THX202H

【Switching Power Controller IC】

Contents

Introduction, characteristics and application field ···································································· 3

Reference frame of interior circuit···························································································· 4

Description of pins’ function ···································································································· 4

Ultimate parameters ················································································································· 5

Recommended working condition ···························································································· 5

Electric parameters ··················································································································· 5

Principal Discription················································································································· 7

Definition of Electric Parameters ····························································································· 8

Application information ··········································································································· 9

Typical application circuit ······································································································ 11

Components Listing ··············································································································· 12

Making coils for transformer ································································································ 13

Test data ································································································································· 14

Wave-form of main experimental units ·················································································· 15

Parameters of thermal resistance and junction temperature ···················································· 19

Dimensional chart of encapsulation························································································ 20

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 THX202H PWM Controller of High-performance Current Mode

Introduction
PWM controller of high-performance
current mode is specially designed for
AC/DC transformer with high performance
and price ratio, which supplies continuous
output power of 5W within the range of
wide-voltage between 85V and 265V, the
output power of peak value can be up to
18W. The combination of optimized
reasonable circuit design and bipolar
facture technology with high performance
and price ratio economizes the whole cost
ultimately. The power controller can be
applied to the typical flyback circuit
topology so as to form a simple AC/DC
transformer. The startup circuit inside IC Meanwhile, the perfect function of
is designed as a particular current overload and saturation prevention is
inhalation way, so it can start up with the provided inside of IC, which can keep
magnification function of the power switch away some abnormal status, such as
tube itself, which lessens the power overload, saturation of transformer, and
consumption for starting the resistance output short circuit, so as to improve the
remarkably; when the output power is reliability of the power supply. Besides,
lower, IC will reduce the working there is a 2.5V voltage reference integrated
frequency automatically, therefore, the inside IC for providing precise voltage to
standby power consumption becomes the clock circuit, and clock frequency can
extremely low. When the power tube is be set up by an exterior timing capacity.
closed, the interior circuit will bias it Now the standard encapsulation and
reversely, utilize the characteristic of high the environmental protection leadless
pressure resistance CB of bipolar transistor encapsulation that meets European
directly, and improve its pressure resistance standard of DIP8 are supplied.
capacity to the high voltage of 700V, which
ensures the security of the power tube.

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 THX202H PWM Controller of High-performance Current Mode

Characteristics
z Set-in high-voltage power switch tube of 700V and few peripheral components
z With the modulation of lock pulse width, the testing is according to the pulse limit
current.
z With the function of output frequency reduction, the non-output power consumption can
be less than 25W.
z Inner-built ramp and anti-feedback compensation function
z The independent upper-limit current testing controller deals with over-current and
over-load of the controller real-timely.
z The period emission pole is turned off and it outputs by deflected voltage, and the
pressure resistance of the power tube is improved.
z Set-in current limit resistance with temperature compensation, which makes the current
limit precise
z Set-in heat protection circuit
z Startup is accomplished with the magnification function of the switch power tube, and
the power consumption of startup resistance is reduced more than10 times.
z Few peripheral components
z Low startup and operating current
z VCC over-voltage automatic limit
z Wide-voltage output power reaches 5W, and the narrow-voltage output power reaches
8W.

Applied Field
z Adaptor (for example, travel charger, out power station)
z As internal power source of environmental-protection and energy-saving type of
household appliances (such as electromagnetic oven and microwave oven)

Reference Frame of Interior Circuit

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 THX202H PWM Controller of High-performance Current Mode

Figure 1. Frame of Interior Current

Description of Pins’ function

Pins Symbol Pins Description

1 OB base electrode of power tube, control terminal of start-up
current, external startup resistance
2 CT oscillate capacitance pins, external timing capacitance
3 GND meet grounding pins
4 FB feedback pins
5 VCC supply electric pins
6 NC OE pins to be hanged in application
7,8 OC output pins, meet switching transformer

*: During PCB layout, Pin6 should be treated with hanging method and the security
distance should be kept more than 1mm between Pin6 and Pin7, so as to avoid
discharging.

