SENR9831-18

February 2012

Specifications
C15 and C18 Engines for Caterpillar
Built Machines

SAFETY.CAT.COM
 i03991620

Important Safety Information

Most accidents that involve product operation, maintenance and repair are caused by failure to observe
basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs. A person must be alert to potential hazards. This person should also
have the necessary training, skills and tools to perform these functions properly.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and
could result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you have
read and understood the operation, lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings
are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as
“DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.

The meaning of this safety alert symbol is as follows:

Attention! Become Alert! Your Safety is Involved.
The message that appears under the warning explains the hazard and can be either written or pictorially
presented.
A non-exhaustive list of operations that may cause product damage are identified by “NOTICE” labels
on the product and in this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.
The warnings in this publication and on the product are, therefore, not all inclusive. You must
not use this product in any manner different from that considered by this manual without first
satisfying yourself that you have considered all safety rules and precautions applicable to the
operation of the product in the location of use, including site-specific rules and precautions
applicable to the worksite. If a tool, procedure, work method or operating technique that is not
specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you
and for others. You should also ensure that the product will not be damaged or become unsafe by
the operation, lubrication, maintenance or repair procedures that you intend to use.
The information, specifications, and illustrations in this publication are on the basis of information that
was available at the time that the publication was written. The specifications, torques, pressures,
measurements, adjustments, illustrations, and other items can change at any time. These changes can
affect the service that is given to the product. Obtain the complete and most current information before you
start any job. Cat dealers have the most current information available.

When replacement parts are required for this

product Caterpillar recommends using Cat re-
placement parts or parts with equivalent speci-
fications including, but not limited to, physical
dimensions, type, strength and material.

Failure to heed this warning can lead to prema-

ture failures, product damage, personal injury or
death.

In the United States, the maintenance, replacement, or repair of the emission control devices and
systems may be performed by any repair establishment or individual of the owner's choosing.
SENR9831-18 3
Table of Contents

Table of Contents Engine Oil Pan ...................................................

Engine Oil Pan ...................................................
120
122
Engine Oil Pan ................................................... 123
Water Temperature Regulator Housing .............. 124
Specifications Section Water Temperature Regulator Housing .............. 126
Water Temperature Regulator Housing .............. 128
Engine Design ....................................................... 5
Water Temperature Regulator Housing .............. 129
Engine Design ....................................................... 5
Water Temperature Regulator Housing .............. 131
Fuel Transfer Pump ............................................... 7
Water Temperature Regulator ............................ 133
Fuel Filter Base ...................................................... 9
Water Pump ....................................................... 136
Fuel Filter Base .................................................... 10
Water Pump ....................................................... 137
Fuel Filter Base .................................................... 12
Water Pump ....................................................... 140
Fuel Filter Base .................................................... 13
Cylinder Block .................................................... 142
Fuel Filter Base .................................................... 14
Cylinder Block .................................................... 146
Fuel Filter Base .................................................... 15
Cylinder Liner ..................................................... 151
Electronic Unit Injector Mechanism ..................... 17
Cylinder Liner ..................................................... 153
Electronic Unit Injector Mechanism ..................... 19
Crankshaft ......................................................... 156
Electronic Unit Injector Rocker Arm ...................... 21
Crankshaft Seals ............................................... 159
Valve Mechanism ................................................. 24
Connecting Rod Bearing Journal ....................... 161
Valve Mechanism ................................................. 26
Main Bearing Journal .......................................... 163
Valve Mechanism Cover ...................................... 28
Connecting Rod ................................................. 165
Valve Mechanism Cover ...................................... 30
Piston and Rings ................................................ 168
Valve Mechanism Cover ...................................... 32
Piston and Rings ................................................ 171
Valve Mechanism Cover ...................................... 33
Piston and Rings ................................................ 174
Valve Mechanism Cover ...................................... 35
Housing (Front) ................................................... 178
Cylinder Head Valves ........................................... 39
Housing (Front) ................................................... 183
Cylinder Head ...................................................... 42
Gear Group (Front) ............................................. 187
Cylinder Head ...................................................... 48
Flywheel ............................................................. 190
Compression Brake (If Equipped) ......................... 51
Flywheel ............................................................. 191
Turbocharger ........................................................ 54
Flywheel ............................................................. 192
Turbocharger ........................................................ 56
Flywheel ............................................................. 193
Turbocharger ........................................................ 58
Flywheel ............................................................. 194
Turbocharger ........................................................ 60
Flywheel ............................................................. 196
Turbocharger ........................................................ 62
Flywheel ............................................................. 197
Turbocharger ........................................................ 64
Flywheel ............................................................. 198
Turbocharger ........................................................ 65
Flywheel Housing .............................................. 199
Turbocharger ........................................................ 67
Flywheel Housing .............................................. 200
Turbocharger ........................................................ 69
Flywheel Housing .............................................. 202
Turbocharger ........................................................ 70
Flywheel Housing .............................................. 204
Turbocharger ........................................................ 72
Flywheel Housing .............................................. 206
Turbocharger ........................................................ 74
Flywheel Housing .............................................. 208
Turbocharger ........................................................ 75
Flywheel Housing .............................................. 210
Exhaust Manifold ................................................. 77
Flywheel Housing .............................................. 212
Exhaust Manifold ................................................. 80
Belt Tensioner ..................................................... 214
Exhaust Manifold ................................................. 81
Belt Tensioner ..................................................... 216
Exhaust Manifold ................................................. 83
Belt Tensioner ..................................................... 217
Camshaft ............................................................. 85
Belt Tensioner ..................................................... 218
Camshaft ............................................................. 87
Engine Trunnion .................................................. 219
Engine Oil Filter Base .......................................... 90
Alternator and Regulator .................................... 220
Engine Oil Filter Base .......................................... 92
Alternator and Regulator .................................... 222
Engine Oil Filter Base .......................................... 93
Alternator and Regulator .................................... 224
Engine Oil Filter Base .......................................... 95
Alternator and Regulator .................................... 226
Engine Oil Filter Base .......................................... 97
Alternator and Regulator .................................... 228
Engine Oil Pump .................................................. 99
Alternator Mounting ........................................... 229
Engine Oil Pump ................................................ 101
Alternator Mounting ........................................... 231
Engine Oil Pan ................................................... 104
Alternator Mounting ........................................... 232
Engine Oil Pan ................................................... 107
Electric Starting Motor ....................................... 234
Engine Oil Pan .................................................... 110
Electric Starting Motor ....................................... 236
Engine Oil Pan .................................................... 112
Electric Starting Motor ....................................... 238
Engine Oil Pan .................................................... 114
Electric Starting Motor ....................................... 240
Engine Oil Pan .................................................... 116
Electric Starting Motor ....................................... 242
Engine Oil Pan .................................................... 118
Electric Starting Motor ....................................... 244
Engine Oil Pan .................................................... 119
Electric Starting Motor ....................................... 246
4 SENR9831-18
Table of Contents

Coolant Temperature Sensor ............................. 248

Coolant Temperature Sensor ............................. 250
Coolant Temperature Sensor ............................. 252
Fuel Pressure Sensor ........................................ 255
Fuel Filter Pressure Differential Switch ............... 257
Fuel Filter Pressure Differential Switch ............... 259
Engine Oil Pressure Sensor ............................... 261
Engine Oil Pressure Sensor ............................... 263
Boost Pressure Sensor ....................................... 265
Atmospheric Pressure Sensor ............................ 267
Atmospheric Pressure Sensor ............................ 269
Inlet Air Temperature Sensor ............................. 271
Inlet Air Temperature Sensor ............................. 273
Inlet Air Temperature Sensor ............................. 275
Inlet Manifold Temperature Sensor ..................... 277
Inlet Manifold Temperature Sensor ..................... 279
Inlet Manifold Air Pressure Sensor ..................... 281
Inlet Manifold Air Pressure Sensor ..................... 283
Speed/Timing Sensor ........................................ 285
Speed/Timing Sensor ........................................ 287
Speed/Timing Sensor ........................................ 289
Speed/Timing Sensor ........................................ 290

Index Section
Index ................................................................... 292
SENR9831-18 5
Specifications Section

Specifications Section i02129363

Engine Design
i02127936
SMCS Code: 1201
Engine Design
SMCS Code: 1201
C15 Engine

C18 Engine

g00284836
Illustration 2
Cylinder and valve location

g00284836
(A) Inlet valve
Illustration 1 (B) Exhaust valve
Cylinder and valve location
(A) Inlet valve Number and arrangement of
(B) Exhaust valve cylinders .......................................... In-line 6 cylinder

Number and arrangement of Valves per cylinder

cylinders .......................................... In-line 6 cylinder
Inlet valves ........................................................ 2
Valves per cylinder Exhaust valves ................................................. 2

Inlet valves ........................................................ 2 Displacement ................................ 15.2 L (928 cu in)

Exhaust valves ................................................. 2
Bore ............................................. 137 mm (5.4 inch)
Displacement ............................... 18.1 L (1105 cu in)
Stroke .......................................... 172 mm (6.8 inch)
Bore ........................................... 145 mm (5.71 inch)
Firing order (injection sequence) ........ 1, 5, 3, 6, 2, 4
Stroke ........................................ 183 mm (7.20 inch)
Valve lash
Firing order (injection sequence) ........ 1, 5, 3, 6, 2, 4
Inlet ................................... 0.38 mm (0.015 inch)
Valve lash Exhaust ............................. 0.76 mm (0.030 inch)

Inlet ................................... 0.38 mm (0.015 inch) When the crankshaft is viewed from the flywheel
Exhaust ............................. 0.76 mm (0.030 inch) end, the crankshaft rotates in the following
direction. ....................................... Counterclockwise
Crankshaft rotation from the flywheel
end ................................................ Counterclockwise Note: The front end of the engine is opposite the
flywheel end. The left side and the right side of the
Note: The front end of the engine is opposite the engine are determined from the flywheel end. The
flywheel end. The left side and the right side of the number 1 cylinder is the front cylinder.
engine are determined from the flywheel end. The
number 1 cylinder is the front cylinder.
i04379778

Fuel Transfer Pump

SMCS Code: 1256
6 SENR9831-18
Specifications Section

Part No.: 316-6864 Part No.: 290-8866, 316-6864

S/N: A7A1-Up S/N: T2E1-Up
Part No.: 290-8866, 316-6864 Part No.: 290-8866, 316-6864
S/N: DFA1-Up S/N: W1E1-Up
Part No.: 290-8866, 316-6864 Part No.: 290-8866, 316-6864
S/N: EDA1-Up S/N: AWF1-Up
Part No.: 290-8866, 316-6864 Part No.: 290-8866, 316-6864
S/N: MMA1-Up S/N: T2F1-Up
S/N: TWA1-Up Part No.: 290-8866, 316-6864
S/N: W1F1-Up
Part No.: 290-8866, 316-6864
S/N: DBB1-Up Part No.: 290-8866, 316-6864
S/N: A4G1-Up
Part No.: 290-8866, 316-6864
S/N: J8B1-Up Part No.: 290-8866, 316-6864
S/N: MHG1-Up
Part No.: 290-8866, 316-6864
S/N: KGB1-Up Part No.: 316-6864
S/N: B8H1-Up
Part No.: 290-8866, 316-6864
S/N: RLB1-Up S/N: RMH1-Up
S/N: TWB1-Up Part No.: 290-8866, 316-6864
S/N: A8J1-Up
Part No.: 290-8866, 316-6864
S/N: W1B1-Up Part No.: 290-8866, 316-6864
S/N: DFJ1-Up
Part No.: 290-8866, 316-6864
S/N: DBC1-Up Part No.: 316-6864
S/N: KKJ1-Up
Part No.: 290-8866, 316-6864
S/N: ELC1-Up Part No.: 316-6864
S/N: B8K1-Up
Part No.: 290-8866, 316-6864
S/N: GWC1-Up Part No.: 290-8866, 316-6864
S/N: B9K1-Up
Part No.: 290-8866, 316-6864
S/N: KBC1-Up Part No.: 316-6864
S/N: JLK1-Up
Part No.: 290-8866, 316-6864
S/N: P1C1-Up Part No.: 290-8866, 316-6864
S/N: KKK1-Up
Part No.: 290-8866, 316-6864
S/N: W1C1-Up Part No.: 290-8866, 316-6864
S/N: CXM1-Up
Part No.: 290-8866, 316-6864
S/N: XDC1-Up Part No.: 290-8866, 316-6864
S/N: EAM1-Up
Part No.: 290-8866, 316-6864
S/N: ZHC1-Up Part No.: 290-8866, 316-6864
S/N: JCM1-Up
Part No.: 290-8866, 316-6864
S/N: BXD1-Up Part No.: 290-8866, 316-6864
S/N: MEM1-Up
Part No.: 290-8866, 316-6864
S/N: DBD1-Up Part No.: 290-8866, 316-6864
S/N: P1M1-Up
Part No.: 316-6864
S/N: KSD1-Up Part No.: 290-8866, 316-6864
S/N: PNM1-Up
S/N: RMD1-Up
Part No.: 290-8866, 316-6864
Part No.: 290-8866, 316-6864 S/N: B1N1-Up
S/N: SBE1-Up
SENR9831-18 7
Specifications Section

Part No.: 290-8866, 316-6864 Part No.: 290-8866, 316-6864

S/N: FEN1-Up S/N: KPZ1-Up
Part No.: 290-8866, 316-6864 Part No.: 290-8866, 316-6864
S/N: B1P1-Up S/N: MNZ1-Up
Part No.: 316-6864 Part No.: 316-6864
S/N: B4P1-Up S/N: M3W; TXH1-Up
Part No.: 290-8866, 316-6864
S/N: B1R1-Up
Part No.: 290-8866, 316-6864
S/N: DXR1-Up
Part No.: 290-8866, 316-6864
S/N: GER1-Up
Part No.: 290-8866, 316-6864
S/N: PAR1-Up
Part No.: 290-8866, 316-6864
S/N: XTR1-Up
Part No.: 290-8866, 316-6864
S/N: JMS1-Up
Part No.: 290-8866, 316-6864
S/N: MCS1-Up
Part No.: 290-8866, 316-6864
S/N: RJS1-Up
Part No.: 290-8866, 316-6864
S/N: FAT1-Up
Part No.: 290-8866, 316-6864
S/N: ZXT1-Up
Part No.: 290-8866, 316-6864
S/N: ASW1-Up
Part No.: 290-8866, 316-6864
S/N: AZW1-Up
Part No.: 290-8866, 316-6864
S/N: DNW1-Up
Part No.: 290-8866, 316-6864
S/N: WAW1-Up
Part No.: 290-8866, 316-6864
S/N: ASX1-Up
Part No.: 290-8866, 316-6864
S/N: BTX1-Up
Part No.: 290-8866, 316-6864
S/N: CMX1-Up
Part No.: 290-8866, 316-6864
S/N: BXY1-Up
Part No.: 290-8866, 316-6864
S/N: MCY1-Up
Part No.: 290-8866, 316-6864
S/N: BZZ1-Up
8 SENR9831-18
Specifications Section

g02543779
Illustration 3
(1) Weep hole (3) Inlet port
(2) Pressure regulating valve (4) Outlet port

Table 1

Specification for the 316-6864 Fuel Transfer Pump Gp, 316-6863 Fuel Transfer Pump Gp, 295-9260
Fuel Transfer Pump Gp295-9261 Fuel Transfer Pump Gp, 272-5930 Fuel Transfer Pump Gp, 316-6865
Fuel Transfer Pump Gp, and 290-8866 Fuel Transfer and Priming Pump Gp
Item Qty Part Specification Description
When the fuel transfer pump is using diesel fuel, the fuel transfer pump has the following
specifications:
Run the pump at 2940 rpm. The full bypass pressure should be 716 to 786 kPa
(104 to 114 psi).
Run the pump at 840 rpm. The flow at 550 kPa (80 psi) must be 3.0 L/min (0.8 US gpm).

- - - Run the pump at 2940 rpm. The flow at 650 kPa (94 psi) must be 4.5 L/min (1.19 US gpm).
Run the pump at 120 rpm. Keep the inlet open to the atmosphere for 10 seconds. Block
the inlet. The pump must maintain the vacuum of 30 kPa (4.5 psi) minimum in 30 seconds.
Run the pump at 840 rpm. Keep the inlet open to the atmosphere for 10 seconds. Block
the inlet. The pump must maintain the vacuum of 45 kPa (6.5 psi) minimum in 30 seconds.
Run the pump at 120 rpm with a blocked inlet for 30 seconds. The pump inlet must have
a suction lift of 60.9 kPa (9 psi) minimum.

i04372697 Part No.: 213-0064

S/N: ZHC1-Up
Fuel Filter Base
Part No.: 213-0064
SMCS Code: 1261; 1262 S/N: DBD1-Up
S/N: TWA1-Up S/N: KSD1-Up
Part No.: 213-0064 S/N: RMD1-Up
S/N: J8B1-Up
Part No.: 213-0064
Part No.: 213-0064 S/N: AWF1-Up
S/N: RLB1-Up
Part No.: 213-0064
S/N: TWB1-Up S/N: MHG1-Up
S/N: RMH1-Up
SENR9831-18 9
Specifications Section

Part No.: 213-0064

S/N: A8J1-Up
Part No.: 213-0064
S/N: DFJ1-Up
S/N: KKJ1-Up
Part No.: 213-0064
S/N: B9K1-Up
Part No.: 213-0064
S/N: JMS1-Up
Part No.: 213-0064
S/N: ZXT1-Up
Part No.: 213-0064
S/N: ASW1-Up
Part No.: 213-0064
S/N: AZW1-Up
Part No.: 213-0064
S/N: ASX1-Up
Part No.: 213-0064
S/N: BZZ1-Up
Part No.: 213-0064
S/N: KPZ1-Up

g02546020
Illustration 4
(A) Length 11 mm (0.4 inch)

Table 2

Specifications for 213-0064 Base As

Item Qty Part Specification Description
Apply red Loctite 271 to a length of (A) to the threads.
1 1 9S-4167 Hollow Stud
Torque to 70 ± 15 N·m (52 ± 11 lb ft).
10 SENR9831-18
Specifications Section

i04374369 Part No.: 237-9308

S/N: A8J1-Up
Fuel Filter Base
Part No.: 237-9310
SMCS Code: 1261; 1262 S/N: DFJ1-Up
Part No.: 237-9310 Part No.: 237-9310
S/N: A7A1-Up S/N: KKJ1-Up
Part No.: 237-9310 Part No.: 237-9310
S/N: DFA1-Up S/N: B9K1-Up
S/N: TWA1-Up Part No.: 237-9310
S/N: PNM1-Up
Part No.: 237-9310
S/N: DBB1-Up Part No.: 237-9310
S/N: GER1-Up
Part No.: 237-9310
S/N: J8B1-Up Part No.: 237-9310
S/N: XTR1-Up
Part No.: 237-9308
S/N: RLB1-Up Part No.: 237-9308
S/N: JMS1-Up
S/N: TWB1-Up
Part No.: 237-9310
Part No.: 237-9310 S/N: FAT1-Up
S/N: W1B1-Up
Part No.: 237-9308
Part No.: 237-9310 S/N: ZXT1-Up
S/N: DBC1-Up
Part No.: 237-9308, 237-9310
Part No.: 237-9310 S/N: ASW1-Up
S/N: W1C1-Up
Part No.: 237-9308
Part No.: 237-9310 S/N: AZW1-Up
S/N: XDC1-Up
Part No.: 237-9308, 237-9310
Part No.: 237-9308 S/N: ASX1-Up
S/N: ZHC1-Up
Part No.: 237-9310
Part No.: 237-9310 S/N: BTX1-Up
S/N: BXD1-Up
Part No.: 237-9310
Part No.: 237-9310 S/N: CMX1-Up
S/N: DBD1-Up
Part No.: 237-9310
Part No.: 237-9310 S/N: BXY1-Up
S/N: KSD1-Up
Part No.: 237-9308
S/N: RMD1-Up S/N: BZZ1-Up
Part No.: 237-9310 Part No.: 237-9310
S/N: W1E1-Up S/N: KPZ1-Up
Part No.: 237-9308
S/N: AWF1-Up
Part No.: 237-9310
S/N: W1F1-Up
Part No.: 237-9310
S/N: A4G1-Up
Part No.: 237-9308
S/N: MHG1-Up
S/N: RMH1-Up
SENR9831-18 11
Specifications Section

g02544207
Illustration 5

Table 3

Specifications for 237-9308 Base As and 237-9310 Base As

Item Qty Part Specification Description
A - - Dimension from the surface of the base to the end of the hollow stud is
25.5 ± 1.0 mm (1.00 ± 0.04 inch).
1 1 9S-4167 Hollow Stud Apply red Loctite 271 on the tapered end of the hollow stud before assembly
into the base assembly.
Torque to 70 ± 15 N·m (52 ± 11 lb ft).

i04553610 Part No.: 237-9311

S/N: KBC1-Up
Fuel Filter Base
S/N: RMD1-Up
SMCS Code: 1261; 1262
Part No.: 237-9311
Part No.: 237-9311 S/N: SBE1-Up
S/N: EDA1-Up
Part No.: 237-9311
Part No.: 237-9311 S/N: T2E1-Up
S/N: MMA1-Up
Part No.: 237-9311
S/N: TWA1-Up S/N: T2F1-Up
Part No.: 237-9311 S/N: RMH1-Up
S/N: KGB1-Up
Part No.: 237-9311
S/N: TWB1-Up S/N: KKK1-Up
Part No.: 237-9311 Part No.: 237-9311
S/N: ELC1-Up S/N: EAM1-Up
Part No.: 237-9311 Part No.: 237-9311
S/N: GWC1-Up S/N: JCM1-Up
12 SENR9831-18
Specifications Section

Part No.: 237-9311

S/N: MEM1-Up
Part No.: 237-9311
S/N: FEN1-Up
Part No.: 237-9311
S/N: PAR1-Up
Part No.: 237-9311
S/N: MCS1-Up
Part No.: 237-9311
S/N: WAW1-Up
Part No.: 237-9311
S/N: MCY1-Up
Part No.: 237-9311
S/N: MNZ1-Up
Part No.: 237-9311
S/N: M3W; TXH1-Up

g02596962
Illustration 6
Typical example

Table 4

Specification for 237-9313 Base As, 237-9311 Base As and 237-9309 Base As
Item Qty Part Specification description

- - Dimension from the surface of the base (1) to the end of the stud is
A
39.5 ± 1.0 mm (1.56 ± 0.04 inch).
Before assembly, apply red Loctite 271 to the threads on the tapered
2 1 237-9323 Stud end of the stud.
Torque to 70 ± 15 N·m (52 ± 11 lb ft).
SENR9831-18 13
Specifications Section

i04405496

Fuel Filter Base

SMCS Code: 1261; 1262
S/N: TWA1-Up
S/N: TWB1-Up
Part No.: 237-9314
S/N: P1C1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 237-9314
S/N: P1M1-Up
Part No.: 237-9314
S/N: PNM1-Up
Part No.: 237-9314
S/N: B1N1-Up
Part No.: 237-9314
S/N: B1P1-Up
Part No.: 237-9314
S/N: B1R1-Up

g02596962
Illustration 7
(1) Base

Table 5

Specifications for 237-9314 Base As

Item Qty Part Specification Description

- - Dimension from the surface of the base to the end of the hollow stud is
A
25.5 ± 1.0 mm (1.00 ± 0.04 inch).
Before assembly, apply red Loctite 271 to the threads on the tapered end of the
2 1 9S-4167 Hollow Stud hollow stud.
Torque to 70 ± 15 N·m (52 ± 11 lb ft).
14 SENR9831-18
Specifications Section

i04405525

Fuel Filter Base

SMCS Code: 1261; 1262
S/N: TWA1-Up
Part No.: 237-9307
S/N: RLB1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up

g02599076
Illustration 8
(1) Base

Table 6

Specifications for 237-9307 Fuel Filter Base As

Item Qty Part Specification Description

- - Dimension from the surface of the base to the end of the hollow stud is
A
39.5 ± 1.0 mm (1.56 ± 0.04 inch).
Before assembly, apply red Loctite 271 to the threads on the tapered end of the
2 1 237-9323 Stud stud.
Torque to 70 ± 15 N·m (52 ± 11 lb ft).
SENR9831-18 15
Specifications Section

i04406141

Fuel Filter Base

SMCS Code: 1261; 1262
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 1N-3789
S/N: CXM1-Up
Part No.: 162-7838, 1N-3789
S/N: RJS1-Up
Part No.: 1N-3789
S/N: DNW1-Up
Part No.: 1N-3789
S/N: BXY1-Up

g02599078
Illustration 9
Typical example

Table 7

Specifications for 162-7838 Fuel Filter Base As and 1N-3789 Filter Base As
Item Qty Part Specification Description
Length for applying red Loctite 271 on the tapered end of the hollow stud is
1 1 9S-4167 Hollow Stud 7.6 ± 0.8 mm (0.30 ± 0.03 inch).
Torque to 70 ± 15 N·m (52 ± 11 lb ft).

i04403749 Part No.: 190-0009, 235-1402

S/N: A7A1-Up
Electronic Unit Injector
Part No.: 190-0009, 235-1402
Mechanism S/N: DFA1-Up
SMCS Code: 1290
16 SENR9831-18
Specifications Section

Part No.: 190-0009, 235-1402 Part No.: 190-0009, 235-1401

S/N: EDA1-Up S/N: AWF1-Up
Part No.: 190-0009, 235-1402 Part No.: 190-0009, 235-1402
S/N: MMA1-Up S/N: T2F1-Up
S/N: TWA1-Up Part No.: 190-0009, 235-1401
S/N: W1F1-Up
Part No.: 190-0009, 235-1401
S/N: DBB1-Up Part No.: 190-0009
S/N: A4G1-Up
Part No.: 190-0009, 235-1401
S/N: J8B1-Up Part No.: 190-0009, 235-1401
S/N: MHG1-Up
Part No.: 190-0009, 235-1402
S/N: KGB1-Up Part No.: 190-0009
S/N: B8H1-Up
Part No.: 190-0009
S/N: RLB1-Up S/N: RMH1-Up
S/N: TWB1-Up Part No.: 190-0009, 235-1401
S/N: A8J1-Up
Part No.: 190-0009, 235-1401
S/N: W1B1-Up Part No.: 190-0009, 235-1402
S/N: DFJ1-Up
Part No.: 190-0009, 235-1401
S/N: DBC1-Up Part No.: 190-0009, 235-1401
S/N: KKJ1-Up
Part No.: 190-0009, 235-1401
S/N: ELC1-Up Part No.: 190-0009
S/N: B8K1-Up
Part No.: 190-0009, 235-1401
S/N: GWC1-Up Part No.: 190-0009, 235-1402
S/N: B9K1-Up
Part No.: 190-0009, 235-1402
S/N: KBC1-Up Part No.: 190-0009, 235-1401
S/N: JLK1-Up
Part No.: 190-0009
S/N: P1C1-Up Part No.: 190-0009, 235-1402
S/N: KKK1-Up
Part No.: 190-0009, 235-1401
S/N: W1C1-Up Part No.: 190-0009
S/N: CXM1-Up
Part No.: 190-0009, 235-1402
S/N: XDC1-Up Part No.: 190-0009, 235-1402
S/N: EAM1-Up
Part No.: 190-0009, 235-1401
S/N: ZHC1-Up Part No.: 190-0009, 235-1402
S/N: JCM1-Up
Part No.: 190-0009, 235-1402
S/N: BXD1-Up Part No.: 190-0009, 235-1401
S/N: MEM1-Up
Part No.: 190-0009, 235-1401
S/N: DBD1-Up Part No.: 190-0009
S/N: P1M1-Up
Part No.: 190-0009, 235-1401
S/N: KSD1-Up Part No.: 190-0009
S/N: PNM1-Up
S/N: RMD1-Up
Part No.: 235-1401, 235-1402
Part No.: 190-0009, 235-1402 S/N: B1N1-Up
S/N: SBE1-Up
Part No.: 190-0009, 235-1401
Part No.: 190-0009, 235-1402 S/N: FEN1-Up
S/N: T2E1-Up
Part No.: 190-0009, 235-1401
Part No.: 190-0009, 235-1401 S/N: B1P1-Up
S/N: W1E1-Up
SENR9831-18 17
Specifications Section

Part No.: 190-0009 Part No.: 190-0009, 235-1401, 235-1402

S/N: B4P1-Up S/N: M3W; TXH1-Up
Part No.: 190-0009, 235-1401
S/N: B1R1-Up
Part No.: 190-0009, 235-1401
S/N: DXR1-Up
Part No.: 190-0009, 235-1401
S/N: GER1-Up
Part No.: 190-0009, 235-1401
S/N: PAR1-Up
Part No.: 190-0009, 235-1402
S/N: XTR1-Up
Part No.: 190-0009, 235-1401
S/N: JMS1-Up
Part No.: 190-0009, 235-1401
S/N: MCS1-Up
Part No.: 190-0009, 235-1402
S/N: RJS1-Up
Part No.: 190-0009, 235-1401
S/N: FAT1-Up
Part No.: 190-0009, 235-1401
S/N: ZXT1-Up
Part No.: 190-0009, 235-1402
S/N: ASW1-Up
Part No.: 190-0009, 235-1401
S/N: AZW1-Up
Part No.: 190-0009
S/N: DNW1-Up
Part No.: 190-0009, 235-1402
S/N: WAW1-Up
Part No.: 190-0009, 235-1401, 235-1402
S/N: ASX1-Up
Part No.: 190-0009, 235-1402
S/N: BTX1-Up
Part No.: 190-0009, 235-1401
S/N: CMX1-Up
Part No.: 190-0009, 235-1402
S/N: BXY1-Up
Part No.: 190-0009, 235-1401
S/N: MCY1-Up
Part No.: 190-0009, 235-1401, 235-1402
S/N: BZZ1-Up
Part No.: 190-0009, 235-1401
S/N: KPZ1-Up
Part No.: 190-0009, 235-1402
S/N: MNZ1-Up
18 SENR9831-18
Specifications Section

g02557382
Illustration 10
(3) Spacer (4) Unit injector clamp

Table 8

Specification for the 190-0009 Fuel Pump and Valve Mechanism, 148-7482 Fuel Pump and Valve Mechanism,
128-8510 Fuel Injector Gp, 130-9701 Fuel Injection Pump Gp, 153-2875 Fuel Injector Gp, 235-1401 Fuel
Injection Pump Gp, 297-1027 Fuel Injection Pump Gp, 252-5786 Fuel Injection Pump Gp, 253-8352 Fuel
Injection Pump Gp, 261-0048 Fuel Injection Pump Gp and 235-1402 Fuel Injection Pump Gp
Item Qty Part Specification Description
Before installation of the unit injector, lubricate the O-ring seals (5) with a 50/50 mixture of
clean engine oil and 8T-2998 Lubricant.
1 1 - Torque the locknut to 100 ± 10 N·m (74 ± 7 lb ft).
Use the following procedure to tighten the bolt:
1. Tighten the bolt to 55 ± 10 N·m (41 ± 7 lb ft).
2 1 -
2. Loosen the bolt until the bolt is finger tight.
3. Again, tighten the bolt to 55 ± 10 N·m (41 ± 7 lb ft).
A - - Adjust the unit injector height to 78.0 ± 0.2 mm (3.07 ± 0.01 inch).

i04406189 Part No.: 266-3699

S/N: B8H1-Up
Electronic Unit Injector
S/N: RMH1-Up
Mechanism
Part No.: 266-3699
SMCS Code: 1290 S/N: B8K1-Up
S/N: TWA1-Up Part No.: 266-3699
S/N: B9K1-Up
Part No.: 266-3699
S/N: RLB1-Up Part No.: 266-3699
S/N: B1N1-Up
S/N: TWB1-Up
Part No.: 266-3699
Part No.: 266-3699
S/N: B1P1-Up
S/N: XDC1-Up
Part No.: 266-3699
S/N: RMD1-Up
S/N: B4P1-Up
SENR9831-18 19
Specifications Section

Part No.: 266-3699

S/N: B1R1-Up
Part No.: 266-3699
S/N: MCS1-Up
Part No.: 266-3699
S/N: BTX1-Up
Part No.: 266-3699
S/N: BXY1-Up
Part No.: 266-3699
S/N: BZZ1-Up
Part No.: 266-3699
S/N: MNZ1-Up

g01425504
Illustration 11
(4) Spacer (5) Clamp

Table 9

Specification for 266-3699 Fuel Pump and Valve Mechanism

Item Qty Part Specification Description
Before installation of the unit injector, lubricate the O-ring seals (6) with a 50/50 mixture of
clean engine oil and 8T-2998 Lubricant.
1 - - Torque to 2.50 ± 0.25 N·m (22.13 ± 2.21 lb in).
196-5070
2 1 Torque to 100 ± 10 N·m (74 ± 7 lb ft).
Jam Nut
Use the following procedure to tighten the bolt:
1. Tighten the bolt to 55 ± 10 N·m (41 ± 7 lb ft).
3 -
2. Loosen the bolt until the bolt is finger tight.
3. Again, tighten the bolt to 55 ± 10 N·m (41 ± 7 lb ft).

- - The unit injector height is measured from the timing seat. Adjust the unit injector height to
A
78.0 ± 0.2 mm (3.07 ± 0.01 inch).
Refer to Testing and Adjusting, “Electronic Unit Injector - Adjust” for the correct procedure for
setting the lash on the electronic unit injector.
20 SENR9831-18
Specifications Section

i04375854 Part No.: 278-1365

S/N: KSD1-Up
Electronic Unit Injector Rocker
S/N: RMD1-Up
Arm
Part No.: 278-1363, 278-1365
SMCS Code: 1123 S/N: SBE1-Up
Part No.: 278-1365 Part No.: 278-1363, 278-1365
S/N: A7A1-Up S/N: T2E1-Up
Part No.: 278-1363, 278-1365 Part No.: 278-1363, 278-1365
S/N: DFA1-Up S/N: W1E1-Up
Part No.: 278-1363, 278-1365 Part No.: 278-1363, 278-1365
S/N: EDA1-Up S/N: AWF1-Up
Part No.: 278-1363, 278-1365 Part No.: 278-1363, 278-1365
S/N: MMA1-Up S/N: T2F1-Up
S/N: TWA1-Up Part No.: 278-1363, 278-1365
S/N: W1F1-Up
Part No.: 278-1363, 278-1365
S/N: DBB1-Up Part No.: 278-1363, 278-1365
S/N: A4G1-Up
Part No.: 278-1363, 278-1365
S/N: J8B1-Up Part No.: 278-1363, 278-1365
S/N: MHG1-Up
Part No.: 278-1363, 278-1365
S/N: KGB1-Up Part No.: 278-1363, 278-1365
S/N: B8H1-Up
Part No.: 278-1363, 278-1365
S/N: RLB1-Up S/N: RMH1-Up
S/N: TWB1-Up Part No.: 278-1363, 278-1365
S/N: A8J1-Up
Part No.: 278-1363, 278-1365
S/N: W1B1-Up Part No.: 278-1363, 278-1365
S/N: DFJ1-Up
Part No.: 278-1363, 278-1365
S/N: DBC1-Up Part No.: 278-1365
S/N: KKJ1-Up
Part No.: 278-1363, 278-1365
S/N: ELC1-Up Part No.: 278-1363, 278-1365
S/N: B8K1-Up
Part No.: 278-1363, 278-1365
S/N: GWC1-Up Part No.: 278-1363, 278-1365
S/N: B9K1-Up
Part No.: 278-1363, 278-1365
S/N: KBC1-Up Part No.: 278-1363, 278-1365
S/N: JLK1-Up
Part No.: 278-1363, 278-1365
S/N: P1C1-Up Part No.: 278-1363, 278-1365
S/N: KKK1-Up
Part No.: 278-1363, 278-1365
S/N: W1C1-Up Part No.: 278-1363, 278-1365
S/N: CXM1-Up
Part No.: 278-1363, 278-1365
S/N: XDC1-Up Part No.: 278-1363, 278-1365
S/N: EAM1-Up
Part No.: 278-1363, 278-1365
S/N: ZHC1-Up Part No.: 278-1363, 278-1365
S/N: JCM1-Up
Part No.: 278-1363, 278-1365
S/N: BXD1-Up Part No.: 278-1363, 278-1365
S/N: MEM1-Up
Part No.: 278-1363, 278-1365
S/N: DBD1-Up Part No.: 278-1363, 278-1365
S/N: P1M1-Up
SENR9831-18 21
Specifications Section

Part No.: 278-1363, 278-1365 Part No.: 278-1363, 278-1365

S/N: PNM1-Up S/N: MCY1-Up
Part No.: 278-1363, 278-1365 Part No.: 278-1363, 278-1365
S/N: B1N1-Up S/N: BZZ1-Up
Part No.: 278-1363, 278-1365 Part No.: 278-1363, 278-1365
S/N: FEN1-Up S/N: KPZ1-Up
Part No.: 278-1363, 278-1365 Part No.: 278-1363, 278-1365
S/N: B1P1-Up S/N: MNZ1-Up
Part No.: 278-1363, 278-1365 Part No.: 278-1365
S/N: B4P1-Up S/N: M3W; TXH1-Up
Part No.: 278-1363, 278-1365
S/N: B1R1-Up
Part No.: 278-1363, 278-1365
S/N: DXR1-Up
Part No.: 278-1363, 278-1365
S/N: GER1-Up
Part No.: 278-1363, 278-1365
S/N: PAR1-Up
Part No.: 278-1363, 278-1365
S/N: XTR1-Up
Part No.: 278-1363, 278-1365
S/N: JMS1-Up
Part No.: 278-1363, 278-1365
S/N: MCS1-Up
Part No.: 278-1363, 278-1365
S/N: RJS1-Up
Part No.: 278-1363, 278-1365
S/N: FAT1-Up
Part No.: 278-1363, 278-1365
S/N: ZXT1-Up
Part No.: 278-1363, 278-1365
S/N: ASW1-Up
Part No.: 278-1363, 278-1365
S/N: AZW1-Up
Part No.: 278-1363, 278-1365
S/N: DNW1-Up
Part No.: 278-1363, 278-1365
S/N: WAW1-Up
Part No.: 278-1363, 278-1365
S/N: ASX1-Up
Part No.: 278-1363, 278-1365
S/N: BTX1-Up
Part No.: 278-1363, 278-1365
S/N: CMX1-Up
Part No.: 278-1363, 278-1365
S/N: BXY1-Up
22 SENR9831-18
Specifications Section

g02540137
Illustration 12

Table 10
Specification for the 207-5248 Rocker Arm As, 278-1932 Arm As, 278-1365 Rocker Arm
As, 278-1363 Rocker Arm As, 243-2466 Rocker Arm As
Item Qty Part Specification Description

207-9576 Bushing must not extend beyond either face of the rocker arm.
A -
Bushing Bore of the new bushing after installation is 40.065 ± 0.015 mm (1.5774 ± 0.0006 inch).

i04375750 Part No.: 148-7482, 343-4437, 343-4438

S/N: ELC1-Up
Valve Mechanism
Part No.: 148-7482, 343-4437, 343-4438
SMCS Code: 1102 S/N: GWC1-Up
Part No.: 343-4437 Part No.: 148-7482, 343-4437, 343-4438
S/N: A7A1-Up S/N: KBC1-Up
Part No.: 148-7482, 343-4437, 343-4438 Part No.: 148-7482, 343-4437, 343-4438
S/N: DFA1-Up S/N: P1C1-Up
Part No.: 148-7482, 343-4437, 343-4438 Part No.: 148-7482, 343-4437, 343-4438
S/N: EDA1-Up S/N: W1C1-Up
Part No.: 148-7482, 343-4437, 343-4438 Part No.: 148-7482, 266-3699, 343-4437,
S/N: MMA1-Up 343-4438
S/N: XDC1-Up
S/N: TWA1-Up
Part No.: 148-7482, 343-4437, 343-4438
Part No.: 148-7482, 343-4437, 343-4438 S/N: ZHC1-Up
S/N: DBB1-Up
Part No.: 148-7482, 343-4437, 343-4438
Part No.: 148-7482, 343-4437, 343-4438 S/N: BXD1-Up
S/N: J8B1-Up
Part No.: 148-7482, 343-4437, 343-4438
Part No.: 148-7482, 343-4437, 343-4438 S/N: DBD1-Up
S/N: KGB1-Up
S/N: RMD1-Up
Part No.: 148-7482, 266-3699, 343-4437,
343-4438 Part No.: 148-7482, 343-4437, 343-4438
S/N: RLB1-Up S/N: SBE1-Up
S/N: TWB1-Up Part No.: 148-7482, 343-4437, 343-4438
S/N: T2E1-Up
Part No.: 148-7482, 343-4437, 343-4438
S/N: W1B1-Up Part No.: 148-7482, 343-4437, 343-4438
S/N: W1E1-Up
Part No.: 148-7482, 343-4437, 343-4438
S/N: DBC1-Up
SENR9831-18 23
Specifications Section

Part No.: 148-7482, 343-4437, 343-4438 Part No.: 266-3699, 343-4437, 343-4438
S/N: AWF1-Up S/N: B4P1-Up
Part No.: 148-7482, 343-4437, 343-4438 Part No.: 148-7482, 266-3699, 343-4437,
S/N: T2F1-Up 343-4438
S/N: B1R1-Up
Part No.: 148-7482, 343-4437, 343-4438
S/N: W1F1-Up Part No.: 148-7482, 343-4437, 343-4438
S/N: DXR1-Up
Part No.: 148-7482, 343-4437, 343-4438
S/N: A4G1-Up Part No.: 148-7482, 343-4437, 343-4438
S/N: GER1-Up
Part No.: 148-7482, 343-4437, 343-4438
S/N: MHG1-Up Part No.: 148-7482, 343-4437, 343-4438
S/N: PAR1-Up
Part No.: 266-3699, 343-4437, 343-4438
S/N: B8H1-Up Part No.: 148-7482, 343-4437, 343-4438
S/N: XTR1-Up
S/N: RMH1-Up
Part No.: 148-7482, 343-4437, 343-4438
Part No.: 148-7482, 343-4437, 343-4438 S/N: JMS1-Up
S/N: A8J1-Up
Part No.: 148-7482, 343-4437, 343-4438
Part No.: 148-7482, 343-4437, 343-4438 S/N: MCS1-Up
S/N: DFJ1-Up
Part No.: 148-7482, 343-4437, 343-4438
Part No.: 266-3699, 343-4437, 343-4438 S/N: RJS1-Up
S/N: B8K1-Up
Part No.: 148-7482, 343-4437, 343-4438
Part No.: 148-7482, 266-3699, 343-4437, S/N: FAT1-Up
343-4438
S/N: B9K1-Up Part No.: 148-7482, 343-4437, 343-4438
S/N: ZXT1-Up
Part No.: 148-7482, 343-4437, 343-4438
S/N: JLK1-Up Part No.: 148-7482, 343-4437, 343-4438
S/N: ASW1-Up
Part No.: 148-7482, 343-4437, 343-4438
S/N: KKK1-Up Part No.: 148-7482, 343-4437, 343-4438
S/N: AZW1-Up
Part No.: 148-7482, 343-4437, 343-4438
S/N: CXM1-Up Part No.: 148-7482, 343-4437, 343-4438
S/N: DNW1-Up
Part No.: 148-7482, 343-4437, 343-4438
S/N: EAM1-Up Part No.: 148-7482, 343-4437, 343-4438
S/N: WAW1-Up
Part No.: 148-7482, 343-4437, 343-4438
S/N: JCM1-Up Part No.: 148-7482, 343-4437, 343-4438
S/N: ASX1-Up
Part No.: 148-7482, 343-4437, 343-4438
S/N: MEM1-Up Part No.: 148-7482, 266-3699, 343-4437,
343-4438
Part No.: 148-7482, 343-4437, 343-4438 S/N: BTX1-Up
S/N: P1M1-Up
Part No.: 148-7482, 343-4437, 343-4438
Part No.: 148-7482, 343-4437, 343-4438 S/N: CMX1-Up
S/N: PNM1-Up
Part No.: 148-7482, 266-3699, 343-4437,
Part No.: 148-7482, 266-3699, 343-4437, 343-4438
343-4438 S/N: BXY1-Up
S/N: B1N1-Up
Part No.: 343-4437, 343-4438
Part No.: 148-7482, 343-4437, 343-4438 S/N: MCY1-Up
S/N: FEN1-Up
Part No.: 148-7482, 266-3699, 343-4437,
Part No.: 148-7482, 266-3699, 343-4437, 343-4438
343-4438 S/N: BZZ1-Up
S/N: B1P1-Up
Part No.: 148-7482, 343-4437, 343-4438
S/N: KPZ1-Up
24 SENR9831-18
Specifications Section

Part No.: 148-7482, 343-4437, 343-4438

S/N: MNZ1-Up
Part No.: 343-4437, 343-4438
S/N: M3W; TXH1-Up

g02539717
Illustration 13
(1) Rocker arm (7) Valve bridge
(5) Camshaft (3) Adjusting screw

Table 11

Specification for 148-7482 Fuel Pump and Valve Mechanism, 343-4437 Fuel Pump and Valve Mechanism,
343-4438 Fuel Pump and Valve Mechanism and 266-3699 Fuel Pump and Valve Mechanism.
Item Qty Part Specification Description
2 1 276-5317 Nut Torque to 30 ± 7 N·m (265 ± 60 lb in)
Lubricate with clean engine oil before assembly.
307-8322
Diameter of a new rocker shaft assembly is 40.000 ± 0.010 mm (1.5748 ± 0.0004 inch).
4 1 Rocker Shaft
Assembly Bore in the rocker arm for rocker shaft assembly is 40.065 ± 0.015 mm
(1.5774 ± 0.0006 inch).
Valve lash setting:
6 - - Inlet valve is 0.38 ± 0.08 mm (0.015 ± 0.003 inch).
Exhaust valve is0.76 ± 0.08 mm (0.030 ± 0.003 inch).
For engines that are equipped with variable valve actuators, refer to Specifications , “Variable valve Actuator” for information
on installation of the rocker arm assembly.
For engines that are equipped with CAT Compression Brakes, refer to Specifications , “CAT Compression Brake” for the
correct procedure on installation of the rocker arm assembly.

i04375731 Part No.: 190-0009

S/N: EDA1-Up
Valve Mechanism
Part No.: 190-0009
SMCS Code: 1102 S/N: MMA1-Up
Part No.: 190-0009 S/N: TWA1-Up
S/N: A7A1-Up
Part No.: 190-0009
Part No.: 190-0009 S/N: DBB1-Up
S/N: DFA1-Up
Part No.: 190-0009
S/N: J8B1-Up
SENR9831-18 25
Specifications Section

Part No.: 190-0009 Part No.: 190-0009

S/N: KGB1-Up S/N: B8H1-Up
Part No.: 190-0009 S/N: RMH1-Up
S/N: RLB1-Up
Part No.: 190-0009
S/N: TWB1-Up S/N: A8J1-Up
Part No.: 190-0009 Part No.: 190-0009
S/N: W1B1-Up S/N: DFJ1-Up
Part No.: 190-0009 Part No.: 190-0009
S/N: DBC1-Up S/N: KKJ1-Up
Part No.: 190-0009 Part No.: 190-0009
S/N: ELC1-Up S/N: B8K1-Up
Part No.: 190-0009 Part No.: 190-0009
S/N: GWC1-Up S/N: B9K1-Up
Part No.: 190-0009 Part No.: 190-0009
S/N: KBC1-Up S/N: JLK1-Up
Part No.: 190-0009 Part No.: 190-0009
S/N: P1C1-Up S/N: KKK1-Up
Part No.: 190-0009 Part No.: 190-0009
S/N: W1C1-Up S/N: CXM1-Up
Part No.: 190-0009 Part No.: 190-0009
S/N: XDC1-Up S/N: EAM1-Up
Part No.: 190-0009 Part No.: 190-0009
S/N: ZHC1-Up S/N: JCM1-Up
Part No.: 190-0009 Part No.: 190-0009
S/N: BXD1-Up S/N: MEM1-Up
Part No.: 190-0009 Part No.: 190-0009
S/N: DBD1-Up S/N: P1M1-Up
Part No.: 190-0009 Part No.: 190-0009
S/N: KSD1-Up S/N: PNM1-Up
S/N: RMD1-Up Part No.: 190-0009
S/N: FEN1-Up
Part No.: 190-0009
S/N: SBE1-Up Part No.: 190-0009
S/N: B4P1-Up
Part No.: 190-0009
S/N: T2E1-Up Part No.: 190-0009
S/N: DXR1-Up
Part No.: 190-0009
S/N: W1E1-Up Part No.: 190-0009
S/N: GER1-Up
Part No.: 190-0009
S/N: AWF1-Up Part No.: 190-0009
S/N: PAR1-Up
Part No.: 190-0009
S/N: T2F1-Up Part No.: 190-0009
S/N: XTR1-Up
Part No.: 190-0009
S/N: W1F1-Up Part No.: 190-0009
S/N: JMS1-Up
Part No.: 190-0009
S/N: A4G1-Up Part No.: 190-0009
S/N: MCS1-Up
Part No.: 190-0009
S/N: MHG1-Up
26 SENR9831-18
Specifications Section

Part No.: 190-0009

S/N: RJS1-Up
Part No.: 190-0009
S/N: FAT1-Up
Part No.: 190-0009
S/N: ZXT1-Up
Part No.: 190-0009
S/N: ASW1-Up
Part No.: 190-0009
S/N: AZW1-Up
Part No.: 190-0009
S/N: DNW1-Up
Part No.: 190-0009
S/N: WAW1-Up
Part No.: 190-0009
S/N: ASX1-Up
Part No.: 190-0009
S/N: BTX1-Up
Part No.: 190-0009
S/N: CMX1-Up
Part No.: 190-0009
S/N: BXY1-Up
Part No.: 190-0009
S/N: MCY1-Up
Part No.: 190-0009
S/N: BZZ1-Up
Part No.: 190-0009
S/N: KPZ1-Up
Part No.: 190-0009
S/N: MNZ1-Up
Part No.: 190-0009
S/N: M3W; TXH1-Up
SENR9831-18 27
Specifications Section

g02539656
Illustration 14
(1) Rocker arm (5) Camshaft
(3) Adjusting screw (7) Valve bridge

Table 12

Specification for 190-0009 Fuel Pump and Valve Mechanism, 224-5136 Fuel Pump and Valve
Mechanism, and 235-0382 Fuel Pump and Valve Mechanism
Item Qty Part Specification Description
2 1 276-5317 Nut Torque for the nuts 30 ± 7 N·m (265 ± 60 lb in)
307-8322 Diameter of a new rocker shaft assembly is 40.000 ± 0.010 mm (1.5748 ± 0.0004 inch).
4 1 Rocker Shaft
Assembly Bore in the rocker arm for rocker shaft is 40.065 ± 0.015 mm (1.5774 ± 0.0006 inch).

Valve lash setting:

6 - - Inlet valve is 0.38 ± 0.08 mm (0.015 ± 0.003 inch).
Exhaust valve is0.76 ± 0.08 mm (0.030 ± 0.003 inch).
For engines that are equipped with variable valve actuators, refer to Specifications, “Variable valve
Actuator” for information on installation of the rocker arm assembly.
For engines that are equipped with CAT Compression Brakes, refer to Specifications, “CAT Compression
Brake” for the correct procedure on installation of the rocker arm assembly.

i04407623 Part No.: 187-1328

S/N: W1B1-Up
Valve Mechanism Cover
Part No.: 187-1328
SMCS Code: 1107 S/N: W1C1-Up
Part No.: 187-1328 Part No.: 187-1328, 239-4113
S/N: A7A1-Up S/N: XDC1-Up
Part No.: 187-1328 Part No.: 239-4113
S/N: DFA1-Up S/N: ZHC1-Up
S/N: TWA1-Up Part No.: 187-1328, 239-4113
S/N: BXD1-Up
Part No.: 187-1328, 239-4113
S/N: RLB1-Up S/N: RMD1-Up
S/N: TWB1-Up Part No.: 187-1328
S/N: W1E1-Up
28 SENR9831-18
Specifications Section

Part No.: 187-1328, 239-4113

S/N: AWF1-Up
Part No.: 187-1328
S/N: W1F1-Up
Part No.: 239-4113
S/N: B8H1-Up
S/N: RMH1-Up
Part No.: 187-1328
S/N: DFJ1-Up
Part No.: 239-4113
S/N: B8K1-Up
Part No.: 187-1328, 239-4113
S/N: B9K1-Up
Part No.: 187-1328, 239-4113
S/N: JLK1-Up
Part No.: 239-4113
S/N: CXM1-Up
Part No.: 239-4113
S/N: B4P1-Up
Part No.: 187-1328, 239-4113
S/N: DXR1-Up
Part No.: 187-1328, 239-4113
S/N: GER1-Up
Part No.: 187-1328, 239-4113
S/N: XTR1-Up
Part No.: 239-4113
S/N: ZXT1-Up
Part No.: 187-1328, 239-4113
S/N: ASW1-Up
Part No.: 187-1328, 239-4113
S/N: AZW1-Up
Part No.: 187-1328, 239-4113
S/N: DNW1-Up
Part No.: 187-1328, 239-4113
S/N: ASX1-Up
Part No.: 187-1328, 239-4113
S/N: BTX1-Up
Part No.: 187-1328, 239-4113
S/N: BXY1-Up
Part No.: 187-1328, 239-4113
S/N: BZZ1-Up
SENR9831-18 29
Specifications Section

g01199181
Illustration 15

g02610257
Illustration 16
Tightening sequence for valve cover

g02610258
Illustration 17
Tightening sequence for valve cover base

Table 13

Specification for 187-1328 Valve Mechanism Cover Gp and 239-4113 Valve Mechanism Cover Gp
Item Qty Part Specification Description
Torque to 18 ± 3 N·m (159 ± 27 lb in) in the numerical sequence as shown in
1 6 243-1159 Fastener
Illustration 16.
2 14 9L-8925 Bolt
Tighten the bolts in the numerical sequence as shown in Illustration 17.
3 1 122-1472 Bolt

- - - Apply blue Loctite 242 to the threads of the bolts that fasten the wiring for the
electronic unit injectors to the valve cover base.
30 SENR9831-18
Specifications Section

i04464691

Valve Mechanism Cover

SMCS Code: 1107
S/N: TWA1-Up
Part No.: 278-5662, 286-7168
S/N: J8B1-Up
S/N: TWB1-Up
Part No.: 246-5629, 278-5662
S/N: ELC1-Up
Part No.: 246-5629, 278-5662
S/N: GWC1-Up
Part No.: 278-5662
S/N: KSD1-Up
S/N: RMD1-Up
Part No.: 239-5223, 278-5662
S/N: MHG1-Up
S/N: RMH1-Up
Part No.: 239-5223, 278-5662
S/N: A8J1-Up
Part No.: 278-5662
S/N: KKJ1-Up
Part No.: 246-5629, 278-5662
S/N: MEM1-Up
Part No.: 246-5629, 278-5662
S/N: FEN1-Up
Part No.: 246-5629, 278-5662
S/N: PAR1-Up
Part No.: 239-5223
S/N: JMS1-Up
Part No.: 246-5629, 278-5662
S/N: MCS1-Up
Part No.: 278-5662, 286-7168
S/N: RJS1-Up
Part No.: 278-5662, 286-7168
S/N: FAT1-Up
Part No.: 246-5629, 278-5662
S/N: MCY1-Up
Part No.: 278-5662, 286-7168
S/N: KPZ1-Up
Part No.: 278-5662
S/N: M3W; TXH1-Up
SENR9831-18 31
Specifications Section

g02648456
Illustration 18

g02648457
Illustration 19
Tightening sequence for valve cover and valve cover base

Table 14

Specifications for 278-5662 Valve Cover and Injection Harness Base Gp, 286-7168 Valve
Mechanism Cover Gp, and 239-5223 Valve Mechanism Cover Gp
Item Qty Part Specification Description
- - - Apply blue Loctite 242 to the threads of the bolts.

