Experimental Investigation On Interlocking Concret
Experimental Investigation On Interlocking Concret
1051/e3sconf/202015605016
4 th ICEEDM 2019
Abstract. Most of the seismic damage of existing traditional buildings is due to the absence of practical
beam and column structures as the main reinforcement of the building. While a masonry wall as a structural
component is commonly negligible due to their relatively low strength in contributing to the frame structure.
As a result, when the earthquake struck, the building collapsed, and the ruins of building elements hit the
occupants seriously and caused many deaths. This paper presents the results of preliminary research on the
experimental investigation of interlocking concrete block for the masonry wall applied to non-engineered
earthquake-resistant buildings. The interlocking between concrete blocks is expected to contribute to the
strength of the masonry wall in resisting the loads, either in-plane or out-of-plane directions. The novelty of
this type of concrete block lies in the uniqueness of the interlocking shape, making it effective in withstanding
the earthquake load. This research focuses on the testing of interlocking concrete block units in withstanding
loads in the direction and perpendicular to the field and equipped with testing the compressive strength of the
wall and diagonal shear strength. The results produce interlocking models of concrete block contribute to
better strength than ordinary clay bricks for the masonry wall.
*
Corresponding author: m.teguh@uii.ac.id
© The Authors, published by EDP Sciences. This is an open access article distributed under the terms of the Creative Commons Attribution License 4.0
(http://creativecommons.org/licenses/by/4.0/).
E3S Web of Conferences 156, 05016 (2020) https://doi.org/10.1051/e3sconf/202015605016
4 th ICEEDM 2019
directions to the wall greater than ordinary brick or [3], the hook height was 3.5 cm, while in this study, the
concrete block. Some other advantages are the ability of hook was shortened to 2.5 cm. Shortened hooks aim to
the interlocking concrete block to withstand lateral forces, facilitate the process of making and installing concrete
which is strongly influenced by the quality of the mortar, blocks in the masonry walls more easily, as shown in Figs.
precision in installation, and builder skills. 1 and 2.
The forming wall materials used in this study were A unique dimension of the concrete block used in this
concrete blocks, glass powder for mortar mixtures, and research is 100x400x100 (mm). For the walls with a
concrete. thickness of 100 mm, the cement-sand ratio for a masonry
wall can be used with a composition of 1:8. when it comes
to a higher compressive strength of the wall, the
2.1 Typical of interlocking Concrete block composition ratio can be made with 1:6 or lower.
Referring to Teguh [3], the composition of the cement-
sand for the concrete block used in this research was 1:8
producing sufficient compressive strength, but it still
fulfilled the A class criteria of the Indonesia National
Standard (SNI 03-6825-2002). The composition ratio is
based on a volume unit between Portland cement and
sand. In other words, when the higher proportion of sand
to cement, then inevitably, it produces a lower of
compressive strength.
On this basis, the composition of mortar in this
research adopts a previous study of mortar innovation
Fig. 1. The dimension of an interlocking concrete block. with glass powder mixtures [14-17]. According to
Sutrisno [13], substituting 5% sand with glass powder in
mortar mixes can increase up to 23.75% on average of the
compressive strength. In this case, an abrasion machine is
used for crushing waste bottles to produce the glass
powder. Then the rough glass powder is filtered with a
number 200 sieve to produce fine particles, and then the
glass powder is then heated to a temperature of 700 ⁰C.
Therefore in this research used mortar mixture with glass
powder as an innovation material [18]. Two different
mortar compositions utilized in this research were 1:4 and
1:5 with and without 5% of glass powder added as a fine
aggregate replacement, and used water-cement ratios of
0.5 and 0.75, respectively.
2
E3S Web of Conferences 156, 05016 (2020) https://doi.org/10.1051/e3sconf/202015605016
4 th ICEEDM 2019
confined masonry and RC frame infill masonry, as shown 5 Results and Discussion
in Fig. 3 and Fig. 4, referring to Teguh [7].