Limit parameter
Power supply voltage VCC ····························································································16V
Startup input voltage·······································································································16V
Pins input voltage ······························································································· VCC+0.3V
Endurance voltage of OC collector···································································· －0.3-700V
Switching current of peak value ················································································300mA
Total dissipation power···························································································1000mW
Operating temperature range ·············································································0---＋125℃
Deposit temperature range···········································································－55---＋150℃
Welding temperature ························································································＋260℃,10S

Recommended working condition

Item Minimum Typical Maximum Unit
Power supply voltage, VCC 4.8 5.5 9.0 V
Pins input voltage -0.3 - Vcc V

Reverse voltage of peak value - - 500 V

Switching current of peak - - 250 MA
value

Timing capacitance 270 330 680 PF

Oscillating frequency 32 61 81 KHz

Operating temperature 0 70 ℃

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 THX202H PWM Controller of High-performance Current Mode

Electric Parameter (Ta=25℃, Vcc=5.5-7.5V, Ct=330PF)

Output
Item Testing condition Minimum Typical Maximum Unit
Maximum pressure Ioc=10mA 700 - - V
resistance of
switching tube
on-saturation pressure Ioc=250mA - - 1 V
drop
Output rise-time CL=1nF - - 75 ns
Output fall-time CL=1nF - - 75 ns
Output limit current Tj=0-100℃ 250 270 290 mA
OE clamp voltage OE=0.001-0.29A - 1.5 - V
Reference
Item Testing condition Minimum Typical Maximum Unit
Reference output Io=1.0mA 2.4 2.5 2.6 V
voltage
power adjustment Vcc=5.5-9V - 2 20 mV
ratio
Load adjustment Io=0.1-1.2mA - - 3 %
ratio
Temperature stability - 0.2 - mV/℃
Output noise voltage F=10Hz-10KHz - - 50 μV
Long-term stability Operate 1000h under the - 5 - mV
condition of T=85℃
Oscillator
Item Testing condition Minimum Typical Maximum Unit
Oscillating frequency Ct=330PF 59 66 73 KHz
Frequency change Vcc=5.5-9V - - 1 %
ratio with voltage
Frequency change rate Ta=0-85℃ - - 1 %
with temperature
Vibration amplitude of - 2.2 - V
oscillator(Vp-p)
Drop edge of Ct=330PF - 800 - ns
oscillator
Feedback
Item Testing condition Minimum Typical Maximum Unit
Pull-up - 0.50 0.60 mA
Input current
impedance pull-down - 30 - KΩ
resistance
Power supply rejection Vcc=5.5-9V - 60 70 dB
ratio

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 THX202H PWM Controller of High-performance Current Mode

Current sampling
Item Testing condition Minimum Typical Maximum Unit
Current sampling 0.55 0.60 0.65 V
limit
upper limit current 0.25 0.27 0.29 A
prevention
Power supply - 60 70 dB
rejection ratio
transmission delay - 150 250 ns
Modulation of pulse width
Item Testing condition Minimum Typical Maximum Unit
Maximum duty cycle 53 57 61 %
Minimum duty cycle - - 3.5 %
Power current
Item Testing condition Minimum Typical Maximum Unit
Startup acceptance 1.6 2.4 2.3 mA
current
Startup static current - 55 80 μA
Static current Vcc=8V - 2.8 - mA
Startup voltage 8.6 8.8 9.0 V
Close voltage of 4.0 4.2 4.5 V
oscillator
Restart voltage - 3.6 - V
Over-voltage limit 9.5 10 10.5 V
margin

Description of the Principle

z During start-up phase, VR is closed when electrified; FB pull-up power source is closed,
the start-up current is input from power tube to VCC through OE; OB controls the base
current of power tube and limits the current of power tube collector (namely, THX202H
starts the acceptance current), accordingly, the security of the power tube is ensured;
when VCC voltage goes up to 8.8V, the start-up phase is ended, and it comes into the
normal phase.
z During normal phase, VCC voltage shall keep at 4.8~9.0V, VR outputs 2.5V benchmark;
FB pull-up current source starts up; the oscillator output OSC1 decides the maximum
duty cycle, output OSC2 tries to touch off the power supply to enter open cycle to enter
the open cycle, and shield flashing peak current of the power tube; if FB is less than 1.8V
(about between 1.2-1.8V), the cycle of the oscillator will increase with it, the less FB is,
the wider the cycle of the oscillator is, until the oscillation stops (This characteristic
reduces the standby power consumption of the switching power.) ; if the peripheral
feedback tries to make VCC more than 10V, the in-circuit is fed back to FB and makes
VCC stabilize the voltage at 9.8V (According to this characteristic, we can may not adopt
peripheral feedback circuit, and stabilize the output voltage by in-circuit, but the
precision of stabilizing voltage is low); During the open cycle, OB supplies base current