- - - Tighten the bolts in the numerical sequence as shown in Illustration 19 to

18 ± 3 N·m (160 ± 27 lb in).

i04412886 S/N: RMD1-Up

Valve Mechanism Cover Part No.: 246-5628
S/N: SBE1-Up
SMCS Code: 1107
Part No.: 246-5628
Part No.: 246-5628 S/N: T2E1-Up
S/N: EDA1-Up
Part No.: 246-5628
Part No.: 246-5628 S/N: T2F1-Up
S/N: MMA1-Up
S/N: RMH1-Up
S/N: TWA1-Up
Part No.: 246-5628
Part No.: 246-5628 S/N: KKK1-Up
S/N: KGB1-Up
Part No.: 246-5628
S/N: TWB1-Up S/N: EAM1-Up
Part No.: 246-5628 Part No.: 246-5628
S/N: KBC1-Up S/N: JCM1-Up
32 SENR9831-18
Specifications Section

Part No.: 246-5628

S/N: WAW1-Up
Part No.: 246-5628
S/N: MNZ1-Up
Part No.: 246-5628
S/N: M3W; TXH1-Up

g02610317
Illustration 20

g02610257
Illustration 21
Tightening sequence for valve cover
SENR9831-18 33
Specifications Section

g02610277
Illustration 22
Tightening sequence for valve cover base

Table 15

Specification for 246-5628 Valve Mechanism Cover Gp

Item Qty Part Specification Description
Torque to 18 ± 3 N·m (159 ± 27 lb in) in the numerical sequence as shown in
1 6 243-1159 Fastener
Illustration 21.
272-2583 O-Ring
2 1 Lubricate the joint surfaces and the seals with the clean engine oil.
Seal
3 14 9L-8925 Bolt
Tighten the bolts in the numerical sequence as shown in Illustration 22.
4 1 122-1472 Bolt
Apply blue Loctite 242 to the threads of the bolts that fasten the wiring for the electronic unit injectors to the valve cover base.

i04412879 Part No.: 239-4112

S/N: W1E1-Up
Valve Mechanism Cover
Part No.: 239-4112
SMCS Code: 1107 S/N: W1F1-Up
Part No.: 239-4112 Part No.: 239-4112
S/N: DFA1-Up S/N: A4G1-Up
S/N: TWA1-Up S/N: RMH1-Up
Part No.: 239-4112 Part No.: 239-4112
S/N: DBB1-Up S/N: DFJ1-Up
S/N: TWB1-Up Part No.: 239-4112
S/N: P1M1-Up
Part No.: 239-4112
S/N: W1B1-Up Part No.: 239-4112
S/N: PNM1-Up
Part No.: 239-4112
S/N: DBC1-Up Part No.: 239-4112
S/N: GER1-Up
Part No.: 239-4112
S/N: P1C1-Up
Part No.: 239-4112
S/N: W1C1-Up
Part No.: 239-4112
S/N: DBD1-Up
S/N: RMD1-Up
34 SENR9831-18
Specifications Section

g02610276
Illustration 23

g02610257
Illustration 24
Tightening sequence for valve cover

g02610277
Illustration 25
Tightening sequence for valve cover base
SENR9831-18 35
Specifications Section

Table 16
Specification for 239-4112 Valve Mechanism Cover Gp
Item Qty Part Specification Description
Torque to 18 ± 3 N·m (159 ± 27 lb in) in the numerical sequence as shown
1 6 243-1159 Fastener
in Illustration 24.
2 1 272-2583 O-Ring Seal Lubricate the joint surfaces and the seals with the clean engine oil.
3 14 9L-8925 Bolt
Tighten the bolts in the numerical sequence as shown in Illustration 25.
4 1 122-1472 Bolt

- - - Apply blue Loctite 242 to the threads of the bolts that fasten the wiring for the
electronic unit injectors to the valve cover base.

i04407570

Valve Mechanism Cover

SMCS Code: 1107
Part No.: 239-5820
S/N: DFA1-Up
S/N: TWA1-Up
Part No.: 239-5820
S/N: RLB1-Up
S/N: TWB1-Up
Part No.: 239-5820
S/N: W1B1-Up
Part No.: 239-5820
S/N: W1C1-Up
S/N: RMD1-Up
Part No.: 239-5820
S/N: W1E1-Up
Part No.: 239-5820
S/N: W1F1-Up
Part No.: 239-5820
S/N: A4G1-Up
S/N: RMH1-Up
Part No.: 239-5820
S/N: DFJ1-Up
Part No.: 239-5820
S/N: CXM1-Up
Part No.: 239-5820
S/N: GER1-Up
Part No.: 239-5820
S/N: DNW1-Up
36 SENR9831-18
Specifications Section

g02610317
Illustration 26

g02610257
Illustration 27
Tightening sequence for valve cover

g02610277
Illustration 28
Tightening sequence for valve cover base
SENR9831-18 37
Specifications Section

g02603581
Illustration 29

Table 17

Specification for 239-5820 Valve Mechanism Cover Gp

Item Qty Part Specification Description
Torque to 18 ± 3 N·m (159 ± 27 lb in) in the numerical sequence as shown in
1 6 243-1159 Fastener
Illustration 27.
272-2583 O-Ring
2 1 Lubricate the joint surfaces and the O-ring seal with the clean engine oil.
Seal
3 14 9L-8925 Bolt Tighten the bolts for the valve cover base in the numerical sequence that is shown
4 1 122-1472 Bolt in Illustration 28.

- - - Apply blue Loctite 242 to the threads of the bolts that fasten the wiring for the
electronic unit injectors to the valve cover base.

- - - Orient the connector for the solenoid valve group in the position that is shown
in Illustration 29.
5 - - Torque the nut to 10.0 ± 1.5 N·m (90 ± 13 lb in).
6 - - Torque the solenoid valve group to 50 ± 5 N·m (37 ± 4 lb ft).

i04397176 Part No.: 223-9250

S/N: DBB1-Up
Cylinder Head Valves
Part No.: 223-9250
SMCS Code: 1105 S/N: J8B1-Up
Part No.: 223-9250 Part No.: 223-9250
S/N: A7A1-Up S/N: KGB1-Up
Part No.: 223-9250 Part No.: 223-9250
S/N: DFA1-Up S/N: RLB1-Up
Part No.: 223-9250 S/N: TWB1-Up
S/N: EDA1-Up
Part No.: 223-9250
Part No.: 223-9250 S/N: W1B1-Up
S/N: MMA1-Up
Part No.: 223-9250
S/N: TWA1-Up S/N: DBC1-Up
38 SENR9831-18
Specifications Section

Part No.: 223-9250 Part No.: 223-9250

S/N: ELC1-Up S/N: B8K1-Up
Part No.: 223-9250 Part No.: 223-9250
S/N: GWC1-Up S/N: B9K1-Up
Part No.: 223-9250 Part No.: 223-9250
S/N: KBC1-Up S/N: JLK1-Up
Part No.: 223-9250 Part No.: 223-9250
S/N: P1C1-Up S/N: KKK1-Up
Part No.: 223-9250 Part No.: 223-9250
S/N: W1C1-Up S/N: CXM1-Up
Part No.: 223-9250 Part No.: 223-9250
S/N: XDC1-Up S/N: EAM1-Up
Part No.: 223-9250 Part No.: 223-9250
S/N: ZHC1-Up S/N: JCM1-Up
Part No.: 223-9250 Part No.: 223-9250
S/N: BXD1-Up S/N: MEM1-Up
Part No.: 223-9250 Part No.: 223-9250
S/N: DBD1-Up S/N: P1M1-Up
Part No.: 223-9250 Part No.: 223-9250
S/N: KSD1-Up S/N: PNM1-Up
S/N: RMD1-Up Part No.: 223-9250
S/N: B1N1-Up
Part No.: 223-9250
S/N: SBE1-Up Part No.: 223-9250
S/N: FEN1-Up
Part No.: 223-9250
S/N: T2E1-Up Part No.: 223-9250
S/N: B1P1-Up
Part No.: 223-9250
S/N: W1E1-Up Part No.: 223-9250
S/N: B4P1-Up
Part No.: 223-9250
S/N: AWF1-Up Part No.: 223-9250
S/N: B1R1-Up
Part No.: 223-9250
S/N: T2F1-Up Part No.: 223-9250
S/N: DXR1-Up
Part No.: 223-9250
S/N: W1F1-Up Part No.: 223-9250
S/N: GER1-Up
Part No.: 223-9250
S/N: A4G1-Up Part No.: 223-9250
S/N: PAR1-Up
Part No.: 223-9250
S/N: MHG1-Up Part No.: 223-9250
S/N: XTR1-Up
Part No.: 223-9250
S/N: B8H1-Up Part No.: 223-9250
S/N: JMS1-Up
S/N: RMH1-Up
Part No.: 223-9250
Part No.: 223-9250 S/N: MCS1-Up
S/N: A8J1-Up
Part No.: 223-9250
Part No.: 223-9250 S/N: RJS1-Up
S/N: DFJ1-Up
Part No.: 223-9250
Part No.: 223-9250 S/N: FAT1-Up
S/N: KKJ1-Up
SENR9831-18 39
Specifications Section

Part No.: 223-9250

S/N: ASW1-Up
Part No.: 223-9250
S/N: AZW1-Up
Part No.: 223-9250
S/N: DNW1-Up
Part No.: 223-9250
S/N: WAW1-Up
Part No.: 223-9250
S/N: ASX1-Up
Part No.: 223-9250
S/N: BTX1-Up
Part No.: 223-9250
S/N: CMX1-Up
Part No.: 223-9250
S/N: BXY1-Up
Part No.: 223-9250
S/N: MCY1-Up
Part No.: 223-9250
S/N: BZZ1-Up
Part No.: 223-9250
S/N: KPZ1-Up
Part No.: 223-9250
S/N: MNZ1-Up
Part No.: 223-9250
S/N: M3W; TXH1-Up

g02574216
Illustration 30
40 SENR9831-18
Specifications Section

Table 18
Specification for the 223-9250 Cylinder Head Gp
Item Qty Part Specification Description
Length under test force is 67.12 mm (2.643 inch)
1 24 247-9908 Spring Test force is 320 ± 25 N (71.9 ± 5.6 lb)
Approximate free length after test is 76.70 mm (3.020 inch)
Length under test force is 60.14 mm (2.368 inch)
2 24 211-3122 Spring Test force is 150 ± 12 N (33.7 ± 2.7 lb)
Approximate free length after test is 71.70 mm (2.823 inch)
Apply clean engine oil to the bore before assembly.
3 24 122-7375 Valve Guide Bore in the cylinder head is 15.97 mm (0.629 inch).
Height (A) is 35.0 ± 0.5 mm (1.38 ± 0.02 inch)
Apply clean engine oil to the valve stems prior to installation in the
cylinder head.
4 12 153-7023 Inlet Valve Face angle is 60.75 ± 0.25 degrees
Stem diameter is 9.427 ± 0.010 mm (0.3711 ± 0.0004 inch)
Valve head diameter is 47.00 ± 0.13 mm (1.850 ± 0.005 inch)
Apply clean engine oil to the valve stems prior to installation in the
cylinder head.
5 12 153-7024 Exhaust Valve Face angle is 45.75 ± 0.25 degrees
Stem diameter is 9.427 ± 0.010 mm (0.3711 ± 0.0004 inch)
Valve head diameter is 41.81 ± 0.13 mm (1.646 ± 0.005 inch)
Angle of valve seat face is 30.25 ± 0.25 degrees
6 12 224-3983 Seat Insert Outside diameter is 48.025 ± 0.013 mm (1.8907 ± 0.0005 inch)
Bore in the cylinder head is 47.950 ± 0.025 mm (1.8878 ± 0.0010 inch)
Angle of valve seat face is 45.25 ± 0.25 degrees
226-5561 Valve Seat
7 12 Outside diameter is 42.840 ± 0.013 mm (1.6866 ± 0.0005 inch)
Insert
Bore in the cylinder head is 42.774 ± 0.025 mm (1.6840 ± 0.0010 inch)

i04562833 Part No.: 235-2974, 274-1953

S/N: W1B1-Up
Cylinder Head
Part No.: 235-2974, 274-1953
SMCS Code: 1100 S/N: DBC1-Up
Part No.: 235-2974, 274-1953 Part No.: 235-2974, 274-1953
S/N: A7A1-Up S/N: ELC1-Up
Part No.: 235-2974, 274-1953 Part No.: 235-2974, 274-1953
S/N: DFA1-Up S/N: GWC1-Up
Part No.: 235-2974, 274-1953 Part No.: 235-2974, 274-1953
S/N: EDA1-Up S/N: KBC1-Up
Part No.: 235-2974, 274-1953 Part No.: 235-2974, 274-1953
S/N: MMA1-Up S/N: P1C1-Up
S/N: TWA1-Up Part No.: 235-2974, 274-1953
S/N: W1C1-Up
Part No.: 235-2974, 274-1953
S/N: DBB1-Up Part No.: 235-2974, 274-1953
S/N: XDC1-Up
Part No.: 235-2974, 274-1953
S/N: J8B1-Up Part No.: 235-2974, 274-1953
S/N: ZHC1-Up
Part No.: 235-2974, 274-1953
S/N: KGB1-Up Part No.: 235-2974, 274-1953
S/N: BXD1-Up
Part No.: 235-2974, 274-1953
S/N: RLB1-Up Part No.: 235-2974, 274-1953
S/N: DBD1-Up
S/N: TWB1-Up
SENR9831-18 41
Specifications Section

Part No.: 235-2974, 274-1953 Part No.: 235-2974, 274-1953

S/N: KSD1-Up S/N: B1N1-Up
S/N: RMD1-Up Part No.: 235-2974, 274-1953
S/N: FEN1-Up
Part No.: 235-2974, 274-1953
S/N: SBE1-Up Part No.: 235-2974, 274-1953
S/N: B1P1-Up
Part No.: 235-2974, 274-1953
S/N: T2E1-Up Part No.: 274-1953
S/N: B4P1-Up
Part No.: 235-2974, 274-1953
S/N: W1E1-Up Part No.: 235-2974, 274-1953
S/N: B1R1-Up
Part No.: 235-2974, 274-1953
S/N: AWF1-Up Part No.: 235-2974, 274-1953
S/N: GER1-Up
Part No.: 235-2974, 274-1953
S/N: T2F1-Up Part No.: 235-2974, 274-1953
S/N: PAR1-Up
Part No.: 235-2974, 274-1953
S/N: W1F1-Up Part No.: 235-2974, 274-1953
S/N: XTR1-Up
Part No.: 235-2974, 274-1953
S/N: A4G1-Up Part No.: 235-2974, 274-1953
S/N: JMS1-Up
Part No.: 235-2974, 274-1953
S/N: MHG1-Up Part No.: 235-2974, 274-1953
S/N: MCS1-Up
Part No.: 274-1953
S/N: B8H1-Up Part No.: 235-2974, 274-1953
S/N: RJS1-Up
S/N: RMH1-Up
Part No.: 235-2974, 274-1953
Part No.: 274-1953 S/N: FAT1-Up
S/N: A8J1-Up
Part No.: 235-2974, 274-1953
Part No.: 235-2974, 274-1953 S/N: ZXT1-Up
S/N: DFJ1-Up
Part No.: 235-2974, 274-1953
Part No.: 274-1953 S/N: ASW1-Up
S/N: KKJ1-Up
Part No.: 235-2974, 274-1953
Part No.: 274-1953 S/N: AZW1-Up
S/N: B8K1-Up
Part No.: 235-2974, 274-1953
Part No.: 235-2974, 274-1953 S/N: DNW1-Up
S/N: B9K1-Up
Part No.: 235-2974, 274-1953
Part No.: 235-2974, 274-1953 S/N: WAW1-Up
S/N: KKK1-Up
Part No.: 235-2974, 274-1953
Part No.: 235-2974, 274-1953 S/N: ASX1-Up
S/N: CXM1-Up
Part No.: 235-2974, 274-1953
Part No.: 235-2974, 274-1953 S/N: BTX1-Up
S/N: EAM1-Up
Part No.: 235-2974, 274-1953
Part No.: 235-2974, 274-1953 S/N: CMX1-Up
S/N: JCM1-Up
Part No.: 235-2974, 274-1953
Part No.: 235-2974, 274-1953 S/N: BXY1-Up
S/N: MEM1-Up
Part No.: 235-2974, 274-1953
Part No.: 235-2974, 274-1953 S/N: MCY1-Up
S/N: P1M1-Up
Part No.: 235-2974, 274-1953
Part No.: 235-2974, 274-1953 S/N: BZZ1-Up
S/N: PNM1-Up
42 SENR9831-18
Specifications Section

Part No.: 235-2974, 274-1953

S/N: KPZ1-Up
Part No.: 235-2974, 274-1953
S/N: MNZ1-Up
Part No.: 274-1953
S/N: M3W; TXH1-Up

g02648477
Illustration 31

Table 19

Specification for 274-1953 Cylinder Head Gp and 235-2974 Cylinder Head Gp

Item Qty Part Specification Description
The following bolts are 194 mm (7.6 inch) long: bolt 1 through bolt 10, 15, 17, 19,
21, 23, and 25
The following bolts are 215.9 mm (8.5 inch) long: bolt 11 through bolt 14, 16, 18,
20, 22, 24, and 26
Apply 6V-4876 Lubricant to the bolt threads and both sides of the hard washers.
Use the following procedure to tighten the bolts of the cylinder head:
Tighten the bolt 1 through bolt 26 in a numerical sequence to 270 ± 15 N·m
- - - (200 ± 11 lb ft).
Tighten the bolt 1 through bolt 26 in a numerical sequence to 450 ± 15 N·m
(330 ± 11 lb ft).
Again, tighten the bolt 1 through bolt 26 in a numerical sequence to 450 ± 15 N·m
(330 ± 11 lb ft).
The flatness of the cylinder head should be within a total of 0.13 mm (0.005 inch).
Also, the flatness of the cylinder head should be within a maximum of 0.05 mm
(0.002 inch) for any 150 mm (6.0 inch) span.
SENR9831-18 43
Specifications Section

g02548900
Illustration 32

Table 20

Specification for 274-1953 Cylinder Head Gp and 235-2974 Cylinder Head Gp

Item Qty Part Specification Description
Cylinder head thickness:
A - - Thickness of a new cylinder head is 120.00 ± 0.15 mm (4.724 ± 0.006 inch)
Minimum thickness of a used cylinder head is 119.50 mm (4.705 inch)
44 SENR9831-18
Specifications Section

g02548907
Illustration 33
(1) Sleeve bearing joint (3) Oil holes
(2) Oil gallery (4) Sleeve bearing

NOTICE
Camshaft bearings must be installed into their correct
position. Failure to do so will result in engine damage.
SENR9831-18 45
Specifications Section

g02548916
Illustration 34

Table 21

Specification for 274-1953 Cylinder Head Gp and 235-2974 Cylinder Head Gp

Item Qty Part Specification Description
B - - Orientation of the sleeve bearing joint is 20 ± 5 degrees above horizontal
C - - Bore for camshaft sleeve bearing is 90.985 ± 0.020 mm (3.5821 ± 0.0008 inch)
46 SENR9831-18
Specifications Section

g02548921
Illustration 35

Table 22

Specification for 274-1953 Cylinder Head Gp and 235-2974 Cylinder Head Gp

Item Qty Part Specification Description
The depth of installation of the sleeve bearings is important. Install sleeve bearings
to the following depths:
Dimension (D): 8.0 ± 0.5 mm (0.31 ± 0.02 inch)
Dimension (E): 178.1 ± 0.5 mm (7.01 ± 0.02 inch)
216-5582
4 7 Dimension (F): 349.5 ± 0.5 mm (13.76 ± 0.02 inch)
Bushing
Dimension (G): 521.0 ± 0.5 mm (20.51 ± 0.02 inch)
Dimension (H): 692.4 ± 0.5 mm (27.26 ± 0.02 inch)
Dimension (J): 863.8 ± 0.5 mm (34.01 ± 0.02 inch)
Dimension (K): 1035.3 ± 0.5 mm (40.76 ± 0.02 inch)
SENR9831-18 47
Specifications Section

g02742717
Illustration 36

Table 23
Specification for 274-1953 Cylinder Head Gp and 235-2974 Cylinder Head Gp
Item Qty Part Specification Description
Before assembly, apply 4C-9506 Retaining Compound to press fit diameter of the
5 - - lower end of six injector sleeves.
Press the injector sleeve to the bottom of the face (6).
V - - Installation depth for the cup plugs is 4.25 ± 0.25 mm (0.167 ± 0.010 inch)
W - - Installation depth for the cup plugs is 1.25 ± 0.25 mm (0.049 ± 0.010 inch)
48 SENR9831-18
Specifications Section

i04464709

Cylinder Head
SMCS Code: 1100
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 304-0365
S/N: JLK1-Up
Part No.: 304-0365
S/N: B1N1-Up
Part No.: 304-0365
S/N: B1P1-Up
Part No.: 304-0365
S/N: B1R1-Up
Part No.: 304-0365
S/N: DXR1-Up
Part No.: 304-0365
S/N: BZZ1-Up

g02648477
Illustration 37

Table 24
Specification for 304-0365 Cylinder Head Gp
Item Qty Part Specification Description
The following bolts are 194 mm (7.6 inch) long: bolt 1 through bolt 10, 15, 17, 19,
21, 23, and 25
The following bolts are 216 mm (8.5 inch) long: bolt 11 through bolt 14, 16, 18, 20,
22, 24, and 26
6I-4025
Cylinder Head Use the following procedure to tighten the bolts of the cylinder head:
- 16 Fastener Gp
10 106-5673 Tighten the bolt 1 through bolt 26 in a numerical sequence to 270 ± 15 N·m
Cylinder Head (200 ± 11 lb ft).
Fastener Gp
Tighten the bolt 1 through bolt 26 in a numerical sequence to 450 ± 15 N·m
(330 ± 11 lb ft).
Again, tighten the bolt 1 through bolt 26 in a numerical sequence to 450 ± 15 N·m
(330 ± 11 lb ft).
SENR9831-18 49
Specifications Section

g02648478
Illustration 38

Table 25
Item Qty Part Specification Description
A - - Thickness of a new cylinder head is 120.00 ± 0.15 mm (4.724 ± 0.006 inch).

g02648480
Illustration 39
50 SENR9831-18
Specifications Section

Table 26
Item Qty Part Specification Description
Camshaft bushing must be installed into the correct position. Failure to do so will result in engine damage.
B - - Orientation of the bushing joint is 20 ± 5 degrees above horizontal.
C - - Bore for camshaft bushing is 90.985 ± 0.020 mm (3.5821 ± 0.0008 inch).

g02648482
Illustration 40

Table 27

Item Qty Part Specification Description

The installation depth of bushing is important. Install bushing to the
following depths:
Dimension (D) is 8.0 ± 0.5 mm (0.31 ± 0.02 inch).
Dimension (E) is 178.1 ± 0.5 mm (7.01 ± 0.02 inch).

1 7 216-5582 Bushing Dimension (F) is 349.5 ± 0.5 mm (13.76 ± 0.02 inch).

Dimension (G) is 521.0 ± 0.5 mm (20.51 ± 0.02 inch).
Dimension (H) is 692.4 ± 0.5 mm (27.26 ± 0.02 inch).
Dimension (J) is 863.8 ± 0.5 mm (34.01 ± 0.02 inch).
Dimension (K) is 1035.3 ± 0.5 mm (40.76 ± 0.02 inch).
SENR9831-18 51
Specifications Section

i04381891

Compression Brake
(If Equipped)
SMCS Code: 1119; 1129
S/N: TWA1-Up
Part No.: 233-7245
S/N: RLB1-Up
S/N: TWB1-Up
Part No.: 233-7245
S/N: XDC1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 233-7245
S/N: B9K1-Up
Part No.: 233-7245
S/N: B1N1-Up
Part No.: 233-7245
S/N: B1P1-Up
Part No.: 233-7245
S/N: B1R1-Up
Part No.: 233-7245
S/N: BTX1-Up
Part No.: 233-7245
S/N: BXY1-Up
Part No.: 233-7245
S/N: BZZ1-Up

g02549086
Illustration 41
Top view
52 SENR9831-18
Specifications Section

g02549088
Illustration 42
Right side view

Table 28

Specification for 233-7245 Valve Actuator Gp, and 276-0034 Valve Actuator Gp
Item Qty Part Specification Description
Use the following procedure to tighten the locknuts:
1. Set the lash for the CAT compression brake to 0.686 ± 0.050 mm
1 6 235-1088 Nut (0.0270 ± 0.0020 inch).
2. Tighten the locknut on the adjustment screw to 15 ± 3 N·m
(133 ± 27 lb in).
Use the following procedure to tighten the studs:
1. Tighten the studs in a numerical sequence as shown in Illustration
2 9 304-9553 Stud
42 to 50 ± 5 N·m (37 ± 4 lb ft).
2. Turn the studs to an additional 45 ± 5 degrees.
3 3 8T-7062 Taperlock Stud Torque to 65 ± 10 N·m (48 ± 7 lb ft).
Refer to Testing and Adjusting, “CAT Compression Brake Lash - Adjust” in order to obtain the correct procedure for setting
the lash on the compression brake.
SENR9831-18 53
Specifications Section

g02549089
Illustration 43
Tightening sequence for CAT compression brake

Table 29
Specification for 233-7245 Valve Actuator Gp, and 276-0034 Valve Actuator Gp
Item Qty Part Specification Description
Use the following steps in order to install the housing for the CAT compression brake on the cylinder head:
1. Place the housing over the mounting studs. Finger tighten the mounting stud nuts and the mounting bolt.
2. Tighten the CAT compression brake to the cylinder head by using the numerical sequence that is shown in Illustration 43.
3. Again tighten the CAT compression brake by using the same numerical sequence.

i04408716 Part No.: 220-6060

S/N: W1B1-Up
Turbocharger
Part No.: 220-6060
SMCS Code: 1052 S/N: KBC1-Up
Part No.: 246-6624 Part No.: 220-6060
S/N: A7A1-Up S/N: W1C1-Up
Part No.: 220-6060, 260-3602 Part No.: 220-6060, 246-6624
S/N: DFA1-Up S/N: XDC1-Up
Part No.: 220-6060 Part No.: 220-6060, 246-6624
S/N: EDA1-Up S/N: BXD1-Up
Part No.: 220-6060 S/N: RMD1-Up
S/N: MMA1-Up
Part No.: 220-6060
S/N: TWA1-Up S/N: SBE1-Up
Part No.: 220-6060 Part No.: 220-6060
S/N: KGB1-Up S/N: T2E1-Up
S/N: TWB1-Up
54 SENR9831-18
Specifications Section

Part No.: 220-6060

S/N: W1E1-Up
Part No.: 220-6060
S/N: T2F1-Up
Part No.: 220-6060
S/N: W1F1-Up
Part No.: 220-6060
S/N: A4G1-Up
S/N: RMH1-Up
Part No.: 220-6060, 260-3602
S/N: DFJ1-Up
Part No.: 246-6624
S/N: B8K1-Up
Part No.: 220-6060
S/N: B9K1-Up
Part No.: 220-6060
S/N: KKK1-Up
Part No.: 220-6060
S/N: EAM1-Up
Part No.: 220-6060
S/N: JCM1-Up
Part No.: 246-6624
S/N: B4P1-Up
Part No.: 220-6060
S/N: GER1-Up
Part No.: 220-6060, 246-6624
S/N: XTR1-Up
Part No.: 220-6060
S/N: RJS1-Up
Part No.: 220-6060
S/N: WAW1-Up
Part No.: 220-6060, 246-6624
S/N: ASX1-Up
Part No.: 220-6060, 246-6624
S/N: BTX1-Up
Part No.: 220-6060, 246-6624
S/N: BXY1-Up
Part No.: 220-6060
S/N: MNZ1-Up
Part No.: 220-6060
S/N: M3W; TXH1-Up
SENR9831-18 55
Specifications Section

g02605857
Illustration 44

g02605856
Illustration 45

Table 30

Specification for 220-6060 Turbocharger Gp, 260-3602 Turbocharger Gp, and 246-6624 Turbocharger Gp

Item Qty Part Specification Description

Use the following procedure to tighten the turbine clamp assembly:

1. Tighten to 18.1 N·m (160.2 lb in).
1 1 9N-2038 Turbine Clamp As
2. Loosen to 5.6 N·m (49.6 lb in).
3. Again, tighten to 13.6 ± 1.2 N·m (120.4 ± 10.6 lb in).
2 - - Opening pressure of the wastegate is 137.9 ± 3.4 kPa (20.0 ± 0.5 psi).
3 - 268-2960 Clamp As Torque to 13.6 ± 1.2 N·m (120.4 ± 10.6 lb in)
Before assembly, apply Loctite C5A copper anti-size to the threads of the
4 4 375-2467 Flange Locknut locknuts.
Torque to 70 ± 5 N·m (52 ± 4 lb ft).
56 SENR9831-18
Specifications Section

i04461810

Turbocharger
SMCS Code: 1052
S/N: TWA1-Up
S/N: TWB1-Up
Part No.: 262-2943
S/N: ELC1-Up
Part No.: 262-2943
S/N: GWC1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 262-2943
S/N: MEM1-Up
Part No.: 262-2943
S/N: FEN1-Up
Part No.: 262-2943
S/N: PAR1-Up
Part No.: 262-2943
S/N: MCS1-Up
Part No.: 262-2943
S/N: MCY1-Up

g02605977
Illustration 46
SENR9831-18 57
Specifications Section

g02605976
Illustration 47

Table 31

Specification for 262-2943 Turbocharger Gp

Item Qty Part Specification Description

Use the following procedure to tighten the turbine clamp assembly:

1. Torque to 18.1 N·m (160.2 lb in).
1 1 9N-2038 Turbine Clamp As
2. Loosen to 1 to 2 turns.
3. Again, torque to 13.6 ± 1.2 N·m (120.4 ± 10.6 lb in).
2 - - Opening pressure of the wastegate is 142.0 ± 3.5 kPa (20.6 ± 0.5 psi).
3 - 7W-2297 Clamp As Torque to 13.5 ± 1.0 N·m (119.5 ± 9.0 lb in).
Before assembly, apply Loctite C5A copper anti-size to the threads.
4 4 375-2467 Flange Locknut
Torque to 70 ± 5 N·m (52 ± 4 lb ft).
58 SENR9831-18
Specifications Section

i04408745

Turbocharger
SMCS Code: 1052
S/N: TWA1-Up
Part No.: 260-3601
S/N: DBB1-Up
Part No.: 239-5953
S/N: J8B1-Up
S/N: TWB1-Up
Part No.: 260-3601
S/N: DBC1-Up
Part No.: 260-3601
S/N: DBD1-Up
Part No.: 239-5953
S/N: KSD1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 239-5953
S/N: KKJ1-Up
Part No.: 239-5953
S/N: FAT1-Up
Part No.: 239-5953
S/N: CMX1-Up
Part No.: 239-5953
S/N: KPZ1-Up

g02605977
Illustration 48
SENR9831-18 59
Specifications Section

g02605976
Illustration 49

Table 32

Specification for 239-5953 Turbocharger Gp and 260-3601 Turbocharger Gp

Item Qty Part Specification Description

Use the following procedure to tighten the turbine clamp assembly:

1. Torque to 18.1 N·m (160.2 lb in).
1 1 9N-2038 Turbine Clamp As
2. Loosen to 1 to 2 turns.
3. Again, torque to 13.6 ± 1.2 N·m (120.4 ± 10.6 lb in).
2 - - Opening pressure of the wastegate is 142.0 ± 3.5 kPa (20.6 ± 0.5 psi).
3 - 7W-2297 Clamp As Torque to 13.5 ± 1.0 N·m (119.5 ± 9.0 lb in).
Before assembly, apply Loctite C5A copper anti-size to the threads.
4 4 375-2467 Flange Locknut
Torque to 70 ± 5 N·m (52 ± 4 lb ft).
60 SENR9831-18
Specifications Section

i04555824

Turbocharger
SMCS Code: 1052
S/N: TWA1-Up
Part No.: 245-8474, 262-1080
S/N: RLB1-Up
S/N: TWB1-Up
Part No.: 245-8474
S/N: W1B1-Up
Part No.: 245-8474
S/N: W1C1-Up
Part No.: 245-8474
S/N: BXD1-Up
S/N: RMD1-Up
Part No.: 245-8474
S/N: W1E1-Up
Part No.: 245-8474
S/N: W1F1-Up
Part No.: 245-8474
S/N: A4G1-Up
S/N: RMH1-Up
Part No.: 245-8474
S/N: GER1-Up
Part No.: 262-1080
S/N: BZZ1-Up

g02608157
Illustration 50
SENR9831-18 61
Specifications Section

g02608156
Illustration 51

Table 33

Specification for 262-1080 Turbocharger Gp and 245-8474 Turbocharger Gp

Item Qty Part Specification Description

Use the following procedure to tighten the turbine clamp assembly:

1. Torque to 18.1 N·m (160.2 lb in).
1 1 9N-2038 Turbine Clamp As
2. Loosen to 5.6 N·m (49.6 lb in).
3. Again, torque to 13.6 ± 1.2 N·m (120.4 ± 10.6 lb in).
2 - - Opening pressure of the wastegate is 179.3 ± 3.5 kPa (26.0 ± 0.5 psi).
3 - 268-2960 Clamp As Torque to 13.6 ± 1.2 N·m (120.4 ± 10.6 lb in)
Before assembly, apply Loctite C5A copper anti-size to the threads.
4 4 375-2467 Flange Locknut
Torque to 70 ± 5 N·m (52 ± 4 lb ft).
62 SENR9831-18
Specifications Section

i04461851

Turbocharger
SMCS Code: 1052
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 230-7911
S/N: B1N1-Up
Part No.: 230-7911
S/N: B1P1-Up
Part No.: 230-7911
S/N: B1R1-Up
Part No.: 233-7492
S/N: DXR1-Up

g02608142
Illustration 52
SENR9831-18 63
Specifications Section

g02608141
Illustration 53

Table 34

Specification for 230-7911 Turbocharger Gp and 233-7492 Turbocharger Gp

Item Qty Part Specification Description

Use the following procedure to tighten the turbine clamp assembly:

1. Torque to 18.1 N·m (160.2 lb in).
1 1 9N-2038 Turbine Clamp As
2. Loosen to 5.6 N·m (49.6 lb in).
3. Again, torque to 13.5 ± 1.0 N·m (119.5 ± 8.9 lb in).
2 - - Opening pressure of the wastegate is 142.0 ± 3.5 kPa (20.6 ± 0.5 psi).
3 - 7W-2297 Clamp As Torque to 13.5 ± 1.0 N·m (119.5 ± 8.9 lb in).
Before assembly, apply Loctite C5A copper anti-size to the threads
4 4 2N-2766 Locknut of the locknuts.
Torque to 55 ± 5 N·m (41 ± 4 lb ft).
64 SENR9831-18
Specifications Section

i04461838

Turbocharger
SMCS Code: 1052
S/N: TWA1-Up
Part No.: 296-7642
S/N: RLB1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 296-7642
S/N: BZZ1-Up

g02647137
Illustration 54

g02647138
Illustration 55
SENR9831-18 65
Specifications Section

Table 35
Specifications for 296-7642 Turbocharger Gp
Item Qty Part Specification Description
Use the following procedure to tighten the turbine clamp assembly:
1. Tighten to 18.1 N·m (160.2 lb in).
1 1 9N-2038 Turbine Clamp As
2. Loosen to 5.6 N·m (49.6 lb in).
3. Again, tighten to 13.6 ± 1.2 N·m (120.4 ± 10.6 lb in).

- - Opening pressure of the wastegate is 179.3 ± 3.4 kPa

2
(26.0 ± 0.5 psi).
3 1 268-2960 Clamp As Torque to 13.6 ± 1.2 N·m (120.4 ± 10.6 lb in)
Before assembly, apply Loctite C5A copper anti-seize to the
4 4 - threads.
Torque the nuts to 55 ± 5 N·m (41 ± 4 lb ft).

i04458454

Turbocharger
SMCS Code: 1052
S/N: TWA1-Up
S/N: TWB1-Up
Part No.: 262-2944
S/N: P1C1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 262-2944
S/N: P1M1-Up
Part No.: 262-1078
S/N: PNM1-Up

g02608257
Illustration 56
66 SENR9831-18
Specifications Section

g02608256
Illustration 57

Table 36

Specification for 262-2944 Turbocharger Gp and 262-1078 Turbocharger Gp

Item Qty Part Specification Description

Use the following procedure to tighten the turbine clamp assembly:

1. Torque to 18.1 N·m (160.2 lb in).
1 1 9N-2038 Turbine Clamp As
2. Loosen to 5.6 N·m (49.6 lb in).
3. Again, torque to 13.6 ± 1.2 N·m (120.4 ± 10.6 lb in).
2 - - Opening pressure of the wastegate is 179.3 ± 3.5 kPa (26.0 ± 0.5 psi).
3 - 268-2960 Clamp As Torque to 13.6 ± 1.2 N·m (120.4 ± 10.6 lb in).

2N-2765 High Temperature Before assembly, apply Loctite C5A copper anti-size to the threads.
4 4
Bolt Torque to 55 ± 5 N·m (41 ± 4 lb ft).
SENR9831-18 67
Specifications Section

i04458479

Turbocharger
SMCS Code: 1052
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
Part No.: 302-7449
S/N: MHG1-Up
S/N: RMH1-Up
Part No.: 302-7449
S/N: A8J1-Up
Part No.: 302-7449
S/N: JMS1-Up

g02608216
Illustration 58
68 SENR9831-18
Specifications Section

g02608218
Illustration 59

Table 37

Specification for 302-7449 Turbocharger Gp

Item Qty Part Specification Description

Use the following procedure to tighten the turbine clamp assembly:

1. Torque to 18.1 N·m (160.2 lb in).
1 1 9N-2038 Turbine Clamp As
2. Loosen to 5.6 N·m (49.6 lb in).
3. Again, torque to 13.6 ± 1.2 N·m (120.4 ± 10.6 lb in).
2 - 268-2960 Clamp As Torque to 13.6 ± 1.2 N·m (120.4 ± 10.6 lb in).
3 - - Opening pressure of the wastegate is 142.0 ± 6.9 kPa (20.6 ± 1.0 psi).
Before assembly, apply Loctite C5A copper anti-size to the threads.
4 4 2N-2765 High Temperature Bolt
Torque to 55 N·m (41 lb ft).
SENR9831-18 69
Specifications Section

i04458276

Turbocharger
SMCS Code: 1052
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 262-1071
S/N: ASW1-Up

g02608317
Illustration 60

g02608316
Illustration 61
70 SENR9831-18
Specifications Section

Table 38
Specification for 262-1071 Turbocharger Gp

Item Qty Part Specification Description

Use the following procedure to tighten the turbine clamp assembly:

1. Torque to 18.1 N·m (160.2 lb in).
1 1 9N-2038 Turbine Clamp As
2. Loosen to 5.6 N·m (49.6 lb in).
3. Again, torque to 13.5 ± 1.2 N·m (119.5 ± 10.6 lb in).
2 - - Opening pressure of the wastegate is 182.0 ± 3.5 kPa (26.4 ± 0.5 psi).
3 - 7W-2297 Clamp As Torque for the clamp assembly is 13.5 ± 1.2 N·m (119.5 ± 10.6 lb in).
Before assembly, apply Loctite C5A copper anti-size to the threads.
4 4 2N-2765 High Temperature Bolt
Torque to 55 ± 5 N·m (41 ± 4 lb ft).

i04411173

Turbocharger
SMCS Code: 1052
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
Part No.: 262-0974
S/N: MHG1-Up
S/N: RMH1-Up
Part No.: 262-0974
S/N: A8J1-Up
Part No.: 262-0974
S/N: JMS1-Up

g02608142
Illustration 62
SENR9831-18 71
Specifications Section

g02608141
Illustration 63

Table 39

Specification for 262-0974 Turbocharger Gp

Item Qty Part Specification Description

Use the following procedure to tighten the turbine clamp assembly:

1. Torque to 18.1 N·m (160.2 lb in).
1 1 9N-2038 Turbine Clamp As
2. Loosen to 5.6 N·m (49.6 lb in).
3. Again, torque to 13.6 ± 1.2 N·m (120.4 ± 10.6 lb in).
2 - - Opening pressure of the wastegate is 142.0 ± 3.5 kPa (20.6 ± 0.5 psi).
3 - 7W-2297 Clamp As Torque to 13.6 ± 1.2 N·m (120.4 ± 10.6 lb in).
Before assembly, apply Loctite C5A copper anti-size to the threads
4 4 2N-2765 High Temperature Bolt of the locknuts.
Torque to 55 ± 5 N·m (41 ± 4 lb ft).
72 SENR9831-18
Specifications Section

i04458230

Turbocharger
SMCS Code: 1052
S/N: TWA1-Up
S/N: TWB1-Up
Part No.: 262-1052
S/N: ZHC1-Up
S/N: RMD1-Up
Part No.: 262-1052
S/N: AWF1-Up
S/N: RMH1-Up
Part No.: 262-1052
S/N: ZXT1-Up
Part No.: 262-1052
S/N: AZW1-Up
Part No.: 262-1052
S/N: ASX1-Up

g02608142
Illustration 64
SENR9831-18 73
Specifications Section

g02608141
Illustration 65

Table 40

Specification for 262-1052 Turbocharger Gp

Item Qty Part Specification Description

Use the following procedure to tighten the turbine clamp assembly:

1. Torque to 18.1 N·m (160.2 lb in).
1 1 9N-2038 Turbine Clamp As
2. Loosen to 5.6 N·m (49.6 lb in).
3. Again, torque to 13.6 ± 1.2 N·m (120.4 ± 10.6 lb in).
2 - - Opening pressure of the wastegate is 142.0 ± 6.9 kPa (20.6 ± 0.5 psi).
3 - 7W-2297 Clamp As Torque to 13.6 ± 1.2 N·m (120.4 ± 10.6 lb in).
Before assembly, apply Loctite C5A copper anti-size to the threads of the
2N-2765 High Temperature locknuts.
4 4
Bolt
Torque to 55 ± 5 N·m (41 ± 4 lb ft).
74 SENR9831-18
Specifications Section

i04461833

Turbocharger
SMCS Code: 1052
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 271-5732
S/N: JLK1-Up

g02608257
Illustration 66

g02608256
Illustration 67
SENR9831-18 75
Specifications Section

Table 41
Specification for 271-5732 Turbocharger Gp

Item Qty Part Specification Description

Use the following procedure to tighten the turbine clamp assembly:

1. Torque to 18.1 N·m (160.2 lb in).
1 1 9N-2038 Turbine Clamp As
2. Loosen to 5.6 N·m (49.6 lb in).
3. Again, torque to 13.6 ± 1.2 N·m (120.4 ± 10.6 lb in).
2 - - Opening pressure of the wastegate is 179.3 ± 3.5 kPa (26.0 ± 0.5 psi).
3 - 268-2960 Clamp As Torque to 13.6 ± 1.2 N·m (120.4 ± 10.6 lb in).
Before assembly, apply Loctite C5A copper anti-size to the threads.
4 4 2N-2766 Locknut
Torque to 55 ± 5 N·m (41 ± 4 lb ft).

i04458476

Turbocharger
SMCS Code: 1052
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 275-5146
S/N: CXM1-Up
Part No.: 275-5146
S/N: DNW1-Up

g02608238
Illustration 68
76 SENR9831-18
Specifications Section

g02608237
Illustration 69

Table 42

Specification for 275-5146 Turbocharger Gp

Item Qty Part Specification Description

Use the following procedure to tighten the turbine clamp assembly:

1. Torque to 18.1 N·m (160.2 lb in).
1 1 9N-2038 Turbine Clamp As
2. Loosen to 5.6 N·m (49.6 lb in).
3. Again, torque to 13.6 ± 1.2 N·m (120.4 ± 10.6 lb in).
2 - - Opening pressure of the wastegate is 213.7 ± 3.5 kPa (31.0 ± 0.5 psi).
3 - 268-2960 Clamp As Torque to 13.6 ± 1.2 N·m (120.4 ± 10.6 lb in).
Before assembly, apply Loctite C5A copper anti-size to the threads of
4 4 2N-2765 High Temperature Bolt the locknuts.
Torque to 55 ± 5 N·m (41 ± 4 lb ft).

i04555856 Part No.: 220-6372

S/N: J8B1-Up
Exhaust Manifold
Part No.: 220-6372
SMCS Code: 1059 S/N: KGB1-Up
Part No.: 220-6372 Part No.: 220-6372
S/N: A7A1-Up S/N: RLB1-Up
Part No.: 220-6372 S/N: TWB1-Up
S/N: DFA1-Up
Part No.: 220-6372
Part No.: 220-6372 S/N: W1B1-Up
S/N: EDA1-Up
Part No.: 220-6372
Part No.: 220-6372 S/N: DBC1-Up
S/N: MMA1-Up
Part No.: 220-6372
S/N: TWA1-Up S/N: ELC1-Up
Part No.: 220-6372 Part No.: 220-6372
S/N: DBB1-Up S/N: GWC1-Up
SENR9831-18 77
Specifications Section

Part No.: 220-6372 Part No.: 220-6372

S/N: KBC1-Up S/N: P1M1-Up
Part No.: 220-6372 Part No.: 220-6372
S/N: P1C1-Up S/N: FEN1-Up
Part No.: 220-6372 Part No.: 220-6372
S/N: W1C1-Up S/N: B4P1-Up
Part No.: 220-6372 Part No.: 220-6372
S/N: XDC1-Up S/N: GER1-Up
Part No.: 220-6372 Part No.: 220-6372
S/N: BXD1-Up S/N: PAR1-Up
Part No.: 220-6372 Part No.: 220-6372
S/N: DBD1-Up S/N: XTR1-Up
Part No.: 220-6372 Part No.: 220-6372
S/N: KSD1-Up S/N: MCS1-Up
S/N: RMD1-Up Part No.: 220-6372
S/N: RJS1-Up
Part No.: 220-6372
S/N: SBE1-Up Part No.: 220-6372
S/N: FAT1-Up
Part No.: 220-6372
S/N: T2E1-Up Part No.: 220-6372
S/N: WAW1-Up
Part No.: 220-6372
S/N: W1E1-Up Part No.: 220-6372
S/N: ASX1-Up
Part No.: 220-6372
S/N: T2F1-Up Part No.: 220-6372
S/N: BTX1-Up
Part No.: 220-6372
S/N: W1F1-Up Part No.: 220-6372
S/N: CMX1-Up
Part No.: 220-6372
S/N: A4G1-Up Part No.: 220-6372
S/N: BXY1-Up
Part No.: 220-6372
S/N: B8H1-Up Part No.: 220-6372
S/N: MCY1-Up
S/N: RMH1-Up
Part No.: 220-6372
Part No.: 220-6372 S/N: BZZ1-Up
S/N: DFJ1-Up
Part No.: 220-6372
Part No.: 220-6372 S/N: KPZ1-Up
S/N: KKJ1-Up
Part No.: 220-6372
Part No.: 220-6372 S/N: MNZ1-Up
S/N: B8K1-Up
Part No.: 220-6372
Part No.: 220-6372 S/N: M3W; TXH1-Up
S/N: B9K1-Up
Part No.: 220-6372
S/N: KKK1-Up
Part No.: 220-6372
S/N: EAM1-Up
Part No.: 220-6372
S/N: JCM1-Up
Part No.: 220-6372
S/N: MEM1-Up
78 SENR9831-18
Specifications Section

g02599199
Illustration 70
Right side view

Table 43

Specification for 220-6372 Exhaust Manifold Gp

Item Qty Part Specification Description
1 1 336-7595 Exhaust Manifold Before you apply sealant, the male end and the female end of
the exhaust manifold must be free from the following substance:
dirt, rust, grease, and oil. Apply a thin coat of 3M sealer EC -
2 2 133-3359 Exhaust Manifold 1137 to the outside diameter and inside diameter of the exhaust
manifolds. Remove excess sealer from the assembled joint.

g02599200
Illustration 71
SENR9831-18 79
Specifications Section

g02724010
Illustration 72
Tightening sequence

Table 44

Specification for 220-6372 Exhaust Manifold Gp

Item Qty Part Specification Description

357-0351
3 4 Torque to 35 ± 5 N·m (26 ± 4 lb ft).
Taperlock Stud
106-1792
4 12 Torque to 35 ± 5 N·m (26 ± 4 lb ft).
Taperlock Stud
Apply Loctite C5A copper anti-seize to the threads and to the bearing surfaces.
Tighten the locknuts in the numerical sequence that is shown in Illustration 72 to
2N-2766
5 12 20 ± 3 N·m (177 ± 27 lb in).
Locknut
Again tighten the locknuts in the numerical sequence that is shown in Illustration 72 to
50 ± 5 N·m (37 ± 4 lb ft)

i04406771 Part No.: 225-0998

S/N: B9K1-Up
Exhaust Manifold
Part No.: 225-0998
SMCS Code: 1059 S/N: P1M1-Up
S/N: TWA1-Up Part No.: 225-0998
S/N: PNM1-Up
S/N: TWB1-Up
Part No.: 225-0998
Part No.: 225-0998 S/N: B1N1-Up
S/N: P1C1-Up
Part No.: 225-0998
Part No.: 225-0998 S/N: B1P1-Up
S/N: ZHC1-Up
Part No.: 225-0998
S/N: RMD1-Up S/N: B1R1-Up
Part No.: 225-0998 Part No.: 225-0998
S/N: AWF1-Up S/N: JMS1-Up
Part No.: 225-0998 Part No.: 225-0998
S/N: MHG1-Up S/N: ZXT1-Up
S/N: RMH1-Up Part No.: 225-0998
Part No.: 225-0998 S/N: ASW1-Up
S/N: A8J1-Up Part No.: 225-0998
S/N: AZW1-Up
80 SENR9831-18
Specifications Section

Part No.: 225-0998

S/N: ASX1-Up

g02600997
Illustration 73

Table 45

Specification for 225-0998 Exhaust Manifold Gp

Item Qty Part Specification Description

150-1916 Exhaust Before you apply sealant, the male end and the female end of the exhaust manifold
1 1
Manifold must be free from the following substance: dirt, rust, grease, and oil. Apply a thin coat
133-3359 Exhaust of 3M sealer EC - 1137 to the outside diameter and inside diameter of the exhaust
2 2 manifolds. Remove excess sealer from the assembled joint.
Manifold

g02600999
Illustration 74
SENR9831-18 81
Specifications Section

g02600998
Illustration 75
Tightening sequence

Table 46

Item Qty Part Specification Description

106-1792 Taperlock
3 12 Torque to 35 ± 5 N·m (26 ± 4 lb ft)
Stud
Apply Loctite C5A copper anti-seize to the threads.
4 12 2N-2766 Locknut Tighten the locknuts in the numerical sequence that is shown in Illustration 75 to
50 ± 5 N·m (37 ± 4 lb ft).

i04407588

Exhaust Manifold
SMCS Code: 1059
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 236-1787
S/N: CXM1-Up
Part No.: 236-1787
S/N: DNW1-Up

g02603457
Illustration 76
Right side view
82 SENR9831-18
Specifications Section

g02603478
Illustration 77
Tightening sequence

Table 47

Specification for 236-1787 Exhaust Manifold Gp

Item Qty Part Specification Description

146-9445 Exhaust Before you apply sealant, the male end and the female end of the exhaust manifold
1 1
Manifold must be free from the following substance: dirt, rust, grease, and oil. Apply a thin
133-3359 Exhaust coat of 3M sealer EC - 1137 to the outside diameter and inside diameter of the
2 2 exhaust manifolds. Remove excess sealer from the assembled joint.
Manifold
106-1793 Taperlock
3 1 Torque to 35 ± 5 N·m (26 ± 4 lb ft).
Stud
106-1792 Taperlock Torque to 35 ± 5 N·m (26 ± 4 lb ft).
4 11
Stud
Apply Loctite C5A copper anti-seize to the threads..
5 12 2N-2766 Locknut Tighten the locknuts in the numerical sequence that is shown in Illustration 77 to
50 ± 5 N·m (37 ± 4 lb ft).
SENR9831-18 83
Specifications Section

i04383978

Exhaust Manifold
SMCS Code: 1059
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 237-4291
S/N: DXR1-Up

g02550876
Illustration 78

g02560681
Illustration 79
Tightening sequence for the locknuts
84 SENR9831-18
Specifications Section

Table 48
Specification for 237-4291 Exhaust Manifold Gp
Item Qty Part Specification Description
106-1792
11
Taperlock Stud
1 Torque to 35 ± 5 N·m (26 ± 4 lb ft)
4S-6137
1
Taperlock Stud

- - Before use apply sealer, the ends of the exhaust manifolds should be clean and
free from dirt, rust, grease, and oil.
Before assembly, apply 2P-2333 High Temperature Sealer to the outer diameter of
102-8608
2 2 the male ends of the exhaust manifold. Remove excess sealer from the assembled
Exhaust Manifold
joint.
Before assembly, apply 2P-2333 High Temperature Sealer to the inner diameter of
263-8511
3 1 the female ends of the exhaust manifold. Remove excess sealer from the assembled
Exhaust Manifold
joint.
Before assembly, apply 4C-5599 Anti-Seize Compound to the threads.
Refer to Illustration 79 in order to tighten the locknut 1 through locknut 12 to
4 12 2N-2766 Locknut
50 ± 5 N·m (37 ± 4 lb ft).
Do not reuse.

i04384022 Part No.: 234-7935

S/N: ELC1-Up
Camshaft
Part No.: 234-7935
SMCS Code: 1210 S/N: GWC1-Up
Part No.: 234-7935 Part No.: 234-7935
S/N: A7A1-Up S/N: KBC1-Up
Part No.: 234-7935 Part No.: 234-7935
S/N: DFA1-Up S/N: P1C1-Up
Part No.: 234-7935 Part No.: 234-7935
S/N: EDA1-Up S/N: W1C1-Up
Part No.: 234-7935 Part No.: 234-7935
S/N: MMA1-Up S/N: XDC1-Up
S/N: TWA1-Up Part No.: 234-7935
S/N: ZHC1-Up
Part No.: 234-7935
S/N: DBB1-Up Part No.: 234-7935
S/N: BXD1-Up
Part No.: 234-7935
S/N: J8B1-Up Part No.: 234-7935
S/N: DBD1-Up
Part No.: 234-7935
S/N: KGB1-Up Part No.: 234-7935
S/N: KSD1-Up
Part No.: 234-7935
S/N: RLB1-Up S/N: RMD1-Up
S/N: TWB1-Up Part No.: 234-7935
S/N: SBE1-Up
Part No.: 234-7935
S/N: W1B1-Up Part No.: 234-7935
S/N: T2E1-Up
Part No.: 234-7935
S/N: DBC1-Up Part No.: 234-7935
S/N: W1E1-Up
SENR9831-18 85
Specifications Section

Part No.: 234-7935 Part No.: 234-7935

S/N: AWF1-Up S/N: PAR1-Up
Part No.: 234-7935 Part No.: 234-7935
S/N: T2F1-Up S/N: XTR1-Up
Part No.: 234-7935 Part No.: 234-7935
S/N: W1F1-Up S/N: JMS1-Up
Part No.: 234-7935 Part No.: 234-7935
S/N: A4G1-Up S/N: MCS1-Up
Part No.: 234-7935 Part No.: 234-7935
S/N: MHG1-Up S/N: RJS1-Up
S/N: RMH1-Up Part No.: 234-7935
S/N: FAT1-Up
Part No.: 234-7935
S/N: A8J1-Up Part No.: 234-7935
S/N: ZXT1-Up
Part No.: 234-7935
S/N: DFJ1-Up Part No.: 234-7935
S/N: ASW1-Up
Part No.: 234-7935
S/N: KKJ1-Up Part No.: 234-7935
S/N: AZW1-Up
Part No.: 234-7935
S/N: B9K1-Up Part No.: 234-7935
S/N: DNW1-Up
Part No.: 234-7935
S/N: JLK1-Up Part No.: 234-7935
S/N: WAW1-Up
Part No.: 234-7935
S/N: KKK1-Up Part No.: 234-7935
S/N: ASX1-Up
Part No.: 234-7935
S/N: EAM1-Up Part No.: 234-7935
S/N: BTX1-Up
Part No.: 234-7935
S/N: JCM1-Up Part No.: 234-7935
S/N: CMX1-Up
Part No.: 234-7935
S/N: MEM1-Up Part No.: 234-7935
S/N: BXY1-Up
Part No.: 234-7935
S/N: P1M1-Up Part No.: 234-7935
S/N: MCY1-Up
Part No.: 234-7935
S/N: PNM1-Up Part No.: 234-7935
S/N: BZZ1-Up
Part No.: 234-7935
S/N: B1N1-Up Part No.: 234-7935
S/N: KPZ1-Up
Part No.: 234-7935
S/N: FEN1-Up Part No.: 234-7935
S/N: MNZ1-Up
Part No.: 234-7935
S/N: B1P1-Up Part No.: 234-7935
S/N: M3W; TXH1-Up
Part No.: 234-7935
S/N: B1R1-Up
Part No.: 234-7935
S/N: DXR1-Up
Part No.: 234-7935
S/N: GER1-Up
86 SENR9831-18
Specifications Section

g02570316
Illustration 80
Typical example
(4) Front of camshaft

Table 49

Specification for 234-7935 Camshaft Gp

Item Qty Part Specification Description
A - - Diameter of camshaft bearing journal is 84.850 ± 0.020 mm (3.3405 ± 0.0008 inch).
- - - Lubricate the camshaft bearings with clean engine oil before you install the camshaft.

