Item Code: 13118562

- CRANE TEST PROGRAM Revision: 00

KRAN TYPE FCC-CBG 35(45)/36 LIT

CRANE TYPE

LIEBHERR AUFTRAGS-NR. 165066-067

LIEBHERR ORDER NO.

KUNDEN-AUFTRAGS-NR.
PURCHASE ORDER NO. _____________________

PROJEKT NR.
PROJECT NO. _____________________

TAG NO.
_____________________

KLASSIFIKATIONSGESELLSCHAFT LR
CLASSIFICATION SOCIETY

TESTORT
PLACE OF TEST On Site at _____________

DATUM
DATE OF TEST ____.____ .20____

00 05.10.2020 issued Matthies Eix TQM

Edition Date Description Prepared Checked Approved

Crane Test Program.xls

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CONTENTS

0.0.0 RULES AND REGULATIONS

1.0.0 REPORT OF THE CRANE PRIOR TEST START

2.0.0 CRANE OVERLOAD TEST REPORT

3.0.0 CRANE LOAD TEST REPORT

4.0.0 LUFFING GEAR TEST REPORT

5.0.0 HOISTING GEAR TEST REPORT

6.0.0 SLEWING GEAR TEST REPORT

7.0.0 SAFETY DEVICE TEST REPORT

8.0.0 SIMULTANEOUS OPERATION TEST REPORT

9.0.0 ENDURANCE TEST REPORT

10.0.0 CONSTANT TENSION SYSTEM (CT) TEST REPORT

11.0.0 NOISE LEVEL TEST REPORT

12.0.0 VIBRATION TEST REPORT

13.0.0 FUNCTION TEST OF PERSONNEL LIFT

14.0.0 ATTACHEMENTS

15.0.0 MISCELLANEOUS

16.0.0 FINAL INSPECTION REPORT

Crane Test Program.xls

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General
The crane must only be operated by personnel authorized by LIEBHERR.
Please keep clear of slewing area during load test.
Only authorized personnel to be on the crane during function test.
For Offshore cranes:
If not explicitly stated otherwise, all tests are to be done with the crane in "Onboard-Lift" mode.
AOPS is not to be specially activated. (e.g. sector and height limitation shall not be bypassed)

0.0.0 RULES AND REGULATION

0.1.0 Design Standard

LR, Code for Lifting Appliances in a Marine Environment

0.2.0 Test requirements covered by this procedure

LR, Code for Lifting Appliances in a Marine Environment

1.0.0 REPORT OF THE CRANE PRIOR TEST START

1.1.0 ROPES
Check that all ropes are mounted onto the drum properly and all fixed points are mounted correctly.

1.1.1 Luffing rope

1.1.2 Main hoist rope
1.1.3 Closing rope

1.2.0 BOLTS OF SLEWING RING

The bolts from the pedestal to the slewing column must be tightened up correctly with the required tensioning force
( N/A for MTC type crane ).

1.3.0 BOOM PIVOT PINS

The proper assembly of the pivot pins has to be checked.

Crane Test Program.xls

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1.4.0 LUBRICATION
All greasing points and oil filled items must be checked for proper lubrication.

1.4.1 Sheaves on top of the slewing column

1.4.2 Slewing bearing
1.4.3 Boom hoist sheaves
1.4.4 Main hoist sheaves

GENERAL NOTES:

TEST RESULTS TOLERANCES

Speed measurements ( min ) - 5 %

TEST WEIGHTS
Only certified test weights shall be used (accuracy of load cell A ± 2%).

DEFINITIONS
N/A = not applicable
I/R = if required
[x] = alteration index

Crane Test Program.xls

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 Item Code: 13118562
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2.0.0 CRANE OVERLOAD TEST REPORT

( must be done in the presence of the classification society )
The following overload test shall be done to ensure the correct load assumptions.
Only one movement shall be operated at a time.

2.1.1 MAIN HOIST

The stated test load acc. to the applicable rules must be hoisted approx. 5.0 m at the corresponding outreach with slow speed.

