u9//9-C1-vol-ouI-u lof 4 cHKo. Brown €sRoot. ENGINEERING DIVISION PETROLEUM & CHEMICAL WINTERIZING PIPING AND INSTRUMENTS BY STEAM TRACING Bees 1. SCOPE This instruction delineates the design, materials and installation of steam tracing for winterizing piping and instruments. 2. REFERENCE STANDARDS Use the latest revision of the following referenced standards: ESOBI-Bol, STEAM TRACE SUPPLY MANIFOLD EG -08I Sct, STERM TRACE TRAP MANIFOCD STEAM TRACING DETAILS - SINGLE TRACER STEAM TeacivG OeTAUS- SINGLE TRACER WITH SPACER ES-c8150y, STEAM TRACING DETAILS - SINGLE TRACER *CRITICA. SERVICE ES-081-B0¢, STEAM TRACING DETAILS SINGLE TRACER ~ CRITICAL SERVICE WITH SPACER ES-08I-G07 STEAM TRACING OETA - DOURLE TRACER r2ei-go, Sresns Teacings SETALG” OUMLE TRACER WHT SPMER Es.cBreR, STEAM TRACI OETAILS- COURLE TRACER” CRITICAL SERVICE, Fe-osl81g, Steam TRACING O@TAILS - DOUBLE TRACER WITH SPACER ~ Seinen Service e5-081-811, STEAM TRACWa DETALS- SINGLE TRACER - WRAPPED Es-c81-B12, STEAM TRACING ORTAILD- SINGLE TRACER “WRAPPED ~ ERIN SERVICE 6-08-83, STEAM TRACING MANIFOLD DESIGN TARLES BS-08l-6l, STEAM TRACING “RACK PIPING Es-oseis STEAM TRACING PUMP ANS conTROL STATION Es-081-8u, STEAM TRACING LEVEL CONTROLLER Es-c51-, STEAM TRACING-LEVEL GAUGE Bs0BIBy STEAM TRAcIwG- REMOTE CONNECTED FLOWMETER Es-oelem, SteAw TRACING - CLOSE COUPLED FLOWMETER Escobar), STEAM TRACING: SINGLE PROCESS LEAD ESSerery STEAM TRACING "TRACER ANS MANIFOL® SCHEOULE A, Winterizing shall be required to prevent freezing and subsequent | 3. GENERAL | damage during shutdowns in cold weather. 8. The piping drawings and flow diagrams shall show the extent of the winterizing and steam tracing. The instrument installation specifications shall list all instruments requiring winterizing or steam tracing. pare C. The methods used to winterize include the following: 1) Drainage of piping and equipment not in service 2) Recirculation through by-pass lines 3) InsulatingBrown ENGIWEERING DIVISION EF ROO ING. Fernoucume cuevmcat Zora cHKo, aprve. pare. WINTERIZING PIPING AND INSTRUMENTS BY STEAM TRACING Er oe culee ey cecxeo arenoven, pare pact 2 of 4. 4) Steam tracing 5) Sealing or purging 6) Instrument shelters 4. DESIGN A, Process and utility lines that flow continuously during operation shall need no winterizing, however there are exceptions such as caustic, heavy fuel oil, etc. Complete drainage shall be provided for all lines carrying fluids that will freeze or congeal. Pro- tection is needed for the following lines: 1) Water-bearing lines that operate with intermittent flow 2) Lines handling heavy liquids (hydrocarbons, fuel oil) with @ pour point above the low ambient design temperature 3) Lines handling chemical solutions that congeal in cold weather 8. Exposed piping shall be arranged to minimize water pockets and dead-ends. Exposed water lines in intermittent service shall be steam-traced or have a circulating by-pass. Steam traps shall be provided at low points of steam headers and steam tracer drains shall be provided where a closed steam valve causes a pocket and condensate can collect. C. Provide for drainage, circulation or steam-tracing of pumps to prevent freezing when out of service. D. Provide a steam trap to remove the condensate from the steam line to utility stations where the collected condensate may freeze. Provide protection at utility stations for water and air lines by steam tracing or insulating together with the steam line. E. Steam trace and insulate instrument leads