- - - Lubricate the camshaft lobes with a 50/50 mixture of 8T-2998 Lubricant and clean
engine oil.
1 - - Maximum exhaust lobe lift at zero degrees is 8.51521 mm (0.33524 inch).
2 - - Maximum injector lobe lift at zero degrees is 10.33617 mm (0.40694 inch).
3 - - Maximum inlet lobe lift at zero degrees is 9.431116 mm (0.37130 inch).

- - - Use the following procedure to find the actual lobe lift (B):
1. Measure the camshaft lobe height (C).
- - - 2. Measure the base circle (D).

- - - 3. Subtract the base circle measurement in Step 2 from the camshaft lobe height in
Step 1. The difference is the actual lobe lift (B).

- - - The maximum permissible difference between the actual lobe lift in Step 3 and the
specified camshaft lobe lift of a new camshaft is ± 0.10 mm (± 0.0034 inch).
SENR9831-18 87
Specifications Section

g02551197
Illustration 81

Table 50
Item Qty Part Specification Description
5 3 119-0036 Flat Head Screw Torque to 13 ± 3 N·m (115 ± 27 lb in).

i04383994 Part No.: 243-0551

S/N: B8H1-Up
Camshaft
S/N: RMH1-Up
SMCS Code: 1210
Part No.: 243-0551
S/N: TWA1-Up S/N: B8K1-Up
Part No.: 243-0551 Part No.: 243-0551
S/N: RLB1-Up S/N: B9K1-Up
S/N: TWB1-Up Part No.: 243-0551
S/N: CXM1-Up
Part No.: 243-0551
S/N: W1B1-Up Part No.: 243-0551
S/N: P1M1-Up
Part No.: 243-0551
S/N: P1C1-Up Part No.: 243-0551
S/N: PNM1-Up
Part No.: 243-0551
S/N: W1C1-Up Part No.: 243-0551
S/N: B1N1-Up
Part No.: 243-0551
S/N: BXD1-Up Part No.: 243-0551
S/N: B4P1-Up
S/N: RMD1-Up
Part No.: 243-0551
Part No.: 243-0551 S/N: GER1-Up
S/N: W1E1-Up
Part No.: 243-0551
Part No.: 243-0551 S/N: ASW1-Up
S/N: W1F1-Up
Part No.: 243-0551
Part No.: 243-0551 S/N: DNW1-Up
S/N: A4G1-Up
Part No.: 243-0551
S/N: BZZ1-Up
88 SENR9831-18
Specifications Section

g02570316
Illustration 82
Typical example
(4) Front of camshaft

Table 51

Specification for 243-0551 Camshaft Gp

Item Qty Part Specification Description
A - - Diameter of camshaft bearing journal is 84.850 ± 0.020 mm (3.3405 ± 0.0008 inch).
- - - Lubricate the camshaft bearings with clean engine oil before you install the camshaft.

- - - Lubricate the camshaft lobes with a 50/50 mixture of 8T-2998 Lubricant and clean
engine oil.
1 - - Maximum exhaust lobe lift at zero degrees is 8.51521 mm (0.33524 inch).
2 - - Maximum injector lobe lift at zero degrees is 10.33845 mm (0.40702 inch).
3 - - Maximum inlet lobe lift at zero degrees is 9.431116 mm (0.37130 inch).

- - - Use the following procedure to find the actual lobe lift (B):
1. Measure the camshaft lobe height (C).

- - - 2. Measure the base circle (D).

- - - 3. Subtract the base circle measurement in Step 2 from the camshaft lobe height in
Step 1. The difference is the actual lobe lift (B).

- - - The maximum permissible difference between the actual lobe lift in Step 3 and the
specified camshaft lobe lift of a new camshaft is ± 0.10 mm (± 0.0034 inch).
SENR9831-18 89
Specifications Section

g02551197
Illustration 83

Table 52

Specification for 243-0551 Camshaft Gp

Item Qty Part Specification Description
5 3 119-0036 Flat Head Screw Torque to 13 ± 3 N·m (115 ± 27 lb in).

i04412889 Part No.: 2P-4301

S/N: XDC1-Up
Engine Oil Filter Base
Part No.: 2P-4301
SMCS Code: 1306 S/N: ZHC1-Up
Part No.: 2P-4301 Part No.: 2P-4301
S/N: A7A1-Up S/N: BXD1-Up
Part No.: 2P-4301 Part No.: 2P-4301
S/N: DFA1-Up S/N: DBD1-Up
S/N: TWA1-Up Part No.: 2P-4301
S/N: KSD1-Up
Part No.: 2P-4301
S/N: DBB1-Up S/N: RMD1-Up
Part No.: 2P-4301 Part No.: 2P-4301
S/N: J8B1-Up S/N: W1E1-Up
Part No.: 2P-4301 Part No.: 2P-4301
S/N: RLB1-Up S/N: AWF1-Up
S/N: TWB1-Up Part No.: 2P-4301
S/N: W1F1-Up
Part No.: 2P-4301
S/N: W1B1-Up Part No.: 2P-4301
S/N: A4G1-Up
Part No.: 2P-4301
S/N: DBC1-Up Part No.: 2P-4301
S/N: MHG1-Up
Part No.: 2P-4301
S/N: P1C1-Up S/N: RMH1-Up
Part No.: 2P-4301 Part No.: 2P-4301
S/N: W1C1-Up S/N: A8J1-Up
90 SENR9831-18
Specifications Section

Part No.: 2P-4301

S/N: DFJ1-Up
Part No.: 2P-4301
S/N: KKJ1-Up
Part No.: 2P-4301
S/N: B9K1-Up
Part No.: 2P-4301
S/N: JLK1-Up
Part No.: 2P-4301
S/N: CXM1-Up
Part No.: 2P-4301
S/N: P1M1-Up
Part No.: 2P-4301
S/N: PNM1-Up
Part No.: 2P-4301
S/N: DXR1-Up
Part No.: 2P-4301
S/N: GER1-Up
Part No.: 2P-4301
S/N: XTR1-Up
Part No.: 2P-4301
S/N: JMS1-Up
Part No.: 2P-4301
S/N: RJS1-Up
Part No.: 2P-4301
S/N: FAT1-Up
Part No.: 2P-4301
S/N: ZXT1-Up
Part No.: 2P-4301
S/N: ASW1-Up
Part No.: 2P-4301
S/N: AZW1-Up
Part No.: 2P-4301
S/N: DNW1-Up
Part No.: 2P-4301
S/N: ASX1-Up
Part No.: 2P-4301
S/N: BTX1-Up
Part No.: 2P-4301
S/N: CMX1-Up
Part No.: 2P-4301
S/N: BXY1-Up
Part No.: 2P-4301
S/N: BZZ1-Up
Part No.: 2P-4301
S/N: KPZ1-Up
SENR9831-18 91
Specifications Section

g02610296
Illustration 84

Table 53

Specification for 2P-4301 Base As

Item Qty Part Specification Description

Length under test force is 55.24 mm (2.175 inch).

4N-8150
1 2 Test force is 75.619 ± 5.800 N (17.000 ± 1.304 lb).
Spring
Free length after test is 93.726 mm (3.6900 inch).

- - Apply red Loctite 271 on the tapered end of the hollow stud to the dimension 10.2 ± 1.5 mm
A
(0.40 ± 0.06 inch).
2P-4304
2 1 Torque to 80 ± 14 N·m (59 ± 10 lb ft).
Hollow Stud

i04411252 S/N: TWB1-Up

Engine Oil Filter Base Part No.: 121-2471
S/N: ELC1-Up
SMCS Code: 1306
Part No.: 121-2471
Part No.: 121-2471 S/N: GWC1-Up
S/N: EDA1-Up
Part No.: 121-2471
Part No.: 121-2471 S/N: KBC1-Up
S/N: MMA1-Up
S/N: RMD1-Up
S/N: TWA1-Up
Part No.: 121-2471
Part No.: 121-2471 S/N: SBE1-Up
S/N: KGB1-Up
Part No.: 121-2471
Part No.: 121-2471 S/N: T2E1-Up
S/N: RLB1-Up
92 SENR9831-18
Specifications Section

Part No.: 121-2471

S/N: T2F1-Up
S/N: RMH1-Up
Part No.: 121-2471
S/N: DFJ1-Up
Part No.: 121-2471
S/N: KKK1-Up
Part No.: 121-2471
S/N: EAM1-Up
Part No.: 121-2471
S/N: JCM1-Up
Part No.: 121-2471
S/N: MEM1-Up
Part No.: 121-2471
S/N: B1N1-Up
Part No.: 121-2471
S/N: FEN1-Up
Part No.: 121-2471
S/N: PAR1-Up
Part No.: 121-2471
S/N: MCS1-Up
Part No.: 121-2471
S/N: WAW1-Up
Part No.: 121-2471
S/N: MCY1-Up
Part No.: 121-2471
S/N: BZZ1-Up
Part No.: 121-2471
S/N: MNZ1-Up

g02610256
Illustration 85
SENR9831-18 93
Specifications Section

Table 54
Specification for 121-2471 Oil Filter Base Gp

Item Qty Part Specification Description

Length under test force is 55.24 mm (2.175 inch).

1 2 4N-8150 Spring Test force is 75.619 ± 5.800 N (17.000 ± 1.304 lb).
Free length after test is 93.726 mm (3.6900 inch).
Apply red Loctite 271 to the tapered end threads of the hollow stud for a length
2 1 2P-4304 Hollow Stud of 10.5 ± 1.5 mm (0.41 ± 0.06 inch).
Torque to 68 ± 7 N·m (50 ± 5 lb ft).
3 2 319-6234 Plug As Torque to 100 ± 15 N·m (74 ± 11 lb ft).

i04412875 Part No.: 200-0655

S/N: JCM1-Up
Engine Oil Filter Base
Part No.: 200-0655
SMCS Code: 1306 S/N: P1M1-Up
Part No.: 200-0655 Part No.: 200-0655
S/N: EDA1-Up S/N: PNM1-Up
Part No.: 200-0655 Part No.: 200-0655
S/N: MMA1-Up S/N: B1N1-Up
S/N: TWA1-Up Part No.: 200-0655
S/N: WAW1-Up
Part No.: 200-0655
S/N: KGB1-Up Part No.: 200-0655
S/N: BZZ1-Up
Part No.: 200-0655
S/N: RLB1-Up Part No.: 200-0655
S/N: MNZ1-Up
S/N: TWB1-Up
Part No.: 200-0655
Part No.: 200-0655 S/N: M3W; TXH1-Up
S/N: KBC1-Up
Part No.: 200-0655
S/N: P1C1-Up
S/N: RMD1-Up
Part No.: 200-0655
S/N: SBE1-Up
Part No.: 200-0655
S/N: T2E1-Up
Part No.: 200-0655
S/N: T2F1-Up
S/N: RMH1-Up
Part No.: 200-0655
S/N: DFJ1-Up
Part No.: 200-0655
S/N: KKK1-Up
Part No.: 200-0655
S/N: EAM1-Up
94 SENR9831-18
Specifications Section

g02610260
Illustration 86

Table 55

Specification for 200-0655 Oil Filter Base Gp

Item Qty Part Specification Description

Length under test force is 55.24 mm (2.175 inch).

1 2 4N-8150 Spring Test force is 75.619 ± 5.800 N (17.000 ± 1.304 lb).
Free length after test is 93.726 mm (3.6900 inch).
Apply red Loctite 271 to the tapered end threads of the hollow stud for a length
2 1 2P-4304 Hollow Stud of 10.5 ± 1.5 mm (0.41 ± 0.06 inch).
Torque to 68 ± 7 N·m (50 ± 5 lb ft).
3 2 319-6234 Plug As Torque to 100 ± 15 N·m (74 ± 11 lb ft).
SENR9831-18 95
Specifications Section

i04556068

Engine Oil Filter Base

SMCS Code: 1306
S/N: TWA1-Up
Part No.: 172-6059
S/N: RLB1-Up
S/N: TWB1-Up
Part No.: 172-6059
S/N: W1B1-Up
Part No.: 172-6059
S/N: W1C1-Up
S/N: RMD1-Up
Part No.: 172-6059
S/N: W1E1-Up
Part No.: 172-6059
S/N: W1F1-Up
Part No.: 172-6059
S/N: A4G1-Up
S/N: RMH1-Up
Part No.: 172-6059
S/N: GER1-Up
Part No.: 172-6059
S/N: RJS1-Up
Part No.: 172-6059
S/N: BZZ1-Up

g02724023
Illustration 87
96 SENR9831-18
Specifications Section

Table 56
Specification for the 176-4109 Engine Oil Filter Gp 268-6625 Engine Oil Filter Gp
Item Qty Part Specification Description

- - Apply red Loctite 271 on the tapered end of the hollow stud to a distance of
B
10.5 ± 1.5 mm (0.41 ± 0.06 inch).
1 2 2P-4304 Hollow Stud Torque to 68 ± 7 N·m (50 ± 5 lb ft).
2 2 319-6234 Plug As Torque to 100 ± 15 N·m (75 ± 11 lb ft).
Length under test force is 55.24 mm (2.175 inch).
3 2 4N-8150 Spring Test force is 75.619 ± 5.800 N (17.000± 1.304 ).
Free length after test is 93.726 mm (3.6900 inch).
4 - - Apply clean lubricating oil to the filter gasket.
SENR9831-18 97
Specifications Section

i04464761

Engine Oil Filter Base

SMCS Code: 1306
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 227-5372
S/N: B1N1-Up
Part No.: 227-5372
S/N: B1P1-Up
Part No.: 227-5372
S/N: B1R1-Up

g01973513
Illustration 88
98 SENR9831-18
Specifications Section

g02648518
Illustration 89

Table 57

Specifications for 227-5372 Engine Oil Filter Gp

Item Qty Part Specification Description

Length under test force is 55.24 mm (2.175 inch).
1 2 4N-8150 Spring Test force is 75.619 ± 5.800 N (17.000 ± 1.304 lb).
Free length after test is 93.726 mm (3.6900 inch).
Orient the elbow as shown.
2 1 319-6220 Elbow As
Torque to 70 ± 10 N·m (52 ± 7 lb ft).
Lubricate the bore lightly with glycerin or approved
3 2 6V-3908 O-Ring Seal
equivalent.
4 1 102-5828 Cover Torque to 70 ± 10 N·m (52 ± 7 lb ft).
Apply red Loctite 271 to the tapered end of the
5 1 2P-4304 Hollow Stud hollow stud to the length of 7.6 mm (0.30 inch).
Torque to 85 ± 14 N·m (63 ± 10 lb ft).
Apply red Loctite 271 to the tapered end of the
6 1 2P-4304 Hollow Stud hollow stud to the length (D) of 10 mm (0.4 inch).
Torque to 68 ± 7 N·m (50 ± 5 lb ft).

i04380864 Part No.: 161-4113

S/N: J8B1-Up
Engine Oil Pump
Part No.: 161-4113
SMCS Code: 1304 S/N: RLB1-Up
Part No.: 161-4113 S/N: TWB1-Up
S/N: A7A1-Up
Part No.: 161-4113
Part No.: 161-4113 S/N: W1B1-Up
S/N: DFA1-Up
Part No.: 161-4113
S/N: TWA1-Up S/N: DBC1-Up
Part No.: 161-4113 Part No.: 161-4113
S/N: DBB1-Up S/N: P1C1-Up
SENR9831-18 99
Specifications Section

Part No.: 161-4113 Part No.: 161-4113

S/N: W1C1-Up S/N: B1P1-Up
Part No.: 161-4113 Part No.: 161-4113
S/N: XDC1-Up S/N: B4P1-Up
Part No.: 161-4113 Part No.: 161-4113
S/N: ZHC1-Up S/N: B1R1-Up
Part No.: 161-4113 Part No.: 161-4113
S/N: BXD1-Up S/N: DXR1-Up
Part No.: 161-4113 Part No.: 161-4113
S/N: DBD1-Up S/N: GER1-Up
Part No.: 161-4113 Part No.: 161-4113
S/N: KSD1-Up S/N: XTR1-Up
S/N: RMD1-Up Part No.: 161-4113
S/N: JMS1-Up
Part No.: 161-4113
S/N: W1E1-Up Part No.: 161-4113
S/N: FAT1-Up
Part No.: 161-4113
S/N: AWF1-Up Part No.: 161-4113
S/N: ZXT1-Up
Part No.: 161-4113
S/N: W1F1-Up Part No.: 161-4113
S/N: ASW1-Up
Part No.: 161-4113
S/N: A4G1-Up Part No.: 161-4113
S/N: AZW1-Up
Part No.: 161-4113
S/N: MHG1-Up Part No.: 161-4113
S/N: DNW1-Up
Part No.: 161-4113
S/N: B8H1-Up Part No.: 161-4113
S/N: ASX1-Up
S/N: RMH1-Up
Part No.: 161-4113
Part No.: 161-4113 S/N: BTX1-Up
S/N: A8J1-Up
Part No.: 161-4113
Part No.: 161-4113 S/N: CMX1-Up
S/N: DFJ1-Up
Part No.: 161-4113
Part No.: 161-4113 S/N: BXY1-Up
S/N: KKJ1-Up
Part No.: 161-4113
Part No.: 161-4113 S/N: BZZ1-Up
S/N: B8K1-Up
Part No.: 161-4113
Part No.: 161-4113 S/N: KPZ1-Up
S/N: B9K1-Up
Part No.: 161-4113
S/N: JLK1-Up
Part No.: 161-4113
S/N: CXM1-Up
Part No.: 161-4113
S/N: P1M1-Up
Part No.: 161-4113
S/N: PNM1-Up
Part No.: 161-4113
S/N: B1N1-Up
100 SENR9831-18
Specifications Section

g02546197
Illustration 90

NOTICE
Before operation, the pump must be lubricated with
clean engine oil and the pump must turn freely by hand
or damage to parts can be the result.

Table 58
Specification for the 161-4113 Engine Oil Pump Gp
Item Qty Part Specification Description
127-6356
1 1 Flush 8S-6511 Bushing with the face of the pump cover.
Pump Cover
Length under test force is 117.14 mm (4.612 inch).
2 1 2S-2760 Spring Test force is 499 ± 24 N (112 ± 5 lb).
Approximate free length after test is 152.91 mm (6.020 inch).
Diameter of pump drive shaft is 22.217 ± 0.005 mm (0.8747 ± 0.0002 inch).
4N-5273 Pump
A 1 Bore in oil pump cover for bushing for pump drive shaft is 25.400 ± 0.013 mm
Drive Shaft
(1.0000 ± 0.0005 inch).
Length of the gear is 79.375 ± 0.025 mm (3.1250 ± 0.0010 inch).
B 1 1W-7240 Gear
Depth of bore is 79.502 ± 0.020 mm (3.1300 ± 0.0008 inch).
Install the bushings so that the bushings are even with the outside of the oil pump body.
3 1 - Angle from the centerline of the oil pump body to the bushing joint of the bushing is 30
± 15 degrees.
D 1 8M-8489 Dowel Installation depth of the dowel in the oil pump is 6.4 ± 0.5 mm (0.25 ± 0.02 inch).

- Installation depth of the bushing in the oil pump housing is 0.30 ± 0.25 mm
E 1
(0.012 ± 0.010 inch)
SENR9831-18 101
Specifications Section

i04556553 Part No.: 198-1508

S/N: MCS1-Up
Engine Oil Pump
Part No.: 198-1508
SMCS Code: 1304 S/N: RJS1-Up
Part No.: 198-1508 Part No.: 198-1508
S/N: DFA1-Up S/N: WAW1-Up
Part No.: 198-1508 Part No.: 198-1508
S/N: EDA1-Up S/N: CMX1-Up
Part No.: 198-1508 Part No.: 198-1508
S/N: MMA1-Up S/N: MCY1-Up
S/N: TWA1-Up Part No.: 198-1508
S/N: KPZ1-Up
Part No.: 198-1508
S/N: J8B1-Up Part No.: 198-1508
S/N: MNZ1-Up
Part No.: 198-1508
S/N: KGB1-Up Part No.: 198-1508
S/N: M3W; TXH1-Up
S/N: TWB1-Up
Part No.: 198-1508
S/N: ELC1-Up
Part No.: 198-1508
S/N: GWC1-Up
Part No.: 198-1508
S/N: KBC1-Up
S/N: RMD1-Up
Part No.: 198-1508
S/N: SBE1-Up
Part No.: 198-1508
S/N: T2E1-Up
Part No.: 198-1508
S/N: T2F1-Up
S/N: RMH1-Up
Part No.: 198-1508
S/N: DFJ1-Up
Part No.: 198-1508
S/N: KKK1-Up
Part No.: 198-1508
S/N: EAM1-Up
Part No.: 198-1508
S/N: JCM1-Up
Part No.: 198-1508
S/N: MEM1-Up
Part No.: 198-1508
S/N: FEN1-Up
Part No.: 198-1508
S/N: PAR1-Up
102 SENR9831-18
Specifications Section

g02632019
Illustration 91

NOTICE
Before operation, the pump must be lubricated with
clean engine oil and the pump must turn freely by hand
or damage to parts can be the result.
SENR9831-18 103
Specifications Section

Table 59
Specification for 198-1508 Engine Oil Pump Gp
Item Qty Part Specification Description
Length under test force is 117.14 mm (4.612 inch).
1 1 2S-2760 Spring Test force is 499 ± 24 N (112.2 ± 5.4 lb).
Approximate free length after test is 152.91 mm (6.020 inch).
2 1 202-3572 Drive Shaft As Diameter of shaft is 22.217 ± 0.005 mm (0.8747 ± 0.0002 inch).

3 1 145-8503 Idler Shaft Assembly Diameter of shaft is 22.217 ± 0.005 mm (0.8747 ± 0.0002 inch).

Bore of the bushing after installation is 20.361 ± 0.008 mm

(0.8016 ± 0.0003 inch)
4 2 4N-5274 Bushing Installation depth is 1.52 mm (0.060 inch)
Position of the bearing joint from the centerline through the bearing bore
is 30 ± 15 degrees.
Length is 65.07 ± 0.05 mm (2.562 ± 0.002 inch).
B 1 7W-7141 Pump Gear Depth of bore for the pump gear is 65.197 ± 0.020 mm
(2.5668 ± 0.0008 inch).
Length is 79.375 ± 0.025 mm (3.1250 ± 0.0010 inch)
C 1 1W-7240 Gear
Depth of bore for the gear is 79.502 ± 0.02 mm (3.1299 ± 0.0008 inch)

g02632020
Illustration 92

Table 60

Specification for 198-1508 Engine Oil Pump Gp

Item Qty Part Specification Description

- - Position of the bearing joint from the centerline through the bearing
E
bore is 30 ± 15 degrees.

F 2 7N-2156 Bushing Installation depth is 0.30 ± 0.25 mm (0.012 ± 0.010 inch).

Dimensions to install the dowels from the bottom surface of the oil
G 2 8M-8489 Dowel
pump body is 6.4 ± 0.5 mm (0.25 ± 0.02 inch).
104 SENR9831-18
Specifications Section

i04556578 Part No.: 175-3860

S/N: B4P1-Up
Engine Oil Pan
Part No.: 175-3860
SMCS Code: 1302 S/N: GER1-Up
Part No.: 175-3860 Part No.: 175-3860
S/N: A7A1-Up S/N: XTR1-Up
Part No.: 175-3860 Part No.: 175-3860
S/N: DFA1-Up S/N: DNW1-Up
S/N: TWA1-Up Part No.: 175-3860
S/N: BTX1-Up
Part No.: 175-3860
S/N: RLB1-Up Part No.: 175-3860
S/N: BXY1-Up
S/N: TWB1-Up
Part No.: 175-3860
Part No.: 175-3860 S/N: BZZ1-Up
S/N: W1B1-Up
Part No.: 175-3860
S/N: P1C1-Up
Part No.: 175-3860
S/N: W1C1-Up
Part No.: 175-3860
S/N: XDC1-Up
Part No.: 175-3860
S/N: BXD1-Up
S/N: RMD1-Up
Part No.: 175-3860
S/N: W1E1-Up
Part No.: 175-3860
S/N: W1F1-Up
Part No.: 175-3860
S/N: A4G1-Up
Part No.: 175-3860
S/N: B8H1-Up
S/N: RMH1-Up
Part No.: 175-3860
S/N: DFJ1-Up
Part No.: 175-3860
S/N: B8K1-Up
Part No.: 175-3860
S/N: B9K1-Up
Part No.: 175-3860
S/N: CXM1-Up
Part No.: 175-3860
S/N: P1M1-Up
Part No.: 175-3860
S/N: PNM1-Up
SENR9831-18 105
Specifications Section

g02724344
Illustration 93
Top view

Table 61

Specification for 175-3860 Oil Pan Gp

Item Qty Part Specification Description
Apply ultra blue Loctite blue RTV silicone sealant on the top across the entire
1 2 353-5065 Oil Pan Gasket
length of joints of the oil pan gasket.
2 1 4P-0519 Drain Adapter Torque to 70 ± 15 N·m (52 ± 11 lb ft).
3 1 319-6234 Plug As Torque to 90 ± 15 N·m (66 ± 11 lb ft).
106 SENR9831-18
Specifications Section

g02634676
Illustration 94

Table 62

Specification for 175-3860 Oil Pan Gp

Item Qty Part Specification Description
- - - Use the following procedure during assembly of engine oil pan:
- The sealing surfaces of the oil pan shall be free of oil, debris, gasket material, or any
- -
other sealant.
- The oil pan must be assembled and tightened to the cylinder block within 10 minutes
- -
of applying sealant.
1. Apply 3 to 5 mm (0.1 to 0.2 inch) ultra blue Loctite blue RTV silicone sealant to the
following locations:
- - - Connecting joint of the front housing and the front of the cylinder block.
Connecting joint of the flywheel housing and the rear of the cylinder block.
Apply bead of sealant to the gasket or to the housing face. At the T-joint location the bead
should cover the entire span.
2. Tighten bolt 1 through bolt 40 in the numerical sequence as shown in Illustration 94 to
2P-3205 40 ± 5 N·m (30 ± 4 lb ft).
4 40
Bolt 3. Again, tighten bolt 1 through bolt 40 in the numerical sequence as shown in Illustration 94
to 47 ± 5 N·m (35 ± 4 lb ft).
SENR9831-18 107
Specifications Section

i04556594 Part No.: 220-0293

S/N: MNZ1-Up
Engine Oil Pan
SMCS Code: 1302
Part No.: 220-0293
S/N: EDA1-Up
Part No.: 220-0293
S/N: MMA1-Up
S/N: TWA1-Up
Part No.: 220-0293
S/N: KGB1-Up
S/N: TWB1-Up
Part No.: 220-0293
S/N: ELC1-Up
Part No.: 220-0293
S/N: GWC1-Up
Part No.: 220-0293
S/N: KBC1-Up
S/N: RMD1-Up
Part No.: 220-0293
S/N: SBE1-Up
Part No.: 220-0293
S/N: T2E1-Up
Part No.: 220-0293
S/N: T2F1-Up
S/N: RMH1-Up
Part No.: 220-0293
S/N: KKK1-Up
Part No.: 220-0293
S/N: EAM1-Up
Part No.: 220-0293
S/N: JCM1-Up
Part No.: 220-0293
S/N: MEM1-Up
Part No.: 220-0293
S/N: FEN1-Up
Part No.: 220-0293
S/N: PAR1-Up
Part No.: 220-0293
S/N: MCS1-Up
Part No.: 220-0293
S/N: WAW1-Up
Part No.: 220-0293
S/N: MCY1-Up
108 SENR9831-18
Specifications Section

g02632219
Illustration 95

Table 63

Specification for 220-0293 Oil Pan Gp

Item Qty Part Specification Description

- Apply ultra blue Loctite blue RTV silicone sealant across the entire length of the joint to
1 1
the top of the joint between the oil pans.

109-5839 Drain Lubricate the threads with clean engine oil before assembly.
2 1
Plug Torque to 96 ± 15 N·m (71 ± 11 lb ft).
Use the following procedure to tighten the bolts :
Tighten the bolts in the numerical sequence that is shown in Illustration 95 to 45 ± 5 N·m
3 15 0S-1588 Bolt (33 ± 4 lb ft).
After few minutes, again tighten the bolts in the numerical sequence that is shown in
Illustration 95 to 45 ± 5 N·m (33 ± 4 lb ft).
SENR9831-18 109
Specifications Section

g02632256
Illustration 96

Table 64

Specification for 220-0293 Oil Pan Gp

Item Qty Part Specification Description
213-0677 Liquid
4 1 Torque to 70 ± 15 N·m (52 ± 11 lb ft).
Level Switch

5 - - Apply ultra blue Loctite blue RTV silicone sealant to the joints of the gasket.

i04556611 Part No.: 271-5761

S/N: T2E1-Up
Engine Oil Pan
Part No.: 271-5761
SMCS Code: 1302 S/N: T2F1-Up
Part No.: 271-5761 S/N: RMH1-Up
S/N: EDA1-Up
Part No.: 271-5761
Part No.: 271-5761 S/N: KKJ1-Up
S/N: MMA1-Up
Part No.: 271-5761
S/N: TWA1-Up S/N: KKK1-Up
Part No.: 271-5761 Part No.: 271-5761
S/N: KGB1-Up S/N: EAM1-Up
S/N: TWB1-Up Part No.: 271-5761
S/N: JCM1-Up
Part No.: 271-5761
S/N: ELC1-Up Part No.: 271-5761
S/N: MEM1-Up
Part No.: 271-5761
S/N: GWC1-Up Part No.: 271-5761
S/N: FEN1-Up
Part No.: 271-5761
S/N: KBC1-Up Part No.: 271-5761
S/N: PAR1-Up
S/N: RMD1-Up
Part No.: 271-5761
Part No.: 271-5761 S/N: MCS1-Up
S/N: SBE1-Up
110 SENR9831-18
Specifications Section

Part No.: 271-5761

S/N: WAW1-Up
Part No.: 271-5761
S/N: MCY1-Up
Part No.: 271-5761
S/N: MNZ1-Up
Part No.: 271-5761
S/N: M3W; TXH1-Up

g02632177
Illustration 97

Table 65
Specification for 271-5761 Oil Pan Gp
Item Qty Part Specification Description
213-0677 Liquid Level
1 1 Torque to 70 ± 15 N·m (52 ± 11 lb ft).
Switch
Before assembly, lubricate the threads with clean engine oil.
2 1 109-5839 Drain Plug
Torque to 96 ± 15 N·m (71 ± 11 lb ft).
SENR9831-18 111
Specifications Section

g02632176
Illustration 98

Table 66

Specification for 271-5761 Oil Pan Gp

Item Qty Part Specification Description
- - - Use the following procedure during assembly of engine oil pan:
- The sealing surfaces of the oil pan shall be free of oil, debris, gasket material, or any
- -
other sealant.
- The oil pan must be assembled and tightened to the cylinder block within 10 minutes
- -
of applying sealant.
1. Apply 3 to 5 mm (0.1 to 0.2 inch) ultra blue Loctite blue RTV silicone sealant to the
following locations:
- - - Connecting joint of the front housing and the front of the cylinder block.
Connecting joint of the flywheel housing and the rear of the cylinder block.
Apply bead of sealant to the gasket or to the housing face. At the T-joint location the bead
should cover the entire span.
2. Tighten bolt 1 through bolt 40 in the numerical sequence as shown in Illustration 98 to
0S-1571 40 ± 5 N·m (30 ± 4 lb ft).
3 40
Bolt 3. Again, tighten bolt 1 through bolt 40 in the numerical sequence as shown in Illustration 98
to 47 ± 5 N·m (35 ± 4 lb ft).
112 SENR9831-18
Specifications Section

i04556617

Engine Oil Pan

SMCS Code: 1302
S/N: TWA1-Up
Part No.: 251-4300
S/N: J8B1-Up
S/N: TWB1-Up
Part No.: 251-4300
S/N: KSD1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 251-4300
S/N: KKJ1-Up
Part No.: 251-4300
S/N: FAT1-Up
Part No.: 251-4300
S/N: CMX1-Up
Part No.: 251-4300
S/N: KPZ1-Up

g02724357
Illustration 99
SENR9831-18 113
Specifications Section

Table 67
Specification for 251-4300 Oil Pan Gp
Item Qty Part Specification Description

The sealing surfaces should be free from contaminants. Apply ultra blue Loctite blue RTV silicone
sealant to the cylinder block across the entire span of the T-shaped joints. The engine oil pan must be
assembled within 10 minutes of the application of the sealant.

1 - - Apply ultra blue Loctite blue RTV silicone sealant to the joints of the gasket.

2 1 5P-8068 O-Ring Seal Lubricate the bore lightly with lubricate that is being sealed.

3 1 5P-5846 O-Ring Seal Lubricate the bore lightly with lubricate that is being sealed.

4 1 4P-0519 Drain Adapter Torque to 70 ± 15 N·m (52 ± 11 lb ft).

5 1 319-6234 Plug As Torque to 90 ± 15 N·m (66 ± 11 lb ft).

g02632520
Illustration 100
114 SENR9831-18
Specifications Section

Table 68
Specification for 251-4300 Oil Pan Gp
Item Qty Part Specification Description
1. Tighten bolt 1 through bolt 40 in the numerical sequence as shown in
Illustration 100 to 40 ± 5 N·m (30 ± 4 lb ft).
6 39 3B-1915 Bolt
2. Again, tighten bolt 1 through bolt 40 in the numerical sequence as shown in
Illustration 100 to 47 ± 5 N·m (35 ± 4 lb ft).

i04556656

Engine Oil Pan

SMCS Code: 1302
S/N: TWA1-Up
Part No.: 107-7378
S/N: J8B1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 107-7378
S/N: RJS1-Up
Part No.: 107-7378
S/N: CMX1-Up
Part No.: 107-7378
S/N: KPZ1-Up

g02724363
Illustration 101

Table 69

Specification for 107-7378 Oil Pan Gp

Item Qty Part Specification Description
1 1 4P-0519 Drain Adapter Torque to 70 ± 15 N·m (52 ± 11 lb ft).
2 1 319-6234 Plug As Torque to 90 ± 15 N·m (66 ± 11 lb ft).
SENR9831-18 115
Specifications Section

g02634936
Illustration 102

Table 70

Specification for 107-7378 Oil Pan Gp

Item Qty Part Specification Description
- - - Use the following procedure during assembly of engine oil pan:
- The sealing surfaces of the oil pan shall be free of oil, debris, gasket material, or any
- -
other sealant.
- The oil pan must be assembled and tightened to the cylinder block within 10 minutes
- -
of applying sealant.
1. Apply 3 to 5 mm (0.1 to 0.2 inch) ultra blue Loctite blue RTV silicone sealant to the
following locations:
- - - Connecting joint of the front housing and the front of the cylinder block.
Connecting joint of the flywheel housing and the rear of the cylinder block.
Apply bead of sealant to the gasket or to the housing face. At the T-joint location the
bead should cover the entire span.
2. Tighten bolt 1 through bolt 40 in the numerical sequence as shown in Illustration
102 to 40 ± 5 N·m (30 ± 4 lb ft).
3 31 3B-1915 Bolt
3. Again, tighten bolt 1 through bolt 40 in the numerical sequence as shown in Illustration
102 to 47 ± 5 N·m (35 ± 4 lb ft).
116 SENR9831-18
Specifications Section

i04556649

Engine Oil Pan

SMCS Code: 1302
S/N: TWA1-Up
Part No.: 7W-0158
S/N: J8B1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 7W-0158
S/N: RJS1-Up
Part No.: 7W-0158
S/N: CMX1-Up
Part No.: 7W-0158
S/N: KPZ1-Up

g02724361
Illustration 103

Table 71
Specification for 7W-0158 Oil Pan Gp
Item Qty Part Specification Description
1 1 4P-0519 Drain Adapter Torque to 70 ± 15 N·m (52 ± 11 lb ft).
2 1 319-6234 Plug As Torque to 90 ± 15 N·m (66 ± 11 lb ft).
SENR9831-18 117
Specifications Section

g02634936
Illustration 104

Table 72

Specification for 7W-0158 Oil Pan Gp

Item Qty Part Specification Description
- - - Use the following procedure during assembly of engine oil pan:
- The sealing surfaces of the oil pan shall be free of oil, debris, gasket material, or
- -
any other sealant.
- The oil pan must be assembled and tightened to the cylinder block within 10 minutes
- -
of applying sealant.
1. Apply 3 to 5 mm (0.1 to 0.2 inch) ultra blue Loctite blue RTV silicone sealant to
the following locations:
- - - Connecting joint of the front housing and the front of the cylinder block.
Connecting joint of the flywheel housing and the rear of the cylinder block.
Apply bead of sealant to the gasket or to the housing face. At the T-joint location
the bead should cover the entire span.
2. Tighten bolt 1 through bolt 40 in the numerical sequence as shown in Illustration
104 to 40 ± 5 N·m (30 ± 4 lb ft).
3 39 3B-1915 Bolt
3. Again, tighten bolt 1 through bolt 40 in the numerical sequence as shown in
Illustration 104 to 47 ± 5 N·m (35 ± 4 lb ft).
118 SENR9831-18
Specifications Section

i04447151

Engine Oil Pan

SMCS Code: 1302
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 160-7400
S/N: DFJ1-Up
Part No.: 160-7400
S/N: B1N1-Up
Part No.: 160-7400
S/N: B1P1-Up
Part No.: 160-7400
S/N: B1R1-Up

g02634476
Illustration 105
Top view

Table 73

Specification for 160-7400 Oil Pan Gp

Item Qty Part Specification Description
1 1 109-0072 O-Ring Seal Lubricate the bore lightly with lubricate that is being sealed.
2 1 109-0078 O-Ring Seal Lubricate the bore lightly with lubricate that is being sealed.
3 3 9X-6451 Drain Plug Torque to 70 ± 15 N·m (50 ± 11 lb ft).
SENR9831-18 119
Specifications Section

i04447170

Engine Oil Pan

SMCS Code: 1302
S/N: TWA1-Up
S/N: TWB1-Up
Part No.: 239-5527
S/N: ZHC1-Up
S/N: RMD1-Up
Part No.: 239-5527
S/N: AWF1-Up
Part No.: 239-5527
S/N: MHG1-Up
S/N: RMH1-Up
Part No.: 239-5527
S/N: A8J1-Up
Part No.: 239-5527
S/N: JMS1-Up
Part No.: 239-5527
S/N: ZXT1-Up
Part No.: 239-5527
S/N: ASW1-Up
Part No.: 239-5527
S/N: AZW1-Up
Part No.: 239-5527
S/N: ASX1-Up
Part No.: 239-5527
S/N: BZZ1-Up

g02634517
Illustration 106
Top view
120 SENR9831-18
Specifications Section

Table 74
Specification for 239-5527 Oil Pan Gp
Item Qty Part Specification Description
1 1 5P-5846 O-Ring Seal Lubricate the bore lightly with lubricate that is being sealed.
2 1 5P-8068 O-Ring Seal Lubricate the bore lightly with lubricate that is being sealed.

i04395698

Engine Oil Pan

SMCS Code: 1302
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 109-3285
S/N: DXR1-Up

g02570587
Illustration 107
Right side view

Table 75

Specification for 109-3285 Oil Pan Gp

Item Qty Part Specification Description
353-5065 Oil Apply ultra blue Loctite 587 on the top across the entire length of joints of the oil pan
1 2
Pan Gasket gasket as shown in Illustration 107.
5P-5846
2 1 Lubricate the bore lightly with the lubricant that is being sealed.
O-Ring Seal
5P-8068
3 1 Lubricate the bore lightly with the lubricant that is being sealed.
O-Ring Seal
206-7331
4 1 Torque to 70 ± 15 N·m (50 ± 11 lb ft).
Drain Plug
SENR9831-18 121
Specifications Section

g02570585
Illustration 108

Table 76

Specification for 109-3287 Oil Pan Gp

Item Qty Part Specification Description
Use the following procedure during assembly of engine oil pan:
Note: The sealing surfaces of the oil pan shall be free of oil, debris, gasket material, or any other sealant.
Note: The oil pan must be assembled and tightened to the cylinder block within10 minutes of applying
sealant.
1. Apply 3 to 5 mm (0.1 to 0.2 inch) of ultra blue Loctite 587 to the following locations:
Connecting joint of the front housing and the front of the cylinder block.
Connecting joint of the flywheel housing and the rear of the cylinder block.
2. Tighten bolt 1 through bolt 40 in the numerical sequence as shown in Illustration 108 to 40 ± 5 N·m
(30 ± 4 lb ft)
2. Again, tighten bolt 1 through bolt 40 in the numerical sequence as shown in Illustration 108 to 47 ± 5 N·m
(35 ± 4 lb ft)
122 SENR9831-18
Specifications Section

i04447209

Engine Oil Pan

SMCS Code: 1302
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
Part No.: 284-7702
S/N: MHG1-Up
S/N: RMH1-Up
Part No.: 284-7702
S/N: A8J1-Up
Part No.: 284-7702
S/N: JMS1-Up

g02634557
Illustration 109
Top view

Table 77

Specification for 284-7702 Oil Pan Gp

Item Qty Part Specification Description
1 1 109-0072 O-Ring Seal Lubricate the bore lightly with lubricate that is being sealed.
2 1 109-0078 O-Ring Seal Lubricate the bore lightly with lubricate that is being sealed.
3 - - Apply ultra blue Loctite blue RTV silicone sealant to the joints of the gasket.
4 2 0S-1591 Bolt Torque to 95 ± 15 N·m (70 ± 11 lb ft).
SENR9831-18 123
Specifications Section

i04372772

Engine Oil Pan

SMCS Code: 1302
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 235-3406
S/N: JLK1-Up
Part No.: 235-3406
S/N: DNW1-Up

g02535060
Illustration 110

Table 78
Specification for 233-4890 Oil Pan Gp and 235-3406 Oil Pan Gp
Item Qty Part Specification Description
5P-5846
1 1 Lubricate the bore lightly with the lubricant that is being sealed.
O-Ring Seal
5P-8068
2 1 Lubricate the bore lightly with the lubricant that is being sealed.
O-Ring Seal
319-6234 Plug
3 2 Torque to 90 ± 15 N·m (65 ± 11 lb ft).
As
9X-6451 Drain
4 3 Torque to 70 ± 15 N·m (50 ± 11 lb ft).
Plug

i04448855 Part No.: 137-7331

S/N: RLB1-Up
Water Temperature Regulator
S/N: TWB1-Up
Housing
Part No.: 137-7331
SMCS Code: 1393 S/N: W1B1-Up
Part No.: 137-7331 Part No.: 137-7331
S/N: DFA1-Up S/N: DBC1-Up
S/N: TWA1-Up Part No.: 137-7331
S/N: P1C1-Up
Part No.: 137-7331
S/N: DBB1-Up
124 SENR9831-18
Specifications Section

Part No.: 137-7331 Part No.: 137-7331

S/N: W1C1-Up S/N: DNW1-Up
Part No.: 137-7331 Part No.: 137-7331
S/N: XDC1-Up S/N: ASX1-Up
Part No.: 137-7331 Part No.: 137-7331
S/N: ZHC1-Up S/N: BTX1-Up
Part No.: 137-7331 Part No.: 137-7331
S/N: BXD1-Up S/N: BXY1-Up
Part No.: 137-7331 Part No.: 137-7331
S/N: DBD1-Up S/N: BZZ1-Up
S/N: RMD1-Up
Part No.: 137-7331
S/N: W1E1-Up
Part No.: 137-7331
S/N: AWF1-Up
Part No.: 137-7331
S/N: W1F1-Up
Part No.: 137-7331
S/N: A4G1-Up
Part No.: 137-7331
S/N: MHG1-Up
S/N: RMH1-Up
Part No.: 137-7331
S/N: A8J1-Up
Part No.: 137-7331
S/N: DFJ1-Up
Part No.: 137-7331
S/N: B9K1-Up
Part No.: 137-7331
S/N: CXM1-Up
Part No.: 137-7331
S/N: P1M1-Up
Part No.: 137-7331
S/N: PNM1-Up
Part No.: 137-7331
S/N: GER1-Up
Part No.: 137-7331
S/N: XTR1-Up
Part No.: 137-7331
S/N: JMS1-Up
Part No.: 137-7331
S/N: ZXT1-Up
Part No.: 137-7331
S/N: ASW1-Up
Part No.: 137-7331
S/N: AZW1-Up
SENR9831-18 125
Specifications Section

g02636276
Illustration 111

Table 79

Specification for 137-7331 Regulator Housing

Item Qty Part Specification Description
1 - - Torque for the bolts is 50 ± 9 N·m (37 ± 7 lb ft).
2 - - Torque for the hose clamps is 9 ± 3 N·m (80 ± 27 lb in).

i04557193 Part No.: 239-6304

S/N: P1C1-Up
Water Temperature Regulator
Part No.: 239-6304
Housing S/N: XDC1-Up
SMCS Code: 1393 Part No.: 239-6304
S/N: ZHC1-Up
Part No.: 239-6304
S/N: A7A1-Up Part No.: 239-6304
S/N: BXD1-Up
Part No.: 239-6304
S/N: EDA1-Up S/N: RMD1-Up
Part No.: 239-6304 Part No.: 239-6304
S/N: MMA1-Up S/N: SBE1-Up
S/N: TWA1-Up Part No.: 239-6304
S/N: T2E1-Up
Part No.: 239-6304
S/N: KGB1-Up Part No.: 239-6304
S/N: AWF1-Up
Part No.: 239-6304
S/N: RLB1-Up Part No.: 239-6304
S/N: T2F1-Up
S/N: TWB1-Up
Part No.: 239-6304
Part No.: 239-6304
S/N: MHG1-Up
S/N: ELC1-Up
S/N: RMH1-Up
Part No.: 239-6304
S/N: KBC1-Up Part No.: 239-6304
S/N: A8J1-Up
126 SENR9831-18
Specifications Section

Part No.: 239-6304 Part No.: 239-6304

S/N: B9K1-Up S/N: MCY1-Up
Part No.: 239-6304 Part No.: 239-6304
S/N: KKK1-Up S/N: BZZ1-Up
Part No.: 239-6304 Part No.: 239-6304
S/N: CXM1-Up S/N: MNZ1-Up
Part No.: 239-6304 Part No.: 239-6304
S/N: EAM1-Up S/N: M3W; TXH1-Up
Part No.: 239-6304
S/N: JCM1-Up
Part No.: 239-6304
S/N: MEM1-Up
Part No.: 239-6304
S/N: P1M1-Up
Part No.: 239-6304
S/N: PNM1-Up
Part No.: 239-6304
S/N: B1N1-Up
Part No.: 239-6304
S/N: FEN1-Up
Part No.: 239-6304
S/N: B1P1-Up
Part No.: 239-6304
S/N: B1R1-Up
Part No.: 239-6304
S/N: PAR1-Up
Part No.: 239-6304
S/N: XTR1-Up
Part No.: 239-6304
S/N: JMS1-Up
Part No.: 239-6304
S/N: MCS1-Up
Part No.: 239-6304
S/N: ZXT1-Up
Part No.: 239-6304
S/N: AZW1-Up
Part No.: 239-6304
S/N: DNW1-Up
Part No.: 239-6304
S/N: WAW1-Up
Part No.: 239-6304
S/N: ASX1-Up
Part No.: 239-6304
S/N: BTX1-Up
Part No.: 239-6304
S/N: BXY1-Up
SENR9831-18 127
Specifications Section

g02724678
Illustration 112
Right side view of engine

Table 80

Specification for 239-6304 Housing Manifold

Item Qty Part Specification Description
1 - - Torque the bolts to 50 ± 10 N·m (37 ± 7 lb ft).
2 - - Torque the hose clamps to 9 ± 3 N·m (80 ± 27 lb in).

