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Caterpillar: Guideline For Reusable Parts and Salvage Operations

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100% found this document useful (3 votes)

536 views59 pages

Caterpillar: Guideline For Reusable Parts and Salvage Operations

descripcion valvulas y otros

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Paul Gustavo

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Guía de Reutilización de Piezas y Operaciones de Reparación

Specifications for Crankshafts in Caterpillar Engines
Número de medio -SEBF8041-11 Fecha de publicación -08/09/2004 Fecha de actualización -08/09/2004

SEBF80410001

Specifications for Crankshafts in Caterpillar Engines

SMCS - 1202

CATERPILLAR® SM

GUIDELINE FOR
REUSABLE PARTS
AND SALVAGE OPERATIONS
Specifications for Crankshafts in Caterpillar Engines

Summary of Revisions
Page Description
Cover Changed title.

All Revised format.

All This guideline has been

revised with new information.

Added Double Plunge

40 dimensions.

Introduction

This guideline enables dealers and their customers to benefit from cost reductions made possible through an
established parts reusability and salvage program. Every effort has been made to provide the most current and
relevant information known to Caterpillar Inc. Since the Company makes ongoing changes and improvements to
its products, this guideline must be used with the latest technical information available from Caterpillar to ensure
such changes and improvements are incorporated where applicable.

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For questions or additional information concerning this guideline, contact Caterpillar Service Support Division,
Dealer Support (309) 494-1934.

Summary

This guideline has Use Again wear specifications for Caterpillar engine crankshafts. It must be used with the
instructions given in Guidelines for Reusable Parts and Savage operations SEBF8039, Inspection of Crankshafts
for Cracks , SEBF8042, Procedure to Grind and Polish Crankshafts , SEBF8043, Visual Inspection of
Crankshafts , and SEBF8054, Procedures to Measure and Straighten Bent Crankshafts .

If a crankshaft meets the specifications found in this guideline, it can be expected to give normal performance
until the next overhaul when used again in the same application.

Crankshafts that are acceptable according to Caterpillar specifications published in Guideline for Reusable Parts
and Salvage Operations, SEBF8041, Specifications for Crankshafts in Caterpillar Engines are not necessarily
acceptable to some insurance companies and marine societies.

References
Reference Material
Form No. Title
SEBF8039 Inspection of Crankshafts
for Cracks
SEBF8042 Procedure to Grind and
Polish Crankshafts
SEBF8043 Visual Inspection of
Crankshafts
SEBF8054 Procedure to Measure and
Straighten Bent
Crankshafts
SEBF8156 Procedure to Inspect
Crankshafts in 3500
Family of Engines

Crankshaft Inspection
Refer to SEBF8039 Inspection of Crankshafts for Cracks and SEBF8043 Visual Inspection of Crankshafts
for additional information, when inspecting crankshafts

NOTICE

Never install a crankshaft that is bent

more than the specifications given in
this Guideline. Do not straighten a
crankshaft unless you know the
correct procedure.

Crankshaft Measurement
Refer to SEBF8054 for more information on the procedures and the tools required to perform crankshaft

measurements.

Specifications for Determining if a Crankshaft Can Be Used Again As Is

The Use Again maximum TIR for most used crankshafts without straightening or grinding can be found in
Chart A. Do not use the crankshaft again as-is if the TIR is more than the specification found in Chart A,
Measurements of Reground Crankshafts Maximum TIR (Before the Procedure to Straighten) .
If a crankshaft is reground, the journals must be in alignment with other surfaces of the crankshaft. The TIR for
reground crankshafts is given in Chart A. If the TIR for any of the measurements that follow is more than
specifications shown in Chart A, the crankshaft cannot be used again as is . If possible, grind the crankshaft to
the next standard size and measure again.

Illustration 14
Crankshaft

(1) Pilot hub for flywheel (5) Flange for pulley, gear or damper
(2) Flange face for flywheel (6) Straight or tapered shaft
(3) Flange for flywheel (7) Flange face for pulley or damper
(4) Main bearing journals (8) Pilot hub for damper

Note: All dimensions are mm (inch)

Chart A.
Measurements of Reground Crankshafts Maximum TIR (Before the Procedure
to Straighten)
Note: The maximum TIR for the MAIN BEARING JOURNALS on both used
and reground crankshafts is shown in column (4). The other specifications are
for reground crankshafts only. (It is not necessary to check a used crankshaft for
the other dimensions unless it has been reground.) Reground crankshafts must
meet the specifications that follow. If they do not, check the method used to
grind.
Flange
or Flange
Flywheel Flywheel Main Straight Pilot
Forging Flange Shoulder Face for
Pilot Bearing or Hub OD
Number Face for Flange for Damper
Tapered for
OD Flywheel OD Journals Pulley, or
(Part Shaft Damper
Gear, or Adapter
Number) (1) (2) (3) (4) Damper (6) (8)
(7)
(5)
1140, 1145, and 3145 4.5 Inch
0.08
9L-8123 0.03 0.08 0.038 (0.003) ¹ 0.03 0.038 0.05
9L-9230 (0.001) (0.003) (0.0015) 0.015 (0.001) (0.0015) (0.002)
(0.006) ²
0.03 0.08 0.038 0.08 0.03 0.064 0.05
9N-8011
(0.001) (0.003) (0.0015) (0.003) (0.001) (0.0025) (0.002)
1150 and 3150 4.5 Inch
0.10
0.03 0.08 0.038 (0.004) ¹ 0.03 0.038 0.05
9L-8122
(0.001) (0.003) (0.0015) 0.17 (0.001) (0.0015) (0.002)
(0.007) ²
0.08
0.03 0.08 0.038 (0.003) ¹ 0.03 0.038 0.05
9L-9231
(0.001) (0.003) (0.0015) 0.015 (0.001) (0.0015) (0.002)
(0.006) ²
0.03 0.08 0.038 0.08 0.03 0.064 0.05
9N-8012
(0.001) (0.003) (0.0015) (0.003) (0.001) (0.0025) (0.002)
1160 and 3160 4.5 Inch
0.10
0.03 0.08 0.038 (0.004) ¹ 0.03 0.038 0.05
9L-8400
(0.001) (0.003) (0.0015) 0.17 (0.001) (0.0015) (0.002)
(0.007) ²
0.08
0.03 0.08 0.038 (0.003) ¹ 0.03 0.038 0.05
9L-9232
(0.001) (0.003) (0.0015) 0.015 (0.001) (0.0015) (0.002)
(0.006) ²
0.13
0.03 0.05 0.038 (0.005) ¹ 0.03 0.064 0.05
9N-8013
(0.001) (0.002) (0.0015) 0.08 (0.001) (0.0025) (0.002)
(0.003) ²
3204 4.5 Inch
0.03 0.08 0.038 0.08 0.05 0.038 0.13
4N-0111
(0.001) (0.003) (0.0015) (0.003) (0.002) (0.0015) (0.005)
0.03 0.03 0.04 0.08 0.05 0.04 0.13
6N-8290
(0.001) (0.001) (0.0016) (0.003) (0.002) (0.0016) (0.005)
1W-
0400 0.03 0.03 0.04 0.08 0.08 0.08 0.13
0R-5024 (0.001) (0.001) (0.0016) (0.003) (0.003) (0.003) (0.005)
0R-5164

0R-5474
0R-5560

Note: All dimensions are mm (inch)

Chart A.
Measurements of Reground Crankshafts Maximum TIR (Before the Procedure
to Straighten)
Note: The maximum TIR for the MAIN BEARING JOURNALS on both used
and reground crankshafts is shown in column (4). The other specifications are
for reground crankshafts only. (It is not necessary to check a used crankshaft for
the other dimensions unless it has been reground.) Reground crankshafts must
meet the specifications that follow. If they do not, check the method used to
grind.
Flange
or Flange
Flywheel Flywheel Main Straight Pilot
Forging Flange Shoulder Face for
Pilot Bearing or Hub OD
Number Face for Flange for Damper
Tapered for
OD Flywheel OD Journals Pulley, or
(Part Shaft Damper
Gear, or Adapter
Number) (1) (2) (3) (4) Damper (6) (8)
(7)
(5)
3208 4.5 Inch
4N-8453 0.03 0.08 0.038 0.08 0.03 0.038 0.05
4N-8454 (0.001) (0.003) (0.0015) (0.003) (0.001) (0.0015) (0.002)
0.13
0.064 0.127 0.038 (0.005) ¹ 0.05 0.127 0.076
9N-0300
(0.025) (0.005) (0.0015) 0.08 (0.002) (0.005) (0.003)
(0.003) ²
0.13
9N-0303 0.064 0.05 0.076 (0.005) ¹ 0.05 0.127 0.076
0R-5053 (0.0025) (0.002) (0.003) 0.08 (0.002) (0.005) (0.003)
(0.003) ²
9N-6220 0.13
0R-5051 0.03 0.05 0.076 (0.005) ¹ 0.05 0.127 0.076
0R-5162 (0.001) (0.002) (0.003) 0.08 (0.002) (0.005) (0.003)
0R-5561 (0.003) ²
0.13
0.03 0.05 0.038 (0.005) ¹ 0.03 0.064 0.05
9N-8013
(0.001) (0.002) (0.0015) 0.08 (0.001) (0.025) (0.002)
(0.003) ²
D333C, 3306 and 1673C 4.75 Inch
5C-3836
4N-7696
2P-2842 0.025 0.05 0.13 0.08 0.08 0.13
0R-5018 (0.001) (0.002) (0.005) (0.003) (0.003) (0.005)
0R-5172
0R-5175
5S-5870 0.03 0.05 0.08 0.08 0.08 0.13
2Y-4506 (0.001) (0.002) (0.003) (0.003) (0.003) (0.005)
0.03 0.05 0.13 0.05 0.08 0.13
9S-2270
(0.001) (0.002) (0.005) (0.002) (0.003) (0.005)
D334 and 1674 5.75 Inch
9S-0123 0.03 0.05 0.13 0.05 0.08 0.13
0R-5047 (0.001) (0.002) (0.005) (0.002) (0.003) (0.005)
1404 4.5 Inch
0.025 0.025 0.03 0.025 0.025 0.025
7N-0366
(0.001) (0.001) (0.001) (0.001) (0.001) (0.001)
D340 5.4 Inch
0.03 0.05 0.08 0.05 0.08
2P-3841
(0.001) (0.002) (0.003) (0.002) (0.003)

Note: All dimensions are mm (inch)

Chart A. Note: All

Measurements of Reground Crankshafts Maximum TIR (Before the Procedure dimensions are
to Straighten) (Cont.) mm (inch)
Note: The maximum TIR for the MAIN BEARING JOURNALS on both used
and reground crankshafts is shown in column (4). The other specifications are
for reground crankshafts only. (It is not necessary to check a used crankshaft for
the other dimensions unless it has been reground.) Reground crankshafts must
meet the specifications that follow. If they do not, check the method used to
grind.
Flange
Forging or Flange
Flywheel Flange Flywheel Main Straight Pilot
Number Shoulder Face for
Pilot Bearing or Hub OD
Face for Flange for Damper
(Part Tapered for
OD Flywheel OD Journals Pulley, or
Number) Shaft Damper
Gear, or Adapter
(1) (2) (3) (4) Damper (6) (8)
(7)
(5)
D342 5.75 Inch
6N-2822
4S-7406
0R-5045 0.03 0.05 0.08 0.08 0.08 0.13 0.13
0R-5072 (0.001) (0.002) (0.003) (0.003) (0.003) (0.005) (0.005)
0R-5181
0R-5184
D343 and 1693 5.4 Inch
2P-3838
0R-5031 0.03 0.05 0.08 0.08 0.08
0R-5124 (0.001) (0.002) (0.003) (0.003) (0.003)
0R-5126
0.05 0.08 0.08 0.08
2P-3840
(0.002) (0.003) (0.003) (0.003)
D346 5.4 Inch
6N-8314
8N-1910
9S-2303
0R-5033
0.05 0.03 0.05 0.10 0.08 0.08 0.13
0R-5077
(0.002) (0.001) (0.002) (0.004) (0.003) (0.003) (0.005)
0R-5086
0R-5098
0R-5134
0R-5137
D348 5.4 Inch
6N-7898
9S-1994 0.05 0.03 0.05 0.08 0.08 0.08 0.13
0R-5037 (0.002) (0.001) (0.002) (0.003) (0.003) (0.003) (0.005)
0R-5080
1W-
7575 0.05 0.025 0.05 0.10 0.08 0.08 0.13
0R-5089 (0.002) (0.001) (0.002) (0.004) (0.003) (0.003) (0.005)
0R-5092
D349 5.4 Inch
6N-8338
9S-8662
0R-5041 0.05 0.03 0.05 0.08 0.08 0.08 0.13
0R-5074 (0.002) (0.001) (0.002) (0.003) (0.003) (0.003) (0.005)
0R-5083
0R-5095

Chart A.
Measurements of Reground Crankshafts Maximum TIR (Before the Procedure
to Straighten) (Cont.)
Note: The maximum TIR for the MAIN BEARING JOURNALS on both used
and reground crankshafts is shown in column (4). The other specifications are
for reground crankshafts only. (It is not necessary to check a used crankshaft for
the other dimensions unless it has been reground.) Reground crankshafts must
meet the specifications that follow. If they do not, check the method used to
grind.
Flange
or Flange
Flywheel Flywheel Main Straight Pilot
Forging Flange Shoulder Face for
Pilot Bearing or Hub OD
Number Face for Flange for Damper
Tapered for
OD Flywheel OD Journals Pulley, or
(Part Shaft Damper
Gear, or Adapter
Number) (1) (2) (3) (4) Damper (6) (8)
(7)
(5)
D353 6.25 Inch
1M-
2799
1P-9501 0.03 0.05 0.08 0.08 0.13 0.08
2P-2800 (0.001) (0.002) (0.003) (0.003) (0.005) (0.003)
0R-5029
0R-5186
D379 6.25 Inch
5L-2684
0.03 0.05 0.08 0.05 0.03
0R-5055
(0.001) (0.002) (0.003) (0.002) (0.001)
0R-5340
D398 6.25 Inch
4L-3771
3N-3000
4W- 0.03 0.05 0.08 0.05 0.03
7612 (0.001) (0.002) (0.003) (0.002) (0.001)
0R-5058
0R-5342
D399 6.25 Inch
6L-7500
4W-
0.03 0.05 0.08 0.05 0.03
7716
(0.001) (0.002) (0.003) (0.002) (0.001)
0R-5061
0R-5344
3114 105 mm
4P-5122
7W- 0.06 0.05 0.08 0.13 0.05 0.07 0.08
9944 (0.002) (0.002) (0.003) (0.005) (0.002) (0.003) (0.003)
0R-6220
3116 105 mm and 3126 110 mm
4P-5121
7W-
5206
101- 0.06 0.05 0.08 0.13 0.05 0.07 0.08
3228 (0.002) (0.002) (0.003) (0.005) (0.002) (0.003) (0.003)
0R-6221
10R-
1755
C7 110 mm
222- 0.06 0.05 0.08 0.13 0.08 0.05 0.08

3900 (0.002) (0.002) (0.003) (0.005) (0.003) (0.002) (0.003)

C9 120 mm
160- 0.06 0.05 0.08 0.13 0.05 0.07 0.08
8145 (0.002) (0.002) (0.003) (0.005) (0.002) (0.003) (0.003)

Note: All dimensions are mm (inch)

Chart A.
Measurements of Reground Crankshafts Maximum TIR (Before the Procedure
to Straighten) (Cont.)
Note: The maximum TIR for the MAIN BEARING JOURNALS on both used
and reground crankshafts is shown in column (4). The other specifications are
for reground crankshafts only. (It is not necessary to check a used crankshaft
for the other dimensions unless it has been reground.) Reground crankshafts
must meet the specifications that follow. If they do not, check the method used
to grind.
Flange
or Flange
Flywheel Flywheel Main Straight Pilot
Forging Flange Shoulder Face for
Pilot Bearing or Hub OD
Number Face for Flange for Damper
Tapered for
OD Flywheel OD Journals Pulley, or
(Part Shaft Damper
Gear, or Adapter
Number) (1) (2) (3) (4) Damper (6) (8)
(7)
(5)
3176 and C10 125 mm
9Y-5706
116-
1080 0.06 0.05 0.08 0.10 0.05 0.08 0.08
0R-6218 (0.002) (0.002) (0.003) (0.004) (0.002) (0.003) (0.003)
0R-7085
0R-7262
C11 130 mm
207- 0.06 0.03 0.08 0.10 0.08 0.05 0.03 0.06
8503 (0.002) (0.001) (0.003) (0.004) (0.003) (0.002) (0.001) (0.002)
3196 and C12 130 mm
116-
1072
187-
9000 0.06 0.03 0.08 0.10 0.08 0.05 0.03 0.06
202- (0.002) (0.001) (0.003) (0.004) (0.003) (0.002) (0.001) (0.002)
2387
0R-7086
0R-7263
C13 130 mm
195- 0.06 0.03 0.08 0.10 0.08 0.05 0.03 0.06
0306 (0.002) (0.001) (0.003) (0.004) (0.003) (0.002) (0.001) (0.002)
3406/C-15 and C15 137 mm
0.13
117- (0.005) ³
0457 0.076 0.03 0.20 0.127 0.20 0.20 0.03 0.076
0R-5128 (0.003) (0.001) (0.008) (0.008) (0.008) (0.001) (0.003)
(0.005)
0R-5131 4
221-
9358
156- 0.075 0.05 0.20 0.18 0.05 0.20 0.05 0.075
8536 (0.003) (0.002) (0.008) (0.007) (0.002) (0.008) (0.002) (0.003)
4P-9121
0R-6720
0.076 0.25 0.05 0.18 0.051 0.20 0.025 0.076
7C-3536
(0.003) (0.001) (0.002) (0.007) (0.002) (0.008) (0.001) (0.003)
0.076 0.25 0.20 0.076 0.051 0.20 0.025 0.076
4N-0006
(0.003) (0.001) (0.008) (0.003) (0.002) (0.008) (0.001) (0.003)