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 THX202H PWM Controller of High-performance Current Mode

for the power tube, OE pulls down the emitter of the power tube to IS, and OB adopts
the driving parameter of ramp current ( it refers to that OB on-current is the parameter of
IS, when IS is 0V, OB on-current is about 24mA, then OB on-current increases linearly
with IS, when IS increases to 0.6V, OB on-current is about 24mA, this characteristic
makes effective use of the output current of OB, decreases the power consumption of
THX202H), if IS detects that the specified current FB, it will come into the close cycle;
during the close cycle, OB pulls down, the power tube will not shut off immediately, but
OE clamps 1.5V (after the power tube is shut off, the base will be biased reversely, which
improves the voltage endurance); during open or close cycle, if the power tube is
detected beyond the upper limit current, the trigger of the upper limit current will be
placed preferentially and forces FB to drop, the duty cycle will become less so as to
protect the power tube and transformer; at the beginning of next close cycle or when FB
is less than 1.8V, the trigger of the upper limit current will reset. In addition, THX202H
is installed over heat protection internally, when the internal temperature is higher than
125℃, it will broaden the cycle of the oscillator and makes the temperature of THX202H
less than 135℃; The ramp compensation is also placed internally, when THX202H is in a
big duty cycle or in the mode of constant current, it can stabilize the open/close cycle.
z If VCC declines to 4.2V or so, the oscillator will shut off, OSC1 and OSC2 are in the low
level, and the power supply keeps at close cycle; when VCC goes on declining to 3.6V or
so, THX201 will come into the start-up phase once again.

Fig.2 Waveform Graph of Open and Close Cycle at Normal Phase

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 THX202H PWM Controller of High-performance Current Mode

Fig.3 Overall Waveform Graph of THX202H

Definition of Electric Parameter

z Start-up acceptance current: the current on OC when OB inputs 0.5mA during the
start-up phase
z Start-up Quiescent Current: the current of minimum current source that can make VCC
oscillate (namely finish the start-up of THX202H) when VCC meets filter capacitance
and adjustable current source, CT meets 330PF, and other pins hang in the air.
z Start-up Voltage: Maximum VCC value of above VCC oscillation.
z Re-start Voltage: Minimum VCC value of above VCC oscillation.
z Close Voltage of Oscillator: VCC value that makes RC oscillator stop oscillating when
the above VCC oscillates the falling edge.
z Quiescent Current: VCC power current when FB is grounded with 1.0K of resistance at
normal phase.
z Pull-up/pull-down Current of the Oscillator: at normal phase, FB is 2.5V, CT is 1.25V,
and CT is in pull-up/pull-down current.
z FB Pull-up Current: Pull-up current on FB at normal phase when FB is 2.5V, IS is 0V.
z FB Upper Limit Current Prevention: The pull-down current on FB at normal phase when
FB is 6V, IS is 0.3V.
z Internal Feedback Power Voltage: VCC value of THX202H power supply of the circuit
without peripheral standby at normal phase
z OC Upper Limit Voltage: the minimum OC current of pull-down current on FB when FB
is 6V
z Ramp current drive: it refers to the power tube base drive OB on-current is the function
of IS, when IS is 0V, on-current OB is about 24mA, then on-current OB will increase
linearly with IS, when IS is increased to 0.6V, on-current OE is about 40mA.