- - Lubricate the bore of the O-ring seals lightly with 5P-3975 Rubber
3
Lubricant.

i04557207 S/N: RMD1-Up

Water Temperature Regulator Part No.: 329-9776
S/N: SBE1-Up
Housing
Part No.: 329-9776
SMCS Code: 1393 S/N: T2E1-Up
Part No.: 329-9776 Part No.: 329-9776
S/N: EDA1-Up S/N: T2F1-Up
Part No.: 329-9776 S/N: RMH1-Up
S/N: MMA1-Up
Part No.: 329-9776
S/N: TWA1-Up S/N: KKK1-Up
Part No.: 329-9776 Part No.: 329-9776
S/N: KGB1-Up S/N: EAM1-Up
S/N: TWB1-Up Part No.: 329-9776
S/N: JCM1-Up
Part No.: 329-9776
S/N: ELC1-Up Part No.: 329-9776
S/N: MEM1-Up
Part No.: 329-9776
S/N: GWC1-Up Part No.: 329-9776
S/N: B1N1-Up
Part No.: 329-9776
S/N: KBC1-Up Part No.: 329-9776
S/N: FEN1-Up
128 SENR9831-18
Specifications Section

Part No.: 329-9776

S/N: B1P1-Up
Part No.: 329-9776
S/N: B1R1-Up
Part No.: 329-9776
S/N: PAR1-Up
Part No.: 329-9776
S/N: MCS1-Up
Part No.: 329-9776
S/N: WAW1-Up
Part No.: 329-9776
S/N: MCY1-Up
Part No.: 329-9776
S/N: BZZ1-Up
Part No.: 329-9776
S/N: MNZ1-Up
Part No.: 329-9776
S/N: M3W; TXH1-Up

g02724683
Illustration 113
Typical example

Table 81

Specification for 329-9776 Regulator Housing

Item Qty Part Specification Description
1 - - Torque the bolts to 50 ± 10 N·m (37 ± 7 lb ft).
2 - - Lubricate the bore of the O-ring seals lightly with 5P-3975 Rubber Lubricant.

i04557214 Part No.: 228-0404

S/N: EDA1-Up
Water Temperature Regulator
Part No.: 228-0404
Housing S/N: MMA1-Up
SMCS Code: 1393
SENR9831-18 129
Specifications Section

S/N: TWA1-Up Part No.: 228-0404

S/N: MNZ1-Up
Part No.: 228-0404
S/N: KGB1-Up
S/N: TWB1-Up
Part No.: 228-0404
S/N: ELC1-Up
Part No.: 228-0404
S/N: GWC1-Up
Part No.: 228-0404
S/N: KBC1-Up
S/N: RMD1-Up
Part No.: 228-0404
S/N: SBE1-Up
Part No.: 228-0404
S/N: T2E1-Up
Part No.: 228-0404
S/N: T2F1-Up
S/N: RMH1-Up
Part No.: 228-0404
S/N: KKK1-Up
Part No.: 228-0404
S/N: EAM1-Up
Part No.: 228-0404
S/N: JCM1-Up
Part No.: 228-0404
S/N: MEM1-Up
Part No.: 228-0404
S/N: B1N1-Up
Part No.: 228-0404
S/N: FEN1-Up
Part No.: 228-0404
S/N: B1P1-Up
Part No.: 228-0404
S/N: B1R1-Up
Part No.: 228-0404
S/N: PAR1-Up
Part No.: 228-0404
S/N: MCS1-Up
Part No.: 228-0404
S/N: WAW1-Up
Part No.: 228-0404
S/N: MCY1-Up
Part No.: 228-0404
S/N: BZZ1-Up
130 SENR9831-18
Specifications Section

g02636296
Illustration 114

Table 82

Specification for 228-0404 Regulator Housing

Item Qty Part Specification Description
1 - - Torque for the bolts is 50 ± 10 N·m (37 ± 7 lb ft).
2 - - Torque for the hose clamps is 9 ± 3 N·m (80 ± 27 lb in).
3 - - Lightly lubricate the bore of the O-ring seals with glycerin or approved equivalent.
SENR9831-18 131
Specifications Section

i04448970

Water Temperature Regulator

Housing
SMCS Code: 1393
S/N: TWA1-Up
Part No.: 222-4604
S/N: J8B1-Up
S/N: TWB1-Up
Part No.: 222-4604
S/N: KSD1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 222-4604
S/N: KKJ1-Up
Part No.: 222-4604
S/N: FAT1-Up
Part No.: 222-4604
S/N: CMX1-Up

g02636417
Illustration 115

Table 83

Specification for 222-4604 Water Lines Gp

Item Qty Part Specification Description
1 1 9F-8999 Bolt Torque to 50 ± 10 N·m (37 ± 7 lb ft).
2 2 4F-0411 Bolt Torque to 50 ± 10 N·m (37 ± 7 lb ft).
3 3 109-0077 O-Ring Seal Lightly lubricate the bore with glycerin or approved equivalent.
4 2 171-4358 O-Ring Seal Lightly lubricate the bore with glycerin or approved equivalent.
132 SENR9831-18
Specifications Section

i04657193 S/N: RMD1-Up

Water Temperature Regulator Part No.: 248-5513
S/N: SBE1-Up
SMCS Code: 1355
Part No.: 248-5513
Part No.: 248-5513 S/N: T2E1-Up
S/N: A7A1-Up
Part No.: 248-5513
Part No.: 248-5513 S/N: W1E1-Up
S/N: DFA1-Up
Part No.: 248-5513
Part No.: 248-5513 S/N: AWF1-Up
S/N: EDA1-Up
Part No.: 248-5513
Part No.: 248-5513 S/N: T2F1-Up
S/N: MMA1-Up
Part No.: 248-5513
S/N: TWA1-Up S/N: W1F1-Up
Part No.: 248-5513 Part No.: 248-5513
S/N: DBB1-Up S/N: A4G1-Up
Part No.: 248-5513 Part No.: 248-5513
S/N: J8B1-Up S/N: MHG1-Up
Part No.: 248-5513 Part No.: 248-5513
S/N: KGB1-Up S/N: B8H1-Up
Part No.: 248-5513 S/N: RMH1-Up
S/N: RLB1-Up
Part No.: 248-5513
S/N: TWB1-Up S/N: A8J1-Up
Part No.: 248-5513 Part No.: 248-5513
S/N: W1B1-Up S/N: DFJ1-Up
Part No.: 248-5513 Part No.: 248-5513
S/N: DBC1-Up S/N: KKJ1-Up
Part No.: 248-5513 Part No.: 248-5513
S/N: ELC1-Up S/N: B8K1-Up
Part No.: 248-5513 Part No.: 248-5513
S/N: GWC1-Up S/N: B9K1-Up
Part No.: 248-5513 Part No.: 248-5513
S/N: KBC1-Up S/N: JLK1-Up
Part No.: 248-5513 Part No.: 248-5513
S/N: P1C1-Up S/N: KKK1-Up
Part No.: 248-5513 Part No.: 248-5513
S/N: W1C1-Up S/N: CXM1-Up
Part No.: 248-5513 Part No.: 248-5513
S/N: XDC1-Up S/N: EAM1-Up
Part No.: 248-5513 Part No.: 248-5513
S/N: ZHC1-Up S/N: JCM1-Up
Part No.: 248-5513 Part No.: 248-5513
S/N: BXD1-Up S/N: MEM1-Up
Part No.: 248-5513 Part No.: 248-5513
S/N: DBD1-Up S/N: P1M1-Up
Part No.: 248-5513 Part No.: 248-5513
S/N: KSD1-Up S/N: PNM1-Up
SENR9831-18 133
Specifications Section

Part No.: 248-5513 Part No.: 248-5513

S/N: B1N1-Up S/N: BZZ1-Up
Part No.: 248-5513 Part No.: 248-5513
S/N: FEN1-Up S/N: KPZ1-Up
Part No.: 248-5513 Part No.: 248-5513
S/N: B1P1-Up S/N: MNZ1-Up
Part No.: 248-5513 Part No.: 248-5513
S/N: B4P1-Up S/N: M3W; TXH1-Up
Part No.: 248-5513
S/N: B1R1-Up
Part No.: 248-5513
S/N: DXR1-Up
Part No.: 248-5513
S/N: GER1-Up
Part No.: 248-5513
S/N: PAR1-Up
Part No.: 248-5513
S/N: XTR1-Up
Part No.: 248-5513
S/N: JMS1-Up
Part No.: 248-5513
S/N: MCS1-Up
Part No.: 248-5513
S/N: RJS1-Up
Part No.: 248-5513
S/N: FAT1-Up
Part No.: 248-5513
S/N: ZXT1-Up
Part No.: 248-5513
S/N: ASW1-Up
Part No.: 248-5513
S/N: AZW1-Up
Part No.: 248-5513
S/N: DNW1-Up
Part No.: 248-5513
S/N: WAW1-Up
Part No.: 248-5513
S/N: ASX1-Up
Part No.: 248-5513
S/N: BTX1-Up
Part No.: 248-5513
S/N: CMX1-Up
Part No.: 248-5513
S/N: BXY1-Up
Part No.: 248-5513
S/N: MCY1-Up
134 SENR9831-18
Specifications Section

g02545979
Illustration 116

Table 84

Specification for 248-5513 Temperature Regulator

Item Qty Part Specification Description
A - - Minimum opening distance at fully open temperature is 10.4 mm (0.41 inch).
- - - Opening temperature is 81 to 84 °C (178 to 183 °F).
- - - Fully open temperature is 92 °C (198 °F).
- -- - Air leakage at 138 kPa (20 psi) is 0 cc (0 cubic inch).

- -- - Force required to separate valve from seat is 118 ± 11 N (27 ± 2 lb) measured
at a temperature below 81° C (178° F).

i04441929 Part No.: 314-5155

S/N: RLB1-Up
Water Pump
S/N: TWB1-Up
SMCS Code: 1361
Part No.: 314-5155
Part No.: 314-5155 S/N: W1B1-Up
S/N: A7A1-Up
Part No.: 314-5155
Part No.: 314-5155 S/N: DBC1-Up
S/N: DFA1-Up
Part No.: 314-5155
Part No.: 314-5155 S/N: ELC1-Up
S/N: EDA1-Up
Part No.: 314-5155
Part No.: 314-5155 S/N: GWC1-Up
S/N: MMA1-Up
Part No.: 314-5155
S/N: TWA1-Up S/N: KBC1-Up
Part No.: 314-5155 Part No.: 314-5155
S/N: DBB1-Up S/N: P1C1-Up
Part No.: 314-5155 Part No.: 314-5155
S/N: J8B1-Up S/N: W1C1-Up
Part No.: 314-5155 Part No.: 314-5155
S/N: KGB1-Up S/N: XDC1-Up
SENR9831-18 135
Specifications Section

Part No.: 314-5155 Part No.: 314-5155

S/N: ZHC1-Up S/N: P1M1-Up
Part No.: 314-5155 Part No.: 314-5155
S/N: BXD1-Up S/N: PNM1-Up
Part No.: 314-5155 Part No.: 314-5155
S/N: DBD1-Up S/N: B1N1-Up
S/N: RMD1-Up Part No.: 314-5155
S/N: FEN1-Up
Part No.: 314-5155
S/N: SBE1-Up Part No.: 314-5155
S/N: B1P1-Up
Part No.: 314-5155
S/N: T2E1-Up Part No.: 314-5155
S/N: B4P1-Up
Part No.: 314-5155
S/N: W1E1-Up Part No.: 314-5155
S/N: B1R1-Up
Part No.: 314-5155
S/N: AWF1-Up Part No.: 314-5155
S/N: DXR1-Up
Part No.: 314-5155
S/N: T2F1-Up Part No.: 314-5155
S/N: GER1-Up
Part No.: 314-5155
S/N: W1F1-Up Part No.: 314-5155
S/N: PAR1-Up
Part No.: 314-5155
S/N: A4G1-Up Part No.: 314-5155
S/N: XTR1-Up
Part No.: 314-5155
S/N: MHG1-Up Part No.: 314-5155
S/N: JMS1-Up
Part No.: 314-5155
S/N: B8H1-Up S/N: MCS1-Up
S/N: RMH1-Up Part No.: 314-5155
S/N: RJS1-Up
Part No.: 314-5155
S/N: A8J1-Up Part No.: 314-5155
S/N: FAT1-Up
Part No.: 314-5155
S/N: DFJ1-Up Part No.: 314-5155
S/N: ZXT1-Up
Part No.: 314-5155
S/N: B8K1-Up Part No.: 314-5155
S/N: ASW1-Up
Part No.: 314-5155
S/N: B9K1-Up Part No.: 314-5155
S/N: AZW1-Up
Part No.: 314-5155
S/N: JLK1-Up Part No.: 314-5155
S/N: DNW1-Up
Part No.: 314-5155
S/N: KKK1-Up Part No.: 314-5155
S/N: WAW1-Up
Part No.: 314-5155
S/N: CXM1-Up Part No.: 314-5155
S/N: ASX1-Up
Part No.: 314-5155
S/N: EAM1-Up Part No.: 314-5155
S/N: BTX1-Up
Part No.: 314-5155
S/N: JCM1-Up Part No.: 314-5155
S/N: CMX1-Up
Part No.: 314-5155
S/N: MEM1-Up
136 SENR9831-18
Specifications Section

Part No.: 314-5155

S/N: BXY1-Up
Part No.: 314-5155
S/N: MCY1-Up
Part No.: 314-5155
S/N: BZZ1-Up
Part No.: 314-5155
S/N: KPZ1-Up
Part No.: 314-5155
S/N: MNZ1-Up

g02646413
Illustration 117

Table 85

Specification for 314-5155 Water Pump Gp

Item Qty Part Specification Description
246-3129 Pump Pump impeller should be flush with the shaft within −0.25 to 0.00 mm
1 1
Impeller (−0.010 to 0.000 inch).
Install the lip type seal with the primary lip toward the water pump drive gear. Press
153-1256 Lip Type
2 1 the oil seal with a press until the oil seal is flush with face of housing as shown.
Seal
Do not install the lip type seal by hand.
Press the seal group onto the shaft until the cup is fully seated inside the pump
3 1 276-4756 Seal Gp
housing.
4 1 195-0319 Gear Press the gear until the gear is flush with the bearing.
Maximum installation depth of the cup plug from the machined surface is 0.5 mm
5 1 203-3831 Cup Plug
(0.02 inch). Orient the cup plug as shown, within ±10 degrees.

i04557743 Part No.: 174-5986

S/N: DFA1-Up
Water Pump
S/N: TWA1-Up
SMCS Code: 1361
Part No.: 174-5986
Part No.: 174-5986 S/N: DBB1-Up
S/N: A7A1-Up
Part No.: 174-5986
S/N: J8B1-Up
SENR9831-18 137
Specifications Section

Part No.: 174-5986 Part No.: 174-5986

S/N: RLB1-Up S/N: P1M1-Up
S/N: TWB1-Up Part No.: 174-5986
S/N: PNM1-Up
Part No.: 174-5986
S/N: W1B1-Up Part No.: 174-5986
S/N: B1N1-Up
Part No.: 174-5986
S/N: DBC1-Up Part No.: 174-5986
S/N: B1P1-Up
Part No.: 174-5986
S/N: P1C1-Up Part No.: 174-5986
S/N: B1R1-Up
Part No.: 174-5986
S/N: W1C1-Up Part No.: 174-5986
S/N: DXR1-Up
Part No.: 174-5986
S/N: XDC1-Up Part No.: 174-5986
S/N: GER1-Up
Part No.: 174-5986
S/N: ZHC1-Up Part No.: 174-5986
S/N: XTR1-Up
Part No.: 174-5986
S/N: BXD1-Up Part No.: 174-5986
S/N: JMS1-Up
Part No.: 174-5986
S/N: DBD1-Up Part No.: 174-5986
S/N: FAT1-Up
Part No.: 174-5986
S/N: KSD1-Up Part No.: 174-5986
S/N: ZXT1-Up
S/N: RMD1-Up
Part No.: 174-5986
Part No.: 174-5986 S/N: ASW1-Up
S/N: W1E1-Up
Part No.: 174-5986
Part No.: 174-5986 S/N: AZW1-Up
S/N: AWF1-Up
Part No.: 174-5986
Part No.: 174-5986 S/N: DNW1-Up
S/N: W1F1-Up
Part No.: 174-5986
Part No.: 174-5986 S/N: ASX1-Up
S/N: A4G1-Up
Part No.: 174-5986
Part No.: 174-5986 S/N: BTX1-Up
S/N: MHG1-Up
Part No.: 174-5986
S/N: RMH1-Up S/N: CMX1-Up
Part No.: 174-5986 Part No.: 174-5986
S/N: A8J1-Up S/N: BXY1-Up
Part No.: 174-5986 Part No.: 174-5986
S/N: DFJ1-Up S/N: BZZ1-Up
Part No.: 174-5986 Part No.: 174-5986
S/N: KKJ1-Up S/N: KPZ1-Up
Part No.: 174-5986
S/N: B9K1-Up
Part No.: 174-5986
S/N: JLK1-Up
Part No.: 174-5986
S/N: CXM1-Up
138 SENR9831-18
Specifications Section

g02542337
Illustration 118

Table 86

Specification for the 174-5986 Water Pump Gp, 161-0969 Water Pump Gp, and 100-9347 Water Pump Gp
Item Qty Part Specification Description
Lubricate the bore of the O-ring seal lightly with 5P-3975 Rubber
1 1 9M-3786 O-Ring Seal
Lubricant.
2 1 0S-1591 Bolt Torque to 39 ± 3 N·m (29 ± 2 lb ft).
With an installation tool, press the water pump seal onto the water pump
3 1 349-2654 Water Pump Seal
shaft until the stationary cup is fully seated inside the pump housing.
By using an installation tool, install the lip type seal with the primary lip
toward water pump drive gear. Press the lip type seal with a press until
4 1 153-1256 Lip Type Seal
the lip type seal is flush with the face inside the housing. Do not install
the lip type seal by hand.
Diameter of the water pump shaft at the carbon seal assembly seat area
A 1 135-4928 Water Pump Shaft
is 19.100 ± 0.010 mm (0.7520 ± 0.0004 inch).

i04442296 Part No.: 246-3132

S/N: J8B1-Up
Water Pump
Part No.: 246-3132
SMCS Code: 1361 S/N: KGB1-Up
Part No.: 246-3132 Part No.: 246-3132
S/N: A7A1-Up S/N: RLB1-Up
Part No.: 246-3132 S/N: TWB1-Up
S/N: DFA1-Up
Part No.: 246-3132
Part No.: 246-3132 S/N: W1B1-Up
S/N: EDA1-Up
Part No.: 246-3132
Part No.: 246-3132 S/N: DBC1-Up
S/N: MMA1-Up
Part No.: 246-3132
S/N: TWA1-Up S/N: ELC1-Up
Part No.: 246-3132 Part No.: 246-3132
S/N: DBB1-Up S/N: GWC1-Up
SENR9831-18 139
Specifications Section

Part No.: 246-3132 Part No.: 246-3132

S/N: KBC1-Up S/N: CXM1-Up
Part No.: 246-3132 Part No.: 246-3132
S/N: P1C1-Up S/N: EAM1-Up
Part No.: 246-3132 Part No.: 246-3132
S/N: W1C1-Up S/N: JCM1-Up
Part No.: 246-3132 Part No.: 246-3132
S/N: XDC1-Up S/N: MEM1-Up
Part No.: 246-3132 Part No.: 246-3132
S/N: ZHC1-Up S/N: P1M1-Up
Part No.: 246-3132 Part No.: 246-3132
S/N: BXD1-Up S/N: PNM1-Up
Part No.: 246-3132 Part No.: 246-3132
S/N: DBD1-Up S/N: B1N1-Up
S/N: RMD1-Up Part No.: 246-3132
S/N: FEN1-Up
Part No.: 246-3132
S/N: SBE1-Up Part No.: 246-3132
S/N: B1P1-Up
Part No.: 246-3132
S/N: T2E1-Up Part No.: 246-3132
S/N: B4P1-Up
Part No.: 246-3132
S/N: W1E1-Up Part No.: 246-3132
S/N: B1R1-Up
Part No.: 246-3132
S/N: AWF1-Up Part No.: 246-3132
S/N: DXR1-Up
Part No.: 246-3132
S/N: T2F1-Up Part No.: 246-3132
S/N: GER1-Up
Part No.: 246-3132
S/N: W1F1-Up Part No.: 246-3132
S/N: PAR1-Up
Part No.: 246-3132
S/N: A4G1-Up Part No.: 246-3132
S/N: XTR1-Up
Part No.: 246-3132
S/N: MHG1-Up Part No.: 246-3132
S/N: JMS1-Up
Part No.: 246-3132
S/N: B8H1-Up Part No.: 246-3132
S/N: MCS1-Up
S/N: RMH1-Up
Part No.: 246-3132
Part No.: 246-3132 S/N: RJS1-Up
S/N: A8J1-Up
Part No.: 246-3132
Part No.: 246-3132 S/N: FAT1-Up
S/N: DFJ1-Up
Part No.: 246-3132
Part No.: 246-3132 S/N: ZXT1-Up
S/N: B8K1-Up
Part No.: 246-3132
Part No.: 246-3132 S/N: ASW1-Up
S/N: B9K1-Up
Part No.: 246-3132
Part No.: 246-3132 S/N: AZW1-Up
S/N: JLK1-Up
Part No.: 246-3132
Part No.: 246-3132 S/N: DNW1-Up
S/N: KKK1-Up
140 SENR9831-18
Specifications Section

Part No.: 246-3132

S/N: WAW1-Up
Part No.: 246-3132
S/N: ASX1-Up
Part No.: 246-3132
S/N: BTX1-Up
Part No.: 246-3132
S/N: CMX1-Up
Part No.: 246-3132
S/N: BXY1-Up
Part No.: 246-3132
S/N: MCY1-Up
Part No.: 246-3132
S/N: BZZ1-Up
Part No.: 246-3132
S/N: KPZ1-Up
Part No.: 246-3132
S/N: MNZ1-Up

g02630336
Illustration 119
SENR9831-18 141
Specifications Section

Table 87
Specification for 246-3132 Water Pump Gp
Item Qty Part Specification Description
244-1645 With an installation tool, press the seal group onto the water pump shaft until the stationary
1 1
Seal Gp cup is fully seated inside the pump housing.
By using an installation tool, install the lip type seal with the primary lip toward the gear.
153-1256 Lip
2 1 Press the lip type seal with a press until the lip type seal is flush with the face inside the
Type Seal
housing. Do not install the lip type seal by hand.
246-3129 The pump impeller should be pressed onto the shaft within the −0.25 to 0.00 mm
3 1
Pump Impeller (−0.010 to 0.000 inch) tolerance.
195-0319 Press the gear until the gear is flush with the bearing.
4 1
Gear

i04557816 Part No.: 261-0191

S/N: T2E1-Up
Cylinder Block
Part No.: 261-0191
SMCS Code: 1201 S/N: W1E1-Up
Part No.: 261-0191 Part No.: 261-0191
S/N: A7A1-Up S/N: T2F1-Up
Part No.: 261-0191 Part No.: 261-0191
S/N: DFA1-Up S/N: W1F1-Up
Part No.: 261-0191 Part No.: 261-0191
S/N: EDA1-Up S/N: A4G1-Up
Part No.: 261-0191 Part No.: 261-0191
S/N: MMA1-Up S/N: B8H1-Up
S/N: TWA1-Up S/N: RMH1-Up
Part No.: 261-0191 Part No.: 261-0191
S/N: KGB1-Up S/N: DFJ1-Up
Part No.: 261-0191 Part No.: 261-0191
S/N: RLB1-Up S/N: B8K1-Up
S/N: TWB1-Up Part No.: 261-0191
S/N: B9K1-Up
Part No.: 261-0191
S/N: W1B1-Up Part No.: 261-0191
S/N: KKK1-Up
Part No.: 261-0191
S/N: KBC1-Up Part No.: 261-0191
S/N: CXM1-Up
Part No.: 261-0191
S/N: P1C1-Up Part No.: 261-0191
S/N: EAM1-Up
Part No.: 261-0191
S/N: W1C1-Up Part No.: 261-0191
S/N: JCM1-Up
Part No.: 261-0191
S/N: XDC1-Up Part No.: 261-0191
S/N: P1M1-Up
Part No.: 261-0191
S/N: BXD1-Up Part No.: 261-0191
S/N: PNM1-Up
S/N: RMD1-Up
Part No.: 261-0191
Part No.: 261-0191 S/N: B1N1-Up
S/N: SBE1-Up
142 SENR9831-18
Specifications Section

Part No.: 261-0191

S/N: B4P1-Up
Part No.: 261-0191
S/N: GER1-Up
Part No.: 261-0191
S/N: XTR1-Up
Part No.: 261-0191
S/N: RJS1-Up
Part No.: 261-0191
S/N: DNW1-Up
Part No.: 261-0191
S/N: WAW1-Up
Part No.: 261-0191
S/N: ASX1-Up
Part No.: 261-0191
S/N: BTX1-Up
Part No.: 261-0191
S/N: BXY1-Up
Part No.: 261-0191
S/N: BZZ1-Up
Part No.: 261-0191
S/N: MNZ1-Up
Part No.: 261-0191
S/N: M3W; TXH1-Up
SENR9831-18 143
Specifications Section

g02532497
Illustration 120
144 SENR9831-18
Specifications Section

Table 88
Specification for 261-0191 Cylinder Block Gp
Item Qty Parts Specification Description
The bottom of spacer plate (2), the top of cylinder block, and both
surfaces of gasket (1) must be free of fuel, oil, water, adhesives, assembly
1 1 227-1204 Gasket
compounds or any other contaminants during assembly.
Thickness of the gasket is 0.20 ± 0.02 mm (0.008 ± 0.001 inch).
Apply green Loctite 609 to the dowel before installation.
A 1 4N-1650 Dowel Extension of dowel above the top surface of the cylinder block is
18.5 ± 0.5 mm (0.73 ± 0.02 inch).
Maximum thickness of the spacer plate is 8.585 ± 0.025 mm
2 1 6I-4421 Spacer Plate
(0.3380 ± 0.0010 inch).
Extension of dowel above the top surface of the cylinder block is
B 1 1S-9540 Dowel
16.0 ± 0.5 mm (0.63 ± 0.02 inch).
Apply green Loctite 609 to the dowel before installation.
C 1 6I-1055 Dowel Extension of dowel above the top surface of the cylinder block is
20.0 ± 0.5 mm (0.79 ± 0.02 inch).
Extension of the dowel beyond the end of the cylinder block is
E 2 4N-0683 Dowel
19.1 ± 0.5 mm (0.75 ± 0.02 inch).

- - Lubricate the bore of the O-ring seal lightly with the fluid that is being
3
sealed.
G - - Installation depth of the plug 2.0 ± 2.0 mm (0.08 ± 0.08 inch)

g02725181
Illustration 121
SENR9831-18 145
Specifications Section

Table 89
Specification for 261-0191 Cylinder Block Gp
Item Qty Parts Specification Description
Thoroughly lubricate the full inner diameter of the cylinder liner
4 1 322-1126 Cylinder Block Liner
with clean engine oil.

- - Lubricate the bore of the O-ring seal lightly with the fluid that is
5
being sealed.
Dimension from the centerline of the crankshaft bearing bore to
H - - the top of a new cylinder block is 425.45 mm (16.750 inch).
Minimum dimension should be 425.02 mm (16.733 inch).

- - Bore in the cylinder block for the main bearings is

J
129.891 ± 0.013 mm (5.1138 ± 0.0005 inch).
Width of the main bearing cap is 215.9 mm (8.50 inch).
K - - Width of the cylinder block for the main bearing cap is
215.900 ± 0.020 mm (8.5000 ± 0.0008 inch).

- - Dimension from the centerline of the crankshaft bearing bore to

L
the bottom of cylinder block pan rails is 165.1 mm (6.50 inch).
Use the following procedure in order to tighten the main bearing
cap bolts:
1. Apply clean engine oil to the threads of the bolts.
2. Tighten the bolts that are in the tab end to 258 ± 14 N·m
(190 ± 10 lb ft).
3. Tighten the bolts that are opposite to the tab end to 258 ± 14 N·m
6 14 3P-1323 Bearing Cap Bolts
(190 ± 10 lb ft).
4. Again, tighten the bolts that are opposite to the tab end to an
additional angle of 120 ± 5 degrees.
4. Again, tighten the bolts that are in the tab end to an additional
angle of 120 ± 5 degrees.
Repeat the procedure for each bolt.
The total flatness of the top contact surface of the cylinder block must be within 0.10 mm (0.004 inch). The flatness must also
be within 0.05 mm (0.002 inch) for any 150 mm (5.9 inch) section of the surface.

i04559313 Part No.: 223-9252

S/N: W1C1-Up
Cylinder Block
Part No.: 223-9252
SMCS Code: 1201 S/N: ZHC1-Up
S/N: TWA1-Up Part No.: 223-9252
S/N: DBD1-Up
Part No.: 223-9252
S/N: DBB1-Up Part No.: 223-9252
S/N: KSD1-Up
Part No.: 223-9252
S/N: J8B1-Up S/N: RMD1-Up
S/N: TWB1-Up Part No.: 223-9252
S/N: W1E1-Up
Part No.: 223-9252
S/N: W1B1-Up Part No.: 223-9252
S/N: AWF1-Up
Part No.: 223-9252
S/N: DBC1-Up Part No.: 223-9252
S/N: W1F1-Up
Part No.: 223-9252
S/N: ELC1-Up Part No.: 223-9252
S/N: MHG1-Up
Part No.: 223-9252
S/N: GWC1-Up S/N: RMH1-Up
146 SENR9831-18
Specifications Section

Part No.: 223-9252

S/N: A8J1-Up
Part No.: 223-9252
S/N: KKJ1-Up
Part No.: 223-9252
S/N: JLK1-Up
Part No.: 223-9252
S/N: MEM1-Up
Part No.: 223-9252
S/N: B1N1-Up
Part No.: 223-9252
S/N: FEN1-Up
Part No.: 223-9252
S/N: B1P1-Up
Part No.: 223-9252
S/N: B1R1-Up
Part No.: 223-9252
S/N: DXR1-Up
Part No.: 223-9252
S/N: GER1-Up
Part No.: 223-9252
S/N: PAR1-Up
Part No.: 223-9252
S/N: JMS1-Up
Part No.: 223-9252
S/N: MCS1-Up
Part No.: 223-9252
S/N: FAT1-Up
Part No.: 223-9252
S/N: ZXT1-Up
Part No.: 223-9252
S/N: ASW1-Up
Part No.: 223-9252
S/N: AZW1-Up
Part No.: 223-9252
S/N: ASX1-Up
Part No.: 223-9252
S/N: CMX1-Up
Part No.: 223-9252
S/N: MCY1-Up
Part No.: 223-9252
S/N: BZZ1-Up
Part No.: 223-9252
S/N: KPZ1-Up
SENR9831-18 147
Specifications Section

g02529482
Illustration 122
148 SENR9831-18
Specifications Section

Table 90
Specifications for 223-9252 Cylinder Block Gp
Item Qty Part Specification Description
The bottom of spacer plate (2), the top of cylinder block, and both
surfaces of gasket (1) must be free of fuel, oil, water, adhesives, assembly
1 1 227-1204 Gasket
compounds or any other contaminants during assembly.
Thickness of the gasket is 0.20 ± 0.02 mm (0.008 ± 0.001 inch).
Apply green Loctite 609 to the dowel before installation.
A 1 4N-1650 Dowel Extension of dowel above the top surface of the cylinder block is
18.5 ± 0.5 mm (0.73 ± 0.02 inch).
Maximum thickness of the spacer plate is 8.585 ± 0.025 mm
2 1 6I-4421 Spacer Plate
(0.3380 ± 0.0010 inch).
Extension of dowel above the top surface of the cylinder block is
B 1 1S-9540 Dowel
16.0 ± 0.5 mm (0.63 ± 0.02 inch).
Apply green Loctite 609 to the dowel before installation.
C 1 6I-1055 Dowel Extension of dowel above the top surface of the cylinder block is
20.0 ± 0.5 mm (0.79 ± 0.02 inch).
Extension of the dowel beyond the end of the cylinder block is
E 2 4N-0683 Dowel
19.1 ± 0.5 mm (0.75 ± 0.02 inch).
Extension of the dowel beyond the end of the cylinder block is
F 2 266-6038 Dowel
34.8 ± 3.0 mm (1.37 ± 0.12 inch).
3 - - Lubricate the bore of the O-ring seal with the fluid that is being sealed.
H - - Installation depth of the plug is 2.0 ± 2.0 mm (0.08 ± 0.08 inch).

g02725676
Illustration 123
SENR9831-18 149
Specifications Section

Table 91
Item Qty Parts Specification Description
197-9322 Cylinder Thoroughly lubricate the full inner diameter of the cylinder liner with
4 1
Block Liner clean engine oil.
5 - - Lubricate the bore of the O-ring seal with the fluid that is being sealed.
Dimension from the centerline of the crankshaft bearing bore to the
J - - top of a new cylinder block is 425.45 mm (16.750 inch)
Minimum dimension should be 425.02 mm (16.733 inch)

- - Bore in the cylinder block for the main bearings is 129.891 ± 0.013 mm
K
(5.1138 ± 0.0005 inch)
Width of the main bearing cap 215.9 mm (8.50 inch)
L - - Width of the cylinder block for the main bearing cap
215.900 ± 0.020 mm (8.5000 ± 0.0008 inch)

- - Dimension from the centerline of the crankshaft bearing bore to the

M
bottom of cylinder block pan rails is 165.1 mm (6.50 inch)
Use the following procedure in order to tighten the main bearing cap
bolts:
1. Apply clean engine oil to the threads of the bolts.
2. Tighten the bolts that are in the tab end to 258 ± 14 N·m
(190 ± 10 lb ft).
3. Tighten the bolts that are opposite to the tab end to 258 ± 14 N·m
6 14 3P-1323 Bearing Cap Bolt
(190 ± 10 lb ft).
4. Again, tighten the bolts that are opposite to the tab end to an
additional angle of 120 ± 5 degrees.
4. Again, tighten the bolts that are in the tab end to an additional
angle of 120 ± 5 degrees.
Repeat the procedure for each bolt.
The total flatness of the top contact surface of the cylinder block must be within 0.10 mm (0.004 inch). The flatness must also
be within 0.05 mm (0.002 inch) for any 150 mm (5.9 inch) section of the surface.

i04384050 Part No.: 197-9322, 238-2700

S/N: W1B1-Up
Cylinder Liner
Part No.: 197-9322, 238-2700
SMCS Code: 1216 S/N: DBC1-Up
Part No.: 197-9322, 238-2700 Part No.: 197-9322, 238-2700
S/N: DFA1-Up S/N: ELC1-Up
Part No.: 197-9322, 238-2700 Part No.: 197-9322, 238-2700
S/N: EDA1-Up S/N: GWC1-Up
Part No.: 197-9322, 238-2700 Part No.: 197-9322
S/N: MMA1-Up S/N: KBC1-Up
S/N: TWA1-Up Part No.: 197-9322, 238-2700
S/N: P1C1-Up
Part No.: 197-9322, 238-2700
S/N: DBB1-Up Part No.: 197-9322, 238-2700
S/N: W1C1-Up
Part No.: 197-9322, 238-2700
S/N: J8B1-Up Part No.: 197-9322, 238-2700
S/N: XDC1-Up
Part No.: 197-9322, 238-2700
S/N: KGB1-Up Part No.: 197-9322, 238-2700
S/N: ZHC1-Up
Part No.: 197-9322, 238-2700
S/N: RLB1-Up Part No.: 197-9322, 238-2700
S/N: BXD1-Up
S/N: TWB1-Up
Part No.: 197-9322, 238-2700
S/N: DBD1-Up
150 SENR9831-18
Specifications Section

Part No.: 197-9322 Part No.: 197-9322, 238-2700

S/N: KSD1-Up S/N: PNM1-Up
S/N: RMD1-Up Part No.: 197-9322, 238-2700
S/N: B1N1-Up
Part No.: 197-9322, 238-2700
S/N: SBE1-Up Part No.: 197-9322, 238-2700
S/N: FEN1-Up
Part No.: 197-9322, 238-2700
S/N: T2E1-Up Part No.: 197-9322, 238-2700
S/N: B1P1-Up
Part No.: 197-9322, 238-2700
S/N: W1E1-Up Part No.: 197-9322, 238-2700
S/N: B4P1-Up
Part No.: 197-9322, 238-2700
S/N: AWF1-Up Part No.: 197-9322, 238-2700
S/N: B1R1-Up
Part No.: 197-9322, 238-2700
S/N: T2F1-Up Part No.: 197-9322, 238-2700
S/N: DXR1-Up
Part No.: 197-9322, 238-2700
S/N: W1F1-Up Part No.: 197-9322, 238-2700
S/N: GER1-Up
Part No.: 197-9322, 238-2700
S/N: A4G1-Up Part No.: 197-9322, 238-2700
S/N: PAR1-Up
Part No.: 197-9322, 238-2700
S/N: MHG1-Up Part No.: 197-9322, 238-2700
S/N: XTR1-Up
Part No.: 197-9322, 238-2700
S/N: B8H1-Up Part No.: 197-9322, 238-2700
S/N: JMS1-Up
S/N: RMH1-Up
Part No.: 197-9322, 238-2700
Part No.: 197-9322, 238-2700 S/N: MCS1-Up
S/N: A8J1-Up
Part No.: 197-9322, 238-2700
Part No.: 197-9322, 238-2700 S/N: RJS1-Up
S/N: DFJ1-Up
Part No.: 197-9322, 238-2700
Part No.: 197-9322 S/N: FAT1-Up
S/N: KKJ1-Up
Part No.: 197-9322, 238-2700
Part No.: 197-9322, 238-2700 S/N: ZXT1-Up
S/N: B8K1-Up
Part No.: 197-9322, 238-2700
Part No.: 197-9322, 238-2700 S/N: ASW1-Up
S/N: B9K1-Up
Part No.: 197-9322, 238-2700
Part No.: 197-9322, 238-2700 S/N: AZW1-Up
S/N: JLK1-Up
Part No.: 197-9322, 238-2700
Part No.: 197-9322, 238-2700 S/N: DNW1-Up
S/N: KKK1-Up
Part No.: 197-9322, 238-2700
Part No.: 197-9322, 238-2700 S/N: WAW1-Up
S/N: CXM1-Up
Part No.: 197-9322, 238-2700
Part No.: 197-9322, 238-2700 S/N: ASX1-Up
S/N: EAM1-Up
Part No.: 197-9322, 238-2700
Part No.: 197-9322, 238-2700 S/N: BTX1-Up
S/N: JCM1-Up
Part No.: 197-9322, 238-2700
Part No.: 197-9322, 238-2700 S/N: CMX1-Up
S/N: MEM1-Up
Part No.: 197-9322, 238-2700
Part No.: 197-9322, 238-2700 S/N: BXY1-Up
S/N: P1M1-Up
SENR9831-18 151
Specifications Section

Part No.: 197-9322, 238-2700

S/N: MCY1-Up
Part No.: 197-9322, 238-2700
S/N: BZZ1-Up
Part No.: 238-2700
S/N: KPZ1-Up
Part No.: 197-9322, 238-2700
S/N: MNZ1-Up

g02551321
Illustration 124

Table 92
Specification for the 197-9322 Cylinder Block Liner, 238-2700 Cylinder Block Liner,
and 2W-6000 Cylinder Block Liner
Item Qty Part Specification Description
A - - New cylinder liner bore is 137.185 ± 0.025 mm (5.4010 ± 0.0010 inch).

- - Flange Thickness is 8.890 ± 0.020 mm (0.3500 ± 0.0008 inch).

B
Minimum thickness is 8.870 mm (0.3492 inch).
Use the following procedure to install the cylinder liner:
1. Put liquid soap on the cylinder block liner bore surfaces and the rubber seals that are on the lower end of the cylinder liner.
2. Dip the filler band (1) completely in clean engine oil.
3. Immediately install the filler band (1) in the groove that is under the cylinder liner flange.
4. Install the cylinder liner into the cylinder block before the expansion of the filler band.
Refer to Guideline For Reusable Parts and Salvage Operations, SEBF8068, “Cylinder Liners” for more information. Also,
refer to Reuse And Salvage Guidelines, SEBF8049, “Visual Inspection of the Piston” for more information.

i04399232 Part No.: 322-1126

S/N: A7A1-Up
Cylinder Liner
Part No.: 253-8766, 322-1126
SMCS Code: 1216 S/N: DFA1-Up
152 SENR9831-18
Specifications Section

Part No.: 253-8766, 322-1126 Part No.: 253-8766, 322-1126

S/N: EDA1-Up S/N: T2F1-Up
Part No.: 253-8766, 322-1126 Part No.: 253-8766, 322-1126
S/N: MMA1-Up S/N: W1F1-Up
S/N: TWA1-Up Part No.: 253-8766, 322-1126
S/N: A4G1-Up
Part No.: 322-1126
S/N: DBB1-Up Part No.: 322-1126
S/N: MHG1-Up
Part No.: 322-1126
S/N: J8B1-Up Part No.: 253-8766, 322-1126
S/N: B8H1-Up
Part No.: 253-8753, 322-1126
S/N: KGB1-Up S/N: RMH1-Up
Part No.: 253-8766, 322-1126 Part No.: 322-1126
S/N: RLB1-Up S/N: A8J1-Up
S/N: TWB1-Up Part No.: 253-8766, 322-1126
S/N: DFJ1-Up
Part No.: 253-8766, 322-1126
S/N: W1B1-Up Part No.: 253-8766, 322-1126
S/N: B8K1-Up
Part No.: 322-1126
S/N: DBC1-Up Part No.: 253-8766, 322-1126
S/N: B9K1-Up
Part No.: 322-1126
S/N: ELC1-Up Part No.: 322-1126
S/N: JLK1-Up
Part No.: 322-1126
S/N: GWC1-Up Part No.: 253-8766, 322-1126
S/N: KKK1-Up
Part No.: 253-8766, 322-1126
S/N: KBC1-Up Part No.: 253-8766, 322-1126
S/N: CXM1-Up
Part No.: 253-8766, 322-1126
S/N: P1C1-Up Part No.: 253-8766, 322-1126
S/N: EAM1-Up
Part No.: 253-8766, 322-1126
S/N: W1C1-Up Part No.: 253-8766, 322-1126
S/N: JCM1-Up
Part No.: 253-8766, 322-1126
S/N: XDC1-Up Part No.: 322-1126
S/N: MEM1-Up
Part No.: 322-1126
S/N: ZHC1-Up Part No.: 253-8766, 322-1126
S/N: P1M1-Up
Part No.: 253-8766, 322-1126
S/N: BXD1-Up Part No.: 253-8766, 322-1126
S/N: PNM1-Up
Part No.: 322-1126
S/N: DBD1-Up Part No.: 253-8766, 322-1126
S/N: B1N1-Up
S/N: RMD1-Up
Part No.: 322-1126
Part No.: 253-8766, 322-1126 S/N: FEN1-Up
S/N: SBE1-Up
Part No.: 322-1126
Part No.: 253-8766, 322-1126 S/N: B1P1-Up
S/N: T2E1-Up
Part No.: 253-8766, 322-1126
Part No.: 253-8766, 322-1126 S/N: B4P1-Up
S/N: W1E1-Up
Part No.: 322-1126
Part No.: 322-1126 S/N: B1R1-Up
S/N: AWF1-Up
SENR9831-18 153
Specifications Section

Part No.: 322-1126

S/N: DXR1-Up
Part No.: 253-8766, 322-1126
S/N: GER1-Up
Part No.: 322-1126
S/N: PAR1-Up
Part No.: 253-8766, 322-1126
S/N: XTR1-Up
Part No.: 322-1126
S/N: JMS1-Up
Part No.: 322-1126
S/N: MCS1-Up
Part No.: 253-8766, 322-1126
S/N: RJS1-Up
Part No.: 322-1126
S/N: FAT1-Up
Part No.: 322-1126
S/N: ZXT1-Up
Part No.: 322-1126
S/N: ASW1-Up
Part No.: 322-1126
S/N: AZW1-Up
Part No.: 253-8766, 322-1126
S/N: DNW1-Up
Part No.: 253-8766, 322-1126
S/N: WAW1-Up
Part No.: 322-1126
S/N: ASX1-Up
Part No.: 253-8766, 322-1126
S/N: BTX1-Up
Part No.: 322-1126
S/N: CMX1-Up
Part No.: 253-8766, 322-1126
S/N: BXY1-Up
Part No.: 322-1126
S/N: MCY1-Up
Part No.: 253-8766, 322-1126
S/N: BZZ1-Up
Part No.: 322-1126
S/N: KPZ1-Up
Part No.: 253-8766, 322-1126
S/N: MNZ1-Up
Part No.: 322-1126
S/N: M3W; TXH1-Up
154 SENR9831-18
Specifications Section

g02553340
Illustration 125

Table 93

Specification for the 253-8766 Cylinder Block Liner, 215-2985 Cylinder Block Liner, 322-1126
Cylinder Block Liner, and 304-9856 Cylinder Block Liner
Item Qty Part Specification Description
A - - New liner bore is 145.000 ± 0.025 mm (5.7086 ± 0.0010 inch).

- - Thickness of flange on liner is 8.890 ± 0.020 mm (0.3500 ± 0.0008 inch).

B
The minimum thickness of the part that can be used again is 8.870 mm (0.3492 inch).
Use the following procedure for installing the cylinder liner into the cylinder block:
1. Apply 5P-3975 Rubber Lubricant on the surfaces of the cylinder liner bore. Apply 5P-3975 Rubber Lubricant on the
rubber seals on the lower part of the cylinder liner.
2. Put filler band (1) completely in clean engine oil for a moment.
3. Install the filler band in the groove under the liner flange without delay.
4. Install the liner in the bore immediately, before the filler band expands.
Refer to Guideline For Reusable Parts, SEBF8068, “Cylinder Liners” for more information. Also, refer to Testing and
Adjusting, “Cylinder Liner Projection - Inspect” for the procedure for inspecting the projection of the cylinder liners.

i04375769 Part No.: 189-4918

S/N: MMA1-Up
Crankshaft
S/N: TWA1-Up
SMCS Code: 1202
Part No.: 221-9360
Part No.: 189-4918 S/N: DBB1-Up
S/N: A7A1-Up
Part No.: 221-9360
Part No.: 189-4918 S/N: J8B1-Up
S/N: DFA1-Up
Part No.: 189-4918
Part No.: 189-4918 S/N: KGB1-Up
S/N: EDA1-Up
SENR9831-18 155
Specifications Section

Part No.: 189-4918 S/N: RMH1-Up

S/N: RLB1-Up
Part No.: 221-9360
S/N: TWB1-Up S/N: A8J1-Up
Part No.: 189-4918, 221-9360 Part No.: 189-4918
S/N: W1B1-Up S/N: DFJ1-Up
Part No.: 221-9360 Part No.: 221-9360
S/N: DBC1-Up S/N: KKJ1-Up
Part No.: 221-9360 Part No.: 189-4918
S/N: ELC1-Up S/N: B8K1-Up
Part No.: 221-9360 Part No.: 189-4918
S/N: GWC1-Up S/N: B9K1-Up
Part No.: 189-4918 Part No.: 221-9360
S/N: KBC1-Up S/N: JLK1-Up
Part No.: 189-4918 Part No.: 189-4918
S/N: P1C1-Up S/N: KKK1-Up
Part No.: 189-4918, 221-9360 Part No.: 189-4918
S/N: W1C1-Up S/N: CXM1-Up
Part No.: 189-4918 Part No.: 189-4918
S/N: XDC1-Up S/N: EAM1-Up
Part No.: 221-9360 Part No.: 189-4918
S/N: ZHC1-Up S/N: JCM1-Up
Part No.: 189-4918 Part No.: 221-9360
S/N: BXD1-Up S/N: MEM1-Up
Part No.: 221-9360 Part No.: 189-4918
S/N: DBD1-Up S/N: P1M1-Up
Part No.: 221-9360 Part No.: 189-4918
S/N: KSD1-Up S/N: PNM1-Up
S/N: RMD1-Up Part No.: 189-4918, 221-9360
S/N: B1N1-Up
Part No.: 189-4918
S/N: SBE1-Up Part No.: 221-9360
S/N: FEN1-Up
Part No.: 189-4918
S/N: T2E1-Up Part No.: 221-9360
S/N: B1P1-Up
Part No.: 189-4918, 221-9360
S/N: W1E1-Up Part No.: 189-4918
S/N: B4P1-Up
Part No.: 221-9360
S/N: AWF1-Up Part No.: 221-9360
S/N: B1R1-Up
Part No.: 189-4918
S/N: T2F1-Up Part No.: 221-9360
S/N: DXR1-Up
Part No.: 189-4918, 221-9360
S/N: W1F1-Up Part No.: 189-4918, 221-9360
S/N: GER1-Up
Part No.: 189-4918
S/N: A4G1-Up Part No.: 221-9360
S/N: PAR1-Up
Part No.: 221-9360
S/N: MHG1-Up Part No.: 189-4918
S/N: XTR1-Up
Part No.: 189-4918
S/N: B8H1-Up
156 SENR9831-18
Specifications Section

Part No.: 221-9360

S/N: JMS1-Up
Part No.: 221-9360
S/N: MCS1-Up
Part No.: 189-4918
S/N: RJS1-Up
Part No.: 221-9360
S/N: FAT1-Up
Part No.: 221-9360
S/N: ZXT1-Up
Part No.: 221-9360
S/N: ASW1-Up
Part No.: 221-9360
S/N: AZW1-Up
Part No.: 189-4918
S/N: DNW1-Up
Part No.: 189-4918
S/N: WAW1-Up
Part No.: 221-9360
S/N: ASX1-Up
Part No.: 189-4918
S/N: BTX1-Up
Part No.: 221-9360
S/N: CMX1-Up
Part No.: 189-4918
S/N: BXY1-Up
Part No.: 221-9360
S/N: MCY1-Up
Part No.: 189-4918, 221-9360
S/N: BZZ1-Up
Part No.: 221-9360
S/N: KPZ1-Up
Part No.: 189-4918
S/N: MNZ1-Up
Part No.: 189-4918
S/N: M3W; TXH1-Up
SENR9831-18 157
Specifications Section

g02572636
Illustration 126
(1) Main bearing journal (2) Connecting rod bearing journal (3) Crankshaft gear

Table 94

Specifications for 221-9360 Crankshaft, 189-4918 Crankshaft, and 337-0201 Crankshaft.

Item Qty Parts Specification Description
Protrusion of the dowel from the face of the crankshaft is
A 1 4N-0684 Dowel
6.4 mm (0.25 inch).
Protrusion of the dowel from the surface of the crankshaft is
B 1 7S-5005 Dowel 4.1 ± 0.5 mm (0.16 ± 0.02 inch).

- End play of the crankshaft is 0.11 to 0.57 mm (0.004 to 0.022 inch).