6N-3906 0.076 0.25 0.20 0.127 0.051 0.20 0.025 0.076

0R-5026 (0.003) (0.001) (0.008) (0.005) (0.002) (0.008) (0.001) (0.003)

0.13
1W- (0.005) ³
6206 0.076 0.25 0.20 0.127 0.051 0.20 0.025 0.076
2W- (0.003) (0.001) (0.008) (0.002) (0.008) (0.001) (0.003)
(0.005)
2300 4
9Y-9112 0.075 0.05 0.20 0.13 0.05 0.20 0.03 0.075
0R-6297 (0.003) (0.002) (0.008) (0.005) (0.002) (0.008) (0.001) (0.003)
9Y-6047
121- 0.075 0.03 0.20 0.13 0.08 0.20 0.03 0.075
5402 (0.003) (0.001) (0.008) (0.005) (0.003) (0.008) (0.001) (0.003)
0R-6296

Note: All dimensions are mm (inch)

Chart A.
Measurements of Reground Crankshafts Maximum TIR (Before the Procedure
to Straighten) (Cont.)
Note: The maximum TIR for the MAIN BEARING JOURNALS on both used
and reground crankshafts is shown in column (4). The other specifications are
for reground crankshafts only. (It is not necessary to check a used crankshaft for
the other dimensions unless it has been reground.) Reground crankshafts must
meet the specifications that follow. If they do not, check the method used to
grind.
Flange
or Flange
Flywheel Flywheel Main Straight Pilot
Forging Flange Shoulder Face for
Pilot Bearing or Hub OD
Number Face for Flange for Damper
Tapered for
OD Flywheel OD Journals Pulley, or
(Part Shaft Damper
Gear, or Adapter
Number) (1) (2) (3) (4) Damper (6) (8)
(7)
(5)
3408 137 mm
0.08 0.025 0.20 0.08 0.05 0.20 0.025 0.08
4N-0008
(0.003) (0.001) (0.008) (0.003) (0.002) (0.008) (0.001) (0.003)
7N-3408 0.13
1W- 0.08 0.025 0.20 (0.005) ¹ 0.05 0.20 0.025 0.08
5008 (0.003) (0.001) (0.008) 0.08 (0.002) (0.008) (0.001) (0.003)
0R-5178 (0.003) ²
1W-
6208 0.08 0.025 0.20 0.13 0.05 0.20 0.025 0.08
0R-5066 (0.003) (0.001) (0.008) (0.005) (0.002) (0.008) (0.001) (0.003)
0R-5555
3412 137 mm
4N-0012
9Y-5412
1W- 0.127 0.025 0.20 0.13 0.05 0.20 0.025 0.127
6212 (0.005) (0.001) (0.008) (0.005) (0.002) (0.008) (0.001) (0.005)
0R-5069

0R-5338
4W- 0.075 0.025 0.20 0.13 0.8 0.20 0.025 0.075
7412 (0.003) (0.001) (0.008) (0.005) (0.03) (0.008) (0.001) (0.003)
3456 and C16 140 mm
132- 0.075 0.025 0.05 0.18 0.8 0.20 0.05 0.075
1116 (0.003) (0.001) (0.002) (0.007) (0.03) (0.008) (0.002) (0.003)
C18 145 mm
195- 0.075 0.025 0.05 0.18 0.20 0.05 0.075
0314 (0.003) (0.001) (0.002) (0.007) (0.008) (0.002) (0.003)
C30 145 mm
219- 0.075 0.025 0.05 0.18 0.8 0.20 0.05 0.075
4453 (0.003) (0.001) (0.002) (0.007) (0.03) (0.008) (0.002) (0.003)
C32 145 mm
219- 0.075 0.025 0.05 0.18 0.8 0.20 0.05 0.075
4454 (0.003) (0.001) (0.002) (0.007) (0.03) (0.008) (0.002) (0.003)
3508 170 mm
8N-9393
0.025 0.025 0.05 0.08 0.05 0.05 0.025 0.025
1W-
(0.001) (0.001) (0.002) (0.003) (0.002) (0.002) (0.001) (0.001)
6408

7W- 0.025 0.025 0.05 0.13 0.05 0.05 0.025 0.025

0208 (0.001) (0.001) (0.002) (0.005) (0.002) (0.002) (0.001) (0.001)
0R-5433

0R-7776
3512 170 mm
0.025 0.025 0.05 0.08 0.05 0.05 0.025 0.025
8N-7777
(0.001) (0.001) (0.002) (0.003) (0.002) (0.002) (0.001) (0.001)

Note: All dimensions are mm (inch)

Chart A.
Measurements of Reground Crankshafts Maximum TIR (Before the Procedure
to Straighten) (Cont.)
Note: The maximum TIR for the MAIN BEARING JOURNALS on both used
and reground crankshafts is shown in column (4). The other specifications are
for reground crankshafts only. (It is not necessary to check a used crankshaft
for the other dimensions unless it has been reground.) Reground crankshafts
must meet the specifications that follow. If they do not, check the method used
to grind.
Flange
or Flange
Flywheel Flywheel Main Straight Pilot
Forging Flange Shoulder Face for
Pilot Bearing or Hub OD
Number Face for Flange for Damper
Tapered for
OD Flywheel OD Journals Pulley, or
(Part Shaft Damper
Gear, or Adapter
Number) (1) (2) (3) (4) Damper (6) (8)
(7)
(5)
3512 170 mm (continued)
4P-2612
7W-
0212
0R-5435
0R-6215 0.025 0.025 0.05 0.13 0.05 0.05 0.025 0.025
0R-7777 (0.001) (0.001) (0.002) (0.005) (0.002) (0.002) (0.001) (0.001)
0R-7779
172-
5
0926
3516 170 mm
7E-4316
8N-9493
4P-2616
7W-
0216
0R-5437
0R-6063 0.025 0.025 0.05 0.13 0.05 0.05 0.025 0.025
0R-7775 (0.001) (0.001) (0.002) (0.005) (0.002) (0.002) (0.001) (0.001)
0R-7778
172-
5
0830
177-
5
9772
3520 170 mm
140-
1163 0.025 0.025 0.05 0.13 0.05 0.05 0.025 0.025
236- (0.001) (0.001) (0.002) (0.005) (0.002) (0.002) (0.001) (0.001)
4169
C175 175 mm
237- 0.025 0.025 0.05 0.13 0.05 0.05 0.025 0.025
8307 (0.001) (0.001) (0.002) (0.005) (0.002) (0.002) (0.001) (0.001)

3606 280 mm
7C-3606
4P-3606
4W- 0.05 0.05 0.5 0.08 0.5 0.05 0.05
3606 (0.002) (0.002) (0.02) (0.003) (0.02) (0.002) (0.002)
179-
3574
3608 280 mm
7C-3608
4P-3608
1W- 0.05 0.05 0.5 0.08 0.5 0.05 0.05
0108 (0.002) (0.002) (0.02) (0.003) (0.02) (0.002) (0.002)
193-
5844
3612 280 mm
7C-3612
4P-3612
1W- 0.05 0.05 0.5 0.08 0.5 0.05 0.05
0112 (0.002) (0.002) (0.02) (0.003) (0.02) (0.002) (0.002)
191-
5422

Note: All dimensions are mm (inch)

¹ Main Bearing Journals 2 and 4
² Main Bearing Journal 3
³ Main Bearing Journals 2,3,5 and 6
4
Main Bearing Journal 4
5
HD Engine Applications

Chart B, Specifications for Crankshaft Straightening

The maximum permissible TIR at which most Caterpillar crankshafts can be straightened is found in Chart B,
Specifications for Crankshaft Straightening .

If the TIR for any of the measurements that follow is more than specifications shown in Chart B, the crankshaft
cannot be straightened. Do not straighten crankshafts, which are bent beyond these specifications. Take note that
the measurement is an overall dimension and different from the specifications shown in Chart A.

Chart B.
Specifications for Crankshaft Straightening
Note: This chart shows the maximum permissible TIR at which most
Caterpillar crankshafts can be straightened. The dimensions are to be used for
this purpose ONLY. Do not straighten crankshafts, which are bent beyond
these specifications. Take note that the measurement is an overall dimension
and different from the specifications and procedures shown in Procedure to
Measure Used Crankshafts for Bend .
Forging Maximum TIR Permitted at Fillet Processing
Number (Part Center Main for Induction
Shot Peened
Number) Straightening Hardened
D311 4.0 Inch
5F-1099 1.52 mm (0.060 in) None
D311H and D320 4.0 Inch
8H-4529, 8M-
1.02 mm (0.040 in) None
4800
All except rear
2M-7566 1.02 mm (0.040 in)
main bearing
D315 4.5 Inch
3F-6777, 6H-
1.52 mm (0.060 in) None
6888
All except center
7H-7008 1.52 mm (0.060 in) and rear main
bearings
D318 4.5 Inch
3F-5020, 6H- None
2.03 mm (0.080 in)
4385
All except center
7H-1964, 7H-
2.03 mm (0.080 in) and rear main
3412
bearings
D326 and D337 5.12 Inch
All except front
5H-2980 2.03 mm (0.080 in) and rear main
bearing
D330 4.5 Inch
8M-4504, 9H-
1.02 mm (0.040 in) All None
2725, 8M-4506
All except rear
2M-5170 1.02 mm (0.040 in)
main bearing
D330C and 3304 4.75 Inch
4N-7694, 2P-
1491, 2P-6213,
1.02 mm (0.040 in) None
5C-3834, 9S-
0771, 3Y-1613
0R-5166, 0R-
1.02 mm (0.040 in) None
5169
0R-5021 1.02 mm (0.040 in) None¹
All except rear
5S-5251 1.02 mm (0.040 in)
main bearing

2Y-4504 1.02 mm (0.040 in) None All

D333 and 1673 4.5 Inch
9H-9854, 8M- None
1.52 mm (0.060 in)
4500
8M-4502, 1S- All except rear
1.52 mm (0.060 in)
9400 main bearing
9M-2336 1.52 mm (0.060 in) All

¹ Except for crankshaft remanufactured from 2P-6213

Chart B.
Specifications for Crankshaft Straightening
Note: This chart shows the maximum permissible TIR at which most
Caterpillar crankshafts can be straightened. The dimensions are to be used for
this purpose ONLY. Do not straighten crankshafts, which are bent beyond
these specifications. Take note that the measurement is an overall dimension
and different from the specifications and procedures shown in Procedure to
Measure Used Crankshafts for Bend .
Forging Maximum TIR Permitted at Fillet Processing
Number (Part Center Main for Induction
Shot Peened
Number) Straightening Hardened
1140, 1145 and 3145 4.5 Inch (90° V8)
9L-8123 No Straightening None
9L-9230, 9N-
1.02 mm (0.040 in) None
8011
1150 and 3150 4.5 Inch (90° V8)
9L-8122 No Straightening None
9L-9231, 9N-
1.02 mm (0.040 in) None
8012
1160 and 3160 4.5 Inch (90° V8)
9L-8400 No Straightening None
9L-9232, 9N-
1.02 mm (0.040 in) None
8013
3204 4.5 Inch
4N-0111 0.51 mm (0.020 in) None
6N-8290, 1W-
0400, 0R-5024,
0R-5164, 1.02 mm (0.040 in) None
0R-5474, 0R-
5560,
3208 4.5 Inch
4N-8453, 4N-
8454,
9N-0300, 9N-
0303,
9N-6220, 9N-
1.02 mm (0.040 in) None
8013,
0R-5051, 0R-
5053,
0R-5162, 0R-
5561
D333C, 1673C and 3306 4.75 Inch
5C-3836, 4N-
7696, 1.52 mm (0.060 in) None
9S-2270
All except rear
5S-5870 1.52 mm (0.060 in) None
main bearing
2P-2842 1.52 mm (0.060 in) None None
2Y-4506 1.52 mm (0.060 in) None All
0R-5018, 0R-
5172, 1.52 mm (0.060 in) None All²
0R-5175
D334 and 1674
3S-9629, 9S-
0123, 1.52 mm (0.060 in) None
0R-5047
D336 and 1676 4.5 Inch
7N-9673 1.52 mm (0.060 in) All

4S-9284, 3S-
1.52 mm (0.060 in) None
7684
D339 5.75 Inch
5F-4455 1.02 mm (0.040 in) All None
All except center
9H-9082 2.03 mm (0.080 in)
main bearing
2H-0862 2.03 mm (0.080 in) None
4S-7414 2.03 mm (0.080 in) All

² Except for crankshaft remanufactured from 4N-7696

Chart B.
Specifications for Crankshaft Straightening
Note: This chart shows the maximum permissible TIR at which most
Caterpillar crankshafts can be straightened. The dimensions are to be used for
this purpose ONLY. Do not straighten crankshafts, which are bent beyond
these specifications. Take note that the measurement is an overall dimension
and different from the specifications and procedures shown in Procedure to
Measure Used Crankshafts for Bend .
Forging Maximum TIR Permitted at Fillet Processing
Number (Part Center Main for Induction
Shot Peened
Number) Straightening Hardened
1404 4.5 Inch
7N-0366 1.02 mm (0.040 in) None
D340 5.4 Inch
All except rear
2P-3841 1.52 mm (0.060 in)
main bearing
D342 5.75 Inch
6F-1913, 4M-
3.05 mm (0.120 in) All
0447
6N-2822, 4S-
7406,
0R-5072, 0R-
2.54 mm (0.100 in) None None
5181,
0R-5045, 0R-
5184
D343 and 1693 5.4 Inch
2P-3838, 0R-
5031,
2.03 mm (0.080 in) None None
0R-5124, 0R-
5126
2P-3840 2.03 mm (0.080 in) All None
4S-5644, 7M- All except rear
2.03 mm (0.080 in)
9200 main bearing
D346 5.4 Inch (60° V8)
6N-8314, 9S-
2303,
0R-5033, 0R-
1.02 mm (0.040 in) None
5098,
0R-5086, 0R-
5077
8N-1910, 0R-
All except journal
5134, 1.02 mm (0.040 in) None
gage length
0R-5137
1S-2512, 2S- All except rear
1.52 mm (0.060 in)
0758 main bearing
D348 5.4 Inch (60° V12)
6N-7898, 0R- All except rear
2.03 mm (0.080 in)
5037 main bearing
9S-1994, 0R-
2.03 mm (0.080 in) All
5080
1W-7575, 0R-
2.03 mm (0.080 in) None
5089, 0R-5092
D349 5.4 Inch (60° V16)
6N-8338, 0R-
5041,
2.54 mm (0.100 in) None
0R-5083, 0R-
5095
9S-8662, 0R-

5074 2.54 mm (0.100 in) All

D353 6.25 Inch
1M-2799, 1P-
All except rear
9501, 0R-5029, 2.54 mm (0.100 in)
main bearing
0R-5186
2P-2800 2.54 mm (0.100 in) All None
D364 and D375 5.75 Inch (V8)
5F-9587 2.54 mm (0.100 in) All None
D379 6.25 Inch (V8)
5L-2684, 0R-
1.52 mm (0.060 in) All None
5055, 0R-5340

Chart B.
Specifications for Crankshaft Straightening (cont.)
Note: This chart shows the maximum permissible TIR at which most
Caterpillar crankshafts can be straightened. The dimensions are to be used for
this purpose ONLY. Do not straighten crankshafts, which are bent beyond
these specifications. Take note that the measurement is an overall dimension
and different from the specifications and procedures shown in Procedure to
Measure Used Crankshafts for Bend .
Maximum TIR Permitted at Fillet Processing
Forging Part
Center Main for Induction
Number Shot Peened
Straightening Hardened
D398 6.25 Inch (V12)
All except front
4L-3771 2.54 mm (0.100 in) and rear main
bearings
3N-3000, 4W-
7612, 0R-5058, 2.54 mm (0.100 in) None
0R-5342
D399 6.25 Inch (V16)
6L-7500 3.05 mm (0.120 in) All
4W-7716, 0R- All except front
5061, 3.05 mm (0.120 in) and rear main
0R-5344 bearings
3114 105 mm
4P-5122, 7W-
Do Not Straighten None
9944, 0R-6220
3116 105 mm and 3126 110 mm
4P-5121, 7W-
5206, 101-
Do Not Straighten None
3228, 0R-6221,
10R-1755
C7 110 mm
222-3900 Do Not Straighten All
C9 112 mm
160-8145 Do Not Straighten All
3176 and C10 125 mm
9Y-5706, 116-
1080, 0R-6218,
Do Not Straighten All
0R-7085, 0R-
7262
C11 130 mm
207-8503 Do Not Straighten All
3196 and C12 130 mm
116-1072, 187-
9000, 202-
Do Not Straighten All
2387, 0R-7086,
0R-7263
C13 130 mm
195-0306 Do Not Straighten All
3406 and C15 137 mm
7C-3536, 4N-
0006, 6N-3906,
4P-9121, 1W-
6206, 2W- 1.52 mm (0.060 in) All ³
2300, 9Y-9112,
156-8536, 0R-
5026, 0R-6720

³ Crankshafts stamped 0R-5026SP must have all fillets shot peened except the center main bearing journal.