In connection with the wall construction method, the
concrete block installation in a wall using the confined 5.1 Aggregate Properties
masonry method contributes higher strength, stiffness, Aggregate properties for the concrete block and mortar
and ductility than the RC frame infill masonry method in used in this research are essentially examined to
withstanding cyclic loads [8]. It should be emphasized determine the quality of the material, whether it meets
that both construction methods provide different specifications or not. This material is supplied from the
structural behavior and their impact on in-plane shear Kulonprogo River, which is located in the western of
failure and out-of-plane wall damage [24]. The masonry Yogyakarta town.
wall dimension of interlocking concrete block was Based on the test results of aggregate properties, it can
500x500x110 (mm), according to the European Standard be summarized as follows. Fine and coarse aggregates of
EN 1996-6. density are in the specification in a range of 2.5-2.7. The
bulk and solid mass are inclusive of the specification in a
variety of 1.2-1.6. Fine-grain modulus aggregate is in a
range of 1.5-3.8 and classifies as slightly rough sand.
Coarse aggregates are inside the criteria of 5.0-8.0 with a
maximum grain size of 40 mm. Percentage of fine and
coarse aggregates are specified in the clay fine aggregate
with a maximum of 5%, whereas for a coarse aggregate
maximum of 1%. The complete results are summarized in
Fig. 3. The construction method of a confined masonry wall. Table 1.
Table 1. A summary of the test for aggregate properties.
The initial test carried out in this study is a diagonal shear Clay
5 1.300 0.750 5.0-1.0
percentage (%)
test on the walls of an interlocking concrete block. The
procedure for the diagonal shear test was based on the
ASTM E519-02-2002 guidelines [21]. Fig. 5 presents an 5.2 Compressive Strength of Mortar
experimental setup for the specimen.
The typical wall specimen has a dimension of 1.2 x 1.2 Mortar in this research is functioned as an adhesive
(m), and it is set up to rotate by 45 degrees, then at one between the concrete block. Therefore, the experimental
end of the wall is applied a vertical load. In addition to the test of mortar compressive strength is required to
diagonal shear test as the initial test, other material determine the quality of the mortar used. Two different
characteristic tests of the interlocking concrete block were unit volumes of the mortar composition, i.e., 1:4 and 1:5,
conducted to examine the compressive strengths of mortar were conducted tests. The comparative test results
and concrete block, as well as the modulus of elasticity. between the ordinary mortar and mortar with glass
powder substitution are illustrated in Fig. 6.
Fig. 5. Experimental setup for the diagonal shear tests. Fig. 6. A variety of mortar compressive strengths.
3
E3S Web of Conferences 156, 05016 (2020) https://doi.org/10.1051/e3sconf/202015605016
4 th ICEEDM 2019
The test result of an ordinary mortar with a ratio of 1:5 of various types of forming material. This damage pattern
produces the average compressive strength of 7.24 MPa, can be used as a reference in repairing damaged walls of
whereas another ratio of 1:4 provides higher average the non-engineered building after disasters [8].
compressive strength of 8.64 MPa. Unlike the mortar
admixture substituted with glass powder, both proportions
contribute significant compressive strengths of 9.21 and
11.62 MPa, respectively.
In general, the results of this test indicate that adding
the glass powder into a certain proportion can
significantly increase the compressive strength of mortar,
but the addition of glass powder has its optimum limit, as
suggested in the previous research [18]. The increase in
compressive strength of the mortar over 26% is more
dependent on the composition of the Portland cement
mixture, sand, and the addition of glass powder, as well Fig. 7. Load-displacement relationships utilizing three different
as the ratio of water and cement. construction methods of the masonry wall.
4
E3S Web of Conferences 156, 05016 (2020) https://doi.org/10.1051/e3sconf/202015605016
4 th ICEEDM 2019
engineered buildings. The wall can be formed using clay block, and the experimental test of the wall can be
brick, ordinary concrete block, or interlocking concrete undertaken in such a manner [27, 28]
Table 2. Test results of the diagonal shear stress.