The maximum permissible end play with used bearings is 0.89 mm (0.035 inch).

i04375725 Part No.: 142-5867, 142-5868

S/N: RLB1-Up
Crankshaft Seals
S/N: TWB1-Up
SMCS Code: 1160; 1161
Part No.: 142-5867, 142-5868
Part No.: 142-5867, 142-5868 S/N: W1B1-Up
S/N: A7A1-Up
Part No.: 142-5867, 142-5868
Part No.: 142-5867, 142-5868 S/N: DBC1-Up
S/N: DFA1-Up
Part No.: 142-5867
Part No.: 142-5867, 142-5868 S/N: ELC1-Up
S/N: EDA1-Up
Part No.: 142-5867, 142-5868
Part No.: 142-5867, 142-5868 S/N: GWC1-Up
S/N: MMA1-Up
Part No.: 142-5867, 142-5868
S/N: TWA1-Up S/N: KBC1-Up
Part No.: 142-5867, 142-5868 Part No.: 142-5867, 142-5868
S/N: DBB1-Up S/N: P1C1-Up
Part No.: 142-5867, 142-5868 Part No.: 142-5867, 142-5868
S/N: J8B1-Up S/N: W1C1-Up
Part No.: 142-5867, 142-5868 Part No.: 142-5867, 142-5868
S/N: KGB1-Up S/N: XDC1-Up
158 SENR9831-18
Specifications Section

Part No.: 142-5867, 142-5868 Part No.: 142-5867, 142-5868

S/N: ZHC1-Up S/N: JCM1-Up
Part No.: 142-5867, 142-5868 Part No.: 142-5867, 142-5868
S/N: BXD1-Up S/N: MEM1-Up
Part No.: 142-5867, 142-5868 Part No.: 142-5867, 142-5868
S/N: DBD1-Up S/N: P1M1-Up
Part No.: 142-5867, 142-5868 Part No.: 142-5867, 142-5868
S/N: KSD1-Up S/N: PNM1-Up
S/N: RMD1-Up Part No.: 142-5867, 142-5868
S/N: B1N1-Up
Part No.: 142-5867, 142-5868
S/N: SBE1-Up Part No.: 142-5867
S/N: FEN1-Up
Part No.: 142-5867, 142-5868
S/N: T2E1-Up Part No.: 142-5867, 142-5868
S/N: B1P1-Up
Part No.: 142-5867, 142-5868
S/N: W1E1-Up Part No.: 142-5867, 142-5868
S/N: B4P1-Up
Part No.: 142-5867, 142-5868
S/N: AWF1-Up Part No.: 142-5867, 142-5868
S/N: B1R1-Up
Part No.: 142-5867, 142-5868
S/N: T2F1-Up Part No.: 142-5867, 142-5868
S/N: DXR1-Up
Part No.: 142-5867, 142-5868
S/N: W1F1-Up Part No.: 142-5867, 142-5868
S/N: GER1-Up
Part No.: 142-5867, 142-5868
S/N: A4G1-Up Part No.: 142-5867, 142-5868
S/N: PAR1-Up
Part No.: 142-5867, 142-5868
S/N: MHG1-Up Part No.: 142-5867, 142-5868
S/N: XTR1-Up
Part No.: 142-5867, 142-5868
S/N: B8H1-Up Part No.: 142-5867, 142-5868
S/N: JMS1-Up
S/N: RMH1-Up
Part No.: 142-5867, 142-5868
Part No.: 142-5867, 142-5868 S/N: MCS1-Up
S/N: A8J1-Up
Part No.: 142-5867, 142-5868
Part No.: 142-5867, 142-5868 S/N: RJS1-Up
S/N: DFJ1-Up
Part No.: 142-5867, 142-5868
Part No.: 142-5867, 142-5868 S/N: FAT1-Up
S/N: KKJ1-Up
Part No.: 142-5867, 142-5868
Part No.: 142-5867, 142-5868 S/N: ZXT1-Up
S/N: B8K1-Up
Part No.: 142-5867, 142-5868
Part No.: 142-5867, 142-5868 S/N: ASW1-Up
S/N: B9K1-Up
Part No.: 142-5867, 142-5868
Part No.: 142-5867, 142-5868 S/N: AZW1-Up
S/N: JLK1-Up
Part No.: 142-5867, 142-5868
Part No.: 142-5867, 142-5868 S/N: DNW1-Up
S/N: KKK1-Up
Part No.: 142-5867, 142-5868
Part No.: 142-5867, 142-5868 S/N: WAW1-Up
S/N: CXM1-Up
Part No.: 142-5867, 142-5868
Part No.: 142-5867, 142-5868 S/N: ASX1-Up
S/N: EAM1-Up
SENR9831-18 159
Specifications Section

Part No.: 142-5867, 142-5868

S/N: BTX1-Up
Part No.: 142-5867, 142-5868
S/N: CMX1-Up
Part No.: 142-5867, 142-5868
S/N: BXY1-Up
Part No.: 142-5867
S/N: MCY1-Up
Part No.: 142-5867, 142-5868
S/N: BZZ1-Up
Part No.: 142-5867, 142-5868
S/N: KPZ1-Up
Part No.: 142-5867, 142-5868
S/N: MNZ1-Up
Part No.: 142-5867
S/N: M3W; TXH1-Up

g02571217
Illustration 127
(2) Front end of the crankshaft (4) Rear end of the crankshaft
160 SENR9831-18
Specifications Section

Table 95
Specification for 142-5867 Crankshaft Seal, and 142-5868 Crankshaft Seal
Item Qty Part Specification Description
Do not separate the seal from the sleeve. Replace the seal if the seal is
separated from the sleeve.
142-5867 Crankshaft The sleeve of the front crankshaft seal should be flush with front face of
1 1
Seal crankshaft.
The seal driver should not contact the crankshaft seal inside diameter
177.80 ± 0.25 mm (7.000 ± 0.010 inch).
Do not separate the seal from the sleeve. Replace the seal if the seal is
separated from the sleeve.
Installation depth of the rear crankshaft seal is 1.5 ± 0.5 mm
142-5868 Crankshaft (0.06 ± 0.02 inch).
3 1
Seal The seal driver should not contact the crankshaft seal inside diameter
177.80 ± 0.25 mm (7.000 ± 0.010 inch).
The assembled installation depth should be checked with the crankshaft at
maximum rearward position.

i03001867 Part No.: 229-2863

S/N: GWC1-Up
Connecting Rod Bearing
Part No.: 234-6136
Journal S/N: KBC1-Up
SMCS Code: 1202; 1219; 1225 Part No.: 234-6136
S/N: P1C1-Up
Part No.: 189-4918
S/N: A7A1-Up Part No.: 229-2863, 234-6136
S/N: W1C1-Up
Part No.: 234-6136
S/N: DFA1-Up Part No.: 234-6136
S/N: XDC1-Up
Part No.: 234-6136
S/N: EDA1-Up Part No.: 229-2863
S/N: ZHC1-Up
Part No.: 234-6136
S/N: MMA1-Up Part No.: 234-6136
S/N: BXD1-Up
S/N: TWA1-Up
Part No.: 229-2863
Part No.: 229-2863
S/N: DBD1-Up
S/N: DBB1-Up
Part No.: 229-2863
Part No.: 229-2863
S/N: KSD1-Up
S/N: J8B1-Up
S/N: RMD1-Up
Part No.: 234-6136
S/N: KGB1-Up Part No.: 234-6136
S/N: SBE1-Up
Part No.: 234-6136
S/N: RLB1-Up Part No.: 234-6136
S/N: T2E1-Up
S/N: TWB1-Up
Part No.: 229-2863
Part No.: 229-2863, 234-6136
S/N: W1E1-Up
S/N: W1B1-Up
Part No.: 229-2863
Part No.: 229-2863
S/N: AWF1-Up
S/N: DBC1-Up
Part No.: 234-6136
Part No.: 229-2863
S/N: T2F1-Up
S/N: ELC1-Up
SENR9831-18 161
Specifications Section

Part No.: 229-2863, 234-6136 Part No.: 229-2863

S/N: W1F1-Up S/N: DXR1-Up
Part No.: 234-6136 Part No.: 229-2863, 234-6136
S/N: A4G1-Up S/N: GER1-Up
Part No.: 229-2863 Part No.: 229-2863
S/N: MHG1-Up S/N: PAR1-Up
Part No.: 234-6136 Part No.: 234-6136
S/N: B8H1-Up S/N: XTR1-Up
S/N: RMH1-Up Part No.: 229-2863
S/N: JMS1-Up
Part No.: 229-2863
S/N: A8J1-Up Part No.: 229-2863
S/N: MCS1-Up
Part No.: 234-6136
S/N: DFJ1-Up Part No.: 234-6136
S/N: RJS1-Up
Part No.: 229-2863
S/N: KKJ1-Up Part No.: 229-2863
S/N: FAT1-Up
Part No.: 234-6136
S/N: B8K1-Up Part No.: 229-2863
S/N: ZXT1-Up
Part No.: 234-6136
S/N: B9K1-Up Part No.: 229-2863
S/N: ASW1-Up
Part No.: 229-2863
S/N: JLK1-Up Part No.: 229-2863
S/N: AZW1-Up
Part No.: 234-6136
S/N: KKK1-Up Part No.: 234-6136
S/N: DNW1-Up
Part No.: 234-6136
S/N: CXM1-Up Part No.: 234-6136
S/N: WAW1-Up
Part No.: 234-6136
S/N: EAM1-Up Part No.: 229-2863
S/N: ASX1-Up
Part No.: 234-6136
S/N: JCM1-Up Part No.: 234-6136
S/N: BTX1-Up
Part No.: 229-2863
S/N: MEM1-Up Part No.: 229-2863
S/N: CMX1-Up
Part No.: 234-6136
S/N: P1M1-Up Part No.: 234-6136
S/N: BXY1-Up
Part No.: 234-6136
S/N: PNM1-Up Part No.: 229-2863
S/N: MCY1-Up
Part No.: 229-2863
S/N: B1N1-Up Part No.: 229-2863, 234-6136
S/N: BZZ1-Up
Part No.: 229-2863
S/N: FEN1-Up Part No.: 229-2863
S/N: KPZ1-Up
Part No.: 229-2863
S/N: B1P1-Up Part No.: 234-6136
S/N: MNZ1-Up
Part No.: 234-6136
S/N: B4P1-Up Part No.: 189-4918
S/N: M3W; TXH1-Up
Part No.: 229-2863
S/N: B1R1-Up Refer to Guideline For Reusable Parts, SEBF8009,
“Main and Connecting Rod Bearings” and Guideline
162 SENR9831-18
Specifications Section

For Reusable Parts, SEBF8041, “Specifications for Part No.: 189-4918

Crankshaft in Caterpillar Engines”. S/N: KBC1-Up

Table 96 Part No.: 189-4918

S/N: P1C1-Up
Connecting Rod Bearing Journal
97.000 ± 0.020 mm Part No.: 189-4918, 221-9360
Original Size Journal S/N: W1C1-Up
(3.8189 ± 0.0008 inch)
Undersize Journal
96.37 mm (3.794 inch)
Part No.: 189-4918
0.63 mm (0.025 inch) S/N: XDC1-Up
Undersize Journal Part No.: 221-9360
95.73 mm (3.769 inch)
1.27 mm (0.050 inch)
S/N: ZHC1-Up

Clearance between the new bearing and the Part No.: 189-4918
journal .................................. 0.062 mm to 0.160 mm S/N: BXD1-Up
(0.0024 inch to 0.0063 inch)
Part No.: 221-9360
S/N: DBD1-Up
Maximum permissible clearance between the bearing
and the journal ........................ 0.20 mm (0.008 inch) Part No.: 221-9360
S/N: KSD1-Up
i04379811 S/N: RMD1-Up
Main Bearing Journal Part No.: 189-4918
S/N: SBE1-Up
SMCS Code: 1202; 1203
Part No.: 189-4918
Part No.: 189-4918 S/N: T2E1-Up
S/N: A7A1-Up
Part No.: 189-4918, 221-9360
Part No.: 189-4918 S/N: W1E1-Up
S/N: DFA1-Up
Part No.: 221-9360
Part No.: 189-4918 S/N: AWF1-Up
S/N: EDA1-Up
Part No.: 189-4918
Part No.: 189-4918 S/N: T2F1-Up
S/N: MMA1-Up
Part No.: 189-4918, 221-9360
S/N: TWA1-Up S/N: W1F1-Up
Part No.: 221-9360 Part No.: 189-4918
S/N: DBB1-Up S/N: A4G1-Up
Part No.: 221-9360 Part No.: 221-9360
S/N: J8B1-Up S/N: MHG1-Up
Part No.: 189-4918 Part No.: 189-4918
S/N: KGB1-Up S/N: B8H1-Up
Part No.: 189-4918 S/N: RMH1-Up
S/N: RLB1-Up
Part No.: 221-9360
S/N: TWB1-Up S/N: A8J1-Up
Part No.: 189-4918, 221-9360 Part No.: 189-4918
S/N: W1B1-Up S/N: DFJ1-Up
Part No.: 221-9360 Part No.: 221-9360
S/N: DBC1-Up S/N: KKJ1-Up
Part No.: 221-9360 Part No.: 189-4918
S/N: ELC1-Up S/N: B8K1-Up
Part No.: 221-9360 Part No.: 189-4918
S/N: GWC1-Up S/N: B9K1-Up
SENR9831-18 163
Specifications Section

Part No.: 221-9360 Part No.: 221-9360

S/N: JLK1-Up S/N: AZW1-Up
Part No.: 189-4918 Part No.: 189-4918
S/N: KKK1-Up S/N: DNW1-Up
Part No.: 189-4918 Part No.: 189-4918
S/N: CXM1-Up S/N: WAW1-Up
Part No.: 189-4918 Part No.: 189-4918, 221-9360
S/N: EAM1-Up S/N: ASX1-Up
Part No.: 189-4918 Part No.: 189-4918
S/N: JCM1-Up S/N: BTX1-Up
Part No.: 221-9360 Part No.: 221-9360
S/N: MEM1-Up S/N: CMX1-Up
Part No.: 189-4918 Part No.: 189-4918
S/N: P1M1-Up S/N: BXY1-Up
Part No.: 189-4918 Part No.: 221-9360
S/N: PNM1-Up S/N: MCY1-Up
Part No.: 189-4918, 221-9360 Part No.: 189-4918, 221-9360
S/N: B1N1-Up S/N: BZZ1-Up
Part No.: 221-9360 Part No.: 221-9360
S/N: FEN1-Up S/N: KPZ1-Up
Part No.: 221-9360 Part No.: 189-4918
S/N: B1P1-Up S/N: MNZ1-Up
Part No.: 189-4918 Part No.: 189-4918
S/N: B4P1-Up S/N: M3W; TXH1-Up
Part No.: 221-9360
S/N: B1R1-Up
Part No.: 221-9360
S/N: DXR1-Up
Part No.: 189-4918, 221-9360
S/N: GER1-Up
Part No.: 221-9360
S/N: PAR1-Up
Part No.: 189-4918
S/N: XTR1-Up
Part No.: 221-9360
S/N: JMS1-Up
Part No.: 221-9360
S/N: MCS1-Up
Part No.: 189-4918
S/N: RJS1-Up
Part No.: 221-9360
S/N: FAT1-Up
Part No.: 221-9360
S/N: ZXT1-Up
Part No.: 221-9360
S/N: ASW1-Up
164 SENR9831-18
Specifications Section

Table 97
Specification for the 221-9360 Crankshaft, 189-4918 Crankshaft, and 337-0201 Crankshaft
Item Qty Part Specification Description
Main bearing journal original size is 120.650 ± 0.020 mm (4.7500 ± 0.0008 inch).
Diameter of 0.63 mm (0.025 inch) undersize main bearing journal is
120.015 ± 0.020 mm (4.7250 ± 0.0008 inch).
Diameter of 1.27 mm (0.050 inch) undersize main bearing journal size is
119.380 ± 0.020 mm (4.7000 ± 0.0008 inch).
Clearance between new bearing and new journal of Main bearing cap with two bolts
- - - is 0.076 to 0.186 mm (0.0030 to 0.0073 inch).
Clearance between new bearing and new journal of Main bearing cap with four bolts
is 0.071 to 0.178 mm (0.0028 to 0.0070 inch).
Original size of the main bearing bore in the block is 129.891 ± 0.013 mm
(5.1138 ± 0.0005 inch).
Diameter of 0.63 mm (0.025 inch) oversize main bearing bore in the block is
130.521 ± 0.013 mm (5.1387 ± 0.0005 inch).

i04411176 Part No.: 224-3245

S/N: KBC1-Up
Connecting Rod
Part No.: 224-3245
SMCS Code: 1218 S/N: P1C1-Up
Part No.: 224-3245 Part No.: 224-3245
S/N: A7A1-Up S/N: W1C1-Up
Part No.: 224-3245 Part No.: 224-3245
S/N: DFA1-Up S/N: XDC1-Up
Part No.: 224-3245 Part No.: 224-3245
S/N: EDA1-Up S/N: ZHC1-Up
Part No.: 224-3245 Part No.: 224-3245
S/N: MMA1-Up S/N: BXD1-Up
S/N: TWA1-Up Part No.: 224-3245
S/N: DBD1-Up
Part No.: 224-3245
S/N: DBB1-Up Part No.: 224-3245
S/N: KSD1-Up
Part No.: 224-3245
S/N: J8B1-Up S/N: RMD1-Up
Part No.: 224-3245 Part No.: 224-3245
S/N: KGB1-Up S/N: SBE1-Up
Part No.: 224-3245 Part No.: 224-3245
S/N: RLB1-Up S/N: T2E1-Up
S/N: TWB1-Up Part No.: 224-3245
S/N: W1E1-Up
Part No.: 224-3245
S/N: W1B1-Up Part No.: 224-3245
S/N: AWF1-Up
Part No.: 224-3245
S/N: DBC1-Up Part No.: 224-3245
S/N: T2F1-Up
Part No.: 224-3245
S/N: ELC1-Up Part No.: 224-3245
S/N: W1F1-Up
Part No.: 224-3245
S/N: GWC1-Up Part No.: 224-3245
S/N: A4G1-Up
SENR9831-18 165
Specifications Section

Part No.: 224-3245 Part No.: 224-3245

S/N: MHG1-Up S/N: PAR1-Up
Part No.: 224-3245 Part No.: 224-3245
S/N: B8H1-Up S/N: XTR1-Up
S/N: RMH1-Up Part No.: 224-3245
S/N: JMS1-Up
Part No.: 224-3245
S/N: A8J1-Up Part No.: 224-3245
S/N: MCS1-Up
Part No.: 224-3245
S/N: DFJ1-Up Part No.: 224-3245
S/N: RJS1-Up
Part No.: 224-3245
S/N: KKJ1-Up Part No.: 224-3245
S/N: FAT1-Up
Part No.: 224-3245
S/N: B8K1-Up Part No.: 224-3245
S/N: ZXT1-Up
Part No.: 224-3245
S/N: B9K1-Up Part No.: 224-3245
S/N: ASW1-Up
Part No.: 224-3245
S/N: JLK1-Up Part No.: 224-3245
S/N: AZW1-Up
Part No.: 224-3245
S/N: KKK1-Up Part No.: 224-3245
S/N: DNW1-Up
Part No.: 224-3245
S/N: CXM1-Up Part No.: 224-3245
S/N: WAW1-Up
Part No.: 224-3245
S/N: EAM1-Up Part No.: 224-3245
S/N: ASX1-Up
Part No.: 224-3245
S/N: JCM1-Up Part No.: 224-3245
S/N: BTX1-Up
Part No.: 224-3245
S/N: MEM1-Up Part No.: 224-3245
S/N: CMX1-Up
Part No.: 224-3245
S/N: P1M1-Up Part No.: 224-3245
S/N: BXY1-Up
Part No.: 224-3245
S/N: PNM1-Up Part No.: 224-3245
S/N: MCY1-Up
Part No.: 224-3245
S/N: B1N1-Up Part No.: 224-3245
S/N: BZZ1-Up
Part No.: 224-3245
S/N: FEN1-Up Part No.: 224-3245
S/N: KPZ1-Up
Part No.: 224-3245
S/N: B1P1-Up Part No.: 224-3245
S/N: MNZ1-Up
Part No.: 224-3245
S/N: B4P1-Up Part No.: 224-3245
S/N: M3W; TXH1-Up
Part No.: 224-3245
S/N: B1R1-Up
Part No.: 224-3245
S/N: DXR1-Up
Part No.: 224-3245
S/N: GER1-Up
166 SENR9831-18
Specifications Section

g02608158
Illustration 128
SENR9831-18 167
Specifications Section

Table 98
Specification for 224-3245 Rod As
Item Qty Part Specification Description
A - - Location of the bearing joint from the horizontal centerline of the pin bore is ± 5 degrees.

- - Inside diameter of connecting rod for bearing for the piston pin is 64.592 ± 0.013 mm
B
(2.5430 ± 0.0005 inch).
C - - Bore diameter of bearing for the piston pin is 60.035 ± 0.008 mm (2.3636 ± 0.0003 inch).
Maximum length for heating the connecting rod during the installation of bearing for
piston pin is 93.0 mm (3.66 inch).
D - - Temperature for heating the connecting rod is 175 to 260 °C (347 to 500 °F).
Note : Apply heat to the connecting rod prior to installation of bearing for piston pin. Do
not use a torch to heat the connecting rod.

- - Distance between the center of the bore for the bearing for piston pin and the center of
E
the bore for the crankshaft journal is 270.76 mm (10.660 inch).

- - Inside diameter of connecting rod for the bearing for crankshaft journal is
F
103.200 ± 0.013 mm (4.0630 ± 0.0005 inch).
G - - Bore in the bearing for crankshaft is 97.088 ± 0.016 mm (3.8224 ± 0.0006 inch).
Use the following procedure for tightening the bolts for the rod cap. Refer Illustration
128 for tightening sequence.
1. Before assembly, lubricate the threads of the bolts and the seating face of the bolt
heads with clean engine oil.
2. Finger tighten all the bolts.
3. Tighten bolt 1 and bolt 3 to 70 ± 4 N·m (50 ± 3 lb ft).
213-3217
1 4
Bolt 4. Tighten bolt 2 and bolt 4 to 70 ± 4 N·m (50 ± 3 lb ft).
Note : Use a paint stick to place an index mark on each of the bolts. Use the index
mark as a reference in order to torque the bolts for an additional angle.
5. Tighten bolt 2 and bolt 4 by an additional angle of 60 ± 5 degrees.
6. Again tighten bolt 1 and bolt 3 to 70 ± 4 N·m (50 ± 3 lb ft).
7. Tighten bolt 1 and bolt 3 by an additional angle of 60 ± 5 degrees.

i04380852 S/N: TWB1-Up

Piston and Rings Part No.: 220-1441, 234-6136
S/N: W1B1-Up
SMCS Code: 1214; 1215
Part No.: 220-1441
Part No.: 220-1441 S/N: KBC1-Up
S/N: A7A1-Up
Part No.: 234-6136
Part No.: 220-1441 S/N: P1C1-Up
S/N: DFA1-Up
Part No.: 220-1441, 234-6136
Part No.: 220-1441 S/N: W1C1-Up
S/N: EDA1-Up
Part No.: 220-1441
Part No.: 220-1441 S/N: XDC1-Up
S/N: MMA1-Up
Part No.: 220-1441, 234-6136
S/N: TWA1-Up S/N: BXD1-Up
Part No.: 220-1441 S/N: RMD1-Up
S/N: KGB1-Up
Part No.: 220-1441
Part No.: 220-1441, 234-6136 S/N: SBE1-Up
S/N: RLB1-Up
168 SENR9831-18
Specifications Section

Part No.: 220-1441 Part No.: 220-1441

S/N: T2E1-Up S/N: BTX1-Up
Part No.: 220-1441, 234-6136 Part No.: 220-1441
S/N: W1E1-Up S/N: BXY1-Up
Part No.: 220-1441 Part No.: 220-1441, 234-6136
S/N: T2F1-Up S/N: BZZ1-Up
Part No.: 220-1441, 234-6136 Part No.: 220-1441
S/N: W1F1-Up S/N: MNZ1-Up
Part No.: 220-1441, 234-6136
S/N: A4G1-Up
Part No.: 234-6136
S/N: B8H1-Up
S/N: RMH1-Up
Part No.: 220-1441
S/N: DFJ1-Up
Part No.: 234-6136
S/N: B8K1-Up
Part No.: 220-1441, 234-6136
S/N: B9K1-Up
Part No.: 220-1441
S/N: KKK1-Up
Part No.: 234-6136
S/N: CXM1-Up
Part No.: 220-1441
S/N: EAM1-Up
Part No.: 220-1441
S/N: JCM1-Up
Part No.: 234-6136
S/N: P1M1-Up
Part No.: 234-6136
S/N: PNM1-Up
Part No.: 234-6136
S/N: B4P1-Up
Part No.: 220-1441, 234-6136
S/N: GER1-Up
Part No.: 220-1441
S/N: XTR1-Up
Part No.: 220-1441
S/N: RJS1-Up
Part No.: 234-6136
S/N: DNW1-Up
Part No.: 220-1441
S/N: WAW1-Up
Part No.: 220-1441
S/N: ASX1-Up
SENR9831-18 169
Specifications Section

g02546108
Illustration 129
Typical example
170 SENR9831-18
Specifications Section

Table 99
Specification for the 234-6136 Piston and Rod Gp, and 220-1441 Piston and Rod Gp
Item Qty Part Specification Description
Install the top piston ring with the side marked “UP-1” toward the top of the
piston. The purple colored stripe faces to the right of the piston ring end gap.
Thickness of new top piston ring is 3.845 mm (0.1514 inch)
223-9159 Top Piston Clearance between the ends of the piston ring in a cylinder liner bore of
1 1
Ring 144.975 mm (5.7077 inch) is 0.40 ± 0.10 mm (0.016 ± 0.004 inch)
Increase in the clearance between the ends of the piston ring for each
0.03 mm (0.001 inch) increase in the cylinder liner bore is 0.08 mm
(0.003 inch)
Install the intermediate piston ring with the side marked “UP-2” toward the
top of the piston. The white-colored stripe faces to the right of the piston
ring end gap.
Thickness of new intermediate piston ring is 2.94 mm (0.116 inch)
2 1 238-2707 Piston Ring Clearance between the ends of the piston ring in a cylinder liner bore of
144.975 mm (5.7077 inch) is 0.600 ± 0.125 mm (0.0236 ± 0.0049 inch)
Increase in the clearance between the ends of the piston ring for each
0.03 mm (0.001 inch) increase in the cylinder liner bore is 0.08 mm
(0.003 inch)
The spring ends of the oil control ring should be assembled 180 degrees
from the ring end gap. The colored faces to the right or left of the piston
ring end gap.
Width of groove in new piston for oil control piston ring is 3.020 ± 0.010 mm
(0.1189 ± 0.0004 inch)
Thickness of new oil control piston ring is 2.980 ± 0.010 mm
3 1 246-5659 Piston Ring (0.1173 ± 0.0004 inch)
Clearance between groove and oil control piston ring is 0.04 mm (0.002 inch)
Clearance between the ends of the piston ring in a cylinder liner bore of
144.975 mm (5.7077 inch) is 0.55 ± 0.15 mm (0.022 ± 0.006 inch)
Increase in the clearance between the ends of the piston ring for each
0.03 mm (0.001 inch) increase in the cylinder liner bore is 0.08 mm
(0.003 inch)
Thoroughly lubricate the piston pin with clean engine oil before the piston is
inserted into the piston body and the connecting rod (6).
Diameter of the bore in the finished bearing that is installed into the piston
skirt for the piston pin is 60.0925 ± 0.0075 mm (2.36584 ± 0.00030 inch)
4 1 180-7350 Piston Pin
Diameter of the new piston pin is 59.975 ± 0.005 mm (2.3612 ± 0.0002 inch)
Length of the piston pin is 89.80 ± 0.15 mm (3.535 ± 0.006 inch)
Install the retainer ring (5) with the gap at the bottom of the piston. Refer to
Illustration 129.
7 1 151-5925 Bolt Torque to 40 ± 8 N·m (30 ± 6 lb ft)
Thoroughly lubricate the entire piston in zone (A) with clean engine oil prior to assembly into the cylinder block
After the piston rings have been installed, rotate the piston rings so that the end gaps are placed
at 120 degrees distance from each other.

i04411207 Part No.: 368-7822

S/N: A7A1-Up
Piston and Rings
Part No.: 368-7822
SMCS Code: 1214; 1215 S/N: DFA1-Up
SENR9831-18 171
Specifications Section

Part No.: 368-7822

S/N: EDA1-Up
Part No.: 368-7822
S/N: MMA1-Up
S/N: TWA1-Up
Part No.: 368-7822
S/N: KGB1-Up
S/N: TWB1-Up
Part No.: 368-7822
S/N: XDC1-Up
Part No.: 368-7822
S/N: BXD1-Up
S/N: RMD1-Up
Part No.: 368-7822
S/N: SBE1-Up
Part No.: 368-7822
S/N: T2E1-Up
S/N: RMH1-Up
Part No.: 368-7822
S/N: DFJ1-Up
Part No.: 368-7822
S/N: B9K1-Up
Part No.: 368-7822
S/N: KKK1-Up
Part No.: 368-7822
S/N: EAM1-Up
Part No.: 368-7822
S/N: JCM1-Up
Part No.: 368-7822
S/N: XTR1-Up
Part No.: 368-7822
S/N: RJS1-Up
Part No.: 368-7822
S/N: WAW1-Up
Part No.: 368-7822
S/N: ASX1-Up
Part No.: 368-7822
S/N: BTX1-Up
Part No.: 368-7822
S/N: BXY1-Up
Part No.: 368-7822
S/N: MNZ1-Up
Part No.: 368-7822
S/N: M3W; TXH1-Up
172 SENR9831-18
Specifications Section

g02577696
Illustration 130
SENR9831-18 173
Specifications Section

Table 100
Specification for the 368-7822 Piston and Rod Gp
Item Qty Part Specification Description
Install the top piston ring with the side marked “UP-1” toward the top of the
piston. The colored stripe faces to the right of the piston ring end gap.
Thickness of new top piston ring is 3.845 mm (0.1514 inch).
223-9159 Top Piston Clearance between the ends of the piston ring in a cylinder liner bore of
1 1
Ring 144.975 mm (5.7077 inch) is 0.40 ± 0.10 mm (0.016 ± 0.004 inch).
Increase in the clearance between the ends of the piston ring for each
0.03 mm (0.001 inch) increase in the cylinder liner bore is 0.08 mm
(0.003 inch).
Install the intermediate piston ring with the side marked “UP-2” toward the top
of the piston. The colored stripe faces to the right of the piston ring end gap.
Thickness of new intermediate piston ring is 2.94 mm (0.116 inch).

2 1 238-2707 Piston Ring Clearance between the ends of the piston ring in a cylinder liner bore of
144.975 mm (5.7077 inch) is 0.600 ± 0.125 mm (0.0236 ± 0.0049 inch).
Increase in the clearance between the ends of the piston ring for each
0.03 mm (0.001 inch) increase in the cylinder liner bore is 0.08 mm
(0.003 inch).
The spring ends of the oil control ring should be assembled 180 degrees
from the ring end gap. The colored faces to the right or left of the piston
ring end gap.
Width of groove in new piston for oil control piston ring is 3.020 ± 0.010 mm
(0.1189 ± 0.0004 inch).
Thickness of new oil control piston ring is 2.980 ± 0.010 mm
3 1 246-5659 Piston Ring
(0.1173 ± 0.0004 inch).
Clearance between the ends of the piston ring in a cylinder liner bore of
144.975 mm (5.7077 inch) is 0.55 ± 0.15 mm (0.022 ± 0.006 inch).
Increase in the clearance between the ends of the piston ring for each
0.03 mm (0.001 inch) increase in the cylinder liner bore is 0.08 mm
(0.003 inch).
Thoroughly lubricate the piston pin with clean engine oil before the piston is
inserted into the piston body and the connecting rod.
Diameter of the bore in the finished bearing that is installed into the piston
skirt for the piston pin is 60.125 ± 0.005 mm (2.3671 ± 0.00020 inch).
4 1 180-7350 Piston Pin
Diameter of the new piston pin is 59.975 ± 0.005 mm (2.3612 ± 0.0002 inch).
Length of the piston pin is 89.80 ± 0.15 mm (3.535 ± 0.006 inch).
Install the retainer ring (5) with the gap at the bottom of the piston. Refer to
Illustration 130.
6 1 151-5925 Bolt Torque to 40 ± 8 N·m (30 ± 6 lb ft)
Thoroughly lubricate the entire piston in zone (A) with clean engine oil prior to assembly into the cylinder block
After the piston rings have been installed, rotate the piston rings so that the end gaps are placed
at 120 degrees distance from each other.

i04380849 Part No.: 229-2863

S/N: DBB1-Up
Piston and Rings
Part No.: 229-2863
SMCS Code: 1214; 1215 S/N: J8B1-Up
S/N: TWA1-Up S/N: TWB1-Up
174 SENR9831-18
Specifications Section

Part No.: 229-2863 Part No.: 229-2863

S/N: W1B1-Up S/N: PAR1-Up
Part No.: 229-2863 Part No.: 229-2863
S/N: DBC1-Up S/N: JMS1-Up
Part No.: 229-2863 Part No.: 229-2863
S/N: ELC1-Up S/N: MCS1-Up
Part No.: 229-2863 Part No.: 229-2863
S/N: GWC1-Up S/N: FAT1-Up
Part No.: 229-2863 Part No.: 229-2863
S/N: W1C1-Up S/N: ZXT1-Up
Part No.: 229-2863 Part No.: 229-2863
S/N: ZHC1-Up S/N: ASW1-Up
Part No.: 229-2863 Part No.: 229-2863
S/N: DBD1-Up S/N: AZW1-Up
Part No.: 229-2863 Part No.: 229-2863
S/N: KSD1-Up S/N: ASX1-Up
S/N: RMD1-Up Part No.: 229-2863
S/N: CMX1-Up
Part No.: 229-2863
S/N: W1E1-Up Part No.: 229-2863
S/N: MCY1-Up
Part No.: 229-2863
S/N: AWF1-Up Part No.: 229-2863
S/N: BZZ1-Up
Part No.: 229-2863
S/N: W1F1-Up Part No.: 229-2863
S/N: KPZ1-Up
Part No.: 229-2863
S/N: MHG1-Up
S/N: RMH1-Up
Part No.: 229-2863
S/N: A8J1-Up
Part No.: 229-2863
S/N: KKJ1-Up
Part No.: 229-2863
S/N: JLK1-Up
Part No.: 229-2863
S/N: MEM1-Up
Part No.: 229-2863
S/N: B1N1-Up
Part No.: 229-2863
S/N: FEN1-Up
Part No.: 229-2863
S/N: B1P1-Up
Part No.: 229-2863
S/N: B1R1-Up
Part No.: 229-2863
S/N: DXR1-Up
Part No.: 229-2863
S/N: GER1-Up
SENR9831-18 175
Specifications Section

g02546096
Illustration 131
176 SENR9831-18
Specifications Section

Table 101
Specification for the 229-2863 Piston and Rod Gp, and 252-0652 Piston and Rod Gp
Item Qty Part Specification Description

Install the top piston ring with the side marked “UP-1” toward the top of the piston.
Orient the colored faces to the right of the end gaps of the piston ring.

Clearance between the ends of the top piston ring in a cylinder liner bore of
247-6130 Top 137.16 mm (5.400 inch) is 0.40 ± 0.10 mm (0.016 ± 0.004 inch).
1 1
Piston Ring
Increase in the clearance between the ends of the top piston ring for each 0.03 mm
(0.001 inch) increase in the cylinder liner bore is 0.08 mm (0.003 inch).
Thickness of new top piston ring is 3.81 mm (0.150 inch).
Install the intermediate piston ring with the side marked “UP-2” toward the top of the
piston. Orient the colored faces to the right of the end gaps of the piston ring.
Clearance between the ends of the intermediate piston ring in a cylinder liner bore of
164-4187 Piston 137.16 mm (5.400 inch) is 0.770 ± 0.125 mm (0.0303 ± 0.0049 inch)
2 1
Ring
Increase in the clearance between the ends of the intermediate piston ring for each
0.03 mm (0.001 inch) increase in the cylinder liner bore is 0.08 mm (0.003 inch)
Thickness of new intermediate piston ring is 3.08 mm (1.121 inch)
The spring ends of the oil control ring should be placed 180 degrees from the ring end
gap. The colored stripe in the spring coil must be visible at the ring end gap.
Clearance between the groove and the new oil control piston ring in a cylinder liner
306-4014 Piston bore of 137.16 mm (5.400 inch) is 0.45 ± 0.15 mm (0.018 ± 0.006 inch)
3 1
Ring
Increase in the clearance between the ends of the oil control piston ring for each
0.03 mm (0.001 inch) increase in the cylinder liner bore is 0.08 mm (0.003 inch)
Thickness of new oil control piston ring is 3.980 ± 0.010 mm (0.1567 ± 0.0004 inch)
Lubricate the piston pin with clean engine oil before the piston pin is inserted into the
piston body assembly and the connecting rod (6).
Diameter of the new piston pin is 59.975 ± 0.005 mm (2.3612 ± 0.0002 inch)
180-7350 Piston Length of the new piston pin is 89.80 ± 0.15 mm (3.535 ± 0.006 inch)
4 1
Pin
Bore in the piston assembly for the piston pin is 60.095 ± 0.010 mm
(2.3659 ± 0.0004 inch)
Install the retainer ring (5) with the gap at the bottom of the piston. Refer to Illustration
131
7 1 151-5925 Bolt Torque to 40 ± 8 N·m (30 ± 6 lb ft)
Thoroughly lubricate the entire piston in zone (A) with clean engine oil prior to assembly into the cylinder block.
After the piston rings have been installed, rotate the piston rings so that the end gaps are placed
at 120 degrees distance from each other.

i04415033 Part No.: 175-1483, 241-0478

S/N: MMA1-Up
Housing (Front)
S/N: TWA1-Up
SMCS Code: 1151
Part No.: 175-1483, 241-0478
Part No.: 241-0478 S/N: DBB1-Up
S/N: A7A1-Up
Part No.: 175-1483, 241-0478
Part No.: 175-1483, 241-0478 S/N: J8B1-Up
S/N: DFA1-Up
Part No.: 175-1483, 241-0478
Part No.: 175-1483, 241-0478 S/N: KGB1-Up
S/N: EDA1-Up
Part No.: 175-1483, 241-0478
S/N: RLB1-Up
SENR9831-18 177
Specifications Section

S/N: TWB1-Up Part No.: 175-1483, 241-0478

S/N: DFJ1-Up
Part No.: 175-1483, 241-0478
S/N: W1B1-Up Part No.: 175-1483, 241-0478
S/N: B8K1-Up
Part No.: 175-1483, 241-0478
S/N: DBC1-Up Part No.: 175-1483, 241-0478
S/N: B9K1-Up
Part No.: 175-1483, 241-0478
S/N: ELC1-Up Part No.: 175-1483, 241-0478
S/N: JLK1-Up
Part No.: 175-1483, 241-0478
S/N: GWC1-Up Part No.: 175-1483, 241-0478
S/N: KKK1-Up
Part No.: 175-1483, 241-0478
S/N: KBC1-Up Part No.: 175-1483, 241-0478
S/N: CXM1-Up
Part No.: 175-1483, 241-0478
S/N: P1C1-Up Part No.: 175-1483, 241-0478
S/N: EAM1-Up
Part No.: 175-1483, 241-0478
S/N: W1C1-Up Part No.: 175-1483, 241-0478
S/N: JCM1-Up
Part No.: 175-1483, 241-0478
S/N: XDC1-Up Part No.: 175-1483, 241-0478
S/N: MEM1-Up
Part No.: 175-1483, 241-0478
S/N: ZHC1-Up Part No.: 175-1483, 241-0478
S/N: P1M1-Up
Part No.: 175-1483, 241-0478
S/N: BXD1-Up Part No.: 175-1483, 241-0478
S/N: PNM1-Up
Part No.: 175-1483, 241-0478
S/N: DBD1-Up Part No.: 175-1483, 241-0478
S/N: B1N1-Up
S/N: RMD1-Up
Part No.: 175-1483, 241-0478
Part No.: 175-1483, 241-0478 S/N: FEN1-Up
S/N: SBE1-Up
Part No.: 175-1483, 241-0478
Part No.: 175-1483, 241-0478 S/N: B1P1-Up
S/N: T2E1-Up
Part No.: 175-1483, 241-0478
Part No.: 175-1483, 241-0478 S/N: B4P1-Up
S/N: W1E1-Up
Part No.: 175-1483, 241-0478
Part No.: 175-1483, 241-0478 S/N: B1R1-Up
S/N: AWF1-Up
Part No.: 175-1483, 241-0478
Part No.: 175-1483, 241-0478 S/N: DXR1-Up
S/N: T2F1-Up
Part No.: 175-1483, 241-0478
Part No.: 175-1483, 241-0478 S/N: GER1-Up
S/N: W1F1-Up
Part No.: 175-1483, 241-0478
Part No.: 175-1483, 241-0478 S/N: PAR1-Up
S/N: A4G1-Up
Part No.: 175-1483, 241-0478
Part No.: 175-1483, 241-0478 S/N: XTR1-Up
S/N: MHG1-Up
Part No.: 175-1483, 241-0478
Part No.: 175-1483, 241-0478 S/N: JMS1-Up
S/N: B8H1-Up
Part No.: 175-1483, 241-0478
S/N: RMH1-Up S/N: MCS1-Up
Part No.: 175-1483, 241-0478 Part No.: 175-1483, 241-0478
S/N: A8J1-Up S/N: RJS1-Up
178 SENR9831-18
Specifications Section

Part No.: 175-1483, 241-0478

S/N: FAT1-Up
Part No.: 175-1483, 241-0478
S/N: ZXT1-Up
Part No.: 175-1483, 241-0478
S/N: ASW1-Up
Part No.: 175-1483, 241-0478
S/N: AZW1-Up
Part No.: 175-1483, 241-0478
S/N: DNW1-Up
Part No.: 175-1483, 241-0478
S/N: WAW1-Up
Part No.: 175-1483, 241-0478
S/N: ASX1-Up
Part No.: 175-1483, 241-0478
S/N: BTX1-Up
Part No.: 175-1483, 241-0478
S/N: CMX1-Up
Part No.: 175-1483, 241-0478
S/N: BXY1-Up
Part No.: 175-1483, 241-0478
S/N: MCY1-Up
Part No.: 175-1483, 241-0478
S/N: BZZ1-Up
Part No.: 175-1483, 241-0478
S/N: KPZ1-Up
Part No.: 175-1483, 241-0478
S/N: MNZ1-Up
Part No.: 241-0478
S/N: M3W; TXH1-Up
SENR9831-18 179
Specifications Section

g02546337
Illustration 132
Typical example

Table 102
Specification for 175-1483 Front Housing, and 241-0478 Front Housing Gp
Item Qty Part Specification Description
1 - 3E-8044 Stud Before assembly, apply red Loctite 271 to the threads.
Use the following procedure in order to tighten the bolts that fasten the plate to the
cylinder block.
2 - -
Tighten the eight locking bolts to 55 ± 10 N·m (41 ± 7 lb ft).
Again, tighten the eight locking bolts to 55 N·m (41 lb ft).
180 SENR9831-18
Specifications Section

g02546356
Illustration 133
Right side view

Table 103
Item Qty Part Specification Description
During assembly, the rear face of the housing and the front face of the cylinder
block must be free of oil, fuel, water, dirt, assembly compounds, and any other
contaminants.
3 - -
Apply ultra blue Loctite 587 in order to fill the space at the connecting joint of the front
plate, oil pan gasket, and cylinder block.
After assembly, trim the gasket and flush the gasket with the face of the housing.
SENR9831-18 181
Specifications Section

g02546358
Illustration 134

Table 104

Item Qty Part Specification Description

- - Tighten the 12 button head screws (4) only after tightening the two nuts (5).
4
Tighten the 12 button head screws to 21 ± 3 N·m (185 ± 25 lb in)

i04440271 Part No.: 341-8964

S/N: RLB1-Up
Housing (Front)
S/N: TWB1-Up
SMCS Code: 1151
Part No.: 341-8964
Part No.: 341-8964 S/N: W1B1-Up
S/N: A7A1-Up
Part No.: 341-8964
Part No.: 341-8964 S/N: DBC1-Up
S/N: DFA1-Up
Part No.: 341-8964
Part No.: 341-8964 S/N: ELC1-Up
S/N: EDA1-Up
Part No.: 341-8964
Part No.: 341-8964 S/N: GWC1-Up
S/N: MMA1-Up
Part No.: 341-8964
S/N: TWA1-Up S/N: KBC1-Up
Part No.: 341-8964 Part No.: 341-8964
S/N: DBB1-Up S/N: P1C1-Up
Part No.: 341-8964 Part No.: 341-8964
S/N: J8B1-Up S/N: W1C1-Up
Part No.: 341-8964 Part No.: 341-8964
S/N: KGB1-Up S/N: XDC1-Up
182 SENR9831-18
Specifications Section

Part No.: 341-8964 Part No.: 341-8964

S/N: ZHC1-Up S/N: JCM1-Up
Part No.: 341-8964 Part No.: 341-8964
S/N: BXD1-Up S/N: MEM1-Up
Part No.: 341-8964 Part No.: 341-8964
S/N: DBD1-Up S/N: P1M1-Up
Part No.: 225-3903 Part No.: 341-8964
S/N: KSD1-Up S/N: PNM1-Up
S/N: RMD1-Up Part No.: 341-8964
S/N: B1N1-Up
Part No.: 341-8964
S/N: SBE1-Up Part No.: 341-8964
S/N: FEN1-Up
Part No.: 341-8964
S/N: T2E1-Up Part No.: 341-8964
S/N: B1P1-Up
Part No.: 341-8964
S/N: W1E1-Up Part No.: 341-8964
S/N: B4P1-Up
Part No.: 341-8964
S/N: AWF1-Up Part No.: 341-8964
S/N: B1R1-Up
Part No.: 341-8964
S/N: T2F1-Up Part No.: 341-8964
S/N: DXR1-Up
Part No.: 341-8964
S/N: W1F1-Up Part No.: 341-8964
S/N: GER1-Up
Part No.: 341-8964
S/N: A4G1-Up Part No.: 341-8964
S/N: PAR1-Up
Part No.: 341-8964
S/N: MHG1-Up Part No.: 341-8964
S/N: XTR1-Up
Part No.: 341-8964
S/N: B8H1-Up Part No.: 341-8964
S/N: JMS1-Up
S/N: RMH1-Up
Part No.: 341-8964
Part No.: 341-8964 S/N: MCS1-Up
S/N: A8J1-Up
Part No.: 341-8964
Part No.: 341-8964 S/N: RJS1-Up
S/N: DFJ1-Up
Part No.: 341-8964
Part No.: 225-3903 S/N: FAT1-Up
S/N: KKJ1-Up
Part No.: 341-8964
Part No.: 341-8964 S/N: ZXT1-Up
S/N: B8K1-Up
Part No.: 341-8964
Part No.: 341-8964 S/N: ASW1-Up
S/N: B9K1-Up
Part No.: 341-8964
Part No.: 341-8964 S/N: AZW1-Up
S/N: JLK1-Up
Part No.: 341-8964
Part No.: 341-8964 S/N: DNW1-Up
S/N: KKK1-Up
Part No.: 341-8964
Part No.: 341-8964 S/N: WAW1-Up
S/N: CXM1-Up
Part No.: 341-8964
Part No.: 341-8964 S/N: ASX1-Up
S/N: EAM1-Up
SENR9831-18 183
Specifications Section

Part No.: 341-8964

S/N: BTX1-Up
Part No.: 341-8964
S/N: CMX1-Up
Part No.: 341-8964
S/N: BXY1-Up
Part No.: 341-8964
S/N: MCY1-Up
Part No.: 341-8964
S/N: BZZ1-Up
Part No.: 341-8964
S/N: KPZ1-Up
Part No.: 341-8964
S/N: MNZ1-Up

g02546337
Illustration 135

Table 105
Specification for 341-8964 Front Housing Gp
Item Qty Part Specification Description
1 - 3E-8044 Stud Before assembly, apply red Loctite 271 to the threads.
Use the following procedure in order to tighten the bolts that fasten the plate to the
cylinder block.
5P-4255
2 8
Locking Bolt Tighten to 55 ± 10 N·m (41 ± 7 lb ft).
Again, tighten to 55 ± 10 N·m (41 ± 7 lb ft).
184 SENR9831-18
Specifications Section

g02546356
Illustration 136
Right side view

Table 106
Item Qty Part Specification Description
During assembly, the rear face of the housing and the front face of the cylinder
block must be free of oil, fuel, water, dirt, assembly compounds, and any other
contaminants.
3 - -
Apply ultra blue Loctite 587 in order to fill the space at the connecting joint of the front
plate, oil pan gasket, and cylinder block.
After assembly, trim the gasket and flush the gasket with the face of the housing.
SENR9831-18 185
Specifications Section

g02546358
Illustration 137

Table 107

Item Qty Part Specification Description

- - Tighten the 12 button head screws (4) only after tightening the two nuts (5).
4
Tighten the 12 button head screws to 21 ± 3 N·m (185 ± 25 lb in)

i04371737 Part No.: 207-0449, 208-9490

S/N: RLB1-Up
Gear Group (Front)
S/N: TWB1-Up
SMCS Code: 1206
Part No.: 207-0449, 208-9490
Part No.: 207-0449 S/N: W1B1-Up
S/N: A7A1-Up
Part No.: 208-9490
Part No.: 207-0449, 208-9490 S/N: DBC1-Up
S/N: DFA1-Up
Part No.: 208-9490
Part No.: 207-0449, 208-9490 S/N: ELC1-Up
S/N: EDA1-Up
Part No.: 208-9490
Part No.: 207-0449, 208-9490 S/N: GWC1-Up
S/N: MMA1-Up
Part No.: 207-0449, 208-9490
S/N: TWA1-Up S/N: KBC1-Up
Part No.: 208-9490 Part No.: 207-0449, 208-9490
S/N: DBB1-Up S/N: P1C1-Up
Part No.: 208-9490 Part No.: 207-0449, 208-9490
S/N: J8B1-Up S/N: W1C1-Up
Part No.: 207-0449, 208-9490 Part No.: 207-0449, 208-9490
S/N: KGB1-Up S/N: XDC1-Up
186 SENR9831-18
Specifications Section

Part No.: 208-9490 Part No.: 207-0449, 208-9490

S/N: ZHC1-Up S/N: JCM1-Up
Part No.: 207-0449, 208-9490 Part No.: 208-9490
S/N: BXD1-Up S/N: MEM1-Up
Part No.: 208-9490 Part No.: 207-0449, 208-9490
S/N: DBD1-Up S/N: P1M1-Up
Part No.: 208-9490 Part No.: 207-0449, 208-9490
S/N: KSD1-Up S/N: PNM1-Up
S/N: RMD1-Up Part No.: 208-9490
S/N: B1N1-Up
Part No.: 207-0449, 208-9490
S/N: SBE1-Up Part No.: 208-9490
S/N: FEN1-Up
Part No.: 207-0449, 208-9490
S/N: T2E1-Up Part No.: 208-9490
S/N: B1P1-Up
Part No.: 207-0449, 208-9490
S/N: W1E1-Up Part No.: 208-9490
S/N: B4P1-Up
Part No.: 208-9490
S/N: AWF1-Up Part No.: 208-9490
S/N: B1R1-Up
Part No.: 207-0449, 208-9490
S/N: T2F1-Up Part No.: 208-9490
S/N: DXR1-Up
Part No.: 207-0449, 208-9490
S/N: W1F1-Up Part No.: 207-0449, 208-9490
S/N: GER1-Up
Part No.: 207-0449, 208-9490
S/N: A4G1-Up Part No.: 208-9490
S/N: PAR1-Up
Part No.: 208-9490
S/N: MHG1-Up Part No.: 207-0449, 208-9490
S/N: XTR1-Up
Part No.: 207-0449, 208-9490
S/N: B8H1-Up Part No.: 208-9490
S/N: JMS1-Up
S/N: RMH1-Up
Part No.: 208-9490
Part No.: 208-9490 S/N: MCS1-Up
S/N: A8J1-Up
Part No.: 207-0449, 208-9490
Part No.: 207-0449, 208-9490 S/N: RJS1-Up
S/N: DFJ1-Up
Part No.: 208-9490
Part No.: 208-9490 S/N: FAT1-Up
S/N: KKJ1-Up
Part No.: 208-9490
Part No.: 208-9490 S/N: ASW1-Up
S/N: B8K1-Up
Part No.: 208-9490
Part No.: 207-0449, 208-9490 S/N: AZW1-Up
S/N: B9K1-Up
Part No.: 207-0449, 208-9490
Part No.: 208-9490 S/N: DNW1-Up
S/N: JLK1-Up
Part No.: 207-0449, 208-9490
Part No.: 207-0449, 208-9490 S/N: WAW1-Up
S/N: KKK1-Up
Part No.: 207-0449, 208-9490
Part No.: 207-0449, 208-9490 S/N: ASX1-Up
S/N: CXM1-Up
Part No.: 207-0449, 208-9490
Part No.: 207-0449, 208-9490 S/N: BTX1-Up
S/N: EAM1-Up
SENR9831-18 187
Specifications Section

Part No.: 208-9490

S/N: CMX1-Up
Part No.: 207-0449, 208-9490
S/N: BXY1-Up
Part No.: 208-9490
S/N: MCY1-Up
Part No.: 207-0449, 208-9490
S/N: BZZ1-Up
Part No.: 208-9490
S/N: KPZ1-Up
Part No.: 207-0449, 208-9490
S/N: MNZ1-Up
Part No.: 207-0449
S/N: M3W; TXH1-Up

g02574476
Illustration 138
(1) Water pump drive gear (7) Gear assembly (11) Oil pump drive gear
(5) Gear assembly (8) Gear for the fuel transfer pump
(6) Air compressor drive gear (if equipped) (10) Crankshaft gear

Note: Refer to the following procedure when any bolt 4. A new bolt with a previously applied thread lock is
or any nut is loosened for service: acceptable for use.

1. Remove the bolt or the nut. 5. Tighten the bolts, the nuts and/or the studs to the
standard torque.
2. Clean the bolt, the nut and/or the stud with a wire
brush. Note: Refer to Testing and Adjusting, “Gear
Group (Front) - Time” for the backlash adjustment
3. Apply blue Loctite 242 to the threads of the bolts, procedure.
nuts and/or studs before assembly.
188 SENR9831-18
Specifications Section

Table 108
Specifications for 208-9490 Front Gear Gp, 207-0449 Front Gear Gp, and 248-6767 Front Gear Gp
Item Qty Part Specification Description
Before tightening the bolts for the stub shaft, set distance (A) between the
A - - centers of camshaft gear (3) and gear assembly (5) with a gauge in order to
obtain the gear backlash of 0.216 ± 0.114 mm (0.0085 ± 0.0045 inch) .

g02574477
Illustration 139
Torque sequence for the stub shaft for cluster gear

Table 109
Item Qty Part Specification Description
Tighten five bolts for the stub shaft of the cluster gear assembly to the
2 1 197-4971 Stub Shaft standard torque in the following sequence. Refer to Illustration 139 - 1, 3,
4, 5, 2, 1, 2, 3, 4, 5, 1

g02574478
Illustration 140
SENR9831-18 189
Specifications Section

g02574479
Illustration 141
Torque sequence for the camshaft gear

Table 110
Item Qty Part Specification Description

- Align the timing mark on the camshaft gear with the timing mark on the front
4
housing when the No. 1 piston is at top center.

- Align the timing mark on the crankshaft gear with the timing mark on the
9
cluster gear assembly.
Lightly lubricate O-ring seal (12) with 50/50 mixture of 8T-2998 Lubricant
and clean engine oil.
13 1 031-3185 Bolt
Tightening sequence for bolts (13) 1, 4, 2, 5, 3, 6, 1, 4
Torque bolts (13) to 240 ± 40 N·m (177 ± 30 lb ft)
14 - - Install the oil groove of the thrust plate toward the face of gear assembly (7).
15 - - Install the oil groove of the thrust plate toward the face of gear assembly (5).