3408 137 mm
4N-0008, 7N-
3408, 1W-
5008, 1W-
1.02 mm (0.040 in) None
6208, OR-
5066, OR-
5178, OR-5555
3412 137 mm
4N-0012, 1W-
6212, 0R-5069,
1.52 mm (0.060 in) None
OR-5338, 4W-
7412
9Y-5412 1.52 mm (0.060 in) All None
3456 and C16 140mm
132-1116 1.52 mm (0.060 in) All
C18 145mm
195-0314 1.52 mm (0.060 in) All
C30 145 mm
219-4453 2.03 mm (0.080 in) None
C32 145 mm
219-4454 2.03 mm (0.080 in) None
3508 170 mm (60° V8)
8N-9393, 1W-
6408,
2.03 mm (0.080 in) None
7W-0208, OR-
5433, 0R-7776
3512 170 mm (60° V12)
8N-7777 2.54 mm (0.100 in) All
7W-0212 2.54 mm (0.100 in)) None
OR-5435, 0R-
2.54 mm (0.100 in) All
77795

4P-2612, OR-
2.54 mm (0.100 in) All None
6215, 0R-7777
172-0926 6 2.54 mm (0.100 in) All All
3516 170 mm (60° V16)
8N-9493, 7W-
0216, 0R-7775, 3.05 mm (0.120 in) All
OR-5437 7

4 ACERT Engine

5 Must meet the same requirements as 7W-0212 Crankshaft

6 HD Engine Applications
7 Must meet the same requirements as 7E-4316 Crankshaft

9772 6

3520 170 mm
140-1163, 236-
3.05 mm (0.120 in) All
4169
C175 175 mm
237-8307 3.05 mm (0.120 in) All
3606 280 mm
7C-3606, 4P-
3606, 4W- 3.05 mm (0.120 in) All
3606, 179-3574
3608 280 mm
7C-3608, 4P-
3608, 1W- 3.05 mm (0.120 in) All
0108, 193-5844
3612 280 mm
7C-3612, 4P-
3612, 1W- 3.05 mm (0.120 in) All
0112, 191-5422
3616 280 mm
7C-3616, 4P-
3616, 1W- 3.05 mm (0.120 in) All
0116, 189-2498
3618 280 mm
137-0139 3.05 mm (0.120 in) All
3054 100/103 mm
4P-9948, 7C-
1.02 mm (0.040 in) All
8214
3056 100/103 mm
100-4034 1.02 mm (0.040 in) All
3064 102 mm
5I-7844, 135-
0.020 mm (0.0008 in)
2419
3066 102 mm
125-3005 0.020 mm (0.0008 in)

6 HD Engine Applications

Chart C, Crankshafts Measurement Specifications

Specification for Surface Finish

The maximum permissible surface roughness for crankshaft bearing journals is given in Chart C, Crankshaft
Measurement Specifications .

If the journals are rougher (have a higher number) than the specification, they must be polished. Refer to
SEBF8042 for information regarding grinding and polishing crankshafts.

The thrust face surface finish must be 0.45 micrometers (18 microinches) or smoother.

Make certain there are no wear steps or marks from grinding on the surface. Refer to SEBF8043 for information
regarding crankshaft inspection criteria.

Specification for Out-Of-Round and Diameter

This is the diameter of the bearing journal before beginning any procedure to regrind. The permissible diameter of
a rod journal or main journal must not be more than the dimensions shown in Chart C. Two rod journals (or one
main journal and one rod journal) can measure up to 0.005 mm (0.0002 inch) under the minimum diameter
specifications shown in the chart.

Specification for Taper

The permissible amount of taper that a rod journal or main journal can have must not be more than the dimensions
shown in Chart C.

Specification for Thrust Face Wear

The measurement between the thrust faces must be within the specifications found in Chart C.

Only D330C, 3304, D333C, and 3306 Engines have two thicknesses of thrust bearings available. The 7N-9343
Thrust Plate was released for the spacer plate block. This 6.73 mm (0.265 inch) thick thrust plate can be used
instead of the thinner plate on earlier models when the thrust faces must be ground to make the crankshaft usable.
In all other engines, thrust faces must be ground very lightly, approximately between 0.02 and 0.05 mm (0.001
and 0.002 inch), to clean up damaged surfaces. Refer to explanation of foot note number 3 in Chart C. Thrust
faces must have a surface finish of 0.45 micrometers (18 microinches) or less after they have been polished

Specification for Journal Fillet Radii

There are two procedures for checking the fillet radius. The preferred method is to use the correct size gauge.
However, if the correct gauge is not available, use the Bracket-Check method. Refer to SEBF8054 for more
information on the procedures and the tools required to check the fillet radius.

If the radius does not meet the specifications shown in Chart C, do not use the crankshaft again.

Note: The radius dimensions given in Chart C are before shot peening. If possible, measure the fillets before
shot peening. Refer to SEBF8054 for more information

Procedure to Check Journal Hardness

The readings must be within tolerances shown in Chart C .

Note: At times, a soft area will be found on a journal. If this occurs, check both sides of this soft area. If the
journal hardness is within the specifications on both sides of the soft area, the journal hardness is acceptable.

Important

On some crankshafts, (the 3208 Engines and 3300 Families of Engines, for example) the rear half of the rear main
journal and the far rear fillet can be softer than the specifications shown in Chart C.

D311H and D320 4.0 Inch

8H-4529 2M- 76.188 ± 0.013 66.663 ± 0.013 38.101 ± 0.064 5.74 ± 0.20 (0.226 4.95 ± 0.20 (0.195
0.015 (0.0006) 0.018 (0.0007) 54 62 0.25 (10)
7566 (3.0000 ± 0.0005) (2.6245 ± 0.0005) (1.5000 ± 0.0025) ± 0.008) ± 0.008)
76.188 ± 0.013 66.662 ± 0.020 38.101 ± 0.064 5.74 ± 0.20 (0.226 4.17 ± 0.20 (0.164
8M-4800 0.015 (0.0006) 0.018 (0.0007) 54 62 0.25 (10)
(3.0000 ± 0.0005) (2.6245 ± 0.0008) (1.5000 ± 0.0025) ± 0.008) ± 0.008)
D315 4.5 Inch
88.888 ± 0.026 76.188 ± 0.026 69.79 ± 0.07 7.34 ± 0.02 (0.289 6.10 ± 0.20 (0.240
3F-6777 0.018 (0.0007) 0.018 (0.0007) 54 62 0.25 (10)
(3.4995 ± 0.001) (2.9995 ± 0.001) (2.748 ± 0.003) ± 0.008) ± 0.008)
6H-6888 7H- 88.887 ± 0.013 76.188 ± 0.013 69.79 ± 0.07 7.34 ± 0.20 (0.289 6.10 ± 0.20 (0.240
0.020 (0.0008) 0.020 (0.0008) 54 62 0.25 (10)
7008 (3.4995 ± 0.0005) (2.9995 ± 0.0005) (2.748 ± 0.003) ± 0.008) ± 0.008)
D318 4.5 Inch
3F-5020 6H- 88.888 ± 0.026 76.188 ± 0.026 69.79 ± 0.07 7.34 ± 0.20 (0.289 6.10 ± 0.20 (0.240
0.020 (0.0008) 0.020 (0.0008) 54 62 0.25 (10)
4385 (3.4995 ± 0.001) (2.9995 ± 0.001) (2.748 ± 0.003) ± 0.008) ± 0.008)
88.878 ± 0.0114
(3.4991 ± 0.0004) 76.188 ± 0.026 69.79 ± 0.07 7.34 ± 0.20 (0.289 6.10 ± 0.20 (0.240
7H-1964 0.020 (0.0008) 0.020 (0.0008) 54 62 0.25 (10)
88.888 ± 0.026 (2.9995 ± 0.001) (2.748 ± 0.003) ± 0.008) ± 0.008)
(3.4995 ± 0.001)
88.878 ± 0.0114
(3.4991 ± 0.0004) 76.188 ± 0.026 69.79 ± 0.07 7.34 ± 0.20 (0.289 6.10 ± 0.20 (0.240
7H-3412 0.018 (0.0007) 0.018 (0.0007) 54 62 0.25 (10)
88.888 ± 0.026 (2.9995 ± 0.001) (2.748 ± 0.003) ± 0.008) ± 0.008)
(3.4995 ± 0.001)
D326 and D337 5.12 Inch
8.36 ± 0.085 (0.329
107.937 ± 0.020 85.712 ± 0.020 79.312 ± 0.06 ± 0.003) 5.74 ± 0.20 (0.226
5H-2980 0.020 (0.0008) 0.020 (0.0008) 54 62 0.25 (10)
(4.2495 ± 0.0008) (3.3745 ± 0.0008) (3.1225 ± 0.0025) 5.74 ± 0.206 (0.226 ± 0.008)
± 0.008)
D330 4.5 Inch
88.888 ± 0.020 76.188 ± 0.020 42.863 ± 0.064 6.10 ± 0.20 (0.240 5.74 ± 0.20 (0.226
8M-4504 0.018 (0.0007) 0.018 (0.0007) 54 62 0.25 (10)
(3.4995 ± 0.0008) (2.9995 ± 0.0008) (1.6875 ± 0.0025) ± 0.008) ± 0.008)
2M-5170 8M- 88.888 ± 0.013 76.188 ± 0.013 42.863 ± 0.064 6.93 ± 0. 20 (0.272 5.74 ± 0.20 (0.226
0.018 (0.0007) 0.018 (0.0007) 54 62 0.25 (10)
4506 9H-2725 (3.4995 ± 0.0005) (2.9995 ± 0.0005) (1.6875 ± 0.0025) ± 0.008) ± 0.008)

Note: All Dimensions mm (inch)

Chart C
Crankshaft Measurement Specifications
Out-of-Round Taper Radius2 Journal Hardness Bearing
Forging Journal
Thrust Face1 Shore
Number Main Rod Main Rod Main Rod Surface
Sclerometer3 Finish
D330C and 3304 4.75 Inch
40.475
+ 0.140
5.547 Min (0.218)
88.880 ± 0.020 76.180 ± 0.020 - 0.064 5.74 ± 0.20 (0.226
2P-6213 0.015 (0.0006) 0.013 (0.0005) 5.74 ± 0.208 (0.226 54 62 0.25 (10)
(3.4992 ± 0.0008) (2.9992 ± 0.0008) (1.5935 ± 0.008)
± 0.008)
+ 0.0055
0.0025)
40.475
+ 0.140
88.880 ± 0.020 76.180 ± 0.020 - 0.064 5.74 ± 0.20 (0.226 5.74 ± 0.20 (0.226
4N-7694 0.015 (0.0006) 0.015 (0.0006) 64 Min 0.25 (10)
(3.4992 ± 0.0008) (2.9992 ± 0.0008) (1.5935 ± 0.008) ± 0.008)
+ 0.0055
0.0025)
88.880 ± 0.020 76.180 ± 0.020 42.863 ± 0.064 5.74 ± 0.20 (0.226 5.74 ± 0.20 (0.226
2P-1491 0.018 (0.0007) 0.018 (0.0007) 64 Min 0.125 (5)
(3.4992 ± 0.0008) (2.9992 ± 0.0008) (1.6875 ± 0.0025) ± 0.008) ± 0.008)
40.475
+ 0.140
5.547 Min (0.218)
88.880 ± 0.020 76.180 ± 0.020 - 0.064 5.74 ± 0.20 (0.226
5S-5251 0.015 (0.0006) 0.013 (0.0005) 5.74 ± 0.208 (0.226 54 62 0.20 (8)
(3.4992 ± 0.0008) (2.9992 ± 0.0008) (1.5935 ± 0.008)
± 0.008)
+ 0.0055
0.0025)
40.475
+ 0.140
5.547 Min (0.218)
88.880 ± 0.020 76.180 ± 0.020 - 0.064 5.74 ± 0.20 (0.226
3Y-1613 0.015 (0.0006) 0.015 (0.0006) 5.74 ± 0.208 (0.226 36 41 0.20 (8)
(3.4992 ± 0.0008) (2.9992 ± 0.0008) (1.5935 ± 0.008)
± 0.008)
+ 0.0055
0.0025)
5.54 Min (0.218)
88.880 ± 0.020 76.180 ± 0.020 40.475 ± 0.064 5.74 ± 0.20 (0.226
2Y-4505 0.015 (0.0006) 0.015 (0.0006) 5.74 ± 0.208 (0.226 54 62 0.20 (8)
(3.4992 ± 0.0008) (2.9992 ± 0.0008) (1.5935 ± 0.0025) ± 0.008)
± 0.008)
40.475
+ 0.140
5.547 Min (0.218)
5C-3834 9S- 88.880 ± 0.020 76.180 ± 0.020 - 0.060 5.74 ± 0.20 (0.226
0.015 (0.0006) 0.020 (0.0008) 5.74 ± 0.208 (0.226 54 62 0.25 (10)
0771 (3.4992 ± 0.0008) (2.9992 ± 0.0008) (1.5935 ± 0.008)
± 0.008)
+ 0.0055
0.0024)
40.475
+ 0.140
88.626 ± 0.020 75.926 ± 0.020 - 0.060 5.74 ± 0.20 (0.226 5.74 ± 0.20 (0.226
0R-5021 0.015 (0.0006) 0.015 (0.0006) 64 Min 0.25 (10)
(3.4892 ± 0.0008) (2.9892 ± 0.0008) (1.5935 ± 0.008) ± 0.008)
+ 0.0055
0.0024)
40.475
+ 0.140
88.372 ± 0.020 75.672 ± 0.020 - 0.060 5.74 ± 0.20 (0.226 5.74 ± 0.20 (0.226
0R-5166 0.015 (0.0006) 0.015 (0.0006) 64 Min 0.25 (10)
(3.4792 ± 0.0008) (2.9792 ± 0.0008) (1.5935 ± 0.008) ± 0.008)
+ 0.0055
0.0024)
40.475
+ 0.140
88.118 ± 0.020 75.418 ± 0.020 - 0.060 5.74 ± 0.20 (0.226 5.74 ± 0.20 (0.226
0R-5169 0.015 (0.0006) 0.015 (0.0006) 64 Min 0.25 (10)
(3.4692 ± 0.0008) (2.9692 ± 0.0008) (1.5935 ± 0.008) ± 0.008)
+ 0.0055
0.0024)
D333 and 1673 4.5 Inch
9H-9854 8M-
88.888 ± 0.013 76.188 ± 0.013 42.863 ± 0.064 6.93 ± 0. 20 (0.273 5.74 ± 0.20 (0.226
4500 8M- 0.018 (0.0007) 0.018 (0.0007) 54 62 0.25 (10)
(3.4995 ± 0.0005) (2.9995 ± 0.0005) (1.6875 ± 0.0025) ± 0.008) ± 0.008)
4502 1S-9400

Note: All Dimensions mm (inch)

Chart C
Crankshaft Measurement Specifications
Out-of-Round Taper Radius2 Journal Hardness Bearing
Forging Journal
Thrust Face1 Shore
Number Main Rod Main Rod Main Rod Surface
Sclerometer3 Finish
D333 and 1673 4.5 Inch (continued)
88.888 ± 0.020 76.188 ± 0.020 42.863 ± 0.064 6.10 ± 0.20 (0.240 5.74 ± 0.20 (0.226
9M-2336 0.018 (0.0007) 0.018 (0.0007) 54 62 0.25 (10)
(3.4995 ± 0.0008) (2.9995 ± 0.0008) (1.6875 ± 0.0025) ± 0.008) ± 0.008)
D333C, 1673C and 3306 4.5 Inch
40.475
+ 0.140
2P-2842 5C- 88.880 ± 0.020 76.180 ± 0.020 - 0.060 5.74 ± 0.20 (0.226
0.015 (0.0006) 0.020 (0.0008) 5.54 Min (0.218) 54 62 0.25 (10)
3836 5S-5870 (3.4992 ± 0.0008) (2.9992 ± 0.0008) (1.5935 ± 0.008)
+ 0.0055
0.0024)
5.547 Min (0.218)
88.880 ± 0.020 76.180 ± 0.020 40.475 ± 0.064 5.74 ± 0.20 (0.226
2Y-4506 0.015 (0.0006) 0.015 (0.0006) 5.74 ± 0.208 (0.226 54 62 0.20 (8)
(3.4992 ± 0.0008) (2.9992 ± 0.0008) (1.5935 ± 0.0025) ± 0.008)
± 0.008)
40.475
+ 0.140
88.880 ± 0.020 76.180 ± 0.020 - 0.064 5.74 ± 0.20 (0.226 5.74 ± 0.20 (0.226
4N-7696 0.015 (0.0006) 0.020 (0.0008) 64 Min 0.25 (10)
(3.4992 ± 0.0008) (2.9992 ± 0.0008) (1.5935 ± 0.008) ± 0.008)
+ 0.0055
0.0025)
40.475
+ 0.140
88.880 ± 0.020 76.180 ± 0.020 - 0.060 5.74 ± 0.20 (0.226
5S-5870 0.015 (0.0006) 0.020 (0.0008) 5.54 Min (0.218) 54 62 0.20 (8)
(3.4992 ± 0.0008) (2.9992 ± 0.0008) (1.5935 ± 0.008)
+ 0.0055
0.0024)
88.880 ± 0.020 76.180 ± 0.020 42.863 ± 0.064 5.74 ± 0.20 (0.226 5.74 ± 0.20 (0.226
9S-2270 0.018 (0.0007) 0.020 (0.0008) 64 Min 0.25 (10)
(3.4992 ± 0.0008) (2.9992 ± 0.0008) (1.6875 ± 0.0025) ± 0.008) ± 0.008)
40.475
+ 0.140
88.372 ± 0.020 75.672 ± 0.020 - 0.064
0R-5172 0.015 (0.0006) 0.020 (0.0008) 4.54 Min (0.179) 4.54 Min (0.179) 54 62 0.25 (10)
(3.4992 ± 0.0008) (2.9792 ± 0.0008) (1.5935
+ 0.0055
0.0025)
40.475
+ 0.140
88.118 ± 0.020 75.418 ± 0.020 - 0.064
0R-5175 0.015 (0.0006) 0.020 (0.0008) 4.54 Min (0.179) 4.54 Min (0.179) 54 62 0.25 (10)
(3.4692 ± 0.0008) (2.9692 ± 0.0008) (1.5935
+ 0.0055
0.0025)
1140, 1145 and 3145 4.5 Inch
88.900 ± 0.013 69.850 ± 0.010 31.45 ± 0.05
9L-8123 0.010 (0.0004) 0.018 (0.0007) 2.41 Max (0.095) 2.54 Max (0.100) 9 0.25 (10)
(3.5000 ± 0.0005) (2.7500 ± 0.0004) (1.238 ± 0.002)
88.888 ± 0.013 69.850 ± 0.010 31.95 ± 0.05
9L-9230 0.010 (0.0004) 0.018 (0.0007) 2.41 Max (0.095) 2.54 Max (0.100) 64 Min 0.25 (10)
(3.4995 ± 0.0005) (2.7500 ± 0.0004) (1.258 ± 0.002)
88.888 ± 0.013 69.840 ± 0.015 31.95 ± 0.05
9N-8011 0.010 (0.0004) 0.018 (0.0007) 2.29 Max (0.090) 2.29 Max (0.090) 64 Min 0.25 (10)
(3.4995 ± 0.0005) (2.7496 ± 0.0006) (1.258 ± 0.002)
1150 and 3150 4.5 Inch
88.900 ± 0.013 69.850 ± 0.010 31.45 ± 0.05
9L-8122 0.010 (0.0004) 0.018 (0.0007) 2.41 Max (0.095) 2.54 Max (0.100) 9 0.25 (10)
(3.5000 ± 0.0005) (2.7500 ± 0.0004) (1.238 ± 0.002)

