Astm E1781 - E1781m - 13
Astm E1781 - E1781m - 13
Astm E1781 - E1781m - 13
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E114 Practice for Ultrasonic Pulse-Echo Straight-Beam the mechanical impedance of the sensor (load) and that of the
Contact Testing mounting block (driver); neither the stress nor the strain is
E494 Practice for Measuring Ultrasonic Velocity in Materi- amenable to direct measurement at this location. However, the
als free displacement that would occur at the surface of the block
in the absence of the sensor can be inferred from measurements
made elsewhere on the surface. Since AE sensors are used to
1
This practice is under the jurisdiction of ASTM Committee E07 on Nonde- monitor motion at a free surface of a structure and interactive
structive Testing and is the direct responsibility of Subcommittee E07.04 on effects between the sensor and the structure are generally of no
Acoustic Emission Method. interest, the free motion is the appropriate input variable. It is
Current edition approved June 1, 2013. Published June 2013. Originally
therefore required that the units of calibration shall be volts per
approved in 1996. Last previous edition approved in 2008 as E1781 - 08. DOI:
10.1520/E1781_E1781M-13. unit of free displacement or free velocity, that is, volts per unit
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or or volt seconds per unit.
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on 5.2 The calibration results may be expressed, in the fre-
the ASTM website. quency domain, as the steady-state magnitude and phase
calibrated on a steel block, if calibrated on a glass or aluminum working face) must have a RMS roughness value no greater
block, may have an average sensitivity that is 50 % of the value than 1 µm [40 µin.], as determined by at least three profilometer
obtained on steel and, if calibrated on a polymethyl methacry- traces taken in the central region of the block. The bottom
late block, may have an average sensitivity that is 3 % of the surface of the block must have a RMS roughness value no
value obtained on steel.3 greater than 4 µm [160 µin.]. The reason for having a
5.3.1 For a sensor having a circular aperture (mounting specification on the bottom surface is to ensure reasonable
face) with uniform sensitivity over the face, there are frequen- ability to perform time-of-flight measurements of the speed of
cies at which nulls in the frequency response occur. These nulls sound in the block.
occur at the zeroes of the first order Bessel function, J1 (ka), 6.2.3 For blocks of materials other than steel, minimum
where k = 2πf/c, f = frequency, c = the Rayleigh speed in the dimensional requirements, dimensional accuracies, and the
test block, and a = the radius of the sensor face.3 Therefore, roughness limitation must be scaled in proportion to the
calibration results depend on the Rayleigh wave speed in the longitudinal sound speed in the block material relative to that
material of the test block. in steel.
5.3.2 For the reasons outlined in 5.3 and 5.3.1, all secondary 6.2.4 The top face of the block shall be the working face on
calibration results are specific to a particular material; a which the source, RS, and SUT are located. These locations
secondary calibration procedure must specify the material of shall be chosen near the center so as to maximize the distances
the block.4 of source and receivers to the nearest edge of the face. For a
test block of any material, the distance from the source to the
6. Requirements of the Secondary Calibration Apparatus
RS and the distance from the source to the SUT must each be
6.1 Basic Scheme—A prototype apparatus for secondary 100 6 2 mm [4 6 0.1 in.] (the same as that specified for
calibration is shown in Fig. 1. A glass-capillary-break device or primary calibration).
other suitable source device (A) is deployed on the upper face 6.2.5 The block must undergo longitudinal ultrasonic ex-
of the steel test block (B). The RS (C) and the SUT (D) are amination for indications at some frequency between 2 and 5
placed at equal distances from the source and in opposite MHz. The guidelines of Practice E114 should be followed. The
directions from it. Because of the symmetry of the sensor block must contain no indications that give a reflection greater
placement, the free surface displacements at the locations of than 12 % of the first back wall reflection.
the RS and SUT are the same. Voltage transients from the two 6.2.6 The material of the block must be highly uniform, as
determined by pulse-echo, time-of-flight measurements of both
3
Breckenridge, F. R., Proctor, T. M., Hsu, N. N., and Eitzen, D. G.,“ Some longitudinal and shear waves. These measurements must be
Notions Concerning the Behavior of Transducers,” Progress in Acoustic Emission made through the block at a minimum of seven locations
III, Japanese Society of Nondestructive Inspection, 1986, pp. 675–684.