TABLE II A Radius SWL Factor Testload Actual load on hook

(m) (tonnes) (tonnes) (tonnes)
1 – fall 12.0 45.0 + 5t 50.0
36.0 45.0 + 5t 50.0

2.1.2 AUXILIARY HOIST

The stated test load acc. to the applicable rules must be hoisted approx. 5.0 m at the corresponding outreach with slow speed.
TABLE II B Radius SWL Factor Testload Actual load on hook
(m) (tonnes) (tonnes) (tonnes)
– fall N/A N/A N/A
N/A N/A N/A
N/A N/A N/A

2.2.0 SLEWING GEAR

The slewing gear shall be operated slowly through 360 ° ( if possible ) in both directions with the boom at its lowest
working angle ( maximum radius ) and at one specified intermediate radius with the corresponding test load on the hook.

TABLE II G Radius Testload Actual load on hook

(m) (tonnes) (tonnes)
Main Hoist 1-fall 12.0 50.0
0.0 0.0

2.3.0 LUFFING GEAR

Boom shall be raised slowly from the maximum outreach to the minimum outreach and lowered to maximum outreach again
with the test load.

Crane Test Program.xls

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TABLE II H Rmax Rmin Testload Actual load on hook

(m) (m) (tonnes) (tonnes)
Main Hoist 1-fall 36.0 12.0 50.0

3.0.0 CRANE LOAD TEST REPORT

3.1.0 OPERATIONAL LOAD TEST

The following load test shall be done to ensure correct and acceptable operation of all motions with the specified speeds
and with the safe working load on the hook. The crane is to be operated over its full range of positions and it is to be
demonstrated that all parts of the system are free of obstruction and that all ropes run freely and reeve up onto the winch
drum correctly.
After the test the hydraulic oil temperature has to be checked.
Test duration: 15 min

TABLE III A Radius Testload Actual load on hook

(m) (tonnes) (tonnes)
Main Hoist 1-fall from max. to min. radius 45.0
Auxiliary Hoist -fall from max. to min. radius N/A

3.2.0 REPORT OF THE LOAD LIMITING DEVICE

The following load test shall be done to ensure correct and acceptable operation of the LMB ( LMB = Load Limiting Device )
system.
The test should be repeated one time to check the repeatability of the system and establish limits for the system.
The safe working load shall be lifted at the appropriate radius. Certified test weights shall be used. Correct operation
of indication /-warning /-alarm /-data logging system shall be checked.

TABLE III B Load at hook acc. 90% SWL visual and 110% SWL warning
Load chart audible alarm indication alarm
Radius Load Radius Load Radius Load Actual outreach
(m) (tonnes) (m) (tonnes) (m) (tonnes) (m)
Main Hoist 1-fall 12.0 45.0
0.0 0.0
Auxiliary Hoist -fall N/A N/A
N/A N/A

Crane Test Program.xls

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4.0.0 REPORT OF THE LUFFING GEAR

4.1.0 REPORT OF THE CRANE OUTREACH CHECK

The test shall be carried out to verify the maximum and minimum working radius and to ensure the indication on the screen
is correct. This test shall be carried out without any inclination of the crane.

TABLE IV A specified (m) actual (m)

min operation radius – boom angle at approx. 71.5°
Main Hoist 1-fall 12.0
Auxiliary Hoist -fall N/A
max operation radius – boom angle at approx. 15°
Main Hoist 1-fall 36.0
Auxiliary Hoist -fall N/A

4.2.0 REPORT OF THE LUFFING GEAR SPEED

The boom hoisting speed shall be checked and verified.

TABLE IV B Load Time Actual load Actual time

Main Hoist 1-fall (tonnes) s (tonnes) (s)
Hoisting time from 0.0 59
max. to min. radius 45.0 59
Lowering time from 0.0 59
min. to max. radius 45.0 59

Crane Test Program.xls

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4.3.0 BRAKE AND CREEP TEST REPORT

Brake Test
The brakes are to be tested, with the load applied on the crane, by braking the lowering motion of the boom from maximum
speed to full stop. This test has to be done 3 times by releasing the control lever from maximum to neutral position
and 1 time by activating the emergency stop. Between braking actions the load has to cease swinging.

Creep Test
After the brake test, the boom has to remain in a steady position although the winch drive is switched off.
No creep shall occur within 15 minutes.

TABLE IV C Start radius Load

(m) (tonnes)
Test 1 12.0 45.0 max. radius 36.0 m
Test 2 12.0 45.0 max. radius 36.0 m
Test 3 12.0 45.0 max. radius 36.0 m

5.0.0 REPORT OF THE HOISTING GEARS

Main- and whip hoist.