Note: All Dimensions mm (inch)

Chart C
Crankshaft Measurement Specifications
Out-of-Round Taper Radius2 Journal Hardness Bearing
Forging Journal
Thrust Face1 Shore
Number Main Rod Main Rod Main Rod Surface
Sclerometer3 Finish
1150 and 3150 4.5 Inch (continued)
88.888 ± 0.013 69.840 ± 0.015 31.95 ± 0.05
9N-8012 0.010 (0.0004) 0.018 (0.0007) 2.29 Max (0.090) 2.29 Max (0.090) 64 Min 0.25 (10)
(3.4995 ± 0.0005) (2.7496 ± 0.0006) (1.258 ± 0.002)
88.888 ± 0.013 69.850 ± 0.010 31.95 ± 0.05
9L-9231 0.010 (0.0004) 0.018 (0.0007) 2.41 Max (0.095) 2.54 Max (0.100) 64 Min 0.25 (10)
(3.4995 ± 0.0005) (2.7500 ± 0.0004) (1.258 ± 0.002)
1160 and 3160 4.5 Inch
88.900 ± 0.013 69.850 ± 0.010 31.45 ± 0.05
9L-8400 0.010 (0.0004) 0.018 (0.0007) 2.41 Max (0.095) 2.54 Max (0.100) 9 0.25 (10)
(3.5000 ± 0.0005) (2.7500 ± 0.0004) (1.238 ± 0.002)
88.888 ± 0.013 69.850 ± 0.010 31.95 ± 0.05
9L-9232 0.010 (0.0004) 0.018 (0.0007) 2.41 Max (0.095) 2.54 Max (0.100) 64 Min 0.25 (10)
(3.4995 ± 0.0005) (2.7500 ± 0.0004) (1.258 ± 0.002)
88.888 ± 0.013 69.840 ± 0.015 31.95 ± 0.05
9N-8013 0.010 (0.0004) 0.018 (0.0007) 2.29 Max (0.090) 2.29 Max (0.090) 64 Min 0.25 (10)
(3.4995 ± 0.0005) (2.7496 ± 0.0006) (1.258 ± 0.002)
3204 4.5 Inch
88.880 ± 0.020 69.842 ± 0.020 37.084 ± 0.064 5.08 ± 0.20 (0.200 5.08 ± 0.20 (0.200
4N-0111 0.013 (0.0005) 0.015 (0.0006) 54 62 0.25 (10)
(3.4992 ± 0.0008) (2.7497 ± 0.0008) (1.4600 ± 0.0025) ± 0.008) ± 0.008)
88.880 ± 0.020 69.842 ± 0.020 37.084 ± 0.064
6N-8290 0.013 (0.0005) 0.015 (0.0006) 2.34 Max (0.092) 2.34 Max (0.092) 64 Min 0.25 (10)
(3.4992 ± 0.0008) (2.7497 ± 0.0008) (1.4600 ± 0.0025)
88.880 ± 0.020 69.842 ± 0.020 37.084 ± 0.064
1W-040010 0.010 (0.0004) 0.015 (0.0006) 2.34 Max (0.092) 2.34 Max (0.092) 64 Min 0.25 (10)
(3.4992 ± 0.0008) (2.7497 ± 0.0008) (1.4600 ± 0.0025)
88.626 ± 0.020 69.588 ± 0.020 (± 37.084 ± 0.064
0R-5024 0.010 (0.0004) 0.015 (0.0006) 2.34 Max (0.092) 2.34 Max (0.092) 64 Min 0.25 (10)
(3.4892 ± 0.0008) 0.0008) (1.4600 ± 0.0025)
0R-5164 0R- 88.372 ± 0.020 69.334 ± 0.020 (± 37.084 ± 0.064
0.010 (0.0004) 0.015 (0.0006) 2.34 Max (0.092) 2.34 Max (0.092) 64 Min 0.25 (10)
547410 (3.4792 ± 0.0008) 0.0008) (1.4600 ± 0.0025)
87.610 ± 0.020 (± 68.572 ± 0.020 (± 37.084 ± 0.064
0R-556010 0.010 (0.0004) 0.015 (0.0006) 2.34 Max (0.092) 2.34 Max (0.092) 64 Min 0.25 (10)
0.0008) 0.0008) (1.4600 ± 0.0025)
3208 4.5 Inch
4N-8453 4N- 88.888 ± 0.013 69.850 ± 0.010 31.95 ± 0.05
0.010 (0.0004) 0.018 (0.0007) 2.41 Max (0.095) 2.54 Max (0.100) 64 Min 0.25 (10)
8454 (3.4995 ± 0.0005) (2.7500 ± 0.0004) (1.258 ± 0.002)
9N-0300 9N- 88.887 ± 0.015 69.840 ± 0.015 31.95 ± 0.05
0.010 (0.0004) 0.018 (0.0007) 2.34 Max (0.092) 2.34 Max (0.092) 64 Min 0.25 (10)
0303 (3.4995 ± 0.0006) (2.7496 ± 0.0008) (1.258 ± 0.002)
31.953
+ 0.102
88.887 ± 0.015 69.840 ± 0.015
9N-6220 0.010 (0.0004) 0.018 (0.0007) 0.051 (1.2580 2.34 Max (0.092) 2.34 Max (0.092) 64 Min 0.25 (10)
(3.4995 ± 0.0006) (2.7496 ± 0.0008)
+ 0.004
- 0.002)

Note: All Dimensions mm (inch)

Chart C
Crankshaft Measurement Specifications
Out-of-Round Taper Radius2 Journal Hardness Bearing
Forging Journal
Thrust Face1 Shore
Number Main Rod Main Rod Main Rod Surface
Sclerometer3 Finish
3208 4.5 Inch (continued)
88.887 ± 0.013 69.840 ± 0.015 31.95 ± 0.05
9N-8013 0.010 (0.0004) 0.018 (0.0007) 2.29 Max (0.090) 2.29 Max (0.090) 64 Min 0.25 (10)
(3.4995 ± 0.0005) (2.7496 ± 0.0008) (1.258 ± 0.002)
0R-5051 0R- 88.633 ± 0.013 69.596 ± 0.010 31.95 ± 0.05
0.010 (0.0004) 0.018 (0.0007) 2.34 Max (0.092) 2.34 Max (0.092) 64 Min 0.25 (10)
5053 (3.4895 ± 0.0005) (2.7400 ± 0.0004) (1.258 ± 0.002)
D334 and 1674 4.75 Inch
88.888 ± 0.013 76.188 ± 0.013 42.863 ± 0.064 5.74 ± 0.20 (0.226 5.74 ± 0.20 (0.226
3S-9629 0.015 (0.0006) 0.015 (0.0006) 64 Min 0.20 (8)
(3.4995 ± 0.0005) (2.9995 ± 0.0005) (1.6875 ± 0.0025) ± 0.008) ± 0.008)
42.863
+ 0.140 5.54± 0.20 (0.218)
88.880 ± 0.020 76.180 ± 0.020 5.74 ± 0.20 (0.226
9S-0123 0.015 (0.0006) 0.015 (0.0006) - 0.064 5.74 ± 0.2011 64 Min 0.20 (8)
(3.4992 ± 0.0008) (2.9992 ± 0.0008) ± 0.008)
(1.6875 + 0.0055 (0.226 ± 0.008)
0.0025)
42.863
+ 0.140 5.54± 0.20 (0.218)
88.626 ± 0.020 75.926 ± 0.020 5.74 ± 0.20 (0.226
0R-5047 0.015 (0.0006) 0.015 (0.0006) - 0.064 5.74 ± 0.2011 64 Min 0.20 (8)
(3.4892 ± 0.0008) (2.9892 ± 0.0008) ± 0.008)
(1.6875 + 0.0055 (0.226 ± 0.008)
0.0025)
D336 and 1676 4.75 Inch
114.300 ± 0.020 89.916 ± 0.020 45.31 ± 0.08 6.10 ± 0.20 (0.240 6.10 ± 0.20 (0.240
7N-9673 0.015 (0.0006) 0.030 (0.0012) 54 62 0.25 (10)
(4.500 ± 0.0008) (3.54 ± 0.0008) (1.784 ± 0.003) ± 0.008) ± 0.008)
3S-7684 114.300 ± 0.013 89.916 ± 0.013 45.31 ± 0.08 6.10 ± 0.20 (0.240 6.10 ± 0.20 (0.240
0.015 (0.0006) 0.030 (0.0012) 64 Min 0.25 (10)
4S-9284 (4.500 ± 0.0005) (3.54 ± 0.0005) (1.784 ± 0.003) ± 0.008) ± 0.008)
D339 4.75 Inch
95.237 ± 0.02016
(3.7495 ± 0.0008) 92.062 ± 0.025 123.83 ± 0.13 7.72 ± 0.20 (0.304 7.72 ± 0.20 (0.304
2H-0862 0.023 (0.0009) 0.033 (0.0013) 54 62 0.25 (10)
95.237 ± 0.025 (3.7495 ± 0.0010) (4.875 ± 0.005) ± 0.008) ± 0.008)
(3.7495 ± 0.0010)
95.225 ± 0.02016
(3.7490 ± 0.0008) 92.050 ± 0.025 98.362 ± 0.064 7.72 ± 0.20 (0.304 7.72 ± 0.20 (0.304
9H-9082 0.025 (0.0010) 0.033 (0.0013) 54 62 0.25 (10)
95.225 ± 0.025 (3.6240 ± 0.0010) (3.8725 ± 0.0025) ± 0.008) ± 0.008)
(3.7490 ± 0.0010)
108.204 ± 0.025 92.050 ± 0.025 98.362 ± 0.064 7.72 ± 0.20 (0.304 7.72 ± 0.20 (0.304
4S-7414 0.025 (0.0010) 0.025 (0.0010) 54 62 0.25 (10)
(4.2600 ± 0.0010) (3.6240 ± 0.0010) (3.8725 ± 0.0025) ± 0.008) ± 0.008)
1404 4.5 Inch
57.102 ± 0.010 50.757 ± 0.010 37.10 ± 0.13 2.80 ± 0.20 (0.110 2.80 ± 0.20 (0.110
7N-0366 0.033 (0.0013) 0.020 (0.0008) 36 42 0.285 (11)
(2.2481 ± 0.0004) (1.9983 ± 0.0004) (1.500 ± 0.005) ± 0.008) ± 0.008)

Note: All Dimensions mm (inch)

Chart C
Crankshaft Measurement Specifications
Out-of-Round Taper Radius2 Journal Hardness Bearing
Forging Journal
Thrust Face1 Shore
Number Main Rod Main Rod Main Rod Surface
Sclerometer3 Finish
D340 5.4 Inch
5.89 Min (0.232)
114.292 ± 0.020 89.908 ± 0.020 53.34 ± 0.08 6.10 ± 0.20 (0.240
2P-3841 0.020 (0.0008) 0.020 (0.0008) 8.38 ± 0.208 (0.330 54 62 0.25 (10)
(4.4997 ± 0.0008) (3.5397 ± 0.0008) (2.100 ± 0.003) ± 0.008)
± 0.008)
D342 5.4 Inch
95.220 ± 0.025 92.050 ± 0.025 98.362 ± 0.064 7.72 ± 0.20 (0.304 7.72 ± 0.20 (0.304
4M-0447 0.025 (0.0010) 0.033 (0.0013) 54 62 0.25 (10)
(3.749 ± 0.001) (3.6240 ± 0.0010) (3.8725 ± 0.0025) ± 0.008) ± 0.008)
7.52 Min13 (0.296)
6N-2822 4S- 108.204 ± 0.025 92.050 ± 0.025 98.43 ± 0.13 7.72 ± 0.20 (0.304
0.025 (0.0010) 0.025 (0.0010) 7.72 ± 0.204 (0.304 54 62 0.25 (10)
7406 (4.2600 ± 0.0010) (3.6240 ± 0.0010) (3.875 ± 0.005) ± 0.008)
± 0.008)
95.225 ± 0.020 92.050 ± 0.020 123.83 ± 0.13 7.72 ± 0.20 (0.304 7.72 ± 0.20 (0.304
6F-1913 0.030 (0.0012) 0.023 (0.0009) 54 62 0.25 (10)
(3.7490 ± 0.0008) (3.6240 ± 0.0008) (4.875 ± 0.005) ± 0.008) ± 0.008)
7.52 Min13 (0.296)
0R-5045 0R- 98.43 ± 0.13 7.72 ± 0.20 (0.304
(4.235 ± 0.001) (3.599 ± 0.001) 0.025 (0.0010) 0.025 (0.0010) 7.72 ± 0.204 (0.304 54 62 0.25 (10)
5072 (3.875 ± 0.005) ± 0.008)
± 0.008)
7.52 Min13 (0.296)
0R-5181 0R- 106.93 ± 0.03 90.78 ± .03 (3.574 98.43 ± 0.13 7.72 ± 0.20 (0.304
0.025 (0.0010) 0.025 (0.0010) 7.72 ± 0.204 (0.304 54 62 0.25 (10)
5184 (4.210 ± 0.001) ± 0.001) (3.875 ± 0.005) ± 0.008)
± 0.008)
D343 and 1693 5.4 Inch
53.34 + 0.15 - 5.89 Min (0.232)
2P-3838 114.292 ± 0.020 89.908 ± 0.020 6.10 ± 0.20 (0.240
0.020 (0.0008) 0.020 (0.0008) 0.08 (2.100 + 8.38 ± 0.208 (0.330 54 62 0.20 (8)
2P-3840 (4.4997 ± 0.0008) (3.5397 ± 0.0008) ± 0.008)
0.006 - 0.003) ± 0.008)
6.10 ± 0.20 (0.240
114.292 ± 0.020 89.908 ± 0.020 53.34 ± 0.08 ± 0.008) 6.10 ± 0.20 (0.240
4S-5644 0.020 (0.0008) 0.020 (0.0008) 54 62 0.20 (8)
(4.4997 ± 0.0008) (3.5397 ± 0.0008) (2.100 ± 0.003) 8.38 ± 0.208 (0.330 ± 0.008)
± 0.008)
6.10 ± 0.20 (0.240
114.300 ± 0.013 89.916 ± 0.013 53.34 ± 0.08 ± 0.008) 6.10 ± 0.20 (0.240
7M-9200 0.020 (0.0008) 0.020 (0.0008) 54 62 0.20 (8)
(4.500 ± 0.0005) (3.54 ± 0.0005) (2.100 ± 0.003) 8.38 ± 0.2014 ± 0.008)
(0.330 ± 0.008)
53.34 + 0.15 - 5.89 Min (0.232)
0R-5031 0R- 113.657 ± 0.020 89.273 ± 0.020 6.10 ± 0.20 (0.240
0.020 (0.0008) 0.020 (0.0008) 0.08 (2.100 + 8.38 ± 0.208 (0.330 54 62 0.20 (8)
5124 (4.4747 ± 0.0008) (3.5147 ± 0.0008) ± 0.008)
0.006 - 0.003) ± 0.008)
53.34 + 0.15 - 5.89 Min (0.232)
113.022 ± 0.020 86.638 ± 0.020 6.10 ± 0.20 (0.240
0R-5126 0.020 (0.0008) 0.020 (0.0008) 0.08 (2.100 + 8.38 ± 0.208 (0.330 54 62 0.20 (8)
(4.4497 ± 0.0008) (3.4897 ± 0.0008) ± 0.008)
0.006 - 0.003) ± 0.008)

Note: All Dimensions mm (inch)