4
spaced regularly over the surface. The recommended method
Although this practice addresses secondary calibrations on test blocks of
of measurement is pulse-echo overlap using precisely con-
different materials, the only existing primary calibrations are performed on steel test
blocks. To establish a secondary calibration on another material would also require trolled delays between sweeps. See Practice E494. It is
the establishment of a primary calibration for the same material. recommended that the pulse-echo sensors have their main
FIG. 4 Waveform of the RS from a Calibration Performed on the FIG. 5 Waveform of the SUT from Calibration of Fig. 2
Prototype Secondary Calibration System
?
r m 5 D ~ f m ! ?, (4)
approximately 60 µs after the beginning of the record in both I @ D ~ f m! #
channels. These reflections are shown in the signals in Figs. 4 θ m 5 Arctan (5)
R @ D ~ f m! #
and 5 for a calibration by use of a prototype secondary
calibration system. It is undesirable to have the reflections where I[z] and R[z], respectively, denote the imaginary and
present in the captured waveforms because the reflected rays real parts of a complex argument, z. Calibration magnitude
arrive at the sensors from directions that are different from data, wm, are usually expressed in decibels as follows:
those intended for the calibration. The record is truncated and w m 5 20 3 log10 ~ r m ! (6)
padded as follows: data corresponding to times greater than 55
The values of wm and θm are plotted versus frequency as
µs are replaced by values, all equal to the average of the last ten
shown in Figs. 6 and 7 for the data in Figs. 4 and 5.
values in the record prior to the 55 µs cutoff.
7.4 Special Considerations—The FFT treats the function as
7.2 Complex Valued Spectra—Using a fast Fourier trans-
though it were periodic, with the period equal to the length of
form (FFT), complex valued spectra S (fm) and U(fm) derived
the time recorded. If initial and final values are unequal, a step
from the RS and SUT, respectively, are calculated:
exists between the last and first data point. The FFT produces
n21
data that are contaminated by the spectrum of this step.
S ~ f m! 5 ( s exp~ i2πmj/n ! ,
j50
j (1)
7.4.1 The fix that is applied in the prototype system is to add
n21 a linear function to the data as follows:
U ~ f m! 5 ( u exp~ i2πmj/n !
j50
j (2)
s' j 5 s j 1 ~ j/n !~ s o 2 s n21 ! , (7)
where: u' j 5 u j 1 ~ j/n !~ u o 2 u n21 ! , (8)
n = 2048, The modified functions, s'j and u'j, have no steps between the
j = 0, 1, 2, ..., n − 1, last and first data points. It has been shown analytically6 that
sj = jth sample value in the RS channel, this procedure and two other commonly used techniques for
uj = jth sample value in the SUT channel, dealing with step-like functions are all equivalent except at
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m = 0, 1, 2, ..., n/2 − 1, and zero frequency. This linear“ ramp” function is applied to the
fm = m/T, the mth frequency in MHz.
data after the padding operation.
The frequency separation is 1/T = 9.76 kHz. It is assumed 7.4.2 The phase associated with a complex valued quantity
that sj and uj have been converted to volts by taking account of is not uniquely determined. In the prototype system, first a
the gains of the waveform recorders and any preamplifiers used four-quadrant arctangent routine chooses that value of θm
in the calibration. The (complex valued) response of the SUT which lies in the interval between −π and +π. Using this
is routine, jumps in θm occur whenever the value of θm crosses
U ~ f m! S o~ f m! one of its limits, −π or +π. To avoid these jumps, a routine of
D ~ f m! 5 (3) calculation in sequence of increasing frequency adds some
S ~ f m!
multiple of 2π to θm so that each value of θm is the nearest to
where So(fm) represents the (complex valued) response of the the preceding one. For most sensors, this routine produces
RS in volts per metre at the frequency fm. The values of So(fm)
are derived from primary calibration of the RS.