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 THX202H PWM Controller of High-performance Current Mode

Application Information:
1. Relationship between CT timing the feedback bandwidth, so some
capacitance and switching frequency external parameters will be affected,
CT capacitance is charged by 50uA such as transient-state characteristic.
constant current through internal current
source to for the rise-up edge, when the
voltage is charged to 1.6V, the internal
circuit will discharge CT with 1.9mA of
pull-down current to form the fall-down
edge of the clock, and accomplish a
clock cycle, which is about:

T=CT*48000 (S)

Fs=1/T (Hz)
Although the bipolar circuit can work
under higher frequency, but for the As for the value of CFB capacitance, the
switch of bipolar power, the influence typical application can be selected
caused by switch loss for the storage according to the frequency character of
time is still be considered. Generally, the feedback circuit between 10nF and
appropriate switching frequency is about 100nF. It is recommended to use 22nF.
below 70KHz. Under common
application situation, CT capacitance of 3. Over temperature protection
THX202H can be configured by 330PF, The interior of IC integrates the
when the relevant working frequency is function of over temperature protection.
around 66KHz. When the internal temperature of the
chip reaches 125 ℃ , the over-heat
2. FB feedback and control protection circuit will work, it will pull
In normal working state, the voltage down the clock signal, the switching
of FB will decide the value of the frequency will fall until the oscillator is
maximum switching current, the higher turned off.
the voltage is, the bigger the switching As shown in the following figure,
current is (it is only limited at the peak
value). FB pins pull up 600uA power
source internally, the pull-down
resistance is about 23KΩ (it
approximates the equivalent value). In
addition, when FB voltage is less than
1.8V, the oscillating cycle will be
enlarged, the switching frequency will
declined, the more it is less than 1.8V, 4. Driving characteristic and high
the lower the switching frequency is. The voltage endurance bias technology of
external FB capacitance will influence power tube

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 THX202H PWM Controller of High-performance Current Mode

The power tube adopts the ramp under-voltage protection, when the
current drive, the driving current will voltage of VCC reaches 8.8V, IC will set
increase with the output power, when FB out to start, the initial start-up voltage is
is 0, the current of OB is about 24mA, provided by the driving resistance, the
when FB is 6V, the current of OB is high voltage of input will be injected into
about 40mA, and the driving power the base of the switching tube through Ic
consumption will decrease remarkably current, consequently, the driving voltage
when the output is low. is formed. When IC works normally, the
The interior of IC integrates the voltage of VCC should be keep between
particular bias technology, when the 4.8V and 9V (including the situation of
power tube is shut, the output of OB will full load output), if the voltage of VCC
be pulled down to the ground, falls to 4.2V, the oscillator will enter the
meanwhile, it will bias the output of OE state of shutoff, when it decreases to
to 1.5V or so, bias the emitter junction, 3.6V further, IC will begin to reset.
accelerate the decreasing speed of Ic As shown in the following figure:
current, expand the effective safe 4.8-9V
working area, the switching tube affords VCC
the reverse voltage CB, therefore, the 4.4V
endurance characteristic of the switching
tube can be up to 700V. For more detail 3.8V
information for the voltage endurance
characteristic of the switching tube, CT
please refer to the relevant technical
data. VR

VCC in side IC is provided with a

comparator controller of the upper limit
voltage, if VCC tries to be more than
10V, the comparator will work, FB will
be pulled down, and it will lock VCC to
10V, and reach the limit function of over
voltage, by which the voltage feedback
function of the front terminal can be
The bias waveform is shown as follows: accomplished conveniently, the rising
phenomenon of the output voltage in
OB large extent can be avoided when the
open-loop is output, so as to guarantee
1.5V the security of the load. Because of the
OE
0.5V existence of this characteristic, the
design of VCC shall be kept at the proper
5. Over-voltage and under-voltage range, so as to avoid VCC rising
protection excessively high when the output is high,
IC has the function of slow-moving and make the output voltage escape from