up to the instrument connection wherever the main process line is steam-traced or as specified by instrumentation. F. The steam supply to steam-tracers shall be grouped together where possible to make a Stean-Trace Station. These stations provide valve accessibility, easy installations, and single trap installa- tions.3s aA &a Aw REV. No. pare. WINTERIZING PIPING AND INSTRUMENTS BY STEAM TRACING oes cnecneo, Arrnoveo. pate MATERIALS Steam tracer materials shall be as follows: A. For steam operating pressures up to 150 psig and temperatures to 370°F use Type K soft copper (where permitted) tubing 1/2" 0D, "040" wall. For instruments and instrument leads, use 1/4" or 3/8" copper tubing up to 400°F, and for operating temperatures above 400°F use steel tubing. B. For operating temperatures above 400°F use Schedule 80 pipe and forged steel fittings. INSTALLATION A. Long tracers of pipe or tubing shall be installed with an expansion Joop or flexible hose every 100'. B. Steam-tracer sizes, number of tracers, and length of tracer for external-parallel tracers shall be as follows: Number and Naximum Tracer Length for Steam at Tracer Size SO psi 75 psi 100 psi 2 in. (1) 1/2" 0D Tube 210 250 250 3 in. (1) 1/2" 0D Tube 210 250 250 4 in, (1) 1/2" 0D Tube 210 250 250 6 in. (1) 1/2" 0D Tube 190 220 240 8 in. (2) 1/2" 0D Tubes 160 180 200 10 in. (2) 1/2" 0D Tubes 140 160 170 12 in. (2) 1/2" 0D Tubes 140 160 170 14 in. (3) 1/2" 0D Tubes 210 240 250 16 in. (3) 1/2" 0D Tubes 180 200 220 18 in, (3) 1/2" 0D Tubes 180 200 220 The length of the above tracers is based on maintaining the operating tenperature of the process line with a 150°F differen- tial between the fluid and outside of the insulation and with 250' maximum tracer length for temperatures falling below zero °F. C. Band the tracer to the pipe with 16-gauge galvanized wire loops spaced approximately on 12" centers.05/75-€1-081-801-0 mewn gin Gey gay 4 of 4 pare Brown& Root, ENGINEERING DIVISION PETROLEUM & CHEMICAL e £1-081-801-0 WINTERIZING PIPING AND INSTRUMENTS BY STEAM TRACING cnecKeo Aprnoveo For highly viscous fluids (those that congeal at high temperatures) and for specially lined pipe, a plastic compound between the tracer and the pipe may be used to improve and distribute the heat transfer. The lines requiring this special treatment shall be noted on the line list. Steam jacketing of sulfur lines, equipment and tanks shall be described in the Project Piping Specifications. Details for steam traced lines and instruments and trap installations are given in ES-081-802 through ES-081-816.£2" GA. VA. STEAM TR M ACE SUPPLY ANIFOLD — | THROUGH S& TRACEY £S-021- Bot -9 4BROWN & ROOT Inc. sovston. texas STEAM TRACE SUPPLY MANIFOLD-OTHROUGH IZ TRACERSgz < x K 8 4 7 Note: 1, USE REDUCING INSERT FoR BW. FITTINGS ANO HEX REDUCING BUSHINGS FOR ScRD ETTINGs. 2. UNION To BE useo WITH ScR'O FITTINGS ANO FLANGES To Ge useo WITH SWLEITTINGS BROWN & ROOT Inc. wovsroureas_| STEAM TRACE TRAP MANIFOLD - | THROUGH S TRACERS¥- STRAINER dod Peg tey \ IDEMTIFICATION HG Lhe i]? TYP. FOR EACH TRACER CHa GAYA, *2 SEE.NOTE*/ SEE NOTE ce g $ $ < 8 4 ¥ el Py (DO NOTINSLL. Notes: ste &S-08l-! STEAM TRACE TRAP MAN! FOLD - GTHROUGHIE TRACERS<— | TUBE TO MALE . PIPE THRO ‘C CONNECTOR aS TRACER INCET4 OUTLET Ss; CONNECTION DEVE -EONNE CTION DETER INSULATION. INSOLE ON TAT TUBING UNION ABDNL* UNE OF, he FOR Tu 7 TORE SS. WIRE SPACED © MAX. INTERVALS TRACER, a TRY FIELD a ee DUPPT SHe. 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