Reinforced
concrete frame RCFIM
infill masonry
Wall without
W
reinforcement
Table 3 summarizes the typical three-wall crack plane crack damage to the wall due to the only centric load
pattern at the end of the test that characterizes the sliding without any lateral or perpendicular load applied.
behavior in the wall tested in the diagonal direction. In The wall types of CMW and RCFIM were confined by
this study, each type of wall has three specimens to RC tie-beam and tie-column elements as a function of a
represent its performance. The test results seem to simple RC frame affecting the relatively same damage
confirm that after the earthquake, the masonry wall patterns. The dimension of 110x110 (mm) were used in
suffers crack damage that spreads out toward the diagonal the RC tie-beam and tie-column. The compressive
of the wall. Referring to Mahmood and Ingham's research strength of concrete was 25 MPa, and the tensile strength
[23], the test results have demonstrated that the crack of steel was 300 MPa. The rebars of 4Ø10 and Ø6-100
propagates vertically following the in-plane diagonal were utilized for the longitudinal reinforcement and
direction of the wall. It is observed that there is no out-of- confinement, respectively. Given this construction
method, the crack development pattern spreads out
5
E3S Web of Conferences 156, 05016 (2020) https://doi.org/10.1051/e3sconf/202015605016
4 th ICEEDM 2019
5 Conclusion
Preliminary research on the experimental investigation on
(a) Sample (b) Crack pattern the interlocking concrete block for the masonry wall
applied to non-engineered earthquake-resistant buildings
Fig. 8. A compressive strength test of the masonry wall. was conducted. The research objective focuses on the
compressive strength of mortar, diagonal shear stress,
The recorded stress-strain of the concrete block is
ductility capacity, and modulus of elasticity of the wall.
shown in Fig. 9. The modulus of elasticity of concrete
Based on the results and discussion, the subsequent
block masonry is then calculated based on the second
conclusions can be drawn as follows.
strain divided by the second strain, as depicted in Fig. 9.
The second stress value is considered 40% of the
1. The ordinary mortar of 1:5 produces the average
maximum stress, and then the second strain value is
compressive strength of 7.24 MPa. Whereas another
adjusted to the stress value. The elastic modulus is written
ratio of 1:4 provides higher average compressive
in the following equation, E = σ2/ε2 (MPa). The computed
strength of 8.64 MPa. In contrast, the mortar with
modulus of elasticity 1881.112 MPa.
glass powder as a partial replacement on fine
Table 4. The compressive strength result of the concrete block aggregate, both compositions provide significant
masonry wall. compressive strengths of 9.21 and 11.62 MPa,
respectively.
Variable Value Units 2. Based on the diagonal shear test, the wall type CMW
produces the highest shear stress of 0.607 MPa
Maximum compared to the other two wall types, i.e., RCFIM and
79294.23 N
loads (Pu) W, resulting in lesser shear stresses of 0.462 and 0.459
Width (B) 500 mm MPa, respectively.
3. The CMW and RCFIM wall types give very close
Thickness (b) 110 mm values at each other, and the rest of the W wall type
has lesser ductility capacity.
Tool weight
236.42 N 4. The optimum compressive strength of the concrete
(W) block wall is 1.446 MPa resulting in the modulus of
Time 650 sec
elasticity of 1881.112 MPa.
5. The proposed interlocking models of concrete block
contribute to better strength than ordinary clay bricks
6
E3S Web of Conferences 156, 05016 (2020) https://doi.org/10.1051/e3sconf/202015605016
4 th ICEEDM 2019
for the masonry wall, and the CMW is preferably used 13. Sutrisno, W., J. Rekayasa dan Inovasi Teknik 2 (2)
to install the typical masonry wall of non-engineered (2017)
earthquake-resistant houses. 14. Islam, S. G. M., Rahman, M. H., Kazi, N. Int. J. of
Sustainable Built Envt 6 37–44 (2017)
The authors would like to acknowledge the Directorate General 15. Du, H., and Tan, K. H., J. of Advd Concrete Tech. 12
of Higher Education, Ministry of Research and Technology and
468-477 (2014)
Higher Education, which granted a multi-year research project
under the Grant Competition Scheme (2019-2020), and the 16. Rahma, A., Naber, N. E., and Ismail, S. I., Cogent
Department of Civil Engineering and Disaster Risk Engg J. (2017)
Management, Islamic University of Indonesia, which supported 17. Elaqra, H. A., AbouHaloub, M. A., and Rustom, R.
utilization of all experimental devices. N., Const and Builg Mat. J. 203 (2019)
18. EN 1015-11:2007 Methods of Test for Mortar for
References Masonry. Part 11—Determination of Flexural and
Compressive Strength of Hardened Mortars; CEN
1. Martin, J. D., Indonesia Disaster Management (European Committee for Standardization):
Reference Handbook, Center for Excellence in Bruxelles, Belgium, (1999).