Chart C
Crankshaft Measurement Specifications
Out-of-Round Taper Radius2 Journal Hardness Bearing
Forging Journal
Thrust Face1 Shore
Number Main Rod Main Rod Main Rod Surface
Sclerometer3 Finish
D346 5.4 Inch
120.650 ± 0.025 111.125 ± 0.025 54.508 ± 0.080 7.087 ± 0.200 7.087 ± 0.200
1S-2512 0.020 (0.0008) 0.020 (0.0008) 54 62 0.25 (10)
(4.750 ± 0.001) (4.375 ± 0.001) (2.146 ± 0.003) (0.279 ± 0.008) (0.279 ± 0.008)
120.650 ± 0.025 111.125 ± 0.025 54.508 ± 0.080 6.95 ± 0.19 (0.274 6.95 ± 0.19 (0.274
2S-0758 0.023 (0.0009) 0.033 (0.0013) 54 62 0.25 (10)
(4.750 ± 0.001) (4.375 ± 0.001) (2.146 ± 0.003) ± 0.007) ± 0.007)
60.60 + 0.15 -
133.342 ± 0.020 111.117 ± 0.020 5.54± 0.20 (0.218)
6N-831415 9S- 0.08 (2.386 5.74 ± 0.20 (0.226
(5.2497 ± (4.3747 ± 0.023 (0.0009) 0.018 (0.0007) 5.74 ± 0.211 (0.226 64 Min 0.25 (10)
2303 +0.006 ± 0.008)
0.0008) 0.0008) ± 0.008)
0.003)
60.60 + 0.15 -
133.342 ± 0.020 111.117 ± 0.020 5.54± 0.20 (0.218)
0.08 (2.386 5.74 ± 0.20 (0.226
8N-1910 (5.2497 ± (4.3747 ± 0.023 (0.0009) 0.018 (0.0007) 5.74 ± 0.211 (0.226 54 62 0.25 (10)
+0.006 ± 0.008)
0.0008) 0.0008) ± 0.008)
0.003)
60.60 + 0.15 -
132.707 ± 0.020 110.482 ± 0.020 5.54± 0.20 (0.218)
0R-5033 0R- 0.08 (2.386 5.74 ± 0.20 (0.226
(5.2247 ± (4.3497 ± 0.023 (0.0009) 0.018 (0.0007) 5.74 ± 0.211 (0.226 64 Min 0.25 (10)
5098 +0.006 ± 0.008)
0.0008) 0.0008) ± 0.008)
0.003)
60.60 + 0.15 -
132.707 ± 0.020 110.482 ± 0.020 5.54± 0.20 (0.218)
0.08 (2.386 5.74 ± 0.20 (0.226
0R-5134 (5.2247 ± (4.3497 ± 0.023 (0.0009) 0.018 (0.0007) 5.74 ± 0.211 (0.226 54 62 0.25 (10)
+0.006 ± 0.008)
0.0008) 0.0008) ± 0.008)
0.003)
60.60 + 0.15 -
132.073 ± 0.020 109.847 ± 0.020 5.54± 0.20 (0.218)
0R-5077 0R- 0.08 (2.386 5.74 ± 0.20 (0.226
(5.1997 ± (4.3247 ± 0.023 (0.0009) 0.018 (0.0007) 5.74 ± 0.211 (0.226 64 Min 0.25 (10)
5086 +0.006 ± 0.008)
0.0008) 0.0008) ± 0.008)
0.003)
60.60 + 0.15 -
132.072 ± 0.020 109.847 ± 0.020 5.54± 0.20 (0.218)
0.08 (2.386 5.74 ± 0.20 (0.226
0R-5137 (5.1997 ± (4.3247 ± 0.023 (0.0009) 0.018 (0.0007) 5.74 ± 0.211 (0.226 54 62 0.25 (10)
+0.006 ± 0.008)
0.0008) 0.0008) ± 0.008)
0.003)
D348 5.4 Inch
60.60 + 0.15 -
133.342 ± 0.020 111.117 ± 0.020 5.54 Min (0.218)
6N-7898 9S- 0.08 (2.386 5.74 ± 0.20 (0.226
(5.2497 ± (4.3747 ± 0.023 (0.0009) 0.018 (0.0007) 5.74 ± 0.216, 8 54 62 0.25 (10)
199415 +0.006 ± 0.008)
0.0008) 0.0008) (0.226 ± 0.008)
0.003)
60.60 + 0.15 -
133.342 ± 0.020 111.117 ± 0.020 5.54 Min (0.218)
0.08 (2.386 5.74 ± 0.20 (0.226
1W-7575 (5.2497 ± (4.3747 ± 0.023 (0.0009) 0.018 (0.0007) 5.74 ± 0.28 (0.226 64 74 0.25 (10)
+0.006 ± 0.008)
0.0008) 0.0008) ± 0.008)
0.003)
60.60 + 0.15 -
132.707 ± 0.020 110.482 ± 0.020 5.54 Min (0.218)
0.08 (2.386 5.74 ± 0.20 (0.226
0R-5037 (5.2247 ± (4.3497 ± 0.023 (0.0009) 0.018 (0.0007) 5.74 ± 0.28 (0.226 54 62 0.25 (10)
+0.006 ± 0.008)
0.0008) 0.0008) ± 0.008)
0.003)
60.60 + 0.15 -
132.707 ± 0.020 110.482 ± 0.020 5.54 Min (0.218)
0R-5092 0R- 0.08 (2.386 5.74 ± 0.20 (0.226
(5.2247 ± (4.3497 ± 0.023 (0.0009) 0.018 (0.0007) 5.74 ± 0.28 (0.226 64 74 0.25 (10)
5089 +0.006 ± 0.008)
0.0008) 0.0008) ± 0.008)
0.003)

Note: All Dimensions mm (inch)

Chart C
Crankshaft Measurement Specifications
Out-of-Round Taper Radius2 Journal Hardness Bearing
Forging Journal
Thrust Face1 Shore
Number Main Rod Main Rod Main Rod Surface
Sclerometer3 Finish
D348 5.4 Inch (continued)
60.60 + 0.15 -
132.073 ± 0.020 109.847 ± 0.020 5.54 Min (0.218)
0.08 (2.386 5.74 ± 0.20 (0.226
0R-5080 (5.1997 ± (4.3247 ± 0.023 (0.0009) 0.018 (0.0007) 5.74 ± 0.28 (0.226 54 62 0.25 (10)
+0.006 ± 0.008)
0.0008) 0.0008) ± 0.008)
0.003)
D349 5.4 Inch
60.60 + 0.15 -
133.342 ± 0.020 111.117 ± 0.020 5.54 Min17 (0.218)
6N-8338 9S- 0.08 (2.386 5.74 ± 0.20 (0.226
(5.2497 ± (4.3747 ± 0.023 (0.0009) 0.018 (0.0007) 5.74 ± 0.218 (0.226 54 62 0.25 (10)
866215 +0.006 ± 0.008)
0.0008) 0.0008) ± 0.008)
0.003)
60.60 + 0.15 -
132.707 ± 0.020 110.482 ± 0.020 5.54 Min17 (0.218)
0R-5041 0R- 0.08 (2.386 5.74 ± 0.20 (0.226
(5.2247 ± (4.3496 ± 0.023 (0.0009) 0.018 (0.0007) 5.74 ± 0.218 (0.226 54 62 0.25 (10)
5095 +0.006 ± 0.008)
0.0008) 0.0008) ± 0.008)
0.003)
60.60 + 0.15 -
132.072 ± 0.020 109.847 ± 0.020 5.54 Min17 (0.218)
0R-5074 0R- 0.08 (2.386 5.74 ± 0.20 (0.226
(5.1997 ± (4.3247 ± 0.023 (0.0009) 0.018 (0.0007) 5.74 ± 0.218 (0.226 54 62 0.25 (10)
5083 +0.006 ± 0.008)
0.0008) 0.0008) ± 0.008)
0.003)
D353 6.25 Inch
117.450 ± 0.025 104.750 ± 0.025
1M-2799 1P- 93.612 ± 0.064 8.48 ± 0.20 (0.334 7.72 ± 0.15 (0.304
(4.6240 ± (4.1240 ± 0.023 (0.0009) 0.018 (0.0007) 54 62 0.25 (10)
9501 (3.6855 ± 0.0025) ± 0.008) ± 0.006
0.0010) 0.0010)
117.450 ± 0.025 104.750 ± 0.025 8.28 Min19 (0.326)
93.612 ± 0.064 7.72 ± 0.15 (0.304
2P-2800 (4.6240 ± (4.1240 ± 0.023 (0.0009) 0.018 (0.0007) 8.48 ± 0.2020 54 62 0.25 (10)
(3.6855 ± 0.0025) ± 0.006
0.0010) 0.0010) (0.334 ± 0.008)
116.815 ± 0.025 104.115 ± 0.025
93.612 ± 0.064 8.48 ± 0.20 (0.334 7.72 ± 0.15 (0.304
0R-5029 (4.5990 ± (4.0990 ± 0.023 (0.0009) 0.018 (0.0007) 54 62 0.25 (10)
(3.6855 ± 0.0025) ± 0.008) ± 0.006
0.0010) 0.0010)
116.180 ± 0.030 103.480 ± 0.030
93.612 ± 0.064 8.48 ± 0.20 (0.334 7.72 ± 0.15 (0.304
0R-5186 (4.5740 ± (4.0740 ± 0.023 (0.0009) 0.018 (0.0007) 54 62 0.25 (10)
(3.6855 ± 0.0025) ± 0.008) ± 0.006
0.0012) 0.0012)
D364 and D375 5.75 Inch
139.692 ± 0.008 117.467 ± 0.008
117.539 ± 0.064 8.48 ± 0.20 (0.334 7.72 ± 0.15 (0.304
5F-9587 (5.4997 ± (4.6247 ± 0.025 (0.0010) 0.025 (0.0010) 54 62 0.25 (10)
(4.6275 ± 0.0025) ± 0.008) ± 0.006
0.0003) 0.0003)
D379 6.25 Inch
146.030 ± 0.025 126.980 ± 0.025 10.13 Min7 (0.399)
76.25 ± 0.13 10.31 ± 0.18
5L-2684 (5.7492 ± (4.9992 ± 0.025 (0.0010) 0.025 (0.0010) 10.31 ± 0.1812 54 62 0.25 (10)
(3.0000 ± 0.0025) (0.406 ± 0.007)
0.0010) 0.0010) (0.406 ± 0.007)
145.395 ± 0.025 126.357 ± 0.025 10.13 Min7 (0.399)
76.25 ± 0.13 10.31 ± 0.18
0R-5055 (5.7242 ± (4.9742 ± 0.025 (0.0010) 0.025 (0.0010) 10.31 ± 0.1812 54 62 0.25 (10)
(3.0000 ± 0.0025) (0.406 ± 0.007)
0.0010) 0.0010) (0.406 ± 0.007)

Note: All Dimensions mm (inch)

Chart C
Crankshaft Measurement Specifications
Out-of-Round Taper Radius2 Journal Hardness Bearing
Forging Journal
Thrust Face1 Shore
Number Main Rod Main Rod Main Rod Surface
Sclerometer3 Finish
D379 6.25 Inch (continued)
10.13 Min7 (0.399)
144.760 ± 0.025 125.710 ± 0.025 76.25 ± 0.13 10.31 ± 0.18
0R-5340 0.025 (0.0010) 0.025 (0.0010) 10.31 ± 0.1812 54 62 0.25 (10)
(5.6992 ± 0.0010) (4.9492 ± 0.0010) (3.0000 ± 0.0025) (0.406 ± 0.007)
(0.406 ± 0.007)
D398 6.25 Inch
76.20
+ 0.018 10.13 Min7 (0.399)
146.760 ± 0.020 109.847 ± 0.020 10.31 ± 0.18
4L-3771 0.025 (0.0010) 0.025 (0.0010) 0.008 (3.0000 10.31 ± 0.1812 54 62 0.25 (10)
(5.7492 ± 0.0008) (4.3247 ± 0.0008) (0.406 ± 0.007)
+ 0.0007 (0.406 ± 0.007)
0.0003)
76.20
+ 0.018 10.13 Min7 (0.399)
3N-3000 4W- 146.760 ± 0.025 109.847 ± 0.025 10.31 ± 0.18
0.025 (0.0010) 0.025 (0.0010) 0.008 (3.0000 10.31 ± 0.1812 54 62 0.25 (10)
7612 (5.7492 ± 0.0010) (4.3247 ± 0.0010) (0.406 ± 0.007)
+ 0.0007 (0.406 ± 0.007)
0.0003)
76.20
+ 0.018 10.13 Min7 (0.399)
145.395 ± 0.025 126.357 ± 0.025 10.31 ± 0.18
0R-5058 0.025 (0.0010) 0.025 (0.0010) 0.008 (3.0000 10.31 ± 0.1812 54 62 0.25 (10)
(5.7242 ± 0.0010) (4.9742 ± 0.0010) (0.406 ± 0.007)
+ 0.0007 (0.406 ± 0.007)
0.0003)
76.20
+ 0.018 10.13 Min7 (0.399)
144.760 ± 0.025 125.710 ± 0.025 10.31 ± 0.18
0R-5342 0.025 (0.0010) 0.025 (0.0010) 0.008 (3.0000 10.31 ± 0.1812 54 62 0.25 (10)
(5.6992 ± 0.0010) (4.9492 ± 0.0010) (0.406 ± 0.007)
+ 0.0007 (0.406 ± 0.007)
0.0003)
D399 6.25 Inch
76.20
+ 0.018 10.13 Min7 (0.399)
6L-7500 4W- 146.760 ± 0.025 109.847 ± 0.025 10.31 ± 0.18
0.025 (0.0010) 0.025 (0.0010) 0.008 (3.0000 10.31 ± 0.1812 54 62 0.25 (10)
7716 (5.7492 ± 0.0010) (4.3247 ± 0.0010) (0.406 ± 0.007)
+ 0.0007 (0.406 ± 0.007)
0.0003)
76.20
+ 0.018 10.13 Min7 (0.399)
145.395 ± 0.025 126.357 ± 0.025 10.31 ± 0.18
0R-5061 0.025 (0.0010) 0.025 (0.0010) 0.008 (3.0000 10.31 ± 0.1812 54 62 0.25 (10)
(5.7242 ± 0.0010) (4.9742 ± 0.0010) (0.406 ± 0.007)
+ 0.0007 (0.406 ± 0.007)
0.0003)
76.20
+ 0.018 10.13 Min7 (0.399)
144.760 ± 0.025 125.710 ± 0.025 10.31 ± 0.18
0R-5344 0.025 (0.0010) 0.025 (0.0010) 0.008 (3.0000 10.31 ± 0.1812 54 62 0.25 (10)
(5.6992 ± 0.0010) (4.9492 ± 0.0010) (0.406 ± 0.007)
+ 0.0007 (0.406 ± 0.007)
0.0003)
3114 105 mm
38.00
+0.10
90.00 ± 0.02 70.00 ± 0.02
4P-5122 0.008 (0.0003) 0.008 (0.0003) - 0.05 (1.496 2.30 Min (0.091) 2.30 Min (0.091) 66 74 0.13 (5)
(3.543 ± 0.001) (2.756 ± 0.001)
+0.004
0.002)

Note: All Dimensions mm (inch)

Chart C
Crankshaft Measurement Specifications
Out-of-Round Taper Radius2 Journal Hardness Bearing
Forging Journal
Thrust Face1 Shore
Number Main Rod Main Rod Main Rod Surface
Sclerometer3 Finish
3114 105 mm (continued)
90.00 ± 0.02 70.00 ± 0.02 38.00 ± 0.05
7W-9944 0.008 (0.0003) 0.008 (0.0003) 2.30 Min (0.091) 2.30 Min (0.091) 66 74 0.13 (5)
(3.543 ± 0.001) (2.756 ± 0.001) (1.496 ± 0.002)
89.500 ± 0.020 69.500 ± 0.020 38.00 ± 0.05
0R-6220 0.008 (0.0003) 0.008 (0.0003) 2.30 Min (0.091) 2.30 Min (0.091) 66 74 0.13 (5)
(3.5236 ± 0.0010) (2.7362 ± 0.0010) (1.496 ± 0.002)
3116 105 mm and 3126 110 mm
38.00
+0.10
90.00 ± 0.02 70.00 ± 0.02
4P-5121 0.008 (0.0003) 0.008 (0.0003) - 0.05 (1.496 2.30 Min (0.091) 2.30 Min (0.091) 66 74 0.13 (5)
(3.543 ± 0.001) (2.756 ± 0.001)
+0.004
0.002)
90.00 ± 0.02 70.00 ± 0.02 38.00 ± 0.05
7W-5206 0.008 (0.0003) 0.008 (0.0003) 2.30 Min (0.091) 2.30 Min (0.091) 66 74 0.13 (5)
(3.543 ± 0.001) (2.756 ± 0.001) (1.496 ± 0.002)
90.00 ± 0.02 70.00 ± 0.02 38.00 ± 0.05
101-3228 0.008 (0.0003) 0.008 (0.0003) 2.30 Min (0.091) 2.30 Min (0.091) 66 74 0.25 (10)
(3.543 ± 0.001) (2.756 ± 0.001) (1.496 ± 0.002)
38.00
+0.13
90.00 ± 0.02 70.00 ± 0.02
10R-1755 0.008 (0.0003) 0.008 (0.0003) - 0.05 (1.496 2.30 Min (0.091) 2.30 Min (0.091) 66 74 0.25 (10)
(3.543 ± 0.001) (2.756 ± 0.001)
+0.05
0.002)
38.00
+0.13
89.500 ± 0.020 69.500 ± 0.020
0R-6221 0.008 (0.0003) 0.008 (0.0003) - 0.05 (1.496 2.30 Min (0.091) 2.30 Min (0.091) 66 74 0.25 (10)
(3.5236 ± 0.0010) (2.7362 ± 0.0010)
+0.05
0.002)
C7 110 mm
38.00
+0.13
90.00 ± 0.02 70.00 ± 0.02
222-3900 0.008 (0.0003) 0.008 (0.0003) - 0.05 (1.496 2.30 Min (0.091) 2.30 Min (0.091) 66 74 0.25 (10)
(3.543 ± 0.001) (2.756 ± 0.001)
+0.05
0.002)
C9 120 mm
38.00
+0.13
104.00 ± 0.02 80.00 ± 0.02
160-8145 0.008 (0.0003) 0.008 (0.0003) - 0.05 (1.496 2.30 Min (0.091) 2.30 Min (0.091) 66 75 0.13 (5)
(4.094 ± 0.001) (3.150 ± 0.001)
+0.05
0.002)
3176 and C10 125 mm
100.00 ± 0.02 82.00 ± 0.02 44.00 ± 0.10
9Y-5706 0.008 (0.0003) 0.008 (0.0003) 2.80 Min (0.110) 2.80 Min (0.110) 66 75 0.13 (5)
(3.937 ± 0.001) (3.228 ± 0.001) (1.732 ± 0.0004)
108.00 ± 0.02 82.00 ± 0.02 44.00 ± 0.10
116-1080 0.008 (0.0003) 0.008 (0.0003) 2.80 Min (0.110) 2.80 Min (0.110) 66 75 0.13 (5)
(4.252 ± 0.001) (3.228 ± 0.001) (1.732 ± 0.0004)
99.49 ± 0.02 81.49 ± 0.02 44.00 ± 0.10
0R-6218 0.008 (0.0003) 0.008 (0.0003) 2.80 Min (0.110) 2.80 Min (0.110) 66 75 0.13 (5)
(3.917 ± 0.001) (3.208 ± 0.001) (1.732 ± 0.0004)
107.49 ± 0.02 81.49 ± 0.02 44.00 ± 0.10
0R-7085 0.008 (0.0003) 0.008 (0.0003) 2.80 Min (0.110) 2.80 Min (0.110) 66 75 0.13 (5)
(4.232 ± 0.001) (3.208 ± 0.001) (1.732 ± 0.0004)
107.24 ± 0.02 81.24 ± 0.02 44.00 ± 0.10
0R-7262 0.008 (0.0003) 0.008 (0.0003) 2.80 Min (0.110) 2.80 Min (0.110) 66 75 0.13 (5)
(4.222 ± 0.001) (3.198 ± 0.001) (1.732 ± 0.0004)