6
Waldmeyer, J., “Fast Fourier Transform for Step-Like Functions: The Synthesis
7.3 Magnitude and Phase—The magnitude, rm, and phase, of Three Apparently Different Methods,” IEEE Transactions on Instrumentation and
θm, of D(fm) are calculated from D(fm) in the usual way: Measurement, Vol IM-29, No. 1, pp. 36–39.
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U m 5 20 3 log10 ~ 160.02 3 A m ! (9) Range 100 kHz to 1 MHz; Then, for any wm, B = M − wm, and the
Uncertainty of wm is 6 U
where:
Am = exp[(Bm/20) × ln(10)], and 9. Proof Testing of a Secondary Calibration System
Bm = M − wm. 9.1 It must be demonstrated by the calibration of at least
three sensors that the secondary calibration system produces
and where: repeatable results. For each of the three sensors, 95 % of the
M = maximum value of wm over the calibration frequency response data must fall within an error
range 100 kHz to 1 MHz, band defined by 6 U.
Am = ratio of the maximum (linear)
9.2 It must be demonstrated that, for at least one sensor, the
response magnitude to the (lin-
results of the secondary calibration are in agreement with those
ear) response magnitude rm at the
of a primary calibration. For this sensor, 95 % of the calibration
mth frequency, and
frequency response data must agree with the primary calibra-
Bm (a positive number) = decibel representation of Am.
tion data within an error band defined by 6(U + 1.5).
For the purpose of expressing the uncertainty band as a
10. Typical Calibration Results
function of B, the “m” subscripts are dropped from U, A, and
B. 10.1 As already introduced, Figs. 4 and 5 show typical
waveform captures from the RS and SUT, respectively, as
8.3.2 Treating the uncertainties of the first and second types
obtained on the prototype secondary calibration system—, and
as statistically independent, the resulting total uncertainty is the
Figs. 6 and 7 show calibration frequency domain results
root sum of squares of the two component uncertainties. The
obtained from this data. Fig. 2, Fig. 3, and Fig. 9 show a
total uncertainty is comparison of the results from primary calibration and from
U 5 20 3 log10 $ 16 @ ~ 0.16! 2 1 ~ 0.02 3 A ! 2 # 1/2 % (10) prototype secondary calibration conducted on three sensors.
Each of the two curves in each figure displays the results of a
In the calculation of U, the negative sign has been chosen single calibration.
because it represents the worse of the two possible cases. For
values of B greater than 30 dB, U is more than 9 dB, and the 11. Keywords
data are not reliable. Therefore, no accuracy claim is made for 11.1 acoustic emission; acoustic emission sensor calibra-
data that are more than 30 dB down from the peak amplitude. tion; acoustic emission sensor secondary calibration; sensor
Fig. 8 shows total uncertainty, U, as a function of B. calibration
SUMMARY OF CHANGES
Committee E07 has identified the location of selected changes to this standard since the last issue (E1781 -
08) that may impact the use of this standard. (June 1, 2013)
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(1) Double callouts of footnotes, for example 11 changed to 1. (6) Figure at Fig. 2 moved to new Fig. 2 with the original
(2) 6.3 added statement about orientation of glass capillary and caption from Fig. 2
associated reference. (7) Added statement in 6.4.1 about material for a valid
(3) Figure 2 caption moved to new Fig. 2 calibration.
(4) Figure 2 fig to new Fig. 8, where the proper caption was (8) Miscellaneous edits—changed number of bits in 6.6,
already there. corrected misspelling of frequency and added a capital to
(5) Figure numbers 3, 4, 5, 6 and 7 all reduced by 1, with Fourier.
appropriate changes in text numbers.
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