Disaster Management & Humanitarian Assistance, 19. Jonaitis, B., and Zavalis, R., 11th International
June 2018, 89 p. Conference on Modern Building Materials,
2. Arya, A. S., Boen, T., Ishiyama, I., Guideline for Structures and Techniques, MBMST, Elsevier,
Earthquake Resistant Non-engineered Construction, Lithuania, December 473 – 478 (2013)
the United Nations Educational Scientific and 20. Sorrentino, L.; Cattari, S.; Da Porto, F.; Magenes, G.;
Cultural Organization (UNESCO), Paris, France, Penna, Bull. Earthq. Eng.1–25 (2018)
(2014).
21. American Society for Testing and Materials,
3. Teguh, M., Purnomo, A.D., Satria, S.P., Karakteristik Standard Test Method for Diagonal Tension (Shear)
Batako-Kait Sebagai Dinding Pasangan. Prosiding in Masonry Assemblages, ASTM designation: E 519-
Seminar Nasional Seri 7 “Menuju Masyarakat 02, USA, (2002).
Madani dan Lestari”, Direktorat Penelitian dan
Pengabdian Masyarakat, Universitas Islam 22. Pranata, Y.A., and Elvira, L., J. of Civil Engg. 12. (3),
Indonesia, Yogyakarta. 22 November 2017, (2017) 161-172 (2013)
(in Indonesian language). 23. Mahmood, H.; Ingham, J.M. Diagonal Compression
4. Anggraeni, M.Y., Sudarsana, I.K., dan Sukrawa, M., Testing of FRP-Retrofitted Unreinforced Clay Brick
J. Spektrans 3 (2) (2015) Masonry Wallettes. J. Compos. Constr. 15, (2011),
pp. 810–820.
5. Bennett, R.M.; Boyd, K.A.; Flanagan, R.D. J. Struct.
Engg., 123, (1997), pp. 920–926. 24. Willis, C.; Seracino, R.; Griffith, M. Eng. Struct. 32,
547–555 (2010)
6. Lourenço, P.B.; Vasconcelos, G.; Medeiros, P.;
Gouveia, J., Constr. Build. Mater. 24 2317–2330 25. Sisti, R.; Di Ludovico, M.; Borri, A.; Prota, A., Bull.
(2010) Earthq. Eng. 1–21 (2018)
7. Teguh, M., Int. J. of Engg Tech. Innov. 6 (2) 152-164 26. Gabor, A.; Ferrier, E.; Jacquelin, E.; Hamelin, P.
(2016) Build. Mater. 20 308–321 (2006)
8. Teguh, M., Procedia Engineering 171 191-200 27. Turnšek, V.; Cacovic, F. Proc. of the 2nd Int. Brick
(2017) Masonry Conf., Stoke-on-Trent, UK, 12–15 April,
(1970)
9. Anonim, Persyaratan Beton Struktural Untuk
Bangunan Gedung, SNI 2847-2013, Departemen 28. ASTM International. ASTM D638-14, Standard Test
Pekerja Umum: Jakarta, (2013) (in Indonesian Method for Tensile Properties of Plastics; ASTM
language). International: West Conshohocken, PA, USA, (2014)
10. Lin, Y., Biggs, D., Dist. M., Wotherspoon, L., and 29. Corradi, M., Castori, G., Sisti, R., Borri, A., and
Ingham, J. M. J. of Struct. Engg (2014) Pesce, G. L., Materials 12, (2019)
11. Da Porto, F.; Guidi, G.; Garbin, E.; Modena, C. J. 30. Calderón, S., Vargas, L., Sandoval, C., and Araya-
Struct. Eng. 136 1379–1392 (2010) Letelier, G., 10th International Masonry Conference,
Milan, Italy, July 9-11, (2018)
12. Magenes, G.; Calvi, G.M. Earthq. Eng. Struct. Dyn.,
26 1091–1112 (1997)