Note: All Dimensions mm (inch)

Chart C
Crankshaft Measurement Specifications
Out-of-Round Taper Radius2 Journal Hardness Bearing
Forging Journal
Thrust Face1 Shore
Number Main Rod Main Rod Main Rod Surface
Sclerometer3 Finish
3196 and C12 125 mm
108.00 ± 0.02
116-1072 187- 88.00 ± 0.02 44.00 ± 0.10
(4.252 ± 0.008 (0.0003) 0.008 (0.0003) 2.80 Min (0.110) 2.80 Min (0.110) 66 75 0.13 (5)
9000 202-2387 (3.504 ± 0.001) (1.732 ± 0.0004)
0.001)
107.49 ± 0.02
88.49 ± 0.02 44.00 ± 0.10
0R-7086 (4.232 ± 0.008 (0.0003) 0.008 (0.0003) 2.80 Min (0.110) 2.80 Min (0.110) 66 75 0.13 (5)
(3.484 ± 0.001) (1.732 ± 0.0004)
0.001)
107.24 ± 0.02
88.24 ± 0.02 44.00 ± 0.10
0R-7263 (4.222 ± 0.008 (0.0003) 0.008 (0.0003) 2.80 Min (0.110) 2.80 Min (0.110) 66 75 0.13 (5)
(3.474 ± 0.001) (1.732 ± 0.0004)
0.001)
3406 and C15 137 mm
120.650 ±
88.00 ± 0.02 48.14 ± 0.10
121-5402 0.020 (4.7500 0.008 (0.0003) 0.008 (0.0003) 2.34 Min (0.092) 2.34 Min (0.092) 58 64 0.13 (5)
(3.504 ± 0.001) (1.895 ± 0.0004)
± 0.0008)
48.11 + 0.16
120.650 ±
7C-3536 1W- 97.028 ± 0.020 0.08 (1.894 +
0.020 (4.7500 0.020 (0.0008) 0.020 (0.0008) 2.34 Min (0.092) 2.34 Min (0.092) 64 Min 0.125 (5)
6206 (3.8200 ± 0.0008) 0.006
± 0.0008)
0.003)
119.512 ± 4.88 Min14 (0.192)
97.033 ± 0.008 48.11 ± 0.08 5.08 ± 0.20 (0.200
4N-0006 0.008 (4.7052 0.020 (0.0008) 0.020 (0.0008) 5.08 ± 0.2021 64 Min 0.25 (10)
(3.8202 ± 0.0003) (1.894 ± 0.003) ± 0.008)
± 0.0003) (0.200 ± 0.008)
48.11 + 0.16
120.650 ±
6N-3906 2W- 97.028 ± 0.020 0.08 (1.894 +
0.020 (4.7500 0.020 (0.0008) 0.020 (0.0008) 2.34 Min (0.092) 2.34 Min (0.092) 64 Min 0.25 (10)
2300 (3.8200 ± 0.0008) 0.006
± 0.0008)
0.003)
120.650 ±
4P-9121, 9Y- 90.000 ± 0.020 48.140 ± 0.100
0.020 (4.7500 0.008 (0.0003) 0.008 (0.0003) 2.34 Min (0.092) 2.34 Min (0.092) 64 Min 0.13 (5)
9112, 156-8536 (3.5433 ± 0.0008) (1.8950 ± 0.0004)
± 0.0008)
120.650 ±
90.000 ± 0.020 48.140 ± 0.100
9Y-6047 0.020 (4.7500 0.008 (0.0003) 0.008 (0.0003) 2.34 Min (0.092) 2.34 Min (0.092) 58 64 0.13 (5)
(3.5433 ± 0.0008) (1.8950 ± 0.0004)
± 0.0008)
120.650 ±
90.000 ± 0.020 48.140 ± 0.100
117-0457 0.020 (4.7500 0.020 (0.0008) 0.020 (0.0008) 2.34 Min (0.092) 2.34 Min (0.092) 58 64 0.125 (5)
(3.5433 ± 0.0008) (1.8950 ± 0.0004)
± 0.0008)
48.11 + 0.16
120.015 ±
96.393 ± 0.020 0.08 (1.894 +
0R-5026 0.020 (4.7250 0.020 (0.0008) 0.020 (0.0008) 2.34 Min (0.092) 2.34 Min (0.092) 64 Min 0.25 (10)
(3.7950 ± 0.0008) 0.006
± 0.0008)
0.003)
48.11 + 0.16
120.015 ±
96.393 ± 0.020 0.08 (1.894 +
0R-5128 0.020 (4.7250 0.020 (0.0008) 0.020 (0.0008) 2.34 Min (0.092) 2.34 Min (0.092) 58 64 0.125 (5)
(3.7950 ± 0.0008) 0.006
± 0.0008)
0.003)
48.11 + 0.16
120.015 ±
0R-5131 0R- 89.365 ± 0.020 0.08 (1.894 +
0.020 (4.7250 0.020 (0.0008) 0.020 (0.0008) 2.34 Min (0.092) 2.34 Min (0.092) 58 64 0.125 (5)
6296 (3.5183 ± 0.0008) 0.006
± 0.0008)
0.003)
120.650 ±
90.000 ± 0.020 48.140 ± 0.100
0R-6270 0.020 (4.7500 0.008 (0.0003) 0.008 (0.0003) 2.34 Min (0.092) 2.34 Min (0.092) 64 Min 0.13 (5)
(3.5433 ± 0.0008) (1.8950 ± 0.0004)
± 0.0008)

Note: All Dimensions mm (inch)

Chart C
Crankshaft Measurement Specifications
Out-of-Round Taper Radius2 Journal Hardness Bearing
Forging Journal
Thrust Face1 Shore
Number Main Rod Main Rod Main Rod Surface
Sclerometer3 Finish
3406 and C15 137 mm (continued)
119.38 ± 0.02
88.73 ± 0.02 48.140 ± 0.100
0R-6297 (4.700 ± 0.008 (0.0003) 0.008 (0.0003) 2.34 Min (0.092) 2.34 Min (0.092) 64 Min 0.13 (5)
(3.493 ± 0.001) (1.8950 ± 0.0004)
0.001)
C15 (ACERT®) 137 mm
119.38 ± 0.02
97.00 ± 0.02 48.140 ± 0.100
221-9358 (4.700 ± 0.020 (0.0008) 0.020 (0.0008) 2.34 Min (0.092) 2.34 Min (0.092) 66 75 0.13 (5)
(3.819 ± 0.001) (1.8950 ± 0.0004)
0.001)
3408 137 mm
48.11 + 0.16
120.650 ±
4N-0008 7N- 97.028 ± 0.020 0.08 (1.894 +
0.020 (4.7500 0.020 (0.0008) 0.020 (0.0008) 2.34 Min (0.092) 2.34 Min (0.092) 64 Min 0.25 (10)
3408 1W-6208 (3.8200 ± 0.0008) 0.006
± 0.0008)
0.003)
48.11 + 0.16
120.650 ±
97.028 ± 0.020 0.08 (1.894 +
1W-5008 0.020 (4.7500 0.020 (0.0008) 0.020 (0.0008) 2.34 Min (0.092) 2.34 Min (0.092) 64 Min 0.125 (5)
(3.8200 ± 0.0008) 0.006
± 0.0008)
0.003)
48.11 + 0.16
120.015 ±
0R-5066 0R- 96.393 ± 0.020 0.08 (1.894 +
0.020 (4.7250 0.020 (0.0008) 0.020 (0.0008) 2.34 Min (0.092) 2.34 Min (0.092) 64 Min 0.125 (5)
5555 (3.7950 ± 0.0008) 0.006
± 0.0008)
0.003)
119.38 ± 0.02
95.758 ± 0.020 48.140 ± 0.100
0R-5178 (4.700 ± 0.020 (0.0008) 0.020 (0.0008) 2.34 Min (0.092) 2.34 Min (0.092) 64 Min 0.125 (5)
(3.7700 ± 0.0008) (1.8950 ± 0.0004)
0.001)
3412 137 mm
48.11 + 0.16
120.650 ±
4N-0012 4W- 97.028 ± 0.020 0.08 (1.894 +
0.020 (4.7500 0.020 (0.0008) 0.020 (0.0008) 2.34 Min (0.092) 2.34 Min (0.092) 64 Min 0.13 (5)
7412 (3.8200 ± 0.0008) 0.006
± 0.0008)
0.003)
48.11 + 0.16
120.650 ±
97.028 ± 0.020 0.08 (1.894 +
1W-6212 0.020 (4.7500 0.008 (0.0003) 0.008 (0.0003) 2.34 Min (0.092) 2.34 Min (0.092) 66 Min 0.125 (5)
(3.8200 ± 0.0008) 0.006
± 0.0008)
0.003)
48.11 + 0.16
120.650 ±
97.028 ± 0.020 0.08 (1.894 +
9Y-5412 0.020 (4.7500 0.020 (0.0008) 0.020 (0.0008) 2.34 Min (0.092) 2.34 Min (0.092) 66 74 0.125 (5)
(3.8200 ± 0.0008) 0.006
± 0.0008)
0.003)
48.11 + 0.16
120.015 ±
96.393 ± 0.020 0.08 (1.894 +
0R-5069 0.020 (4.7250 0.008 (0.0003) 0.008 (0.0003) 2.34 Min (0.092) 2.34 Min (0.092) 66 Min 0.13 (5)
(3.7950 ± 0.0008) 0.006
± 0.0008)
0.003)
119.38 ± 0.02
95.758 ± 0.020 48.140 ± 0.100
0R-5338 (4.700 ± 0.008 (0.0003) 0.008 (0.0003) 2.34 Min (0.092) 2.34 Min (0.092) 66 Min 0.13 (5)
(3.7700 ± 0.0008) (1.8950 ± 0.0004)
0.001)
3456 and C16 140 mm
120.650 ±
90.000 ± 0.020 48.140 ± 0.100
132-1116 0.020 (4.7500 0.008 (0.0003) 0.008 (0.0003) 2.34 Min (0.092) 2.34 Min (0.092) 64 Min 0.13 (5)
(3.5433 ± 0.0008) (1.8950 ± 0.0004)
± 0.0008)

Note: All Dimensions mm (inch)

Chart C
Crankshaft Measurement Specifications
Out-of-Round Taper Radius2 Journal Hardness Bearing
Forging Journal
Thrust Face1 Shore
Number Main Rod Main Rod Main Rod Surface
Sclerometer3 Finish
C18 145 mm
120.650 ±
90.000 ± 0.020 48.140 ± 0.100
195-0314 0.020 (4.7500 0.008 (0.0003) 0.008 (0.0003) 2.34 Min (0.092) 2.34 Min (0.092) 66 Min 0.13 (5)
(3.5433 ± 0.0008) (1.8950 ± 0.0004)
± 0.0008)
C30 145 mm
120.650 ±
90.000 ± 0.020 48.140 ± 0.100
219-4453 0.020 (4.7500 0.008 (0.0003) 0.008 (0.0003) 2.34 Min (0.092) 2.34 Min (0.092) 66 Min 0.125 (5)
(3.5433 ± 0.0008) (1.8950 ± 0.0004)
± 0.0008)
C32 145 mm
120.650 ±
90.000 ± 0.020 48.140 ± 0.100
219-4454 0.020 (4.7500 0.008 (0.0003) 0.008 (0.0003) 2.34 Min (0.092) 2.34 Min (0.092) 66 Min 0.125 (5)
(3.5433 ± 0.0008) (1.8950 ± 0.0004)
± 0.0008)
3508 170 mm
160.000 ± 6.75 Min22 (0.266)
8N-9393 1W- 135.000 ± 0.020 72.00 ± 0.10 7.00 ± 0.25 (0.276
0.025 (6.2992 0.03 (0.001) 0.03 (0.001) 7.00 ± 0.25 (0.276 64 Min 0.25 (10)
6408 (5.3150 ± 0.0008) (2.835 ± 0.004) ± 0.010)
± 0.0010) ± 0.010)
160.000 ± 6.75 Min (0.266)
135.000 ± 0.020 72.00 ± 0.10 7.00 ± 0.25 (0.276
7W-0208 0.025 (6.2992 0.03 (0.001) 0.03 (0.001) 7.00 ± 0.25 (0.276 64 Min 0.125 (5)
(5.3150 ± 0.0008) (2.835 ± 0.004) ± 0.010)
± 0.0010) ± 0.010)
159.365 ± 6.75 Min (0.266)
0R-5433 0R- 135.365 ± 0.025 72.00 ± 0.10 7.00 ± 0.25 (0.276
0.025 (6.2742 0.03 (0.001) 0.03 (0.001) 7.00 ± 0.25 (0.276 64 Min 0.125 (5)
7776 (5.2900 ± 0.0010) (2.835 ± 0.004) ± 0.010)
± 0.0010) ± 0.010)
3512 170 mm
160.000 ± 6.75 Min14 (0.266)
135.000 ± 0.025 72.00 ± 0.10 7.00 ± 0.25 (0.276
8N-7777 0.025 (6.2992 0.03 (0.001) 0.03 (0.001) 7.00 ± 0.2521 54 62 0.25 (10)
(5.3150 ± 0.0010) (2.835 ± 0.004) ± 0.010)
± 0.0010) (0.276 ± 0.010)
160.000 ± 6.75 Min14 (0.266)
135.000 ± 0.025 72.00 ± 0.10 7.00 ± 0.25 (0.276
4P-2612 0.025 (6.2992 0.03 (0.001) 0.03 (0.001) 7.00 ± 0.2521 56 64 0.125 (5)
(5.3150 ± 0.0010) (2.835 ± 0.004) ± 0.010)
± 0.0010) (0.276 ± 0.010)
160.000 ± 6.75 Min14 (0.266)
135.000 ± 0.025 72.00 ± 0.10 7.00 ± 0.25 (0.276
7W-0212 0.025 (6.2992 0.03 (0.001) 0.03 (0.001) 7.00 ± 0.2521 64 69 0.13 (5)
(5.3150 ± 0.0010) (2.835 ± 0.004) ± 0.010)
± 0.0010) (0.276 ± 0.010)
0R-5435 0R- 159.365 ± 6.75 Min14 (0.266)
134.365 ± 0.025 72.00 ± 0.10 7.00 ± 0.25 (0.276
6215 0R-7777 0.025 (6.2742 0.03 (0.001) 0.03 (0.001) 7.00 ± 0.2521 64 69 0.125 (5)
(5.2900 ± 0.0010) (2.835 ± 0.004) ± 0.010)
0R-7779 ± 0.0010) (0.276 ± 0.010)
159.365 ± 6.75 Min14 (0.266)
135.000 ± 0.025 72.00 ± 0.10 7.00 ± 0.25 (0.276
172-092623 0.025 (6.2742 0.03 (0.001) 0.03 (0.001) 7.00 ± 0.2521 56 69 0.125 (5)
(5.3150 ± 0.0010) (2.835 ± 0.004) ± 0.010)
± 0.0010) (0.276 ± 0.010)

Note: All Dimensions mm (inch)