- - Install the oil groove of the thrust plate toward the face of cluster gear
16
assembly (2).

i04438117 Part No.: 4P-6817

S/N: B8H1-Up
Flywheel
S/N: RMH1-Up
SMCS Code: 1156
Part No.: 4P-6817
Part No.: 4P-6817 S/N: A8J1-Up
S/N: A7A1-Up
Part No.: 4P-6817
S/N: TWA1-Up S/N: B8K1-Up
S/N: TWB1-Up Part No.: 4P-6817
S/N: B9K1-Up
Part No.: 4P-6817
S/N: XDC1-Up Part No.: 4P-6817
S/N: B1N1-Up
Part No.: 4P-6817
S/N: ZHC1-Up Part No.: 4P-6817
S/N: B4P1-Up
Part No.: 4P-6817
S/N: BXD1-Up S/N: DXR1-Up
S/N: RMD1-Up Part No.: 4P-6817
S/N: XTR1-Up
Part No.: 4P-6817
S/N: AWF1-Up Part No.: 4P-6817
S/N: JMS1-Up
Part No.: 4P-6817
S/N: MHG1-Up
190 SENR9831-18
Specifications Section

Part No.: 4P-6817

S/N: ZXT1-Up
Part No.: 4P-6817
S/N: AZW1-Up
Part No.: 4P-6817
S/N: ASX1-Up
Part No.: 4P-6817
S/N: BTX1-Up
Part No.: 4P-6817
S/N: BXY1-Up

g02626758
Illustration 142

Table 111

Specification for 4P-6817 Flywheel Gp

Item Qty Part Specification Description

Before assembly, lubricate the threads with engine oil, Molybdenum Disulfide or
1 12 0S-1577 Bolt Graphite base lubricant.
Torque to 270 ± 40 N·m (199 ± 30 lb ft).

i04560181 Part No.: 194-7097

S/N: ELC1-Up
Flywheel
Part No.: 194-7097
SMCS Code: 1156 S/N: GWC1-Up
Part No.: 194-7097 Part No.: 194-7097
S/N: EDA1-Up S/N: KBC1-Up
Part No.: 194-7097 S/N: RMD1-Up
S/N: MMA1-Up
Part No.: 194-7097
S/N: TWA1-Up S/N: SBE1-Up
Part No.: 194-7097 Part No.: 194-7097
S/N: KGB1-Up S/N: T2E1-Up
S/N: TWB1-Up
SENR9831-18 191
Specifications Section

Part No.: 194-7097

S/N: T2F1-Up
S/N: RMH1-Up
Part No.: 194-7097
S/N: KKK1-Up
Part No.: 194-7097
S/N: EAM1-Up
Part No.: 194-7097
S/N: JCM1-Up
Part No.: 194-7097
S/N: MEM1-Up
Part No.: 194-7097
S/N: FEN1-Up
Part No.: 194-7097
S/N: PAR1-Up
Part No.: 194-7097
S/N: MCS1-Up
Part No.: 194-7097
S/N: WAW1-Up
Part No.: 194-7097
S/N: MCY1-Up
Part No.: 194-7097
S/N: MNZ1-Up

g02628238
Illustration 143
192 SENR9831-18
Specifications Section

Table 112

Specification for 194-7097 Flywheel Gp

Item Qty Part Specification Description

Before assembly, lubricate the threads with engine oil, molybdenum disulfide, or
1 12 0V-0523 Bolt graphite base lubricant.
Torque to 270 ± 40 N·m (199 ± 30 lb ft).

i04560191

Flywheel
SMCS Code: 1156
S/N: TWA1-Up
S/N: TWB1-Up
Part No.: 221-1427
S/N: KSD1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 221-1427
S/N: CMX1-Up
Part No.: 221-1427
S/N: KPZ1-Up

g02726353
Illustration 144

Table 113

Specification for 221-1427 Flywheel Gp

Item Qty Part Specification Description

Before assembly, lubricate the threads with engine oil, molybdenum disulfide, or
1 12 0S-2353 Bolt graphite base lubricant.
Torque to 270 ± 40 N·m (199 ± 30 lb ft).
SENR9831-18 193
Specifications Section

i04440053

Flywheel
SMCS Code: 1156
Part No.: 7N-9651
S/N: DFA1-Up
S/N: TWA1-Up
Part No.: 7N-9651
S/N: DBB1-Up
S/N: TWB1-Up
Part No.: 7N-9651
S/N: W1B1-Up
Part No.: 7N-9651
S/N: DBC1-Up
Part No.: 7N-9651
S/N: W1C1-Up
Part No.: 7N-9651
S/N: DBD1-Up
S/N: RMD1-Up
Part No.: 7N-9651
S/N: W1E1-Up
Part No.: 7N-9651
S/N: W1F1-Up
S/N: RMH1-Up
Part No.: 7N-9651
S/N: DFJ1-Up

g02628237
Illustration 145
194 SENR9831-18
Specifications Section

Table 114

Specification for 7N-9651 Flywheel Gp

Item Qty Part Specification Description

Before assembly, lubricate the threads with engine oil, Molybdenum Disulfide or
1 12 0S-1576 Bolt Graphite base lubricant.
Torque to 270 ± 40 N·m (199 ± 30 lb ft).

i04440110

Flywheel
SMCS Code: 1156
S/N: TWA1-Up
Part No.: 219-4438
S/N: RLB1-Up
S/N: TWB1-Up
Part No.: 219-4438
S/N: W1B1-Up
Part No.: 219-4438
S/N: W1C1-Up
S/N: RMD1-Up
Part No.: 219-4438
S/N: W1E1-Up
Part No.: 219-4438
S/N: W1F1-Up
Part No.: 219-4438
S/N: A4G1-Up
S/N: RMH1-Up
Part No.: 219-4438
S/N: B1N1-Up
Part No.: 219-4438
S/N: B1P1-Up
Part No.: 219-4438
S/N: B1R1-Up
Part No.: 219-4438
S/N: GER1-Up
Part No.: 219-4438
S/N: BZZ1-Up
SENR9831-18 195
Specifications Section

g02628276
Illustration 146

Table 115

Specification for 219-4438 Flywheel Gp

Item Qty Part Specification Description

Before assembly, lubricate the bolt threads with engine oil, Molybdenum Disulfide or
1 12 0S-1602 Bolt Graphite base lubricant.
Torque to 270 ± 40 N·m (199 ± 30 lb ft).
196 SENR9831-18
Specifications Section

i04437951

Flywheel
SMCS Code: 1156
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 6N-9259
S/N: JLK1-Up

g02626659
Illustration 147

Table 116

Specification for 6N-9259 Flywheel Gp

Item Qty Part Specification Description

Before assembly, lubricate the threads with engine oil, Molybdenum Disulfide or
1 12 0S-1577 Bolt Graphitebase lubricant .
Torque to 270 ± 40 N·m (199 ± 30 lb ft).
SENR9831-18 197
Specifications Section

i04438109

Flywheel
SMCS Code: 1156
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 165-8106
S/N: CXM1-Up
Part No.: 165-8106
S/N: DNW1-Up

g02626696
Illustration 148

Table 117

Specification for 165-8106 Flywheel Gp

Item Qty Part Specification Description

Before assembly, lubricate the threads with engine oil, Molybdenum Disulfide or
1 12 5L-2683 Bolt Graphitebase lubricant.
Torque to 270 ± 40 N·m (199 ± 30 lb ft).
198 SENR9831-18
Specifications Section

i04461735

Flywheel
SMCS Code: 1156
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 159-9019
S/N: KKJ1-Up

g02647000
Illustration 149

Table 118

Specifications for 159-9019 Flywheel Gp

Item Qty Part Specification Description
Before assembly, apply clean engine oil molybdenum disulfide or
1 12 0S-1602 Bolt graphite base lubrication to the threads.
Torque to 270 ± 40 N·m (200 ± 30 lb ft)
SENR9831-18 199
Specifications Section

i04560224

Flywheel Housing
SMCS Code: 1157
S/N: TWA1-Up
Part No.: 220-6368
S/N: RLB1-Up
S/N: TWB1-Up
Part No.: 220-6368
S/N: P1C1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 220-6368
S/N: B9K1-Up
Part No.: 220-6368
S/N: P1M1-Up
Part No.: 220-6368
S/N: RJS1-Up
Part No.: 220-6368
S/N: BZZ1-Up

g02726369
Illustration 150
200 SENR9831-18
Specifications Section

Table 119
Specification for 220-6368 Flywheel Housing Gp
Item Qty Part Specification Description
Before installation of the flywheel housing, inspect the following components for any foreign materials: The front face of the
flywheel housing, the two sides of the flywheel housing gasket and the rear face of the cylinder block. These components
must be free of the following substances: oil, fuel, water, gasket adhesive, assembly compounds, and any other foreign
material. Apply ultra blue Loctite 587 to seal the joints between the cylinder block, engine oil pan, and the flywheel housing.
1 6 223-4903 Bolt Use the following procedure to tighten the bolts for the flywheel housing:
1.Tighten bolt 1 through bolt 9 in the numerical sequence as shown in Illustration
2 1 165-3932 Bolt 150 to 100 ± 20 N·m (75 ± 15 lb ft) in the numerical sequence.
3 1 5J-5793 Bolt 2. Tighten bolt 10 through bolt 23 in the numerical sequence as shown in
Illustration 150 to 40 ± 10 N·m (30 ± 7 lb ft) in the numerical sequence.
4 7 165-3930 Bolt 3. Again, tighten bolt 1 through bolt 9 in the numerical sequence as shown in
Illustration 150 to 135 ± 20 N·m (100 ± 15 lb ft) in the numerical sequence.
5 8 5J-5794 Bolt 4. Again, tighten bolt 10 through bolt 23 in the numerical sequence as shown in
Illustration 150 to 55 ± 10 N·m (41 ± 7 lb ft) in the numerical sequence.

i04451969 Part No.: 7E-8996

S/N: MEM1-Up
Flywheel Housing
Part No.: 7E-8996
SMCS Code: 1157 S/N: FEN1-Up
Part No.: 7E-8996 Part No.: 7E-8996
S/N: EDA1-Up S/N: PAR1-Up
Part No.: 7E-8996 Part No.: 7E-8996
S/N: MMA1-Up S/N: MCS1-Up
S/N: TWA1-Up Part No.: 7E-8996
S/N: WAW1-Up
Part No.: 7E-8996
S/N: KGB1-Up Part No.: 7E-8996
S/N: MCY1-Up
S/N: TWB1-Up
Part No.: 7E-8996
Part No.: 7E-8996 S/N: MNZ1-Up
S/N: ELC1-Up
Part No.: 7E-8996
Part No.: 7E-8996 S/N: M3W; TXH1-Up
S/N: GWC1-Up
Part No.: 7E-8996
S/N: KBC1-Up
S/N: RMD1-Up
Part No.: 7E-8996
S/N: SBE1-Up
Part No.: 7E-8996
S/N: T2E1-Up
Part No.: 7E-8996
S/N: T2F1-Up
S/N: RMH1-Up
Part No.: 7E-8996
S/N: KKK1-Up
Part No.: 7E-8996
S/N: EAM1-Up
Part No.: 7E-8996
S/N: JCM1-Up
SENR9831-18 201
Specifications Section

g02639057
Illustration 151

Table 120

Specification for 7E-8996 Flywheel Housing Gp

Item Qty Part Specification Description
Before installation of the flywheel housing, inspect the following components for any foreign materials: The front face of the
flywheel housing, the two sides of the flywheel housing gasket and the rear face of the cylinder block. These components
must be free of the following substances: oil, fuel, water, gasket adhesive, assembly compounds, and any other foreign
material. Apply ultra blue Loctite 587 as a continuous film on entire joint face.
1 8 9K-7290 Bolt Use the following procedure to tighten the flywheel housing bolts:
1.Tighten the bolt 1 through bolt 9 to 100 ± 20 N·m (75 ± 15 lb ft) in the numerical
2 1 5J-5793 Bolt sequence.
3 6 165-3932 Bolt 2. Tighten the bolt 10 through bolt 22 to 40 ± 10 N·m (30 ± 7 lb ft) in the numerical
sequence.
4 1 165-3936 Bolt 3. Again, tighten the bolt 1 through bolt 9 to 135 ± 20 N·m (100 ± 15 lb ft) in the
numerical sequence.
5 6 165-3930 Bolt 4. Again, tighten the bolt 10 through bolt 22 to 55 ± 10 N·m (41 ± 7 lb ft) in the
numerical sequence.
202 SENR9831-18
Specifications Section

i04560211

Flywheel Housing
SMCS Code: 1157
S/N: TWA1-Up
Part No.: 223-4423
S/N: J8B1-Up
Part No.: 223-4423
S/N: RLB1-Up
S/N: TWB1-Up
Part No.: 223-4423
S/N: KSD1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 223-4423
S/N: PNM1-Up
Part No.: 223-4423
S/N: ASW1-Up
Part No.: 223-4423
S/N: CMX1-Up
Part No.: 223-4423
S/N: BZZ1-Up
Part No.: 223-4423
S/N: KPZ1-Up

g02726366
Illustration 152
SENR9831-18 203
Specifications Section

Table 121
Specification for 223-4423 Flywheel Housing Gp
Item Qty Part Specification Description
Before installation of the flywheel housing, inspect the following components for any foreign materials: The front face of the
flywheel housing, the two sides of the flywheel housing gasket and the rear face of the cylinder block. These components
must be free of the following substances: oil, fuel, water, gasket adhesive, assembly compounds, and any other foreign
material. Apply ultra blue Loctite 587 to seal the joints between the engine oil pan, cylinder block, and the flywheel housing.
1 6 223-4903 Bolt Use the following procedure to tighten the flywheel housing bolts:
1.Tighten bolt 1 through bolt 9 in the numerical sequence as shown in Illustration
2 1 165-3932 Bolt 152 to 100 ± 20 N·m (75 ± 15 lb ft) in the numerical sequence.
3 1 5J-5793 Bolt 2. Tighten bolt 10 through bolt 23 in the numerical sequence as shown in
Illustration 152 to 40 ± 10 N·m (30 ± 7 lb ft) in the numerical sequence.
4 7 165-3930 Bolt 3. Again, tighten bolt 1 through bolt 9 in the numerical sequence as shown in
Illustration 152 to 135 ± 20 N·m (100 ± 15 lb ft) in the numerical sequence.
5 8 338-4562 Bolt 4. Again, tighten bolt 10 through bolt 23 in the numerical sequence as shown in
Illustration 152 to 55 ± 10 N·m (41 ± 7 lb ft) in the numerical sequence.
204 SENR9831-18
Specifications Section

i04560867

Flywheel Housing
SMCS Code: 1157
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 248-8361
S/N: KKJ1-Up
Part No.: 144-3527
S/N: B1N1-Up
Part No.: 144-3527
S/N: B1P1-Up
Part No.: 144-3527
S/N: B1R1-Up
Part No.: 248-8361
S/N: FAT1-Up
Part No.: 144-3527
S/N: BZZ1-Up

g02636436
Illustration 153
SENR9831-18 205
Specifications Section

Table 122
Specification for 144-3527 Flywheel Housing Gp
Item Qty Part Specification Description
Before installation of the flywheel housing, inspect the following components for any foreign materials: The front face of the
flywheel housing, the two sides of the flywheel housing gasket and the rear face of the cylinder block. These components
must be free of the following substances: oil, fuel, water, gasket adhesive, assembly compounds, and any other foreign
material. Apply ultra blue Loctite 587 to fill the joints of the cylinder block, flywheel housing, and engine oil pan.

1 1 5J-5793 Bolt
Use the following procedure to tighten the bolts of the flywheel housing:
1.Tighten bolt 1 through bolt 9 in the numerical sequence as shown in Illustration
2 8 9K-7290 Bolt
153 to 100 ± 20 N·m (75 ± 15 lb ft).
2. Tighten bolt 10 through bolt 22 in the numerical sequence as shown in Illustration
153 to 40 ± 10 N·m (30 ± 7 lb ft).
3 6 165-3930 Bolt
3. Again, tighten bolt 1 through bolt 9 in the numerical sequence as shown in
Illustration 153 to 135 ± 20 N·m (100 ± 15 lb ft).
4. Again, tighten bolt 10 through bolt 22 in the numerical sequence as shown in
4 2 165-3936 Bolt
Illustration 153 to 55 ± 10 N·m (41 ± 7 lb ft).

5 5 165-3932 Bolt
206 SENR9831-18
Specifications Section

i04560871

Flywheel Housing
SMCS Code: 1157
Part No.: 171-3809
S/N: DFA1-Up
S/N: TWA1-Up
Part No.: 171-3809
S/N: DBB1-Up
S/N: TWB1-Up
Part No.: 171-3809
S/N: DBC1-Up
Part No.: 171-3809
S/N: DBD1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 171-3809
S/N: DFJ1-Up
Part No.: 171-3809
S/N: B1N1-Up
Part No.: 171-3809
S/N: BXY1-Up

g02726780
Illustration 154
SENR9831-18 207
Specifications Section

g02638996
Illustration 155

Table 123

Specification for 171-3809 Flywheel Housing Gp

Item Qty Part Specification Description
During assembly, the front face of the flywheel housing and the rear face of the cylinder block must be free of following
substances: Oil, fuel, water, gasket adhesive, assembly compounds, and any other foreign material. Apply ultra blue Loctite
587 to seal the joints between the cylinder block, the flywheel housing, and the oil pan joint.

1 5 165-3931 Bolt
Use the following procedure to tighten the bolts of the flywheel housing:
1.Tighten bolt 1 through bolt 9 in the numerical sequence as shown in Illustration
155 to 100 ± 20 N·m (75 ± 15 lb ft) in the numerical sequence.
2 8 165-3929 Bolt 2. Tighten bolt 10 through bolt 24 in the numerical sequence as shown in Illustration
155 to 40 ± 10 N·m (30 ± 7 lb ft) in the numerical sequence.
3. Again, tighten bolt 1 through bolt 9 in the numerical sequence as shown in
Illustration 155 to 135 ± 20 N·m (100 ± 15 lb ft) in the numerical sequence.
3 2 165-3934 Bolt 4. Again, tighten bolt 10 through bolt 24 in the numerical sequence as shown in
Illustration 155 to 55 ± 10 N·m (41 ± 7 lb ft) in the numerical sequence.

4 9 5J-5793 Bolt
5 1 7X-7731 Pipe Plug The pipe plug must not protrude above the surface after assembly.
6 3 5F-0304 Plug Torque to 35 ± 14 N·m (26 ± 10 lb ft).
208 SENR9831-18
Specifications Section

i04560873

Flywheel Housing
SMCS Code: 1157
S/N: TWA1-Up
S/N: TWB1-Up
Part No.: 262-4393
S/N: W1B1-Up
Part No.: 262-4393
S/N: W1C1-Up
S/N: RMD1-Up
Part No.: 262-4393
S/N: W1E1-Up
Part No.: 262-4393
S/N: W1F1-Up
Part No.: 262-4393
S/N: A4G1-Up
S/N: RMH1-Up
Part No.: 262-4393
S/N: GER1-Up

g02726783
Illustration 156
SENR9831-18 209
Specifications Section

g02726782
Illustration 157

Table 124

Specification for 262-4393 Flywheel Housing Gp

Item Qty Part Specification Description
Front face of the flywheel housing and rear face of the cylinder block must be free of oil, fuel, water, gasket adhesive, and
any other contaminants during assembly. Apply ultra blue Loctite 587 to seal the joints between the cylinder block, flywheel
housing, and engine oil pan.
Before assembly, apply ultra blue Loctite 587 to the locations (4). After assembly, apply ultra blue Loctite 587 to the locations (5).

1 8 165-3929 Bolt Use the following procedure to tighten the bolts of the flywheel housing:
1.Tighten bolt 1 through bolt 9 in the numerical sequence as shown in the
Illustration 157 to 100 ± 20 N·m (75 ± 15 lb ft)
2. Tighten bolt 10 through bolt 24 in the numerical sequence as shown in the
Illustration 157 to 40 ± 10 N·m (30 ± 7 lb ft) in the numerical sequence.
2 7 165-3931 Bolt 3. Again, tighten bolt 1 through bolt 9 in the numerical sequence as shown in
the Illustration 157 to 135 ± 20 N·m (100 ± 15 lb ft) in the numerical sequence.
4. Again, tighten bolt 10 through bolt 24 in the numerical sequence as shown in
the Illustration 157 to 55 ± 10 N·m (41 ± 7 lb ft) in the numerical sequence.
3 9 5J-5793 Bolt
210 SENR9831-18
Specifications Section

i04416069

Flywheel Housing
SMCS Code: 1157
S/N: TWA1-Up
Part No.: 223-4738
S/N: RLB1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 223-4738
S/N: CXM1-Up
Part No.: 223-4738
S/N: DNW1-Up
Part No.: 223-4738
S/N: BZZ1-Up

g02562898
Illustration 158
SENR9831-18 211
Specifications Section

g02562899
Illustration 159
Bolt tightening sequence

Table 125
Specification for 223-4738 Flywheel Housing Gp
Item Qty Part Specification Description
Before installation of the flywheel housing, inspect the front face of the flywheel housing and the rear face of the cylinder
block. The components must be free of the following substances: oil, fuel, water, gasket adhesive, assembly compounds, and
any other foreign material.
To seal the joint between the flywheel housing and the cylinder block, apply ultra blue Loctite 587 to the mating surface of
the flywheel housing.
Use the following procedure to tighten the flywheel housing bolts:
1. Tighten bolt 1 through bolt 9 in a numerical sequence as shown in Illustration
1 9 5J-5793 Bolt 159 to 100 ± 20 N·m (75 ± 15 lb ft).
2. Tighten bolt 10 through bolt 24 in a numerical sequence as shown in
2 5 165-3931 Bolt Illustration 159 to 40 ± 10 N·m (30 ± 7 lb ft).
3. Again, tighten bolt 1 through bolt 9 in a numerical sequence as shown in
3 9 165-3929 Bolt Illustration 159 to 135 ± 20 N·m (100 ± 15 lb ft).
4. Again, tighten bolt 10 through bolt 24 in a numerical sequence as shown in
4 1 165-3925 Bolt Illustration 159 to 55 ± 10 N·m (41 ± 7 lb ft).
5 2 1P-1669 Seal Plug Torque to 9.5 ± 1.5 N·m (84.1 ± 13.3 lb in).

i04461733 S/N: TWB1-Up

Flywheel Housing Part No.: 134-2809
S/N: XDC1-Up
SMCS Code: 1157
Part No.: 134-2809
Part No.: 134-2809 S/N: BXD1-Up
S/N: A7A1-Up
S/N: RMD1-Up
S/N: TWA1-Up
S/N: RMH1-Up
212 SENR9831-18
Specifications Section

Part No.: 134-2809

S/N: B8K1-Up
Part No.: 134-2809
S/N: B4P1-Up
Part No.: 134-2809
S/N: XTR1-Up
Part No.: 134-2809
S/N: BTX1-Up
Part No.: 134-2809
S/N: BXY1-Up

g02646983
Illustration 160
SENR9831-18 213
Specifications Section

g02646984
Illustration 161

Table 126

Specifications for 134-2809 Flywheel Housing Gp

Item Qty Part Specification Description
During assembly, inspect the following components for any foreign materials: the front face of the flywheel housing, the two
sides of the flywheel housing gasket and the rear face of the cylinder block. These components must be free of the following
substances: oil, fuel, water, adhesive, assembly compounds, and any foreign materials. Apply ultra blue Loctite 587 to fill the
space between the cylinder block, the flywheel housing, and the oil pan. The components must be assembled within 10
minutes of applying the sealant.

1 9 7K-6058 Bolt Use the following tightening procedure to tighten the bolts for the flywheel
housing:
1. Tighten bolt 1 to bolt 9 in a numerical sequence as shown in Illustration
161 to 100 ± 20 N·m (75 ± 15 lb ft).
2. Tighten bolt 10 to bolt 24 in a numerical sequence as shown in Illustration
2 8 165-3929 Bolt
161 to 40 ± 10 N·m (30 ± 7 lb ft).
3. Again, tighten bolt 1 to bolt 9 in a numerical sequence as shown in
Illustration 161 to 135 ± 20 N·m (100 ± 15 lb ft).
4. Tighten bolt 10 to bolt 24 in a numerical sequence as shown in Illustration
161 to 55 ± 10 N·m (41 ± 7 lb ft).
3 7 165-3933 Bolt

4 3 4B-4043 Bolt Torque to 115 ± 20 N·m (85 ± 15 lb ft).

i04428699 Part No.: 217-8938

S/N: MMA1-Up
Belt Tensioner
S/N: TWA1-Up
SMCS Code: 1358
Part No.: 217-8938
Part No.: 217-8938 S/N: DBB1-Up
S/N: A7A1-Up
Part No.: 217-8938
Part No.: 217-8938 S/N: KGB1-Up
S/N: DFA1-Up
Part No.: 217-8938
Part No.: 217-8938 S/N: RLB1-Up
S/N: EDA1-Up
S/N: TWB1-Up
214 SENR9831-18
Specifications Section

Part No.: 217-8938 Part No.: 217-8938

S/N: W1B1-Up S/N: JCM1-Up
Part No.: 217-8938 Part No.: 217-8938
S/N: DBC1-Up S/N: P1M1-Up
Part No.: 217-8938 Part No.: 217-8938
S/N: ELC1-Up S/N: PNM1-Up
Part No.: 217-8938 Part No.: 217-8938
S/N: GWC1-Up S/N: B1N1-Up
Part No.: 217-8938 Part No.: 217-8938
S/N: KBC1-Up S/N: FEN1-Up
Part No.: 217-8938 Part No.: 217-8938
S/N: P1C1-Up S/N: B1P1-Up
Part No.: 217-8938 Part No.: 217-8938
S/N: W1C1-Up S/N: B1R1-Up
Part No.: 217-8938 Part No.: 217-8938
S/N: XDC1-Up S/N: GER1-Up
Part No.: 217-8938 Part No.: 217-8938
S/N: ZHC1-Up S/N: PAR1-Up
Part No.: 217-8938 Part No.: 217-8938
S/N: BXD1-Up S/N: XTR1-Up
Part No.: 217-8938 Part No.: 217-8938
S/N: DBD1-Up S/N: JMS1-Up
S/N: RMD1-Up Part No.: 217-8938
S/N: MCS1-Up
Part No.: 217-8938
S/N: SBE1-Up Part No.: 217-8938
S/N: ZXT1-Up
Part No.: 217-8938
S/N: W1E1-Up Part No.: 217-8938
S/N: ASW1-Up
Part No.: 217-8938
S/N: AWF1-Up Part No.: 217-8938
S/N: AZW1-Up
Part No.: 217-8938
S/N: W1F1-Up Part No.: 217-8938
S/N: WAW1-Up
Part No.: 217-8938
S/N: A4G1-Up Part No.: 217-8938
S/N: ASX1-Up
Part No.: 217-8938
S/N: MHG1-Up Part No.: 217-8938
S/N: BTX1-Up
S/N: RMH1-Up
Part No.: 217-8938
Part No.: 217-8938 S/N: BXY1-Up
S/N: A8J1-Up
Part No.: 217-8938
Part No.: 217-8938 S/N: MCY1-Up
S/N: DFJ1-Up
Part No.: 217-8938
Part No.: 217-8938 S/N: BZZ1-Up
S/N: B9K1-Up
Part No.: 217-8938
Part No.: 217-8938 S/N: MNZ1-Up
S/N: KKK1-Up
Part No.: 217-8938
S/N: EAM1-Up
SENR9831-18 215
Specifications Section

g02622716
Illustration 162

Table 127
Specifications for 217-8938 Belt Tensioner
Item Qty Part Specification Description
A - - Minimum limited travel is 71 degrees.

- - Assembly spring torque is 14.1 ± 1.7 N·m (124.8 ± 15.1 lb in) at 25 degrees from the
1
free arm position.

i04428712 Part No.: 200-2279

S/N: T2F1-Up
Belt Tensioner
S/N: RMH1-Up
SMCS Code: 1358
Part No.: 200-2279
Part No.: 200-2279 S/N: KKK1-Up
S/N: EDA1-Up
Part No.: 200-2279
Part No.: 200-2279 S/N: EAM1-Up
S/N: MMA1-Up
Part No.: 200-2279
S/N: TWA1-Up S/N: JCM1-Up
Part No.: 200-2279 Part No.: 200-2279
S/N: J8B1-Up S/N: MEM1-Up
Part No.: 200-2279 Part No.: 200-2279
S/N: KGB1-Up S/N: FEN1-Up
S/N: TWB1-Up Part No.: 200-2279
S/N: PAR1-Up
Part No.: 200-2279
S/N: ELC1-Up Part No.: 200-2279
S/N: MCS1-Up
Part No.: 200-2279
S/N: GWC1-Up Part No.: 200-2279
S/N: RJS1-Up
Part No.: 200-2279
S/N: KBC1-Up Part No.: 200-2279
S/N: FAT1-Up
S/N: RMD1-Up
Part No.: 200-2279
Part No.: 200-2279 S/N: WAW1-Up
S/N: SBE1-Up
Part No.: 200-2279
Part No.: 200-2279 S/N: CMX1-Up
S/N: T2E1-Up
Part No.: 200-2279
S/N: MCY1-Up
216 SENR9831-18
Specifications Section

Part No.: 200-2279

S/N: KPZ1-Up
Part No.: 200-2279
S/N: MNZ1-Up

g02622737
Illustration 163

Table 128

Specifications for 200-2279 Belt Tensioner

Item Qty Part Specification Description
A - - Minimum limited travel is 51 degrees.

- - Assembly spring torque is 56.5 ± 5.6 N·m (42 ± 4 lb ft) at 30 degrees from the free
1
arm position.
SENR9831-18 217
Specifications Section

i04375218

Belt Tensioner
SMCS Code: 1358
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 190-0649
S/N: DFJ1-Up
Part No.: 190-0649
S/N: DXR1-Up

g02547263
Illustration 164

Table 129
Specifications for 190-0649 Belt Tensioner
Item Qty Part Specification Description
A - - Minimum limited travel is 71 degrees.

- - Spring torque at assembly is 42.9 ± 4.3 N·m (31.6 ± 3.2 lb ft) at 36

1
degrees from the free arm position.
218 SENR9831-18
Specifications Section

i04428730

Belt Tensioner
SMCS Code: 1358
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 236-2301
S/N: CXM1-Up
Part No.: 236-2301
S/N: DNW1-Up

g02622756
Illustration 165

Table 130
Specifications for 236-2301 Belt Tensioner
Item Qty Part Specification Description
A - - Minimum limited travel is 51 degrees.

- - Assembly spring torque is 62.1 ± 6.2 N·m (45.8 ± 4.6 lb ft) at 30 degrees from the free
1
arm position.
SENR9831-18 219
Specifications Section

i04461734

Engine Trunnion
SMCS Code: 1153
S/N: TWA1-Up
S/N: TWB1-Up
Part No.: 192-0542
S/N: KSD1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 192-0542
S/N: KKJ1-Up

g02647037
Illustration 166

Table 131

Specifications for 192-0542 Engine Trunnion Gp

Item Qty Part Specification Description
1 8 2B-2006 Bolt Torque to 135 ± 20 N·m (100 ± 15 lb ft).
The dimension from the timing gear housing to the outside of the flange face of the mount assembly is 26.9 ± 1.5 mm
(1.06 ± 0.06 inch).

i04375724 Part No.: 197-8820

S/N: RLB1-Up
Alternator and Regulator
S/N: TWB1-Up
SMCS Code: 1405; 1410
Part No.: 197-8820
Part No.: 197-8820 S/N: P1C1-Up
S/N: A7A1-Up
Part No.: 197-8820
S/N: TWA1-Up S/N: XDC1-Up
Part No.: 197-8820 Part No.: 197-8820
S/N: J8B1-Up S/N: ZHC1-Up
220 SENR9831-18
Specifications Section

Part No.: 197-8820 Part No.: 197-8820

S/N: BXD1-Up S/N: CMX1-Up
Part No.: 197-8820 Part No.: 197-8820
S/N: KSD1-Up S/N: BXY1-Up
S/N: RMD1-Up Part No.: 197-8820
S/N: BZZ1-Up
Part No.: 197-8820
S/N: AWF1-Up Part No.: 197-8820
S/N: KPZ1-Up
Part No.: 197-8820
S/N: MHG1-Up
S/N: RMH1-Up
Part No.: 197-8820
S/N: A8J1-Up
Part No.: 197-8820
S/N: KKJ1-Up
Part No.: 197-8820
S/N: B9K1-Up
Part No.: 197-8820
S/N: JLK1-Up
Part No.: 197-8820
S/N: CXM1-Up
Part No.: 197-8820
S/N: P1M1-Up
Part No.: 197-8820
S/N: PNM1-Up
Part No.: 197-8820
S/N: DXR1-Up
Part No.: 197-8820
S/N: XTR1-Up
Part No.: 197-8820
S/N: JMS1-Up
Part No.: 197-8820
S/N: RJS1-Up
Part No.: 197-8820
S/N: FAT1-Up
Part No.: 197-8820
S/N: ZXT1-Up
Part No.: 197-8820
S/N: ASW1-Up
Part No.: 197-8820
S/N: AZW1-Up
Part No.: 197-8820
S/N: DNW1-Up
Part No.: 197-8820
S/N: ASX1-Up
Part No.: 197-8820
S/N: BTX1-Up
SENR9831-18 221
Specifications Section

g02539616
Illustration 167

Note: Load the battery with a carbon pile 4C-4911

Battery Load Tester in order to get the maximum
alternator output.

Table 132
Specification for 197-8820 Charging Alternator Gp
Item Qty Part Specification Description
1 1 2K-4821 Locknut Torque to 127 ± 10 N·m (94 ± 8 lb ft).
2 1 5S-7349 Bolt (B-) terminal. Torque to 4.4 ± 1.0 N·m (38.9 ± 8.9 lb in).

- - (R) terminal is the AC tap from stator and is not to be used for
3
diagnostics.
Use a 7/16 ring terminal for (B+) terminal.
4 1 6V-8189 Nut
(B+) terminal. Torque to 18.2 ± 2.4 N·m (161.1 ± 21.2 lb in).
- - - Voltage is 24 V.
- - - Amperage is 95 Amp.
- - - Polarity is negative ground.
- - - Rotation is clockwise.
- - - Minimum full load current at 5000 rpm is 95 Amp.
- - - Minimum full load current at 2000 rpm is 28 Amp.
- - - Output voltage is 28 ± 1 V.

i04428830 Part No.: 200-2232

S/N: DFA1-Up
Alternator and Regulator
Part No.: 200-2232
SMCS Code: 1405; 1410 S/N: EDA1-Up
222 SENR9831-18
Specifications Section

Part No.: 200-2232 Part No.: 200-2232

S/N: MMA1-Up S/N: PAR1-Up
S/N: TWA1-Up Part No.: 200-2232
S/N: MCS1-Up
Part No.: 200-2232
S/N: DBB1-Up Part No.: 200-2232
S/N: WAW1-Up
Part No.: 200-2232
S/N: KGB1-Up Part No.: 200-2232
S/N: MCY1-Up
S/N: TWB1-Up
Part No.: 200-2232
Part No.: 200-2232 S/N: MNZ1-Up
S/N: W1B1-Up
Part No.: 200-2232
S/N: DBC1-Up
Part No.: 200-2232
S/N: ELC1-Up
Part No.: 200-2232
S/N: GWC1-Up
Part No.: 200-2232
S/N: KBC1-Up
Part No.: 200-2232
S/N: W1C1-Up
Part No.: 200-2232
S/N: DBD1-Up
S/N: RMD1-Up
Part No.: 200-2232
S/N: SBE1-Up
Part No.: 200-2232
S/N: W1E1-Up
Part No.: 200-2232
S/N: W1F1-Up
Part No.: 200-2232
S/N: A4G1-Up
S/N: RMH1-Up
Part No.: 200-2232
S/N: DFJ1-Up
Part No.: 200-2232
S/N: KKK1-Up
Part No.: 200-2232
S/N: EAM1-Up
Part No.: 200-2232
S/N: JCM1-Up
Part No.: 200-2232
S/N: FEN1-Up
Part No.: 200-2232
S/N: GER1-Up
SENR9831-18 223
Specifications Section

g02622876
Illustration 168

Note: Load the battery with a carbon pile 4C-4911

Battery Load Tester in order to get the maximum
alternator output.

Table 133
Specification for 200-2232 Charging Alternator Gp
Item Qty Part Specification Description
1 1 187-2034 Flange Nut Torque to 102 ± 7 N·m (75 ± 5 lb ft).
(B+) terminal. Torque to 6.2 ± 0.6 N·m (55.0 ± 5.3 lb in).
2 1 6V-8187 Nut
Use a 7/16 ring terminal for (B+) terminal.
3 1 5S-7349 Bolt (B-) terminal. Torque to 6.2 ± 0.6 N·m (55.0 ± 5.3 lb in).
4 - - (R) terminal is the AC tap from stator and is not to be used for diagnostics.
5 1 4B-2047 Nut (D+) terminal. Torque to 2.25 ± 0.25 N·m (19.91 ± 2.21 lb in).
- - - Voltage is 24 V.
- - - Amperage is 75 amp.
- - - Polarity is negative ground.
- - - Rotation is either direction.
- - - Minimum full load current at 5000 rpm and at 25 °C (77 °F) is 67.5 amp.
- - - Minimum full load current at 2000 rpm and at 25 °C (77 °F) is 26 amp.
- - - Output voltage is 28 ± 1 V.

i04380836 S/N: TWA1-Up

Alternator and Regulator Part No.: 177-9953
S/N: KGB1-Up
SMCS Code: 1405; 1410
Part No.: 177-9953
Part No.: 177-9953 S/N: RLB1-Up
S/N: EDA1-Up
S/N: TWB1-Up
Part No.: 177-9953
S/N: MMA1-Up
224 SENR9831-18
Specifications Section

Part No.: 177-9953 Part No.: 177-9953

S/N: ELC1-Up S/N: JMS1-Up
Part No.: 177-9953 Part No.: 177-9953
S/N: GWC1-Up S/N: MCS1-Up
Part No.: 177-9953 Part No.: 177-9953
S/N: KBC1-Up S/N: RJS1-Up
Part No.: 177-9953 Part No.: 177-9953
S/N: XDC1-Up S/N: ZXT1-Up
Part No.: 177-9953 Part No.: 177-9953
S/N: ZHC1-Up S/N: AZW1-Up
Part No.: 177-9953 Part No.: 177-9953
S/N: BXD1-Up S/N: WAW1-Up
S/N: RMD1-Up Part No.: 177-9953
S/N: ASX1-Up
Part No.: 177-9953
S/N: SBE1-Up Part No.: 177-9953
S/N: BTX1-Up
Part No.: 177-9953
S/N: T2E1-Up Part No.: 177-9953
S/N: BXY1-Up
Part No.: 177-9953
S/N: AWF1-Up Part No.: 177-9953
S/N: MCY1-Up
Part No.: 177-9953
S/N: T2F1-Up Part No.: 177-9953
S/N: BZZ1-Up
Part No.: 177-9953
S/N: MHG1-Up Part No.: 177-9953
S/N: MNZ1-Up
S/N: RMH1-Up
Part No.: 177-9953
Part No.: 177-9953 S/N: M3W; TXH1-Up
S/N: A8J1-Up
Part No.: 177-9953
S/N: KKK1-Up
Part No.: 177-9953
S/N: EAM1-Up
Part No.: 177-9953
S/N: JCM1-Up
Part No.: 177-9953
S/N: MEM1-Up
Part No.: 177-9953
S/N: B1N1-Up
Part No.: 177-9953
S/N: FEN1-Up
Part No.: 177-9953
S/N: B1P1-Up
Part No.: 177-9953
S/N: B1R1-Up
Part No.: 177-9953
S/N: PAR1-Up
Part No.: 177-9953
S/N: XTR1-Up
SENR9831-18 225
Specifications Section

g02541999
Illustration 169

Note: Load the battery with a carbon pile 4C-4911

Battery Load Tester in order to get the maximum
alternator output.

Table 134
Specification for 177-9953 Charging Alternator Gp
Item Qty Part Specification Description
1 1 2K-4821 Locknut Torque to 127 ± 10 N·m (94 ± 8 lb ft).
2 1 5S-7349 Bolt (B-) terminal. Torque to 4.4 ± 1.0 N·m (38.9 ± 8.9 lb in).
185-2648 Voltage Voltage setting requires no adjustment.
3 1
Regulator As Permissible voltage range is 27 to 29 V.

- - (R) terminal is the AC tap from stator and is not to be used for
4
diagnostics.
Use a 7/16 ring terminal for (B+) terminal.
5 1 6V-8189 Nut
(B+) terminal. Torque to 18.2 ± 2.4 N·m (161.1 ± 21.2 lb in).
- - - Voltage is 24 V.
- - - Amperage is 80 Amp.
- - - Polarity is negative ground.
- - - Rotation is clockwise.
- - - Minimum full load current at 5000 rpm is 85 Amp.
- - - Minimum full load current at 1500 rpm is 16 Amp.
- - - Output voltage is 28 ± 1 V.
226 SENR9831-18
Specifications Section

i04375781

Alternator and Regulator

SMCS Code: 1405; 1410
S/N: TWA1-Up
Part No.: 185-5294
S/N: J8B1-Up
S/N: TWB1-Up
S/N: RMD1-Up
Part No.: 185-5294
S/N: MHG1-Up
S/N: RMH1-Up
Part No.: 185-5294
S/N: A8J1-Up
Part No.: 185-5294
S/N: B1N1-Up
Part No.: 185-5294
S/N: B1P1-Up
Part No.: 185-5294
S/N: B1R1-Up
Part No.: 185-5294
S/N: JMS1-Up
Part No.: 185-5294
S/N: KPZ1-Up

g02541999
Illustration 170
SENR9831-18 227
Specifications Section

Note: Load the battery with a carbon pile 4C-4911

Battery Load Tester in order to get the maximum
alternator output.

Table 135
Specification for 185-5294 Charging Alternator Gp
Item Qty Part Specification Description
1 1 2K-4821 Locknut Torque to 127 ± 10 N·m (94 ± 8 lb ft).
2 1 5S-7349 Bolt (B-) terminal. Torque to 4.4 ± 1.0 N·m (38.9 ± 8.9 lb in).
185-2648 Voltage Voltage setting requires no adjustment.
3 1
Regulator As Permissible voltage range is 27 to 29 V.

- - (R) terminal is the AC tap from stator and is not to be used for
4
diagnostics.
Use a 7/16 ring terminal for (B+) terminal.
5 1 6V-8189 Nut
(B+) terminal. Torque to 18.2 ± 2.4 N·m (161.1 ± 21.2 lb in).
- - - Voltage is 24 V.
- - - Amperage is 65 Amp.
- - - Polarity is negative ground.
- - - Rotation is clockwise.
- - - Minimum full load current at 5000 rpm is 65 Amp.
- - - Minimum full load current at 1500 rpm is 30 Amp.
- - - Output voltage is 28 ± 1 V.
228 SENR9831-18
Specifications Section

i04430755

Alternator and Regulator

SMCS Code: 1405; 1410
S/N: TWA1-Up
S/N: TWB1-Up
Part No.: 257-9466
S/N: XDC1-Up
Part No.: 257-9466
S/N: BXD1-Up
S/N: RMD1-Up
Part No.: 257-9466
S/N: AWF1-Up
S/N: RMH1-Up
Part No.: 257-9466
S/N: XTR1-Up
Part No.: 257-9466
S/N: ZXT1-Up
Part No.: 257-9466
S/N: BTX1-Up
Part No.: 257-9466
S/N: BXY1-Up

g02624396
Illustration 171
SENR9831-18 229
Specifications Section

Table 136
Specification for 257-9466 Charging Alternator Gp
Item Qty Part Specification Description
1 1 2K-4821 Locknut Torque to 127 ± 10 N·m (94 ± 7lb ft).
2 1 5S-7349 Bolt (B-) terminal. Torque to 4.4 ± 1.0 N·m (38.9 ± 8.9 lb in).
185-2648 Voltage Voltage setting requires no adjustment.
3 1
Regulator As Permissible voltage range is 27 to 29 V.
4 - - (R) terminal is the AC tap from stator and is not to be used for diagnostics.
(B+) terminal. Use a 7/16 ring terminal for (B+) terminal.
5 1 6V-8189 Nut
Torque to 18.2 ± 2.4 N·m (161.1 ± 21.2 lb in).
- - - Voltage is 24 V.

- - - Amperage is 95 amp.

- - - Polarity is negative ground.

- - - Rotation is clockwise.
- - - Minimum full load current at 5000 rpm and at 25 °C (77 °F) is 95 amp.
- - - Minimum full load current at 2000 rpm and at 25 °C (77 °F) is 28 amp.
- - - Output voltage is 28 ± 1 V.

i04377232 S/N: RMH1-Up

Alternator Mounting Part No.: 235-2471
S/N: KKK1-Up
SMCS Code: 1405
Part No.: 235-2471
Part No.: 235-2471 S/N: EAM1-Up
S/N: EDA1-Up
Part No.: 235-2471
Part No.: 235-2471 S/N: JCM1-Up
S/N: MMA1-Up
Part No.: 235-2471
S/N: TWA1-Up S/N: MEM1-Up
Part No.: 235-2471 Part No.: 235-2471
S/N: KGB1-Up S/N: FEN1-Up
S/N: TWB1-Up Part No.: 235-2471
S/N: PAR1-Up
Part No.: 235-2471
S/N: ELC1-Up Part No.: 235-2471
S/N: MCS1-Up
Part No.: 235-2471
S/N: GWC1-Up Part No.: 235-2471
S/N: WAW1-Up
Part No.: 235-2471
S/N: KBC1-Up Part No.: 235-2471
S/N: MCY1-Up
S/N: RMD1-Up
Part No.: 235-2471
Part No.: 235-2471 S/N: MNZ1-Up
S/N: SBE1-Up
Part No.: 235-2471
Part No.: 235-2471 S/N: M3W; TXH1-Up
S/N: T2E1-Up
Part No.: 235-2471
S/N: T2F1-Up
230 SENR9831-18
Specifications Section

g02542436
Illustration 172
Right side view of engine

Table 137

Specification for 235-2471 Charging Alternator Gp

Item Qty Part Specification Description
1 1 0V-0375 Bolt Torque to 85 ± 10 N·m (63 ± 7 lb ft).
2K-4821
2 1 Torque to 102 ± 7 N·m (75 ± 5 lb ft).
Locknut
SENR9831-18 231
Specifications Section

i04561229

Alternator Mounting
SMCS Code: 1405
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 259-1511
S/N: CXM1-Up

g02625824
Illustration 173
(3) Belt

Table 138

Specification for the 259-1511 Alternator Mounting Gp

Item Qty Part Specification Description

1 1 - Torque to 127 ± 10 N·m (95 ± 7 lb ft).

- - The misalignment between the pulleys should be less than or equal to 0.4
2
degrees
4 3 8T-4136 Bolt Apply Loctite C5A copper anti-seize to the threads.
232 SENR9831-18
Specifications Section

i04437970

Alternator Mounting
SMCS Code: 1405
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 252-0781
S/N: DNW1-Up

g02626663
Illustration 174
(3) Belt

Table 139

Specification for 252-0781 Alternator Mounting Gp

Item Qty Part Specification Description

187-2034
1 1 Torque to 102 ± 7 N·m (75 ± 5 lb ft).
Flange Nut
2 - - Misalignment between the pulleys should be less than or equal to 0.4 degrees.

i04110169 Part No.: 338-3454

S/N: MMA1-Up
Electric Starting Motor
S/N: TWA1-Up
SMCS Code: 1453
Part No.: 338-3454
Part No.: 338-3454 S/N: DBB1-Up
S/N: A7A1-Up
Part No.: 338-3454
Part No.: 338-3454 S/N: J8B1-Up
S/N: DFA1-Up
Part No.: 338-3454
Part No.: 338-3454 S/N: KGB1-Up
S/N: EDA1-Up
SENR9831-18 233
Specifications Section

Part No.: 338-3454 Part No.: 338-3454

S/N: RLB1-Up S/N: A8J1-Up
S/N: TWB1-Up Part No.: 338-3454
S/N: DFJ1-Up
Part No.: 338-3454
S/N: W1B1-Up Part No.: 338-3454
S/N: KKJ1-Up
Part No.: 338-3454
S/N: DBC1-Up Part No.: 338-3454
S/N: B9K1-Up
Part No.: 338-3454
S/N: ELC1-Up Part No.: 338-3454
S/N: JLK1-Up
Part No.: 338-3454
S/N: GWC1-Up Part No.: 338-3454
S/N: KKK1-Up
Part No.: 338-3454
S/N: KBC1-Up Part No.: 338-3454
S/N: CXM1-Up
Part No.: 338-3454
S/N: P1C1-Up Part No.: 338-3454
S/N: EAM1-Up
Part No.: 338-3454
S/N: W1C1-Up Part No.: 338-3454
S/N: JCM1-Up
Part No.: 338-3454
S/N: XDC1-Up Part No.: 338-3454
S/N: MEM1-Up
Part No.: 338-3454
S/N: ZHC1-Up Part No.: 338-3454
S/N: P1M1-Up
Part No.: 338-3454
S/N: BXD1-Up Part No.: 338-3454
S/N: PNM1-Up
Part No.: 338-3454
S/N: DBD1-Up Part No.: 338-3454
S/N: B1N1-Up
Part No.: 338-3454
S/N: KSD1-Up Part No.: 338-3454
S/N: FEN1-Up
S/N: RMD1-Up
Part No.: 338-3454
Part No.: 338-3454 S/N: B1P1-Up
S/N: SBE1-Up
Part No.: 338-3454
Part No.: 338-3454 S/N: B1R1-Up
S/N: T2E1-Up
Part No.: 338-3454
Part No.: 338-3454 S/N: DXR1-Up
S/N: W1E1-Up
Part No.: 338-3454
Part No.: 338-3454 S/N: GER1-Up
S/N: AWF1-Up
S/N: PAR1-Up
Part No.: 338-3454
S/N: T2F1-Up Part No.: 338-3454
S/N: XTR1-Up
Part No.: 338-3454
S/N: W1F1-Up Part No.: 338-3454
S/N: JMS1-Up
Part No.: 338-3454
S/N: A4G1-Up Part No.: 338-3454
S/N: MCS1-Up
Part No.: 338-3454
S/N: MHG1-Up Part No.: 338-3454
S/N: RJS1-Up
S/N: RMH1-Up
234 SENR9831-18
Specifications Section

Part No.: 338-3454

S/N: FAT1-Up
Part No.: 338-3454
S/N: ZXT1-Up
Part No.: 338-3454
S/N: ASW1-Up
Part No.: 338-3454
S/N: AZW1-Up
Part No.: 338-3454
S/N: DNW1-Up
Part No.: 338-3454
S/N: WAW1-Up
Part No.: 338-3454
S/N: ASX1-Up
Part No.: 338-3454
S/N: BTX1-Up
Part No.: 338-3454
S/N: CMX1-Up
Part No.: 338-3454
S/N: BXY1-Up
Part No.: 338-3454
S/N: MCY1-Up
Part No.: 338-3454
S/N: BZZ1-Up
Part No.: 338-3454
S/N: KPZ1-Up
Part No.: 338-3454
S/N: MNZ1-Up

g02563096
Illustration 175
SENR9831-18 235
Specifications Section

Table 140
Specification for the 338-3454 Electric Starting Motor Gp and 352-9766 Electric Motor Gp
Item Qty Part Specification Description
B - - Clearance between the pinion and the housing is 9.1 mm (0.36 inch).
1 5 6V-8188 Nut Torque to 30.5 ± 3.5 N·m (269.9 ± 31.0 lb in).
2 1 4B-2049 Nut Torque to 3.4 ± 1.2 N·m (30.1 ± 10.6 lb in).
The switch terminal must be insulated with heat shrinkable tubing. Do not use molded
3 1 4B-2049 Nut terminals.
Torque to 3.4 ± 1.2 N·m (30.1 ± 10.6 lb in).
A maximum of three cable terminals or wire terminals may be used with the battery
terminal nut. A maximum of two of the cable terminals may be equal to or greater
4 1 6V-8188 Nut than 0 AWG.
Torque to 30.5 ± 3.5 N·m (269.9 ± 31.0 lb in).
Pull-in current at 20 V and 25 °C (77 °F) is 49.3 ± 3.3 Amp.
- - -
Hold-in current at 20 V and 25 °C (77 °F) is 6.8 Amp max.

- - - When the electric starting motor is viewed from the pinion end, the motor rotates in
the clockwise direction.
No load conditions at 25 °C (77 °F):
Speed is 6950 ± 1650 rpm.
- - -
Current draw is 115 ± 25 Amp.
Voltage is 23 VDC.

i04392884 Part No.: 237-1962

S/N: ELC1-Up
Electric Starting Motor
Part No.: 237-1962
SMCS Code: 1453 S/N: GWC1-Up
Part No.: 237-1962 Part No.: 237-1962
S/N: DFA1-Up S/N: KBC1-Up
Part No.: 237-1962 Part No.: 237-1962
S/N: EDA1-Up S/N: P1C1-Up
Part No.: 237-1962 Part No.: 237-1962
S/N: MMA1-Up S/N: W1C1-Up
S/N: TWA1-Up Part No.: 237-1962
S/N: XDC1-Up
Part No.: 237-1962
S/N: DBB1-Up Part No.: 237-1962
S/N: ZHC1-Up
Part No.: 237-1962
S/N: J8B1-Up Part No.: 237-1962
S/N: BXD1-Up
Part No.: 237-1962
S/N: KGB1-Up Part No.: 237-1962
S/N: DBD1-Up
Part No.: 237-1962
S/N: RLB1-Up S/N: RMD1-Up
S/N: TWB1-Up Part No.: 237-1962
S/N: SBE1-Up
Part No.: 237-1962
S/N: W1B1-Up Part No.: 237-1962
S/N: T2E1-Up
Part No.: 237-1962
S/N: DBC1-Up
236 SENR9831-18
Specifications Section

Part No.: 237-1962 Part No.: 237-1962

S/N: W1E1-Up S/N: GER1-Up
Part No.: 237-1962 Part No.: 237-1962
S/N: AWF1-Up S/N: PAR1-Up
Part No.: 237-1962 Part No.: 237-1962
S/N: T2F1-Up S/N: XTR1-Up
Part No.: 237-1962 Part No.: 237-1962
S/N: W1F1-Up S/N: JMS1-Up
Part No.: 237-1962 Part No.: 237-1962
S/N: A4G1-Up S/N: MCS1-Up
Part No.: 237-1962 Part No.: 237-1962
S/N: MHG1-Up S/N: RJS1-Up
S/N: RMH1-Up Part No.: 237-1962
S/N: FAT1-Up
Part No.: 237-1962
S/N: A8J1-Up Part No.: 237-1962
S/N: ZXT1-Up
Part No.: 237-1962
S/N: DFJ1-Up Part No.: 237-1962
S/N: ASW1-Up
Part No.: 237-1962
S/N: B9K1-Up Part No.: 237-1962
S/N: AZW1-Up
Part No.: 237-1962
S/N: JLK1-Up Part No.: 237-1962
S/N: DNW1-Up
Part No.: 237-1962
S/N: KKK1-Up Part No.: 237-1962
S/N: WAW1-Up
Part No.: 237-1962
S/N: CXM1-Up Part No.: 237-1962
S/N: ASX1-Up
Part No.: 237-1962
S/N: EAM1-Up Part No.: 237-1962
S/N: BTX1-Up
Part No.: 237-1962
S/N: JCM1-Up Part No.: 237-1962
S/N: CMX1-Up
Part No.: 237-1962
S/N: MEM1-Up Part No.: 237-1962
S/N: BXY1-Up
Part No.: 237-1962
S/N: P1M1-Up Part No.: 237-1962
S/N: MCY1-Up
Part No.: 237-1962
S/N: PNM1-Up Part No.: 237-1962
S/N: BZZ1-Up
Part No.: 237-1962
S/N: B1N1-Up Part No.: 237-1962
S/N: KPZ1-Up
Part No.: 237-1962
S/N: FEN1-Up Part No.: 237-1962
S/N: MNZ1-Up
Part No.: 237-1962
S/N: B1P1-Up
Part No.: 237-1962
S/N: B1R1-Up
Part No.: 237-1962
S/N: DXR1-Up
SENR9831-18 237
Specifications Section

g02562997
Illustration 176
238 SENR9831-18
Specifications Section

Table 141
Specification for the 237-1962 Electric Starting Motor Gp
Item Qty Part Specification Description
B - - Clearance between the pinion and the housing is 9.1 mm (0.36 inch).
1 2 6V-8188 Nut Ground terminal. Torque to 30.5 ± 3.5 N·m (270.0 ± 31.0 lb in).
2 2 4B-2049 Nut Torque to 2.25 ± 0.25 N·m (19.91 ± 2.21 lb in).
3 1 6V-8188 Nut Motor terminal. Torque to 30.5 ± 3.5 N·m (270.0 ± 31.0 lb in).
Battery terminal. A maximum of three cable terminals or wire terminals may be used
with the battery terminal nut. A maximum of two of the cable terminals may be equal
4 1 6V-8188 Nut to or greater than 0 AWG.
Torque to 30.5 ± 3.5 N·m (270.0 ± 31.0 lb in).
5 - - Motor frame terminal. Torque to 30.5 ± 3.5 N·m (270.0 ± 31.0 lb in).
Pull-in current at 20 V and 25° C (77° F) is 49.3 ± 3.3 Amp.
- - -
Hold-in current at 20 V and 25° C (77° F) is 6.8 Amp max.