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 THX202H PWM Controller of High-performance Current Mode

decreasing when IC over-voltage limit measures, so as to avoid that the

works. excessive heat leads to heat protection.
The primary heat inside IC is produced
6. Maximum switching current limit by the on-off wasting of the switching
IC has the function of current limit tube, so appropriate heat elimination
cycle by cycle. It will test every position is Pin7-8 pin of IC, one wieldy
switching current in every switching way is to pave PCB copper foil of a
cycle, if the current fixed by FB or upper certain area on Pin7-8 pin, what’s more,
limit current prevention is reached, it plating tin on the copper foil will
will come into the close cycle, and the improve the heat elimination ability
detection of the current has the function greatly. For an input of 85-265V, the
of real-time foreland hide, it can shield typical application of 5W output and
the switching peak, and avoid the wrong 100mm2 copper foil are necessary.
detection of the switching current. Then Reference wiring is as the following
the reasonable temperature compensation figure:
eliminates the influence of temperature,
comparing with normal MOSFET (the
alteration of Ron will be large when the
temperature changes) switching chip, the
switching current can always be very
accurate in a larger range, thus not too
much allowance is needed to match a
larger working temperature range for the
designer when he designs the scenario,
and the security of the circuit for use can
be improved.
The typical maximum limit value of
switching current for THX202H is 0.25A.
When designing a flyback power with
80V of emitter voltage, it can accomplish
the output power of more than 5W easily,
and meet the broad temperature range.
7. Requirement of heat elimination
As for a typical power switch, it must
have necessary heat elimination

Typical application circuit(input 85-265V, output 5V 1A):

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 THX202H PWM Controller of High-performance Current Mode

Fig. 4 Typical Application Circuit

Components Listing:

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THX202H PWM Controller of High-performance Current Mode

Component
No. Spec./Model encapsulation Amount Sign
Name
1 Resistance 100R 0805 1 R5
2 1K 0805 1 R6
3 4.7K 1206 2 R1 R9
4 10K,1% 0805 1 R7
5 10.5K,1% 0805 1 R8
6 75K 1206 1 R4
7 1M 1206 2 R2 R3
8 Capacitance 331J/50V 0805 1 C4
9 222/1KV 1206 1 C5
10 223/50V 0805 1 C3
11 681J/50V 0805 1 C7
12 104/50V 0805 1 C8
13 Capacitance Y 222M/400V CT7,Y1 1 CY1
14 ELCC 6.8uF/400V EC3.5-8 2 C1 C2
15 22uF/16V EC3-5 1 C6
16 220uF/16V EC3-6.3 1 C9
17 470uF/16V EC3.5-8 1 C10
18 Diode 1N4001 DO-35 1 D3
19 FR107 DO-41 1 D2
20 SR260 DO-41 1 D4
Rectification DF06S DF-S 1 D1
21
bridge
22 Luminous tube LED2.5 D2.5 1 D5
Induction of EC-332K D4*8mm 1 L1
23
color code

Power DR6*8,10uH DR6*8 1 L2

24
inductance
25 Transformer EE16 EE16-P10 1 T1
26 Insurance tube F1A/250V D4*10mm 1 RF1

voltage-depend 7D471K CT7 1 TZ1

27
ent resistance

28 IC THX202H DIP8 1 IC1

29 TL431 TO92 1 IC3
30 PC817B DIP4 1 IC2

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 THX202H PWM Controller of High-performance Current Mode

31 Circuitry panel PCB,28x53mm 1

Coils of the Transformer:

1. Parameters of magnetic core
Core : EF16,TDK PC40 Ae=19.8mm2 Aw=39.8mm2
Bobbin : EF16, 10PIN, 4+6PIN,VELOX 420-SEO , 94V0
Lp=3.1mH±10%

2. Bobbin diagram

3. Bobbin data

No. Name Spec. Direction coil/layer Note

Np1, 1st segment of main Thick
1 F0.2mm*1P,2UEW 2-1 80TS
coil coiling
2 insulated adhesive paper 3M,No.1350 -- 3 tiers --
Thin
3 Ns, output coil F0.50mm*1P,3UEW 7-8 11TS
coiling
4 insulated adhesive paper 3M,No.1350 -- 3 tiers --
Np2, 2nd segment of Thick
5 F0.2mm*1P,2UEW 3-2 80TS
main coil coiling
6 insulated adhesive paper 3M,No.1350 -- 2 tiers --
Nvcc, ICp power Thin
7 F0.2mm*1P,2UEW 5-6 13TS
supply coil coiling

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 THX202H PWM Controller of High-performance Current Mode

8 insulated adhesive paper 3M,No.1350 -- 3 tiers --

Note: the transformer is coiled with copper skin 1.1TS and welded to meet Pin6.