Chart C
Crankshaft Measurement Specifications
Out-of-Round Taper Radius2 Journal Hardness Bearing
Forging Journal
Thrust Face1 Shore
Number Main Rod Main Rod Main Rod Surface
Sclerometer3 Finish
3516 170 mm
159.365 ± 6.75 Min17 (0.266)
135.000 ± 0.025 72.00 ± 0.10 7.00 ± 0.25 (0.276
7E-4316 0.025 (6.2742 0.03 (0.001) 0.03 (0.001) 7.00 ± 0.2518 63 71 0.125 (5)
(5.3150 ± 0.0010) (2.835 ± 0.004) ± 0.010)
± 0.0010) (0.276 ± 0.010)
159.365 ± 6.75 Min17 (0.266)
135.000 ± 0.025 72.00 ± 0.10 7.00 ± 0.25 (0.276
8N-9493 0.025 (6.2742 0.03 (0.001) 0.03 (0.001) 7.00 ± 0.2518 69 78 0.125 (5)
(5.3150 ± 0.0010) (2.835 ± 0.004) ± 0.010)
± 0.0010) (0.276 ± 0.010)
159.365 ± 6.75 Min17 (0.266)
135.000 ± 0.025 72.00 ± 0.10 7.00 ± 0.25 (0.276
4P-2616 0.025 (6.2742 0.03 (0.001) 0.03 (0.001) 7.00 ± 0.2518 56 64 0.125 (5)
(5.3150 ± 0.0010) (2.835 ± 0.004) ± 0.010)
± 0.0010) (0.276 ± 0.010)
159.365 ± 6.75 Min17 (0.266)
135.000 ± 0.025 72.00 ± 0.10 7.00 ± 0.25 (0.276
7W-0216 0.025 (6.2742 0.03 (0.001) 0.03 (0.001) 7.00 ± 0.2518 64 69 0.125 (5)
(5.3150 ± 0.0010) (2.835 ± 0.004) ± 0.010)
± 0.0010) (0.276 ± 0.010)
159.365 ± 6.75 Min (0.266)
134.365 ± 0.025 72.00 ± 0.10 7.00 ± 0.25 (0.276
0R-5437 0.025 (6.2742 0.03 (0.001) 0.03 (0.001) 7.00 ± 0.2511 64 69 0.125 (5)
(5.2900 ± 0.0010) (2.835 ± 0.004) ± 0.010)
± 0.0010) (0.276 ± 0.010)
159.365 ± 6.75 Min (0.266)
0R-6063 0R- 134.365 ± 0.025 72.00 ± 0.10 7.00 ± 0.25 (0.276
0.025 (6.2742 0.03 (0.001) 0.03 (0.001) 7.00 ± 0.2511 56 64 0.125 (5)
7778 (5.2900 ± 0.0010) (2.835 ± 0.004) ± 0.010)
± 0.0010) (0.276 ± 0.010)
159.365 ± 6.75 Min (0.266)
134.365 ± 0.025 72.00 ± 0.10 7.00 ± 0.25 (0.276
0R-7775 0.025 (6.2742 0.03 (0.001) 0.03 (0.001) 7.00 ± 0.2511 63 71 0.125 (5)
(5.2900 ± 0.0010) (2.835 ± 0.004) ± 0.010)
± 0.0010) (0.276 ± 0.010)
159.365 ± 6.75 Min (0.266)
172-083023 177- 135.000 ± 0.025 72.00 ± 0.10 7.00 ± 0.25 (0.276
0.025 (6.2742 0.03 (0.001) 0.03 (0.001) 7.00 ± 0.2511 56 64 0.125 (5)
9772235 (5.3150 ± 0.0010) (2.835 ± 0.004) ± 0.010)
± 0.0010) (0.276 ± 0.010)
3520 170 mm
159.365 ± 6.75 Min (0.266)
140-1163 236- 135.000 ± 0.025 72.00 ± 0.10 7.00 ± 0.25 (0.276
0.025 (6.2742 0.03 (0.001) 0.03 (0.001) 7.00 ± 0.2511 56 64 0.125 (5)
4169 (5.3150 ± 0.0010) (2.835 ± 0.004) ± 0.010)
± 0.0010) (0.276 ± 0.010)
3606 280 mm
250.000 ±
216.000 ± 0.025 120.00 ± 0.05 13.5 ± 0.5 (0.53 ± 13.5 ± 0.5 (0.53 ±
7C-3606 0.025 (9.8425 0.03 (0.001) 0.03 (0.001) 66 74 0.13 (5)
(8.5040 ± 0.0010) (4.7244 ± 0.0020) 0.02) 0.02)
± 0.0010)
250.000 ±
4P-3606 179- 216.000 ± 0.025 120.00 ± 0.05 13.5 ± 0.5 (0.53 ± 13.5 ± 0.5 (0.53 ±
0.025 (9.8425 0.03 (0.001) 0.03 (0.001) 56 64 0.13 (5)
3574 (8.5040 ± 0.0010) (4.7244 ± 0.0020) 0.02) 0.02)
± 0.0010)
250.000 ±
216.000 ± 0.025 120.00 ± 0.05 13.5 ± 0.5 (0.53 ± 13.5 ± 0.5 (0.53 ±
4W-3606 0.025 (9.8425 0.03 (0.001) 0.03 (0.001) 66 74 0.13 (5)
(8.5040 ± 0.0010) (4.7244 ± 0.0020) 0.02) 0.02)
± 0.0010)

Note: All Dimensions mm (inch)

Chart C
Crankshaft Measurement Specifications
Out-of-Round Taper Radius2 Journal Hardness Bearing
Forging Journal
Thrust Face1 Shore
Number Main Rod Main Rod Main Rod Surface
Sclerometer3 Finish
3608 280 mm
250.000 ±
216.000 ± 0.025 120.00 ± 0.05 13.5 ± 0.5 (0.53 ± 13.5 ± 0.5 (0.53 ±
7C-3608 0.025 (9.8425 0.03 (0.001) 0.03 (0.001) 66 74 0.13 (5)
(8.5040 ± 0.0010) (4.7244 ± 0.0020) 0.02) 0.02)
± 0.0010)
250.000 ±
4P-3608 193- 216.000 ± 0.025 120.00 ± 0.05 13.5 ± 0.5 (0.53 ± 13.5 ± 0.5 (0.53 ±
0.025 (9.8425 0.03 (0.001) 0.03 (0.001) 56 64 0.13 (5)
5844 (8.5040 ± 0.0010) (4.7244 ± 0.0020) 0.02) 0.02)
± 0.0010)
250.000 ±
216.000 ± 0.025 120.00 ± 0.05 13.5 ± 0.5 (0.53 ± 13.5 ± 0.5 (0.53 ±
1W-0108 0.025 (9.8425 0.03 (0.001) 0.03 (0.001) 66 74 0.13 (5)
(8.5040 ± 0.0010) (4.7244 ± 0.0020) 0.02) 0.02)
± 0.0010)
3612 280 mm
250.000 ±
216.000 ± 0.025 120.00 ± 0.05 13.5 ± 0.5 (0.53 ± 13.5 ± 0.5 (0.53 ±
7C-3612 0.025 (9.8425 0.03 (0.001) 0.03 (0.001) 66 74 0.13 (5)
(8.5040 ± 0.0010) (4.7244 ± 0.0020) 0.02) 0.02)
± 0.0010)
250.000 ±
4P-3612 191- 216.000 ± 0.025 120.00 ± 0.05 13.5 ± 0.5 (0.53 ± 13.5 ± 0.5 (0.53 ±
0.025 (9.8425 0.03 (0.001) 0.03 (0.001) 56 64 0.13 (5)
5422 (8.5040 ± 0.0010) (4.7244 ± 0.0020) 0.02) 0.02)
± 0.0010)
250.000 ±
216.000 ± 0.025 120.00 ± 0.05 13.5 ± 0.5 (0.53 ± 13.5 ± 0.5 (0.53 ±
1W-0112 0.025 (9.8425 0.03 (0.001) 0.03 (0.001) 66 74 0.13 (5)
(8.5040 ± 0.0010) (4.7244 ± 0.0020) 0.02) 0.02)
± 0.0010)
3616 280 mm
250.000 ±
216.000 ± 0.025 120.00 ± 0.05 13.5 ± 0.5 (0.53 ± 13.5 ± 0.5 (0.53 ±
7C-3616 0.025 (9.8425 0.03 (0.001) 0.03 (0.001) 66 74 0.13 (5)
(8.5040 ± 0.0010) (4.7244 ± 0.0020) 0.02) 0.02)
± 0.0010)
250.000 ±
4P-3616 189- 216.000 ± 0.025 120.00 ± 0.05 13.5 ± 0.5 (0.53 ± 13.5 ± 0.5 (0.53 ±
0.025 (9.8425 0.03 (0.001) 0.03 (0.001) 56 64 0.13 (5)
2498 (8.5040 ± 0.0010) (4.7244 ± 0.0020) 0.02) 0.02)
± 0.0010)
250.000 ±
216.000 ± 0.025 120.00 ± 0.05 13.5 ± 0.5 (0.53 ± 13.5 ± 0.5 (0.53 ±
1W-0116 0.025 (9.8425 0.03 (0.001) 0.03 (0.001) 66 74 0.13 (5)
(8.5040 ± 0.0010) (4.7244 ± 0.0020) 0.02) 0.02)
± 0.0010)
3618 280 mm
250.000 ±
216.000 ± 0.025 120.00 ± 0.05 13.5 ± 0.5 (0.53 ± 13.5 ± 0.5 (0.53 ±
137-0139 0.025 (9.8425 0.03 (0.001) 0.03 (0.001) 56 64 0.13 (5)
(8.5040 ± 0.0010) (4.7244 ± 0.0020) 0.02) 0.02)
± 0.0010)
3054 100/103 mm
76.17 ± 0.01
63.48 ± 0.01 44.18 ± 0.04 3.82 ± 0.14 (0.150 3.82 ± 0.14 (0.150
7C-8214 4P-9948 (2.9987 ± 0.40 (16)
(2.4992 ± 0.01) (1.739 ± 0.002) ± 0.006) ± 0.006)
0.0003)
3056 100/103 mm
76.17 ± 0.01
63.48 ± 0.01 44.18 ± 0.04 3.82 ± 0.14 (0.150 3.82 ± 0.14 (0.150
100-4034 (2.9987 ±
(2.4992 ± 0.0004) (1.739 ± 0.002) ± 0.006) ± 0.006)
0.0004)
C11 130 mm
108.000 ±
90.000 ± 0.020 44.00 ± 0.10
207-8503 0.020 (5.2520 0.008 (0.0003) 0.008 (0.0003) 2.80 Min (0.110) 2.80 Min (0.110) 66 75 0.13 (5)
(3.5433 ± 0.0008) (1.732 ± 0.004)
± 0.0008)

Note: All Dimensions mm (inch)

Chart C
Crankshaft Measurement Specifications
Out-of-Round Taper Radius2 Journal Hardness Bearing
Forging Journal
Thrust Face1 Shore
Number Main Rod Main Rod Main Rod Surface
Sclerometer3 Finish
C13 130 mm
108.000 ±
90.000 ± 0.020 44.00 ± 0.10
195-0306 0.020 (5.2520 0.008 (0.0003) 0.008 (0.0003) 2.80 Min (0.110) 2.80 Min (0.110) 66 75 0.13 (5)
(3.5433 ± 0.0008) (1.732 ± 0.004)
± 0.0008)
C175 175 mm
200.00 ±
150.00± 0.025 68.00 ± 0.10 6.00 ± 0.25 (0.236 7.50 ± 0.25 (0.295
237-8307 0.025 (7.8740 0.03 (0.001) 0.03 (0.001) 56 64 0.125 (5)
(5.906 ± 0.0010) (2.677 ± 0.004) ± 0.010) ± 0.010)
± 0.0010)

Note: All Dimensions mm (inch)

Note:
1. The maximum thrust face width can be up to 0.08 mm (0.003 inch) more than the dimension shown if after assembly, crankshaft endplay is still permissible according to the Service Manual specification.

2. Radius dimensions give only the correct radius gauges (refer to Page 7), and are NOT the sizes a grinding wheel is to be dressed for grinding.

3. A sclerometer should not be used on any remanufactured crankshaft that has MHT (melonited heat treat) stamped next to the 0r part number. To do so, will damage the crankshaft.

4. For the center and rear mains

5. For the front fillet on the rear main Journal

6. For the rear fillet on the rear main Journal

7. For center and intermediate main Journals only

8. For rear main only

9. These crankshafts are Tufftrided and cannot be measure with a sclerometer.

10. Refer to the Special Checking Procedures for Specific Crankshafts section, for additional information.

11. For center main only

12. For front and rear main Journals only

13. For Journals 1-3 and 5-6

14. Journals 1-3 and 5-7

15. Some 9S-2303, 9S-1994 and 9S-8662 Crankshafts have a 7.59 mm (0.299 inch) radius; the proper bearings must be used with this larger radius. Do not regrind 9S-2303 Crankshafts to a smaller radius. Refer to Service Magazine, September 17,
1979, Page 3.

16. For front main only

17. Journals 1-4 and 6-9

18. Journal 5

19. For intermediate main Journals 2-3 and 5-6

20. For front, center and rear main Journals 1, 4 and 7.

21. Journal 4

22. Journals 1-3 and 4-5

23. HD Engine Applications

Chart D, Grinding Specifications for Crankshafts

Some of the items in the chart that follows need explanation:

Width

This is the size of the wheel (sidewall-to-sidewall) necessary to grind in a single movement. Do not use any
wheel that is wider than this dimension without dressing it narrower.

Refer to Chart C, for the width measurements of main journals where the thrust bearing is located.

Main No.

This column shows the numbers of the main journals, which have a Width dimension that is different from the
Thrust Face journal where the thrust bearing is located. These dimensions will be narrower than the main
journal with the thrust bearings.

Bearing Undersize

These dimensions give the optional sizes of undersize bearings available for the crankshafts. At all times, check
the parts book and NPR to see if the part numbers are available before you begin to grind. Subtract the
Undersize dimension from the dimension in the Diameter column to get the journal size.

Note: Because 0R crankshafts have already been ground, it is not appropriate to include the specifications to
grind those crankshafts in this publication. For a complete list of available remanufactured crankshafts, refer to
the crankshaft section of SELD0077, Cat Remanufactured Products Guide .

Chart D.
Grinding Specifications for Caterpillar Crankshafts
Connecting
Main Journals Rod
Forging Stroke Bearing Undersize Available
Journals
Number mm (in) mm (in)
Width Width
Main No.
mm (in) mm (in)
D311 4.0 Inch
46.038 ± 47.689 ±
5F- 127.0 0.127 0.064 0.635
2, 4 ― ―
1099 (5.00) (1.8125 (1.8725 (0.025)
± .005) ± .0025)
D311H, D320 4.0 Inch
8H- 42.736 ±
38.1 ± 0.064
4529 127.0 0.064 0.762
(1.500 2-5 ― ―
2M- (5.00) (1.6825 (0.030)
± .0025)
7566 ± .0025)
42.736 ±
38.1 ± 0.064
8M- 127.0 0.064 0.762
(1.500 2-5 ― ―
4800 (5.00) (1.6825 (0.030)
± .0025)
± .0025)
D315 4.5 Inch
3F-
6777 50.737 ± 50.737 ±
6H- 139.7 0.064 0.064 0.762
2, 4 ― ―
6888 (5.50) (1.9975 (1.9975 (0.030)
7H- ± .0025) ± .0025)
7008
D318 4.5 Inch
3F-
5020
7H- 50.737 ± 50.737 ±

1964 0.064 0.064

6H- (1.9975 (1.9975
139.7 0.762
4385 ± .0025) 2,3,5,6 ± .0025) ― ―
(5.50) (0.030)
7H-
3412
D326 and D337 5.12 Inch
53.912 ±
50.8 ± 0.064
5H- 152.4 0.064 0.635 1.27
(2.00 1-6 ―
2980 (6.00) (2.1225 (0.025) (0.050)
± .0025)
± .0025)

Note: All Dimensions mm (inch)

9H-
9854
8M-
4500 42.863 ± 47.625 ±

1S- 0.064 0.064

9400 (1.6875 (1.8750
8M- 139.7 ± .0025) ± .0025) 0.254 0.508 0.762
2-7
4502 (5.50) (0.010) (0.020) (0.030)
9M-
2336
1140, 1145, and 3145 4.5 Inch
9L- 32.207 ±
58.776 ±
9230 104.14 0.254 0.254 0.508
2,3,5 0.076 (2.314 ―
9N- (4.100) (1.268 (0.010) (0.020)
± .003)
8011 ± .010)
31.70
58.750 ±
9L- 104.14 ± .0.10
2,3,5 0.051 (2.313 ― ― ―
8123 (4.100) (1.248
± .002)
± .004)
1150 and 3150 4.5 Inch
31.70
58.750 ±
9L- 114.3 ± .0.10
2,3,5 0.051 (2.313 ― ― ―
8122 (4.50) (1.248
± .002)
± .004)
9L- 32.207 ±
58.776 ±
9231 114.3 0.254 0.254 0.508
2,3,5 0.076 (2.314 ―
9N- (4.50) (1.268 (0.010) (0.020)
± .003)
8012 ± .010)
1160 and 3160 4.5 Inch
31.70
58.750 ±
9L- 114.3 ± .0.10
2,3,5 0.051 (2.313 ― ― ―
8400 (4.50) (1.248
± .002)
± .004)
32.207 ±
58.776 ±
9L- 127.0 0.254 0.254 0.508
2,3,5 0.076 (2.314 ―
9232 (5.00) (1.268 (0.010) (0.020)
± .003)
± .010)
58.776 ±
9N- 127.0 32.715 max 0.254 0.508
2,3,5 0.076 (2.314 ―
8013 (5.00) (1.288) (0.010) (0.020)
± .003)
3204 4.5 Inch
37.084 ±
42.164 ±
4N- 127.0 0.064 0.254 0.508
1-5 0.076 (1.660 ―
0111 (5.00) (1.4600 (0.010) (0.020)
± .003)
± .0025)

Note: All dimensions are mm (inch)