5.1.0 HOISTING GEAR PERFORMANCE TEST

The hoisting and lowering speed of the main and the auxiliary hoist shall be tested with and without SWL.

Information to the table:

X = D (top layer) *p*(5 (turns) /t)*60/reeving = (m/min)

TABLE V A Specified HOISTING SPEED (m/min)

Load Speed Actual time No of drum Factor Min. actual speed Used layer
(tonnes) (m/min) up down turns used x/time up down on drum
Main Hoist 1-fall 45.0 46.0 1rd-layer
0.0 90.0
Auxiliary Hoist -fall N/A N/A 3rd-layer
0.0 N/A

Crane Test Program.xls

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 Item Code: 13118562
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5.2.0 BRAKE TEST AND CREEP TEST REPORT

This test has to be done for the main hoist and the whip hoist.

Brake Test
The brakes are to be tested, with the load applied on the crane, by braking the lowering motion from maximum
speed to full stop. This test has to be done 3 times by releasing the control lever from maximum to neutral position
and 1 time by activating the emergency stop. Between braking actions the load has to cease swinging.

Creep Test
After the brake test, the load has to remain in a steady position although the winch drive is switched off.
No creep shall occur within 15 minutes.

TABLE V B MAIN HOIST AUXILIARY HOIST

1-fall operation -fall operation
Radius Load Radius Load
(m) (tonnes) (m) (tonnes)
Test 1 12.0 45.0
Test 2 12.0 45.0
Test 3 12.0 45.0
Test 1 N/A N/A
Test 2 N/A N/A
Test 3 N/A N/A

Crane Test Program.xls

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6.0.0 TEST REPORT OF SLEWING GEAR

6.1.0 SLEWING SPEED CHECK REPORT

Repeated slewing through 360 ° shall be operated. If the slewing area is reduced due to an obstacle, the rotation angle
of the crane can be reduced.

6.1.1 Slewing speed with empty hook (slewing gear rapid motion selected)
Specified speed Actual speed

(min-1) (min-1)
a.) clockwise 0.88
b.) counterclockwise 0.88

6.1.2 Slewing speed with full load (slewing gear rapid motion not selected)
Specified speed Actual speed

(min-1) (min-1)
a.) clockwise 0.88
b.) counterclockwise 0.88

6.2.0 BRAKE TEST REPORT

The brakes are to be tested with the load applied on the crane by braking slewing from maximum speed to full stop 3 times.
This test has to be done by releasing the control lever from maximum to neutral position. Between braking actions the
load has to cease swinging.

TABLE VI A Radius Load

(m) (tonnes)

1st clockwise 36.00 45.0

2nd clockwise 36.00 45.0

3rd clockwise 36.00 45.0

1st counterclockwise 36.00 45.0

2nd counterclockwise 36.00 45.0

3rd counterclockwise 36.00 45.0

Crane Test Program.xls

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 Item Code: 13118562
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7.0.0 TEST OF SAFETY DEVICE

7.1.0 EMERGENCY STOP CHECKS:

The following emergency push buttons have to be tested, if installed:
- Drivers cabin
- Main switch cabinet
- Machinary house
- External access ladder
- Internal access ladder (N/A for MTC type crane)

The prime mover must stop immediately.

7.2.0 REPORT OF ALL CRANE MOVEMENTS WITHOUT PRIME MOVER RUNNING

This test has to be done by using the .
The Main power supply has to be shut off.
7.2.1 Main hoist
7.2.2 Luffing system
7.2.3 Slewing system
7.2.4 Auxiliary hoist

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criteria fulfilled

7.4.0 TEST REPORT OF LIMIT SWITCHES

7.4.1 LUFFING GEAR

The minimum outreach, the maximum outreach and the parking position have to be checked.

Angle Actual angle

(°) (°)
Minimum outreach 71.5
Maximum outreach 15.0
Parking position 0

7.4.2 MAIN HOIST

The highest and the lowest position of the hook have to be checked.

Hook position high

Hook position low

7.4.3 AUXILIARY HOIST

The highest and the lowest position of the hook have to be checked.

Hook position high

Hook position low

8.0.0 SIMULTANEOUS OPERATION

Boom luffing from max. radius to min. radius shall be operated simultaneously with hoisting the testload at max. outreach with
slewing through 120 degrees.

TABLE VIII A Testload Actual load on hook

(tonnes) (tonnes)
Main Hoist 1-fall n.a.
Auxiliary Hoist n.a.