- - - When the electric starting motor is viewed from the pinion end, the motor rotates in
the clockwise direction.
No load conditions at 25 °C (77 °F):
Speed is 6950 ± 1650 rpm.
- - -
Current draw is 115 ± 25 Amp.
Voltage is 23 VDC.

i04432829 Part No.: 272-7123

S/N: T2F1-Up
Electric Starting Motor
S/N: RMH1-Up
SMCS Code: 1453
Part No.: 272-7123
Part No.: 272-7123 S/N: KKK1-Up
S/N: EDA1-Up
Part No.: 272-7123
Part No.: 272-7123 S/N: EAM1-Up
S/N: MMA1-Up
Part No.: 272-7123
S/N: TWA1-Up S/N: JCM1-Up
Part No.: 272-7123 Part No.: 272-7123
S/N: KGB1-Up S/N: MEM1-Up
S/N: TWB1-Up Part No.: 272-7123
S/N: FEN1-Up
Part No.: 272-7123
S/N: ELC1-Up Part No.: 272-7123
S/N: PAR1-Up
Part No.: 272-7123
S/N: GWC1-Up Part No.: 272-7123
S/N: MCS1-Up
Part No.: 272-7123
S/N: KBC1-Up Part No.: 272-7123
S/N: WAW1-Up
S/N: RMD1-Up
Part No.: 272-7123
Part No.: 272-7123 S/N: MCY1-Up
S/N: SBE1-Up
Part No.: 272-7123
Part No.: 272-7123 S/N: MNZ1-Up
S/N: T2E1-Up
SENR9831-18 239
Specifications Section

g02625716
Illustration 177

Table 142

Specification for 272-7123 Electric Starting Motor Gp

Item Qty Part Specification Description
B - - Clearance between the pinion and the housing is 9.1 mm (0.36 inch).
Current consumption at 20V and 25 °C (77 °F):
338-3453 Starting
1 1 1. For pull-in windings is 49.3 ± 3.3 amp
Motor Solenoid
2. For hold-in windings is 6.8 amp
2 2 6V-8188 Nut Ground terminal. Torque to 30.5 ± 3.5 N·m (270.0 ± 31.0 lb in).
3 1 4B-2049 Nut Switch terminal. Torque to 2.25 ± 0.25 N·m (20.00 ± 2.00 lb in).
Switch terminal. Torque to 2.25 ± 0.25 N·m (20.00 ± 2.00 lb in).
4 1 4B-2049 Nut Note:The switch terminal must be insulated with heat shrink tubing. Do not use
molded terminals.
5 1 6V-8188 Nut Motor terminal. Torque to 30.5 ± 3.5 N·m (270.0 ± 31.0 lb in).
Battery terminal. A maximum of three cable terminals or wire terminals may be used
with the battery terminal nut. A maximum of two of the cable terminals may be equal
6 1 6V-8188 Nut to or greater than 0 AWG.
Torque to 30.5 ± 3.5 N·m (270.0 ± 31.0 lb in).
7 - - Motor frame terminal. Torque to 30.5 ± 3.5 N·m (270.0 ± 31.0 lb in).

- - - When the electric starting motor is viewed from the pinion end, the motor rotates in
the clockwise direction.
No load performance at 25 °C (77 °F):
Speed is 6950 ± 1650 rpm.
- - -
Current draw is 115 ± 25 amp.
Voltage is 23 VDC.

i04390225 Part No.: 207-1556

S/N: DFA1-Up
Electric Starting Motor
S/N: TWA1-Up
SMCS Code: 1453
240 SENR9831-18
Specifications Section

Part No.: 207-1556 Part No.: 207-1556

S/N: DBB1-Up S/N: B1R1-Up
Part No.: 207-1556 Part No.: 207-1556
S/N: RLB1-Up S/N: DXR1-Up
S/N: TWB1-Up Part No.: 207-1556
S/N: GER1-Up
Part No.: 207-1556
S/N: W1B1-Up Part No.: 207-1556
S/N: JMS1-Up
Part No.: 207-1556
S/N: DBC1-Up Part No.: 207-1556
S/N: ZXT1-Up
Part No.: 207-1556
S/N: P1C1-Up Part No.: 207-1556
S/N: ASW1-Up
Part No.: 207-1556
S/N: W1C1-Up Part No.: 207-1556
S/N: AZW1-Up
Part No.: 207-1556
S/N: ZHC1-Up Part No.: 207-1556
S/N: DNW1-Up
Part No.: 207-1556
S/N: DBD1-Up Part No.: 207-1556
S/N: ASX1-Up
S/N: RMD1-Up
Part No.: 207-1556
Part No.: 207-1556 S/N: BZZ1-Up
S/N: W1E1-Up
Part No.: 207-1556
S/N: AWF1-Up
Part No.: 207-1556
S/N: W1F1-Up
Part No.: 207-1556
S/N: A4G1-Up
Part No.: 207-1556
S/N: MHG1-Up
S/N: RMH1-Up
Part No.: 207-1556
S/N: A8J1-Up
Part No.: 207-1556
S/N: DFJ1-Up
Part No.: 207-1556
S/N: JLK1-Up
Part No.: 207-1556
S/N: CXM1-Up
Part No.: 207-1556
S/N: P1M1-Up
Part No.: 207-1556
S/N: PNM1-Up
Part No.: 207-1556
S/N: B1N1-Up
Part No.: 207-1556
S/N: B1P1-Up
SENR9831-18 241
Specifications Section

g02560026
Illustration 178

Table 143

Specification for the 207-1556 Electric Starting Motor Gp

Item Qty Part Specification Description
1 2 6V-8188 Nut Torque to 30.5 ± 3.5 N·m (269.9 ± 31.0 lb in).
Current consumption at 20V and 25 °C (77 °F):
250-8279 1. For Pull-in windings is 57 Amp
2 1
Solenoid Kit 2. For Hold-in windings is 16 Amp
3. Maximum rated current is 850 Amp
B - - The clearance between the pinion and the housing is 9.1 mm (0.36 inch).
3 1 6V-8378 Nut Torque to 2.25 ± 0.25 N·m (19.91 ± 2.21 lb in).
A maximum of three cable terminals or wire terminals may be used with the battery
terminal nut (3). A maximum of two of the terminals may be equal to or greater than
4 1 6V-8188 Nut
0 AWG.
Torque to 30.5 ± 3.5 N·m (269.9 ± 31.0 lb in).
The switch terminal must be insulated with heat shrink tubing. Do not use molded
5 1 6V-8378 Nut terminals.
Torque to 2.25 ± 0.25 N·m (19.91 ± 2.21 lb in).
6 1 6V-8188 Nut Torque to 30.5 ± 3.5 N·m (269.9 ± 31.0 lb in).
7 - - Torque to 8 ± 3 N·m (71 ± 27 lb in).
When the electric starting motor is viewed from the pinion end, the motor rotates in
the clockwise direction.
- - - No load conditions at 25 °C (77 °F)
1. Speed is 7643 ± 1683 rpm
2. Current draw is 76.5 ± 14.5 Amp
3. Voltage is 23 V

i04392953 S/N: TWA1-Up

Electric Starting Motor Part No.: 207-1557
S/N: DBB1-Up
SMCS Code: 1453
S/N: TWB1-Up
Part No.: 207-1557
S/N: DFA1-Up Part No.: 207-1557
S/N: W1B1-Up
242 SENR9831-18
Specifications Section

Part No.: 207-1557 Part No.: 207-1557

S/N: DBC1-Up S/N: ASW1-Up
Part No.: 207-1557 Part No.: 207-1557
S/N: P1C1-Up S/N: AZW1-Up
Part No.: 207-1557 Part No.: 207-1557
S/N: W1C1-Up S/N: DNW1-Up
Part No.: 207-1557 Part No.: 207-1557
S/N: ZHC1-Up S/N: ASX1-Up
Part No.: 207-1557
S/N: DBD1-Up
S/N: RMD1-Up
Part No.: 207-1557
S/N: W1E1-Up
Part No.: 207-1557
S/N: AWF1-Up
Part No.: 207-1557
S/N: W1F1-Up
Part No.: 207-1557
S/N: A4G1-Up
Part No.: 207-1557
S/N: MHG1-Up
S/N: RMH1-Up
Part No.: 207-1557
S/N: A8J1-Up
Part No.: 207-1557
S/N: DFJ1-Up
Part No.: 207-1557
S/N: JLK1-Up
Part No.: 207-1557
S/N: CXM1-Up
Part No.: 207-1557
S/N: P1M1-Up
Part No.: 207-1557
S/N: PNM1-Up
Part No.: 207-1557
S/N: B1N1-Up
Part No.: 207-1557
S/N: B1R1-Up
Part No.: 207-1557
S/N: DXR1-Up
Part No.: 207-1557
S/N: GER1-Up
Part No.: 207-1557
S/N: JMS1-Up
Part No.: 207-1557
S/N: ZXT1-Up
SENR9831-18 243
Specifications Section

g02563097
Illustration 179

Table 144

Specification for the 207-1549 Electric Starting Motor Gp, 207-1562 Electric Starting Motor
Gp, and 207-1557 Electric Starting Motor Gp
Item Qty Part Specification Description
B - - The clearance between the pinion and the housing is 9.1 mm (0.36 inch).
1 2 6V-8188 Nut Torque to 30.5 ± 3.5 N·m (270 ± 31 lb in).
Current consumption at 20V and 25 °C (77 °F):
2 1 - 1. For Pull-in current is 57 Amp
2. For Hold-in current is 16 Amp max
3 1 6V-8188 Nut Torque to 30.5 ± 3.5 N·m (269.9 ± 30.9 lb in).
4 1 6V-8378 Nut Torque to 2.25 ± 0.25 N·m (20 ± 2 lb in).
A maximum of three cable terminals or wire terminals may be used with the battery
terminal nut (5). A maximum of two of the terminals may be equal to or greater than
5 1 6V-8188 Nut
0 AWG.
Torque to 30.5 ± 3.5 N·m (270 ± 30 lb in).
The switch terminal must be insulated with heat shrink tubing. Do not use molded
6 1 6V-8378 Nut terminals.
Torque to 2.25 ± 0.25 N·m (20 ± 2 lb in).
7 - - Torque to 8 ± 3 N·m (71 ± 27 lb in).
When the electric starting motor is viewed from the pinion end, the motor rotates in
the clockwise direction.
- - - No load conditions at 25 °C (77 °F)
1. Speed is 7643 ± 1683 rpm
2. Current draw is 76.5 ± 14.5 Amp
3. Voltage is 23 VDC
244 SENR9831-18
Specifications Section

i04561232

Electric Starting Motor

SMCS Code: 1453
S/N: TWA1-Up
Part No.: 207-1548
S/N: DBB1-Up
S/N: TWB1-Up
Part No.: 207-1548
S/N: W1B1-Up
Part No.: 207-1548
S/N: DBC1-Up
Part No.: 207-1548
S/N: W1C1-Up
Part No.: 207-1548
S/N: DBD1-Up
S/N: RMD1-Up
Part No.: 207-1548
S/N: W1E1-Up
Part No.: 207-1548
S/N: W1F1-Up
S/N: RMH1-Up
Part No.: 207-1548
S/N: GER1-Up

g02560026
Illustration 180
SENR9831-18 245
Specifications Section

Table 145
Specification for 207-1548 Electric Starting Motor Gp
Item Qty Part Specification Description
1 2 6V-8188 Nut Torque to 30.5 ± 3.5 N·m (269.9 ± 31.0 lb in).
Current consumption at 20 V and 25 °C (77 °F):
- 1. For pull-in windings is 57 amp
2 1
2. For hold-in windings is 16 amp
3. Maximum rated current is 850 amp
B - - The clearance between the pinion and the housing is 9.1 mm (0.36 inch).
3 1 6V-8378 Nut Torque to 20.6 ± 0.8 N·m (182.3 ± 7.1 lb in).
A maximum of three cable terminals or wire terminals may be used with the battery
terminal nut. A maximum of two of the terminals may be equal to or greater than
4 1 6V-8188 Nut
0 AWG.
Torque to 30.5 ± 3.5 N·m (269.9 ± 31.0 lb in).
The switch terminal must be insulated with heat shrink tubing. Do not use molded
5 1 6V-8378 Nut terminals.
Torque to 20.6 ± 0.8 N·m (182.3 ± 7.1 lb in).
6 1 6V-8188 Nut Torque to 30.5 ± 3.5 N·m (269.9 ± 31.0 lb in).
7 - - Torque to 8 ± 3 N·m (71 ± 27 lb in).
When the electric starting motor is viewed from the pinion end, the motor rotates in
the clockwise direction.
- - - No load conditions at 25 °C (77 °F)
1. Speed is 7643 ± 1683 rpm
2. Current draw is 76.5 ± 14.5 amp
3. Voltage is 23 V
246 SENR9831-18
Specifications Section

i04419669

Electric Starting Motor

SMCS Code: 1453
S/N: TWA1-Up
S/N: TWB1-Up
Part No.: 6V-0889
S/N: BXD1-Up
S/N: RMD1-Up
S/N: RMH1-Up
Part No.: 6V-0889
S/N: BTX1-Up
Part No.: 6V-0889
S/N: BXY1-Up

g02617582
Illustration 181

Table 146
Specification for 6V-0889 Electric Starting Motor Gp and 6V-0513 Electric Starting Motor Gp
Item Qty Part Specification Description
1 2 6V-8188 Nut Torque to 30.5 ± 3.5 N·m (269.9 ± 31.0 lb in).
2 1 4B-2049 Nut Torque to 2.25 ± 0.25 N·m (19.91 ± 2.21 lb in).
The switch terminal must be insulated with heat shrinkable tubing.
3 1 4B-2049 Nut Do not use molded terminals.
Torque to 2.25 ± 0.25 N·m (19.91 ± 2.21 lb in).
4 1 6V-8188 Nut Torque to 30.5 ± 3.5 N·m (269.9 ± 31.0 lb in).
A maximum of three cable terminals or wire terminals may be
used with the battery terminal nut. A maximum of two of the cable
5 1 6V-8188 Nut
terminals may be equal to or greater than 0 AWG.
Torque to 30.5 ± 3.5 N·m (269.9 ± 31.0 lb in).
6 2 6V-8188 Nut Torque to 30.5 ± 3.5 N·m (269.9 ± 31.0 lb in).
B - - Clearance between the pinion and the housing is 9.1 mm (0.36 inch).
Pull-in current at 20 V and 25 °C (77 °F) is 49.3 ± 3.3 Amp.
- - -
Hold-in current at 20 V and 25 °C (77 °F) is 6.8 Amp max.

- - - When the electric starting motor is viewed from the pinion end, the
motor rotates in the clockwise direction.
SENR9831-18 247
Specifications Section

i04405418 S/N: RMD1-Up

Coolant Temperature Sensor Part No.: 256-6453, 264-4297
S/N: SBE1-Up
SMCS Code: 1906
Part No.: 256-6453, 264-4297
Part No.: 256-6453 S/N: T2E1-Up
S/N: A7A1-Up
Part No.: 256-6453, 264-4297
Part No.: 256-6453, 264-4297 S/N: W1E1-Up
S/N: DFA1-Up
Part No.: 256-6453, 264-4297
Part No.: 256-6453, 264-4297 S/N: AWF1-Up
S/N: EDA1-Up
Part No.: 264-4297
Part No.: 256-6453, 264-4297 S/N: T2F1-Up
S/N: MMA1-Up
Part No.: 256-6453, 264-4297
S/N: TWA1-Up S/N: W1F1-Up
Part No.: 256-6453, 264-4297 Part No.: 256-6453, 264-4297
S/N: DBB1-Up S/N: A4G1-Up
Part No.: 256-6453, 264-4297 Part No.: 256-6453, 264-4297
S/N: J8B1-Up S/N: MHG1-Up
Part No.: 256-6453, 264-4297 S/N: RMH1-Up
S/N: KGB1-Up
Part No.: 256-6453, 264-4297
Part No.: 256-6453, 264-4297 S/N: A8J1-Up
S/N: RLB1-Up
Part No.: 256-6453, 264-4297
S/N: TWB1-Up S/N: DFJ1-Up
Part No.: 256-6453, 264-4297 Part No.: 256-6453
S/N: W1B1-Up S/N: KKJ1-Up
Part No.: 256-6453, 264-4297 Part No.: 256-6453, 264-4297
S/N: DBC1-Up S/N: B9K1-Up
Part No.: 256-6453, 264-4297 Part No.: 264-4297
S/N: ELC1-Up S/N: JLK1-Up
Part No.: 264-4297 Part No.: 256-6453, 264-4297
S/N: GWC1-Up S/N: KKK1-Up
Part No.: 264-4297 Part No.: 264-4297
S/N: KBC1-Up S/N: CXM1-Up
Part No.: 256-6453, 264-4297 Part No.: 256-6453, 264-4297
S/N: P1C1-Up S/N: EAM1-Up
Part No.: 256-6453, 264-4297 Part No.: 256-6453, 264-4297
S/N: W1C1-Up S/N: JCM1-Up
Part No.: 256-6453, 264-4297 Part No.: 256-6453, 264-4297
S/N: XDC1-Up S/N: MEM1-Up
Part No.: 256-6453, 264-4297 Part No.: 256-6453, 264-4297
S/N: ZHC1-Up S/N: P1M1-Up
Part No.: 256-6453, 264-4297 Part No.: 256-6453, 264-4297
S/N: BXD1-Up S/N: PNM1-Up
Part No.: 256-6453, 264-4297 Part No.: 256-6453, 264-4297
S/N: DBD1-Up S/N: B1N1-Up
Part No.: 256-6453 Part No.: 264-4297
S/N: KSD1-Up S/N: FEN1-Up
248 SENR9831-18
Specifications Section

Part No.: 256-6453, 264-4297

S/N: B1P1-Up
Part No.: 256-6453, 264-4297
S/N: B1R1-Up
Part No.: 264-4297
S/N: DXR1-Up
Part No.: 256-6453, 264-4297
S/N: GER1-Up
Part No.: 256-6453, 264-4297
S/N: PAR1-Up
Part No.: 256-6453, 264-4297
S/N: XTR1-Up
Part No.: 256-6453, 264-4297
S/N: JMS1-Up
Part No.: 256-6453, 264-4297
S/N: MCS1-Up
Part No.: 256-6453, 264-4297
S/N: RJS1-Up
Part No.: 256-6453, 264-4297
S/N: FAT1-Up
Part No.: 256-6453, 264-4297
S/N: ZXT1-Up
Part No.: 264-4297
S/N: ASW1-Up
Part No.: 256-6453, 264-4297
S/N: AZW1-Up
Part No.: 264-4297
S/N: DNW1-Up
Part No.: 256-6453, 264-4297
S/N: WAW1-Up
Part No.: 256-6453, 264-4297
S/N: ASX1-Up
Part No.: 256-6453, 264-4297
S/N: BTX1-Up
Part No.: 256-6453, 264-4297
S/N: CMX1-Up
Part No.: 256-6453, 264-4297
S/N: BXY1-Up
Part No.: 256-6453, 264-4297
S/N: MCY1-Up
Part No.: 256-6453, 264-4297
S/N: BZZ1-Up
Part No.: 264-4297
S/N: KPZ1-Up
Part No.: 256-6453, 264-4297
S/N: MNZ1-Up
SENR9831-18 249
Specifications Section

g02553996
Illustration 182

Table 147
Specification for 264-4297 Temperature Sensor and 256-6453 Temperature Sensor
Item Qty Part Specification Description
1 1 - Torque to temperature sensor 20 ± 3 N·m (177 ± 27 lb in).
- - - Output type is Passive.

i04448859 Part No.: 130-9811

S/N: ELC1-Up
Coolant Temperature Sensor
Part No.: 130-9811
SMCS Code: 1906 S/N: GWC1-Up
Part No.: 130-9811 Part No.: 130-9811
S/N: A7A1-Up S/N: KBC1-Up
Part No.: 130-9811 Part No.: 130-9811
S/N: DFA1-Up S/N: P1C1-Up
Part No.: 130-9811 Part No.: 130-9811
S/N: EDA1-Up S/N: W1C1-Up
Part No.: 130-9811 Part No.: 130-9811
S/N: MMA1-Up S/N: XDC1-Up
S/N: TWA1-Up Part No.: 130-9811
S/N: ZHC1-Up
Part No.: 130-9811
S/N: DBB1-Up Part No.: 130-9811
S/N: BXD1-Up
Part No.: 130-9811
S/N: J8B1-Up Part No.: 130-9811
S/N: DBD1-Up
Part No.: 130-9811
S/N: KGB1-Up S/N: RMD1-Up
Part No.: 130-9811 Part No.: 130-9811
S/N: RLB1-Up S/N: SBE1-Up
S/N: TWB1-Up Part No.: 130-9811
S/N: T2E1-Up
Part No.: 130-9811
S/N: W1B1-Up Part No.: 130-9811
S/N: W1E1-Up
Part No.: 130-9811
S/N: DBC1-Up Part No.: 130-9811
S/N: AWF1-Up
250 SENR9831-18
Specifications Section

Part No.: 130-9811 Part No.: 130-9811

S/N: T2F1-Up S/N: DXR1-Up
Part No.: 130-9811 Part No.: 130-9811
S/N: W1F1-Up S/N: GER1-Up
Part No.: 130-9811 Part No.: 130-9811
S/N: A4G1-Up S/N: PAR1-Up
Part No.: 130-9811 Part No.: 130-9811
S/N: MHG1-Up S/N: XTR1-Up
Part No.: 130-9811 Part No.: 130-9811
S/N: B8H1-Up S/N: JMS1-Up
S/N: RMH1-Up Part No.: 130-9811
S/N: MCS1-Up
Part No.: 130-9811
S/N: A8J1-Up Part No.: 130-9811
S/N: RJS1-Up
Part No.: 130-9811
S/N: DFJ1-Up Part No.: 130-9811
S/N: FAT1-Up
Part No.: 130-9811
S/N: B8K1-Up Part No.: 130-9811
S/N: ZXT1-Up
Part No.: 130-9811
S/N: B9K1-Up Part No.: 130-9811
S/N: ASW1-Up
Part No.: 130-9811
S/N: JLK1-Up Part No.: 130-9811
S/N: AZW1-Up
Part No.: 130-9811
S/N: KKK1-Up Part No.: 130-9811
S/N: DNW1-Up
Part No.: 130-9811
S/N: CXM1-Up Part No.: 130-9811
S/N: WAW1-Up
Part No.: 130-9811
S/N: EAM1-Up Part No.: 130-9811
S/N: ASX1-Up
Part No.: 130-9811
S/N: JCM1-Up Part No.: 130-9811
S/N: BTX1-Up
Part No.: 130-9811
S/N: MEM1-Up Part No.: 130-9811
S/N: CMX1-Up
Part No.: 130-9811
S/N: P1M1-Up Part No.: 130-9811
S/N: BXY1-Up
Part No.: 130-9811
S/N: PNM1-Up Part No.: 130-9811
S/N: MCY1-Up
Part No.: 130-9811
S/N: B1N1-Up Part No.: 130-9811
S/N: BZZ1-Up
Part No.: 130-9811
S/N: FEN1-Up Part No.: 130-9811
S/N: KPZ1-Up
Part No.: 130-9811
S/N: B1P1-Up Part No.: 130-9811
S/N: MNZ1-Up
Part No.: 130-9811
S/N: B4P1-Up
Part No.: 130-9811
S/N: B1R1-Up
SENR9831-18 251
Specifications Section

g02574738
Illustration 183

Table 148
Specification for 130-9811 Temperature Sensor Gp, 274-7396 Temperature Sensor Gp, 197-8392
Temperature Sensor Gp, and 256-6453 Temperature Sensor
Item Qty Part Specification Description
Torque to 20 ± 3 N·m (175 ± 25 lb in).
1 1 -
Output type is passive.

i04518629 Part No.: 234-5012

S/N: GWC1-Up
Coolant Temperature Sensor
Part No.: 234-5012
SMCS Code: 1906 S/N: KBC1-Up
Part No.: 234-5012 Part No.: 234-5012
S/N: DFA1-Up S/N: P1C1-Up
Part No.: 234-5012 Part No.: 234-5012
S/N: EDA1-Up S/N: W1C1-Up
Part No.: 234-5012 Part No.: 234-5012
S/N: MMA1-Up S/N: XDC1-Up
S/N: TWA1-Up Part No.: 234-5012
S/N: BXD1-Up
Part No.: 234-5012
S/N: DBB1-Up Part No.: 234-5012
S/N: DBD1-Up
Part No.: 234-5012
S/N: J8B1-Up Part No.: 234-5012
S/N: KSD1-Up
Part No.: 234-5012
S/N: KGB1-Up S/N: RMD1-Up
Part No.: 234-5012 Part No.: 234-5012
S/N: RLB1-Up S/N: SBE1-Up
S/N: TWB1-Up Part No.: 234-5012
S/N: T2E1-Up
Part No.: 234-5012
S/N: W1B1-Up Part No.: 234-5012
S/N: W1E1-Up
Part No.: 234-5012
S/N: DBC1-Up Part No.: 234-5012
S/N: AWF1-Up
Part No.: 234-5012
S/N: ELC1-Up Part No.: 234-5012
S/N: T2F1-Up
252 SENR9831-18
Specifications Section

Part No.: 234-5012 Part No.: 234-5012

S/N: W1F1-Up S/N: PAR1-Up
Part No.: 234-5012 Part No.: 234-5012
S/N: A4G1-Up S/N: XTR1-Up
Part No.: 234-5012 Part No.: 234-5012
S/N: MHG1-Up S/N: JMS1-Up
Part No.: 234-5012 Part No.: 234-5012
S/N: B8H1-Up S/N: MCS1-Up
S/N: RMH1-Up Part No.: 234-5012
S/N: RJS1-Up
Part No.: 234-5012
S/N: A8J1-Up Part No.: 234-5012
S/N: FAT1-Up
Part No.: 234-5012
S/N: DFJ1-Up Part No.: 234-5012
S/N: ASW1-Up
Part No.: 234-5012
S/N: KKJ1-Up Part No.: 234-5012
S/N: AZW1-Up
Part No.: 234-5012
S/N: B8K1-Up Part No.: 234-5012
S/N: WAW1-Up
Part No.: 234-5012
S/N: B9K1-Up Part No.: 234-5012
S/N: ASX1-Up
Part No.: 234-5012
S/N: JLK1-Up Part No.: 234-5012
S/N: BTX1-Up
Part No.: 234-5012
S/N: KKK1-Up Part No.: 234-5012
S/N: CMX1-Up
Part No.: 234-5012
S/N: EAM1-Up Part No.: 234-5012
S/N: BXY1-Up
Part No.: 234-5012
S/N: JCM1-Up Part No.: 234-5012
S/N: MCY1-Up
Part No.: 234-5012
S/N: MEM1-Up Part No.: 234-5012
S/N: BZZ1-Up
Part No.: 234-5012
S/N: P1M1-Up Part No.: 234-5012
S/N: KPZ1-Up
Part No.: 234-5012
S/N: PNM1-Up Part No.: 234-5012
S/N: MNZ1-Up
Part No.: 234-5012
S/N: B1N1-Up
Part No.: 234-5012
S/N: FEN1-Up
Part No.: 234-5012
S/N: B1P1-Up
Part No.: 234-5012
S/N: B4P1-Up
Part No.: 234-5012
S/N: B1R1-Up
Part No.: 234-5012
S/N: GER1-Up
SENR9831-18 253
Specifications Section

g02543656
Illustration 184

Table 149

Specification for 234-5012 Temperature Sensor Gp

Item Qty Part Specification Description
1 1 256-6453 Temperature Sensor Final installation torque to 15 ± 3 N·m (133 ± 27 lb in).
- - - Operating temperature is −40 to 150 °C (−40 to 302 °F).
- - - Output type is Passive.

i04412912 Part No.: 194-6725

S/N: RLB1-Up
Fuel Pressure Sensor
S/N: TWB1-Up
SMCS Code: 1718
Part No.: 194-6725
Part No.: 194-6725 S/N: W1B1-Up
S/N: DFA1-Up
Part No.: 194-6725
Part No.: 194-6725 S/N: DBC1-Up
S/N: EDA1-Up
Part No.: 194-6725
Part No.: 194-6725 S/N: ELC1-Up
S/N: MMA1-Up
Part No.: 194-6725
S/N: TWA1-Up S/N: GWC1-Up
Part No.: 194-6725 Part No.: 194-6725
S/N: DBB1-Up S/N: KBC1-Up
Part No.: 194-6725 Part No.: 194-6725
S/N: J8B1-Up S/N: P1C1-Up
Part No.: 194-6725 Part No.: 194-6725
S/N: KGB1-Up S/N: W1C1-Up
254 SENR9831-18
Specifications Section

Part No.: 194-6725 Part No.: 194-6725

S/N: XDC1-Up S/N: PNM1-Up
Part No.: 194-6725 Part No.: 194-6725
S/N: ZHC1-Up S/N: B1N1-Up
Part No.: 194-6725 Part No.: 194-6725
S/N: BXD1-Up S/N: FEN1-Up
Part No.: 194-6725 Part No.: 194-6725
S/N: DBD1-Up S/N: B1P1-Up
S/N: RMD1-Up Part No.: 194-6725
S/N: B1R1-Up
Part No.: 194-6725
S/N: SBE1-Up Part No.: 194-6725
S/N: DXR1-Up
Part No.: 194-6725
S/N: T2E1-Up Part No.: 194-6725
S/N: GER1-Up
Part No.: 194-6725
S/N: W1E1-Up Part No.: 194-6725
S/N: PAR1-Up
Part No.: 194-6725
S/N: AWF1-Up Part No.: 194-6725
S/N: XTR1-Up
Part No.: 194-6725
S/N: T2F1-Up Part No.: 194-6725
S/N: JMS1-Up
Part No.: 194-6725
S/N: W1F1-Up Part No.: 194-6725
S/N: MCS1-Up
Part No.: 194-6725
S/N: A4G1-Up Part No.: 194-6725
S/N: RJS1-Up
Part No.: 194-6725
S/N: MHG1-Up Part No.: 194-6725
S/N: FAT1-Up
S/N: RMH1-Up
Part No.: 194-6725
Part No.: 194-6725 S/N: ZXT1-Up
S/N: A8J1-Up
Part No.: 194-6725
Part No.: 194-6725 S/N: ASW1-Up
S/N: DFJ1-Up
Part No.: 194-6725
Part No.: 194-6725 S/N: AZW1-Up
S/N: B9K1-Up
Part No.: 194-6725
Part No.: 194-6725 S/N: DNW1-Up
S/N: JLK1-Up
Part No.: 194-6725
Part No.: 194-6725 S/N: WAW1-Up
S/N: KKK1-Up
Part No.: 194-6725
Part No.: 194-6725 S/N: ASX1-Up
S/N: CXM1-Up
Part No.: 194-6725
Part No.: 194-6725 S/N: BTX1-Up
S/N: EAM1-Up
Part No.: 194-6725
Part No.: 194-6725 S/N: CMX1-Up
S/N: JCM1-Up
Part No.: 194-6725
Part No.: 194-6725 S/N: BXY1-Up
S/N: MEM1-Up
Part No.: 194-6725
Part No.: 194-6725 S/N: MCY1-Up
S/N: P1M1-Up
SENR9831-18 255
Specifications Section

Part No.: 194-6725

S/N: BZZ1-Up
Part No.: 194-6725
S/N: KPZ1-Up
Part No.: 194-6725
S/N: MNZ1-Up

g02554181
Illustration 185
Typical example

Table 150
Specification for the 194-6725 Pressure Sensor Gp
Item Qty Part Specification Description
Torque to 10 ± 2 N·m (90 ± 18 lb in).
1 - -
Operating voltage is 5.00 ± 0.25 VDC.

i04428590 Part No.: 258-0883, 275-1253

S/N: RLB1-Up
Fuel Filter Pressure Differential
S/N: TWB1-Up
Switch
Part No.: 258-0883, 275-1253
SMCS Code: 1256; 1261 S/N: W1B1-Up
Part No.: 275-1253 Part No.: 258-0883, 275-1253
S/N: A7A1-Up S/N: DBC1-Up
Part No.: 258-0883, 275-1253 Part No.: 258-0883, 275-1253
S/N: DFA1-Up S/N: ELC1-Up
Part No.: 258-0883 Part No.: 258-0883, 275-1253
S/N: EDA1-Up S/N: GWC1-Up
Part No.: 258-0883, 275-1253 Part No.: 258-0883, 275-1253
S/N: MMA1-Up S/N: KBC1-Up
S/N: TWA1-Up Part No.: 258-0883, 275-1253
S/N: P1C1-Up
Part No.: 258-0883, 275-1253
S/N: DBB1-Up Part No.: 258-0883, 275-1253
S/N: W1C1-Up
Part No.: 258-0883, 275-1253
S/N: J8B1-Up Part No.: 258-0883, 275-1253
S/N: XDC1-Up
Part No.: 258-0883, 275-1253
S/N: KGB1-Up Part No.: 258-0883, 275-1253
S/N: ZHC1-Up
256 SENR9831-18
Specifications Section

Part No.: 258-0883, 275-1253 Part No.: 258-0883, 275-1253

S/N: BXD1-Up S/N: P1M1-Up
Part No.: 258-0883, 275-1253 Part No.: 258-0883, 275-1253
S/N: DBD1-Up S/N: PNM1-Up
Part No.: 275-1253 Part No.: 258-0883, 275-1253
S/N: KSD1-Up S/N: B1N1-Up
S/N: RMD1-Up Part No.: 258-0883, 275-1253
S/N: FEN1-Up
Part No.: 258-0883, 275-1253
S/N: SBE1-Up Part No.: 258-0883, 275-1253
S/N: B1P1-Up
Part No.: 258-0883, 275-1253
S/N: T2E1-Up Part No.: 258-0883
S/N: B4P1-Up
Part No.: 258-0883, 275-1253
S/N: W1E1-Up Part No.: 258-0883, 275-1253
S/N: B1R1-Up
Part No.: 258-0883, 275-1253
S/N: AWF1-Up Part No.: 258-0883, 275-1253
S/N: DXR1-Up
Part No.: 258-0883, 275-1253
S/N: T2F1-Up Part No.: 258-0883, 275-1253
S/N: GER1-Up
Part No.: 258-0883, 275-1253
S/N: W1F1-Up Part No.: 258-0883, 275-1253
S/N: PAR1-Up
Part No.: 258-0883, 275-1253
S/N: A4G1-Up Part No.: 258-0883, 275-1253
S/N: XTR1-Up
Part No.: 258-0883, 275-1253
S/N: MHG1-Up Part No.: 258-0883, 275-1253
S/N: JMS1-Up
S/N: RMH1-Up
Part No.: 258-0883, 275-1253
Part No.: 258-0883, 275-1253 S/N: MCS1-Up
S/N: A8J1-Up
Part No.: 258-0883
Part No.: 258-0883, 275-1253 S/N: RJS1-Up
S/N: DFJ1-Up
Part No.: 258-0883, 275-1253
Part No.: 275-1253 S/N: FAT1-Up
S/N: KKJ1-Up
Part No.: 258-0883, 275-1253
Part No.: 258-0883 S/N: ZXT1-Up
S/N: B8K1-Up
Part No.: 258-0883, 275-1253
Part No.: 258-0883, 275-1253 S/N: ASW1-Up
S/N: B9K1-Up
Part No.: 258-0883, 275-1253
Part No.: 258-0883, 275-1253 S/N: AZW1-Up
S/N: JLK1-Up
Part No.: 258-0883
Part No.: 258-0883, 275-1253 S/N: DNW1-Up
S/N: KKK1-Up
Part No.: 258-0883, 275-1253
Part No.: 258-0883, 275-1253 S/N: WAW1-Up
S/N: CXM1-Up
Part No.: 258-0883, 275-1253
Part No.: 258-0883, 275-1253 S/N: ASX1-Up
S/N: EAM1-Up
Part No.: 258-0883, 275-1253
Part No.: 258-0883, 275-1253 S/N: BTX1-Up
S/N: JCM1-Up
Part No.: 258-0883, 275-1253
Part No.: 258-0883 S/N: CMX1-Up
S/N: MEM1-Up
SENR9831-18 257
Specifications Section

Part No.: 258-0883, 275-1253

S/N: BXY1-Up
Part No.: 258-0883, 275-1253
S/N: MCY1-Up
Part No.: 258-0883, 275-1253
S/N: BZZ1-Up
Part No.: 258-0883, 275-1253
S/N: KPZ1-Up
Part No.: 258-0883, 275-1253
S/N: MNZ1-Up
Part No.: 275-1253
S/N: M3W; TXH1-Up

g02622600
Illustration 186

Table 151

Specification for 275-1253 Pressure Switch Gp and 258-0883 Pressure Switch Gp.
Item Qty Part Specification Description
Torque to 6.78 ± 1.41 N·m (60 ± 12 lb in).
Actuation pressure at 21 ± 3 °C (70 ± 37 °F) is 110.3 ± 13.8 kPa (16 ± 2 psi).
Actuation pressure at 40 ± 3 °C (104 ± 37 °F) is 89.6 to 124.1 kPa (13 to 18 psi).
1 1 -
Actuation pressure at 90 ± 3 °C (194 ± 37 °F) is 103.4 ± 20.7 kPa (15 ± 3 psi).
Minimum deactuation pressure at −40 to 121 °C (−40 to 250 °F) is 69 kPa (10 psi).
Contact position is normally closed below deactuation pressure.

i04425070 Part No.: 212-2768

S/N: DBB1-Up
Fuel Filter Pressure Differential
Part No.: 212-2768
Switch S/N: J8B1-Up
SMCS Code: 1256; 1261 Part No.: 212-2768
S/N: KGB1-Up
Part No.: 212-2768
S/N: DFA1-Up Part No.: 212-2768
S/N: RLB1-Up
Part No.: 212-2768
S/N: EDA1-Up S/N: TWB1-Up
Part No.: 212-2768 Part No.: 212-2768
S/N: MMA1-Up S/N: W1B1-Up
S/N: TWA1-Up
258 SENR9831-18
Specifications Section

Part No.: 212-2768 Part No.: 212-2768

S/N: DBC1-Up S/N: KKK1-Up
Part No.: 212-2768 Part No.: 212-2768
S/N: ELC1-Up S/N: CXM1-Up
Part No.: 212-2768 Part No.: 212-2768
S/N: GWC1-Up S/N: EAM1-Up
Part No.: 212-2768 Part No.: 212-2768
S/N: KBC1-Up S/N: JCM1-Up
Part No.: 212-2768 Part No.: 212-2768
S/N: P1C1-Up S/N: MEM1-Up
Part No.: 212-2768 Part No.: 212-2768
S/N: W1C1-Up S/N: P1M1-Up
Part No.: 212-2768 Part No.: 212-2768
S/N: XDC1-Up S/N: PNM1-Up
Part No.: 212-2768 Part No.: 212-2768
S/N: ZHC1-Up S/N: B1N1-Up
Part No.: 212-2768 Part No.: 212-2768
S/N: BXD1-Up S/N: FEN1-Up
Part No.: 212-2768 Part No.: 212-2768
S/N: DBD1-Up S/N: B1P1-Up
S/N: RMD1-Up Part No.: 212-2768
S/N: B1R1-Up
Part No.: 212-2768
S/N: SBE1-Up Part No.: 212-2768
S/N: DXR1-Up
Part No.: 212-2768
S/N: T2E1-Up Part No.: 212-2768
S/N: GER1-Up
Part No.: 212-2768
S/N: W1E1-Up Part No.: 212-2768
S/N: PAR1-Up
Part No.: 212-2768
S/N: AWF1-Up Part No.: 212-2768
S/N: XTR1-Up
Part No.: 212-2768
S/N: T2F1-Up Part No.: 212-2768
S/N: JMS1-Up
Part No.: 212-2768
S/N: W1F1-Up Part No.: 212-2768
S/N: MCS1-Up
Part No.: 212-2768
S/N: A4G1-Up Part No.: 212-2768
S/N: RJS1-Up
Part No.: 212-2768
S/N: MHG1-Up Part No.: 212-2768
S/N: FAT1-Up
S/N: RMH1-Up
Part No.: 212-2768
Part No.: 212-2768 S/N: ZXT1-Up
S/N: A8J1-Up
Part No.: 212-2768
Part No.: 212-2768 S/N: ASW1-Up
S/N: DFJ1-Up
Part No.: 212-2768
Part No.: 212-2768 S/N: AZW1-Up
S/N: B9K1-Up
Part No.: 212-2768
Part No.: 212-2768 S/N: WAW1-Up
S/N: JLK1-Up
SENR9831-18 259
Specifications Section

Part No.: 212-2768

S/N: ASX1-Up
Part No.: 212-2768
S/N: BTX1-Up
Part No.: 212-2768
S/N: CMX1-Up
Part No.: 212-2768
S/N: BXY1-Up
Part No.: 212-2768
S/N: MCY1-Up
Part No.: 212-2768
S/N: BZZ1-Up
Part No.: 212-2768
S/N: KPZ1-Up
Part No.: 212-2768
S/N: MNZ1-Up

g02621609
Illustration 187

Table 152

Specification for 212-2768 Pressure Switch Gp

Item Qty Part Specification Description
Torque to 6.78 ± 1.41 N·m (60.00 ± 12.50 lb in).
Actuation pressure at 21 ± 3 °C (70 ± 37 °F) is 103.4 to 13.8 kPa (15.0 to 2.0 psi).
Maximum actuation pressure at 40 ± 3 °C (104 ± 37 °F) is 89.6 to 124.1 kPa
212-2768 (13.0 to 18.0 psi).
1 1 Pressure Switch
Gp Maximum actuation pressure at 90 ± 3 °C (194 ± 37 °F) is 89.6 to 124.1 kPa
(13.0 to 18.0 psi).
Minimum deactuation pressure at −40 to 121 °C (−40 to 250 °F) is 69 kPa (10 psi).
Contact position is normally closed below deactuation pressure.

i04397599 Part No.: 276-9067

S/N: DFA1-Up
Engine Oil Pressure Sensor
Part No.: 276-9067
SMCS Code: 1924 S/N: EDA1-Up
Part No.: 276-9067 Part No.: 276-9067
S/N: A7A1-Up S/N: MMA1-Up
260 SENR9831-18
Specifications Section

S/N: TWA1-Up Part No.: 276-9067

S/N: A4G1-Up
Part No.: 276-9067
S/N: DBB1-Up Part No.: 276-9067
S/N: MHG1-Up
Part No.: 276-9067
S/N: J8B1-Up S/N: RMH1-Up
Part No.: 276-9067 Part No.: 276-9067
S/N: KGB1-Up S/N: A8J1-Up
Part No.: 276-9067 Part No.: 276-9067
S/N: RLB1-Up S/N: DFJ1-Up
S/N: TWB1-Up Part No.: 276-9067
S/N: KKJ1-Up
Part No.: 276-9067
S/N: W1B1-Up Part No.: 276-9067
S/N: B9K1-Up
Part No.: 276-9067
S/N: DBC1-Up Part No.: 276-9067
S/N: JLK1-Up
Part No.: 276-9067
S/N: ELC1-Up Part No.: 276-9067
S/N: KKK1-Up
Part No.: 276-9067
S/N: GWC1-Up Part No.: 276-9067
S/N: EAM1-Up
Part No.: 276-9067
S/N: KBC1-Up Part No.: 276-9067
S/N: JCM1-Up
Part No.: 276-9067
S/N: P1C1-Up Part No.: 276-9067
S/N: P1M1-Up
Part No.: 276-9067
S/N: W1C1-Up Part No.: 276-9067
S/N: PNM1-Up
Part No.: 276-9067
S/N: XDC1-Up Part No.: 276-9067
S/N: B1N1-Up
Part No.: 276-9067
S/N: BXD1-Up Part No.: 276-9067
S/N: FEN1-Up
Part No.: 276-9067
S/N: DBD1-Up Part No.: 276-9067
S/N: B1P1-Up
Part No.: 276-9067
S/N: KSD1-Up Part No.: 276-9067
S/N: B1R1-Up
S/N: RMD1-Up
Part No.: 276-9067
Part No.: 276-9067 S/N: GER1-Up
S/N: SBE1-Up
Part No.: 276-9067
Part No.: 276-9067 S/N: PAR1-Up
S/N: T2E1-Up
Part No.: 276-9067
Part No.: 276-9067 S/N: XTR1-Up
S/N: W1E1-Up
Part No.: 276-9067
Part No.: 276-9067 S/N: JMS1-Up
S/N: AWF1-Up
Part No.: 276-9067
Part No.: 276-9067 S/N: MCS1-Up
S/N: T2F1-Up
Part No.: 276-9067
Part No.: 276-9067 S/N: RJS1-Up
S/N: W1F1-Up
S/N: FAT1-Up
SENR9831-18 261
Specifications Section

Part No.: 276-9067

S/N: ASW1-Up
Part No.: 276-9067
S/N: AZW1-Up
Part No.: 276-9067
S/N: WAW1-Up
Part No.: 276-9067
S/N: ASX1-Up
Part No.: 276-9067
S/N: BTX1-Up
Part No.: 276-9067
S/N: CMX1-Up
Part No.: 276-9067
S/N: BXY1-Up
Part No.: 276-9067
S/N: MCY1-Up
Part No.: 276-9067
S/N: BZZ1-Up
Part No.: 276-9067
S/N: KPZ1-Up
Part No.: 276-9067
S/N: MNZ1-Up
Part No.: 276-9067
S/N: M3W; TXH1-Up

g02575276
Illustration 188

Table 153

Specification for 274-6719 Pressure Sensor Gp, 299-3222 Pressure Sensor Gp, 248-2167 Pressure
Sensor Gp, 276-9067 Pressure Sensor Gp, and 293-5535 Pressure Sensor Gp
Item Qty Part Specification Description
1 - - Torque to 10 ± 2 N·m (89 ± 18 lb in).
- - - Operating voltage is 5.0 ± 0.5 VDC.

i04753349 Part No.: 194-6725

S/N: DFA1-Up
Engine Oil Pressure Sensor
Part No.: 194-6725
SMCS Code: 1924 S/N: EDA1-Up
262 SENR9831-18
Specifications Section

Part No.: 194-6725 Part No.: 194-6725

S/N: MMA1-Up S/N: W1F1-Up
S/N: TWA1-Up Part No.: 194-6725
S/N: A4G1-Up
Part No.: 194-6725
S/N: DBB1-Up Part No.: 194-6725
S/N: MHG1-Up
Part No.: 194-6725
S/N: J8B1-Up S/N: RMH1-Up
Part No.: 194-6725 Part No.: 194-6725
S/N: KGB1-Up S/N: A8J1-Up
Part No.: 194-6725 Part No.: 194-6725
S/N: RLB1-Up S/N: DFJ1-Up
S/N: TWB1-Up Part No.: 194-6725
S/N: B9K1-Up
Part No.: 194-6725
S/N: W1B1-Up Part No.: 194-6725
S/N: JLK1-Up
Part No.: 194-6725
S/N: DBC1-Up Part No.: 194-6725
S/N: KKK1-Up
Part No.: 194-6725
S/N: ELC1-Up Part No.: 194-6725
S/N: CXM1-Up
Part No.: 194-6725
S/N: GWC1-Up Part No.: 194-6725
S/N: EAM1-Up
Part No.: 194-6725
S/N: KBC1-Up Part No.: 194-6725
S/N: JCM1-Up
Part No.: 194-6725
S/N: P1C1-Up Part No.: 194-6725
S/N: MEM1-Up
Part No.: 194-6725
S/N: W1C1-Up Part No.: 194-6725
S/N: P1M1-Up
Part No.: 194-6725
S/N: XDC1-Up Part No.: 194-6725
S/N: PNM1-Up
Part No.: 194-6725
S/N: ZHC1-Up Part No.: 194-6725
S/N: B1N1-Up
Part No.: 194-6725
S/N: BXD1-Up Part No.: 194-6725
S/N: FEN1-Up
Part No.: 194-6725
S/N: DBD1-Up Part No.: 194-6725
S/N: B1P1-Up
S/N: RMD1-Up
Part No.: 194-6725
Part No.: 194-6725 S/N: B1R1-Up
S/N: SBE1-Up
Part No.: 194-6725
Part No.: 194-6725 S/N: DXR1-Up
S/N: T2E1-Up
Part No.: 194-6725
Part No.: 194-6725 S/N: GER1-Up
S/N: W1E1-Up
Part No.: 194-6725
Part No.: 194-6725 S/N: PAR1-Up
S/N: AWF1-Up
Part No.: 194-6725
Part No.: 194-6725 S/N: XTR1-Up
S/N: T2F1-Up
SENR9831-18 263
Specifications Section

Part No.: 194-6725

S/N: JMS1-Up
Part No.: 194-6725
S/N: MCS1-Up
Part No.: 194-6725
S/N: RJS1-Up
Part No.: 194-6725
S/N: FAT1-Up
Part No.: 194-6725
S/N: ZXT1-Up
Part No.: 194-6725
S/N: ASW1-Up
Part No.: 194-6725
S/N: AZW1-Up
Part No.: 194-6725
S/N: DNW1-Up
Part No.: 194-6725
S/N: WAW1-Up
Part No.: 194-6725
S/N: ASX1-Up
Part No.: 194-6725
S/N: BTX1-Up
Part No.: 194-6725
S/N: CMX1-Up
Part No.: 194-6725
S/N: BXY1-Up
Part No.: 194-6725
S/N: MCY1-Up
Part No.: 194-6725
S/N: BZZ1-Up
Part No.: 194-6725
S/N: KPZ1-Up
Part No.: 194-6725
S/N: MNZ1-Up

g02554200
Illustration 189
264 SENR9831-18
Specifications Section

Table 154
Specification for the 194-6725 Pressure Sensor Gp, 161-9931 Pressure Sensor Gp, 163-8523 Pressure
Sensor Gp, 299-3222 Pressure Sensor Gp, 161-9926 Pressure Sensor Gp, 239-2396 Pressure Sensor
Gp, 239-3478 Pressure Sensor Gp, and 3E-8652 Pressure Sensor Gp
Item Qty Part Specification Description
Torque to 10 ± 2 N·m (90 ± 18 lb in).
1 1 -
Operating voltage is 5.00 ± 0.25 VDC.

i04423464 Part No.: 239-3478

S/N: ZHC1-Up
Boost Pressure Sensor
Part No.: 239-3478
SMCS Code: 1917 S/N: BXD1-Up
Part No.: 239-3478 Part No.: 239-3478
S/N: A7A1-Up S/N: DBD1-Up
Part No.: 239-3478 S/N: RMD1-Up
S/N: DFA1-Up
Part No.: 239-3478
Part No.: 239-3478 S/N: SBE1-Up
S/N: EDA1-Up
Part No.: 239-3478
Part No.: 239-3478 S/N: T2E1-Up
S/N: MMA1-Up
Part No.: 239-3478
S/N: TWA1-Up S/N: W1E1-Up
Part No.: 239-3478 Part No.: 239-3478
S/N: DBB1-Up S/N: AWF1-Up
Part No.: 239-3478 Part No.: 239-3478
S/N: J8B1-Up S/N: T2F1-Up
Part No.: 239-3478 Part No.: 239-3478
S/N: KGB1-Up S/N: W1F1-Up
Part No.: 239-3478 Part No.: 239-3478
S/N: RLB1-Up S/N: A4G1-Up
S/N: TWB1-Up Part No.: 239-3478
S/N: MHG1-Up
Part No.: 239-3478
S/N: W1B1-Up S/N: RMH1-Up
Part No.: 239-3478 Part No.: 239-3478
S/N: DBC1-Up S/N: A8J1-Up
Part No.: 239-3478 Part No.: 239-3478
S/N: ELC1-Up S/N: DFJ1-Up
Part No.: 239-3478 Part No.: 239-3478
S/N: GWC1-Up S/N: B9K1-Up
Part No.: 239-3478 Part No.: 239-3478
S/N: KBC1-Up S/N: JLK1-Up
Part No.: 239-3478 Part No.: 239-3478
S/N: P1C1-Up S/N: KKK1-Up
Part No.: 239-3478 Part No.: 239-3478
S/N: W1C1-Up S/N: CXM1-Up
Part No.: 239-3478 Part No.: 239-3478
S/N: XDC1-Up S/N: EAM1-Up
SENR9831-18 265
Specifications Section