Chart D.
Grinding Specifications for Caterpillar Crankshafts
Connecting
Main Journals Rod
Forging Stroke Bearing Undersize Available
Journals
Number mm (in) mm (in)
Width Width
Main No.
mm (in) mm (in)
3204 4.5 Inch (continued)
6N- 37.084 ±
42.164 ±
8290 127.0 0.064 0.254 0.508 0.762
1-5 0.076 (1.660
1W- (5.00) (1.4600 (0.010) (0.020) (0.030)
± .003)
0400 ± .0025)
3208 4.5 Inch
4N-
8453
4N-
58.776 ±
8454 127.0 32.715 max 0.254 0.508 0.762
2,3,5 0.076 (2.314
9N- (5.00) (1.288) (0.010) (0.020) (0.030)
± .003)
0300
9N-
0303
9N-
58.776 ±
6220 127.0 32.72 max 0.254 0.508
2,3,5 0.076 (2.314 ―
9N- (5.00) (1.288) (0.010) (0.020)
± .003)
8013
D333C, 1673C, and 3306 4.5 Inch
47.625 ±
2Y- 152.4 40.894 max 0.254 0.508 0.762
1-6 0.064 (1.875
4506 (6.00) (1.6100) (0.010) (0.020) (0.030)
± .003)
42.863 ± 47.625 ±
9S- 152.4 0.064 0.064 0.254 0.508 0.762
1-7
2270 (6.00) (1.6875 (1.8750 (0.010) (0.020) (0.030)
± .0025) ± .0025)
40.475 ± 47.689 ±
5C- 152.4 0.076 0.140 0.254 0.508 0.762
2-6
3836 (6.00) (1.5935 (1.8775 (0.010) (0.020) (0.030)
± .003) ± .0055)
2P- 47.625 ±
2842 152.4 40.894 max 0.076 0.254 0.508 0.762
2-6
5S- (6.00) (1.6100) (1.8750 (0.010) (0.020) (0.030)
5870 ± .003)
47.689 ±
4N- 152.4 43.48 max 0.140 0.254 0.508 0.762
2-6
7696 (6.00) (1.7118) (1.8775 (0.010) (0.020) (0.030)
± .0055)
D334 and 1674 4.75 Inch
42.863 ± 47.625 ±
3S- 152.4 0.064 0.064 0.254 0.508 0.762
ALL
9629 (6.00) (1.6875 (1.8750 (0.010) (0.020) (0.030)
± .0025) ± .0025)
47.689 ±
9S- 152.4 43.485 max 0.140 0.254 0.508 0.762
1-3, 5-7
0123 (6.00) (1.7120) (1.8775 (0.010) (0.020) (0.030)
± .0055)
D336 and 1676 4.5 Inch
7N-
9673 45.314 ±
3S- 139.7 0.076 71.984 ± 0.254 0.508 0.762

7684 (5.50) (1.784 0.076 (2.834 (.010) (.020) (.030)

4S- ± .003) ALL ± .003)
9284
D339 4.75 Inch
50.9397 ± 50.9397 ±
5F- 203.20 0.0635 0.0635
2,4 ― ― ―
4455 (8.00) (2.0055 (2.0055
± .0025) ± .0025)
63.50 ± 66.612 ±
4S- 203.20 0.127 0.064 0.635 1.27
2,4 ―
7414 (8.00) (2.500 (2.6225 (0.025) (0.050)
± .005) ± .0025)
2H- 63.50 ± 80.899 ±
0862 203.20 0.127 0.064 0.635 1.27
2, 4 ―
9H- (8.00) (2.500 (3.1850 (0.025) (0.050)
9082 ± .005) ± .064)
1404 4.5 Inch
46.275 ± 25.45 ±
7N- 82.56 0.025 0.050 0.254 0.508 0.762
2
0366 (3.250) (1.822 (1.0020 (0.010) (0.020) (0.030)
± .001) ± .0020)
D340 5.4 Inch
54.966 ±
2P- 165.10 50.22 max 0.635 1.27
2,4 0.076 (2.164 ―
3841 (6.50) (1.977) (0.025) (0.050)
± .003)

Note: All dimensions are mm (inch)

Chart D.
Grinding Specifications for Caterpillar Crankshafts
Connecting
Main Journals Rod
Forging Stroke Bearing Undersize Available
Journals
Number mm (in) mm (in)
Width Width
Main No.
mm (in) mm (in)
D342 5.75 Inch
4M- 63.50 ± 80.899 ±
0447 203.20 0.127 0.064 0.635 1.27
2,3,5,6 ―
6F- (8.00) (2.500 (3.1850 (0.025) (0.050)
1913 ± .005) ± .0025)
66.624 ±
6N- 203.20 65.710 max 0.635 1.27
1,3,5,6 0.127 (2.623 ―
2822 (8.00) (2.5870) (0.025) (0.050)
± .005)
66.624 ±
4S- 203.20 63.627 max 0.635 1.27
1,3,5,6 0.127 (2.623 ―
7406 (8.00) (2.505) (0.025) (0.050)
± .005)
D343 and 1693 5.4 Inch
2P-
54.966 ±
3838 165.10 50.216 max 0.635 1.27
2-6 0.076 (2.164 ―
2P- (6.50) (1.977)) (0.025) (0.050)
± .003)
3840
4S- 48.108 ±
54.966 ±
5644 165.10 0.076 0.635 1.27
2-6 0.076 (2.164 ―
7M- (6.50) (1.894 (0.025) (0.050)
± .003)
9200 ± .003)
D346 5.4 Inch (90 V8)

6N-
8314 85.801 ±

8N- 0.178 (3.378

1910 165.10 62.509 max ± .007) 0.635 1.27
1,2,4,5 ―
9S- (6.50) (2.461) (0.025) (0.050)
2303
1S- 54.508 ±
85.700 ±
2512 165.10 0.076 0.635 1.27
2-5 0.076 (3.374 ―
2S- (6.50) (2.146 (0.025) (0.050)
± .003)
0758 ± .003)
D348 5.4 Inch
6N-
85.801 ±
7898 165.10 62.509 max 0.635 1.27
1-6 0.178 (3.378 ―
1W- (6.50) (2.461) (0.025) (0.050)
± .007)
7575
85.801 ±
9S- 165.10 60.884 max 0.635 1.27
1-6 0.178 (3.378 ―
1994 (6.50) (2.397) (0.025) (0.050)
± .007)
D349 5.4 Inch
6N-
85.801 ±
8338 165.10 62.509 max 0.635 1.27
1-4, 6-9 0.178 (3.378 ―
9S- (6.50) (2.461) (0.025) (0.050)
± .007)
8662
D353 5.4 Inch
1M-
2799 63.50 ± 66.612 ±
1P- 203.20 0.127 0.064 0.635 1.27
2,3.5,6 ―
9501 (8.00) (2.500 (2.6225 (0.025) (0.050)
6H- ± .005) ± .0025)
5840
66.624 ±
2P- 203.20 65.710 max 0.635 1.27
2,3,5,6 0.076 (2.623 ―
2800 (8.00) (2.587) (0.025) (0.050)
± .003)
D364 and D375 5.75 Inch
117.412 ±
76.2 ± 0.127
5F- 203.20 0.064 1.27
(3.000 1-4 ― ―
9587 (8.00) (4.6225 (0.050)
± .005)
± .0025)
D379 6.25 Inch
117.412
+0.178 -
5L- 203.20 78.308 max 0.076 0.635 1.27
2-4 ―
2684 (8.00) (3.083) (4.6225 (0.025) (0.050)
+ .007 -
.003)
D398 6.25 Inch
4L- 117.412 ±
3771 203.20 76.606 max 0.064 0.635 1.27
2-6 ―
3N- (8.00) (3.016) (4.6225 (0.025) (0.050)
3000 ± .0025)

Note: All dimensions are mm (inch)

D398 6.25 Inch (continued)

117.412
+0.178 -
4W- 203.20 78.308 max 0.076 0.635 1.27
2-6 ―
7612 (8.00) (3.083) (4.6225 (0.025) (0.050)
+ .007 -
.003)
D399 6.25 Inch
117.412
6L- + 0.178 -
7500 203.20 78.308 max 0.076 0.635 1.27
2-8 ―
4W- (8.00) (3.083) (4.6225 (0.025) (0.050)
7716 + .007 -
.003)
3114 105 mm
4P-
39.000 ±
5122 127.00 39.00 max 0.254 0.508 0.762
2,3,4,5,7 0.075 (1.535
7W- (5.00) (1.535) (.010) (.020) (.030)
± .003)
9944
3116 105 mm and 3126 110 mm
4P-
39.000 ±
5121 127.00 39.00 max 0.254 0.508
2,3,4,5,7 0.075 (1.535 ―
7W- (5.00) (1.535) (.010) (.020)
± .003)
5206
3116 105 mm and 3126 110 mm
39.000
+ 0.150 -
101- 127.00 39.00 max. 0.075 0.635 1.27
2,3,4,5,7 ―
3228 (5.00) (1.535) (1.5354 (0.025) (0.050)
+ .0059 -
.0030)
C7 110 mm
39.000
+ 0.150 -
222- 127.00 39.00 max. 0.075
2,3,4,5,7 ― ― ―
3900 (5.00) (1.535) (1.5354
+ .0059 -
.0030)
C9 120 mm
39.000
+ 0.150 -
160- 149.00 39.00 max. 0.075
2,3,4,5,7 ― ― ―
8145 (5.866) (1.535) (1.5354
+ .0059 -
.0030)
3176 and C10 125 mm
50.00 ± 0.15
9Y- 140.00 47.00 max 0.508 0.762
1,2,3,5,6,7 (1.968 ―
5706 (5.512) (1.850) (.020) (.030)
± .006)
52.00 ± 0.15
116- 140.00 47.00 max
1,2,3,5,6,7 (2.047 ― ― ―
1080 (5.512) (1.850)
± .006)
3196 and C12 130 mm
116-
1072
52.00 ± 0.15
187- 150.00 47.00 max
1,2,3,5,6,7 (2.047 ― ― ―
9000 (5.910) (1.850)
± .006)
202-
2387
3406 and C15 137 mm

54.000 ±
9Y- 165.10 51.00 max 0.635 1.27
1,2,3,5,6,7 0.15 (2.1259 ―
9112 (6.50) (2.008) (0.025) (0.050)
± .006)

Note: All dimensions are mm (inch)

Chart D.
Grinding Specifications for Caterpillar Crankshafts
Connecting
Main Journals Rod
Forging Stroke Bearing Undersize Available
Journals
Number mm (in) mm (in)
Width Width
Main No.
mm (in) mm (in)
3406 and C15 137 mm (continued)
121-
5402
156- 54.000 ±
165.10 51.00 max
8536 1,2,3,5,6,7 0.15 (2.1259 ― ― ―
(6.50) (2.008)
9Y-6047 ± .006)
221-
9358 1

54.000 ±
165.10 51.00 max 0.635
4P-9121 1,2,3,5,6,7 0.15 (2.1259 ― ―
(6.50) (2.008) (.025)
± .006)
44.45
+ 0.18 -0.08
117- 165.10 51.00 max
1,2,3,5,6,7 (1.750 ― ― ―
0457 (6.50) (2.008)
+ 0.007 -
.003
44.45
+ 0.18 -0.08
165.10 50.88 max
7C-3536 1,2,3,5,6,7 (1.750 ― ― ―
(6.50) (2.003)
+ 0.007 -
.003
44.45
1W-
+ 0.18 -0.08
6206 165.10 50.88 max 0.635 1.27
1,2,3,5,6,7 (1.750 ―
2W- (6.50) (2.003) (0.025) (0.050)
+ 0.007 -
2300
0.003
48.108 ±
44.45 ± 0.08
165.10 0.076 0.635 1.27
4N-0006 1,2,3,5,6,7 (1.750 ± ―
(6.50) (1.894 (0.025) (0.050)
0.003)
± .003)
44.45
48.108 ±
+ 0.18 -0.08
165.10 0.076
6N-3906 1,2,3,5,6,7 (1.750 ― ― ―
(6.50) (1.894
+ 0.007 -
± .003)
0.003
3408 137 mm
4N-0008
7N-3408
1W- 165.10 50.88 max 40.56 min 0.635 1.27
1,2,4,5 ―
5008 (6.50) (2.003) (1.597) (0.025) (0.050)
1W-
6208
3412 137 mm
84.582
4N-0012 +0.180 -
165.10 50.88 max 0.635 1.27
4W- 1,2,3,5,6,7 0.076 ―
(6.50) (2.003) (0.025) (0.050)
7412 (3.330 +.007
-.003)
84.582
1W- 1,2,3,5,6,7 +0.178 - ― ― ―
6212 165.10 50.88 max 0.076

9Y-5412 (6.50) (2.003) (3.330

+0.007 -
0.003)
4N-0012
4W-
7412 165.10 50.88 max 44.83
1,2,3,5,6,7
1W- (6.50) (2.003) (1.765) 2

6212
9Y-5412
3456 and C16 140 mm
54.000 ±
132- 171.00 51.00 max
1,2,3,5,6,7 0.15 (2.1259 ― ― ―
1116 (6.732) (2.008)
± 0.006)

Note: All dimensions are mm (inch)

1ACERT® Engine
2Required when double plunge grinding the connecting rod journals on a 3412 crankshafts. Refer to
SEBF8042 Procedure to Grind and Polish Crankshafts for an explanation of the double plunge grinding
process.

Chart D.
Grinding Specifications for Caterpillar Crankshafts
Connecting
Main Journals Rod
Forging Stroke Bearing Undersize Available
Journals
Number mm (in) mm (in)
Width Width
Main No.
mm (in) mm (in)
C18 145 mm
54.000 ±
195- 145.00 51.00 max
1,2,3,5,6,7 0.15 (2.1259 ― ― ―
0314 (5.709) (2.008)
± 0.006)
3508 170 mm
136.00
8N-9393 + 0.18
190.00 75.60 max 0.635 1.27
1W- 1,2,4,5 0.08 (5.354 ―
(7.48) (2.976) (0.025) (0.050)
6408 + 0.007
0.003)
136.00
+ 0.18
7W- 190.00 74.40 max 0.635 1.27
1,2,4,5 0.08 (5.354 ―
0208 (7.48) (2.929) (0.025) (0.050)
+ 0.007
0.003)
3512 170 mm
72.000 ±
136.00 ±
190.0 0.100 0.635 1.27
8N-7777 1,2,3,5,6,7 0.080 (5.354 ―
(7.48) (2.8346 (0.025) (0.050)
± .003)
± .0039)
136.00 ±
190.0 74.40 max
4P-2612 1,2,3,5,6,7 0.18 (5.354 ― ― ―
(7.48) (2.929)
± .007)
136.00
+0.178 -
7W- 190.0 75.60 max 0.635 1.27
1,2,3,5,6,7 0.076 ―
0212 (7.48) (2.976) (0.025) (0.050)
(5.354 +.007
-.003)
136.00 ±
172- 215.0 74.40 max
1,2,3,5,6,7 0.18 (5.354 ― ― ―
0926 3 (8.46) (2.929)
± .007)

3516 170 mm
136.00 ±
190.0 75.60 max
7E-4316 1,2,3,5,6,7 0.18 (5.354 ― ― ―
(7.48) (2.976)
± .007)
8N-9493 136.00 ±
190.0 75.60 max 0.635 1.27
7W- All 0.178 (5.354 ―
(7.48) (2.976) (0.025) (0.050)
0216 ± .007)
136.00 ±
190.0 74.40 max
4P-2616 1,2,3,4,6,7,8,9 0.18 (5.354 ― ― ―
(7.48) (2.929)
± .007)
172-
136.00 ±
0830 215.0 74.40 max
1,2,3,4,6,7,8,9 0.18 (5.354 ― ― ―
177- (8.46) (2.929)
± .007)
9772 3

G3520 170 mm
140-
136.00 ±
1163 190.0 74.40 max 2,3,4,5,6,7,8,9,
0.18 (5.354 ― ― ―
236- (7.48) (2.929) 10
± .007)
4169
3606 280 mm
7C-
3606
4P-
110.00 ±
3606 300.0 124.00 max 0.25 0.50 1.00
2,3,4,5,6 0.10 (4.331
4W- (11.81) (4.882) (0.010) (0.020) (0.040)
± 0.004)
3606
179-
3574
7C-
3608
4P-
110.00 ±
3608 300.0 124.00 max 0.25 0.50 1.00
2,3,4,5,6,7,8 0.10 (4.331
1W- (11.81) (4.882) (0.010) (0.020) (0.040)
± 0.004)
0108
193-
5844

Note: All dimensions are mm (inch)

HD Engine Applications
3

Chart D.
Grinding Specifications for Caterpillar Crankshafts
Connecting
Main Journals Rod
Forging Stroke Bearing Undersize Available
Journals
Number mm (in) mm (in)
Width Width
Main No.
mm (in) mm (in)
3612 280 mm
7C-
3612
4P-
194.00 ±
3612 300.0 124.00 max 0.25 0.50 1.00
2,3,4,5,6 0.10 (7.638
1W- (11.81) (4.882) (0.010) (0.020) (0.040)
± 0.004)
0112
191-
5422
3616 280 mm
7C-
3616
4P-
194.00 ±
3616 300.0 124.00 max 0.25 0.50 1.00
2,3,4,5,6,7,8 0.10 (7.638
1W- (11.81) (4.882) (0.010) (0.020) (0.040)
± 0.004)
0116
189-
2498
3618 280 mm
208.00 ± 208.00 ±
137- 300.0 0.25 0.50 1.00
0.10 (8.189 All 0.10 (8.189
0139 (11.81) (0.010) (0.020) (0.040)
± 0.004) ± 0.004)
C11 130 mm
52.00 ± 0.15
207- 140.0 47.00 max
1,2,3,5,6,7 (2.047 ± ― ― ―
8503 (5.51) (1.850)
0.006)
C13 130 mm
52.00 ± 0.15
195- 157.0 47.00 max
1,2,3,5,6,7 (2.047 ± ― ― ―
0306 (6.18) (1.850)
0.006)
C30 145 mm
84.582
219- 152.4 50.88 max
1,2,3,5,6,7 +0.180 ― ― ―
4453 (6.00) (2.003)
0.076
C32 145 mm
84.582
219- 160.0 50.88 max
1,2,3,5,6,7 +0.180 ― ― ―
4454 (3.79) (2.003)
0.076
C175 175 mm
127.00 ±
237- 110.0 69.90 max
2,3,4,5,6,7,8 0.18 (5.000 ― ― ―
8307 (4.33) (2.752)
± 0.007)

Note: All dimensions are mm (inch)

https://sis.cat.com/sisweb/servlet/cat.dcs.sis.controller.techdoc.CSSISFormatTechDocForPrintServlet?returnurl=/sisweb/sisweb/mediasea... 02/06/2005

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