DE ZG513 BITS
FEM Simulation Lab using ANSYS Pilani
Pilani | Dubai | Goa | Hyderabad
Lab Examinations – Set 5
BIRLA INSTITUTE OF TECHNOLOGY AND SCIENCE, PILANI
OCT 2021
Problem Statement – Thermal stress analysis
An cover plate is subjected to a temperature of 60 deg Celsius at a friction face as shown
in Fig. 1. The outer surface of the cover plate is subjected to forced air convection (room
temp 26oC) of coefficient 100e-4 W/mm2 ˚C. The cover plate is made fixed as shown in
Fig. 2. Determine the temperature distribution on the cover plate and also the residual
stress induced at the fixed support of cover plate. The material used for analysis is
Structural Steel. Thermal conductivity is of 20e-3 W/mmoC. The coefficient of thermal
expansion 12e-6/oC. (E = 2e5 N/mm2, PR = 0.3)
Fig. 1 Fig. 2
Hints
• Import the stp file
• Material Properties – Mechanical: Young's modules, Poisson ratio, Expansion
- Thermal: Conductivity
• Step – Coupled temp-displacement
• Interaction – Surface film condition (outer surface)
• Boundary conditions – four circles fixed (Fig. 2), others – Temperature (Fig. 1)
• Mesh – Change element type to Coupled Temperature-Displacement
• Solve the analysis