Doc. No.

03- 42 21 KB080 - OW
Calculation and Specification
Rev. No. 00
of Oily-Water Bilge System
Page 1 of 1
I. DETAIL CALCULATION
Principal Dimension
Name : Djata Harati Gearbox Reinjtes LAF 2355
Type of Ship : Bulk Carrier Ratio 3.923
Sailing Route : Balikpapan (IDN) - Cilegon (IDN) Power Density 3.4 kW/rpm
Sailing Time : 3 days 10 hours Engine Wartsila 6L34DF
Lpp : 114.250 m Power 3000 kW
Lwl : 117.678 m Speed 750 rpm
Loa : 119.480 m SFC 189 g/kWh
B : 20.176 m Endurance 9 Days
H : 11.212 m
T : 8.665 m
Cb : 0.7040
Cm : 0.984
Cp : 0.715
3
ρ : 1.025 ton / m (density of sea water)
2
υ : 0.00000183 m / s (Kinematic viscosity of sea water at 20 Deg.C)
2
g : 9.81 m/s

a. Calculation of Oily Bilge Water Holding Tank Capacity

Based on MEPC 54/21 ANNEX 17 8.5, for main engine above 1,000 up to 20,000 kW the
volume of bilge holding tank can be calculated with :
Vbht = 1.5 + (P-1000)/1500 Where :
= 1.5 + (3000-1000)/1500 P = M/E Power 3000 kW
= 2.833 m3
Plan of bilge water holding tank volume:
Lenght = 1.4 m
Width = 2.1 m
Height = 1.5 m
Volume = 4.41 m3

b. Calculation of Sludge Tank Capacity

According to rule ABS (Part 4 Chapter 6 Section 4 / 5.7.3) capacity of sludge tank can be
arithmetic by this equation :
V = K1 x C x D

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 Doc. No. 03- 42 21 KB080 - OW
Calculation and Specification
Rev. No. 00
of Oily-Water Bilge System
Page 1 of 1
Where :
K1 = 0,015, for ship which use HFO and use purifier = 0.015
= 0,005, for ship which MDO or HFO but without use purifier = 0.005
C = Consumption fuel oil one day (m3)
D = Range trip port to port = 9 days

3
- C FO ME = P x SFOC x T γ FO = 0.99 Ton/m
= 3000 x 177 x 24 x 10-6 γ DO = 0.9 Ton/m
3

= 13.608 ton/day
= 13.745 m3/day
- C FO AE = (0.1 - 0.2) x C FO
= 0.2 x13.608
= 2.722 ton/day
= 3.024 m3/day
So (V1 (ME) : So (V2 AE) :
3 3
V1 = K1 x C x D (m ) V2 = K1 x C x D (m )
= 0.015 x 19.05 x 12 = 0.005 x 19.05 x 12
= 1.86 m3 = 0.14 m3
- V tot = V1 + V2
= 1.86 + 0.14
= 1.99 m3
Plan of tank volume :
Length = 1.4 m
Width = 2.1 m
Height = 1.5 m
Volume = 4.41 m3

c. Calculation of Oily Water Pipe Diameter

Oily Water Pump is the pump that transfer the fluid from bilge well to bilge holding tank
Volume of bilge transferred to bilge holding tank = Volume of Bilge Tank = 4.41 m3
In this Design, Oily Water Pump could be used as sludge pump.
So, Calculation of Oily Water/Sludge Pump Capacity (Using Bilge Tank Capacity)
Time needed to fill bilge tank = 30 mnt = 0.75 hours
So, Q= V/t
= 4.41/0.5
= 5.88 m3/h = 0.002 m3/s

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Calculation and Specification
Rev. No. 00
of Oily-Water Bilge System
Page 1 of 1
2
Q= A x V = (π d / 4) V V= 1.5 m/s (planned)
d = (( 4 x Q ) / ( π x V ))0,5
= ((4 x 0.002)/(3.14 x 1.5))0.5
= 0.0372441 m
= 37.244055 mm
= 1.4663014 inch

According to the calculation and ABS 2017, Chapter 6-2, 3.1.2 Stainless Steels (2019) ,
specification of selected pipe :
Stainless Steel Pipes for Ordinary Piping by JIS Japan Sizes G 3459
Nominal Diameter = 50A
Inside diameter (dm) = 52.7 mm
Schedule = 40
Thickness = 3.9 mm
Outside diameter = 60.5 mm

d. Head Calculation of Oily Bilge Pump

4.1 Head Static (hs)
Head Static (hs) measured from bilge suction to international shore connection
hs = Distance from Bilge Well Suction -Distance From Keel to Bilge well [m]
hs = T + 0.75 [m]
= 9.415 [m]
= 9.415 [m] Designated

4.2 Head pressure of pump (hp)

The fluid transfer is from the tank to overboard. The tank is located under the suction
side, so head pressure suction is zero, (in Pa = pgh, the value of h is 0), and in the
discharge side has no needed pressure and has no tank, so head pressure in discharge
is zero (in Pa = pgh, the value of h is 0).
P Disc = P Suct
hp = (Pdisch - Psuct) / ρg
hp = 0 m (Pompa dan Kompresor Ir.Sularso,M SME, Page 26)

4.3 Head velocity (hv)

The designed diameter of suction pipe and discharge is same, so acording to Q = VA
formula, the velocity is same, because the Q is constant.