Part No.: 239-3478 Part No.: 239-3478

S/N: JCM1-Up S/N: CMX1-Up
Part No.: 239-3478 Part No.: 239-3478
S/N: MEM1-Up S/N: BXY1-Up
Part No.: 239-3478 Part No.: 239-3478
S/N: P1M1-Up S/N: MCY1-Up
Part No.: 239-3478 Part No.: 239-3478
S/N: PNM1-Up S/N: BZZ1-Up
Part No.: 239-3478 Part No.: 239-3478
S/N: B1N1-Up S/N: KPZ1-Up
Part No.: 239-3478 Part No.: 239-3478
S/N: FEN1-Up S/N: MNZ1-Up
Part No.: 239-3478
S/N: B1P1-Up
Part No.: 239-3478
S/N: B1R1-Up
Part No.: 239-3478
S/N: DXR1-Up
Part No.: 239-3478
S/N: GER1-Up
Part No.: 239-3478
S/N: PAR1-Up
Part No.: 239-3478
S/N: XTR1-Up
Part No.: 239-3478
S/N: JMS1-Up
Part No.: 239-3478
S/N: MCS1-Up
Part No.: 239-3478
S/N: RJS1-Up
Part No.: 239-3478
S/N: FAT1-Up
Part No.: 239-3478
S/N: ZXT1-Up
Part No.: 239-3478
S/N: ASW1-Up
Part No.: 239-3478
S/N: AZW1-Up
Part No.: 239-3478
S/N: DNW1-Up
Part No.: 239-3478
S/N: WAW1-Up
Part No.: 239-3478
S/N: ASX1-Up
Part No.: 239-3478
S/N: BTX1-Up
266 SENR9831-18
Specifications Section

g02619579
Illustration 190

Table 155
Specification for 239-3478 Pressure Sensor Gp
Item Qty Part Specification Description
Torque to 10 ± 2 N·m (90 ± 18 lb in).
1 1 -
Operating voltage is 5.00 ± 0.25 VDC.

i04423449 Part No.: 276-8548

S/N: ELC1-Up
Atmospheric Pressure Sensor
Part No.: 276-8548
SMCS Code: 1923 S/N: GWC1-Up
Part No.: 276-8548 Part No.: 276-8548
S/N: A7A1-Up S/N: KBC1-Up
Part No.: 276-8548 Part No.: 276-8548
S/N: DFA1-Up S/N: P1C1-Up
Part No.: 276-8548 Part No.: 276-8548
S/N: EDA1-Up S/N: W1C1-Up
Part No.: 276-8548 Part No.: 276-8548
S/N: MMA1-Up S/N: XDC1-Up
S/N: TWA1-Up Part No.: 276-8548
S/N: BXD1-Up
Part No.: 276-8548
S/N: DBB1-Up Part No.: 276-8548
S/N: DBD1-Up
Part No.: 276-8548
S/N: J8B1-Up Part No.: 276-8548
S/N: KSD1-Up
Part No.: 276-8548
S/N: KGB1-Up S/N: RMD1-Up
Part No.: 276-8548 Part No.: 276-8548
S/N: RLB1-Up S/N: SBE1-Up
S/N: TWB1-Up Part No.: 276-8548
S/N: T2E1-Up
Part No.: 276-8548
S/N: W1B1-Up Part No.: 276-8548
S/N: W1E1-Up
Part No.: 276-8548
S/N: DBC1-Up Part No.: 276-8548
S/N: AWF1-Up
SENR9831-18 267
Specifications Section

Part No.: 276-8548 Part No.: 276-8548

S/N: T2F1-Up S/N: JMS1-Up
Part No.: 276-8548 Part No.: 276-8548
S/N: W1F1-Up S/N: MCS1-Up
Part No.: 276-8548 Part No.: 276-8548
S/N: A4G1-Up S/N: RJS1-Up
Part No.: 276-8548 Part No.: 276-8548
S/N: MHG1-Up S/N: FAT1-Up
S/N: RMH1-Up Part No.: 276-8548
S/N: ASW1-Up
Part No.: 276-8548
S/N: A8J1-Up Part No.: 276-8548
S/N: AZW1-Up
Part No.: 276-8548
S/N: DFJ1-Up Part No.: 276-8548
S/N: WAW1-Up
Part No.: 276-8548
S/N: KKJ1-Up Part No.: 276-8548
S/N: ASX1-Up
Part No.: 276-8548
S/N: B9K1-Up Part No.: 276-8548
S/N: BTX1-Up
Part No.: 276-8548
S/N: JLK1-Up Part No.: 276-8548
S/N: CMX1-Up
Part No.: 276-8548
S/N: KKK1-Up Part No.: 276-8548
S/N: BXY1-Up
Part No.: 276-8548
S/N: EAM1-Up Part No.: 276-8548
S/N: MCY1-Up
Part No.: 276-8548
S/N: JCM1-Up Part No.: 276-8548
S/N: BZZ1-Up
Part No.: 276-8548
S/N: MEM1-Up Part No.: 276-8548
S/N: KPZ1-Up
Part No.: 276-8548
S/N: P1M1-Up Part No.: 276-8548
S/N: MNZ1-Up
Part No.: 276-8548
S/N: PNM1-Up Part No.: 276-8548
S/N: M3W; TXH1-Up
Part No.: 276-8548
S/N: B1N1-Up
Part No.: 276-8548
S/N: FEN1-Up
Part No.: 276-8548
S/N: B1P1-Up
Part No.: 276-8548
S/N: B1R1-Up
Part No.: 276-8548
S/N: GER1-Up
Part No.: 276-8548
S/N: PAR1-Up
Part No.: 276-8548
S/N: XTR1-Up
268 SENR9831-18
Specifications Section

g02619516
Illustration 191

Table 156
Specification for 276-8548 Pressure Sensor Gp
Item Qty Part Specification Description
Torque to 10 ± 2 N·m (90 ± 18 lb in).
1 1 -
Operating voltage is 5.0 ± 0.5 VDC.

i04385589 Part No.: 194-6722, 194-6725

S/N: GWC1-Up
Atmospheric Pressure Sensor
Part No.: 194-6722, 194-6725
SMCS Code: 1923 S/N: KBC1-Up
Part No.: 194-6722, 194-6725 Part No.: 194-6722, 194-6725
S/N: DFA1-Up S/N: P1C1-Up
Part No.: 194-6722, 194-6725 Part No.: 194-6722, 194-6725
S/N: EDA1-Up S/N: W1C1-Up
Part No.: 194-6722, 194-6725 Part No.: 194-6722, 194-6725
S/N: MMA1-Up S/N: XDC1-Up
S/N: TWA1-Up Part No.: 194-6722, 194-6725
S/N: ZHC1-Up
Part No.: 194-6722, 194-6725
S/N: DBB1-Up Part No.: 194-6722, 194-6725
S/N: BXD1-Up
Part No.: 194-6722, 194-6725
S/N: J8B1-Up Part No.: 194-6722, 194-6725
S/N: DBD1-Up
Part No.: 194-6722, 194-6725
S/N: KGB1-Up S/N: RMD1-Up
Part No.: 194-6722, 194-6725 Part No.: 194-6722, 194-6725
S/N: RLB1-Up S/N: SBE1-Up
S/N: TWB1-Up Part No.: 194-6722, 194-6725
S/N: T2E1-Up
Part No.: 194-6722, 194-6725
S/N: W1B1-Up Part No.: 194-6722, 194-6725
S/N: W1E1-Up
Part No.: 194-6722, 194-6725
S/N: DBC1-Up Part No.: 194-6722, 194-6725
S/N: AWF1-Up
Part No.: 194-6722, 194-6725
S/N: ELC1-Up Part No.: 194-6722, 194-6725
S/N: T2F1-Up
SENR9831-18 269
Specifications Section

Part No.: 194-6722, 194-6725 Part No.: 194-6722, 194-6725

S/N: W1F1-Up S/N: JMS1-Up
Part No.: 194-6722, 194-6725 Part No.: 194-6722, 194-6725
S/N: A4G1-Up S/N: MCS1-Up
Part No.: 194-6722, 194-6725 Part No.: 194-6722, 194-6725
S/N: MHG1-Up S/N: RJS1-Up
S/N: RMH1-Up Part No.: 194-6722, 194-6725
S/N: FAT1-Up
Part No.: 194-6722, 194-6725
S/N: A8J1-Up Part No.: 194-6722, 194-6725
S/N: ZXT1-Up
Part No.: 194-6722, 194-6725
S/N: DFJ1-Up Part No.: 194-6722, 194-6725
S/N: ASW1-Up
Part No.: 194-6722, 194-6725
S/N: B9K1-Up Part No.: 194-6722, 194-6725
S/N: AZW1-Up
Part No.: 163-8530, 194-6725
S/N: JLK1-Up Part No.: 163-8530, 194-6722, 194-6725
S/N: DNW1-Up
Part No.: 194-6722, 194-6725
S/N: KKK1-Up Part No.: 194-6722, 194-6725
S/N: WAW1-Up
Part No.: 163-8530, 194-6722, 194-6725
S/N: CXM1-Up Part No.: 194-6722, 194-6725
S/N: ASX1-Up
Part No.: 194-6722, 194-6725
S/N: EAM1-Up Part No.: 194-6722, 194-6725
S/N: BTX1-Up
Part No.: 194-6722, 194-6725
S/N: JCM1-Up Part No.: 194-6722, 194-6725
S/N: CMX1-Up
Part No.: 194-6722, 194-6725
S/N: MEM1-Up Part No.: 194-6722, 194-6725
S/N: BXY1-Up
Part No.: 194-6722, 194-6725
S/N: P1M1-Up Part No.: 194-6722, 194-6725
S/N: MCY1-Up
Part No.: 194-6722, 194-6725
S/N: PNM1-Up Part No.: 194-6722, 194-6725
S/N: BZZ1-Up
Part No.: 194-6722, 194-6725
S/N: B1N1-Up Part No.: 194-6722, 194-6725
S/N: KPZ1-Up
Part No.: 194-6722, 194-6725
S/N: FEN1-Up Part No.: 194-6722, 194-6725
S/N: MNZ1-Up
Part No.: 194-6722, 194-6725
S/N: B1P1-Up
Part No.: 194-6722, 194-6725
S/N: B1R1-Up
Part No.: 163-8530, 194-6722, 194-6725
S/N: DXR1-Up
Part No.: 194-6722, 194-6725
S/N: GER1-Up
Part No.: 194-6722, 194-6725
S/N: PAR1-Up
Part No.: 194-6722, 194-6725
S/N: XTR1-Up
270 SENR9831-18
Specifications Section

g02554277
Illustration 192

Table 157
Specification for the 194-6722 Pressure Sensor Gp, 194-6724 Pressure Sensor Gp, 194-6725 Pressure
Sensor Gp,163-8530 Pressure Sensor Gp, and 239-3478 Pressure Sensor Gp
Item Qty Part Specification Description
Torque to 10 ± 2 N·m (90 ± 18 lb in).
1 1 -
Operating voltage is 5.00 ± 0.25 VDC.

i04423438 Part No.: 234-5013

S/N: ELC1-Up
Inlet Air Temperature Sensor
Part No.: 234-5013
SMCS Code: 1921 S/N: GWC1-Up
Part No.: 234-5013 Part No.: 234-5013
S/N: A7A1-Up S/N: KBC1-Up
Part No.: 234-5013 Part No.: 234-5013
S/N: DFA1-Up S/N: P1C1-Up
Part No.: 234-5013 Part No.: 234-5013
S/N: EDA1-Up S/N: W1C1-Up
Part No.: 234-5013 Part No.: 234-5013
S/N: MMA1-Up S/N: XDC1-Up
S/N: TWA1-Up Part No.: 234-5013
S/N: ZHC1-Up
Part No.: 234-5013
S/N: DBB1-Up Part No.: 234-5013
S/N: BXD1-Up
Part No.: 234-5013
S/N: J8B1-Up Part No.: 234-5013
S/N: DBD1-Up
Part No.: 234-5013
S/N: KGB1-Up Part No.: 234-5013
S/N: KSD1-Up
Part No.: 234-5013
S/N: RLB1-Up S/N: RMD1-Up
S/N: TWB1-Up Part No.: 234-5013
S/N: SBE1-Up
Part No.: 234-5013
S/N: W1B1-Up Part No.: 234-5013
S/N: T2E1-Up
Part No.: 234-5013
S/N: DBC1-Up Part No.: 234-5013
S/N: W1E1-Up
SENR9831-18 271
Specifications Section

Part No.: 234-5013 Part No.: 234-5013

S/N: AWF1-Up S/N: B4P1-Up
Part No.: 234-5013 Part No.: 234-5013
S/N: T2F1-Up S/N: B1R1-Up
Part No.: 234-5013 Part No.: 234-5013
S/N: W1F1-Up S/N: DXR1-Up
Part No.: 234-5013 Part No.: 234-5013
S/N: A4G1-Up S/N: GER1-Up
Part No.: 234-5013 Part No.: 234-5013
S/N: MHG1-Up S/N: PAR1-Up
Part No.: 234-5013 Part No.: 234-5013
S/N: B8H1-Up S/N: XTR1-Up
S/N: RMH1-Up Part No.: 234-5013
S/N: JMS1-Up
Part No.: 234-5013
S/N: A8J1-Up Part No.: 234-5013
S/N: MCS1-Up
Part No.: 234-5013
S/N: DFJ1-Up Part No.: 234-5013
S/N: RJS1-Up
Part No.: 234-5013
S/N: KKJ1-Up Part No.: 234-5013
S/N: FAT1-Up
Part No.: 234-5013
S/N: B8K1-Up Part No.: 234-5013
S/N: ZXT1-Up
Part No.: 234-5013
S/N: B9K1-Up Part No.: 234-5013
S/N: ASW1-Up
Part No.: 234-5013
S/N: JLK1-Up Part No.: 234-5013
S/N: AZW1-Up
Part No.: 234-5013
S/N: KKK1-Up Part No.: 234-5013
S/N: WAW1-Up
Part No.: 234-5013
S/N: CXM1-Up Part No.: 234-5013
S/N: ASX1-Up
Part No.: 234-5013
S/N: EAM1-Up Part No.: 234-5013
S/N: BTX1-Up
Part No.: 234-5013
S/N: JCM1-Up Part No.: 234-5013
S/N: CMX1-Up
Part No.: 234-5013
S/N: MEM1-Up Part No.: 234-5013
S/N: BXY1-Up
Part No.: 234-5013
S/N: P1M1-Up Part No.: 234-5013
S/N: MCY1-Up
Part No.: 234-5013
S/N: PNM1-Up Part No.: 234-5013
S/N: BZZ1-Up
Part No.: 234-5013
S/N: B1N1-Up Part No.: 234-5013
S/N: KPZ1-Up
Part No.: 234-5013
S/N: FEN1-Up Part No.: 234-5013
S/N: MNZ1-Up
Part No.: 234-5013
S/N: B1P1-Up Part No.: 234-5013
S/N: M3W; TXH1-Up
272 SENR9831-18
Specifications Section

g02553996
Illustration 193

Table 158
Specification for 234-5013 Temperature Sensor Gp
Item Qty Part Specification Description

234-5013 Torque to 20 ± 3 N·m (177 ± 27 lb in).

1 1
Temperature Sensor Gp Output type is passive.

i04390246 Part No.: 130-9811

S/N: GWC1-Up
Inlet Air Temperature Sensor
Part No.: 130-9811
SMCS Code: 1921 S/N: KBC1-Up
Part No.: 130-9811 Part No.: 130-9811
S/N: DFA1-Up S/N: P1C1-Up
Part No.: 130-9811 Part No.: 130-9811
S/N: EDA1-Up S/N: W1C1-Up
Part No.: 130-9811 Part No.: 130-9811
S/N: MMA1-Up S/N: XDC1-Up
S/N: TWA1-Up Part No.: 130-9811
S/N: ZHC1-Up
Part No.: 130-9811
S/N: DBB1-Up Part No.: 130-9811
S/N: BXD1-Up
Part No.: 130-9811
S/N: J8B1-Up Part No.: 130-9811
S/N: DBD1-Up
Part No.: 130-9811
S/N: KGB1-Up S/N: RMD1-Up
Part No.: 130-9811 Part No.: 130-9811
S/N: RLB1-Up S/N: SBE1-Up
S/N: TWB1-Up Part No.: 130-9811
S/N: T2E1-Up
Part No.: 130-9811
S/N: W1B1-Up Part No.: 130-9811
S/N: W1E1-Up
Part No.: 130-9811
S/N: DBC1-Up Part No.: 130-9811
S/N: AWF1-Up
Part No.: 130-9811
S/N: ELC1-Up Part No.: 130-9811
S/N: T2F1-Up
SENR9831-18 273
Specifications Section

Part No.: 130-9811 Part No.: 130-9811

S/N: W1F1-Up S/N: GER1-Up
Part No.: 130-9811 Part No.: 130-9811
S/N: A4G1-Up S/N: PAR1-Up
Part No.: 130-9811 Part No.: 130-9811
S/N: MHG1-Up S/N: XTR1-Up
Part No.: 130-9811 Part No.: 130-9811
S/N: B8H1-Up S/N: JMS1-Up
S/N: RMH1-Up Part No.: 130-9811
S/N: MCS1-Up
Part No.: 130-9811
S/N: A8J1-Up Part No.: 130-9811
S/N: RJS1-Up
Part No.: 130-9811
S/N: DFJ1-Up Part No.: 130-9811
S/N: FAT1-Up
Part No.: 130-9811
S/N: B8K1-Up Part No.: 130-9811
S/N: ZXT1-Up
Part No.: 130-9811
S/N: B9K1-Up Part No.: 130-9811
S/N: ASW1-Up
Part No.: 130-9811
S/N: JLK1-Up Part No.: 130-9811
S/N: AZW1-Up
Part No.: 130-9811
S/N: KKK1-Up Part No.: 130-9811
S/N: DNW1-Up
Part No.: 130-9811
S/N: CXM1-Up Part No.: 130-9811
S/N: WAW1-Up
Part No.: 130-9811
S/N: EAM1-Up Part No.: 130-9811
S/N: ASX1-Up
Part No.: 130-9811
S/N: JCM1-Up Part No.: 130-9811
S/N: BTX1-Up
Part No.: 130-9811
S/N: MEM1-Up Part No.: 130-9811
S/N: CMX1-Up
Part No.: 130-9811
S/N: P1M1-Up Part No.: 130-9811
S/N: BXY1-Up
Part No.: 130-9811
S/N: PNM1-Up Part No.: 130-9811
S/N: MCY1-Up
Part No.: 130-9811
S/N: B1N1-Up Part No.: 130-9811
S/N: BZZ1-Up
Part No.: 130-9811
S/N: FEN1-Up Part No.: 130-9811
S/N: KPZ1-Up
Part No.: 130-9811
S/N: B1P1-Up Part No.: 130-9811
S/N: MNZ1-Up
Part No.: 130-9811
S/N: B4P1-Up
Part No.: 130-9811
S/N: B1R1-Up
Part No.: 130-9811
S/N: DXR1-Up
274 SENR9831-18
Specifications Section

g01089060
Illustration 194

Table 159
Specification for 130-9811 Temperature Sensor Gp
Item Qty Part Specification Description
Torque to 20 ± 5 N·m (177 ± 44 lb in).
1 1 130-9811 Temperature Sensor Gp
Output type is Passive.

i04390275 Part No.: 256-6453

S/N: GWC1-Up
Inlet Air Temperature Sensor
Part No.: 256-6453
SMCS Code: 1921 S/N: KBC1-Up
Part No.: 256-6453 Part No.: 256-6453
S/N: DFA1-Up S/N: P1C1-Up
Part No.: 256-6453 Part No.: 256-6453
S/N: EDA1-Up S/N: W1C1-Up
Part No.: 256-6453 Part No.: 256-6453
S/N: MMA1-Up S/N: XDC1-Up
S/N: TWA1-Up Part No.: 256-6453
S/N: ZHC1-Up
Part No.: 256-6453
S/N: DBB1-Up Part No.: 256-6453
S/N: BXD1-Up
Part No.: 256-6453
S/N: J8B1-Up Part No.: 256-6453
S/N: DBD1-Up
Part No.: 256-6453
S/N: KGB1-Up Part No.: 256-6453
S/N: KSD1-Up
Part No.: 256-6453
S/N: RLB1-Up S/N: RMD1-Up
S/N: TWB1-Up Part No.: 256-6453
S/N: SBE1-Up
Part No.: 256-6453
S/N: W1B1-Up Part No.: 256-6453
S/N: T2E1-Up
Part No.: 256-6453
S/N: DBC1-Up Part No.: 256-6453
S/N: W1E1-Up
Part No.: 256-6453
S/N: ELC1-Up Part No.: 256-6453
S/N: AWF1-Up
SENR9831-18 275
Specifications Section

Part No.: 256-6453 Part No.: 256-6453

S/N: T2F1-Up S/N: B1R1-Up
Part No.: 256-6453 Part No.: 256-6453
S/N: W1F1-Up S/N: DXR1-Up
Part No.: 256-6453 Part No.: 256-6453
S/N: A4G1-Up S/N: GER1-Up
Part No.: 256-6453 Part No.: 256-6453
S/N: MHG1-Up S/N: PAR1-Up
Part No.: 256-6453 Part No.: 256-6453
S/N: B8H1-Up S/N: XTR1-Up
S/N: RMH1-Up Part No.: 256-6453
S/N: MCS1-Up
Part No.: 256-6453
S/N: A8J1-Up Part No.: 256-6453
S/N: RJS1-Up
Part No.: 256-6453
S/N: DFJ1-Up Part No.: 256-6453
S/N: FAT1-Up
Part No.: 256-6453
S/N: KKJ1-Up Part No.: 256-6453
S/N: ZXT1-Up
Part No.: 256-6453
S/N: B8K1-Up Part No.: 256-6453
S/N: ASW1-Up
Part No.: 256-6453
S/N: B9K1-Up Part No.: 256-6453
S/N: AZW1-Up
Part No.: 256-6453
S/N: JLK1-Up Part No.: 256-6453
S/N: WAW1-Up
Part No.: 256-6453
S/N: KKK1-Up Part No.: 256-6453
S/N: ASX1-Up
Part No.: 256-6453
S/N: CXM1-Up Part No.: 256-6453
S/N: BTX1-Up
Part No.: 256-6453
S/N: EAM1-Up Part No.: 256-6453
S/N: CMX1-Up
Part No.: 256-6453
S/N: JCM1-Up Part No.: 256-6453
S/N: BXY1-Up
Part No.: 256-6453
S/N: MEM1-Up Part No.: 256-6453
S/N: MCY1-Up
Part No.: 256-6453
S/N: P1M1-Up Part No.: 256-6453
S/N: BZZ1-Up
Part No.: 256-6453
S/N: PNM1-Up Part No.: 256-6453
S/N: KPZ1-Up
Part No.: 256-6453
S/N: B1N1-Up Part No.: 256-6453
S/N: MNZ1-Up
Part No.: 256-6453
S/N: FEN1-Up Part No.: 256-6453
S/N: M3W; TXH1-Up
Part No.: 256-6453
S/N: B1P1-Up
Part No.: 256-6453
S/N: B4P1-Up
276 SENR9831-18
Specifications Section

g02553996
Illustration 195

Table 160
Specification for the 264-4297 Temperature Sensor and 256-6453 Temperature Sensor
Item Qty Part Specification Description
Torque to 20 ± 3 N·m (15 ± 2 lb ft).
1 1 -
Output type is Passive.

i04423512 Part No.: 197-8391

S/N: GWC1-Up
Inlet Manifold Temperature
Part No.: 197-8391
Sensor S/N: KBC1-Up
SMCS Code: 1921 Part No.: 197-8391
S/N: P1C1-Up
Part No.: 197-8391
S/N: DFA1-Up Part No.: 197-8391
S/N: W1C1-Up
Part No.: 197-8391
S/N: EDA1-Up Part No.: 197-8391
S/N: XDC1-Up
Part No.: 197-8391
S/N: MMA1-Up Part No.: 197-8391
S/N: ZHC1-Up
S/N: TWA1-Up
Part No.: 197-8391
Part No.: 197-8391
S/N: BXD1-Up
S/N: DBB1-Up
Part No.: 197-8391
Part No.: 197-8391
S/N: DBD1-Up
S/N: J8B1-Up
S/N: RMD1-Up
Part No.: 197-8391
S/N: KGB1-Up Part No.: 197-8391
S/N: SBE1-Up
Part No.: 197-8391
S/N: RLB1-Up Part No.: 197-8391
S/N: T2E1-Up
S/N: TWB1-Up
Part No.: 197-8391
Part No.: 197-8391
S/N: W1E1-Up
S/N: W1B1-Up
Part No.: 197-8391
Part No.: 197-8391
S/N: AWF1-Up
S/N: DBC1-Up
Part No.: 197-8391
Part No.: 197-8391
S/N: T2F1-Up
S/N: ELC1-Up
SENR9831-18 277
Specifications Section

Part No.: 197-8391 Part No.: 197-8391

S/N: W1F1-Up S/N: PAR1-Up
Part No.: 197-8391 Part No.: 197-8391
S/N: A4G1-Up S/N: XTR1-Up
Part No.: 197-8391 Part No.: 197-8391
S/N: MHG1-Up S/N: JMS1-Up
Part No.: 197-8391 Part No.: 197-8391
S/N: B8H1-Up S/N: MCS1-Up
S/N: RMH1-Up S/N: RJS1-Up
Part No.: 197-8391 Part No.: 197-8391
S/N: A8J1-Up S/N: FAT1-Up
Part No.: 197-8391 Part No.: 197-8391
S/N: DFJ1-Up S/N: ZXT1-Up
Part No.: 197-8391 Part No.: 197-8391
S/N: B8K1-Up S/N: ASW1-Up
Part No.: 197-8391 Part No.: 197-8391
S/N: B9K1-Up S/N: AZW1-Up
Part No.: 197-8391 Part No.: 197-8391
S/N: JLK1-Up S/N: DNW1-Up
Part No.: 197-8391 Part No.: 197-8391
S/N: KKK1-Up S/N: WAW1-Up
Part No.: 197-8391 Part No.: 197-8391
S/N: CXM1-Up S/N: ASX1-Up
Part No.: 197-8391 Part No.: 197-8391
S/N: EAM1-Up S/N: BTX1-Up
Part No.: 197-8391 S/N: CMX1-Up
S/N: JCM1-Up
Part No.: 197-8391
Part No.: 197-8391 S/N: BXY1-Up
S/N: MEM1-Up
Part No.: 197-8391
Part No.: 197-8391 S/N: MCY1-Up
S/N: P1M1-Up
Part No.: 197-8391
S/N: PNM1-Up S/N: BZZ1-Up
Part No.: 197-8391 Part No.: 197-8391
S/N: B1N1-Up S/N: KPZ1-Up
Part No.: 197-8391 Part No.: 197-8391
S/N: FEN1-Up S/N: MNZ1-Up
Part No.: 197-8391
S/N: B1P1-Up
Part No.: 197-8391
S/N: B4P1-Up
Part No.: 197-8391
S/N: B1R1-Up
Part No.: 197-8391
S/N: DXR1-Up
Part No.: 197-8391
S/N: GER1-Up
278 SENR9831-18
Specifications Section

g02619756
Illustration 196

Table 161
Specification for 197-8391 Temperature Sensor Gp
Item Qty Part Specification Description
197-8391 Torque to 20 ± 3 N·m (177 ± 27 lb in).
1 1 Temperature
Sensor Gp Out put type is passive.

i04561288 Part No.: 130-9811

S/N: GWC1-Up
Inlet Manifold Temperature
Part No.: 130-9811
Sensor S/N: KBC1-Up
SMCS Code: 1921 Part No.: 130-9811
S/N: P1C1-Up
Part No.: 130-9811
S/N: DFA1-Up Part No.: 130-9811
S/N: W1C1-Up
Part No.: 130-9811
S/N: EDA1-Up Part No.: 130-9811
S/N: XDC1-Up
Part No.: 130-9811
S/N: MMA1-Up Part No.: 130-9811
S/N: ZHC1-Up
S/N: TWA1-Up
Part No.: 130-9811
Part No.: 130-9811
S/N: BXD1-Up
S/N: DBB1-Up
Part No.: 130-9811
Part No.: 130-9811
S/N: DBD1-Up
S/N: J8B1-Up
S/N: RMD1-Up
Part No.: 130-9811
S/N: KGB1-Up Part No.: 130-9811
S/N: SBE1-Up
Part No.: 130-9811
S/N: RLB1-Up Part No.: 130-9811
S/N: T2E1-Up
S/N: TWB1-Up
Part No.: 130-9811
Part No.: 130-9811
S/N: W1E1-Up
S/N: W1B1-Up
Part No.: 130-9811
Part No.: 130-9811
S/N: AWF1-Up
S/N: DBC1-Up
Part No.: 130-9811
Part No.: 130-9811
S/N: T2F1-Up
S/N: ELC1-Up
SENR9831-18 279
Specifications Section

Part No.: 130-9811 Part No.: 130-9811

S/N: W1F1-Up S/N: JMS1-Up
Part No.: 130-9811 Part No.: 130-9811
S/N: A4G1-Up S/N: MCS1-Up
Part No.: 130-9811 Part No.: 130-9811
S/N: MHG1-Up S/N: RJS1-Up
S/N: RMH1-Up Part No.: 130-9811
S/N: FAT1-Up
Part No.: 130-9811
S/N: A8J1-Up Part No.: 130-9811
S/N: ZXT1-Up
Part No.: 130-9811
S/N: DFJ1-Up Part No.: 130-9811
S/N: ASW1-Up
Part No.: 130-9811
S/N: B9K1-Up Part No.: 130-9811
S/N: AZW1-Up
Part No.: 130-9811
S/N: JLK1-Up Part No.: 130-9811
S/N: DNW1-Up
Part No.: 130-9811
S/N: KKK1-Up Part No.: 130-9811
S/N: WAW1-Up
Part No.: 130-9811
S/N: CXM1-Up Part No.: 130-9811
S/N: ASX1-Up
Part No.: 130-9811
S/N: EAM1-Up Part No.: 130-9811
S/N: BTX1-Up
Part No.: 130-9811
S/N: JCM1-Up Part No.: 130-9811
S/N: CMX1-Up
Part No.: 130-9811
S/N: MEM1-Up Part No.: 130-9811
S/N: BXY1-Up
Part No.: 130-9811
S/N: P1M1-Up Part No.: 130-9811
S/N: MCY1-Up
Part No.: 130-9811
S/N: PNM1-Up Part No.: 130-9811
S/N: BZZ1-Up
Part No.: 130-9811
S/N: B1N1-Up Part No.: 130-9811
S/N: KPZ1-Up
Part No.: 130-9811
S/N: FEN1-Up Part No.: 130-9811
S/N: MNZ1-Up
Part No.: 130-9811
S/N: B1P1-Up
Part No.: 130-9811
S/N: B1R1-Up
Part No.: 130-9811
S/N: DXR1-Up
Part No.: 130-9811
S/N: GER1-Up
Part No.: 130-9811
S/N: PAR1-Up
Part No.: 130-9811
S/N: XTR1-Up
280 SENR9831-18
Specifications Section

g02727184
Illustration 197

Table 162
Specification for 130-9811 Temperature Sensor Gp
Item Qty Part Specification Description
Torque to 20 ± 5 N·m (177 ± 44 lb in).
1 - 130-9811 Temperature Sensor Gp
Output type is passive.

i04423490 Part No.: 249-0096

S/N: ELC1-Up
Inlet Manifold Air Pressure
Part No.: 249-0096
Sensor S/N: GWC1-Up
SMCS Code: 1058; 1923 Part No.: 249-0096
S/N: KBC1-Up
Part No.: 249-0096
S/N: A7A1-Up Part No.: 249-0096
S/N: P1C1-Up
Part No.: 249-0096
S/N: DFA1-Up Part No.: 249-0096
S/N: W1C1-Up
Part No.: 249-0096
S/N: EDA1-Up Part No.: 249-0096
S/N: XDC1-Up
Part No.: 249-0096
S/N: MMA1-Up Part No.: 249-0096
S/N: BXD1-Up
S/N: TWA1-Up
Part No.: 249-0096
Part No.: 249-0096
S/N: DBD1-Up
S/N: DBB1-Up
Part No.: 249-0096
Part No.: 249-0096
S/N: KSD1-Up
S/N: J8B1-Up
S/N: RMD1-Up
Part No.: 249-0096
S/N: KGB1-Up Part No.: 249-0096
S/N: SBE1-Up
Part No.: 249-0096
S/N: RLB1-Up Part No.: 249-0096
S/N: T2E1-Up
S/N: TWB1-Up
Part No.: 249-0096
Part No.: 249-0096
S/N: W1E1-Up
S/N: W1B1-Up
Part No.: 249-0096
Part No.: 249-0096
S/N: AWF1-Up
S/N: DBC1-Up
SENR9831-18 281
Specifications Section

Part No.: 249-0096 Part No.: 249-0096

S/N: T2F1-Up S/N: JMS1-Up
Part No.: 249-0096 Part No.: 249-0096
S/N: W1F1-Up S/N: MCS1-Up
Part No.: 249-0096 Part No.: 249-0096
S/N: A4G1-Up S/N: RJS1-Up
Part No.: 249-0096 Part No.: 249-0096
S/N: MHG1-Up S/N: FAT1-Up
S/N: RMH1-Up Part No.: 249-0096
S/N: ASW1-Up
Part No.: 249-0096
S/N: A8J1-Up Part No.: 249-0096
S/N: AZW1-Up
Part No.: 249-0096
S/N: DFJ1-Up Part No.: 249-0096
S/N: WAW1-Up
Part No.: 249-0096
S/N: KKJ1-Up Part No.: 249-0096
S/N: ASX1-Up
Part No.: 249-0096
S/N: B9K1-Up Part No.: 249-0096
S/N: BTX1-Up
Part No.: 249-0096
S/N: JLK1-Up Part No.: 249-0096
S/N: CMX1-Up
Part No.: 249-0096
S/N: KKK1-Up Part No.: 249-0096
S/N: BXY1-Up
Part No.: 249-0096
S/N: EAM1-Up Part No.: 249-0096
S/N: MCY1-Up
Part No.: 249-0096
S/N: JCM1-Up Part No.: 249-0096
S/N: BZZ1-Up
Part No.: 249-0096
S/N: MEM1-Up Part No.: 249-0096
S/N: KPZ1-Up
Part No.: 249-0096
S/N: P1M1-Up Part No.: 249-0096
S/N: MNZ1-Up
Part No.: 249-0096
S/N: PNM1-Up Part No.: 249-0096
S/N: M3W; TXH1-Up
Part No.: 249-0096
S/N: B1N1-Up
Part No.: 249-0096
S/N: FEN1-Up
Part No.: 249-0096
S/N: B1P1-Up
Part No.: 249-0096
S/N: B1R1-Up
Part No.: 249-0096
S/N: GER1-Up
Part No.: 249-0096
S/N: PAR1-Up
Part No.: 249-0096
S/N: XTR1-Up
282 SENR9831-18
Specifications Section

g02619656
Illustration 198

Table 163
Specification for 249-0096 Pressure Sensor Gp
Item Qty Part Specification Description
249-0096 Torque to 10 ± 2 N·m (90 ± 18 lb in).
1 1 Pressure Sensor
Gp Operating voltage is 5.0 ± 0.5 VDC.

i04385602 Part No.: 239-3478

S/N: GWC1-Up
Inlet Manifold Air Pressure
Part No.: 239-3478
Sensor S/N: KBC1-Up
SMCS Code: 1058; 1923 Part No.: 239-3478
S/N: W1C1-Up
Part No.: 239-3478
S/N: DFA1-Up Part No.: 239-3478
S/N: XDC1-Up
Part No.: 239-3478
S/N: EDA1-Up Part No.: 239-3478
S/N: ZHC1-Up
Part No.: 239-3478
S/N: MMA1-Up Part No.: 239-3478
S/N: BXD1-Up
S/N: TWA1-Up
Part No.: 239-3478
Part No.: 239-3478
S/N: DBD1-Up
S/N: DBB1-Up
S/N: RMD1-Up
Part No.: 239-3478
S/N: J8B1-Up Part No.: 239-3478
S/N: SBE1-Up
Part No.: 239-3478
S/N: KGB1-Up Part No.: 239-3478
S/N: T2E1-Up
Part No.: 239-3478
S/N: RLB1-Up Part No.: 239-3478
S/N: W1E1-Up
S/N: TWB1-Up
Part No.: 239-3478
Part No.: 239-3478
S/N: AWF1-Up
S/N: W1B1-Up
Part No.: 239-3478
Part No.: 239-3478
S/N: T2F1-Up
S/N: DBC1-Up
Part No.: 239-3478
Part No.: 239-3478
S/N: W1F1-Up
S/N: ELC1-Up
SENR9831-18 283
Specifications Section

Part No.: 239-3478 Part No.: 239-3478

S/N: A4G1-Up S/N: MCS1-Up
Part No.: 239-3478 Part No.: 239-3478
S/N: MHG1-Up S/N: RJS1-Up
S/N: RMH1-Up Part No.: 239-3478
S/N: FAT1-Up
Part No.: 239-3478
S/N: A8J1-Up Part No.: 239-3478
S/N: ZXT1-Up
Part No.: 239-3478
S/N: DFJ1-Up Part No.: 239-3478
S/N: ASW1-Up
Part No.: 239-3478
S/N: B9K1-Up Part No.: 239-3478
S/N: AZW1-Up
Part No.: 239-3478
S/N: JLK1-Up Part No.: 239-3478
S/N: DNW1-Up
Part No.: 239-3478
S/N: KKK1-Up Part No.: 239-3478
S/N: WAW1-Up
Part No.: 239-3478
S/N: CXM1-Up Part No.: 239-3478
S/N: ASX1-Up
Part No.: 239-3478
S/N: EAM1-Up Part No.: 239-3478
S/N: BTX1-Up
Part No.: 239-3478
S/N: JCM1-Up Part No.: 239-3478
S/N: CMX1-Up
Part No.: 239-3478
S/N: MEM1-Up Part No.: 239-3478
S/N: BXY1-Up
Part No.: 239-3478
S/N: P1M1-Up Part No.: 239-3478
S/N: MCY1-Up
Part No.: 239-3478
S/N: PNM1-Up Part No.: 239-3478
S/N: BZZ1-Up
Part No.: 239-3478
S/N: B1N1-Up Part No.: 239-3478
S/N: MNZ1-Up
Part No.: 239-3478
S/N: FEN1-Up
Part No.: 239-3478
S/N: B1P1-Up
Part No.: 239-3478
S/N: B1R1-Up
Part No.: 239-3478
S/N: DXR1-Up
Part No.: 239-3478
S/N: GER1-Up
Part No.: 239-3478
S/N: PAR1-Up
Part No.: 239-3478
S/N: XTR1-Up
Part No.: 239-3478
S/N: JMS1-Up
284 SENR9831-18
Specifications Section

g02554317
Illustration 199

Table 164
Specification for 239-3478 Pressure Sensor Gp, 194-6724 Pressure Sensor Gp, 194-6725 Pressure
Sensor Gp, 194-6722 Pressure Sensor Gp and 218-3840 Pressure Sensor Gp
Item Qty Part Specification Description
Torque to 10 ± 2 N·m (90 ± 18 lb in).
1 1 -
Operating voltage is 5.00 ± 0.25 VDC.

i04421189 Part No.: 300-9804

S/N: ELC1-Up
Speed/Timing Sensor
Part No.: 300-9804
SMCS Code: 1907; 1912 S/N: GWC1-Up
Part No.: 300-9804 Part No.: 300-9804
S/N: A7A1-Up S/N: KBC1-Up
Part No.: 300-9804 Part No.: 300-9804
S/N: DFA1-Up S/N: P1C1-Up
Part No.: 300-9804 Part No.: 300-9804
S/N: EDA1-Up S/N: W1C1-Up
Part No.: 300-9804 Part No.: 300-9804
S/N: MMA1-Up S/N: XDC1-Up
S/N: TWA1-Up Part No.: 300-9804
S/N: BXD1-Up
Part No.: 300-9804
S/N: DBB1-Up Part No.: 300-9804
S/N: DBD1-Up
Part No.: 300-9804
S/N: J8B1-Up Part No.: 300-9804
S/N: KSD1-Up
Part No.: 300-9804
S/N: KGB1-Up S/N: RMD1-Up
Part No.: 300-9804 Part No.: 300-9804
S/N: RLB1-Up S/N: SBE1-Up
S/N: TWB1-Up Part No.: 300-9804
S/N: T2E1-Up
Part No.: 300-9804
S/N: W1B1-Up Part No.: 300-9804
S/N: W1E1-Up
Part No.: 300-9804
S/N: DBC1-Up Part No.: 300-9804
S/N: AWF1-Up
SENR9831-18 285
Specifications Section

Part No.: 300-9804 Part No.: 300-9804

S/N: T2F1-Up S/N: JMS1-Up
Part No.: 300-9804 Part No.: 300-9804
S/N: W1F1-Up S/N: MCS1-Up
Part No.: 300-9804 Part No.: 300-9804
S/N: A4G1-Up S/N: RJS1-Up
Part No.: 300-9804 Part No.: 300-9804
S/N: MHG1-Up S/N: FAT1-Up
S/N: RMH1-Up Part No.: 300-9804
S/N: ASW1-Up
Part No.: 300-9804
S/N: A8J1-Up Part No.: 300-9804
S/N: AZW1-Up
Part No.: 300-9804
S/N: DFJ1-Up Part No.: 300-9804
S/N: WAW1-Up
Part No.: 300-9804
S/N: KKJ1-Up Part No.: 300-9804
S/N: ASX1-Up
Part No.: 300-9804
S/N: B9K1-Up Part No.: 300-9804
S/N: BTX1-Up
Part No.: 300-9804
S/N: JLK1-Up Part No.: 300-9804
S/N: CMX1-Up
Part No.: 300-9804
S/N: KKK1-Up Part No.: 300-9804
S/N: BXY1-Up
Part No.: 300-9804
S/N: EAM1-Up Part No.: 300-9804
S/N: MCY1-Up
Part No.: 300-9804
S/N: JCM1-Up Part No.: 300-9804
S/N: BZZ1-Up
Part No.: 300-9804
S/N: MEM1-Up Part No.: 300-9804
S/N: KPZ1-Up
Part No.: 300-9804
S/N: P1M1-Up Part No.: 300-9804
S/N: MNZ1-Up
Part No.: 300-9804
S/N: PNM1-Up Part No.: 300-9804
S/N: M3W; TXH1-Up
Part No.: 300-9804
S/N: B1N1-Up
Part No.: 300-9804
S/N: FEN1-Up
Part No.: 300-9804
S/N: B1P1-Up
Part No.: 300-9804
S/N: B1R1-Up
Part No.: 300-9804
S/N: GER1-Up
Part No.: 300-9804
S/N: PAR1-Up
Part No.: 300-9804
S/N: XTR1-Up
286 SENR9831-18
Specifications Section

g02617789
Illustration 200

Table 165
Specification for 300-9804 Speed Sensor Gp
Item Qty Part Specification Description
- - - Lubricate the O-ring seal lightly with the lubricant that is being sealed.
133-0261 Ensure that the bracket is installed in the correct orientation. Refer to Illustration 200
1 1
Bracket for the orientation of the bracket.
2 1 - Torque the M8 bolt to 28 ± 7 N·m (248 ± 62 lb in).
192-1562 Speed
3 1 Ensure that the sensor is seated before the bolt (2) is tightened.
Sensor

i04389514 Part No.: 201-6617

S/N: ELC1-Up
Speed/Timing Sensor
Part No.: 201-6617
SMCS Code: 1907; 1912 S/N: GWC1-Up
Part No.: 201-6617 Part No.: 201-6617
S/N: DFA1-Up S/N: KBC1-Up
Part No.: 201-6617 Part No.: 201-6617
S/N: EDA1-Up S/N: P1C1-Up
Part No.: 201-6617 Part No.: 201-6617
S/N: MMA1-Up S/N: W1C1-Up
S/N: TWA1-Up Part No.: 201-6617
S/N: XDC1-Up
Part No.: 201-6617
S/N: DBB1-Up Part No.: 201-6617
S/N: ZHC1-Up
Part No.: 201-6617
S/N: J8B1-Up Part No.: 201-6617
S/N: BXD1-Up
Part No.: 201-6617
S/N: KGB1-Up Part No.: 201-6617
S/N: DBD1-Up
Part No.: 201-6617
S/N: RLB1-Up S/N: RMD1-Up
S/N: TWB1-Up Part No.: 201-6617
S/N: SBE1-Up
Part No.: 201-6617
S/N: W1B1-Up Part No.: 201-6617
S/N: T2E1-Up
Part No.: 201-6617
S/N: DBC1-Up
SENR9831-18 287
Specifications Section

Part No.: 201-6617 Part No.: 201-6617

S/N: W1E1-Up S/N: GER1-Up
Part No.: 201-6617 Part No.: 201-6617
S/N: AWF1-Up S/N: PAR1-Up
Part No.: 201-6617 Part No.: 201-6617
S/N: T2F1-Up S/N: XTR1-Up
Part No.: 201-6617 Part No.: 201-6617
S/N: W1F1-Up S/N: JMS1-Up
Part No.: 201-6617 Part No.: 201-6617
S/N: A4G1-Up S/N: MCS1-Up
Part No.: 201-6617 Part No.: 201-6617
S/N: MHG1-Up S/N: RJS1-Up
S/N: RMH1-Up Part No.: 201-6617
S/N: FAT1-Up
Part No.: 201-6617
S/N: A8J1-Up Part No.: 201-6617
S/N: ZXT1-Up
Part No.: 201-6617
S/N: DFJ1-Up Part No.: 201-6617
S/N: ASW1-Up
Part No.: 201-6617
S/N: B9K1-Up Part No.: 201-6617
S/N: AZW1-Up
Part No.: 201-6617
S/N: JLK1-Up Part No.: 201-6617
S/N: DNW1-Up
Part No.: 201-6617
S/N: KKK1-Up Part No.: 201-6617
S/N: WAW1-Up
Part No.: 201-6617
S/N: CXM1-Up Part No.: 201-6617
S/N: ASX1-Up
Part No.: 201-6617
S/N: EAM1-Up Part No.: 201-6617
S/N: BTX1-Up
Part No.: 201-6617
S/N: JCM1-Up Part No.: 201-6617
S/N: CMX1-Up
Part No.: 201-6617
S/N: MEM1-Up Part No.: 201-6617
S/N: BXY1-Up
Part No.: 201-6617
S/N: P1M1-Up Part No.: 201-6617
S/N: MCY1-Up
Part No.: 201-6617
S/N: PNM1-Up Part No.: 201-6617
S/N: BZZ1-Up
Part No.: 201-6617
S/N: B1N1-Up Part No.: 201-6617
S/N: KPZ1-Up
Part No.: 201-6617
S/N: FEN1-Up Part No.: 201-6617
S/N: MNZ1-Up
Part No.: 201-6617
S/N: B1P1-Up
Part No.: 201-6617
S/N: B1R1-Up
Part No.: 201-6617
S/N: DXR1-Up
288 SENR9831-18
Specifications Section

g02557837
Illustration 201

Table 166
Specification for 201-6617 Speed Sensor Gp
Item Qty Part Specification Description
133-0261 Ensure that the bracket is installed in the correct orientation. Refer to Illustration 201
1 1
Bracket for the orientation of the bracket.
2 1 - Torque to 28 ± 7 N·m (248 ± 62 lb in).

i04389496 Part No.: 191-8303

S/N: T2E1-Up
Speed/Timing Sensor
Part No.: 191-8303
SMCS Code: 1907; 1912 S/N: T2F1-Up
Part No.: 191-8303 S/N: RMH1-Up
S/N: A7A1-Up
Part No.: 191-8303
Part No.: 191-8303 S/N: KKJ1-Up
S/N: EDA1-Up
Part No.: 191-8303
Part No.: 191-8303 S/N: KKK1-Up
S/N: MMA1-Up
Part No.: 191-8303
S/N: TWA1-Up S/N: EAM1-Up
Part No.: 191-8303 Part No.: 191-8303
S/N: KGB1-Up S/N: JCM1-Up
S/N: TWB1-Up Part No.: 191-8303
S/N: MEM1-Up
Part No.: 191-8303
S/N: ELC1-Up Part No.: 191-8303
S/N: FEN1-Up
Part No.: 191-8303
S/N: GWC1-Up Part No.: 191-8303
S/N: PAR1-Up
Part No.: 191-8303
S/N: KBC1-Up Part No.: 191-8303
S/N: MCS1-Up
Part No.: 191-8303
S/N: KSD1-Up Part No.: 191-8303
S/N: WAW1-Up
S/N: RMD1-Up
Part No.: 191-8303
Part No.: 191-8303 S/N: MCY1-Up
S/N: SBE1-Up
Part No.: 191-8303
S/N: MNZ1-Up
SENR9831-18 289
Specifications Section

Part No.: 191-8303

S/N: M3W; TXH1-Up

g02557656
Illustration 202

Table 167

Specification for 191-8303 Speed Sensor Gp

Item Qty Part Specification Description
133-0260 Ensure that the bracket is installed in the correct orientation. Refer to Illustration 202
1 1
Bracket for the orientation of the bracket.
2 1 - Torque to 28 ± 7 N·m (248 ± 62 lb in).
290 SENR9831-18
Specifications Section

i04390432

Speed/Timing Sensor
SMCS Code: 1907; 1912
S/N: TWA1-Up
S/N: TWB1-Up
S/N: RMD1-Up
Part No.: 300-9805
S/N: B8H1-Up
S/N: RMH1-Up
Part No.: 300-9805
S/N: B8K1-Up
Part No.: 300-9805
S/N: B4P1-Up
Part No.: 0V-0000
S/N: BXY1-Up

Primary Speed/Timing Sensor

(Crankcase)

g02560816
Illustration 203

Table 168

Specification for 300-9805 Speed Sensor Gp (PRIMARY, TIMING)

Item Qty Part Specification Description
1 1 6V-5215 Bolt Torque to 28 ± 7 N·m (248 ± 62 lb in).
Lubricate the bore with the lubricant that is being sealed.
2 1 279-9828 Speed Sensor Gp
Ensure that the sensor is seated before the bolt is tightened.
SENR9831-18 291
Specifications Section

Secondary Speed/Timing Sensor

(Camshaft)

g02560960
Illustration 204

Table 169

Specification for 300-9806 Speed Sensor Gp (SECONDARY, TIMING)

Item Qty Part Specification Description
1 1 8T-4970 Bolt Torque to 28 ± 7 N·m (248 ± 62 lb in).
Lubricate the bore with the lubricant that is being sealed.
2 1 279-9829 Speed Sensor Gp
Ensure that the sensor is seated before the bolt is tightened.
Index
A G

Alternator and Regulator ..... 220, 222, 224, 226, 228 Gear Group (Front).............................................. 187
Alternator Mounting ............................. 229, 231–232
Atmospheric Pressure Sensor..................... 267, 269
H

B Housing (Front)............................................ 178, 183

Belt Tensioner...................................... 214, 216–218

Boost Pressure Sensor........................................ 265 I

Important Safety Information ................................... 2

C Inlet Air Temperature Sensor............... 271, 273, 275
Inlet Manifold Air Pressure Sensor .............. 281, 283
Camshaft ......................................................... 85, 87 Inlet Manifold Temperature Sensor.............. 277, 279
Compression Brake (If Equipped) ......................... 51
Connecting Rod................................................... 165
Connecting Rod Bearing Journal......................... 161 M
Coolant Temperature Sensor............... 248, 250, 252
Crankshaft .......................................................... 156 Main Bearing Journal........................................... 163
Crankshaft Seals ................................................. 159
Cylinder Block.............................................. 142, 146
Cylinder Head.................................................. 42, 48 P
Cylinder Head Valves ............................................ 39
Cylinder Liner .............................................. 151, 153 Piston and Rings ................................. 168, 171, 174

E S

Electric Starting Specifications Section ............................................. 5

Motor.................. 234, 236, 238, 240, 242, 244, 246 Speed/Timing Sensor .................. 285, 287, 289–290
Electronic Unit Injector Mechanism ................. 17, 19 Primary Speed/Timing Sensor (Crankcase) .... 290
Electronic Unit Injector Rocker Arm....................... 21 Secondary Speed/Timing Sensor (Camshaft).. 291
Engine Design ......................................................... 5
C15 Engine .......................................................... 5
C18 Engine .......................................................... 5 T
Engine Oil Filter Base.................... 90, 92–93, 95, 97
Engine Oil Pan.................................................... 104, Table of Contents..................................................... 3
107, 110, 112, 114, 116, 118–120, 122–123 Turbocharger ........................................................ 54,
Engine Oil Pressure Sensor ........................ 261, 263 56, 58, 60, 62, 64–65, 67, 69–70, 72, 74–75
Engine Oil Pump............................................ 99, 101
Engine Trunnion .................................................. 219
Exhaust Manifold ................................. 77, 80–81, 83 V

Valve Mechanism ............................................ 24, 26

F Valve Mechanism Cover................ 28, 30, 32–33, 35

Flywheel ...................................... 190–194, 196–198

Flywheel Housing ....................................... 199–200, W
202, 204, 206, 208, 210, 212
Fuel Filter Base ..................................... 9–10, 12–15 Water Pump......................................... 136–137, 140
Fuel Filter Pressure Differential Switch ....... 257, 259 Water Temperature Regulator ............................. 133
Fuel Pressure Sensor.......................................... 255 Water Temperature Regulator
Fuel Transfer Pump ................................................. 7 Housing.............................. 124, 126, 128–129, 131

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