Testing data:

Testing data
Input Voltage (V)
Unit
Testing item 85 110 135 180 220 265
Input power (standby power) when
W 0.06 0.07 0.08 0.11 0.14 0.21
Io=0A
Output voltage when Io=0A V 5.13 5.12 5.13 5.13 5.13 5.13

Output ripple when Io=0A mV 15.4 13.0 12.8 15.4 16.8 16.4

Output voltage when Io=1A V 5.13 5.12 5.12 5.12 5.12 5.12

Output ripple when Io=1A mV 15.6 14.0 13.4 13.0 13.4 13.4

Switch power when Io=1A % 70.5 73.1 73.9 75.2 73.7 73.1

Output voltage when Io=0.75A V 5.12 5.13 5.12 5.12 5.12 5.12

Output ripple when Io=0.75A mV 11.8 10.2 11.0 11.0 10.2 10.8

Switch efficiency when Io=0.75A % 71.2 76.0 73.9 74.7 73.3 72.7

Output voltage when Io=0.5A V 5.12 5.12 5.12 5.12 5.12 5.12

Output ripple when Io=0.5A mV 11.6 10.8 11.8 10.8 11.8 11.6

Switch efficiency when Io=0.5A % 70.5 73.2 74.4 72.9 71.9 70.9

Output voltage when Io=0.25A V 5.12 5.13 5.12 5.12 5.12 5.12

Output ripple when Io=0.25A mV 10.6 10.8 11.0 10.6 12.4 11.4

Switch power when Io=0.25A % 68.5 70.1 70.7 69.6 67.7 65.3

Input power when the output

W 0.44 0.71 0.89 1.28 1.63 1.92
suffers from short circuit

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 THX202H PWM Controller of High-performance Current Mode

Electric load: PROGIGIT 3310D, power meter: GW GPM-8212, Oscillograph: Taike

TDS-2014

Primary waveform of testing point:

1. Vce waveform diagram

Vin=85V, Io=0.5A Vin=85V, Io=1A

50V/div 2uS/div 50V/div 2uS/div

Vin=110V, Io=0.5A Vin=110V, Io=1A

50V/div 2uS/div 50V/div 2uS/div

Vin=220V, Io=0.5A Vin=220V, Io=1A

100V/div 2uS/div 100V/div 2uS/div

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 THX202H PWM Controller of High-performance Current Mode

Vin=265V, Io=0.5A Vin=265V, Io=1A

100V/div 5uS/div 100V/div 5uS/div

2. Output noise waveform

Vin=85V, Io=1A Vin=265V, Io=1A

50mV/div 10mS/div 20mV/div 10mS/div

3. Output ripple waveform

Vin=85V, Io=1A Vin=265V, Io=1A

20mV/div 10uS/div 20mV/div 10uS/div

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 THX202H PWM Controller of High-performance Current Mode

4. Output waveform on start-up

Vin=85V, Io=1A Vin=265V, Io=1A

2.0V/div 10mS/div 2.0V/div 10mS/div

5. Vce and Vo waveform on start-up

Vin=85V, Io=1A Vin=265V, Io=1A

100V/div 200mS/div 200V/div 200mS/div

5V/div 5V/div

6. Vce waveform when the output suffers short circuit

Vin=85V, Io=Short Vin=265V, Io=Short

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THX202H PWM Controller of High-performance Current Mode

50V/div 200mS/div 100V/div 500uS/div

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 THX202H PWM Controller of High-performance Current Mode

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IC reference junction temperature and heat resistance

Data of DIP8 encapsulation junction temperature (reference)

(θJC)1…………...………...................................…20℃/W
(θJA)2…………...………...................................…70℃/W
Note:1. the testing point is where Pin7,8 approaches the encapsulation cover
2. Pin7, 8 is connected on two ounces of tinning copper, and the area of copper is not
less than 200mm2.

Diagram of the dimension of encapsulation (DIP8)

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THX202H PWM Controller of High-performance Current Mode

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