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Calculation and Specification
Rev. No. 00
of Oily-Water Bilge System
Page 1 of 1
V Disc = V Suct (Pompa dan Kompresor Ir.Sularso,M SME, Page 26)
2 2
hv = (Vdisch - Vsuct ) / ρg
hv = 0 m

4.4 Calculation of Head Loss in Suction Line

Reynold number (Rn) :
viscocity(u) = 0.00035 m2/s cst in 20ᵒC (Assuming fluid is Oil SAE 40)
Rn = (D x V) / u
= 225.85714286 = laminer if Rn > 2300, "turbulen"
if Rn< 2300, "laminer"
Friction losses = λ x L x v^2 / (D x 2g)
Where : Because Laminar flow we can calculate the value of λ with this formula λ=64/Rn
λ = 64/Rn
λ = 64/188.285
λ = 0.2834
L = Length of Suction in the E/R = 16 m
g = 9.81 m/s²
v= 1.5 m/s
D= 52.7 mm
Friction losses (hf) = λ x L x v^2 / (D x 2g)
= 0.3399 x 10 x 1^2 / (0.0659 x 2 x 9,81)
= 9.87 m

Fitting losses (hm) = Head because fitting and valve in suction line
No Accesoris n k nxk
o
1 Elbow 90 0 0.75 0
2 Butterfly Valve 1 0.6 0.6
3 NRV remotely 5 1.35 6.75
4 T joint 4 1 4
5 Bellmounted Pipe End 4 0.05 0.2
6 Bulkhead Fitting Watertight 1 0.02 0.02
7 Strainer 1 2.5 2.5
Σnxk 14.07
Fitting losses = (Σ n.k) x v² /2g
= 6.6 x 1^2 / 2 x 9,81
= 1.61 m

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Calculation and Specification
Rev. No. 00
of Oily-Water Bilge System
Page 1 of 1
Head loss in suction line = Major head loss + Minor head loss
= 2.63 + 0.34
= 11.48 m

Calculation of Head Loss in Discharge Line

Friction losses = λ x L x v^2 / (D x 2g) (Pompa dan Kompresor
Where Ir.Sularso,M SME, Page 28)
λ = 64/Rn
= 0.2834
L = Length of Discharge Side = 19 m
g = 9.81 m/s²
v= 1.5 m/s
D= 52.7 mm
Friction losses (hf) = λ x L x v^2 / (D x 2g)
= 0.3399 x 15 x 1^2 / (0.0659 x 2 x 9,81)
= 11.72 m

Fitting losses (hm) = Head because fitting and valve in discharge line

No Accesoris n k nxk
o
1 Elbow 90 2 1 2
2 Butterfly Valve 2 0.3 0.6
3 NRV 1 1.23 1.23
4 T joint 2 1 2
5 Bellmounted Pipe End 3 0.05 0.15
6 Bulkhead Fitting Watertight 0 0.02 0
7 Strainer 0 2.5 0
Σnxk 5.98
Fitting losses = (Σ n.k) x v² /2g
= 4.53 x 1^2 / 2 x 9,81
= 0.69 m

Head loss in discharge line = Major head loss + Minor head loss
= 3.94 + 0.23
= 12.40 m

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 Doc. No. 03- 42 21 KB080 - OW
Calculation and Specification
Rev. No. 00
of Oily-Water Bilge System
Page 1 of 1
So, Head loss total is :
Head loss total = Head loss suction + Head loss discharge
= 3.94 + 4.17
= 23.88 m

HEAD TOTAL = Hs + Hp + Hv + Σ head losses (suction and discharge)

= 12.67+ 0 + 0 + 7.14
= 33.30 m

e. Specification of Oily Bilge Pump

Requirement of Pump
Capacity (Q) = 5.88 m3/h = 0.002 m3/s
Head = 33.30 m

Oily Bilge Pump (Gear Pump)

Brand = Sili Pump Motor Y112M-6
Type = KCB-135 Power 2.2 kW
3
Capacity = 8 m /h RPM (Motor) = 1000 RPM
Pressure = 0.3 Mpa Voltage = 380 V
Head = (33.6 m of Head) Freq = 50 Hz
Rpm (pump) = 940 RPM Type = Syncronous

f. Specification of Oily Water Separator

Data Volume
: of Bilge Holding Tank = 4.41 m3
Estimation of time of depleting = 1.764 Hours
Capacity = 2.5 m3/h

Based on the above table, the capacity of the oily bilge water separator is to be 2.5
m3/h because the ship has 11000 GT
Spesification of Oily Water Separator:
Merk = Hamworthy HS

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Calculation and Specification
Rev. No. 00
of Oily-Water Bilge System
Page 1 of 1
Type = HS 2.5
3
Capacity = 2.5 m /hr 0.00069 m3/s
Power = 0.8 kW
Flow velocity that is planned for the system is 2 m/s
A = Q/v
A = 0.00069/2
A = 0.000347 m2
d = ((4 x A) / 3,14)^0,5
= 0.021031 m
= 21.031 mm
According to the calculation and ABS 2017, Chapter 6-2, 3.1.2 Stainless Steels (2019) ,
specification of selected pipe :
Stainless Steel Pipes for Ordinary Piping by JIS Japan Sizes G 3459 (Schedule 40)
Nominal Diameter = 20A
Inside diameter (dm) = 21.4 mm
Thickness = 2.9 mm
Outside diameter = 27.2 mm
PUMP SPEC

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 Doc. No. 03- 42 21 KB080 - OW
Calculation and Specification
Rev. No. 00
of Oily-Water Bilge System
Page 1 of 1
OWS