar, mmHg,
lever position rpm 1,000 st inHg)
1,000 (Full) 63.6±1.0 80.0±1.3 (800±13,
(2.24±0.04) 600±10, 23.62±0.39)
800 (BCS) 51.8±1.0 37.3±1.3 (373±13,
(1.82±0.04) 280±10, 11.02±0.39)
500 (NA) 41.5±1.0 0
(1.46±0.04)
1,200 65.3±2.5 80.0±1.3 (800±13,
(2.30±0.09) 600±10, 23.62±0.39) 4. Dimensions
65.3±3.0 80.0±1.3 (800±13,
Max. speed 1,500 (2.30±0.11) 600±10, 23.62±0.39) K 3.3±0.1 mm (0.130±0.004 in)
60.7±3.0 80.0±1.3 (800±13,
2,000 (2.14±0.11) 600±10, 23.62±0.39) KF 5.8±0.1 mm (0.228±0.004 in)

2,250 50.4 (1.77) 80.0±1.3 (800±13, MS 0.7±1.0 mm (0.028±0.004 in)

600±10, 23.62±0.39)
16.7±3.0 80.0±1.3 (800±13, BCS 4.5±0.2 mm (0.177±0.008 in)
2,500
(0.59±0.11) 600±10, 23.62±0.39)
80.0±1.3 (800±13, Pre-stroke 0.1±0.02 mm (0.0039±0.0008 in)
2,750 Below 5.0 (0.18) 600±10, 23.62±0.39)
Control lever angle
Switch OFF 350 0 (0) 0
Magnet valve α 55.5±4.0 degree
16.4±2.5
Idling 350 (1.001±0.153) 0 β 33.5±5.0 degree
Max. cut-in voltage: 8V
3-5 Solenoid Test voltage: 12 - 14V γ —
*: Reference value

EC-24
SERVICE DATA AND SPECIFICATIONS (SDS) TD
Injection Pump Calibration Standard (Cont’d)
Boost compensator adjustment BCS q
1
1. Adjust full load injection quantities to value as described in item GI
2-1.
2. Adjust BCS’s injection quantities to value as described in item
2-1. MA
3. Confirm the NA’s injection quantities to value as described in
item 2-1.
4. If the NA above is not specified, loosen nut q 53 and adjust screw EM
q50 so that NA is as specified and tighten the nut q 53 .

CAUTION:
SEC263C Do not tighten or loosen screw q
50 more than 1 turn.
LC

FE

CL

MT

AT

TF

PD

FA

RA

BR

ST

RS

BT

HA

EL

IDX

EC-25