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9.0.0 ENDURANCE TEST REPORT

Conditions simulated platform lifting cycle

test time: 4 hours continuous running test

ENDURANCE TEST CYCLE: Main hoist ( 1 - fall operation )

a) hoisting: outreach approx. 36 m

hook travel approx. 5 m
capacity 30 t
b) luffing in: from radius 36 m to 12 m
c) slewing: approx. 180 °
d) lowering the load to ground
e) pause of 5 min.
f) hoisting: hook travel approx. 10 m
g) luffing out: from radius 12 m up to 36 m
at the same time hook travel approx. 12 m
h) slewing: approx. 180°
i) lowering the load to ground
j) pause of 5 min.

This cycle (s) shall be repeated till the test time is over.
Successfully tested without troubles of faults

MONITORING DURING AND / OR AFTER ENDURANCE TEST

a) Hydraulic fluid temperature ( hydraulic oil tank )

b) Hydraulic pressure
c) Instrumentation is working correctly ( in general )
d) gearbox oil temperature
e) ambient temperature

Checks to be made at least once per hour.

Results shall be recorded into the „Pressure recording data sheet“

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10.0.0 REPORT OF CONSTANT TENSION SYSTEM (CT)

A test load of approximately 10 % - 20 % of the maximum rated capacity for onboard lift must be placed on the ground and the
boom must be moved up and down by simultaneously pressing the CT button.
During this test the load shall not be lifted of the ground.
TABLE X A Testload Actual load on hook
(tonnes) (tonnes)
Main Hoist 1-fall n.a.
Auxiliary Hoist n.a.

11.0.0 NOISE LEVEL TEST

Execution acc. to 983507814

done ( actual data see noise test report ) n.a.

12.0.0 VIBRATION TEST

Execution acc. to 10512713

Check vibration level at crane driver seat.
done (actual data see vibration test report) n.a.

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13.0.0 FUNCTION TEST OF PERSONNEL LIFT

This test shows that the crane is equipped with the specific features given for personnel lift in the above mentioned standard.
The crane is not intended for the handling of rescue boats.
Remark:
Compared to the available hoisting velocity of the hoisting gear released for personnel lift, the hoisting velocity is not reduced
by default. On customer request, the hoisting speed can be reduced taking into account the applicable rules and regulations.
However, for lifts from supply vessels, the compliance with the required minimum hoisting velocities to avoid re-contact with
the load supporting deck must be guaranteed (see e.g. values given on the load chart table).

13.1.0 MAIN HOIST

· the maximal SWL is limited to n.a. t
· the functionality of the MOPS system is overridden
· the functionality of the constant tension system is overridden
· the function of the AOPS System is overridden

Successfully tested

13.2.0 AUXILIARY HOIST

· the maximal SWL is limited to n.a. t
· the functionality of the MOPS system is overridden
· the functionality of the constant tension system is overridden
· the function of the AOPS System is overridden

Successfully tested

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14.0.0 ATTACHEMENT

- load chart (s)

- Noise level test working instruction 983507814
- Vibration test working instruction 10512713

15.0.0 MISCELLANEOUS

15.1.0 Requirements according to LR, Code for Lifting Appliances in a Marine Environment

Clause Safety Requirement Type of Verification* Present

n. a. Personnel Rescue n. a.
Emergency Power Pack
n. a. Wind Speed Indicator n. a.
n. a. Crane Inclinometer n. a.
n. a. Mechanical Radius Indicator n. a.
* acc. LR, Code for Lifting Appliances in a Marine Environment, n. a.

16.0.0 FINAL INSPECTION

16.1.0 After finishing of the crane test a final inspection of the steel structure and the mechanical items shall be done.
( only by visual inspection )
16.1.1 Boom steel structure
16.1.2 Slewing column steel structure
16.1.3 Mechanical items

16.2.0 The tightness of the hydraulic circuit must be checked after finishing of all test.

16.3.0 All safety valves have to be reseted to the correct value, if other set points were used during the crane overload test.

Crane Test Program.xls

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REMARKS:

Signing of crane test report by customer or customer’s representative confirms successful witnessing of crane test performance.

CUSTOMER (or)
CUSTOMER REPRESENTATIVE LIEBHERR MCCtec

CLASSIFICATION REPRESENTATIVE

Crane Test Program.xls

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